WO2011033868A1 - Die casting mold - Google Patents

Die casting mold Download PDF

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Publication number
WO2011033868A1
WO2011033868A1 PCT/JP2010/063044 JP2010063044W WO2011033868A1 WO 2011033868 A1 WO2011033868 A1 WO 2011033868A1 JP 2010063044 W JP2010063044 W JP 2010063044W WO 2011033868 A1 WO2011033868 A1 WO 2011033868A1
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WO
WIPO (PCT)
Prior art keywords
mold
core
die
fixed mold
contact surface
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Application number
PCT/JP2010/063044
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French (fr)
Japanese (ja)
Inventor
昌弘 蒲田
昌輝 山本
哲 山本
俊雄 大加戸
修一 四海
進 西川
Original Assignee
ダイキン工業株式会社
虹技株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by ダイキン工業株式会社, 虹技株式会社 filed Critical ダイキン工業株式会社
Priority to CN201080040936.7A priority Critical patent/CN102497946B/en
Publication of WO2011033868A1 publication Critical patent/WO2011033868A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/24Accessories for locating and holding cores or inserts

Definitions

  • the present invention relates to a die cast mold having a placement core.
  • Patent Document 2 Japanese Patent Laid-Open No. 2001-212850.
  • the placement core is positioned at a predetermined position inside the fixed mold, and then the fixed mold and the movable mold are combined and clamped, and then the cavity inside the mold is placed. The molten metal is injected into the die casting. After molding, the movable mold is separated from the fixed mold and the mold is opened.
  • the placing core comes out of the fixed mold together with the molded product, and is separated from the fixed mold together with the movable mold.
  • a molded product and a placement core can be taken out from a shaping
  • the contact surface between the placement core and the positioning portion inside the fixed mold extends in parallel with the removal direction of the placement core.
  • Die-cast molding using a standing core is a technique that has been performed in the field of die-cast molding using a non-ferrous metal material such as aluminum.
  • a non-ferrous metal material such as aluminum has a lower hardness than a placement core made of an iron-based material and a positioning portion inside the fixed mold around it. For this reason, even if a casting burr generated during molding is formed in the gap between the fixed mold and the placing core, the placing core, the positioning portion, etc. are not damaged by the casting burr of the non-ferrous metal material when the mold is opened.
  • An object of the present invention is to provide a die-cast molding die that can be smoothly pulled out without damaging the placing core even if a hard iron burr is generated on the contact surface between the placing core and the positioning portion inside the fixed die. Is to provide.
  • the die-casting mold of the first invention is a die-casting mold for die-casting iron parts.
  • the die-cast mold includes a fixed mold, a movable mold, a placement core, and a plurality of positioning portions.
  • the fixed mold has a first recess.
  • a 1st recessed part forms a part of cavity corresponding to the external shape of a molded article.
  • the movable mold has a second recess.
  • the second recess forms another part of the cavity.
  • the movable mold can reciprocate in a direction approaching the fixed mold and a direction away from the fixed mold.
  • the placement core is disposed inside the fixed first recess.
  • the placing core is separated from the fixed mold together with the movable mold in a state of being sandwiched between the molded products.
  • the plurality of positioning portions are in contact with the placement core in order to position the placement core within the fixed mold.
  • the contact surface where the positioning portion and the placing core come into contact is inclined in a direction in which the outer dimension of the placing core is enlarged with respect to the direction in which the placing core is removed from the fixed mold.
  • the contact surface where the positioning portion and the placement core in the fixed mold come into contact with each other is inclined in the direction of enlarging the outer dimension of the placement core with respect to the drawing direction of the placement core with respect to the fixed mold. Therefore, even if an iron-based hard cast burr occurs on the contact surface between the placing core and the positioning portion, the placing core can be smoothly pulled out without damaging it, and productivity is improved.
  • the die cast mold of the second invention is the die cast mold of the first invention, and the plurality of positioning portions are composed of a plurality of insert blocks.
  • the plurality of insert blocks are detachably attached to the fixed mold.
  • Each of the plurality of insert blocks has at least one contact surface.
  • a plurality of positioning portions are composed of a plurality of insert blocks that are detachably attached to a fixed mold, and each of the plurality of insert blocks has at least one contact surface.
  • the die-casting mold of the third invention is the die-casting mold of the second invention, and the contact surface has a first contact surface and a second contact surface that intersect each other.
  • the first contact surface and the second contact surface are inclined in a direction in which the outer dimension of the placing core is enlarged with respect to the direction in which the placing core is removed from the fixed mold.
  • the contact surface has a first contact surface and a second contact surface that intersect with each other, and the first contact surface and the second contact surface are arranged in the direction of the placement core with respect to the stationary core with respect to the stationary mold. Since each insert block has two contact surfaces because it is inclined in the direction of expanding the external dimensions, adjustment when the insert block is changed by positioning two surfaces with one insert block Less time is needed. In addition, it is possible to reduce the changeover time by reducing the number of attachments as compared with the case where all the insert blocks are separated. Moreover, the placing core can be accurately positioned at a predetermined position.
  • the die cast mold of the fourth invention is the die cast mold of the second invention, and the insert block is made of a material harder than the fixed mold.
  • the insert block is made of a material harder than the fixed mold, if most or all of the fixed mold is made of a hard material, the cost becomes high. The cost of manufacturing etc. can be reduced by using it. In addition, it is possible to extend the life of the insert block.
  • FIG. 2 is a top view of the placing core in FIG. 1.
  • FIG. 3 is an enlarged view of a lower end of a side surface of the placing core in FIG. 1.
  • FIG. 2 is an enlarged cross-sectional view of a contact surface between the placement core and the fixed mold in FIG. 1 and shows a state before the placement core is pulled out.
  • FIG. 2 is an enlarged cross-sectional view of a contact surface between the placing core and the fixed mold in FIG.
  • a die cast molding apparatus 1 (hereinafter referred to as a molding apparatus 1) shown in FIG. 1 is a molding apparatus that performs die casting of an iron-based component.
  • This molding apparatus 1 is formed as an iron-based part, for example, on a movable scroll of a scroll compressor, that is, on the root side of the spiral portion 51 and the spiral portion 51 as shown in FIGS.
  • a scroll member 50 having a plate-shaped end plate 52 and a columnar boss 53 formed on the opposite side of the spiral portion 51 of the end plate 52 is formed.
  • the molding apparatus 1 includes a die-cast mold 2 (hereinafter referred to as a mold 2) for die-casting a scroll member 50 that is an iron-based component, a spiral extrusion pin 3, a material filling mechanism 6, and an extrusion pin.
  • a drive mechanism 7 and a movable drive stage 8 are provided.
  • the material filling mechanism 6 fills the inside of the mold 2 with a semi-molten / semi-solid metal material C, which is an iron-based semi-molten or semi-solid metal material, by applying pressure to the scroll member 50. Die-casting is possible.
  • a semi-molten / semi-solid metal material C which is an iron-based semi-molten or semi-solid metal material. Die-casting is possible.
  • one movable mold 11 constituting the mold 2 slides on the movable drive stage 8 and is separated from the other fixed mold 12 (see FIG. 16).
  • the scroll push pin 3 and the other push pins 9 are pushed into the movable die 11 by the push pin driving mechanism 7, whereby the scroll member 50 is placed from the inside of the movable die 11 and taken out while being sandwiched by the core 5. (See FIG. 17).
  • the mold 2 and the spiral extrusion pin 3 will be described in more detail in separate items.
  • the mold 2 includes a movable mold 11 that reciprocates along a movable drive stage 8, a fixed mold 12 that is fixed on the movable drive stage 8, a placement core 5, And an insert block 14.
  • the movable mold 11 includes a spiral groove 13 a for forming a spiral portion 51 as a second recess of the present invention in the cavity 13 for forming the scroll member 50, and And a plate-like groove 13b for forming the end plate 52.
  • the fixed mold 12 has a cylindrical groove 13 c for forming a cylindrical boss 53 in the cavity 13 for forming the scroll member 50.
  • the fixed mold 12 has a runner groove 13d for forming the runner 54 and an insertion recess 13e into which the placing core 5 is inserted.
  • the cylindrical groove 13c, the runner groove 13d, and the insertion recess 13e correspond to the first recess of the present invention.
  • the fixed mold 12 of the present embodiment can be divided into an outer portion 12 a and an inner portion 12 b.
  • the inner portion 12b is made of a material having high heat resistance because it contacts the high-temperature semi-molten / semi-solidified metal M.
  • the outer portion 12a and the inner portion 12b of the fixed mold 12 may be integrated.
  • the movable mold 11 is fixed to a movable platen 21, and reciprocates along the movable platen 21 in a direction approaching the fixed mold 12 and a direction away from the fixed mold 12.
  • the fixed mold 12 is fixed to the fixed platen 22 and is stationary on the stage 8.
  • the placement core 5 is a casting space in the shape of a scroll member 50 formed when the movable mold 11 and the fixed mold 12 are joined, that is, a flow path for filling the cavity 13 with a semi-molten or semi-solid metal material. Is arranged inside the cavity 13 to form a runner 54.
  • the placement core 5 is disposed between the cavity 13 and the runner 54 and is detachably attached to the fixed mold 12. That is, the placement core 5 is inserted into the fixed mold 12 from the left direction in FIG.
  • the placing core 5 is semi-molten or half-melted in the thickness direction of the end plate 52 from the second surface 52b opposite to the first surface 52a from which the spiral portion 51 that is a protruding portion of the end plate 52 that is a flat plate portion protrudes.
  • the runner 54 is disposed between the cavity 13 and the runner 54.
  • the placement core 5 is disposed inside the insertion recess 13e of the fixed mold 12, and is moved from the fixed mold 12 together with the movable mold 11 while being sandwiched between the scroll members 50 when the movable mold 11 is separated from the fixed mold 12 after die casting. Leave.
  • a groove 5c having a semicircular cross section of the placing core 5 forms a part of the cylindrical groove 13c of the fixed mold 12 shown in FIGS. 2 to 3 in order to form the cylindrical boss 53 shown in FIG. ing.
  • the insert block 14 is a pair of left and right positioning portions that come into contact with the placing core 5 in order to position the placing core 5 inside the fixed mold 12.
  • the pair of insert blocks 14 are prisms having an L-shaped cross section, and have a first contact surface 14 a and a second contact surface 14 b that contact the placing core 5.
  • the distance between the pair of insert blocks 14 is equal to or greater than the width of the placing core 5 so that the entire width of the placing core 5 can be supported.
  • the first contact surfaces 5a and 14a and the second contact surfaces 5b and 14b extending in the vertical direction in which the insert block 14 and the placement core 5 shown in FIG. 2 is inclined in a direction in which the outer dimension of the placing core 5 is enlarged (refer to FIGS. 4 to 7).
  • the first contact surface 5a extending vertically of the placing core 5 is inclined by ⁇ 1 (0.5 to 5 degrees, preferably about 2 degrees) in the drawing direction D of the placing core 5 as shown in FIG. (If the tilt angle is smaller than 0.5 degrees, the effect of the present invention cannot be obtained sufficiently, and if it is larger than 5 degrees, the placing core may fall).
  • the contact surface 14a extending vertically of the insert block 14 is also inclined in the same direction so as to be in surface contact with the first contact surface 5a of the placing core 5.
  • the second contact surface 5b extending laterally of the placing core 5 is inclined by ⁇ 2 (0.5 to 5 degrees, preferably about 2 degrees) in the drawing direction D of the placing core 5. (If the tilt angle is smaller than 0.5 degrees, the effect of the present invention cannot be obtained sufficiently, and if it is larger than 5 degrees, the placing core may fall).
  • the contact surface 14b extending laterally of the insert block 14 is also inclined in the same direction so as to be in surface contact with the second contact surface 5b of the placing core 5.
  • the placement core 5 and the insert block 14 are tapered.
  • the gap t1 expands to t2 which is sufficiently larger than t1, so that the insert block 14 and the placing core 5 extend in the vertical direction.
  • the first contact surfaces 5a, 14a and the second contact surfaces 5b, 14b extending in the lateral direction are hardly damaged by casting burr, and no new scratches are formed by the generated scratches.
  • the placement core 5 of the present embodiment is provided with a tapered protrusion 17 on the lower surface of the placement core 5 shown in FIGS. 2 and 5.
  • the tapered protrusion 17 comes into contact with the protrusion 18 (see FIG. 1) of the movable mold 11, so that the placing core 5 is pushed up when the mold is clamped. Since the insert block 14 is detachably attached to the fixed mold 12 with screws or the like, the insert block 14 can be replaced without disassembling the fixed mold 12.
  • the insert block 14 is made of a material harder than the fixed mold 12. For example, when the fixed mold 12 uses prehardened steel or the like as mold steel, die steel or the like that is harder than the prehardened steel is used for the insert block 14. Thereby, the lifetime of the insert block 14 is extended.
  • the spiral push pin 3 shown in FIG. 1 is attached to the push pin drive mechanism 7 so as to pass through a through-hole 15 formed in the movable die 11 and to appear at the tip of the spiral groove 13 a of the cavity 13. .
  • the spiral pushing pin 3 can push the scroll member 50 out of the movable mold 11 by pressing the tip 51 a of the spiral portion 51 of the scroll member 50 after the scroll member 50 is formed.
  • the scroll member 50 molded in the present embodiment is a movable scroll, and has a columnar boss 53 protruding on the second surface 52b opposite to the first surface 52a on which the spiral portion 51 of the end plate 52 protrudes. ing. Therefore, through the runner 54 which is a flow path for filling the cavity 13 with the semi-molten or semi-solid metal, the melt 13 is partially melted from the boss 53 located at the center of the end plate 52 to the cavity 13 of the mold 2 of the scroll member 50. Alternatively, a semi-solid metal is filled. Note that one end of the runner 54 after molding is connected to the boss 53, while the other end is connected to the material remaining portion 55 on the material filling mechanism 6 side.
  • the runner 54 and the material remaining portion 55 are cut off.
  • the material filling mechanism 6 is not disposed just behind the boss 53 but separated by the runner 54. Has been placed.
  • the scale removed from the surface of the semi-molten / semi-solidified metal material C mainly accumulates in the material remaining portion 55, so that the scale is less mixed into the scroll member 50.
  • the plunger 6 a of the material filling mechanism 6 is moved by hydraulic pressure or air pressure to fill the inside of the mold 2 with a pressure of the semi-molten / semi-solidified metal material C (filling process). .
  • the semi-molten and semi-solid metal M in the middle of filling is filled into the cavity 13 through the runner groove 13d.
  • the plunger 6a of the material filling mechanism 6 is such that the scroll member 50, the runner 54, and the placing core 5 are integrated and move away from the fixed mold 12 to the movable mold 11 side. So that it is pushed out a little.
  • the molded scroll member 50, runner 54, remaining material 55, and placing core 5 are integrated from the inside of the mold 2 (molded product removal process).
  • the placement core 5 is fitted to the scroll member 50 and the runner 54.
  • the spiral push pin 3 and other push pins 9 are returned to the initial state of FIG.
  • the molded scroll member 50 is cut at the boundary portion between the runner 54 and the boss 53 and separated from the runner 54 and the material remaining portion 55.
  • the placing core 5 sandwiched between the scroll member 50 and the runner 54 is also separated.
  • the final finish of the scroll member 50 can be finished to the dimensions and surface roughness required for the finished product of the scroll member 50 by applying a surface finish by machining.
  • the clearance is widened by pulling out the placing core 5, so that the first contact surface 5 a extending in the vertical direction in which the insert block 14 and the placing core 5 are in contact with each other, 14a and the second contact surfaces 5b, 14b extending in the lateral direction are hardly damaged by casting burr, and no new scratch is formed by the generated scratch.
  • the placing core 5 can be smoothly pulled out from the fixed mold 12 after molding, and problems such as being unable to be removed from the fixed mold 12 are eliminated.
  • the occurrence of scratches on the contact surfaces 5a, 14a and 5b, 14b of the insert block 14 and the placing core 5 can be suppressed by casting burr, the life of the placing core 5 and the insert block 14 and other molds is extended.
  • the occurrence of scratches on the placing core 5 and the insert block 14 can be suppressed, the number of production line stops due to scratch repair can be greatly reduced, and the productivity of the molded product such as the scroll member 50 can be improved. improves.
  • a plurality of positioning portions are composed of a plurality of insert blocks 14 that are detachably attached to the fixed die 12, and each of the plurality of insert blocks 14 has at least one contact surface 14a and 14b. is doing.
  • the contact surface of the insert block 14 has a first contact surface 14a and a second contact surface 14b that intersect at an angle or close to each other, and the first contact surface 14a and the second contact surface 14b.
  • the contact surface 14b is inclined in the direction of enlarging the outer dimension of the placing core 5 with respect to the pulling direction D of the placing core 5 with respect to the fixed mold 12. Since each insert block 14 has two contact surfaces 14a and 14b, the time required for adjustment of the insert block 14 during the change-over can be reduced by positioning the two surfaces with one insert block 14. In addition, it is possible to reduce the changeover time by reducing the number of attachments as compared with the case where all the insert blocks 14 are separated. In addition, the placing core 5 can be accurately positioned at a predetermined position. (4) In the mold 2 of the embodiment, the insert block 4 is detachably attached to the fixed mold 12 by screwing or the like.
  • the insert block 14 can be replaced, the life of the fixed mold 12 is extended.
  • the insert block 14 is made of a material harder than the fixed die 12. Therefore, if most or all of the fixed die 12 is made of a hard material, the insert block 14 is expensive. The cost of manufacturing etc. can be reduced by using a high-hardness material as a separate object. Moreover, the life of the insert block 14 is extended.
  • a step may be formed as a positioning portion on the inner wall of the fixed mold 12 without providing the insert block 14, and the placing core 5 may be positioned using the step. In this case as well, even if an iron-based hard cast burr occurs on the contact surface between the placing core 5 and the positioning portion, the placing core 5 can be smoothly removed without being damaged.
  • the present invention can be widely applied to a die-casting mold for die-casting iron-based parts. Therefore, it can be widely applied to die casting molds for die casting using various iron-based materials such as molten, semi-molten or semi-solid iron-based materials.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

A die casting mold (2) for die-casting an iron-based part is configured in such a manner that a setting core (5) is disposed within a first recess in a stationary mold (12). When a movable mold (11) becomes separated from the stationary mold (12) after die-casting, the setting core (5) is separated from the stationary mold (12) together with a movable mold (11) while being caught in the molding. Positioning sections (14) make contact with the setting core (5) in order to position the setting core (5) within the stationary mold (12). Contact surfaces (5a, 14a, 5b, 14b) at which the positioning sections (14) and the setting core (5) are in contact with each other tilt relative to the direction in which the setting core (5) is withdrawn from the stationary mold (12), the direction of the tilt being such that the outside dimension of the setting core (5) increase.

