WO2011034038A1 - Packaging bag and production method thereof - Google Patents

Packaging bag and production method thereof Download PDF

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Publication number
WO2011034038A1
WO2011034038A1 PCT/JP2010/065784 JP2010065784W WO2011034038A1 WO 2011034038 A1 WO2011034038 A1 WO 2011034038A1 JP 2010065784 W JP2010065784 W JP 2010065784W WO 2011034038 A1 WO2011034038 A1 WO 2011034038A1
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WO
WIPO (PCT)
Prior art keywords
mesh
packaging bag
cylindrical mesh
uniaxially stretched
stretched tape
Prior art date
Application number
PCT/JP2010/065784
Other languages
French (fr)
Japanese (ja)
Inventor
佳孝 國定
稔一 田中
秀穂 岩田
晴男 西村
Original Assignee
萩原工業株式会社
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Filing date
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Application filed by 萩原工業株式会社 filed Critical 萩原工業株式会社
Publication of WO2011034038A1 publication Critical patent/WO2011034038A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D29/00Sacks or like containers made of fabrics; Flexible containers of open-work, e.g. net-like construction
    • B65D29/04Net-like containers made of plastics material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D31/00Bags or like containers made of paper and having structural provision for thickness of contents
    • B65D31/10Bags or like containers made of paper and having structural provision for thickness of contents with gusseted sides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/34Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for fruit, e.g. apples, oranges or tomatoes

Definitions

  • the present invention relates to a packaging bag suitable for filling agricultural products and the like and a method for manufacturing the same.
  • a packaging bag made of plastic net is known as a bag for packaging crops such as vegetables, fruits and bulbs.
  • Such a packaging bag made of plastic net cannot print information such as contents and manufacturer on the packaging bag, so it is necessary to put a label on the plastic net, but the label is peeled off in the distribution process etc. There was a problem.
  • a packaging bag in which a film on which information such as contents and manufacturer is printed is bonded to a plastic net is known.
  • Patent Document 1 a cylindrical mesh made of a heat-bondable plastic material is disposed between two opposed bands, and the cylindrical mesh and two opposed bands are thermally bonded in the vertical direction.
  • Patent Document 2 a cylindrical mesh or net made of a heat-bondable plastic material is disposed between a pair of bands, and the cylindrical mesh and the pair of bands are thermally bonded to each other.
  • a flexible container for wrapping products such as fruits and vegetables, in which a pair of bands is thermally bonded and closed at the bottom of the flexible container is described. According to this, the tear resistance is high and the air permeability of the product is also good. However, it is not always possible to prevent the products such as fruits and vegetables filled in the packaging bag from being damaged, and improvement has been desired.
  • the present invention has been made to solve the above problems, has good air permeability, can prevent crops from being damaged when filled with crops such as vegetables, fruits, bulbs, etc.
  • a packaging bag having a small weight and excellent strength and form retention and a method for producing the same.
  • the above problem is a packaging bag comprising a cylindrical mesh and a pair of bands, and the cylindrical mesh is woven using a uniaxially stretched tape as a warp and the intersection of the warp and weft is thermally bonded,
  • the uniaxially stretched tape is composed of at least three thermoplastic resin layers, the melting point of the thermoplastic resin constituting the outer layer is lower than the melting point of the thermoplastic resin constituting the inner layer, the band is made of the thermoplastic resin, and has a cylindrical shape.
  • the mesh is disposed between the pair of bands, the surface of the cylindrical mesh and the pair of bands are thermally bonded, and the cylindrical mesh and the pair of bands are thermally bonded and closed at the bottom of the packaging bag. It is solved by providing a packaging bag characterized in that.
  • the cylindrical mesh and the pair of bands are thermally bonded so that the uniaxially stretched tape constituting the cylindrical mesh is arranged in both the vertical direction and the horizontal direction in the packaging bag,
  • the weight per unit area of the cylindrical mesh is preferably 10 to 20 g / m 2 .
  • the thickness of the uniaxially stretched tape is preferably 15 to 40 ⁇ m, and the width of the uniaxially stretched tape used for the warp is preferably 0.6 to 1.4 mm.
  • the width of the uniaxially stretched tape used for the weft is preferably larger than the width of the uniaxially stretched tape used for the warp, and the tensile strength per unit weight of 1 g / m 2 of the cylindrical mesh is 7. It is preferable that it is 5 N / 5 cm or more.
  • the coverage of the cylindrical mesh represented by the following formula (1) is preferably 40 to 70%.
  • Coverage (%) 100 ⁇ [ ⁇ (25.4 ⁇ (A ⁇ B)) ⁇ (25.4 ⁇ (C ⁇ D)) / (25.4 ⁇ 25.4) ⁇ ⁇ 100]
  • C Width of uniaxially stretched tape used for weft (mm)
  • D Woven density of uniaxially stretched tape used for weft (2 / 25.4mm)
  • intersection ratio represented by the following formula (2) of the cylindrical mesh is 5 to 20%.
  • Intersection ratio (%) ⁇ (A ⁇ B) ⁇ (C ⁇ D) / (25.4 ⁇ 25.4) ⁇ ⁇ 100
  • D Woven density of uniaxially stretched tape used for weft (2 / 25.4mm)
  • the woven density of the uniaxially stretched tape in the vertical direction of the portion where the surface of the cylindrical mesh and the pair of bands are thermally bonded is the woven density of the uniaxially stretched tape in the vertical direction of the portion not thermally bonded.
  • the crop packaging body in which the agricultural products are packed in the packaging bag of the present invention is a preferred embodiment of the present invention.
  • a method for manufacturing a packaging bag comprising a cylindrical mesh and a pair of bands is obtained by folding the mesh along the longitudinal direction to obtain a cylindrical mesh, and winding the cylindrical mesh to obtain a cylindrical mesh roll.
  • it is a method for producing an agricultural product package in which agricultural products are filled in a packaging bag composed of a cylindrical mesh and a pair of bands, and the cylindrical mesh is obtained by folding the mesh along the longitudinal direction. After winding the cylindrical mesh to obtain a cylindrical mesh roll, the surface of the cylindrical mesh supplied from the roll and a pair of bands are thermally bonded to form a packaging bag, and the crop is obtained in the resulting packaging bag. It is also a preferred embodiment of the present invention to provide a method for producing an agricultural product package, which is characterized in that the opening of the packaging bag is closed by heat welding after filling.
  • the above-mentioned problem is a cylindrical mesh roll formed by folding and winding a mesh, and the mesh is woven using a uniaxially stretched tape as a warp and the intersection of the warp and weft is thermally bonded.
  • the uniaxially stretched tape is composed of at least three thermoplastic resin layers, and the melting point of the thermoplastic resin constituting the outer layer is lower than the melting point of the thermoplastic resin constituting the inner layer, so that both ends of the mesh do not overlap each other.
  • the problem can also be solved by providing a cylindrical mesh roll in which the mesh is folded along the longitudinal direction and wound.
  • air permeability is good, and when crops such as vegetables, fruits, bulbs, etc. are filled, the crops can be prevented from being damaged, the weight per unit area is small, and the strength and shape retention are excellent.
  • a packaging bag and a method for manufacturing the same are provided.
  • FIG. 1 is a front view of a package obtained in Example 1.
  • FIG. 1 is a side view of a package obtained in Example 1.
  • FIG. 1 is a view showing a cylindrical mesh roll obtained in Example 1.
  • Example 1 it is the figure which showed the cylindrical body obtained by heat-bonding a cylindrical mesh and a pair of band.
  • Example 1 it is the figure which showed the cylindrical body in which the gusset was formed.
  • 1 is a view showing a packaging bag obtained in Example 1.
  • FIG. FIG. 2 is a cross-sectional view of the package obtained in Example 1 along AA. It is a figure which shows an example of the manufacturing process of the packaging bag of this invention.
  • the packaging bag of the present invention is a packaging bag comprising a cylindrical mesh and a pair of bands, and the cylindrical mesh is woven using a uniaxially stretched tape as the warp and the intersection of the warp and weft is thermally bonded.
  • the uniaxially stretched tape comprises at least three thermoplastic resin layers, the melting point of the thermoplastic resin constituting the outer layer is lower than the melting point of the thermoplastic resin constituting the inner layer, and the band comprises the thermoplastic resin.
  • the cylindrical mesh is disposed between the pair of bands, the surface of the cylindrical mesh and the pair of bands are thermally bonded, and the cylindrical mesh and the pair of bands are thermally bonded at the bottom of the packaging bag. It is characterized by being closed.
  • the packaging bag of the present invention has a cylindrical mesh woven using the uniaxially stretched tape as the warp and the intersections of the warp and weft are thermally bonded. It is possible to prevent the crops and the like from being damaged when they are filled.
  • a packaging body obtained by filling agricultural products, etc. is provided with a packaging bag excellent in form retention because the mesh does not stretch and the agricultural products are not collected at the bottom of the packaging body even when standing. Can do.
  • the cylindrical mesh constituting the packaging bag of the present invention is woven using uniaxially stretched tape as warp and weft.
  • the uniaxially stretched tape used in the present invention comprises at least three thermoplastic resin layers, and the melting point of the thermoplastic resin constituting the outer layer is lower than the melting point of the thermoplastic resin constituting the inner layer. That is, the uniaxially stretched tape used in the present invention is composed of at least three thermoplastic resin layers, and both surfaces of the inner layer made of a thermoplastic resin having a relatively high melting point are outer layers made of a thermoplastic resin having a relatively low melting point. It is covered with.
  • the MFR (melt flow rate; 190 ° C., 2.16 kg load) of the thermoplastic resin having a relatively high melting point used for the inner layer of the uniaxially stretched tape is not particularly limited and may be 0.1 to 10 g / 10 min. preferable.
  • Specific examples of the thermoplastic resin having a relatively high melting point include polyolefin, polyester, polyamide and the like. Among them, polyolefin is preferably used from the viewpoint of low specific gravity and good processability. Examples of polyolefin include high-density polyethylene, polypropylene, propylene-ethylene block copolymer, propylene-ethylene random copolymer, and the like. From the viewpoint of excellent stretchability and high strength, high density can be obtained. Polyethylene and polypropylene are preferably used.
  • the MFR (melt flow rate; 190 ° C., 2.16 kg load) of the thermoplastic resin having a relatively low melting point used for the outer layer of the uniaxially stretched tape is not particularly limited, and is 0.5 to 10 g / 10 minutes. It is preferable.
  • the thermoplastic resin having a relatively low melting point is not particularly limited as long as it is a thermoplastic resin having a lower melting point than the thermoplastic resin having a relatively high melting point constituting the inner layer, and includes polyolefin, polyester, polyamide and the like. When the resin used for the inner layer is a polyolefin, the adhesion between the inner layer and the outer layer is good, and delamination between the inner and outer layers hardly occurs.
  • polyolefin is preferably used as the thermoplastic resin having a relatively low melting point.
  • the thermoplastic resin having a relatively low melting point is preferably a thermoplastic resin having a melting point of 5 ° C. or more lower than that of a thermoplastic resin having a relatively high melting point, and more preferably a thermoplastic resin having a melting point of 10 ° C. or more. preferable.
  • linear low-density polyethylene including ethylene / ⁇ -olefin copolymer produced using metallocene catalyst
  • low-density polyethylene ethylene-vinyl acetate copolymer
  • propylene-ethylene random copolymer examples thereof include linear low-density polyethylene and low-density polyethylene.
  • the layer configurations of the uniaxially stretched tape for example, linear low density polyethylene layer / high density polyethylene layer / linear low density polyethylene layer, low density polyethylene layer / high density polyethylene layer / low density.
  • Examples thereof include a polyethylene layer, a propylene-ethylene random copolymer layer / a polypropylene homopolymer layer / a propylene-ethylene random copolymer layer.
  • a uniaxial structure composed of a linear low density polyethylene layer / high density polyethylene layer / linear low density polyethylene layer, or a low density polyethylene layer / high density polyethylene layer / low density polyethylene layer.
  • a stretched tape is preferably used.
  • the cross-sectional area ratio (both outer layer / inner layer) between the inner layer and both outer layers in the uniaxially stretched tape is preferably 1/9 to 6/4.
  • the cross-sectional area ratio is less than 1/9, the adhesion between the cylindrical mesh and the pair of bands may be insufficient, and the cross-sectional area ratio is more preferably 2/8 or more.
  • the cross-sectional area ratio exceeds 6/4, the tensile strength of the uniaxially stretched tape may be remarkably reduced in the step of thermally bonding the intersections of the mesh described later, and is more preferably 5/5 or less.
  • the cross-sectional area of both outer layers in the above-mentioned cross-sectional area ratio is the sum of the cross-sectional areas of the outer layers covering both surfaces of the inner layer.
  • the uniaxially stretched tape used in the present invention is obtained by, for example, obtaining a film by an T-die method or an inflation method using an extruder, slitting the obtained film, performing a stretching treatment, and then performing a relaxation heat treatment. It is preferably manufactured.
  • the draw ratio is preferably 3 to 12 times. When the draw ratio is less than 3 times, the mechanical strength may be insufficient, and it is more preferably 4 times or more. On the other hand, when the draw ratio exceeds 12 times, the tape may be cut or torn easily at the time of drawing, and the workability may be lowered, and it is more preferably 10 times or less.
  • a heating method such as a hot plate type, a hot roll type, an infrared type, or a hot air type can be employed.
  • the stretching temperature is appropriately set according to the resin used.
  • the thickness of the uniaxially stretched tape used in the present invention is not particularly limited and is preferably 15 to 40 ⁇ m. When thickness is less than 15 micrometers, there exists a possibility that the intensity
  • the width of the uniaxially stretched tape used in the present invention is not particularly limited, and the width of the uniaxially stretched tape used for the warp is preferably 0.6 to 1.4 mm.
  • the width of the uniaxially stretched tape used for the warp is less than 0.6 mm, the strength of the cylindrical mesh in the vertical direction of the packaging bag is reduced and the adhesiveness between the surface of the cylindrical mesh and the pair of bands is insufficient. It is more likely that the thickness is 0.8 mm or more.
  • the width of the uniaxially stretched tape used for the warp exceeds 1.4 mm, the intersection ratio of the cylindrical mesh may increase, and the flexibility of the packaging bag may be impaired, and the width is 1.3 mm or less. Is more preferable.
  • the width of the uniaxially stretched tape used for the weft is not particularly limited and is preferably 1.0 to 1.8 mm.
  • the width of the uniaxially stretched tape used for the weft is less than 1.0 mm, the strength of the cylindrical mesh in the horizontal direction of the packaging bag may be reduced, and is preferably 1.2 mm or more.
  • the width of the uniaxially stretched tape used for the weft exceeds 1.8 mm, the intersection ratio of the cylindrical mesh may increase, and the flexibility of the packaging bag may be impaired, and is 1.6 mm or less. Is more preferable.
  • the cylindrical mesh is disposed between the pair of bands, and the surface of the cylindrical mesh and the pair of bands are thermally bonded, so the load in the vertical direction of the mesh is small. It has become.
  • the mesh is not covered with the film constituting the band, and when the packaging bag is filled with agricultural products or the like, the load on the mesh in the horizontal direction becomes large. Therefore, from the viewpoint of increasing the strength of the cylindrical mesh in the horizontal direction, it is a preferred embodiment of the present invention that the width of the uniaxially stretched tape used for the weft is larger than the width of the uniaxially stretched tape used for the warp. .
  • the fineness of the uniaxially stretched tape used in the present invention is not particularly limited, and is preferably 50 to 800 dt (decitex). When the fineness is less than 50 dt, the durability may be reduced, and is preferably 100 dt or more, and more preferably 200 dt or more. On the other hand, when the fineness exceeds 800 dt, the flexibility of the resulting cylindrical mesh may be impaired, more preferably 700 dt or less, and still more preferably 600 dt or less.
  • the mesh can be produced by weaving the above-described uniaxially stretched tape as a warp and thermally bonding the intersections of the warp and weft.
  • the mesh weaving method is not particularly limited, but it can be finished flat so as not to damage the crops packed in the packaging bag, and the viewpoint that makes it difficult to distract even if the bond at the intersection is peeled off Therefore, a plain weave is preferable.
  • the mesh used in the present invention is obtained by heat-bonding the intersections of the warp and weft yarns, thereby obtaining a mesh that is prevented from being opened and eyes are difficult to open.
  • the method for thermally bonding the intersections of the warp and weft is not particularly limited, and is preferably performed by a hot plate contact method, a heat roll method, an infrared irradiation method, or the like. At this time, it is preferable to perform thermal bonding at a temperature lower than the melting point of the thermoplastic resin constituting the inner layer of the uniaxially stretched tape and equal to or higher than the melting point of the thermoplastic resin constituting both outer layers.
  • the cylindrical mesh used in the present invention is not particularly limited as long as the mesh is made into a cylindrical shape, and may be a cylindrical mesh in which both ends of the mesh do not overlap each other.
  • a cylindrical mesh formed by overlapping and heat-welding both ends may be used.
  • the packaging bag of the present invention is filled with crops or the like, a load is applied to the cylindrical mesh disposed on the side surface of the packaging bag, so the cylindrical mesh used in the present invention is disposed on the side surface of the packaging bag. It is important that the mesh being made is a continuous mesh.
  • a cylindrical mesh in which both ends of the mesh are not overlapped from the viewpoint that the winding diameter can be increased and a cylindrical mesh of a certain length or more can be taken up. are preferably used.
  • the woven density in the cylindrical mesh used in the present invention is not particularly limited, and the woven density of the uniaxially stretched tape used for the warp is preferably 4 to 10 pieces / 2.54 cm.
  • the weave density is less than 4 / 2.54 cm, the strength of the cylindrical mesh is insufficient, and the adhesion between the surface of the cylindrical mesh and the pair of bands may be insufficient. More preferably, it is 54 cm or more.
