多级精细节流管汇及自动控制系统 Multi-level fine detail flow manifold and automatic control system
技术领域 Technical field
本发明涉及油气勘探开发自动控制, 特别涉及油气井钻井节流压力精细自 动控制系统。 背景技术 说 在油气勘探开发工程中, 随着油气勘探领域的拓宽和技术的进步, 油气钻 井过程中对井口回压的控制技术的要求有了极大的提高。 一方面, 采用近平衡 The invention relates to automatic control of oil and gas exploration and development, and particularly relates to a fine automatic control system for oil and gas well drilling throttling pressure. BACKGROUND OF THE INVENTION In the oil and gas exploration and development project, with the expansion of the oil and gas exploration field and the advancement of technology, the requirements for the control technology of the wellhead back pressure in the oil and gas drilling process have been greatly improved. On the one hand, using near balance
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或欠平衡钻井方式, 以更好地保护油气层, 有效地减少钻井液对油气层的损害、 减少或克服压差对钻速的影响, 有效地降低油气井开发综合成本, 大幅度提高 机械钻速并提高油气井钻探的成功率; 另一方面, 当对泥浆密度窗口非常窄甚 至接近于零的地层进行钻井时, 就必须要求在钻井全过程中维持井筒环空当量 密度恒定, 以保证钻井施工顺利进行。 这样就必须保证在钻井过程中, 无论是 正钻进, 还是接单根、 起下钻等过程中, 都能够及时调整井口回压平稳快速达 到施工要求, 并维持稳定。 Or underbalanced drilling method to better protect the oil and gas layer, effectively reduce the damage of the drilling fluid to the oil and gas layer, reduce or overcome the impact of the pressure difference on the drilling rate, effectively reduce the comprehensive cost of oil and gas well development, and greatly improve the mechanical drill Speed up and improve the success rate of oil and gas well drilling; on the other hand, when drilling a formation with a very narrow or even close mud density window, it is necessary to maintain a constant wellbore annulus density throughout the drilling process to ensure drilling. The construction went smoothly. In this way, it is necessary to ensure that during the drilling process, whether it is drilling, or taking a single root, or drilling down, the wellhead back pressure can be adjusted in a timely manner to reach the construction requirements and maintain stability.
然而, 目前使用的压井节流管汇系统都是采用多个阔件串联的结构形式。 这种结构形式在进行节流控制时, 必须要求钻井液返出时的流量全部通过各个 阀件, 并且通过控制节流阀开度来控制节流压力的大小。 但是, 由于节流阀在 相对开度范围 (0〜100%) 内调节精度和调节强度呈严重的非线性, 线性调节区 域非常窄, 在大流量条件下, 节流阀的调节精度控制难度大, 并且大流量对节 流阔的冲蚀比较严重, 容易出现节流阀失效的情况。 发明内容
本发明的目的是提供一种节流控制系统, 其在控压钻井过程中, 能够使井 口回压在不同压力控制等级范围内精确调节, 并且能够对不同压力等级间进行 无扰动切换, 从而在钻井全过程各种施工工况下, 保证井筒环空中钻井液当量 密度恒定, 使得进行压力窄窗口地层条件下安全钻井成为可能。 However, the currently used killing throttle manifold system is a multi-piece series structure. In the case of the throttle control, the flow rate of the drilling fluid must be required to pass through the respective valve members, and the throttle pressure can be controlled by controlling the opening of the throttle valve. However, due to the fact that the throttle valve has a serious nonlinearity in the adjustment accuracy and adjustment intensity in the relative opening range (0~100%), the linear adjustment area is very narrow, and the adjustment precision of the throttle valve is difficult to control under large flow conditions. And the large flow rate is more serious for the erosion of the throttling, and the throttle valve is prone to failure. Summary of the invention It is an object of the present invention to provide a throttling control system that enables the wellhead back pressure to be accurately adjusted within different pressure control levels during pressure controlled drilling, and capable of bumpless switching between different pressure levels, thereby Under various construction conditions in the whole process of drilling, it is ensured that the drilling fluid equivalent density in the wellbore is constant, which makes it possible to carry out safe drilling under the conditions of narrow pressure window formation.
