WO2011031043A2 - Vibrationless rock-splitting apparatus using water pressure, and apparatus for supplying water pressure for same - Google Patents

Vibrationless rock-splitting apparatus using water pressure, and apparatus for supplying water pressure for same Download PDF

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Publication number
WO2011031043A2
WO2011031043A2 PCT/KR2010/005995 KR2010005995W WO2011031043A2 WO 2011031043 A2 WO2011031043 A2 WO 2011031043A2 KR 2010005995 W KR2010005995 W KR 2010005995W WO 2011031043 A2 WO2011031043 A2 WO 2011031043A2
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WO
WIPO (PCT)
Prior art keywords
pressure
tube
water
rock
oil
Prior art date
Application number
PCT/KR2010/005995
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French (fr)
Korean (ko)
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WO2011031043A3 (en
Inventor
이상휴
박태호
조성태
이진원
Original Assignee
주식회사 기술나라
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020090085001A external-priority patent/KR100972628B1/en
Priority claimed from KR1020090085002A external-priority patent/KR100972629B1/en
Application filed by 주식회사 기술나라 filed Critical 주식회사 기술나라
Publication of WO2011031043A2 publication Critical patent/WO2011031043A2/en
Publication of WO2011031043A3 publication Critical patent/WO2011031043A3/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C37/00Other methods or devices for dislodging with or without loading
    • E21C37/06Other methods or devices for dislodging with or without loading by making use of hydraulic or pneumatic pressure in a borehole
    • E21C37/08Devices with pistons, plungers, or the like, pressed locally against the wall of the borehole

