WO2011030939A1 - Preparation method of toothbrush, and toothbrush prepared thereby - Google Patents

Preparation method of toothbrush, and toothbrush prepared thereby Download PDF

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Publication number
WO2011030939A1
WO2011030939A1 PCT/KR2009/005154 KR2009005154W WO2011030939A1 WO 2011030939 A1 WO2011030939 A1 WO 2011030939A1 KR 2009005154 W KR2009005154 W KR 2009005154W WO 2011030939 A1 WO2011030939 A1 WO 2011030939A1
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WO
WIPO (PCT)
Prior art keywords
bristle
bristles
toothbrush
tuft
hair
Prior art date
Application number
PCT/KR2009/005154
Other languages
French (fr)
Korean (ko)
Inventor
정태상
Original Assignee
Chung Tae Sang
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chung Tae Sang filed Critical Chung Tae Sang
Priority to PCT/KR2009/005154 priority Critical patent/WO2011030939A1/en
Priority to KR1020097019240A priority patent/KR20120056311A/en
Priority to CN2009801623577A priority patent/CN102791165A/en
Publication of WO2011030939A1 publication Critical patent/WO2011030939A1/en

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    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D1/00Bristles; Selection of materials for bristles
    • A46D1/04Preparing bristles
    • A46D1/06Machines or apparatus for cutting bristles
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/04Machines for inserting or fixing bristles in bodies

Definitions

  • the present invention relates to a method of manufacturing a toothbrush using an anchorless method of planting bristles without using an anchor, and a toothbrush manufactured by the method.
  • the bristles that fix the bristles to the toothbrush heads using metal anchors are more brittle than the anchorless method without anchors, and it is difficult to vary the shape of the bristles (length, thickness, color, etc.) Therefore, in recent years, most of the related industries manufacture toothbrushes using an anchorless method.
  • a toothbrush manufactured by the anchorless method includes a toothbrush having a bristles, a flat bristle member (generally referred to as a head insert) on which the bristles are to be planted, and a toothbrush head to which the bristles are coupled.
  • the bristles member has a plurality of bristles strands inserted into the tuft hole, respectively, the bristles of the bristles are inserted into the tuft holes from the base of the bristles in the upper side of the tufts, and thus the bristles are inserted.
  • the bristle strand is positioned at the bottom of the tuft member. Thereafter, the bristle strand thus inserted is fused with its root portion and bonded to the tuft member.
  • the conventional toothbrush manufacturing method using such an anchorless method has to insert the bristles strands into the hair transplant hole during planting one by one, it is difficult to manually work, so considerable time and manpower is required, and quality cannot be guaranteed. Therefore, in recent years, automation equipment is used, but since the automation is a very difficult task, the structure of the equipment is inevitably complicated and expensive. In particular, since the automation equipment is designed to suit a toothbrush of any design, when a toothbrush of a new design was developed, part or all of the equipment had to be improved or newly designed and manufactured accordingly, which may not be a huge loss. There was no.
  • An object of the present invention is to provide a method for achieving a toothbrush manufactured at a relatively simple and low cost and a toothbrush made by the method.
  • a bridging step of dense a plurality of bristles strands side by side comprising a step of adhering one end of the dense bristle strands together to form a bundle of the dense bristle strands.
  • the hair bonding step may be bonded to each other by fusing one end of the dense bristle strands.
  • the fusion may be made by hardening the cut surface formed by cutting one end of the dense bristle strand with a heated cutter.
  • the bristle manufacturing step of making a bristle bundle having a cross-sectional area or more by a predetermined area by the bristle manufacturing method A bristle cutting step of cutting the adhesive portions of the bristle bundles so that the manufactured bristle bundles are divided into a plurality of bundles, thereby providing a unit bristle bundle having a cross section corresponding to a tuft hole of the tufts member; Inserting the non-bonded portion of the unit bristle bundle into the tuft hole to position the bonding portion of the unit bristle bundle on the bottom of the tufting member, and then fusion bonding the adhesive portion to fix the unit bristle bundle to the tufting member.
  • the unit bristle bundle may be inserted into the planting hole through a jig having a guide hole corresponding to the planting hole.
  • the guide hole of the jig is preferably formed such that the size of the outlet facing the tuft hole is the same as or larger than the adhesive portion of the unit bristle bundle.
  • the guide hole of the jig can be extended to the entrance in which the unit bristle bundle is inserted.
  • the tuft hole may have a structure in which the bottom side open portion of the tuft member of the both sides is extended, according to this structure can be operated without the jig when the unit bristle bundle is inserted into the tuft hole.
  • the fusion in the planting step may be made by curing the liquid thermoplastic resin by coating the liquid thermoplastic resin on the bottom surface of the planting member.
  • the tuft member is provided with a groove in which the tuft holes are arranged on the bottom, and the liquid thermoplastic resin is filled in the groove of the tuft member to be coated on the bottom of the tuft member.
  • the bristles manufacturing step of making a bristle bundle having a cross section corresponding to the tuft hole of the tufts by the bristle manufacturing method Inserting an unbonded portion of the prepared bristle bundle into the tuft hole to position the bonding portion of the bristle bundle on the bottom of the tufting member, and then fusing the adhesive portion to fix the bristle bundle to the tufting member.
  • a toothbrush manufacturing method comprising a bristle member coupling step of coupling the bristle member in which the bristle bundle is planted to a toothbrush head.
  • a toothbrush manufacturing method comprising a bristle member coupling step of coupling the bristle member in which the bristles are planted on a toothbrush head.
  • a bristle a bristle member in which the bristle is planted, and a toothbrush head in which the bristle member is coupled, and a toothbrush manufactured by the toothbrush manufacturing method described above is provided.
  • the toothbrush head may have a receiving groove into which the tuft member is fitted in an interference fit manner. At this time, the toothbrush head and the tuft member received in the toothbrush head may be bonded to each other.
  • the bottom of the receiving groove may be provided with a coupling groove along an edge, the coupling member may be provided with a coupling jaw fitted into the coupling groove.
  • FIG. 1 is a flow chart illustrating a toothbrush manufacturing method according to the present invention.
  • Figure 2 shows an example of a toothbrush manufactured by a toothbrush manufacturing method according to the present invention
  • (A) is a perspective view of the entire toothbrush
  • (B) is a perspective view of the tufting member of the toothbrush
  • (C) is A toothbrush head of a toothbrush is a perspective view shown.
  • FIG. 3 to 9 is a view showing a toothbrush manufacturing method according to the present invention step by step
  • Figures 3 to 5 is a bristle manufacturing step
  • Figure 6 is a bristle cutting step
  • Figures 7 and 8 are a hair transplant step
  • 9 shows the hair-stall binding step, respectively.
  • FIG. 10 is a perspective view showing other examples of the toothbrush manufactured by the toothbrush manufacturing method according to the present invention.
  • 11 and 12 show a planting step of the toothbrush manufacturing method by the type of planting member different from that shown in FIG.
  • the toothbrush manufacturing method according to the invention is the bristles manufacturing step (see S10) to make a plurality of bristles (see reference numeral 1 in Figure 3), the bristle bundles (see Figure 5 and A bristle cutting step (see S20) for cutting and dividing a unit bristle bundle (see reference numerals 10 in FIGS. 2 and 6 to 9) having a desired cross section by cutting and dividing the reference numeral 5 in FIG.
  • FIG 2 is a perspective view showing an example of a toothbrush manufactured by a toothbrush manufacturing method according to the present invention.
  • the toothbrush manufactured according to the above step is a bristle, which is a set of unit bristle bundle 10, the flat bristle member 20, the bristle is planted, the bristle member 20 is coupled Toothbrush head having toothbrush head 30.
  • the tuft member 20 is provided with the groove
  • the grooves 22 of the tufting member 20 are formed with a plurality of tuft holes 24 for planting the unit bristle bundles 10 one by one.
  • the tuft holes 24 are all circular and have the same size and the grooves ( 22) so that they are spaced apart throughout.
  • the toothbrush head 30 has a receiving groove 32 to which the tuft member 20 is fitted and engaged. At this time, the tuft member 20 is fitted with its bottom face facing the bottom of the receiving groove 32.
  • FIG. 3 to 9 show each step of the toothbrush manufacturing method according to the present invention.
  • FIG. 3 to 9 by looking at the process of manufacturing a toothbrush in the shape of the bristles as shown in Figure 2 in the toothbrush manufacturing method according to the present invention, each step of the toothbrush manufacturing method according to the present invention in detail Explain.
  • the bristles manufacturing step S10 includes a wool processing step (see S11), a hair dense step (see S12), and a hair bonding step (see S13).
  • the tip of bristles of constant length (1) is processed to be effective in removing tartar and plaque and preventing gum damage when brushing by processing such as grinding or dipping.
  • 3 illustrates a processed bristle strand.
