WO2011021794A2 - Carbon nanotube/metal particle complex composition and heated steering wheel using same - Google Patents

Carbon nanotube/metal particle complex composition and heated steering wheel using same Download PDF

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Publication number
WO2011021794A2
WO2011021794A2 PCT/KR2010/005041 KR2010005041W WO2011021794A2 WO 2011021794 A2 WO2011021794 A2 WO 2011021794A2 KR 2010005041 W KR2010005041 W KR 2010005041W WO 2011021794 A2 WO2011021794 A2 WO 2011021794A2
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WO
WIPO (PCT)
Prior art keywords
carbon nanotube
solution
metal
carbon
metal particle
Prior art date
Application number
PCT/KR2010/005041
Other languages
French (fr)
Korean (ko)
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WO2011021794A3 (en
Inventor
김태수
정용배
예성훈
Original Assignee
㈜엘지하우시스
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020090077258A external-priority patent/KR101116472B1/en
Application filed by ㈜엘지하우시스 filed Critical ㈜엘지하우시스
Priority to DE112010003312T priority Critical patent/DE112010003312T8/en
Priority to US13/386,475 priority patent/US20120118868A1/en
Priority to JP2012524632A priority patent/JP5603939B2/en
Priority to CN201080031626.9A priority patent/CN102471050B/en
Publication of WO2011021794A2 publication Critical patent/WO2011021794A2/en
Publication of WO2011021794A3 publication Critical patent/WO2011021794A3/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D1/00Steering controls, i.e. means for initiating a change of direction of the vehicle
    • B62D1/02Steering controls, i.e. means for initiating a change of direction of the vehicle vehicle-mounted
    • B62D1/04Hand wheels
    • B62D1/06Rims, e.g. with heating means; Rim covers
    • B62D1/065Steering wheels with heating and ventilating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/18Non-metallic particles coated with metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/158Carbon nanotubes
    • C01B32/168After-treatment
    • C01B32/174Derivatisation; Solubilisation; Dispersion in solvents
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C26/00Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/145Carbon only, e.g. carbon black, graphite
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/42Heating elements having the shape of rods or tubes non-flexible
    • H05B3/46Heating elements having the shape of rods or tubes non-flexible heating conductor mounted on insulating base
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C26/00Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • C22C2026/002Carbon nanotubes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/017Manufacturing methods or apparatus for heaters
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/02Heaters using heating elements having a positive temperature coefficient
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2214/00Aspects relating to resistive heating, induction heating and heating using microwaves, covered by groups H05B3/00, H05B6/00
    • H05B2214/04Heating means manufactured by using nanotechnology

Definitions

  • the present invention relates to an exothermic steering wheel comprising a carbon nanotube-metal particle composite composition and a carbon nanotube exothermic coating layer formed therefrom.
  • a steering wheel of a vehicle is mounted at one end of a steering shaft connected to a steering gear so that the amount of rotation of the steering wheel is transmitted to the steering gear through the steering shaft, and the steering wheel is normally rotated.
  • the steering wheel If the steering wheel is parked on the road for a long time in winter, the steering wheel is cooled by the cool air around and the hand is cold when the steering wheel is caught. Cooled by the effect.
  • the driver has to wait for a long time until the temperature rises in case of using a hot air heater, and in the case of the wheel cover, there is a problem of insufficient thermal effect, so that a heating steering wheel is built in the steering wheel and a temperature steering means controls the temperature of the steering wheel. Is disclosed.
  • heating steering wheel has been disclosed a variety of structures, as shown in Figure 1, wrap the synthetic resin portion 20 formed in the outer portion of the core 10 with a heating pad 30, if necessary, the heating wire
  • the pad 30 is wrapped in a leather or cloth wheel cover 40, wherein the heating pad 30 is a heating wire (heating element 31) is wired and the heating means for controlling the temperature by the temperature controller 32 It is.
  • the heating wire 31 is generally made of a metal heating element such as nichrome wire, a positive temperature coefficiency (PTC) ceramic heating element, or the like.
  • the conventional heating steering wheel has a complicated manufacturing process due to the manufacturing and wrapping process of the heating pad, and the grip is reduced due to the pad (too soft). Since it is formed by a method (a method of dissolving a transfer film in water to transfer a pattern to an object by using a flexible property of water), a pattern transfer layer such as wood or metal cannot be formed on a steering wheel to which a heating pad is attached. In addition, there is a problem that a temperature controller for adjusting the temperature of the heating pad is necessary.
  • the conventional heating steering wheel is in direct contact with the tactile sensitive hand, it is preferable to minimize the sudden rise or drop of the temperature by changing the material or the negative resistance value is constantly changing the resistance value.
  • transparent carbon nanotubes CNT can be applied to the heating steering wheel as a heating element.
  • dispersion of carbon nanotubes is important, and much research has been made to reduce contact resistance between carbon nanotubes and carbon nanotubes.
  • the contact resistance between the carbon nanotubes and the carbon nanotubes is reduced, the electrical conductivity is lowered and the transparent electrode material can be used as described below.
  • Korean Patent Application No. 10-2008-0112799 aims to produce a thin film on a plastic substrate by making a CNT-metal nanoparticle hybrid as a method for reducing contact resistance.
  • the hybrid has been shown to reduce the overall resistance of the carbon nanotube thin film by adsorbing a metal precursor on the surface of the carbon nanotube.
  • it has been described using a mechanism in which silver nanoparticles grow into clusters on a part of the surface to which silver nanoparticles are adsorbed through heat treatment.
  • the resistance value can be reduced, but the silver nanoparticles are difficult to be uniformly adsorbed to the carbon nanotube (CNT) having a stable wall structure, and thus the measured value is not determined for each site. Cause uneven results.
  • the heating handle is in direct contact with the tactile hand and should minimize the rapid rise or fall of the temperature due to material or negative resistance values that constantly change.
  • the resistance value rises with continuous temperature rise.
  • the constant rise in resistance leads to a decrease in current flow, which eventually leads to a short circuit.
  • a way to prevent this is to use carbon properly to implement complementary properties.
  • the object of the present invention is to solve the above problems, the object of the present invention is a simple manufacturing process, good grip, can form a pattern transfer layer, does not necessarily require a temperature controller and excellent heat transfer efficiency It is to provide a heat steering handle to prevent the heat collection phenomenon.
  • the carbon nanotube-metal particle composite composition chemically attaches the metal nanoparticles to the carbon nanotube dispersion solution and has a constant electrical conductivity and is uniformly formed on the front surface, and an exothermic steering wheel whose electrical resistance does not change accordingly.
  • the binder is mixed with the carbon nanotube-metal particle composite composition to form a one-component solution, which is uniformly dispersed and coated on the surface of the plastic handle of the 3D structure to generate heat in a precise temperature range by adhesion to the plastic handle. It has a characteristic, and provides a heat steering handle that does not change the resistance value at a temperature change of less than 160 °C.
  • the present invention a) preparing a carbon nanotube dispersion solution in which carbon nanotubes are dispersed; b) acid treating the carbon nanotube dispersion solution of step a); c) neutralizing the carbon nanotube dispersion solution of step b); And d) mixing the carbon nanotube dispersion solution of step c) with a metal solution including metal particles, thereby bonding the metal particles to the surface of the carbon nanotubes, thereby providing a carbon nanotube-metal particle composite composition.
  • the core to maintain the steering handle rigidity the synthetic resin portion formed on the outer side of the core, the carbon nanotube heating coating layer formed by coating the carbon nanotube-metal particle composite composition on the outer surface of the synthetic resin portion,
  • a heat steering handle including an electrode electrically connected to the carbon nanotube heat coating layer to induce heat generation.
  • the manufacturing process is simple, and the grip of the exothermic coating layer is good, and a pattern transfer layer such as wood or metal can be formed on the outside of the exothermic coating layer.
  • the temperature controller is not necessarily required, and the heat transfer efficiency of the heating coating layer is excellent and there is an effect of preventing heat collection.
  • a carbon nanotube-metal particle composite composition in which the metal nanoparticles are chemically attached to the carbon nanotube dispersion solution and the electrical conductivity is consistently formed uniformly on the front surface, and an exothermic steering wheel in which the resistance thereof is not changed electrically is used. Is provided.
  • the binder is mixed with the carbon nanotube-metal particle composite composition to form a one-component solution, which is uniformly dispersed and coated on the surface of the plastic handle of the 3D structure to generate heat in a precise temperature range by adhesion to the plastic handle. It is characterized in that the heating steering wheel is provided, which does not change the resistance value at a temperature change of less than 160 °C.
  • FIG. 1 is a block diagram of a conventional heating steering wheel.
  • FIG. 2 is a plan view of a heat steering handle to which the present invention is applied;
  • FIG. 3 is a cross-sectional view taken along the line A-A in FIG.
  • FIG. 4 is a cross-sectional view of the heating steering wheel according to another embodiment of the present invention.
  • FIG. 5 is a manufacturing process diagram of a heat steering handle to which the present invention is applied.
  • FIG. 6 is a manufacturing flow chart of the heating steering wheel applied according to the present invention.
  • 7A is a particle model of a general carbon nanotube heating element.
  • FIG. 7B is a particle model of a heating element including a carbon nanotube (CNT) and a conductor such as silver (Ag) particles or metal particles.
  • CNT carbon nanotube
  • Ag silver
  • Fig. 8A is an electrical network model of general carbon.
  • CNT carbon nanotubes
  • Embodiment 9 is a diagram showing the procedure of Embodiment 1 of the present invention.
  • Example 10 is a photograph of the exothermic steering wheel to be coated with the solution of Example 1 and Comparative Examples 1 and 2 of the present invention.
  • FIG. 11 is a photograph of a finished product leathered to the handle of FIG. 10.
  • Example 12 is a durability test result of Example 1 according to the present invention.
  • Carbon nanotube-metal particle composite composition comprises the steps of: a) preparing a carbon nanotube dispersion solution in which carbon nanotubes are dispersed; b) acid treating the carbon nanotube dispersion solution of step a); c) neutralizing the carbon nanotube dispersion solution of step b); And d) mixing the carbon nanotube dispersion solution of step c) with a metal solution including metal particles, thereby bonding the metal particles to the surface of the carbon nanotubes.
  • the carbon nanotube of step a MWNT (multi wall nanotube); Thin wall nanotube (TWNT); And one or more selected from single wall nanotubes (SWNTs).
  • the dispersion solution in step a) may be prepared by dispersing the carbon nanotubes in a solvent.
  • step b) one or more selected from nitric acid, sulfuric acid, hydrochloric acid, and perchloric acid may be added to the acid treatment.
  • step c) at least one selected from an aqueous sodium hydroxide solution, an aqueous potassium hydroxide solution and an aqueous ammonium hydroxide solution may be added for neutralization.
  • the neutralization treatment is performed to reduce the pH to 6 or more.
  • the pH is 7.
  • metal nanoparticles can be easily oxidized by the residue. Pure metal nanoparticles are obtained and mixed with the acid-treated carbon nanotubes. Thus, when the metal nanoparticles are mixed with the carbon nanotubes without considering pH, the metal nanoparticles are produced by coulomb force. There is room for oxidation by residual acidic ions before physical adsorption.
  • the metal particles are neutralized so as not to be attacked by acidic ions, and then the carbon nanotubes are stabilized and the metal particles are chemically In the process of binding, acidic ions do not participate in the reaction.
  • step c) the carbon nanotube dispersion solution of step b) and at least one selected from sodium hydroxide solution, potassium hydroxide solution and ammonium hydroxide solution may be mixed using ultrasonic waves.