Definitions

  • the present invention is an assembly structure of a supply tube to be supplied with high-pressure water and the expansion tube is mounted on the outer side of the supply tube and expanded and restored while having a spacing member and a guide tube mounted on the outer side of the expansion tube to maintain pressure It relates to a vibration-free rock cutting device using the pressure of water to inflate rock without vibration while the expansion tube and the guide tube expand at the same time.
  • the present invention is a vibration-free rock-breaker installed when the pressure of the fluid is supplied to the second chamber having a relatively narrow area when the fluid is supplied to the first chamber having a relatively large area to double the pressure It relates to a hydraulic pressure supply device.
  • a method of crushing a rock has been used to form a blast hole and to crush it by charging gunpowder inside it, or to manually crush it manually using a tablet according to the characteristics or texture of the rock.
  • a plurality of blasting holes are drilled in the rock at appropriate intervals, and then the gunpowder is inserted into the blasting, and when the blasting is performed, the rock is crushed by the pressure of the gunpowder generated inside the blasting hole.
  • gunpowder has the advantage that it can be easily crushed even large rock, but the explosion noise is high, the risk of safety accidents at work is also very high, and it is not possible to perform work unless you are an expert, so in terms of environmental, stability and workability Problems and regulations followed.
  • a cylindrical crusher is presented in Korean Laid-Open Patent Publication No. 95-23831, the configuration of which is to operate a number of small cylinders provided on the side of the body to apply a force to the rock
  • a force for example, when the strength of the rock is not constant, excessive force is applied to the cylinder, which causes frequent breakage, and only one side of the force is applied, thereby preventing effective crushing.
  • the Korean Utility Model Publication No. 1998-20574 discloses a rock crushing ball and its configuration, as shown in Figures 1 and 2, the rock crushing ball 100 is generally cylindrical A circular tube 10 forming a central axis, an elastic tube 20 expanded by oil injection while surrounding the circular tube 10, and an upper end of the circular tube 10 prevent oil from being separated from the capping 50.
  • Cap-shaped nut 30 provided with a hose connection tab 31, the lower end is made of a configuration that the cap-shaped nut 30 for preventing the separation of the cap ring 50 is screwed.
  • the circular pipe 10 forming the central axis is provided with a thread 12 at both ends thereof while a plurality of oil supply holes 11 are drilled, and the oil supply hole 11 is connected to the circular tube 10 from the outside.
  • the inflow oil is supplied to the elastic tube
  • the cap ring 50 is provided with a through hole and the same inside and the same as the outer diameter of the circular tube 10, the upper and lower parts of the circular tube 10 through the through hole When each is inserted in the elastic tube 20 as the concave-convex portion 21 is fixed to the circular tube (10).
  • cap nut 30 is provided with an oil hose connecting tab 31 and a thread 12 connected to an external oil hose, and the cap nut 30 is a screw thread provided at the upper end of the circular tube 10. Screwed with 12 to supply the oil from the outside to the circular tube 10 while preventing the capping 50 from being separated from the circular tube 10 when the elastic tube 20 is expanded.
  • the rock crushing sphere as described above the elastic tube 20 by supporting the elastic tube only through the latching jaw formed in the cap ring 50 so that the coupling portion is easily separated when the pressure acts on the elastic tube 20 to leak the pressure.
  • the moment there is no change in the diameter of the cap ring 50 when the rock is incision so that the gap between the elastic tube and the elastic tube 20 is easily concentrated due to the pressure of the elastic tube 20. .
  • the elastic tube 20 expanded through the gap formed by the blast hole and the cap ring 50 is exposed so that pressure is not accurately transmitted to the inside of the blast hole, and the elastic tube 20 is exposed.
  • the expansion of the capping 50 is not expanded at the same time because the elastic tube is exposed to the gap between the capping and the drilling hole has the disadvantage that it is difficult to accurately transfer the pressure.
  • the elastic tube 20 is swelled only in the gap, so as to be easily broken, thereby reducing the reliability of the elastic tube 20.
  • the thickness of the elastic tube 20 is increased in order to solve the above problems, the thickness of the uneven portion 21 is relatively reduced, so that the pressure is concentrated, thereby increasing the fatigue of a part and shortening the life.
  • a hydraulic piston type vibration-free noiseless rock cutting method has been proposed, and its configuration is inserted into a rock injector hydraulically operated in a hole (Hole) drilled in the rock, and when the operating oil is supplied to the rock cutting machine, the piston is raised and lowered. To incision.
  • a rock cutting machine is disclosed in Korean Patent Publication No. 287989, and its configuration is shown in FIGS. 3 and 4, and a plurality of cylinder chambers 11 are formed on an upper surface thereof, and on one side thereof.
  • the first and second passages 14 and 15 are formed to communicate with the cylinder chamber 11 so that the oil is introduced and discharged, and the cylinder 10 is inserted into the cylinder chamber 11 of the housing 10 to prevent oil from flowing. Therefore, the cap 40 which is lifted up and down is coupled to the upper side of the housing 10 so as to be movable up and down, and the inner surface thereof is in contact with the upper surface of the piston 40 to move up and down according to the lift of the piston 40.
  • a fastening member 31 detachably fastened to the cylinder chamber 11 at the lower end of the piston 40, and is capable of vertically expanding and lowering by fishing rods inside the fastening member 31. Coupled to each other to maintain a gap (30a) through which the oil flows between each of the inner and outer diameters It consists of an assembly structure of the folding member 30 including a plurality of members (32, 33).
  • a cylinder 50 is inserted into the cylinder chamber 11 of the housing 10 in a hermetically sealed state and detachably fastened so that the piston 40 is removably inserted therein, and the folding member 30 is provided.
  • the elastic member 20 is provided to contact the bottom surface of the piston 40 to provide a force, and to close the gap 30a between the members 31, 32, and 33 to block the flow of oil.
  • the stepped portions 31a, 32b, 32a, 33a, ... are provided.
  • guide caps 71 are provided at both sides of the cap 70 so that the cap 70 is movable in the piston 40, and guide pins 16 are provided in the housing so as to be slidable in the guide holes 71.
  • the groove 52 is formed along the circumference on the outer peripheral surface of the cylinder 50, a plurality of oil so that the oil supplied from the second passage 15 on the groove 52 flows into the cylinder 50
  • the passage 53 is formed.
  • the folding member 30 installed in the inside of the cylinder 11 is multi-stage coupled to the cylinder to support the piston. Raising the piston 40 from the inside of the other cylinder 50, and lifts the cap 70, which is installed to move up and down through the guide hole 71 while being supported on the upper portion of the piston 40 to cut the rock To do so.
  • the rock cutting machine as described above is operated by hydraulic pressure, so that the operating parts such as the piston or the cap must be treated with special steel to prevent leakage, thereby increasing the manufacturing cost, and the length of the cap or the piston cannot be increased so that the rock section is cut.
  • the force harm power
  • a hydraulic fracturing device for solving the problems of the rock cutting machine using the above-mentioned hydraulic pressure is disclosed in the Republic of Korea Patent Publication No. 646584, the configuration is located in the borehole by the target depth as shown in Figure 5
  • a hydraulic pressure feeder 5 having both ends closed to provide a crushing pressure and having a tubular shape and a hydraulic injection hole 7 formed in a central portion thereof in a longitudinal direction
  • a hydraulic fracturing unit composed of a tube-shaped packer 6 when mounted at both ends of the hydraulic feeder
  • a conveying part provided with a conveying winch 17 on which a conveying rope 18 is wound so as to convey the hydraulic fracturing part in a borehole by a desired depth
  • From the low compression section (2) and the high pressure line (3) connected to the packer (6) from the low pressure line (4) is supplied with power from the power shaft of the vehicle to supply the low pressure and high pressure pressure to the hydraulic fracturing unit
  • a power supply unit supplying power to the high pressure compression unit 1 connected to the hydraulic pressure
  • the hydraulic fracturing apparatus as described above expands the packer 6 by the low compression unit to fix the hydraulic pressure supply 5, and then supplies water as the high pressure compression unit 1 so as to collide with the surface of the rock. To crush.
  • the present invention to prevent the degradation and premature failure due to the incomplete expansion of the expansion tube in advance, the pressure is uniformly transmitted throughout the expansion tube to obtain a clean incision surface
  • the present invention provides a vibration-free rock mass cutting device using water pressure that can minimize pressure loss.
  • the present invention so as to firmly support the expansion tube through a minimum component to be able to cut the rock without vibration and noise as a single expansion tube, to prevent incomplete expansion of the expansion tube, the expansion tube To provide a vibration-free rock cutting device using the pressure of the water so that the pressure of the can only act toward the rock in the hole, to significantly shorten the coupling and disassembly time, and to prevent the rock incision from being located eccentrically inside the hole.
  • the configuration using the pressure difference is not necessary for the separate equipment for pressurization to maintain the product configuration compactly, so that the rock cutler to separate the operation to operate the whole when one rock cut is bad operation
  • It provides a hydraulic pressure supply device for vibration-free rock breaker that can prevent irrationality that can be eliminated and prevents environmental pollution by using rock pressure incision using rubber expansion tube by using water pressure at final output. There is.
  • the present invention is formed into a hollow having a plurality of flow holes while the supply pipe is formed at both ends thereof;
  • An extension tube configured to cover the outer diameter side of the supply pipe while being spaced apart from the outer diameter by a predetermined interval to integrally protrude a plurality of gap maintaining members
  • a fixed block which is installed to be in close contact with the expansion tube having a plurality of support pieces interposed therebetween by the fixing means when coupled to the supply pipe;
  • It provides a vibration-free rock mass cutting device using the pressure of the water made of an assembly structure of one or more guide tubes installed to surround the outer side of the expansion tube.
  • the present invention provides a vibration-free rock cutting device using the pressure of the water is installed so that the positioning ring on one side of the outermost gap holding member of the gap holding member.
  • the fixing means of the present invention provides a vibration-free rock cutting device using the pressure of the water consisting of one or more fixing projections formed on the expansion tube and the fixing groove formed on the inner diameter side of the fixing block to correspond to the fixing projections.
  • the guide tube of the present invention is formed to have an incision while having a predetermined length, and provides a vibration-free rock mass cutting device using the pressure of the water consisting of a configuration in which the incision is staggered respectively.
  • the support piece of the present invention is to have the same inner diameter while the plurality of unit support pieces having the same width when installed at equal intervals in the circumference of the inner diameter is connected to each other through the elastic member is installed to have a ring shape pressure of the water Provides a vibration-free rock cutting device using.
  • the present invention is a two-way switching valve for recirculating up to a constant pressure through the oil boosting means by receiving oil as an oil pump mounted to the oil tank;
  • One side is connected to the bidirectional switching valve and has a first and second chambers divided into pistons therein, and a relatively small volume is installed while supplying pressure oil from the bidirectional switching valve to the first chamber having a relatively large volume.
  • Another second chamber having a water pump mounted to the water tank and a cylinder for supplying water as a unidirectional switching valve connected to one side thereof;
  • a hydraulic pressure supply device for the vibration-free rock rock incision made of the assembly structure of the rock incision is provided with a drain valve.
  • the oil boosting means of the present invention comprises a first single-directional directional valve for compressing the oil while circulating in one direction up to a predetermined pressure, a first pressure gauge on one side thereof and a first relief valve forming an optional flow path,
  • the oil tank provides a hydraulic pressure supply device for a vibration-free rock cutaway consisting of a line filter, a return filter, and a cooler for cooling the supplied and recirculated oil.
  • the cylinder of the present invention is provided with a water boosting means to increase the water supplied from the water tank to a constant pressure supply, the water boosting means and the second single-way switching valve for compressing while circulating the water to a certain pressure in one direction;
  • a hydraulic pressure supply device for a non-vibration rock mass cut made up of a second relief valve forming a second pressure gauge and an optional flow path on one side thereof.
  • the present invention firmly supports the expansion tube through the minimum components to cut the rock without vibration and noise as a single expansion tube, to prevent incomplete expansion by the gap maintaining member during expansion pressure of the expansion tube, expansion tube
  • the pressure of acts only on the rock in the hole, and the rock incision prevents damage due to non-uniform expansion when expanding in the hole, and has an effect of significantly shortening the coupling and disassembly time.
  • the present invention is a configuration that uses the pressure difference is unnecessary separate equipment for pressurization to maintain the product configuration compact, eliminating the disadvantage of having to replace the whole by operating the rock incision individually, the final pressure of the water It is possible to use rock incisions using rubber tube to prevent environmental pollution.
  • FIG. 1 and 2 are a cross-sectional view and a mounting state diagram showing a conventional rock crushing device, respectively.
  • 3 and 4 are exploded perspective and combined state cross-sectional views showing a conventional rock incision, respectively.
  • 5 is an operation state diagram showing a conventional shredding device.
  • Figure 6 is a perspective view showing a rock cutting device according to the present invention.
  • FIG. 7 and 8 are each a perspective view showing the main portion of the guide tube mounting state of the rock cutting device according to the present invention.
  • FIG 9 and 10 are cross-sectional views showing the mounting state of the rock cutting device according to the present invention, respectively.
  • 11 to 13 are exploded perspective views, exploded cross-sectional view and a coupled state cross-sectional view showing a rock cutting device according to an embodiment of the present invention, respectively.
  • 16 and 17 are circuit diagrams showing a pressure supply device according to an embodiment of the present invention, and sectional views showing cylinders of the pressure supply device, respectively.
  • Block 300 is made of an assembly structure of the guide tube 250 to protect the expansion tube.
  • the supply pipe 100 is formed in a hollow shape having a plurality of flow holes 110 penetrating from the inner diameter toward the outer diameter, and a first coupling portion 130 made of a screw thread is formed at both ends.
  • the expansion tube 200 is installed to cover the outer diameter side of the supply pipe 100 in a predetermined length of the supply pipe 100.
  • expansion tube 200 is spaced apart at regular intervals on the outer diameter side, a plurality of interval holding member 205 is integrally protruded.
  • the inner diameter of the expansion tube 200 is installed to be positioned on the same plane as a whole.
  • the expansion tube 200 is provided with a tube protrusion preventing ring 230 in close contact with the outer diameter side of the expansion tube to one side of the gap holding member located on the outermost side of the gap holding member 205, respectively.
  • the tube protrusion preventing ring 230 is in close contact with the support surface 207 of the flexible tube 200 while forming the same plane as the outer diameter of the gap retaining member 205 when mounted on the flexible tube 200.
  • a tapered surface 235 extending on the side 233 and one side thereof to form a gap between the flexible tube and the inner side is integrally formed on the inner side.
  • the fixed block 300 when coupled to the supply pipe 100, the expansion tube and the fixing means 400 while interposing a plurality of support pieces 350 on both ends of the expansion tube 200 located on the outer diameter side of the supply pipe (100) It is installed to be fixed through.
  • a plurality of guide tubes 250 positioned on the outer diameter side of the flexible tube 200 are stacked on the outer diameter side of the flexible tube 200, and a rubber band 250-1 is supported on the outer side to facilitate restoration. .
  • the guide tube 250 is installed to have a cutout 251 while having a predetermined length.
  • the cutouts formed in the guide tube are installed such that the cutouts are alternately positioned in the circumferential direction when the guide tubes are stacked.
  • the guide tube 250 extends through one or more cutouts 251 on the outer side of the expansion tube 200 to be in close contact with each other.
  • the cutout 251 may be arranged in a zigzag shape in the guide tube.
  • the guide tube 250 is supported as a rubber band 250-1.
  • the fixing means 400, the fixing groove 430 is formed on the inner diameter side of the fixing block 300 to correspond to the one or more fixing protrusions 410 and the fixing protrusions formed on the expansion tube 200. Is done.
  • the support pieces 350 are connected to each other through the elastic member 353 when the plurality of unit support pieces 351 having the same width while having the same inner diameter are spaced at equal intervals in the circumference of the outer diameter thereof. It is installed to have a ring shape.
  • the supply pipe 100 is provided with sealing bolts 553 at both ends thereof to prevent pressure leakage.
  • the fixed block 300, the front cap 551 and the handle 557 is provided on both sides to protect the sealing bolt 553, the weight reduction of the front cap 551 and the handle 557, etc.
  • the cover member 555 is further provided to be split, and a positioning ring 556 is exposed at one side of the cover member 555 to the outer diameter side of the fixed block 300.
  • the positioning ring 556 is installed to prevent the rock cutting machine S from being eccentrically positioned when inserted in the vertical direction to the drilling hole 710 of the rock 700.
  • the positioning ring 556 has a thickness D + positioned below the center so as to prevent the eccentricity of the rock incision S when inserted into the drilling hole 710 of the rock 700 in the horizontal direction. It is installed so that 1) is larger than the thickness D of the upper part.
  • the cover member 555 is formed of a metal having a specific gravity less than that of the handle or the fixed block 300 to minimize weight during assembly.
  • the cover member installed on one side of the handle 557 or the front cap 551 is integrally installed to one side of the handle 557 or the front cap 551, the handle 557 or the front cap 551 It is made of a configuration that the positioning ring 556 is mounted on one side.
  • the rock cutout (S) of the present invention prevents the inflow or attachment of contaminants such as dust while protecting the sealing bolt through the front cap 551 connected to one end thereof.
  • the handle 557 connected to the other end also facilitates its transport while protecting the sealing bolt.
  • cover member 555 installed on one side of the front cap 551 or the handle 557 may be integrally connected to the front cap 551 or the handle 557, but fixed in a configuration that is separately installed in the present invention. The coupling force of the front cap 551 or the handle 557 coupled to the block 300 is adjusted.
  • the assembly of the rock cutting machine (S), first through the expansion tube 200 is mounted on the outer diameter side of the supply pipe 100 through the first coupling portion 130 formed on both ends of the supply pipe (100). Coupling the fixed block 300, respectively.
  • the second coupling portion 320 corresponding to the first coupling portion 130 is formed on the inner diameter side of the fixed block 300 so that the supply pipe 100 and the fixed block 300 are closely coupled during rotation.
  • one end of the expansion tube 200 is in close contact with each other through the fixing means 400 at the inner diameter side of the fixing block 300.
  • the fixing means 400 includes one or more fixing protrusions 410 formed on the expansion tube 200 and fixing grooves 430 formed on the inner diameter side of the fixing block 300 to correspond to the fixing protrusions.
  • the expansion tube 200 is firmly coupled to the compression toward the fixed block 300.
  • the plurality of support pieces 350 having a ring shape are mounted on the outer diameter side of both ends of the expansion tube 200 to compress the fixed block 300 and the expansion tube 200.
  • At least one guide tube 250 is further mounted on the outer diameter side of the expansion tube 200 to surround the entire expansion tube 200 to prevent external exposure.
  • the assembly of the rock cutout S is completed by assembling the supply pipe 100, the expansion tube 200, the fixed block 300, the support piece 350, and the guide tube 250 as described above. do.
  • the operation of the rock cutting machine (S) flows when the high pressure water supplied from the cylinder 1300 is opened after the sealing bolt 553 is opened in the fixed block 300 connected to one end of the supply pipe 100.
  • the high pressure water is supplied to the inside of the expansion tube 200 through the ball 110 to expand the expansion tube 200.
  • the expansion tube 200 both ends thereof are fixed in a dual support structure through a plurality of support pieces 350 and the fixing means 400 in the fixed block 300 by expansion of the expansion tube 200 This prevents the phenomenon of departure.
  • the plurality of support pieces 350 which are supported on both ends of the outer diameter side of the flexible tube while being tightly supported by the fixing recess and the fixing protrusion in the expanded tube 200, the flexible tube 200 once again. And close contact between the fixed block 300 to enable a close coupling.
  • the support piece 350 is connected to each other as the elastic member 353 while maintaining the same distance in the circumference of the outer diameter of the plurality of unit support pieces 351 having the same width while having the same inner diameter and outer diameter While controlling the expansion and contraction of the expansion tube 200 is to be expanded and contracted simultaneously with the expansion tube.
  • the guide tube 250 installed on the outer side of the expansion tube 200 has a shape surrounding the entire expansion tube 200, and the cutouts 251 are installed so as to be alternately positioned in the circumferential direction, respectively. While the expansion of the flexible tube 200 is exposed to the outside of the guide tube 250 to minimize the degradation and breakage caused by direct contact with the incision surface.
  • the guide tube 250 includes one guide tube closely attached to the outer side of the expansion tube 200 as one cutout part 251, and the other divided into a plurality of covering the cutout part.
  • One guide tube, one or more of the other guide tube having a zigzag incision at both ends is provided and laminated to easily expand when the expansion tube 200 is expanded to transmit pressure to the drilling hole 710 .
  • a plurality of rubber bands 250-1 are in close contact with the outside of the guide tube 250 to easily restore the guide tube when the external force is removed.
  • the cutout portions of the guide tube are staggered in the circumferential direction to facilitate expansion and prevent external exposure of the flexible tube.
  • the positioning ring 556 minimizes the damage caused by friction in the drilling hole when the rock incision S enters eccentrically when it is inserted vertically or horizontally into the drilling hole 710 of the rock 700. While preventing the eccentricity when entering the drilling hole 710 to prevent damage to the guide tube due to unbalanced expansion.
  • the positioning ring 556 is installed so that the thickness (D + 1) located at the bottom when the horizontal insertion into the drilling hole 710 of the rock (700) is larger than the thickness (D) of the upper rock cutting Minimization of the eccentricity toward the bottom by the weight of the group (S).
  • the cover member 555 may be installed integrally with the handle 557 or the front cap 551, but in this case, the weight is increased to separate the handle 557 or the front cap 551 from the handle. Or by making a specific gravity less than the fixed block 300 it is possible to reduce the overall weight of the rock cutout.
  • the support pieces 350 are connected to each other as an elastic member 353 while maintaining the same distance in the circumference of the outer diameter of the plurality of unit support pieces 351 having the same width while having the same inner diameter and outer diameter.
  • the expansion tube 200 is spaced apart at regular intervals on the outside, while the plurality of space maintaining members 205 are integrally protruded and the inner diameter thereof is installed to be positioned on the same plane as a whole to guide when the expansion tube expands first.
  • the close contact with the tube 250, the portion having a small thickness located therebetween is supported by the spacing member to evenly transmit the pressure to the guide tube surface.
  • the expansion tube 200 is a structure in which a plurality of interval maintaining members 205 are integrally protruded to be spaced apart from the outside to be in close contact with the inner surface of the guide tube first when expanding the expansion tube by pressure. Accurate pressure transfer is made possible by directing the pressure direction of a portion having a small thickness to be in close contact with the front face only.
  • the tube protrusion preventing ring 230 is provided to be in close contact with the outer diameter side of the expansion tube to one side of the space maintaining member located on the outermost side of the expansion tube, respectively, and expands at the same time as the expansion tube expands, thereby directly expanding the expansion tube to the support piece. This prevents fracture from occurring in close contact.
  • the tube protrusion preventing ring 230 is in close contact with the support surface 207 of the flexible tube 200 while forming the same plane as the outer diameter of the gap retaining member 205 when mounted on the flexible tube 200.
  • the tapered surface 235 extending on one side thereof to form a gap between the flexible tube and the flexible tube 200 is integrally formed on the inner diameter side to minimize interference with the expanded tube 200 that is expanded. do.
  • the tube protrusion preventing ring 230 is in close contact with the support surface 207 of the flexible tube 200 and one side thereof while forming the same plane as the outer diameter of the gap holding member 205. Consists of an extended tapered surface 235 to form a gap between the expansion tube and the expansion tube 200 to prevent the phenomenon of expansion when the expansion tube is expanded while preventing the phenomenon that the expansion tube 200 is in direct contact with the perforated surface Will be raised.
  • the hydraulic pressure control apparatus is supplied with the oil (O) as a pump 810 mounted on the oil tank 800, the oil pressure boosting means (900)
  • a plurality of bidirectional switching valve 850 for recirculating up to a constant pressure through is connected to one side of the oil tank (800).
  • the first and second chambers 1315 and 1317 are divided through a piston 1310 provided thereinto, and the first chamber having a relatively large volume is provided.
  • the water pump 1110 mounted to the water tank 1100 in the second chamber 1317 having a relatively low volume while supplying the pressure oil PO from the bidirectional switching valve 850 to the 1315 and the same.
  • a plurality of unidirectional selector valves 1130 connected to one side are provided with a plurality of cylinders (1300) connected to the third valve 1333 is connected to one side while supplying water, respectively, continuously compresses the water to increase the pressure to a certain pressure To be supplied.
  • one side of the cylinder 1300 has a configuration in which the rock cutout S, to which the drain valve 1320 is connected while being supplied with the water pressure PW, is connected to the second chamber 1317.
  • the cylinder 1300, the two chambers connected to the rock incision (S) is divided into the piston 1310 so as to have an area where the other chamber is doubled with respect to one chamber.
  • the oil boosting means 900 of the present invention forms a first single-directional directional valve 910 for compressing the oil while circulating in one direction to a predetermined pressure, a first pressure gauge 930 on one side thereof, and an optional flow path. It is made as a first relief valve 950.
  • the oil tank 800 is provided with a line filter 801, a return filter 803, and a cooler 805 for cooling while filtering oil being supplied and recycled.
  • a water boosting means 1500 is further provided between the water tank 1100 and the cylinder 1300 for supplying water to the rock cutout S.
  • the water boosting means 1500 may include a second single direction switching valve 1510 for compressing water while circulating in one direction to a predetermined pressure, a second pressure gauge 1530 on one side thereof, and a second flow path for forming an optional flow path. It is made as a relief valve 1550.
  • the water tank 1100 connected to the cylinder 1300 is provided with a second cooler 1103 inside thereof to prevent overheating due to the compression of water.
  • the supply line to the line filter 801 is provided with a first check valve (807) to prevent the return of the oil
  • the oil tank is provided with an oil level gauge and the oil inlet to the oil level of a certain height through the oil replenishment Keep it.
  • the line filter 801 is composed of a switch, a filter, and a check valve to remove dust or foreign matter contained in the oil, thereby preventing the blockage of the pipe or the valve by the oil.
  • the fluid passing through the line filter 801 is supplied to the first relief valve 950 through the supply line to adjust the pressure of the supplied fluid while returning oil until the pressure in the circuit reaches the set pressure. And supply to the first step-directional switching valve (910).
  • the first pressure gauge 930 is provided before the fluid supply to the first relief valve 950 and the first needle valve 935 is provided to adjust the pressure and amount of oil supplied.
  • the first single-directional switching valve 910 branched to supply the pressure of the fluid to the plurality of bi-directional switching valve 850, respectively, the al port of the bi-directional switching valve 850 is the first needle valve (935) ) Is connected to the supply line.
  • the supply line of the bidirectional switching valve 850 is connected to the first chamber 1315 having a relatively large volume while being divided through the piston 1310 to supply oil compressed to the first chamber 1315 at high pressure. Done.
  • the oil pressure OW supplied to the first chamber 1315 is transferred to the second chamber 1317 having a relatively small volume by the principle of Pascal, thereby doubling the pressure so that a simple booster is not required.
  • the configuration allows the pressure to be doubled inside the cylinder.
  • the second chamber 1317 is filled with water having a predetermined pressure to double the pressure of the water supplied to the rock cutout S by the pressure of the oil opened in the first chamber 1315.
  • the return line provided in the oil tank 800 is also provided with a cooler 805 and a return filter 803 to remove foreign substances in the oil while cooling the return oil, the temperature of which rises by continuous compression during pressure increase, and then oil Return to tank.
  • the water supplied as the water pump 1110 is continuously supplied with the required amount while the return is prevented through the second valve 1107.
  • the water supplied as the water pump is continuously supplied to the required amount while the return is prevented through the second valve 1107, and water is leaked when the pressure difference is generated by the second pressure gauge 1530. In operation, the operation of the water pump 1110 is stopped.
  • the water tank 1100 is also provided with a water pressure increasing means 1500 to increase the pressure to the desired pressure while recycling the water to supply to the second chamber (1317).
  • one side of the rock incision (S) is provided with a drain valve 1320 to disassemble the rock and then to drain the water from the rock incision in order to shrink the rock incision (S) to the water tank 1100 Make it easy to drain.
  • the rock cutting machine (S) is to supply the water having a predetermined pressure as each individual cylinder 1300 to prevent the phenomenon that the supply of water to the whole even if the rock cutting machine (S) is damaged. .
  • the present invention is a supply tube for supplying the water of high pressure and the expansion tube which is mounted on the outside of the supply pipe is expanded and restored while the expansion tube for applying pressure to the drilling hole is firmly supported by a fixed block
  • the present invention relates to a non-vibrating rock cutting device using water pressure to inject rock without vibration so that a uniform water pressure acts on the entire hole when supplying water pressure.

