WO2011036083A1 - Turbocompound system and components - Google Patents
Turbocompound system and components Download PDFInfo
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- WO2011036083A1 WO2011036083A1 PCT/EP2010/063588 EP2010063588W WO2011036083A1 WO 2011036083 A1 WO2011036083 A1 WO 2011036083A1 EP 2010063588 W EP2010063588 W EP 2010063588W WO 2011036083 A1 WO2011036083 A1 WO 2011036083A1
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- pressure
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- low
- stage
- compressor
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/013—Engines characterised by provision of pumps driven at least for part of the time by exhaust with exhaust-driven pumps arranged in series
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N5/00—Exhaust or silencing apparatus combined or associated with devices profiting from exhaust energy
- F01N5/04—Exhaust or silencing apparatus combined or associated with devices profiting from exhaust energy the devices using kinetic energy
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/004—Engines characterised by provision of pumps driven at least for part of the time by exhaust with exhaust drives arranged in series
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/007—Engines characterised by provision of pumps driven at least for part of the time by exhaust with exhaust-driven pumps arranged in parallel, e.g. at least one pump supplying alternatively
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B41/00—Engines characterised by special means for improving conversion of heat or pressure energy into mechanical power
- F02B41/02—Engines with prolonged expansion
- F02B41/10—Engines with prolonged expansion in exhaust turbines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/10—Centrifugal pumps for compressing or evacuating
- F04D17/12—Multi-stage pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/04—Units comprising pumps and their driving means the pump being fluid-driven
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
- F02B37/22—Control of the pumps by varying cross-section of exhaust passages or air passages, e.g. by throttling turbine inlets or outlets or by varying effective number of guide conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
- F02B37/24—Control of the pumps by using pumps or turbines with adjustable guide vanes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the invention relates to the field of supercharged by exhaust gas turbochargers internal combustion engines.
- It relates to an internal combustion engine with a two-stage exhaust gas turbocharger, comprising a high-pressure stage, a low pressure stage, and arranged parallel to the high-pressure stage means for energy recovery.
- This energy can be obtained directly as mechanical power from the turbocharger shaft (power take out, PTO).
- PTO power take out
- a subset of the exhaust gas may be expanded in a utility turbine and also converted to mechanical energy.
- the mechanical power can be supplied to the drive shaft or converted by a generator into electrical power.
- the excess energy of the charge depends at least quadratically on the engine load. As a result, with a reduction in engine load from 100% to 50%, the additional power is reduced by at least a factor of 4. Size Marine engines virtually never ride at 100% load. Typically, they are operated in the range of 50 to 85% load. As a result, the average additional power that can actually be generated falls below 2% of rated engine power on average, which makes the considerable investment for the turbocompound system unattractive. The spread of known turbocompound systems with turbine or PTO is correspondingly low.
- the object of the invention is to maximize the recoverable additional power over the entire operating range between 50 and 100% engine load.
- the pressure ratios between the high and low pressure stages are specifically set for a 2-stage charging, whereby the quadratic dependency of the additional power obtainable via the power turbine or the power take-out is bypassed by the expansion ratio of the turbocharger turbine and the available exhaust gas mass flow can.
- the pressure ratio ⁇ , ⁇ above the low pressure compressor is at least 50 percent greater than the pressure ratio ⁇ , ⁇ across the high pressure compressor.
- Fig. 1 shows the diagram of an internal combustion engine with a two-stage
- Fig. 2 shows the diagram of an internal combustion engine with a two-stage
- FIG. 3 shows a diagram with the turbine characteristics of exhaust gas turbochargers with a diameter ratio D T / D V > 1 and a diameter ratio
- Fig. 4 is a diagram of the turbine expansion ratios in one and two stages
- FIG. 1 shows schematically a per se known two-stage supercharging system of an internal combustion engine.
- the internal combustion engine 2 has a charge air receiver 1 on the inlet side and an exhaust gas receiver 3 on the outlet side.
- the high-pressure exhaust gas coming from the combustion chambers of the engine passes through a high-pressure exhaust gas line 5 into a high-pressure turbine 15 of a two-stage exhaust gas turbocharger.
- the exhaust gas partially expanded in the high-pressure turbine 15 flows via a low-pressure exhaust gas line 16, a low-pressure exhaust gas receiver 4 and a further low-pressure exhaust gas line 6 into a low-pressure turbine 7 and via an exhaust line 8 into the open.
- the low-pressure compressor 10 connected to the low-pressure turbine 7 sucks the combustion air via a suction line 9 and presses them via a low-pressure charge air cooler 12 and a low-pressure charge air line 11 in the high-pressure compressor 18 driven by the high-pressure turbine 15, from which it acts as a high-pressure charge air via a high-pressure charge air cooler 21 and a Hochdruckladeluft effet 19 and the charge air receiver 1 enters the combustion chambers of the engine 2.
- the charging system shown in Figure 1 also has a power take-out (PTO) device for removing power from the high-pressure exhaust gas turbocharger 33.
- the extracted power can be converted directly into a connected to the shaft of the exhaust gas turbocharger generator 25 into electrical power.
- PTO power take-out
- a useful turbine 20 arranged in the high-pressure exhaust line parallel to the high-pressure turbine 15, which in a certain load range, for example 40% to 100% of the engine load, over a can be shut off by a shut-off valve 26 and branching off from the high pressure exhaust line 5 Nutzturbine exhaust gas line 28 can be acted upon by high pressure exhaust gas.