Description

ダイキャスト成形型Die casting mold
 本発明は、置き中子を有するダイキャスト成形型に関する。 The present invention relates to a die cast mold having a placement core.
 従来、金属製の成型品を型成形する場合に溶融金属を型内部に射出して成形を行うダイキャスト成形が行われている。ダイキャストマシンでは、成型品を射出成形した後に可動型を固定型から離すことによって固定型と可動型が分割面で分かれて成型品を取り出すことができる状態になる。
 この時、成型品を分割面側に引き抜く必要上、成型品の形状が分割面を考慮しても成型品を引き出せない形状になる場合には、置き中子等を使用してその成型品を成形する場合がある(特許文献1(特開平7-16844号公報)および特許文献2(特開2001-212850号公報)参照)。
 このような置き中子を用いてダイキャスト成形する場合、まず、置き中子を固定型内部の所定位置に位置決めし、ついで固定型と可動型とを合わせて型締めした後、型内部のキャビティに溶融金属を射出してダイキャスト成形を行う。成形後、固定型から可動型を分離して型開きする。
Conventionally, when a metal molded product is molded, die casting is performed in which molten metal is injected into the mold to perform molding. In the die-cast machine, after the molded product is injection-molded, the movable mold is separated from the fixed mold, whereby the fixed mold and the movable mold are separated at the dividing surface, and the molded product can be taken out.
At this time, if it is necessary to pull out the molded product to the divided surface side, and the shape of the molded product is such that the molded product cannot be pulled out even if the divided surface is taken into account, the molded product should be There are cases where molding is performed (see Patent Document 1 (Japanese Patent Laid-Open No. 7-16844) and Patent Document 2 (Japanese Patent Laid-Open No. 2001-212850)).
When die casting is performed using such a placement core, first, the placement core is positioned at a predetermined position inside the fixed mold, and then the fixed mold and the movable mold are combined and clamped, and then the cavity inside the mold is placed. The molten metal is injected into the die casting. After molding, the movable mold is separated from the fixed mold and the mold is opened.
 型開きする時、置き中子は、成型品とともに固定型から抜け出て、可動型とともに固定型から分離される。これにより、成型品および置き中子を成形型から取り出すことができる(特許文献2参照)。
 このように、可動型の移動とともに置き中子が固定型内部から抜け出すために、置き中子と固定型内部の位置決め部との接触面は、置き中子の抜き方向と平行に延びている。
When the mold is opened, the placing core comes out of the fixed mold together with the molded product, and is separated from the fixed mold together with the movable mold. Thereby, a molded product and a placement core can be taken out from a shaping | molding die (refer patent document 2).
Thus, in order for the placement core to come out of the fixed mold as the movable mold moves, the contact surface between the placement core and the positioning portion inside the fixed mold extends in parallel with the removal direction of the placement core.
 置き中子を用いたダイキャスト成形は、アルミニウムなどの非鉄金属材料を用いたダイキャスト成形の分野では以前より行われた技術である。このようなアルミニウムなどの非鉄金属材料は、鉄系材料からなる置き中子およびその周囲の固定型内部の位置決め部等よりも硬度が小さい。このため、成型時に発生する鋳バリが固定型と置き中子との隙間に形成しても、型開き時に非鉄金属材料の鋳バリによって置き中子や位置決め部等が傷つくことはなかった。
 しかし、成型品として、硬質の鉄系部品をダイキャスト成形する場合、置き中子として使用する置き中子及び固定型本体の硬度と鉄系材料の鋳バリの硬度が近くなる。このため、溶融金属の射出時に固定型内部の位置決め部と置き中子との接触面に鋳バリが発生することにより、その鋳バリに置き中子が引っかかって固定型内部の位置決め部と置き中子との接触面に傷がつくおそれがある。
Die-cast molding using a standing core is a technique that has been performed in the field of die-cast molding using a non-ferrous metal material such as aluminum. Such a non-ferrous metal material such as aluminum has a lower hardness than a placement core made of an iron-based material and a positioning portion inside the fixed mold around it. For this reason, even if a casting burr generated during molding is formed in the gap between the fixed mold and the placing core, the placing core, the positioning portion, etc. are not damaged by the casting burr of the non-ferrous metal material when the mold is opened.
However, when a hard iron-based part is die-casted as a molded product, the hardness of the placing core and the fixed mold body used as the placing core and the hardness of the cast burr of the iron-based material are close to each other. For this reason, when molten metal is injected, a casting burr is generated on the contact surface between the positioning part inside the fixed mold and the placing core, so that the placing core is caught on the casting burr and the positioning part inside the fixed mold is being placed. The contact surface with the child may be damaged.
 また、このように、固定型内部の位置決め部と置き中子との接触面に傷が発生すれば、置き中子およびそれに嵌合している射出後の成型品が固定型内部から抜けなくなってしまうおそれがある。
 さらに、固定型内部の位置決め部と置き中子との接触面に生じた傷を研磨等して多少修繕を行っても、射出毎に傷が深くなっていくので成形型の交換が必要となり、金型寿命が短くなるという問題がある。
 さらに、固定型内部の位置決め部および置き中子の傷を修繕するために時間がかかり、生産サイクルタイムを満足することができなくなるおそれがある。または、修繕のための生産ラインの停止が発生するおそれがある。
 本発明の目的は、置き中子と固定型内部の位置決め部との接触面に鉄系の固い鋳バリが発生しても、置き中子を傷つけずに円滑に抜くことができるダイキャスト成形型を提供することにある。
In addition, in this way, if the contact surface between the positioning portion inside the fixed mold and the placement core is damaged, the placement core and the molded product after injection fitted to the placement core cannot be removed from the inside of the fixed mold. There is a risk that.
Furthermore, even if the scratches generated on the contact surface between the positioning part inside the fixed mold and the placing core are polished and repaired to some extent, the scratches become deeper with each injection, so the mold must be replaced. There is a problem that the mold life is shortened.
Furthermore, it takes time to repair the scratches on the positioning portion and the placement core inside the fixed mold, and it may not be possible to satisfy the production cycle time. Or the production line for repair may be stopped.
An object of the present invention is to provide a die-cast molding die that can be smoothly pulled out without damaging the placing core even if a hard iron burr is generated on the contact surface between the placing core and the positioning portion inside the fixed die. Is to provide.
 第1発明のダイキャスト成形型は、鉄系部品をダイキャスト成形するためのダイキャスト成形型である。ダイキャスト成形型は、固定型と、可動型と、置き中子と、複数の位置決め部とを備えている。固定型は、第1凹部を有する。第1凹部は、成型品の外形形状に対応するキャビティの一部を形成する。可動型は、第2凹部を有している。第2凹部は、キャビティの他の部分を形成する。可動型は、固定型に近づく方向および固定型から離れる方向へ往復移動可能である。置き中子は、固定型の第1凹部の内部に配置されている。置き中子は、ダイキャスト成形後に固定型から可動型が離れる際に成型品に挟まった状態で可動型とともに固定型から離れる。複数の位置決め部は、固定型内部における置き中子の位置決めを行うために置き中子と接触する。位置決め部と置き中子とが接触する接触面は、固定型に対する置き中子の抜き方向に対して置き中子の外形寸法を拡大する方向へ傾斜している、
 ここでは、固定型内部における位置決め部と置き中子とが接触する接触面は、固定型に対する前記置き中子の抜き方向に対して前記置き中子の外形寸法を拡大する方向へ傾斜しているので、置き中子と位置決め部との接触面に鉄系の固い鋳バリが発生しても、置き中子を傷つけずにスムーズに抜くことができ、生産性が向上する。
The die-casting mold of the first invention is a die-casting mold for die-casting iron parts. The die-cast mold includes a fixed mold, a movable mold, a placement core, and a plurality of positioning portions. The fixed mold has a first recess. A 1st recessed part forms a part of cavity corresponding to the external shape of a molded article. The movable mold has a second recess. The second recess forms another part of the cavity. The movable mold can reciprocate in a direction approaching the fixed mold and a direction away from the fixed mold. The placement core is disposed inside the fixed first recess. When the movable core is separated from the fixed mold after die casting, the placing core is separated from the fixed mold together with the movable mold in a state of being sandwiched between the molded products. The plurality of positioning portions are in contact with the placement core in order to position the placement core within the fixed mold. The contact surface where the positioning portion and the placing core come into contact is inclined in a direction in which the outer dimension of the placing core is enlarged with respect to the direction in which the placing core is removed from the fixed mold.
Here, the contact surface where the positioning portion and the placement core in the fixed mold come into contact with each other is inclined in the direction of enlarging the outer dimension of the placement core with respect to the drawing direction of the placement core with respect to the fixed mold. Therefore, even if an iron-based hard cast burr occurs on the contact surface between the placing core and the positioning portion, the placing core can be smoothly pulled out without damaging it, and productivity is improved.
 第2発明のダイキャスト成形型は、第1発明のダイキャスト成形型であって、複数の位置決め部は、複数のインサートブロックからなる。複数のインサートブロックは、固定型に着脱自在に取り付けられている。複数のインサートブロックの各々は、少なくとも1つの接触面を有している。
 ここでは、複数の位置決め部が固定型に着脱自在に取り付けられた複数のインサートブロックからなり、複数のインサートブロックの各々は、少なくとも1つの接触面を有している。このようにインサートブロックの接触面によって置き中子を位置決めするので、磨耗や損傷が発生した場合でも、インサートブロックのみの交換で済むため、修理やメンテナンス等のコストが安くすむ。