  • 1 type selected from TOAB, 1,2-dichlorobenzene, N-methylpyrrolidone (NMP: N-methlypyrrolidone) and N, N-dimethylformamide (DMF: N, N-dimethylformamide)
  • NMP N-methylpyrrolidone
  • DMF N, N-dimethylformamide
  • the metal salts include AgCl, AgI, AgBr, AgNO 3 , AgCN, and KAg (CN) 2 , but are not limited thereto.
  • the metal salt may be dissolved in HNO 3 aqueous solution and then added with a small amount of NH 3 . desirable.
  • the metal particles on the surface of the carbon nanotubes in step d) may be at least one selected from Ag, Pt, Pd, Au, Cu, Ni, Al, Ag / Cu, Ag / Ni, and Cu / Ni. Further, the metal particles on the surface of the carbon nanotubes are preferably 10 to 300 nm in diameter.
  • the solution of step d) is MEK, MIBK, acetone (acetone), cyclohexanone (cyclohexanone), ketone-based solution, butoxyethyl acetate (butoxyethyl acetate), butyl carbitol acetate (BCA: butyl cabitol acetate) and acetate Dispersing at least one selected from the solutions to prepare a dispersion solution; And it may further comprise the step of mixing the dispersion solution and the binder.
  • the binder may be at least one selected from a polyurethane resin, a poly ester resin, and an acrylic resin.
  • MWNT multi wall nanotube
  • M-110S Microfluidizer
  • the aqueous solution of sulfuric acid and nitric acid mixed 3: 1 was ultrasonically mixed with a Sonicator (ULH-700) for 1 hour.
  • the mixture was neutralized with aqueous NaOH solution, mixed with 10 ml of TOAB, 10 ml of toluene, and 1 ml of acetaldehyde in DMF aqueous solution, 0.1 g of AgCl was added to the aqueous nitric acid solution, and then concentrated NH 3 was slowly added to the mixture, including RX.
  • the mixed solution containing RX was mixed with MWNT containing NaOH and mixed at 80 ° C. for 3 hours to perform a Phase Transfer Reaction, thereby allowing Ag particles to precipitate on the CNT surface.
  • the reacted solution was filtered through an aluminum membrane (anodisc, 200 nm) using a filtration device, dispersed in a MEK solution, and then mixed by adding a binder (LG Chemical EXP-7) to the carbon nanotube-metal particle composite according to the present invention.
  • a composition was prepared (see FIG. 9).
  • MWNT multi wall nanotube
  • MWNT multi wall nanotube
  • Example 1 and Comparative Examples 1 and 2 were uniformly spray coated on the surface of the plastic handle (Urethane) having a 3D shape. After drying for 2 hours at 100 °C or less in consideration of the deformation deformation temperature of the urethane handle, the measurement was repeated twice with a surface resistance measuring instrument (MCP-HT450) over 3 points (see FIGS. 10 and 11) of the handle. Is shown in Table 1.
  • Example 1 After the leather was formed on the handle made through Example 1 according to the present invention to form a finished product (see FIG. 11), a temperature rise test was performed by applying DC12Volt using an IT6720 power supply.
  • the finished product was coated with leather, but DC12Volt was applied using an IT6720 power supply, but after 2 minutes, the temperature was increased and a short circuit did not work.
  • Comparative Example 2 no current flowed at DC 12 volts.
  • Example 1 After the leather was formed on the handle made through Example 1 according to the present invention to form a finished product, it was cooled by standing for 6 hr in a low temperature chamber of -20 °C. After that, the product was taken out at room temperature of 25 ° C., and DC12Volt was applied using IT6720 Power Supply to measure the temperature change of the handle surface with a thermocouple. As shown in the durability test results of FIG. 12, the temperature was raised to a temperature of 25 ° C. or more in one minute and began to feel heat from the handle surface, and reached about 35 ° C. after 5 minutes. It meets the heating handle specification (ES56110-05) which must reach 40 °C within 15 minutes, and the long-term stability test with the PID controller which keeps the handle constant temperature is removed. No deformation of the surface occurred.
  • the carbon nanotubes are uniformly organized in the carbon nanotubes, and the carbon nanotube-metal particle composite composition using a substitution reaction may be prepared to prevent the metal nanoparticles from falling off when preparing the dispersion solution. there was.
  • the carbon nanotube-metal particle composite composition When the carbon nanotube-metal particle composite composition is made, the covalent bond structure of carbon-nanotubes, which is inherent in carbon nanotubes, and the resistivity of the current transfer are lost, resulting in a current density of about 1000 times that of copper, as well as carbon.
  • the charge transfer path of the metal nanoparticles bonded to the nanotubes can simultaneously obtain a property of reducing contact resistance.
  • the metal particles should be uniformly organized on each carbon nanotube particles and the metal nanoparticles become strong chemical bonds to the carbon nanotubes, thereby separating the carbon nanotubes and the metal nanoparticles from the coating solution in which the binder is mixed.
  • the phenomenon does not occur.
  • the carbon nanotube-metal particle composite uniformly coated on the 3D plastic handle shape is strongly bound to prevent negative resistance or metal nanoparticles from being separated and causing contact resistance over time. Can be. It is possible to remain constant and uniform within the heating demand range of the heating handle, rather than simply to lower the electrical conductivity.
  • the heating steering handle according to the present invention the core to maintain the rigidity of the steering handle, the synthetic resin portion formed on the outer side of the core, the carbon nanotube-metal particle composite composition according to the present invention on the outer surface of the synthetic resin portion And a carbon nanotube heating coating layer having a coating formed thereon, and an electrode electrically connected to the carbon nanotube heating coating layer to induce heat generation.
  • the carbon nanotube exothermic coating layer of the present invention is coated with a carbon nanotube-metal particle composite composition in which carbon nanotube particles and metal particles are chemically bonded.
  • a cover may be wrapped on the outer side of the carbon nanotube heating coating layer.
  • the cover may be made of any one selected from leather, cloth, and PU (polyurethane).
  • a transfer layer may be formed on the outer side of the carbon nanotube heating coating layer by a hydrostatic transfer method.
  • An outer coating layer may be formed outside the transfer layer.
  • FIG. 2 is a plan view showing a heat steering handle to which the present invention is applied (a cover is removed from the spoke), and FIG. 3 is a cross-sectional view taken along the line A-A of FIG.
  • the heat steering handle 100 to which the present invention is applied the synthetic resin portion 120 is formed on the outer side of the core 110 made of steel or light alloy, the carbon nano-carbon on the outer surface of the synthetic resin portion 120 A carbon nanotube heating coating layer 130 having a tube-metal particle composite composition coated thereon is formed, and a cover 140 is wrapped on the outer side of the carbon nanotube heating coating layer 130.
  • the core 110 is formed of a rim 111 and the spokes 112, and may have various cross-sectional shapes such as a circular cross section, a c cross section or an H cross section.
  • the synthetic resin unit 120 is formed by forming a foam (foam: expanded plastic) by using PU (polyurethane), EPS (expanded polystyrene) or EPP (expanded polypropylene) as a raw material, or injection using synthetic resin such as ABS. It is formed by molding.
  • PU polyurethane
  • EPS expanded polystyrene
  • EPP expanded polypropylene
  • the carbon nanotube heating coating layer 130 is a layer coated by spraying the carbon nanotube-metal particle composite composition on the synthetic resin part 120, and metal particles such as silver (Ag) particles on the carbon nanotube (CNT). It is particularly preferable to spray-coat a chemically bonded carbon nanotube-metal particle composite composition.
  • the coating mass per unit area of the carbon nanotube heating coating layer 130 is preferably 3 to 15 g / m 2.
  • the electrode 131 is electrically connected to the carbon nanotube heating coating layer 130 to induce heat generation.
  • the temperature controller 132 may be connected to the electrode 131 as necessary, a temperature controller 132 may be installed due to the intrinsic characteristics (charge control) of the carbon nanotubes (CNT) itself. You may not.
  • a power connector 133 is connected to the temperature controller 132.
  • Carbon nanotubes are anisotropic materials with diameters and lengths of several to several hundred micrometers ( ⁇ m).
  • one carbon atom combines with three other carbon atoms to form a hexagonal honeycomb pattern.
  • Draw this honeycomb pattern on flat paper then roll the paper round to form a nanotube structure.
  • one nanotube has the shape of a hollow tube or cylinder. This is called nanotubes because they are usually as small as one nanometer (one billionth of a meter).
  • the honeycomb pattern on the paper is rounded to form a nanotube.
  • the carbon nanotube can be either an electrical conductor (Armchair) or a semiconductor (ZigZag structure).
  • the cover 140 is a finish made of leather or cloth or PU (polyurethane), the leather or cloth is wrapped around the carbon nanotube heating coating layer 130 is bonded by sewing, etc., the PU (polyurethane) is carbon nano It is coupled by coating or the like so as to surround the tube heating coating layer 130.
  • the heat steering handle according to the present invention configured as described above forms a synthetic resin part 120 on the outer side of the core 110, as shown in the process diagram of FIG. 5 and the flow chart of FIG. 6 (S1).
  • the carbon nanotube exothermic coating layer 130 is formed by spraying a dispersion (Lq), which is a carbon nanotube-metal particle composite composition in which metal particles are chemically bonded to the surface of the carbon nanotube, on the outside of the unit 120.
  • the electrode 131 is formed on the carbon nanotube heating coating layer 130 (S3), and if necessary, a temperature controller 132 is installed, and then the cover 140 is disposed outside the carbon nanotube heating coating layer 130. ) And wrap it together to complete it.
  • the synthetic resin portion 120 is formed on the outer side of the core 110, the carbon nanotube heating coating layer on the outer surface of the synthetic resin portion 120 130 is formed.
  • a pattern transfer layer 150 made of wood or metal may be formed on the outside of the carbon nanotube heating coating layer 130, and an outer coating layer 160 may be further formed on the outside of the transfer layer 150.
  • the pattern transfer layer 150 such as wood or metal is formed by a known hydraulic transfer method, and the outer coating layer 160 may be coated by various materials and various methods known in the art.
  • the carbon nanotube heating element applied to the heating steering wheel of the present invention has excellent heat transfer efficiency for the heating element and a temperature rising time to reach the maximum temperature because the contact surface of the heating element and the heating layer is full.
  • the heating element made of the carbon nanotube-metal particle composite composition in which metal particles are chemically bonded to the carbon nanotube surface has a property of positive temperature coefficiency (PTC), so that the temperature resistance coefficient is almost zero, and the resistance value is repeated even in repeated use. It is easy to secure reliability without any change. This is not only corrected by mixing a carbon having a negative temperature resistance coefficient and a metal having a positive temperature resistance coefficient, but also a metal particle using a chemical bond on a carbon nanotube (CNT) surface. The above characteristics are realized by the coupling of the conductors.
  • PTC positive temperature coefficiency
  • the electrical network model in Figure 8 (a) is a general carbon is a carbon and carbon particles in contact with the electricity in the electrical conducts the electricity is due to this, there is a possibility that the carbon particles agglomerate at a specific site when the coating is applied to a specific site It generates a lot of heat.
  • the carbon nanotubes (CNT) realize an electrical network phenomenon through which electricity flows even when the particles are not attached and have a certain distance. This results in a performance that is equal to or higher than the content of ordinary carbon, thereby eliminating the possibility of agglomeration of carbon nanotube (CNT) particles at a specific site, and thus having a uniform heating distribution without collecting heat.
