WO2011042609A1 - Imprégnation de produits chimiques dans du bois - Google Patents

Imprégnation de produits chimiques dans du bois Download PDF

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Publication number
WO2011042609A1
WO2011042609A1 PCT/FI2010/050783 FI2010050783W WO2011042609A1 WO 2011042609 A1 WO2011042609 A1 WO 2011042609A1 FI 2010050783 W FI2010050783 W FI 2010050783W WO 2011042609 A1 WO2011042609 A1 WO 2011042609A1
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WIPO (PCT)
Prior art keywords
wood
acid
impregnation
chemicals
cross
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PCT/FI2010/050783
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English (en)
Inventor
Samantha Kiljunen
Anna Koski
Mika Kunttu
Tiina Valkonen
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Upm-Kymmene Wood Oy
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Priority to EP10821626.8A priority Critical patent/EP2485880B1/fr
Priority to PL10821626T priority patent/PL2485880T3/pl
Priority to ES10821626T priority patent/ES2715184T3/es
Publication of WO2011042609A1 publication Critical patent/WO2011042609A1/fr

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02—Processes; Apparatus
    • B27K3/08—Impregnating by pressure, e.g. vacuum impregnation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02—Processes; Apparatus
    • B27K3/15—Impregnating involving polymerisation including use of polymer-containing impregnating agents
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B15/00—Preparation of other cellulose derivatives or modified cellulose, e.g. complexes
    • C08B15/10—Crosslinking of cellulose
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B31/00—Preparation of derivatives of starch
    • C08B31/003—Crosslinking of starch
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00—Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/0006—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid
    • C08B37/0024—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid beta-D-Glucans; (beta-1,3)-D-Glucans, e.g. paramylon, coriolan, sclerotan, pachyman, callose, scleroglucan, schizophyllan, laminaran, lentinan or curdlan; (beta-1,6)-D-Glucans, e.g. pustulan; (beta-1,4)-D-Glucans; (beta-1,3)(beta-1,4)-D-Glucans, e.g. lichenan; Derivatives thereof
    • C08B37/0027—2-Acetamido-2-deoxy-beta-glucans; Derivatives thereof
    • C08B37/003—Chitin, i.e. 2-acetamido-2-deoxy-(beta-1,4)-D-glucan or N-acetyl-beta-1,4-D-glucosamine; Chitosan, i.e. deacetylated product of chitin or (beta-1,4)-D-glucosamine; Derivatives thereof
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00—Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/0006—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid
    • C08B37/0045—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid alpha-D-Galacturonans, e.g. methyl ester of (alpha-1,4)-linked D-galacturonic acid units, i.e. pectin, or hydrolysis product of methyl ester of alpha-1,4-linked D-galacturonic acid units, i.e. pectinic acid; Derivatives thereof
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00—Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/0006—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid
    • C08B37/0057—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid beta-D-Xylans, i.e. xylosaccharide, e.g. arabinoxylan, arabinofuronan, pentosans; (beta-1,3)(beta-1,4)-D-Xylans, e.g. rhodymenans; Hemicellulose; Derivatives thereof
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00—Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/006—Heteroglycans, i.e. polysaccharides having more than one sugar residue in the main chain in either alternating or less regular sequence; Gellans; Succinoglycans; Arabinogalactans; Tragacanth or gum tragacanth or traganth from Astragalus; Gum Karaya from Sterculia urens; Gum Ghatti from Anogeissus latifolia; Derivatives thereof
    • C08B37/0063—Glycosaminoglycans or mucopolysaccharides, e.g. keratan sulfate; Derivatives thereof, e.g. fucoidan
    • C08B37/0072—Hyaluronic acid, i.e. HA or hyaluronan; Derivatives thereof, e.g. crosslinked hyaluronic acid (hylan) or hyaluronates
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00—Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/006—Heteroglycans, i.e. polysaccharides having more than one sugar residue in the main chain in either alternating or less regular sequence; Gellans; Succinoglycans; Arabinogalactans; Tragacanth or gum tragacanth or traganth from Astragalus; Gum Karaya from Sterculia urens; Gum Ghatti from Anogeissus latifolia; Derivatives thereof
    • C08B37/0084—Guluromannuronans, e.g. alginic acid, i.e. D-mannuronic acid and D-guluronic acid units linked with alternating alpha- and beta-1,4-glycosidic bonds; Derivatives thereof, e.g. alginates
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08H—DERIVATIVES OF NATURAL MACROMOLECULAR COMPOUNDS
    • C08H1/00—Macromolecular products derived from proteins
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08H—DERIVATIVES OF NATURAL MACROMOLECULAR COMPOUNDS
    • C08H6/00—Macromolecular compounds derived from lignin, e.g. tannins, humic acids
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08H—DERIVATIVES OF NATURAL MACROMOLECULAR COMPOUNDS
    • C08H8/00—Macromolecular compounds derived from lignocellulosic materials
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L5/00—Compositions of polysaccharides or of their derivatives not provided for in groups C08L1/00 or C08L3/00
    • C08L5/08—Chitin; Chondroitin sulfate; Hyaluronic acid; Derivatives thereof
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00—Compositions of lignin-containing materials
    • C08L97/02—Lignocellulosic material, e.g. wood, straw or bagasse

Definitions

  • the invention relates to a method for impregnating chemicals into wood as defined in the preamble of claim 1.