The die cast mold of the second invention is the die cast mold of the first invention, and the plurality of positioning portions are composed of a plurality of insert blocks. The plurality of insert blocks are detachably attached to the fixed mold. Each of the plurality of insert blocks has at least one contact surface.
Here, a plurality of positioning portions are composed of a plurality of insert blocks that are detachably attached to a fixed mold, and each of the plurality of insert blocks has at least one contact surface. As described above, since the placing core is positioned by the contact surface of the insert block, even if wear or damage occurs, only the insert block needs to be replaced, so that the cost for repair and maintenance can be reduced.
 第3発明のダイキャスト成形型は、第2発明のダイキャスト成形型であって、接触面は、互いに交差する第1接触面および第2接触面を有している。第1接触面および第2接触面は、固定型に対する置き中子の抜き方向に対して置き中子の外形寸法を拡大する方向へそれぞれ傾斜している。
 ここでは、接触面が互いに交差する第1接触面および第2接触面を有しており、第1接触面および第2接触面が固定型に対する置き中子の抜き方向に対して置き中子の外形寸法を拡大する方向へそれぞれ傾斜しているので、各インサートブロックには、2つの接触面を有しているので、1つのインサートブロックで2面を位置決めすることでインサートブロック段替時の調整時間が少なく済む。また、それにより、インサートブロックを全て、別々にした場合に比べて、取り付け個数も減ることで段替時間を減らすことができる。しかも、置き中子を所定位置に正確に位置決めすることができる。
The die-casting mold of the third invention is the die-casting mold of the second invention, and the contact surface has a first contact surface and a second contact surface that intersect each other. The first contact surface and the second contact surface are inclined in a direction in which the outer dimension of the placing core is enlarged with respect to the direction in which the placing core is removed from the fixed mold.
Here, the contact surface has a first contact surface and a second contact surface that intersect with each other, and the first contact surface and the second contact surface are arranged in the direction of the placement core with respect to the stationary core with respect to the stationary mold. Since each insert block has two contact surfaces because it is inclined in the direction of expanding the external dimensions, adjustment when the insert block is changed by positioning two surfaces with one insert block Less time is needed. In addition, it is possible to reduce the changeover time by reducing the number of attachments as compared with the case where all the insert blocks are separated. Moreover, the placing core can be accurately positioned at a predetermined position.
 第4発明のダイキャスト成形型は、第2発明のダイキャスト成形型であって、インサートブロックは、固定型よりも硬い材料で製造されている。
 ここでは、インサートブロックが固定型よりも硬い材料で製造されているので、固定型の大部分又は全てを硬い材料にするとコスト的に高くなるが、インサートブロックを別体物にして高硬度材料を使用することで製造等のコストが安くすむ。しかも、インサートブロックの寿命を延ばすことが可能である。
The die cast mold of the fourth invention is the die cast mold of the second invention, and the insert block is made of a material harder than the fixed mold.
Here, since the insert block is made of a material harder than the fixed mold, if most or all of the fixed mold is made of a hard material, the cost becomes high. The cost of manufacturing etc. can be reduced by using it. In addition, it is possible to extend the life of the insert block.
本発明の実施形態に係わるダイキャスト成形型の構成図。The block diagram of the die-casting shaping | molding die concerning embodiment of this invention. 図1の固定型、置き中子およびインサートブロックを可動型側から見た図。The figure which looked at the fixed mold | type of FIG. 1, a placement core, and an insert block from the movable mold | type side. 図1の置き中子の斜視図。The perspective view of the placing core of FIG. 図1の置き中子の上面図。FIG. 2 is a top view of the placing core in FIG. 1. 図1の置き中子の側面下端の拡大図。FIG. 3 is an enlarged view of a lower end of a side surface of the placing core in FIG. 1. 図1の置き中子と固定型の接触面の拡大断面図であって、置き中子を抜く前の状態の図。FIG. 2 is an enlarged cross-sectional view of a contact surface between the placement core and the fixed mold in FIG. 1 and shows a state before the placement core is pulled out. 図1の置き中子と固定型の接触面の拡大断面図であって、置き中子を抜いている途中の状態の図。FIG. 2 is an enlarged cross-sectional view of a contact surface between the placing core and the fixed mold in FIG. 図1の成型後のスクロール部材、置き中子、ランナーおよび材料残部が一体になったものを渦巻き状の部分の正面側から見た図。The figure which looked at what the scroll member after the shaping | molding of FIG. 1, the placing core, the runner, and the material remainder were united from the front side of the spiral part. 図1の成型後のスクロール部材、置き中子、ランナーおよび材料残部が一体になったものを側方から見た図。The figure which looked at what the scroll member after the shaping | molding of FIG. 1, the placing core, the runner, and the material remainder were integrated from the side. 図1の成型後のスクロール部材、置き中子、ランナーおよび材料残部が一体になったものを渦巻き状の部分に対して背面側から見た図。The figure which looked at the scroll member after the shaping | molding of FIG. 1, the placing core, the runner, and the material remainder from the back side with respect to the spiral part. 図1の成型装置を用いたダイキャスト成形方法の工程図であって初期状態の図。It is process drawing of the die-cast shaping | molding method using the shaping | molding apparatus of FIG. 1, Comprising: The figure of an initial state. 図1の成型装置を用いたダイキャスト成形方法の工程図であって型締め過程の図。It is process drawing of the die-cast shaping | molding method using the shaping | molding apparatus of FIG. 1, Comprising: The figure of a mold clamping process. 図1の成型装置を用いたダイキャスト成形方法の工程図であって材料注入過程の図。It is process drawing of the die-cast shaping | molding method using the shaping | molding apparatus of FIG. 1, Comprising: The figure of a material injection | pouring process. 図1の成型装置を用いたダイキャスト成形方法の工程図であって充填過程の図。It is process drawing of the die-cast shaping | molding method using the shaping | molding apparatus of FIG. 1, Comprising: The figure of a filling process. 図1の成型装置を用いたダイキャスト成形方法の工程図であって充填完了の状態の図。It is process drawing of the die-cast shaping | molding method using the shaping | molding apparatus of FIG. 1, Comprising: The figure of the state of filling completion. 図1の成型装置を用いたダイキャスト成形方法の工程図であって型開き過程の図。It is process drawing of the die-cast shaping | molding method using the shaping | molding apparatus of FIG. 1, Comprising: The figure of a mold opening process. 図1の成型装置を用いたダイキャスト成形方法の工程図であって押出し過程の図。It is process drawing of the die-cast shaping | molding method using the shaping | molding apparatus of FIG. 1, Comprising: The figure of an extrusion process. 図1の成型装置を用いたダイキャスト成形方法の工程図であって成型品取出し過程の図。It is process drawing of the die-cast shaping | molding method using the shaping | molding apparatus of FIG. 1, Comprising: The figure of a molded article taking-out process.
 つぎに本発明のダイキャスト成形型の実施形態として、ダイキャスト成形型2およびそれを備えたダイキャスト成型装置1を、図面を参照しながら説明する。
<ダイキャスト成型装置1の構成>
 図1に示されるダイキャスト成型装置1(以下、成型装置1という)は、鉄系部品のダイキャスト成形する成形装置である。この成型装置1は、鉄系部品として、例えば、スクロール圧縮機の可動スクロール、すなわち、図8~10に示されるように、渦巻き状の部分51、渦巻き状の部分51の根元側に形成された板状の鏡板52、および鏡板52における渦巻き状の部分51の反対側に形成された円柱状のボス53を有するスクロール部材50を成形する。
 成型装置1は、鉄系部品であるスクロール部材50をダイキャスト成形するためのダイキャスト成形型2(以下、成形型2という)と、渦巻き用押出ピン3と、材料充填機構6と、押出ピン駆動機構7と、可動型駆動ステージ8とを備えている。
Next, as an embodiment of the die cast mold of the present invention, a die cast mold 2 and a die cast molding apparatus 1 having the same will be described with reference to the drawings.
<Configuration of die-cast molding apparatus 1>
A die cast molding apparatus 1 (hereinafter referred to as a molding apparatus 1) shown in FIG. 1 is a molding apparatus that performs die casting of an iron-based component. This molding apparatus 1 is formed as an iron-based part, for example, on a movable scroll of a scroll compressor, that is, on the root side of the spiral portion 51 and the spiral portion 51 as shown in FIGS. A scroll member 50 having a plate-shaped end plate 52 and a columnar boss 53 formed on the opposite side of the spiral portion 51 of the end plate 52 is formed.
The molding apparatus 1 includes a die-cast mold 2 (hereinafter referred to as a mold 2) for die-casting a scroll member 50 that is an iron-based component, a spiral extrusion pin 3, a material filling mechanism 6, and an extrusion pin. A drive mechanism 7 and a movable drive stage 8 are provided.
 この成型装置1では、材料充填機構6によって鉄系の半溶融あるいは半凝固金属材料である半溶融・半凝固金属材料Cを成形型2内部に圧力をかけて充填することにより、スクロール部材50をダイキャスト成形することが可能である。
 スクロール部材50を成形した後には、成形型2を構成する一方の可動型11は、可動型駆動ステージ8上をスライドして他方の固定型12から引き離される(図16参照)。その後、渦巻き用押出ピン3およびその他の押出ピン9が可動型11内部に押出ピン駆動機構7によって押し込まれることにより、可動型11内部からスクロール部材50を置き中子5と挟まった状態で取り出すことができる(図17参照)。
 以下、成形型2および渦巻き用押出ピン3について、別項目でさらに詳細に説明する。