  • (A) of FIG. 3 shows the bristle strand processed to be round, and
  • FIG. 3 (B) shows the bristle strand processed to have a taper.
  • a dense mold having holes or grooves may be used instead of the paper band 50 for the densities of the processed bristle strands 1, when the bristle strands 1 are used as holes or grooves in the mold. It is inserted tightly into the and is densely packed.
  • Using such a framework is more advantageous for setting the densities of the bristle strands 1 as compared to using the paper band 50. This is because the shape of the dense bristle strand 1 is determined according to the shape of the frame or the groove (for example, if the shape of the hole or the groove of the frame is circular, the shape of the dense bristle strand is also circular).
  • Such a densely packed step (S12) may include a wool setting process.
  • the hair setting process means that the ends of the dense bristle strands 1 have a specific shape.
  • this process can be made by pressing against the base of the bristle bristle (1) dense on the setting plate is formed on the top surface irregularities. At this time, the dense bristle strands 1 have the same shape as the top of the setting plate.
  • the dense bristle bristle strands 1 are bundled into one bundle by adhering the root portions of the bristle bristle strands 1 in the densely packed step S12.
  • the base part adhesion here is made by cutting the base part of the dense bristle strand 1 with the cutter (for example, the cutter with a built-in heating wire) heated to a predetermined temperature. At this time, the cutting of the bristle bristle strand 1 is made with the paper band 50 which maintains the dense form of the bristle bristle strand 1, and the root part of the bristle bristle strand 1 is attached to the cutter 60.
  • the bristle bristle strands 1 are adhered to each other by hardening of the molten cut surface, after being melted by heat at the same time as being cut.
  • the sole portion is bonded by fusion, and a bristle bristle (bristle bristle bundle 5) of the shape is manufactured.
  • a bristle bristle bristle bristle bundle 5
  • the bristles are formed in the specific shape if the end has been subjected to the hair setting process in the hair cluster step (S12) above.
  • the bristle bundle 5 manufactured in the bristle manufacturing step S10 above is divided into a plurality of unit bristle bundles 10 having a cross section of an area corresponding to the tuft hole 24.
  • a cutting mechanism 70 including a work table 72 and a plurality of cutters 74 provided in a row on the upper surface of the work table 72 is used to divide the bristle bundle 5.
  • the bristle bundle 5 When the adhesive portion (base portion) of the bristle bundle 5 is placed on the work table 72 of the cutting mechanism 70 and then pushed toward the cutter 74 side, the bristle bundle 5 has the adhesive portion of the cutter 74. It is cut
  • the planting step S30 includes a bristles insertion step (see S31) and a bristle fixing step (see S32).
  • the hair-planting member 20 is placed on the hair-planting stage 80, and the top surface of the hair-planting member 20 abuts against the hair-planting stage 80 so that the bottom surface of the hair-planting member 20 faces upward.
  • the jig 85 is placed on the bottom face of the tuft member 20.
  • the jig 85 has guide holes 86 that coincide with the seedling holes 24 when the jig 85 is located on the bottom surface of the seedling member 20.
  • An outlet (at the bottom, in the figure) facing the 24 is formed to be the same as the adhesive portion of the unit bristle bundle 10 or slightly larger than the adhesive portion of the unit bristle bundle 10.
  • the inlet (see bottom view) of the guide hole 86 is formed to have an expanding structure.
  • an end portion (non-bonded portion) of the unit bristle bundle 10 is inserted into the inlet of the guide hole 86 and through the guide hole 86 to the tuft hole 24 corresponding to the guide hole 86.
  • Each of the unit bristle bundles 10 is inserted to position the adhesive portion of the unit bristle bundle 10 in the groove 22 of the tufting member 20.
  • the unit bristle bundle 10 is easily inserted.
  • the unit bristle bundle 10 thus inserted is naturally inserted into the hair transplant hole 24 along the inner wall of the guide hole 86. Therefore, the insertion work of the unit bristle bundle 10 can be performed quickly and accurately.
  • the liquid thermoplastic resin R is filled in the grooves 22 of the tuft member 20 in which the unit bristle bundle 10 is inserted.
  • the liquid thermoplastic resin R filled in the grooves 22 of the tuft member 20 is cured.
  • the thermoplastic resin is cured, the unit bristle bundle 10 inserted into the tuft hole 24 is fixed to the tuft member 20. That is, by the hardened thermoplastic resin, the bonding part 20, the adhesive part of the unit bristle bundle 10, and the thermoplastic resin are integrally formed.
  • the bottom surface of the tuft member 20 may be coated with a constant thickness instead of filling the liquid thermoplastic resin R.
  • the fixing method of the unit bristle bundle 10 inserted into the tuft hole 24 is not using a liquid thermoplastic resin (R), the heat plate is inserted into the groove 22 of the tuft member 20 by heat and pressure It is also possible to fuse the adhesive portion of the unit bristle bundle 10 by adding. Of course, even in this case, when the fusion is completed, the tuft member 20 and the unit bristle bundle 10 is bonded to each other.
  • R liquid thermoplastic resin
  • the tufting member 20 and the toothbrush head 30 may be configured as follows to improve the bonding force (adhesive force) between each other at the time of coupling.
  • the receiving groove 32 of the toothbrush head 30 is formed to a size to which the tuft member 20 is fitted in an interference fit manner.
  • the toothbrush head 30 is provided with a coupling groove 34 at the bottom of the receiving groove 32 along the edge of the receiving groove 32, and the tuft member 20 is a coupling groove 34 at the edge of the bottom face. It is provided with a coupling jaw 26 is fitted to be coupled to.
  • the tuft member 20 is forcibly fitted to the receiving groove 32, and when the fitting jaw 26 is fitted to the coupling groove 34 when it is thus inserted, the tuft member 20 with The adhesion between the toothbrush head 30 can be increased, and the contact area can be increased, and the coupling force between the tuft member 20 and the toothbrush head 30 is improved.
  • FIG. 10 is a perspective view showing other examples of the toothbrush manufactured by the toothbrush manufacturing method according to the present invention.
  • the toothbrush manufacturing method according to the present invention in addition to the uniform shape of the bristles like the toothbrush shown in Figure 2, as shown in Figure 10 it is possible to manufacture a toothbrush in a variety of shapes of the bristles simply and at a low cost.
  • the toothbrush shown in FIG. 10 may also be manufactured in the same manner as described above, but a bristle bundle 5 having a cross section of a predetermined area is made, and the bristle bundle 5 is cut and divided to form a plurality of unit bristles.
  • the bristles manufacturing step (S10) to create a bristle bundle having a cross-section corresponding to the tuft hole 24, and after planting the bristle bundles thus prepared is planted in the toothbrush head 30 It may also proceed in such a manner as to couple the tuft member 20.
  • the mold mentioned in the hair clustering step S12 may be used.
  • a toothbrush since the planting of the bundle of bristles of the sole part is implanted, it is possible to ensure the quality of the manufactured toothbrush and to easily diversify the shape of the bristles.
  • the bristle strands 1 having different thicknesses, colors, shapes, etc. are concentrated in the hair clustering step S12, a toothbrush in which several kinds of bristle strands 1 are mixed in one tuft hole 24 may be manufactured. It may be.
  • FIG. 11 shows a planting step of the toothbrush manufacturing method by the type of planting member different from that shown in FIGS. 2, 7 to 9.
  • the tuft hole 24A of the tuft member 20A shown in FIG. 11 is formed so that the bottom side opening part of the tuft member 20A among them may have a structure which gradually expands toward the bottom side of this tuft member 20A.
  • the hair growth hole 24A thus formed serves as a guide hole 86 of the jig 85, and the jig 85 inserts the unit bristle bundle 10 into the hair growth hole 24A. It can be done without. That is, the insertion work of the unit bristle bundle 10 is convenient.
  • the unit bristles inserted into the tuft hole 24A because the adhesive portion of the unit bristle bundle 10 inserted in the tuft hole 24A is accommodated in the extension part of the tuft hole 24A.
  • An improved binding force on the bundle 10 can be expected.
  • Figure 12 shows the planting step of the toothbrush manufacturing method by another type of planting member.
  • the tuft hole 24B of the tuft member 20B shown in FIG. 12 has a constant angle inclined shape, not vertical.
  • neighboring tuft holes 24B are inclined in opposite directions to each other.
  • the unit bristle tufts 10 inserted in the tuft hole 24B constitute bristles having a form in which they cross each other.
  • the heating plate was used to fix the unit bristle bundle 10 inserted into the tuft hole 24B. That is, after the insertion is completed, heat and pressure are applied to the adhesive portion of the unit bristle bundle 10 to fuse the adhesive portion of the unit bristle bundle 10 to the bottom surface of the tuft member 20.
  • the hair processing step S11 of the bristles manufacturing step S10 is performed before the hair dense step S12, but the hair processing step S11 may be performed after the hair dense step S12. It may be. In other words, it may be extremely at the end of toothbrush manufacturing.
  • the bristle insertion method using a jig in the bristles insertion step (S31) of the hair transplant step (S30) and the bristle fixing method according to the coating of the thermoplastic resin in the bristle fixing step (S32) without the bristle strands strands as it is stranded can also be applied to a method of preparing a toothbrush by planting.

