WO2011018015A1 - Magnetic torque adjustable transmission shaft permanent-magnet coupling transmission and speed regulation device - Google Patents

Magnetic torque adjustable transmission shaft permanent-magnet coupling transmission and speed regulation device Download PDF

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Publication number
WO2011018015A1
WO2011018015A1 PCT/CN2010/075800 CN2010075800W WO2011018015A1 WO 2011018015 A1 WO2011018015 A1 WO 2011018015A1 CN 2010075800 W CN2010075800 W CN 2010075800W WO 2011018015 A1 WO2011018015 A1 WO 2011018015A1
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WO
WIPO (PCT)
Prior art keywords
turntable
permanent magnet
coupling
shaft
magnet coupling
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PCT/CN2010/075800
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French (fr)
Chinese (zh)
Inventor
林贵生
Original Assignee
Lin Guisheng
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Publication of WO2011018015A1 publication Critical patent/WO2011018015A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K49/00Dynamo-electric clutches; Dynamo-electric brakes
    • H02K49/10Dynamo-electric clutches; Dynamo-electric brakes of the permanent-magnet type
    • H02K49/104Magnetic couplings consisting of only two coaxial rotary elements, i.e. the driving element and the driven element
    • H02K49/108Magnetic couplings consisting of only two coaxial rotary elements, i.e. the driving element and the driven element with an axial air gap
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K49/00Dynamo-electric clutches; Dynamo-electric brakes
    • H02K49/02Dynamo-electric clutches; Dynamo-electric brakes of the asynchronous induction type
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K21/00Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
    • H02K21/02Details
    • H02K21/021Means for mechanical adjustment of the excitation flux
    • H02K21/022Means for mechanical adjustment of the excitation flux by modifying the relative position between field and armature, e.g. between rotor and stator
    • H02K21/025Means for mechanical adjustment of the excitation flux by modifying the relative position between field and armature, e.g. between rotor and stator by varying the thickness of the air gap between field and armature
    • H02K21/026Axial air gap machines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/09Machines characterised by the presence of elements which are subject to variation, e.g. adjustable bearings, reconfigurable windings, variable pitch ventilators

Definitions

  • the invention relates to the technical field of drive shaft coupling drive, the field of load speed regulation technology and the field of power drag, in particular to a transmission shaft permanent magnet coupling transmission and speed regulation device capable of adjusting magnetic torque.
  • the system adjustment mode is backward. Most fans and pumps are regulated by mechanical throttling, and the efficiency is about 30% lower than the speed control mode. the above.
  • the efficiency is about 30% lower than the speed control mode. the above.
  • Cascade speed control technology can recover the slip power, but it is not suitable for squirrel cage type asynchronous motor, the motor must be replaced; soft start can not be realized, the starting process is very complicated; the starting current is large; the speed regulation range is limited; The response is slow, and it is difficult to achieve closed-loop control; the power factor and efficiency are low, and it drops sharply with the decrease of the rotational speed; it is difficult to achieve the same PLC, DCS
  • the coordination of the control system is not beneficial to improve the overall automation of the device and to achieve optimal control. At the same time, because the control device is more complicated and the harmonic pollution has greater interference to the power grid, it further restricts its use, which is backward technology.
  • the electromagnetic slip clutch speed control technology realizes the speed adjustment of the magnetic pole by controlling the excitation current of the electromagnetic clutch.
  • This system generally also adopts the closed loop control of the speed. All the differential power of the speed control system is consumed, and the consumption of the differential power is increased in exchange for the decrease of the rotational speed, the slip rate is increased, the slip power is also increased, and the heat is consumed in the rotor circuit, so that The system efficiency also decreases.
  • This kind of speed control system has the problem that the wider the speed regulation range, the larger the slip power, and the lower the system efficiency, the control device is also more complicated, so it is not worth promoting.
  • the hydraulic coupling speed control technology is an inefficient speed regulation mode with limited speed range.
  • the high speed drop is about 5%--10%, and the low speed slip loss is large, up to 30% of the rated power.
  • the frequency conversion speed regulation technology is a relatively common and relatively advanced technology at present.
  • the power electronic technology is used to realize the speed adjustment of the motor, which can be automatically controlled according to the actual working conditions to achieve a certain energy saving effect.
  • the frequency conversion equipment is easy to generate harmonics.
  • the high-power inverter has a very large harmonic pollution to the power grid. It is more expensive and more demanding on the environment. It requires an air-conditioning environment.
  • the failure rate is high, the safety is poor, and the frequency conversion is adjusted.
  • the speed system requires professional maintenance, and the vulnerable parts often need to be replaced, the maintenance cost is high, and the speed regulation range is small, especially when the motor is damaged at low speed, and the corresponding frequency conversion motor is needed, for the commonly used high voltage of 6000V or higher. 50 kW --- For 10,000 kW models, the price is expensive and the total cost of ownership is very large.
  • the permanent magnet coupling and speed control technology is the most advanced drive shaft coupling drive and speed control technology which is being further researched and developed.
  • the main advantages are as follows: 1 energy saving, stepless adjustment of speed, speed range is 0-- -98%; 2 simple structure; 3 high reliability, easy to install, not afraid of harsh environment, Long life up to 25 More than 4 years; 4 soft start, power equipment is completely started under no load; 5 is not afraid of blocking, not afraid of pulse type load, mechanical seal; 6 tolerate shaft eccentricity, with load isolation, reduce vibration and noise; 7 extend equipment life, increase fault cycle, Reduce maintenance requirements; 8 no harmonic hazard, no damage to power equipment, does not affect grid safety, no power supply except actuator and controller, suitable for various industrial grade motor systems and explosion-proof occasions; 9 no electromagnetic interference; 10
  • the total cost of ownership is relatively low. Another important feature is that there are no requirements for the power source equipment, as long as the output shaft of the power source equipment rotates to work.
  • the permanent magnet coupling and governor seen on the market have been recognized and praised by users.
  • the related products of Magna Drive Company of the United States are also the only ones in the global market that are suitable for motor dragging.
  • There are high-power models of permanent magnet coupling and governor products and there are common transmission shaft double permanent magnet couplings or couplers that cannot be adjusted. Due to the limitations of their structural and technical solutions, the technical performance of their products has many deficiencies, which need to be improved and overcome. It mainly has the following shortcomings: 1 using only a single dual permanent magnet coupling component or an axial metal conductor.
  • the magnetic coupling component the technical advantage of permanent magnet coupling is not enough, so that the product structure is single, the power capacity per unit volume of the product can not be too large, and the transmission efficiency is also low; 2 the permanent magnet coupling and the governor itself cannot automatically adjust the air gap spacing
  • another actuator or device must be configured to achieve air gap spacing adjustment. It is a purely mechanical transmission shaft coupling and speed control transmission.
  • Non-mechatronic products can not meet the requirements of high reliability, high precision, timely follow-up and intelligent; 3 Due to the limitation of the working principle of permanent magnet coupling, the efficiency of permanent magnet coupling drive is low, the size of the magnetic coupling component Under the condition that the air gap spacing, the shaft speed and the speed difference are determined, the magnetic torque power per unit volume is also higher than that. Small and large heat generation, resulting in the design and manufacture of super-powered permanent magnet coupling and governor are also limited by cost and technical bottlenecks; 4 the heat dissipation technology on the heating parts of the product needs to be improved, and the heat dissipation technology is also to improve the permanent magnet coupling device.
  • the technical bottleneck of transmission capacity per unit volume is an important technical guarantee for manufacturing larger power permanent magnet coupling and speed control devices. It is one of the technical support for long-term safe operation of super-high-power permanent magnet coupling and governor. According to the survey, currently Under the condition of 750 rpm, the air-cooled power can only be about 130 kW. Under the condition of 1500 rpm, the air-cooled power can only be about 300 kW, and its promotion and application are greatly limited. The main reason is related to the heat dissipation problem; the mechanical transmission mechanism used to adjust the air gap spacing in the product has inherent technical limitations and shortcomings, especially for two or more sets of magnetic coupling turntables or drums.
  • the transmission link has many mechanisms, the transmission gap between the mechanisms, the reliability is poor, the adjustment is not performed directly, the speed is slow, etc.
  • the product can not be applied to the occasions with high requirements for speed regulation follow-up and speed regulation accuracy, such as the speed control occasion of large boiler feed water pump in power plant; 6 products do not have intelligent automation and intelligent control functions, let alone soft start And the humanized processing of abnormal load operation, can not be personalized parameter setting for different load characteristics and operating conditions, and is greatly limited in many applications; 7 due to a single product structure, it is limited in many application fields, currently only in Motor dragging field application; 8 product non-integrated machine packaging transportation structure, more complex components and components are installed at the product installation site, its structure and components are vulnerable to damage, damage, and sometimes installation accidents, endangering the human body Safety, installation quality is uneven, can not guarantee the quality and technical performance of the whole machine, it is necessary to design the structure of the product and its associated integrated assembly mechanism, and at the same time fundamentally solve the personal safety problems in the installation process, Avoid installation accidents.
  • the first type is a dual permanent magnet coupling assembly of a conventional permanent magnet turntable coupled with a permanent magnet turntable.
  • the second type is US Patent No. 5477094.
  • a metal conductor permanent magnet coupling assembly formed by coupling a metal conductor turntable and a permanent magnet turntable
  • a third type is an armature winding permanent magnet formed by coupling an armature winding disk and a permanent magnet turntable disclosed in the inventor's prior patent 200910148103.1
  • the coupling assembly, the fourth type is a pot-type armature permanent magnet coupling assembly and a squirrel-cage armature turntable and a radial direction, which are formed by coupling the pot-type armature turntable and the permanent magnet turntable disclosed in the inventor's prior patent 200910148102.7.
  • the magnetic field permanent magnet turntable is coupled to form a squirrel-cage armature permanent magnet coupling assembly; each type of permanent magnet coupling assembly is further divided into two structural forms, one of which is a permanent magnet coupling component of an axial air gap magnetic field,
  • the axial adjustment of the air gap spacing achieves the purpose of adjusting the magnetic torque to achieve the adjustment of the load rotation speed.
  • One structural form is the inventor's prior patent 20091014810.
  • the permanent magnet coupling assembly of the radial air gap magnetic field disclosed in 2.7 achieves the purpose of adjusting the load rotation speed by adjusting the coupling area of the air gap magnetic field to adjust the magnetic torque.
  • the present invention has been innovatively designed in the following aspects: 1.
  • a transmission shaft permanent magnet coupling transmission and speed regulation device the four types are Each type of two types of permanent magnet coupling components are structurally integrated and integrated to take advantage of the permanent magnet coupling components of each type of structure, to complement each other, to improve the unit volume magnetic torque transmission efficiency of the device of the present invention, and to reduce the The heat per unit volume; 2
  • advanced heat dissipation technology breaking the limitation of the system structure layout of the permanent magnet coupling component, the heat dissipation problem of the heat-generating component can be processed efficiently, the power capacity per unit volume of the product is greatly improved, and the power capacity is reduced.
  • Coupling drive and speed control products provide technical support; 4 using advanced embedded micro-processing technology, automatic control technology and non-contact displacement, speed, temperature sensor technology and coolant liquid level monitoring technology, given system operation monitoring, soft start
  • the intelligent controller technology scheme of mode control, load stall event processing and speed intelligent adjustment function, the intelligent controller is matched with the automatic adjustment mechanism components, so that the permanent magnet coupling transmission and speed regulation device become a fully automated and intelligent system, not only The operability of the product has made great progress, and the real-time following performance of the system has been greatly improved.
  • the whole process monitoring and intelligent control functions during system operation are realized, and can be personalized for different load characteristics and operating conditions.
  • the axial magnetic field double permanent magnet coupling assembly is not suitable for deployment in the device equipped with the centrifugal air gap spacing adjustment mechanism; the four permanent magnets belonging to the radial magnetic field permanent magnet coupling assembly Coupling components, namely a radial magnetic field armature winding permanent magnet coupling assembly, a radial magnetic field squirrel cage armature permanent magnet coupling assembly, a radial magnetic field metal conductor permanent magnet coupling assembly, and a radial magnetic field dual permanent magnet coupling assembly,
  • the arrangement of the radial permanent magnet coupling assemblies of the invention has the same and alternate status.
  • a transmission shaft permanent magnet coupling transmission and speed regulating device capable of adjusting magnetic torque characterized in that it is a rotary type, a drum type or a rotary drum composite structure, and is composed of at least one set of axial magnetic field permanent magnet coupling components or / and a radial magnetic field permanent magnet coupling assembly, at least one pair of active permanent magnet coupling turntable coupling mechanisms matched with the active turntable in the permanent magnet coupling assembly, and corresponding main shaft couplings, at least one pair and permanent magnet coupling Passive permanent magnet coupling turntable with passive permanent magnet coupling turntable coupling mechanism and corresponding passive shaft coupling, a pair of permanent magnet coupling turntable air gap spacing and coupling area adjustment mechanism and a system for integration
  • the integrated structure is composed of an integrated assembly mechanism for packaging transportation and installation.
  • the axial magnetic field permanent magnet coupling assembly is an axial magnetic field double permanent magnet coupling assembly, an axial magnetic field metal conductor permanent magnet coupling assembly, and an axial magnetic field armature winding forever.
  • Magnetic coupling assembly or pot-type armature permanent magnet coupling assembly radial magnetic field permanent magnet coupling assembly is radial magnetic field double permanent magnet coupling assembly, radial magnetic field metal conductor permanent magnet coupling assembly, radial magnetic Field armature winding permanent magnet coupling assembly or rat-type armature permanent magnet coupling assembly
  • the active rotating disc in the permanent magnet coupling assembly is coupled with the corresponding driving shaft coupling by a matching active permanent magnet coupling dial coupling mechanism
  • the passive permanent magnet coupling turntable in the permanent magnet coupling assembly is coupled to the corresponding passive shaft coupling by a suitable passive turntable coupling mechanism, on the active turntable and its associated coupling mechanism or on the passive turntable and
  • the associated coupling mechanism is provided with an adapted permanent magnet coupling turntable air gap spacing and coupling area adjustment mechanism,
  • the transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above, characterized in that two mutually adapted air gap magnetic field coupling disks in the axial magnetic field permanent magnet coupling assembly are discs Or a circular disk planar opposite structure, wherein the axial magnetic field permanent magnet disk is composed of a disk or a circular disk-shaped permanent magnet mounting disk and a matching at least one permanent magnet or permanent magnet group, in a permanent magnet group
  • the adjacent permanent magnets are alternately arranged in the axial N and S polarities on the circumference of the circular disk or the annular disk-shaped mounting disk, the axial magnetic field permanent magnet disk and the adapted axial magnetic field armature winding
  • the disc coupling constitutes an axial magnetic field armature winding permanent magnet coupling assembly, and the axial magnetic field permanent magnet disc is coupled with the adapted axial magnetic field pot armature disc to form an axial magnetic field pot armature permanent magnet coupling assembly, axial
  • the magnetic field permanent magnet disk is coupled with the adapted axial magnetic
  • the transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above, characterized in that the active permanent magnet coupling turntable coupling mechanism is used for mounting an active permanent magnet coupling turntable in a permanent magnet coupling assembly
  • the connection, support, torque transmission and transmission structure are formed by the active permanent magnet coupling rotating shaft coupling mechanism with the driving shaft coupling, and the passive permanent magnet coupling rotating shaft coupling mechanism is used for passive installation in the permanent magnet coupling assembly
  • the transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above, characterized in that the passive permanent magnet coupling rotating shaft coupling mechanism is used for mounting a passive permanent magnet coupling turntable in a permanent magnet coupling assembly a component or a combination of at least one of the cage wall, the cage end wall, the drum wall, and the end wall of the drum, and which is coupled with the corresponding passive shaft coupling, in the passive permanent magnet coupling turntable
  • the connection, support, torque transmission and transmission structure are formed by the passive permanent magnet coupling turntable coupling mechanism with the passive shaft coupling, and the active permanent magnet coupling turntable coupling mechanism is used for mounting the permanent magnet coupling assembly.
  • the end wall of the permanent magnet coupling turntable, the non-circular shaft hole on the end wall and its bushing, the non-circular center short shaft, the torque transmission slide bar, the center turntable, and its coupling and center short shaft components or components Forming at least one of the components or joint components that are compatible with the corresponding drive shaft couplings, and forming an connection between the active permanent magnet coupling turntable and the drive shaft coupling by an active permanent magnet coupling turntable coupling mechanism, Support, torque Transmission and transmission structure.
  • the transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above is characterized in that: the air gap spacing and the coupling area adjusting mechanism of the permanent magnet coupling turntable are centrifugal adjustment mechanisms, and there are four kinds of The separately implemented structure, one of which is a non-circular shaft sleeve with at least one pair of latch springs, a non-circular shaft sleeve on the end wall of the passive permanent magnet coupling turntable/rotary, and a suitable non-circular with a limit mechanism
  • the short-axis assembly of the center is composed of at least one pair of latch-type spring centrifugal lock mechanism, the central short-axis assembly, the center turntable and the passive permanent magnet coupling turntable torque transmission slide assembly, and the third is centrifugal by at least one pair of springs.
  • the fourth is a centrifugal pin of at least one pair of springs , the central short-axis assembly, the center turntable and the passive permanent magnet coupling turntable torque transmission slide assembly, the spring centrifugal pin is mounted on the cylinder wall, on the cage wall, on the center turntable, on the turn/reel end wall, non-circular Short center
  • the latch of the latch spring centrifugal lock mechanism and the spring centrifugal lock are respectively installed at the corresponding positions of the two passive permanent magnet coupling turntables of the back-to-back of the permanent magnet coupling assembly or the passive permanent magnet coupling turntable and the center
  • the corresponding position of the turntable is set to enable the spring centrifugal pin or the spring centrifugal lock to be in different limit positions due to the different state of the
  • the transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above is characterized in that: the permanent magnet coupling turntable air gap spacing and the coupling area adjusting mechanism are stepless adjusting mechanisms, and there are six kinds of
  • the separately implemented structure is a linkage mechanism of a back-to-back adjacent permanent magnet coupling turntable/reel, a central short shaft, a turntable/reel isolation bearing, and a turntable/turn connected to the end of the corresponding turntable/reel end wall.
  • the cam sleeve of the adjustment handle, the shaft isolation bearing of the cam sleeve and the adapted swing bracket assembly and/or the adapted fixed bracket assembly, and the second is a linkage mechanism of the back-to-back adjacent permanent magnet coupling turntable/reel, Center short shaft, turntable/reel isolation bearing, turntable/reel isolation bearing jacket or inner sleeve connected with the matching turntable/rotary end wall, and turntable/reel isolation bearing with rolling/sliding wire master Inner sleeve or jacket, Rolling/sliding wire female screw with linear master and linear displacement transmission, and screw sleeve for adjusting the shaft or adjusting handle, shaft bearing of the nut s
  • the third is the non-circular shaft hole and the sleeve on the end wall of the permanent magnet coupling turntable/rotary, the non-circular center short shaft, and the turntable/drum.
  • the bracket assembly is composed of four non-circular shaft holes and sleeves on the end wall of the permanent magnet coupling turntable/rotary, non-circular center short shaft, turntable/reel isolation bearing, and matching turntable/reel The end wall or the non-circular bushing on which
  • the lever nut linear displacement transmission mechanism and the drive mechanism assembly and the adapted swing bracket assembly and/or the adapted fixing bracket assembly of the adjusting rod or the adjusting handle matched thereto are composed of a permanent magnet coupling turntable/rotary end On the wall Non-circular shaft holes and bushings, non-circular center stub shafts, turntable/reel isolation bearings, turntable/drum isolation coupled to the end of the adaptor/rotor end wall or the non-circular bushing Bearing shell or inner sleeve, turntable/reel isolation bearing with cam, rack or screw nut corresponding to the inner sleeve or outer sleeve, arranged on one side of the transmission shaft and corresponding to the inner sleeve or outer sleeve of the turntable/reel isolation bearing a drive mechanism assembly with a cam linear displacement transmission, a rack linear displacement transmission or a spindle nut linear displacement transmission and an adjustment lever or adjustment handle adapted thereto and an adapted swing bracket assembly and/or an adapted fixing
  • the non-circular center short axis has Two structures for separate implementation, one is a non-circular structural axis and the other is a two-section structure, one of which is a non-circular shaft for mounting a permanent magnet coupling turntable/reel, and the other
  • the knuckle is a circular shaft
  • the oscillating bracket can support the air gap spacing and the coupling area adjusting mechanism, does not affect the permanent magnet coupling assembly and the central short shaft or the non-circular center short shaft rotation does not affect the turntable/drum isolation
  • the bearing and the inner sleeve and the outer sleeve are slidably mounted between the system foundation, the system base or the system bracket and the inner sleeve or the outer sleeve of the turntable/reel isolation bearing, and the fixed support frame can hold the air gap
  • the pitch and coupling area adjustment mechanism is integrally supported and does not affect the permanent magnet coupling assembly, the air gap spacing and the
  • the transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above is characterized in that: the permanent magnet coupling turntable air gap spacing and the coupling area adjusting mechanism are automatic stepless adjusting mechanisms, which are mainly composed of The stage adjustment structure, the servo motor and its associated mechanism, the controller and the adapted swing bracket assembly and/or the adapted fixed bracket assembly are composed of nine separate structures for implementation, one of which is a back-to-back adjacent permanent magnet
  • the bracket assembly is composed of a non-circular shaft hole and a bushing of a turntable/reel, a non-circular center short shaft, a turntable isolation bearing, and an opposite end of the turntable/reel end wall or a non-circular sleeve thereof
  • the hole is connected with it to make a linear motion cylinder for linear displacement transmission, a cylindrical or disk-type linear servo motor for driving linear motion
  • a linear servo motor for linearly displaceing the cam mechanism, a linear displacement transmission mechanism for the rack or a linear displacement transmission mechanism for the screw nut, a rotary servo motor or a orthogonal shaft rotary servo motor, a controller and an adapted swing bracket assembly and/or Or an adapted fixed bracket assembly, the eighth of which is a non-circular shaft hole and bushing of the turntable/reel, a non-circular center short shaft, a turntable isolation bearing, and an adapted turntable/reel end wall or thereon
  • Non-circular bushings are connected to the outer casing of the turntable isolating bearing or the inner sleeve.
  • the turntable isolating bearing with cam, rack or screw nut corresponds to the inner sleeve or the outer sleeve, and is arranged on one side of the transmission shaft and is isolated from the turntable.
  • the corresponding adaptation is provided with a linear servo motor for rotating the cam, a linear displacement transmission mechanism for the rack or a linear servo motor for linearly displace the screw nut, and a rotary servo motor.
  • One of the separately implemented structures is a rolling/sliding screw pair structure which is coupled by at least one pair of turntable/reel linkage rolling/sliding screw, linkage rolling/sliding nut on the end wall of the turntable/reel and matching
  • the rolling/sliding screw pair supporting bearing on the center turntable is composed of the turntable/reel linkage cylindrical or strip type rack gear pair structure, which is fixed by at least one pair on the back-to-back adjacent turntable/reel end
  • the sliding cam or the rod hole is formed by the vertical rotary/rotor linkage slider fork which is matched with the sliding groove or the sliding rod on the end wall of the rotary disc/rotary, and the fifth is the rotary/reel torque transmission sliding rod structure.
  • the utility model is composed of at least one pair of turntable/reel torque transmission sliding bars fixedly mounted on the center turntable and a sliding hole and a sliding hole bushing on the end wall of the turntable/rotary tube matched with the sliding bar, the non-circular
  • There are two kinds of structures for the short axis of the shape center one is that the whole body is a non-circular structure axis, and the other is a two-section structure, one of which is a non-circular for mounting the permanent magnet coupling turntable/reel
  • the other axis is a circular shaft; the swinging bracket can support the air gap spacing and the coupling area adjustment mechanism Does not affect the permanent magnet coupling assembly and the central short shaft or non-circular center short shaft rotation, nor
  • the unit, the operating keyboard unit, the controller input and output interface, the motor power unit, the controller power circuit unit, the power switch, the power insurance and the controller casing, the intelligent controller is composed of an embedded microprocessor, a display unit, an operating keyboard unit, and at least All the way and at least one sensor and its adapted input interface, at least one digital input/output interface unit, at least one analog input/output interface unit, at least one or at least one universal or non-standard data communication interface unit, motor
  • the power supply unit, the controller power supply circuit unit, the power switch, the power supply fuse, and the controller casing are composed of four types of sensors. The first type is used for directly or indirectly detecting the displacement of the permanent magnet coupling air gap and the coupling area.
  • the second is the sensor for detecting the speed of the active or passive drive shaft
  • the third is the temperature sensor for sensing the temperature of the permanent magnet coupling assembly
  • the fourth is the level sensor for sensing the cooling water level.
  • general or non-standard data communication interface unit has 485 interface, fieldbus interface, internet Interface, LAN interface, wireless communication interface or dedicated non-standard interface, used for state information acquisition and processing of various sensors, operation of keyboard input command processing, display output information processing, servo motor power timing and amplitude processing
  • the embedded microprocessor unit for processing input and output information of various interface units and completing system data calculation, event analysis processing and data storage is respectively connected to the corresponding unit ports through corresponding data buses, and the controller power supply circuit is a controller.
  • Each of the circuit units provides a working power supply and is connected to a power input end of the corresponding unit, and is controlled by the embedded microprocessor unit and provides a servo motor with a servo motor power supply control line for the servo motor through the data bus. Connected to the corresponding port of the embedded microprocessor unit.
  • a heat sink, a heat generating mechanism or a heat generating component to which the magnetic coupling component is coupled mounted, fixed, fabricated or fitted with a suitable heat sink, heat sink, rotating heat pipe radiator, water cooling component or combined integrated technical heat sink component, or
  • the heat-generating component or component is fabricated, inlaid, welded, embedded, or placed into the heat-absorbing section of the rotating heat pipe, and the heat is taken out by the rotating section of the rotating heat pipe to the heat-cooling section of the rotating heat pipe disposed at an appropriate position outside the device.
  • a heat sink, a heat sink or a water-cooled component is disposed on the cooling duct cooling section, and the combined integrated technology heat-dissipating component adopts at least two air-cooling technical components, a rotating heat pipe technology component, and a water cooling technology system.
  • the transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above is characterized in that the integrated assembly mechanism is installed after the device is debugged and tested, and is packaged in the factory.
  • An integrated assembly mechanism for easy overall packaging, transportation and installation between the active turntable and its associated coupling mechanism and the associated turntable and its associated coupling mechanism during transport and installation.
  • One of the structures is an integrated assembly screw assembly disposed between the active turntable/rotary end wall on the side of the drive shaft and the passive turntable/reel end wall assembly, and the second is disposed on the side of the drive shaft.
  • the integrated assembly screw assembly between the wall assembly and the active turntable/rotary cylinder wall, and the fourth is the integration between the passive turntable/rotating end wall assembly disposed on one side of the passive shaft and the active turntable/reel end wall Group A screw assembly, the fifth of which is a "screw coupling cap" assembly for integral assembly between a central short shaft assembly or a non-circular center stub shaft disposed on one side of the passive shaft and the active turntable/reel end wall or cylinder wall
  • the transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above is characterized in that the outside of the device is provided with a dust cover or a cage or a casing provided with safety protection and preventing magnetic field leakage, and they are provided. Only connected to the outermost component of the unit, the active turntable part and the passive turntable part, or integrated with the adapted heat sink or heat sink system, or the cage, casing or The dust cover is placed or integrated into a base or base frame, bracket or support that is otherwise provided for the device, the motor or the load, and the bracket or the support is a horizontal structure or a vertical structure.
  • FIG. 1 is a schematic cross-sectional view showing the working principle and structure of the embodiment 1 when an integrated assembly mechanism is installed;
  • FIG. 2 is a schematic cross-sectional view showing the working principle and structure of the embodiment 1 in the state in which the integrated assembly mechanism is removed and in the state of blocking and unloading;
  • Figure 3 is a right side view of the non-circular center short axis of Embodiment 1;
  • FIG. 4 is a schematic view showing the working principle and structure of the embodiment 2 in a soft start state
  • FIG. 5 is a schematic diagram showing the working principle and structure of the second embodiment in the state of passive shaft blocking and unloading
  • FIG. 6 is a schematic cross-sectional view showing the working principle and structure of the embodiment 3 when the integrated assembly mechanism is installed and at the maximum air gap distance;
  • FIG. 7 is a schematic cross-sectional view showing the working principle and structure of the embodiment 3 when the integrated assembly mechanism is removed and the minimum air gap is at a minimum interval;
  • FIG. 8 is a schematic cross-sectional view showing the working principle and structure of the embodiment 4 when an integrated assembly mechanism is installed;
  • Figure 9 is a right side view of the non-circular center short axis of Embodiment 4.
  • Figure 10 is a schematic view showing the working principle and structure of the embodiment 5 at the maximum air gap spacing
  • Figure 11 is a schematic view showing the working principle and structural cross-section of the turntable of Figure 10 after being rotated 90 degrees and at the minimum air gap spacing;
  • Figure 13 is a right side view of the center short axis of Embodiment 6;
  • Embodiment 16 is a schematic cross-sectional view showing the working principle and structure of Embodiment 8.
  • Figure 17 is a right side view of the non-circular center short axis of Embodiment 8.
  • Embodiment 18 is a schematic cross-sectional view showing the working principle and structure of Embodiment 9;
  • Figure 19 is a right side view of the non-circular center short axis of Embodiment 9;
  • Embodiment 20 is a schematic cross-sectional view showing the working principle and structure of Embodiment 10.
  • Figure 21 is a top plan view showing the horizontal rotary table interlocking cam groove lever pair of Figure 20;
  • Figure 22 is a schematic cross-sectional view showing the working principle and structure of the embodiment 11;
  • Embodiment 23 is a schematic cross-sectional view showing the working principle and structure of Embodiment 12;
  • Figure 24 is a right side elevational view of the non-circular center of the embodiment 12;
  • Figure 25 is a schematic cross-sectional view showing the working principle and structure of the embodiment 13;
  • Figure 26 is a right side elevational view of the non-circular center of the embodiment 13.
  • Fig. 1 Fig. 2 and Fig. 3
  • it is a permanent magnet coupling device of a drum type structure composed of two inner drums (50, 51) and one outer drum (70).
  • the end walls (80, 81) of the outer drum are respectively provided with axial magnetic field armature winding disks (1, 2)
  • the end walls (60, 61) of the inner rotating drum are respectively provided with axial magnetic field permanent magnet disks ( 35, 36), they respectively correspond to two axial magnetic field armature winding permanent magnet coupling assemblies (401, 402)
  • the inner circumferential surface (77) of the outer rotating cylinder wall (72) is provided with a radial magnetic field armature winding
  • the outer circumferential surfaces (54, 55) of the discs (320, 321) and the inner rotating cylinder walls (52, 53) are provided with corresponding radial magnetic field permanent magnet disks (355, 356), and respectively coupled to form two radial directions.
  • Magnetic field metal conductor permanent magnet coupling assembly (441, 442); air gap spacing and coupling area adjustment mechanism is a centrifugal adjustment mechanism, which is composed of a square center short shaft (125) and is disposed at the end wall of the inner drum (60, 61) a square shaft hole and its sleeve (135, 136), a spring centrifugal pin (172, 173) disposed on the inner circumferential surface (77) of the outer drum wall (72), and disposed at the square center short axis (125) consisting of the turntable limit pins (180, 181, 182) on the outside of the axial magnetic field armature winding discs (1, 2)
  • the turret radiator (260, 261) is provided with a heat dissipation vent (264) on the outer end wall (82, 70); the outer cylinder wall (72) and the cage wall (280) are combined into one.
  • the outer drum end wall (82, 70) and the cage end wall (284) are combined into one; the composite buffer delay spring (300, 301) is axially symmetrically disposed between the inner drum end walls (60, 61).
  • the integrated assembly mechanism is provided by an integrated assembly screw hole and bolt between the turntables of the axial permanent magnet coupling assembly (315, 317)
  • the composition is installed before the system is debugged after the factory is commissioned, and the task of the integrated assembly mechanism is completed after the equipment is removed one by one at the final stage of the equipment installation process. It does not affect the system structure and system functions, as shown in Figure 2.
  • the active permanent magnet coupling turntable coupling mechanism is composed of the outer rotating cylinder wall (72) or the cage wall ( 280), the outer drum end wall (82, 70) or the cage end wall (284), the outer drum end wall (82, 70 or 284) is coupled with the drive shaft coupling (310); passive permanent magnet
  • the coupling turntable coupling mechanism is composed of an inner rotating cylinder end wall (60, 61), a square shaft shaft hole on the end wall (60, 61), a bushing (135, 136), a square center short shaft (125), and
  • the turntable limit pin (180, 181, 182) is formed thereon, and the outer end of the square center short axis (125) is coupled with the adapted passive shaft coupling (311).
  • the turntable will be Repulsive force is generated, and both inner drums (50, 51) push the inner rotating cylinder end wall (60, 61) under the action of the repulsive force between the rotating discs in the respective axial permanent magnet coupling assemblies (401, 402)
  • the axial air gap spacing is increased, but is limited by the spring centrifugal pin (172, 173), forming an air gap spacing limited or automatic grading limit disengagement, with the continuation of the starting process, in the permanent magnet coupling assembly
  • the difference in rotational speed between the turntables is gradually reduced, the repulsive force becomes attractive, and the two inner drums (50, 51) are pulled by the attraction between the turntables in the respective axial permanent magnet coupling assemblies (401, 402).
  • Inner drum end wall (60, 61) The axial air gap spacing becomes smaller, and the limit of the limit pin (180, 182) or the set air gap distance is always running at the set speed. At this time, the spring centrifugal pin (172, 173) has a large rotation speed. The centrifugal pin is in a non-restricted state, and a composite buffering delay spring (300, 301) made of a compression spring and a tension spring between the end wall (60, 61) of the inner drum can also delay the air gap spacing. Adjusting the speed to achieve the purpose of slow soft start; as shown in Fig.
  • the limit is reached to the maximum, for the purpose of rapid or emergency unloading; when the subsequent stall phenomenon disappears, because the active axial magnetic field armature winding disc (1, 2) keeps rotating at a constant speed, the repulsive force will Gradually become attractive, the system will automatically a soft start process to achieve the purpose of allowing for stalling or tolerating the pulse load; in addition, the radial repulsive force or radial attractive force generated by the radial permanent magnet coupling assembly (441, 442) during start-up and stalling
  • the magnetic torque force is perpendicular to the axial thrust and tensile force acting on the inner end wall (60, 61) of the inner drum and they themselves act symmetrically opposite to each other in the axial direction without affecting the air gap adjustment process.