- a generator 25 is coupled to the power turbine.
- the power of the power turbine can be used mechanically, for example, by transmitting the power of the power turbine to the engine crankshaft via a gear transmission and a clutch.
- the additional power that can be gained via the power turbine or the power take-out depends strongly on the expansion ratio of the turbocharger turbine and the available exhaust gas mass flow. Both the expansion ratio and the exhaust gas mass flow decrease at least linearly with the engine load. The product of the two factors gives the at least quadratic dependence.
- This quadratic dependence can be avoided.
- This division can be characterized by the ratio ⁇ , ⁇ / ⁇ , ⁇ .
- the ratio is according to the invention at least 1 .5 be, the ideal value is 2.
- the expansion ratio of the high-pressure turbine for taking off the additional power is used: the expansion ratio of the high-pressure turbine remains almost constant in the range between 50% and 100% of the engine load, as shown in FIG , 4 I see.
- This diagram shows the expansion ratios of exhaust gas turbines as a function of engine load.
- Curve 1 shows the expansion ratio of a turbine in single-stage supercharging
- curve 2 the expansion ratio of the low-pressure turbine of a two-stage supercharger
- the engine 3 the expansion ratio of the high-pressure turbine of the two-stage supercharger.
- the recoverable additional power is thus determined only by the exhaust gas mass flow, which varies linearly with the engine load.
- the recoverable additional power reaches up to 50% of the shaft power of the high-pressure turbocharger. This removal of the additional power affects the high pressure turbocharger mating.
- the decisive variable for the turbocharger mating is the running number of the turbine v. It is defined as
- a conventional turbocharger is designed with a diameter ratio D T / D v s 0.9. This results in the balance between compressor and turbine power a running number of about 0.7, in which the turbine efficiency is typically at an optimum.
- the problem can be solved by the high-pressure turbine or the high pressure turbine diameter D T is shown larger than the high pressure compressor diameter: the diameter ratio D T / D V should be at least 1, preferably 1 .1 to 1 .2.
- the diameter ratio D T / D V should be at least 1, preferably 1 .1 to 1 .2.
Abstract
The invention relates to a two-stage exhaust gas turbocharger of an internal combustion engine (2), comprising a high-pressure stage having a high-pressure turbine (15) acted on by the high-pressure exhaust gases (5) of the internal combustion engine and a high-pressure compressor (18) drivingly connected to the high-pressure turbine, a low-pressure stage having a low-pressure turbine (7) connected in series to the high-pressure turbine (15) by means of a low-pressure exhaust gas line (16, 6) connected to the high-pressure turbine (15) and having a low-pressure compressor (10) connected upstream of the high-pressure compressor (18) by means of a low-pressure charge air line (11) and drivingly connected to the low-pressure turbine (7), and means (20, 25) for recapturing energy disposed in parallel to the high-pressure stage, characterized in that the pressure ratio πV,ND across the low-pressure compressor is at least 50 percent greater than the pressure ratio πV,HD across the high-pressure compressor.
Description
Tu rbocompou ndsystem u nd Komponenten Turbocomponent system and components
B E S C H R E I B U N G DESCRIPTION
Technisches Gebiet Technical area
Die Erfindung bezieht sich auf das Gebiet der mittels Abgasturbolader aufgeladenen Brennkraftmaschinen. The invention relates to the field of supercharged by exhaust gas turbochargers internal combustion engines.
Sie betrifft einen Verbrennungsmotor mit zweistufigem Abgasturbolader, umfassend eine Hochdruckstufe, eine Niederdruckstufe, sowie parallel zur Hochdruckstufe angeordnete Mittel zur Energierückgewinnung. It relates to an internal combustion engine with a two-stage exhaust gas turbocharger, comprising a high-pressure stage, a low pressure stage, and arranged parallel to the high-pressure stage means for energy recovery.
Stand der Technik State of the art
Insbesondere bei grossen Schiffsmotoren ist es von Vorteil, die überschüssige Energie des Aufladesystems bei hohen Motorlasten abzuleiten. Diese Energie kann direkt als mechanische Leistung aus der Turboladerwelle (Power Take out, PTO) gewonnen werden. Alternativ kann eine Teilmenge des Abgases in einer Nutzturbine expandiert und ebenfalls in mechanische Energie umgewandelt werden. Die mechanische Leistung kann der Antriebswelle zugeführt oder durch einen Generator in elektrische Leistung umgeformt werden. Especially with large marine engines, it is advantageous to derive the excess energy of the supercharging system at high engine loads. This energy can be obtained directly as mechanical power from the turbocharger shaft (power take out, PTO). Alternatively, a subset of the exhaust gas may be expanded in a utility turbine and also converted to mechanical energy. The mechanical power can be supplied to the drive shaft or converted by a generator into electrical power.
Die derart gewinnbare Leistung beträgt bei Volllast für 1 -stufig aufgeladene Motoren 3 bis 4% der Motorleistung. Dieser Anteil ist abhängig von der Differenz zwischen dem durch das Aufladesystem verfügbaren und dem für den zuverlässigen Motorbetrieb erforderlichen Aufladewirkungsgrad. The recoverable power at full load for 1-stage supercharged engines 3 to 4% of the engine power. This proportion depends on the difference between the charging efficiency available by the charging system and the charging efficiency required for reliable engine operation.