Abstract

The present invention provides a preparation method of a toothbrush comprising: the step of preparing toothbrush bristles, the step of implanting the prepared toothbrush bristles on an implant member, and the step of coupling the completely implanted implant member to a toothbrush head, and a toothbrush prepared thereby, wherein the step of preparing toothbrush bristles comprises: the step of collecting a strand of a plurality of toothbrush bristles in a line, and the step of adhering the lower portion of the collected strand of toothbrush bristles to make a bundle.

Description

칫솔 제조 방법 및 이 방법으로 제조된 칫솔Toothbrush manufacturing method and toothbrush manufactured by this method
본 발명은 앵커를 사용하지 않고 칫솔모를 심는 앵커리스(anchorless) 방식을 이용하여 칫솔을 제조하는 방법 및 이 방법으로 제조된 칫솔에 관한 것이다.The present invention relates to a method of manufacturing a toothbrush using an anchorless method of planting bristles without using an anchor, and a toothbrush manufactured by the method.
금속제의 앵커를 사용하여 칫솔 헤드에 칫솔모를 고정하는 식모 방식은 앵커를 사용하지 않는 앵커리스 방식에 비하여 칫솔모의 빠짐이 심한 편인 데다 칫솔모의 형태(길이, 굵기, 색상 등)를 다양화하는 것이 곤란하므로, 최근 관련 업계에서는 대부분이 앵커리스 방식을 이용하여 칫솔을 제조하고 있다.The bristles that fix the bristles to the toothbrush heads using metal anchors are more brittle than the anchorless method without anchors, and it is difficult to vary the shape of the bristles (length, thickness, color, etc.) Therefore, in recent years, most of the related industries manufacture toothbrushes using an anchorless method.
앵커리스 방식에 의하여 제조된 칫솔은 칫솔모, 이 칫솔모가 심기는 평판 형상의 식모 부재(일반적으로, 헤드 인서트라 함), 이 식모 부재가 결합되는 칫솔 헤드를 갖춘 칫솔대를 포함한다. 이 때, 식모 부재는 그 식모 홀에 칫솔모 가닥이 각각 다수 개씩 삽입되는데, 이 칫솔모 가닥의 삽입은 식모 부재의 상측에서 식모 홀에 칫솔모 가닥의 밑동부터 밀어 넣는 식으로 진행되고, 이에 따라 이 삽입된 칫솔모 가닥은 식모 부재의 저면에 밑동 부분이 위치된다. 이후, 이렇게 삽입된 칫솔모 가닥은 그 밑동 부분이 융착되어 식모 부재와 접착된다.A toothbrush manufactured by the anchorless method includes a toothbrush having a bristles, a flat bristle member (generally referred to as a head insert) on which the bristles are to be planted, and a toothbrush head to which the bristles are coupled. At this time, the bristles member has a plurality of bristles strands inserted into the tuft hole, respectively, the bristles of the bristles are inserted into the tuft holes from the base of the bristles in the upper side of the tufts, and thus the bristles are inserted. The bristle strand is positioned at the bottom of the tuft member. Thereafter, the bristle strand thus inserted is fused with its root portion and bonded to the tuft member.
그러나 이와 같은 앵커리스 방식을 이용하는 종래 칫솔 제조 방법은 식모 시 식모 홀에 칫솔모 가닥을 일일이 삽입하여야 하기 때문에, 수작업하기에는 많은 어려움이 따르므로 상당한 시간과 인력이 요구되는 데다 품질을 보장할 수도 없었다. 이에, 근래에는 자동화 설비를 사용하기도 하지만, 자동화의 실현이 매우 까다로운 편에 속하는 작업이므로 설비의 구조가 복잡할 수밖에 없고, 아울러 고가일 수밖에 없었다. 특히, 자동화 설비는 어느 한 디자인의 칫솔에 적합하게 설계된 것이므로, 새로운 디자인의 칫솔을 개발한 경우에는 이에 맞추어 설비의 일부 또는 전체를 개량하거나 새로 설계하여 제작하여야만 하였는바, 참으로 막대한 손실이 아닐 수 없었다.However, the conventional toothbrush manufacturing method using such an anchorless method has to insert the bristles strands into the hair transplant hole during planting one by one, it is difficult to manually work, so considerable time and manpower is required, and quality cannot be guaranteed. Therefore, in recent years, automation equipment is used, but since the automation is a very difficult task, the structure of the equipment is inevitably complicated and expensive. In particular, since the automation equipment is designed to suit a toothbrush of any design, when a toothbrush of a new design was developed, part or all of the equipment had to be improved or newly designed and manufactured accordingly, which may not be a huge loss. There was no.
본 발명의 목적은 칫솔의 제조를 비교적 간단하면서도 저가의 비용으로 이룰 수 있는 방법 및 이 방법으로 제조된 칫솔을 제공하는 데 있다.SUMMARY OF THE INVENTION An object of the present invention is to provide a method for achieving a toothbrush manufactured at a relatively simple and low cost and a toothbrush made by the method.
본 발명의 실시예에 따르면, 다수 개의 칫솔모 가닥을 나란하게 밀집시키는 모 밀집 단계와; 상기 밀집된 칫솔모 가닥의 한쪽 끝 부분을 서로 접착하여 상기 밀집된 칫솔모 가닥을 한 다발로 만드는 모 접착 단계를 포함하는 칫솔모 제조 방법이 제공된다.According to an embodiment of the present invention, a bridging step of dense a plurality of bristles strands side by side; There is provided a bristles manufacturing method comprising a step of adhering one end of the dense bristle strands together to form a bundle of the dense bristle strands.
여기에서, 상기 모 접착 단계는 상기 밀집된 칫솔모 가닥의 한쪽 끝 부분을 융착시킴으로써 서로 접착할 수 있다. 이 때, 융착은 상기 밀집된 칫솔모 가닥의 한쪽 끝 부분을 가열된 커터로 절단함으로써 형성된 절단면이 경화되는 것에 의하여 이루어질 수 있다.Here, the hair bonding step may be bonded to each other by fusing one end of the dense bristle strands. At this time, the fusion may be made by hardening the cut surface formed by cutting one end of the dense bristle strand with a heated cutter.
본 발명의 실시예에 따르면, 상기의 칫솔모 제조 방법에 의하여 일정한 면적 이상의 횡단면을 가지는 칫솔모 다발을 만드는 칫솔모 제조 단계와; 상기 제조된 칫솔모 다발이 복수의 다발로 분할되도록 상기 칫솔모 다발의 접착 부분을 절단하여 식모 부재의 식모 홀에 상당하는 횡단면을 가지는 단위 칫솔모 다발을 마련하는 칫솔모 커팅 단계와; 상기 식모 홀에 상기 단위 칫솔모 다발의 접착되지 않은 부분을 삽입하여 상기 식모 부재의 저면에 상기 단위 칫솔모 다발의 접착 부분을 위치시킨 후 이 접착 부분을 융착하여 상기 식모 부재에 상기 단위 칫솔모 다발을 고정시키는 식모 단계와; 칫솔 헤드에 상기 단위 칫솔모 다발이 심긴 식모 부재를 결합하는 식모 부재 결합 단계를 포함하는 칫솔 제조 방법이 제공된다.According to an embodiment of the present invention, the bristle manufacturing step of making a bristle bundle having a cross-sectional area or more by a predetermined area by the bristle manufacturing method; A bristle cutting step of cutting the adhesive portions of the bristle bundles so that the manufactured bristle bundles are divided into a plurality of bundles, thereby providing a unit bristle bundle having a cross section corresponding to a tuft hole of the tufts member; Inserting the non-bonded portion of the unit bristle bundle into the tuft hole to position the bonding portion of the unit bristle bundle on the bottom of the tufting member, and then fusion bonding the adhesive portion to fix the unit bristle bundle to the tufting member. A planting step; There is provided a toothbrush manufacturing method comprising a bristle member coupling step of coupling a bristle member in which the unit bristle bundle is planted on a toothbrush head.
여기에서, 상기 식모 단계는 상기 식모 홀과 일치하는 안내 홀을 가지는 지그를 통하여 상기 식모 홀에 상기 단위 칫솔모 다발을 삽입할 수 있다. 이 때, 상기 지그의 안내 홀은 상기 식모 홀과 대향하는 출구의 크기가 상기 단위 칫솔모 다발의 접착 부분과 동일하거나 크도록 형성되는 것이 바람직하다. 또, 상기 지그의 안내 홀은 상기 단위 칫솔모 다발이 삽입되는 입구가 확장될 수 있다.Here, in the planting step, the unit bristle bundle may be inserted into the planting hole through a jig having a guide hole corresponding to the planting hole. At this time, the guide hole of the jig is preferably formed such that the size of the outlet facing the tuft hole is the same as or larger than the adhesive portion of the unit bristle bundle. In addition, the guide hole of the jig can be extended to the entrance in which the unit bristle bundle is inserted.
또한, 상기 식모 홀은 양쪽 중 상기 식모 부재의 저면 측 개방 부분이 확장된 구조를 가질 수 있는바, 이 구조에 의하면 상기 식모 홀에 상기 단위 칫솔모 다발을 삽입 시 상기 지그 없이 작업할 수 있다.In addition, the tuft hole may have a structure in which the bottom side open portion of the tuft member of the both sides is extended, according to this structure can be operated without the jig when the unit bristle bundle is inserted into the tuft hole.