  • US patent 4657789 teaches us impregnation of a veneer with chemicals to resist micro-organisms and insects, fire retardants and pigments.
  • the impregnation is applied by immersion, spraying, passing through rollers of green wood.
  • the invention does not impart dimensional stability and the chemicals are only absorbed into the wood by diffusion .
  • EU patent EPO752027 covers esterfication of lignin.
  • the lignin is utilised from kraft black liquor.
  • US patent 5942008 reports the impregnation of a veneer with dyes using pressure impregnation. Further, a cross-linking of chitosan and lignin with polycarboxylic acids is known. Also, known is the depolymerisation step to reduce the molecules molecular weight.
  • the objective of the invention is to disclose a new type of method for impregnating chemicals into wood, e.g. into a wood product.
  • the invention is based on a method for impregnating chemicals into wood, e.g. into a wood product.
  • the chemicals include a cross-linking agent having carboxyl groups and a low molecular weight oligomer for flexibility having reactive -OH groups, the cross-linking agent being reactive with -OH groups of the wood and the low molecular weight oligomer; and the chemicals are impregnated into the wood cell wall of the wood and the carboxyl groups of the cross- linking agent form ester cross-linking bonds with -OH groups of the wood and/or low molecular weight oligomer in the wood cell wall for improving dimensional stability of the wood product.
  • the chemicals are impregnated into the bulk of the wood and into the wood cell wall.
  • the impregnation of the chemicals is improved by the diffusion of the chemicals into the wood cell wall.
  • a cyclic anhydride is formed from the acid. This intermediate reacts by ring opening and forming ester bonds with the wood and low molecular weight oligomer.
  • the invention is specifically based on the natural impregnation of the wood where there is cross- linking of the low molecular weight oligomer, e.g. chitosan, lignin, hemicelluloses or cellulose, with the cross-linking agent, like polycarboxylic acids, e.g. citric acid, in the wood cell wall.
  • the chemicals are impregnated into the wood cell wall followed by the cross-linking in the wood cell wall.
  • the invention is for development of on-line impregnation and cell wall modification of wood with different chemicals.
  • the impregnation chemicals including a cross-linking agent, e.g. polycarboxylic acid, and a low molecular weight oligomer, e.g.
  • chitosan, lignin, or hemicellulose and alternatively a catalyst, e.g. SHP or citric acid, are impregnated via non-invasive pressure methods into the cell wall. Penetration into the cell wall of the wood is via de- polymerisation of the molecule to a suitable oligomer size .
  • a wood product can be selected from the group: a wood board, veneer of the wood board, timber, composite product, beam and the like.
  • the wood board can be a wood panel product, plywood product, composite product, pressed panel product or the like, formed of a number of layers, preferably veneer layers, and principally of wood-based materials, in which the layers are laid one upon the other and glued together.
  • the veneer can be formed of any material, e.g. wood-based material, fiber material, composite material or the like.
  • the veneer refers to any layer or veneer of the wood board.
  • the veneer is a thin layer of the wood board. The thicknesses of the veneer layers can vary.
  • the cross- linking agent is polycarboxylic acid.
  • Polycarboxylic acid has three or more carboxyl groups in order to cross-link e.g. cellulose by reaction with hydroxyl groups of cellulose.
  • the polycarboxylic acid is selected from the group: 1 , 2 , 3 , 4 -butanetetracarboxylic acid, citric acid, maleic acid, succinic acid, itaconic acid, trans- aconitic acid, cis-aconitic acid, tricarballylic acid, 1 , 2 , 3-benzenetricarboxylic acid, 1,2,4- benzenetricarboxylic acid, 1,2,3,4- cyclobutanetetracarboxylic acid, tetrahydrofuran- 2 , 3 , 4 , 5-tetracarboxylic acid, 1,2,4,5- benzenecarboxylic acid, poly-maleic anhydride and their combinations.
  • the low molecular weight oligomer is selected from the group: chitosan, starch, cellulose, lignin, lignin sulfonate, fatty acids, tannin, proteins, sugars, e.g. glucose, sorbitol or xylitol, polyvinyl alcohol, furfuryl alcohol, hemicellulose , alginic acid, pectins, hyaluronic acid, glucosamine, polyethylene glycol, oligomer fragments and their derivates, their monomers and their combinations.
  • the oligomer/monomer with molecular weight less than 1000 g/mol, molar volume less than 100 cm 3 /mol and molecule size less than 2 nm is the favorable oligomer.
  • Chitosan is a naturally occurring polysaccharide and is cationic in nature composed of mainly (1,4) linked 2-amino-2-deoxy- p-D-glucan and soluble in acidic solutions but insoluble in alkaline solutions. Both the amino groups in the chitosan molecule are pH sensitive. Chitosan is a derivative from shells and possesses a primary amine group on its polysaccharide ring which may be grafted onto wood by incorporation of a bi-functional cross-linking agent. However, at low pH the free amines are protonated and therefore can only form a salt linkage with the chitosan amino groups.
  • Cellulose is also a polysaccharide and will therefore cross-links in similar manner as chitosan.
  • the oligomer refers to any oligomers, polymers and monomers.