In this molding apparatus 1, the material filling mechanism 6 fills the inside of the mold 2 with a semi-molten / semi-solid metal material C, which is an iron-based semi-molten or semi-solid metal material, by applying pressure to the scroll member 50. Die-casting is possible.
After the scroll member 50 is formed, one movable mold 11 constituting the mold 2 slides on the movable drive stage 8 and is separated from the other fixed mold 12 (see FIG. 16). Thereafter, the scroll push pin 3 and the other push pins 9 are pushed into the movable die 11 by the push pin driving mechanism 7, whereby the scroll member 50 is placed from the inside of the movable die 11 and taken out while being sandwiched by the core 5. (See FIG. 17).
Hereinafter, the mold 2 and the spiral extrusion pin 3 will be described in more detail in separate items.
<ダイキャスト成形型2の構成>
 成形型2は、図1に示されるように、可動型駆動ステージ8に沿って往復移動する可動型11と、可動型駆動ステージ8上に固定された固定型12と、置き中子5と、インサートブロック14とを有している。
 可動型11は、図1に示されるように、スクロール部材50を形成するためのキャビティ13のうち、本発明の第2凹部として、渦巻き状の部分51を形成するための渦巻き状溝13aと、鏡板52を形成するための平板状溝13bとを有している。
 固定型12は、図1に示されるように、スクロール部材50を形成するためのキャビティ13のうち、円柱状のボス53を形成するための円柱状溝13cを有している。さらに固定型12は、ランナー54を形成するためのランナー溝13d、および置き中子5が挿入される挿入凹部13eを有している。
 ここで、円柱状溝13c、ランナー溝13dおよび挿入凹部13eは、本発明の第1凹部に対応する。
 図2に示されるように、本実施形態の固定型12は、外側部分12aと、内側部分12bとが分割可能になっている。内側部分12bは、高熱の半溶融・半凝固金属Mに接触するので、耐熱性の高い材料で製造されている。なお、固定型12の外側部分12aと内側部分12bとを一体にしてもよい。
<Configuration of die casting mold 2>
As shown in FIG. 1, the mold 2 includes a movable mold 11 that reciprocates along a movable drive stage 8, a fixed mold 12 that is fixed on the movable drive stage 8, a placement core 5, And an insert block 14.
As shown in FIG. 1, the movable mold 11 includes a spiral groove 13 a for forming a spiral portion 51 as a second recess of the present invention in the cavity 13 for forming the scroll member 50, and And a plate-like groove 13b for forming the end plate 52.
As shown in FIG. 1, the fixed mold 12 has a cylindrical groove 13 c for forming a cylindrical boss 53 in the cavity 13 for forming the scroll member 50. Furthermore, the fixed mold 12 has a runner groove 13d for forming the runner 54 and an insertion recess 13e into which the placing core 5 is inserted.
Here, the cylindrical groove 13c, the runner groove 13d, and the insertion recess 13e correspond to the first recess of the present invention.
As shown in FIG. 2, the fixed mold 12 of the present embodiment can be divided into an outer portion 12 a and an inner portion 12 b. The inner portion 12b is made of a material having high heat resistance because it contacts the high-temperature semi-molten / semi-solidified metal M. The outer portion 12a and the inner portion 12b of the fixed mold 12 may be integrated.
 可動型11は、図1に示されるように、可動プラテン21に固定されており、可動プラテン21とともに可動型駆動ステージ8上を固定型12に近づく方向および固定型12から離れる方向へ往復移動する。固定型12は、固定プラテン22に固定されており、ステージ8上で静止している。
 置き中子5は、可動型11と固定型12とが結合したときに形成されるスクロール部材50の形状をした鋳造空間、すなわちキャビティ13に半溶融あるいは半凝固金属材料を充填するための流路であるランナー54を形成するために、キャビティ13内部に配置される。
 置き中子5は、キャビティ13とランナー54との間に配置され、固定型12に着脱自在に取り付けられる。すなわち、置き中子5は、固定型12に対して、図1の左方向から挿入される。
As shown in FIG. 1, the movable mold 11 is fixed to a movable platen 21, and reciprocates along the movable platen 21 in a direction approaching the fixed mold 12 and a direction away from the fixed mold 12. . The fixed mold 12 is fixed to the fixed platen 22 and is stationary on the stage 8.
The placement core 5 is a casting space in the shape of a scroll member 50 formed when the movable mold 11 and the fixed mold 12 are joined, that is, a flow path for filling the cavity 13 with a semi-molten or semi-solid metal material. Is arranged inside the cavity 13 to form a runner 54.
The placement core 5 is disposed between the cavity 13 and the runner 54 and is detachably attached to the fixed mold 12. That is, the placement core 5 is inserted into the fixed mold 12 from the left direction in FIG.
 置き中子5は、平板部分である鏡板52における突出部分である渦巻き状の部分51が突出した第1表面52aとは反対側の第2表面52bから鏡板52の板厚方向に半溶融あるいは半凝固金属を充填するための流路であるランナー54を形成するために、キャビティ13とランナー54との間に配置される。
 置き中子5は、固定型12の挿入凹部13eの内部に配置され、ダイキャスト成形後に固定型12から可動型11が離れる際にスクロール部材50に挟まった状態で可動型11とともに固定型12から離れる。
 置き中子5の半円形断面の溝5cは、図1に示される円柱状のボス53を形成するために、図2~3に示される固定型12の円柱状溝13cの一部を形成している。
 インサートブロック14は、固定型12内部における置き中子5の位置決めを行うために置き中子5と接触する左右一対の位置決め部である。一対のインサートブロック14は、断面L字状の角柱であり、置き中子5と接触する第1接触面14aおよび第2接触面14bを有している。一対のインサートブロック14の間隔は、置き中子5の全幅を支持できるように、置き中子5の幅と同じかそれ以上である。
The placing core 5 is semi-molten or half-melted in the thickness direction of the end plate 52 from the second surface 52b opposite to the first surface 52a from which the spiral portion 51 that is a protruding portion of the end plate 52 that is a flat plate portion protrudes. In order to form a runner 54 that is a flow path for filling the solidified metal, the runner 54 is disposed between the cavity 13 and the runner 54.
The placement core 5 is disposed inside the insertion recess 13e of the fixed mold 12, and is moved from the fixed mold 12 together with the movable mold 11 while being sandwiched between the scroll members 50 when the movable mold 11 is separated from the fixed mold 12 after die casting. Leave.
A groove 5c having a semicircular cross section of the placing core 5 forms a part of the cylindrical groove 13c of the fixed mold 12 shown in FIGS. 2 to 3 in order to form the cylindrical boss 53 shown in FIG. ing.
The insert block 14 is a pair of left and right positioning portions that come into contact with the placing core 5 in order to position the placing core 5 inside the fixed mold 12. The pair of insert blocks 14 are prisms having an L-shaped cross section, and have a first contact surface 14 a and a second contact surface 14 b that contact the placing core 5. The distance between the pair of insert blocks 14 is equal to or greater than the width of the placing core 5 so that the entire width of the placing core 5 can be supported.
 図2に示されるインサートブロック14と置き中子5とが接触する縦方向に延びる第1接触面5a、14aおよび第2接触面5b、14bは、固定型12に対する置き中子5の抜き方向(図2の紙面に対して垂直手前側の方向)に対して置き中子5の外形寸法を拡大する方向へ傾斜している(図4~7参照)。
 例えば、置き中子5の縦に延びる第1接触面5aは、図4に示されるように、置き中子5の抜き方向Dへθ1(0.5~5度、好ましくは2度程度)傾斜している(傾斜角度が0.5度より小さいと本発明の効果が十分に得られなかったり、5度より大きいと置き中子が落下する可能性があるため)。また、これに対応して、インサートブロック14の縦に延びる接触面14aも置き中子5の第1接触面5aと面接触できるように、同一の方向へ傾斜している。一方、置き中子5の横に延びる第2接触面5bは、図5に示されるように、置き中子5の抜き方向Dへθ2(0.5~5度、好ましくは2度程度)傾斜している(傾斜角度が0.5度より小さいと本発明の効果が十分に得られなかったり、5度より大きいと置き中子が落下する可能性があるため)。また、これに対応して、インサートブロック14の横に延びる接触面14bも置き中子5の第2接触面5bと面接触できるように、同一の方向へ傾斜している。
The first contact surfaces 5a and 14a and the second contact surfaces 5b and 14b extending in the vertical direction in which the insert block 14 and the placement core 5 shown in FIG. 2 is inclined in a direction in which the outer dimension of the placing core 5 is enlarged (refer to FIGS. 4 to 7).
For example, the first contact surface 5a extending vertically of the placing core 5 is inclined by θ1 (0.5 to 5 degrees, preferably about 2 degrees) in the drawing direction D of the placing core 5 as shown in FIG. (If the tilt angle is smaller than 0.5 degrees, the effect of the present invention cannot be obtained sufficiently, and if it is larger than 5 degrees, the placing core may fall). Correspondingly, the contact surface 14a extending vertically of the insert block 14 is also inclined in the same direction so as to be in surface contact with the first contact surface 5a of the placing core 5. On the other hand, as shown in FIG. 5, the second contact surface 5b extending laterally of the placing core 5 is inclined by θ2 (0.5 to 5 degrees, preferably about 2 degrees) in the drawing direction D of the placing core 5. (If the tilt angle is smaller than 0.5 degrees, the effect of the present invention cannot be obtained sufficiently, and if it is larger than 5 degrees, the placing core may fall). Correspondingly, the contact surface 14b extending laterally of the insert block 14 is also inclined in the same direction so as to be in surface contact with the second contact surface 5b of the placing core 5.
 これにより、置き中子5と位置決め部(例えば、インサートブロック)との接触面に鉄系の固い鋳バリが発生しても、置き中子5とインサートブロック14がテーパ形状であることにより、図6~7に示されるように置き中子5が引き抜かれることで隙間t1がt1よりも十分に大きいt2へ広がっていくため、インサートブロック14と置き中子5とが接触する縦方向に延びる第1接触面5a、14aおよび横方向に延びる第2接触面5b、14bには、鋳バリによって傷がつきにくくなり、また、発生した傷によってさらに新たな傷を形成することもない。
