WO2011069371A1 - 工业喷码设备 - Google Patents
工业喷码设备 Download PDFInfo
- Publication number
- WO2011069371A1 WO2011069371A1 PCT/CN2010/075467 CN2010075467W WO2011069371A1 WO 2011069371 A1 WO2011069371 A1 WO 2011069371A1 CN 2010075467 W CN2010075467 W CN 2010075467W WO 2011069371 A1 WO2011069371 A1 WO 2011069371A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- curved plate
- bracket
- linear bearing
- ink
- printer
- Prior art date
Links
- 238000005507 spraying Methods 0.000 title abstract 2
- 230000001788 irregular Effects 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 230000013011 mating Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J25/00—Actions or mechanisms not otherwise provided for
- B41J25/304—Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface
- B41J25/308—Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface with print gap adjustment mechanisms
Definitions
- the present invention relates to a coding apparatus, and more particularly to an industrial coding apparatus which can well inject irregular goods. Background technique
- the high-definition printer has high requirements on the environment used.
- the nozzle of the existing high-definition printer has a small nozzle diameter (50 ⁇ ⁇ ), which requires effective printing.
- the distance must be within 6mm, the smaller the distance, the better the printing effect; 2.
- the nozzle has high precision and can only be used in the environment without impact and vibration, so the nozzle must be installed on the fixed support without impact and vibration. If the nozzle is vibrated, the air will enter the ink chamber of the nozzle, resulting in unclear or even unprinted content.
- the high-definition printer is subject to more restrictions when it is used. Due to the above two demanding requirements of the high-definition inkjet printer, the high-definition printer is fixedly installed in the production line, and the position of the printed matter is adjusted by the rectification line to achieve the effective printing distance of the nozzle. If the size deviation of the printed matter is greater than 6mm, then the clear printing content cannot be obtained, and even the use cannot be used, thereby greatly restricting the application of the high-definition printing machine on irregular items.
- the nozzle holder of the existing high-definition inkjet printer is fixedly mounted on the conveyor belt side, because the size deviation of the printed product itself is ⁇ 20, and the effective printing distance of the nozzle must be within 6 mm. Therefore, the distance between the printed product and the nozzle is too large, the printing content is ambiguous, or the printed product collides with the nozzle, causing the nozzle to vibrate violently, so that the ink chamber of the nozzle contains more air. It is necessary to clean the ink in each class to discharge the air in the ink chamber of the nozzle. According to the daily printing of 3000 trademarks, at least about 92 times should be purified. On average, 32 trademarks should be inked and purified once.
- the technical problem to be solved by the present invention is to provide an industrial coding apparatus which can overcome the vibration and impact caused by irregular articles and make the high-definition printer work well on irregular articles, and can overcome the deficiencies of the prior art.
- the technical proposal of the invention is as follows: It comprises a conveyor belt and a high-definition printing machine, and a fixing bracket is mounted on the side of the conveyor belt, a guide rail is connected to the fixing bracket, and a curved plate bracket is matched on the guide rail, and the curved plate bracket is arranged on the curved plate bracket A bracket return spring is arranged at a contact portion with the guide rail, a curved plate is connected to the curved plate bracket, a high-definition jet printer is mounted on the curved plate, and an ink jet port of the high-definition printer is opened in the middle of the curved plate.
- the guide rails used are linear bearing guides.
- a linear bearing is connected to the curved plate bracket, and the curved plate bracket is matched with the guide rail through a linear bearing.
- the bracket return spring is sleeved on the linear bearing rail and located on both sides of the linear bearing.
- the angle between the linear bearing guide and the forward direction of the conveyor belt is less than 90 °.
- the bracket return springs located on both sides of the linear bearing are in a compression deformation position.
- the distance between the ink jet head of the high-definition printer and the outer curved surface of the curved plate is less than 6 mm.
- the ink jet head of the high-definition printer is flush with the outer curved surface of the curved plate.
- the present invention installs a high-definition printer on a curved plate, and the curved plate is flexibly connected to the fixing bracket on one side of the conveyor belt through the bracket, so that the article precedes the curved plate during the conveying process.
- the curved plate bracket will smoothly compress the return spring on one side, so that the conveyed articles are always in contact with the curved plate, and the structure can be adapted to various irregular items.
- the high-definition inkjet printer instantaneously completes the inkjet work, so that the effective distance of the printing must be within 6 mm.
- the article continues to advance with the conveyor belt, and the curved plate slowly returns to the position under the action of the return spring, thereby avoiding the vibration of the high-definition inkjet printer; therefore, the present invention can overcome the technical problem of the widespread promotion of the high-definition inkjet printer.