  • the polymers are de-polymerized into oligomers and/or monomers.
  • the oligomer is de-polymerized for reducing the molecular weight of the oligomer in order to form the low molecular weight oligomer and at the same time activating or increasing the reactivity of the oligomer before the impregnation.
  • the oligomer is too big to penetrate into the cell wall; therefore the oligomer has to be de-polymerized.
  • the small molecules they can be impregnated to wood without further processing but larger molecules need to be de-polymerized first.
  • molecular weight of polyethylene glycol is more than 1000 g/mol or molar volume is more than 100 cm 3 mole -1 it is necessary to de-polymerize before impregnation.
  • molecular weight of polyethylene glycol is less than 1000 g/mol or molar volume is less than 100 cm 3 mole -1 it is already small enough to be impregnated.
  • molecular fragments of the oligomer are less than 4 nm, preferably 1 - 2 nm. When the oligomers are reduced in molecular weight they are more soluble in water.
  • the oligomer is de-polymerized by oxidation.
  • the oxidation is carried out with hydrogen peroxide, hydrogen peroxide and sodium nitrite (NaN0 2 ) , hydrogen peroxide and sodium nitrate (NaN0 3 ) or other hydrogen peroxide combinations.
  • the de-polymerization method is selected from the group; acid hydrolysis, ozonation, entzymatic treatment and physical methods.
  • the chemicals includes a catalyst.
  • the catalyst is selected from the group: sodium hypophosphite monohydrate (SHP) , sodium hypophosphite (NaH 2 P0 2 ) , sodium phosphate (NaH 2 P0 4 ) , sodium phosphinate monohydrate (NaH 2 P0 2 3 ⁇ 40) , potassium phosphate, ammonium phosphate, titanium dioxide, P- toluenesulfonic acid hydrate (PTSA) and their combinations and other neutral catalysts, citric acid and other acid catalysts.
  • the amount of the catalyst is 0,1 - 5 % .
  • the catalysts used are heat sensitive and therefore cross- linking will not occur until a certain temperature is reached. In one embodiment temperature is the catalyst.
  • the maximum cross-linking occurs at temperatures 120 - 170 °C, preferably time is 15 minutes to 24 hours, which are not typical temperatures and times used in the production of the wood product, e.g. during the gluing process of the wood board. Therefore, it is necessary to partially cure before hot pressing and this possible by an oven or other means.
  • temperatures 120 - 170 °C preferably time is 15 minutes to 24 hours, which are not typical temperatures and times used in the production of the wood product, e.g. during the gluing process of the wood board. Therefore, it is necessary to partially cure before hot pressing and this possible by an oven or other means.
  • X can be polysaccharide oligomers, lignin oligomers, hemicellulose oligomers, polyethylene glycol low molecular weight or glycol oligomers.
  • the chemicals contain colour dyes, biocides, fire retardants, water repellents, dimensional stabilisers, pigments, bio-resistant agents, florescent particles, fatty acids, modified fatty acids, oils, densification resins, bio-oils, emulsions, hardeners, plastizisers , UV-stabilizers, UV-absorbers , UV-hals, other wood modification agent or their derivates or their combinations.
  • these other chemicals can also be impregnated into the cell wall of the wood.
  • the chemicals contain densification resins that consist of petrochemical based phenols, e.g. phenol formaldehyde resins, resins with bio-phenol substitutes, e.g.
  • the oligomers do not need to be depolymerised so small and they can be impregnated and polymerized/cross-linked in the wood lumen. This will allow for improvement on water repellency and other properties such as increased hardness.
  • the aim is to dye the wood product so the dye penetrates through the wood product resulting in a consistent colour, therefore it is required that the dye enters the cell wall.
  • the dye molecular weight should be less than 700 g/mol and molecular size 2 - 4 nm. Quite many dyes are too big. Suitable dyes are e.g. trichromatic dyes, basic dye, like crystal violet, safranin, basic fuchsin, methylene blueand aniline, acid dyes like amido black and woodstain scarlet, direct dyes, natural dyes and Azo dyes.
  • the dyes are strongly absorbed into the wood cell wall, such as basic dyes, then there will not be even penetration into the bulk of the wood.
  • Basic dyes are preferred and they are highly water soluble and possess a positive charge (cationic) and will react with material that is negatively charged (hydroxyl groups) .
  • the cellulose of the wood cell wall is negatively charged.
  • Penetration of the dye into the wood is a combination of dye molecular size, concentration and temperature. At temperatures greater than 50 °C the penetration is deep into the wood cell wall .
  • Chitosan is a natural biocide. It is considered the biocidal action is due to the amines on the molecule.
  • the chitosan cross- linking with polycarboxylic acids can be combined with dyes. Chitosan has an extremely high affinity for many classes of dyes and at low pH chitosan' s free amines are protonated which results in attraction of anionic dyes.