또한, 상기 식모 단계에서의 융착은 상기 식모 부재의 저면에 액상의 열가소성수지를 피복함으로써 이 액상의 열가소성수지가 경화되는 것에 의하여 이루어질 수 있다. 이 때, 상기 식모 부재는 저면에 상기 식모 홀이 배열된 홈이 마련되고, 상기 액상의 열가소성수지는 상기 식모 부재의 홈에 충전됨으로써 상기 식모 부재의 저면에 피복될 수 있다.Further, the fusion in the planting step may be made by curing the liquid thermoplastic resin by coating the liquid thermoplastic resin on the bottom surface of the planting member. At this time, the tuft member is provided with a groove in which the tuft holes are arranged on the bottom, and the liquid thermoplastic resin is filled in the groove of the tuft member to be coated on the bottom of the tuft member.
본 발명의 실시예에 따르면, 상기의 칫솔모 제조 방법에 의하여 식모 부재의 식모 홀에 상당하는 횡단면을 가지는 칫솔모 다발을 만드는 칫솔모 제조 단계와; 상기 식모 홀에 상기 제조된 칫솔모 다발의 접착되지 않은 부분을 삽입하여 상기 식모 부재의 저면에 상기 칫솔모 다발의 접착 부분을 위치시킨 후 이 접착 부분을 융착하여 상기 식모 부재에 상기 칫솔모 다발을 고정시키는 식모 단계와; 칫솔 헤드에 상기 칫솔모 다발이 심긴 식모 부재를 결합하는 식모 부재 결합 단계를 포함하는 칫솔 제조 방법이 제공될 수도 있다.According to an embodiment of the present invention, the bristles manufacturing step of making a bristle bundle having a cross section corresponding to the tuft hole of the tufts by the bristle manufacturing method; Inserting an unbonded portion of the prepared bristle bundle into the tuft hole to position the bonding portion of the bristle bundle on the bottom of the tufting member, and then fusing the adhesive portion to fix the bristle bundle to the tufting member. Steps; There may be provided a toothbrush manufacturing method comprising a bristle member coupling step of coupling the bristle member in which the bristle bundle is planted to a toothbrush head.
또한, 본 발명의 실시예에 따르면, 식모 부재의 식모 홀에 칫솔모를 삽입하여 상기 식모 부재의 저면에 상기 칫솔모의 밑동 부분을 위치시킨 후 이 밑동 부분을 융착하여 상기 식모 부재에 상기 칫솔모를 고정시키는 식모 단계와; 칫솔 헤드에 상기 칫솔모가 심긴 식모 부재를 결합하는 식모 부재 결합 단계를 포함하고, 상기 식모 단계는 상기 식모 홀과 일치하는 안내 홀을 가지는 지그를 통하여 상기 식모 홀에 상기 칫솔모를 삽입하는 칫솔 제조 방법이 제공될 수도 있다.In addition, according to an embodiment of the present invention, by inserting the bristles in the tuft hole of the tufts member to position the buttocks of the bristle on the bottom of the tufts of the tufts member to fusion the buttocks to fix the bristles to the tufts member; A planting step; And a bristles member coupling step of coupling the bristles on which the bristles are planted to a toothbrush head, wherein the bristles step includes inserting the bristles into the tuft holes through a jig having a guide hole corresponding to the tuft holes. May be provided.
또한, 본 발명의 실시예에 따르면, 식모 부재의 식모 홀에 칫솔모를 삽입하여 상기 식모 부재의 저면에 상기 칫솔모의 밑동 부분을 위치시킨 후 상기 식모 부재의 저면에 액상의 열가소성수지를 피복하여 이 액상의 열가소성수지가 경화되는 것에 의하여 상기 식모 부재에 상기 칫솔모를 고정시키는 식모 단계와; 칫솔 헤드에 상기 칫솔모가 심긴 식모 부재를 결합하는 식모 부재 결합 단계를 포함하는 칫솔 제조 방법이 제공될 수도 있다.In addition, according to an embodiment of the present invention, by inserting the bristles in the tuft hole of the tuft member to place the base of the bristles on the bottom of the tuft member, and then coated a liquid thermoplastic resin on the bottom of the tuft member A hair removal step of fixing the bristles to the hair removal member by curing the thermoplastic resin; There may also be provided a toothbrush manufacturing method comprising a bristle member coupling step of coupling the bristle member in which the bristles are planted on a toothbrush head.
본 발명의 실시예에 따르면, 칫솔모, 이 칫솔모가 심긴 식모 부재 및 이 식모 부재가 결합된 칫솔 헤드를 포함하는 것으로서, 상기의 칫솔 제조 방법에 의하여 제조된 칫솔이 제공된다.According to an embodiment of the present invention, there is provided a bristle, a bristle member in which the bristle is planted, and a toothbrush head in which the bristle member is coupled, and a toothbrush manufactured by the toothbrush manufacturing method described above is provided.
여기에서, 상기 칫솔 헤드는 상기 식모 부재가 억지 끼움 방식으로 끼워지는 수용 홈을 가질 수 있다. 이 때, 상기 칫솔 헤드와 이 칫솔 헤드에 수용된 식모 부재는 서로 접착될 수 있다. 또, 상기 수용 홈의 바닥에는 가장자리를 따라 결합 홈이 마련되고, 상기 식모 부재에는 상기 결합 홈에 끼워지는 결합 턱이 마련될 수 있다.Here, the toothbrush head may have a receiving groove into which the tuft member is fitted in an interference fit manner. At this time, the toothbrush head and the tuft member received in the toothbrush head may be bonded to each other. In addition, the bottom of the receiving groove may be provided with a coupling groove along an edge, the coupling member may be provided with a coupling jaw fitted into the coupling groove.
본 발명의 실시예에 따르면, 칫솔모 형태(굵기, 색상, 형상 등)의 다양화를 저가의 비용으로 용이하게 이룰 수 있다.According to the embodiment of the present invention, it is possible to easily achieve a variety of bristles (thickness, color, shape, etc.) at low cost.
도 1은 본 발명에 따른 칫솔 제조 방법이 도시된 순서도이다.1 is a flow chart illustrating a toothbrush manufacturing method according to the present invention.
도 2는 본 발명에 따른 칫솔 제조 방법으로 제조된 칫솔의 일례를 나타낸 것으로, (A)는 칫솔 전체가 도시된 사시도이고, (B)는 칫솔의 식모 부재가 도시된 사시도이며, (C)는 칫솔의 칫솔 헤드가 도시된 사시도이다.Figure 2 shows an example of a toothbrush manufactured by a toothbrush manufacturing method according to the present invention, (A) is a perspective view of the entire toothbrush, (B) is a perspective view of the tufting member of the toothbrush, (C) is A toothbrush head of a toothbrush is a perspective view shown.
도 3 내지 도 9는 본 발명에 따른 칫솔 제조 방법이 단계별로 표현된 도면으로, 도 3 내지 도 5는 칫솔모 제조 단계를, 도 6은 칫솔모 커팅 단계를, 도 7과 도 8은 식모 단계를, 도 9는 식모 부재 결합 단계를 각각 나타낸다.3 to 9 is a view showing a toothbrush manufacturing method according to the present invention step by step, Figures 3 to 5 is a bristle manufacturing step, Figure 6 is a bristle cutting step, Figures 7 and 8 are a hair transplant step, 9 shows the hair-stall binding step, respectively.
도 10은 본 발명에 따른 칫솔 제조 방법으로 제조된 칫솔의 다른 예들이 도시된 사시도이다.10 is a perspective view showing other examples of the toothbrush manufactured by the toothbrush manufacturing method according to the present invention.
도 11과 도 12는 도 2에 도시된 것과 각각 다른 타입의 식모 부재에 의한 칫솔 제조 방법의 식모 단계를 나타낸다.11 and 12 show a planting step of the toothbrush manufacturing method by the type of planting member different from that shown in FIG.
<도면의 주요 부분에 관한 부호의 설명><Explanation of symbols on main parts of the drawings>
1 : 칫솔모 가닥 5 : 칫솔모 다발1: bristle strand 5: bristle bundle
10 : 단위 칫솔모 다발 20, 20A, 20B : 식모 부재10: unit bristle bundle 20, 20A, 20B: hair removal
22 : 식모 부재의 홈 24, 24A, 24B : 식모 홀22: Groove 24, 24A, 24B of the hair transplant member: Hair transplant hole
26 : 결합 턱 30 : 칫솔 헤드26: combined jaw 30: toothbrush head
32 : 수용 홈 34 : 결합 홈32: accommodation groove 34: coupling groove
60 : 커터 85 : 지그60: cutter 85: jig
86 : 안내 홀 R : 열가소성수지86: guide hole R: thermoplastic resin
이하에서는 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 설명한다. 참고로, 본 발명을 설명함에 있어서 참조하는 도면에 도시된 구성 요소의 크기, 선의 두께 등은 이해의 편의를 위하여 다소 과장되게 표현되어 있을 수 있다. 또, 본 발명의 설명에 사용되는 용어들은 본 발명에서의 기능을 고려하여 정의한 것이므로 사용자, 운용자의 의도, 관례 등에 따라 달라질 수 있다. 따라서 이러한 용어에 대한 정의는 이 명세서의 전반에 걸친 내용을 토대로 내리는 것이 마땅하겠다.Hereinafter, with reference to the accompanying drawings will be described a preferred embodiment of the present invention. For reference, in describing the present invention, the size of the components shown in the accompanying drawings, the thickness of the lines, etc. may be somewhat exaggerated for convenience of understanding. In addition, since terms used in the description of the present invention are defined in consideration of functions in the present invention, they may be changed according to intentions of users, operators, and the like. Therefore, the definition of these terms should be based on the contents throughout the specification.