  • the natural air-cooled turntable radiators (260, 261) are arranged for heat dissipation processing of the axial magnetic field armature winding disks (1, 2) to ensure that the system can work normally; it should be noted that this embodiment also includes implementation In the example, the active shaft and the passive shaft are used in reverse or interchangeably, and the inverted or interchanged transmitting device can work normally, which is applicable to all the technical solutions and embodiments of the present invention.
  • the non-circular center stub axis in the present invention may be a square, a pentagon, a hexagon, a flower shaft or a spline shaft (the spline shaft is also a conventional name for a non-circular drive shaft), and any Axis that slid and transmits torque, axisymmetric, edged geometry can be used as a non-circular center stub.
  • the spline shaft is also a conventional name for a non-circular drive shaft
  • any Axis that slid and transmits torque, axisymmetric, edged geometry can be used as a non-circular center stub.
  • only the simplest square center stub is used as an example.
  • FIG. 4 and 5 it is a permanent magnet coupling device of a drum type structure composed of two inner drums (550, 551) and one outer drum (570).
  • the end walls (580, 581) of the outer drum are respectively provided with axial magnetic field pot armature discs (510, 511), and the end walls (560, 561) of the inner rotating drum are respectively provided with axial magnetic field permanent magnets.
  • the gap spacing and coupling area adjustment mechanism is a centrifugal adjustment mechanism, which is composed of a turntable torque transmission sliding bar (666, 667), a sliding bar hole on the end wall (560, 561) of the inner rotating cylinder and a bushing thereof (563, 564) ) two spring-loaded centrifugal pins (672, 673) disposed on the center turntable (590) and two pairs of latch-type spring centrifugal lock mechanisms (674, 675) disposed at positions corresponding to
  • the active permanent magnet coupling turntable coupling mechanism is composed of an outer rotating cylinder wall (572) and an outer rotating end wall (570), and the outer rotating end wall (570) is coupled with the driving shaft coupling (810);
  • the magnetic coupling turntable coupling mechanism consists of the inner rotating cylinder end wall (560, 561), the sliding bar hole on the end wall (560, 561) and its bushing (563, 564), and the turntable torque transmission sliding bar (666, 667) , the center turntable (590), the center turntable coupling (593) and the central short shaft (620), the outer end of the central short shaft (620) is coupled with the adapted passive shaft coupling (811);
  • Rotary radiators (760, 761) and heat dissipation holes (763, 764) are respectively disposed on the outer sides of the magnetic field pot type armature discs (510, 511), and the turntable radiators may also be stamped and formed with the turntable/reel
  • the ribs, the raised strips or the blades of the end wall
  • This embodiment provides two kinds of spring centrifugal pins (672, 673) and a latch spring centrifugal locking mechanism (674, 675), which are two types of centrifugal gaps for adjusting air gap spacing and coupling area adjustment.
  • the adjustment mechanism can only use one structure in the product design.
  • the main purpose is to illustrate the diversity of the technical solutions. They all use the different centrifugal force in the starting state or the locked state, so that they automatically have two The air gap spacing limit position, the working principle is the same as that of the embodiment 1.
  • the axial permanent magnet coupling assembly here adopts an axial magnetic field pot armature permanent magnet coupling component instead of an axial magnetic field armature winding permanent magnet coupling assembly.
  • the radial permanent magnet coupling assembly uses a radial magnetic field dual permanent magnet coupling component instead of a radial magnetic field metal conductor permanent magnet coupling assembly; the second is the use of "turntable torque transmission slider --- center turntable --- center short
  • an axial magnetic field armature winding disk (1001, 1002) and an axial magnetic field permanent magnet disk (1035, 1036) to form an axial magnetic field armature winding permanent magnet coupling assembly ( 1001 and 1035, 1002 and 1036) a permanent magnet coupling device with a turntable type arranged back to back;
  • the active permanent magnet coupling turntable coupling mechanism is composed of a cage wall (1280) and a cage end wall (1284), the cage end wall (1284) is coupled with the drive shaft coupling (1310);
  • the passive permanent magnet coupling turntable coupling mechanism is composed of the turntable end wall (1060, 1061), the rolling screw nut on the turn end wall (1154, 1155), rolling Lead screw (1152, 1153), slide hole on the end wall (1060, 1061) not shown in the figure, its sleeve and turntable torque transmission slide, center turntable (1090), center turntable
  • the shaft (1093) and the central short shaft (1120) are formed, and the outer end of the central
  • the groove (1204) cooperates with the inner sleeve (1203) as a linear displacement transmission cam (1206) and the cam sleeve (1205) around the shaft rotation adjustment rod (1207), and the cam sleeve (1205) shaft isolation bearing (1208) and a swing bracket (1477) assembly mounted between the inner cover (1203) of the turntable isolation bearing and the foundation, wherein the linkage mechanism of the back-to-back adjacent permanent magnet coupling turntable is a rolling screw pair structure, which is axisymmetric
  • the two sets of turntables are linked to the lead screw (1152, 1153) of the lead screw, the rolling screw pair nut (1154, 1155) on the end wall of the turntable, and the
  • the long bolts (1316, 1315) are replaced by the adapted short screws one by one to complete the mission of the integrated assembly mechanism. It does not affect the system structure and system functions; it has a turntable radiator (1260, 1261) and cooling air holes (1263, 1264).
  • the working principle of the present example is different from the working principles of Embodiments 1 and 2 in that the air gap spacing adjusting mechanism employs a stepless adjusting mechanism instead of the operating principle change occurring in the centrifugal adjusting mechanisms of Embodiments 1 and 2.
  • the adjustment lever (1207) is rotated, the cam sleeve (1205) is rotated, and the cam (1206) on the cam sleeve (1205) cooperates with the cam groove (1204) on the dial isolation bearing inner sleeve (1203) and the turntable
  • the inner sleeve of the isolation bearing (1203) is used for linear displacement transmission, and the inner sleeve of the rotary isolation bearing (1203) drives the rotary isolation bearing (1201), the rotary isolation bearing jacket (1202) and the end wall of the turntable (1060) for linear displacement transmission.
  • the rolling screw nut (1154) on (1060) drives the rolling screw pair screw (1152) to rotate, because the two screws (1152, 1153) on each pair of rolling screws are reverse threaded, scrolling
  • the lead screw (1152, 1153) is supported by the rolling screw auxiliary bearing (1101) on the center turntable (1090), and the rolling lead screw (1153) drives the rolling on the turntable end wall (1061).
  • the screw nut (1155) and its turntable end wall (1061) are linearly displaced in opposite or opposite directions, so that the air gap magnetic field spacing in the back-to-back permanent magnet coupling assembly is simultaneously adjusted to achieve the stepless adjustment. Objective of the magnetic torque and load speed.
  • the oscillating bracket (1477) on the one hand positions the air gap adjusting mechanism to prevent rotation and follows the rotary cover inner bearing sleeve (1203) for linear displacement swing, and on the other hand supports the passive turntable system.
  • the cam groove (1204) on the inner sleeve (1203) of the rotary table is similarly matched with the cam (1206) on the cam sleeve (1205), and is disposed in the rotary bearing.
  • a plurality of "cam groove---cam” transmission mechanisms can be arranged axially symmetrically on the sleeve (1203) and the cam sleeve (1205) for reliable and smooth operation.
  • the axial magnetic field cooker armature permanent magnet coupling assembly consists of an axial magnetic field on the end wall (1580) of the outer drum and an axial magnetic field on the end wall (1561) of the inner drum a permanent magnet disk (1535); two sets of radial magnetic field armature winding permanent magnet coupling assemblies are provided by radial magnetic field armature winding disks (1820, 1821) on the inner circumferential surface (1577) of the outer rotating cylinder wall (1572) and A corresponding radial magnetic field permanent magnet disk (1855, 1856) on the outer circumferential surface (1554) of the inner rotating cylinder wall (1552) is coupled; the active permanent magnet coupling rotating shaft coupling mechanism is driven by the outer rotating cylinder wall (1572) and externally The end wall (1580) of the cylinder is formed, and the end wall (1580) of the outer drum is coupled with the driving shaft coupling (18
  • drum radiator (1770) is disposed on the end wall (1580) of the barrel and on the outer surface thereof.
  • the working principle of this example is different from that of the implementation 3.
  • the first one is the use of a drum type structure, an axial magnetic field pot type armature permanent magnet coupling assembly and two radial magnetic field armature windings permanent magnet coupling.
  • the components make the system smaller and simpler in structure with the same power;
  • the second is that the stepless adjustment mechanism adopts a non-circular central short-axis structure, which also makes the air gap spacing and the structure of the coupling area adjustment mechanism simpler. ,reliable.
  • the cam sleeve (1705) When the adjustment lever (1707) is rotated, the cam sleeve (1705) is rotated on the circular section (1626) of the square center short shaft (1625), and the cam (1706) on the cam sleeve (1705) is mounted on the cam sleeve (1706).
  • the cam groove (1704) on the inner ring sleeve (1703) of the turntable isolation bearing on the circular section (1626) cooperates with the linear displacement transmission of the turntable isolation bearing inner sleeve (1703) on the circular section (1626).
  • the inner sleeve (1703) drives the rotary disc isolation bearing (1701) and the rotary disc isolation bearing outer casing (1702) to perform corresponding linear displacement transmission, and drives the rotating end wall (1560, 1561) and the inner rotating cylinder (1550) to be short in the center of the square.
  • the corresponding linear displacement sliding on the square section (1627) of the shaft (1625), the air gap magnetic field spacing and the coupling area in the permanent magnet coupling assembly are simultaneously adjusted accordingly, thereby achieving the purpose of steplessly adjusting the magnetic torque and the load speed.
  • the limit pin (1682) can be used to set and limit the minimum breath spacing and maximum coupling area.
  • Embodiment 3 substantially the same as Embodiment 3, refer to Embodiment 3, the difference being that the inner casing of the turntable isolation bearing in the air gap spacing adjusting mechanism and the mechanism for linear displacement transmission thereof are Differently, the air gap spacing adjusting mechanism of the embodiment is an automatic stepless adjusting mechanism, and the inner sleeve of the turntable isolating bearing is designed as an inner sleeve (2213) with a mounting screw hole and a screw (2214), so that the inner bearing of the insulating bearing is provided.
  • the mechanism for the linear displacement transmission of the sleeve (2213) is designed as a disc-type linear servo motor (2215) and its cylindrical output shaft (2216) and the cylindrical output shaft (2216) which are set on the central short shaft (2120).
  • the sleeve (2219), the inner bearing sleeve (2219) of the cylindrical output shaft (2216), the isolation bearing (2217, 2218) and the linear servo motor (2215) controller (2480), the isolation bearing inner sleeve (2213) is installed
  • the screw hole and the screw (2214) are coupled with the cylindrical output shaft (2216) of the disc type linear servo motor (2215); a fixed support frame (2478) is provided between the linear servo motor (2215) and the foundation of the device.
  • the controller (2480) is provided on the 2478), and the controller (2480) is composed of a control dial (2481), a control knob (2482), and a controller input/output interface (2483), and the controller further includes a motor power unit and a motor.
  • the servo motor (2215) provides power and control signals, and the linear servo motor (2215) drives the output cylindrical shaft (2216) to perform linear displacement transmission, and drives the inner sleeve of the isolated bearing (2213) to perform linear displacement transmission, thereby achieving stepless adjustment of magnetic torque.
  • Figure 11 also shows the turntable torque transmission sliders (2166 and 2167) and their corresponding turntables (2165), mounted to the turntable (2060, 2061), the slide shaft hole and its bushing (2169, 2168)
  • a design set to the center turntable (2090), and its length can be designed according to requirements.
  • Embodiment 3 substantially the same as Embodiment 3, refer to Embodiment 3, the difference being that the inner casing of the turntable isolation bearing in the air gap spacing adjusting mechanism and the mechanism for linear displacement transmission thereof are Differently, the air gap spacing adjusting mechanism of the embodiment is an automatic stepless adjusting mechanism, and the inner sleeve of the turntable isolating bearing is designed as an inner bearing sleeve (2713) with an inner rolling wire barrel (2724), so that the inner sleeve of the insulating bearing is provided.
  • the mechanism for linear displacement transmission is designed to be an outer end of a disk-type rotary servo motor (2725) and its output cylindrical shaft (2726) and an output cylindrical shaft (2726) which are fitted on a central short shaft (2620).
  • the outer part is provided with an outer ball bobbin (2729) adapted to the inner rolling bobbin (2724) on the inner sleeve of the isolation bearing (2713), an isolated bearing (2727) of the cylindrical output shaft (2726), and a rotary servo motor ( 2725)
  • the controller (2980) is constructed, and the outer bearing ball sleeve (2713) passes through the inner rolling wire barrel (2724) and the outer ball bearing tube on the cylindrical output shaft (2726) of the disk type rotary servo motor (2725) (2729) meshing Connected; a fixed support frame (2978) is provided between the rotary servo motor (2725) and the foundation of the device, and a rotary servo motor (2725) controller (29
  • this embodiment is a fully automatic digital permanent magnet coupling speed control device
  • the controller (2980) provides power and control signals for the rotary servo motor (2725) under the setting operation, and the rotary servo motor (2725) drives The output cylindrical shaft (2726) is used for rotating transmission.
  • the rolling bearing sleeve (2729, 2724) drives the inner sleeve of the isolated bearing (2713) to perform linear displacement transmission, thereby achieving the purpose of stepless adjustment of magnetic torque and load speed; fixed support
  • the frame (2978) also plays a role in supporting and fixing the passive turntable system.
  • FIG. 14 and FIG. 15 it is basically the same as Embodiment 5, and the difference is that the interlocking mechanism of the back-to-back adjacent permanent magnet coupling turntable in the air gap spacing adjusting mechanism is different in this embodiment.
  • the turntable is linked with a cylindrical rack and pinion pair structure, which is composed of two pairs of racks (3153 and 3154, 3155 and 3156) which are relatively fixed on the back end of the adjacent turntable end walls (3060, 3061), correspondingly adapted rack through holes (3157, 3158) and the rack and pinion transmission gear (3115, 3116) on the center turntable (3090) are composed of components, when the turntable isolating bearing casing (3212) and the turntable end wall (3060) are driven by the linear servo motor (3215) When the linear displacement transmission is performed, the racks (3153, 3155) on the end wall (3060) of the turntable are also driven by the corresponding linear displacement, and the racks (3153, 3155) respectively drive the transmission gears (3115, 3116) to
  • the gears (3115, 3116) respectively drive the racks (3154, 3156) on the turntable end wall (3061) and the turntable end wall (3061) to perform linear displacement movement in opposite or opposite directions, so that the back-to-back permanent magnet coupling assembly
  • the pitch will get the same magnetic air gap adjustment, so as to achieve stepless or magnetic torque and load speed of the load shaft.
  • the corresponding component number may be increased by 1000.
  • the embodiment is a fully automatic intelligent permanent magnet speed regulating device.
  • a fixed support frame (3478) is disposed between the linear servo motor (3215) and the foundation of the device, and an intelligent controller (3480) is disposed on the support frame (3478), and the intelligent controller (3480) is viewed from the outside. It consists of a graphic display unit (3484), a keyboard unit (3485), an input/output interface unit (3492), a sensor and a control terminal (3494), etc., as shown in Fig.
  • the circuit configuration of the intelligent controller (3480) and Working principle block diagram which is composed of embedded microprocessor unit, graphic display unit, keyboard unit, displacement sensor and its interface unit, active shaft speed sensor and its interface unit, passive shaft speed sensor and its interface unit, used to monitor the heating turntable Or component temperature sensor and its interface unit, coolant level sensor interface unit, multi-channel digital input and output interface unit, multi-channel analog input and output interface unit, general or non-standard data communication interface components, sensors and control terminals Unit, motor power unit, controller power circuit and controller housing, etc., controller power supply
  • the circuit provides operating power for each of the circuit units in the controller, the motor power unit provides drive power and control signals for the adapted servo motor;
  • the embedded microprocessor senses signals by operating the direct or indirect system Data collection, calculation and analysis, combined with stored system parameters and historical data, real-time operating commands and interface communication data, enable intelligent controllers to have system self-test, work state self-learning and adaptive, real-time monitoring of working status, event acquisition and Emergency handling, fault alarm and user-friendly man-
  • FIG. 16 and Figure 17 it consists of three sets of axial magnetic field armature winding permanent magnet coupling assemblies (3501 and 3535, 3502 and 3536, 3503 and 3537) with "axial magnetic field armature winding discs --- shaft
  • the permanent magnet coupling device of the rotary drum type structure is sequentially disposed in the order of the magnetic field permanent magnet disk.
  • the active permanent magnet coupling turntable coupling mechanism is composed of an outer rotating cylinder wall (3572) and an outer rotating cylinder end wall (3570), and the outer rotating cylinder end wall (3570) is coupled with the driving shaft coupling (3810); passive permanent magnet
  • the coupling turntable coupling mechanism consists of the end wall of the turntable (3560, 3561, 3562), the square shaft hole (3630, 3631, 3632) on the end wall of the turntable and its integrated turntable square shaft bushing (3638) and the center of the square.
  • the shaft (3625) is formed, and the outer end of the square center short shaft (3625) is coupled with the adapted passive shaft coupling (3811);
  • the air gap spacing adjustment mechanism is an automatic stepless adjustment mechanism, which is composed of a square center short shaft (3625), the turntable isolation bearing (3711), and the turntable square shaft bushing (3638, 3712) are integrated and set on the square center short shaft (3625) square section (3627), with motor shaft connection installation
  • the isolated bearing inner sleeve (3713) of the hole (3714), the linear servo motor (3715) and the intelligent controller (3980) provided on the side above the short-axis (3625) of the square center, and the output rod of the linear servo motor (3715) Shaft (3716) and isolation bearing inner sleeve (3 713)
  • the phase connection, the linear servo motor (3715) is mounted on the fixed support frame (3978), and the left and right swing support frame/rod (3977), the linear servo motor (
  • the fixed support frame (3978) is separated from the central short-axis circular section (3626) by an isolating bearing (3717), and the intelligent controller (3980) is provided at a suitable position in the middle of the fixed support frame (3978), and the intelligent controller
  • the principle and composition of (3980) is the same as in the embodiment 7; the fan blade radiator (3760) is arranged on the end wall (3503) of the leftmost outer drum, on the back side of the outer drum end wall (3501, 3502)
  • the heat absorption sections of each rotating heat pipe are respectively embedded in the heat.
  • FIG. 16 is a cutaway schematic view of an integrated embodiment of the present embodiment is assembled off mechanism disassembled.
  • the working principle of the air gap spacing adjustment mechanism the controller controls and drives the linear servo motor (3715) to work, the output shaft (3716) of the servo motor does linear motion, and the output shaft (3716) drives the inner sleeve of the isolation bearing (3713) at the center.
  • the short-axis circular section (3626) slides left and right, and simultaneously drives the turntable isolation bearing (3711) and the integrated isolated bearing outer casing (3712) to slide left and right on the square short axis (3625) square section (3627), and the isolation bearing
  • the outer casing (3712) drives the permanent magnet turntable (3535, 3536, 3537) to make the corresponding left and right displacement, and the air gap magnetic field spacing in the permanent magnet coupling assembly is adjusted accordingly, thereby achieving stepless adjustment of the magnetic torque and the load shaft or load speed.
  • the permanent magnet turntable (3535, 3536, 3537) is integrated with the square segment (3627) of the square short shaft (3625) through the integrated isolated bearing casing (3712) to complete the magnetic torque transmission function.
  • FIG. 18 and 19 it is a cylindrical structure permanent magnet coupling device in which an inner drum (4050) and an outer drum (4070) are nested with each other.
  • a set of axial magnetic field metal conductor disk (4020) and an axial magnetic field permanent magnet disk (4035) are coupled to form an axial magnetic field metal conductor permanent magnet coupling assembly, and a radial magnetic field metal conductor disk (4340, 4341) 4342, 4343) four sets of radial magnetic field metal conductor permanent magnet coupling assemblies respectively coupled with the inner and outer sides of the radial magnetic field permanent magnet disks (4355, 4356); due to the three inner drum end walls (4060, 4061, 4062) ) is an integral rigid connection, and the two non-circular shaft shaft sleeves (4131, 4132) on the left side may not be with the non-circular shaft shaft sleeve (4130) of the inner drum end wall (4060) and The inner sleeve of the isolation bearing (4212) is integrated, and the inner end
  • Drum combined integrated technology heat sink (4276, 4275), it is rotated
  • the duct (4276) and the matching heat sink (4275) are formed, and the heat absorbing sections of each of the rotating heat pipes are respectively embedded in the heat generating inner drum wall (4054), and the heat is guided to the outside of the inner drum through the conveying section.
  • a heat sink (4275) is arranged in the cooling section of the rotating heat pipe; the air gap spacing of the air gap magnetic field and the working principle of the coupling area adjusting mechanism: the controller controls and drives the rotating servo motor (4215) to work, and the rolling/sliding wire of the servo motor
  • the bar output shaft (4216) is rotated forward and backward, and the rolling/screw output shaft (4216) is matched with the rolling/sliding screw nut provided on the isolated bearing casing (4213) to drive the isolated bearing casing (4213) to slide left and right.
  • the turntable isolation bearing (4211) and the isolation bearing inner sleeve (4212) are slid left and right on the square short axis (4125) square section (4127), and the isolation bearing inner sleeve (4212) drives the inner rotating cylinder (4050).
  • the corresponding left and right displacements, the air gap magnetic field spacing and the coupling area in the permanent magnet coupling assembly are adjusted accordingly to achieve the purpose of steplessly adjusting the magnetic torque and the load shaft or load speed.
  • the inner drum is fitted with a non-circular shaft shaft sleeve (4131, 4132) and an isolated bearing inner sleeve (4212) to fit the square segment (4127) of the square center short shaft (4125) to complete the magnetic torque transmission.
  • the present embodiment has the same permanent magnet coupling assembly structure and structure as that of the embodiment 2, except that the air gap spacing and the coupling area adjustment mechanism are automatic stepless adjustment mechanisms.
  • the composition and working mechanism are: two sets of horizontal rotary disc linkage cam groove lever pairs (4662, 4618, 4664, 4665, 4565, 4566 and 4663, 4619) which can link the back-to-back turntable in opposite or opposite directions, and the turntable torque transmission slip Bar (4666, 4667), sliding hole bushings (4595, 4596), central short shaft (4620), turntable isolation bearing (4711), and end wall (4560) on the end wall (4560, 4561) of the inner drum
  • the cam sleeve (4721) and the cam (4716) are rotated in any reverse direction, and the cam (4716) drives the isolated bearing inner sleeve (4713) provided with the cam groove (4714), the turntable isolation bearing (4711) and associated therewith.
  • the turntable (4560) performs linear displacement movement to the left and right, and the turntable (4560) links the corresponding back-to-back set turntables (4561) through opposite directions in the opposite direction to make the permanent magnet coupling through the horizontal turntable linkage cam groove lever pair.
  • the air gap magnetic field spacing and coupling area in the assembly are adjusted accordingly to achieve the purpose of stepless adjustment of magnetic torque and load shaft or load speed.
  • the embodiment is basically the same as the embodiment 10, except that the air gap spacing and the coupling area adjusting mechanism are two sets of vertical rotary table linkage slider forks which can interlock the opposite or opposite directions of the back-to-back turntable.
  • the pair 5065, 5066, 5118, 5067, 5068) replaces the horizontal rotary table linkage cam groove lever pair, and the working mechanism is as described in the above embodiments and the embodiment 10.
  • the permanent magnet assembly and the structure of the present embodiment are basically the same as those of the embodiment 9, except that the end wall and the outer rotating cylinder of the inner rotating cylinder (6050) of the embodiment are the same.
  • a set is added between the ends (6086) of the wall (6072), the end of the cylinder wall (6053) of the inner drum (6050) and the outer edge (6088) of the outer drum end wall (6080).
  • Axial magnetic field pot-type permanent magnet coupling assemblies (6011 and 6036, 6010 and 6035) with radial magnetic field pot-type permanent magnet coupling assemblies (6030 and 6355, 6331 and 6356) and radial armature winding permanent magnet coupling assemblies (6320 and 6355, 6321, and 6356) respectively replace the radial metal conductor permanent magnet coupling assembly of the embodiment 9, and replace the transmission adjustment assembly with the cross shaft motor (6215)---gear (6220) rack (6219)
  • the working mechanism refers to the above various embodiments.
  • the permanent magnet component layout and the structure of the present embodiment are substantially the same as those of the embodiment 8, except that the disc type linear servo motor structure introduced in the embodiment 5 is used in the embodiment.
  • the adjustment assembly that is, the disc type linear servo motor (7215), the cylindrical output shaft (7216) inner sleeve (7219) isolation bearing (7217, 7218) and the linear servo motor (7215) controller (7480) replaced the implementation
  • the linear servo motor (3715) and the output pull rod shaft (3716) assembly in Example 8 the cylindrical output shaft (7216) is coupled to the isolated bearing inner sleeve (7213); another difference is that Figure 25 of the present embodiment
  • An integrated assembly mechanism (7312, 7313, 7314) is disposed between the wall of the active carousel (7282) and the isolated bearing casing of the passive carousel (7212), and the integrated assembly mechanism is removed during the installation of the device. (7312, 7313, 7314) can be.
  • the working mechanism refers
  • the application embodiment in which the bracket is formed in a horizontal or vertical installation manner; the application embodiment in which the heat dissipation component is added, or even the upper water cooling system is added, can be given according to the technical solution of the present invention; for example, various types are adopted. Different system state sensors can also be derived from many embodiments, and there are many types of displacement sensors, or a built-in grating displacement sensor or Servo motor of displacement encoder and so on. In addition, in order to illustrate or indicate the diversity of design schemes of a certain structure or component and the convenience of explanation, the punctuation marks "/" are used in many places in the "Instructions" and the "Responses” of this case, which means “or "the meaning of.
  • the present invention is not limited to the embodiments given, but they can serve the purpose of inference, and can provide technical solutions for the design of more specific product series models, as long as any other technical solutions are not deviated from the present invention. Changes, modifications, substitutions, combinations and simplifications made by the substance of the invention are to be limited and protected by the rights of the invention.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Dynamo-Electric Clutches, Dynamo-Electric Brakes (AREA)

Abstract

A magnetic torque adjustable transmission shaft permanent-magnet coupling transmission and speed regulation device is of a rotating disc type structure, a revolving barrel type structure or a composite type structure of a rotating disc and a revolving barrel. It is composed of at least one group of axial magnetic field permanent-magnet coupling modules (401, 402) or/and radial magnetic field permanent-magnet coupling modules (441, 442), at least one pack of a driving permanent-magnet coupling rotating disc coupling mechanism and a corresponding driving shaft coupling joint (310) which are suitable for a driving rotating disc in the permanent-magnet coupling modules, at least one pack of a driven permanent-magnet coupling rotating disc coupling mechanism and a corresponding driven shaft coupling joint (311) which are suitable for a driven permanent-magnet coupling rotating disc in the permanent-magnet coupling modules, a pack of air gap interval and coupling area regulating mechanisms of the permanent-magnet coupling rotating disc and a pack of integrated assembly mechanisms (315、317) which integrates the system into an integrated structure convenient for package, transportation and installation. The device is suitable for technical fields of transmission shaft coupling driving, load speed regulation and power dragging.

Description

可调节磁扭矩的传动轴永磁耦合传动和调速装置  Transmission shaft permanent magnet coupling transmission and speed regulating device capable of adjusting magnetic torque
技术领域Technical field
本发明涉及传动轴耦合驱动技术领域、负载调速技术领域及动力拖动领域,特别是一种可调节磁扭矩的传动轴永磁耦合传动和调速装置。The invention relates to the technical field of drive shaft coupling drive, the field of load speed regulation technology and the field of power drag, in particular to a transmission shaft permanent magnet coupling transmission and speed regulation device capable of adjusting magnetic torque.
背景技术Background technique
在我们身边,涉及到传动轴耦合驱动和调速的领域比比皆是,汽车、火车、轮船和飞机等各种运输工具中、几乎各种工业场合中以及人们生产生活中用到的有动力(常见的有电机、内燃机)拖动的设备中大都会用到传动轴耦合驱动和调速技术,相关的技术方案也林林总总。由于应用领域非常广泛和繁杂,本发明所涉及的背景技术只侧重电机拖动领域作重点介绍,但不是说其它方面不适用本发明技术方案。Around us, the fields involved in drive shaft coupling drive and speed regulation are everywhere, in various transportation vehicles such as automobiles, trains, ships and airplanes, in almost all industrial occasions, and in the production and life of people. Commonly used in the motor, internal combustion engine) dragging equipment, the transmission shaft coupling drive and speed control technology are used in the metropolis. The related technical solutions are also common. Since the field of application is very extensive and complicated, the background art of the present invention focuses only on the field of motor drag, but it does not mean that the technical solutions of the present invention are not applicable in other aspects.
当前,节能降耗已成为全社会关注的重点内容之一,而电机系统用电量约占全球用电量的60%,其中风机、泵类、压缩机和空调制冷机的用电量分别占全球用电量的10.4%、20.9%、9.4%和6%。电机系统量大、面广,节电潜力巨大。从国内来讲,现有各类电机系统总装机容量约4.2亿千瓦,运行效率比国外先进水平低10---20个百分点,相当于每年浪费电能约1500亿千瓦时。系统匹配不合理,“大马拉小车”现象严重,设备长期低负荷运行;系统调节方式落后,大部分风机、泵类采用机械节流方式调节,效率比调速方式约低30% 以上。在实际工程设计与应用中,为了保证负荷最大时风机或水泵系统满足输出要求,通常需要按系统的最大输出能力配备风机水泵系统,而真正实用中,绝大多数情况下并非需要系统在满负荷下使用。可以通过调节气隙实现流量和/或压力的连续控制,取代原系统中控制流量和/或压力的阀门,在电机转速不变的情况下,调节风机或水泵的转速,符合离心负载的比例定律。当输出流量和/或压力减少时,电机功率急剧下降,减少了能源需求,从而大大地节约了能源。目前电机拖动领域常用的技术都存在着很多方面的缺点和不足,随着永磁耦合及调速技术的发展,将在许许多多应用领域逐渐退出市场或失去竞争能力。举例来说:串级调速技术,可以回收转差功率,但它不适合于鼠笼型异步电机,必须更换电机;不能实现软启动,启动过程非常复杂;启动电流大;调速范围有限;响应慢,不易实现闭环控制;功率因数和效率低,并随转速的调低急剧下降;很难实现同PLC、DCS 等控制系统的配合,对提高装置的整体自动化程度和实现优化控制无益;同时因控制装置比较复杂、谐波污染对电网有较大干扰,进一步限制了它的使用,属落后技术。电磁转差离合器调速技术,通过对电磁离合器励磁电流的控制实现对其磁极的速度调节,这种系统一般也采用转速闭环控制。这种调速系统全部转差功率都被消耗掉,用增加转差功率的消耗来换取转速的降低,转差率增大,转差功率也增大,以发热形式消耗在转子电路里,使得系统效率也随之降低,这类调速系统存在着调速范围愈宽,转差功率愈大,系统效率愈低的问题,控制装置也较为复杂,故不值得提倡。液力耦合器调速技术,属低效调速方式,调速范围有限,高速丢转约5%---10%,低速转差损耗大,最高可达额定功率的30%以上, 精度低、线性度差、响应慢,启动电流大,装置大,不适合改造;容易漏液、维护复杂、费用大,不能满足提高装置整体自动化水平的需要。变频调速技术,是目前应用比较普遍和相对先进的技术,采用电力电子技术来实现对电机的速度调节,可以有效根据实际工况来自动控制,实现一定的节能效果。但是变频设备易产生谐波,大功率变频器对电网的谐波污染非常大,它比较“娇贵”、对环境要求也比较苛刻,需要空调环境;高压环境下故障率高,安全性差,变频调速系统需要专业人员维护,而且易损备件时常需要更换,维护费用高,调速范围小,特别是在其低速运行时对电机损害大,需要配备相应的变频电机,对于常用的6000V以上高压和50千瓦--- 10000千瓦型号的变频器来说,其价格昂贵,且拥有者总成本非常大。At present, energy conservation and consumption reduction has become one of the key points of concern of the whole society, and the electricity consumption of the motor system accounts for about 60% of the global electricity consumption, and the electricity consumption of fans, pumps, compressors and air conditioners respectively account for 10.4%, 20.9%, 9.4% and 6% of global electricity consumption. The motor system is large in quantity and wide in area, and has great potential for saving electricity. Domestically, the existing installed capacity of various types of motor systems is about 420 million kilowatts, and the operating efficiency is 10-20 percentage points lower than the foreign advanced level, equivalent to about 150 billion kilowatt hours of wasted energy per year. The system matching is unreasonable. The phenomenon of “large horse-drawn car” is serious, and the equipment is running at low load for a long time. The system adjustment mode is backward. Most fans and pumps are regulated by mechanical throttling, and the efficiency is about 30% lower than the speed control mode. the above. In actual engineering design and application, in order to ensure that the fan or pump system meets the output requirements when the load is maximum, it is usually necessary to equip the fan pump system according to the maximum output capacity of the system. In practical use, in most cases, the system is not required to be fully loaded. Use below. Continuous control of flow and/or pressure can be achieved by adjusting the air gap, replacing the valve that controls the flow and/or pressure in the original system, and adjusting the speed of the fan or pump while the motor speed is constant, in accordance with the proportional law of the centrifugal load. . When the output flow and / or pressure is reduced, the motor power drops sharply, reducing energy requirements, thereby greatly saving energy. At present, the commonly used technologies in the field of motor drag have many shortcomings and shortcomings. With the development of permanent magnet coupling and speed control technology, it will gradually withdraw from the market or lose competitiveness in many application fields. For example: Cascade speed control technology can recover the slip power, but it is not suitable for squirrel cage type asynchronous motor, the motor must be replaced; soft start can not be realized, the starting process is very complicated; the starting current is large; the speed regulation range is limited; The response is slow, and it is difficult to achieve closed-loop control; the power factor and efficiency are low, and it drops sharply with the decrease of the rotational speed; it is difficult to achieve the same PLC, DCS The coordination of the control system is not beneficial to improve the overall automation of the device and to achieve optimal control. At the same time, because the control device is more complicated and the harmonic pollution has greater interference to the power grid, it further restricts its use, which is backward technology. The electromagnetic slip clutch speed control technology realizes the speed adjustment of the magnetic pole by controlling the excitation current of the electromagnetic clutch. This system generally also adopts the closed loop control of the speed. All the differential power of the speed control system is consumed, and the consumption of the differential power is increased in exchange for the decrease of the rotational speed, the slip rate is increased, the slip power is also increased, and the heat is consumed in the rotor circuit, so that The system efficiency also decreases. This kind of speed control system has the problem that the wider the speed regulation range, the larger the slip power, and the lower the system efficiency, the control device is also more complicated, so it is not worth promoting. The hydraulic coupling speed control technology is an inefficient speed regulation mode with limited speed range. The high speed drop is about 5%--10%, and the low speed slip loss is large, up to 30% of the rated power. Low precision, poor linearity, slow response, large starting current, large device, not suitable for transformation; easy to leak, complicated maintenance, high cost, can not meet the needs of improving the overall automation level of the device. The frequency conversion speed regulation technology is a relatively common and relatively advanced technology at present. The power electronic technology is used to realize the speed adjustment of the motor, which can be automatically controlled according to the actual working conditions to achieve a certain energy saving effect. However, the frequency conversion equipment is easy to generate harmonics. The high-power inverter has a very large harmonic pollution to the power grid. It is more expensive and more demanding on the environment. It requires an air-conditioning environment. In high-voltage environments, the failure rate is high, the safety is poor, and the frequency conversion is adjusted. The speed system requires professional maintenance, and the vulnerable parts often need to be replaced, the maintenance cost is high, and the speed regulation range is small, especially when the motor is damaged at low speed, and the corresponding frequency conversion motor is needed, for the commonly used high voltage of 6000V or higher. 50 kW --- For 10,000 kW models, the price is expensive and the total cost of ownership is very large.