- the guide rails mounted on one side of the conveyor belt are linear bearing guide rails, which have the advantages of low resistance, low cost, and convenient installation and replacement.
- a linear bearing is connected to the curved plate bracket, and the linear bearing and the linear bearing guide cooperate to reduce frictional resistance.
- the bracket return spring is sleeved on the linear bearing rail and located on both sides of the linear bearing. This arrangement allows the curved plate to always run smoothly and remain in place.
- the angle between the linear bearing guide and the forward direction of the conveyor belt is less than 90 °, which can greatly reduce the starting friction resistance and dynamic friction resistance of the linear bearing, so that the curved plate can Move smoothly and lightly along the guide rails.
- the distance between the ink jet head of the high-definition printer and the outer side of the curved plate is less than 6 mm, preferably flush with the outer curved surface of the curved plate, and the closer the ink jet head is to the object to be sprayed, the better the ink jet effect.
- the present invention effectively avoids the impact and vibration of the nozzle, greatly reduces the number of ink discharge purification, not only saves the amount of ink but also improves the clarity of the printing, and reduces the labor intensity of the operator.
- Figure 1 is a schematic structural view of the present invention
- Figure 2 is a top plan view of Figure 1;
- FIG 3 is a view taken along line A of Figure 1.
- Embodiment 1 As shown in FIG. 1 , FIG. 2 and FIG. 3 , the present invention is mounted on one side of the conveyor belt 1 , and may be directly mounted on the side of the conveyor belt or fixed on the side of the conveyor belt 1 .
- the bracket 9 is connected with a guide rail 3 on the fixed bracket 9.
- the guide rail 3 used is a linear bearing guide rail, and the angle between the linear bearing guide rail and the forward direction of the conveyor belt 1 is less than 90 ° during installation, and the guide rail 3 is coupled with the guide rail 3
- the curved plate bracket 4, the curved plate bracket 4 is matched with the guide rail 3 through the linear bearing 8, and two bracket return springs 5 of the same type are installed at the contact portion of the curved plate bracket 4 and the guide rail 3, and the bracket reset spring 5 sets Connected to the linear bearing guide rail and located on both sides of the linear bearing and in a compression deformation position (Fig. 1); a curved plate 6 is connected to the curved plate bracket 4, and the curvature of the curved plate 6 can be printed according to The product and the nozzle need to be compensated for the distance.