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  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
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Abstract

The present invention relates to a vibrationless rock-splitting apparatus comprising a structure consisting of an assembly of: a hollow supply pipe having a plurality of flow holes, both ends of which have coupling portions; a flexible tube arranged so as to cover an outer surface of the supply pipe, on the outer surface of which a plurality of equidistantly arranged spacing members integrally protrude; a fastening block which is threadedly fastened to the supply pipe such that the flexible tube having a plurality of support pieces at both ends thereof is tightly fixed to the fastening block by means of fixing means; and at least one or more guide tubes arranged on the outer surface of the flexible tube to prevent the flexible tube from being outwardly exposed, thereby expanding the flexible tube using water pressure and splitting rock in a vibrationless manner.

Description

물의 압력을 이용한 무진동 암반 절개장치 및 그 수압공급장치Non-vibration rock mass cutting device using water pressure and its hydraulic pressure supply device
본 발명은 고압상태의 물이 공급되는 공급관 및 상기 공급관의 외측에 장착되어 확장 및 복원되면서 간격유지부재를 갖는 신축튜브와 상기 신축튜브의 외측에 장착되는 가이드튜브의 조립구조로서 물에 의한 압력의 공급시 신축튜브와 가이드튜브가 동시에 팽창하면서 암반을 무진동으로 절개하는 물의 압력을 이용한 무진동 암반 절개장치에 관한 것이다.The present invention is an assembly structure of a supply tube to be supplied with high-pressure water and the expansion tube is mounted on the outer side of the supply tube and expanded and restored while having a spacing member and a guide tube mounted on the outer side of the expansion tube to maintain pressure It relates to a vibration-free rock cutting device using the pressure of water to inflate rock without vibration while the expansion tube and the guide tube expand at the same time.
또한, 본 발명은 상대적으로 넓은 면적을 갖는 제1챔버에 일정 압력의 유체를 공급할 때 상기 유체의 압력이 상대적으로 좁은 면적을 갖는 제2챔버에 작용되어 압력을 배가시키도록 설치되는 무진동 암반절개기용 수압공급장치에 관한 것이다.In addition, the present invention is a vibration-free rock-breaker installed when the pressure of the fluid is supplied to the second chamber having a relatively narrow area when the fluid is supplied to the first chamber having a relatively large area to double the pressure It relates to a hydraulic pressure supply device.
일반적으로 암반을 파쇄하는 방법은 발파공을 형성한 후 그 내측에 화약을 장약시켜 파쇄하거나 암반의 특성이나 결에 따라 일일이 사람이 정을 사용하여 수작업으로 파쇄하는 방법이 사용되었다.In general, a method of crushing a rock has been used to form a blast hole and to crush it by charging gunpowder inside it, or to manually crush it manually using a tablet according to the characteristics or texture of the rock.
그리고, 화약을 사용할 때에는 먼저 암반에 적정 간격으로 다수의 발파공을 천공한 후 그 내측에 화약을 삽입하여 발파하고, 발파시 발파공 내측에서 발생하는 화약의 압력에 의해 암반을 파쇄하도록 한다.When using gunpowder, first, a plurality of blasting holes are drilled in the rock at appropriate intervals, and then the gunpowder is inserted into the blasting, and when the blasting is performed, the rock is crushed by the pressure of the gunpowder generated inside the blasting hole.
그러나, 화약을 사용할 경우, 큰 암반도 용이하게 파쇄할 수 있는 장점은 있으나, 폭발소음이 심하고 작업시 안전사고의 위험성 또한 대단히 높고 전문가가 아니면 작업수행을 할 수 없어 환경성, 안정성 및 작업성에서 많은 문제점과 규제가 따르는 것이었다. However, the use of gunpowder has the advantage that it can be easily crushed even large rock, but the explosion noise is high, the risk of safety accidents at work is also very high, and it is not possible to perform work unless you are an expert, so in terms of environmental, stability and workability Problems and regulations followed.
이러한 문제점으로 해결하기 위한 것으로 대한민국 공개특허공보 공개번호 95-23831호에 실린더형 파쇄구가 제시되어 있으며 그 구성은, 몸체 측면에 구비된 여러개의 작은 실린더가 작동되어 암반에 힘이 가해지도록 한 것으로, 암반의 강도가 일정치 않을 때 실린더에 무리한 힘이 가해져 잦은 파손을 가져오게 되고 한쪽으로만 힘이 가해져 효과적인 파쇄가 이루어지지 않는 문제가 있다.In order to solve such a problem, a cylindrical crusher is presented in Korean Laid-Open Patent Publication No. 95-23831, the configuration of which is to operate a number of small cylinders provided on the side of the body to apply a force to the rock For example, when the strength of the rock is not constant, excessive force is applied to the cylinder, which causes frequent breakage, and only one side of the force is applied, thereby preventing effective crushing.
또한, 상기와 같은 문제점을 해결하기 위하여 대한민국실용신안공개공보 제1998-20574호에 암반파쇄구가 개시되어 있으며 그 구성은 도1 및 도2에서와 같이, 암반 파쇄구(100)가 전체적으로 원통형이며, 중심축을 이루는 원형관(10)과, 상기 원형관(10)을 감싸면서 오일주입으로 팽창되는 탄성튜브(20)와, 원형관(10)의 상단부에는 캡링(50)의 이탈을 방지하면서 오일호스 연결탭(31)이 구비된 캡형너트(30), 하단부에는 캡링(50)의 이탈을 방지하기 위한 캡형너트(30)가 각각 나사 결합되는 구성으로 이루어진다.In addition, in order to solve the above problems, the Korean Utility Model Publication No. 1998-20574 discloses a rock crushing ball and its configuration, as shown in Figures 1 and 2, the rock crushing ball 100 is generally cylindrical A circular tube 10 forming a central axis, an elastic tube 20 expanded by oil injection while surrounding the circular tube 10, and an upper end of the circular tube 10 prevent oil from being separated from the capping 50. Cap-shaped nut 30 provided with a hose connection tab 31, the lower end is made of a configuration that the cap-shaped nut 30 for preventing the separation of the cap ring 50 is screwed.
그리고, 중심축을 이루는 원형관(10)은 다수의 오일공급공(11)이 천공되어 지면서 그 양단부에는 나사산(12)이 구비되며, 상기 오일공급공(11)은 외부로부터 원형관(10)에 유입되는 오일을 탄성튜브쪽으로 공급하게 되고, 상기 캡링(50)은 원형관(10)의 외경과 동일한 통공과 내부에 요철부(21)가 구비되고, 상기 통공을 통하여 원형관(10)의 상하부에서 각각 삽입될 때 그 내부의 요철부(21)로서 탄성튜브(20)를 원형관(10)에 고정시키게 된다.In addition, the circular pipe 10 forming the central axis is provided with a thread 12 at both ends thereof while a plurality of oil supply holes 11 are drilled, and the oil supply hole 11 is connected to the circular tube 10 from the outside. The inflow oil is supplied to the elastic tube, the cap ring 50 is provided with a through hole and the same inside and the same as the outer diameter of the circular tube 10, the upper and lower parts of the circular tube 10 through the through hole When each is inserted in the elastic tube 20 as the concave-convex portion 21 is fixed to the circular tube (10).
또한, 상기 캡형너트(30)는 외부의 오일호스와 연결되는 오일호스 연결탭(31)과 나사산(12)이 구비되고, 상기 캡형너트(30)는 원형관(10)의 상단부에 구비된 나사산(12)과 나사 결합되어 외부로부터의 오일을 원형관(10)에 공급하게 되면서도 탄성튜브(20)가 팽창할 때 캡링(50)이 원형관(10)으로부터 이탈하는 것을 방지하게 된다.In addition, the cap nut 30 is provided with an oil hose connecting tab 31 and a thread 12 connected to an external oil hose, and the cap nut 30 is a screw thread provided at the upper end of the circular tube 10. Screwed with 12 to supply the oil from the outside to the circular tube 10 while preventing the capping 50 from being separated from the circular tube 10 when the elastic tube 20 is expanded.
그러나, 상기와 같은 암반파쇄구는, 캡링(50)에 형성되는 걸림턱을 통해서만 탄성튜브를 지지토록 하여 탄성튜브(20)에 압력작용시 그 결합부가 쉽게 분리되어 압력이 누설됨으로써 탄성튜브(20)를 팽창시킬 수 없게 되고, 암반이 절개되는 순간 캡링(50)의 직경 변화가 없어 탄성튜브와의 사이에 간격이 발생됨으로써 이를 통해 탄성튜브(20)의 압력이 집중되어 쉽게 파손되는 문제점이 있는 것이다.However, the rock crushing sphere as described above, the elastic tube 20 by supporting the elastic tube only through the latching jaw formed in the cap ring 50 so that the coupling portion is easily separated when the pressure acts on the elastic tube 20 to leak the pressure. There is a problem that can not be expanded, the moment there is no change in the diameter of the cap ring 50 when the rock is incision, so that the gap between the elastic tube and the elastic tube 20 is easily concentrated due to the pressure of the elastic tube 20. .
그리고, 상기 암반파쇄구를 발파공에 삽입시 발파공과 캡링(50)에 의해 형성되는 간극을 통하여 팽창되는 탄성튜브(20)가 노출토록 됨으로써 압력이 발파공 내측에 정확하게 전달되지 못하고, 탄성튜브(20)의 팽창시 캡링(50)이 동시에 팽창하지 못하여 캡링과 천공홀 사이의 간극에 탄성튜브가 노출되므로써 압력의 정확한 전달이 힘들게 되는 단점이 있는 것이다.When the rock crushing hole is inserted into the blast hole, the elastic tube 20 expanded through the gap formed by the blast hole and the cap ring 50 is exposed so that pressure is not accurately transmitted to the inside of the blast hole, and the elastic tube 20 is exposed. When the expansion of the capping 50 is not expanded at the same time because the elastic tube is exposed to the gap between the capping and the drilling hole has the disadvantage that it is difficult to accurately transfer the pressure.
또한, 상기 탄성튜브(20)가 간극에서만 집중 팽창되면서 쉽게 파손토록 되어 탄성튜브(20)의 신뢰성을 저하시키게 된다. In addition, the elastic tube 20 is swelled only in the gap, so as to be easily broken, thereby reducing the reliability of the elastic tube 20.
한편, 상기와 같은 문제점을 해결하기 위하여 탄성튜브(20)의 두께를 증가시킬 경우 상대적으로 요철부(21)의 두께가 감소되어 압력이 집중됨으로써 일부분의 피로를 증가시켜 수명을 단축하게 된다.On the other hand, when the thickness of the elastic tube 20 is increased in order to solve the above problems, the thickness of the uneven portion 21 is relatively reduced, so that the pressure is concentrated, thereby increasing the fatigue of a part and shortening the life.
또한, 유압 피스톤식 무진동 무소음 암반절개방법이 제시되었으며 그 구성은, 암반에 천공된 홀(Hole)에 유압으로 동작되는 암반절개기를 삽입시키고, 상기 암반절개기에 작동오일이 공급되면 피스톤이 승강되면서 암반을 절개하도록 하는 것이다.In addition, a hydraulic piston type vibration-free noiseless rock cutting method has been proposed, and its configuration is inserted into a rock injector hydraulically operated in a hole (Hole) drilled in the rock, and when the operating oil is supplied to the rock cutting machine, the piston is raised and lowered. To incision.
이와같은 기술과 관련하여 대한민국등록특허공보 제287989호에 암반절개기가 개시되어 있으며 그 구성은 도3 및 도4에서 도시한 바와같이, 상면에 다수의 실린더실(11)이 형성되고, 일측면에는 실린더실(11)에 연통되어 오일이 유입 및 배출되도록 제1,2 통로(14,15)가 형성된 하우징(10)과, 상기 하우징(10)의 실린더실(11)에 삽입되어 오일의 유입에 따라서 승강되는 피스톤(40)과, 상기 하우징(10)의 상측에 상하 이동가능하게 결합됨과 아울러 그 내면이 피스톤(40)의 상면에 접촉되어 피스톤(40)의 승강에 따라 상,하로 승강되는 캡(70)과, 상기 피스톤(40) 하단의 실린더실(11)에 분리가능하게 체결되는 체결부재(31)를 포함하고, 상기 체결부재(31)의 내측에 낚시대식으로 상,하 신축동작가능하게 결합되면서 각각의 내.외경 사이에 오일이 유통되는 간극(30a)을 유지하고 있는 다수의 부재(32,33)를 포함하는 절첩부재(30)의 조립구조로 이루어진다.In relation to such a technique, a rock cutting machine is disclosed in Korean Patent Publication No. 287989, and its configuration is shown in FIGS. 3 and 4, and a plurality of cylinder chambers 11 are formed on an upper surface thereof, and on one side thereof. The first and second passages 14 and 15 are formed to communicate with the cylinder chamber 11 so that the oil is introduced and discharged, and the cylinder 10 is inserted into the cylinder chamber 11 of the housing 10 to prevent oil from flowing. Therefore, the cap 40 which is lifted up and down is coupled to the upper side of the housing 10 so as to be movable up and down, and the inner surface thereof is in contact with the upper surface of the piston 40 to move up and down according to the lift of the piston 40. 70, and a fastening member 31 detachably fastened to the cylinder chamber 11 at the lower end of the piston 40, and is capable of vertically expanding and lowering by fishing rods inside the fastening member 31. Coupled to each other to maintain a gap (30a) through which the oil flows between each of the inner and outer diameters It consists of an assembly structure of the folding member 30 including a plurality of members (32, 33).
더하여, 상기 하우징(10)의 실린더실(11)에 기밀유지된 상태로 삽입되어 착탈가능하게 체결되면서 피스톤(40)이 승강가능하게 삽입되는 실린더(50)가 구비되고, 상기 절첩부재(30) 중 피스톤(40)의 저면에 접촉하여 탄지력을 제공하도록 탄성부재(20)가 구비되며, 상기 각 부재(31,32,33)들 사이의 간극(30a)을 폐쇄시켜 오일의 유통을 차단하도록 단턱부(31a,32b,32a,33a,…)가 구비되는 구성으로 이루어 진다. In addition, a cylinder 50 is inserted into the cylinder chamber 11 of the housing 10 in a hermetically sealed state and detachably fastened so that the piston 40 is removably inserted therein, and the folding member 30 is provided. The elastic member 20 is provided to contact the bottom surface of the piston 40 to provide a force, and to close the gap 30a between the members 31, 32, and 33 to block the flow of oil. The stepped portions 31a, 32b, 32a, 33a, ... are provided.
그리고, 상기 캡(70)이 피스톤(40)에서 이동가능하도록 캡(70)의 양측면에 가이드홀(71)이 구비되고, 상기 가이드홀(71)에 슬라이딩 가능하도록 하우징에 가이드핀(16)이 구비되며, 상기 실린더(50)의 외주면에 원주를 따라 요홈(52)이 형성되고, 상기 요홈(52)상에 제2통로(15)로부터 공급된 오일이 실린더(50)내로 유입되도록 다수 개의 오일통로(53)가 형성되는 구성으로 이루어 진다.In addition, guide caps 71 are provided at both sides of the cap 70 so that the cap 70 is movable in the piston 40, and guide pins 16 are provided in the housing so as to be slidable in the guide holes 71. Is provided, the groove 52 is formed along the circumference on the outer peripheral surface of the cylinder 50, a plurality of oil so that the oil supplied from the second passage 15 on the groove 52 flows into the cylinder 50 The passage 53 is formed.
상기와 같은 암반절개기는, 통로(14)를 통하여 실린더(11)의 내측에 유압이 공급되면 상기 실린더(11)의 내측에 설치되는 절첩부재(30)가 다단 상승하면서 실린더에 결합되어 피스톤을 지지하고 있는 다른 실린더(50)의 내측에서 피스톤(40)을 상승시키고, 상기 피스톤(40)의 상부에 지지되면서 가이드홀(71)을 통하여 승하강되도록 설치되는 캡(70)을 상승시켜 암반을 절개토록 하는 것이다.The rock cutting machine as described above, when the hydraulic pressure is supplied to the inside of the cylinder 11 through the passage 14, the folding member 30 installed in the inside of the cylinder 11 is multi-stage coupled to the cylinder to support the piston. Raising the piston 40 from the inside of the other cylinder 50, and lifts the cap 70, which is installed to move up and down through the guide hole 71 while being supported on the upper portion of the piston 40 to cut the rock To do so.
그러나, 상기와 같은 암반절개기는, 유압에 의해 동작토록 됨으로써 누수 방지를 위해 피스톤이나 캡등의 작동부를 특수강으로 처리하여야 함으로써 제조원가가 상승되고, 캡이나 피스톤 등의 길이를 크게 할 수 없어 암반을 절개하는 힘(할 암력)이 낮게 됨으로써 작업능력이 저조하여 경제성이 저하되는 등의 문제점이 있는 것이다.However, the rock cutting machine as described above is operated by hydraulic pressure, so that the operating parts such as the piston or the cap must be treated with special steel to prevent leakage, thereby increasing the manufacturing cost, and the length of the cap or the piston cannot be increased so that the rock section is cut. By lowering the force (harm power) there is a problem such as low working capacity and economic efficiency.