D u r c h d e n E i n s a t z d e r 2-stufigen Aufladung können der verfügbare Aufladewirkungsgrad u nd dadurch die gewinnbare Zusatzleistung gesteigert werden. Aus DE 3807372 sind verschiedene Schaltungsmöglichkeiten einer Nutzturbine in Verbindung mit 2-stufiger Aufladung bekannt. D u c h e d i n s a t e d 2-stage charging, the available supercharging efficiency and thereby the recoverable additional power can be increased. From DE 3807372 various circuit options of a power turbine in conjunction with 2-stage charging are known.
Die überschüssige Energie der Aufladung hängt mindestens quadratisch von der Motorlast ab. Daraus resultiert, dass bei einer Reduktion der Motorlast von 100% auf 50%, sich die zusätzliche Leistung um mindestens den Faktor 4 reduziert. Grosse
Schiffsmotoren fahren praktisch nie bei 100% Last. Typischerweise werden sie im Bereich 50 bis 85% Last betrieben. Dadurch fällt die tatsächlich gewinnbare Zusatzleistung im Durchschnitt unter 2% der Motornennleistung, was die erhebliche Investition für das Turbocompoundsystem unattraktiv macht. Die Verbreitung bekannter Turbocompoundsystemen mit Nutzturbine oder PTO ist entsprechend gering. The excess energy of the charge depends at least quadratically on the engine load. As a result, with a reduction in engine load from 100% to 50%, the additional power is reduced by at least a factor of 4. Size Marine engines virtually never ride at 100% load. Typically, they are operated in the range of 50 to 85% load. As a result, the average additional power that can actually be generated falls below 2% of rated engine power on average, which makes the considerable investment for the turbocompound system unattractive. The spread of known turbocompound systems with turbine or PTO is correspondingly low.
Kurze Darstellung der Erfindung Brief description of the invention
Aufgabe der Erfindung ist, die gewinnbare Zusatzleistung auf dem ganzen Betriebsbereich zwischen 50 und 100% Motorlast zu maximieren. The object of the invention is to maximize the recoverable additional power over the entire operating range between 50 and 100% engine load.
Erfindungsgemäss werden hierfür bei einer 2-stufigen Aufladung die Druckverhältnisse zwischen der Hoch- und Niederdruckstufe gezielt eingestellt, wodurch die quadratische Abhäng ig keit der über d ie N utzturbine oder den Power Take-Out gewinnbaren Zusatzleistung vom Expansionsverhältnis der Turboladerturbine und dem verfügbaren Abgasmassenstrom umgangen werden kann. According to the invention, the pressure ratios between the high and low pressure stages are specifically set for a 2-stage charging, whereby the quadratic dependency of the additional power obtainable via the power turbine or the power take-out is bypassed by the expansion ratio of the turbocharger turbine and the available exhaust gas mass flow can.
Erfindungsgemäss ist das Druckverhältnis ν,Νϋ über dem Niederdruckverdichter m i nd esten s 50 Prozent g rösser al s das Druckverhä ltn is ν,Ηϋ über dem Hochdruckverdichter. According to the invention, the pressure ratio ν, Νϋ above the low pressure compressor is at least 50 percent greater than the pressure ratio ν, Ηϋ across the high pressure compressor.
Weitere Vorteile ergeben sich aus den abhängigen Ansprüchen. Further advantages emerge from the dependent claims.
Kurze Beschreibung der Zeichnungen Brief description of the drawings
Folgend ist anhand der Zeichnungen der erfindungsgemässe Verbrennungsmotor mit zweistufigem Abgasturbolader beschrieben. Hierbei zeigt The combustion engine according to the invention with two-stage exhaust gas turbocharger is described below with reference to the drawings. This shows
Fig. 1 das Schema eines Verbrennungsmotors mit einem zweistufigen Fig. 1 shows the diagram of an internal combustion engine with a two-stage
Aufladesystem mit PTO im Hochruckturbolader, Charging system with PTO in the high pressure turbocharger,
Fig. 2 das Schema eines Verbrennungsmotors mit einem zweistufigen Fig. 2 shows the diagram of an internal combustion engine with a two-stage
Aufladesystem mit einer Nutzturbine parallel zum Hochdruckturbolader, Fig. 3 ein Diagramm mit den Turbinencharakteristiken von Abgasturboladern mit einem Durchmesserverhältnis DT/DV > 1 und einem Durchmesserverhältnis 3 shows a diagram with the turbine characteristics of exhaust gas turbochargers with a diameter ratio D T / D V > 1 and a diameter ratio
Fig. 4 ein Diagramm der Turbinen-Expansionverhältnisse bei ein- und zweistufiger Fig. 4 is a diagram of the turbine expansion ratios in one and two stages
Aufladung,
).5 das Schema des Verbrennungsmotors mit einem zweistufigencharging, ) .5 the scheme of the internal combustion engine with a two-stage
Aufladesystem mit PTO im Hochruckturbolader gemäss Fig. 1, mit dargestellten Regelungsmöglichkeiten, Charging system with PTO in the high pressure turbocharger according to FIG. 1, with illustrated control possibilities,
).6 das Schema des Verbrennungsmotors mit einem zweistufigen Aufladesystem mit einer Nutzturbine parallel zum Hochdruckturbolader gemäss Fig.2, mit dargestellten Regelungsmöglichkeiten, und ) .6 the scheme of the internal combustion engine with a two-stage supercharging system with a power turbine parallel to the high-pressure turbocharger according to Figure 2, with illustrated control options, and
).7 einen Schnitt entlang der Turboladerachse durch einen Abgasturbolader mit einem Durchmesserverhältnis DT/DV > 1. 7 shows a section along the turbocharger axis through an exhaust-gas turbocharger with a diameter ratio D T / D V > 1.