- the high-definition printer 2 is mounted on the curved plate 6, and the ink jet port 7 of the high-definition printer is opened in the middle of the curved plate 6 (Fig. 3).
- HD when installing HD printer
- the distance between the ink jet head of the printer 2 and the outer curved surface of the curved plate 6 is less than 6 mm.
- the ink jet head of the high definition jet printer 2 is flush with the outer arc surface of the curved plate 6.
Landscapes
- Ink Jet (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Coating Apparatus (AREA)
Description
工业喷码设备 技术领域
本发明涉及一种喷码设备,特别是涉及一种可很好的对不规则商品进行喷码 的工业喷码设备。 背景技术
在工业生产中许多物品在出厂前均需喷印公司相关有效期、 批号、 条形码、 图案、 商标、 计数、 班次、 文字等信息, 因此喷码设备运用比较广泛。 但在正常 使用时由于高清晰喷印机对使用的环境要求较高, 如 1、 现有的高清晰喷印机的 喷头的喷嘴直径较小(50 μ πι), 从而要求其喷印的有效距离必须在 6mm内, 距离 越小喷印效果越好; 2、 喷头精度较高, 只能在无冲击、 振动的环境状况中使用, 这样喷头必须安装在无冲击、振动的固定支座上, 若喷头受到振动将导致空气进 入喷头的墨水腔内造成喷印内容不清晰甚至无喷印内容,因此使高清晰喷印机在 使用时受到了较多的限制。 由于高清晰喷码机有以上两个苛刻的要求, 导致高清 晰喷印机在生产线上应用时都采用固定安装方式,并通过整改生产线调整被喷印 物的位置来达到喷头的有效喷印距离, 若被喷印物的尺寸偏差大于 6mm, 那么就 得不到清晰的喷印内容, 甚至无法使用, 因此较大的限制了高清晰喷印机在不规 则物品上的应用。 以纸浆包为例, 现有高清晰喷码机的喷头支座固定安装在输送 带一侧, 由于被喷印产品自身的尺寸偏差为 ± 20讓, 而喷头的有效喷印距离必须 在 6mm内,因此经常发生被喷印产品与喷头的间距过大,喷印内容模糊不清问题, 或者发生被喷印产品与喷头相撞, 导致喷头剧烈振动, 从而使喷头墨水腔内含空 气较多, 使每个班都需频繁排墨净化才能排出喷头墨水腔内的空气, 按每天喷印 3000个商标为基准至少要净化约 92次, 平均每喷印 32个商标就要排墨净化一 次, 因此造成巨大的墨水损耗, 导致一瓶墨水只能喷印约 2917个商标, 平均每 个商标的喷印成本约为 1. 2元。 发明内容
本发明要解决的技术问题是: 提供一种可克服不规则物品引起的振动和冲 击, 使高清晰喷印机在不规则物品上良好工作的工业喷码设备, 可以克服现有技 术的不足。
本发明的技术方案是: 它包括输送带和高清喷印机, 在输送带的侧面安装固 定支架, 在固定支架上连接有导轨, 在导轨上配接有弧形板支架, 在弧形板支架 与导轨接触部位设有支架复位弹簧, 在弧形板支架上连接有弧形板, 在弧形板上 安装有高清喷印机, 且在弧形板中部开设有高清喷印机喷墨口。
所用的导轨为直线轴承导轨。
在弧形板支架上连接有直线轴承, 弧形板支架通过直线轴承与导轨配接。 支架复位弹簧套接在直线轴承导轨上, 且位于直线轴承的两侧。
直线轴承导轨与输送带前进指向的夹角 a 小于 90 ° 。
位于直线轴承的两侧的支架复位弹簧均处于压缩变形位置。
高清喷印机的喷墨头与弧形板外弧面的距离小于 6mm。
高清喷印机的喷墨头与弧形板的外弧面相齐平。
与现有技术比较, 本发明通过将高清喷码机安装在一块弧形板上, 弧形板通 过支架柔性连接在输送带一侧的固定支架上,这样在输送过程中物品先于弧形板 一侧接触, 在接触运行过程中弧形板支架会平稳压缩一侧的复位弹簧, 使输送物 品始终与弧形板接触, 此结构可以适应各种不规则物品。在输送物品与弧形板接 触, 且行至高清喷码机触发开关接触时, 高清喷码机瞬间运行完成喷码工作, 这 样就可满足喷印的有效距离必须在 6mm内的要求。物品继续随输送带前进, 弧形 板在复位弹簧作用下缓缓回位, 从而可避免高清喷码机的振动; 因此本发明可以 克服现有制约高清喷码机广泛推广的技术难题。安装在输送带一侧的导轨为直线 轴承导轨, 此种导轨具有阻力小、 造价低, 安装、 更换方便的优点。 在弧形板支 架上连接有直线轴承, 直线轴承与直线轴承导轨配合可以减少摩擦阻力。支架复 位弹簧套接在直线轴承导轨上, 且位于直线轴承的两侧, 这样设置可以使弧形板 始终处于平稳运行, 且能保持原位。 直线轴承导轨与输送带前进指向的夹角 a 小于 90 ° 这样可大大减小直线轴承的起动摩擦阻力和动摩擦阻力, 使弧形板能
沿着导轨平稳、轻盈地移动。高清喷印机的喷墨头与弧形板外侧的距离小于 6mm, 优选与弧形板的外弧面相齐平, 因喷墨头与被喷物品越近其喷墨效果越好。
同时申请人将本发明运用于纸浆包生产线后,基本上只需每 7天净化广 2次, 一瓶墨水可喷印 43750个商标, 平均每个商标的喷印成本约为 0. 08元, 因此采 用此发明后有效的避免了喷头受到冲击和振动, 大大地降低了排墨净化次数, 不 仅节约了墨水的用量而且还提高了喷印的清晰度, 又降低了操作工的劳动强度。 附图说明
图 1为本发明的结构示意图;
图 2为图 1俯视示意图;
图 3为图 1的 A向视图。 具体实施方式
实施例 1 : 如图 1、 图 2和图 3所示, 本发明安装在输送带 1的一侧, 其固 定方式可以为直接安装在输送带一侧, 也可在输送带 1的侧面安装固定支架 9, 在固定支架 9上连接有导轨 3, 所用的导轨 3为直线轴承导轨, 且在安装时直线 轴承导轨与输送带 1前进指向的夹角 a 小于 90 ° , 在导轨 3上配接有弧形板支 架 4, 弧形板支架 4通过直线轴承 8与导轨 3配接, 且在弧形板支架 4与导轨 3 接触部位安装有两个型号相同的支架复位弹簧 5, 支架复位弹簧 5套接在直线轴 承导轨上, 且位于直线轴承的两侧并处于压缩变形位置 (如图 1) ; 在弧形板支架 4上连接有弧形板 6, 弧形板 6的弧度可根据被喷印产品与喷头间需要补偿的距 离来设计, 在弧形板 6上安装有高清喷印机 2, 且在弧形板 6的中部开设有高清 喷印机喷墨口 7 (如图 3), 在安装高清喷印机时高清喷印机 2的喷墨头与弧形板 6外弧面的距离小于 6mm, 优选方案为高清喷印机 2的喷墨头与弧形板 6的外弧 面相齐平。