  • the weave density exceeds 10 pieces / 2.54 cm, the cost may increase, and it is more preferably 9 pieces / 2.54 cm or less.
  • the weave of the uniaxially stretched tape used for the warp is higher than the woven density of the uniaxially stretched tape used for the weft. It is preferable to increase the density.
  • the basis weight of the cylindrical mesh used in the present invention is not particularly limited, and is preferably 10 to 20 g / m 2 .
  • the weight per unit area of the cylindrical mesh is less than 10 g / m 2 , there is a risk that sufficient strength may not be obtained when filling agricultural products or handling the filled package, and the weight is 12 g / m 2 or more. Is more preferably 14 g / m 2 or more.
  • the weight per unit area of the cylindrical mesh exceeds 20 g / m 2 , there is a possibility that the discarded amount of the packaging bag after use may increase, and it is more preferably 18 g / m 2 or less, and 15 g / m 2. More preferably, it is as follows.
  • the cylindrical mesh used in the present invention is woven with a uniaxially stretched tape in which the warp and weft are highly stretched, and the tensile strength per unit weight of 1 g / m 2 is 7.5 N / 5 cm or more. Preferably there is.
  • the tensile strength of the packaging bag obtained even if the basis weight of the cylindrical mesh is reduced is kept above a certain level by the tensile strength of the cylindrical mesh per unit weight of 1 g / m 2 being above a certain level.
  • the tensile strength of the cylindrical mesh per unit weight of 1 g / m 2 is more preferably 8.5 N / 5 cm or more, and further preferably 9.5 N / 5 cm or more. Further, the tensile strength of the cylindrical mesh per unit weight 1 g / m 2 is usually 50 N / 5 cm or less.
  • the tensile elongation of the cylindrical mesh used in the present invention is not particularly limited, and the tensile elongation is preferably 10 to 40% in both circumstances. If the tensile elongation is less than 10%, the cylindrical mesh may be cut by impact when filling the packaging bags with crops or dropping the packaging, and it is 15% or more. Is more preferable. On the other hand, when the tensile elongation exceeds 40%, the form retainability of the package filled with agricultural products or the like may be impaired, and it is more preferably 35% or less.
  • the coverage represented by the following formula (1) of the cylindrical mesh used in the present invention is preferably 40 to 70%.
  • the coverage is within this range, a cylindrical mesh having good air permeability, high strength and excellent flexibility can be obtained, and the adhesiveness between the surface of the cylindrical mesh and a pair of bands can be obtained. It becomes good.
  • the coverage of the cylindrical mesh is less than 40%, the strength of the cylindrical mesh decreases, and the adhesion between the surface of the cylindrical mesh and the pair of bands may be insufficient, and is 45% or more. It is more preferable.
  • the coverage exceeds 70% the flexibility of the cylindrical mesh may be impaired, and it is more preferably 60% or less.
  • Coverage (%) 100 ⁇ [ ⁇ (25.4 ⁇ (A ⁇ B)) ⁇ (25.4 ⁇ (C ⁇ D)) / (25.4 ⁇ 25.4) ⁇ ⁇ 100]
  • D Woven density of uniaxially stretched tape used for weft (2 / 25.4mm)
  • the intersection ratio represented by the following formula (2) of the cylindrical mesh used in the present invention is preferably 5 to 20%.
  • the intersection ratio is in this range, a cylindrical mesh having excellent flexibility can be obtained, and damage to crops and the like can be prevented.
  • the intersection ratio is less than 5%, the intersection may be easily peeled off and the eyes may be easily displaced, and is more preferably 8% or more.
  • the intersection ratio exceeds 20%, the flexibility of the cylindrical mesh may be impaired, and it is more preferably 15% or less.
  • Intersection ratio (%) ⁇ (A ⁇ B) ⁇ (C ⁇ D) / (25.4 ⁇ 25.4) ⁇ ⁇ 100 (2)
  • the pair of bands in the packaging bag of the present invention is not particularly limited as long as it is a film made of a thermoplastic resin that can be thermally bonded to the surface of the cylindrical mesh.
  • the thermoplastic resin include polyolefin, polyester, polyamide, and the like.
  • polyolefin is preferably used from the viewpoint of low specific gravity and excellent processability.
  • Polyolefins include high-density polyethylene, low-density polyethylene, linear low-density polyethylene (including ethylene / ⁇ -olefin copolymers produced using metallocene catalysts), polypropylene, and ethylene-vinyl acetate copolymers. , Propylene-ethylene block copolymers, propylene-ethylene random copolymers, and the like.
  • low density polyethylene, linear low density polyethylene, and polypropylene are preferably used.
  • the film made of the thermoplastic resin constituting the pair of bands may be a single layer or a multilayer, but adhesion and durability when the surface of the cylindrical mesh and the film are thermally bonded.
  • the pair of bands is a multilayer film.
  • the preferred layer structure of the multilayer film is that the inner layer, which is an adhesive layer with the cylindrical mesh, is made of a thermoplastic resin having a relatively low melting point and good thermal adhesiveness with the cylindrical mesh, and the outer layer is It is a layer structure made of a thermoplastic resin having a relatively high melting point.
  • the layer structure (outer layer / inner layer) of such a multilayer film is not particularly limited, and examples include polypropylene / low density polyethylene, polyester / low density polyethylene, polyamide / low density polyethylene, high density polyethylene / low density polyethylene, Among them, a two-layer film made of polypropylene / low density polyethylene is preferably used.
  • the film made of the thermoplastic resin constituting the pair of bands is printed with information such as the crop filled in the packaging bag and information such as the manufacturer. Etc., the distinguishability, traceability, etc. of the package filled with etc. become good.
  • the packaging bag of the present invention comprising a cylindrical mesh and a pair of bands and a method for producing the same will be described with reference to the drawings.
  • the cylindrical mesh 5 is disposed between the pair of bands 6, and the surface of the cylindrical mesh 5 and the pair of bands 6 are thermally bonded.
  • the band 6 is heat-bonded at the bottom 7 of the packaging bag 11 and is closed.
  • the cylindrical mesh roll 8 When the cylindrical mesh 5 used in the present invention is disposed between the pair of bands 6, the cylindrical mesh roll 8 is rolled out by winding the mesh in advance, whereby the cylindrical mesh 5 is moved to the pair of bands 6. 6 may be arranged between the pair of bands 6 after the mesh is folded in the bag making apparatus to produce the cylindrical mesh 5. It may be an embodiment. From the viewpoint that the packaging bag 11 of the present invention can be manufactured without attaching such means separately to an existing bag making apparatus that does not have means for folding the mesh to produce the cylindrical mesh 5. The embodiment which arrange
  • the cylindrical mesh roll 8 used in the present invention is not particularly limited as long as it is a roll formed by winding the cylindrical mesh 5, and when the mesh is folded along the longitudinal direction, both ends of the mesh are It may be a cylindrical mesh roll 8 that is folded and wound so as not to overlap, and when the mesh is folded along the longitudinal direction, it is folded and wound so that both ends of the mesh overlap each other.
  • a cylindrical mesh roll 8 may be used.
  • folding the mesh along the longitudinal direction means that the mesh is folded in three along the longitudinal direction, that is, the both ends of the mesh are diffracted twice in total for each time.
  • the interval between the both ends of the mesh is not particularly limited, and is preferably 1 mm or more and preferably 5 mm or more. Is more preferable. On the other hand, the distance between both ends of the mesh is usually 100 mm or less.
  • the cylindrical mesh roll 8 that is folded and wound so that both ends of the mesh do not overlap each other is preferably produced by winding the mesh through a folding guide, as can be seen from the examples described later. Is done.
  • the cylindrical mesh roll 8 that is folded and wound so that the ends overlap each other is simply the cylindrical mesh 5.
  • it may be produced by winding, as can be seen from the examples described later, from the viewpoint of suppressing the swelling of the portion where the both ends of the mesh overlap each other, the winding is performed while shifting the portion where the both ends of the mesh overlap each other.
  • a method of obtaining the cylindrical mesh roll 8 is preferably employed.
  • the cylindrical mesh 5 is disposed between the pair of bands 6, and then the surface of the cylindrical mesh 5 and the pair of bands 6 are thermally bonded.
  • a cylindrical mesh 5 that is folded so that both ends of the mesh do not overlap each other is disposed between a pair of bands 6, and then as shown in FIG.
  • An embodiment in which the surface of the cylindrical mesh 5 and the longitudinal end portions 9 of the pair of bands 6 are thermally bonded to obtain the cylindrical body 10 is suitably employed.
  • a cylindrical shape is formed so that both ends of a continuous mesh do not overlap each other.
  • Examples thereof include a cylindrical body 10 obtained by thermally bonding the band 6.
  • a cylindrical body 10 obtained by thermally bonding a cylindrical mesh 5 obtained by making a cylindrical shape and a pair of bands 6 so that both ends of one continuous mesh do not overlap each other is more preferably used.
  • the cylindrical body 10 may be formed using two or more meshes.
  • the woven density of the uniaxially stretched tape in the vertical direction of the portion where the surface of the cylindrical mesh 5 and the pair of bands 6 are thermally bonded is the vertical direction in the portion not thermally bonded. It is preferable that it is larger than the woven density of the uniaxially stretched tape. Thereby, the adhesive strength of the part formed by thermally bonding the surface of the cylindrical mesh 5 and the pair of bands 6 can be improved.
  • the woven density of the uniaxially stretched tape in the vertical direction of the thermally bonded portion is 1 / 2.54 cm or more higher than the woven density of the uniaxially stretched tape in the vertical direction of the portion not thermally bonded. It is preferable that 2 pieces / 2.54 cm or more is more preferable.
  • the method of thermally bonding the surface of the cylindrical mesh 5 and the pair of bunts 6 is not particularly limited, and a hot plate, a hot roll, hot air, or the like can be used, but a hot plate is used from the viewpoint of good productivity.
  • the thermal bonding method used is preferably employed.
  • the cylindrical mesh 5 and the pair of bands 6 may be thermally bonded so that the uniaxially stretched tape constituting the cylindrical mesh 5 is arranged in both the vertical direction and the horizontal direction in the packaging bag 11. preferable.
  • the packaging bag 11 is filled with agricultural products or the like, the load in the horizontal direction and the vertical direction of the obtained packaging body 1 is increased, but the highly uniaxially stretched tape as described above is in the packaging bag 11.
  • the cylindrical mesh 5 portion is cylindrical so that the cylindrical mesh 5 portion protruding from between the pair of bands 6 enters between the pair of bands 6.
  • FIG. 6 an embodiment in which the tubular body 10 in which a gusset is formed is obtained by being folded toward the inside of the tubular body 10 is suitably employed.
  • the packaging bag 11 of the present invention is formed by thermally bonding the cylindrical mesh 5 and the pair of bands 6 at the bottom 7 of the packaging bag 11. Specifically, as shown in FIG. 7, the cylindrical mesh 5 and the pair of bands 6 are thermally bonded at the bottom 7 of the packaging bag 11 to form the packaging bag 11 of the present invention.
  • the method for manufacturing the packaging bag 11 of the present invention has been described in order.
  • the packaging bag 11 of this invention can be suitably manufactured by a manufacturing process as shown in FIG.
  • the cylindrical mesh 5 is fed out from the cylindrical mesh roll 8, and the cylindrical mesh 5 is supplied so as to wrap the cylinder 15 via the roller 12.
  • the pair of bands 6 are supplied from the roller 13 and the roller 14, and the cylindrical mesh 5 is disposed between the pair of bands 6.
  • the surface of the cylindrical mesh 5 and the longitudinal end portions 9 of the pair of bands 6 are thermally bonded by the sealer 15 to obtain the cylindrical body 10, and the gusset is formed in the cylindrical body 10 through the gusset forming guide 17. It is formed.
  • the cylindrical mesh 5 and the pair of bands 6 are thermally bonded at the bottom portion 7 of the packaging bag 11 by the sealer 18, and then cut in the horizontal direction by the cutter 19, whereby the packaging bag 11 can be obtained.
  • the packaging bag 11 of the present invention thus obtained has good air permeability and can prevent the crops from being damaged when the crops are filled. Since the packaging body 1 obtained by filling the packaging bag 11 with agricultural products etc. does not collect crops etc. in the lower part of the packaging body 1 even if it stands upright, the packaging bag is excellent in form retainability. 11 can be provided. Furthermore, the packaging bag 11 of the present invention can keep the tensile strength of the packaging bag 11 obtained even if the weight per unit area of the cylindrical mesh 5 is reduced to a certain level or less, and reduces the amount of discarded packaging bag 11 after use. It is also possible.
  • the package 1 filled with agricultural products or the like can be obtained by filling the packaging bags 11 of the present invention with agricultural products or the like and then heat-sealing and closing the openings of the packaging bags 11.
  • two portions of the packaging bag 11 are 15 mm lower and 65 mm lower than the upper end 3 in the embodiment to be described later, a portion below a certain distance from the upper end 3 of the packaging bag 11 in the horizontal direction. It is preferable to heat-weld.
  • steering-wheel 2 together is also employ
  • the packaging bag 11 of the present invention has good air permeability, can prevent the crops and the like from being damaged when the crops and the like are filled, has a small weight per unit area, and has a strength and a shape retaining property. Is excellent. Therefore, it is suitable for the packaging bag 11 filled with agricultural products such as vegetables, fruits and bulbs, and particularly suitable for the packaging bag 11 filled with agricultural products such as fresh vegetables and fruits.
  • Example 1 [Production of uniaxially stretched tape] High density polyethylene (MFR 0.8 g / 10 min (190 ° C., 2.16 kg load), melting point 131 ° C., density 0.95 g / cm 3 ) on the inner layer, low density polyethylene (MFR 3.0 g / 10 min (190 ° C., A three-layer coextrusion blown film having a layer ratio of 1: 8: 1 in which a load of 2.16 kg), a melting point of 114 ° C., and a density of 0.92 g / cm 3 ) was arranged was produced.
  • MFR 0.8 g / 10 min 190 ° C., 2.16 kg load
  • melting point 131 ° C. density 0.95 g / cm 3
  • MFR 3.0 g / 10 min 190 ° C.
  • the film is slit into a narrow width and stretched at a draw ratio of 7 times using a hot plate stretching machine, and further subjected to a relaxation heat treatment with a relaxation rate of 6% on the hot plate, thereby obtaining a thread width of 1.2 mm.
  • a uniaxially stretched tape consisting of three layers for warp having a yarn thickness of 29 ⁇ m and a fineness of 330 dt, and a uniaxially stretched tape consisting of three layers for weft having a yarn width of 1.5 mm, a yarn thickness of 23 ⁇ m and a fineness of 330 dt were obtained.
  • a portion that becomes the bottom portion 7 of the packaging bag 11 in which the cylindrical mesh 5 and the pair of bands 6 overlap each other is thermally bonded with a welding width of 5 mm to obtain the packaging bag 11.
  • the bottom part 7 of the packaging bag 11 is cut horizontally 10 mm below the part thermally bonded, and the upper part 4 of the packaging bag 11 is horizontally oriented so that the vertical length of the packaging bag 11 is 352 mm. Cut.
  • Example 2 In Example 1, the mesh weave density was changed to 8 warps / 2.54 cm, 5 wefts / 2.54 cm, and the basis weight was changed to 17.4 g / m 2.
  • the packaging body 11 filled with the packaging bag 11 and orange was produced. The obtained results are summarized in Table 1.
  • the package 1 filled with orange obtained in this way was excellent in form retention because the mesh did not stretch and orange did not collect at the bottom of the package 1 even when placed upright.
  • Example 3 In Example 1, instead of a uniaxially stretched tape for warp having a thread width of 1.2 mm, a thread thickness of 29 ⁇ m, and a fineness of 330 dt, a uniaxially stretched tape for warp having a thread width of 0.5 mm, a thread thickness of 29 ⁇ m, and a fineness of 150 dt was used.
  • a packaging body 1 filled with a packaging bag 11 and orange was produced in the same manner as in Example 1 except that a mesh having a basis weight of 10.3 g / m 2 was produced.
  • Table 1 Even when the packaging body 1 filled with orange thus obtained was placed upright, the mesh was stretched and the orange did not collect at the bottom of the packaging body 1. However, in the obtained package 1, there was a portion where the film and the mesh were peeled off due to insufficient adhesion between the film and the mesh.
  • Example 4 In Example 1, instead of a uniaxially stretched tape for warp having a yarn width of 1.2 mm, a yarn thickness of 29 ⁇ m, and a fineness of 330 dt, and a uniaxially stretched tape for a weft having a yarn width of 1.5 mm, a yarn thickness of 23 ⁇ m, and a fineness of 330 dt, Both yarns were uniaxially stretched with a width of 1.5 mm, a thickness of 47 ⁇ m, and a fineness of 670 dt.
  • the mesh weave density was 8 / 2.54 cm for both warp and weft, and the weight per unit area was 43.5 g / m 2 .
  • a packaging body 11 filled with a packaging bag 11 and orange was produced in the same manner as in Example 1.
  • the obtained results are summarized in Table 1. Even when the packaging body 1 filled with orange thus obtained was placed upright, the mesh was stretched and the orange did not collect at the bottom of the packaging body 1. However, when the packaging body 1 filled with orange was produced, the orange was filled to the vicinity of the upper end 3 of the packaging bag 11, so it was difficult to thermally bond the portion 65 mm below the upper end 3 of the packaging bag 11. there were. Moreover, the wrinkle of the mesh in the package 1 was conspicuous.
  • the weight per unit area of the plastic net was 45 g / m 2 , and the tensile strength and tensile elongation of the plastic net were measured in the same manner as in Example 1.
  • the obtained results are summarized in Table 1.
  • the packaging body made of plastic net filled with orange thus obtained had poor shape retention because the plastic net stretched and orange gathered at the bottom of the packaging body when placed upright.