  • Fire retardants from the following groups or combinations that take advantage of the synergisms of these fire retardants are preferred: Phosphorous based, such as phosphoric acid H 3 PO 4 and phosphonates OP(OR) 2 R), Boron based, such as boric acid H 3 BO 3 , metaboric acid HBO 3 , boric oxide B 2 O 3 , borax Na 2 0 ⁇ 2B 2 O 3 ⁇ IOH 2 O, anhydrous borax Na 2 B 4 0 7 , sodium tetraborate X-hydrate Na 2 B 4 C>7 ⁇ 3 ⁇ 40, borax + boric acid (BBA) Na 2 0- 2B 2 0 3 - 10H 2 O + H 3 BO 3 and sodium borate + boric acid Na 2 B 4 C>7 + H 3 BO 3 , Nitrogen based, such as melamine C 3 H 6 N 6f urea CH 4 N 2 0, dicyandiamide C 2 H 4 N 4 and guanidine CH 5 N 3 , Combined nitrogen-
  • inorganic and organic salts that can be used as a fire retardant, such as aluminium sulphate Al 2 (80 4 )3, formates like potassium formate KCOOH and citrates [C 6 H 5 0 7 ] 3 ⁇ .
  • Biocides from the following groups are preferred: Benzyl-C12-16-alkyldimethyl , Bis- (N cyclohexyldiazeniumdioxy) -copper (Ci 2 H 22 CuN 4 0 4 ) ,
  • Didecyldimethylammonium chloride (C 22 H 48 CIN) , Didecyl polyoxyethyl ammonium borate, Polymeric Betain, Disodium octaborate tetrahydrate (Na 2 B 8 0i 3 .4H 2 0) , Copper ( II ) hydroxide carbonate (CuC0 3 ' Cu ' (OH) 2 ) , Sodium borate decahydrate, Borax (Na 2 0 ⁇ 2B 2 0 3 ⁇ 10H 2 O) , Boric acid (H 3 BO 3 ) , Propiconatzole (Ci 5 H 17 Cl 2 3 0 2 ) , N- cyclohexyldiazeniumdioxy potassium, Xyligen (C 6 H u KN 2 0 2 ) , Cypermethrin (C 22 H 19 CI 2 NO 3 ) , Tebuconazole (C 16 H 22 CIN 3 O) and Trimethyl coco am
  • the chemicals form the cross-linking material which is preferably not too brittle .
  • the impregnation is carried out by on-line process.
  • the impregnation is carried out by a semi-on-line process.
  • the impregnation is carried out in one process step.
  • the impregnation is carried out at least two process steps .
  • the impregnation process includes a diffusion step of the chemicals .
  • the wood or the wood product is treated prior to the impregnation.
  • the wood or the wood product can be treated by drying, rewetting or vacuum treating.
  • the wood is in green state.
  • impregnation of the chemicals into the cell wall involves two process steps.
  • the first step is the up-take of the chemicals into the bulk of the wood. This can incorporate woods own natural vacuum induced by a vacuum, vacuum box or hot-cold bath/shower/roller. In addition to this a contact press and/or hot and cold pressure rollers or suction rollers can also be utilized.
  • the second step is a slower process and involves diffusion of the chemicals through to the cell wall. Diffusion is a process of migration from high to low concentration and therefore green wood impregnates quicker. However, if it not necessary to diffuse into the wood cell wall then this step is not required and it is better to use dry wood, as the vacuum is more efficient. Other factors that will affect the diffusion are concentration and temperature. At temperatures greater than room temperature, preferably greater than 50 °C, the diffusion time is significantly reduced and the depth of penetration increased.
  • the chemicals are impregnated into the bulk of the wood, such as green wood, dry wood, wet wood, rewetted wood or vacuum treated wood, by a variety of methods or combination of the methods.
  • the wood In the case of spruce once the wood dries it is almost impossible to impregnate the heartwood. The reason for this is the pits become aspirated. Considering this the wood should be impregnated in its green state. This is possible if the wood or wood product for impregnation is selected after sorting by moisture. When spruce is in its green state it is easier to impregnate than birch .
  • the chemicals are required to diffuse through to the wood cell wall and this process takes some time 1 - 7 days depending on the size and shape of the diffusing molecule and also the initial conditions of the wood, e.g. dry, green, re-wetted or vacuum treated wood. However, this time is increased if the chemicals first need to diffuse through to the bulk of the wood. In one embodiment the diffusion is carried out at temperatures 25 - 60 °C.
  • the impregnation of wood with a cell wall penetrating substance depends upon the macroscopic property of permeation and diffusion at a cellular level. Diffusion is dependent upon a concentration gradient and is hence an entropically driven process. The rate of diffusion depends upon the diffusion coefficient, temperature, and concentration of the chemicals. Despite the small physical dimensions of the cell wall, diffusion into the cell wall is relatively slow because of the labyrinthine nature of the cell wall micro-pore geometry.
  • the cell wall structure exhibits a lamellar morphology due to the way in which cellulose micro-fibrils are laid down, the geometry of the space between the microfibrils in which the reagent molecules must move is determined by the hemicellulose-lignin matrix, resulting in a complex geometry.
  • Diffusion is a molecular-scale property and is related to the interior cell wall micro-pore geometry, molecular size and shape of impregnation chemicals.
  • Maximum accessibility to the interior of the wood cell wall is achieved when the wood is in a swollen state, most readily achieved by water saturation of the material.
  • the microfibrils in the cell walls move closer together (shrinking). After re-wetting, the microfibrils move apart again (swelling), but not necessarily to the same positions as before, with water occupying all the spaces between microfibrils.
  • the process of the invention does not involve pressure vessels.