同样,在其他的行业中,传动轴耦合驱动及负载调速的场合也有着巨大的需求,对其技术进步的要求也一样强烈,迫切需要新技术取代传统技术,如汽车和机械设备上经常用到的离合器、联轴器、变速器等等,由于绝大多数为硬联接或摩擦联接传动结构,存在着效率低、易磨损、可靠性差、不易操控、制造加工组装困难、设备启动困难、轴对准要求高、噪声和振动大等很多方面的缺点和不足。因此,动力传输耦合、调速及节能技术是一个永久的研究和开发课题。Similarly, in other industries, there is a huge demand for drive shaft coupling drive and load speed control, and the requirements for its technological advancement are equally strong. It is urgent to replace new technologies with new technologies, such as those used in automobiles and machinery. The clutches, couplings, transmissions, etc., which are mostly hard-connected or friction-coupled transmission structures, have low efficiency, easy wear, poor reliability, are difficult to handle, difficult to manufacture and assemble, difficult to start equipment, and shaft pair Many shortcomings and shortcomings such as high quasi-demand, noise and vibration. Therefore, power transmission coupling, speed regulation and energy saving technology are a permanent research and development topic.
永磁耦合及调速技术是目前最为先进的、正在进一步大力研究和开发的传动轴耦合驱动和调速技术,主要优点表现在:①节能,可无级调整转速,调速范围在0---98%;②结构简单;③可靠性高,容易安装,不怕恶劣环境, 寿命长达 25 年以上;④软启动,动力设备完全在空载下启动;⑤不怕堵转,不怕脉冲型负载,机械密封;⑥容忍轴偏心,具有负载隔离,减低振动、噪声;⑦延长设备寿命,增长故障周期, 减少维护需求;⑧无谐波危害,不伤害动力设备,不影响电网安全,除执行机构和控制器之外不用电源供电,适用于各种工业级电机系统及防爆场合;⑨无电磁波干扰;⑩拥有者总成本比较低。还有一个重要的特点是对动力源设备没有任何条件要求,只要动力源设备的输出轴转动即可工作。The permanent magnet coupling and speed control technology is the most advanced drive shaft coupling drive and speed control technology which is being further researched and developed. The main advantages are as follows: 1 energy saving, stepless adjustment of speed, speed range is 0-- -98%; 2 simple structure; 3 high reliability, easy to install, not afraid of harsh environment, Long life up to 25 More than 4 years; 4 soft start, power equipment is completely started under no load; 5 is not afraid of blocking, not afraid of pulse type load, mechanical seal; 6 tolerate shaft eccentricity, with load isolation, reduce vibration and noise; 7 extend equipment life, increase fault cycle, Reduce maintenance requirements; 8 no harmonic hazard, no damage to power equipment, does not affect grid safety, no power supply except actuator and controller, suitable for various industrial grade motor systems and explosion-proof occasions; 9 no electromagnetic interference; 10 The total cost of ownership is relatively low. Another important feature is that there are no requirements for the power source equipment, as long as the output shaft of the power source equipment rotates to work.
目前市场上看到的永磁耦合及调速器,已经得到用户的认可和好评,例如美国麦格纳驱动公司的相关产品,也是目前全球市场上推出的唯一的、适合电机拖动领域的一种有大功率型号的永磁耦合及调速器产品,再有就是常见的不能调速的传动轴双永磁联轴器或耦合器。由于它们受结构和技术方案的局限,致使其产品技术性能有很多不足,需要改进和克服,它主要有以下几个方面的不足:①只采用单一的双永磁耦合组件或轴向金属导体永磁耦合组件,永磁耦合的技术优势发挥不够充分,使得产品结构单一,产品单位体积的功率容量不能太大,传输效率也较低;②永磁耦合及调速器本身不能自动调节气隙间距达到调速目的,必须配置另外的执行机构或装置来实现气隙间距调节,是一种纯机械的传动轴耦合及调速传动装置,在目前机电一体化技术已非常先进和可靠的背景下,非机电一体化的产品已不能适应高可靠性、高精度、及时跟随、智能化的要求;③由于受永磁耦合工作原理的局限,永磁耦合驱动的效率较低,在磁耦合组件的尺寸、气隙间距、轴转速和转速差确定的条件下,单位体积所能提供的磁转矩功率还比较小、发热量较大,致使超大功率的永磁耦合及调速器的设计制造还受到成本和技术瓶颈的限制;④产品发热部件上的散热技术需要改进,散热技术也是提高永磁耦合装置的单位体积传输功率容量的技术瓶颈,是制造更大功率永磁耦合及调速装置的重要技术保证,是超大功率永磁耦合及调速器能长期安全运行的技术支撑之一,据调查,目前在750转/分条件下,风冷型功率最大只能做到130千瓦左右,在1500转/分条件下,风冷型功率最大只能做到300千瓦左右,其推广应用受到很大局限,其主要原因与散热问题有很大关系;⑤产品中用于调节气隙间距的机械传动机构存在着固有的技术局限和缺点,特别是对于设有两组及两组以上磁耦合转盘或转筒单元的系统,其传动环节多机构多、机构之间有传动空隙、可靠性差、调节执行不够直接、速度较慢等,使得上述产品不能应用于对调速跟随性和调速精度要求较高的场合,如发电厂大型锅炉给水泵的调速场合等;⑥产品不具备智能自动化和智能控制功能,更谈不上对软启动及负载异常运行情况的人性化处理,不能针对不同的负载特性和运行状况进行个性化参数设置,在很多应用场合受到很大局限;⑦由于产品结构单一,在许多应用领域受到局限,目前只在电机拖动领域应用;⑧产品非一体化整机包装运输结构,在产品安装现场还需要较为复杂的部件、组件安装,其结构和部件易受到损伤、损坏,有时还会出现安装事故,危及人身安全,安装质量参差不齐,不能保证整机的质量和技术性能,有必要对产品的结构及其相关联的一体化组装机构进行方案设计,同时从根本上解决安装过程中的人身安全问题,避免安装事故的发生。 The permanent magnet coupling and governor seen on the market have been recognized and praised by users. For example, the related products of Magna Drive Company of the United States are also the only ones in the global market that are suitable for motor dragging. There are high-power models of permanent magnet coupling and governor products, and there are common transmission shaft double permanent magnet couplings or couplers that cannot be adjusted. Due to the limitations of their structural and technical solutions, the technical performance of their products has many deficiencies, which need to be improved and overcome. It mainly has the following shortcomings: 1 using only a single dual permanent magnet coupling component or an axial metal conductor. The magnetic coupling component, the technical advantage of permanent magnet coupling is not enough, so that the product structure is single, the power capacity per unit volume of the product can not be too large, and the transmission efficiency is also low; 2 the permanent magnet coupling and the governor itself cannot automatically adjust the air gap spacing To achieve the purpose of speed regulation, another actuator or device must be configured to achieve air gap spacing adjustment. It is a purely mechanical transmission shaft coupling and speed control transmission. In the context of the current advanced and reliable mechatronics technology, Non-mechatronic products can not meet the requirements of high reliability, high precision, timely follow-up and intelligent; 3 Due to the limitation of the working principle of permanent magnet coupling, the efficiency of permanent magnet coupling drive is low, the size of the magnetic coupling component Under the condition that the air gap spacing, the shaft speed and the speed difference are determined, the magnetic torque power per unit volume is also higher than that. Small and large heat generation, resulting in the design and manufacture of super-powered permanent magnet coupling and governor are also limited by cost and technical bottlenecks; 4 the heat dissipation technology on the heating parts of the product needs to be improved, and the heat dissipation technology is also to improve the permanent magnet coupling device. The technical bottleneck of transmission capacity per unit volume is an important technical guarantee for manufacturing larger power permanent magnet coupling and speed control devices. It is one of the technical support for long-term safe operation of super-high-power permanent magnet coupling and governor. According to the survey, currently Under the condition of 750 rpm, the air-cooled power can only be about 130 kW. Under the condition of 1500 rpm, the air-cooled power can only be about 300 kW, and its promotion and application are greatly limited. The main reason is related to the heat dissipation problem; the mechanical transmission mechanism used to adjust the air gap spacing in the product has inherent technical limitations and shortcomings, especially for two or more sets of magnetic coupling turntables or drums. Unit system, the transmission link has many mechanisms, the transmission gap between the mechanisms, the reliability is poor, the adjustment is not performed directly, the speed is slow, etc. The product can not be applied to the occasions with high requirements for speed regulation follow-up and speed regulation accuracy, such as the speed control occasion of large boiler feed water pump in power plant; 6 products do not have intelligent automation and intelligent control functions, let alone soft start And the humanized processing of abnormal load operation, can not be personalized parameter setting for different load characteristics and operating conditions, and is greatly limited in many applications; 7 due to a single product structure, it is limited in many application fields, currently only in Motor dragging field application; 8 product non-integrated machine packaging transportation structure, more complex components and components are installed at the product installation site, its structure and components are vulnerable to damage, damage, and sometimes installation accidents, endangering the human body Safety, installation quality is uneven, can not guarantee the quality and technical performance of the whole machine, it is necessary to design the structure of the product and its associated integrated assembly mechanism, and at the same time fundamentally solve the personal safety problems in the installation process, Avoid installation accidents.
目前公知的永磁耦合扭矩传输或驱动技术有四个类型的技术方案,第一类型是传统的永磁体转盘与永磁体转盘耦合构成的双永磁耦合组件,第二类型是美国专利NO.5477094公开的金属导体转盘与永磁体转盘耦合构成的金属导体永磁耦合组件,第三类型是本发明人先前的专利200910148103.1中所公开的电枢绕组盘与永磁体转盘耦合构成的电枢绕组永磁耦合组件,第四类型是本发明人先前的专利200910148102.7中所公开的锅箅式电枢转盘与永磁体转盘耦合构成的锅箅式电枢永磁耦合组件及鼠笼式电枢转盘与径向磁场永磁体转盘耦合构成鼠笼式电枢永磁耦合组件;所述每个类型的永磁耦合组件又分两种结构形式,一种结构形式是轴向气隙磁场的永磁耦合组件,通过轴向调节气隙间距达到调节磁扭矩实现调节负载转速的目的,一种结构形式是本发明人先前的专利200910148102.7中所公开的径向气隙磁场的永磁耦合组件,通过轴向调节气隙磁场的耦合面积达到调节磁扭矩实现调节负载转速的目的。There are currently four types of technical solutions for permanent magnet coupling torque transmission or drive technology. The first type is a dual permanent magnet coupling assembly of a conventional permanent magnet turntable coupled with a permanent magnet turntable. The second type is US Patent No. 5477094. A metal conductor permanent magnet coupling assembly formed by coupling a metal conductor turntable and a permanent magnet turntable, and a third type is an armature winding permanent magnet formed by coupling an armature winding disk and a permanent magnet turntable disclosed in the inventor's prior patent 200910148103.1 The coupling assembly, the fourth type is a pot-type armature permanent magnet coupling assembly and a squirrel-cage armature turntable and a radial direction, which are formed by coupling the pot-type armature turntable and the permanent magnet turntable disclosed in the inventor's prior patent 200910148102.7. The magnetic field permanent magnet turntable is coupled to form a squirrel-cage armature permanent magnet coupling assembly; each type of permanent magnet coupling assembly is further divided into two structural forms, one of which is a permanent magnet coupling component of an axial air gap magnetic field, The axial adjustment of the air gap spacing achieves the purpose of adjusting the magnetic torque to achieve the adjustment of the load rotation speed. One structural form is the inventor's prior patent 20091014810. The permanent magnet coupling assembly of the radial air gap magnetic field disclosed in 2.7 achieves the purpose of adjusting the load rotation speed by adjusting the coupling area of the air gap magnetic field to adjust the magnetic torque.
基于本发明人在长期的产品应用和研发实践中对各种永磁耦合组件的深刻认识,有必要对所述各种永磁耦合的技术原理和相关技术方案进行创新性融合和集成、取长补短,并结合先进的设计理念、先进的永磁耦合气隙间距和气隙耦合面积调节机构以及先进的传感器技术、自控和智能化技术,打造一种先进的、新型的、安装更便捷和安全的、系列化的可调节磁扭矩的传动轴永磁耦合传动和调速装置技术方案。依据本发明的技术方案可制作成具有不同用途或不同功能的系列产品,以完善和克服目前永磁耦合及调速器产品的上述不足、缺陷以及相关技术瓶颈的限制,可大大提高永磁耦合及调速器产品的单位体积所能提供的扭矩传输或驱动功率,并提高磁扭矩传输或驱动效率、降低发热量,有效解决目前永磁耦合及调速器产品在设计和生产过程中存在的多方面技术问题,在全世界都在努力节能减排、倡导科学发展的背景下,迫切要求对永磁耦合扭矩传输或驱动机理及其技术方案进行革新地构思和重新设计,为更先进、更大功率的永磁耦合及调速器产品提供重要的、核心的技术支撑和技术方案,以满足电机拖动系统领域对先进的、性价比卓越的新型传动轴永磁耦合驱动和调速系列产品的急需。Based on the in-depth understanding of various permanent magnet coupling components in the long-term product application and R&D practice, it is necessary to carry out innovative integration and integration of the various permanent magnet coupling technical principles and related technical solutions, and complement each other. Combined with advanced design concepts, advanced permanent magnet coupling air gap spacing and air gap coupling area adjustment mechanism, and advanced sensor technology, automatic control and intelligent technology, to create an advanced, new, more convenient and safe installation, series The technical solution of the transmission shaft permanent magnet coupling transmission and speed regulation device with adjustable magnetic torque. According to the technical solution of the present invention, a series of products having different uses or different functions can be fabricated to perfect and overcome the above-mentioned shortcomings, defects and related technical bottlenecks of the permanent magnet coupling and governor products, and the permanent magnet coupling can be greatly improved. And the torque transmission or driving power provided by the unit volume of the governor product, and improve the magnetic torque transmission or driving efficiency, reduce the heat generation, and effectively solve the current existence of the permanent magnet coupling and governor products in the design and production process. In the context of various technical problems, the world is striving to save energy and reduce emissions and advocate scientific development. It is urgent to innovatively conceive and redesign the permanent magnet coupling torque transmission or driving mechanism and its technical solutions. High-power permanent magnet coupling and governor products provide important, core technical support and technical solutions to meet the advanced and cost-effective new drive shaft permanent magnet coupling drive and speed control products in the field of motor drive systems. urgent need.
发明内容Summary of the invention
在上述已公知的传动轴永磁耦合驱动或调速技术的基础上,本发明在以下方面进行了创新设计:①在一个传动轴永磁耦合传动和调速装置中,对所述四个类型、每个类型两种结构形式的永磁耦合组件进行结构融合和集成设计,以发挥每种结构形式的永磁耦合组件的优势,取长补短,提高本发明装置的单位体积磁扭矩传输效率,降低其单位体积发热量;②采用先进的散热技术,打破了永磁耦合组件的系统结构布设方面的局限,可使发热部件的散热问题得到高效处理,大大提高了产品单位体积的功率容量,同时降低了产品成本;③给出了系列化的、功能不同的、用于调节磁扭矩大小或调节负载转速的气隙间距和气隙耦合面积调节机构组件的设计思想及其技术方案,这些技术方案有转盘限位机构组件、扭矩传输机构组件、转盘联动机构组件、离心式调节机构组件、无级调节机构组件、自动无级调节机构组件等,它们可单独实施,也可根据实际功能和技术需要选择适配的调节机构组件进行组合实施,为设计系列化的传动轴永磁耦合驱动和调速产品提供技术支撑;④采用先进的嵌入式微处理技术、自控技术以及非接触式位移、转速、温度传感器技术和冷却液液位监测技术,给出了具有系统运行监控、软启动模式控制、负载堵转事件处理和转速智能调节功能的智能控制器技术方案,智能控制器与自动调节机构组件相适配,使永磁耦合传动和调速装置成为全自动化智能化的系统,不但产品的可操控性有了飞跃的进步,而且大幅度提高了系统的实时跟随性能,实现了系统运行过程中的全程监控及智能化控制功能,并可针对不同的负载特性和运行状况进行个性化参数设置和控制,满足了各种应用领域的技性能要求;⑤给出了产品的一体化整机包装运输安装结构方案,为保证安装质量、避免安装事故的发生提供了技术保障;⑥属于轴向磁场永磁耦合组件的三种永磁耦合组件,即轴向磁场电枢绕组永磁耦合组件、轴向磁场锅箅式电枢永磁耦合组件及轴向磁场金属导体永磁耦合组件,它们在本发明中的轴向永磁耦合组件的布设结构中具有同等的及相互替代的地位,仅轴向磁场双永磁耦合组件不太适合在设置有离心式气隙间距调节机构的装置中布设;属于径向磁场永磁耦合组件的四种永磁耦合组件,即径向磁场电枢绕组永磁耦合组件、径向磁场鼠笼式电枢永磁耦合组件、径向磁场金属导体永磁耦合组件及径向磁场双永磁耦合组件,它们在本发明中的径向永磁耦合组件的布设结构中具有同等的及相互替代的地位。Based on the above-mentioned known transmission shaft permanent magnet coupling drive or speed control technology, the present invention has been innovatively designed in the following aspects: 1. In a transmission shaft permanent magnet coupling transmission and speed regulation device, the four types are Each type of two types of permanent magnet coupling components are structurally integrated and integrated to take advantage of the permanent magnet coupling components of each type of structure, to complement each other, to improve the unit volume magnetic torque transmission efficiency of the device of the present invention, and to reduce the The heat per unit volume; 2Using advanced heat dissipation technology, breaking the limitation of the system structure layout of the permanent magnet coupling component, the heat dissipation problem of the heat-generating component can be processed efficiently, the power capacity per unit volume of the product is greatly improved, and the power capacity is reduced. Product cost; 3 gives the design idea and technical solution of the series of different functions, the air gap spacing and the air gap coupling area adjusting mechanism component for adjusting the magnetic torque or adjusting the load speed. These technical solutions have the turntable limit. Position mechanism assembly, torque transmission mechanism assembly, turntable linkage mechanism assembly, centrifugal adjustment Components, stepless adjustment mechanism components, automatic stepless adjustment mechanism components, etc., which can be implemented separately, or can be combined and implemented according to actual functions and technical needs, and are designed to serialize the transmission shaft permanent magnets. Coupling drive and speed control products provide technical support; 4 using advanced embedded micro-processing technology, automatic control technology and non-contact displacement, speed, temperature sensor technology and coolant liquid level monitoring technology, given system operation monitoring, soft start The intelligent controller technology scheme of mode control, load stall event processing and speed intelligent adjustment function, the intelligent controller is matched with the automatic adjustment mechanism components, so that the permanent magnet coupling transmission and speed regulation device become a fully automated and intelligent system, not only The operability of the product has made great progress, and the real-time following performance of the system has been greatly improved. The whole process monitoring and intelligent control functions during system operation are realized, and can be personalized for different load characteristics and operating conditions. Parameter setting and control to meet the technical needs of various application fields Requirements; 5 gives the integrated package transportation and installation structure of the product, providing technical guarantee for ensuring the installation quality and avoiding the occurrence of installation accidents; 6 three permanent magnet coupling components belonging to the axial magnetic field permanent magnet coupling component, The axial magnetic field armature winding permanent magnet coupling assembly, the axial magnetic field pot armature permanent magnet coupling assembly and the axial magnetic field metal conductor permanent magnet coupling assembly, the arrangement structure of the axial permanent magnet coupling assembly in the invention It has the same and mutual replacement status. Only the axial magnetic field double permanent magnet coupling assembly is not suitable for deployment in the device equipped with the centrifugal air gap spacing adjustment mechanism; the four permanent magnets belonging to the radial magnetic field permanent magnet coupling assembly Coupling components, namely a radial magnetic field armature winding permanent magnet coupling assembly, a radial magnetic field squirrel cage armature permanent magnet coupling assembly, a radial magnetic field metal conductor permanent magnet coupling assembly, and a radial magnetic field dual permanent magnet coupling assembly, The arrangement of the radial permanent magnet coupling assemblies of the invention has the same and alternate status.
本发明的具体技术方案如下: The specific technical solutions of the present invention are as follows:
一种可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,它为转盘型、转筒型或转盘转筒复合型结构,由至少一组轴向磁场永磁耦合组件或/和径向磁场永磁耦合组件、至少一副与永磁耦合组件中的主动转盘相适配的主动永磁耦合转盘联轴机构和对应的主动轴联轴节、至少一副与永磁耦合组件中的被动永磁耦合转盘相适配的被动永磁耦合转盘联轴机构和对应的被动轴联轴节、一副永磁耦合转盘气隙间距和耦合面积调节机构以及一副使系统成一体化整体结构以便包装运输和安装用的一体化组装机构组成,轴向磁场永磁耦合组件为轴向磁场双永磁耦合组件、轴向磁场金属导体永磁耦合组件、轴向磁场电枢绕组永磁耦合组件或锅箅式电枢永磁耦合组件,径向磁场永磁耦合组件为径向磁场双永磁耦合组件、径向磁场金属导体永磁耦合组件、径向磁场电枢绕组永磁耦合组件或鼠龙式电枢永磁耦合组件,永磁耦合组件中的主动转盘通过相适配的主动永磁耦合转盘联轴机构与对应的主动轴联轴节相联接,永磁耦合组件中的被动永磁耦合转盘通过相适配的被动转盘联轴机构与对应的被动轴连轴节相联接,在主动转盘及其相关联的联轴机构上或者在被动转盘及其相关联的联轴机构上设置适配的永磁耦合转盘气隙间距和耦合面积调节机构,设备出厂包装、运输与安装过程中在主动转盘及其相关联的联轴机构与被动转盘及其相关联的联轴机构之间设置一体化组装机构。A transmission shaft permanent magnet coupling transmission and speed regulating device capable of adjusting magnetic torque, characterized in that it is a rotary type, a drum type or a rotary drum composite structure, and is composed of at least one set of axial magnetic field permanent magnet coupling components or / and a radial magnetic field permanent magnet coupling assembly, at least one pair of active permanent magnet coupling turntable coupling mechanisms matched with the active turntable in the permanent magnet coupling assembly, and corresponding main shaft couplings, at least one pair and permanent magnet coupling Passive permanent magnet coupling turntable with passive permanent magnet coupling turntable coupling mechanism and corresponding passive shaft coupling, a pair of permanent magnet coupling turntable air gap spacing and coupling area adjustment mechanism and a system for integration The integrated structure is composed of an integrated assembly mechanism for packaging transportation and installation. The axial magnetic field permanent magnet coupling assembly is an axial magnetic field double permanent magnet coupling assembly, an axial magnetic field metal conductor permanent magnet coupling assembly, and an axial magnetic field armature winding forever. Magnetic coupling assembly or pot-type armature permanent magnet coupling assembly, radial magnetic field permanent magnet coupling assembly is radial magnetic field double permanent magnet coupling assembly, radial magnetic field metal conductor permanent magnet coupling assembly, radial magnetic Field armature winding permanent magnet coupling assembly or rat-type armature permanent magnet coupling assembly, the active rotating disc in the permanent magnet coupling assembly is coupled with the corresponding driving shaft coupling by a matching active permanent magnet coupling dial coupling mechanism The passive permanent magnet coupling turntable in the permanent magnet coupling assembly is coupled to the corresponding passive shaft coupling by a suitable passive turntable coupling mechanism, on the active turntable and its associated coupling mechanism or on the passive turntable and The associated coupling mechanism is provided with an adapted permanent magnet coupling turntable air gap spacing and coupling area adjustment mechanism, and the active turntable and its associated coupling mechanism and passive turntable during the factory packaging, transportation and installation process An integrated assembly mechanism is provided between the associated coupling mechanisms.
如上所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,所述的轴向磁场永磁耦合组件中的两个相互适配的气隙磁场耦合盘呈圆盘或圆环盘平面对立状结构,其中的轴向磁场永磁体盘由圆盘或圆环盘状的永磁体安装盘和相适配的至少一个永磁体或永磁体组构成,一个永磁体组中的相邻永磁体在其圆盘或圆环盘状的安装盘的圆环周上呈轴向N、S极性交错地布设,轴向磁场永磁体盘与适配的轴向磁场电枢绕组盘耦合构成轴向磁场电枢绕组永磁耦合组件,轴向磁场永磁体盘与适配的轴向磁场锅箅式电枢盘耦合构成轴向磁场锅箅式电枢永磁耦合组件,轴向磁场永磁体盘与适配的轴向磁场金属导体盘耦合构成轴向磁场金属导体永磁耦合组件,轴向磁场永磁体盘与适配的轴向磁场永磁体盘以永磁联轴节方式耦合构成轴向磁场双永磁耦合组件,所述的径向磁场永磁耦合组件中的两个相互适配的气隙磁场耦合盘呈圆筒盘或圆管盘嵌套状结构,其中的径向磁场永磁体盘由圆筒盘或圆管盘状的永磁体安装盘和相适配的至少一个永磁体或永磁体组构成,一个永磁体组中的相邻永磁体在其圆筒盘或圆管盘状的安装盘的圆周上呈径向N、S极性交错地布设,径向磁场永磁体盘与适配的径向磁场电枢绕组盘耦合构成径向磁场电枢绕组永磁耦合组件,径向磁场永磁体盘与适配的径向磁场鼠笼式电枢盘耦合构成径向磁场鼠笼式电枢永磁耦合组件,径向磁场永磁体盘与适配的径向磁场金属导体盘耦合构成径向磁场金属导体永磁耦合组件,径向磁场永磁体盘与适配的径向磁场永磁体盘以永磁联轴节方式耦合构成径向磁场双永磁耦合组件。The transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above, characterized in that two mutually adapted air gap magnetic field coupling disks in the axial magnetic field permanent magnet coupling assembly are discs Or a circular disk planar opposite structure, wherein the axial magnetic field permanent magnet disk is composed of a disk or a circular disk-shaped permanent magnet mounting disk and a matching at least one permanent magnet or permanent magnet group, in a permanent magnet group The adjacent permanent magnets are alternately arranged in the axial N and S polarities on the circumference of the circular disk or the annular disk-shaped mounting disk, the axial magnetic field permanent magnet disk and the adapted axial magnetic field armature winding The disc coupling constitutes an axial magnetic field armature winding permanent magnet coupling assembly, and the axial magnetic field permanent magnet disc is coupled with the adapted axial magnetic field pot armature disc to form an axial magnetic field pot armature permanent magnet coupling assembly, axial The magnetic field permanent magnet disk is coupled with the adapted axial magnetic field metal conductor disk to form an axial magnetic field metal conductor permanent magnet coupling assembly, and the axial magnetic field permanent magnet disk and the adapted axial magnetic field permanent magnet disk are coupled in a permanent magnetic coupling manner Forming an axial magnetic field double permanent magnet coupling component, Two mutually adapted air-gap magnetic field coupling disks in the radial magnetic field permanent magnet coupling assembly are in the form of a cylindrical disk or a circular tube disk nested structure, wherein the radial magnetic field permanent magnet disk is composed of a cylindrical disk or a circular tube a disk-shaped permanent magnet mounting disk and at least one permanent magnet or permanent magnet group, and adjacent permanent magnets in a permanent magnet group have a diameter on a circumference of a cylindrical disk or a circular disk-shaped mounting disk The N and S polarities are alternately arranged, and the radial magnetic field permanent magnet disk is coupled with the adapted radial magnetic field armature winding plate to form a radial magnetic field armature winding permanent magnet coupling assembly, a radial magnetic field permanent magnet disk and an adapted The radial magnetic field squirrel-cage armature disk is coupled to form a radial magnetic field squirrel cage armature permanent magnet coupling assembly, and the radial magnetic field permanent magnet disk is coupled with the adapted radial magnetic field metal conductor disk to form a radial magnetic field metal conductor permanent magnet coupling. The assembly, the radial magnetic field permanent magnet disk and the adapted radial magnetic field permanent magnet disk are coupled in a permanent magnet coupling manner to form a radial magnetic field double permanent magnet coupling assembly.
如上所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,所述的主动永磁耦合转盘联轴机构由用于安装永磁耦合组件中的主动永磁耦合转盘的机笼壁、机笼端壁、转筒壁、转筒端壁中的至少之一、并与对应的主动轴联轴节相适配连接的部件或联合组件构成,在主动永磁耦合转盘与主动轴联轴节之间由主动永磁耦合转盘联轴机构形成连接、支撑、力矩传输和传动结构,所述的被动永磁耦合转盘联轴机构由用于安装永磁耦合组件中的被动永磁耦合转盘的端壁、端壁上的非圆形轴孔及其轴套、非圆形中心短轴、力矩传输滑杠、中心转盘及其联轴节和中心短轴部件或组件中的至少之一、并与对应的被动轴联轴节相适配连接的部件或联合组件构成,在被动永磁耦合转盘与被动轴联轴节之间由被动永磁耦合转盘联轴机构形成连接、支撑、力矩传输和传动结构。The transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above, characterized in that the active permanent magnet coupling turntable coupling mechanism is used for mounting an active permanent magnet coupling turntable in a permanent magnet coupling assembly The at least one of the cage wall, the end wall of the cage, the wall of the drum, and the end wall of the drum, and the components or joint components that are matched with the corresponding driving shaft coupling, in the active permanent magnet coupling turntable The connection, support, torque transmission and transmission structure are formed by the active permanent magnet coupling rotating shaft coupling mechanism with the driving shaft coupling, and the passive permanent magnet coupling rotating shaft coupling mechanism is used for passive installation in the permanent magnet coupling assembly The end wall of the permanent magnet coupling turntable, the non-circular shaft hole on the end wall and its bushing, the non-circular center short shaft, the torque transmission slide bar, the center turntable, and its coupling and center short shaft components or components a component or a combination of at least one of which is coupled to a corresponding passive shaft coupling, and a passive permanent magnet coupling dial coupling mechanism is formed between the passive permanent magnet coupling turntable and the passive shaft coupling, Support, torque Transmission and transmission structure.
如上所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,所述的被动永磁耦合转盘联轴机构由用于安装永磁耦合组件中的被动永磁耦合转盘的机笼壁、机笼端壁、转筒壁、转筒端壁中的至少之一、并与对应的被动轴联轴节相适配连接的部件或联合组件构成,在被动永磁耦合转盘与被动轴联轴节之间由被动永磁耦合转盘联轴机构形成连接、支撑、力矩传输和传动结构,所述的主动永磁耦合转盘联轴机构由用于安装永磁耦合组件中的主动永磁耦合转盘的端壁、端壁上的非圆形轴孔及其轴套、非圆形中心短轴、力矩传输滑杠、中心转盘及其联轴节和中心短轴部件或组件中的至少之一、并与对应的主动轴联轴节相适配连接的部件或联合组件构成,在主动永磁耦合转盘与主动轴联轴节之间由主动永磁耦合转盘联轴机构形成连接、支撑、力矩传输和传动结构。The transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above, characterized in that the passive permanent magnet coupling rotating shaft coupling mechanism is used for mounting a passive permanent magnet coupling turntable in a permanent magnet coupling assembly a component or a combination of at least one of the cage wall, the cage end wall, the drum wall, and the end wall of the drum, and which is coupled with the corresponding passive shaft coupling, in the passive permanent magnet coupling turntable The connection, support, torque transmission and transmission structure are formed by the passive permanent magnet coupling turntable coupling mechanism with the passive shaft coupling, and the active permanent magnet coupling turntable coupling mechanism is used for mounting the permanent magnet coupling assembly. The end wall of the permanent magnet coupling turntable, the non-circular shaft hole on the end wall and its bushing, the non-circular center short shaft, the torque transmission slide bar, the center turntable, and its coupling and center short shaft components or components Forming at least one of the components or joint components that are compatible with the corresponding drive shaft couplings, and forming an connection between the active permanent magnet coupling turntable and the drive shaft coupling by an active permanent magnet coupling turntable coupling mechanism, Support, torque Transmission and transmission structure.
如上所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,所述的永磁耦合转盘气隙间距和耦合面积调节机构为离心式调节机构,它有四种供分别实施的结构,其一是由至少一副门闩式弹簧离心锁机构、被动永磁耦合转盘/转筒端壁上的非圆形轴孔轴套及相适配的带有限位机构的非圆形中心短轴组件构成,其二是由至少一副门闩式弹簧离心锁机构、中心短轴组件、中心转盘和被动永磁耦合转盘力矩传输滑杠组件构成,其三是由至少一副弹簧离心销、被动永磁耦合转盘/转筒端壁上的非圆形轴孔轴套及相适配的带有限位机构的非圆形中心短轴组件构成,其四是由至少一副弹簧离心销、中心短轴组件、中心转盘和被动永磁耦合转盘力矩传输滑杠组件构成,弹簧离心销安装在筒壁上、机笼壁上、中心转盘上、转盘/转筒端壁上、非圆形中心短轴上或中心短轴上的适当位置,门闩式弹簧离心锁机构的门闩和弹簧离心锁分别安装在永磁耦合组件的背靠背的两个被动永磁耦合转盘的对应位置或者被动永磁耦合转盘与中心转盘相对应的位置,并设置成能通过传动轴启动或堵转过程中转速状态的不同引起弹簧离心销或弹簧离心锁处于不同限位位置状态而使永磁耦合气隙间距和耦合面积自动进行阶梯式调整的结构。 The transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above is characterized in that: the air gap spacing and the coupling area adjusting mechanism of the permanent magnet coupling turntable are centrifugal adjustment mechanisms, and there are four kinds of The separately implemented structure, one of which is a non-circular shaft sleeve with at least one pair of latch springs, a non-circular shaft sleeve on the end wall of the passive permanent magnet coupling turntable/rotary, and a suitable non-circular with a limit mechanism The short-axis assembly of the center is composed of at least one pair of latch-type spring centrifugal lock mechanism, the central short-axis assembly, the center turntable and the passive permanent magnet coupling turntable torque transmission slide assembly, and the third is centrifugal by at least one pair of springs. a non-circular shaft hole bushing on the end wall of the pin, passive permanent magnet coupling turntable/rotary cylinder and a non-circular center short shaft assembly with a limited position mechanism, and the fourth is a centrifugal pin of at least one pair of springs , the central short-axis assembly, the center turntable and the passive permanent magnet coupling turntable torque transmission slide assembly, the spring centrifugal pin is mounted on the cylinder wall, on the cage wall, on the center turntable, on the turn/reel end wall, non-circular Short center In the appropriate position on the upper or center short axis, the latch of the latch spring centrifugal lock mechanism and the spring centrifugal lock are respectively installed at the corresponding positions of the two passive permanent magnet coupling turntables of the back-to-back of the permanent magnet coupling assembly or the passive permanent magnet coupling turntable and the center The corresponding position of the turntable is set to enable the spring centrifugal pin or the spring centrifugal lock to be in different limit positions due to the different state of the speed during the start or stalling of the drive shaft, so that the permanent magnet coupling air gap spacing and the coupling area are automatically performed. Stepped adjustment structure.