  • the film and the plastic net in the packaging bag were insufficiently bonded, and there were places where the film and the plastic net were peeled off.
  • one side of the packaging body had a trapezoidal shape with a large bulge, which impaired the beauty.
  • the coverage ratio and the intersection ratio of the plastic net were obtained by obtaining the digital image of the plastic net using a scanner, analyzing the number of pixels in a 10 cm square of the plastic net using image analysis software, and calculating the following formula.
  • the obtained results are summarized in Table 1.
  • Coverage rate (%) (number of pixels in the plastic net portion) / (number of pixels in the plastic net portion + number of pixels in the background portion) ⁇ 100
  • Intersection ratio (%) (number of pixels in the intersection portion of the plastic net) / (number of pixels in the plastic net portion + number of pixels in the background portion) ⁇ 100
  • Example 5 In a portion where the surface of the cylindrical mesh 5 and the longitudinal end portions 9 of the pair of bands 6 are thermally bonded (width of about 15 mm in the horizontal direction), the woven density of the uniaxially stretched tape in the vertical direction is 12/2. Except having changed to 54 cm, it carried out similarly to Example 1, and produced the package 1 filled with the packaging bag 11 and orange. In this way, by increasing the woven density of the uniaxially stretched tape in the vertical direction of the part that is thermally bonded, the band when the surface of the cylindrical mesh 5 and the longitudinal ends 9 of the pair of bands 6 are thermally bonded. The film constituting No. 6 was not easily wrinkled, had excellent adhesion, and had good workability. Further, the package 1 filled with the obtained orange was excellent in form retention because the mesh did not stretch and the orange did not collect at the bottom of the package 1 even when placed upright.

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Abstract

A packaging bag (11) comprises a cylindrical mesh (5) and a pair of bands (6), wherein the cylindrical mesh (5) is woven using uniaxially-stretched tapes as warps and wefts, intersections of the warps and wefts are thermally adhered, the uniaxially-stretched tape is composed of at least three thermoplastic layers, the melting point of the thermoplastic resin constituting the inner layer is lower than the melting point of the thermoplastic resin constituting the outer layer, the bands (6) are made of a thermoplastic resin, the cylindrical mesh (5) is arranged between the pair of bands (6), surfaces of the cylindrical mesh (5) and the pair of bands (6) are thermally adhered, and the cylindrical mesh (5) and the pair of bands (6) are thermally adhered and closed at the bottom (7) of the packaging bag (11). Thereby, provided is a packaging bag which has favorable air permeability, can prevent damage to agricultural crops, etc., such as vegetables, fruits, and bulbs when such agricultural crops, etc., are filled in the bag, has a low weight, and is superior in strength and a shape retention property, and also provided is a production method of the packaging bag.

Description

包装袋及びその製造方法Packaging bag and manufacturing method thereof
 本発明は、農作物等を充填するのに適した包装袋及びその製造方法に関する。 The present invention relates to a packaging bag suitable for filling agricultural products and the like and a method for manufacturing the same.
 野菜、果物、球根等の農作物等を包装する袋として、プラスチックネットからなる包装袋が知られている。このようなプラスチックネットからなる包装袋は、内容物や製造元等の情報を包装袋に印刷することができないため、プラスチックネットにラベルを貼る必要があったが、流通過程等でラベルが剥がれてしまう問題があった。この問題を解決する方法として、プラスチックネットに内容物や製造元等の情報が印刷されたフィルムを貼り合わせた包装袋が知られている。 A packaging bag made of plastic net is known as a bag for packaging crops such as vegetables, fruits and bulbs. Such a packaging bag made of plastic net cannot print information such as contents and manufacturer on the packaging bag, so it is necessary to put a label on the plastic net, but the label is peeled off in the distribution process etc. There was a problem. As a method for solving this problem, a packaging bag in which a film on which information such as contents and manufacturer is printed is bonded to a plastic net is known.
 特許文献1には、熱接着可能なプラスチック材料からなる筒状メッシュが2つの向かい合ったバンドの間に配置され、筒状メッシュと2つの向かい合ったバンドとが垂直方向で熱接着されてなり、筒状メッシュと2つの向かい合ったバンドとが包装袋の底部及び上部で熱接着されて閉じられてなる商品が充填された包装袋について記載されている。これによれば、果物や野菜等のような生産物を輸送する際に包装袋にかかる圧力に耐え得ることができるとされている。しかしながら、包装袋に充填された果物や野菜等のような生産物が傷つくのを必ずしも防止することができるわけではなく、改善が望まれていた。 In Patent Document 1, a cylindrical mesh made of a heat-bondable plastic material is disposed between two opposed bands, and the cylindrical mesh and two opposed bands are thermally bonded in the vertical direction. A packaging bag filled with a product in which a mesh mesh and two opposed bands are thermally bonded at the bottom and top of the packaging bag and closed. According to this, it is said that it can withstand the pressure applied to the packaging bag when transporting products such as fruits and vegetables. However, it is not always possible to prevent the products such as fruits and vegetables filled in the packaging bag from being damaged, and improvement has been desired.
 また、特許文献2には、熱接着可能なプラスチック材料からなる筒状メッシュ又はネットが一対のバンドの間に配置され、筒状メッシュと一対のバンドとが熱接着されてなり、筒状メッシュと一対のバンドとがフレキシブルコンテナの底部で熱接着されて閉じられてなる果物や野菜等のような生産物を包装するためのフレキシブルコンテナについて記載されている。これによれば、引き裂き抵抗が高く、生産物の通気性も良好であるとされている。しかしながら、包装袋に充填された果物や野菜等のような生産物が傷つくのを必ずしも防止することができるわけではなく、改善が望まれていた。 Further, in Patent Document 2, a cylindrical mesh or net made of a heat-bondable plastic material is disposed between a pair of bands, and the cylindrical mesh and the pair of bands are thermally bonded to each other. A flexible container for wrapping products such as fruits and vegetables, in which a pair of bands is thermally bonded and closed at the bottom of the flexible container is described. According to this, the tear resistance is high and the air permeability of the product is also good. However, it is not always possible to prevent the products such as fruits and vegetables filled in the packaging bag from being damaged, and improvement has been desired.
EP1176104A2EP1176104A2 US4403637AUS4403637A
 本発明は上記課題を解決するためになされたものであり、通気性が良好であり、野菜、果物、球根等の農作物等を充填した場合に農作物等が傷つくのを防止することができ、目付重量が小さく、強度及び形態保持性に優れた包装袋及びその製造方法を提供する。 The present invention has been made to solve the above problems, has good air permeability, can prevent crops from being damaged when filled with crops such as vegetables, fruits, bulbs, etc. Provided are a packaging bag having a small weight and excellent strength and form retention and a method for producing the same.
 上記課題は、筒状メッシュと一対のバンドとからなる包装袋であって、筒状メッシュが、一軸延伸テープを経緯糸に用いて織成されるとともに該経緯糸の交点が熱接着され、該一軸延伸テープが、少なくとも3層の熱可塑性樹脂層からなり、内層を構成する熱可塑性樹脂の融点よりも外層を構成する熱可塑性樹脂の融点が低く、バンドが、熱可塑性樹脂からなり、筒状メッシュが一対のバンドの間に配置されて、筒状メッシュの表面と一対のバンドとが熱接着されてなり、筒状メッシュと一対のバンドとが包装袋の底部で熱接着されて閉じられてなることを特徴とする包装袋を提供することによって解決される。 The above problem is a packaging bag comprising a cylindrical mesh and a pair of bands, and the cylindrical mesh is woven using a uniaxially stretched tape as a warp and the intersection of the warp and weft is thermally bonded, The uniaxially stretched tape is composed of at least three thermoplastic resin layers, the melting point of the thermoplastic resin constituting the outer layer is lower than the melting point of the thermoplastic resin constituting the inner layer, the band is made of the thermoplastic resin, and has a cylindrical shape. The mesh is disposed between the pair of bands, the surface of the cylindrical mesh and the pair of bands are thermally bonded, and the cylindrical mesh and the pair of bands are thermally bonded and closed at the bottom of the packaging bag. It is solved by providing a packaging bag characterized in that.
 このとき、筒状メッシュを構成する一軸延伸テープが包装袋における垂直方向及び水平方向の両方向に配置されるように、筒状メッシュと一対のバンドとが熱接着されてなることが好適であり、筒状メッシュの目付重量が10~20g/mであることが好適である。また、一軸延伸テープの厚みが15~40μmであることが好適であり、経糸に用いた一軸延伸テープの幅が0.6~1.4mmであることが好適である。また、緯糸に用いた一軸延伸テープの幅が、経糸に用いた一軸延伸テープの幅よりも大きいことが好適であり、筒状メッシュの目付重量1g/mあたりの引張強力が経緯共に7.5N/5cm以上であることが好適である。 At this time, it is preferable that the cylindrical mesh and the pair of bands are thermally bonded so that the uniaxially stretched tape constituting the cylindrical mesh is arranged in both the vertical direction and the horizontal direction in the packaging bag, The weight per unit area of the cylindrical mesh is preferably 10 to 20 g / m 2 . The thickness of the uniaxially stretched tape is preferably 15 to 40 μm, and the width of the uniaxially stretched tape used for the warp is preferably 0.6 to 1.4 mm. The width of the uniaxially stretched tape used for the weft is preferably larger than the width of the uniaxially stretched tape used for the warp, and the tensile strength per unit weight of 1 g / m 2 of the cylindrical mesh is 7. It is preferable that it is 5 N / 5 cm or more.
 また、このとき、筒状メッシュの下記式(1)によって示される被覆率が40~70%であることが好適である。
 被覆率(%)=100-[{(25.4-(A×B))×(25.4-(C×D))/(25.4×25.4)}×100] (1)
 A:経糸に用いた一軸延伸テープの幅(mm)
 B:経糸に用いた一軸延伸テープの織密度(本/25.4mm)
 C:緯糸に用いた一軸延伸テープの幅(mm)
 D:緯糸に用いた一軸延伸テープの織密度(本/25.4mm)
At this time, the coverage of the cylindrical mesh represented by the following formula (1) is preferably 40 to 70%.
Coverage (%) = 100 − [{(25.4− (A × B)) × (25.4− (C × D)) / (25.4 × 25.4)} × 100] (1)
A: Width of uniaxially stretched tape used for warp (mm)
B: Woven density of uniaxially stretched tape used for warp (main / 25.4mm)
C: Width of uniaxially stretched tape used for weft (mm)
D: Woven density of uniaxially stretched tape used for weft (2 / 25.4mm)
 更に、このとき、筒状メッシュの下記式(2)によって示される交点比率が5~20%であることが好適である。
 交点比率(%)={(A×B)×(C×D)/(25.4×25.4)}×100 (2)
 A:経糸に用いた一軸延伸テープの幅(mm)
 B:経糸に用いた一軸延伸テープの織密度(本/25.4mm)
 C:緯糸に用いた一軸延伸テープの幅(mm)
 D:緯糸に用いた一軸延伸テープの織密度(本/25.4mm)
Further, at this time, it is preferable that the intersection ratio represented by the following formula (2) of the cylindrical mesh is 5 to 20%.
Intersection ratio (%) = {(A × B) × (C × D) / (25.4 × 25.4)} × 100 (2)
A: Width of uniaxially stretched tape used for warp (mm)
B: Woven density of uniaxially stretched tape used for warp (main / 25.4mm)
C: Width of uniaxially stretched tape used for weft (mm)
D: Woven density of uniaxially stretched tape used for weft (2 / 25.4mm)
 また、このとき、筒状メッシュの表面と一対のバンドとが熱接着されてなる部分の垂直方向における一軸延伸テープの織密度が、熱接着されていない部分における垂直方向における一軸延伸テープの織密度よりも大きいことが好ましく、本発明の包装袋に農作物が充填されてなる農作物包装体が本発明の好適な実施態様である。 At this time, the woven density of the uniaxially stretched tape in the vertical direction of the portion where the surface of the cylindrical mesh and the pair of bands are thermally bonded is the woven density of the uniaxially stretched tape in the vertical direction of the portion not thermally bonded. The crop packaging body in which the agricultural products are packed in the packaging bag of the present invention is a preferred embodiment of the present invention.
 また、筒状メッシュと一対のバンドとからなる包装袋の製造方法であって、メッシュを長手方向に沿って折り畳んで筒状メッシュを得て、筒状メッシュを巻き取って筒状メッシュロールを得た後に、該ロールから供給された筒状メッシュの表面と一対のバンドとを熱接着させることを特徴とする包装袋の製造方法を提供することが本発明の好適な実施態様である。 A method for manufacturing a packaging bag comprising a cylindrical mesh and a pair of bands is obtained by folding the mesh along the longitudinal direction to obtain a cylindrical mesh, and winding the cylindrical mesh to obtain a cylindrical mesh roll. After that, it is a preferred embodiment of the present invention to provide a method for manufacturing a packaging bag, characterized in that the surface of the cylindrical mesh supplied from the roll is thermally bonded to the pair of bands.
 このとき、筒状メッシュの表面と一対のバンドとを熱接着させた後に、該筒状メッシュの長手方向に沿ってガゼットを形成することが好適であり、メッシュを長手方向に沿って折り畳む際に、該メッシュの両端同士が重ならないように折り畳んでから筒状メッシュロールを得ることが好適である。また、このとき、メッシュを長手方向に沿って折り畳む際に、該メッシュの両端同士が重なるように折り畳み、両端同士が重なった部分をずらしながら巻き取って筒状メッシュロールを得ることが好適である。 At this time, after thermally bonding the surface of the cylindrical mesh and the pair of bands, it is preferable to form a gusset along the longitudinal direction of the cylindrical mesh, and when folding the mesh along the longitudinal direction It is preferable to obtain a cylindrical mesh roll after folding the mesh so that both ends do not overlap each other. Further, at this time, when the mesh is folded along the longitudinal direction, it is preferable to fold the mesh so that both ends overlap each other and wind up while shifting the portion where both ends overlap each other to obtain a cylindrical mesh roll. .
 また、このとき、筒状メッシュと一対のバンドとからなる包装袋に農作物が充填されてなる農作物包装体の製造方法であって、メッシュを長手方向に沿って折り畳んで筒状メッシュを得て、筒状メッシュを巻き取って筒状メッシュロールを得た後に、該ロールから供給された筒状メッシュの表面と一対のバンドとを熱接着させて包装袋を形成し、得られた包装袋に農作物を充填してから包装袋の開口部を熱溶着により閉じることを特徴とする農作物包装体の製造方法を提供することも本発明の好適な実施態様である。 Moreover, at this time, it is a method for producing an agricultural product package in which agricultural products are filled in a packaging bag composed of a cylindrical mesh and a pair of bands, and the cylindrical mesh is obtained by folding the mesh along the longitudinal direction. After winding the cylindrical mesh to obtain a cylindrical mesh roll, the surface of the cylindrical mesh supplied from the roll and a pair of bands are thermally bonded to form a packaging bag, and the crop is obtained in the resulting packaging bag. It is also a preferred embodiment of the present invention to provide a method for producing an agricultural product package, which is characterized in that the opening of the packaging bag is closed by heat welding after filling.
 また、上記課題は、メッシュが折り畳まれて巻き取られてなる筒状メッシュロールであって、メッシュが、一軸延伸テープを経緯糸に用いて織成されるとともに該経緯糸の交点が熱接着され、該一軸延伸テープが、少なくとも3層の熱可塑性樹脂層からなり、内層を構成する熱可塑性樹脂の融点よりも外層を構成する熱可塑性樹脂の融点が低く、メッシュの両端同士が重ならないように該メッシュが長手方向に沿って折り畳まれて巻き取られてなる筒状メッシュロールを提供することによっても解決される。 In addition, the above-mentioned problem is a cylindrical mesh roll formed by folding and winding a mesh, and the mesh is woven using a uniaxially stretched tape as a warp and the intersection of the warp and weft is thermally bonded. The uniaxially stretched tape is composed of at least three thermoplastic resin layers, and the melting point of the thermoplastic resin constituting the outer layer is lower than the melting point of the thermoplastic resin constituting the inner layer, so that both ends of the mesh do not overlap each other. The problem can also be solved by providing a cylindrical mesh roll in which the mesh is folded along the longitudinal direction and wound.
 本発明により、通気性が良好であり、野菜、果物、球根等の農作物等を充填した場合に農作物等が傷つくのを防止することができ、目付重量が小さく、強度及び形態保持性に優れた包装袋及びその製造方法が提供される。 According to the present invention, air permeability is good, and when crops such as vegetables, fruits, bulbs, etc. are filled, the crops can be prevented from being damaged, the weight per unit area is small, and the strength and shape retention are excellent. A packaging bag and a method for manufacturing the same are provided.
実施例1で得られた包装体の正面図である。1 is a front view of a package obtained in Example 1. FIG. 実施例1で得られた包装体の側面図である。1 is a side view of a package obtained in Example 1. FIG. 実施例1で得られた筒状メッシュロールを示した図である。1 is a view showing a cylindrical mesh roll obtained in Example 1. FIG. 実施例1において、一対のバンドの間に筒状メッシュを配置した図である。In Example 1, it is the figure which has arrange | positioned the cylindrical mesh between a pair of bands. 実施例1において、筒状メッシュと一対のバンドとが熱接着されて得られた筒状体を示した図である。In Example 1, it is the figure which showed the cylindrical body obtained by heat-bonding a cylindrical mesh and a pair of band. 実施例1において、ガゼットが形成された筒状体を示した図である。In Example 1, it is the figure which showed the cylindrical body in which the gusset was formed. 実施例1で得られた包装袋を示した図である。1 is a view showing a packaging bag obtained in Example 1. FIG. 実施例1で得られた包装体のA-A断面図である。FIG. 2 is a cross-sectional view of the package obtained in Example 1 along AA. 本発明の包装袋の製造工程の一例を示す図である。It is a figure which shows an example of the manufacturing process of the packaging bag of this invention.