Weg zur Ausführung der Erfindung Way to carry out the invention
Fig.1 zeigt schematisch ein an sich bekanntes zweistufiges Aufladesystem eines Verbrennungsmotors. 1 shows schematically a per se known two-stage supercharging system of an internal combustion engine.
Der Verbrennungsmotor 2 weist einlassseitig einen Ladeluftaufnehmer 1 und auslassseitig einen Abgasaufnehmer 3 auf. Aus diesem gelangt das aus den Brennkammern des Motors kommende Hockdruckabgas durch eine Hochdruckabgasleitung 5 in eine Hochdruckturbine 15 eines zweistufigen Abgasturboladers. Das in der Hochdruckturbine 15 teilentspannte Abgas strömt über eine Niederdruckabgasleitung 16, einen Niederdruckabgasaufnehmer 4 und eine weitere Niederdruckabgasleitung 6 in eine Niederdruckturbine 7 und über eine Auspuffleitung 8 ins Freie. The internal combustion engine 2 has a charge air receiver 1 on the inlet side and an exhaust gas receiver 3 on the outlet side. For this, the high-pressure exhaust gas coming from the combustion chambers of the engine passes through a high-pressure exhaust gas line 5 into a high-pressure turbine 15 of a two-stage exhaust gas turbocharger. The exhaust gas partially expanded in the high-pressure turbine 15 flows via a low-pressure exhaust gas line 16, a low-pressure exhaust gas receiver 4 and a further low-pressure exhaust gas line 6 into a low-pressure turbine 7 and via an exhaust line 8 into the open.
Der mit der Niederdruckturbine 7 verbundene Niederdruckverdichter 10 saugt die Verbrennungsluft über eine Ansaugleitung 9 an und drückt sie über einen Niederdruck- Ladeluftkühler 12 und eine Niederdruckladeluftleitung 11 in den von der Hochdruckturbine 15 angetriebenen Hochdruckverdichter 18, aus dem sie als Hochdruckladeluft über einen Hochdruck-Ladeluftkühler 21 und eine Hochdruckladeluftleitung 19 und den Ladeluftaufnehmer 1 in die Brennkammern des Motors 2 gelangt. Das in Fig.1 dargestellte Aufladesystem weist zudem eine Power Take-Out (PTO) Vorrichtung zur Entnahme von Leistung aus dem Hochdruck- Abgasturbolader 33 auf. Beispielsweise kann die entnommene Leistung direkt in einem mit der Welle des Abgasturboladers verbundenen Generator 25 in elektrische Leistung gewandelt werden.
Das in Fig. 2 dargestellte Aufladesystem weist anstelle des mit der Welle des Hochdruck-Abgasturboladers verbundenen Generators eine in der Hochdruck- Abgasleitung parallel zur Hochdruckturbine 15 angeordnete Nutzturbine 20 auf, die in einem bestimmten Lastbereich, beispielsweise 40% bis 100% der Motorenlast, über eine durch ein Absperrorgan 26 absperrbare und von der Hochdruckabgasleitung 5 abzweigende Nutzturbinenabgasleitung 28 mit Hochdruckabgas beaufschlagt werden kann. Über eine Schaltkupplung ist ein Generator 25 an die Nutzturbine gekoppelt. Alternativ kann die Leistung der Nutzturbine mechanisch genutzt werden, indem etwa über ein Zahnradgetriebe und eine Schaltkupplung die Leistung der Nutzturbine auf die Motorkurbelwelle übertragen wird. The low-pressure compressor 10 connected to the low-pressure turbine 7 sucks the combustion air via a suction line 9 and presses them via a low-pressure charge air cooler 12 and a low-pressure charge air line 11 in the high-pressure compressor 18 driven by the high-pressure turbine 15, from which it acts as a high-pressure charge air via a high-pressure charge air cooler 21 and a Hochdruckladeluftleitung 19 and the charge air receiver 1 enters the combustion chambers of the engine 2. The charging system shown in Figure 1 also has a power take-out (PTO) device for removing power from the high-pressure exhaust gas turbocharger 33. For example, the extracted power can be converted directly into a connected to the shaft of the exhaust gas turbocharger generator 25 into electrical power. The charging system shown in FIG. 2, instead of the generator connected to the shaft of the high-pressure exhaust gas turbocharger, has a useful turbine 20 arranged in the high-pressure exhaust line parallel to the high-pressure turbine 15, which in a certain load range, for example 40% to 100% of the engine load, over a can be shut off by a shut-off valve 26 and branching off from the high pressure exhaust line 5 Nutzturbine exhaust gas line 28 can be acted upon by high pressure exhaust gas. About a clutch, a generator 25 is coupled to the power turbine. Alternatively, the power of the power turbine can be used mechanically, for example, by transmitting the power of the power turbine to the engine crankshaft via a gear transmission and a clutch.