如上所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,所述的永磁耦合转盘气隙间距和耦合面积调节机构为无级调节机构,它有六种供分别实施的结构,其一是由背靠背相邻永磁耦合转盘/转筒的联动机构、中心短轴、转盘/转筒隔离轴承、与相适配转盘/转筒端壁相联的转盘/转筒隔离轴承外套或内套、带凸轮槽的转盘/转筒隔离轴承对应内套或外套、带与凸轮槽配合的并使其内套或外套做直线位移传动的凸轮和绕轴转动调节杆或调节手柄的凸轮套筒、凸轮套筒的轴隔离轴承及适配的摆动支架组件和/或适配的固定支架组件构成,其二是由背靠背相邻永磁耦合转盘/转筒的联动机构、中心短轴、转盘/转筒隔离轴承、与相适配转盘/转筒端壁相联的转盘/转筒隔离轴承外套或内套、带滚动/滑动丝母筒的转盘/转筒隔离轴承对应内套或外套、带与丝母筒配合的并使丝母筒做直线位移传动的滚动/滑动丝母筒螺丝和绕轴转动调节杆或调节手柄的丝母套筒、丝母套筒的轴隔离轴承及适配的摆动支架组件和/或适配的固定支架组件构成,其三是由永磁耦合转盘/转筒端壁上的非圆形轴孔和轴套、非圆形中心短轴、转盘/转筒隔离轴承、与相适配转盘/转筒端壁或其上非圆形轴套相联接的转盘/转筒隔离轴承外套或内套、带凸轮槽的转盘/转筒隔离轴承对应内套或外套、带与凸轮槽配合的并使其做直线位移传动的凸轮和绕轴转动调节杆或调节手柄的凸轮套筒、凸轮套筒的轴隔离轴承及适配的摆动支架组件和/或适配的固定支架组件构成,其四是由永磁耦合转盘/转筒端壁上的非圆形轴孔和轴套、非圆形中心短轴、转盘/转筒隔离轴承、与相适配转盘/转筒端壁或其上非圆形轴套相联接的转盘/转筒隔离轴承外套或内套、带滚动/滑动丝母筒的转盘/转筒隔离轴承对应内套或外套、带与丝母筒配合的并使其做直线位移传动的滚动/滑动丝母筒螺丝和绕轴转动调节杆或调节手柄的丝母套筒、丝母套筒的轴隔离轴承及适配的摆动支架组件和/或适配的固定支架组件构成,其五是由背靠背相邻永磁耦合转盘/转筒的联动机构、中心短轴、转盘/转筒隔离轴承、与相适配转盘/转筒端壁相联接的转盘/转筒隔离轴承外套或内套,带凸轮、齿条或丝杠螺母的转盘/转筒隔离轴承对应内套或外套,布设在传动轴一侧并与转盘/转筒隔离轴承内套或外套对应适配的设置有凸轮直线位移传动机构、齿条直线位移传动机构或者丝杠螺母直线位移传动机构和与其适配的调节杆或调节手柄的驱动机构组件及适配的摆动支架组件和/或适配的固定支架组件构成,其六是由永磁耦合转盘/转筒端壁上的非圆形轴孔和轴套、非圆形中心短轴、转盘/转筒隔离轴承、与相适配转盘/转筒端壁或其上非圆形轴套相联接的转盘/转筒隔离轴承外套或内套,带凸轮、齿条或丝杠螺母的转盘/转筒隔离轴承对应内套或外套,布设在传动轴一侧并与转盘/转筒隔离轴承内套或外套对应适配的设置有凸轮直线位移传动机构、齿条直线位移传动机构或者丝杠螺母直线位移传动机构和与其适配的调节杆或调节手柄的驱动机构组件及适配的摆动支架组件和/或适配的固定支架组件构成,所述的背靠背相邻永磁耦合转盘/转筒的联动机构有五种供分别实施的结构,之一是滚动/滑动丝杠副结构,它由至少一副转盘/转筒联动滚动/滑动丝杠、转盘/转筒端壁上的联动滚动/滑动螺母及相适配的中心转盘上的滚动/滑动丝杠副支撑轴承构成,之二是转盘/转筒联动圆柱形或条型齿条齿轮副结构,它由至少一副相对固定在背靠背相邻转盘/转筒端壁上的齿条、对应适配的齿条过孔及中心转盘上的齿条齿轮副传动齿轮组件构成,之三是横式转盘/转筒联动凸轮槽拨杆副结构,它由至少一副固定在两个转盘/转筒端壁上的凸轮、安装在中心转盘上的两端设置有凸轮槽的并与转盘/转筒端壁上的凸轮相适配的横式转盘/转筒联动凸轮槽拨杆构成,之四是纵式转盘/转筒联动滑杆拨叉副结构,它由至少一副固定在转盘/转筒端壁上的滑槽或滑杆、安装在中心转盘上的两端设置有滑动凸轮或杆孔并与转盘/转筒端壁上的滑槽或滑杆相适配的纵式转盘/转筒联动滑杆拨叉构成,之五是转盘/转筒力矩传输滑杠结构,它由至少一副固定安装在中心转盘上的转盘/转筒力矩传输滑杠及与其滑杠相适配的转盘/转筒端壁上的滑孔及滑孔轴套构成,所述的非圆形中心短轴有两种供分别实施的结构,一种是通体均为非圆形结构轴,另一种是两节结构,其中一节是用于安装永磁耦合转盘/转筒的非圆形轴,另一节是圆形轴,所述的摆动支架能把气隙间距和耦合面积调节机构支撑着、不影响永磁耦合组件和中心短轴或非圆形中心短轴转动也不影响转盘/转筒隔离轴承及内套和外套直线位移摆动地安装在系统地基、系统基座或系统支架与转盘/转筒隔离轴承相适配的内套或外套之间,所述的固定式支撑架能把气隙间距和耦合面积调节机构整体支撑着而且不影响永磁耦合组件、气隙间距和耦合面积调节机构和中心短轴或非圆形中心短轴工作地安装在系统地基、系统基座或系统支架与传动轴隔离轴承、传动轴支撑轴承或伺服电机之间。The transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above is characterized in that: the permanent magnet coupling turntable air gap spacing and the coupling area adjusting mechanism are stepless adjusting mechanisms, and there are six kinds of The separately implemented structure is a linkage mechanism of a back-to-back adjacent permanent magnet coupling turntable/reel, a central short shaft, a turntable/reel isolation bearing, and a turntable/turn connected to the end of the corresponding turntable/reel end wall. A canopy bearing or inner sleeve, a cam groove/rotary canopy bearing corresponding to the inner sleeve or the outer sleeve, a cam with a cam groove and a linear displacement transmission of the inner sleeve or outer sleeve, and a pivoting adjustment rod or The cam sleeve of the adjustment handle, the shaft isolation bearing of the cam sleeve and the adapted swing bracket assembly and/or the adapted fixed bracket assembly, and the second is a linkage mechanism of the back-to-back adjacent permanent magnet coupling turntable/reel, Center short shaft, turntable/reel isolation bearing, turntable/reel isolation bearing jacket or inner sleeve connected with the matching turntable/rotary end wall, and turntable/reel isolation bearing with rolling/sliding wire master Inner sleeve or jacket, Rolling/sliding wire female screw with linear master and linear displacement transmission, and screw sleeve for adjusting the shaft or adjusting handle, shaft bearing of the nut sleeve and matching The swing bracket assembly and/or the adapted fixed bracket assembly are constructed. The third is the non-circular shaft hole and the sleeve on the end wall of the permanent magnet coupling turntable/rotary, the non-circular center short shaft, and the turntable/drum. The bearing, the turntable/rotor isolating bearing sleeve or the inner sleeve which is coupled with the corresponding end of the turntable/rotary end wall or the non-circular sleeve thereof, and the turntable/reel isolation bearing with the cam groove corresponding to the inner sleeve or the outer sleeve, Cam with cam groove and linear displacement transmission and cam sleeve for pivoting adjustment lever or adjustment handle, shaft isolation bearing for cam sleeve and adapted swing bracket assembly and/or adapted fixing The bracket assembly is composed of four non-circular shaft holes and sleeves on the end wall of the permanent magnet coupling turntable/rotary, non-circular center short shaft, turntable/reel isolation bearing, and matching turntable/reel The end wall or the non-circular bushing on which the non-circular bushing is coupled Or inner sleeve, turntable/reel isolation bearing with rolling/sliding wire master corresponding to the inner sleeve or outer sleeve, with the rolling/sliding wire master screw and the shaft rotating with the silk female cylinder and making it linear displacement transmission The adjusting rod or the adjusting nut sleeve of the adjusting handle, the shaft isolating bearing of the nut sleeve and the adapted swing bracket assembly and/or the adapted fixing bracket assembly, the fifth is by the back-to-back adjacent permanent magnet coupling turntable/turn The linkage mechanism of the cylinder, the center short shaft, the turntable/reel isolation bearing, the turntable/reel isolation bearing jacket or inner sleeve coupled with the end of the adapter/rotor end wall, with cam, rack or screw nut The turntable/reel isolation bearing corresponds to the inner sleeve or the outer sleeve, and is disposed on one side of the transmission shaft and is matched with the inner sleeve or the outer sleeve of the rotary/reel isolation bearing, and is provided with a cam linear displacement transmission mechanism, a rack linear displacement transmission mechanism or a wire. The lever nut linear displacement transmission mechanism and the drive mechanism assembly and the adapted swing bracket assembly and/or the adapted fixing bracket assembly of the adjusting rod or the adjusting handle matched thereto are composed of a permanent magnet coupling turntable/rotary end On the wall Non-circular shaft holes and bushings, non-circular center stub shafts, turntable/reel isolation bearings, turntable/drum isolation coupled to the end of the adaptor/rotor end wall or the non-circular bushing Bearing shell or inner sleeve, turntable/reel isolation bearing with cam, rack or screw nut corresponding to the inner sleeve or outer sleeve, arranged on one side of the transmission shaft and corresponding to the inner sleeve or outer sleeve of the turntable/reel isolation bearing a drive mechanism assembly with a cam linear displacement transmission, a rack linear displacement transmission or a spindle nut linear displacement transmission and an adjustment lever or adjustment handle adapted thereto and an adapted swing bracket assembly and/or an adapted fixing The bracket assembly is configured, and the linkage mechanism of the back-to-back adjacent permanent magnet coupling turntable/reel has five structures for separately implementing, one of which is a rolling/sliding screw pair structure, which is linked by at least one pair of turntables/reels Rolling/sliding screw, linkage rolling/sliding nut on the end wall of the turntable/rotary and the rolling/sliding screw pair supporting bearing on the corresponding center turntable, the second is the turntable/reel linkage cylindrical or strip Rack gear pair The frame is composed of at least one rack fixed to the end wall of the adjacent turntable/reel of the back to back, a correspondingly adapted rack through hole and a rack and pinion transmission gear assembly on the center turntable, and the third is a horizontal Rotary/rotor linkage cam groove lever sub-structure, which is provided with at least one pair of cams fixed on the end walls of the two turntables/rotaries, cam grooves arranged at both ends of the center turntable and with the turntable/turn The cam on the end wall of the cylinder is matched with the horizontal rotary disc/rotor linkage cam groove lever, and the fourth is the vertical rotary/revolution linkage slider shifting sub-structure, which is fixed by at least one pair on the turntable/turn A chute or a sliding rod on the end wall of the cylinder, and a vertical wheel/turn which is provided with a sliding cam or a rod hole at both ends of the center turntable and matched with a chute or a sliding rod on the end wall of the turntable/reel The cylinder linkage sliding lever is composed of a turntable/reel torque transmission sliding bar structure, which is composed of at least one turntable/reel torque transmission sliding rod fixedly mounted on the center turntable and a turntable adapted to the sliding bar thereof. / sliding hole on the end wall of the drum and the sliding hole bushing, the non-circular center short axis has Two structures for separate implementation, one is a non-circular structural axis and the other is a two-section structure, one of which is a non-circular shaft for mounting a permanent magnet coupling turntable/reel, and the other The knuckle is a circular shaft, and the oscillating bracket can support the air gap spacing and the coupling area adjusting mechanism, does not affect the permanent magnet coupling assembly and the central short shaft or the non-circular center short shaft rotation does not affect the turntable/drum isolation The bearing and the inner sleeve and the outer sleeve are slidably mounted between the system foundation, the system base or the system bracket and the inner sleeve or the outer sleeve of the turntable/reel isolation bearing, and the fixed support frame can hold the air gap The pitch and coupling area adjustment mechanism is integrally supported and does not affect the permanent magnet coupling assembly, the air gap spacing and the coupling area adjustment mechanism, and the central short shaft or the non-circular center short shaft are operatively mounted on the system foundation, the system base or the system bracket and Drive shaft isolation bearing, drive shaft support bearing or servo motor.
如上所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,所述的永磁耦合转盘气隙间距和耦合面积调节机构为自动无级调节机构,它主要由无级调节结构、伺服电机及其相关联机构、控制器及适配的摆动支架组件和/或适配的固定支架组件构成,有九种供分别实施的结构,其一是由背靠背相邻永磁耦合转盘/转筒的联动机构、中心短轴、转盘隔离轴承、与相适配转盘/转筒端壁相联的转盘隔离轴承外套或内套、带凸轮槽的转盘隔离轴承对应内套或外套、设有与凸轮槽配合的并使其内套或外套做直线位移传动的凸轮套筒轴、驱动凸轮套筒轴做旋转运动的筒型或盘环型旋转伺服电机、伺服电机筒轴与中心短轴隔离轴承、控制器及适配的摆动支架组件和/或适配的固定支架组件,其二是由背靠背相邻永磁耦合转盘/转筒的联动机构、中心短轴、转盘隔离轴承、与相适配转盘/转筒端壁相联的转盘隔离轴承外套或内套、带滚动/滑动丝母筒的转盘隔离轴承对应内套或外套、设有与丝母筒配合的并使丝母筒做直线位移传动的滚动/滑动丝母筒螺丝、驱动丝母筒螺丝做旋转运动的筒型或盘环型旋转伺服电机、伺服电机筒轴与中心短轴隔离轴承、控制器及适配的摆动支架组件和/或适配的固定支架组件构成,其三是由转盘/转筒非圆形轴孔和轴套、非圆形中心短轴、转盘隔离轴承、与相适配转盘/转筒端壁或其上非圆形轴套相联的转盘隔离轴承外套或内套、带凸轮槽的转盘隔离轴承对应内套或外套、设有与凸轮槽配合的并使其内套或外套做直线位移传动的凸轮套筒轴、驱动凸轮套筒轴做旋转运动的筒型或盘环型旋转伺服电机、伺服电机筒轴与中心短轴隔离轴承、控制器及适配的摆动支架组件和/或适配的固定支架组件构成,其四是由转盘/转筒非圆形轴孔和轴套、非圆形中心短轴、转盘隔离轴承、与相适配转盘/转筒端壁或其上非圆形轴套相联的转盘隔离轴承外套或内套、带滚动/滑动丝母筒的转盘隔离轴承对应内套或外套、设有与丝母筒配合的并使丝母筒做直线位移传动的滚动/滑动丝母筒螺丝、驱动丝母筒螺丝做旋转运动的筒型或盘环型旋转伺服电机、伺服电机筒轴与中心短轴隔离轴承、控制器及适配的摆动支架组件和/或适配的固定支架组件构成,其五由背靠背相邻永磁耦合转盘/转筒的联动机构、中心短轴、转盘隔离轴承、与相适配转盘/转筒端壁相联的转盘隔离轴承外套或内套、带与直线伺服电机输出筒轴联接螺孔和螺丝的转盘隔离轴承对应内套或外套、设有与转盘隔离轴承对应内套或外套相适配联接螺孔并与之相联接使其做直线位移传动的直线运动筒轴、驱动筒轴做直线运动的筒型或盘环型直线伺服电机、直线伺服电机筒轴与中心短轴隔离轴承、控制器及适配的摆动支架组件和/或适配的固定支架组件构成,其六由转盘/转筒非圆形轴孔和轴套、非圆形中心短轴、转盘隔离轴承、与相适配转盘/转筒端壁或其上非圆形轴套相联的转盘隔离轴承外套或内套、带与直线伺服电机输出筒轴联接螺孔和螺丝的转盘隔离轴承对应内套或外套、设有与转盘隔离轴承对应内套或外套相适配的联接螺孔并与之相联接使其做直线位移传动的直线运动筒、驱动筒轴作直线运动的筒型或盘环型直线伺服电机、直线伺服电机筒轴与中心短轴隔离轴承、控制器及适配的摆动支架组件和/或适配的固定支架组件构成,其七是由背靠背相邻永磁耦合转盘/转筒的联动机构、中心短轴、转盘隔离轴承、与相适配转盘/转筒端壁相联的转盘隔离轴承外套或内套,带凸轮、齿条或丝杠螺母的转盘隔离轴承对应内套或外套,布设在传动轴一侧并与转盘隔离轴承内套或外套对应适配的设置有使凸轮直线位移传动机构、使齿条直线位移传动机构或者使丝杠螺母直线位移传动机构的直线伺服电机、旋转伺服电机或直交轴旋转伺服电机、控制器及适配的摆动支架组件和/或适配的固定支架组件构成,其八是由转盘/转筒非圆形轴孔和轴套、非圆形中心短轴、转盘隔离轴承、与相适配转盘/转筒端壁或其上非圆形轴套相联的转盘隔离轴承外套或内套,带凸轮、齿条或丝杠螺母的转盘隔离轴承对应内套或外套,布设在传动轴一侧并与转盘隔离轴承内套或外套对应适配的设置有使凸轮直线位移传动机构、使齿条直线位移传动机构或者使丝杠螺母直线位移传动机构的直线伺服电机、旋转伺服电机或直交轴式伺服电机、控制器适配的摆动支架组件和/或适配的固定支架组件构成,其九是由所述无级调节机构分别与外部适配的并独立设置的传统型的执行机构及其相配的控制器构成,无级调节机构中的调节杆或调节手柄与适配的执行机构的输出机构相联接,所述的背靠背相邻永磁耦合转盘/转筒的联动机构有五种供分别实施的结构,之一是滚动/滑动丝杠副结构,它由至少一副转盘/转筒联动滚动/滑动丝杠、转盘/转筒端壁上的联动滚动/滑动螺母及相适配的中心转盘上的滚动/滑动丝杠副支撑轴承构成,之二是转盘/转筒联动圆柱形或条型齿条齿轮副结构,它由至少一副相对固定在背靠背相邻转盘/转筒端壁上的齿条、对应适配的齿条过孔及中心转盘上的齿条齿轮副传动齿轮组件构成,之三是横式转盘/转筒联动凸轮槽拨杆副结构,它由至少一副固定在两个转盘/转筒端壁上的凸轮、安装在中心转盘上的两端设置有凸轮槽的并与转盘/转筒端壁上的凸轮相适配的横式转盘/转筒联动凸轮槽拨杆构成,之四是纵式转盘/转筒联动滑杆拨叉副结构,它由至少一副固定在转盘/转筒端壁上的滑槽或滑杆、安装在中心转盘上的两端设置有滑动凸轮或杆孔并与转盘/转筒端壁上的滑槽或滑杆相适配的纵式转盘/转筒联动滑杆拨叉构成,之五是转盘/转筒力矩传输滑杠结构,它由至少一副固定安装在中心转盘上的转盘/转筒力矩传输滑杠及与其滑杠相适配的转盘/转筒端壁上的滑孔及滑孔轴套构成,所述的非圆形中心短轴有两种供分别实施的结构,一种是通体均为非圆形结构轴,另一种是两节结构,其中一节是用于安装永磁耦合转盘/转筒的非圆形轴,另一节是圆形轴;所述的摆动支架,能把气隙间距和耦合面积调节机构支撑着、不影响永磁耦合组件和中心短轴或非圆形中心短轴转动,也不影响转盘/转筒隔离轴承及其内套和外套直线位移摆动,安装在系统地基、系统基座或系统支架与转盘/转筒隔离轴承相适配的内套或外套之间;所述的固定式支撑架能把气隙间距和耦合面积调节机构,整体支撑着而且不影响永磁耦合组件、气隙间距和耦合面积调节机构和中心短轴或非圆形中心短轴正常工作,安装在系统地基、系统基座或系统支架与传动轴隔离轴承或伺服电机之间;所述控制器为刻度盘型控制器、数显控制器或智能控制器,刻度盘型控制器由控制刻度盘、控制旋钮或按键、控制器输入输出接口、电机电源单元、电机控制单元、PLC可编程控制器接口单元及其相适配的控制电路和外围单路、电源开关、电源保险及控制器外壳组成,数显控制器由嵌入式微处理器单元、显示器单元、操作键盘单元、控制器输入输出接口、电机电源单元、控制器电源电路单元、电源开关、电源保险及控制器外壳组成,智能控制器由嵌入式微处理器、显示器单元、操作键盘单元、至少一路且至少一种传感器及其适配的输入接口、至少一路开关量输入/输出接口单元、至少一路模拟量输入/输出接口单元、至少一个或至少一种通用或非标数据通讯接口单元、电机电源单元、控制器电源电路单元、电源开关、电源保险及控制器外壳等构成,传感器有四种供配用,第一种是用于直接或间接检测永磁耦合气隙间距和耦合面积的位移传感器,第二种是用于检测主动或被动传动轴转速的传感器,第三种是用于传感永磁耦合组件温度的温度传感器,第四种是用于传感冷却水水位的液位传感器,通用或非标数据通讯接口单元有485接口、现场总线接口、互联网接口、局域网接口、无线通讯接口或专用非标接口,用于所述各种传感器获取的状态信息采集和处理、操作键盘输入命令处理、显示器输出信息处理、伺服电机电源时序和幅值处理及所述各种接口单元输入输出信息处理并完成系统数据计算、事件分析处理和数据存储的嵌入式微处理器单元分别通过相应数据总线与所述各对应单元端口相接驳,控制器电源电路为控制器中的每个电路单元提供工作电源并与相应单元的电源输入端相接驳,受控于嵌入式微处理器单元并为伺服电机提供相适配伺服驱动电源的伺服电机电源的控制线通过数据总线与嵌入式微处理器单元的相应端口相接驳。The transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above is characterized in that: the permanent magnet coupling turntable air gap spacing and the coupling area adjusting mechanism are automatic stepless adjusting mechanisms, which are mainly composed of The stage adjustment structure, the servo motor and its associated mechanism, the controller and the adapted swing bracket assembly and/or the adapted fixed bracket assembly are composed of nine separate structures for implementation, one of which is a back-to-back adjacent permanent magnet The linkage mechanism of the coupling turntable/reel, the central short shaft, the turntable isolation bearing, the turntable isolating bearing outer casing or the inner sleeve connected with the matching turntable/rotary end wall, the turntable isolation bearing with the cam groove corresponding to the inner sleeve or the outer sleeve a cam sleeve shaft which cooperates with the cam groove and linearly displaces the inner sleeve or the outer sleeve thereof, a cylindrical or disc type rotary servo motor which drives the cam sleeve shaft to rotate, and a servo motor shaft and a center Short-axis isolation bearing, controller and adapted swing bracket assembly and/or adapted fixed bracket assembly, and second, interlocking mechanism of back-to-back adjacent permanent magnet coupling turntable/reel, central short shaft The turntable isolating bearing, the turntable isolating bearing outer sleeve or the inner sleeve connected with the matching turntable/rotary end wall, the turntable isolating bearing with the rolling/sliding silk master is corresponding to the inner sleeve or the outer sleeve, and is provided with the silk female cylinder And the wire cylinder is used as a linear displacement transmission rolling/sliding wire female screw, a driving wire female screw for rotating motion, a cylindrical or disk ring type rotary servo motor, a servo motor shaft and a center short shaft isolation bearing, a controller And the adapted swing bracket assembly and/or the adapted fixed bracket assembly, the third is by the non-circular shaft hole and the sleeve of the turntable/reel, the non-circular center short shaft, the turntable isolation bearing, and the matching The turntable/rotary end wall or the non-circular sleeve on the turntable isolating bearing sleeve or inner sleeve, and the cam grooved turntable isolating bearing corresponding to the inner sleeve or the outer sleeve, is provided with the cam groove and is provided with the inner sleeve Or a cam sleeve shaft for linear displacement transmission, a cylindrical or disk ring type rotary servo motor for driving a rotary motion of a cam sleeve shaft, a servo motor shaft shaft and a center short shaft isolation bearing, a controller and an adapted swing bracket Component and / or adaptation The fixed bracket assembly is composed of four non-circular shaft holes and bushings of the turntable/reel, non-circular center short shaft, turntable isolation bearing, and the corresponding turntable/reel end wall or the non-circular shaft thereon A set of associated turntable isolating bearing jacket or inner sleeve, a turntable isolating bearing with a rolling/sliding wire master corresponding to the inner sleeve or the outer sleeve, and is provided with a rolling/sliding that cooperates with the silk female cylinder and linearly displaces the male female cylinder Threaded or screwed rotary servomotor, servomotor shaft and center short shaft isolating bearing, controller and adapted oscillating bracket assembly and/or adapted The fixed bracket assembly is composed of five interlocking mechanisms of the back-to-back adjacent permanent magnet coupling turntable/reel, the central short shaft, the turntable isolating bearing, the turntable isolating bearing outer sleeve or the inner sleeve connected with the matching turntable/rotary end wall The rotary disc isolation bearing with the screw shaft and the screw of the linear servo motor output cylinder shaft is corresponding to the inner sleeve or the outer sleeve, and is provided with the corresponding inner sleeve or the outer sleeve of the rotary disc isolation bearing, and is coupled with the screw hole to make a straight line. Displacement drive Linear motion cylinder shaft, cylinder or disk ring type linear servo motor for linear motion, linear servo motor barrel shaft and central short shaft isolation bearing, controller and adapted swing bracket assembly and/or adapted fixing The bracket assembly is composed of a non-circular shaft hole and a bushing of a turntable/reel, a non-circular center short shaft, a turntable isolation bearing, and an opposite end of the turntable/reel end wall or a non-circular sleeve thereof The turntable isolating bearing outer casing or inner sleeve, the rotary disc isolation bearing with the linear servo motor output cylinder shaft coupling screw hole and the screw corresponding to the inner sleeve or the outer sleeve, and the connecting screw corresponding to the inner sleeve or the outer sleeve corresponding to the rotary disc isolation bearing The hole is connected with it to make a linear motion cylinder for linear displacement transmission, a cylindrical or disk-type linear servo motor for driving linear motion of the cylinder shaft, a linear servo motor cylinder shaft and a central short-axis isolation bearing, a controller and a suitable The swinging bracket assembly and/or the matching fixing bracket assembly are configured, and the seventh is a linkage mechanism of the back-to-back adjacent permanent magnet coupling turntable/reel, the central short shaft, the turntable isolation bearing, and the matching turntable/reel End wall The associated turntable isolating bearing jacket or inner sleeve, and the turntable isolating bearing with cam, rack or screw nut corresponds to the inner sleeve or the outer sleeve, and is disposed on one side of the transmission shaft and corresponding to the inner sleeve or the outer sleeve of the rotary disc isolation bearing. There is a linear servo motor for linearly displaceing the cam mechanism, a linear displacement transmission mechanism for the rack or a linear displacement transmission mechanism for the screw nut, a rotary servo motor or a orthogonal shaft rotary servo motor, a controller and an adapted swing bracket assembly and/or Or an adapted fixed bracket assembly, the eighth of which is a non-circular shaft hole and bushing of the turntable/reel, a non-circular center short shaft, a turntable isolation bearing, and an adapted turntable/reel end wall or thereon Non-circular bushings are connected to the outer casing of the turntable isolating bearing or the inner sleeve. The turntable isolating bearing with cam, rack or screw nut corresponds to the inner sleeve or the outer sleeve, and is arranged on one side of the transmission shaft and is isolated from the turntable. The corresponding adaptation is provided with a linear servo motor for rotating the cam, a linear displacement transmission mechanism for the rack or a linear servo motor for linearly displace the screw nut, and a rotary servo motor. A straight-axis servo motor, a controller-fitted swing bracket assembly and/or an adapted fixed bracket assembly, nine of which are conventionally arranged and independently arranged by the stepless adjustment mechanism And a matching controller, the adjusting rod or the adjusting handle in the stepless adjusting mechanism is coupled with the output mechanism of the adapted actuator, and the linkage mechanism of the back-to-back adjacent permanent magnet coupling turntable/reel has five kinds One of the separately implemented structures is a rolling/sliding screw pair structure which is coupled by at least one pair of turntable/reel linkage rolling/sliding screw, linkage rolling/sliding nut on the end wall of the turntable/reel and matching The rolling/sliding screw pair supporting bearing on the center turntable is composed of the turntable/reel linkage cylindrical or strip type rack gear pair structure, which is fixed by at least one pair on the back-to-back adjacent turntable/reel end The rack on the wall, the corresponding rack through hole and the rack gear auxiliary transmission gear assembly on the center turntable, and the third is the horizontal rotary disc/rotor interlocking cam groove lever pair structure, which is composed of at least one pair Fixed in two a cam on the end wall of the turntable/reel, a horizontal turntable/reel linkage cam groove lever provided with a cam groove at both ends of the center turntable and adapted to the cam on the end wall of the turntable/rotary The fourth component is a vertical dial/reel linkage slider shifting pair structure, which is provided by at least one pair of sliding slots or sliding rods fixed on the end wall of the turntable/reel, and two ends mounted on the center turntable. The sliding cam or the rod hole is formed by the vertical rotary/rotor linkage slider fork which is matched with the sliding groove or the sliding rod on the end wall of the rotary disc/rotary, and the fifth is the rotary/reel torque transmission sliding rod structure. The utility model is composed of at least one pair of turntable/reel torque transmission sliding bars fixedly mounted on the center turntable and a sliding hole and a sliding hole bushing on the end wall of the turntable/rotary tube matched with the sliding bar, the non-circular There are two kinds of structures for the short axis of the shape center, one is that the whole body is a non-circular structure axis, and the other is a two-section structure, one of which is a non-circular for mounting the permanent magnet coupling turntable/reel The other axis is a circular shaft; the swinging bracket can support the air gap spacing and the coupling area adjustment mechanism Does not affect the permanent magnet coupling assembly and the central short shaft or non-circular center short shaft rotation, nor does it affect the rotary/reel isolation bearing and its inner sleeve and outer casing linear displacement swing, installed in the system foundation, system base or system The bracket is disposed between the inner sleeve or the outer sleeve of the turntable/reel isolation bearing; the fixed support frame can support the air gap spacing and the coupling area adjustment mechanism, and does not affect the permanent magnet coupling component and the air gap The spacing and coupling area adjustment mechanism and the central short shaft or non-circular center short shaft work normally, and are installed between the system foundation, the system base or the system bracket and the drive shaft isolation bearing or the servo motor; the controller is a dial type Controller, digital display controller or intelligent controller, dial type controller consists of control dial, control knob or button, controller input and output interface, motor power unit, motor control unit, PLC programmable controller interface unit and The matching control circuit is composed of a peripheral single circuit, a power switch, a power fuse and a controller casing, and the digital display controller is composed of an embedded microprocessor unit and a display. The unit, the operating keyboard unit, the controller input and output interface, the motor power unit, the controller power circuit unit, the power switch, the power insurance and the controller casing, the intelligent controller is composed of an embedded microprocessor, a display unit, an operating keyboard unit, and at least All the way and at least one sensor and its adapted input interface, at least one digital input/output interface unit, at least one analog input/output interface unit, at least one or at least one universal or non-standard data communication interface unit, motor The power supply unit, the controller power supply circuit unit, the power switch, the power supply fuse, and the controller casing are composed of four types of sensors. The first type is used for directly or indirectly detecting the displacement of the permanent magnet coupling air gap and the coupling area. Sensor, the second is the sensor for detecting the speed of the active or passive drive shaft, the third is the temperature sensor for sensing the temperature of the permanent magnet coupling assembly, and the fourth is the level sensor for sensing the cooling water level. , general or non-standard data communication interface unit has 485 interface, fieldbus interface, internet Interface, LAN interface, wireless communication interface or dedicated non-standard interface, used for state information acquisition and processing of various sensors, operation of keyboard input command processing, display output information processing, servo motor power timing and amplitude processing and The embedded microprocessor unit for processing input and output information of various interface units and completing system data calculation, event analysis processing and data storage is respectively connected to the corresponding unit ports through corresponding data buses, and the controller power supply circuit is a controller. Each of the circuit units provides a working power supply and is connected to a power input end of the corresponding unit, and is controlled by the embedded microprocessor unit and provides a servo motor with a servo motor power supply control line for the servo motor through the data bus. Connected to the corresponding port of the embedded microprocessor unit.