  • the heat steering handle of the present invention replaces the process of attaching a heating pad to the heat steering wheel by using a process of spraying a conductor such as carbon nanotube (CNT) and metal particles, thereby significantly reducing the manufacturing cost. Can be saved.
  • a conductor such as carbon nanotube (CNT) and metal particles
  • CNT carbon nanotube
  • metal particles thereby significantly reducing the manufacturing cost.
  • a separate temperature controller is not necessarily required.

Abstract

The present invention relates to a carbon nanotube/metal particle complex composition prepared by: a) a step of preparing a carbon nanotube solution in which carbon nanotubes are dispersed; b) a step of performing acid treatment on the carbon nanotube solution prepared in step a); c) a step of neutralizing the carbon nanotube solution prepared in step b); and d) a step of mixing the carbon nanotube solution prepared in step c) and a metal solution containing metal particles, in order to bond said metal particles to the surfaces of said carbon nanotubes. The present invention also relates to a heated steering wheel including a carbon nanotube heating coating layer formed from the composition.

Description

탄소나노튜브-금속입자 복합 조성물 및 이를 이용한 발열 조향핸들 Carbon nanotube-metal particle composite composition and exothermic steering wheel using the same
본 발명은, 탄소나노튜브-금속입자 복합 조성물 및 이로 형성된 탄소나노튜브 발열코팅층을 포함하는 발열 조향핸들에 관한 것이다.The present invention relates to an exothermic steering wheel comprising a carbon nanotube-metal particle composite composition and a carbon nanotube exothermic coating layer formed therefrom.
일반적으로 차량의 조향핸들(steering wheel)은 조향기어와 연결된 조향축의 한쪽 선단부에 장착되어, 조향핸들의 회전량이 조향축을 통해 조향기어에 전달됨으로써 휠을 회동시킬 수 있도록 되어 있고, 상기 조향핸들은 보통 운전자의 그립감을 향상시키기 위해 가벼운 재질의 P.V.C나 우레탄 등으로 만들어진다.In general, a steering wheel of a vehicle is mounted at one end of a steering shaft connected to a steering gear so that the amount of rotation of the steering wheel is transmitted to the steering gear through the steering shaft, and the steering wheel is normally rotated. Made of lightweight PVC or urethane to improve the driver's grip.
이러한 조향핸들은 겨울철에 장시간 차량을 노상에 주차하는 경우 조향핸들이 주변의 차가운 공기에 의하여 냉각되어 조향핸들을 잡으면 손이 시려, 온풍기를 작동시켜 온도를 상승시키거나 가죽이나 천으로 된 휠커버의 보온효과에 의해 차가움을 줄였다. 그러나 온풍기를 사용할 경우 온도상승까지 운전자가 장시간 기다려야 하고 휠커버의 경우에는 보온효과가 미흡한 문제점이 있으므로 조향핸들에 열선부재(발열체)를 내장하고 온도조절수단에 의해 조향핸들의 온도를 조절하는 발열 조향핸들이 개시되어 있다.If the steering wheel is parked on the road for a long time in winter, the steering wheel is cooled by the cool air around and the hand is cold when the steering wheel is caught. Cooled by the effect. However, the driver has to wait for a long time until the temperature rises in case of using a hot air heater, and in the case of the wheel cover, there is a problem of insufficient thermal effect, so that a heating steering wheel is built in the steering wheel and a temperature steering means controls the temperature of the steering wheel. Is disclosed.
종래 발열 조향핸들은 다양한 구조가 개시되어 있으나, 도1에 일부를 도시한 바와 같이, 코어(10)의 외측부에 성형된 합성수지부(20)를 열선패드(30)로 감싸고, 필요에 따라 상기 열선패드(30)를 가죽이나 천으로 된 휠커버(40)로 감싼 구조로 되어 있으며, 상기 열선패드(30)는 열선(31: 발열체)이 배선되고 온도 조절기(32)에 의해 온도가 조절되는 발열수단으로 되어 있다. 상기 열선(31)은 일반적으로 니크롬선 등의 금속 발열체나 PTC(positive temperature coefficiency) 세라믹 발열체 등으로 되어 있다.Conventional heating steering wheel has been disclosed a variety of structures, as shown in Figure 1, wrap the synthetic resin portion 20 formed in the outer portion of the core 10 with a heating pad 30, if necessary, the heating wire The pad 30 is wrapped in a leather or cloth wheel cover 40, wherein the heating pad 30 is a heating wire (heating element 31) is wired and the heating means for controlling the temperature by the temperature controller 32 It is. The heating wire 31 is generally made of a metal heating element such as nichrome wire, a positive temperature coefficiency (PTC) ceramic heating element, or the like.
그런데, 종래 발열 조향핸들은 열선패드를 제작하여 감싸는 공정 등으로 인해 제조공정이 복잡하고, 패드로 인해 그립(grip)감이 저하한다.(너무 푹신함) 목재나 금속 등의 무늬 전사층은 수압전사 공법(전사필름을 물에 녹여 물의 유연한 성질을 이용하여 물체에 무늬를 전사하는 공법)으로 형성되므로 열선패드를 부착하는 조향핸들에는 목재나 금속 등의 무늬 전사층을 형성할 수가 없다. 그리고 열선패드의 온도를 조절하는 온도조절기가 반드시 필요하다는 등의 문제점이 있었다.However, the conventional heating steering wheel has a complicated manufacturing process due to the manufacturing and wrapping process of the heating pad, and the grip is reduced due to the pad (too soft). Since it is formed by a method (a method of dissolving a transfer film in water to transfer a pattern to an object by using a flexible property of water), a pattern transfer layer such as wood or metal cannot be formed on a steering wheel to which a heating pad is attached. In addition, there is a problem that a temperature controller for adjusting the temperature of the heating pad is necessary.
또한, 종래 발열 조향핸들은 촉각에 민감한 손에 직접적으로 닿는 것으로 저항값이 지속적으로 변화하는 물질이나 부성 저항 값이 변화하여 온도가 급격하게 상승하거나 급격하게 떨어지는 것을 최소화하는 것이 바람직하다. 이를 위해, 투명 탄소나노튜브(CNT)를 발열체로 발열 조향핸들에 적용해 볼 수 있다.In addition, the conventional heating steering wheel is in direct contact with the tactile sensitive hand, it is preferable to minimize the sudden rise or drop of the temperature by changing the material or the negative resistance value is constantly changing the resistance value. To this end, transparent carbon nanotubes (CNT) can be applied to the heating steering wheel as a heating element.
여기서, 탄소나노튜브는 분산이 중요하며, 또한 탄소나노튜브와 탄소나노튜브 사이의 접촉저항을 줄이는데 많은 연구가 이루어지고 있다. 탄소나노튜브와 탄소나노튜브 사이의 접촉저항을 줄이게 되면 전기전도도가 낮아질 뿐만 아니라 투명 전극 물질로도 사용이 가능하므로 이에 대해 아래 같이 제안된 바 있다.Herein, dispersion of carbon nanotubes is important, and much research has been made to reduce contact resistance between carbon nanotubes and carbon nanotubes. When the contact resistance between the carbon nanotubes and the carbon nanotubes is reduced, the electrical conductivity is lowered and the transparent electrode material can be used as described below.
한국 특허출원 10-2008-0112799호에서는 접촉저항을 줄여주기 위한 방법으로 CNT-금속 나노입자 혼성물을 만들어 플라스틱 기판에 박막을 제조하는 것을 주 목적으로 하고 있다. 상기 혼성물은 금속 전구체를 탄소나노튜브 표면에 흡착시켜 탄소나노튜브 박막의 전체저항을 감소시키는 것으로 나타나 있다. 또한 열처리를 통해 은나노 입자들이 흡착된 일부의 표면에서 클러스터(Cluster)로 성장하는 메커니즘(Mechanism)을 이용하는 것으로 기재되어 있다. 이렇게 형성된 탄소나노튜브-금속나노입자 혼성물의 경우 저항값은 감소시킬 수 있지만, 은나노 입자들이 안정적인 월(Wall)구조를 이루고 있는 탄소나노튜브(CNT)에 균일하게 흡착되기 어려워 특정 부위별로 측정값이 불균일한 결과를 야기시킨다.Korean Patent Application No. 10-2008-0112799 aims to produce a thin film on a plastic substrate by making a CNT-metal nanoparticle hybrid as a method for reducing contact resistance. The hybrid has been shown to reduce the overall resistance of the carbon nanotube thin film by adsorbing a metal precursor on the surface of the carbon nanotube. In addition, it has been described using a mechanism in which silver nanoparticles grow into clusters on a part of the surface to which silver nanoparticles are adsorbed through heat treatment. In the case of the carbon nanotube-metal nanoparticle mixture thus formed, the resistance value can be reduced, but the silver nanoparticles are difficult to be uniformly adsorbed to the carbon nanotube (CNT) having a stable wall structure, and thus the measured value is not determined for each site. Cause uneven results.
상기 탄소나노튜브를 발열체로 이용하기 위해서 상기 흡착법으로 형성된 탄소나노튜브-금속 나노입자 혼성물을 사용할 경우, 3차원 굴곡을 가진 플라스틱 (Plastic) 핸들 면에 코팅(Coating)시 균일한 발열 특성을 내지 못하고, 파워(Power)의 연속된 온-오프(On-Off)에 따라 저항값이 변화되는 것을 확인할 수 있다.In the case of using the carbon nanotube-metal nanoparticle mixture formed by the adsorption method to use the carbon nanotubes as a heating element, uniform heating properties may be obtained when coating the plastic handle surface having three-dimensional curvature. In this case, it can be seen that the resistance value changes according to continuous On-Off of the power.
발열 핸들은 촉각에 민감한 손에 직접적으로 닿는 것으로 저항값이 지속적으로 변화하는 물질이나 부성 저항 값이 변화하여 온도가 급격하게 상승하거나 급격하게 떨어지는 것을 최소화해야 한다.The heating handle is in direct contact with the tactile hand and should minimize the rapid rise or fall of the temperature due to material or negative resistance values that constantly change.
탄소나노튜브를 단독으로 분산시켜 발열 핸들 위에 코팅할 경우 높은 접촉저항에 의해 발열 핸들에서 요구하는 발열량을 맞추기 어렵고, 나노 금속을 단독으로 분산시켜 발열 핸들 위에 코팅할 경우 낮은 저항 계수에 의해 초기 발열이 일어난다.When carbon nanotubes are dispersed alone and coated on the heating handles, it is difficult to meet the heating value required by the heating handles due to the high contact resistance. Happens.
탄소나노튜브를 사용하지 않고 카본을 사용할 경우 온도에 의한 저항값의 변화가 커서 정밀한 온도 컨트롤(Control)이 필요한 발열 핸들 용도에는 적합하지 않다.If carbon is used without carbon nanotubes, the resistance value is changed by temperature, so it is not suitable for heating handle applications requiring precise temperature control.
지속적인 온도 상승에 의해 저항값이 상승한다. 저항값의 지속적인 상승은 전류 흐름의 감소를 가져와 결국 단락에 이르게 되는데, 이를 방지하기 위한 방법이 탄소를 적절하게 사용하여 상호보완적인 특성을 구현시키는 것이다.The resistance value rises with continuous temperature rise. The constant rise in resistance leads to a decrease in current flow, which eventually leads to a short circuit. A way to prevent this is to use carbon properly to implement complementary properties.