为实现以上目的, 本发明的技术方案是提供一种多级精细节流管汇及自动 控制系统, 其包括一套地面节流管汇系统和自动控制系统, 其中三个平板阀和 一个节流阀并联连接, 组成节流管汇系统。 所述多级精细节流管汇及自动控制 系统中设有用于测量节流管汇入口压力的压力传感器、 用于测量节流阀开度的 位移传感器、 用于测量节流阀的出口流量的流量计、 用于测量各个平板阀的开 关状态的传感器, 还设有将各路信号进行滤波放大及 A/D转换的装置、 将滤波 放大及 A/D转换后的信号送入控制柜和工程师站的装置、 对数据进行存储和数 据显示的装置, 以及自动控制装置, 该自动控制装置根据管路和回压泵当前工 作状态, 计算并发出控制指令, 依据各级节流控制流程步骤对平板阀的开关和 节流阀的开度进行动作和速度操作, 从而实现井口节流回压。 In order to achieve the above object, the technical solution of the present invention provides a multi-stage fine detail flow manifold and automatic control system, which comprises a ground throttle manifold system and an automatic control system, wherein three flat valves and one throttle The valves are connected in parallel to form a throttle manifold system. The multi-stage fine detail flow manifold and the automatic control system are provided with a pressure sensor for measuring the inlet pressure of the throttle tube, a displacement sensor for measuring the opening degree of the throttle valve, and an outlet flow for measuring the throttle valve. The flow meter, the sensor for measuring the switching state of each flat valve, is also provided with a device for filtering and amplifying and A/D converting each signal, and sending the filter amplification and A/D converted signal to the control cabinet and the engineer. Station device, device for storing and displaying data, and automatic control device, which calculates and issues control commands according to the current working state of the pipeline and the back pressure pump, and steps according to various stages of throttle control flow steps The opening of the valve and the opening of the throttle valve operate and speed, thereby achieving a wellhead throttling back pressure.
优选的是, 所述对数据进行存储和显示的装置采用标准的工业用控制计算 机, 通过数据总线与控制器相联, 上位机中编制有完善的计算机监控界面, 所 有参数可以在上位机中进行显示, 操作人员可以通过监控界面对整个控压钻井 装置进行控制。 Preferably, the device for storing and displaying data uses a standard industrial control computer, and is connected to the controller through a data bus, and a complete computer monitoring interface is programmed in the upper computer, and all parameters can be performed in the upper computer. It shows that the operator can control the entire pressure-controlled drilling unit through the monitoring interface.
优选的是, 所述自动控制装置采用标准的控制机柜, 内部安装有控制器模 块、 总线模块、 I/O模块、 继电器、 安全栅、 隔离栅、 接线端子排等电气元件, 主要用来实现控制系统中的配电设置, 信号的输入、 输出、 隔离等功能。 Preferably, the automatic control device adopts a standard control cabinet, and is internally equipped with electrical components such as a controller module, a bus module, an I/O module, a relay, a safety barrier, an isolation barrier, and a terminal block, and is mainly used for realizing control. Power distribution settings in the system, signal input, output, isolation and other functions.
在本系统操作中, 根据不同的压力控制级别和精度要求, 系统做出判断,
选择与具体的压力控制等级对应的各平板阀的开关状态, 之后再对应于具体的 节流流动通道控制节流阀的开度大小来精确调整井口回压的需求值, 其结果能 大大提高井口回压控制精度。 In the operation of the system, according to different pressure control levels and accuracy requirements, the system makes a judgment. Selecting the switching state of each flat valve corresponding to the specific pressure control level, and then adjusting the opening value of the wellhead corresponding to the specific throttle flow channel to control the throttle valve to accurately adjust the demand value of the wellhead back pressure, and the result can greatly improve the wellhead Back pressure control accuracy.