 なお、本実施形態の置き中子5は、図2および図5に示される置き中子5の下面において、テーパ状の突起17が設けられている。このテーパ状の突起17が可動型11の突起18(図1参照)に接触することにより、型締め時に置き中子5が上へ押し上げられる。
 インサートブロック14は、固定型12にネジなどにより着脱自在に取り付けられているので、固定型12を解体せずにインサートブロック14の交換が可能である。
 インサートブロック14は、固定型12よりも硬い材料で製造されている。例えば、固定型12が金型用鋼としてプリハードン鋼などを用いた場合には、インサートブロック14は、プリハードン鋼より硬いダイス鋼などが用いられる。これにより、インサートブロック14の寿命が延びる。
As a result, even if iron-based hard cast burrs are generated on the contact surface between the placement core 5 and the positioning portion (for example, insert block), the placement core 5 and the insert block 14 are tapered. As shown in FIGS. 6 to 7, when the placing core 5 is pulled out, the gap t1 expands to t2 which is sufficiently larger than t1, so that the insert block 14 and the placing core 5 extend in the vertical direction. The first contact surfaces 5a, 14a and the second contact surfaces 5b, 14b extending in the lateral direction are hardly damaged by casting burr, and no new scratches are formed by the generated scratches.
Note that the placement core 5 of the present embodiment is provided with a tapered protrusion 17 on the lower surface of the placement core 5 shown in FIGS. 2 and 5. The tapered protrusion 17 comes into contact with the protrusion 18 (see FIG. 1) of the movable mold 11, so that the placing core 5 is pushed up when the mold is clamped.
Since the insert block 14 is detachably attached to the fixed mold 12 with screws or the like, the insert block 14 can be replaced without disassembling the fixed mold 12.
The insert block 14 is made of a material harder than the fixed mold 12. For example, when the fixed mold 12 uses prehardened steel or the like as mold steel, die steel or the like that is harder than the prehardened steel is used for the insert block 14. Thereby, the lifetime of the insert block 14 is extended.
<渦巻き用押出ピン3の構成>
 図1に示される渦巻き用押出ピン3は、可動型11に形成された貫通孔15を通って、キャビティ13の渦巻き状溝13aの先端に出没できるように押出ピン駆動機構7に取り付けられている。
 渦巻き用押出ピン3は、スクロール部材50の成形後にスクロール部材50の渦巻き状の部分51の先端51aを押して、スクロール部材50を可動型11から押し出すことが可能である。
<Configuration of spiral extrusion pin 3>
The spiral push pin 3 shown in FIG. 1 is attached to the push pin drive mechanism 7 so as to pass through a through-hole 15 formed in the movable die 11 and to appear at the tip of the spiral groove 13 a of the cavity 13. .
The spiral pushing pin 3 can push the scroll member 50 out of the movable mold 11 by pressing the tip 51 a of the spiral portion 51 of the scroll member 50 after the scroll member 50 is formed.
<ダイキャスト成形法の概要>
 本実施形態において成型されるスクロール部材50は、可動スクロールであり、鏡板52における渦巻き状の部分51が突出した第1表面52aと反対側の第2表面52bに突出した柱状のボス53を有している。したがって、キャビティ13に半溶融あるいは半凝固金属を充填するための流路であるランナー54を通して、スクロール部材50の成形型2のキャビティ13へ、鏡板52の中心に位置するボス53の部分から半溶融あるいは半凝固金属を充填する。
 なお、成型後のランナー54の一端は、ボス53とつながっており、一方、その他端は、材料充填機構6側の材料残部55につながっている。したがって、成型後のスクロール部材50は、図13に示されるように成形型2から取り出された後に、ランナー54および材料残部55が切除される。
 また、材料充填機構6から出た直後の半溶融・半凝固金属材料C表面のスケールを除去するため、材料充填機構6は、ボス53の真後ろに配置せずにランナー54の分だけ離間して配置されている。これにより、半溶融・半凝固金属材料C表面から除去されたスケールは、主に材料残部55にたまるので、スクロール部材50へのスケールの混入が少なくなる。
<Outline of die-cast molding method>
The scroll member 50 molded in the present embodiment is a movable scroll, and has a columnar boss 53 protruding on the second surface 52b opposite to the first surface 52a on which the spiral portion 51 of the end plate 52 protrudes. ing. Therefore, through the runner 54 which is a flow path for filling the cavity 13 with the semi-molten or semi-solid metal, the melt 13 is partially melted from the boss 53 located at the center of the end plate 52 to the cavity 13 of the mold 2 of the scroll member 50. Alternatively, a semi-solid metal is filled.
Note that one end of the runner 54 after molding is connected to the boss 53, while the other end is connected to the material remaining portion 55 on the material filling mechanism 6 side. Therefore, after the molded scroll member 50 is taken out from the mold 2 as shown in FIG. 13, the runner 54 and the material remaining portion 55 are cut off.
In addition, in order to remove the scale on the surface of the semi-molten / semi-solidified metal material C immediately after coming out of the material filling mechanism 6, the material filling mechanism 6 is not disposed just behind the boss 53 but separated by the runner 54. Has been placed. As a result, the scale removed from the surface of the semi-molten / semi-solidified metal material C mainly accumulates in the material remaining portion 55, so that the scale is less mixed into the scroll member 50.
<ダイキャスト成形法の手順>
 つぎに、実施形態の成形装置1を用いたダイキャスト成形法について、図11~18を参照しながら説明する。
 まず、図11に示される初期状態では、置き中子5は、挿入凹部13eに挿入される。この図11に示される初期状態から、図12に示されるように、可動型駆動ステージ8に沿って可動型11を移動させて、可動型11と固定型12と連結させてキャビティ13を形成する(型締め過程)。
 ついで、図13に示されるように、材料充填機構6に半溶融・半凝固金属材料Cを投入する(材料注入過程)。
 ついで、図14に示されるように、材料充填機構6のプランジャー6aを油圧または空気圧によって移動させて半溶融・半凝固金属材料Cを成形型2内部に圧力をかけて充填する(充填過程)。このとき、充填される途中の半溶融・半凝固金属Mは、ランナー溝13dを通ってキャビティ13に充填される。
<Die-cast molding procedure>
Next, a die cast molding method using the molding apparatus 1 of the embodiment will be described with reference to FIGS.
First, in the initial state shown in FIG. 11, the placing core 5 is inserted into the insertion recess 13e. From the initial state shown in FIG. 11, the movable mold 11 is moved along the movable drive stage 8 as shown in FIG. 12, and the movable mold 11 and the fixed mold 12 are connected to form the cavity 13. (Clamping process).
Next, as shown in FIG. 13, the semi-molten / semi-solidified metal material C is put into the material filling mechanism 6 (material injection process).
Next, as shown in FIG. 14, the plunger 6 a of the material filling mechanism 6 is moved by hydraulic pressure or air pressure to fill the inside of the mold 2 with a pressure of the semi-molten / semi-solidified metal material C (filling process). . At this time, the semi-molten and semi-solid metal M in the middle of filling is filled into the cavity 13 through the runner groove 13d.
 ついで、図15に示されるように、半溶融・半凝固金属Mがキャビティ13の全体に充填が完了し、その後、半溶融・半凝固金属Mが冷却して固化したとき、キャビティ13内部には成型後のスクロール部材50が成型される(充填完了)。成型後のスクロール部材50は、ランナー溝13d内部に形成されたランナー54および材料残部55につながっている。
 ついで、図16に示されるように、可動型駆動ステージ8に沿って可動型11を移動させて、可動型11を固定型12から離して、成形型2を開く(型開き過程)。このとき、置き中子5は、スクロール部材50とランナー54との間に挟まった状態で可動型11側へ移動する。また、この型開き過程では、材料充填機構6のプランジャー6aは、スクロール部材50、ランナー54および置き中子5が一体になったものが固定型12から離れて可動型11側へ移動しやすいように、少し押し出される。
Next, as shown in FIG. 15, when the semi-molten / semi-solid metal M is completely filled in the cavity 13 and then the semi-molten / semi-solid metal M is cooled and solidified, The scroll member 50 after molding is molded (filling is completed). The molded scroll member 50 is connected to a runner 54 and a material remaining portion 55 formed in the runner groove 13d.
Next, as shown in FIG. 16, the movable mold 11 is moved along the movable drive stage 8, the movable mold 11 is separated from the fixed mold 12, and the mold 2 is opened (mold opening process). At this time, the placing core 5 moves toward the movable mold 11 while being sandwiched between the scroll member 50 and the runner 54. Further, in this mold opening process, the plunger 6a of the material filling mechanism 6 is such that the scroll member 50, the runner 54, and the placing core 5 are integrated and move away from the fixed mold 12 to the movable mold 11 side. So that it is pushed out a little.
 ついで、図17に示されるように、押出ピン駆動機構7を駆動させて渦巻き用押出ピン3を可動型11の渦巻き状溝13a内部に突出させることにより、渦巻き用押出ピン3はスクロール部材50の渦巻き状の部分51を押す。また、その他の押出ピン9も、押出ピン駆動機構7の駆動により、可動型11から突出して成形品の渦巻以外の部分を押す。これにより、可動型11から、成型されたスクロール部材50、ランナー54、材料残部55、および置き中子5の一体になったものを可動型11内部から押し出すことが可能である(押出し過程)。また、押出しと同時に、プランジャー6aは、初期位置に戻される。
 ついで、図18に示されるように、成型されたスクロール部材50、ランナー54、材料残部55、および置き中子5の一体になったものを、成形型2内部から取り出す(成型品取出し過程)。置き中子5は、スクロール部材50およびランナー54に嵌合している。このとき、渦巻き用押出ピン3およびその他の押出ピン9は、図11の初期状態まで戻される。
 成型されたスクロール部材50は、ランナー54とボス53との境界部分で切断され、ランナー54および材料残部55から分離される。それとともに、スクロール部材50とランナー54との間に挟まっている置き中子5も分離される。
 スクロール部材50の最後の仕上げは、機械加工によって表面仕上げを施すことにより、スクロール部材50の完成品に要求される寸法および表面粗さに仕上げることができる。