 本発明の包装袋は、筒状メッシュと一対のバンドとからなる包装袋であって、筒状メッシュが、一軸延伸テープを経緯糸に用いて織成されるとともに該経緯糸の交点が熱接着され、該一軸延伸テープが、少なくとも3層の熱可塑性樹脂層からなり、内層を構成する熱可塑性樹脂の融点よりも外層を構成する熱可塑性樹脂の融点が低く、バンドが、熱可塑性樹脂からなり、筒状メッシュが一対のバンドの間に配置されて、筒状メッシュの表面と一対のバンドとが熱接着されてなり、筒状メッシュと一対のバンドとが包装袋の底部で熱接着されて閉じられてなることを特徴とする。このように、本発明の包装袋は、筒状メッシュが上記一軸延伸テープを経緯糸に用いて織成されるとともに該経緯糸の交点が熱接着されてなるため、本発明の包装袋に農作物等を充填した場合に、農作物等が傷つくのを防止することができる。また、農作物等が充填されて得られた包装体は、立てておいてもメッシュが伸びて包装体の下部に農作物等が集まることがないため、形態保持性に優れた包装袋を提供することができる。 The packaging bag of the present invention is a packaging bag comprising a cylindrical mesh and a pair of bands, and the cylindrical mesh is woven using a uniaxially stretched tape as the warp and the intersection of the warp and weft is thermally bonded. The uniaxially stretched tape comprises at least three thermoplastic resin layers, the melting point of the thermoplastic resin constituting the outer layer is lower than the melting point of the thermoplastic resin constituting the inner layer, and the band comprises the thermoplastic resin. The cylindrical mesh is disposed between the pair of bands, the surface of the cylindrical mesh and the pair of bands are thermally bonded, and the cylindrical mesh and the pair of bands are thermally bonded at the bottom of the packaging bag. It is characterized by being closed. As described above, the packaging bag of the present invention has a cylindrical mesh woven using the uniaxially stretched tape as the warp and the intersections of the warp and weft are thermally bonded. It is possible to prevent the crops and the like from being damaged when they are filled. In addition, a packaging body obtained by filling agricultural products, etc. is provided with a packaging bag excellent in form retention because the mesh does not stretch and the agricultural products are not collected at the bottom of the packaging body even when standing. Can do.
 本発明の包装袋を構成する筒状メッシュは、一軸延伸テープを経緯糸に用いて織成されてなる。ここで、本発明で用いられる一軸延伸テープは、少なくとも3層の熱可塑性樹脂層からなり、内層を構成する熱可塑性樹脂の融点よりも外層を構成する熱可塑性樹脂の融点が低いものである。即ち、本発明で用いられる一軸延伸テープは、少なくとも3層の熱可塑性樹脂層からなり、比較的融点の高い熱可塑性樹脂からなる内層の両表面が、比較的融点の低い熱可塑性樹脂からなる外層により被覆されてなる。 The cylindrical mesh constituting the packaging bag of the present invention is woven using uniaxially stretched tape as warp and weft. Here, the uniaxially stretched tape used in the present invention comprises at least three thermoplastic resin layers, and the melting point of the thermoplastic resin constituting the outer layer is lower than the melting point of the thermoplastic resin constituting the inner layer. That is, the uniaxially stretched tape used in the present invention is composed of at least three thermoplastic resin layers, and both surfaces of the inner layer made of a thermoplastic resin having a relatively high melting point are outer layers made of a thermoplastic resin having a relatively low melting point. It is covered with.
 一軸延伸テープの内層に用いられる比較的融点の高い熱可塑性樹脂のMFR(メルトフローレート;190℃、2.16kg荷重)としては特に限定されず、0.1~10g/10分であることが好ましい。比較的融点の高い熱可塑性樹脂の具体例としては、ポリオレフィン、ポリエステル、ポリアミド等が挙げられ、中でも低比重で、加工性が良好である等の観点から、ポリオレフィンが好ましく用いられる。また、ポリオレフィンとしては、高密度ポリエチレン、ポリプロピレン、プロピレン-エチレンブロック共重合体、プロピレン-エチレンランダム共重合体などが挙げられ、延伸性に優れ、高い強度が得られやすい等の観点から、高密度ポリエチレン、ポリプロピレンが好適に用いられる。 The MFR (melt flow rate; 190 ° C., 2.16 kg load) of the thermoplastic resin having a relatively high melting point used for the inner layer of the uniaxially stretched tape is not particularly limited and may be 0.1 to 10 g / 10 min. preferable. Specific examples of the thermoplastic resin having a relatively high melting point include polyolefin, polyester, polyamide and the like. Among them, polyolefin is preferably used from the viewpoint of low specific gravity and good processability. Examples of polyolefin include high-density polyethylene, polypropylene, propylene-ethylene block copolymer, propylene-ethylene random copolymer, and the like. From the viewpoint of excellent stretchability and high strength, high density can be obtained. Polyethylene and polypropylene are preferably used.
 また、一軸延伸テープの外層に用いられる比較的融点の低い熱可塑性樹脂のMFR(メルトフローレート;190℃、2.16kg荷重)としては特に限定されず、0.5~10g/10分であることが好ましい。比較的融点の低い熱可塑性樹脂としては、内層を構成する比較的融点の高い熱可塑性樹脂よりも融点が低い熱可塑性樹脂であれば特に限定されず、ポリオレフィン、ポリエステル、ポリアミド等が挙げられる。内層に用いられる樹脂がポリオレフィンである場合には、内層と外層との接着性が良好となり、内外層の層間剥離が起こりにくくなる。かかる観点から、比較的融点の低い熱可塑性樹脂としては、ポリオレフィンが好ましく用いられる。比較的融点の低い熱可塑性樹脂としては、比較的融点の高い熱可塑性樹脂よりも5℃以上融点が低い熱可塑性樹脂であることが好ましく、10℃以上融点が低い熱可塑性樹脂であることがより好ましい。具体的には、直鎖状低密度ポリエチレン(メタロセン触媒を用いて製造されたエチレン・α-オレフィン共重合体を含む)、低密度ポリエチレン、エチレン-酢酸ビニル共重合体、プロピレン-エチレンランダム共重合体などが挙げられ、中でも、直鎖状低密度ポリエチレン、低密度ポリエチレンが好適に用いられる。 Further, the MFR (melt flow rate; 190 ° C., 2.16 kg load) of the thermoplastic resin having a relatively low melting point used for the outer layer of the uniaxially stretched tape is not particularly limited, and is 0.5 to 10 g / 10 minutes. It is preferable. The thermoplastic resin having a relatively low melting point is not particularly limited as long as it is a thermoplastic resin having a lower melting point than the thermoplastic resin having a relatively high melting point constituting the inner layer, and includes polyolefin, polyester, polyamide and the like. When the resin used for the inner layer is a polyolefin, the adhesion between the inner layer and the outer layer is good, and delamination between the inner and outer layers hardly occurs. From such a viewpoint, polyolefin is preferably used as the thermoplastic resin having a relatively low melting point. The thermoplastic resin having a relatively low melting point is preferably a thermoplastic resin having a melting point of 5 ° C. or more lower than that of a thermoplastic resin having a relatively high melting point, and more preferably a thermoplastic resin having a melting point of 10 ° C. or more. preferable. Specifically, linear low-density polyethylene (including ethylene / α-olefin copolymer produced using metallocene catalyst), low-density polyethylene, ethylene-vinyl acetate copolymer, propylene-ethylene random copolymer Examples thereof include linear low-density polyethylene and low-density polyethylene.
 一軸延伸テープの層構成の組み合わせとしては特に限定されず、例えば、直鎖状低密度ポリエチレン層/高密度ポリエチレン層/直鎖状低密度ポリエチレン層、低密度ポリエチレン層/高密度ポリエチレン層/低密度ポリエチレン層、プロピレン-エチレンランダム共重合体層/ポリプロピレン単独重合体層/プロピレン-エチレンランダム共重合体層などが挙げられる。中でも、柔軟性の観点から、直鎖状低密度ポリエチレン層/高密度ポリエチレン層/直鎖状低密度ポリエチレン層、又は低密度ポリエチレン層/高密度ポリエチレン層/低密度ポリエチレン層の層構成からなる一軸延伸テープが好適に用いられる。 There are no particular limitations on the combination of the layer configurations of the uniaxially stretched tape, for example, linear low density polyethylene layer / high density polyethylene layer / linear low density polyethylene layer, low density polyethylene layer / high density polyethylene layer / low density. Examples thereof include a polyethylene layer, a propylene-ethylene random copolymer layer / a polypropylene homopolymer layer / a propylene-ethylene random copolymer layer. Among them, from the viewpoint of flexibility, a uniaxial structure composed of a linear low density polyethylene layer / high density polyethylene layer / linear low density polyethylene layer, or a low density polyethylene layer / high density polyethylene layer / low density polyethylene layer. A stretched tape is preferably used.
 上記一軸延伸テープにおける内層と両外層との断面積比(両外層/内層)は、1/9~6/4であることが好ましい。断面積比が1/9未満の場合、筒状メッシュと一対のバンドとの接着が不十分となるおそれがあり、断面積比は2/8以上であることがより好ましい。一方、断面積比が6/4を超える場合、後述のメッシュの交点を熱接着する工程において一軸延伸テープの引張強力が著しく低下するおそれがあり、5/5以下であることがより好ましい。ここで、上記断面積比における両外層の断面積は、内層の両表面を被覆している外層の断面積の和である。 The cross-sectional area ratio (both outer layer / inner layer) between the inner layer and both outer layers in the uniaxially stretched tape is preferably 1/9 to 6/4. When the cross-sectional area ratio is less than 1/9, the adhesion between the cylindrical mesh and the pair of bands may be insufficient, and the cross-sectional area ratio is more preferably 2/8 or more. On the other hand, when the cross-sectional area ratio exceeds 6/4, the tensile strength of the uniaxially stretched tape may be remarkably reduced in the step of thermally bonding the intersections of the mesh described later, and is more preferably 5/5 or less. Here, the cross-sectional area of both outer layers in the above-mentioned cross-sectional area ratio is the sum of the cross-sectional areas of the outer layers covering both surfaces of the inner layer.
 本発明で用いられる一軸延伸テープは、例えば、押出機を用いてTダイ法やインフレーション法等によりフィルムを得て、得られたフィルムをスリットした後に延伸処理を行い、次いで弛緩熱処理を行うことにより好適に製造される。このとき、延伸倍率は、3~12倍であることが好ましい。延伸倍率が3倍未満の場合、機械的強力が不十分となるおそれがあり、4倍以上であることがより好ましい。一方、延伸倍率が12倍を超える場合、延伸時にテープが切れたり、裂けやすくなり、加工性が低下するおそれがあり、10倍以下であることがより好ましい。延伸処理としては、熱板式、熱ロール式、赤外線式、熱風式等の加熱方法を採用することができる。延伸温度は、使用する樹脂に応じて、適宜設定される。このように延伸処理を行うことで、引張強力が3.0~7.0cN/dt(センチニュートン/デシテックス)で、引張伸度が15~35%の物性を有する一軸延伸テープを得ることができる。 The uniaxially stretched tape used in the present invention is obtained by, for example, obtaining a film by an T-die method or an inflation method using an extruder, slitting the obtained film, performing a stretching treatment, and then performing a relaxation heat treatment. It is preferably manufactured. At this time, the draw ratio is preferably 3 to 12 times. When the draw ratio is less than 3 times, the mechanical strength may be insufficient, and it is more preferably 4 times or more. On the other hand, when the draw ratio exceeds 12 times, the tape may be cut or torn easily at the time of drawing, and the workability may be lowered, and it is more preferably 10 times or less. As the stretching treatment, a heating method such as a hot plate type, a hot roll type, an infrared type, or a hot air type can be employed. The stretching temperature is appropriately set according to the resin used. By performing the stretching treatment in this way, a uniaxially stretched tape having physical properties of a tensile strength of 3.0 to 7.0 cN / dt (centinewton / dtex) and a tensile elongation of 15 to 35% can be obtained. .
 本発明で用いられる一軸延伸テープの厚みとしては特に限定されず、15~40μmであることが好ましい。厚みが15μm未満の場合、得られる筒状メッシュの強度が低下するおそれがあり、20μm以上であることがより好ましい。一方、厚みが40μmを超える場合、得られる筒状メッシュの表面に凹凸が生じてしまううえに、筒状メッシュの表面と一対のバンドとを熱接着する際にシワが生じるおそれがあり、35μm以下であることがより好ましい。 The thickness of the uniaxially stretched tape used in the present invention is not particularly limited and is preferably 15 to 40 μm. When thickness is less than 15 micrometers, there exists a possibility that the intensity | strength of the cylindrical mesh obtained may fall, and it is more preferable that it is 20 micrometers or more. On the other hand, if the thickness exceeds 40 μm, the surface of the resulting cylindrical mesh will be uneven, and there is a risk that wrinkles will occur when the surface of the cylindrical mesh is thermally bonded to the pair of bands, which is 35 μm or less. It is more preferable that
 本発明で用いられる一軸延伸テープの幅としては特に限定されず、経糸に用いた一軸延伸テープの幅が0.6~1.4mmであることが好ましい。経糸に用いた一軸延伸テープの幅が0.6mm未満の場合、包装袋の垂直方向における筒状メッシュの強度が低下するとともに、筒状メッシュの表面と一対のバンドとの接着性が不十分となるおそれがあり、0.8mm以上であることがより好ましい。一方、経糸に用いた一軸延伸テープの幅が1.4mmを超える場合、筒状メッシュの交点比率が大きくなってしまい、包装袋の柔軟性が損なわれるおそれがあり、1.3mm以下であることがより好ましい。 The width of the uniaxially stretched tape used in the present invention is not particularly limited, and the width of the uniaxially stretched tape used for the warp is preferably 0.6 to 1.4 mm. When the width of the uniaxially stretched tape used for the warp is less than 0.6 mm, the strength of the cylindrical mesh in the vertical direction of the packaging bag is reduced and the adhesiveness between the surface of the cylindrical mesh and the pair of bands is insufficient. It is more likely that the thickness is 0.8 mm or more. On the other hand, when the width of the uniaxially stretched tape used for the warp exceeds 1.4 mm, the intersection ratio of the cylindrical mesh may increase, and the flexibility of the packaging bag may be impaired, and the width is 1.3 mm or less. Is more preferable.
 また、緯糸に用いた一軸延伸テープの幅としては特に限定されず、1.0~1.8mmであることが好ましい。緯糸に用いた一軸延伸テープの幅が1.0mm未満の場合、包装袋の水平方向における筒状メッシュの強度が低下するおそれがあり、1.2mm以上であることがより好ましい。一方、緯糸に用いた一軸延伸テープの幅が1.8mmを超える場合、筒状メッシュの交点比率が大きくなってしまい、包装袋の柔軟性が損なわれるおそれがあり、1.6mm以下であることがより好ましい。 Further, the width of the uniaxially stretched tape used for the weft is not particularly limited and is preferably 1.0 to 1.8 mm. When the width of the uniaxially stretched tape used for the weft is less than 1.0 mm, the strength of the cylindrical mesh in the horizontal direction of the packaging bag may be reduced, and is preferably 1.2 mm or more. On the other hand, when the width of the uniaxially stretched tape used for the weft exceeds 1.8 mm, the intersection ratio of the cylindrical mesh may increase, and the flexibility of the packaging bag may be impaired, and is 1.6 mm or less. Is more preferable.
 ここで、本発明の包装袋は、筒状メッシュが一対のバンドの間に配置されて、筒状メッシュの表面と一対のバンドとが熱接着されてなるため、メッシュの垂直方向における負荷が小さくなっている。一方、包装袋の側面においては、メッシュがバンドを構成するフィルムにより覆われておらず、包装袋に農作物等が充填された場合には、メッシュの水平方向における負荷が大きくなってしまう。したがって、水平方向における筒状メッシュの強度を高くする観点から、緯糸に用いた一軸延伸テープの幅が、経糸に用いた一軸延伸テープの幅よりも大きいことが本発明の好適な実施態様である。 Here, in the packaging bag of the present invention, the cylindrical mesh is disposed between the pair of bands, and the surface of the cylindrical mesh and the pair of bands are thermally bonded, so the load in the vertical direction of the mesh is small. It has become. On the other hand, on the side surface of the packaging bag, the mesh is not covered with the film constituting the band, and when the packaging bag is filled with agricultural products or the like, the load on the mesh in the horizontal direction becomes large. Therefore, from the viewpoint of increasing the strength of the cylindrical mesh in the horizontal direction, it is a preferred embodiment of the present invention that the width of the uniaxially stretched tape used for the weft is larger than the width of the uniaxially stretched tape used for the warp. .
 本発明で用いられる一軸延伸テープの繊度は特に限定されず、50~800dt(デシテックス)であることが好ましい。繊度が50dt未満の場合、耐久性が低下するおそれがあり、100dt以上であることがより好ましく、200dt以上であることが更に好ましい。一方、繊度が800dtを超える場合、得られる筒状メッシュの柔軟性が損なわれるおそれがあり、700dt以下であることがより好ましく、600dt以下であることが更に好ましい。 The fineness of the uniaxially stretched tape used in the present invention is not particularly limited, and is preferably 50 to 800 dt (decitex). When the fineness is less than 50 dt, the durability may be reduced, and is preferably 100 dt or more, and more preferably 200 dt or more. On the other hand, when the fineness exceeds 800 dt, the flexibility of the resulting cylindrical mesh may be impaired, more preferably 700 dt or less, and still more preferably 600 dt or less.