한편, 상기와 같은 유압을 이용한 암반절개기의 문제점을 해소하기 위한 수압파쇄장치가 대한민국등록특허공보 제646584호에 개시되어 있으며 그 구성은 도5에서와 같이, 시추공 내에 목적 심도별로 위치하여 암반의 파쇄압력을 제공하기 위해 양끝단이 밀폐되면서 내부는 튜브형상이며 길이방향으로 중앙부에 수압분사구(7)가 형성된 수압공급기(5)와; 상기 수압공급기(5)의 양단에 장착될 때 튜브형상의 패커(6)로 이루어지는 수압파쇄부와; 상기 수압파쇄부를 시추공 내에 목적심도별로 이송하고자 이송로프(18)가 감긴 이송윈치(17)가 마련된 이송부와; 상기 수압파쇄부에 저압 및 고압의 압력을 공급하기 위하여 차량의 동력축으로부터 동력을 공급받아, 저압라인(4)으로부터 패커(6)까지 연결되는 저압압축부(2)및 고압라인(3)으로부터 수압공급기(5)까지 연결되는 고압압축부(1)에 동력을 공급하는 동력공급부와; 물을 이용하는 상기 고압라인(3) 및 저압라인(4)에 각각 고압조절밸브 및 저압조절밸브를 연결하여 수압을 조절하는 압력조절부로서 이루어 진다.On the other hand, a hydraulic fracturing device for solving the problems of the rock cutting machine using the above-mentioned hydraulic pressure is disclosed in the Republic of Korea Patent Publication No. 646584, the configuration is located in the borehole by the target depth as shown in Figure 5 A hydraulic pressure feeder 5 having both ends closed to provide a crushing pressure and having a tubular shape and a hydraulic injection hole 7 formed in a central portion thereof in a longitudinal direction; A hydraulic fracturing unit composed of a tube-shaped packer 6 when mounted at both ends of the hydraulic feeder; A conveying part provided with a conveying winch 17 on which a conveying rope 18 is wound so as to convey the hydraulic fracturing part in a borehole by a desired depth; From the low compression section (2) and the high pressure line (3) connected to the packer (6) from the low pressure line (4) is supplied with power from the power shaft of the vehicle to supply the low pressure and high pressure pressure to the hydraulic fracturing unit A power supply unit supplying power to the high pressure compression unit 1 connected to the hydraulic pressure supply unit 5; The high pressure line (3) and the low pressure line (4) using water is made as a pressure regulator to control the water pressure by connecting a high pressure control valve and a low pressure control valve, respectively.
상기와 같은 수압파쇄장치는, 저압압축부에 의해 패커(6)를 팽창시켜 수압공급기(5)를 고정시킨 후 고압압축부(1)로서 물을 공급하여 암반의 표면에 충돌시키도록 하여 암반을 파쇄하는 것이다.The hydraulic fracturing apparatus as described above expands the packer 6 by the low compression unit to fix the hydraulic pressure supply 5, and then supplies water as the high pressure compression unit 1 so as to collide with the surface of the rock. To crush.
그러나, 상기와 같은, 고압압축부 및 저압압축부를 동작시키기 위해 물의 연속적인 공급이 이루어 져야 하는 단점이 있어 수원이 원거리에 위치하는 경우 장치의 설치 및 사용이 불가능하게 되는 것이다.However, as described above, there is a disadvantage that the continuous supply of water must be made in order to operate the high compression unit and the low compression unit, so that the installation and use of the device is impossible when the water source is remotely located.
상기와 같은 종래의 문제점들을 개선하기 위하여 본 발명은, 신축튜브의 불완전 팽창에 의한 내구성 저하와 조기파단을 미연에 방지할 수 있도록 하고, 압력을 신축튜브 전체에서 균일하게 전달하여 깨끗한 절개면을 얻을 수 있으면서 압력손실을 최소화 할 수 있도록 하는 물의 압력을 이용한 무진동 암반절개장치를 제공하는 데 있다.In order to improve the above-mentioned problems, the present invention, to prevent the degradation and premature failure due to the incomplete expansion of the expansion tube in advance, the pressure is uniformly transmitted throughout the expansion tube to obtain a clean incision surface The present invention provides a vibration-free rock mass cutting device using water pressure that can minimize pressure loss.
또한, 본 발명은, 최소의 구성품을 통하여 신축튜브를 견고하게 지지토록 하여 하나의 신축튜브로서 진동 및 소음없이 암반을 절개할 수 있도록 하며, 신축튜브의 불완전 팽창을 방지할 수 있도록 하고, 신축튜브의 압력이 천공홀 내의 암반을 향하여만 작용할 수 있도록 하며, 결합 및 분해시간을 현저히 단축할 수 있도록 하고, 암반절개기가 천공홀의 내측에서 편심 위치되지 않도록 하는 물의 압력을 이용한 무진동 암반절개장치를 제공하는 데 있다.In addition, the present invention, so as to firmly support the expansion tube through a minimum component to be able to cut the rock without vibration and noise as a single expansion tube, to prevent incomplete expansion of the expansion tube, the expansion tube To provide a vibration-free rock cutting device using the pressure of the water so that the pressure of the can only act toward the rock in the hole, to significantly shorten the coupling and disassembly time, and to prevent the rock incision from being located eccentrically inside the hole. There is.
또한, 본 발명은, 압력차를 이용하는 구성으로 가압을 위한 별도의 장비가 불필요하여 제품의 구성을 컴팩트하게 유지할 수 있도록 하고, 암반절개기가 구분동작토록 하여 하나의 암반절개기가 동작불량시 전체가 동작하지 않게 되는 불합리성을 제거할 수 있도록 하며, 물의 압력을 최종출력에 사용하여 고무재질의 신축튜브를 이용한 암반절개기의 사용이 가능하게 되므로써 환경오염을 방지하는 무진동 암반절개기용 수압공급장치를 제공하는 데 있다.In addition, the present invention, the configuration using the pressure difference is not necessary for the separate equipment for pressurization to maintain the product configuration compactly, so that the rock cutler to separate the operation to operate the whole when one rock cut is bad operation It provides a hydraulic pressure supply device for vibration-free rock breaker that can prevent irrationality that can be eliminated and prevents environmental pollution by using rock pressure incision using rubber expansion tube by using water pressure at final output. There is.
본 발명은 복수의 유동공을 갖는 중공상으로 형성되면서 그 양단부에 결합부가 형성되는 공급관;The present invention is formed into a hollow having a plurality of flow holes while the supply pipe is formed at both ends thereof;
상기 공급관의 외경측을 커버링하도록 하면서 외경에 일정간격 이격되어 복수의 간격유지부재가 일체로 돌출 설치되는 신축튜브;An extension tube configured to cover the outer diameter side of the supply pipe while being spaced apart from the outer diameter by a predetermined interval to integrally protrude a plurality of gap maintaining members;
상기 공급관에 결합될 때 복수의 지지편이 개재되는 신축튜브를 고정수단에 의해 밀착시키도록 설치되는 고정블럭; 및,A fixed block which is installed to be in close contact with the expansion tube having a plurality of support pieces interposed therebetween by the fixing means when coupled to the supply pipe; And,
상기 신축튜브의 외측을 감싸도록 설치되는 하나 이상의 가이드튜브의 조립구조로 이루어 진 물의 압력을 이용한 무진동 암반절개장치를 제공한다.It provides a vibration-free rock mass cutting device using the pressure of the water made of an assembly structure of one or more guide tubes installed to surround the outer side of the expansion tube.
그리고, 본 발명은 간격유지부재중 최 외측의 간격유지부재 일측에 위치결정링이 각각 밀착토록 설치되는 물의 압력을 이용한 무진동 암반절개장치를 제공한다.In addition, the present invention provides a vibration-free rock cutting device using the pressure of the water is installed so that the positioning ring on one side of the outermost gap holding member of the gap holding member.
또한, 본 발명의 고정수단이 신축튜브에 형성되는 하나 이상의 고정돌기와 상기 고정돌기에 대응토록 고정블럭의 내경측에 형성되는 고정요홈으로 이루어지는 물의 압력을 이용한 무진동 암반절개장치를 제공한다.In addition, the fixing means of the present invention provides a vibration-free rock cutting device using the pressure of the water consisting of one or more fixing projections formed on the expansion tube and the fixing groove formed on the inner diameter side of the fixing block to correspond to the fixing projections.
그리고, 본 발명의 가이드튜브는 일정길이를 갖으면서 절개부를 갖도록 형성되며, 상기 절개부가 각각 엇갈리게 위치토록 되는 구성으로 이루어진 물의 압력을 이용한 무진동 암반절개장치를 제공한다.And, the guide tube of the present invention is formed to have an incision while having a predetermined length, and provides a vibration-free rock mass cutting device using the pressure of the water consisting of a configuration in which the incision is staggered respectively.
또한, 본 발명의 지지편은 동일 내경을 갖도록 하면서 동일폭을 갖는 복수의 단위지지편이 그 내경이 그리는 원주에서 동일 간격으로 이격설치될 때 탄성부재를 통하여 상호 연결되어 링 형상을 갖도록 설치되는 물의 압력을 이용한 무진동 암반절개장치를 제공한다.In addition, the support piece of the present invention is to have the same inner diameter while the plurality of unit support pieces having the same width when installed at equal intervals in the circumference of the inner diameter is connected to each other through the elastic member is installed to have a ring shape pressure of the water Provides a vibration-free rock cutting device using.
한편, 본 발명은 오일탱크에 장착되는 오일펌프로서 오일을 공급받아 오일증압수단을 통하여 일정압력까지 재순환시키는 양방향전환밸브;On the other hand, the present invention is a two-way switching valve for recirculating up to a constant pressure through the oil boosting means by receiving oil as an oil pump mounted to the oil tank;
상기 양방향전환밸브에 일측이 연결되어 그 내측에 피스톤으로 분할되는 제1,2챔버를 구비하면서 상대적으로 큰 부피의 제1챔버에 양방향전환밸브로부터의 압력오일이 공급토록 설치되면서 상대적으로 적은 부피를 갖는 다른 제2챔버에는 물탱크에 장착되는 수펌프 및 그 일측에 연결되는 단방향전환밸브로서 물이 공급토록 설치되는 실린더;One side is connected to the bidirectional switching valve and has a first and second chambers divided into pistons therein, and a relatively small volume is installed while supplying pressure oil from the bidirectional switching valve to the first chamber having a relatively large volume. Another second chamber having a water pump mounted to the water tank and a cylinder for supplying water as a unidirectional switching valve connected to one side thereof;
상기 실린더의 제2챔버에 연결되어 수압을 공급받으면서 드레인 밸브가 구비되는 암반절개기의 조립구조로 이루어 진 무진동 암반절개기용 수압공급장치를 제공한다.It is connected to the second chamber of the cylinder is provided with a hydraulic pressure supply device for the vibration-free rock rock incision made of the assembly structure of the rock incision is provided with a drain valve.
또한, 본 발명의 오일증압수단은 오일을 일정압력까지 일방향으로 순환시키면서 압축하는 제1단방향전환밸브와 그 일측의 제1압력게이지 및 선택적인 유로를 형성하는 제1릴리프밸브로 이루어 지고, 상기 오일탱크에는 공급 및 재순환되는 오일을 필터링 하면서 냉각토록 라인필터와 리턴필터 및 쿨러가 구비되는 구성으로 이루어진 무진동 암반절개기용 수압공급장치를 제공한다.In addition, the oil boosting means of the present invention comprises a first single-directional directional valve for compressing the oil while circulating in one direction up to a predetermined pressure, a first pressure gauge on one side thereof and a first relief valve forming an optional flow path, The oil tank provides a hydraulic pressure supply device for a vibration-free rock cutaway consisting of a line filter, a return filter, and a cooler for cooling the supplied and recirculated oil.
더하여, 본 발명의 실린더는 물탱크에서 공급되는 물을 일정압력으로 증압시켜 공급토록 물증압수단이 구비되며, 상기 물증압수단은 물을 일정압력까지 일방향으로 순환시키면서 압축하는 제2단방향전환밸브와 그 일측의 제2압력게이지 및 선택적인 유로를 형성하는 제2릴리프밸브로서 이루어 진 무진동 암반절개기용 수압공급장치를 제공한다.In addition, the cylinder of the present invention is provided with a water boosting means to increase the water supplied from the water tank to a constant pressure supply, the water boosting means and the second single-way switching valve for compressing while circulating the water to a certain pressure in one direction; Provided is a hydraulic pressure supply device for a non-vibration rock mass cut made up of a second relief valve forming a second pressure gauge and an optional flow path on one side thereof.
이상과 같이 본 발명에 의하면, 신축튜브의 불완전 팽창에 의한 내구성 저하와 조기 파단을 미연에 방지하고, 압력을 신축튜브 전체에서 균일하게 전달하여 깨끗한 절개면을 얻으면서 압력손실을 최소화 하는 효과가 있는 것이다.As described above, according to the present invention, it is possible to prevent the durability degradation and premature rupture due to the incomplete expansion of the expansion tube in advance, and to uniformly transmit the pressure throughout the expansion tube to obtain a clean incision surface while minimizing the pressure loss. will be.
또한, 본 발명은 최소의 구성품을 통하여 신축튜브를 견고하게 지지하여 하나의 신축튜브로서 진동 및 소음없이 암반을 절개하며, 신축튜브의 팽창압력시 간격유지부재에 의해 불완전 팽창을 방지하고, 신축튜브의 압력이 천공홀 내의 암반에만 작용하며, 암반절개기가 천공홀에서 확장시 불균일 확장에 의한 손상을 방지하고, 결합 및 분해시간을 현저히 단축하는 효과가 있다.In addition, the present invention firmly supports the expansion tube through the minimum components to cut the rock without vibration and noise as a single expansion tube, to prevent incomplete expansion by the gap maintaining member during expansion pressure of the expansion tube, expansion tube The pressure of acts only on the rock in the hole, and the rock incision prevents damage due to non-uniform expansion when expanding in the hole, and has an effect of significantly shortening the coupling and disassembly time.
그리고, 본 발명은 압력차를 이용하는 구성으로 가압을 위한 별도의 장비가 불필요하여 제품의 구성을 컴팩트하게 유지하고, 암반절개기를 개별동작시켜 전체를 교환하여야 하는 단점을 제거하며, 물의 압력을 최종출력에 사용하여 고무튜브를 이용한 암반절개기의 사용이 가능하여 환경오염을 방지하는 효과가 있는 것이다.In addition, the present invention is a configuration that uses the pressure difference is unnecessary separate equipment for pressurization to maintain the product configuration compact, eliminating the disadvantage of having to replace the whole by operating the rock incision individually, the final pressure of the water It is possible to use rock incisions using rubber tube to prevent environmental pollution.
도1 및 도2는 각각 종래의 암반파쇄구를 도시한 단면도 및 장착상태도이다.1 and 2 are a cross-sectional view and a mounting state diagram showing a conventional rock crushing device, respectively.
도3 및 도4는 각각 종래의 암반절개기를 도시한 분해사시도 및 결합상태단면도이다.3 and 4 are exploded perspective and combined state cross-sectional views showing a conventional rock incision, respectively.
도5는 종래의 파쇄장치를 도시한 동작상태도이다.5 is an operation state diagram showing a conventional shredding device.
도6은 본 발명에 따른 암반절개장치를 도시한 사시도이다.Figure 6 is a perspective view showing a rock cutting device according to the present invention.
도7 및 도8은 각각 본 발명에 따른 암반절개장치의 가이드튜브 장착상태를 도시한 요부 사시도이다.7 and 8 are each a perspective view showing the main portion of the guide tube mounting state of the rock cutting device according to the present invention.
도9 및 도10은 각각 본 발명에 따른 암반절개장치의 장착상태를 도시한 단면도이다.9 and 10 are cross-sectional views showing the mounting state of the rock cutting device according to the present invention, respectively.
도11 내지 도13은 각각 본 발명의 실시예에 따른 암반절개장치를 도시한 분해사시도와 분해단면도 및 결합상태단면도이다.11 to 13 are exploded perspective views, exploded cross-sectional view and a coupled state cross-sectional view showing a rock cutting device according to an embodiment of the present invention, respectively.
도14 및 도15는 각각 본 발명의 실시예에 따른 암반절개장치의 신축튜브를 도시한 분해사시도 및 요부단면도이다.14 and 15 are exploded perspective and main cross-sectional views showing the expansion tube of the rock cutting device according to an embodiment of the present invention, respectively.
도16 및 도17은 각각 본 발명의 실시예에 따른 압력공급장치를 도시한 회로도 및 압력공급장치의 실린더를 도시한 단면도이다.16 and 17 are circuit diagrams showing a pressure supply device according to an embodiment of the present invention, and sectional views showing cylinders of the pressure supply device, respectively.
이하, 첨부된 도면에 의거하여 본 발명의 실시예를 상세하게 설명하면 다음과 같다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도6 내지 도15에서 도시한 바와같이 본 발명의 무진동 암반절개기(S)는, 공급관(100)과 그 외측에 구비되는 신축튜브(200) 및 상기 공급관과 신축튜브를 동시에 결합토록 설치되는 고정블럭(300), 신축튜브를 보호하는 가이드튜브(250)의 조립구조로 이루어 진다.6 to 15, the vibration-free rock cutting machine (S) of the present invention, the supply pipe 100 and the expansion tube 200 provided on the outside and fixed to be installed to combine the supply tube and the expansion tube at the same time Block 300 is made of an assembly structure of the guide tube 250 to protect the expansion tube.
상기 공급관(100)은, 내경에서 외경을 향하여 관통되는 복수의 유동공(110)을 갖는 중공상으로 형성되면서 양단부에 나사산으로 이루어진 제1결합부(130)가 형성된다.The supply pipe 100 is formed in a hollow shape having a plurality of flow holes 110 penetrating from the inner diameter toward the outer diameter, and a first coupling portion 130 made of a screw thread is formed at both ends.
상기 신축튜브(200)는, 상기 공급관(100)의 일정 길이에서 공급관(100)의 외경측을 커버링하도록 설치된다.The expansion tube 200 is installed to cover the outer diameter side of the supply pipe 100 in a predetermined length of the supply pipe 100.
그리고, 상기 신축튜브(200)는, 외경측에 일정간격 이격되어 복수의 간격유지부재(205)가 일체로 돌출 설치된다.In addition, the expansion tube 200 is spaced apart at regular intervals on the outer diameter side, a plurality of interval holding member 205 is integrally protruded.