도 1은 본 발명에 따른 칫솔 제조 방법이 도시된 순서도이다. 도 1에 도시된 바와 같이, 본 발명에 따른 칫솔 제조 방법은 칫솔모 가닥(도 3의 도면 부호 1 참조) 다수 개를 한 다발로 만드는 칫솔모 제조 단계(S10 참조), 제조된 칫솔모 다발(도 5와 6의 도면 부호 5 참조)을 절단, 분할하여 원하는 횡단면을 가지는 단위 칫솔모 다발(도 2, 6 내지 9의 도면 부호 10 참조)을 마련하는 칫솔모 커팅 단계(S20 참조), 식모 부재(도 2, 7 내지 9의 도면 부호 20 참조)에 단위 칫솔모 다발을 심는 식모 단계(S30 참조), 칫솔대의 칫솔 헤드(도 2와 9의 도면 부호 30 참조)에 식모가 완료된 식모 부재를 결합하는 식모 부재 결합 단계(S40 참조)를 포함한다.1 is a flow chart illustrating a toothbrush manufacturing method according to the present invention. As shown in Figure 1, the toothbrush manufacturing method according to the invention is the bristles manufacturing step (see S10) to make a plurality of bristles (see reference numeral 1 in Figure 3), the bristle bundles (see Figure 5 and A bristle cutting step (see S20) for cutting and dividing a unit bristle bundle (see reference numerals 10 in FIGS. 2 and 6 to 9) having a desired cross section by cutting and dividing the reference numeral 5 in FIG. Step of planting the bristles of the unit bristles (see S30) in the reference numeral 20 of the (9) to 9, the step of joining the bristles member for coupling the hair-planting member is completed to the toothbrush head (see 30 in FIGS. 2 and 9) of the toothbrush S40 reference).
도 2는 본 발명에 따른 칫솔 제조 방법으로 제조된 칫솔의 일례가 도시된 사시도이다. 도 2에 도시된 바와 같이, 위의 단계에 따라 제조된 칫솔은 단위 칫솔모 다발(10)의 집합인 칫솔모, 이 칫솔모가 심긴 평판형의 식모 부재(20), 이 식모 부재(20)가 결합되는 칫솔 헤드(30)를 가지는 칫솔대를 포함한다.Figure 2 is a perspective view showing an example of a toothbrush manufactured by a toothbrush manufacturing method according to the present invention. As shown in Figure 2, the toothbrush manufactured according to the above step is a bristle, which is a set of unit bristle bundle 10, the flat bristle member 20, the bristle is planted, the bristle member 20 is coupled Toothbrush head having toothbrush head 30.
여기에서, 식모 부재(20)는 그 저면에 이 저면의 가장자리 부분을 제외한 나머지를 점유하는 사이즈의 홈(22)이 마련된다. 이러한 식모 부재(20)의 홈(22)에는 단위 칫솔모 다발(10)이 한 개씩 심기는 식모 홀(24)이 다수 개 형성되는데, 이 식모 홀(24)은 모두 원형이고 크기 또한 동일하며 홈(22)의 전반에 걸쳐 있도록 이격 분포된다.Here, the tuft member 20 is provided with the groove | channel 22 of the size which occupies remainder except the edge part of this bottom face in the bottom face. The grooves 22 of the tufting member 20 are formed with a plurality of tuft holes 24 for planting the unit bristle bundles 10 one by one. The tuft holes 24 are all circular and have the same size and the grooves ( 22) so that they are spaced apart throughout.
칫솔 헤드(30)는 식모 부재(20)가 끼워져서 결합되는 수용 홈(32)을 가진다. 이 때, 식모 부재(20)는 그 저면이 수용 홈(32)의 바닥과 대향하도록 끼워진다.The toothbrush head 30 has a receiving groove 32 to which the tuft member 20 is fitted and engaged. At this time, the tuft member 20 is fitted with its bottom face facing the bottom of the receiving groove 32.
도 3 내지 도 9는 본 발명에 따른 칫솔 제조 방법의 각 단계를 나타낸다. 다음에서는 도 3 내지 도 9를 참조, 본 발명에 따른 칫솔 제조 방법으로 도 2와 같이 칫솔모의 형태가 균일한 칫솔을 제조하는 과정을 살펴봄으로써, 본 발명에 따른 칫솔 제조 방법의 각 단계를 구체적으로 설명한다.3 to 9 show each step of the toothbrush manufacturing method according to the present invention. Next, referring to Figures 3 to 9, by looking at the process of manufacturing a toothbrush in the shape of the bristles as shown in Figure 2 in the toothbrush manufacturing method according to the present invention, each step of the toothbrush manufacturing method according to the present invention in detail Explain.
1. 칫솔모 제조 단계1. Bristle manufacturing steps
칫솔모 제조 단계(S10)는 모 가공 단계(S11 참조), 모 밀집 단계(S12 참조), 모 접착 단계(S13 참조)를 포함한다.The bristles manufacturing step S10 includes a wool processing step (see S11), a hair dense step (see S12), and a hair bonding step (see S13).
(a) 모 가공 단계(도 3 참조)(a) Parent machining step (see Figure 3)
일정한 길이의 칫솔모 가닥(1) 끝을 연마나 침지 처리와 같은 가공법에 의하여 양치 시 치석 및 프라그 제거, 잇몸 손상 방지 면에서 유효하도록 가공한다. 도 3에는 가공된 칫솔모 가닥이 예시되어 있다. 도 3의 (A)는 둥글도록 처리한 칫솔모 가닥을 나타내고, 도 3의 (B)는 테이퍼를 가지도록 처리한 칫솔모 가닥을 나타낸다.The tip of bristles of constant length (1) is processed to be effective in removing tartar and plaque and preventing gum damage when brushing by processing such as grinding or dipping. 3 illustrates a processed bristle strand. (A) of FIG. 3 shows the bristle strand processed to be round, and FIG. 3 (B) shows the bristle strand processed to have a taper.
(b) 모 밀집 단계(도 4 참조)(b) densely packed step (see FIG. 4)
위의 모 가공 단계(S11)를 거친 칫솔모 가닥(1) 다수 개를 나란히 모으고 가지런히 정렬한 후, 종이 밴드(50)로 감아 결속함으로써 밀집시킨다.After gathering a plurality of the bristles (1) through the bristle processing step (S11) side by side and aligned neatly, by winding the paper band (50) to bind.
이 단계에서, 가공된 칫솔모 가닥(1)들의 밀집에는 종이 밴드(50) 대신 구멍이나 홈을 가지는 밀집 틀이 이용될 수도 있는데, 이 틀을 이용할 시, 칫솔모 가닥(1)들은 틀의 구멍이나 홈에 빼곡히 삽입되어 밀집된다. 이 같은 틀을 이용하면 종이 밴드(50)를 이용하는 것에 비하여 칫솔모 가닥(1)들의 밀집 형태를 설정하는 데 더 유리하다. 틀의 구멍이나 홈 형상에 따라 밀집된 칫솔모 가닥(1)의 형태가 결정(예를 들어, 틀의 구멍이나 홈이 원형이면, 밀집된 칫솔모 가닥의 형태 또한 원형)되기 때문이다.In this step, a dense mold having holes or grooves may be used instead of the paper band 50 for the densities of the processed bristle strands 1, when the bristle strands 1 are used as holes or grooves in the mold. It is inserted tightly into the and is densely packed. Using such a framework is more advantageous for setting the densities of the bristle strands 1 as compared to using the paper band 50. This is because the shape of the dense bristle strand 1 is determined according to the shape of the frame or the groove (for example, if the shape of the hole or the groove of the frame is circular, the shape of the dense bristle strand is also circular).
이와 같은 모 밀집 단계(S12)는 모 세팅 과정을 포함할 수 있다. 여기에서의 모 세팅 과정이라 함은 밀집된 칫솔모 가닥(1)의 끝이 특정한 형상을 가지도록 하는 것을 말한다. 일례로, 이 과정은 윗면에 요철이 형성된 세팅 플레이트 상에 밀집된 칫솔모 가닥(1)의 밑동을 대고 압박하는 식으로 이루어질 수 있다. 이 때, 밀집된 칫솔모 가닥(1)은 그 끝이 세팅 플레이트의 윗면과 같은 형상을 가지게 된다.Such a densely packed step (S12) may include a wool setting process. Here, the hair setting process means that the ends of the dense bristle strands 1 have a specific shape. In one example, this process can be made by pressing against the base of the bristle bristle (1) dense on the setting plate is formed on the top surface irregularities. At this time, the dense bristle strands 1 have the same shape as the top of the setting plate.
(c) 모 접착 단계(도 5 참조)(c) parent bonding step (see FIG. 5)
이 단계에서는 모 밀집 단계(S12)에서 밀집된 칫솔모 가닥(1)의 밑동 부분을 서로 접착함으로써 밀집된 칫솔모 가닥(1)을 한 다발로 만든다.In this step, the dense bristle bristle strands 1 are bundled into one bundle by adhering the root portions of the bristle bristle strands 1 in the densely packed step S12.
여기에서의 밑동 부분 접착은 밀집된 칫솔모 가닥(1)의 밑동 부분을 일정 온도로 가열된 커터(예를 들어, 열선이 내장된 커터)(60)로 절단하는 것에 의하여 이루어진다. 이 때, 밀집된 칫솔모 가닥(1)의 절단은 이 밀집된 칫솔모 가닥(1)의 밀집 형태를 유지하는 종이 밴드(50)와 함께 이루어지는데, 밀집된 칫솔모 가닥(1)의 밑동 부분은 커터(60)에 의하여 절단되는 것과 동시에 열에 의하여 용융되고, 이후에, 밀집된 칫솔모 가닥(1)은 그 용융된 절단면이 경화되는 것에 의하여 밑동 부분이 서로 접착된다.The base part adhesion here is made by cutting the base part of the dense bristle strand 1 with the cutter (for example, the cutter with a built-in heating wire) heated to a predetermined temperature. At this time, the cutting of the bristle bristle strand 1 is made with the paper band 50 which maintains the dense form of the bristle bristle strand 1, and the root part of the bristle bristle strand 1 is attached to the cutter 60. The bristle bristle strands 1 are adhered to each other by hardening of the molten cut surface, after being melted by heat at the same time as being cut.