따라서, 본 발명의 목적은, 상기 문제점을 해결하기 위해 이루어진 것으로서, 본 발명의 목적은 제조공정이 간단하고 그립감이 양호하며 무늬 전사층을 형성할 수 있으며 온도조절기가 반드시 필요하지 않으며 열전달효율이 우수하고 집열현상이 방지되는 발열 조향핸들을 제공하는 것이다.Therefore, the object of the present invention is to solve the above problems, the object of the present invention is a simple manufacturing process, good grip, can form a pattern transfer layer, does not necessarily require a temperature controller and excellent heat transfer efficiency It is to provide a heat steering handle to prevent the heat collection phenomenon.
또한, 탄소나노튜브 분산용액에 화학적으로 금속 나노 입자를 붙여 전기 전도도가 지속적이고 전면에 균일하게 형성되는 탄소나노튜브-금속입자 복합 조성물 및 이를 사용함에 따라 전기적으로 저항값이 변하지 않는 발열 조향핸들을 제공하는 것이다.In addition, the carbon nanotube-metal particle composite composition chemically attaches the metal nanoparticles to the carbon nanotube dispersion solution and has a constant electrical conductivity and is uniformly formed on the front surface, and an exothermic steering wheel whose electrical resistance does not change accordingly. To provide.
또한, 탄소나노튜브-금속입자 복합 조성물에 바인더를 혼합하여 1액형의 용액을 만들고, 이를 3D 구조의 플라스틱 (Plastic) 핸들 표면에 균일하게 분산 코팅함으로써 플라스틱 핸들과의 부착력에 의해 정밀한 온도 범위에서 발열 특성을 가지며, 160℃ 이하의 온도 변화에서 저항값이 변하지 않는 발열 조향핸들을 제공하는 것이다.In addition, the binder is mixed with the carbon nanotube-metal particle composite composition to form a one-component solution, which is uniformly dispersed and coated on the surface of the plastic handle of the 3D structure to generate heat in a precise temperature range by adhesion to the plastic handle. It has a characteristic, and provides a heat steering handle that does not change the resistance value at a temperature change of less than 160 ℃.
본 발명은, a) 탄소나노튜브가 분산된 탄소나노튜브 분산용액을 제조하는 단계; b) 상기 a) 단계의 탄소나노튜브 분산용액을 산처리하는 단계; c) 상기 b) 단계의 탄소나노튜브 분산용액을 중화처리하는 단계; 및 d) 상기 c) 단계의 탄소나노튜브 분산용액과 금속입자를 포함하는 금속용액을 혼합하여, 탄소나노튜브 표면에 금속입자를 결합시키는 단계를 포함하는 탄소나노튜브-금속입자 복합 조성물을 제공한다.The present invention, a) preparing a carbon nanotube dispersion solution in which carbon nanotubes are dispersed; b) acid treating the carbon nanotube dispersion solution of step a); c) neutralizing the carbon nanotube dispersion solution of step b); And d) mixing the carbon nanotube dispersion solution of step c) with a metal solution including metal particles, thereby bonding the metal particles to the surface of the carbon nanotubes, thereby providing a carbon nanotube-metal particle composite composition. .
본 발명은, 조향핸들의 강성을 유지하는 코어와, 상기 코어의 외측부에 형성된 합성수지부과, 상기 합성수지부의 외측면에, 상기 탄소나노튜브-금속입자 복합 조성물이 코팅형성된 탄소나노튜브 발열코팅층과, 상기 탄소나노튜브 발열코팅층에 전기적으로 연결되어 발열을 유도하는 전극을 포함하는 발열 조향핸들을 제공한다.The present invention, the core to maintain the steering handle rigidity, the synthetic resin portion formed on the outer side of the core, the carbon nanotube heating coating layer formed by coating the carbon nanotube-metal particle composite composition on the outer surface of the synthetic resin portion, Provided is a heat steering handle including an electrode electrically connected to the carbon nanotube heat coating layer to induce heat generation.
본 발명에 의한 발열 조향핸들에 의하면, 분산액을 스프레이하여 발열코팅층을 형성하므로 제조공정이 간단하고, 발열코팅층의 그립감이 양호하며, 발열코팅층의 외측에 목재나 금속 등의 무늬 전사층을 형성할 수 있으며, 온도조절기가 반드시 필요하지 않으며, 발열코팅층의 열전달효율이 우수하고 집열현상을 방지할 수 있다는 효과가 있다.According to the exothermic steering wheel according to the present invention, since the dispersing liquid is sprayed to form the exothermic coating layer, the manufacturing process is simple, and the grip of the exothermic coating layer is good, and a pattern transfer layer such as wood or metal can be formed on the outside of the exothermic coating layer. In addition, the temperature controller is not necessarily required, and the heat transfer efficiency of the heating coating layer is excellent and there is an effect of preventing heat collection.
또한, 탄소나노튜브 분산용액에 화학적으로 금속 나노 입자를 붙여 전기 전도도가 지속적이고 전면에 균일하게 형성되는 탄소나노튜브-금속입자 복합 조성물 및 이를 사용함에 따라 전기적으로 저항값이 변하지 않는 발열 조향핸들이 제공된다. In addition, a carbon nanotube-metal particle composite composition in which the metal nanoparticles are chemically attached to the carbon nanotube dispersion solution and the electrical conductivity is consistently formed uniformly on the front surface, and an exothermic steering wheel in which the resistance thereof is not changed electrically is used. Is provided.
또한, 탄소나노튜브-금속입자 복합 조성물에 바인더를 혼합하여 1액형의 용액을 만들고, 이를 3D 구조의 플라스틱 (Plastic) 핸들 표면에 균일하게 분산 코팅함으로써 플라스틱 핸들과의 부착력에 의해 정밀한 온도 범위에서 발열 특성을 가지며, 160℃ 이하의 온도 변화에서 저항값이 변하지 않는 발열 조향핸들이 제공된다.In addition, the binder is mixed with the carbon nanotube-metal particle composite composition to form a one-component solution, which is uniformly dispersed and coated on the surface of the plastic handle of the 3D structure to generate heat in a precise temperature range by adhesion to the plastic handle. It is characterized in that the heating steering wheel is provided, which does not change the resistance value at a temperature change of less than 160 ℃.
도1은 종래 발열 조향핸들의 구성도이다.1 is a block diagram of a conventional heating steering wheel.
도2는 본 발명이 적용된 발열 조향핸들의 평면도이다.2 is a plan view of a heat steering handle to which the present invention is applied;
도3은 도2에서 화살표 A-A선에 따른 단면도이다.3 is a cross-sectional view taken along the line A-A in FIG.
도4는 발명의 다른 실시예에 의한 발열 조향핸들의 단면도이다.4 is a cross-sectional view of the heating steering wheel according to another embodiment of the present invention.
도5는 본 발명이 적용된 발열 조향핸들의 제조 공정도이다.5 is a manufacturing process diagram of a heat steering handle to which the present invention is applied.
도6은 본 발명의 적용된 발열 조향핸들의 제조 플로우 차트이다.6 is a manufacturing flow chart of the heating steering wheel applied according to the present invention.
도7의 (a)는 일반 탄소나노튜브 발열체의 입자모델이다.7A is a particle model of a general carbon nanotube heating element.
도7의 (b)는 탄소나노튜브(CNT)와 은(Ag)입자 또는 금속입자 등의 전도체로 이루어진 발열체의 입자모델이다.FIG. 7B is a particle model of a heating element including a carbon nanotube (CNT) and a conductor such as silver (Ag) particles or metal particles.
도8의 (a)는 일반 카본의 전기적 네트워크 모델이다.Fig. 8A is an electrical network model of general carbon.
도8의 (b)는 탄소나노튜브(CNT)의 전기적 네트워크 모델이다.8B is an electrical network model of carbon nanotubes (CNT).
도 9는 본 발명의 실시예 1의 과정을 도시한 도면이다.9 is a diagram showing the procedure of Embodiment 1 of the present invention.
도 10은 본 발명의 실시예 1 및 비교예 1~2의 용액이 코팅될 발열 조향 핸들의 사진이다.10 is a photograph of the exothermic steering wheel to be coated with the solution of Example 1 and Comparative Examples 1 and 2 of the present invention.
도 11은 도 10의 핸들에 가죽을 입힌 완제품의 사진이다.FIG. 11 is a photograph of a finished product leathered to the handle of FIG. 10.
도 12는 본 발명에 따른 실시예 1의 내구성 테스트 결과이다.12 is a durability test result of Example 1 according to the present invention.
<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>
110 : 코어 120 : 합성수지부110: core 120: synthetic resin
130 : 탄소나노튜브 발열코팅층 131 : 전극130: carbon nanotube heating coating layer 131: electrode
140 : 커버 150 : 전사층140: cover 150: transfer layer
160 : 외부 코팅층160: outer coating layer
본 발명에 따른 탄소나노튜브-금속입자 복합 조성물은, a) 탄소나노튜브가 분산된 탄소나노튜브 분산용액을 제조하는 단계; b) 상기 a) 단계의 탄소나노튜브 분산용액을 산처리하는 단계; c) 상기 b) 단계의 탄소나노튜브 분산용액을 중화처리하는 단계; 및 d) 상기 c) 단계의 탄소나노튜브 분산용액과 금속입자를 포함하는 금속용액을 혼합하여, 탄소나노튜브 표면에 금속입자를 결합시키는 단계를 포함한다. Carbon nanotube-metal particle composite composition according to the present invention comprises the steps of: a) preparing a carbon nanotube dispersion solution in which carbon nanotubes are dispersed; b) acid treating the carbon nanotube dispersion solution of step a); c) neutralizing the carbon nanotube dispersion solution of step b); And d) mixing the carbon nanotube dispersion solution of step c) with a metal solution including metal particles, thereby bonding the metal particles to the surface of the carbon nanotubes.
여기서, 상기 a) 단계의 탄소나노튜브는, MWNT(multi wall nanotube); TWNT(Thin wall nanotube); 및 SWNT(single wall nanotube) 중에서 선택된 1종 이상일 수 있다. Here, the carbon nanotube of step a), MWNT (multi wall nanotube); Thin wall nanotube (TWNT); And one or more selected from single wall nanotubes (SWNTs).
상기 a) 단계에서 분산용액은, 상기 탄소나노튜브를 용매에 분산시켜 제조할 수 있다. The dispersion solution in step a) may be prepared by dispersing the carbon nanotubes in a solvent.
상기 b) 단계에서는, 질산, 황산, 염산, 및 과염소산 중에서 선택된 1종 이상을 첨가하여 산처리할 수 있다. In step b), one or more selected from nitric acid, sulfuric acid, hydrochloric acid, and perchloric acid may be added to the acid treatment.
상기 c) 단계에서는, 수산화나트륨 수용액, 수산화칼륨 수용액 및 수산화 암모늄 수용액 중에서 선택된 1종 이상을 첨가하여 중화처리할 수 있다.In step c), at least one selected from an aqueous sodium hydroxide solution, an aqueous potassium hydroxide solution and an aqueous ammonium hydroxide solution may be added for neutralization.
일반적으로 탄소나노튜브에 산처리를 하게 되면 카르복실기가 랜덤하게 발생되는데, 동시에 pH가 낮아져 산성화를 띄게 된다. 이를 여과하여 사용할 경우, 산의 공격을 받은 탄소나노튜브 분자 구조에 무수한 디펙티드(Defected)들이 존재하기 때문에 전기 전도성이 나빠지는 특징이 있다. 이를 해결하기 위해 본 발명에서는 중화처리를 실시하여 pH를 6이상으로 환원시킨다. 바람직하게는 pH가 7이 되는 것이 좋다.In general, acid treatment of carbon nanotubes generates random carboxyl groups, and at the same time, the pH is lowered, resulting in acidification. When used by filtration, the electrical conductivity is deteriorated because a myriad of defects are present in the carbon nanotube molecular structure attacked by acid. In order to solve this problem, in the present invention, the neutralization treatment is performed to reduce the pH to 6 or more. Preferably the pH is 7.