Next, as shown in FIG. 17, when the push pin driving mechanism 7 is driven to cause the swirl push pin 3 to protrude into the spiral groove 13 a of the movable die 11, the swirl push pin 3 is moved to the scroll member 50. Press the spiral part 51. Further, the other extruding pins 9 also project from the movable mold 11 by driving the extruding pin drive mechanism 7 and push the portions other than the spiral of the molded product. As a result, the molded scroll member 50, the runner 54, the remaining material 55, and the placing core 5 can be extruded from the movable mold 11 (extrusion process). Simultaneously with the extrusion, the plunger 6a is returned to the initial position.
Next, as shown in FIG. 18, the molded scroll member 50, runner 54, remaining material 55, and placing core 5 are integrated from the inside of the mold 2 (molded product removal process). The placement core 5 is fitted to the scroll member 50 and the runner 54. At this time, the spiral push pin 3 and other push pins 9 are returned to the initial state of FIG.
The molded scroll member 50 is cut at the boundary portion between the runner 54 and the boss 53 and separated from the runner 54 and the material remaining portion 55. At the same time, the placing core 5 sandwiched between the scroll member 50 and the runner 54 is also separated.
The final finish of the scroll member 50 can be finished to the dimensions and surface roughness required for the finished product of the scroll member 50 by applying a surface finish by machining.
<実施形態の特徴>
(1)
 従来の置き中子ではインサートブロックとの隙間が一定であるので、傷がつくとその傷がまた金型を傷つけて引抜方向に直線状の傷がついてしまっていた。しかし、本実施形態では、図2および図4~7に示されるように、インサートブロック14と置き中子5とが接触する縦方向に延びる第1接触面5a、14aおよび第2接触面5b、14bは、固定型12に対する置き中子5の抜き方向(図2の紙面に対して垂直手前側の方向)に対して置き中子5の外形寸法を拡大する方向へ傾斜している。
 これにより、図6~7に示されるように置き中子5が引き抜かれることで隙間が広がっていくため、インサートブロック14と置き中子5とが接触する縦方向に延びる第1接触面5a、14aおよび横方向に延びる第2接触面5b、14bには、鋳バリによって傷がつきにくくなり、また、発生した傷によってさらに新たな傷を形成することもなくなる。
 その結果、成型後に置き中子5を固定型12からスムーズに抜くことが可能になり、固定型12から抜けなくなるなどの不具合が無くなる。また、鋳バリによってインサートブロック14および置き中子5の接触面5a、14aおよび5b、14bの傷の発生を抑えることができるので、置き中子5およびインサートブロック14その他の金型寿命が延びる。さらに、置き中子5およびインサートブロック14の傷の発生を抑えることができるので、傷の修繕による生産ラインの停止の回数を大幅に減らすことができ、スクロール部材50等の成型品の生産性が向上する。
<Features of the embodiment>
(1)
In the conventional placing core, the gap between the insert block and the insert block is constant, so that when the scratch is made, the scratch also damages the mold, and a straight scratch is formed in the drawing direction. However, in this embodiment, as shown in FIGS. 2 and 4 to 7, first contact surfaces 5a, 14a and second contact surfaces 5b extending in the longitudinal direction in which the insert block 14 and the placing core 5 are in contact with each other, 14b is inclined in the direction of enlarging the outer dimension of the placing core 5 with respect to the drawing direction of the placing core 5 with respect to the fixed mold 12 (the direction on the near side perpendicular to the paper surface of FIG. 2).
As a result, as shown in FIGS. 6 to 7, the clearance is widened by pulling out the placing core 5, so that the first contact surface 5 a extending in the vertical direction in which the insert block 14 and the placing core 5 are in contact with each other, 14a and the second contact surfaces 5b, 14b extending in the lateral direction are hardly damaged by casting burr, and no new scratch is formed by the generated scratch.
As a result, the placing core 5 can be smoothly pulled out from the fixed mold 12 after molding, and problems such as being unable to be removed from the fixed mold 12 are eliminated. Moreover, since the occurrence of scratches on the contact surfaces 5a, 14a and 5b, 14b of the insert block 14 and the placing core 5 can be suppressed by casting burr, the life of the placing core 5 and the insert block 14 and other molds is extended. Furthermore, since the occurrence of scratches on the placing core 5 and the insert block 14 can be suppressed, the number of production line stops due to scratch repair can be greatly reduced, and the productivity of the molded product such as the scroll member 50 can be improved. improves.
(2)
 実施形態の成形型2では、複数の位置決め部が固定型12に着脱自在に取り付けられた複数のインサートブロック14からなり、複数のインサートブロック14の各々は、少なくとも1つの接触面14aおよび14bを有している。このようにインサートブロック14の接触面14aおよび14bによって置き中子5を位置決めするので、磨耗や損傷が発生した場合でも、インサートブロック14のみの交換で済むため、修理およびメンテナンス等のコストが安くすむ。
(3)
 実施形態の成形型2では、インサートブロック14の接触面は、互いに直交またはそれに近い角度で交差する第1接触面14aおよび第2接触面14bを有しており、第1接触面14aおよび第2接触面14bは、固定型12に対する置き中子5の抜き方向Dに対して置き中子5の外形寸法を拡大する方向へそれぞれ傾斜している。各インサートブロック14は、2つの接触面14aおよび14bを有しているので、1つのインサートブロック14で2面を位置決めすることでインサートブロック14の段替時の調整時間が少なく済む。また、それにより、インサートブロック14を全て、別々にした場合に比べて、取り付け個数も減ることで段替時間を減らすことができる。しかも、置き中子5を所定位置に正確に位置決めすることができる。
(4)
 実施形態の成形型2では、インサートブロック4は、ネジ止めなどによって固定型12に着脱自在に取り付けられている。これにより、インサートブロック14の交換が可能なので、固定型12の寿命が延びる。
(5)
 実施形態の成形型2では、インサートブロック14は、固定型12よりも硬い材料で製造されているので、固定型12の大部分又は全てを硬い材料にするとコスト的に高くなるが、インサートブロック14を別体物にして高硬度材料を使用することで製造等のコストが安くすむ。しかも、インサートブロック14の寿命が延びる。
(2)
In the molding die 2 of the embodiment, a plurality of positioning portions are composed of a plurality of insert blocks 14 that are detachably attached to the fixed die 12, and each of the plurality of insert blocks 14 has at least one contact surface 14a and 14b. is doing. As described above, since the placing core 5 is positioned by the contact surfaces 14a and 14b of the insert block 14, even if wear or damage occurs, only the insert block 14 needs to be replaced, so that the cost of repair and maintenance can be reduced. .
(3)
In the molding die 2 of the embodiment, the contact surface of the insert block 14 has a first contact surface 14a and a second contact surface 14b that intersect at an angle or close to each other, and the first contact surface 14a and the second contact surface 14b. The contact surface 14b is inclined in the direction of enlarging the outer dimension of the placing core 5 with respect to the pulling direction D of the placing core 5 with respect to the fixed mold 12. Since each insert block 14 has two contact surfaces 14a and 14b, the time required for adjustment of the insert block 14 during the change-over can be reduced by positioning the two surfaces with one insert block 14. In addition, it is possible to reduce the changeover time by reducing the number of attachments as compared with the case where all the insert blocks 14 are separated. In addition, the placing core 5 can be accurately positioned at a predetermined position.
(4)
In the mold 2 of the embodiment, the insert block 4 is detachably attached to the fixed mold 12 by screwing or the like. Thereby, since the insert block 14 can be replaced, the life of the fixed mold 12 is extended.
(5)
In the molding die 2 of the embodiment, the insert block 14 is made of a material harder than the fixed die 12. Therefore, if most or all of the fixed die 12 is made of a hard material, the insert block 14 is expensive. The cost of manufacturing etc. can be reduced by using a high-hardness material as a separate object. Moreover, the life of the insert block 14 is extended.
<変形例>
 上記実施形態では、置き中子5を固定型12内部に位置決めするための位置決め部の一例として、固定型12とは別体のインサートブロック14を設けた例をあげて説明したが、本発明はこれに限定されるものではない。本発明の変形例として、インサートブロック14を設けずに固定型12の内壁に段差を位置決め部として形成して、その段差を用いて置き中子5を位置決めしてもよい。
 この場合も、置き中子5と位置決め部との接触面に鉄系の固い鋳バリが発生しても、置き中子5を傷つけずにスムーズに抜くことができる。
<Modification>
In the above embodiment, as an example of the positioning portion for positioning the placement core 5 inside the fixed mold 12, an example in which the insert block 14 separate from the fixed mold 12 is provided has been described. However, the present invention is not limited to this. As a modified example of the present invention, a step may be formed as a positioning portion on the inner wall of the fixed mold 12 without providing the insert block 14, and the placing core 5 may be positioned using the step.
In this case as well, even if an iron-based hard cast burr occurs on the contact surface between the placing core 5 and the positioning portion, the placing core 5 can be smoothly removed without being damaged.
 本発明は、鉄系部品をダイキャスト成形するためのダイキャスト成形型に広く適用することが可能である。したがって、溶融、半溶融あるいは半凝固の鉄系材料などの種々の鉄系材料を用いたダイキャスト成形をするためのダイキャスト成形型に広く適用することが可能である。 The present invention can be widely applied to a die-casting mold for die-casting iron-based parts. Therefore, it can be widely applied to die casting molds for die casting using various iron-based materials such as molten, semi-molten or semi-solid iron-based materials.
特開平7-16844号公報JP 7-16844 A 特開2001-212850号公報JP 2001-212850 A