이때, 상기 신축튜브(200)의 내경은 전체적으로 동일 평면상에 위치토록 설치된다.At this time, the inner diameter of the expansion tube 200 is installed to be positioned on the same plane as a whole.
더하여, 상기 신축튜브(200)는, 상기 간격유지부재(205) 중 최 외측에 위치한 간격유지부재 일측으로 신축튜브의 외경측에 밀착되는 튜브돌출방지링(230)이 각각 구비된다.In addition, the expansion tube 200 is provided with a tube protrusion preventing ring 230 in close contact with the outer diameter side of the expansion tube to one side of the gap holding member located on the outermost side of the gap holding member 205, respectively.
이때, 상기 튜브돌출방지링(230)은, 상기 신축튜브(200)에 장착시 간격유지부재(205)의 외경과 동일평면을 형성하면서 신축튜브(200)의 지지면(207)에 밀착되는 밀착면(233)과 그 일측에 연장되어 신축튜브와의 사이에 공극을 형성토록 하는 테이퍼면(235)이 내경측에 일체로 연장형성 된다.At this time, the tube protrusion preventing ring 230 is in close contact with the support surface 207 of the flexible tube 200 while forming the same plane as the outer diameter of the gap retaining member 205 when mounted on the flexible tube 200. A tapered surface 235 extending on the side 233 and one side thereof to form a gap between the flexible tube and the inner side is integrally formed on the inner side.
상기 고정블럭(300)은, 상기 공급관(100)에 결합될 때 공급관의 외경측에 위치하는 신축튜브(200)의 양단에 복수의 지지편(350)을 개재하면서 신축튜브와 고정수단(400)을 통하여 고정토록 설치된다.The fixed block 300, when coupled to the supply pipe 100, the expansion tube and the fixing means 400 while interposing a plurality of support pieces 350 on both ends of the expansion tube 200 located on the outer diameter side of the supply pipe (100) It is installed to be fixed through.
상기 신축튜브(200)의 외경측에 위치하는 가이드튜브(250)는, 상기 신축튜브의 외경측에 위치토록 복수개가 적층 설치되며, 외측에 복원이 용이하게 고무밴드(250-1)가 지지된다.A plurality of guide tubes 250 positioned on the outer diameter side of the flexible tube 200 are stacked on the outer diameter side of the flexible tube 200, and a rubber band 250-1 is supported on the outer side to facilitate restoration. .
이때, 상기 가이드튜브(250)는, 일정길이를 갖으면서 절개부(251)를 갖도록 설치된다.At this time, the guide tube 250 is installed to have a cutout 251 while having a predetermined length.
그리고, 상기 가이드튜브에 형성되는 절개부는 가이드튜브의 적층시 상기 절개부가 원주방향에서 엇갈리게 위치토록 설치된다.The cutouts formed in the guide tube are installed such that the cutouts are alternately positioned in the circumferential direction when the guide tubes are stacked.
더하여, 도7에서와 같이 상기 가이드튜브(250)는, 신축튜브(200) 외측에 하나 이상의 절개부(251)를 통하여 확장되어 밀착토록 설치된다.In addition, as shown in FIG. 7, the guide tube 250 extends through one or more cutouts 251 on the outer side of the expansion tube 200 to be in close contact with each other.
이때, 상기 절개부(251)는, 가이드튜브에서 지그재그의 형상으로 배치되어도 좋다.At this time, the cutout 251 may be arranged in a zigzag shape in the guide tube.
더하여, 상기 가이드튜브(250)는, 고무밴드로(250-1)로서 지지된다.In addition, the guide tube 250 is supported as a rubber band 250-1.
그리고, 상기 고정수단(400)은, 상기 신축튜브(200)에 형성되는 하나 이상의 고정돌기(410)와 상기 고정돌기에 대응토록 고정블럭(300)의 내경측에 형성되는 고정요홈(430)으로 이루어진다.And, the fixing means 400, the fixing groove 430 is formed on the inner diameter side of the fixing block 300 to correspond to the one or more fixing protrusions 410 and the fixing protrusions formed on the expansion tube 200. Is done.
더하여, 상기 지지편(350)은, 동일 내경을 갖도록 하면서 동일폭을 갖는 복수의 단위지지편(351)이 그 외경이 그리는 원주에서 동일 간격으로 이격될 때 탄성부재(353)를 통하여 상호 연결되어 링형상을 갖도록 설치된다.In addition, the support pieces 350 are connected to each other through the elastic member 353 when the plurality of unit support pieces 351 having the same width while having the same inner diameter are spaced at equal intervals in the circumference of the outer diameter thereof. It is installed to have a ring shape.
그리고, 상기 공급관(100)은, 그 양단에 압력 누설을 방지하는 밀봉볼트(553)가 구비된다.The supply pipe 100 is provided with sealing bolts 553 at both ends thereof to prevent pressure leakage.
또한, 상기 고정블럭(300)은, 밀봉볼트(553)를 보호하도록 양측에 프론트캡(551)과 핸들(557)이 구비되고, 상기 프론트캡(551)과 핸들(557) 등의 중량감소를 위하여 분할되는 커버부재(555)가 더 구비되며, 상기 커버부재(555)의 일측에는 고정블럭(300)의 외경측으로 노출되는 위치결정링(556)이 장착된다.In addition, the fixed block 300, the front cap 551 and the handle 557 is provided on both sides to protect the sealing bolt 553, the weight reduction of the front cap 551 and the handle 557, etc. The cover member 555 is further provided to be split, and a positioning ring 556 is exposed at one side of the cover member 555 to the outer diameter side of the fixed block 300.
계속하여, 상기 위치결정링(556)은, 암반(700)의 천공홀(710)에 수직방향으로 삽입시에 암반절개기(S)가 편심되어 위치되는 것을 방지토록 설치된다.Subsequently, the positioning ring 556 is installed to prevent the rock cutting machine S from being eccentrically positioned when inserted in the vertical direction to the drilling hole 710 of the rock 700.
그리고, 상기 위치결정링(556)은, 암반(700)의 천공홀(710)에 수평방향으로 삽입시에 암반절개기(S)의 편심을 방지토록 중심에 대하여 하부에 위치하는 두께(D+1)가 상부의 두께(D)보다 크도록 설치된다.The positioning ring 556 has a thickness D + positioned below the center so as to prevent the eccentricity of the rock incision S when inserted into the drilling hole 710 of the rock 700 in the horizontal direction. It is installed so that 1) is larger than the thickness D of the upper part.
이때, 상기 커버부재(555)는, 핸들이나 고정블럭(300)보다 비중이 적은 금속으로 이루어져 조립시 중량을 최소화 하도록 형성된다.In this case, the cover member 555 is formed of a metal having a specific gravity less than that of the handle or the fixed block 300 to minimize weight during assembly.
또한, 상기 핸들(557) 또는 프론트캡(551)의 일측에 설치되는 커버부재는 핸들(557) 또는 프론트캡(551)의 일측에 일체로 연장설치되며, 상기 핸들(557) 또는 프론트캡(551)의 일측에 위치결정링(556)이 장착되는 구성으로 이루어 진다.In addition, the cover member installed on one side of the handle 557 or the front cap 551 is integrally installed to one side of the handle 557 or the front cap 551, the handle 557 or the front cap 551 It is made of a configuration that the positioning ring 556 is mounted on one side.
상기와 같은 구성으로 이루어진 본 발명의 암반절개기(S)의 동작을 설명한다.The operation of the rock incision device (S) of the present invention having the above configuration will be described.
도6 내지 도15에서 도시한 바와 같이 본 발명의 암반절개기(S)는, 그 일단에 연결되는 프론트캡(551)을 통하여 밀봉볼트를 보호하면서 먼지 등 오염물의 유입이나 부착을 방지토록 하고, 타단에 연결되는 핸들(557) 역시 밀봉볼트를 보호하면서 그 운반이 용이하게 된다.As shown in Figures 6 to 15, the rock cutout (S) of the present invention prevents the inflow or attachment of contaminants such as dust while protecting the sealing bolt through the front cap 551 connected to one end thereof. The handle 557 connected to the other end also facilitates its transport while protecting the sealing bolt.
또한, 상기 프론트캡(551) 또는 핸들(557)의 일측에 설치되는 커버부재(555)는 상기 프론트캡(551) 또는 핸들(557)에 일체로 연결되어도 되나 본 발명에서는 분리설치되는 구성으로 고정블럭(300)에 결합되는 프론트캡(551) 또는 핸들(557)의 결합력을 조절토록 한다.In addition, the cover member 555 installed on one side of the front cap 551 or the handle 557 may be integrally connected to the front cap 551 or the handle 557, but fixed in a configuration that is separately installed in the present invention. The coupling force of the front cap 551 or the handle 557 coupled to the block 300 is adjusted.
그리고, 상기 암반절개기(S)의 조립은, 먼저 공급관(100)의 외경측에 신축튜브(200)를 장착한 후 상기 공급관(100)의 양단에 형성되는 제1결합부(130)를 통하여 고정블럭(300)을 각각 결합한다.In addition, the assembly of the rock cutting machine (S), first through the expansion tube 200 is mounted on the outer diameter side of the supply pipe 100 through the first coupling portion 130 formed on both ends of the supply pipe (100). Coupling the fixed block 300, respectively.
이때, 상기 고정블럭(300)의 내경측에는 제1결합부(130)에 대응되는 제2결합부(320)가 형성되어 회전시 공급관(100)과 고정블럭(300)이 긴밀하게 결합토록 된다.At this time, the second coupling portion 320 corresponding to the first coupling portion 130 is formed on the inner diameter side of the fixed block 300 so that the supply pipe 100 and the fixed block 300 are closely coupled during rotation.
계속하여, 상기 공급관(100)과 고정블럭(300)의 결합시 상기 고정블럭(300)의 내경측에는 신축튜브(200)의 일단이 고정수단(400)을 통하여 상호 밀착토록 된다.Subsequently, when the supply pipe 100 and the fixing block 300 are coupled, one end of the expansion tube 200 is in close contact with each other through the fixing means 400 at the inner diameter side of the fixing block 300.
그리고, 상기 고정수단(400)은, 신축튜브(200)에 형성되는 하나 이상의 고정돌기(410)와 상기 고정돌기에 대응토록 고정블럭(300)의 내경측에 형성되는 고정요홈(430)으로 이루어져 신축튜브(200)가 고정블럭(300)을 향하여 압축시 견고하게 결합토록 된다.The fixing means 400 includes one or more fixing protrusions 410 formed on the expansion tube 200 and fixing grooves 430 formed on the inner diameter side of the fixing block 300 to correspond to the fixing protrusions. The expansion tube 200 is firmly coupled to the compression toward the fixed block 300.
이때, 상기 고정블럭(300)과 신축튜브(200)를 압착하도록 신축튜브(200)의 양단부 외경측에는 링형상을 갖는 복수의 지지편(350)이 장착된다.At this time, the plurality of support pieces 350 having a ring shape are mounted on the outer diameter side of both ends of the expansion tube 200 to compress the fixed block 300 and the expansion tube 200.
그리고, 상기 신축튜브(200)의 외경측에는 상기 신축튜브(200) 전체를 감싸 외부 노출을 방지토록 하나 이상의 가이드튜브(250)를 더 장착한다.Further, at least one guide tube 250 is further mounted on the outer diameter side of the expansion tube 200 to surround the entire expansion tube 200 to prevent external exposure.
즉, 상기와 같은 공급관(100), 신축튜브(200), 고정블럭(300), 지지편(350), 가이드튜브(250)를 순차로 조립하는 구성으로 암반절개기(S)의 조립이 완료된다.That is, the assembly of the rock cutout S is completed by assembling the supply pipe 100, the expansion tube 200, the fixed block 300, the support piece 350, and the guide tube 250 as described above. do.
상기 암반절개기(S)의 동작은, 공급관(100)의 일단에 연결되는 고정블럭(300)에서 밀봉볼트(553)를 개방한 후 실린더(1300)에서 공급되는 고압상태의 물을 공급하면 유동공(110)을 통하여 신축튜브(200)의 내측에 고압의 물이 공급되면서 신축튜브(200)를 확장시키게 된다.The operation of the rock cutting machine (S) flows when the high pressure water supplied from the cylinder 1300 is opened after the sealing bolt 553 is opened in the fixed block 300 connected to one end of the supply pipe 100. The high pressure water is supplied to the inside of the expansion tube 200 through the ball 110 to expand the expansion tube 200.
이때, 상기 신축튜브(200)는, 그 양단이 복수의 지지편(350)과 고정수단(400)을 통한 이중의 지지구조로 고정되어 신축튜브(200)의 확장에 의해 고정블럭(300)에서 이탈되는 현상을 방지하게 된다.At this time, the expansion tube 200, both ends thereof are fixed in a dual support structure through a plurality of support pieces 350 and the fixing means 400 in the fixed block 300 by expansion of the expansion tube 200 This prevents the phenomenon of departure.
즉, 상기 신축튜브(200)가 확장된 상태에서 고정요홈과 고정돌기를 통하여 긴밀하게 밀착 지지되면서 신축튜브의 외경측 양단에 각각 지지되는 복수의 지지편(350)이 다시 한번 신축튜브(200)와 고정블럭(300) 사이를 밀착하여 긴밀한 결합이 가능토록 된다.That is, the plurality of support pieces 350, which are supported on both ends of the outer diameter side of the flexible tube while being tightly supported by the fixing recess and the fixing protrusion in the expanded tube 200, the flexible tube 200 once again. And close contact between the fixed block 300 to enable a close coupling.
이때, 상기 지지편(350)은, 동일 내경과 외경을 갖도록 하면서 동일폭을 갖는 복수의 단위지지편(351)이 그 외경이 그리는 원주에서 동일 간격을 유지하면서 탄성부재(353)로서 각각 연결되어 신축튜브(200)의 신축을 제어하면서도 신축튜브와 동시에 확장 및 수축토록 된다.At this time, the support piece 350 is connected to each other as the elastic member 353 while maintaining the same distance in the circumference of the outer diameter of the plurality of unit support pieces 351 having the same width while having the same inner diameter and outer diameter While controlling the expansion and contraction of the expansion tube 200 is to be expanded and contracted simultaneously with the expansion tube.
그리고, 상기 신축튜브(200)의 외측에 설치되는 가이드튜브(250)는, 신축튜브(200) 전체를 감싸는 형상으로 절개부(251)가 각각 원주방향에서 엇갈리게 위치토록 설치되어 신축튜브(200)의 확장은 가능하면서 신축튜브(200)가 가이드튜브(250)의 외부에 노출되어 절개면과 직접 접촉함으로써 발생되는 내구성저하 및 파단현상을 최소화 한다.In addition, the guide tube 250 installed on the outer side of the expansion tube 200 has a shape surrounding the entire expansion tube 200, and the cutouts 251 are installed so as to be alternately positioned in the circumferential direction, respectively. While the expansion of the flexible tube 200 is exposed to the outside of the guide tube 250 to minimize the degradation and breakage caused by direct contact with the incision surface.
더하여, 도7및 도8에서와 같이 상기 가이드튜브(250)는, 신축튜브(200) 외측에 하나의 절개부(251)로서 밀착되는 하나의 가이드튜브, 상기 절개부를 덮으면서 다수개로 분할되는 다른 하나의 가이드튜브, 양단에 지그재그의 절개부를 갖는 또 다른 하나의 가이드튜브 중 어느 하나 이상이 구비되어 적층됨으로써 신축튜브(200)의 확장시 용이하게 확장되어 천공홀(710)에 압력을 전달하도록 한다.In addition, as shown in FIGS. 7 and 8, the guide tube 250 includes one guide tube closely attached to the outer side of the expansion tube 200 as one cutout part 251, and the other divided into a plurality of covering the cutout part. One guide tube, one or more of the other guide tube having a zigzag incision at both ends is provided and laminated to easily expand when the expansion tube 200 is expanded to transmit pressure to the drilling hole 710 .
이때, 상기 가이드튜브(250)의 외측에는 복수의 고무밴드(250-1)가 밀착되어 외력의 제거시 가이드튜브를 용이하게 복원시킨다.At this time, a plurality of rubber bands 250-1 are in close contact with the outside of the guide tube 250 to easily restore the guide tube when the external force is removed.
그리고, 상기 가이드튜브는, 신축튜브의 외경측에 복수개가 적층될 때 상기 가이드튜브의 절개부는 원주방향에서 엇갈리게 위치토록 되어 확장은 용이하면서 신축튜브의 외부 노출은 방지한다.When the plurality of guide tubes are stacked on the outer diameter side of the flexible tube, the cutout portions of the guide tube are staggered in the circumferential direction to facilitate expansion and prevent external exposure of the flexible tube.
계속하여, 상기 위치결정링(556)은, 암반(700)의 천공홀(710)에 수직이나 수평삽입시 암반절개기(S)가 편심되어 진입할 때 천공홀에 마찰되어 발생되는 손상을 최소화 하면서 천공홀(710)에 진입시 편심되는 현상을 방지하여 불균형 팽창에 의한 가이드튜브의 손상을 방지토록 한다.Subsequently, the positioning ring 556 minimizes the damage caused by friction in the drilling hole when the rock incision S enters eccentrically when it is inserted vertically or horizontally into the drilling hole 710 of the rock 700. While preventing the eccentricity when entering the drilling hole 710 to prevent damage to the guide tube due to unbalanced expansion.
그리고, 상기 위치결정링(556)은 암반(700)의 천공홀(710)에 수평삽입시 하부에 위치하는 두께(D+1)가 상부의 두께(D)보다 크도록 설치되어 장착시 암반절개기(S)의 무게에 의해 하부를 향하여 편심되는 현상을 최소화 하게 된다.In addition, the positioning ring 556 is installed so that the thickness (D + 1) located at the bottom when the horizontal insertion into the drilling hole 710 of the rock (700) is larger than the thickness (D) of the upper rock cutting Minimization of the eccentricity toward the bottom by the weight of the group (S).
계속하여, 상기 커버부재(555)는, 핸들(557) 또는 프론트캡(551)과 일체로 설치되어도 되나 이 경우 그 중량이 증가되어 핸들(557) 또는 프론트캡(551)과 분리형성한 후 핸들이나 고정블럭(300)보다 비중이 적은 금속으로 제작함으로써 암반절개기의 전체 중량을 줄일 수 있게 된다.Subsequently, the cover member 555 may be installed integrally with the handle 557 or the front cap 551, but in this case, the weight is increased to separate the handle 557 or the front cap 551 from the handle. Or by making a specific gravity less than the fixed block 300 it is possible to reduce the overall weight of the rock cutout.