산처리 후 탄소나노튜브만 여과하여 사용한다고 하여도 주변에 산성 이온이 미량 존재하게 되므로 금속나노입자를 첨가하게 될 경우 잔여물에 의해 쉽게 산화될 수 있다. 순수한 금속 나노입자를 수득하여 상기 산 처리된 탄소나노튜브에 혼합하여 제조하는 것으로 되어 있어서 pH를 고려하지 않은 상태에서 금속나노입자를 탄소나노튜브와 혼합하게 될 경우, 쿨롱의 힘에 의해 금속나노입자가 물리 흡착을 하기 전에 잔여 산성 이온에 의해 산화될 여지가 있다.Even if only carbon nanotubes are filtered after the acid treatment, since a small amount of acidic ions are present in the vicinity, metal nanoparticles can be easily oxidized by the residue. Pure metal nanoparticles are obtained and mixed with the acid-treated carbon nanotubes. Thus, when the metal nanoparticles are mixed with the carbon nanotubes without considering pH, the metal nanoparticles are produced by coulomb force. There is room for oxidation by residual acidic ions before physical adsorption.
따라서, 본 발명에서는, 카르복실기가 도입된 탄소나노튜브에 금속입자를 화학적으로 붙이기 위해서는 금속입자가 산성 이온의 공격을 받지 않게 하기 위해 중화처리를 한 후, 탄소나노튜브의 안정화 및 금속입자가 화학적으로 결합하는 과정에서 산성 이온이 반응에 참여하지 않게 만들어 주는 것이다.Therefore, in the present invention, in order to chemically attach the metal particles to the carbon nanotubes into which the carboxyl group is introduced, the metal particles are neutralized so as not to be attacked by acidic ions, and then the carbon nanotubes are stabilized and the metal particles are chemically In the process of binding, acidic ions do not participate in the reaction.
상기 c) 단계에서는, 상기 b) 단계의 탄소나노튜브 분산용액과 수산화나트륨 수용액, 수산화칼륨 수용액 및 수산화 암모늄 수용액 중에서 선택된 1종 이상을 초음파를 이용하여 혼합할 수 있다.In step c), the carbon nanotube dispersion solution of step b) and at least one selected from sodium hydroxide solution, potassium hydroxide solution and ammonium hydroxide solution may be mixed using ultrasonic waves.
상기 d) 단계에서 금속입자를 포함하는 금속용액은, 용매; TOAB, 1,2-디클로로벤젠(1,2-dichlorobenzene), N-메틸피롤리돈(NMP: N-methlypyrrolidone) 및 N,N-디메틸포름아미드(DMF: N,N-dimethylformamide) 중에서 선택된 1종 이상에 포름알데히드(formaldehyde) 또는 아세트알데히드(acetaldehyde)를 혼합한 용액; 및 Ag, Pt, Pd, Au, Cu, Ni, Al, Ag/Cu, Ag/Ni의 염 중 중에서 선택된 1종 이상의 금속염을 포함할 수 있다.The metal solution containing the metal particles in step d), a solvent; 1 type selected from TOAB, 1,2-dichlorobenzene, N-methylpyrrolidone (NMP: N-methlypyrrolidone) and N, N-dimethylformamide (DMF: N, N-dimethylformamide) A solution in which formaldehyde or acetaldehyde is mixed; And at least one metal salt selected from salts of Ag, Pt, Pd, Au, Cu, Ni, Al, Ag / Cu, Ag / Ni.
상기 금속염의 구체적인 예로는 AgCl, AgI, AgBr, AgNO3, AgCN 및 KAg(CN)2 등이 있으나 이에 한정되는 것이 아니며, 상기 금속염은 HNO3 수용액에 녹인 후 NH3을 소량 첨가하여 사용하는 것이 더욱 바람직하다.Specific examples of the metal salts include AgCl, AgI, AgBr, AgNO 3 , AgCN, and KAg (CN) 2 , but are not limited thereto. The metal salt may be dissolved in HNO 3 aqueous solution and then added with a small amount of NH 3 . desirable.
상기 d) 단계에서 탄소나노튜브 표면에 금속입자는 Ag, Pt, Pd, Au, Cu, Ni, Al, Ag/Cu, Ag/Ni 및 Cu/Ni 중 선택된 1종 이상일 수 있다. 또한, 탄소나노튜브 표면에 금속입자는 직경 10 내지 300 ㎚인 것이 바람직하다.The metal particles on the surface of the carbon nanotubes in step d) may be at least one selected from Ag, Pt, Pd, Au, Cu, Ni, Al, Ag / Cu, Ag / Ni, and Cu / Ni. Further, the metal particles on the surface of the carbon nanotubes are preferably 10 to 300 nm in diameter.
상기 d) 단계의 용액을 MEK, MIBK, 아세톤(acetone), 시클로헥사논(cyclohexanone), 케톤계 용액, 부톡시에틸아세테이트(butoxyethyl acetate), 부틸카비톨아세테이트(BCA: butyl cabitol acetate) 및 아세테이트계 용액 중 선택된 1종 이상에 분산시켜 분산용액을 제조하는 단계; 및 상기 분산용액과 바인더를 혼합시키는 단계를 더 포함할 수 있다.The solution of step d) is MEK, MIBK, acetone (acetone), cyclohexanone (cyclohexanone), ketone-based solution, butoxyethyl acetate (butoxyethyl acetate), butyl carbitol acetate (BCA: butyl cabitol acetate) and acetate Dispersing at least one selected from the solutions to prepare a dispersion solution; And it may further comprise the step of mixing the dispersion solution and the binder.
여기서, 바인더로는 폴리 우레탄 수지(Poly Urethane resin) 폴리 에스테르 수지(Poly ester resin) 및 아크릴 수지(Acryl resin) 중 선택된 1종 이상일 수 있다. Here, the binder may be at least one selected from a polyurethane resin, a poly ester resin, and an acrylic resin.
실시예 1Example 1
MWNT(multi wall nanotube) 2mg을 100ml 증류수와 글라스 비이커에 넣고 Microfluidizer(M-110S)를 이용해 15,000psi 압력에서 물리적인 분산을 실시하여 CNT 분산용액을 얻었다. 그리고, 황산과 질산을 3:1로 혼합한 수용액을 1시간 동안 Sonicator(ULH-700)으로 초음파 믹싱하였다.2 mg of MWNT (multi wall nanotube) was placed in 100 ml of distilled water and a glass beaker and physically dispersed at 15,000 psi using a Microfluidizer (M-110S) to obtain a CNT dispersion solution. The aqueous solution of sulfuric acid and nitric acid mixed 3: 1 was ultrasonically mixed with a Sonicator (ULH-700) for 1 hour.
다음으로 NaOH 수용액으로 중화를 시킨 후, DMF수용액상의 TOAB와 톨루엔 10ml, 아세트알데히드 1 ml에 혼합한 후, 질산 수용액에 0.1 g의 AgCl을 첨가한 후, 진한 NH3를 천천히 첨가하여 RX를 포함한 혼합 용액을 준비시킨다. 이후 상기 RX를 포함하는 혼합 용액을 NaOH가 포함된 MWNT에 혼합하여 80℃, 3시간 동안 믹싱을 실시하여 치환반응(Phase Transfer Reaction)을 시켜 CNT 표면에 Ag 입자가 석출되면서 결합되게 하였다. 상기 반응시킨 용액을 알루미늄 막(anodisc, 200nm)에 여과장치를 이용해 필터링하여 MEK 용액에 분산시킨 후, 바인더(LG화학 EXP-7)를 첨가하여 혼합시켜 본 발명에 따른 탄소나노튜브-금속입자 복합 조성물을 제조하였다(도 9참조).Next, the mixture was neutralized with aqueous NaOH solution, mixed with 10 ml of TOAB, 10 ml of toluene, and 1 ml of acetaldehyde in DMF aqueous solution, 0.1 g of AgCl was added to the aqueous nitric acid solution, and then concentrated NH 3 was slowly added to the mixture, including RX. Prepare the solution. Thereafter, the mixed solution containing RX was mixed with MWNT containing NaOH and mixed at 80 ° C. for 3 hours to perform a Phase Transfer Reaction, thereby allowing Ag particles to precipitate on the CNT surface. The reacted solution was filtered through an aluminum membrane (anodisc, 200 nm) using a filtration device, dispersed in a MEK solution, and then mixed by adding a binder (LG Chemical EXP-7) to the carbon nanotube-metal particle composite according to the present invention. A composition was prepared (see FIG. 9).
비교예 1Comparative Example 1
MWNT(multi wall nanotube) 2mg을 100ml 증류수와 글라스 비이커에 넣고 Microfluidizer(M-110S)를 이용해 15,000psi 압력에서 물리적인 분산을 실시하여 CNT 분산용액을 얻었다. 여기에 NMP (n-methylpyrrolidone) 10ml를 넣고, 10시간 동안 Sonicator(ULH-700)으로 초음파 믹싱하였다.2 mg of MWNT (multi wall nanotube) was placed in 100 ml of distilled water and a glass beaker and physically dispersed at 15,000 psi using a Microfluidizer (M-110S) to obtain a CNT dispersion solution. 10 ml of NMP (n-methylpyrrolidone) was added thereto, followed by ultrasonic mixing with a Sonicator (ULH-700) for 10 hours.
이를 알루미늄 막(anodisc, 200nm)에 여과장치를 통과시켜 필터링 한 후, 준비된 은 전구체 용액(질산은 5 g과 부틸아민 4.5 ml를 톨루엔 60ml에 혼합하여 제조)을 이어서 통과시켜 필터링하여 CNT-금속 나노 입자 혼성물을 제조하였다.This was filtered through a filter through an aluminum membrane (anodisc, 200 nm), followed by filtering through a prepared silver precursor solution (prepared by mixing 5 g of silver nitrate and 4.5 ml of butylamine in 60 ml of toluene) to filter CNT-metal nanoparticles. Hybrids were prepared.
이를 120℃ 이하에서 2시간 동안 열처리 한 후, 이를 MEK 용액에 분산시킨 후, 바인더(LG화학 EXP-7)를 첨가하여 혼합시켜 CNT-금속 나노입자 혼합물 용액을 제조하였다.After heat treatment at 120 ° C. or below for 2 hours, it was dispersed in MEK solution, and then mixed with the addition of a binder (LG Chemical EXP-7) to prepare a CNT-metal nanoparticle mixture solution.
비교예 2Comparative Example 2
MWNT(multi wall nanotube) 2mg을 100ml MEK로 글라스 비이커에 넣고 Microfluidizer(M-110S)를 이용해 15,000psi 압력에서 물리적인 분산을 실시하여 CNT 분산액을 얻은 후, 바인더(LG화학 EXP-7)를 첨가하여 용액을 제조하였다.2mg of MWNT (multi wall nanotube) was added to a glass beaker with 100ml MEK, and physical dispersion was performed at 15,000psi using a Microfluidizer (M-110S) to obtain a CNT dispersion, and then a binder (LG Chem. EXP-7) was added. The solution was prepared.