이와 같은 모 접착 단계(S13)에 따르면 밑동 부분이 융착에 의하여 접착되어 일체화된 다발 형태의 칫솔모(칫솔모 다발(5))가 제조된다. 물론, 위의 모 밀집 단계(S12)에서 모 세팅 과정을 거쳤다면 끝이 특정한 형상으로 형성된 칫솔모가 제조된다.According to such a hair bonding step (S13), the sole portion is bonded by fusion, and a bristle bristle (bristle bristle bundle 5) of the shape is manufactured. Of course, the bristles are formed in the specific shape if the end has been subjected to the hair setting process in the hair cluster step (S12) above.
2. 칫솔모 커팅 단계(도 6 참조)2. Brush head cutting step (see Figure 6)
이 단계에서는 위의 칫솔모 제조 단계(S10)에서 제조된 칫솔모 다발(5)을 식모 홀(24)에 상당하는 면적의 횡단면을 가지는 복수 개의 단위 칫솔 모 다발(10)로 분할한다.In this step, the bristle bundle 5 manufactured in the bristle manufacturing step S10 above is divided into a plurality of unit bristle bundles 10 having a cross section of an area corresponding to the tuft hole 24.
칫솔모 다발(5)의 분할 작업에는 작업대(72), 이 작업대(72)의 윗면에 한 줄로 구비된 복수 개의 커터(74)를 포함하는 커팅 기구(70)가 이용된다.A cutting mechanism 70 including a work table 72 and a plurality of cutters 74 provided in a row on the upper surface of the work table 72 is used to divide the bristle bundle 5.
커팅 기구(70)의 작업대(72) 상에 칫솔모 다발(5)의 접착 부분(밑동 부분)을 갖다 댄 후, 커터(74) 측으로 밀면, 칫솔모 다발(5)은 그 접착 부분이 커터(74)에 의하여 절단되어 복수 개로 분할된다. 분할된 칫솔모 다발(5)을 90도 돌린 후 같은 방식에 의하여 한 번씩 더 절단하면 사각형의 단위 칫솔 모 다발(10)들이 마련된다. 커터(74)의 간격은 이렇게 절단 작업을 하였을 때 단위 칫솔 모 다발(10)의 횡단면이 식모 홀(24)에 면적에 상당하는 면적을 가지도록 세팅된다.When the adhesive portion (base portion) of the bristle bundle 5 is placed on the work table 72 of the cutting mechanism 70 and then pushed toward the cutter 74 side, the bristle bundle 5 has the adhesive portion of the cutter 74. It is cut | disconnected and divided into several pieces. Turning the divided bristle bundle (5) 90 degrees and then cut once more in the same manner is provided with square unit bristle bundles (10). The spacing of the cutters 74 is set such that the cross section of the unit bristle bristle 10 has an area corresponding to the area of the tuft hole 24 when the cutting operation is performed in this way.
3. 식모 단계3. Planting stage
식모 단계(S30)는 칫솔모 삽입 단계(S31 참조), 칫솔모 고정 단계(S32 참조)를 포함한다.The planting step S30 includes a bristles insertion step (see S31) and a bristle fixing step (see S32).
(a) 칫솔모 삽입 단계(도 7 참조)(a) bristle insertion step (see FIG. 7)
우선, 식모 스테이지(80) 상에 식모 부재(20)를 놓되, 식모 부재(20)의 윗면이 식모 스테이지(80)와 맞닿아 식모 부재(20)의 저면이 상측을 향하도록 한다.First, the hair-planting member 20 is placed on the hair-planting stage 80, and the top surface of the hair-planting member 20 abuts against the hair-planting stage 80 so that the bottom surface of the hair-planting member 20 faces upward.
다음, 식모 부재(20)의 저면 상에 지그(85)를 놓는다. 이 때, 지그(85)는 이렇게 식모 부재(20)의 저면 상에 위치된 때 식모 홀(24)과 일치하는 안내 홀(86)들을 가지는데, 이 안내 홀(86)의 양단 중 식모 홀(24)과 대향하는 출구(도면에서 볼 때, 하단)는 단위 칫솔모 다발(10)의 접착 부분과 동일하거나 이 단위 칫솔모 다발(10)의 접착 부분보다 약간 크도록 형성된다. 안내 홀(86)의 입구(도면에서 볼 때, 하단)는 확장되는 구조를 가지도록 형성된다.Next, the jig 85 is placed on the bottom face of the tuft member 20. At this time, the jig 85 has guide holes 86 that coincide with the seedling holes 24 when the jig 85 is located on the bottom surface of the seedling member 20. An outlet (at the bottom, in the figure) facing the 24 is formed to be the same as the adhesive portion of the unit bristle bundle 10 or slightly larger than the adhesive portion of the unit bristle bundle 10. The inlet (see bottom view) of the guide hole 86 is formed to have an expanding structure.
이후, 안내 홀(86)의 입구에 단위 칫솔모 다발(10)의 끝 부분(접착되지 않은 부분)을 삽입, 안내 홀(86)을 통하여 이 안내 홀(86)과 일치하는 식모 홀(24)에 단위 칫솔모 다발(10)을 각각 삽입하여 식모 부재(20)의 홈(22)에 단위 칫솔모 다발(10)의 접착 부분을 위치시킨다. 이 때, 안내 홀(86)의 입구는 확장된 구조를 가지므로, 단위 칫솔모 다발(10)은 용이하게 삽입된다. 또, 이렇게 삽입되는 단위 칫솔모 다발(10)은 안내 홀(86)의 내벽을 따라 자연히 식모 홀(24)에 삽입된다. 따라서 단위 칫솔모 다발(10)의 삽입 작업을 신속하고 정확히 진행할 수 있다.Subsequently, an end portion (non-bonded portion) of the unit bristle bundle 10 is inserted into the inlet of the guide hole 86 and through the guide hole 86 to the tuft hole 24 corresponding to the guide hole 86. Each of the unit bristle bundles 10 is inserted to position the adhesive portion of the unit bristle bundle 10 in the groove 22 of the tufting member 20. At this time, since the inlet of the guide hole 86 has an expanded structure, the unit bristle bundle 10 is easily inserted. In addition, the unit bristle bundle 10 thus inserted is naturally inserted into the hair transplant hole 24 along the inner wall of the guide hole 86. Therefore, the insertion work of the unit bristle bundle 10 can be performed quickly and accurately.
식모 홀(24)에 단위 칫솔모 다발(10)을 모두 삽입하면 지그(85)를 제거한다.Inserting the whole bristle bundle 10 into the tuft hole 24 removes the jig 85.
(b) 칫솔모 고정 단계(도 8 참조)(b) brush head fixing step (see FIG. 8)
단위 칫솔모 다발(10)이 삽입된 식모 부재(20)의 홈(22)에 액상의 열가소성수지(R)를 충전한다. 시간이 경과되면, 식모 부재(20)의 홈(22)에 충전된 액상의 열가소성수지(R)는 경화된다. 그리고 이렇게 열가소성수지가 경화되면, 식모 홀(24)에 삽입된 단위 칫솔모 다발(10)은 식모 부재(20)에 고정된다. 즉, 경화된 열가소성수지에 의하여 식모 부재(20), 단위 칫솔모 다발(10)의 접착 부분 및 열가소성수지가 일체를 이루게 되는 것이다.The liquid thermoplastic resin R is filled in the grooves 22 of the tuft member 20 in which the unit bristle bundle 10 is inserted. When the time elapses, the liquid thermoplastic resin R filled in the grooves 22 of the tuft member 20 is cured. Then, when the thermoplastic resin is cured, the unit bristle bundle 10 inserted into the tuft hole 24 is fixed to the tuft member 20. That is, by the hardened thermoplastic resin, the bonding part 20, the adhesive part of the unit bristle bundle 10, and the thermoplastic resin are integrally formed.
만약, 홈(22)이 없는 식모 부재(20)(도 11 참조)를 이용하였다면 액상의 열가소성수지(R)를 충전하는 것이 아닌, 식모 부재(20)의 저면에 일정한 두께로 피복하면 되겠다.If the tuft member 20 (see FIG. 11) without the groove 22 is used, the bottom surface of the tuft member 20 may be coated with a constant thickness instead of filling the liquid thermoplastic resin R. Referring to FIG.
한편, 식모 홀(24)에 삽입된 단위 칫솔모 다발(10)의 고정 방식은 액상의 열가소성수지(R)를 이용하는 것이 아닌, 식모 부재(20)의 홈(22)에 가열 플레이트를 삽입하여 열과 압력을 가함으로써 단위 칫솔모 다발(10)의 접착 부분을 융착할 수도 있다. 물론, 이 경우에도 융착이 완료되면, 식모 부재(20)와 단위 칫솔모 다발(10)은 서로 접착된다.On the other hand, the fixing method of the unit bristle bundle 10 inserted into the tuft hole 24 is not using a liquid thermoplastic resin (R), the heat plate is inserted into the groove 22 of the tuft member 20 by heat and pressure It is also possible to fuse the adhesive portion of the unit bristle bundle 10 by adding. Of course, even in this case, when the fusion is completed, the tuft member 20 and the unit bristle bundle 10 is bonded to each other.
4. 식모 부재 결합 단계(도 9 참조)4. Parenting member joining step (see Fig. 9)
칫솔 헤드(30)의 수용 홈(32)에 칫솔모 고정 단계(S30)를 거친 식모 부재(20)를 끼워 결합한 후, 초음파를 이용하여 식모 부재(20)와 칫솔 헤드(30)의 접촉면을 접착한다. 식모 부재(20)와 칫솔 헤드(30)는 결합 시 서로 간의 결합력(접착력)을 향상시키기 위하여 다음과 같이 구성될 수 있다.After inserting the bristle member 20 which has undergone the bristle fixing step (S30) in the receiving groove 32 of the toothbrush head 30, and bonding the contact surface between the bristle member 20 and the toothbrush head 30 using ultrasonic waves. . The tufting member 20 and the toothbrush head 30 may be configured as follows to improve the bonding force (adhesive force) between each other at the time of coupling.