Die über die Nutzturbine oder den Power Take-Out gewinnbare Zusatzleistung hängt stark vom Expansionsverhältn is der Tu rboladerturbine u nd dem verfügbaren Abgasmassenstrom ab. Sowohl das Expansionsverhältnis als auch der Abgasmassenstrom nehmen zumindest linear mit der Motorlast ab. Das Produkt der beiden Faktoren ergibt die zumindest quadratische Abhängigkeit. The additional power that can be gained via the power turbine or the power take-out depends strongly on the expansion ratio of the turbocharger turbine and the available exhaust gas mass flow. Both the expansion ratio and the exhaust gas mass flow decrease at least linearly with the engine load. The product of the two factors gives the at least quadratic dependence.
Mit einer 2-stufigen Aufladung und günstiger Aufteilung der Druckverhältnisse zwischen der Hoch- und Niederdruckstufe lässt sich diese quadratische Abhängigkeit umgehen. Diese Aufteilung kann durch das Verhältnis ν,Νϋ / πν,Ηϋ charakterisiert werden. Das Verhältnis ist erfindungsgemäss mindestens 1 .5 sein, der Idealwert liegt bei 2. With a 2-stage charge and favorable distribution of the pressure ratios between the high and low pressure stage, this quadratic dependence can be avoided. This division can be characterized by the ratio ν, Νϋ / πν, Ηϋ. The ratio is according to the invention at least 1 .5 be, the ideal value is 2.
U nte r d i ese n Vo ra u ssetzu n g en n utzt m a n aus folgendem Grund das Expansionsverhältnis der Hochdruckturbine für die Entnahme der Zusatzleistung: das Expansionsverhältnis der Hochdruckturbine bleibt im Bereich zwischen 50% und 100% der Motorlast nahezu konstant, wie dies aus der Fig . 4 ersichtl ich ist. In d iesem Diagramm sind die Expansionsverhältnisse von Abgasturbinen in Abhängigkeit der Motorlast dargestellt. Die Kurve 1 zeigt das Expansionsverhältnis einer Turbine bei einstufiger Aufladung, die Kurve 2 das Expansionsverhältnis der Niederdruckturbine einer zweistufigen Auflad u ng u nd d ie Ku rve 3 das Expansionsverhältn is der Hochdruckturbine der zweistufigen Aufladung. Die gewinnbare Zusatzleistung ist somit nur noch durch den Abgasmassenstrom bestimmt, welcher linear mit der Motorlast variiert. For the following reason, the expansion ratio of the high-pressure turbine for taking off the additional power is used: the expansion ratio of the high-pressure turbine remains almost constant in the range between 50% and 100% of the engine load, as shown in FIG , 4 I see. This diagram shows the expansion ratios of exhaust gas turbines as a function of engine load. Curve 1 shows the expansion ratio of a turbine in single-stage supercharging, curve 2 the expansion ratio of the low-pressure turbine of a two-stage supercharger and the engine 3 the expansion ratio of the high-pressure turbine of the two-stage supercharger. The recoverable additional power is thus determined only by the exhaust gas mass flow, which varies linearly with the engine load.
Dank des besseren Wirkungsgrades der 2-stufigen Aufladung ist in der Summe eine Zusatzleistung von 6 bis 7% der Motornennleistung bei 100% Motorlast realisierbar. Bei
50% Motorlast beträgt d ie rückgewinnbare Leistung immer noch 3 bis 4% der Motornennleistung. Im Vergleich zu heutigen Anwendungen entspricht das bei 100% Last einer Verdoppelung der rückgewinnbaren Leistung bei 50% Last sogar einer Erhöhung um den Faktor 4 bis 5. Thanks to the better efficiency of the 2-stage supercharging, an additional output of 6 to 7% of the rated engine power at 100% engine load can be achieved. at 50% engine load, the recoverable power is still 3 to 4% of the rated engine power. Compared to today's applications, at 100% load, a doubling of the recoverable power at 50% load is even an increase by a factor of 4 to 5.
Die gewinnbare Zusatzleistung erreicht bis zu 50% der Wellenleistung des Hochdruck- Turboladers. Diese Entnahme der Zusatzleistung beeinflusst das Hochdruck- Turboladermatching. Die entscheidende Grösse für das Turboladermatching ist die Laufzahl der Turbine v. Sie ist definiert als
The recoverable additional power reaches up to 50% of the shaft power of the high-pressure turbocharger. This removal of the additional power affects the high pressure turbocharger mating. The decisive variable for the turbocharger mating is the running number of the turbine v. It is defined as
mit UT als Turbinenumfanggeschwindigkeit und Co der isentropen Strömungsgeschwindigkeit durch die Turbine. Die Laufzahl ist proportional zum Durchmesserverhältnis DT/DV und der Wurzel des Produktes der Verhältnisse der Massenströmen (Turbine zu Verdichter) und der Leistungen (Verdichter zu Turbine). Ein konventioneller Turbolader ist mit einem Durchmesserverhältnis DT / Dv s 0.9 ausgelegt. Dadurch erg ibt sich beim Gleichgewicht zwischen Verd ichter- und Turbinenleistung eine Laufzahl von etwa 0.7, bei welchem der Turbinenwirkungsgrad typischerweise ein Optimum aufweist. with UT as the turbine peripheral velocity and Co the isentropic flow velocity through the turbine. The running number is proportional to the diameter ratio D T / D V and the root of the product of the ratios of the mass flows (turbine to compressor) and the powers (compressor to turbine). A conventional turbocharger is designed with a diameter ratio D T / D v s 0.9. This results in the balance between compressor and turbine power a running number of about 0.7, in which the turbine efficiency is typically at an optimum.