 上記説明した一軸延伸テープを経緯糸に用いて織成するとともに該経緯糸の交点を熱接着させることによりメッシュを作製することができる。メッシュの織り方としては特に限定されないが、包装袋に充填された農作物等を傷つけないよう平らに仕上げることができ、万一交点の接着が剥がれた場合にも目をずれにくくすることができる観点から、平織であることが好ましい。また、本発明で用いられるメッシュは、経緯糸の交点が互いに熱接着されてなり、このことにより、目止めされ、目が開きにくいメッシュを得ることができる。経緯糸の交点を熱接着する方法としては特に限定されず、熱板接触式、熱ロール式、赤外線照射式等により好適に行われる。このとき、一軸延伸テープにおける内層を構成する熱可塑性樹脂の融点より低く、かつ両外層を構成する熱可塑性樹脂の融点以上の温度で熱接着されることが好ましい。 The mesh can be produced by weaving the above-described uniaxially stretched tape as a warp and thermally bonding the intersections of the warp and weft. The mesh weaving method is not particularly limited, but it can be finished flat so as not to damage the crops packed in the packaging bag, and the viewpoint that makes it difficult to distract even if the bond at the intersection is peeled off Therefore, a plain weave is preferable. In addition, the mesh used in the present invention is obtained by heat-bonding the intersections of the warp and weft yarns, thereby obtaining a mesh that is prevented from being opened and eyes are difficult to open. The method for thermally bonding the intersections of the warp and weft is not particularly limited, and is preferably performed by a hot plate contact method, a heat roll method, an infrared irradiation method, or the like. At this time, it is preferable to perform thermal bonding at a temperature lower than the melting point of the thermoplastic resin constituting the inner layer of the uniaxially stretched tape and equal to or higher than the melting point of the thermoplastic resin constituting both outer layers.
 本発明で用いられる筒状メッシュとしては、上記メッシュを筒状にしたものであれば特に限定されず、メッシュの両端同士が重なっていない筒状メッシュであってもよいし、メッシュの両端同士が重なって、該両端同士が熱溶着されてなる筒状メッシュであってもよい。しかしながら、本発明の包装袋に農作物等を充填した場合には、包装袋の側面に配置された筒状メッシュに負荷がかかるため、本発明で用いられる筒状メッシュは、包装袋の側面に配置されるメッシュが連続したメッシュであることが重要である。後述する筒状メッシュロールを作製する際に、巻き径を大きくすることができ、一定以上の長さの筒状メッシュを巻き取ることができる観点から、メッシュの両端同士が重なっていない筒状メッシュが好適に用いられる。 The cylindrical mesh used in the present invention is not particularly limited as long as the mesh is made into a cylindrical shape, and may be a cylindrical mesh in which both ends of the mesh do not overlap each other. A cylindrical mesh formed by overlapping and heat-welding both ends may be used. However, when the packaging bag of the present invention is filled with crops or the like, a load is applied to the cylindrical mesh disposed on the side surface of the packaging bag, so the cylindrical mesh used in the present invention is disposed on the side surface of the packaging bag. It is important that the mesh being made is a continuous mesh. When producing a cylindrical mesh roll to be described later, a cylindrical mesh in which both ends of the mesh are not overlapped from the viewpoint that the winding diameter can be increased and a cylindrical mesh of a certain length or more can be taken up. Are preferably used.
 本発明で用いられる筒状メッシュにおける織密度は特に限定されず、経緯糸に用いた一軸延伸テープの織密度が4~10本/2.54cmであることが好ましい。織密度が4本/2.54cm未満の場合、筒状メッシュの強度が不足するとともに、筒状メッシュの表面と一対のバンドとの接着性が不十分となるおそれがあり、5本/2.54cm以上であることがより好ましい。一方、織密度が10本/2.54cmを超える場合、コストが増加してしまうおそれがあり、9本/2.54cm以下であることがより好ましい。また、コストを減少させるとともに、緯糸をより確実に固定する観点からは、本発明で用いられる筒状メッシュにおいて、緯糸に用いた一軸延伸テープの織密度よりも経糸に用いた一軸延伸テープの織密度を大きくすることが好ましい。 The woven density in the cylindrical mesh used in the present invention is not particularly limited, and the woven density of the uniaxially stretched tape used for the warp is preferably 4 to 10 pieces / 2.54 cm. When the weave density is less than 4 / 2.54 cm, the strength of the cylindrical mesh is insufficient, and the adhesion between the surface of the cylindrical mesh and the pair of bands may be insufficient. More preferably, it is 54 cm or more. On the other hand, when the weave density exceeds 10 pieces / 2.54 cm, the cost may increase, and it is more preferably 9 pieces / 2.54 cm or less. In addition, from the viewpoint of reducing costs and securing the wefts more reliably, in the cylindrical mesh used in the present invention, the weave of the uniaxially stretched tape used for the warp is higher than the woven density of the uniaxially stretched tape used for the weft. It is preferable to increase the density.
 本発明で用いられる筒状メッシュの目付重量は特に限定されず、10~20g/mであることが好ましい。筒状メッシュの目付重量が10g/m未満の場合、農作物等を充填したり、充填された包装体を取り扱ううえで充分な強度が得られないおそれがあり、12g/m以上であることがより好ましく、14g/m以上であることが更に好ましい。一方、筒状メッシュの目付重量が20g/mを超える場合、使用後の包装袋の廃棄量が多くなってしまうおそれがあり、18g/m以下であることがより好ましく、15g/m以下であることが更に好ましい。 The basis weight of the cylindrical mesh used in the present invention is not particularly limited, and is preferably 10 to 20 g / m 2 . When the weight per unit area of the cylindrical mesh is less than 10 g / m 2 , there is a risk that sufficient strength may not be obtained when filling agricultural products or handling the filled package, and the weight is 12 g / m 2 or more. Is more preferably 14 g / m 2 or more. On the other hand, when the weight per unit area of the cylindrical mesh exceeds 20 g / m 2 , there is a possibility that the discarded amount of the packaging bag after use may increase, and it is more preferably 18 g / m 2 or less, and 15 g / m 2. More preferably, it is as follows.
 また、本発明で用いられる筒状メッシュは、経緯糸が高度に延伸された一軸延伸テープで織成されており、目付重量1g/mあたりの引張強力が経緯共に7.5N/5cm以上であることが好ましい。このように、目付重量1g/mあたりの筒状メッシュの引張強力が一定以上であることにより、筒状メッシュの目付重量を小さくしても得られる包装袋の引張強力を一定以上に保つことができる。目付重量1g/mあたりの筒状メッシュの引張強力は、より好適には8.5N/5cm以上であり、更に好適には9.5N/5cm以上である。また、目付重量1g/mあたりの筒状メッシュの引張強力は、通常、50N/5cm以下である。 The cylindrical mesh used in the present invention is woven with a uniaxially stretched tape in which the warp and weft are highly stretched, and the tensile strength per unit weight of 1 g / m 2 is 7.5 N / 5 cm or more. Preferably there is. Thus, the tensile strength of the packaging bag obtained even if the basis weight of the cylindrical mesh is reduced is kept above a certain level by the tensile strength of the cylindrical mesh per unit weight of 1 g / m 2 being above a certain level. Can do. The tensile strength of the cylindrical mesh per unit weight of 1 g / m 2 is more preferably 8.5 N / 5 cm or more, and further preferably 9.5 N / 5 cm or more. Further, the tensile strength of the cylindrical mesh per unit weight 1 g / m 2 is usually 50 N / 5 cm or less.
 また、本発明で用いられる筒状メッシュの引張伸度としては特に限定されず、引張伸度が経緯共に10~40%であることが好ましい。引張伸度が10%未満の場合、農作物等を包装袋に充填する際や、包装体を落下させた際の衝撃により、筒状メッシュが切断されてしまうおそれがあり、15%以上であることがより好ましい。一方、引張伸度が40%を超える場合、農作物等が充填された包装体の形態保持性が損なわれるおそれがあり、35%以下であることがより好ましい。 In addition, the tensile elongation of the cylindrical mesh used in the present invention is not particularly limited, and the tensile elongation is preferably 10 to 40% in both circumstances. If the tensile elongation is less than 10%, the cylindrical mesh may be cut by impact when filling the packaging bags with crops or dropping the packaging, and it is 15% or more. Is more preferable. On the other hand, when the tensile elongation exceeds 40%, the form retainability of the package filled with agricultural products or the like may be impaired, and it is more preferably 35% or less.
 また、本発明で用いられる筒状メッシュの下記式(1)によって示される被覆率が40~70%であることが好ましい。被覆率がこの範囲にあることにより、通気性が良好であり、強度が高く柔軟性に優れた筒状メッシュを得ることができ、また、筒状メッシュの表面と一対のバンドとの接着性が良好となる。筒状メッシュの被覆率が40%未満の場合、筒状メッシュの強度が低下するとともに、筒状メッシュの表面と一対のバンドとの接着性が不十分となるおそれがあり、45%以上であることがより好ましい。一方、被覆率が70%を超える場合、筒状メッシュの柔軟性が損なわれるおそれがあり、60%以下であることがより好ましい。
 被覆率(%)=100-[{(25.4-(A×B))×(25.4-(C×D))/(25.4×25.4)}×100] (1)
 A:経糸に用いた一軸延伸テープの幅(mm)
 B:経糸に用いた一軸延伸テープの織密度(本/25.4mm)
 C:緯糸に用いた一軸延伸テープの幅(mm)
 D:緯糸に用いた一軸延伸テープの織密度(本/25.4mm)
Further, the coverage represented by the following formula (1) of the cylindrical mesh used in the present invention is preferably 40 to 70%. When the coverage is within this range, a cylindrical mesh having good air permeability, high strength and excellent flexibility can be obtained, and the adhesiveness between the surface of the cylindrical mesh and a pair of bands can be obtained. It becomes good. When the coverage of the cylindrical mesh is less than 40%, the strength of the cylindrical mesh decreases, and the adhesion between the surface of the cylindrical mesh and the pair of bands may be insufficient, and is 45% or more. It is more preferable. On the other hand, when the coverage exceeds 70%, the flexibility of the cylindrical mesh may be impaired, and it is more preferably 60% or less.
Coverage (%) = 100 − [{(25.4− (A × B)) × (25.4− (C × D)) / (25.4 × 25.4)} × 100] (1)
A: Width of uniaxially stretched tape used for warp (mm)
B: Woven density of uniaxially stretched tape used for warp (main / 25.4mm)
C: Width of uniaxially stretched tape used for weft (mm)
D: Woven density of uniaxially stretched tape used for weft (2 / 25.4mm)
 また、本発明で用いられる筒状メッシュの下記式(2)によって示される交点比率が5~20%であることが好ましい。交点比率がこの範囲にあることにより、柔軟性に優れた筒状メッシュが得られ、農作物等が傷つくのを防止することができる。交点比率が5%未満の場合、交点が剥離しやすく、目がずれやすいおそれがあり、8%以上であることがより好ましい。一方、交点比率が20%を超える場合、筒状メッシュの柔軟性が損なわれるおそれがあり、15%以下であることがより好ましい。
 交点比率(%)={(A×B)×(C×D)/(25.4×25.4)}×100 (2)
 A:経糸に用いた一軸延伸テープの幅(mm)
 B:経糸に用いた一軸延伸テープの織密度(本/25.4mm)
 C:緯糸に用いた一軸延伸テープの幅(mm)
 D:緯糸に用いた一軸延伸テープの織密度(本/25.4mm)
Further, the intersection ratio represented by the following formula (2) of the cylindrical mesh used in the present invention is preferably 5 to 20%. When the intersection ratio is in this range, a cylindrical mesh having excellent flexibility can be obtained, and damage to crops and the like can be prevented. When the intersection ratio is less than 5%, the intersection may be easily peeled off and the eyes may be easily displaced, and is more preferably 8% or more. On the other hand, when the intersection ratio exceeds 20%, the flexibility of the cylindrical mesh may be impaired, and it is more preferably 15% or less.
Intersection ratio (%) = {(A × B) × (C × D) / (25.4 × 25.4)} × 100 (2)
A: Width of uniaxially stretched tape used for warp (mm)
B: Woven density of uniaxially stretched tape used for warp (main / 25.4mm)
C: Width of uniaxially stretched tape used for weft (mm)
D: Woven density of uniaxially stretched tape used for weft (2 / 25.4mm)
 本発明の包装袋における一対のバンドとしては、筒状メッシュの表面と熱接着が可能な熱可塑性樹脂からなるフィルムであれば特に限定されない。熱可塑性樹脂の具体例としては、ポリオレフィン、ポリエステル、ポリアミド等が挙げられ、中でも低比重で加工性に優れる等の観点から、ポリオレフィンが好ましく用いられる。また、ポリオレフィンとしては、高密度ポリエチレン、低密度ポリエチレン、直鎖状低密度ポリエチレン(メタロセン触媒を用いて製造されたエチレン・α-オレフィン共重合体を含む)、ポリプロピレン、エチレン-酢酸ビニル共重合体、プロピレン-エチレンブロック共重合体、プロピレン-エチレンランダム共重合体などが挙げられ、中でも低密度ポリエチレン、直鎖状低密度ポリエチレン、ポリプロピレンが好ましく用いられる。 The pair of bands in the packaging bag of the present invention is not particularly limited as long as it is a film made of a thermoplastic resin that can be thermally bonded to the surface of the cylindrical mesh. Specific examples of the thermoplastic resin include polyolefin, polyester, polyamide, and the like. Among them, polyolefin is preferably used from the viewpoint of low specific gravity and excellent processability. Polyolefins include high-density polyethylene, low-density polyethylene, linear low-density polyethylene (including ethylene / α-olefin copolymers produced using metallocene catalysts), polypropylene, and ethylene-vinyl acetate copolymers. , Propylene-ethylene block copolymers, propylene-ethylene random copolymers, and the like. Among them, low density polyethylene, linear low density polyethylene, and polypropylene are preferably used.
 また、一対のバンドを構成する熱可塑性樹脂からなるフィルムとしては、単層であっても多層であってもよいが、筒状メッシュの表面とフィルムとを熱接着させる際の接着性や耐久性を考慮すると、一対のバンドが多層フィルムであることが好ましい。このとき、多層フィルムの好適な層構成は、筒状メッシュとの接着層である内層が、比較的融点の低く、かつ筒状メッシュとの熱接着性が良好な熱可塑性樹脂からなり、外層が比較的融点の高い熱可塑性樹脂からなる層構成である。このような多層フィルムの層構成(外層/内層)としては特に限定されず、ポリプロピレン/低密度ポリエチレン、ポリエステル/低密度ポリエチレン、ポリアミド/低密度ポリエチレン、高密度ポリエチレン/低密度ポリエチレン等が挙げられ、中でもポリプロピレン/低密度ポリエチレンからなる2層フィルムが好適に用いられる。また、本発明において、一対のバンドを構成する熱可塑性樹脂からなるフィルムには、包装袋に充填された農作物等の情報や製造元等の情報が印刷されてなることが好ましく、このことにより、農作物等が充填された包装体の識別性やトレーサビリティ等が良好となる。 In addition, the film made of the thermoplastic resin constituting the pair of bands may be a single layer or a multilayer, but adhesion and durability when the surface of the cylindrical mesh and the film are thermally bonded. In consideration of the above, it is preferable that the pair of bands is a multilayer film. At this time, the preferred layer structure of the multilayer film is that the inner layer, which is an adhesive layer with the cylindrical mesh, is made of a thermoplastic resin having a relatively low melting point and good thermal adhesiveness with the cylindrical mesh, and the outer layer is It is a layer structure made of a thermoplastic resin having a relatively high melting point. The layer structure (outer layer / inner layer) of such a multilayer film is not particularly limited, and examples include polypropylene / low density polyethylene, polyester / low density polyethylene, polyamide / low density polyethylene, high density polyethylene / low density polyethylene, Among them, a two-layer film made of polypropylene / low density polyethylene is preferably used. In the present invention, it is preferable that the film made of the thermoplastic resin constituting the pair of bands is printed with information such as the crop filled in the packaging bag and information such as the manufacturer. Etc., the distinguishability, traceability, etc. of the package filled with etc. become good.
 以上、本発明で用いられる筒状メッシュと一対のバンドについて説明した。以下、筒状メッシュと一対のバンドとからなる本発明の包装袋及びその製造方法について図面を参照しながら説明する。本発明の包装袋11は、筒状メッシュ5が一対のバンド6の間に配置されて、筒状メッシュ5の表面と一対のバンド6とが熱接着されてなり、筒状メッシュ5と一対のバンド6とが包装袋11の底部7で熱接着されて閉じられてなることを特徴とする。 As above, the cylindrical mesh and the pair of bands used in the present invention have been described. Hereinafter, the packaging bag of the present invention comprising a cylindrical mesh and a pair of bands and a method for producing the same will be described with reference to the drawings. In the packaging bag 11 of the present invention, the cylindrical mesh 5 is disposed between the pair of bands 6, and the surface of the cylindrical mesh 5 and the pair of bands 6 are thermally bonded. The band 6 is heat-bonded at the bottom 7 of the packaging bag 11 and is closed.
 本発明で用いられる筒状メッシュ5を一対のバンド6の間に配置するに際して、予めメッシュが折り畳まれて巻き取られてなる筒状メッシュロール8を繰り出すことにより、筒状メッシュ5を一対のバンド6の間に配置する実施態様であってもよいし、メッシュを製袋装置内で折り畳んで筒状メッシュ5を作製してから、得られた筒状メッシュ5を一対のバンド6の間に配置する実施態様であってもよい。メッシュを折り畳んで筒状メッシュ5を作製する手段を有していない既存の製袋装置に、別途そのような手段を取り付けなくても本発明の包装袋11を製造することができる観点から、筒状メッシュロール8を繰り出すことにより、筒状メッシュ5を一対のバンド6の間に配置する実施態様が好適に採用される。 When the cylindrical mesh 5 used in the present invention is disposed between the pair of bands 6, the cylindrical mesh roll 8 is rolled out by winding the mesh in advance, whereby the cylindrical mesh 5 is moved to the pair of bands 6. 6 may be arranged between the pair of bands 6 after the mesh is folded in the bag making apparatus to produce the cylindrical mesh 5. It may be an embodiment. From the viewpoint that the packaging bag 11 of the present invention can be manufactured without attaching such means separately to an existing bag making apparatus that does not have means for folding the mesh to produce the cylindrical mesh 5. The embodiment which arrange | positions the cylindrical mesh 5 between a pair of bands 6 by paying out the mesh mesh roll 8 is employ | adopted suitably.