Claims (4)

  1.  鉄系部品をダイキャスト成形するためのダイキャスト成形型(2)であって、
     成型品の外形形状に対応するキャビティ(13)の一部を形成する第1凹部を有する固定型(12)と、
     前記キャビティ(13)の他の部分を形成する第2凹部を有しており、前記固定型(12)に近づく方向および前記固定型(12)から離れる方向へ往復移動可能な可動型(11)と、
     前記固定型(12)の第1凹部の内部に配置され、ダイキャスト成形後に前記固定型(12)から前記可動型(11)が離れる際に前記成型品に挟まった状態で前記可動型(11)とともに前記固定型(12)から離れる置き中子(5)と、
     前記固定型(12)内部における前記置き中子(5)の位置決めを行うために前記置き中子(5)と接触する複数の位置決め部と、
    を備えており、
     前記位置決め部と前記置き中子(5)とが接触する接触面(5a、5b、14a、14b)は、前記固定型(12)に対する前記置き中子(5)の抜き方向に対して前記置き中子(5)の外形寸法を拡大する方向へ傾斜している、
    ダイキャスト成形型(2)。
    A die casting mold (2) for die casting iron parts,
    A fixed mold (12) having a first recess that forms part of the cavity (13) corresponding to the outer shape of the molded product;
    A movable mold (11) having a second recess forming another part of the cavity (13) and capable of reciprocating in a direction approaching the fixed mold (12) and a direction away from the fixed mold (12) When,
    The movable mold (11) is disposed inside the first recess of the fixed mold (12) and is sandwiched between the molded articles when the movable mold (11) is separated from the fixed mold (12) after die casting. ) And the placing core (5) separated from the fixed mold (12),
    A plurality of positioning portions in contact with the placing core (5) for positioning the placing core (5) inside the fixed mold (12);
    With
    The contact surfaces (5a, 5b, 14a, 14b) where the positioning portion and the placing core (5) are in contact with each other are arranged with respect to the direction in which the placing core (5) is removed from the fixed mold (12). Inclined in the direction of expanding the outer dimensions of the core (5),
    Die-cast mold (2).
  2.  前記複数の位置決め部は、前記固定型(12)に着脱自在に取り付けられた複数のインサートブロック(14)からなり、
     前記複数のインサートブロック(14)の各々は、少なくとも1つの前記接触面(14a、14b)を有している、
    請求項1に記載のダイキャスト成形型(2)。
    The plurality of positioning portions include a plurality of insert blocks (14) detachably attached to the fixed mold (12),
    Each of the plurality of insert blocks (14) has at least one contact surface (14a, 14b),
    The die-casting mold (2) according to claim 1.
  3.  前記接触面(14a、14b)は、互いに交差する第1接触面(14a)および第2接触面(14b)を有しており、
     前記第1接触面(14a)および第2接触面(14b)は、前記固定型(12)に対する前記置き中子(5)の抜き方向に対して前記置き中子(5)の外形寸法を拡大する方向へそれぞれ傾斜している、
    請求項2に記載のダイキャスト成形型(2)。
    The contact surfaces (14a, 14b) have a first contact surface (14a) and a second contact surface (14b) intersecting each other,
    The first contact surface (14a) and the second contact surface (14b) expand the outer dimension of the placement core (5) with respect to the direction in which the placement core (5) is pulled out of the fixed mold (12). Each inclines in the direction of
    The die-casting mold (2) according to claim 2.
  4.  前記インサートブロック(14)は、前記固定型(12)よりも硬い材料で製造されている、
    請求項2に記載のダイキャスト成形型(2)。
    The insert block (14) is made of a material harder than the fixed mold (12).
    The die-casting mold (2) according to claim 2.
PCT/JP2010/063044 2009-09-15 2010-08-02 Die casting mold WO2011033868A1 (en)