Wird vom Turbolader 50% der Turbinenleistung in Form von Leistung (PTO) oder Massenstrom (Nutzturbine) entnommen, reduziert sich die Laufzahl mit der Wurzel der Leistungsverhältnisse, d. h. bis um etwa 30%. In der Formel oben wird im Fall PTO die Turbinenleistung PT erhöht, im Fall Nutzturbine der Massenstrom mT reduziert, das Endresultat bleibt aber gleich. Da die Kurve des Turbinenwirkungsgrades über der Laufzahl, wie in Fig. 3 gezeigt ist, näherungsweise eine Parabel darstellt, führt eine Verschiebung der Laufzahl um 30% zu einer Reduktion des Turbinenwirkungsgrad von 0.3Λ2 = 0.09 (= 9%). Diese würde den Wirkungsgrad des gesamten Aufladesystems und dadurch die gewinnbare Zusatzleistung beeinträchtigen. If 50% of the turbine power is taken from the turbocharger in the form of power (PTO) or mass flow (power turbine), the running number is reduced to the root of the power ratios, ie by about 30%. In the formula above, in the case of PTO, the turbine power PT is increased, in the case of the utility turbine, the mass flow mT is reduced, but the end result remains the same. Since the turbine efficiency curve above the running number, as shown in Figure 3, is approximately a parabola, a 30% shift in run number results in a reduction in turbine efficiency of 0.3 Λ 2 = 0.09 (= 9%). This would affect the efficiency of the entire charging system and thereby the recoverable additional power.
Das Problem kann gelöst werden, indem die Hochdruck-Turbine bzw. der Hochdruck- Turbinendurchmesser DT grösser dargestellt wird als der Hochdruck- Verdichterdurchmesser: das Durchmesserverhältnis DT/DV soll mindestens 1 betragen, vorzugsweise 1 .1 bis 1 .2.
Ein derartiges System, wie es in Fig. 7 dargestellt ist, hat generell den Vorteil, dass sich die Energierückgewinnung ausschliesslich auf die Hochdruckstufe auswirkt. Hochdruckstufe he isst hohe Drücke, hohe Dichten , hohe Leistungsd ichte und entsprechend kleine Grösse der notwendigen Komponenten. Im Vergleich zu einem System, welches sich auf die Niederdruckstufe auswirkt, werden die Kosten deutlich tiefer. The problem can be solved by the high-pressure turbine or the high pressure turbine diameter D T is shown larger than the high pressure compressor diameter: the diameter ratio D T / D V should be at least 1, preferably 1 .1 to 1 .2. Such a system, as shown in Fig. 7, generally has the advantage that the energy recovery affects exclusively on the high pressure stage. High-pressure stage heats high pressures, high densities, high power density and correspondingly small size of the necessary components. Compared to a system that affects the low pressure stage, the costs are significantly lower.
Weitere Vorteile ergeben sich, wenn die Anzahl der Hochdruck-Turbolader durch die Wahl von grösseren Turboladern reduziert werden kann, idealerweise durch einen einzigen. Dadurch wird der Hochdruck-Turbolader gross und dreht entsprechend relativ langsam, was insbesondere im Falle von PTO die Kosten für den elektromechanischen Teil des Systems stark reduziert. Further advantages arise when the number of high-pressure turbochargers can be reduced by the choice of larger turbochargers, ideally by a single. As a result, the high-pressure turbocharger becomes large and accordingly rotates relatively slowly, which, especially in the case of PTO, greatly reduces the costs for the electromechanical part of the system.
Eine weitere Anforderung an das System ist die Regelbarkeit der Zusatzleistung in Abhängigkeit von Motorbetriebsbedingungen . Dies kann durch die elektronische Regelung im Falle von PTO bzw. mittels variabler Geometrie der Nutzturbine gelöst werden . Generel l si nd al l e bekan nten Regeloption en, also etwa variable Leitvorrichtungen am Niederdruck-Verdichter oder Variable Turbinengeometrien an beiden Aufladestufen, mit dem beschriebenen System kombinierbar. Eine weitere Mögl ich keit ergibt sich bei modernen Motoren m it regelbaren Steuerzeiten : d ie Zu satzl eistu ng ka n n d u rch Va riation d er Steuerzeiten (vorzug sweise des Auslassschliesspunktes) geregelt werden. Fig. 5 und Fig. 6 zeigen die Schemen nach Fig. 1 und Fig. 2 mit den jeweiligen Regelungsmöglichkeiten. Zur Regelung des erfindungsgemässen System sind weitere Details dem im CIMAC Paper No. 63, 2007, „New Applications Fields for Marine Waste Heat Systems by Analysing the Main Design Parameters" zu entnehmen.
Another requirement of the system is the controllability of the additional power depending on engine operating conditions. This can be solved by the electronic control in the case of PTO or by means of variable geometry of the power turbine. Generally, there are known control options, such as variable nozzles on the low-pressure compressor or variable turbine geometries on both stages, which can be combined with the described system. A further possibility arises in modern engines with controllable control times: the additional control of the variation of the control times (preferably the outlet closing point) can be regulated. Fig. 5 and Fig. 6 show the schemes of Fig. 1 and Fig. 2 with the respective control options. For the regulation of the system according to the invention further details are given in the CIMAC Paper no. 63, 2007, "New Applications Fields for Marine Waste Heat Systems by Analyzing the Main Design Parameters".