또한, 상기 지지편(350)은, 동일 내경과 외경을 갖도록 하면서 동일폭을 갖는 복수의 단위지지편(351)이 그 외경이 그리는 원주에서 동일 간격을 유지하면서 탄성부재(353)로서 각각 연결되어 신축튜브(200)의 팽창 및 수축시 동시에 팽창 및 수축하면서 고정블럭과 신축튜브 사이에서의 압력누설을 방지하게 된다.In addition, the support pieces 350 are connected to each other as an elastic member 353 while maintaining the same distance in the circumference of the outer diameter of the plurality of unit support pieces 351 having the same width while having the same inner diameter and outer diameter The expansion and contraction of the expansion tube 200 at the same time while expanding and contracting to prevent pressure leakage between the fixed block and the expansion tube.
또한, 상기 신축튜브(200)는, 외측에 일정간격 이격되어 복수의 간격유지부재(205)가 일체로 돌출 설치되면서 그 내경은 전체적으로 동일 평면상에 위치토록 설치되어 신축튜브가 팽창할 때 먼저 가이드튜브(250)에 밀착되므로써 그 사이에 위치하는 적은 두께를 갖는 부분이 간격유지부재에 의해 지지되어 압력을 가이드튜브면에 균일하게 전달하도록 한다.In addition, the expansion tube 200 is spaced apart at regular intervals on the outside, while the plurality of space maintaining members 205 are integrally protruded and the inner diameter thereof is installed to be positioned on the same plane as a whole to guide when the expansion tube expands first. The close contact with the tube 250, the portion having a small thickness located therebetween is supported by the spacing member to evenly transmit the pressure to the guide tube surface.
즉, 상기 신축튜브(200)는, 외측에 일정간격 이격되어 복수의 간격유지부재(205)가 일체로 돌출 설치되는 구성으로 압력에 의한 신축튜브의 팽창시 먼저 가이드튜브의 내측면에 밀착되어 후에 밀착되는 적은 두께을 갖는 부분의 압력방향이 정면만을 향하도록 함으로써 정확한 압력전달이 가능토록 된다.That is, the expansion tube 200 is a structure in which a plurality of interval maintaining members 205 are integrally protruded to be spaced apart from the outside to be in close contact with the inner surface of the guide tube first when expanding the expansion tube by pressure. Accurate pressure transfer is made possible by directing the pressure direction of a portion having a small thickness to be in close contact with the front face only.
이때, 상기 신축튜브의 최 외측에 각각 위치한 간격유지부재 일측으로 신축튜브의 외경측에 밀착되는 튜브돌출방지링(230)이 각각 구비되어 신축튜브의 팽창과 동시에 팽창됨으로써 신축튜브가 지지편에 직접 밀착되어 발생되는 파단 현상을 방지하게 된다.At this time, the tube protrusion preventing ring 230 is provided to be in close contact with the outer diameter side of the expansion tube to one side of the space maintaining member located on the outermost side of the expansion tube, respectively, and expands at the same time as the expansion tube expands, thereby directly expanding the expansion tube to the support piece. This prevents fracture from occurring in close contact.
또한, 상기 튜브돌출방지링(230)은, 상기 신축튜브(200)에 장착시 간격유지부재(205)의 외경과 동일평면을 형성하면서 신축튜브(200)의 지지면(207)에 밀착되는 밀착면(233)과 그 일측에 연장되어 신축튜브와의 사이에 공극을 형성토록 하는 테이퍼면(235)이 내경측에 일체로 연장형성되어 팽창되는 신축튜브(200)와의 간섭을 최소화 하면서 이를 보호토록 한다.In addition, the tube protrusion preventing ring 230 is in close contact with the support surface 207 of the flexible tube 200 while forming the same plane as the outer diameter of the gap retaining member 205 when mounted on the flexible tube 200. The tapered surface 235 extending on one side thereof to form a gap between the flexible tube and the flexible tube 200 is integrally formed on the inner diameter side to minimize interference with the expanded tube 200 that is expanded. do.
더하여, 상기 튜브돌출방지링(230)은, 상기 간격유지부재(205)의 외경과 동일평면을 형성하면서 신축튜브(200)의 지지면(207)에 밀착되는 밀착면(233)과 그 일측에 연장되는 테이퍼면(235)으로 이루어져 신축튜브와의 사이에 공극을 형성하여 신축튜브가 팽창할 때의 간섭현상을 방지하면서 신축튜브(200)가 팽창되어 천공면에 직접 닿게 되는 현상을 방지함으로써 내구성을 높이게 되는 것이다.In addition, the tube protrusion preventing ring 230 is in close contact with the support surface 207 of the flexible tube 200 and one side thereof while forming the same plane as the outer diameter of the gap holding member 205. Consists of an extended tapered surface 235 to form a gap between the expansion tube and the expansion tube 200 to prevent the phenomenon of expansion when the expansion tube is expanded while preventing the phenomenon that the expansion tube 200 is in direct contact with the perforated surface Will be raised.
한편, 도16 및 도17에서 도시한 바와같이, 본 발명에 의한 수압제어장치는, 오일탱크(800)에 장착되는 펌프(810)로서 오일(O)을 공급받아 오일증압수단(900)을 통하여 일정압력까지 재순환시키는 복수의 양방향전환밸브(850)가 오일탱크(800)의 일측에 연결된다.On the other hand, as shown in Figures 16 and 17, the hydraulic pressure control apparatus according to the present invention is supplied with the oil (O) as a pump 810 mounted on the oil tank 800, the oil pressure boosting means (900) A plurality of bidirectional switching valve 850 for recirculating up to a constant pressure through is connected to one side of the oil tank (800).
그리고, 상기 양방향전환밸브(850)에 일측이 연결될 때 그 내측에 구비되는 피스톤(1310)을 통하여 분할되는 제1,2챔버(1315)(1317)를 구비하면서 상대적으로 큰 부피의 제1챔버(1315)에 양방향전환밸브(850)로 부터의 압력오일(PO)이 공급토록 하면서 상대적으로 적은 부피를 갖는 다른 제2챔버(1317)에는 물탱크(1100)에 장착되는 수펌프(1110) 및 그 일측에 연결되는 복수의 단방향전환밸브(1130)로서 물이 공급토록 하면서 제3첵밸브(1133)가 일측에 연결되는 복수의 실린더(1300)가 각각 설치되어 물을 연속적으로 압축하여 일정압력까지 증압시켜 공급토록 된다.When the one side is connected to the bidirectional switching valve 850, the first and second chambers 1315 and 1317 are divided through a piston 1310 provided thereinto, and the first chamber having a relatively large volume is provided. The water pump 1110 mounted to the water tank 1100 in the second chamber 1317 having a relatively low volume while supplying the pressure oil PO from the bidirectional switching valve 850 to the 1315 and the same. A plurality of unidirectional selector valves 1130 connected to one side are provided with a plurality of cylinders (1300) connected to the third valve 1333 is connected to one side while supplying water, respectively, continuously compresses the water to increase the pressure to a certain pressure To be supplied.
또한, 상기 실린더(1300)의 일측으로는 제2챔버(1317)에 연결될 때 수압(PW)을 공급받으면서 드레인 밸브가(1320) 연결되는 암반절개기(S)가 조립되는 구성으로 이루어 진다.In addition, one side of the cylinder 1300 has a configuration in which the rock cutout S, to which the drain valve 1320 is connected while being supplied with the water pressure PW, is connected to the second chamber 1317.
그리고, 상기 실린더(1300)는, 암반절개기(S)에 연결되는 2챔버는 하나의 챔버에 대하여 다른 하나의 챔버가 배가되는 면적을 갖도록 피스톤(1310)으로 구분설치된다.In addition, the cylinder 1300, the two chambers connected to the rock incision (S) is divided into the piston 1310 so as to have an area where the other chamber is doubled with respect to one chamber.
또한, 본 발명의 오일증압수단(900)은, 오일을 일정압력까지 일방향으로 순환시키면서 압축하는 제1단방향전환밸브(910)와 그 일측의 제1압력게이지(930) 및 선택적인 유로를 형성하는 제1릴리프밸브(950)로서 이루어 진다.In addition, the oil boosting means 900 of the present invention forms a first single-directional directional valve 910 for compressing the oil while circulating in one direction to a predetermined pressure, a first pressure gauge 930 on one side thereof, and an optional flow path. It is made as a first relief valve 950.
더하여, 상기 오일탱크(800)에는 공급 및 재순환되는 오일을 필터링 하면서 냉각토록 라인필터(801)와 리턴필터(803) 및 쿨러(805)가 구비된다.In addition, the oil tank 800 is provided with a line filter 801, a return filter 803, and a cooler 805 for cooling while filtering oil being supplied and recycled.
계속하여, 상기 암반절개기(S)에 물을 공급하는 물탱크(1100)와 실린더(1300) 사이에는 물증압수단(1500)이 더 구비된다.Subsequently, a water boosting means 1500 is further provided between the water tank 1100 and the cylinder 1300 for supplying water to the rock cutout S.
그리고, 상기 물증압수단(1500)은, 물을 일정압력까지 일방향으로 순환시키면서 압축하는 제2단방향전환밸브(1510)와 그 일측의 제2압력게이지(1530) 및 선택적인 유로를 형성하는 제2릴리프밸브(1550)로서 이루어 진다.In addition, the water boosting means 1500 may include a second single direction switching valve 1510 for compressing water while circulating in one direction to a predetermined pressure, a second pressure gauge 1530 on one side thereof, and a second flow path for forming an optional flow path. It is made as a relief valve 1550.
이때, 상기 물중압수단(1500)은, 제2압력게이지(1530)의 일측에 제2니들밸브(1535)가 구비되어 공급되는 물의 량을 조절토록 설치된다.At this time, the water pressure means 1500, the second needle valve 1535 is provided on one side of the second pressure gauge 1530 is installed to adjust the amount of water supplied.
또한, 상기 실린더(1300)에 연결되는 물탱크(1100)는, 그 내측에 제2쿨러(1103)가 구비되어 물의 압축에 따른 과열을 방지토록 설치된다.In addition, the water tank 1100 connected to the cylinder 1300 is provided with a second cooler 1103 inside thereof to prevent overheating due to the compression of water.
상기와 같은 구성으로 이루어진 본 발명의 동작을 설명한다.The operation of the present invention having the above configuration will be described.
도16 및 도17에서와 같이, 자체의 스위치나 외부의 무선신호에 의해 오일탱크(800)에 내장되는 오일펌프(810)를 동작시키면 오일이 오일펌프를 통하여 토출되어 라인필터(801)로 공급된다.As shown in FIGS. 16 and 17, when the oil pump 810 embedded in the oil tank 800 is operated by its own switch or an external radio signal, oil is discharged through the oil pump and supplied to the line filter 801. do.
이때, 상기 라인필터(801)로의 공급라인에는 제1첵밸브(807)가 구비되어 오일의 리턴을 방지토록 하고, 상기 오일탱크에는 유면계와 주유구가 구비되어 오일의 보충을 통해 일정높이의 유면을 유지토록 한다.At this time, the supply line to the line filter 801 is provided with a first check valve (807) to prevent the return of the oil, the oil tank is provided with an oil level gauge and the oil inlet to the oil level of a certain height through the oil replenishment Keep it.
그리고, 상기 라인필터(801)는, 스위치와 필터 및 첵밸브로 이루어져 오일내에 포함되는 분진이나 이물질을 제거토록 하여 오일에 의한 파이프나 밸브의 막힘을 방지한다.The line filter 801 is composed of a switch, a filter, and a check valve to remove dust or foreign matter contained in the oil, thereby preventing the blockage of the pipe or the valve by the oil.
계속하여, 상기 라인필터(801)를 통과한 유체는 공급라인을 통하여 제1릴리프밸브(950)에 공급되어 회로내의 압력이 설정압력에 도달할 때 까지 오일을 리턴시키면서 공급되는 유체의 압력을 조절하여 제1단방향전환밸브(910)에 공급한다.Subsequently, the fluid passing through the line filter 801 is supplied to the first relief valve 950 through the supply line to adjust the pressure of the supplied fluid while returning oil until the pressure in the circuit reaches the set pressure. And supply to the first step-directional switching valve (910).
이때, 상기 제1릴리프밸브(950)로의 유체 공급전에 제1압력게이지(930)가 구비되면서 제1니들밸브(935)가 구비되어 공급되는 오일의 압력 및 량을 조절하게 된다.At this time, the first pressure gauge 930 is provided before the fluid supply to the first relief valve 950 and the first needle valve 935 is provided to adjust the pressure and amount of oil supplied.
더하여, 상기 제1단방향전환밸브(910)는, 복수의 양방향전환밸브(850)에 유체의 압력을 각각 분기시켜 공급하도록 하고, 상기 양방향전환밸브(850)의 알포트는 제1니들밸브(935)의 공급라인에 연결된다.In addition, the first single-directional switching valve 910, branched to supply the pressure of the fluid to the plurality of bi-directional switching valve 850, respectively, the al port of the bi-directional switching valve 850 is the first needle valve (935) ) Is connected to the supply line.
그리고, 상기 양방향전환밸브(850)의 공급라인에는 피스톤(1310)을 통하여 분할되면서 상대적으로 큰 부피를 갖는 제1챔버(1315)에 연결되어 제1챔버(1315)에 고압으로 압축되는 오일을 공급하게 된다.In addition, the supply line of the bidirectional switching valve 850 is connected to the first chamber 1315 having a relatively large volume while being divided through the piston 1310 to supply oil compressed to the first chamber 1315 at high pressure. Done.
이때, 상기 제1챔버(1315)에 공급되는 오일압력(OW)은 파스칼의 원리에 의해 상대적으로 적은 부피를 갖는 제2챔버(1317)에 전달되어 압력을 배가 시키게 되므로써 별도의 부스터가 필요없이도 간단한 구성으로 실린더의 내측에서 압력의 배가가 가능토록 된다.At this time, the oil pressure OW supplied to the first chamber 1315 is transferred to the second chamber 1317 having a relatively small volume by the principle of Pascal, thereby doubling the pressure so that a simple booster is not required. The configuration allows the pressure to be doubled inside the cylinder.
그리고, 상기 제2챔버(1317)에는 일정압력을 갖는 물이 충진되어 제1챔버(1315)에 개해지는 오일의 압력에 의해 암반절개기(S)에 공급되는 물의 압력을 배가시키게 된다.Then, the second chamber 1317 is filled with water having a predetermined pressure to double the pressure of the water supplied to the rock cutout S by the pressure of the oil opened in the first chamber 1315.
또한, 상기 오일탱크(800)에 구비되는 리턴라인 역시 쿨러(805)와 리턴필터(803)가 구비되어 증압시 연속적인 압축에 의해 온도가 상승되는 리턴 오일을 냉각시키면서 오일내의 이물질을 제거한 후 오일탱크내로 리턴시키도록 한다.In addition, the return line provided in the oil tank 800 is also provided with a cooler 805 and a return filter 803 to remove foreign substances in the oil while cooling the return oil, the temperature of which rises by continuous compression during pressure increase, and then oil Return to tank.
계속하여, 상기 수펌프(1110)로서 공급되는 물은 제2첵밸브(1107)를 통하여 리턴이 방지되면서 연속하여 필요량을 공급토록 된다.Subsequently, the water supplied as the water pump 1110 is continuously supplied with the required amount while the return is prevented through the second valve 1107.
그리고, 상기 수펌프로서 공급되는 물은 제2첵밸브(1107)를 통하여 리턴이 방지되면서 연속하여 필요량을 공급토록 되고, 상기 제2압력게이지(1530)에 의하여 압력차의 발생시 물이 누설되는 것으로 판단하여 수펌프(1110)의 동작을 정지시킨다.In addition, the water supplied as the water pump is continuously supplied to the required amount while the return is prevented through the second valve 1107, and water is leaked when the pressure difference is generated by the second pressure gauge 1530. In operation, the operation of the water pump 1110 is stopped.
또한, 상기 물탱크(1100) 역시 물증압수단(1500)이 구비되어 물을 재순환시키면서 원하는 압력까지 증압시켜 제2챔버(1317)에 공급하도록 한다.In addition, the water tank 1100 is also provided with a water pressure increasing means 1500 to increase the pressure to the desired pressure while recycling the water to supply to the second chamber (1317).
더하여, 상기 암반절개기(S)의 일측에는 드레인밸브(1320)가 구비되어 암반을 절개한 후 암반절개기(S)를 수축시키기 위하여 암반절개기에서 물의 배출할 때 물탱크(1100)로 물이 용이하게 배출토록 한다.In addition, one side of the rock incision (S) is provided with a drain valve 1320 to disassemble the rock and then to drain the water from the rock incision in order to shrink the rock incision (S) to the water tank 1100 Make it easy to drain.
그리고, 상기 암반절개기(S)는, 각각의 개별 실린더(1300)로서 일정 압력을 갖는 물을 공급토록 하여 암반절개기(S)가 파손되어도 전체에 물의 공급이 중단되는 현상을 방지하게 되는 것이다.In addition, the rock cutting machine (S) is to supply the water having a predetermined pressure as each individual cylinder 1300 to prevent the phenomenon that the supply of water to the whole even if the rock cutting machine (S) is damaged. .
본 발명은 고압상태의 물이 공급되는 공급관 및 상기 공급관의 외측에 장착되어 확장 및 복원되면서 그 외측에 장착되는 가이드튜브로서 천공홀에 압력을 작용시키도록 하는 신축튜브가 고정블럭에 의해 견고하게 지지토록 하여 물의 압력 공급시 천공홀 전체에 균일한 수압이 작용토록 하여 암반을 무진동으로 절개하는 물의 압력을 이용한 무진동 암반 절개장치에 관한 것이다.The present invention is a supply tube for supplying the water of high pressure and the expansion tube which is mounted on the outside of the supply pipe is expanded and restored while the expansion tube for applying pressure to the drilling hole is firmly supported by a fixed block The present invention relates to a non-vibrating rock cutting device using water pressure to inject rock without vibration so that a uniform water pressure acts on the entire hole when supplying water pressure.