  • the method is provided without a pressure impregnation.
  • the chemicals are impregnated into the wood cell wall by a hot-cold thermal process.
  • the thermal process can be applied to dry wood and green wood but since gases expand and contract more than liquids it stands to reason that the vacuum created for air filled wood will be more affective. Therefore, dry wood is used if the chemicals only need to impregnate the bulk of the wood. However, if the chemicals are required to diffuse into the wood cell wall after this step it is important that the cell wall contains water or a vacuum and therefore green or rewetted (not for spruce) should be used. When used properly the method provides a reasonably effective substitute for pressure impregnation. This method is not limited to the type of impregnation chemicals, but both water- and oil-borne chemicals can be used.
  • wood samples green, rewetted or dry are first immersed into a hot solution of the impregnation solution or just hot water. The most of the chemicals are absorbed during the cold bath.
  • the dry wood samples can be placed in an oven, hot-pressed, steamed or hot water sprayed, or taken straight from the dryer after peeling. This step is followed by immersion into a cold solution of the impregnation chemicals, by chemical spray from a shower or by application by a roller .
  • the hot-treatment is carried out at temperatures between 60 and 100 °C. In one embodiment the cold-treatment is carried out at temperatures between 0 and 23 °C.
  • the impregnation is carried out under vacuum conditions.
  • a vacuum box or vacuum roller is used in the impregnation process.
  • a vacuum is applied to incorporate the chemicals into the bulk of the wood. If the chemicals are required to diffuse into the cell wall then it is important that the cell wall is not filled with air. Therefore, either green or rewetted wood can be used or a vacuum can be first applied using the vacuum system to remove air from the cell wall and then the chemicals can then be applied with or without further vacuum.
  • a contact press is used in the impregnation process utilizing vacuum, pressure and temperature.
  • the contact press can be used for green, rewetted or dry wood. However, best results will be achieved by applying dry wood and then using a vacuum followed by applying a pressure. After this process the impregnated wood or wood product should remain wet to allow for the impregnation chemicals to diffuse into the wood cell wall.
  • the wood or wood product can be soaked and dipped into chemicals. This technique is successful to varying degrees and depends on the type of wood, its initial status (green, rewetted or dry) and temperature. This technique results in best results when a vacuum is first applied to the wood or wood product .
  • Improving the penetration, like increasing the absorption of chemicals or accelerating the treatment rate, to the bulk of the wood is possible by methods like heating, incising, microwaving, plasma treatment, compression, water treatment, steaming, micro-organisms, enzyme treatment, chemical treatment, increasing the peeling checks during peeling of the veneers, etc.
  • peeling checks of continuous veneer are opened with a roller, and the surface area of veneer is increases. While opening the peeling checks, veneer is impregnated by soaking or spraying. Vacuum can be applied by using a vacuum roller in opening the checks. After a roller and impregnation phase, the peeling checks are closed and the impregnation chemicals remain inside the veneer.
  • the cross-linking it is partly carried out in connection with the wood product manufacturing, e.g. in a gluing of the veneers and/or in a hot-pressing of the wood product.
  • the hot-pressing can be carried out at temperatures 120 - 170 °C for curing the glue and completing the cross-linking in the cell wall.
  • polycarboxylic acids have two or more carboxyl groups to cross-link e.g. cellulose by reaction with hydroxyl groups of cellulose. Chitosan, cellulose, lignin and hemicellulose are relatively insoluble in water.
  • polycarboxylic acids react with e.g. cellulose is esterfication by bifunctional carboxylic acids via the formation of cyclic anhydride intermediates.
  • the cross-linking is carried out after the wood product manufacturing, e.g. at the end of the production line.
  • the curing of the glue and the cross-linking in the cell wall is performed by radiation treatment, e.g. by E-beam, microwave and/or X-ray treatment.
  • each wood product or each part of the wood product can be impregnated wholly or partly.
  • the method can be carried out using apparatuses known per se. Impregnating the chemicals, laying the veneers one upon the other, joining the veneers together by glue, manufacturing the wood product and other typical steps can be performed in any manner known per se in the art.
  • the veneers of the wood board can be joined together using any adhesive or glue, e.g. phenol formaldehyde, melamine urea formaldehyde or their combinations or said resin substituted or partially substituted with bio-phenols, or bio-adhesive or self-adhesive, or utilizing the impregnation chemicals as an adhesive.
  • any adhesive or glue e.g. phenol formaldehyde, melamine urea formaldehyde or their combinations or said resin substituted or partially substituted with bio-phenols, or bio-adhesive or self-adhesive, or utilizing the impregnation chemicals as an adhesive.
  • the impregnated veneers can be bonded with self-adhesive polyolefin films, as defined in patent applications PCT/FI2009/050130 and PCT/FI2009/050662, to create a wood board that has strength properties and fibre breakage percentage that exceeds that of phenol formaldehyde bonded wood board.
  • This type of adhesive does not require room to penetrate into the cell wall, unlike the phenolic resin.
  • modified veneers are plasma treated to improve the bondability.
  • the method according to the invention may be used in different embodiments.
  • the invention provides the advantage that the impregnation of the chemicals into the wood is easy to carry out. Thanks to the invention, it is possible to provide many different wood products, e.g. a wood board, a veneer of the wood board and timber modifications. This invention produces the wood product with increased dimensional stability and biological durability.