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Cited By (2)

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JP2013173164A (en) * 2012-02-24 2013-09-05 Honda Motor Co Ltd Casting mold
CN114290619A (en) * 2022-02-08 2022-04-08 盘起工业(大连)有限公司 Prevent to hang cracked mould core of platform

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CN103506602A (en) * 2013-09-13 2014-01-15 江苏徐航科技有限公司 Pre-buried mold insert positioning device

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JPH09239513A (en) * 1996-03-11 1997-09-16 Kobe Steel Ltd Die to be used for die casting of cast iron
JPH11291303A (en) * 1998-04-14 1999-10-26 Olympus Optical Co Ltd Injection mold

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JPH02247040A (en) * 1989-03-20 1990-10-02 Atsugi Unisia Corp Die apparatus for casting
JPH09239513A (en) * 1996-03-11 1997-09-16 Kobe Steel Ltd Die to be used for die casting of cast iron
JPH11291303A (en) * 1998-04-14 1999-10-26 Olympus Optical Co Ltd Injection mold

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013173164A (en) * 2012-02-24 2013-09-05 Honda Motor Co Ltd Casting mold
CN114290619A (en) * 2022-02-08 2022-04-08 盘起工业(大连)有限公司 Prevent to hang cracked mould core of platform

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CN102497946A (en) 2012-06-13

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