Claims
1、一种工业喷码设备, 它包括输送带(1)和高清喷印机(2), 其特征在于: 在输送带(1)的一侧安装有固定支架(9), 在固定支架(9)上连接有导轨(3), 在导轨 (3) 上配接有弧形板支架 (4), 在弧形板支架 (4) 与导轨 (3) 接触部 位设有支架复位弹簧 (5), 在弧形板支架 (4) 上连接有弧形板 (6), 在弧形板
(6)上安装有高清喷印机(2), 且在弧形板(6) 中部开设有高清喷印机喷墨口
(7)
2、 根据权利要求 1所述的工业喷码设备, 其特征在于: 所用的导轨(3)为 直线轴承导轨。
3、 根据权利要求 1所述的工业喷码设备, 其特征在于: 在弧形板支架 (4) 上连接有直线轴承 (8), 弧形板支架 (4)通过直线轴承 (8) 与导轨 (3) 配接。
4、 根据权利要求 3所述的工业喷码设备, 其特征在于: 支架复位弹簧 (5) 套接在直线轴承导轨上, 且位于直线轴承的两侧。
5、 根据权利要求 3所述的工业喷码设备, 其特征在于: 直线轴承导轨与输 送带 (1) 前进指向的夹角 a 小于 90°
6、 根据权利要求 1所述的工业喷码设备, 其特征在于: 位于直线轴承 (8) 两侧的支架复位弹簧 (5) 均处于压缩变形位置。
7、 根据权利要求 1所述的工业喷码设备, 其特征在于: 高清喷印机(2) 的 喷墨头与弧形板 (6) 外弧面的距离小于 6
8、 根据权利要求 7所述的工业喷码设备, 其特征在于: 高清喷印机(2) 的 喷墨头与弧形板 (6) 的外弧面相齐平。
9、 根据权利要求 1所述的工业喷码设备, 其特征在于: 弧形板(6) 的弧度 大于等于不规则物品的偏差。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2009102587283A CN101844459B (zh) | 2009-12-11 | 2009-12-11 | 工业喷码设备 |
CN200910258728.3 | 2009-12-11 |
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WO2011069371A1 true WO2011069371A1 (zh) | 2011-06-16 |
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Application Number | Title | Priority Date | Filing Date |
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PCT/CN2010/075467 WO2011069371A1 (zh) | 2009-12-11 | 2010-07-27 | 工业喷码设备 |
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CN (1) | CN101844459B (zh) |
WO (1) | WO2011069371A1 (zh) |
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CN106585122B (zh) * | 2016-11-30 | 2017-12-05 | 绍兴诚邦化纤有限公司 | 一种应用于自动生产线上的打码装置 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1184035A (zh) * | 1996-12-04 | 1998-06-10 | 三星电子株式会社 | 在喷墨打印机中根据打印纸厚度调节喷墨头间隙的装置 |
JPH10157245A (ja) * | 1996-11-27 | 1998-06-16 | Seiko Precision Kk | 印字装置 |
US20070140769A1 (en) * | 2005-12-20 | 2007-06-21 | Toshiba Tec Kabushiki Kaisha | Printer |
CN201089247Y (zh) * | 2007-07-23 | 2008-07-23 | 吴江市盛信电缆有限责任公司 | 电缆用喷墨打印机 |
-
2009
- 2009-12-11 CN CN2009102587283A patent/CN101844459B/zh active Active
-
2010
- 2010-07-27 WO PCT/CN2010/075467 patent/WO2011069371A1/zh active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10157245A (ja) * | 1996-11-27 | 1998-06-16 | Seiko Precision Kk | 印字装置 |
CN1184035A (zh) * | 1996-12-04 | 1998-06-10 | 三星电子株式会社 | 在喷墨打印机中根据打印纸厚度调节喷墨头间隙的装置 |
US20070140769A1 (en) * | 2005-12-20 | 2007-06-21 | Toshiba Tec Kabushiki Kaisha | Printer |
CN201089247Y (zh) * | 2007-07-23 | 2008-07-23 | 吴江市盛信电缆有限责任公司 | 电缆用喷墨打印机 |
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CN101844459A (zh) | 2010-09-29 |
CN101844459B (zh) | 2011-12-21 |
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