  • the on-line impregnation of the wood or wood product to incorporate chemicals into the wood cell wall to change the woods performance in various applications is highly sort.
  • An advantage of the invention is that the method is cost effective. This technique does not require pressure vessels, and can be integrated in the plywood manufacturing line.
  • Fig. 1 shows a generic mechanism of the reaction between polycarboxylic acids and the low molecular weight oligomer in the wood cell wall
  • Fig. 2 shows a mechanism of a cross-linking of chitosan in wood cell wall
  • Fig. 3 shows a mechanism of a cross-linking of chitosan in wood cell wall to create substitution
  • Fig. 4 shows a mechanism of a cross-linking of chitosan with citric acid in wood cell wall
  • Fig. 5 shows weight percent gain of wood impregnated with different concentrations of chitosan oligosaccharides produced using hydrogen peroxide
  • Fig. 6 shows weight percent gains and dimensional swelling in both radial- and tangential directions of treated wood before and after one cycle leaching
  • Fig. 7 shows different wood impregnation methods
  • Fig. 8 shows a schedule of a process according to the invention
  • Fig. 9 shows results from different treatments of wood
  • the mechanisms focus on the esterfication of chitosan with a polycarboxylic acid (citric acid) ; however, the polycarboxylic acid can react with the protonated amine groups in chitosan but they only form a salt linkage with the chitosan amino groups. While both reactions can be occurring the esterfication is most dominant .
  • a polycarboxylic acid citric acid
  • Mechanism 1 shown in figure 2 is a cross- linking of the chitosan to form a larger molecule.
  • the chitosan cross-links by utilisation of the cross- linking agent and the catalyst facilitates the reactions so that the chitosan is partially polymerised. This form of cross-linking ultimately results in cell wall bulking and if the reaction is sufficient it can be enough to improve dimensional stability.
  • Mechanism 2 shown in figure 3 is a cross- linking of chitosan in wood cell wall to create a substitution.
  • the substitution of wood cell wall hydroxyl groups is provided with citric acid-chitosan molecule.
  • the chitosan cross-links to the citric acid by utilisation of the cross-linking agent and the other part of the citric acid bonds to the woods hydroxyl groups forming an ester bond with wood.
  • This half cross-link is actually substitution of woods hydroxyl groups with a bigger molecule.
  • Mechanism 3 shown in figure 4 is a cross- linking of chitosan with citric acid in wood cell wall to create a complete cross-link between woods hydroxyl groups.
  • the chitosan cross-links to the citric acid by utilisation of the cross-linking agent and the other part of the citric acid bonds to the woods hydroxyl groups forming an ester bond with wood.
  • This cross- link is a full cross-link bonding to woods hydroxyl groups on both sides of the cell wall.
  • cross-linking mechanism for any other polysaccharide e.g. cellulose, glucose, chitosan and other oligomers, is considered to be similar to that proposed for chitosan ( Figures 2 - 4) .
  • polyethylene glycol (PEG) molecules In the case of polyethylene glycol (PEG) molecules (HO-CH 2 - (CH 2 -0-CH 2 - ) n -CH 2 -OH) they have two end hydroxyl groups which are reactive with polycarboxylic acids, preferably citric acid or BTCA.
  • the polycarboxylic acids are considered to react with the hydroxyl groups of the PEG and wood under a similar mechanism as for chitosan.
  • lignin oligomers depolymerised fragments
  • the polycarboxylic acids form ester cross- linking bonds by reaction of the carboxyl groups of the polycarboxylic acid with cellulose hydroxyls in the woods cell wall and/or lignin hydroxyl groups.
  • chitosan is far too big and has to be de-polymerized into smaller molecules such as monomer or oligomers in order to penetrate into wood cell wall, and a cross-linker is required to bond the chitosan onto wood.
  • Table 1 discloses weight percent gain and swelling of wood after treatment with 2.5 % chitosan.
  • Depolymerised chitosan was further processed to determine the size of the oligomer fragments using dynamic light scattering on a Malvern Instrument Zetasizer Nano .
  • the main feature that stands out is the presence of one main peak centered at 2 nm.
  • the other higher diameter peaks are relatively weak by comparison and probably represent higher molecular weight material, although aggregation is a possibility. These results indicate that the material is small enough to penetrate the wood cell.
  • impregnation of wood with the prepared COS oligomer solution can also give an indication of the molecular size. If the molecular size is small enough to penetrate into the cell wall, the cell wall would swell resulting in a larger size of impregnated wood after oven drying. The wood was soaked into the COS oligomer solution which had been produced at least couple of hours previously.
  • the model of chitosan and glucosamine monomer was used at this stage instead of COS oligomers to better evaluate the reaction possibility and the crosslinking efficiency. Also, at this stage it was not known of the chitosan oligomer was small enough to penetrate the cell wall.
  • the temperature range was set from 80 °C to 140 ° C.