칫솔 헤드(30)의 수용 홈(32)은 식모 부재(20)가 억지 끼움 방식으로 끼워지는 크기로 형성된다. 또, 칫솔 헤드(30)는 수용 홈(32)의 바닥에 이 수용 홈(32)의 가장자리를 따라 결합 홈(34)이 마련되고, 식모 부재(20)는 저면의 가장자리에 결합 홈(34)에 끼워져 결합되는 결합 턱(26)이 마련된다. 이 구조에 따르면, 식모 부재(20)는 수용 홈(32)에 억지 끼움 방식으로 끼워지고, 이렇게 끼워진 때 결합 턱(26)은 결합 홈(34)에 끼워지므로, 결합된 식모 부재(20)와 칫솔 헤드(30) 간의 밀착력을 높일 수 있고, 아울러 접촉 면적을 증대시킬 수 있어, 식모 부재(20)와 칫솔 헤드(30) 간의 결합력은 향상된다.The receiving groove 32 of the toothbrush head 30 is formed to a size to which the tuft member 20 is fitted in an interference fit manner. In addition, the toothbrush head 30 is provided with a coupling groove 34 at the bottom of the receiving groove 32 along the edge of the receiving groove 32, and the tuft member 20 is a coupling groove 34 at the edge of the bottom face. It is provided with a coupling jaw 26 is fitted to be coupled to. According to this structure, the tuft member 20 is forcibly fitted to the receiving groove 32, and when the fitting jaw 26 is fitted to the coupling groove 34 when it is thus inserted, the tuft member 20 with The adhesion between the toothbrush head 30 can be increased, and the contact area can be increased, and the coupling force between the tuft member 20 and the toothbrush head 30 is improved.
도 10은 본 발명에 따른 칫솔 제조 방법으로 제조된 칫솔의 다른 예들이 도시된 사시도이다. 본 발명에 따른 칫솔 제조 방법에 따르면, 도 2에 도시된 칫솔처럼 칫솔모의 형태가 균일한 것 외에, 도 10에 도시된 바와 같이 칫솔모의 형태를 다양화한 칫솔을 간단하면서도 저비용으로 제조할 수 있다. 도 10에 도시된 칫솔은 앞서 설명한 바와 같은 방법으로도 제조할 수 있겠으나, 일정한 면적의 횡단면을 가지는 칫솔모 다발(5)을 만들고, 이 칫솔모 다발(5)을 절단, 분할하여 복수 개의 단위 칫솔 모 다발(10)을 마련할 것 없이, 칫솔모 제조 단계(S10)에서 식모 홀(24)에 상당하는 횡단면을 가지는 칫솔모 다발들을 만들고, 이렇게 제조된 칫솔모 다발들을 식모한 후 칫솔 헤드(30)에 식모 완료된 식모 부재(20)를 결합하는 식으로 진행될 수도 있다. 식모 홀(24)에 상당하는 횡단면을 가지는 칫솔모 다발의 제조에는 앞서 모 밀집 단계(S12)에서 언급한 틀이 이용될 수 있다.10 is a perspective view showing other examples of the toothbrush manufactured by the toothbrush manufacturing method according to the present invention. According to the toothbrush manufacturing method according to the present invention, in addition to the uniform shape of the bristles like the toothbrush shown in Figure 2, as shown in Figure 10 it is possible to manufacture a toothbrush in a variety of shapes of the bristles simply and at a low cost. . The toothbrush shown in FIG. 10 may also be manufactured in the same manner as described above, but a bristle bundle 5 having a cross section of a predetermined area is made, and the bristle bundle 5 is cut and divided to form a plurality of unit bristles. Without providing the bundle 10, in the bristles manufacturing step (S10) to create a bristle bundle having a cross-section corresponding to the tuft hole 24, and after planting the bristle bundles thus prepared is planted in the toothbrush head 30 It may also proceed in such a manner as to couple the tuft member 20. In the preparation of the bristle bundle having a cross section corresponding to the tuft hole 24, the mold mentioned in the hair clustering step S12 may be used.
살펴본 바와 같은 칫솔 제조 방법에 따르면 밑동 부분이 일체인 다발 형태의 칫솔모를 식모하기 때문에 제조된 칫솔의 품질을 보장할 수 있고 칫솔모 형태의 다양화를 용이하게 이룰 수 있다. 특히나, 모 밀집 단계(S12)에서 굵기, 색상, 형상 등이 서로 다른 칫솔모 가닥(1)들을 밀집하면, 하나의 식모 홀(24)에 여러 종류의 칫솔모 가닥(1)이 혼합된 칫솔을 제조할 수도 있다.According to the method of manufacturing a toothbrush as described above, since the planting of the bundle of bristles of the sole part is implanted, it is possible to ensure the quality of the manufactured toothbrush and to easily diversify the shape of the bristles. In particular, when the bristle strands 1 having different thicknesses, colors, shapes, etc. are concentrated in the hair clustering step S12, a toothbrush in which several kinds of bristle strands 1 are mixed in one tuft hole 24 may be manufactured. It may be.
도 11은 도 2, 7 내지 9에 도시된 것과 다른 타입의 식모 부재에 의한 칫솔 제조 방법의 식모 단계를 나타낸다. 도 11에 도시된 식모 부재(20A)의 식모 홀(24A)은 그 양쪽 중 식모 부재(20A)의 저면 측 개방부가 이 식모 부재(20A)의 저면 측으로 갈수록 점차 확장되는 구조를 가지도록 형성된다. 이렇게 형성된 식모 홀(24A)은 그 확장 부분이 지그(85)의 안내 홀(86)과 같은 역할을 하는바, 식모 홀(24A)에 단위 칫솔모 다발(10)을 삽입하는 작업을 지그(85) 없이 할 수 있게 한다. 즉, 단위 칫솔모 다발(10)의 삽입 작업이 편리해지는 것이다. 식모 홀(24A)의 확장 부분에 의하면, 식모 홀(24A)에 삽입된 단위 칫솔모 다발(10)의 접착 부분이 식모 홀(24A)의 확장 부분에 수용되므로 식모 홀(24A)에 삽입된 단위 칫솔모 다발(10)에 대한 보다 향상된 구속력을 기대할 수 있다.FIG. 11 shows a planting step of the toothbrush manufacturing method by the type of planting member different from that shown in FIGS. 2, 7 to 9. The tuft hole 24A of the tuft member 20A shown in FIG. 11 is formed so that the bottom side opening part of the tuft member 20A among them may have a structure which gradually expands toward the bottom side of this tuft member 20A. The hair growth hole 24A thus formed serves as a guide hole 86 of the jig 85, and the jig 85 inserts the unit bristle bundle 10 into the hair growth hole 24A. It can be done without. That is, the insertion work of the unit bristle bundle 10 is convenient. According to the extended portion of the tuft hole 24A, the unit bristles inserted into the tuft hole 24A because the adhesive portion of the unit bristle bundle 10 inserted in the tuft hole 24A is accommodated in the extension part of the tuft hole 24A. An improved binding force on the bundle 10 can be expected.
도 12는 또 다른 타입의 식모 부재에 의한 칫솔 제조 방법의 식모 단계를 나타낸다. 도 12에 도시된 식모 부재(20B)의 식모 홀(24B)은 수직이 아닌 일정한 각도 경사진 형상을 가진다. 보다 자세하게는, 이웃하는 식모 홀(24B)은 서로 반대 방향으로 경사진다. 이 식모 부재(20B)에 따르면, 식모 홀(24B)에 삽입된 단위 칫솔모 다발(10)은 서로 교차하는 형태의 칫솔모를 구성한다. 참고로, 여기에서는 식모 홀(24B)에 삽입된 단위 칫솔모 다발(10)을 고정하는 데 가열 플레이트를 이용하여 보았다. 즉, 삽입 완료 후, 단위 칫솔모 다발(10)의 접착 부분에 열과 압력을 가하여 식모 부재(20)의 저면에 단위 칫솔모 다발(10)의 접착 부분을 융착시킨 것이다.Figure 12 shows the planting step of the toothbrush manufacturing method by another type of planting member. The tuft hole 24B of the tuft member 20B shown in FIG. 12 has a constant angle inclined shape, not vertical. In more detail, neighboring tuft holes 24B are inclined in opposite directions to each other. According to this tuft member 20B, the unit bristle tufts 10 inserted in the tuft hole 24B constitute bristles having a form in which they cross each other. For reference, here, the heating plate was used to fix the unit bristle bundle 10 inserted into the tuft hole 24B. That is, after the insertion is completed, heat and pressure are applied to the adhesive portion of the unit bristle bundle 10 to fuse the adhesive portion of the unit bristle bundle 10 to the bottom surface of the tuft member 20.
이상, 본 발명을 설명하였으나, 본 발명은 이 명세서에 개시된 실시예 및 첨부된 도면에 의하여 한정되지 않으며 본 발명의 기술적 사상을 벗어나지 않는 범위 이내에서 당업자에 의하여 다양하게 변형될 수 있다.The present invention has been described above, but the present invention is not limited to the embodiments disclosed in the specification and the accompanying drawings, and may be variously modified by those skilled in the art without departing from the technical spirit of the present invention.
예를 들면, 위에서는 칫솔모 제조 단계(S10)의 모 가공 단계(S11)가 모 밀집 단계(S12) 이전에 진행되는 것으로 설명하였으나, 모 가공 단계(S11)는 모 밀집 단계(S12) 이후에 진행될 수도 있다. 즉, 극단적으로는 칫솔 제조의 최후 단계에서 진행될 수도 있는 것이다.For example, in the above, it has been described that the hair processing step S11 of the bristles manufacturing step S10 is performed before the hair dense step S12, but the hair processing step S11 may be performed after the hair dense step S12. It may be. In other words, it may be extremely at the end of toothbrush manufacturing.
또한, 식모 단계(S30) 중 칫솔모 삽입 단계(S31)에서 지그를 이용하는 칫솔모 삽입 방법 및 칫솔모 고정 단계(S32)에서 열가소성수지 액의 피복에 따른 칫솔모 고정 방법은 칫솔모 가닥을 다발로 만들지 않고 가닥 상태 그대로 식모하여 칫솔을 제조하는 방법에도 적용될 수 있다.In addition, the bristle insertion method using a jig in the bristles insertion step (S31) of the hair transplant step (S30) and the bristle fixing method according to the coating of the thermoplastic resin in the bristle fixing step (S32) without the bristle strands strands as it is stranded It can also be applied to a method of preparing a toothbrush by planting.