 本発明で用いられる筒状メッシュロール8は、筒状メッシュ5が巻き取られて形成されたロールであれば特に限定されず、メッシュを長手方向に沿って折り畳む際に、該メッシュの両端同士が重ならないように折り畳まれて巻き取られてなる筒状メッシュロール8であってもよいし、メッシュを長手方向に沿って折り畳む際に、該メッシュの両端同士が重なるように折り畳まれて巻き取られてなる筒状メッシュロール8であってもよい。ここで、メッシュを長手方向に沿って折り畳むとは、メッシュを長手方向に沿って三つ折りにすること、即ち、メッシュの両端をそれぞれ1回ずつ計2回折ることを表している。筒状メッシュロール8を作製するにあたって、メッシュの両端同士が重なるように折り畳まれて巻き取った場合は、メッシュの両端同士が重なった部分が膨らんでしまうため、一定以上の長さの筒状メッシュ5を巻き取ることが困難となるおそれがある。かかる観点から、図3で示されるように、メッシュを長手方向に沿って折り畳む際に、該メッシュの両端同士が重ならないように折り畳まれて巻き取られてなる筒状メッシュロール8が好適に用いられる。 The cylindrical mesh roll 8 used in the present invention is not particularly limited as long as it is a roll formed by winding the cylindrical mesh 5, and when the mesh is folded along the longitudinal direction, both ends of the mesh are It may be a cylindrical mesh roll 8 that is folded and wound so as not to overlap, and when the mesh is folded along the longitudinal direction, it is folded and wound so that both ends of the mesh overlap each other. A cylindrical mesh roll 8 may be used. Here, folding the mesh along the longitudinal direction means that the mesh is folded in three along the longitudinal direction, that is, the both ends of the mesh are diffracted twice in total for each time. When the cylindrical mesh roll 8 is produced and folded so that both ends of the mesh overlap each other, the portion where the both ends of the mesh overlap each other swells, so that the cylindrical mesh of a certain length or more 5 may be difficult to wind up. From such a viewpoint, as shown in FIG. 3, when the mesh is folded along the longitudinal direction, a cylindrical mesh roll 8 that is folded and wound so that both ends of the mesh do not overlap each other is preferably used. It is done.
 メッシュの両端同士が重ならないように折り畳まれて巻き取られてなる筒状メッシュロール8において、メッシュの両端同士の間隔としては特に限定されず、1mm以上であることが好ましく、5mm以上であることがより好ましい。一方、メッシュの両端同士の間隔は、通常、100mm以下である。 In the cylindrical mesh roll 8 that is folded and wound so that both ends of the mesh do not overlap each other, the interval between the both ends of the mesh is not particularly limited, and is preferably 1 mm or more and preferably 5 mm or more. Is more preferable. On the other hand, the distance between both ends of the mesh is usually 100 mm or less.
 このようなメッシュの両端同士が重ならないように折り畳まれて巻き取られてなる筒状メッシュロール8は、後述する実施例からも分かるように、好適には折り畳みガイドを通してメッシュを巻き取ることにより作製される。一方、メッシュの両端同士を単に重ねた状態又は重なった両端同士を熱溶着した状態で、両端同士が重なるように折り畳まれて巻き取られてなる筒状メッシュロール8は、筒状メッシュ5を単に巻き取ることにより作製してもよいが、後述する実施例からも分かるように、メッシュの両端が相互に重なった部分の膨らみを抑える観点から、メッシュの両端同士が重なった部分をずらしながら巻き取って筒状メッシュロール8を得る方法が好適に採用される。 The cylindrical mesh roll 8 that is folded and wound so that both ends of the mesh do not overlap each other is preferably produced by winding the mesh through a folding guide, as can be seen from the examples described later. Is done. On the other hand, in a state in which both ends of the mesh are simply overlapped or in a state in which the overlapped ends are thermally welded, the cylindrical mesh roll 8 that is folded and wound so that the ends overlap each other is simply the cylindrical mesh 5. Although it may be produced by winding, as can be seen from the examples described later, from the viewpoint of suppressing the swelling of the portion where the both ends of the mesh overlap each other, the winding is performed while shifting the portion where the both ends of the mesh overlap each other. Thus, a method of obtaining the cylindrical mesh roll 8 is preferably employed.
 本発明の包装袋11は、筒状メッシュ5が一対のバンド6の間に配置され、次いで、筒状メッシュ5の表面と一対のバンド6とが熱接着されてなる。具体的には、図4で示されるように、メッシュの両端同士が重ならないように折り畳まれてなる筒状メッシュ5を一対のバンド6の間に配置し、次いで、図5で示されるように、筒状メッシュ5の表面と一対のバンド6における長手方向端部9とを熱接着して筒状体10を得る実施態様が好適に採用される。ここで、筒状メッシュ5と一対のバンド6とが熱接着されて得られる筒状体10の好適な実施態様としては、連続した1枚のメッシュの両端同士が重ならないように筒状にして得られる筒状メッシュ5と一対のバンド6とが熱接着されて得られる筒状体10や、連続した1枚のメッシュの両端同士が重なって熱溶着されて得られる筒状メッシュ5と一対のバンド6とが熱接着されて得られる筒状体10等が挙げられる。中でも、連続した1枚のメッシュの両端同士が重ならないように筒状にして得られる筒状メッシュ5と一対のバンド6とが熱接着されて得られる筒状体10がより好適に用いられる。また、2枚以上の複数のメッシュを用いて筒状体10を形成してもよい。 In the packaging bag 11 of the present invention, the cylindrical mesh 5 is disposed between the pair of bands 6, and then the surface of the cylindrical mesh 5 and the pair of bands 6 are thermally bonded. Specifically, as shown in FIG. 4, a cylindrical mesh 5 that is folded so that both ends of the mesh do not overlap each other is disposed between a pair of bands 6, and then as shown in FIG. An embodiment in which the surface of the cylindrical mesh 5 and the longitudinal end portions 9 of the pair of bands 6 are thermally bonded to obtain the cylindrical body 10 is suitably employed. Here, as a preferred embodiment of the cylindrical body 10 obtained by thermally bonding the cylindrical mesh 5 and the pair of bands 6, a cylindrical shape is formed so that both ends of a continuous mesh do not overlap each other. A cylindrical body 10 obtained by thermally bonding the obtained cylindrical mesh 5 and a pair of bands 6, or a cylindrical mesh 5 obtained by heat-welding the two ends of one continuous mesh overlapped with each other. Examples thereof include a cylindrical body 10 obtained by thermally bonding the band 6. Among these, a cylindrical body 10 obtained by thermally bonding a cylindrical mesh 5 obtained by making a cylindrical shape and a pair of bands 6 so that both ends of one continuous mesh do not overlap each other is more preferably used. Alternatively, the cylindrical body 10 may be formed using two or more meshes.
 また、本発明の包装袋11において、筒状メッシュ5の表面と一対のバンド6とが熱接着されてなる部分の垂直方向における一軸延伸テープの織密度が、熱接着されていない部分における垂直方向における一軸延伸テープの織密度よりも大きいことが好ましい。このことにより、筒状メッシュ5の表面と一対のバンド6とが熱接着されてなる部分の接着強度を向上させることができる。具体的には、上記熱接着されてなる部分の垂直方向における一軸延伸テープの織密度が、熱接着されていない部分における垂直方向における一軸延伸テープの織密度よりも1本/2.54cm以上大きいことが好ましく、2本/2.54cm以上大きいことがより好ましい。 Further, in the packaging bag 11 of the present invention, the woven density of the uniaxially stretched tape in the vertical direction of the portion where the surface of the cylindrical mesh 5 and the pair of bands 6 are thermally bonded is the vertical direction in the portion not thermally bonded. It is preferable that it is larger than the woven density of the uniaxially stretched tape. Thereby, the adhesive strength of the part formed by thermally bonding the surface of the cylindrical mesh 5 and the pair of bands 6 can be improved. Specifically, the woven density of the uniaxially stretched tape in the vertical direction of the thermally bonded portion is 1 / 2.54 cm or more higher than the woven density of the uniaxially stretched tape in the vertical direction of the portion not thermally bonded. It is preferable that 2 pieces / 2.54 cm or more is more preferable.
 筒状メッシュ5の表面と一対のバント6とを熱接着する方法としては特に限定されず、熱板、熱ロール、熱風等を用いることができるが、生産性が良好である観点から熱板を用いた熱接着方法が好適に採用される。このとき、筒状メッシュ5を構成する一軸延伸テープが包装袋11における垂直方向及び水平方向の両方向に配置されるように、筒状メッシュ5と一対のバンド6とが熱接着されてなることが好ましい。ここで、包装袋11に農作物等が充填された場合、得られる包装体1の水平方向と垂直方向における負荷が大きくなるが、上述のように高度に延伸された一軸延伸テープが包装袋11における垂直方向及び水平方向の両方向に配置されることにより、破れたり不必要に伸びたりすることなく形態保持性の優れた包装体1を得ることができる。また、筒状メッシュ5の斜め方向における伸縮性が保たれるため、包装袋11のシワが目立たない利点を有する。 The method of thermally bonding the surface of the cylindrical mesh 5 and the pair of bunts 6 is not particularly limited, and a hot plate, a hot roll, hot air, or the like can be used, but a hot plate is used from the viewpoint of good productivity. The thermal bonding method used is preferably employed. At this time, the cylindrical mesh 5 and the pair of bands 6 may be thermally bonded so that the uniaxially stretched tape constituting the cylindrical mesh 5 is arranged in both the vertical direction and the horizontal direction in the packaging bag 11. preferable. Here, when the packaging bag 11 is filled with agricultural products or the like, the load in the horizontal direction and the vertical direction of the obtained packaging body 1 is increased, but the highly uniaxially stretched tape as described above is in the packaging bag 11. By being arranged in both the vertical direction and the horizontal direction, it is possible to obtain the package 1 having excellent shape retention without tearing or unnecessarily extending. Moreover, since the elasticity in the diagonal direction of the cylindrical mesh 5 is maintained, it has the advantage that the wrinkles of the packaging bag 11 are not conspicuous.
 本発明では、筒状メッシュ5の表面と一対のバンド6とを熱接着させた後に、該筒状メッシュ5の長手方向に沿ってガゼットを形成することが好ましい。このように、ガゼットを形成することにより、包装袋11をコンパクトに折り畳むことができる利点を有する。具体的には、図5で示される筒状体10において、一対のバンド6の間からはみ出している筒状メッシュ5部分が該一対のバンド6の間に入るように筒状メッシュ5部分を筒状体10の内部に向かって折り込んで、図6で示されるように、ガゼットが形成された筒状体10を得る実施態様が好適に採用される。 In the present invention, it is preferable to form a gusset along the longitudinal direction of the cylindrical mesh 5 after the surface of the cylindrical mesh 5 and the pair of bands 6 are thermally bonded. Thus, by forming a gusset, it has the advantage that the packaging bag 11 can be folded compactly. Specifically, in the cylindrical body 10 shown in FIG. 5, the cylindrical mesh 5 portion is cylindrical so that the cylindrical mesh 5 portion protruding from between the pair of bands 6 enters between the pair of bands 6. As shown in FIG. 6, an embodiment in which the tubular body 10 in which a gusset is formed is obtained by being folded toward the inside of the tubular body 10 is suitably employed.
 本発明の包装袋11は、筒状メッシュ5と一対のバンド6とが包装袋11の底部7で熱接着されて閉じられてなる。具体的には、図7で示されるように、筒状メッシュ5と一対のバンド6とが包装袋11の底部7で熱接着され、本発明の包装袋11を形成することができる。上述のように、本発明の包装袋11の製造方法について順を追って説明した。また、本発明の包装袋11は、図9で示されるような製造工程により好適に製造することができる。以下、図9を参照しながら説明する。まず、筒状メッシュロール8から筒状メッシュ5が繰り出され、ローラー12を経由して筒15を包むようにして筒状メッシュ5が供給される。同時に、一対のバンド6がローラー13及びローラー14からそれぞれ供給されて、筒状メッシュ5が一対のバンド6の間に配置される。筒状メッシュ5の表面と一対のバンド6における長手方向端部9とがシーラー15により熱接着されて筒状体10が得られ、ガゼット形成ガイド17を経由することにより筒状体10にガゼットが形成される。シーラー18により、筒状メッシュ5と一対のバンド6とが包装袋11の底部7で熱接着され、次いで、カッター19により水平方向に切断されることにより、包装袋11を得ることができる。 The packaging bag 11 of the present invention is formed by thermally bonding the cylindrical mesh 5 and the pair of bands 6 at the bottom 7 of the packaging bag 11. Specifically, as shown in FIG. 7, the cylindrical mesh 5 and the pair of bands 6 are thermally bonded at the bottom 7 of the packaging bag 11 to form the packaging bag 11 of the present invention. As described above, the method for manufacturing the packaging bag 11 of the present invention has been described in order. Moreover, the packaging bag 11 of this invention can be suitably manufactured by a manufacturing process as shown in FIG. Hereinafter, a description will be given with reference to FIG. First, the cylindrical mesh 5 is fed out from the cylindrical mesh roll 8, and the cylindrical mesh 5 is supplied so as to wrap the cylinder 15 via the roller 12. At the same time, the pair of bands 6 are supplied from the roller 13 and the roller 14, and the cylindrical mesh 5 is disposed between the pair of bands 6. The surface of the cylindrical mesh 5 and the longitudinal end portions 9 of the pair of bands 6 are thermally bonded by the sealer 15 to obtain the cylindrical body 10, and the gusset is formed in the cylindrical body 10 through the gusset forming guide 17. It is formed. The cylindrical mesh 5 and the pair of bands 6 are thermally bonded at the bottom portion 7 of the packaging bag 11 by the sealer 18, and then cut in the horizontal direction by the cutter 19, whereby the packaging bag 11 can be obtained.
 こうして得られた本発明の包装袋11は、通気性が良好であるとともに、農作物等を充填した場合に農作物等が傷つくのを防止することができる。農作物等を包装袋11に充填して得られた包装体1は、立てておいてもメッシュが伸びて包装体1の下部に農作物等が集まることがないため、形態保持性に優れた包装袋11を提供することができる。更に、本発明の包装袋11は、筒状メッシュ5の目付重量を小さくしても得られる包装袋11の引張強力を一定以上に保つことができ、使用後の包装袋11の廃棄量を減らすことも可能である。 The packaging bag 11 of the present invention thus obtained has good air permeability and can prevent the crops from being damaged when the crops are filled. Since the packaging body 1 obtained by filling the packaging bag 11 with agricultural products etc. does not collect crops etc. in the lower part of the packaging body 1 even if it stands upright, the packaging bag is excellent in form retainability. 11 can be provided. Furthermore, the packaging bag 11 of the present invention can keep the tensile strength of the packaging bag 11 obtained even if the weight per unit area of the cylindrical mesh 5 is reduced to a certain level or less, and reduces the amount of discarded packaging bag 11 after use. It is also possible.
 農作物等が充填された包装体1は、本発明の包装袋11に、農作物等を充填してから包装袋11の開口部を熱溶着して閉じることにより得ることができる。後述する実施例において、包装袋11の上端3から15mm下の部分と65mm下の部分の2箇所を熱溶着することからも分かるように、包装袋11の上端3から一定以下の部分を水平方向に熱溶着することが好ましい。また、ハンドル2を一緒に熱溶着する実施態様も好適に採用され、図1及び図2で示される本発明の農作物包装体1を得ることができる。 The package 1 filled with agricultural products or the like can be obtained by filling the packaging bags 11 of the present invention with agricultural products or the like and then heat-sealing and closing the openings of the packaging bags 11. As will be understood from the fact that two portions of the packaging bag 11 are 15 mm lower and 65 mm lower than the upper end 3 in the embodiment to be described later, a portion below a certain distance from the upper end 3 of the packaging bag 11 in the horizontal direction. It is preferable to heat-weld. Moreover, the embodiment which heat-welds the handle | steering-wheel 2 together is also employ | adopted suitably, and the agricultural product package 1 of this invention shown by FIG.1 and FIG.2 can be obtained.
 以上のように、本発明の包装袋11は、通気性が良好であるとともに、農作物等を充填した場合に農作物等が傷つくのを防止することができ、目付重量が小さく、強度及び形態保持性に優れている。したがって、野菜、果物、球根等の農作物を充填する包装袋11に適しており、特に生鮮野菜や果物等の農作物を充填する包装袋11に適している。 As described above, the packaging bag 11 of the present invention has good air permeability, can prevent the crops and the like from being damaged when the crops and the like are filled, has a small weight per unit area, and has a strength and a shape retaining property. Is excellent. Therefore, it is suitable for the packaging bag 11 filled with agricultural products such as vegetables, fruits and bulbs, and particularly suitable for the packaging bag 11 filled with agricultural products such as fresh vegetables and fruits.
 以下、実施例を用いて本発明を更に具体的に説明する。 Hereinafter, the present invention will be described more specifically using examples.