실험예 1Experimental Example 1
실시예 1 및 비교예 1~2의 용액을 3D 형상을 가진 플라스틱 핸들(Urethane)표면에 균일하게 스프레이 코팅하였다. 이를 우레탄(Urethane )핸들의 Dereadation변형 온도를 고려하여 100℃이하에서 2시간 건조한 후, 핸들의 3Point(도 10 및 도 11 참조)에 걸쳐 표면저항측정기(MCP-HT450)으로 2회 반복 측정하고 결과를 표 1에 나타내었다.The solutions of Example 1 and Comparative Examples 1 and 2 were uniformly spray coated on the surface of the plastic handle (Urethane) having a 3D shape. After drying for 2 hours at 100 ℃ or less in consideration of the deformation deformation temperature of the urethane handle, the measurement was repeated twice with a surface resistance measuring instrument (MCP-HT450) over 3 points (see FIGS. 10 and 11) of the handle. Is shown in Table 1.
[표 1]TABLE 1
Figure PCTKR2010005041-appb-I000001
Figure PCTKR2010005041-appb-I000001
이와 같이, 탄소나노튜브만 단독으로 사용할 경우(비교예 2) 106이상으로 면저항 값이 높게 나타나 발열 핸들로써 구현하기 불리하였고, CNT-금속 나노입자 혼합물의 경우(비교예 1)는 Ag의 분산 정도가 균일하지 않아 측정에 따른 값의 흔들림이 큰 것을 확인할 수 있었다. 즉, 발열 소재로 사용하기 위해서는 CNT-금속 나노입자 합성물 상태로 이용해야 표면의 균일한 저항 값을 갖게 되는 것이다.As such, when only carbon nanotubes alone were used (Comparative Example 2), the sheet resistance value was higher than 106, which was disadvantageous to implement as a heat generating handle, and in the case of CNT-metal nanoparticle mixture (Comparative Example 1), the degree of dispersion of Ag Was not uniform, it was confirmed that the shaking of the value according to the measurement was large. That is, in order to use as a heat generating material, it is necessary to use the CNT-metal nanoparticle composite state to have a uniform resistance value of the surface.
실험예 2Experimental Example 2
본 발명에 따른 실시예 1을 통해 만들어진 핸들에 가죽을 입혀 완제품을 형성시킨 후(도 11 참조), IT6720 Power Supply를 이용해 DC12Volt를 인가하여 온도 상승 테스트를 실시하였다. 비교예 1을 가죽을 입혀 완제품을 형성시켜 봤으나, IT6720 Power Supply를 이용해 DC12Volt를 인가해봤으나 2min만에 온도가 상승 후 단락이 되어 작동되지 않았다. 또한 비교예2는 DC 12volt에서는 전류가 흐르지 않았다.After the leather was formed on the handle made through Example 1 according to the present invention to form a finished product (see FIG. 11), a temperature rise test was performed by applying DC12Volt using an IT6720 power supply. In Comparative Example 1, the finished product was coated with leather, but DC12Volt was applied using an IT6720 power supply, but after 2 minutes, the temperature was increased and a short circuit did not work. In Comparative Example 2, no current flowed at DC 12 volts.
실험예 3Experimental Example 3
본 발명에 따른 실시예 1을 통해 만들어지 핸들에 가죽을 입혀 완제품을 형성시킨 후, -20 ℃의 저온 챔버에서 6 hr 동안 방치하여 냉각시켰다. 이 후 제품을 25 ℃의 상온에 꺼내어 IT6720 Power Supply를 이용해 DC12Volt를 인가하여 열전대(thermocouple)로 핸들 표면의 온도 변화를 측정하였다. 도 12의 내구성 테스트 결과와 같이 1 분만에 25 ℃ 이상의 온도로 상승하여 핸들 표면으로부터 온열이 느껴지시 시작하여, 5 분이 지난 시점에 약 35 ℃에 도달하게 된다. 15 분 이내에 40 ℃에 도달해야 하는 히팅 핸들 규격(ES56110-05)을 만족하였고, 핸들의 일정한 온도를 유지시켜주는 PID 콘트롤러를 제거한 상태에서의 장기 안정성 테스트 결과 50~53 ℃를 유지하면서 화재나 가죽표면의 변형이 일어나지 않았다. After the leather was formed on the handle made through Example 1 according to the present invention to form a finished product, it was cooled by standing for 6 hr in a low temperature chamber of -20 ℃. After that, the product was taken out at room temperature of 25 ° C., and DC12Volt was applied using IT6720 Power Supply to measure the temperature change of the handle surface with a thermocouple. As shown in the durability test results of FIG. 12, the temperature was raised to a temperature of 25 ° C. or more in one minute and began to feel heat from the handle surface, and reached about 35 ° C. after 5 minutes. It meets the heating handle specification (ES56110-05) which must reach 40 ℃ within 15 minutes, and the long-term stability test with the PID controller which keeps the handle constant temperature is removed. No deformation of the surface occurred.
이와 같이 본 발명에 있어서, 탄소나노튜브에 금속 나노 입자가 균일하게 편제되어 있고, 분산 용액 제조 시 금속 나노 입자가 떨어져 나가지 않게 하기 위해 치환 반응을 이용한 탄소나노튜브-금속입자 복합 조성물을 제조할 수 있었다.As described above, in the present invention, the carbon nanotubes are uniformly organized in the carbon nanotubes, and the carbon nanotube-metal particle composite composition using a substitution reaction may be prepared to prevent the metal nanoparticles from falling off when preparing the dispersion solution. there was.
이러한 탄소나노튜브-금속입자 복합 조성물을 만들게 되면 탄소나노튜브의 고유 특성인 탄소-탄소의 공유결합 구조와 이로 인한 전류 이동의 특성상 고유저항이 없어져 동선의 1000배 정도인 전류 밀도를 얻을 뿐만 아니라 탄소나노튜브에 결합된 금속 나노 입자의 전하 전달 통로에 의해 접촉저항을 줄여주는 특성을 동시에 얻을 수 있다.When the carbon nanotube-metal particle composite composition is made, the covalent bond structure of carbon-nanotubes, which is inherent in carbon nanotubes, and the resistivity of the current transfer are lost, resulting in a current density of about 1000 times that of copper, as well as carbon. The charge transfer path of the metal nanoparticles bonded to the nanotubes can simultaneously obtain a property of reducing contact resistance.
본 발명을 통해 탄소나노튜브 입자 하나하나에 금속입자가 균일하게 편제되어야 하는 특성과 금속 나노입자가 탄소나노튜브에 강한 화학적 결합이 되어 바인더를 혼합한 코팅용액에서 탄소나노튜브와 금속 나노입자간의 분리 현상이 발생하지 않는다. 또한 3D의 플라스틱 핸들 형상에 균일하게 코팅된 탄소나노튜브-금속입자 합성물이 강하게 바인딩(Binding)되어 시간이 지남에 따라 부성저항이 발생된다거나 금속 나노입자가 분리되어 접촉저항을 야기시키는 것을 방지할 수 있다. 단순히 전기 전도도를 낮추기 위함보다 요구하는 발열 핸들의 발열 요구 범위 내에서 일정하고 균일하게 유지되는 것이 가능하다.Through the present invention, the metal particles should be uniformly organized on each carbon nanotube particles and the metal nanoparticles become strong chemical bonds to the carbon nanotubes, thereby separating the carbon nanotubes and the metal nanoparticles from the coating solution in which the binder is mixed. The phenomenon does not occur. In addition, the carbon nanotube-metal particle composite uniformly coated on the 3D plastic handle shape is strongly bound to prevent negative resistance or metal nanoparticles from being separated and causing contact resistance over time. Can be. It is possible to remain constant and uniform within the heating demand range of the heating handle, rather than simply to lower the electrical conductivity.
한편, 본 발명에 따른 발열 조향핸들은, 조향핸들의 강성을 유지하는 코어와, 상기 코어의 외측부에 형성된 합성수지부과, 상기 합성수지부의 외측면에, 본 발명에 따른 탄소나노튜브-금속입자 복합 조성물이 코팅형성된 탄소나노튜브 발열코팅층과, 상기 탄소나노튜브 발열코팅층에 전기적으로 연결되어 발열을 유도하는 전극을 포함한다. On the other hand, the heating steering handle according to the present invention, the core to maintain the rigidity of the steering handle, the synthetic resin portion formed on the outer side of the core, the carbon nanotube-metal particle composite composition according to the present invention on the outer surface of the synthetic resin portion And a carbon nanotube heating coating layer having a coating formed thereon, and an electrode electrically connected to the carbon nanotube heating coating layer to induce heat generation.
본 발명의 탄소나노튜브 발열코팅층은 탄소나노튜브 입자와 금속 입자가 화학적으로 결합된 탄소나노튜브-금속입자 복합 조성물에 의해 코팅되어 있는 것을 특징으로 한다.The carbon nanotube exothermic coating layer of the present invention is coated with a carbon nanotube-metal particle composite composition in which carbon nanotube particles and metal particles are chemically bonded.
상기 탄소나노튜브 발열코팅층의 외측에는 커버가 감싸져 있을 수 있다. A cover may be wrapped on the outer side of the carbon nanotube heating coating layer.
상기 커버는 가죽, 천 및 PU(폴리 우레탄) 중에서 선택된 그 어느 하나로 이루어질 수 있다. The cover may be made of any one selected from leather, cloth, and PU (polyurethane).
상기 탄소나노튜브 발열코팅층의 외측에는 수압전사 공법에 의한 전사층이 형성되어 있을 수 있다. A transfer layer may be formed on the outer side of the carbon nanotube heating coating layer by a hydrostatic transfer method.
상기 전사층 외측에는 외부코팅층이 형성되어 있을 수 있다.An outer coating layer may be formed outside the transfer layer.
이하, 본 발명의 실시예에 대해 첨부도면을 참조하여 상세히 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도2는 본 발명이 적용된 발열 조향핸들을 나타내는 평면도(스포크에는 커버가 제거된 상태)이고, 도3은 도2에서 화살표 A-A선에 따른 단면도이다. 도시한 바와 같이, 본 발명이 적용된 발열 조향핸들(100)은, 강이나 경합금으로 된 코어(110)의 외측부에 합성수지부(120)가 형성되고, 상기 합성수지부(120)의 외측면에 탄소나노튜브-금속입자 복합 조성물이 코팅형성된 탄소나노튜브 발열코팅층(130)이 형성되며, 상기 탄소나노튜브 발열코팅층(130)의 외측에는 커버(140)가 감싸진 구조이다. FIG. 2 is a plan view showing a heat steering handle to which the present invention is applied (a cover is removed from the spoke), and FIG. 3 is a cross-sectional view taken along the line A-A of FIG. As shown, the heat steering handle 100 to which the present invention is applied, the synthetic resin portion 120 is formed on the outer side of the core 110 made of steel or light alloy, the carbon nano-carbon on the outer surface of the synthetic resin portion 120 A carbon nanotube heating coating layer 130 having a tube-metal particle composite composition coated thereon is formed, and a cover 140 is wrapped on the outer side of the carbon nanotube heating coating layer 130.
상기 코어(110)는 림(111)과 스포크(112)로 되어 있으며, 원형단면, ㄷ단면이나 H단면 등 다양한 단면형태로 되어 있을 수 있다.The core 110 is formed of a rim 111 and the spokes 112, and may have various cross-sectional shapes such as a circular cross section, a c cross section or an H cross section.