Claims (16)

  1. 다수 개의 칫솔모 가닥을 나란하게 밀집시키는 모 밀집 단계와;A hair dense step of dense a plurality of bristle strands side by side;
    상기 밀집된 칫솔모 가닥의 한쪽 끝 부분을 융착시킴으로써 서로 접착하여 상기 밀집된 칫솔모 가닥을 한 다발로 만드는 모 접착 단계를 포함하는 칫솔모 제조 방법.And a bristle bonding step of adhering one of the dense bristle strands to each other to form a bundle of the bristle bristle strands.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 모 접착 단계에서의 융착은 상기 밀집된 칫솔모 가닥의 한쪽 끝 부분을 가열된 커터로 절단함으로써 형성된 절단면이 경화되는 것에 의하여 이루어지는 칫솔모 제조 방법.Fusion in the step of bonding the bristles is a bristle manufacturing method made by hardening the cut surface formed by cutting one end of the dense bristle strand with a heated cutter.
  3. 청구항 1에 기재된 방법에 의하여 일정한 면적 이상의 횡단면을 가지는 칫솔모 다발을 만드는 칫솔모 제조 단계와;A bristles manufacturing step of making a bristle bundle having a cross section of a predetermined area or more by the method of claim 1;
    상기 제조된 칫솔모 다발이 복수의 다발로 분할되도록 상기 칫솔모 다발의 접착 부분을 절단하여 식모 부재의 식모 홀에 상당하는 횡단면을 가지는 단위 칫솔모 다발을 마련하는 칫솔모 커팅 단계와;A bristle cutting step of cutting the adhesive portions of the bristle bundles so that the manufactured bristle bundles are divided into a plurality of bundles, thereby providing a unit bristle bundle having a cross section corresponding to a tuft hole of the tufts member;
    상기 식모 홀에 상기 단위 칫솔모 다발의 접착되지 않은 부분을 삽입하여 상기 식모 부재의 저면에 상기 단위 칫솔모 다발의 접착 부분을 위치시킨 후 이 접착 부분을 융착하여 상기 식모 부재에 상기 단위 칫솔모 다발을 고정시키는 식모 단계와;Inserting the non-bonded portion of the unit bristle bundle into the tuft hole to position the bonding portion of the unit bristle bundle on the bottom of the tufting member, and then fusion bonding the adhesive portion to fix the unit bristle bundle to the tufting member. A planting step;
    칫솔 헤드에 상기 단위 칫솔모 다발이 심긴 식모 부재를 결합하는 식모 부재 결합 단계를 포함하는 칫솔 제조 방법.Toothbrush manufacturing method comprising a bristle member coupling step of coupling the bristle member in which the unit bristle bundle is planted on the toothbrush head.
  4. 청구항 3에 있어서,The method according to claim 3,
    상기 식모 단계는 상기 식모 홀과 일치하는 안내 홀을 가지는 지그를 통하여 상기 식모 홀에 상기 단위 칫솔모 다발을 삽입하는 칫솔 제조 방법.Wherein the planting step is a toothbrush manufacturing method for inserting the unit bristle bundles in the planting hole through a jig having a guide hole corresponding to the planting hole.
  5. 청구항 4에 있어서,The method according to claim 4,
    상기 지그의 안내 홀은 상기 식모 홀과 대향하는 출구의 크기가 상기 단위 칫솔모 다발의 접착 부분과 동일하거나 크도록 형성된 칫솔 제조 방법.The guide hole of the jig is formed so that the size of the outlet facing the tuft hole is the same as or larger than the adhesive portion of the unit bristle bundle.
  6. 청구항 4에 있어서,The method according to claim 4,
    상기 지그의 안내 홀은 상기 단위 칫솔모 다발이 삽입되는 입구가 확장된 칫솔 제조 방법.Guide hole of the jig is toothbrush manufacturing method of the toothbrush is extended to the unit bristle bundle is inserted.
  7. 청구항 3에 있어서,The method according to claim 3,
    상기 식모 홀은 양쪽 중 상기 식모 부재의 저면 측 개방 부분이 확장된 구조를 가지는 칫솔 제조 방법.The tuft hole has a structure in which the bottom side open portion of the tuft member has an expanded structure of both sides.
  8. 청구항 3에 있어서,The method according to claim 3,
    상기 식모 단계에서의 융착은 상기 식모 부재의 저면에 액상의 열가소성수지를 피복함으로써 이 액상의 열가소성수지가 경화되는 것에 의하여 이루어지는 칫솔 제조 방법.The fusion in the planting step is performed by coating the liquid thermoplastic resin on the bottom surface of the planting member so that the liquid thermoplastic resin is cured.
  9. 청구항 8에 있어서,The method according to claim 8,
    상기 식모 부재는 저면에 상기 식모 홀이 배열된 홈이 마련되고,The planting member is provided with a groove in which the planting hole is arranged on the bottom surface,
    상기 액상의 열가소성수지는 상기 식모 부재의 홈에 충전됨으로써 상기 식모 부재의 저면에 피복되는 칫솔모 제조 방법.And said liquid thermoplastic resin is filled in the groove of said hair removal member to be coated on the bottom surface of said hair removal member.
  10. 청구항 1에 기재된 방법에 의하여 식모 부재의 식모 홀에 상당하는 횡단면을 가지는 칫솔모 다발을 만드는 칫솔모 제조 단계와;A bristles manufacturing step of producing a bristle bundle having a cross section corresponding to the tuft hole of the tuft member by the method of claim 1;
    상기 식모 홀에 상기 제조된 칫솔모 다발의 접착되지 않은 부분을 삽입하여 상기 식모 부재의 저면에 상기 칫솔모 다발의 접착 부분을 위치시킨 후 이 접착 부분을 융착하여 상기 식모 부재에 상기 칫솔모 다발을 고정시키는 식모 단계와;Inserting an unbonded portion of the prepared bristle bundle into the tuft hole to position the bonding portion of the bristle bundle on the bottom of the tufting member, and then fusing the adhesive portion to fix the bristle bundle to the tufting member. Steps;
    칫솔 헤드에 상기 칫솔모 다발이 심긴 식모 부재를 결합하는 식모 부재 결합 단계를 포함하는 칫솔 제조 방법.Toothbrush manufacturing method comprising a bristle member coupling step of coupling the bristle member planted with the bristle bundle to the head.
  11. 식모 부재의 식모 홀에 칫솔모를 삽입하여 상기 식모 부재의 저면에 상기 칫솔모의 밑동 부분을 위치시킨 후 이 밑동 부분을 융착하여 상기 식모 부재에 상기 칫솔모를 고정시키는 식모 단계와;A bristles step of inserting bristles in the hair transplantation holes of the tufting members to position the bases of the bristles on the bottom of the tufting members, and then fusion welding the bottoms of the tufts to fix the bristles to the tufting members;
    칫솔 헤드에 상기 칫솔모가 심긴 식모 부재를 결합하는 식모 부재 결합 단계를 포함하고,A bristles member joining step of coupling the bristles with the bristles planted on the toothbrush heads,
    상기 식모 단계는 상기 식모 홀과 일치하는 안내 홀을 가지는 지그를 통하여 상기 식모 홀에 상기 칫솔모를 삽입하는 칫솔 제조 방법.The planting step is a toothbrush manufacturing method for inserting the bristles in the hair-planting hole through a jig having a guide hole corresponding to the hair-planting hole.
  12. 식모 부재의 식모 홀에 칫솔모를 삽입하여 상기 식모 부재의 저면에 상기 칫솔모의 밑동 부분을 위치시킨 후 상기 식모 부재의 저면에 액상의 열가소성수지를 피복하여 이 액상의 열가소성수지가 경화되는 것에 의하여 상기 식모 부재에 상기 칫솔모를 고정시키는 식모 단계와;The bristles are formed by inserting bristles in the hair transplanting holes of the hair-stripping member, placing the base of the bristles on the bottom of the hair-stripping member, and then coating the liquid thermoplastic resin on the bottom of the hair-stripping member to cure the thermoplastic resin of the liquid phase. A hair transplanting step of fixing the bristles to a member;
    칫솔 헤드에 상기 칫솔모가 심긴 식모 부재를 결합하는 식모 부재 결합 단계를 포함하는 칫솔 제조 방법.Toothbrush manufacturing method comprising a bristle member coupling step of coupling the bristle member implanted with the bristles on the toothbrush head.
  13. 칫솔모, 이 칫솔모가 심긴 식모 부재 및 이 식모 부재가 결합된 칫솔 헤드를 포함하는 것으로서, 청구항 3 또는 청구항 9 내지 청구항 11 중 어느 한 항에 기재된 방법에 의하여 제조된 칫솔.A toothbrush comprising the bristles, a bristles on which the bristles are implanted, and a toothbrush head to which the tufts are joined, the toothbrush manufactured by the method according to any one of claims 3 or 9 to 11.
  14. 청구항 13에 있어서,The method according to claim 13,
    상기 칫솔 헤드는 상기 식모 부재가 억지 끼움 방식으로 끼워지는 수용 홈을 가지는 칫솔.And the toothbrush head has a receiving groove into which the tuft member is fitted in an interference fit manner.
  15. 청구항 14에 있어서,The method according to claim 14,
    상기 칫솔 헤드와 이 칫솔 헤드에 수용된 식모 부재는 서로 접착된 칫솔.The toothbrush head and the tuft member received in the toothbrush head are bonded to each other.
  16. 청구항 14 또는 청구항 15에 있어서,The method according to claim 14 or 15,
    상기 수용 홈의 바닥에는 가장자리를 따라 결합 홈이 마련되고,The bottom of the receiving groove is provided with a coupling groove along the edge,
    상기 식모 부재에는 상기 결합 홈에 끼워지는 결합 턱이 마련된 칫솔.The toothbrush is provided with a coupling jaw fitted into the coupling groove.
PCT/KR2009/005154 2009-09-11 2009-09-11 Preparation method of toothbrush, and toothbrush prepared thereby WO2011030939A1 (en)

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US11540621B2 (en) 2017-07-12 2023-01-03 Koninklijke Philips N.V. Brush head arrangements

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Publication number Priority date Publication date Assignee Title
JP6967549B2 (en) * 2015-09-28 2021-11-17 三菱鉛筆株式会社 How to make a brush
CN105496002B (en) * 2015-12-02 2018-01-02 上海力玛赫机电制造有限公司 The method, apparatus and use brush made of this method that bristle is connected with handle peripheral frame
KR102143857B1 (en) * 2018-09-12 2020-08-12 (주)해미르 Toothbrush manufacturing method
KR20220125940A (en) 2021-03-08 2022-09-15 주식회사 제이앤케이헬스앤뷰티 Toothbrush

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JPH1042954A (en) * 1996-08-08 1998-02-17 Lion Corp Fusing method for bristle bundle
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JP2001286343A (en) * 2000-04-05 2001-10-16 Lion Corp Tooth brush
JP2004024756A (en) * 2002-06-28 2004-01-29 Lion Corp Oral cavity cleaning utensil

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11540621B2 (en) 2017-07-12 2023-01-03 Koninklijke Philips N.V. Brush head arrangements

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