Bezugszeichenliste Ladeluftaufnehmer Charge air receiver
Brennkraftmaschine Internal combustion engine
Abgasaufnehmer Abgasaufnehmer
Niederdruckabgasaufnehmer Niederdruckabgasaufnehmer
Hochdruck-Abgasleitung High-pressure exhaust gas line
Niederdruck-Abgasleitung Low-pressure exhaust gas line
Niederdruckturbine Low-pressure turbine
Auspuffleitung exhaust pipe
Ansaugleitung suction
Niederdruckverdichter Low-pressure compressor
Niederdruck-Ladeluftleitung Low-pressure turbo pipe
Niederdruck-Ladeluftkühler Low pressure intercooler
Huchdruckturbine Huchdruckturbine
Niederdruck-Abgasleitung Low-pressure exhaust gas line
Hochdruckverdichter High-pressure compressors
Hochdruck-Ladeluftleitung High-pressure charge air line
Nutzturbine power turbine
Hochdruck-Ladeluftkühler High-pressure charge air cooler
Absperrorgan shutoff
Generator generator
Absperrorgan shutoff
Niederdruck-Abgasleitung Low-pressure exhaust gas line
Hochdruck-Abgasleitung High-pressure exhaust gas line
Niederdruckturbolader Low-pressure turbocharger
Hochdruckturbolader
High-pressure turbocharger
Claims
PAT E N TA N S P R Ü C H E PAT E N TA N S P R O C H E
Verbrennungsmotor mit zweistufigem Abgasturbolader, umfassend Internal combustion engine with two-stage exhaust gas turbocharger, comprising
eine Hochdruckstufe mit einer ü ber eine Hochdruck-Abgasleitung (5) mit Hochdruckabgasen (5) des Verbrennungsmotors beaufschlagten Hochdruckturbine (15) und einem mit der Hochdruckturbine (15) in Antriebsverbindung stehenden Hochdruckverdichter (18), a high-pressure stage with a high-pressure turbine (15) acted upon by high-pressure exhaust gases (5) of the internal combustion engine via a high-pressure exhaust line (5) and a high-pressure compressor (18) in drive connection with the high-pressure turbine (15),
eine Niederdruckstufe mit einer der Hochdruckturbine (15) über eine Niederdruckabgasleitung (16, 6) in Reihe nachgeschalteten Niederdruckturbine (7) und einem mit der Niederdruckturbine (7) in Antriebsverbindung stehenden, dem Hochdruckverdichter (18) über eine Niederdruckladeluftleitung (1 1 ) in Reihe vorgeschalteten Niederdruckverdichter (10), sowie a low pressure stage with one of the high pressure turbine (15) via a low pressure exhaust line (16, 6) in series downstream low pressure turbine (7) and one with the low pressure turbine (7) in drive connection, the high pressure compressor (18) via a Niederdruckladeluftleitung (1 1) in series upstream low-pressure compressor (10), as well
parallel zur Hochdruckstufe angeordnete Mittel zur Energierückgewinnung (20, 25), dadurch gekennzeichnet, dass das Druckverhältnis ν,Νϋ über dem Niederdruckverdichter mindestens 50 Prozent grösser ist als das Druckverhältnis ν,Ηϋ über dem Hochdruckverdichter. arranged parallel to the high pressure stage means for energy recovery (20, 25), characterized in that the pressure ratio ν, Νϋ above the low pressure compressor is at least 50 percent greater than the pressure ratio ν, Ηϋ above the high pressure compressor.
Verbrennungsmotor mit zweistufigem Abgasturbolader nach Anspruch 1 , wobei das Druckverhältnis ν,Νϋ über dem Niederdruckverdichter mindestens doppelt so gross ist wie das Druckverhältnis ν,Ηϋ über dem Hochdruckverdichter. Internal combustion engine with two-stage exhaust gas turbocharger according to claim 1, wherein the pressure ratio ν, Νϋ above the low pressure compressor is at least twice as large as the pressure ratio ν, Ηϋ above the high pressure compressor.
Verbrennungsmotor mit zweistufigem Abgasturbolader nach einem der Ansprüche 1 oder 2, wobei der Turbinenraddurchmesser (DT) des Turbinenrades der Hochdruckturbine (15) grösser ist als der Verdichterraddurchmesser (Dv) des Verdichterrades des Hochdruckverdichters (18). Internal combustion engine with two-stage exhaust gas turbocharger according to one of claims 1 or 2, wherein the turbine wheel diameter (D T ) of the turbine wheel of the high pressure turbine (15) is greater than the compressor wheel diameter (D v ) of the compressor wheel of the high pressure compressor (18).
Verbrennungsmotor mit zweistufigem Abgasturbolader nach Anspruch 3, wobei der Turbinenraddurchmesser (DT) des Turbinenrades der Hochdruckturbine (15) mindestens 10 Prozent grösser ist als der Verdichterraddurchmesser (Dv) des Verdichterrades des Hochdruckverdichters (18) Internal combustion engine with two-stage exhaust gas turbocharger according to claim 3, wherein the turbine wheel diameter (D T ) of the turbine wheel of the high-pressure turbine (15) is at least 10 percent greater than the compressor wheel diameter (D v ) of the compressor wheel of the high-pressure compressor (18).