상기 합성수지부(120)는 PU(폴리 우레탄), EPS(팽창 폴리스틸렌) 또는 EPP(팽창 폴리프로필렌)를 원료로 사용화여 포옴(Foam: expanded plastic)화 되어 형성되거나, ABS 등의 합성수지를 사용하여 사출성형하여 형성된다.The synthetic resin unit 120 is formed by forming a foam (foam: expanded plastic) by using PU (polyurethane), EPS (expanded polystyrene) or EPP (expanded polypropylene) as a raw material, or injection using synthetic resin such as ABS. It is formed by molding.
상기 탄소나노튜브 발열코팅층(130)은 탄소나노튜브-금속입자 복합 조성물을 상기 합성수지부(120)에 스프레이하여 코팅되는 층인데, 상기 탄소나노튜브(CNT)에 은(Ag)입자와 같은 금속입자가 화학적으로 결합된 탄소나노튜브-금속입자 복합 조성물을 스프레이하여 코팅하는 것이 특히 바람직하다.The carbon nanotube heating coating layer 130 is a layer coated by spraying the carbon nanotube-metal particle composite composition on the synthetic resin part 120, and metal particles such as silver (Ag) particles on the carbon nanotube (CNT). It is particularly preferable to spray-coat a chemically bonded carbon nanotube-metal particle composite composition.
상기 탄소나노튜브 발열코팅층(130)의 단위면적당 코팅 질량은 3~ 15g/㎡으로 하는 것이 바람직하다.The coating mass per unit area of the carbon nanotube heating coating layer 130 is preferably 3 to 15 g / m 2.
상기 탄소나노튜브 발열코팅층(130)에 전기적으로 연결되어 발열을 유도하는 전극(131)을 형성한다. 상기 전극(131)에는 필요에 따라 온도조절기(132)가 연결될 수도 있으나, 탄소나노튜브(CNT) 자체가 가지고 있는 고유특성(전하량 통제)으로 온도제어가 가능하므로 별도의 온도조절기(132)를 설치하지 않을 수도 있다. 상기 온도조절기(132)에는 전원 커넥터(133)가 연결된다.The electrode 131 is electrically connected to the carbon nanotube heating coating layer 130 to induce heat generation. Although the temperature controller 132 may be connected to the electrode 131 as necessary, a temperature controller 132 may be installed due to the intrinsic characteristics (charge control) of the carbon nanotubes (CNT) itself. You may not. A power connector 133 is connected to the temperature controller 132.
탄소나노튜브(CNT)는 수 내지 수 백 마이크로미터(㎛)의 직경과 길이를 가진 비등방성의 소재이다. 탄소나노튜브에서 하나의 탄소원자는 3개의 다른 탄소원자와 결합되어 육각형의 벌집무늬를 이루고 있다. 평평한 종이 위에 이러한 벌집무늬를 그린 다음 종이를 둥글게 말면 나노튜브 구조가 된다. 즉 나노튜브 하나는 속이 빈 튜브 혹은 실린더와 같은 모양을 갖고 있다. 이것을 나노튜브라고 부르는 이유는 그 튜브의 직경이 보통 1나노미터(10억분의 1미터) 정도로 작기 때문이다. 종이에 벌집무늬를 그리고 둥글게 말면 나노튜브가 되는데 이때 종이를 어느 각도로 말 것인가에 따라서 탄소나노튜브는 금속과 같은 전기적 도체(Armchair)가 되기도 하고 반도체(ZigZag 구조)가 되기도 한다.Carbon nanotubes (CNTs) are anisotropic materials with diameters and lengths of several to several hundred micrometers (μm). In carbon nanotubes, one carbon atom combines with three other carbon atoms to form a hexagonal honeycomb pattern. Draw this honeycomb pattern on flat paper, then roll the paper round to form a nanotube structure. In other words, one nanotube has the shape of a hollow tube or cylinder. This is called nanotubes because they are usually as small as one nanometer (one billionth of a meter). The honeycomb pattern on the paper is rounded to form a nanotube. Depending on the angle at which the paper is rolled, the carbon nanotube can be either an electrical conductor (Armchair) or a semiconductor (ZigZag structure).
상기 커버(140)는 가죽이나 천 또는 PU(폴리 우레탄)으로 된 마감재로서, 상기 가죽이나 천은 탄소나노튜브 발열코팅층(130)을 감싸아 재봉 등에 의해 결합되고, 상기 PU(폴리 우레탄)는 탄소나노튜브 발열코팅층(130)을 감싸도록 도포 등에 의해 결합된다. The cover 140 is a finish made of leather or cloth or PU (polyurethane), the leather or cloth is wrapped around the carbon nanotube heating coating layer 130 is bonded by sewing, etc., the PU (polyurethane) is carbon nano It is coupled by coating or the like so as to surround the tube heating coating layer 130.
탄소나노튜브를 이용한 발열체에 대한 일반적인 공지기술은 한국특허등록 제0749886호 등에 개시되어 있으므로, 탄소나노튜브 발열코팅층의 형성에 대한 자세한 설명은 생략한다.General known technology for a heating element using carbon nanotubes is disclosed in Korean Patent Registration No. 0475886 and the like, and thus detailed description of the formation of the carbon nanotube heating coating layer is omitted.
이와 같이 구성된 본 발명에 의한 발열 조향핸들은, 도5의 공정 도면과 도6의 플로우 차트에 나타낸 바와 같이, 코어(110)의 외측에 합성수지부(120)를 성형한다.(S1) 이후 상기 합성수지부(120)의 외측에, 탄소나노튜브 표면에 금속입자가 화학적으로 결합된 탄소나노튜브-금속입자 복합 조성물인 분산액(Lq)을 스프레이하여 탄소나노튜브 발열코팅층(130)을 형성한다.(S2) 상기 탄소나노튜브 발열코팅층(130)에 전극(131)을 형성하고(S3), 필요에 따라 온도조절기(132)를 설치한 다음, 상기 탄소나노튜브 발열코팅층(130)의 외측에 커버(140)을 감싸 결합하여 완성하게 된다.The heat steering handle according to the present invention configured as described above forms a synthetic resin part 120 on the outer side of the core 110, as shown in the process diagram of FIG. 5 and the flow chart of FIG. 6 (S1). The carbon nanotube exothermic coating layer 130 is formed by spraying a dispersion (Lq), which is a carbon nanotube-metal particle composite composition in which metal particles are chemically bonded to the surface of the carbon nanotube, on the outside of the unit 120. The electrode 131 is formed on the carbon nanotube heating coating layer 130 (S3), and if necessary, a temperature controller 132 is installed, and then the cover 140 is disposed outside the carbon nanotube heating coating layer 130. ) And wrap it together to complete it.
한편 도4에 단면으로 도시한 바와 같이, 본 발명의 다른 실시예로서, 코어(110)의 외측에 합성수지부(120)를 형성하고, 상기 합성수지부(120)의 외측면에 탄소나노튜브 발열코팅층(130)을 형성한다. 상기 탄소나노튜브 발열코팅층(130)의 외측에 목재나 금속 등의 무늬 전사층(150)을 형성하고, 상기 전사층(150)의 외측에는 외부코팅층(160)을 추가로 형성할 수도 있다. 상기 목재나 금속 등의 무늬 전사층(150)은 공지의 수압전사 공법으로 형성하고, 상기 외부코팅층(160)은 공지의 다양한 재질과 다양한 공법으로 코팅할 수 있다.On the other hand, as shown in cross-section in Figure 4, as another embodiment of the present invention, the synthetic resin portion 120 is formed on the outer side of the core 110, the carbon nanotube heating coating layer on the outer surface of the synthetic resin portion 120 130 is formed. A pattern transfer layer 150 made of wood or metal may be formed on the outside of the carbon nanotube heating coating layer 130, and an outer coating layer 160 may be further formed on the outside of the transfer layer 150. The pattern transfer layer 150 such as wood or metal is formed by a known hydraulic transfer method, and the outer coating layer 160 may be coated by various materials and various methods known in the art.
종래 발열 조향핸들에 적용된 열선 발열체는 피가열체와 발열선의 접촉면이 국부적이므로 피가열체에 대한 열전달효율이 저하되고 최고온도에 도달하는 승온시간이 느리다. 하지만 본 발명의 발열 조향핸들에 적용된 탄소나노튜브 발열체는 피가열체와 발열층의 접촉면이 전면적이므로 피가열체에 대한 열전달효율이 우수하고 최고온도에 도달하는 승온시간이 빠르다.In the heating wire heating element applied to the conventional heating steering wheel, since the contact surface of the heating element and the heating wire is localized, the heat transfer efficiency for the heating element is lowered and the temperature rising time to reach the maximum temperature is slow. However, the carbon nanotube heating element applied to the heating steering wheel of the present invention has excellent heat transfer efficiency for the heating element and a temperature rising time to reach the maximum temperature because the contact surface of the heating element and the heating layer is full.
그리고, 도7의 (a) 및 도8의 (a)에 나타낸 바와 같은 일반 탄소 발열체(플로렌, 비결정 카본, 그레파이트)는 카본의 특성인 음(-)의 온도저항계수를 가지므로 반복적인 사용으로 인한 저항수치의 저하로 신뢰성 확보가 어렵다. 또한 종래 금속성 물질의 발열체는 양(+)의 온도저항 계수를 가지므로 반복적인 사용으로 인한 저항수치의 상승으로 신뢰성 확보가 어렵지만, 도7의 (b) 및 도8의 (b)에 나타낸 바와 같은 탄소나노튜브(CNT)는 분자구조상 구형이 아닌 선상 구조이므로 단락이 발생하는 부분이 적어 저항수치에 보다 안정적이다. 특히 탄소나노튜브 표면에 금속입자가 화학적으로 결합된 탄소나노튜브-금속입자 복합 조성물로 이루어진 발열체는 PTC(positive temperature coefficiency)의 성질을 보유하게 되어 온도저항계수가 거의 0에 가까우며 반복적인 사용에도 저항수치의 변화가 없이 신뢰성 확보가 용이하다. 이는 단순히 음(-)의 온도저항계수를 갖는 카본과 양(+)의 온도저항계수를 갖는 금속의 혼합으로만 보정이 되는 것이 아니라 탄소나노튜브(CNT) 표면에 화학적 결합을 이용한 금속 입자 등의 전도체의 결합으로 상기와 같은 특성이 구현된다.In addition, general carbon heating elements (florene, amorphous carbon, and graphite) as shown in FIGS. 7A and 8A have a negative temperature resistance coefficient, which is a characteristic of carbon, and thus is repeated. It is difficult to secure reliability due to the decrease in resistance value due to use. In addition, since the heating element of the conventional metallic material has a positive temperature resistance coefficient, it is difficult to secure reliability by increasing the resistance value due to repeated use, but as shown in FIGS. 7 (b) and 8 (b). Carbon nanotubes (CNTs) are more linear and stable because they have fewer short circuits because they are linear rather than spherical in structure. In particular, the heating element made of the carbon nanotube-metal particle composite composition in which metal particles are chemically bonded to the carbon nanotube surface has a property of positive temperature coefficiency (PTC), so that the temperature resistance coefficient is almost zero, and the resistance value is repeated even in repeated use. It is easy to secure reliability without any change. This is not only corrected by mixing a carbon having a negative temperature resistance coefficient and a metal having a positive temperature resistance coefficient, but also a metal particle using a chemical bond on a carbon nanotube (CNT) surface. The above characteristics are realized by the coupling of the conductors.