  • the WPG of wood after treatment was 5 % higher when cured at 80 °C compared with 140 ° C. This is obviously due to the higher moisture in the wood since the curing at 80 °C for 24 h may not completely remove the wood moisture. Thus, the WPG of wood due to treatment was ca . 30 % as seen for the wood cured at 110 °C and 140 ° C. After one cycle of leaching, the wood cured at 80 °C only retained a minor weight percent gain. Increasing the curing temperature caused an increase of weight percent gain after the first leaching cycle indicating increased crosslinking between wood hydroxyl groups and COS primary amine groups by citric acid. When cured at 140 ° C, the treated wood had a weight percent gain of 19 %.
  • the stable WPG of 19 % is the crosslinked glucosamine and citric acid. This indicates that the temperature of 140 °C is sufficient to produce a viable crosslinking reaction.
  • the WPG of treated wood showed a very minor decrease after the second leaching cycle compared to the WPG after the first leaching cycle, which indicates that the crosslinked chemicals were stable to hydrolysis. It should be noted that the increase of WPG from 110 °C to 140 °C was not greatly significant. It may thus be possible to use a temperature between 110 0 C and 140 'C but to cure for a longer time in order to reach a similar fixation level of chemicals.
  • Figure 7A discloses a hot-cold technique in which a hot continuos veneer 1 from a veneer dryer 2 is impregnated in a solution of impregnation chemicals 3 at temperatures 0 - 23 °C.
  • Figure 7B discloses a hot-cold bath impregnation in which a continuos green veneer 1 after peeling is impregnated in two baths 4 and 5.
  • first bath 4 the veneer is treated in hot chemicals/water - solution and at temperatures 60 - 100 °C.
  • second bath 5 the veneer is treated in cold chemical solution at temperatures 0 - 23 °C. After this, the diffusion 6 of chemicals into wood cell wall is made during 1 - 5 days, open air, at control room temperature or under plastic .
  • Figure 7C discloses a hot-cold bath impregnation in which a stack of wet/dry veneers 7 is impregnated at two stages in baths 4 and 5.
  • the stack is treated in hot chemicals/water - solution 4 and at temperatures 60 - 100 °C.
  • the stack is treated in cold chemical solution 5 at temperatures 0 - 23 °C. After these, there are the diffusion 6 of chemicals into wood cell wall and at the same time the drying of the stack.
  • Figure 7D discloses a vacuum system impregnation in which a continuos veneer 1 is impregnated by a vacuum box 8 and a contact roller press 9.
  • Figure 7E discloses a vacuum system impregnation in which a continuos veneer 1 is impregnated by a vacuum box 8 and a spray 10.
  • the plywood is manufactured by the impregnation method of the invention.
  • figure 8 it is shown a process for impregnating the veneers and manufacturing the plywood.
  • the process comprises a selection stage 11. At the selection stage there is selected a cross- linking agent and an oligomer and a possible catalyst for a chemical composition. If the oligomer has molar volume more than 100 cm 3 /mole, molar mass more than 1000 g/mol or size bigger than 2 - 4 nm so the oligomer is depolymerised into low molecular weight oligomers and monomers at a depolymerisation stage 12. All chemicals selected are combined to form the impregnation composition at stage 13. The process comprises an impregnation stage 14 in which the chemicals are impregnated into the bulk of the wood of the veneers. The veneers 15 are fed into the impregnation stage 14.
  • the veneers can be treated before the impregnation stage, e.g. by drying, heating, wetting, re-wetting, incising, micro-waving, plasma and/or peeling.
  • the impregnation can be made by soaking, hot-cold treating, vacuum treating and/or by contact press.
  • dry or wet veneers can be fed into the diffusion stage 16 in which the chemicals are allowed to diffuse into the cell wall of the wood during 1 - 7 days at temperatures 25 - 60 °C. Veneers can be dried under non-cross-linking conditions before gluing stage.
  • the veneers can be fed into a gluing stage 17 in which the veneers are glued together by an adhesive for forming a plywood.
  • the dry or wet veneers can be fed the gluing stage 17 without the diffusion stage.
  • the process comprises a pressing stage 18 for pressing the veneers together to form the plywood product.
  • the pressing stage 18 comprises hot pressing which is carried out at temperatures 120 - 170 °C. By the hot pressing the adhesive is cured and the cross-linking is made in the cell wall of the wood. In one embodiment the hot pressing stage is followed by the cold pressing stage.
  • Birch (Betula pendula) blocks (20x20x5 mm) were impregnated with treating solutions, containing 5 % citric acid, 10 % alcohol and 2 % SHP, using a vacuum of 10 mbar for 2 h and then left at atmospheric pressure for 1 week to allow for cell wall diffusion. All samples were fully penetrated by the treating solutions using such an impregnation process. After impregnation and diffusion, the samples were air dried for 24 h followed with a 24 hour oven drying process at temperature of 120°C. After treatment process, the wood samples were vacuum impregnated in deionised water for 2 h and then maintained in the water under atmospheric pressure for one week. The water was daily changed with fresh deionised water. After the leaching procedure, the samples were air dried for 2 days and then oven-dried at 103 °C for 24 h. All samples were weighed and the dimensions were measured before and after treatments.
  • Veneers were treated in four different ways (untreated, water, 10% PEG 600 and 10% PEG 600/5% citric acid) , after which they were glued into 7-ply plywood with phenol formaldehyde resin. Results show, that the plywood manufactured from PEG (polyethylene glycol) treated veneer displayed lower thickness swelling than that of either the control plywood or the plywood manufactured from the water-soaked veneers. Compared to the control specimen, the PEG impregnated veneer plywood exhibited about 25 % less swelling than the control, whilst the plywood manufactured from cross-linked PEG modified veneers, exhibited almost 36 % less thickness swelling than the control panel.