本系统操作中, 在每一级节流压力控制中, 都可以实现精细调节, 从而避 免了以往节流管汇系统中精细调节的最优调节段较窄的弊端, 井口回压的控制 范围得到极大的改善。 In the operation of the system, in each stage of the throttling pressure control, fine adjustment can be realized, thereby avoiding the disadvantages of narrow adjustment of the optimal adjustment section in the conventional throttle manifold system, and the control range of the wellhead back pressure is obtained. Great improvement.
本系统能够通过自动控制, 实现各级节流操作过程的无扰动自动切换功能, 保证节流控制压力安全平稳地过渡到各个控制级别范围内。 附图说明 The system can realize the automatic disturbance-free switching function of the throttling operation process at all levels through automatic control, ensuring the safe and smooth transition of the throttling control pressure to various control level ranges. DRAWINGS
图 1 为按照本发明的多级精细节流管汇系统的一最佳实施例的设计图, 其 中图 1A为主视图、 图 1B为侧视图、 图 1C为俯视图。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a plan view of a preferred embodiment of a multi-stage fine detail flow manifold system in accordance with the present invention, wherein Figure 1A is a front view, Figure 1B is a side view, and Figure 1C is a top view.
图 2 为按照本发明的多级精细节流管汇系统自动控制系统的一最佳实施例 的示意图。 Figure 2 is a schematic illustration of a preferred embodiment of a multi-stage fine detail flow manifold system automatic control system in accordance with the present invention.
图 3 为按照本发明的多级精细节流管汇系统及自动控制系统中的各压力等 级的流动通道的一实施例的示意图。 Figure 3 is a schematic illustration of an embodiment of a flow channel for each pressure level in a multi-stage fine detail manifold system and an automatic control system in accordance with the present invention.
图 4 为按照本发明的多级精细节流管汇系统及自动控制系统中的各压力调 节区间的一实施例的说明图。 Fig. 4 is an explanatory view showing an embodiment of each pressure regulating section in the multi-stage fine detail flow manifold system and the automatic control system according to the present invention.
图 5 为按照本发明的多级精细节流管汇系统及自动控制系统的一实施例中 的数据采集和自动控制流程图。 具体实施方式 Figure 5 is a flow chart showing the data acquisition and automatic control in an embodiment of the multi-stage fine detail flow manifold system and automatic control system in accordance with the present invention. detailed description
图 1 示出了本发明的多级精细节流管汇及自动控制系统中的一最佳实施例 中的地面多级精细节流管汇系统。其中 1为从井口返出的钻井液出口闸阀; 2为
节流管汇入口处闸阀; 3为节流管汇出口的闸阀; 4、 5、 6为并联节流管汇系统 的用于进行不同压力等级调节的三个平板阔; J是用于不同压力等级条件下进行 精细调节的节流阀; 7为放喷管线的闸阔; 8为放喷管线的出口闸阀。 1 shows a ground multi-level fine detail flow manifold system in a preferred embodiment of the multi-stage fine detail flow manifold and automatic control system of the present invention. 1 is the drilling fluid outlet gate valve returned from the wellhead; 2 is 3 is the gate valve at the inlet of the throttle pipe; 3 is the gate valve of the outlet of the throttle pipe; 4, 5, 6 are the three plate widths for the different pressure level adjustment of the parallel throttle manifold system; J is used for different pressures A throttle valve that is finely adjusted under grade conditions; 7 is the gate width of the discharge line; 8 is the outlet gate valve of the discharge line.