그리고, 도8의 (a)에 전기적 네트워크 모델로 나타낸 바와 같이 일반 카본은 바인더 안에서 카본과 카본입자가 접촉이 되어야 전기가 통하게 되며 이로 인해 코팅 적용시 특정 부위에 카본입자들이 뭉칠 가능성이 있어서 특정부위에 열이 많이 발생하게 된다. 이에 반해 도8의 (b)에 전기적 네트워크 모델로 나타낸 바와 같이 탄소나노튜브(CNT)는 입자들이 붙어있지 않고 어느 정도 이격 거리가 있어도 전기가 통하는 전기적 네트워크 현상을 구현한다. 이로 인해 일반 카본의 함량에 비해 매우 적은 함량으로도 동등 이상의 성능을 구현함으로 특정 부위에 탄소나노튜브(CNT)입자가뭉칠 가능성을 배제하게 되어 집열현상이 없이 균일한 발열분포를 갖게 된다.And, as shown in the electrical network model in Figure 8 (a) is a general carbon is a carbon and carbon particles in contact with the electricity in the electrical conducts the electricity is due to this, there is a possibility that the carbon particles agglomerate at a specific site when the coating is applied to a specific site It generates a lot of heat. On the other hand, as shown in the electrical network model in FIG. 8 (b), the carbon nanotubes (CNT) realize an electrical network phenomenon through which electricity flows even when the particles are not attached and have a certain distance. This results in a performance that is equal to or higher than the content of ordinary carbon, thereby eliminating the possibility of agglomeration of carbon nanotube (CNT) particles at a specific site, and thus having a uniform heating distribution without collecting heat.
이와 같은 본 발명의 발열 조향핸들은, 종래 발열 조향핸들에서 열선패드를 부착하던 공정을, 탄소나노튜브(CNT)와 금속입자 등의 전도체를 스프레이하는 공정으로 대치하여, 제조비용을 종래에 비해 현저히 절감할 수 있다. 또한 목재나 금속 등의 무늬 전사층을 형성할 수 있으며 그립감을 양호하게 할 수 있고 자유로운 형상 및 저항설계가 가능하며 종래에 비해 현저히 에너지 절감을 이룰 수 있다. 그리고 탄소나노튜브(CNT)물질의 특성(전하량 통제)상 별도의 온도조절기가 반드시 필요하지 않게 된다.The heat steering handle of the present invention replaces the process of attaching a heating pad to the heat steering wheel by using a process of spraying a conductor such as carbon nanotube (CNT) and metal particles, thereby significantly reducing the manufacturing cost. Can be saved. In addition, it is possible to form a pattern transfer layer, such as wood or metal, it is possible to improve the grip feeling, free shape and resistance design is possible, it is possible to achieve a significant energy saving compared to the prior art. And because of the characteristics of the carbon nanotube (CNT) material (charge control), a separate temperature controller is not necessarily required.

Claims (14)

  1. a) 탄소나노튜브가 분산된 탄소나노튜브 분산용액을 제조하는 단계;a) preparing a carbon nanotube dispersion solution in which carbon nanotubes are dispersed;
    b) 상기 a) 단계의 탄소나노튜브 분산용액을 산처리하는 단계;b) acid treating the carbon nanotube dispersion solution of step a);
    c) 상기 b) 단계의 탄소나노튜브 분산용액을 중화처리하는 단계; 및 c) neutralizing the carbon nanotube dispersion solution of step b); And
    d) 상기 c) 단계의 탄소나노튜브 분산용액과 금속입자를 포함하는 금속용액을 혼합하여, 탄소나노튜브 표면에 금속입자를 결합시키는 단계를 포함하는 탄소나노튜브-금속입자 복합 조성물.d) a carbon nanotube-metal particle composite composition comprising mixing the carbon nanotube dispersion solution of step c) with a metal solution including metal particles, thereby bonding the metal particles to the surface of the carbon nanotubes.
  2. 청구항 1에 있어서, 상기 a) 단계의 탄소나노튜브는, MWNT(multi wall nanotube); TWNT(Thin wall nanotube); 및 SWNT(single wall nanotube) 중에서 선택된 1종 이상인 것인 탄소나노튜브-금속입자 복합 조성물.The method according to claim 1, wherein the carbon nanotubes of step a), MWNT (multi wall nanotube); Thin wall nanotube (TWNT); And carbon nanotube-metal particle composite composition selected from one or more selected from single wall nanotubes (SWNTs).
  3. 청구항 1에 있어서, 상기 a) 단계에서 분산용액은, 상기 탄소나노튜브를 용매에 분산시켜 제조한 것인 탄소나노튜브-금속입자 복합 조성물.The carbon nanotube-metal particle composite composition of claim 1, wherein the dispersion solution in step a) is prepared by dispersing the carbon nanotube in a solvent.
  4. 청구항 1에 있어서, 상기 b) 단계에서는, 질산, 황산, 염산, 및 과염소산 중에서 선택된 1종 이상을 첨가하여 산처리하는 것인 탄소나노튜브-금속입자 복합 조성물.The carbon nanotube-metal particle composite composition of claim 1, wherein in step b), acid treatment is performed by adding at least one selected from nitric acid, sulfuric acid, hydrochloric acid, and perchloric acid.
  5. 청구항 1에 있어서, 상기 c) 단계에서는, 수산화나트륨 수용액, 수산화칼륨 수용액 및 수산화 암모늄 수용액 중에서 선택된 1종 이상을 첨가하여 중화처리하는 것인 탄소나노튜브-금속입자 복합 조성물.The carbon nanotube-metal particle composite composition according to claim 1, wherein in step c), at least one selected from an aqueous sodium hydroxide solution, an aqueous potassium hydroxide solution and an aqueous ammonium hydroxide solution is added for neutralization.
  6. 청구항 5에 있어서, 상기 c) 단계에서는, 상기 b) 단계의 탄소나노튜브 분산용액과 수산화나트륨 수용액, 수산화칼륨 수용액 및 수산화 암모늄 수용액 중에서 선택된 1종 이상을 초음파를 이용하여 혼합하는 것인 탄소나노튜브-금속입자 복합 조성물.The method according to claim 5, wherein in step c), the carbon nanotube dispersion solution of step b) and the carbon nanotubes are mixed by using at least one selected from sodium hydroxide aqueous solution, potassium hydroxide aqueous solution and ammonium hydroxide aqueous solution using ultrasonic waves. -Metal particle composite composition.
  7. 청구항 1에 있어서, 상기 d) 단계에서 금속입자를 포함하는 금속용액은, 용매; TOAB, 1,2-디클로로벤젠(1,2-dichlorobenzene), N-메틸피롤리돈(NMP: N-methlypyrrolidone) 및 N,N-디메틸포름아미드(DMF: N,N-dimethylformamide) 중에서 선택된 1종에 포름알데히드(formaldehyde) 또는 아세트알데히드(acetaldehyde)를 혼합한 용액; 및 Ag, Pt, Pd, Au, Cu, Ni, Al, Ag/Cu, Ag/Ni의 염 중 중에서 선택된 1종 이상의 금속염을 혼합하여 제조한 것인 탄소나노튜브-금속입자 복합 조성물.The method according to claim 1, wherein the metal solution containing the metal particles in step d), a solvent; 1 type selected from TOAB, 1,2-dichlorobenzene, N-methylpyrrolidone (NMP: N-methlypyrrolidone) and N, N-dimethylformamide (DMF: N, N-dimethylformamide) A solution in which formaldehyde (acetaldehyde) is mixed with formaldehyde (acetaldehyde); And one or more metal salts selected from among salts of Ag, Pt, Pd, Au, Cu, Ni, Al, Ag / Cu, Ag / Ni.
  8. 청구항 1에 있어서, 상기 d) 단계에서 탄소나노튜브 표면에 금속입자는 Ag, Pt, Pd, Au, Cu, Ni, Al, Ag/Cu, Ag/Ni 및 Cu/Ni 중 선택된 1종 이상인 것인 탄소나노튜브-금속입자 복합 조성물.The method of claim 1, wherein the metal particles on the surface of the carbon nanotube in step d) is one or more selected from Ag, Pt, Pd, Au, Cu, Ni, Al, Ag / Cu, Ag / Ni and Cu / Ni Carbon nanotube-metal particle composite composition.
  9. 청구항 1에 있어서, 상기 d) 단계의 용액을 MEK, MIBK, 아세톤(acetone), 시클로헥사논(cyclohexanone), 케톤계 용액, 부톡시에틸아세테이트(butoxyethyl acetate), 부틸카비톨아세테이트(BCA: butyl cabitol acetate) 및 아세테이트계 용액 중 선택된 1종 이상에 분산시켜 분산용액을 제조하는 단계; 및The method of claim 1, wherein the solution of step d) is MEK, MIBK, acetone (acetone), cyclohexanone (cyclohexanone), ketone-based solution, butoxyethyl acetate (butoxyethyl acetate), butyl carbitol acetate (BCA: butyl cabitol preparing a dispersion solution by dispersing in at least one selected from acetate) and an acetate-based solution; And
    상기 분산용액과 바인더를 혼합시키는 단계를 더 포함하는 것인 탄소나노튜브-금속입자 복합 조성물.Carbon nanotube-metal particle composite composition further comprising the step of mixing the dispersion solution and the binder.
  10. 조향핸들의 강성을 유지하는 코어와, Core to maintain the steering wheel rigidity,
    상기 코어의 외측부에 형성된 합성수지부와, Synthetic resin portion formed on the outer side of the core,
    상기 합성수지부의 외측면에, 청구항 1 내지 청구항 9 중 어느 한 항에 따른 탄소나노튜브-금속입자 복합 조성물이 코팅형성된 탄소나노튜브 발열코팅층과, A carbon nanotube exothermic coating layer having a carbon nanotube-metal particle composite composition according to any one of claims 1 to 9 coated thereon;
    상기 탄소나노튜브 발열코팅층에 전기적으로 연결되어 발열을 유도하는 전극을 포함하는 것을 특징으로 하는 발열 조향핸들.Heat steering handle, characterized in that it comprises an electrode which is electrically connected to the carbon nanotube heating coating layer to induce heat generation.
  11. 청구항 10에 있어서,The method according to claim 10,
    상기 탄소나노튜브 발열코팅층의 외측에는 커버가 감싸져 있는 것을 특징으로 하는 발열 조향핸들.Heat steering handle, characterized in that the cover is wrapped on the outside of the carbon nanotube heating coating layer.
  12. 청구항 11에 있어서,The method according to claim 11,
    상기 커버는 가죽, 천 및 PU(폴리 우레탄) 중에서 선택된 그 어느 하나로 이루어진 것을 특징으로 하는 발열 조향핸들.The cover is a heat steering handle, characterized in that made of any one selected from leather, cloth and PU (polyurethane).
  13. 청구항 10에 있어서,The method according to claim 10,
    상기 탄소나노튜브 발열코팅층의 외측에는 수압전사 공법에 의한 전사층이 형성되어 있는 것을 특징으로 하는 발열 조향핸들.A heat steering wheel, characterized in that the transfer layer is formed on the outside of the carbon nanotube heating coating layer by a hydrostatic transfer method.
  14. 청구항 13에 있어서, The method according to claim 13,
    상기 전사층 외측에는 외부코팅층이 형성되어 있는 것을 특징으로 하는 발열 조향핸들.Heat steering wheel, characterized in that the outer coating layer is formed outside the transfer layer.
PCT/KR2010/005041 2009-02-06 2010-07-30 Carbon nanotube/metal particle complex composition and heated steering wheel using same WO2011021794A2 (en)

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JP2012524632A JP5603939B2 (en) 2009-08-20 2010-07-30 Carbon nanotube-metal particle composite composition and exothermic steering handle using the same
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