Claims (13)

  1. 복수의 유동공(110)을 갖는 중공상으로 형성되면서 양단부에 제1결합부(130)가 형성되는 공급관(100);Supply pipe 100 is formed in a hollow shape having a plurality of flow holes 110, the first coupling portion 130 is formed at both ends;
    상기 공급관(100)의 외경측을 감싸도록 설치되어 물의 공급 또는 배출시 팽창 및 복원되고, 외경측에 일정간격 이격되어 복수의 간격유지부재(205)가 일체로 돌출되는 신축튜브(200);An expansion tube 200 installed to cover the outer diameter side of the supply pipe 100 and expanded and restored when water is supplied or discharged, and spaced apart by a predetermined distance from the outer diameter side to integrally protrude a plurality of interval maintaining members 205;
    상기 공급관(100)의 제1결합부에 결합될 때 공급관의 외경측에 위치하는 신축튜브(200)의 양단에 신축튜브와 동시에 팽창하는 복수의 지지편(350)을 각각 개재한 후 고정수단(400)으로서 지지되는 고정블럭(300);Fixing means after interposing a plurality of support pieces 350 which expand simultaneously with the expansion tube at both ends of the expansion tube 200 which is located on the outer diameter side of the supply pipe when coupled to the first coupling portion of the supply pipe 100 A fixed block 300 supported as 400;
    상기 신축튜브(200)의 외경측에 위치하여 확장시 신축튜브의 외부노출을 방지하는 가이드튜브(250)의 조립구조로 이루어진 물의 압력을 이용한 무진동 암반절개장치.Vibration-free rock cutting device using the pressure of the water consisting of the assembly structure of the guide tube 250 is located on the outer diameter side of the expansion tube 200 to prevent the external exposure of the expansion tube when expanded.
  2. 제1항에 있어서, 상기 가이드튜브(250)는, 일정길이를 갖는 원기둥형상으로 그 일측에 절개부(251)가 형성되며, According to claim 1, The guide tube 250 is a cylindrical shape having a predetermined length is formed with a cutout 251 on one side,
    상기 가이드튜브가 신축튜브의 외경측에 복수개가 적층될 때 상기 가이드튜브의 절개부는 원주방향에서 엇갈리게 위치토록 설치되는 것을 특징으로 하는 물의 압력을 이용한 무진동 암반절개장치.When the plurality of the guide tube is laminated on the outer diameter side of the flexible tube, the incision portion of the guide tube is a vibration-free rock cutting device using the water pressure, characterized in that the installation is arranged to be staggered in the circumferential direction.
  3. 제1항에 있어서, 상기 가이드튜브(250)는, 하나의 절개부(251)를 갖는 하나의 가이드튜브와 상기 절개부를 덮으면서 다른 위치에 다수개의 절개부(251)를 갖는 다른 하나의 가이드튜브가 복수의 고무밴드로(250-1)로서 지지되는 것을 특징으로 하는 물의 압력을 이용한 무진동 암반절개장치.According to claim 1, The guide tube 250, One guide tube having one incision 251 and the other guide tube having a plurality of incisions 251 in different positions while covering the incision Vibration-free rock cutting device using the pressure of the water, characterized in that is supported as a plurality of rubber bands (250-1).
  4. 제1항에 있어서, 상기 고정수단(400)은, 상기 신축튜브(200)에 형성되는 하나이상의 고정돌기(410)와 상기 고정돌기에 대응토록 고정블럭(300)의 내경측에 형성되는 고정요홈(430)으로 이루어지는 것을 특징으로 하는 물의 압력을 이용한 무진동 암반절개장치.According to claim 1, The fixing means 400, One or more fixing projections 410 formed in the expansion tube 200 and the fixing groove formed on the inner diameter side of the fixing block 300 to correspond to the fixing projections Vibration-free rock cutting device using the water pressure, characterized in that consisting of (430).
  5. 제1항에 있어서, 상기 지지편(350)은, 동일 내경을 갖도록 하면서 동일폭을 갖는 복수의 단위지지편(351)이 그 외경이 그리는 원주에서 동일 간격으로 이격될 때 탄성부재(353)를 통하여 상호 연결되는 것을 특징으로 하는 물의 압력을 이용한 무진동 암반절개장치.According to claim 1, The support piece 350, the plurality of unit support pieces 351 having the same width while having the same inner diameter is separated from the elastic member 353 at equal intervals in the circumference of the outer diameter Vibration-free rock cutting device using the water pressure, characterized in that interconnected through.
  6. 제1항에 있어서, 상기 신축튜브(200)는, 상기 간격유지부재(205)중 최외측에 위치한 간격유지부재 일측에 튜브돌출방지링(230)이 각각 구비되는 것을 특징으로 하는 물의 압력을 이용한 무진동 암반절개장치.According to claim 1, The expansion tube 200, using the pressure of the water, characterized in that the tube projection preventing ring 230 is provided on one side of the gap holding member located on the outermost side of the gap holding member (205) Vibration-free rock cutting device.
  7. 제6항에 있어서, 상기 튜브돌출방지링(230)은, 상기 간격유지부재(205)의 외경과 동일평면을 형성하면서 신축튜브(200)의 지지면(207)에 밀착되는 밀착면(233)과 그 일측에 연장되어 신축튜브와의 사이에 공극을 형성토록 하는 테이퍼면(235)이 내경측에 일체로 연장형성되는 것을 특징으로 하는 물의 압력을 이용한 무진동 암반 절개방치.The contact surface 233 of claim 6, wherein the tube protrusion preventing ring 230 is in close contact with the support surface 207 of the stretchable tube 200 while forming the same plane as the outer diameter of the space keeping member 205. And a tapered surface 235 which extends on one side thereof to form a gap between the flexible tube and is integrally formed on the inner diameter side thereof.
  8. 제1항에 있어서, 상기 고정블럭(300)은, 위치결정링(556)이 개재되는 프론트캡(551)과 핸들(557)이 일측에 구비되고,According to claim 1, The fixed block 300, the front cap 551 and the handle 557 is provided with a positioning ring 556 on one side,
    상기 핸들(557)과 프론트캡(551)의 일측에는 분리설치되는 커버부재(555)가 더 구비되는 것을 특징으로 하는 물의 압력을 이용한 무진동 암반절개장치.One side of the handle (557) and the front cap 551 is a vibration-free rock cutting device using a water pressure, characterized in that the cover member 555 is further provided.
  9. 제8항에 있어서, 상기 위치결정링(556)은, 암반(700)의 천공홀(710)에 수평삽입시에 중심에 대하여 암반절개기(S)하부에 위치하는 두께(D+1)가 상부의 두께(D)보다 크도록 설치되는 것을 특징으로 하는 물의 압력을 이용한 무진동 암반절개장치.The method of claim 8, wherein the positioning ring 556 has a thickness (D + 1) located below the rock cutout (S) with respect to the center at the time of horizontal insertion into the drilling hole (710) of the rock (700) Non-vibration rock mass cutting device using the water pressure, characterized in that the installation is larger than the thickness (D) of the upper portion.
  10. 오일탱크에 장착되는 펌프로서 오일을 공급받아 오일증압수단을 통하여 일정압력이 될 때까지 재순환시키는 양방향전환밸브;A pump mounted on the oil tank, the bidirectional switching valve for receiving oil and recirculating it to a predetermined pressure through oil boosting means;
    상기 양방향전환밸브에 일측이 연결되어 그 내측에 피스톤으로 분할되는 제1,2챔버를 구비하면서 상대적으로 큰 부피의 제1챔버에 양방향전환밸브로부터의 압력오일이 공급토록 하면서 상대적으로 적은 부피를 갖는 다른 제2챔버에는 물탱크에 장착되는 수펌프로서 물이 공급토록 설치되는 실린더; 및, One side is connected to the bidirectional switching valve and has a first and second chambers divided into pistons therein, and has a relatively small volume while supplying pressure oil from the bidirectional switching valve to a relatively large first chamber. Another second chamber includes a cylinder installed to supply water as a water pump mounted to the water tank; And,
    상기 실린더의 제2챔버에 연결되어 수압을 공급받으면서 드레인 밸브가 구비되는 제1항 내지 제9중 어느 한 항으로 이루어진 암반절개기의 연결구조로 이루어진 무진동 암반절개기용 수압공급장치.A hydraulic pressure supply device for a vibration-free rock cutaway, which is connected to the second chamber of the cylinder and is provided with a drain valve while receiving a hydraulic pressure.
  11. 제10항에 있어서, 상기 오일증압수단은, 오일을 일정압력까지 일방향으로 순환시키면서 압축하는 제1단방향전환밸브와 그 일측의 제1압력게이지 및 선택적인 유로를 형성하는 제1릴리프밸브로서 이루어 지는 것을 특징으로 하는 무진동 암반절개기용 수압공급장치.11. The oil pressure increasing means according to claim 10, wherein the oil boosting means comprises a first single direction switching valve for compressing the oil while circulating in one direction to a predetermined pressure, a first pressure gauge on one side thereof, and a first relief valve for forming an optional flow path. Hydraulic pressure supply device for vibration-free rock cutting machine, characterized in that the losing.
  12. 제10항에 있어서, 상기 오일탱크는, 공급 및 재순환되는 오일을 필터링하면서 냉각토록 라인필터와 리턴필터 및 쿨러가 구비되는 것을 특징으로 하는 무진동 암반절개기용 수압공급장치.12. The hydraulic pressure supply device of claim 10, wherein the oil tank is provided with a line filter, a return filter, and a cooler for cooling the oil being supplied and recirculated.
  13. 제10항에 있어서, 상기 실린더의 일측에 물탱크에서 공급되는 물의 압력을 증압토록 물증압수단이 더 연결되며,According to claim 10, One side of the cylinder is further connected to the water pressure means for increasing the pressure of the water supplied from the water tank,
    상기 물증압수단은, 물을 일정압력까지 일방향으로 순환시키면서 압축하는 제2단방향전환밸브와 그 일측의 제2압력게이지 및 선택적인 유로를 형성하는 제2릴리프밸브로서 이루어 진 것을 특징으로 하는 무진동 암반절개기용 수압공급장치.The water intensifying means is a vibration-free rock formation, characterized in that it is composed of a second single-directional valve for compressing water while circulating in one direction up to a predetermined pressure, and a second pressure gauge on one side thereof and a second relief valve for forming an optional flow path. Hydraulic pressure supply for incisions.
PCT/KR2010/005995 2009-09-09 2010-09-03 Vibrationless rock-splitting apparatus using water pressure, and apparatus for supplying water pressure for same WO2011031043A2 (en)