参照图 2 示出本发明的多级精细节流管汇及自动控制系统中的自动控制系 统的一最佳实施例。 该系统为三层递阶控制结构, 由下至上分为底层测控装置 一中层控制器一上层计算机控制。 Referring to Figure 2, a preferred embodiment of the multi-level fine detail flow manifold and automatic control system in the automatic control system of the present invention is illustrated. The system is a three-layer hierarchical control structure, which is divided into the bottom layer measurement and control device from bottom to top, and the middle layer controller is controlled by an upper layer computer.
参照图 3、 图 4, 在压力控制等级操作中具体实现逐级节流操作步骤为: 第一控制压力等级: 点① J456是节流管汇压降调节的下限 ΔΡ, 节流回压是 Referring to FIG. 3 and FIG. 4, the step of step-by-step throttling operation in the pressure control level operation is as follows: First control pressure level: Point 1 J456 is the lower limit of the throttle pressure drop adjustment ΔΡ, the throttle back pressure is
Ρ0+ΔΡ; Ρ0+ΔΡ;
第二控制压力等级: 由点① J456逐渐关闭节流阀, 可以使节流管汇节流压 降上升到点② J45,此时节流压降可以达到 2ΔΡ;这一阶段压降的调节大小是△ Second control pressure level: The throttle valve is gradually closed by point 1 J456, which can increase the throttle pressure drop to point 2 J45. At this time, the throttle pressure drop can reach 2ΔΡ; the adjustment of the pressure drop at this stage is △
P, 但是节流产生的回压却由 Ρ0+ΔΡ增至 Ρ0+2ΔΡ; P, but the back pressure generated by throttling is increased from Ρ0+ΔΡ to Ρ0+2ΔΡ;
第三控制压力等级: 由点② J45逐渐关闭节流阀, 可以使节流管汇节流压 降上升到点③ J4 ,此时节流压降可以达到 3ΔΡ;这一阶段压降的调节大小是 ΔΡ, 但是节流产生的回压却由 Ρ0+2ΔΡ增至 Ρ0+3ΔΡ; Third control pressure level: The throttle valve is gradually closed by point 2 J45, which can increase the throttle pressure drop of the throttle tube to point 3 J4. At this time, the throttle pressure drop can reach 3ΔΡ; the adjustment of the pressure drop at this stage is ΔΡ. However, the back pressure generated by throttling increases from Ρ0+2ΔΡ to Ρ0+3ΔΡ;
第四控制压力等级: 由点③ J4 逐渐关闭节流阀, 可以使节流管汇节流压 降上升到点^,此时节流压降可以达到 4ΔΡ;这一阶段压降的调节大小是 ΔΡ, 但是节流产生的回压却由 Ρ0+3ΔΡ增至 Ρ0+4ΔΡ; Fourth control pressure level: The throttle valve is gradually closed by point 3 J4, which can increase the throttle pressure drop to point ^, and the throttle pressure drop can reach 4ΔΡ; the adjustment of the pressure drop at this stage is ΔΡ, However, the back pressure generated by throttling increases from Ρ0+3ΔΡ to Ρ0+4ΔΡ;
第五控制压力等级: 由点④ J逐渐关闭节流阀, 可以使节流管汇节流压降 上升到点⑤关井套压 Fifth control pressure level: gradually close the throttle valve from point 4 J, which can increase the throttle pressure drop of the throttle tube to point 5
从图 3可以直观了解到, 定义 P0为节流管汇下游出口的真实压力。 It can be seen intuitively from Figure 3 that P0 is defined as the true pressure of the downstream outlet of the throttle manifold.
分析可知, 目前是将点① J456作为节流的下限, 同时还以此为依据作为逐
级增压的一个台阶 AP=APJ456。 According to the analysis, point 1 J456 is currently used as the lower limit of throttling, and it is also based on this. One step of the stage boost is AP=APJ456.
图 5 示出按照本发明所述的多级精细节流管汇及自动控制系统的最佳实施 例中的数据采集和自动控制流程。
Figure 5 illustrates the data acquisition and automatic control flow in a preferred embodiment of a multi-stage fine detail flow manifold and automatic control system in accordance with the present invention.