実施例1
[一軸延伸テープの作製]
 内層に高密度ポリエチレン(MFR0.8g/10min(190℃、2.16kg荷重)、融点131℃、密度0.95g/cm)、両外層に低密度ポリエチレン(MFR3.0g/10min(190℃、2.16kg荷重)、融点114℃、密度0.92g/cm)を配置した層比1:8:1の3層共押出インフレーションフィルムを作製した。続いて、該フィルムを細幅にスリットして熱板延伸機を用いて延伸倍率7倍で延伸し、さらに、熱板にて弛緩率6%の弛緩熱処理をすることで、糸幅1.2mm、糸厚み29μm、繊度330dtの経糸用の3層からなる一軸延伸テープと、糸幅1.5mm、糸厚み23μm、繊度330dtの緯糸用の3層からなる一軸延伸テープをそれぞれ得た。
Example 1
[Production of uniaxially stretched tape]
High density polyethylene (MFR 0.8 g / 10 min (190 ° C., 2.16 kg load), melting point 131 ° C., density 0.95 g / cm 3 ) on the inner layer, low density polyethylene (MFR 3.0 g / 10 min (190 ° C., A three-layer coextrusion blown film having a layer ratio of 1: 8: 1 in which a load of 2.16 kg), a melting point of 114 ° C., and a density of 0.92 g / cm 3 ) was arranged was produced. Subsequently, the film is slit into a narrow width and stretched at a draw ratio of 7 times using a hot plate stretching machine, and further subjected to a relaxation heat treatment with a relaxation rate of 6% on the hot plate, thereby obtaining a thread width of 1.2 mm. A uniaxially stretched tape consisting of three layers for warp having a yarn thickness of 29 μm and a fineness of 330 dt, and a uniaxially stretched tape consisting of three layers for weft having a yarn width of 1.5 mm, a yarn thickness of 23 μm and a fineness of 330 dt were obtained.
[一軸延伸テープの単位繊度あたりの引張強力、及び引張伸度の測定]
 JIS L1013法に準じて、得られた一軸延伸テープをつかみ間隔300mmで引張り試験機にセットして、23℃にて、300mm/minの速度で破断するまで伸長させた時の応力と伸び率を測定した。最大の応力を示したときの応力値を引張強力とし、破断するまでの伸び率を引張伸度とした。単位繊度あたりの引張強力(cN/dt)と、引張伸度(%)は、以下の式により算出した。得られた結果を表1にまとめて示す。
 単位繊度あたりの引張強力(cN/dt)=[引張強力(N)/一軸延伸テープの繊度(dt)]×100
 引張伸度(%)=[(伸長後の長さ-初期長さ)/(初期長さ)]×100
[Measurement of tensile strength and tensile elongation per unit fineness of uniaxially stretched tape]
According to JIS L1013 method, the obtained uniaxially stretched tape was set in a tensile tester with a gripping interval of 300 mm, and the stress and elongation when stretched at 23 ° C. until breaking at a rate of 300 mm / min. It was measured. The stress value when the maximum stress was shown was taken as the tensile strength, and the elongation until breaking was taken as the tensile elongation. The tensile strength per unit fineness (cN / dt) and the tensile elongation (%) were calculated by the following equations. The obtained results are summarized in Table 1.
Tensile strength per unit fineness (cN / dt) = [tensile strength (N) / fineness of uniaxially stretched tape (dt)] × 100
Tensile elongation (%) = [(Length after elongation−Initial length) / (Initial length)] × 100
[メッシュの作製]
 得られたそれぞれの一軸延伸テープをスルーザー織機にて、平織に織成した後、熱板を用いて125℃の熱板温度で加熱圧着することにより、経緯糸の交点を熱溶着し、織密度が経糸6本/2.54cm、緯糸5本/2.54cm、目付重量14.7g/mのメッシュを得た。
[Mesh preparation]
Each uniaxially stretched tape obtained was woven into a plain weave with a slewer loom, and then heat-pressed at a hot plate temperature of 125 ° C. using a hot plate to thermally weld the intersections of the warp and weft, A mesh having 6 warps / 2.54 cm, 5 wefts / 2.54 cm, and a weight per unit area of 14.7 g / m 2 was obtained.
[メッシュの引張強力及び引張伸度の測定]
 幅50mm、長さ300mmのメッシュの試験片を用意し、JIS L1096 A法 カットストリップ法に準じて、この試験片をつかみ間隔200mmで引張り試験機にセットして、23℃にて、200mm/minの速度で破断するまで伸長させた時の応力と伸び率を測定した。最大の応力を示したときの応力値を引張強力とし、破断するまでの伸び率を引張伸度とした。引張伸度(%)は、以下の式により算出した。得られた結果を表1にまとめて示す。また、本発明者らは、メッシュの引張強力及び引張伸度の値と、筒状メッシュの引張強力及び引張伸度の値とに差異がなかったことを確認している。
 引張伸度(%)=[(伸長後の長さ-初期長さ)/(初期長さ)]×100
[Measurement of tensile strength and tensile elongation of mesh]
Prepare a test piece with a mesh width of 50 mm and a length of 300 mm. Set the test piece in a tensile tester with a gripping interval of 200 mm according to JIS L1096 A method cut strip method, and at 23 ° C., 200 mm / min. The stress and the elongation were measured when the film was stretched until breaking at a rate of. The stress value when the maximum stress was shown was taken as the tensile strength, and the elongation until breaking was taken as the tensile elongation. The tensile elongation (%) was calculated by the following formula. The obtained results are summarized in Table 1. In addition, the present inventors have confirmed that there was no difference between the tensile strength and tensile elongation values of the mesh and the tensile strength and tensile elongation values of the cylindrical mesh.
Tensile elongation (%) = [(Length after elongation−Initial length) / (Initial length)] × 100
[メッシュの被覆率及び交点比率の測定]
 上記得られたメッシュの被覆率及び交点比率を以下の式により算出したところ、被覆率は49.5%であり、交点比率は8.4%であった。
 被覆率(%)=100-[{(25.4-(A×B))×(25.4-(C×D))/(25.4×25.4)}×100] (1)
 交点比率(%)={(A×B)×(C×D)/(25.4×25.4)}×100 (2)
 A:経糸に用いた一軸延伸テープの幅(mm)
 B:経糸に用いた一軸延伸テープの織密度(本/25.4mm)
 C:緯糸に用いた一軸延伸テープの幅(mm)
 D:緯糸に用いた一軸延伸テープの織密度(本/25.4mm)
[Measurement of mesh coverage and intersection ratio]
When the coverage and intersection ratio of the mesh obtained above were calculated by the following equations, the coverage was 49.5% and the intersection ratio was 8.4%.
Coverage (%) = 100 − [{(25.4− (A × B)) × (25.4− (C × D)) / (25.4 × 25.4)} × 100] (1)
Intersection ratio (%) = {(A × B) × (C × D) / (25.4 × 25.4)} × 100 (2)
A: Width of uniaxially stretched tape used for warp (mm)
B: Woven density of uniaxially stretched tape used for warp (main / 25.4mm)
C: Width of uniaxially stretched tape used for weft (mm)
D: Woven density of uniaxially stretched tape used for weft (2 / 25.4mm)
[筒状メッシュロールの作製]
 得られたメッシュを590mm幅で裁断し、次に折り畳みガイドを通して、両端を145mmずつ中央部に向かって折り畳みながら巻き取ることで、300mm幅の筒状メッシュロール8を得た。
[Production of cylindrical mesh roll]
The obtained mesh was cut into a width of 590 mm, and then wound through the folding guide while folding both ends toward the center by 145 mm, thereby obtaining a cylindrical mesh roll 8 having a width of 300 mm.
[包装袋の作製]
 バンド6を構成する厚み85μm、幅117mmのポリプロピレン/低密度ポリエチレンからなる2層フィルム(市販品)のロールを2本用意した。筒状メッシュロール8及び2層フィルムロールを繰出して、2層フィルムの低密度ポリエチレン面が筒状メッシュ5の表面とそれぞれ接するように、一対のバンド6の間に筒状メッシュ5を配置した。筒状メッシュ5同士が熱接着されないように、筒状メッシュ5の表面と一対のバンド6おける長手方向端部9の計4箇所を熱板式の溶着機で加圧しながら溶着幅8mmで溶着し、筒状メッシュ5と一対のバンド6とが一体化した筒状体10を得た。続いて、得られた筒状体10において、一対のバンド6の間からはみ出している筒状メッシュ5部分が該一対のバンド6の間に入るように筒状メッシュ5部分を筒状体10の内部に向かって折り込んだ。インパルスシーラーを用いて、筒状メッシュ5と一対のバンド6とが重なった包装袋11の底部7となる部分を溶着幅5mmで熱接着して包装袋11を得た。この包装袋11の底部7で熱接着された部分より10mm下を水平方向に裁断し、更に、包装袋11の垂直方向の長さが352mmとなるように包装袋11の上部4を水平方向に裁断した。
[Production of packaging bags]
Two rolls of a two-layer film (commercial product) made of polypropylene / low-density polyethylene having a thickness of 85 μm and a width of 117 mm constituting the band 6 were prepared. The cylindrical mesh roll 8 and the two-layer film roll were fed out, and the cylindrical mesh 5 was arranged between the pair of bands 6 so that the low-density polyethylene surface of the two-layer film was in contact with the surface of the cylindrical mesh 5. In order to prevent the cylindrical meshes 5 from being thermally bonded to each other, a total of four locations of the surface of the cylindrical mesh 5 and the longitudinal end portions 9 of the pair of bands 6 are welded with a welding width of 8 mm while being pressed with a hot plate type welding machine, A cylindrical body 10 in which the cylindrical mesh 5 and the pair of bands 6 were integrated was obtained. Subsequently, in the obtained cylindrical body 10, the cylindrical mesh 5 portion of the cylindrical body 10 is placed so that the cylindrical mesh 5 portion protruding from between the pair of bands 6 enters between the pair of bands 6. Folded inside. Using an impulse sealer, a portion that becomes the bottom portion 7 of the packaging bag 11 in which the cylindrical mesh 5 and the pair of bands 6 overlap each other is thermally bonded with a welding width of 5 mm to obtain the packaging bag 11. The bottom part 7 of the packaging bag 11 is cut horizontally 10 mm below the part thermally bonded, and the upper part 4 of the packaging bag 11 is horizontally oriented so that the vertical length of the packaging bag 11 is 352 mm. Cut.
[包装体の作製]
 得られた包装袋11にオレンジを9個入れた後に、インパルスシーラーを用いて、包装袋11の上端3から15mm下の部分と65mm下の部分の2箇所を溶着幅5mmで熱接着することにより、オレンジが充填された包装体1を得た。このときの熱接着は、筒状メッシュ5が包装袋11の内部に折り込まれて該筒状メッシュ5と一対のバンド6とが重なった状態で行った。こうして得られたオレンジが充填された包装体1は、立てて置いてもメッシュが伸びて包装体1の下部にオレンジが集まることがなく、形態保持性に優れていた。
[Production of packaging body]
After 9 oranges are put in the obtained packaging bag 11, by using an impulse sealer, two parts of the packaging bag 11, 15 mm below the upper end 3 and 65 mm below, are thermally bonded with a welding width of 5 mm. A package 1 filled with orange was obtained. The thermal bonding at this time was performed in a state where the cylindrical mesh 5 was folded inside the packaging bag 11 and the cylindrical mesh 5 and the pair of bands 6 overlapped. The package 1 filled with orange obtained in this way was excellent in form retention because the mesh did not stretch and orange did not collect at the bottom of the package 1 even when placed upright.
実施例2
 実施例1において、メッシュの織密度を経糸8本/2.54cm、緯糸5本/2.54cmに変更し、目付重量を17.4g/mとした以外は、実施例1と同様にして、包装袋11及びオレンジが充填された包装体1を作製した。得られた結果を表1にまとめて示す。こうして得られたオレンジが充填された包装体1は、立てて置いてもメッシュが伸びて包装体1の下部にオレンジが集まることがなく、形態保持性に優れていた。
Example 2
In Example 1, the mesh weave density was changed to 8 warps / 2.54 cm, 5 wefts / 2.54 cm, and the basis weight was changed to 17.4 g / m 2. The packaging body 11 filled with the packaging bag 11 and orange was produced. The obtained results are summarized in Table 1. The package 1 filled with orange obtained in this way was excellent in form retention because the mesh did not stretch and orange did not collect at the bottom of the package 1 even when placed upright.
実施例3
 実施例1において、糸幅1.2mm、糸厚み29μm、繊度330dtの経糸用の一軸延伸テープの代わりに、糸幅0.5mm、糸厚み29μm、繊度150dtの経糸用の一軸延伸テープを用いて目付重量が10.3g/mのメッシュを作製した以外は、実施例1と同様にして、包装袋11及びオレンジが充填された包装体1を作製した。得られた結果を表1にまとめて示す。こうして得られたオレンジが充填された包装体1は、立てて置いてもメッシュが伸びて包装体1の下部にオレンジが集まることがなかった。しかしながら、得られた包装体1において、フィルムとメッシュとの接着が不十分で、フィルムとメッシュとが剥離している箇所があった。
Example 3
In Example 1, instead of a uniaxially stretched tape for warp having a thread width of 1.2 mm, a thread thickness of 29 μm, and a fineness of 330 dt, a uniaxially stretched tape for warp having a thread width of 0.5 mm, a thread thickness of 29 μm, and a fineness of 150 dt was used. A packaging body 1 filled with a packaging bag 11 and orange was produced in the same manner as in Example 1 except that a mesh having a basis weight of 10.3 g / m 2 was produced. The obtained results are summarized in Table 1. Even when the packaging body 1 filled with orange thus obtained was placed upright, the mesh was stretched and the orange did not collect at the bottom of the packaging body 1. However, in the obtained package 1, there was a portion where the film and the mesh were peeled off due to insufficient adhesion between the film and the mesh.
実施例4
 実施例1において、糸幅1.2mm、糸厚み29μm、繊度330dtの経糸用の一軸延伸テープ、及び糸幅1.5mm、糸厚み23μm、繊度330dtの緯糸用の一軸延伸テープの代わりに、経緯糸共に、糸幅1.5mm、糸厚み47μm、繊度670dtの一軸延伸テープを用いて、メッシュの織密度を経緯糸共に8本/2.54cmとし、目付重量を43.5g/mとした以外は、実施例1と同様にして、包装袋11及びオレンジが充填された包装体1を作製した。得られた結果を表1にまとめて示す。こうして得られたオレンジが充填された包装体1は、立てて置いてもメッシュが伸びて包装体1の下部にオレンジが集まることがなかった。しかしながら、オレンジが充填された包装体1を作製する際に、包装袋11の上端3付近までオレンジが充填されていたため、包装袋11の上端3から65mm下の部分を熱接着することが困難であった。また、包装体1におけるメッシュのシワが目立った。
Example 4
In Example 1, instead of a uniaxially stretched tape for warp having a yarn width of 1.2 mm, a yarn thickness of 29 μm, and a fineness of 330 dt, and a uniaxially stretched tape for a weft having a yarn width of 1.5 mm, a yarn thickness of 23 μm, and a fineness of 330 dt, Both yarns were uniaxially stretched with a width of 1.5 mm, a thickness of 47 μm, and a fineness of 670 dt. The mesh weave density was 8 / 2.54 cm for both warp and weft, and the weight per unit area was 43.5 g / m 2 . Except for the above, a packaging body 11 filled with a packaging bag 11 and orange was produced in the same manner as in Example 1. The obtained results are summarized in Table 1. Even when the packaging body 1 filled with orange thus obtained was placed upright, the mesh was stretched and the orange did not collect at the bottom of the packaging body 1. However, when the packaging body 1 filled with orange was produced, the orange was filled to the vicinity of the upper end 3 of the packaging bag 11, so it was difficult to thermally bond the portion 65 mm below the upper end 3 of the packaging bag 11. there were. Moreover, the wrinkle of the mesh in the package 1 was conspicuous.
比較例1
 実施例1において、300mm幅の筒状メッシュロール8の代わりに、300mm幅のポリエチレン製の筒状プラスチックネットロール(市販品)を用いた以外は、実施例1と同様にしてプラスチックネットからなる包装袋を作製し、次いでオレンジが充填されたプラスチックネットからなる包装体を得た。ここで、筒状プラスチックネットロールを構成する筒状プラスチックネットは、押出成型によって織成することなく形成されたポリエチレンからなるネットであり、厚みが200μmとなるようにネットの交点が平滑に押しつぶされた菱形の格子模様(目の対角線長さ約8mm×4mm)からなるネットである。プラスチックネットの目付重量は45g/mであり、プラスチックネットの引張強力及び引張伸度の測定を実施例1と同様にして行った。得られた結果を表1にまとめて示す。こうして得られたオレンジが充填されたプラスチックネットからなる包装体は、立てて置いた場合にプラスチックネットが伸びて包装体の下部にオレンジが集まり、形態保持性に劣っていた。また、包装袋におけるフィルムとプラスチックネットとの接着が不十分で、フィルムとプラスチックネットとが剥離している箇所があった。このとき、プラスチックネットからなる包装体を正面から見た場合、包装体の片側が大きく膨らんだ台形形状となっており美観を損ねていた。
Comparative Example 1
In Example 1, instead of the 300 mm wide cylindrical mesh roll 8, a plastic net packaging is used in the same manner as in Example 1 except that a 300 mm wide polyethylene cylindrical plastic net roll (commercially available) is used. A bag was prepared, and then a package made of a plastic net filled with orange was obtained. Here, the cylindrical plastic net constituting the cylindrical plastic net roll is a net made of polyethylene formed without weaving by extrusion molding, and the intersection of the nets is crushed smoothly so that the thickness becomes 200 μm. This is a net consisting of a diamond-shaped lattice pattern (diagonal eye length of about 8 mm × 4 mm). The weight per unit area of the plastic net was 45 g / m 2 , and the tensile strength and tensile elongation of the plastic net were measured in the same manner as in Example 1. The obtained results are summarized in Table 1. The packaging body made of plastic net filled with orange thus obtained had poor shape retention because the plastic net stretched and orange gathered at the bottom of the packaging body when placed upright. Moreover, the film and the plastic net in the packaging bag were insufficiently bonded, and there were places where the film and the plastic net were peeled off. At this time, when the packaging body made of the plastic net was viewed from the front, one side of the packaging body had a trapezoidal shape with a large bulge, which impaired the beauty.