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KR10-2009-0085001 2009-09-09
KR10-2009-0085002 2009-09-09
KR1020090085001A KR100972628B1 (en) 2009-09-09 2009-09-09 An rock split device with no-vibration
KR1020090085002A KR100972629B1 (en) 2009-09-09 2009-09-09 A device for water pressure supply the rock spliter with no-vibration condition

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018038289A1 (en) * 2016-08-24 2018-03-01 영인산업 주식회사 Cylindrical packer for splitting rock using hydraulic pressure
CN109752250A (en) * 2019-01-22 2019-05-14 北京交通大学 Device and method for the synchronous load of external pressure in muddy water diametral compression test

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KR100769706B1 (en) * 2007-05-23 2007-10-23 박태호 A water pressure controll method for a rock split with no-vibration condition
KR100908619B1 (en) * 2008-12-12 2009-07-21 이상휴 An rock split device with no-vibration

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JP3422378B2 (en) * 1994-05-30 2003-06-30 株式会社フジタ Method and apparatus for sending liquid to rock splitter
JPH09256771A (en) * 1996-03-22 1997-09-30 Fujita Corp Crasher

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Publication number Priority date Publication date Assignee Title
KR100769706B1 (en) * 2007-05-23 2007-10-23 박태호 A water pressure controll method for a rock split with no-vibration condition
KR100908619B1 (en) * 2008-12-12 2009-07-21 이상휴 An rock split device with no-vibration

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018038289A1 (en) * 2016-08-24 2018-03-01 영인산업 주식회사 Cylindrical packer for splitting rock using hydraulic pressure
CN109752250A (en) * 2019-01-22 2019-05-14 北京交通大学 Device and method for the synchronous load of external pressure in muddy water diametral compression test

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