如上所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,所述的永磁耦合组件的非永磁体转盘的非气隙磁场耦合的一侧和/或与永磁耦合组件相联接的发热部件、发热机构或发热组件上安装、固定、制作或配装相适合的散热器、散热片、旋转热导管散热器、水冷组件或组合式综合技术散热组件,或者在发热部件或组件上制作设置、镶嵌、焊接、嵌入或置入旋转热导管的吸热段,通过旋转热导管的输送段把热量引出到装置外部适当位置设置的旋转热导管冷却段进行散热处理,旋转热导管冷却段上设置散热片、散热器或水冷组件,组合式综合技术散热组件是采用三种既风冷技术部件、旋转热导管技术组件和水冷技术系统之中至少含有其中两种技术结构的综合散热组件,在对应于散热器或散热片的散热通风通道部件上设置通风口、风孔或散热介质路径。A transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above, characterized in that the non-permanent magnetic field of the permanent magnet coupling assembly is coupled to one side and/or with a non-air gap magnetic field A heat sink, a heat generating mechanism or a heat generating component to which the magnetic coupling component is coupled, mounted, fixed, fabricated or fitted with a suitable heat sink, heat sink, rotating heat pipe radiator, water cooling component or combined integrated technical heat sink component, or The heat-generating component or component is fabricated, inlaid, welded, embedded, or placed into the heat-absorbing section of the rotating heat pipe, and the heat is taken out by the rotating section of the rotating heat pipe to the heat-cooling section of the rotating heat pipe disposed at an appropriate position outside the device. A heat sink, a heat sink or a water-cooled component is disposed on the cooling duct cooling section, and the combined integrated technology heat-dissipating component adopts at least two air-cooling technical components, a rotating heat pipe technology component, and a water cooling technology system. Integrated heat sink assembly with vents, vents, or vents on the heat venting passage parts that correspond to the heat sink or heat sink Cooling media path.
如上所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,所述的一体化组装机构,是指本装置出场调试和测试之后安装的并在本装置出厂包装、运输与安装过程中安装在主动转盘及其相关联的联轴机构与被动转盘及其相关联的联轴机构之间的便于整体包装、运输和安装的一体化组装机构,它有五种供分别实施的结构,其一是设置在主动轴一侧的主动转盘/转筒端壁与被动转盘/转筒端壁组件之间的一体化组装用螺杆组件,其二是设置在主动轴一侧的主动转盘/转筒端壁与中心短轴组件或非圆形中心短轴之间的一体化组装用螺杆组件,其三是是设置在主动转盘/转筒壁或机笼壁与被动转盘/转筒壁组件与主动转盘/转筒筒壁之间的一体化组装用螺杆组件,其四是设置在被动轴一侧的被动转盘/转端壁组件与主动转盘/转筒端壁之间的一体化组装用螺杆组件,其五是设置在被动轴一侧的中心短轴组件或非圆形中心短轴与主动转盘/转筒端壁或筒壁之间的一体化组装用“螺杆联接帽”式组件,利用至少所述一副一体化组装用螺杆组件,在不影响系统功能结构和系统功能的条件下,在输入联轴器及其相连接的部件和输出联轴器及其相连的部件之间用一体化组装机构组件联接固定起来,在设备安装之收尾工作过程中且设备运行调试之前再逐一替代或卸掉一体化组装机构组件。The transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above is characterized in that the integrated assembly mechanism is installed after the device is debugged and tested, and is packaged in the factory. An integrated assembly mechanism for easy overall packaging, transportation and installation between the active turntable and its associated coupling mechanism and the associated turntable and its associated coupling mechanism during transport and installation. One of the structures is an integrated assembly screw assembly disposed between the active turntable/rotary end wall on the side of the drive shaft and the passive turntable/reel end wall assembly, and the second is disposed on the side of the drive shaft. The integrated assembly screw assembly between the active turntable/rotary end wall and the central short shaft assembly or the non-circular center short shaft, the third of which is disposed on the active turntable/rotary wall or the cage wall and the passive turntable/turn The integrated assembly screw assembly between the wall assembly and the active turntable/rotary cylinder wall, and the fourth is the integration between the passive turntable/rotating end wall assembly disposed on one side of the passive shaft and the active turntable/reel end wall Group A screw assembly, the fifth of which is a "screw coupling cap" assembly for integral assembly between a central short shaft assembly or a non-circular center stub shaft disposed on one side of the passive shaft and the active turntable/reel end wall or cylinder wall Using at least the pair of integrated assembly screw assemblies between the input coupling and its associated components and the output coupling and its associated components without affecting system functional structure and system functionality It is fixed by the assembly of the integrated assembly mechanism, and the integrated assembly mechanism components are replaced or removed one by one during the finishing work of the equipment installation and before the equipment is commissioned.
如上所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,本装置的外部设置有防尘罩或设置具有安全防护和防止磁场泄露的机笼或机壳,它们只与本装置最外部的、主动转盘部分和被动转盘部分其中之一相联接的组件相联接,或者与适配的散热组件或散热系统融合为一体式结构,或者把机笼、机壳或防尘罩设置或融合在另外给本装置、电机或负载设置的基座或基架、支架或支座上,支架或支座为卧式结构或者立式结构。The transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque as described above is characterized in that the outside of the device is provided with a dust cover or a cage or a casing provided with safety protection and preventing magnetic field leakage, and they are provided. Only connected to the outermost component of the unit, the active turntable part and the passive turntable part, or integrated with the adapted heat sink or heat sink system, or the cage, casing or The dust cover is placed or integrated into a base or base frame, bracket or support that is otherwise provided for the device, the motor or the load, and the bracket or the support is a horizontal structure or a vertical structure.
本发明中,所采用的各种永磁耦合组件的具体结构及其布设方案在上述公开资料中(中国专利200910148103.1和200910148102.7及美国专利NO.5477094)已有详细阐述或属于公知技术(传统永磁联轴节技术),本案中就不再做详细说明,本案主要是构建各种永磁耦合组件相互融合或集成的技术方案、与永磁耦合气隙磁场的气隙间距和耦合面积调节机构相关的技术方案、自动调节控制和智能控制技术方案、系统散热技术方案以及便于本发明装置进行整体包装、运输和安装的一体化组装机构的技术方案,并对一些典型的、有代表性的或能说明方案设计思想的具体技术方案进行了具体实施例说明。In the present invention, the specific structure of the various permanent magnet coupling components and the arrangement thereof are described in the above publications (Chinese Patent Nos. 200910148103.1 and 200910148102.7 and US Pat. No. 5,477,094), or are known in the prior art (traditional permanent magnets). Coupling technology), no detailed description will be given in this case. This case is mainly to construct a technical scheme of integrating or integrating various permanent magnet coupling components, and the air gap spacing and coupling area adjustment mechanism of the permanent magnet coupling air gap magnetic field. Technical solutions, automatic control and intelligent control technology solutions, system cooling technology solutions, and technical solutions for the integrated assembly mechanism for the overall packaging, transportation and installation of the device of the present invention, and some typical, representative or capable The specific technical solutions illustrating the design concept of the solution are described in the specific embodiments.
为实现本发明的目的,依据本发明的技术方案,在保持永磁耦合及调速技术所具有的前述十多项优点的前提下,克服和解决目前公知技术中存在的不足、缺陷和问题,设计一种可调节磁扭矩的传动轴永磁耦合传动和调速装置,它必将为永磁耦合及调速装置的系列产品带来巨大的、飞跃式的技术进步。In order to achieve the object of the present invention, in accordance with the technical solution of the present invention, the deficiencies, defects and problems existing in the prior art are overcome and solved under the premise of maintaining the above ten advantages of the permanent magnet coupling and speed regulation technology. Design a transmission shaft permanent magnet coupling transmission and speed control device with adjustable magnetic torque, which will bring huge and leap-forward technological progress for the series of permanent magnet coupling and speed control devices.
附图说明DRAWINGS
图 1为实施例1在安装有一体化组装机构时的工作原理及结构剖切示意图;1 is a schematic cross-sectional view showing the working principle and structure of the embodiment 1 when an integrated assembly mechanism is installed;
图 2为实施例1在去掉一体化组装机构并处于堵转卸载状态下的工作原理及结构剖切示意图;2 is a schematic cross-sectional view showing the working principle and structure of the embodiment 1 in the state in which the integrated assembly mechanism is removed and in the state of blocking and unloading;
图 3为实施例1的非圆形中心短轴右视图;Figure 3 is a right side view of the non-circular center short axis of Embodiment 1;
图 4为实施例2在软启动状态下的工作原理及结构剖切示意图;4 is a schematic view showing the working principle and structure of the embodiment 2 in a soft start state;
图 5为实施例2在被动轴堵转卸载状态下的工作原理及结构剖切示意图;FIG. 5 is a schematic diagram showing the working principle and structure of the second embodiment in the state of passive shaft blocking and unloading; FIG.
图 6为实施例3在安有一体化组装机构并处于最大气隙间距时的工作原理及结构剖切示意图;6 is a schematic cross-sectional view showing the working principle and structure of the embodiment 3 when the integrated assembly mechanism is installed and at the maximum air gap distance;
图 7为实施例3卸换掉一体化组装机构并处于最小气隙间距时的工作原理及结构剖切示意图;7 is a schematic cross-sectional view showing the working principle and structure of the embodiment 3 when the integrated assembly mechanism is removed and the minimum air gap is at a minimum interval;
图 8为实施例4在安装有一体化组装机构时的工作原理及结构剖切示意图;8 is a schematic cross-sectional view showing the working principle and structure of the embodiment 4 when an integrated assembly mechanism is installed;
图 9为实施例4的非圆形中心短轴右视图;Figure 9 is a right side view of the non-circular center short axis of Embodiment 4;
图10为实施例5在最大气隙间距时的工作原理及结构剖切示意图;Figure 10 is a schematic view showing the working principle and structure of the embodiment 5 at the maximum air gap spacing;
图11为图10中的转盘旋转90度后并在最小气隙间距时的工作原理及结构剖切示意图;Figure 11 is a schematic view showing the working principle and structural cross-section of the turntable of Figure 10 after being rotated 90 degrees and at the minimum air gap spacing;
图12为实施例6的工作原理及结构剖切示意图;12 is a schematic cross-sectional view showing the working principle and structure of Embodiment 6;
图13为实施例6的中心短轴右视图;Figure 13 is a right side view of the center short axis of Embodiment 6;
图14为实施例7的工作原理及结构剖切示意图;14 is a schematic cross-sectional view showing the working principle and structure of Embodiment 7;
图15为实施例7的智能控制器原理及组成框图;15 is a block diagram showing the principle and composition of the intelligent controller of Embodiment 7;
图16为实施例8的工作原理及结构剖切示意图;16 is a schematic cross-sectional view showing the working principle and structure of Embodiment 8;
图17为实施例8的非圆形中心短轴右视图;Figure 17 is a right side view of the non-circular center short axis of Embodiment 8;
图18为实施例9的工作原理及结构剖切示意图;18 is a schematic cross-sectional view showing the working principle and structure of Embodiment 9;
图19为实施例9的非圆形中心短轴右视图;Figure 19 is a right side view of the non-circular center short axis of Embodiment 9;
图20为实施例10的工作原理及结构剖切示意图;20 is a schematic cross-sectional view showing the working principle and structure of Embodiment 10;
图21为图20中的横式转盘联动凸轮槽拨杆副的俯视结构示意图;Figure 21 is a top plan view showing the horizontal rotary table interlocking cam groove lever pair of Figure 20;
图22为实施例11的工作原理及结构剖切示意图;Figure 22 is a schematic cross-sectional view showing the working principle and structure of the embodiment 11;
图23为实施例12的工作原理及结构剖切示意图;23 is a schematic cross-sectional view showing the working principle and structure of Embodiment 12;
图24为实施例12的非圆形中心短轴右视图;Figure 24 is a right side elevational view of the non-circular center of the embodiment 12;
图25为实施例13的工作原理及结构剖切示意图;Figure 25 is a schematic cross-sectional view showing the working principle and structure of the embodiment 13;
图26为实施例13的非圆形中心短轴右视图。Figure 26 is a right side elevational view of the non-circular center of the embodiment 13.
具体实施方式detailed description
实施例1Example 1
如图1、图2和图3所示,它是由两个内转筒(50、51)和一个外转筒(70)构成的转筒型结构的永磁耦合装置。外转筒的端壁(80、81)上分别设有轴向磁场电枢绕组盘(1、2)、内转筒的端壁(60、61)上分别设有轴向磁场永磁体盘(35、36),它们分别对应耦合构成两个轴向磁场电枢绕组永磁耦合组件(401、402),外转筒壁(72)的内圆周面(77)设有径向磁场电枢绕组盘(320、321)、内转筒壁(52、53)的外圆周面(54、55)设有对应的径向磁场永磁体盘(355、356),并分别对应耦合构成两个径向磁场金属导体永磁耦合组件(441、442);气隙间距及耦合面积调节机构为离心式调节机构,它由四方形中心短轴(125)、设置在内转筒的端壁(60、61)上的四方形轴孔及其轴套(135、136)、设置在外转筒壁(72)的内圆周面(77)上的弹簧离心销(172、173),设置在四方形中心短轴(125)上的转盘限位销(180、181、182)组成,在轴向磁场电枢绕组盘(1、2)的外侧分别设置转盘散热器(260、261),在外转筒端壁(82、70)上设有散热风孔(264);外转筒筒壁(72)与机笼壁(280)合二为一,外转筒端壁(82、70)与机笼端壁(284)合二为一;在内转筒端壁(60、61)之间以轴对称地安装复合缓冲延迟弹簧(300、301);一体化组装机构由轴向永磁耦合组件的转盘之间设置的一体化组装用螺孔及螺栓(315、 317)组成,在系统出厂调试之后包装之前安装上,在设备安装过程的最后阶段再逐一卸掉即完成了一体化组装机构的使命,它不影响系统结构和系统功能,图2所示给出了卸掉一体化组装机构后、工作在被动轴堵转时刻卸载状态下的工作原理及结构剖切示意图;主动永磁耦合转盘联轴机构由外转筒筒壁(72)或机笼壁(280)、外转筒端壁(82、70)或机笼端壁(284)构成,外转筒端壁(82、70或284)与主动轴联轴节(310)相联接;被动永磁耦合转盘联轴机构由内转筒端壁(60、61)、端壁(60、61)上的四方形轴轴孔及其轴套(135、136)、四方形中心短轴(125)及其上的转盘限位销(180、181、182)组成,四方形中心短轴(125)的外端与适配的被动轴联轴节(311)相联接。As shown in Fig. 1, Fig. 2 and Fig. 3, it is a permanent magnet coupling device of a drum type structure composed of two inner drums (50, 51) and one outer drum (70). The end walls (80, 81) of the outer drum are respectively provided with axial magnetic field armature winding disks (1, 2), and the end walls (60, 61) of the inner rotating drum are respectively provided with axial magnetic field permanent magnet disks ( 35, 36), they respectively correspond to two axial magnetic field armature winding permanent magnet coupling assemblies (401, 402), and the inner circumferential surface (77) of the outer rotating cylinder wall (72) is provided with a radial magnetic field armature winding The outer circumferential surfaces (54, 55) of the discs (320, 321) and the inner rotating cylinder walls (52, 53) are provided with corresponding radial magnetic field permanent magnet disks (355, 356), and respectively coupled to form two radial directions. Magnetic field metal conductor permanent magnet coupling assembly (441, 442); air gap spacing and coupling area adjustment mechanism is a centrifugal adjustment mechanism, which is composed of a square center short shaft (125) and is disposed at the end wall of the inner drum (60, 61) a square shaft hole and its sleeve (135, 136), a spring centrifugal pin (172, 173) disposed on the inner circumferential surface (77) of the outer drum wall (72), and disposed at the square center short axis (125) consisting of the turntable limit pins (180, 181, 182) on the outside of the axial magnetic field armature winding discs (1, 2) The turret radiator (260, 261) is provided with a heat dissipation vent (264) on the outer end wall (82, 70); the outer cylinder wall (72) and the cage wall (280) are combined into one. The outer drum end wall (82, 70) and the cage end wall (284) are combined into one; the composite buffer delay spring (300, 301) is axially symmetrically disposed between the inner drum end walls (60, 61). The integrated assembly mechanism is provided by an integrated assembly screw hole and bolt between the turntables of the axial permanent magnet coupling assembly (315, 317) The composition is installed before the system is debugged after the factory is commissioned, and the task of the integrated assembly mechanism is completed after the equipment is removed one by one at the final stage of the equipment installation process. It does not affect the system structure and system functions, as shown in Figure 2. After removing the integrated assembly mechanism, the working principle and structural cutaway diagram of the working state in the unloaded state of the passive shaft blocking moment; the active permanent magnet coupling turntable coupling mechanism is composed of the outer rotating cylinder wall (72) or the cage wall ( 280), the outer drum end wall (82, 70) or the cage end wall (284), the outer drum end wall (82, 70 or 284) is coupled with the drive shaft coupling (310); passive permanent magnet The coupling turntable coupling mechanism is composed of an inner rotating cylinder end wall (60, 61), a square shaft shaft hole on the end wall (60, 61), a bushing (135, 136), a square center short shaft (125), and The turntable limit pin (180, 181, 182) is formed thereon, and the outer end of the square center short axis (125) is coupled with the adapted passive shaft coupling (311).
本实例的工作原理:在主动轴启动并带动外转筒(70)过程中,永磁耦合组件的转盘之间产生扭矩,主动转盘带动被动转盘旋转,被动转盘带动四方形中心短轴(125)旋转;与此同时,弹簧离心销(172、173)因转速从0开始升速,离心销处于弹出状态,此时由于永磁耦合组件中的转盘之间的转速差较大,转盘之间会产生排斥力,既两个内转筒(50、51)在各自轴向永磁耦合组件(401、402)中的转盘间排斥力的作用下,推动内转筒端壁(60、61)促使轴向气隙间距增大,但又被弹簧离心销(172、173)限位,形成气隙间距受限制或自动分级限位的脱开,随着启动过程的延续,永磁耦合组件中的转盘之间的转速差逐渐缩小,排斥力变成吸引力,两个内转筒(50、51)在各自轴向永磁耦合组件(401、402)中的转盘间吸引力的作用下,拉动内转筒端壁(60、61)促使轴向气隙间距变小,并受到限位销(180、182)的限位或设定气隙间距一直以设定的转速运行下去,此时弹簧离心销(172、173)因转速大而使离心销处于非限位状态,同时在内转筒端壁(60、61)之间安装用压簧和拉簧制作而成的复合缓冲延迟弹簧(300、301)还可延缓气隙间距的调节速度,达到缓慢软启动的目的;图2所示,当被动轴出现堵转时,轴向永磁耦合组件中的转盘之间的转速差迅速变得最大,轴向永磁耦合组件(401、402)中的转盘间吸引力迅速变成排斥力,推动内转筒端壁(60、61)在四方形中心短轴(125)滑动,促使轴向气隙间距迅速而且不受弹簧离心销(172、173)的限制达到最大,起到迅速或紧急卸载的目的;当随后堵转现象消失时,由于主动轴向磁场电枢绕组盘(1、2)一直保持匀速在转动,排斥力会逐渐变成吸引力,系统会自动进行一个软启动过程,从而达到容许堵转或容忍脉冲负载的目的;另外,在启动和堵转过程中,径向永磁耦合组件(441、442)产生的径向排斥力或径向吸引力以及磁扭矩力,因与作用于内转筒端壁(60、61)的轴向推力和拉力垂直并且它们本身以轴心相向或相反对称作用,而不会影响气隙调节过程。自然风冷转盘散热器(260、261)是为轴向磁场电枢绕组盘(1、2)进行散热处理而设置,以保证系统能正常工作;需要指出的是,本实施例也包括把实施例中的主动轴与被动轴进行倒置或互换地反向使用,倒置或互换后的本发装置可正常工作,这一点适用于本发明的所有技术方案和实施例。The working principle of the example: during the start of the drive shaft and driving the outer drum (70), the torque is generated between the turntables of the permanent magnet coupling assembly, the active turntable drives the passive turntable to rotate, and the passive turntable drives the square center short axis (125) Rotation; at the same time, the spring centrifugal pin (172, 173) speeds up from 0, and the centrifugal pin is in the pop-up state. At this time, due to the large difference in rotational speed between the rotary disks in the permanent magnet coupling assembly, the turntable will be Repulsive force is generated, and both inner drums (50, 51) push the inner rotating cylinder end wall (60, 61) under the action of the repulsive force between the rotating discs in the respective axial permanent magnet coupling assemblies (401, 402) The axial air gap spacing is increased, but is limited by the spring centrifugal pin (172, 173), forming an air gap spacing limited or automatic grading limit disengagement, with the continuation of the starting process, in the permanent magnet coupling assembly The difference in rotational speed between the turntables is gradually reduced, the repulsive force becomes attractive, and the two inner drums (50, 51) are pulled by the attraction between the turntables in the respective axial permanent magnet coupling assemblies (401, 402). Inner drum end wall (60, 61) The axial air gap spacing becomes smaller, and the limit of the limit pin (180, 182) or the set air gap distance is always running at the set speed. At this time, the spring centrifugal pin (172, 173) has a large rotation speed. The centrifugal pin is in a non-restricted state, and a composite buffering delay spring (300, 301) made of a compression spring and a tension spring between the end wall (60, 61) of the inner drum can also delay the air gap spacing. Adjusting the speed to achieve the purpose of slow soft start; as shown in Fig. 2, when the passive shaft is blocked, the difference in rotational speed between the rotary discs in the axial permanent magnet coupling assembly is rapidly maximized, and the axial permanent magnet coupling assembly (401) The attraction between the turntables in 402) quickly becomes a repulsive force, pushing the end wall (60, 61) of the inner drum to slide on the short center axis (125) of the square, which promotes the axial air gap spacing and is free from the spring centrifugal pin. (172, 173) the limit is reached to the maximum, for the purpose of rapid or emergency unloading; when the subsequent stall phenomenon disappears, because the active axial magnetic field armature winding disc (1, 2) keeps rotating at a constant speed, the repulsive force will Gradually become attractive, the system will automatically a soft start process to achieve the purpose of allowing for stalling or tolerating the pulse load; in addition, the radial repulsive force or radial attractive force generated by the radial permanent magnet coupling assembly (441, 442) during start-up and stalling The magnetic torque force is perpendicular to the axial thrust and tensile force acting on the inner end wall (60, 61) of the inner drum and they themselves act symmetrically opposite to each other in the axial direction without affecting the air gap adjustment process. The natural air-cooled turntable radiators (260, 261) are arranged for heat dissipation processing of the axial magnetic field armature winding disks (1, 2) to ensure that the system can work normally; it should be noted that this embodiment also includes implementation In the example, the active shaft and the passive shaft are used in reverse or interchangeably, and the inverted or interchanged transmitting device can work normally, which is applicable to all the technical solutions and embodiments of the present invention.
特别指出:本发明中的非圆形中心短轴可以是四方形、五边形、六边形、花形轴或花键轴(花键轴也是对非圆形传动轴的传统称谓),凡是能滑动且传输扭矩的、轴对称的、有边棱的几何形状的轴均可用作非圆形中心短轴,本案中只选用最简单的四方形中心短轴只是作示例说明而已。In particular, the non-circular center stub axis in the present invention may be a square, a pentagon, a hexagon, a flower shaft or a spline shaft (the spline shaft is also a conventional name for a non-circular drive shaft), and any Axis that slid and transmits torque, axisymmetric, edged geometry can be used as a non-circular center stub. In this case, only the simplest square center stub is used as an example.
实施例2Example 2
如图4和图5所示,它是由两个内转筒(550、551)和一个外转筒(570)构成的转筒型结构的永磁耦合装置。外转筒的端壁(580、581)上分别设有轴向磁场锅箅式电枢盘(510、511)、内转筒的端壁(560、561)上分别设有轴向磁场永磁体盘(535、536),它们分别对应耦合构成两个轴向磁场锅箅式电枢永磁耦合组件,外转筒壁(572)的内圆周面(577)设有径向磁场永磁体盘(850、851)、内转筒壁(552、553)的外圆周面(554、555)径向磁场永磁体盘(855、856),并分别对应耦合构成径向磁场双永磁耦合组件;气隙间距及耦合面积调节机构为离心式调节机构,它由转盘力矩传输滑杠(666,667),内转筒的端壁(560、561)上的滑杠孔及其轴套(563、564)、设在中心转盘(590)上的两副弹簧离心销(672、673)和设在被动永磁耦合转盘与中心转盘相对应位置的两副门闩式弹簧离心锁机构(674、675)以及设置在转筒力矩传输滑杠(666,667)端部的限位螺母(685、686)组成;主动永磁耦合转盘联轴机构由外转筒筒壁(572)和外转筒端壁(570)构成,外转筒端壁(570)与主动轴联轴节(810)相联接;被动永磁耦合转盘联轴机构由内转筒端壁(560、561)、端壁(560、561)上的滑杠孔及其轴套(563、564)、转盘力矩传输滑杠(666,667)、中心转盘(590)、中心转盘联轴器(593)及中心短轴(620)构成,中心短轴(620)的外端与适配的被动轴联轴节(811)相联接;在轴向磁场锅箅式电枢盘(510、511)的外侧分别设置转盘散热器(760、761)和散热风孔(763、764),转盘散热器也可以是冲压成型的、与转盘/转筒端壁成一体的凸起筋、凸起条或风叶;为了简化示意图,图中未给出设置在主动轴联轴节(810)和外转筒端壁(570)与内转筒的端壁(561)之间的一体化组装机构,它由适配的螺孔及长螺栓组成,在系统出厂调试之后包装之前安装上,在设备安装过程的最后阶段再逐一用适配的短螺丝替换掉即完成了一体化组装机构的使命,它不影响系统结构和系统功能;当然,在内转筒端壁(560、561)之间也可安装用压簧和拉簧制作而成的复合缓冲延迟弹簧以延缓气隙间距的调节速度,达到缓慢软启动的目的。As shown in Figures 4 and 5, it is a permanent magnet coupling device of a drum type structure composed of two inner drums (550, 551) and one outer drum (570). The end walls (580, 581) of the outer drum are respectively provided with axial magnetic field pot armature discs (510, 511), and the end walls (560, 561) of the inner rotating drum are respectively provided with axial magnetic field permanent magnets. Disks (535, 536), which respectively couple to form two axial magnetic field pot-type armature permanent magnet coupling assemblies, and an inner circumferential surface (577) of the outer rotating cylinder wall (572) is provided with a radial magnetic field permanent magnet disk ( 850, 851), the outer circumferential surface (554, 555) of the inner rotating cylinder wall (552, 553), the radial magnetic field permanent magnet disk (855, 856), and respectively coupled to form a radial magnetic field double permanent magnet coupling component; The gap spacing and coupling area adjustment mechanism is a centrifugal adjustment mechanism, which is composed of a turntable torque transmission sliding bar (666, 667), a sliding bar hole on the end wall (560, 561) of the inner rotating cylinder and a bushing thereof (563, 564) ) two spring-loaded centrifugal pins (672, 673) disposed on the center turntable (590) and two pairs of latch-type spring centrifugal lock mechanisms (674, 675) disposed at positions corresponding to the passive permanent magnet coupling turntable and the center turntable; It is composed of limit nuts (685, 686) at the end of the drum torque transmission slide bar (666, 667). The active permanent magnet coupling turntable coupling mechanism is composed of an outer rotating cylinder wall (572) and an outer rotating end wall (570), and the outer rotating end wall (570) is coupled with the driving shaft coupling (810); The magnetic coupling turntable coupling mechanism consists of the inner rotating cylinder end wall (560, 561), the sliding bar hole on the end wall (560, 561) and its bushing (563, 564), and the turntable torque transmission sliding bar (666, 667) , the center turntable (590), the center turntable coupling (593) and the central short shaft (620), the outer end of the central short shaft (620) is coupled with the adapted passive shaft coupling (811); Rotary radiators (760, 761) and heat dissipation holes (763, 764) are respectively disposed on the outer sides of the magnetic field pot type armature discs (510, 511), and the turntable radiators may also be stamped and formed with the turntable/reel The ribs, the raised strips or the blades of the end wall are integrated; in order to simplify the schematic diagram, the ends of the drive shaft coupling (810) and the outer drum end wall (570) and the inner drum are not shown in the figure. An integrated assembly mechanism between the walls (561) consisting of fitted screw holes and long bolts, packaged after system commissioning In the front installation, the task of the integrated assembly mechanism is completed by replacing the short screws with the adapted ones at the final stage of the equipment installation process. It does not affect the system structure and system functions; of course, the inner drum end wall (560) Between 561), a composite buffer delay spring made of a compression spring and a tension spring can be installed to delay the adjustment speed of the air gap distance to achieve the purpose of slow soft start.
本实例的工作原理:本实施例给出了另一种弹簧离心销(672、673)和一种门闩式弹簧离心锁机构(674、675)两种实现气隙间距及耦合面积调节的离心式调节机构,在产品设计中只选用一种结构即可,这里主要是想说明技术方案的多样性,它们均是利用启动状态下或堵转状态下,不同的离心力的作用,使它们自动具有两个气隙间距限位位置,其工作原理与实施例1类同。另外还有三点与实施例1不同之处:一是这里的轴向永磁耦合组件采用的是轴向磁场锅箅式电枢永磁耦合组件而不是轴向磁场电枢绕组永磁耦合组件,径向永磁耦合组件采用的是径向磁场双永磁耦合组件而不是径向磁场金属导体永磁耦合组件;其二是采用了“转盘力矩传输滑杠---中心转盘---中心短轴”结构的被动永磁耦合转盘联轴机构;其三是设置一体化组装机构的部件和位置不同。Working principle of the present example: This embodiment provides two kinds of spring centrifugal pins (672, 673) and a latch spring centrifugal locking mechanism (674, 675), which are two types of centrifugal gaps for adjusting air gap spacing and coupling area adjustment. The adjustment mechanism can only use one structure in the product design. Here, the main purpose is to illustrate the diversity of the technical solutions. They all use the different centrifugal force in the starting state or the locked state, so that they automatically have two The air gap spacing limit position, the working principle is the same as that of the embodiment 1. There are three other differences from the first embodiment: First, the axial permanent magnet coupling assembly here adopts an axial magnetic field pot armature permanent magnet coupling component instead of an axial magnetic field armature winding permanent magnet coupling assembly. The radial permanent magnet coupling assembly uses a radial magnetic field dual permanent magnet coupling component instead of a radial magnetic field metal conductor permanent magnet coupling assembly; the second is the use of "turntable torque transmission slider --- center turntable --- center short The passive permanent magnet coupling turntable coupling mechanism of the shaft structure; the third is to set the components and positions of the integrated assembly mechanism differently.
实施例3Example 3
如图6和图7所示,它由轴向磁场电枢绕组盘(1001、1002)与轴向磁场永磁体盘(1035、1036)分别相耦合构成轴向磁场电枢绕组永磁耦合组件(1001和1035、1002和1036)以背靠背布设的转盘型结构的永磁耦合装置;主动永磁耦合转盘联轴机构由机笼壁(1280)和机笼端壁(1284)构成,机笼端壁(1284)与主动轴联轴节(1310)相联接;被动永磁耦合转盘联轴机构由转盘端壁(1060、1061)、转盘端壁上的滚动丝杠副螺母(1154、1155)、滚动丝杠副丝杠(1152、1153)、图中未示出的转盘端壁(1060、1061)上的滑杠孔及其轴套和转盘力矩传输滑杠、中心转盘(1090)、中心转盘联轴器(1093)及中心短轴(1120)构成,中心短轴(1120)的外端与适配的被动轴联轴节(1311)相联接;气隙间距调节机构为无级调节机构,它由背靠背相邻永磁耦合转盘的联动机构、中心短轴(1120)、转盘隔离轴承(1201)、与相适配转盘端壁(1060)相联的转盘隔离轴承外套(1202)、带凸轮槽(1204)的转盘隔离轴承内套(1203)、带有与凸轮槽(1204)配合的并使其内套(1203)做直线位移传动的凸轮(1206)和绕轴转动调节杆(1207)的凸轮套筒(1205)、凸轮套筒(1205)的轴隔离轴承(1208)及安装在转盘隔离轴承内套(1203)与地基之间的摆动支架(1477)组件构成,其中的背靠背相邻永磁耦合转盘的联动机构是滚动丝杠副结构,它由轴对称的两副转盘联动滚动丝杠副丝杠(1152、1153)、转盘端壁上的滚动丝杠副螺母(1154、1155)及相适配的中心转盘(1090)上的滚动丝杠副支撑轴承(1101)构成;一体化组装机构由设置在主动联轴节(1310)与中心转盘(1090)之间对应适配的螺孔及长螺栓(1316、1315)组成,在系统出厂调试之后包装之前安装上,在设备安装过程的最后阶段再逐一用适配的短螺丝替换掉长螺栓(1316、1315)即完成了一体化组装机构的使命,它不影响系统结构和系统功能;设有转盘散热器(1260、1261)及散热风孔(1263、1264)。As shown in FIG. 6 and FIG. 7, it is coupled with an axial magnetic field armature winding disk (1001, 1002) and an axial magnetic field permanent magnet disk (1035, 1036) to form an axial magnetic field armature winding permanent magnet coupling assembly ( 1001 and 1035, 1002 and 1036) a permanent magnet coupling device with a turntable type arranged back to back; the active permanent magnet coupling turntable coupling mechanism is composed of a cage wall (1280) and a cage end wall (1284), the cage end wall (1284) is coupled with the drive shaft coupling (1310); the passive permanent magnet coupling turntable coupling mechanism is composed of the turntable end wall (1060, 1061), the rolling screw nut on the turn end wall (1154, 1155), rolling Lead screw (1152, 1153), slide hole on the end wall (1060, 1061) not shown in the figure, its sleeve and turntable torque transmission slide, center turntable (1090), center turntable The shaft (1093) and the central short shaft (1120) are formed, and the outer end of the central short shaft (1120) is coupled with the adapted passive shaft coupling (1311); the air gap spacing adjusting mechanism is a stepless adjusting mechanism. Linkage mechanism and center short axis of the back-to-back adjacent permanent magnet coupling turntable (1120 ), the turntable isolation bearing (1201), the turntable isolation bearing jacket (1202) associated with the matching turntable end wall (1060), the turntable isolation bearing inner sleeve (1203) with the cam groove (1204), with the cam The groove (1204) cooperates with the inner sleeve (1203) as a linear displacement transmission cam (1206) and the cam sleeve (1205) around the shaft rotation adjustment rod (1207), and the cam sleeve (1205) shaft isolation bearing (1208) and a swing bracket (1477) assembly mounted between the inner cover (1203) of the turntable isolation bearing and the foundation, wherein the linkage mechanism of the back-to-back adjacent permanent magnet coupling turntable is a rolling screw pair structure, which is axisymmetric The two sets of turntables are linked to the lead screw (1152, 1153) of the lead screw, the rolling screw pair nut (1154, 1155) on the end wall of the turntable, and the rolling screw support bearing on the matching center turntable (1090) (1101) is constituted; the integrated assembly mechanism is composed of a screw hole and a long bolt (1316, 1315) which are disposed between the active coupling (1310) and the center turntable (1090), and is packaged after the system is factory-tested and packaged. Installation, In the final stage of the equipment installation process, the long bolts (1316, 1315) are replaced by the adapted short screws one by one to complete the mission of the integrated assembly mechanism. It does not affect the system structure and system functions; it has a turntable radiator (1260, 1261) and cooling air holes (1263, 1264).