  • PEG polyethylene glycol
  • Table 2 shows thickness swelling according to EN 317.
  • Table 3 shows bending strength of plywood parallel to face grain according to EN 310.
  • Table 4 shows bending strength of plywood perpendicular to face grain according to EN 310.
  • Table 5 shows bond strength according to EN 314.
  • Hot-cold shock and Vacuum box method Different impregnation techniques covered in the patent were tested, including the Hot-cold shock and Vacuum box method. Both methods, Hot-Cold-Shock and Vacuum box method, enhances the penetration of chemicals into the wood. Thus, the chemicals gets faster in right places, and the chemical diffusion into the wood cell wall starts immediately also within the wood.
  • Birch veneers (100x100x1.5 mm) were impregnated with PEG 400 by using Hot-Cold Shock method. All samples were weighed before and after treatments to determine the weight percentage gain (WPG) . It is shown that absorption of treatment chemicals (WPG) increase with increasing concentration and boiling time in water. The WPG level can be controlled with these parameters. It is also shown that immersion into hot water can be replaced by using hot veneers. In on-line system, this could be done right after veneer drying. The impregnation results show, that with hot-cold-shock method, the chemical solutions can penetrate into the wood matrix in seconds, which is beneficial when aiming to on-line system.
  • Figure 10a shows immersion into cold PEG 400 solution
  • figure 10b shows immersion into cold 25 % PEG 400 solution
  • figure 10c shows immersion into cold 25 % PEG 400 solution.
  • Dry and re-wetted (which in this case represents a greenwood) birch veneers (600x600x1.5 mm) were impregnated with dyed 40%PEG 400 by surface treatment and by applying vacuum beneath the veneers (Vacuum box method) . Rate of dye diffusion into the cell wall was visually evaluated from the samples. Tests showed that diffusion rate was better when using re-wetted (green) veneers. Full penetration was achieved faster when used vacuum box method.
  • Solid kraft lignin sample was depolymerised by using Fenton's reaction.
  • Cellulose filter papers were impregnated with solution containing 5% citric acid, 5% SHP and depolymerised lignin in various concentrations. After impregnation the samples were oven-dried 24 hours at temperature of 120°C. WPG results after leaching indicate lignin and citric acid cross-linking. The yield of Fenton's reaction was very small which is the reason for the low WPG (weight percentage gain).
  • Figure 11 shows the results.
  • Beech wood samples were treated with solutions containing low molecular weight oligomers (glucosamine GA, glucose GS, polyethylene glycol PEG) and cross-linking agent (citric acid CA) by vacuum impregnation method as described above. Treated samples were exposed to brown rot and white rot fungus ⁇ Coniophora Puteana and Trametes Versicolor) for 12 weeks. Samples were leached before testing. Results showed that mass losses of untreated wood caused by brown rot and white rot fungi were about 35% and 60%, respectively. By wood treatment with low molecular weight oligomers and cross-linking agent, the mass losses could be significantly decreased.
  • low molecular weight oligomers glucosamine GA, glucose GS, polyethylene glycol PEG
  • cross-linking agent citric acid CA
  • a method of the invention is a suitable method to be used for impregnating the chemicals into wood.
  • the method can be easily to use industrially.
  • a method according to the invention is suitable in its different embodiments for different types of applications.
  • the embodiments of the invention are not limited to the examples presented rather many variations are possible within the scope of the accompanying claims.

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Abstract

L'invention concerne un procédé d'imprégnation de produits chimiques dans du bois. Selon l'invention, ces produits chimiques comprennent un agent de réticulation contenant des groupes carboxyle et un oligomère à faible poids moléculaire contenant des groupes -OH réactifs, l'agent de réticulation réagissant avec les groupes -OH du bois et l'oligomère à faible poids moléculaire. Ces produits chimiques sont imprégnés dans la paroi cellulaire du bois et les groupes carboxyle de l'agent de réticulation forment des liaisons de réticulation esters avec les groupes -OH du bois et/ou l'oligomère à faible poids moléculaire dans la paroi cellulaire du bois, ce qui améliore la stabilité dimensionnelle du produit ligneux.
PCT/FI2010/050783 2009-10-08 2010-10-08 Imprégnation de produits chimiques dans du bois WO2011042609A1 (fr)

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EP10821626.8A EP2485880B1 (fr) 2009-10-08 2010-10-08 Imprégnation de produits chimiques dans du bois
PL10821626T PL2485880T3 (pl) 2009-10-08 2010-10-08 Impregnacja środków chemicznych do drewna
ES10821626T ES2715184T3 (es) 2009-10-08 2010-10-08 Impregnación de productos químicos en madera

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FI20096037 2009-10-08
FI20096037A FI20096037A0 (fi) 2009-10-08 2009-10-08 Kemikaalien impregnointi puuhun

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EP2485880A1 (fr) 2012-08-15
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PL2485880T3 (pl) 2019-06-28
EP2485880A4 (fr) 2014-03-19
FI20096037A0 (fi) 2009-10-08

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