 また、プラスチックネットの被覆率及び交点比率は、スキャナを用いてプラスチックネットのデジタル画像を得た後、画像解析ソフトを用いてプラスチックネット10cm角における画素数を解析し、以下の式により算出した。得られた結果を表1にまとめて示す。
 被覆率(%)=(プラスチックネット部分の画素数)/(プラスチックネット部分の画素数+背景部分の画素数)×100
 交点比率(%)=(プラスチックネットの交点部分の画素数)/(プラスチックネット部分の画素数+背景部分の画素数)×100
Further, the coverage ratio and the intersection ratio of the plastic net were obtained by obtaining the digital image of the plastic net using a scanner, analyzing the number of pixels in a 10 cm square of the plastic net using image analysis software, and calculating the following formula. The obtained results are summarized in Table 1.
Coverage rate (%) = (number of pixels in the plastic net portion) / (number of pixels in the plastic net portion + number of pixels in the background portion) × 100
Intersection ratio (%) = (number of pixels in the intersection portion of the plastic net) / (number of pixels in the plastic net portion + number of pixels in the background portion) × 100
実施例5
 筒状メッシュ5の表面と一対のバンド6における長手方向端部9とが熱接着されてなる部分(水平方向に約15mm幅)において、垂直方向における一軸延伸テープの織密度を12本/2.54cmに変更した以外は、実施例1と同様にして、包装袋11及びオレンジが充填された包装体1を作製した。このように、熱接着されてなる部分の垂直方向における一軸延伸テープの織密度を増やすことにより、筒状メッシュ5の表面と一対のバンド6における長手方向端部9とを熱接着させる際にバンド6を構成するフィルムにシワが入りにくく、接着性に優れており、作業性も良好であった。また、得られたオレンジが充填された包装体1は、立てて置いてもメッシュが伸びて包装体1の下部にオレンジが集まることがなく、形態保持性に優れていた。
Example 5
In a portion where the surface of the cylindrical mesh 5 and the longitudinal end portions 9 of the pair of bands 6 are thermally bonded (width of about 15 mm in the horizontal direction), the woven density of the uniaxially stretched tape in the vertical direction is 12/2. Except having changed to 54 cm, it carried out similarly to Example 1, and produced the package 1 filled with the packaging bag 11 and orange. In this way, by increasing the woven density of the uniaxially stretched tape in the vertical direction of the part that is thermally bonded, the band when the surface of the cylindrical mesh 5 and the longitudinal ends 9 of the pair of bands 6 are thermally bonded. The film constituting No. 6 was not easily wrinkled, had excellent adhesion, and had good workability. Further, the package 1 filled with the obtained orange was excellent in form retention because the mesh did not stretch and the orange did not collect at the bottom of the package 1 even when placed upright.
実施例6
 実施例1において、得られたメッシュを590mm幅で裁断する代わりに、624mm幅で裁断し、メッシュの両端が相互に重なるように中央部に向かって折り畳み、該両端を熱板式溶着機で溶着させながら巻き取って、300mm幅で300m巻の筒状メッシュロール8を得た以外は、実施例1と同様にして包装袋11及びオレンジが充填された包装体1を作製した。こうして得られたオレンジが充填された包装体1は、立てて置いてもメッシュが伸びて包装体1の下部にオレンジが集まることがなく、形態保持性に優れていた。なお、筒状メッシュ5を巻き取る際に、メッシュの両端が相互に重なって溶着した部分が膨らんでしまうため、300m巻を超える筒状メッシュロール8を得ることができなかった。
Example 6
In Example 1, instead of cutting the obtained mesh with a width of 590 mm, the mesh was cut with a width of 624 mm, folded toward the center so that both ends of the mesh overlap each other, and the both ends were welded by a hot plate type welder. A packaging body 1 filled with a packaging bag 11 and orange was produced in the same manner as in Example 1 except that the tubular mesh roll 8 having a width of 300 mm and a volume of 300 m was obtained. The package 1 filled with orange obtained in this way was excellent in form retention because the mesh did not stretch and orange did not collect at the bottom of the package 1 even when placed upright. In addition, when winding up the cylindrical mesh 5, the both ends of the mesh overlapped each other and the welded portion swelled, and thus the cylindrical mesh roll 8 exceeding 300 m could not be obtained.
実施例7
 実施例6において、メッシュの両端を熱板式溶着機で溶着させながら巻き取る際に、巻き取り軸を振幅30mmで水平方向に定期的に移動させながら巻き取って、300mm幅で500m巻の筒状メッシュロール8を得た以外は、実施例6と同様にして包装袋11及びオレンジが充填された包装体1を作製した。こうして得られた筒状メッシュロール8は、実施例6で得られた筒状メッシュロール8と比較して、メッシュの両端が相互に重なって溶着した部分の膨らみを抑えることができたため、500m以上巻き取ることが可能であった。また、得られたオレンジが充填された包装体1は、立てて置いてもメッシュが伸びて包装体1の下部にオレンジが集まることがなく、形態保持性に優れていた。
Example 7
In Example 6, when winding both ends of the mesh while being welded by a hot plate type welder, the winding shaft was wound while periodically moving in the horizontal direction with an amplitude of 30 mm, and a cylindrical shape of 300 mm width and 500 m winding A packaging body 1 filled with a packaging bag 11 and orange was produced in the same manner as in Example 6 except that the mesh roll 8 was obtained. Since the cylindrical mesh roll 8 obtained in this way was less than the cylindrical mesh roll 8 obtained in Example 6, it was possible to suppress the swelling of the welded portions of the mesh overlapped with each other. It was possible to wind up. Further, the package 1 filled with the obtained orange was excellent in form retention because the mesh did not stretch and the orange did not collect at the bottom of the package 1 even when placed upright.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
  1 包装体
  2 ハンドル
  3 上端
  4 上部
  5 筒状メッシュ
  6 バンド
  7 底部
  8 筒状メッシュロール
  9 長手方向端部
 10 筒状体
 11 包装袋
 12 ローラー
 13 ローラー
 14 ローラー
 15 筒
 16 シーラー
 17 ガゼット形成ガイド
 18 シーラー
 19 カッター
DESCRIPTION OF SYMBOLS 1 Packing body 2 Handle 3 Upper end 4 Upper part 5 Cylindrical mesh 6 Band 7 Bottom part 8 Cylindrical mesh roll 9 Longitudinal end part 10 Cylindrical body 11 Packaging bag 12 Roller 13 Roller 14 Roller 15 Cylindrical 16 Sealer 17 Gusset formation guide 18 Sealer 19 Cutter

Claims (17)

  1.  筒状メッシュと一対のバンドとからなる包装袋であって、
    筒状メッシュが、一軸延伸テープを経緯糸に用いて織成されるとともに該経緯糸の交点が熱接着され、該一軸延伸テープが、少なくとも3層の熱可塑性樹脂層からなり、内層を構成する熱可塑性樹脂の融点よりも外層を構成する熱可塑性樹脂の融点が低く、
    バンドが、熱可塑性樹脂からなり、
    筒状メッシュが一対のバンドの間に配置されて、筒状メッシュの表面と一対のバンドとが熱接着されてなり、
    筒状メッシュと一対のバンドとが包装袋の底部で熱接着されて閉じられてなることを特徴とする包装袋。
    A packaging bag comprising a cylindrical mesh and a pair of bands,
    The cylindrical mesh is woven using the uniaxially stretched tape as the warp and the intersection of the warp and weft is thermally bonded, and the uniaxially stretched tape is composed of at least three thermoplastic resin layers to constitute the inner layer. The melting point of the thermoplastic resin constituting the outer layer is lower than the melting point of the thermoplastic resin,
    The band is made of thermoplastic resin,
    The cylindrical mesh is disposed between the pair of bands, and the surface of the cylindrical mesh and the pair of bands are thermally bonded,
    A packaging bag characterized in that a cylindrical mesh and a pair of bands are thermally bonded and closed at the bottom of the packaging bag.
  2.  筒状メッシュを構成する一軸延伸テープが包装袋における垂直方向及び水平方向の両方向に配置されるように、筒状メッシュと一対のバンドとが熱接着されてなる請求項1記載の包装袋。 The packaging bag according to claim 1, wherein the cylindrical mesh and the pair of bands are thermally bonded so that the uniaxially stretched tape constituting the cylindrical mesh is disposed in both the vertical direction and the horizontal direction of the packaging bag.
  3.  筒状メッシュの目付重量が10~20g/mである請求項1又は2記載の包装袋。 The packaging bag according to claim 1 or 2, wherein the weight per unit area of the cylindrical mesh is 10 to 20 g / m 2 .
  4.  一軸延伸テープの厚みが15~40μmである請求項1~3のいずれか記載の包装袋。 4. The packaging bag according to claim 1, wherein the thickness of the uniaxially stretched tape is 15 to 40 μm.
  5.  経糸に用いた一軸延伸テープの幅が0.6~1.4mmである請求項1~4のいずれか記載の包装袋。 The packaging bag according to any one of claims 1 to 4, wherein the width of the uniaxially stretched tape used for the warp is 0.6 to 1.4 mm.
  6.  緯糸に用いた一軸延伸テープの幅が、経糸に用いた一軸延伸テープの幅よりも大きい請求項1~5のいずれか記載の包装袋。 The packaging bag according to any one of claims 1 to 5, wherein the width of the uniaxially stretched tape used for the weft is larger than the width of the uniaxially stretched tape used for the warp.
  7.  筒状メッシュの目付重量1g/mあたりの引張強力が経緯共に7.5N/5cm以上である請求項1~6のいずれか記載の包装袋。 The packaging bag according to any one of claims 1 to 6, wherein the tensile strength per unit weight 1 g / m 2 of the cylindrical mesh is 7.5 N / 5 cm or more.
  8.  筒状メッシュの下記式(1)によって示される被覆率が40~70%である請求項1~7のいずれか記載の包装袋。
     被覆率(%)=100-[{(25.4-(A×B))×(25.4-(C×D))/(25.4×25.4)}×100] (1)
     A:経糸に用いた一軸延伸テープの幅(mm)
     B:経糸に用いた一軸延伸テープの織密度(本/25.4mm)
     C:緯糸に用いた一軸延伸テープの幅(mm)
     D:緯糸に用いた一軸延伸テープの織密度(本/25.4mm)
    The packaging bag according to any one of claims 1 to 7, wherein the coverage of the cylindrical mesh represented by the following formula (1) is 40 to 70%.
    Coverage (%) = 100 − [{(25.4− (A × B)) × (25.4− (C × D)) / (25.4 × 25.4)} × 100] (1)
    A: Width of uniaxially stretched tape used for warp (mm)
    B: Woven density of uniaxially stretched tape used for warp (main / 25.4mm)
    C: Width of uniaxially stretched tape used for weft (mm)
    D: Woven density of uniaxially stretched tape used for weft (2 / 25.4mm)
  9.  筒状メッシュの下記式(2)によって示される交点比率が5~20%である請求項1~8のいずれか記載の包装袋。
     交点比率(%)={(A×B)×(C×D)/(25.4×25.4)}×100 (2)
     A:経糸に用いた一軸延伸テープの幅(mm)
     B:経糸に用いた一軸延伸テープの織密度(本/25.4mm)
     C:緯糸に用いた一軸延伸テープの幅(mm)
     D:緯糸に用いた一軸延伸テープの織密度(本/25.4mm)
    The packaging bag according to any one of claims 1 to 8, wherein an intersection ratio represented by the following formula (2) of the cylindrical mesh is 5 to 20%.
    Intersection ratio (%) = {(A × B) × (C × D) / (25.4 × 25.4)} × 100 (2)
    A: Width of uniaxially stretched tape used for warp (mm)
    B: Woven density of uniaxially stretched tape used for warp (main / 25.4mm)
    C: Width of uniaxially stretched tape used for weft (mm)
    D: Woven density of uniaxially stretched tape used for weft (2 / 25.4mm)
  10.  筒状メッシュの表面と一対のバンドとが熱接着されてなる部分の垂直方向における一軸延伸テープの織密度が、熱接着されていない部分における垂直方向における一軸延伸テープの織密度よりも大きい請求項1~9のいずれか記載の包装袋。 The woven density of the uniaxially stretched tape in the vertical direction of the portion formed by thermally bonding the surface of the cylindrical mesh and the pair of bands is larger than the woven density of the uniaxially stretched tape in the vertical direction of the portion not thermally bonded. The packaging bag according to any one of 1 to 9.
  11.  請求項1~10のいずれか記載の包装袋に農作物が充填されてなる農作物包装体。 An agricultural product package comprising the packaging bag according to any one of claims 1 to 10 and filled with agricultural products.
  12.  筒状メッシュと一対のバンドとからなる包装袋の製造方法であって、
    メッシュを長手方向に沿って折り畳んで筒状メッシュを得て、筒状メッシュを巻き取って筒状メッシュロールを得た後に、該ロールから供給された筒状メッシュの表面と一対のバンドとを熱接着させることを特徴とする請求項1~10のいずれか記載の包装袋の製造方法。
    A method for producing a packaging bag comprising a cylindrical mesh and a pair of bands,
    The mesh is folded along the longitudinal direction to obtain a cylindrical mesh, the cylindrical mesh is wound up to obtain a cylindrical mesh roll, and then the surface of the cylindrical mesh supplied from the roll and the pair of bands are heated. The method for producing a packaging bag according to any one of claims 1 to 10, wherein bonding is performed.
  13.  筒状メッシュの表面と一対のバンドとを熱接着させた後に、該筒状メッシュの長手方向に沿ってガゼットを形成する請求項12記載の包装袋の製造方法。 The manufacturing method of the packaging bag of Claim 12 which forms a gusset along the longitudinal direction of this cylindrical mesh after heat-bonding the surface of a cylindrical mesh and a pair of band.
  14.  メッシュを長手方向に沿って折り畳む際に、該メッシュの両端同士が重ならないように折り畳んでから筒状メッシュロールを得る請求項12又は13記載の包装袋の製造方法。 The method for producing a packaging bag according to claim 12 or 13, wherein when the mesh is folded along the longitudinal direction, the mesh is folded so that both ends of the mesh do not overlap each other, and then a cylindrical mesh roll is obtained.
  15.  メッシュを長手方向に沿って折り畳む際に、該メッシュの両端同士が重なるように折り畳み、両端同士が重なった部分をずらしながら巻き取って筒状メッシュロールを得る請求項12又は13記載の包装袋の製造方法。 The packaging bag according to claim 12 or 13, wherein when the mesh is folded along the longitudinal direction, the mesh is folded so that both ends thereof overlap each other, and the tubular mesh roll is obtained by winding the mesh while shifting the overlapping portions. Production method.
  16.  筒状メッシュと一対のバンドとからなる包装袋に農作物が充填されてなる農作物包装体の製造方法であって、
    メッシュを長手方向に沿って折り畳んで筒状メッシュを得て、筒状メッシュを巻き取って筒状メッシュロールを得た後に、該ロールから供給された筒状メッシュの表面と一対のバンドとを熱接着させて包装袋を形成し、
    得られた包装袋に農作物を充填してから包装袋の開口部を熱溶着により閉じることを特徴とする請求項11記載の農作物包装体の製造方法。
    A method for producing a crop packaging body in which a crop is filled in a packaging bag composed of a cylindrical mesh and a pair of bands,
    The mesh is folded along the longitudinal direction to obtain a cylindrical mesh, the cylindrical mesh is wound up to obtain a cylindrical mesh roll, and then the surface of the cylindrical mesh supplied from the roll and the pair of bands are heated. Glue to form a packaging bag,
    12. The method for producing a crop package according to claim 11, wherein the packaging bag obtained is filled with a crop, and the opening of the packaging bag is closed by heat welding.
  17.  メッシュが折り畳まれて巻き取られてなる筒状メッシュロールであって、
    メッシュが、一軸延伸テープを経緯糸に用いて織成されるとともに該経緯糸の交点が熱接着され、該一軸延伸テープが、少なくとも3層の熱可塑性樹脂層からなり、内層を構成する熱可塑性樹脂の融点よりも外層を構成する熱可塑性樹脂の融点が低く、
    メッシュの両端同士が重ならないように該メッシュが長手方向に沿って折り畳まれて巻き取られてなる筒状メッシュロール。
    A cylindrical mesh roll in which the mesh is folded and wound,
    The mesh is woven using the uniaxially stretched tape as the warp and the intersection of the warp and weft is thermally bonded, and the uniaxially stretched tape is composed of at least three thermoplastic resin layers and constitutes the inner layer. The melting point of the thermoplastic resin constituting the outer layer is lower than the melting point of the resin,
    A cylindrical mesh roll in which the mesh is folded and wound along the longitudinal direction so that both ends of the mesh do not overlap.
PCT/JP2010/065784 2009-09-15 2010-09-14 Packaging bag and production method thereof WO2011034038A1 (en)

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JP2013203411A (en) * 2012-03-27 2013-10-07 Fujimori Kogyo Co Ltd Bottom member of packing bag and packing bag using the same
ITBO20130164A1 (en) * 2013-04-15 2014-10-16 Sorma S P A CONTAINER FOR FRUIT AND VEGETABLE PRODUCTS AND METHOD FOR THE REALIZATION OF THE CONTAINER AND THE PACKAGING OF THE PRODUCTS ITSELF
WO2017037316A2 (en) * 2015-09-04 2017-03-09 Preformados Tubulares S.L. Continuous tube for forming bags

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