本实例的工作原理与实施例1和2的工作原理不同之处在于,气隙间距调节机构采用无级调节机构取代了实施例1和2中的离心式调节机构所发生的工作原理变化。当转动调节杆(1207)时,带动凸轮套筒(1205)转动,凸轮套筒(1205)上的凸轮(1206)与转盘隔离轴承内套(1203)上的凸轮槽(1204)配合并使转盘隔离轴承内套(1203)做直线位移传动,转盘隔离轴承内套(1203)带动转盘隔离轴承(1201)、转盘隔离轴承外套(1202)及转盘端壁(1060)做直线位移传动,转盘端壁(1060)上的滚动丝杠副螺母(1154)带动滚动丝杠副丝杠(1152)转动,由于每副滚动丝杠副上的两段丝杠(1152、1153)呈反向螺纹设计,滚动丝杠副丝杠(1152、1153)在中心转盘(1090)上的滚动丝杠副支撑轴承(1101)的支撑下,滚动丝杠副丝杠(1153)带动转盘端壁(1061)上的滚动丝杠副螺母(1155)及其转盘端壁(1061)做相向或相反方向的直线位移运动,使背靠背设置的永磁耦合组件中的气隙磁场间距同时得到相同的调节,从而达到无级调节磁扭矩和负载转速的目的。摆动支架(1477)一方面对气隙调节机构起到定位防止转动并跟随转盘隔离轴承内套(1203)做直线位移摆动,另一方面对被动转盘系统起到支撑作用。The working principle of the present example is different from the working principles of Embodiments 1 and 2 in that the air gap spacing adjusting mechanism employs a stepless adjusting mechanism instead of the operating principle change occurring in the centrifugal adjusting mechanisms of Embodiments 1 and 2. When the adjustment lever (1207) is rotated, the cam sleeve (1205) is rotated, and the cam (1206) on the cam sleeve (1205) cooperates with the cam groove (1204) on the dial isolation bearing inner sleeve (1203) and the turntable The inner sleeve of the isolation bearing (1203) is used for linear displacement transmission, and the inner sleeve of the rotary isolation bearing (1203) drives the rotary isolation bearing (1201), the rotary isolation bearing jacket (1202) and the end wall of the turntable (1060) for linear displacement transmission. The rolling screw nut (1154) on (1060) drives the rolling screw pair screw (1152) to rotate, because the two screws (1152, 1153) on each pair of rolling screws are reverse threaded, scrolling The lead screw (1152, 1153) is supported by the rolling screw auxiliary bearing (1101) on the center turntable (1090), and the rolling lead screw (1153) drives the rolling on the turntable end wall (1061). The screw nut (1155) and its turntable end wall (1061) are linearly displaced in opposite or opposite directions, so that the air gap magnetic field spacing in the back-to-back permanent magnet coupling assembly is simultaneously adjusted to achieve the stepless adjustment. Objective of the magnetic torque and load speed. The oscillating bracket (1477) on the one hand positions the air gap adjusting mechanism to prevent rotation and follows the rotary cover inner bearing sleeve (1203) for linear displacement swing, and on the other hand supports the passive turntable system.
特别指出,本发明中类似于转盘隔离轴承内套(1203)上的凸轮槽(1204)与凸轮套筒(1205)上的凸轮(1206)配合均呈对应适配设置,并且在转盘隔离轴承内套(1203)和凸轮套筒(1205)上可轴心对称地设置多副“凸轮槽---凸轮”传动机构,以便可靠、顺畅工作。In particular, in the present invention, the cam groove (1204) on the inner sleeve (1203) of the rotary table is similarly matched with the cam (1206) on the cam sleeve (1205), and is disposed in the rotary bearing. A plurality of "cam groove---cam" transmission mechanisms can be arranged axially symmetrically on the sleeve (1203) and the cam sleeve (1205) for reliable and smooth operation.
实施例4Example 4
如图8和图9所示, 它是由一个内转筒(1550)和一个外转筒(1570)相互嵌套构成的筒型结构的永磁耦合装置。轴向磁场锅箅式电枢永磁耦合组件由外转筒的端壁(1580)上的轴向磁场锅箅式电枢盘(1510)和内转筒端壁(1561)上的轴向磁场永磁体盘(1535)构成;两组径向磁场电枢绕组永磁耦合组件由外转筒壁(1572)的内圆周面(1577)上的径向磁场电枢绕组盘(1820、1821)和内转筒壁(1552)的外圆周面(1554)上的对应径向磁场永磁体盘(1855、1856)耦合构成;主动永磁耦合转盘联轴机构由外转筒壁(1572)和外转筒的端壁(1580)构成,外转筒的端壁(1580)与主动轴联轴节(1810)相联接;被动永磁耦合转盘联轴机构由内转筒端壁(1560、1561)、内转筒端壁(1560、1561)上的非圆形轴孔和轴套(1635、1636)、四方形中心短轴(1625)构成,四方形中心短轴(1625)的外端与被动轴联轴节(1811)相联接;气隙间距和耦合面积调节机构为无级调节机构,它由内转筒端壁(1560、1561)、内转筒端壁(1560、1561)上的四方形轴孔和轴套(1635、1636)、安装在四方形中心短轴(1625)适当位置的限位销(1682)、四方形中心短轴(1625)的四方形段(1627)和圆形段(1626)、转盘隔离轴承(1701)、与转盘端壁(1560)相联的转盘隔离轴承外套(1702)、带凸轮槽(1704)的并安装在圆形段(1626)上的转盘隔离轴承内套(1703)、带有与凸轮槽(1704)配合的并使其内套(1703)做直线位移传动的凸轮(1706)和绕轴转动调节杆(1707)的凸轮套筒(1705)、凸轮套筒(1705)的轴隔离轴承(1708)及安装在转盘隔离轴承内套(1703)与地基之间的图中未示出的摆动支架组件构成;一体化组装机构由设置在主动联轴节(1810)与内转筒端壁(1561)之间对应适配的螺孔及长螺栓(1816、1815)组成,在系统出厂调试之后包装之前安装上,在设备安装过程的最后阶段再逐一用适配的短螺丝替换掉长螺栓(1816、1815)即完成了一体化组装机构的使命,它不影响系统结构和系统功能;在外转筒壁(1572)和外转筒的端壁(1580)上及其外表面上设有散热风孔(1763、1764)转筒散热器(1770)。As shown in Figure 8 and Figure 9, It is a cylindrical structure permanent magnet coupling device which is formed by nesting an inner drum (1550) and an outer drum (1570). The axial magnetic field cooker armature permanent magnet coupling assembly consists of an axial magnetic field on the end wall (1580) of the outer drum and an axial magnetic field on the end wall (1561) of the inner drum a permanent magnet disk (1535); two sets of radial magnetic field armature winding permanent magnet coupling assemblies are provided by radial magnetic field armature winding disks (1820, 1821) on the inner circumferential surface (1577) of the outer rotating cylinder wall (1572) and A corresponding radial magnetic field permanent magnet disk (1855, 1856) on the outer circumferential surface (1554) of the inner rotating cylinder wall (1552) is coupled; the active permanent magnet coupling rotating shaft coupling mechanism is driven by the outer rotating cylinder wall (1572) and externally The end wall (1580) of the cylinder is formed, and the end wall (1580) of the outer drum is coupled with the driving shaft coupling (1810); the passive permanent magnet coupling rotating shaft coupling mechanism is composed of the inner rotating cylinder end wall (1560, 1561), The non-circular shaft hole and the sleeve (1635, 1636) and the square center short shaft (1625) on the inner end wall (1560, 1561), the outer end and the passive shaft of the square center short shaft (1625) The coupling (1811) is coupled; the air gap spacing and the coupling area adjustment mechanism is a stepless adjustment mechanism, which is composed of the inner drum end wall (1560, 1561), square shaft holes and bushings (1635, 1636) on the inner end wall (1560, 1561), and limit pins (1682) installed at appropriate positions on the square center short shaft (1625) , square center short shaft (1625) square section (1627) and round section (1626), turntable isolation bearing (1701), turntable isolation bearing jacket (1702) associated with the turntable end wall (1560), belt A rotary disk isolation bearing inner sleeve (1703) of the cam groove (1704) and mounted on the circular section (1626), with a cam that cooperates with the cam groove (1704) and linearly displaces the inner sleeve (1703) (1706) and a cam sleeve (1705) for rotating the adjustment rod (1707), a shaft isolation bearing (1708) of the cam sleeve (1705), and a diagram mounted between the inner sleeve (1703) of the dial isolation bearing and the foundation The swing bracket assembly is not shown; the integrated assembly mechanism is composed of a screw hole and a long bolt (1816, 1815) disposed correspondingly between the active joint (1810) and the inner drum end wall (1561). Installed on the equipment before the factory is commissioned after the factory is commissioned. At the final stage of the process, replacing the long bolts (1816, 1815) with the fitted short screws completes the mission of the integrated assembly mechanism, which does not affect the system structure and system functions; the outer drum wall (1572) and the external rotation A heat dissipation vent (1763, 1764) drum radiator (1770) is disposed on the end wall (1580) of the barrel and on the outer surface thereof.
本实例的工作原理与实施3相比较不同之处在于,其一是采用了转筒型结构、一个轴向磁场锅箅式电枢永磁耦合组件及两个径向磁场电枢绕组永磁耦合组件,使系统在具有同样功率的情况下,体积更小,结构更简单;其二是无级调节机构采用非圆形中心短轴结构,也使气隙间距和耦合面积调节机构的结构更简单、可靠。当转动调节杆(1707)时,带动凸轮套筒(1705)在四方形中心短轴(1625)的圆形段(1626)上转动,凸轮套筒(1705)上的凸轮(1706)与安装在圆形段(1626)上的转盘隔离轴承内套(1703)上的凸轮槽(1704)配合并使转盘隔离轴承内套(1703)在圆形段(1626)上做直线位移传动,转盘隔离轴承内套(1703)带动转盘隔离轴承(1701)、转盘隔离轴承外套(1702)做相应的直线位移传动,并带动转筒端壁(1560、1561)和内转筒(1550)在四方形中心短轴(1625)的四方形段(1627)上做相应的直线位移滑动,永磁耦合组件中的气隙磁场间距和耦合面积同时得到相应的调节,从而达到无级调节磁扭矩和负载转速的目的;限位销(1682)可用来设定和限制最小气息间距和最大耦合面积的作用。同时转筒端壁(1560、1561)与四方形中心短轴(1625)的四方形段(1627)之间还具有扭矩传输功能,实现内转筒(1550)带动四方形中心短轴(1625)转动的目的。The working principle of this example is different from that of the implementation 3. The first one is the use of a drum type structure, an axial magnetic field pot type armature permanent magnet coupling assembly and two radial magnetic field armature windings permanent magnet coupling. The components make the system smaller and simpler in structure with the same power; the second is that the stepless adjustment mechanism adopts a non-circular central short-axis structure, which also makes the air gap spacing and the structure of the coupling area adjustment mechanism simpler. ,reliable. When the adjustment lever (1707) is rotated, the cam sleeve (1705) is rotated on the circular section (1626) of the square center short shaft (1625), and the cam (1706) on the cam sleeve (1705) is mounted on the cam sleeve (1706). The cam groove (1704) on the inner ring sleeve (1703) of the turntable isolation bearing on the circular section (1626) cooperates with the linear displacement transmission of the turntable isolation bearing inner sleeve (1703) on the circular section (1626). The inner sleeve (1703) drives the rotary disc isolation bearing (1701) and the rotary disc isolation bearing outer casing (1702) to perform corresponding linear displacement transmission, and drives the rotating end wall (1560, 1561) and the inner rotating cylinder (1550) to be short in the center of the square. The corresponding linear displacement sliding on the square section (1627) of the shaft (1625), the air gap magnetic field spacing and the coupling area in the permanent magnet coupling assembly are simultaneously adjusted accordingly, thereby achieving the purpose of steplessly adjusting the magnetic torque and the load speed. The limit pin (1682) can be used to set and limit the minimum breath spacing and maximum coupling area. At the same time, there is a torque transmission function between the end wall of the drum (1560, 1561) and the square section (1627) of the square short axis (1625), so that the inner drum (1550) drives the square center short shaft (1625). The purpose of the rotation.
实施例5Example 5
如图10和图11所示,大体上与实施例3相同,参见实施例3,二者不同之处在于气隙间距调节机构中的转盘隔离轴承内套及使其做直线位移传动的机构有所不同,本实施例的气隙间距调节机构为自动无级调节机构,它的转盘隔离轴承内套设计为带安装螺孔和螺丝(2214)的隔离轴承内套(2213),使隔离轴承内套(2213)做直线位移传动的机构设计成由套装在中心短轴(2120)上的盘型直线伺服电机(2215)及其筒形输出轴(2216)、筒形输出轴(2216)的内轴套(2219)、筒形输出轴(2216)内轴套(2219)的隔离轴承(2217、2218)以及直线伺服电机(2215)控制器(2480)构成,隔离轴承内套(2213)通过安装螺孔和螺丝(2214)与盘型直线伺服电机(2215)的筒形输出轴(2216)相联接;在直线伺服电机(2215)与本装置的地基之间设置有固定式支撑架(2478),支撑架(2478)上设置有控制器(2480),控制器(2480)由控制刻度盘(2481)、控制旋钮(2482)、控制器输入输出接口(2483)构成,控制器内部还包含电机电源单元、电机控制单元或PLC可编程控制器及其相适配的外围器件和组件等;本实施例是一种全自动刻度盘式永磁耦合调速装置,控制器(2480)在设定操作下为直线伺服电机(2215)提供电源和控制信号,直线伺服电机(2215)驱动输出筒形轴(2216)做直线位移传动,带动隔离轴承内套(2213)做直线位移传动,从而达到无级调节磁扭矩和负载转速的目的;固定式支撑架(2478)还对被动转盘系统机构起到支撑和固定的作用。图11中还给出了转盘力矩传输滑杠(2166和2167)及其对应转盘上的过孔(2165),安装到转盘(2060、2061)上、滑杠轴孔及其轴套(2169、2168)设置到中心转盘(2090)上的一种设计方案,而且它的长短可根据需求进行设计。As shown in FIG. 10 and FIG. 11 , substantially the same as Embodiment 3, refer to Embodiment 3, the difference being that the inner casing of the turntable isolation bearing in the air gap spacing adjusting mechanism and the mechanism for linear displacement transmission thereof are Differently, the air gap spacing adjusting mechanism of the embodiment is an automatic stepless adjusting mechanism, and the inner sleeve of the turntable isolating bearing is designed as an inner sleeve (2213) with a mounting screw hole and a screw (2214), so that the inner bearing of the insulating bearing is provided. The mechanism for the linear displacement transmission of the sleeve (2213) is designed as a disc-type linear servo motor (2215) and its cylindrical output shaft (2216) and the cylindrical output shaft (2216) which are set on the central short shaft (2120). The sleeve (2219), the inner bearing sleeve (2219) of the cylindrical output shaft (2216), the isolation bearing (2217, 2218) and the linear servo motor (2215) controller (2480), the isolation bearing inner sleeve (2213) is installed The screw hole and the screw (2214) are coupled with the cylindrical output shaft (2216) of the disc type linear servo motor (2215); a fixed support frame (2478) is provided between the linear servo motor (2215) and the foundation of the device. Support frame The controller (2480) is provided on the 2478), and the controller (2480) is composed of a control dial (2481), a control knob (2482), and a controller input/output interface (2483), and the controller further includes a motor power unit and a motor. Control unit or PLC programmable controller and its corresponding peripheral components and components; this embodiment is a fully automatic dial type permanent magnet coupling speed control device, the controller (2480) is a straight line under the setting operation The servo motor (2215) provides power and control signals, and the linear servo motor (2215) drives the output cylindrical shaft (2216) to perform linear displacement transmission, and drives the inner sleeve of the isolated bearing (2213) to perform linear displacement transmission, thereby achieving stepless adjustment of magnetic torque. And the purpose of the load speed; the fixed support frame (2478) also plays a role in supporting and fixing the passive turntable system mechanism. Figure 11 also shows the turntable torque transmission sliders (2166 and 2167) and their corresponding turntables (2165), mounted to the turntable (2060, 2061), the slide shaft hole and its bushing (2169, 2168) A design set to the center turntable (2090), and its length can be designed according to requirements.
实施例6Example 6
如图12和图13所示,大体上与实施例3相同,参见实施例3,二者不同之处在于气隙间距调节机构中的转盘隔离轴承内套及使其做直线位移传动的机构有所不同,本实施例的气隙间距调节机构为自动无级调节机构,它的转盘隔离轴承内套设计为带内滚动丝筒(2724)的隔离轴承内套(2713),使隔离轴承内套(2713)做直线位移传动的机构设计成由套装在中心短轴(2620)上的盘型旋转伺服电机(2725)及其输出筒形转轴(2726)、输出筒形转轴(2726)的外端部设置有与隔离轴承内套(2713)上的内滚动丝筒(2724)相适配的外滚珠丝筒(2729)、筒形输出轴(2726)的隔离轴承(2727)以及旋转伺服电机(2725)控制器(2980)构成,隔离轴承内套(2713)通过其上的内滚动丝筒(2724)与盘型旋转伺服电机(2725)的筒形输出转轴(2726)上的外滚珠丝筒(2729)相啮合联接;在旋转伺服电机(2725)与本装置的地基之间设置有固定式支撑架(2978),支撑架(2978)上设置有旋转伺服电机(2725)控制器(2980),控制器(2980)由数字显示单元(2984)、键盘单元(2985)、控制器输入输出接口(2983)、控制器外壳等组成,控制器(2980)内部还包含电机电源单元、电机控制单元或嵌入式单片机系统单元等;本实施例是一种全自动数字式永磁耦合调速装置,控制器(2980)在设定操作下为旋转伺服电机(2725)提供电源和控制信号,旋转伺服电机(2725)驱动输出筒形转轴(2726)做旋转传动,通过滚动丝筒副(2729、2724)带动隔离轴承内套(2713)做直线位移传动,从而达到无级调节磁扭矩和负载转速的目的;固定式支撑架(2978)还对被动转盘系统机构起到支撑和固定的作用。As shown in FIG. 12 and FIG. 13 , substantially the same as Embodiment 3, refer to Embodiment 3, the difference being that the inner casing of the turntable isolation bearing in the air gap spacing adjusting mechanism and the mechanism for linear displacement transmission thereof are Differently, the air gap spacing adjusting mechanism of the embodiment is an automatic stepless adjusting mechanism, and the inner sleeve of the turntable isolating bearing is designed as an inner bearing sleeve (2713) with an inner rolling wire barrel (2724), so that the inner sleeve of the insulating bearing is provided. (2713) The mechanism for linear displacement transmission is designed to be an outer end of a disk-type rotary servo motor (2725) and its output cylindrical shaft (2726) and an output cylindrical shaft (2726) which are fitted on a central short shaft (2620). The outer part is provided with an outer ball bobbin (2729) adapted to the inner rolling bobbin (2724) on the inner sleeve of the isolation bearing (2713), an isolated bearing (2727) of the cylindrical output shaft (2726), and a rotary servo motor ( 2725) The controller (2980) is constructed, and the outer bearing ball sleeve (2713) passes through the inner rolling wire barrel (2724) and the outer ball bearing tube on the cylindrical output shaft (2726) of the disk type rotary servo motor (2725) (2729) meshing Connected; a fixed support frame (2978) is provided between the rotary servo motor (2725) and the foundation of the device, and a rotary servo motor (2725) controller (2980) is provided on the support frame (2978), and the controller (2980) The digital display unit (2984), the keyboard unit (2985), the controller input and output interface (2983), the controller casing, etc., the controller (2980) also includes a motor power unit, a motor control unit or an embedded single chip system. Unit, etc.; this embodiment is a fully automatic digital permanent magnet coupling speed control device, the controller (2980) provides power and control signals for the rotary servo motor (2725) under the setting operation, and the rotary servo motor (2725) drives The output cylindrical shaft (2726) is used for rotating transmission. The rolling bearing sleeve (2729, 2724) drives the inner sleeve of the isolated bearing (2713) to perform linear displacement transmission, thereby achieving the purpose of stepless adjustment of magnetic torque and load speed; fixed support The frame (2978) also plays a role in supporting and fixing the passive turntable system.
实施例7Example 7
如图14和图15所示,基本上与实施例5相同,二者不同之处在于气隙间距调节机构中的背靠背相邻永磁耦合转盘的联动机构的不同,本实施例中采用的是转盘联动圆柱形齿条齿轮副结构,它由两副相对固定在背靠背相邻转盘端壁(3060、3061)上的齿条(3153和3154、3155和3156)、对应适配的齿条过孔(3157、3158)及中心转盘(3090)上的齿条齿轮副传动齿轮(3115、3116)组件构成,当转盘隔离轴承外套(3212)及转盘端壁(3060)在直线伺服电机(3215)驱动下做直线位移传动时,带动转盘端壁(3060)上的齿条(3153、3155)也做相应的直线位移传动,齿条(3153、3155)分别带动传动齿轮(3115、3116)转动,传动齿轮(3115、3116)再分别带动转盘端壁(3061)上的齿条(3154、3156)及其转盘端壁(3061)做相向或相反方向的直线位移运动,使背靠背设置的永磁耦合组件中的气隙磁场间距同时得到相同的调节,从而达到无级调节磁扭矩和负载轴或负载转速的目的。本实施例的其它机械系统的工作原理和结构阐述参见实施例5,相对应的部件标号增加1000即可。As shown in FIG. 14 and FIG. 15, it is basically the same as Embodiment 5, and the difference is that the interlocking mechanism of the back-to-back adjacent permanent magnet coupling turntable in the air gap spacing adjusting mechanism is different in this embodiment. The turntable is linked with a cylindrical rack and pinion pair structure, which is composed of two pairs of racks (3153 and 3154, 3155 and 3156) which are relatively fixed on the back end of the adjacent turntable end walls (3060, 3061), correspondingly adapted rack through holes (3157, 3158) and the rack and pinion transmission gear (3115, 3116) on the center turntable (3090) are composed of components, when the turntable isolating bearing casing (3212) and the turntable end wall (3060) are driven by the linear servo motor (3215) When the linear displacement transmission is performed, the racks (3153, 3155) on the end wall (3060) of the turntable are also driven by the corresponding linear displacement, and the racks (3153, 3155) respectively drive the transmission gears (3115, 3116) to rotate. The gears (3115, 3116) respectively drive the racks (3154, 3156) on the turntable end wall (3061) and the turntable end wall (3061) to perform linear displacement movement in opposite or opposite directions, so that the back-to-back permanent magnet coupling assembly The pitch will get the same magnetic air gap adjustment, so as to achieve stepless or magnetic torque and load speed of the load shaft. For the working principle and structure of other mechanical systems of this embodiment, refer to Embodiment 5, and the corresponding component number may be increased by 1000.
另外,本实施例是一种全自动智能型永磁调速装置。在直线伺服电机(3215)与本装置的地基之间设置有固定式支撑架(3478),支撑架(3478)上设置有智能控制器(3480),从外部看智能控制器(3480),它由图文显示器单元(3484)、键盘单元(3485)、输入输出接口组件(3492)、传感器及控制接线端子(3494)等构成,如图15所示为智能控制器(3480)的电路构成及工作原理框图,它由嵌入式微处理器单元、图文显示器单元、键盘单元、位移传感器及其接口单元、主动轴转速传感器及其接口单元、被动轴转速传感器及其接口单元、用于监测发热转盘或部件温度的温度传感器及其接口单元、冷却液位传感器接口单元、多路开关量输入输出接口单元、多路模拟量输入输出接口单元、通用或非标数据通讯接口组件、传感器及控制接线端子单元、电机电源单元、控制器电源电路及控制器外壳等构成,控制器电源电路为控制器中的每个电路单元提供工作电源,电机电源单元为适配的伺服电机提供驱动电源和控制信号;嵌入式微处理器通过对所述直接的或间接的系统工作状态传感信号和数据的采集、计算和分析,结合存储的系统参数和历史数据、实时操作命令和接口通讯数据,使智能控制器具有系统自检、工作状态自学习和自适应、工作状态实时监控、事件获取及应急处理、故障报警及人性化的人机操作界面等功能,控制和驱动适配的伺服电机智能化工作,使永磁调速装置成为先进的、鲁棒化的、智能化的传动轴耦合驱动和调速系统。 In addition, the embodiment is a fully automatic intelligent permanent magnet speed regulating device. A fixed support frame (3478) is disposed between the linear servo motor (3215) and the foundation of the device, and an intelligent controller (3480) is disposed on the support frame (3478), and the intelligent controller (3480) is viewed from the outside. It consists of a graphic display unit (3484), a keyboard unit (3485), an input/output interface unit (3492), a sensor and a control terminal (3494), etc., as shown in Fig. 15, the circuit configuration of the intelligent controller (3480) and Working principle block diagram, which is composed of embedded microprocessor unit, graphic display unit, keyboard unit, displacement sensor and its interface unit, active shaft speed sensor and its interface unit, passive shaft speed sensor and its interface unit, used to monitor the heating turntable Or component temperature sensor and its interface unit, coolant level sensor interface unit, multi-channel digital input and output interface unit, multi-channel analog input and output interface unit, general or non-standard data communication interface components, sensors and control terminals Unit, motor power unit, controller power circuit and controller housing, etc., controller power supply The circuit provides operating power for each of the circuit units in the controller, the motor power unit provides drive power and control signals for the adapted servo motor; the embedded microprocessor senses signals by operating the direct or indirect system Data collection, calculation and analysis, combined with stored system parameters and historical data, real-time operating commands and interface communication data, enable intelligent controllers to have system self-test, work state self-learning and adaptive, real-time monitoring of working status, event acquisition and Emergency handling, fault alarm and user-friendly man-machine interface, control and drive adaptation of the servo motor intelligent work, making the permanent magnet speed control device an advanced, robust and intelligent drive shaft coupling drive And speed control system.
实施例8Example 8
如图16和图17所示,它是由三组轴向磁场电枢绕组永磁耦合组件(3501和3535、3502和3536、3503和3537)以“轴向磁场电枢绕组盘---轴向磁场永磁体盘”依次顺序布设构成的转盘转筒型结构的永磁耦合装置。主动永磁耦合转盘联轴机构由外转筒壁(3572),外转筒端壁(3570)构成,外转筒端壁(3570)与主动轴联轴节(3810)相联接;被动永磁耦合转盘联轴机构由转盘端壁(3560、3561、3562)、转盘端壁上的四方轴轴孔(3630、3631、3632)及其一体化转盘四方轴轴套(3638)及四方形中心短轴(3625)构成,四方形中心短轴(3625)的外端与适配的被动轴联轴节(3811)相联接;气隙间距调节机构为自动无级调节机构,它由四方中心短轴(3625)、转盘隔离轴承(3711)、与转盘四方轴轴套(3638、3712)做成一体化的并套装在四方中心短轴(3625)四方形段(3627)上、带电机轴联接安装孔(3714)的隔离轴承内套(3713)、设置在四方中心短轴(3625)上方一侧的直线伺服电机(3715)及智能控制器(3980)构成,直线伺服电机(3715)的输出拉杆轴(3716)与隔离轴承内套(3713)相联接,直线伺服电机(3715)安装在固定支撑架(3978)上,隔离轴承外套(3712)与地基之间设置左右摆动式支撑架/杆(3977),直线伺服电机(3715)和固定式支撑架(3978)与中心短轴圆形段(3626)之间由隔离轴承(3717)进行隔离,固定支撑架(3978)的中部适当位置设置有智能控制器(3980),智能控制器(3980)的原理及组成同实施例7中的一样;在最左边的外转筒的端壁(3503)上设置风叶散热器(3760),在外转筒端壁(3501、3502)背侧设置转筒组合式综合技术散热组件(3775、3776),它由旋转热导管(3777、3778)和相适配的散热片构成,每一根旋转热导管的吸热段分别镶嵌在发热的外转筒端壁(3501、3502)上,通过输送段把热量引导转子筒外侧,在旋转热导管的冷却段设置散热片,可大大提高散热效率,同时可把不方便安装散热组件的热量引到适合散热的地方进行散热处理;图16是本实施例拆卸掉一体化组装机构的剖切示意图。气隙间距调节机构的工作原理:控制器控制并驱动直线伺服电机(3715)工作,伺服电机的输出轴(3716)做左右直线运动,输出轴(3716)带动隔离轴承内套(3713)在中心短轴圆形段(3626)上左右滑动,同时带动转盘隔离轴承(3711)和一体化的隔离轴承外套(3712)在四方中心短轴(3625)四方形段(3627)上左右滑动,隔离轴承外套(3712)带动永磁体转盘(3535、3536、3537)做相应的左右位移、永磁耦合组件中的气隙磁场间距得到相应的调节,从而达到无级调节磁扭矩和负载轴或负载转速的目的;在工作过程中永磁体转盘(3535、3536、3537)通过一体化的隔离轴承外套(3712)与四方中心短轴(3625)的四方形段(3627)适配完成磁扭矩传输功能。As shown in Figure 16 and Figure 17, it consists of three sets of axial magnetic field armature winding permanent magnet coupling assemblies (3501 and 3535, 3502 and 3536, 3503 and 3537) with "axial magnetic field armature winding discs --- shaft The permanent magnet coupling device of the rotary drum type structure is sequentially disposed in the order of the magnetic field permanent magnet disk. The active permanent magnet coupling turntable coupling mechanism is composed of an outer rotating cylinder wall (3572) and an outer rotating cylinder end wall (3570), and the outer rotating cylinder end wall (3570) is coupled with the driving shaft coupling (3810); passive permanent magnet The coupling turntable coupling mechanism consists of the end wall of the turntable (3560, 3561, 3562), the square shaft hole (3630, 3631, 3632) on the end wall of the turntable and its integrated turntable square shaft bushing (3638) and the center of the square. The shaft (3625) is formed, and the outer end of the square center short shaft (3625) is coupled with the adapted passive shaft coupling (3811); the air gap spacing adjustment mechanism is an automatic stepless adjustment mechanism, which is composed of a square center short shaft (3625), the turntable isolation bearing (3711), and the turntable square shaft bushing (3638, 3712) are integrated and set on the square center short shaft (3625) square section (3627), with motor shaft connection installation The isolated bearing inner sleeve (3713) of the hole (3714), the linear servo motor (3715) and the intelligent controller (3980) provided on the side above the short-axis (3625) of the square center, and the output rod of the linear servo motor (3715) Shaft (3716) and isolation bearing inner sleeve (3 713) The phase connection, the linear servo motor (3715) is mounted on the fixed support frame (3978), and the left and right swing support frame/rod (3977), the linear servo motor (3715) and the isolation bearing casing (3712) and the foundation are arranged. The fixed support frame (3978) is separated from the central short-axis circular section (3626) by an isolating bearing (3717), and the intelligent controller (3980) is provided at a suitable position in the middle of the fixed support frame (3978), and the intelligent controller The principle and composition of (3980) is the same as in the embodiment 7; the fan blade radiator (3760) is arranged on the end wall (3503) of the leftmost outer drum, on the back side of the outer drum end wall (3501, 3502) Set the rotary combined composite technology heat dissipation component (3775, 3776), which consists of a rotating heat pipe (3777, 3778) and a matching heat sink. The heat absorption sections of each rotating heat pipe are respectively embedded in the heat. On the end wall (3501, 3502) of the drum, the heat is guided to the outside of the rotor barrel through the conveying section, and the heat sink is arranged in the cooling section of the rotating heat pipe, which can greatly improve the heat dissipation efficiency, and can also heat the heat dissipating component. Where appropriate to dissipate heat treatment; FIG. 16 is a cutaway schematic view of an integrated embodiment of the present embodiment is assembled off mechanism disassembled. The working principle of the air gap spacing adjustment mechanism: the controller controls and drives the linear servo motor (3715) to work, the output shaft (3716) of the servo motor does linear motion, and the output shaft (3716) drives the inner sleeve of the isolation bearing (3713) at the center. The short-axis circular section (3626) slides left and right, and simultaneously drives the turntable isolation bearing (3711) and the integrated isolated bearing outer casing (3712) to slide left and right on the square short axis (3625) square section (3627), and the isolation bearing The outer casing (3712) drives the permanent magnet turntable (3535, 3536, 3537) to make the corresponding left and right displacement, and the air gap magnetic field spacing in the permanent magnet coupling assembly is adjusted accordingly, thereby achieving stepless adjustment of the magnetic torque and the load shaft or load speed. Purpose: During the working process, the permanent magnet turntable (3535, 3536, 3537) is integrated with the square segment (3627) of the square short shaft (3625) through the integrated isolated bearing casing (3712) to complete the magnetic torque transmission function.