Verbrennungsmotor mit zweistufigem Abgasturbolader nach Anspruch 4, wobei der Turbinenraddurchmesser (DT) des Turbinenrades der Hochdruckturbine (15) mindestens 20 Prozent grösser ist als der Verdichterraddurchmesser (Dv) des Verdichterrades des Hochdruckverdichters (18)
Internal combustion engine with two-stage exhaust gas turbocharger according to claim 4, wherein the turbine wheel diameter (D T ) of the turbine wheel of the high-pressure turbine (15) is at least 20 percent greater than the compressor wheel diameter (D v ) of the compressor wheel of the high-pressure compressor (18).
6. Verbrennungsmotor mit zweistufigem Abgasturbolader nach einem der vorangehenden Ansprüche, wobei die Niederdruckstufe mehrere in der Niederdruckabgasleitung parallel zueinander angeordnete Niederdruckturbinen und mit ihnen in Antriebsverbindung stehende, in der Niederdruckladeluftleitung parallel zueinander angeordnete Niederdruckverdichter umfasst. 6. internal combustion engine with two-stage exhaust gas turbocharger according to one of the preceding claims, wherein the low-pressure stage comprises a plurality of low-pressure exhaust gas line parallel to each other arranged low-pressure turbines and with them in drive connection, arranged in the low-pressure charge air line parallel to each other low-pressure compressor.
7. Verbrennungsmotor mit zweistufigem Abgasturbolader nach Anspruch 6, wobei die Hochdruckstufe mehrere in der Hochdruckabgasleitung parallel zueinander angeordnete Hochdruckturbinen und mit ihnen in Antriebsverbindung stehende, in der Hochdruckladeluftleitung parallel zueinander angeordnete Hochdruckverdichter umfasst. 7. Combustion engine with two-stage exhaust gas turbocharger according to claim 6, wherein the high-pressure stage comprises a plurality of high-pressure turbines arranged in parallel in the high-pressure exhaust line and standing in driving connection, arranged in the Hochdruckdruckeluftleitung parallel to each other high-pressure compressor.
8. Verbrennungsmotor mit zweistufigem Abgasturbolader nach einem der Ansprüche 6 oder 7, wobei die Anzahl der parallel zueinander angeordneten Niederdruckturbinen grösser ist als die Anzahl Hochdruckturbinen. 8. Combustion engine with two-stage turbocharger according to one of claims 6 or 7, wherein the number of mutually parallel low-pressure turbines is greater than the number of high-pressure turbines.
9. Verbrennungsmotor mit zweistufigem Abgasturbolader nach einem der vorangehenden Ansprüche, wobei die Mittel zur Energierückgewinnung 9. Internal combustion engine with two-stage turbocharger according to one of the preceding claims, wherein the means for energy recovery
einen mit der Welle der Hochdruckturbine gekoppelten Generator und/ oder e i n en m it e i n er i n d er Hochdruckabgasleitung parallel zur Hochdruckturbine angeordneten Nutzturbine gekoppelten Generator umfassen. a coupled to the shaft of the high-pressure turbine generator and / or e i n e with he i n he high-pressure exhaust line parallel to the high-pressure turbine arranged power turbine coupled generator include.
10. Verbrennungsmotor mit zweistufigem Abgasturbolader nach einem der vorangehenden Ansprüche, wobei der Verbrennungsmotor zur Regelung der 10. internal combustion engine with two-stage exhaust gas turbocharger according to one of the preceding claims, wherein the internal combustion engine for controlling the
Energierückgewinnung mit variablen Ventilsteuerzeiten betreibbar ist.
Energy recovery with variable valve timing is operable.
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DE102009042283A DE102009042283A1 (en) | 2009-09-22 | 2009-09-22 | Turbocompound system and components |
DE102009042283.8 | 2009-09-22 |
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WO (1) | WO2011036083A1 (en) |
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CN102562265A (en) * | 2012-01-11 | 2012-07-11 | 清华大学 | Two-stage turbocharging system |
GB2508866A (en) * | 2012-12-13 | 2014-06-18 | Bowman Power Group Ltd | Turbogenerator system and method |
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DE102011108194A1 (en) * | 2011-07-20 | 2013-01-24 | Daimler Ag | Charging device for piston internal combustion engine of hybrid vehicle, has exhaust-gas turbochargers, and bypass device comprising turbine that is attached to variable turbine geometry for variably adjusting flow conditions of turbine |
DE102012224078A1 (en) * | 2012-12-20 | 2014-06-26 | Mtu Friedrichshafen Gmbh | Combustion engine for use as high-power engine, which drives large vehicle i.e. marine engine, has turbine connected with load by fluid stream and arranged in bottom of high pressure compressor, so that air flows along fluid path |
CN105829728B (en) * | 2014-02-25 | 2019-05-28 | 三菱重工发动机和增压器株式会社 | The pressure charging system of multi-stage motor centrifugal compressor and internal combustion engine |
DE102019120817A1 (en) * | 2019-08-01 | 2021-02-04 | Man Energy Solutions Se | Arrangement for energy supply |
NL2026301B1 (en) * | 2020-08-19 | 2022-04-14 | Daf Trucks Nv | Alternative Turbo Compounding |
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