实施例9Example 9
如图18和图19所示,它是由一个内转筒(4050)和一个外转筒(4070)相互嵌套构成的筒型结构的永磁耦合装置。设置有一组由轴向磁场金属导体盘(4020)与轴向磁场永磁体盘(4035)相耦合构成轴向磁场金属导体永磁耦合组件,还设有由径向磁场金属导体盘(4340、4341、4342、4343)分别与径向磁场永磁体盘(4355、4356)内外侧相耦合构成的四组径向磁场金属导体永磁耦合组件;由于三个内转筒端壁(4060、4061、4062)之间是一体的刚性连接,它们左面两个非圆形轴轴孔轴套(4131、4132)可以不与内转筒端壁(4060)的非圆形轴轴孔轴套(4130)和隔离轴承内套(4212)做成一体的,即可推拉一个内转筒端壁(4060)达到同时推拉三个内转筒端壁及内转筒位移的目的;在内转筒的端壁(4061、4062)上设置风叶散热器(4270、4271、4272)及散热风孔(4273),在内转筒壁(4054)中及内转筒端壁(4060)外侧适配地嵌入和设置转筒组合式综合技术散热组件(4276、4275),它由旋转热导管(4276)和相适配的散热片(4275)构成,每一根旋转热导管的吸热段分别嵌入发热的内转筒壁(4054)中,通过输送段把热量引导内转筒外侧,在旋转热导管的冷却段设置散热片(4275);气隙磁场的气隙间距和耦合面积调节机构的工作原理:控制器控制并驱动旋转伺服电机(4215)工作,伺服电机的滚动/滑动丝杠输出轴(4216)做正反旋转运动,滚动/丝杠输出轴(4216)与隔离轴承外套(4213)上设置的滚动/滑动丝杠螺母适配传动,带动隔离轴承外套(4213)左右滑动,同时带动转盘隔离轴承(4211)和隔离轴承内套(4212)在四方中心短轴(4125)四方形段(4127)上左右滑动,隔离轴承内套(4212)带动内转筒(4050)做相应的左右位移、永磁耦合组件中的气隙磁场间距和耦合面积得到相应的调节,从而达到无级调节磁扭矩和负载轴或负载转速的目的;在工作过程中内转筒通过非圆形轴轴孔轴套(4131、4132)和隔离轴承内套(4212)与四方中心短轴(4125)的四方形段(4127)适配完成磁扭矩传输功能。As shown in Figs. 18 and 19, it is a cylindrical structure permanent magnet coupling device in which an inner drum (4050) and an outer drum (4070) are nested with each other. A set of axial magnetic field metal conductor disk (4020) and an axial magnetic field permanent magnet disk (4035) are coupled to form an axial magnetic field metal conductor permanent magnet coupling assembly, and a radial magnetic field metal conductor disk (4340, 4341) 4342, 4343) four sets of radial magnetic field metal conductor permanent magnet coupling assemblies respectively coupled with the inner and outer sides of the radial magnetic field permanent magnet disks (4355, 4356); due to the three inner drum end walls (4060, 4061, 4062) ) is an integral rigid connection, and the two non-circular shaft shaft sleeves (4131, 4132) on the left side may not be with the non-circular shaft shaft sleeve (4130) of the inner drum end wall (4060) and The inner sleeve of the isolation bearing (4212) is integrated, and the inner end wall (4060) of the inner rotating cylinder can be pushed and pulled to achieve the purpose of simultaneously pushing and pulling the end walls of the inner inner cylinder and the inner rotating cylinder; the end wall of the inner rotating drum ( 4061, 4062) is provided with a fan radiator (4270, 4271, 4272) and a heat dissipation vent (4273), which are embedded and arranged in the inner drum wall (4054) and outside the inner drum end wall (4060). Drum combined integrated technology heat sink (4276, 4275), it is rotated The duct (4276) and the matching heat sink (4275) are formed, and the heat absorbing sections of each of the rotating heat pipes are respectively embedded in the heat generating inner drum wall (4054), and the heat is guided to the outside of the inner drum through the conveying section. A heat sink (4275) is arranged in the cooling section of the rotating heat pipe; the air gap spacing of the air gap magnetic field and the working principle of the coupling area adjusting mechanism: the controller controls and drives the rotating servo motor (4215) to work, and the rolling/sliding wire of the servo motor The bar output shaft (4216) is rotated forward and backward, and the rolling/screw output shaft (4216) is matched with the rolling/sliding screw nut provided on the isolated bearing casing (4213) to drive the isolated bearing casing (4213) to slide left and right. At the same time, the turntable isolation bearing (4211) and the isolation bearing inner sleeve (4212) are slid left and right on the square short axis (4125) square section (4127), and the isolation bearing inner sleeve (4212) drives the inner rotating cylinder (4050). The corresponding left and right displacements, the air gap magnetic field spacing and the coupling area in the permanent magnet coupling assembly are adjusted accordingly to achieve the purpose of steplessly adjusting the magnetic torque and the load shaft or load speed. During operation, the inner drum is fitted with a non-circular shaft shaft sleeve (4131, 4132) and an isolated bearing inner sleeve (4212) to fit the square segment (4127) of the square center short shaft (4125) to complete the magnetic torque transmission. Features.
实施例10Example 10
如图20和图21所示,本实施例与实施例2具有同样的永磁耦合组件构成及结构,不同之处在于气隙间距和耦合面积调节机构方面,它为自动无级调节机构,其构成及其工作机理是:两套能使背靠背转盘相向或相反方向联动的横式转盘联动凸轮槽拨杆副(4662、4618、4664、4665、4565、4566及4663、4619)、转盘力矩传输滑杠(4666,4667),内转筒的端壁(4560、4561)上的滑杠孔轴套(4595、4596)、中心短轴(4620)、转盘隔离轴承(4711)、与端壁(4560)相联接的隔离轴承外套、带凸轮槽(4714)的隔离轴承内套(4713)、带有与凸轮槽(4714)配合的并使其内套(4713)做直线位移传动的凸轮(4716)和传动齿轮(4720)的凸轮套筒(4721)、凸轮套筒(4721)的隔离轴承(4717)、设置在中心短轴(4620)上方一侧的旋转伺服电机(4715)、伺服电机(4715)的输出轴上设置与凸轮套筒(4721)上的传动齿轮(4720)相适配啮合传动的齿轮(4719)、伺服电机(4715)安装在固定支撑架(4978)上,伺服电机(4715)和固定式支撑架(4978)与中心短轴(4620)之间由隔离轴承(4718)进行隔离,伺服电机的输出轴齿轮(4719)做正反旋转运动,带动凸轮套筒(4721)上的传动齿轮(4720)并使凸轮套筒(4721)和凸轮(4716)做反正旋转运动,凸轮(4716)带动设有凸轮槽(4714)的隔离轴承内套(4713)、转盘隔离轴承(4711)及与之相联的转盘(4560)做左右直线位移运动,转盘(4560)通过横式转盘联动凸轮槽拨杆副使对应适配的相邻背靠背设置的转盘(4561)同时做相向或相反方向联动,使永磁耦合组件中的气隙磁场间距和耦合面积得到相应的调节,从而达到无级调节磁扭矩和负载轴或负载转速的目的。As shown in FIG. 20 and FIG. 21, the present embodiment has the same permanent magnet coupling assembly structure and structure as that of the embodiment 2, except that the air gap spacing and the coupling area adjustment mechanism are automatic stepless adjustment mechanisms. The composition and working mechanism are: two sets of horizontal rotary disc linkage cam groove lever pairs (4662, 4618, 4664, 4665, 4565, 4566 and 4663, 4619) which can link the back-to-back turntable in opposite or opposite directions, and the turntable torque transmission slip Bar (4666, 4667), sliding hole bushings (4595, 4596), central short shaft (4620), turntable isolation bearing (4711), and end wall (4560) on the end wall (4560, 4561) of the inner drum The isolated bearing sleeve with the coupling, the inner bearing sleeve (4713) with the cam groove (4714), the cam with the cam groove (4714) and the inner sleeve (4713) for linear displacement transmission (4716) The cam sleeve (4721) of the transmission gear (4720), the isolation bearing (4717) of the cam sleeve (4721), the rotary servo motor (4715) provided on the side above the center short shaft (4620), and the servo motor (4715) ) on the output axis The transmission gear (4720) on the cam sleeve (4721) is adapted to engage the transmission gear (4719), the servo motor (4715) is mounted on the fixed support frame (4978), the servo motor (4715) and the fixed support frame ( 4978) is isolated from the center short shaft (4620) by the isolating bearing (4718), and the output shaft gear (4719) of the servo motor is rotated forward and backward to drive the transmission gear (4720) on the cam sleeve (4721). The cam sleeve (4721) and the cam (4716) are rotated in any reverse direction, and the cam (4716) drives the isolated bearing inner sleeve (4713) provided with the cam groove (4714), the turntable isolation bearing (4711) and associated therewith. The turntable (4560) performs linear displacement movement to the left and right, and the turntable (4560) links the corresponding back-to-back set turntables (4561) through opposite directions in the opposite direction to make the permanent magnet coupling through the horizontal turntable linkage cam groove lever pair. The air gap magnetic field spacing and coupling area in the assembly are adjusted accordingly to achieve the purpose of stepless adjustment of magnetic torque and load shaft or load speed.
实施例11Example 11
如图22所示,本实施例与实施例10基本相同,不同之处在于气隙间距和耦合面积调节机构中由两套能使背靠背转盘相向或相反方向联动的纵式转盘联动滑杆拨叉副(5065、5066、5118、5067、5068)代替了横式转盘联动凸轮槽拨杆副,工作机理参见上述各个实施例及实施例10。As shown in FIG. 22, the embodiment is basically the same as the embodiment 10, except that the air gap spacing and the coupling area adjusting mechanism are two sets of vertical rotary table linkage slider forks which can interlock the opposite or opposite directions of the back-to-back turntable. The pair (5065, 5066, 5118, 5067, 5068) replaces the horizontal rotary table linkage cam groove lever pair, and the working mechanism is as described in the above embodiments and the embodiment 10.
实施例12Example 12
如图23和图24所示,本实施例中的永磁组件布设和组成结构与实施例9基本相同,不同之处在于本实施例的内转筒(6050)的端壁与外转筒筒壁(6072)的端部(6086)之间、内转筒(6050)的筒壁(6053)的端部与外转筒端壁(6080)的外缘(6088)之间各增设了一组轴向磁场锅箅式永磁耦合组件(6011和6036、6010和6035),用径向磁场锅箅式永磁耦合组件(6030和6355、6331和6356)和径向电枢绕组永磁耦合组件(6320和6355、6321和6356)分别对应代替了实施例9中的径向金属导体永磁耦合组件,用交直轴电机(6215)---齿轮(6220)齿条(6219)传动调节组件取代了实施例9中的平行轴电机(4215)---滚动/滑动丝杠副(4216、4219)传动调节组件,本实施例去掉了散热机构。工作机理参考上述各实施例。As shown in FIG. 23 and FIG. 24, the permanent magnet assembly and the structure of the present embodiment are basically the same as those of the embodiment 9, except that the end wall and the outer rotating cylinder of the inner rotating cylinder (6050) of the embodiment are the same. A set is added between the ends (6086) of the wall (6072), the end of the cylinder wall (6053) of the inner drum (6050) and the outer edge (6088) of the outer drum end wall (6080). Axial magnetic field pot-type permanent magnet coupling assemblies (6011 and 6036, 6010 and 6035) with radial magnetic field pot-type permanent magnet coupling assemblies (6030 and 6355, 6331 and 6356) and radial armature winding permanent magnet coupling assemblies (6320 and 6355, 6321, and 6356) respectively replace the radial metal conductor permanent magnet coupling assembly of the embodiment 9, and replace the transmission adjustment assembly with the cross shaft motor (6215)---gear (6220) rack (6219) The parallel shaft motor (4215) in the embodiment 9---rolling/sliding screw pair (4216, 4219) transmission adjusting assembly, the heat dissipating mechanism is removed in this embodiment. The working mechanism refers to the above various embodiments.
实施例13Example 13
如图25和图26所示,本实施例中的永磁组件布设和组成结构与实施例8基本相同,不同之处在于本实施例的采用实施例5中介绍的盘型直线伺服电机结构的调节组件,即用盘型直线伺服电机(7215)、筒形输出轴(7216)内轴套(7219)的隔离轴承(7217、7218)以及直线伺服电机(7215)控制器(7480)取代了实施例8中的直线伺服电机(3715)及输出拉杆轴(3716)组件,筒形输出轴(7216)与隔离轴承内套(7213)相联接;另一个不同点是,本实施例的图25所示,在主动转盘系的筒壁(7282)与被动转盘系的隔离轴承外套(7212)之间设置了一体化组装机构(7312、7313、7314),设备安装完成过程中卸掉一体化组装机构(7312、7313、7314)即可。工作机理参考上述各实施例。As shown in FIG. 25 and FIG. 26, the permanent magnet component layout and the structure of the present embodiment are substantially the same as those of the embodiment 8, except that the disc type linear servo motor structure introduced in the embodiment 5 is used in the embodiment. The adjustment assembly, that is, the disc type linear servo motor (7215), the cylindrical output shaft (7216) inner sleeve (7219) isolation bearing (7217, 7218) and the linear servo motor (7215) controller (7480) replaced the implementation The linear servo motor (3715) and the output pull rod shaft (3716) assembly in Example 8, the cylindrical output shaft (7216) is coupled to the isolated bearing inner sleeve (7213); another difference is that Figure 25 of the present embodiment An integrated assembly mechanism (7312, 7313, 7314) is disposed between the wall of the active carousel (7282) and the isolated bearing casing of the passive carousel (7212), and the integrated assembly mechanism is removed during the installation of the device. (7312, 7313, 7314) can be. The working mechanism refers to the above various embodiments.
上述实施例1至13仅仅给出了本发明技术方案的几个特例结构的具体实施例,试图说明本发明可以排列组合出很多种不同结构的方案,还可构建出很多个具体的、简单的或复杂的产品技术方案进行实施,比如:在实际的设计中为了秉承轴对称原则,在实施中只会设置一种对称结构转盘力矩传输滑杠结构,而不会是像实施例5中给出的有长有短的不对称的转盘力矩传输滑杠结构设计,实施例图示是为了减少方案阐述篇幅又能说明设计思想而为之;又如,加上各种适配外壳、防尘罩或支架做成水平或立式安装方式的应用实施例;加上散热组件,甚至再增加上水冷系统等应用实施例可依据本发明技术方案给出很多实施例;再如,采用各种各类不同的系统状态传感器,也可衍生出很多实施例,而且单说位移传感器就有很多种,也可采用内置有光栅位移传感器或位移编码器的伺服电机等等。另外,为了说明或指出某一结构或部件的设计方案的多样性及阐述的方便,本《说明书》和本案的《权利要求书》案中多处使用了标点符号“/”,它代表“或者”的意思。The above embodiments 1 to 13 only show specific embodiments of the structure of several specific examples of the technical solutions of the present invention, and attempts to explain that the present invention can arrange a plurality of different structures, and can also construct a plurality of specific and simple structures. Or complex product technical solutions are implemented, for example: in the actual design, in order to adhere to the principle of axis symmetry, only a symmetrical structure turntable torque transmission slider structure is set in the implementation, instead of being given in the embodiment 5 The design of the turntable torque transmission sliding bar structure with long and short asymmetry is shown in order to reduce the scope of the solution and to explain the design idea; for example, with various matching casings and dust covers. The application embodiment in which the bracket is formed in a horizontal or vertical installation manner; the application embodiment in which the heat dissipation component is added, or even the upper water cooling system is added, can be given according to the technical solution of the present invention; for example, various types are adopted. Different system state sensors can also be derived from many embodiments, and there are many types of displacement sensors, or a built-in grating displacement sensor or Servo motor of displacement encoder and so on. In addition, in order to illustrate or indicate the diversity of design schemes of a certain structure or component and the convenience of explanation, the punctuation marks "/" are used in many places in the "Instructions" and the "Responses" of this case, which means "or "the meaning of.
本发明并不局限于所给出的实施例,但它们可起到举一反三、抛砖引玉的目的,可为具体的更多的产品系列型号的设计提供技术方案,只要其它的任何未背离本发明技术方案的实质所作的改变、修饰、替代、组合及简化,都应受到本发明专利的权利约束和保护之内。The present invention is not limited to the embodiments given, but they can serve the purpose of inference, and can provide technical solutions for the design of more specific product series models, as long as any other technical solutions are not deviated from the present invention. Changes, modifications, substitutions, combinations and simplifications made by the substance of the invention are to be limited and protected by the rights of the invention.

Claims (10)

  1. 一种可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,它为转盘型、转筒型或转盘转筒复合型结构,由至少一组轴向磁场永磁耦合组件或/和径向磁场永磁耦合组件、至少一副与永磁耦合组件中的主动转盘相适配的主动永磁耦合转盘联轴机构和对应的主动轴联轴节、至少一副与永磁耦合组件中的被动永磁耦合转盘相适配的被动永磁耦合转盘联轴机构和对应的被动轴联轴节、一副永磁耦合转盘气隙间距和耦合面积调节机构以及一副使系统成一体化整体结构以便包装运输和安装用的一体化组装机构组成,轴向磁场永磁耦合组件为轴向磁场双永磁耦合组件、轴向磁场金属导体永磁耦合组件、轴向磁场电枢绕组永磁耦合组件或锅箅式电枢永磁耦合组件,径向磁场永磁耦合组件为径向磁场双永磁耦合组件、径向磁场金属导体永磁耦合组件、径向磁场电枢绕组永磁耦合组件或鼠龙式电枢永磁耦合组件,永磁耦合组件中的主动转盘通过相适配的主动永磁耦合转盘联轴机构与对应的主动轴联轴节相联接,永磁耦合组件中的被动永磁耦合转盘通过相适配的被动转盘联轴机构与对应的被动轴连轴节相联接,在主动转盘及其相关联的联轴机构上或者在被动转盘及其相关联的联轴机构上设置适配的永磁耦合转盘气隙间距和耦合面积调节机构,设备出厂包装、运输与安装过程中在主动转盘及其相关联的联轴机构与被动转盘及其相关联的联轴机构之间设置一体化组装机构。 A transmission shaft permanent magnet coupling transmission and speed regulating device capable of adjusting magnetic torque, characterized in that it is a rotary type, a drum type or a rotary drum composite structure, and is composed of at least one set of axial magnetic field permanent magnet coupling components or / and a radial magnetic field permanent magnet coupling assembly, at least one pair of active permanent magnet coupling turntable coupling mechanisms matched with the active turntable in the permanent magnet coupling assembly, and corresponding main shaft couplings, at least one pair and permanent magnet coupling Passive permanent magnet coupling turntable with passive permanent magnet coupling turntable coupling mechanism and corresponding passive shaft coupling, a pair of permanent magnet coupling turntable air gap spacing and coupling area adjustment mechanism and a system for integration The integrated structure is composed of an integrated assembly mechanism for packaging transportation and installation. The axial magnetic field permanent magnet coupling assembly is an axial magnetic field double permanent magnet coupling assembly, an axial magnetic field metal conductor permanent magnet coupling assembly, and an axial magnetic field armature winding forever. Magnetic coupling component or pot-type armature permanent magnet coupling component, radial magnetic field permanent magnet coupling component is radial magnetic field double permanent magnet coupling component, radial magnetic field metal conductor permanent magnet coupling component, diameter Magnetic field armature winding permanent magnet coupling assembly or rat-type armature permanent magnet coupling assembly, the active rotating disc in the permanent magnet coupling assembly is coupled with the corresponding driving shaft coupling by a matching active permanent magnet coupling dial coupling mechanism The passive permanent magnet coupling turntable in the permanent magnet coupling assembly is coupled to the corresponding passive shaft coupling by a suitable passive turntable coupling mechanism, on the active turntable and its associated coupling mechanism or on the passive turntable and The associated coupling mechanism is provided with an adapted permanent magnet coupling turntable air gap spacing and coupling area adjustment mechanism, and the active turntable and its associated coupling mechanism and passive turntable during the factory packaging, transportation and installation process An integrated assembly mechanism is provided between the associated coupling mechanisms.
  2. 如权利要求1所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,所述的轴向磁场永磁耦合组件中的两个相互适配的气隙磁场耦合盘呈圆盘或圆环盘平面对立状结构,其中的轴向磁场永磁体盘由圆盘或圆环盘状的永磁体安装盘和相适配的至少一个永磁体或永磁体组构成,一个永磁体组中的相邻永磁体在其圆盘或圆环盘状的安装盘的圆环周上呈轴向N、S极性交错地布设,轴向磁场永磁体盘与适配的轴向磁场电枢绕组盘耦合构成轴向磁场电枢绕组永磁耦合组件,轴向磁场永磁体盘与适配的轴向磁场锅箅式电枢盘耦合构成轴向磁场锅箅式电枢永磁耦合组件,轴向磁场永磁体盘与适配的轴向磁场金属导体盘耦合构成轴向磁场金属导体永磁耦合组件,轴向磁场永磁体盘与适配的轴向磁场永磁体盘以永磁联轴节方式耦合构成轴向磁场双永磁耦合组件,所述的径向磁场永磁耦合组件中的两个相互适配的气隙磁场耦合盘呈圆筒盘或圆管盘嵌套状结构,其中的径向磁场永磁体盘由圆筒盘或圆管盘状的永磁体安装盘和相适配的至少一个永磁体或永磁体组构成,一个永磁体组中的相邻永磁体在其圆筒盘或圆管盘状的安装盘的圆周上呈径向N、S极性交错地布设,径向磁场永磁体盘与适配的径向磁场电枢绕组盘耦合构成径向磁场电枢绕组永磁耦合组件,径向磁场永磁体盘与适配的径向磁场鼠笼式电枢盘耦合构成径向磁场鼠笼式电枢永磁耦合组件,径向磁场永磁体盘与适配的径向磁场金属导体盘耦合构成径向磁场金属导体永磁耦合组件,径向磁场永磁体盘与适配的径向磁场永磁体盘以永磁联轴节方式耦合构成径向磁场双永磁耦合组件。The adjustable magnetic torque transmission shaft permanent magnet coupling transmission and speed regulating device according to claim 1, wherein two mutually adapted air gap magnetic field coupling disks of said axial magnetic field permanent magnet coupling assembly a circular or circular disk planar opposite structure, wherein the axial magnetic field permanent magnet disk is composed of a disk or a circular disk-shaped permanent magnet mounting disk and at least one permanent magnet or permanent magnet group, one forever Adjacent permanent magnets in the magnet group are arranged alternately in the axial N and S polarities on the circumference of the disc or circular disc-shaped mounting disc, the axial magnetic field permanent magnet disc and the adapted axial magnetic field The armature winding plate is coupled to form an axial magnetic field armature winding permanent magnet coupling assembly, and the axial magnetic field permanent magnet disk is coupled with the adapted axial magnetic field pot armature disk to form an axial magnetic field pot armature permanent magnet coupling component. The axial magnetic field permanent magnet disk is coupled with the adapted axial magnetic field metal conductor disk to form an axial magnetic field metal conductor permanent magnet coupling assembly, the axial magnetic field permanent magnet disk and the adapted axial magnetic field permanent magnet disk are coupled with the permanent magnet Joint mode coupling constitutes axial magnetic field double permanent magnet coupling The two mutually adapted air-gap magnetic field coupling disks in the radial magnetic field permanent magnet coupling assembly are in the form of a cylindrical disk or a circular tube disk nested structure, wherein the radial magnetic field permanent magnet disk is composed of a cylindrical disk Or a circular disc-shaped permanent magnet mounting plate and at least one permanent magnet or permanent magnet group, and an adjacent permanent magnet in a permanent magnet group is in the circumference of a cylindrical disk or a circular disk-shaped mounting disk The radial N and S polarities are alternately arranged, and the radial magnetic field permanent magnet disk is coupled with the adapted radial magnetic field armature winding plate to form a radial magnetic field armature winding permanent magnet coupling component, a radial magnetic field permanent magnet disk and The adapted radial magnetic field squirrel-cage armature disk coupling constitutes a radial magnetic field squirrel-cage armature permanent magnet coupling assembly, and the radial magnetic field permanent magnet disk is coupled with the adapted radial magnetic field metal conductor disk to form a radial magnetic field metal conductor The permanent magnet coupling assembly, the radial magnetic field permanent magnet disk and the adapted radial magnetic field permanent magnet disk are coupled in a permanent magnet coupling manner to form a radial magnetic field double permanent magnet coupling assembly.
  3. 如权利要求1所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,所述的主动永磁耦合转盘联轴机构由用于安装永磁耦合组件中的主动永磁耦合转盘的机笼壁、机笼端壁、转筒壁、转筒端壁中的至少之一、并与对应的主动轴联轴节相适配连接的部件或联合组件构成,在主动永磁耦合转盘与主动轴联轴节之间由主动永磁耦合转盘联轴机构形成连接、支撑、力矩传输和传动结构,所述的被动永磁耦合转盘联轴机构由用于安装永磁耦合组件中的被动永磁耦合转盘的端壁、端壁上的非圆形轴孔及其轴套、非圆形中心短轴、力矩传输滑杠、中心转盘及其联轴节和中心短轴部件或组件中的至少之一、并与对应的被动轴联轴节相适配连接的部件或联合组件构成,在被动永磁耦合转盘与被动轴联轴节之间由被动永磁耦合转盘联轴机构形成连接、支撑、力矩传输和传动结构。The adjustable magnetic torque transmission shaft permanent magnet coupling transmission and speed regulating device according to claim 1, wherein said active permanent magnet coupling rotating shaft coupling mechanism is used for mounting active permanent magnet coupling components. At least one of the cage wall of the magnetic coupling turntable, the end wall of the cage, the wall of the drum, and the end wall of the rotating drum, and the components or joint components that are matched with the corresponding driving shaft couplings, are actively The connection, support, torque transmission and transmission structure are formed by the active permanent magnet coupling turntable coupling mechanism between the magnetic coupling turntable and the drive shaft coupling, and the passive permanent magnet coupling turntable coupling mechanism is used for mounting the permanent magnet coupling component The end wall of the passive permanent magnet coupling turntable, the non-circular shaft hole on the end wall and its bushing, the non-circular center stub shaft, the torque transmission slide bar, the center turntable and its coupling and center stub components or a component or a combination of at least one of the components and adapted to the corresponding passive shaft coupling, and a passive permanent magnet coupling turntable coupling mechanism between the passive permanent magnet coupling turntable and the passive shaft coupling Form connection and support , torque transmission and transmission structure.
  4. 如权利要求1所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,所述的被动永磁耦合转盘联轴机构由用于安装永磁耦合组件中的被动永磁耦合转盘的机笼壁、机笼端壁、转筒壁、转筒端壁中的至少之一、并与对应的被动轴联轴节相适配连接的部件或联合组件构成,在被动永磁耦合转盘与被动轴联轴节之间由被动永磁耦合转盘联轴机构形成连接、支撑、力矩传输和传动结构,所述的主动永磁耦合转盘联轴机构由用于安装永磁耦合组件中的主动永磁耦合转盘的端壁、端壁上的非圆形轴孔及其轴套、非圆形中心短轴、力矩传输滑杠、中心转盘及其联轴节和中心短轴部件或组件中的至少之一、并与对应的主动轴联轴节相适配连接的部件或联合组件构成,在主动永磁耦合转盘与主动轴联轴节之间由主动永磁耦合转盘联轴机构形成连接、支撑、力矩传输和传动结构。The adjustable magnetic torque transmission shaft permanent magnet coupling transmission and speed regulating device according to claim 1, wherein said passive permanent magnet coupling rotating shaft coupling mechanism is passively used for mounting a permanent magnet coupling assembly. At least one of the cage wall of the magnetic coupling turntable, the end wall of the cage, the wall of the drum, and the end wall of the drum, and the components or joint components that are matched with the corresponding passive shaft coupling, are passively The connection, support, torque transmission and transmission structure are formed by the passive permanent magnet coupling turntable coupling mechanism between the magnetic coupling turntable and the passive shaft coupling, and the active permanent magnet coupling turntable coupling mechanism is used for mounting the permanent magnet coupling component The end wall of the active permanent magnet coupling turntable, the non-circular shaft hole on the end wall and its bushing, the non-circular center stub shaft, the torque transmission slide bar, the center turntable and its coupling and center stub components or A component or a combination of at least one of the components and correspondingly coupled to the corresponding drive shaft coupling, and an active permanent magnet coupling turntable coupling mechanism between the active permanent magnet coupling turntable and the drive shaft coupling Form connection and support , torque transmission and transmission structure.
  5. 如权利要求1、2、3或4所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,所述的永磁耦合转盘气隙间距和耦合面积调节机构为离心式调节机构,它有四种供分别实施的结构,其一是由至少一副门闩式弹簧离心锁机构、被动永磁耦合转盘/转筒端壁上的非圆形轴孔轴套及相适配的带有限位机构的非圆形中心短轴组件构成,其二是由至少一副门闩式弹簧离心锁机构、中心短轴组件、中心转盘和被动永磁耦合转盘力矩传输滑杠组件构成,其三是由至少一副弹簧离心销、被动永磁耦合转盘/转筒端壁上的非圆形轴孔轴套及相适配的带有限位机构的非圆形中心短轴组件构成,其四是由至少一副弹簧离心销、中心短轴组件、中心转盘和被动永磁耦合转盘力矩传输滑杠组件构成,弹簧离心销安装在筒壁上、机笼壁上、中心转盘上、转盘/转筒端壁上、非圆形中心短轴上或中心短轴上的适当位置,门闩式弹簧离心锁机构的门闩和弹簧离心锁分别安装在永磁耦合组件的背靠背的两个被动永磁耦合转盘的对应位置或者被动永磁耦合转盘与中心转盘相对应的位置,并设置成能通过传动轴启动或堵转过程中转速状态的不同引起弹簧离心销或弹簧离心锁处于不同限位位置状态而使永磁耦合气隙间距和耦合面积自动进行阶梯式调整的结构。 A transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque according to claim 1, 2, 3 or 4, wherein said permanent magnet coupling turntable air gap spacing and coupling area adjusting mechanism is centrifugal Type adjustment mechanism, which has four structures for separate implementation, one of which is a non-circular shaft hole bushing on the end wall of the passive permanent magnet coupling turntable/rotary cylinder and at least one pair of latch spring centrifugal lock mechanism The utility model is composed of a non-circular central short-axis assembly with a limit mechanism, and the second is composed of at least one pair of latch-type spring centrifugal lock mechanism, a central short-axis assembly, a center turntable and a passive permanent magnet coupling turntable torque transmission slide assembly. The third is composed of at least one spring centrifugal pin, a non-circular shaft hole bushing on the end wall of the passive permanent magnet coupling turntable/rotary cylinder, and an adapted non-circular center short-axis assembly with a limit mechanism. The fourth is composed of at least one spring centrifugal pin, a central short shaft assembly, a center turntable and a passive permanent magnet coupling turntable torque transmission sliding bar assembly. The spring centrifugal pin is mounted on the wall of the cylinder, on the wall of the cage, on the center turntable, and on the turntable/ On the end wall of the drum a suitable position on the non-circular center stub shaft or the center stub shaft, the latch of the latch spring centrifugal lock mechanism and the spring centrifugal lock are respectively mounted at corresponding positions of the two passive permanent magnet coupling dials of the back-to-back of the permanent magnet coupling assembly or The position of the passive permanent magnet coupling turntable corresponding to the center turntable is set so that the spring centrifugal pin or the spring centrifugal lock can be in different limit position states due to the difference of the rotational speed state during the start or stalling of the drive shaft, so that the permanent magnet coupled gas The gap spacing and the coupling area are automatically adjusted in a stepwise manner.
  6. 如权利要求1、2、3或4所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,所述的永磁耦合转盘气隙间距和耦合面积调节机构为无级调节机构,它有六种供分别实施的结构,其一是由背靠背相邻永磁耦合转盘/转筒的联动机构、中心短轴、转盘/转筒隔离轴承、与相适配转盘/转筒端壁相联的转盘/转筒隔离轴承外套或内套、带凸轮槽的转盘/转筒隔离轴承对应内套或外套、带与凸轮槽配合的并使其内套或外套做直线位移传动的凸轮和绕轴转动调节杆或调节手柄的凸轮套筒、凸轮套筒的轴隔离轴承及适配的摆动支架组件和/或适配的固定支架组件构成,其二是由背靠背相邻永磁耦合转盘/转筒的联动机构、中心短轴、转盘/转筒隔离轴承、与相适配转盘/转筒端壁相联的转盘/转筒隔离轴承外套或内套、带滚动/滑动丝母筒的转盘/转筒隔离轴承对应内套或外套、带与丝母筒配合的并使丝母筒做直线位移传动的滚动/滑动丝母筒螺丝和绕轴转动调节杆或调节手柄的丝母套筒、丝母套筒的轴隔离轴承及适配的摆动支架组件和/或适配的固定支架组件构成,其三是由永磁耦合转盘/转筒端壁上的非圆形轴孔和轴套、非圆形中心短轴、转盘/转筒隔离轴承、与相适配转盘/转筒端壁或其上非圆形轴套相联接的转盘/转筒隔离轴承外套或内套、带凸轮槽的转盘/转筒隔离轴承对应内套或外套、带与凸轮槽配合的并使其做直线位移传动的凸轮和绕轴转动调节杆或调节手柄的凸轮套筒、凸轮套筒的轴隔离轴承及适配的摆动支架组件和/或适配的固定支架组件构成,其四是由永磁耦合转盘/转筒端壁上的非圆形轴孔和轴套、非圆形中心短轴、转盘/转筒隔离轴承、与相适配转盘/转筒端壁或其上非圆形轴套相联接的转盘/转筒隔离轴承外套或内套、带滚动/滑动丝母筒的转盘/转筒隔离轴承对应内套或外套、带与丝母筒配合的并使其做直线位移传动的滚动/滑动丝母筒螺丝和绕轴转动调节杆或调节手柄的丝母套筒、丝母套筒的轴隔离轴承及适配的摆动支架组件和/或适配的固定支架组件构成,其五是由背靠背相邻永磁耦合转盘/转筒的联动机构、中心短轴、转盘/转筒隔离轴承、与相适配转盘/转筒端壁相联接的转盘/转筒隔离轴承外套或内套,带凸轮、齿条或丝杠螺母的转盘/转筒隔离轴承对应内套或外套,布设在传动轴一侧并与转盘/转筒隔离轴承内套或外套对应适配的设置有凸轮直线位移传动机构、齿条直线位移传动机构或者丝杠螺母直线位移传动机构和与其适配的调节杆或调节手柄的驱动机构组件及适配的摆动支架组件和/或适配的固定支架组件构成,其六是由永磁耦合转盘/转筒端壁上的非圆形轴孔和轴套、非圆形中心短轴、转盘/转筒隔离轴承、与相适配转盘/转筒端壁或其上非圆形轴套相联接的转盘/转筒隔离轴承外套或内套,带凸轮、齿条或丝杠螺母的转盘/转筒隔离轴承对应内套或外套,布设在传动轴一侧并与转盘/转筒隔离轴承内套或外套对应适配的设置有凸轮直线位移传动机构、齿条直线位移传动机构或者丝杠螺母直线位移传动机构和与其适配的调节杆或调节手柄的驱动机构组件及适配的摆动支架组件和/或适配的固定支架组件构成,所述的背靠背相邻永磁耦合转盘/转筒的联动机构有五种供分别实施的结构,之一是滚动/滑动丝杠副结构,它由至少一副转盘/转筒联动滚动/滑动丝杠、转盘/转筒端壁上的联动滚动/滑动螺母及相适配的中心转盘上的滚动/滑动丝杠副支撑轴承构成,之二是转盘/转筒联动圆柱形或条型齿条齿轮副结构,它由至少一副相对固定在背靠背相邻转盘/转筒端壁上的齿条、对应适配的齿条过孔及中心转盘上的齿条齿轮副传动齿轮组件构成,之三是横式转盘/转筒联动凸轮槽拨杆副结构,它由至少一副固定在两个转盘/转筒端壁上的凸轮、安装在中心转盘上的两端设置有凸轮槽的并与转盘/转筒端壁上的凸轮相适配的横式转盘/转筒联动凸轮槽拨杆构成,之四是纵式转盘/转筒联动滑杆拨叉副结构,它由至少一副固定在转盘/转筒端壁上的滑槽或滑杆、安装在中心转盘上的两端设置有滑动凸轮或杆孔并与转盘/转筒端壁上的滑槽或滑杆相适配的纵式转盘/转筒联动滑杆拨叉构成,之五是转盘/转筒力矩传输滑杠结构,它由至少一副固定安装在中心转盘上的转盘/转筒力矩传输滑杠及与其滑杠相适配的转盘/转筒端壁上的滑孔及滑孔轴套构成,所述的非圆形中心短轴有两种供分别实施的结构,一种是通体均为非圆形结构轴,另一种是两节结构,其中一节是用于安装永磁耦合转盘/转筒的非圆形轴,另一节是圆形轴,所述的摆动支架安装在系统地基、系统基座或系统支架与转盘/转筒隔离轴承相适配的内套或外套之间,所述的固定式支撑架安装在系统地基、系统基座或系统支架与传动轴隔离轴承、传动轴支撑轴承或伺服电机之间。The transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque according to claim 1, 2, 3 or 4, wherein said permanent magnet coupling turntable air gap spacing and coupling area adjusting mechanism are none Level adjustment mechanism, which has six structures for separate implementation, one of which is the linkage mechanism of the back-to-back adjacent permanent magnet coupling turntable/reel, the center short shaft, the turntable/reel isolation bearing, and the matching turntable/turn The turntable/rotor isolation bearing jacket or inner sleeve connected with the end wall of the cylinder, the rotary/rotor isolation bearing with the cam groove corresponds to the inner sleeve or the outer sleeve, the belt is matched with the cam groove, and the inner sleeve or the outer sleeve is linearly displaced. The cam and the cam sleeve around the shaft adjustment lever or the adjustment handle, the shaft isolation bearing of the cam sleeve and the adapted swing bracket assembly and/or the adapted fixed bracket assembly, and the second is by the back-to-back adjacent permanent magnet Coupling mechanism of coupling carousel/reel, central short shaft, turntable/reel isolation bearing, turntable/rotor isolation bearing outer casing or inner sleeve connected with matching turntable/reel end wall, with rolling/sliding silk mother Cartridge/rotor isolation bearing pair The inner sleeve or the outer sleeve, the rolling/sliding wire female screw which cooperates with the silk female cylinder and which linearly displaces the silk female cylinder, and the screw sleeve or the adjusting sleeve of the adjusting shaft or the nut sleeve of the adjusting handle The shaft isolation bearing and the adapted swing bracket assembly and/or the adapted fixed bracket assembly are constructed, and the third is a non-circular shaft hole and a sleeve on the end wall of the permanent magnet coupling turntable/rotary, and the non-circular center is short. Shaft, turntable/reel isolation bearing, turntable/reel isolation bearing jacket or inner sleeve, cam grooved rotary drum/rotor isolated with the corresponding turntable/reel end wall or its non-circular bushing The bearing corresponds to the inner sleeve or the outer sleeve, the cam with the cam groove and the linear displacement transmission, the cam sleeve around the shaft adjustment lever or the adjustment handle, the shaft isolation bearing of the cam sleeve and the adapted swing bracket assembly And/or an adapted fixed bracket assembly, the fourth of which is a non-circular shaft hole and a bushing on the end wall of the permanent magnet coupling turntable/rotary, a non-circular center short shaft, a turntable/reel isolation bearing, and a turntable that is adapted to the end of the turntable/rotary or the non-circular sleeve on it/ Cylinder isolation bearing outer casing or inner sleeve, turntable/reel isolation bearing with rolling/sliding wire main cylinder corresponding to inner sleeve or outer sleeve, rolling/sliding wire female screw with belt and female main cylinder and making linear displacement transmission And the shaft sleeve of the adjusting rod or the adjusting handle, the shaft isolation bearing of the nut sleeve and the adapted swing bracket assembly and/or the adapted fixing bracket assembly, the fifth is by the back-to-back adjacent permanent magnet Coupling mechanism for coupling the turntable/reel, central short shaft, turntable/reel isolation bearing, turntable/reel isolation bearing jacket or inner sleeve connected with the end of the adapter/rotor end wall, with cam, rack or The turntable/reel isolation bearing of the screw nut corresponds to the inner sleeve or the outer sleeve, and is disposed on one side of the transmission shaft and is matched with the inner sleeve or the outer sleeve of the rotary/reel isolation bearing. The cam linear displacement transmission mechanism and the linear displacement of the rack are arranged. The transmission mechanism or the screw nut linear displacement transmission mechanism and the drive mechanism assembly of the adjustment rod or the adjustment handle matched thereto and the adapted swing bracket assembly and/or the adapted fixing bracket assembly, the sixth is coupled by the permanent magnet Non-circular shaft holes and bushings on the end wall of the turntable/rotary, non-circular center short shaft, turntable/reel isolation bearing, and the matching turntable/reel end wall or the non-circular bushing on it The connected turntable/reel isolating bearing outer casing or inner sleeve, and the turntable/reel isolation bearing with cam, rack or screw nut corresponds to the inner sleeve or outer sleeve, and is arranged on one side of the transmission shaft and is separated from the turntable/reel in the bearing. The sleeve or the sleeve is adapted to be provided with a cam linear displacement transmission mechanism, a rack linear displacement transmission mechanism or a screw nut linear displacement transmission mechanism, and a drive mechanism assembly and an adjustable swing bracket assembly of the adjustment rod or the adjustment handle matched thereto And/or an adapted fixing bracket assembly, the linkage mechanism of the back-to-back adjacent permanent magnet coupling turntable/rotary has five structures for separately implementing, one of which is a rolling/sliding screw pair structure, which is at least A pair of turntable/reel linkage rolling/sliding screw, linkage rolling/sliding nut on the end wall of the turntable/reel and the rolling/sliding screw pair supporting bearing on the corresponding center turntable, the second is the turntable/ Rotating cylinder cylindrical or A rack and pinion gear pair structure consisting of at least one pair of racks fixed to the end wall of the adjacent turntable/reel of the back to back, correspondingly adapted rack through holes and a rack and pinion transmission gear assembly on the center turntable The third is a horizontal turntable/reel linkage cam groove lever pair structure, which is provided with at least one pair of cams fixed on the end walls of the two turntables/reels, and cam grooves on both ends of the center turntable. And the horizontal rotary disc/rotor linkage cam groove lever matched with the cam on the end wall of the turntable/rotary tube, and the fourth is the vertical turntable/reel linkage slider shifting fork pair structure, which is composed of at least one pair a sliding groove or a sliding rod fixed on the end wall of the turntable/rotary, and a sliding cam or a rod hole provided at both ends of the center turntable and matched with a chute or a sliding rod on the end wall of the turntable/reel The vertical turntable/reel linkage slider is composed of a turntable/reel torque transmission sliding bar structure, which is composed of at least one pair of turntable/reel torque transmission sliding rods fixedly mounted on the center turntable and the sliding bar thereof a matching slide hole and a sliding hole bushing on the end wall of the turntable/rotary, said The circular center short axis has two structures for separate implementation, one is a non-circular structural axis, and the other is a two-section structure, one of which is for mounting a permanent magnet coupling turntable/reel a circular shaft, the other section being a circular shaft, the swing bracket being mounted between the system foundation, the system base or the system bracket and the inner sleeve or jacket adapted to the turntable/drum isolation bearing, the fixing The support frame is mounted between the system foundation, the system base or the system bracket and the drive shaft isolation bearing, the drive shaft support bearing or the servo motor.
  7. 如权利要求1、2、3或4所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,所述的永磁耦合转盘气隙间距和耦合面积调节机构为自动无级调节机构,它由无级调节结构、伺服电机及其相关联机构、控制器及适配的摆动支架组件和/或适配的固定支架组件构成,有九种供分别实施的结构,其一是由背靠背相邻永磁耦合转盘/转筒的联动机构、中心短轴、转盘隔离轴承、与相适配转盘/转筒端壁相联的转盘隔离轴承外套或内套、带凸轮槽的转盘隔离轴承对应内套或外套、设有与凸轮槽配合的并使其内套或外套做直线位移传动的凸轮套筒轴、驱动凸轮套筒轴做旋转运动的筒型或盘环型旋转伺服电机、伺服电机筒轴与中心短轴隔离轴承、控制器及适配的摆动支架组件和/或适配的固定支架组件,其二是由背靠背相邻永磁耦合转盘/转筒的联动机构、中心短轴、转盘隔离轴承、与相适配转盘/转筒端壁相联的转盘隔离轴承外套或内套、带滚动/滑动丝母筒的转盘隔离轴承对应内套或外套、设有与丝母筒配合的并使丝母筒做直线位移传动的滚动/滑动丝母筒螺丝、驱动丝母筒螺丝做旋转运动的筒型或盘环型旋转伺服电机、伺服电机筒轴与中心短轴隔离轴承、控制器及适配的摆动支架组件和/或适配的固定支架组件构成,其三是由转盘/转筒非圆形轴孔和轴套、非圆形中心短轴、转盘隔离轴承、与相适配转盘/转筒端壁或其上非圆形轴套相联的转盘隔离轴承外套或内套、带凸轮槽的转盘隔离轴承对应内套或外套、设有与凸轮槽配合的并使其内套或外套做直线位移传动的凸轮套筒轴、驱动凸轮套筒轴做旋转运动的筒型或盘环型旋转伺服电机、伺服电机筒轴与中心短轴隔离轴承、控制器及适配的摆动支架组件和/或适配的固定支架组件构成,其四是由转盘/转筒非圆形轴孔和轴套、非圆形中心短轴、转盘隔离轴承、与相适配转盘/转筒端壁或其上非圆形轴套相联的转盘隔离轴承外套或内套、带滚动/滑动丝母筒的转盘隔离轴承对应内套或外套、设有与丝母筒配合的并使丝母筒做直线位移传动的滚动/滑动丝母筒螺丝、驱动丝母筒螺丝做旋转运动的筒型或盘环型旋转伺服电机、伺服电机筒轴与中心短轴隔离轴承、控制器及适配的摆动支架组件和/或适配的固定支架组件构成,其五由背靠背相邻永磁耦合转盘/转筒的联动机构、中心短轴、转盘隔离轴承、与相适配转盘/转筒端壁相联的转盘隔离轴承外套或内套、带与直线伺服电机输出筒轴联接螺孔和螺丝的转盘隔离轴承对应内套或外套、设有与转盘隔离轴承对应内套或外套相适配联接螺孔并与之相联接使其做直线位移传动的直线运动筒轴、驱动筒轴做直线运动的筒型或盘环型直线伺服电机、直线伺服电机筒轴与中心短轴隔离轴承、控制器及适配的摆动支架组件和/或适配的固定支架组件构成,其六由转盘/转筒非圆形轴孔和轴套、非圆形中心短轴、转盘隔离轴承、与相适配转盘/转筒端壁或其上非圆形轴套相联的转盘隔离轴承外套或内套、带与直线伺服电机输出筒轴联接螺孔和螺丝的转盘隔离轴承对应内套或外套、设有与转盘隔离轴承对应内套或外套相适配的联接螺孔并与之相联接使其做直线位移传动的直线运动筒、驱动筒轴作直线运动的筒型或盘环型直线伺服电机、直线伺服电机筒轴与中心短轴隔离轴承、控制器及适配的摆动支架组件和/或适配的固定支架组件构成,其七是由背靠背相邻永磁耦合转盘/转筒的联动机构、中心短轴、转盘隔离轴承、与相适配转盘/转筒端壁相联的转盘隔离轴承外套或内套,带凸轮、齿条或丝杠螺母的转盘隔离轴承对应内套或外套,布设在传动轴一侧并与转盘隔离轴承内套或外套对应适配的设置有使凸轮直线位移传动机构、使齿条直线位移传动机构或者使丝杠螺母直线位移传动机构的直线伺服电机、旋转伺服电机或直交轴旋转伺服电机、控制器及适配的摆动支架组件和/或适配的固定支架组件构成,其八是由转盘/转筒非圆形轴孔和轴套、非圆形中心短轴、转盘隔离轴承、与相适配转盘/转筒端壁或其上非圆形轴套相联的转盘隔离轴承外套或内套,带凸轮、齿条或丝杠螺母的转盘隔离轴承对应内套或外套,布设在传动轴一侧并与转盘隔离轴承内套或外套对应适配的设置有使凸轮直线位移传动机构、使齿条直线位移传动机构或者使丝杠螺母直线位移传动机构的直线伺服电机、旋转伺服电机或直交轴式伺服电机、控制器适配的摆动支架组件和/或适配的固定支架组件构成,其九是由所述无级调节机构分别与外部适配的并独立设置的传统型的执行机构及其相配的控制器构成,无级调节机构中的调节杆或调节手柄与适配的执行机构的输出机构相联接,所述的背靠背相邻永磁耦合转盘/转筒的联动机构有五种供分别实施的结构,之一是滚动/滑动丝杠副结构,它由至少一副转盘/转筒联动滚动/滑动丝杠、转盘/转筒端壁上的联动滚动/滑动螺母及相适配的中心转盘上的滚动/滑动丝杠副支撑轴承构成,之二是转盘/转筒联动圆柱形或条型齿条齿轮副结构,它由至少一副相对固定在背靠背相邻转盘/转筒端壁上的齿条、对应适配的齿条过孔及中心转盘上的齿条齿轮副传动齿轮组件构成,之三是横式转盘/转筒联动凸轮槽拨杆副结构,它由至少一副固定在两个转盘/转筒端壁上的凸轮、安装在中心转盘上的两端设置有凸轮槽的并与转盘/转筒端壁上的凸轮相适配的横式转盘/转筒联动凸轮槽拨杆构成,之四是纵式转盘/转筒联动滑杆拨叉副结构,它由至少一副固定在转盘/转筒端壁上的滑槽或滑杆、安装在中心转盘上的两端设置有滑动凸轮或杆孔并与转盘/转筒端壁上的滑槽或滑杆相适配的纵式转盘/转筒联动滑杆拨叉构成,之五是转盘/转筒力矩传输滑杠结构,它由至少一副固定安装在中心转盘上的转盘/转筒力矩传输滑杠及与其滑杠相适配的转盘/转筒端壁上的滑孔及滑孔轴套构成,所述的非圆形中心短轴有两种供分别实施的结构,一种是通体均为非圆形结构轴,另一种是两节结构,其中一节是用于安装永磁耦合转盘/转筒的非圆形轴,另一节是圆形轴,所述的摆动支架安装在系统地基、系统基座或系统支架与转盘/转筒隔离轴承相适配的内套或外套之间,所述的固定式支撑架安装在系统地基、系统基座或系统支架与传动轴隔离轴承、传动轴支撑轴承或伺服电机之间,所述的控制器为刻度盘型控制器、数显控制器或智能控制器,刻度盘型控制器由控制刻度盘、控制旋钮或按键、控制器输入输出接口、电机电源单元、电机控制单元、PLC可编程控制器接口单元及其相适配的控制电路和外围单路、电源开关、电源保险及控制器外壳组成,数显控制器由嵌入式微处理器单元、显示器单元、操作键盘单元、控制器输入输出接口、电机电源单元、控制器电源电路单元、电源开关、电源保险及控制器外壳组成,智能控制器由嵌入式微处理器、显示器单元、操作键盘单元、至少一路且至少一种传感器及其适配的输入接口、至少一路开关量输入/输出接口单元、至少一路模拟量输入/输出接口单元、至少一个或至少一种通用或非标数据通讯接口单元、电机电源单元、控制器电源电路单元、电源开关、电源保险及控制器外壳等构成,传感器有四种供配用,第一种是用于直接或间接检测永磁耦合气隙间距和耦合面积的位移传感器,第二种是用于检测主动或被动传动轴转速的传感器,第三种是用于传感永磁耦合组件温度的温度传感器,第四种是用于传感冷却水水位的液位传感器,通用或非标数据通讯接口单元有485接口、现场总线接口、互联网接口、局域网接口、无线通讯接口或专用非标接口,用于所述各种传感器获取的状态信息采集和处理、操作键盘输入命令处理、显示器输出信息处理、伺服电机电源时序和幅值处理及所述各种接口单元输入输出信息处理并完成系统数据计算、事件分析处理和数据存储的嵌入式微处理器单元分别通过相应数据总线与所述各对应单元端口相接驳,控制器电源电路为控制器中的每个电路单元提供工作电源并与相应单元的电源输入端相接驳,受控于嵌入式微处理器单元并为伺服电机提供相适配伺服驱动电源的伺服电机电源的控制线通过数据总线与嵌入式微处理器单元的相应端口相接驳。A transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque according to claim 1, 2, 3 or 4, wherein said permanent magnet coupling turntable air gap spacing and coupling area adjusting mechanism is automatic Stepless adjustment mechanism consisting of a stepless adjustment structure, a servo motor and its associated mechanism, a controller and an adapted swing bracket assembly and/or an adapted fixed bracket assembly, there are nine structures for separate implementation, The first is the linkage mechanism of the back-to-back adjacent permanent magnet coupling turntable/reel, the central short shaft, the turntable isolating bearing, the turntable isolating bearing casing or inner sleeve connected with the matching turntable/rotary end wall, and the cam groove The rotary disc isolation bearing corresponds to the inner sleeve or the outer sleeve, and is provided with a cam sleeve shaft which cooperates with the cam groove and linearly displaces the inner sleeve or the outer sleeve thereof, and a cylindrical or disc type rotary servo which drives the cam sleeve shaft to perform a rotary motion. Motor, servo motor shaft and center short shaft isolation bearing, controller and adapted swing bracket assembly and / or adapted fixed bracket assembly, and second, linkage mechanism of back-to-back adjacent permanent magnet coupling turntable / drum The center short shaft, the rotary disc isolation bearing, the turntable isolating bearing outer sleeve or the inner sleeve connected with the matching turntable/rotary end wall, the turntable isolation bearing with the rolling/sliding silk female cylinder corresponding to the inner sleeve or the outer sleeve, and the wire Roller/sliding wire master screw with female cylinder and linear master displacement drive, cylindrical or disk ring rotary servo motor for rotary motion of drive wire, servo motor shaft and central short axis The bearing, the controller and the adapted swing bracket assembly and/or the adapted fixed bracket assembly are formed, and the third is a non-circular shaft hole and a sleeve of the turntable/reel, a non-circular center short shaft, a turntable isolation bearing, a turntable isolating bearing outer casing or an inner sleeve, a cam groove-equipped turntable isolating bearing corresponding to a matching turntable/rotary end wall or a non-circular bushing thereon, corresponding to the inner sleeve or the outer casing, and being provided with the cam groove A cam sleeve shaft that linearly displaces the inner sleeve or outer sleeve, a cylindrical or disc-type rotary servo motor that drives the cam sleeve shaft to rotate, a servo motor shaft and a center short-axis isolation bearing, a controller, and a suitable Swing bracket set And/or an adapted fixed bracket assembly, the fourth of which is a non-circular shaft hole and bushing of the turntable/reel, a non-circular center stub shaft, a turntable isolation bearing, and an adapted turntable/reel end wall or The turntable isolating bearing jacket or inner sleeve connected with the non-circular sleeve, the turntable isolating bearing with the rolling/sliding silk master corresponding to the inner sleeve or the outer sleeve, and the silk female cylinder is matched with the silk female cylinder and the silk female cylinder is made straight Rolling/sliding wire master screw for displacement drive, cylindrical or disk ring rotary servo motor for rotary motion of drive wire, servo motor shaft and center short shaft isolation bearing, controller and adapted swing bracket assembly And/or an adapted fixed bracket assembly, the fifth of which is a linkage mechanism of the back-to-back adjacent permanent magnet coupling turntable/reel, a central short shaft, a turntable isolation bearing, and a turntable coupled with the end of the corresponding turntable/reel end wall The isolated bearing outer casing or inner sleeve, the rotary disc isolation bearing with the linear servo motor output cylinder shaft coupling screw hole and the screw corresponding to the inner sleeve or the outer sleeve, and the inner sleeve or the outer sleeve corresponding to the rotary disc isolation bearing are matched with the screw hole and Connect to make a straight line Linear motion cylinder shaft of shifting drive, cylindrical or disc-type linear servo motor for linear motion of drive cylinder shaft, linear servo motor cylinder shaft and central short-axis isolation bearing, controller and adapted swing bracket assembly and/or suitable It is composed of a fixed bracket assembly, which is composed of a non-circular shaft hole and a sleeve of a turntable/reel, a non-circular center short shaft, a turntable isolating bearing, and a matching turntable/reel end wall or a non-circular shape thereon. The sleeve of the turntable is connected to the outer casing or the inner sleeve, and the rotary disc isolation bearing with the linear servo motor output cylinder shaft coupling screw hole and the screw corresponding to the inner sleeve or the outer sleeve, and is matched with the inner sleeve or the outer sleeve corresponding to the rotary disc isolation bearing. The coupling screw hole is coupled with the linear motion cylinder for linear displacement transmission, the cylindrical or disk ring linear servo motor for driving the cylinder shaft for linear motion, the linear servo motor cylinder shaft and the central short shaft isolation bearing, and the control And an adapted swing bracket assembly and/or an adapted fixed bracket assembly, wherein the seventh is a linkage mechanism of the back-to-back adjacent permanent magnet coupling turntable/rotary, the center short shaft, the turntable isolation bearing, and the matching a turntable isolating bearing jacket or inner sleeve connected to the end wall of the disc/rotary, and a turntable isolating bearing with a cam, a rack or a screw nut corresponding to the inner sleeve or the outer sleeve, disposed on one side of the transmission shaft and isolating the inner sleeve of the bearing from the rotary table or The jacket is adapted to be provided with a linear displacement transmission mechanism for the cam, a linear displacement transmission mechanism for the rack or a linear servo motor for linearly shifting the screw nut, a rotary servo motor or a orthogonal shaft rotary servo motor, a controller and an adaptation. The swing bracket assembly and/or the adapted fixed bracket assembly are composed of eight non-circular shaft holes and bushings of the turntable/reel, a non-circular center short shaft, a turntable isolation bearing, and an adapted turntable/turn a turntable isolating bearing outer casing or inner sleeve connected with a non-circular sleeve on the end wall of the cylinder, and a turntable isolating bearing with a cam, a rack or a screw nut corresponding to the inner sleeve or the outer sleeve, disposed on one side of the transmission shaft and with the turntable The inner sleeve or the outer sleeve of the isolation bearing is provided with a linear servo motor for rotating the linear displacement of the cam, a linear displacement transmission mechanism for the rack, or a linear displacement transmission mechanism of the screw nut. A rotary servo motor or a straight-line servo motor, a controller-fitted swing bracket assembly and/or an adapted fixed bracket assembly, the nine of which are independently and externally adapted by the stepless adjustment mechanism The actuator of the type and the matching controller thereof, the adjusting rod or the adjusting handle in the stepless adjusting mechanism is coupled with the output mechanism of the adapted actuator, and the linkage of the back-to-back adjacent permanent magnet coupling turntable/reel The mechanism has five structures for separate implementation, one of which is a rolling/sliding screw pair structure, which is linked by at least one set of turntable/reel linkage rolling/sliding screw, and the linked rolling/sliding nut on the end wall of the turntable/reel And the matching rolling/sliding screw pair supporting bearing on the center turntable, and the second is a turntable/reel linkage cylindrical or strip type rack gear pair structure, which is fixed by at least one pair on the back-to-back adjacent turntable / the rack on the end wall of the drum, the corresponding matching rack through hole and the rack gear auxiliary transmission gear assembly on the center turntable, and the third is the horizontal turntable / rotary drum linkage cam groove lever pair structure, it By at least a cam fixed to the end faces of the two turntables/rotaries, a horizontal turntable/reel linkage mounted on the center turntable and provided with cam grooves at both ends and adapted to the cams on the end wall of the turntable/rotary The cam groove lever is formed, and the fourth is a vertical dial/rotor linkage slider fork structure, which is installed on the center turntable by at least one pair of sliding grooves or sliding bars fixed on the end wall of the turntable/reel. The two sides are provided with sliding cams or rod holes and are matched with the vertical turntable/reel linkage slider of the turntable/slider on the end wall of the turntable; the fifth is the turntable/reel torque transmission a sliding bar structure, which is composed of at least one pair of turntable/reel torque transmission sliding rods fixedly mounted on the center turntable and a sliding hole and a sliding hole bushing on the end wall of the turntable/reel corresponding to the sliding bar thereof, The non-circular center short axis has two structures for separate implementation, one is a non-circular structural axis, and the other is a two-section structure, one of which is used to mount a permanent magnet coupling turntable/turn The non-circular shaft of the cylinder and the other section is a circular shaft. The swing bracket is mounted on the system foundation and the system base. The system bracket is mounted between the inner sleeve or the outer sleeve of the turntable/reel isolation bearing, and the fixed support frame is installed on the system foundation, the system base or the system bracket and the drive shaft isolation bearing, the drive shaft support bearing or the servo Between the motors, the controller is a dial type controller, a digital display controller or an intelligent controller, and the dial type controller is composed of a control dial, a control knob or a button, a controller input/output interface, a motor power supply unit, Motor control unit, PLC programmable controller interface unit and its matching control circuit and peripheral single-channel, power switch, power fuse and controller housing, digital display controller consists of embedded microprocessor unit, display unit, operation The keyboard unit, the controller input and output interface, the motor power supply unit, the controller power supply circuit unit, the power switch, the power supply insurance and the controller casing are composed of the embedded controller, the display unit, the operating keyboard unit, at least one way and at least one A sensor and an adapted input interface thereof, at least one switch input/output interface unit, At least one analog input/output interface unit, at least one or at least one general or non-standard data communication interface unit, a motor power supply unit, a controller power supply circuit unit, a power switch, a power fuse, and a controller housing, and the sensor has four For the purpose of distribution, the first is for directly or indirectly detecting the displacement of the permanent magnet coupling air gap and the coupling area, the second is for detecting the speed of the active or passive drive shaft, and the third is for The temperature sensor for sensing the temperature of the permanent magnet coupling component, the fourth is the liquid level sensor for sensing the cooling water level. The universal or non-standard data communication interface unit has 485 interface, field bus interface, internet interface, LAN interface, wireless Communication interface or dedicated non-standard interface for state information acquisition and processing acquired by the various sensors, operation of keyboard input command processing, display output information processing, servo motor power supply timing and amplitude processing, and various interface unit inputs Output information processing and complete embedded system data calculation, event analysis processing and data storage The microprocessor unit is respectively connected to the corresponding unit port through a corresponding data bus, and the controller power supply circuit supplies working power to each circuit unit in the controller and is connected to the power input end of the corresponding unit, and is controlled The control line of the servo motor power supply for the servo motor and the servo motor power supply for the servo motor is connected to the corresponding port of the embedded microprocessor unit through the data bus.
  8. 如权利要求1、2、3或4所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,所述的永磁耦合组件的非永磁体转盘的非气隙磁场耦合的一侧和/或与永磁耦合组件相联接的发热部件、发热机构或发热组件上安装、固定、制作或配装相适合的散热器、散热片、旋转热导管散热器、水冷组件或组合式综合技术散热组件,或者在发热部件或组件上制作设置、镶嵌、焊接、嵌入或置入旋转热导管的吸热段,通过旋转热导管的输送段把热量引出到装置外部适当位置设置的旋转热导管冷却段进行散热处理,旋转热导管冷却段上设置散热片、散热器或水冷组件,组合式综合技术散热组件是采用三种既风冷技术部件、旋转热导管技术组件和水冷技术系统之中至少含有其中两种技术结构的综合散热组件,在对应于散热器或散热片的散热通风通道部件上设置通风口、风孔或散热介质路径。The transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque according to claim 1, 2, 3 or 4, wherein the non-air gap magnetic field of the non-permanent magnet turntable of the permanent magnet coupling assembly Mounting, securing, fabricating, or fitting a suitable heat sink, heat sink, rotating heat pipe radiator, water cooling component, or/or a heat generating component, a heat generating mechanism, or a heat generating component coupled to the permanent magnet coupling component Combined integrated technical heat dissipating component, or fabricated on the heat-generating component or component, set, inlaid, welded, embedded or placed into the heat absorption section of the rotating heat pipe, and the heat is taken out to the appropriate position outside the device by rotating the conveying section of the heat pipe Rotating heat pipe cooling section for heat treatment, cooling fins, radiator or water cooling components are arranged on the cooling duct cooling section. The combined integrated technology heat dissipating component adopts three kinds of air-cooling technical components, rotating heat pipe technology components and water cooling technology system. An integrated heat dissipating component containing at least two of the technical structures, disposed on a heat dissipating passage member corresponding to the heat sink or the heat sink Vents, vents or cooling medium path.
  9. 如权利要求1、2、3或4所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,所述的一体化组装机构,是指本装置出场调试和测试之后安装的并在本装置出厂包装、运输与安装过程中安装在主动转盘及其相关联的联轴机构与被动转盘及其相关联的联轴机构之间的便于整体包装、运输和安装的一体化组装机构,它有五种供分别实施的结构,其一是设置在主动轴一侧的主动转盘/转筒端壁与被动转盘/转筒端壁组件之间的一体化组装用螺杆组件,其二是设置在主动轴一侧的主动转盘/转筒端壁与中心短轴组件或非圆形中心短轴之间的一体化组装用螺杆组件,其三是是设置在主动转盘/转筒壁或机笼壁与被动转盘/转筒壁组件与主动转盘/转筒筒壁之间的一体化组装用螺杆组件,其四是设置在被动轴一侧的被动转盘/转端壁组件与主动转盘/转筒端壁之间的一体化组装用螺杆组件,其五是设置在被动轴一侧的中心短轴组件或非圆形中心短轴与主动转盘/转筒端壁或筒壁之间的一体化组装用“螺杆联接帽”式组件,在输入联轴器及其相连接的部件与输出联轴器及其相连的部件之间用一体化组装机构组件联接固定起来,在设备安装之收尾工作过程中且设备运行调试之前再逐一替代或卸掉一体化组装机构组件。The transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque according to claim 1, 2, 3 or 4, wherein said integrated assembly mechanism refers to after the device is debugged and tested Integrated installation, transport and installation between the active turntable and its associated coupling mechanism and the passive turntable and its associated coupling mechanism during installation, transport and installation of the device Assembly mechanism, which has five structures for separate implementation, one of which is an integrated assembly screw assembly disposed between the active turntable/rotary end wall on one side of the drive shaft and the passive turntable/reel end wall assembly. The second is an integrated assembly screw assembly between the active turntable/rotary end wall on one side of the drive shaft and the central short shaft assembly or the non-circular center short shaft, and the third is disposed on the active turntable/rotary wall Or the integrated assembly screw assembly between the cage wall and the passive turntable/drum wall assembly and the active turntable/rotary drum wall, and the fourth is the passive turntable/rotating end wall assembly and the active turntable disposed on one side of the passive shaft /rotor end wall The integrated assembly screw assembly, the fifth is the central assembly of the short shaft assembly on the side of the passive shaft or the non-circular central short shaft and the active turntable / drum end wall or cylinder wall The coupling cap type assembly is connected and fixed by the integrated assembly mechanism between the input coupling and its connected components and the output coupling and its connected components, and the equipment is operated during the finishing work of the equipment installation. Replace or disassemble the integrated assembly components one by one before commissioning.
  10. 如权利要求1、2、3或4所述的可调节磁扭矩的传动轴永磁耦合传动和调速装置,其特征在于,本装置的外部设置有防尘罩或设置具有安全防护和防止磁场泄露的机笼或机壳,它们只与本装置最外部的、主动转盘部分和被动转盘部分其中之一相联接的组件相联接,或者与适配的散热组件或散热系统融合为一体式结构,或者把机笼、机壳或防尘罩设置或融合在另外给本装置、电机或负载设置的基座或基架、支架或支座上,支架或支座为卧式结构或者立式结构。A transmission shaft permanent magnet coupling transmission and speed regulating device with adjustable magnetic torque according to claim 1, 2, 3 or 4, characterized in that the outside of the device is provided with a dust cover or provided with safety protection and magnetic field prevention Leaked cages or enclosures that are only coupled to the outermost components of the unit that are coupled to one of the active turntable portion and the passive turntable portion, or that are integrated into the integrated heat sink assembly or heat sink system. Either set or fuse the cage, casing or dust cover on a base or base frame, bracket or support that is otherwise provided for the device, motor or load. The bracket or support is a horizontal structure or a vertical structure.
PCT/CN2010/075800 2009-08-11 2010-08-09 Magnetic torque adjustable transmission shaft permanent-magnet coupling transmission and speed regulation device WO2011018015A1 (en)

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CN102931806A (en) * 2012-11-05 2013-02-13 江苏大学 Meshing-area-adjusting type synchronous magnetic torque converter and speed regulation method thereof
WO2015137814A1 (en) * 2014-03-13 2015-09-17 Zytec International B.V. Magnetic coupling assembly
NL2013219A (en) * 2014-03-13 2016-01-19 Zytec Int B V Magnetic coupling assembly.
US10211716B2 (en) 2014-03-13 2019-02-19 Zytec Technologies B.V. Magnetic coupling assembly
CN106385159A (en) * 2016-10-13 2017-02-08 浙江远邦流体科技有限公司 Permanent magnetic transmission device and regulating method thereof
CN106533121A (en) * 2016-11-23 2017-03-22 赵克中 Magnetic loop type infinitely variable-speed device
CN106499746B (en) * 2016-12-05 2019-01-04 柳州煜华科技有限公司 A kind of magnetic gear
CN106499746A (en) * 2016-12-05 2017-03-15 柳州煜华科技有限公司 A kind of magnetic gear
CN106802607A (en) * 2017-03-20 2017-06-06 西安热工研究院有限公司 A kind of Controlling Auxiliaries in Power Plants permanent magnet speed regulation system
CN106802607B (en) * 2017-03-20 2023-05-16 西安热工研究院有限公司 Permanent magnet speed regulation system for auxiliary machinery of power plant
CN107359778A (en) * 2017-09-18 2017-11-17 上海市东方海事工程技术有限公司 A kind of buffer starting type permanent magnetic coupling
CN109450220A (en) * 2018-12-20 2019-03-08 北京必可测科技股份有限公司 A kind of high-power Wind-cooling type permanent magnetic coupling
CN109450220B (en) * 2018-12-20 2023-08-29 北京必可测科技股份有限公司 High-power wind-cooling permanent magnet coupler
CN114337186A (en) * 2021-12-20 2022-04-12 迈格钠磁动力股份有限公司 Permanent magnet eddy current speed regulation device
CN114337186B (en) * 2021-12-20 2023-05-02 迈格钠磁动力股份有限公司 Permanent magnet eddy current speed regulating device
CN114915135A (en) * 2022-06-20 2022-08-16 青岛海润隆泰动力科技有限公司 Magnetic coupler and use method thereof
CN114915135B (en) * 2022-06-20 2022-12-27 青岛海润隆泰动力科技有限公司 Magnetic coupler and use method thereof
CN116608214A (en) * 2023-07-20 2023-08-18 江苏多凯动力机械有限公司 Transmission adjusting rack for coupler
CN116608214B (en) * 2023-07-20 2023-12-22 江苏多凯动力机械有限公司 Transmission adjusting rack for coupler

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