WO2011013860A1 - Method for treating waste communication cables - Google Patents

Method for treating waste communication cables Download PDF

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Publication number
WO2011013860A1
WO2011013860A1 PCT/KR2009/004173 KR2009004173W WO2011013860A1 WO 2011013860 A1 WO2011013860 A1 WO 2011013860A1 KR 2009004173 W KR2009004173 W KR 2009004173W WO 2011013860 A1 WO2011013860 A1 WO 2011013860A1
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WO
WIPO (PCT)
Prior art keywords
jelly
communication line
coating
dissolving
waste
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PCT/KR2009/004173
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French (fr)
Korean (ko)
Inventor
황성일
현준목
조종수
김영선
Original Assignee
(주)엠비즈텍씨앤씨
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Priority to PCT/KR2009/004173 priority Critical patent/WO2011013860A1/en
Priority to KR1020107004265A priority patent/KR100983819B1/en
Publication of WO2011013860A1 publication Critical patent/WO2011013860A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00Recovery or working-up of waste materials
    • C08J11/04Recovery or working-up of waste materials of polymers
    • C08J11/10Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
    • C08J11/18Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04Homopolymers or copolymers of ethene
    • C08J2323/06Polyethene
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Definitions

  • the present invention relates to a treatment method for recycling waste communication lines.
  • Communication cable uses copper wire or aluminum wire with low electrical resistance as a medium for transmitting information. Since electrical resistance increases when impurities of different components are mixed, a high purity copper copper wire close to 100% is usually used. High-purity copper copper is an expensive resource that is expensive to manufacture.
  • Communication lines such as copper wires are usually coated with a coating material such as polyethylene (PE) to avoid damage or short circuit due to external exposure.
  • PE polyethylene
  • Each copper wire used for the cable is coated with a PE sheath of 1mm or more and then bundles each communication wire together. Jelly is impregnated to each bundle to protect the telecommunication bundle from water and damage.
  • Korean Patent Application No. 10-2005-0028921 name of the invention: Apparatus and method for collecting copper jelly polyethylene from a closed telecommunication line
  • Korean Patent Application No. 10-2004- among several technologies proposed to solve the conventional problems.
  • 0081146 name of the invention: an apparatus for separating polyethylene resin and metal from waste communication lines
  • TNT trinitrotoluene
  • Toluene is toxic and is a representative hazardous substance to human body and environment. Polyethylene is not easily dissolved in toluene. It is not collected.
  • the boiling point of toluene is 110 degrees Celsius, but the treatment of toluene at a heating temperature of 150 ° C. has a problem in that a sudden explosion of vapor pressure causes a high risk of explosion or toxic gas leakage.
  • an object of the present invention is to provide a method for treating a waste communication line which can collect and recycle a compound used in a conductor and a coating such as copper of a waste communication line in an environmentally friendly manner.
  • the coating release agent for treating waste communication lines according to the present invention for achieving the above object is a penetrant to relax the coating of the waste communication line; Swelling agent for swelling the coating loosened by the penetrant; And a release activator for activating the release of the coating so that the peeling of the coating swollen by the swelling agent can be made smoothly.
  • the coating release agent is characterized in that it further comprises glycerin.
  • a recycling step of separating and collecting a flocculant and a coating release agent from the residue remaining in the reactor is characterized by another comprising a further.
  • the closed communication line in the peeling step is characterized in that the jelly is a closed communication line in which the jelly is removed in another step.
  • a petroleum solvent capable of dissolving the jelly of a jellyfish impregnated lung communication line; Water to suppress volatility of the petroleum solvent; And an emulsifier having an affinity for the petroleum solvent and the water to assist mixing of the petroleum solvent and the water; It is another feature to include a.
  • Jelly dissolving agent for treating the waste communication line according to the present invention for achieving the above object is a petroleum solvent capable of dissolving the jelly of the waste communication line impregnated with jelly ( ⁇ ); Water to suppress volatility of the petroleum solvent; And an emulsifier having an affinity for the petroleum solvent and the water to assist mixing of the petroleum solvent and the water; Characterized in that it comprises a.
  • the method for processing a waste communication line according to the present invention for achieving the above object is a jelly dissolving step of dissolving the jelly impregnated in the waste communication line by injecting the jelly dissolving agent and the jelly-impregnated waste communication line in the reaction tank; And a waste communication preliminary step of collecting the waste communication line from which the jelly is dissolved and removed in the jelly dissolving step from the reactor. Characterized in that it comprises a.
  • the method for treating waste communication lines according to the present invention has the advantage that it can be separated and collected in an environmentally friendly manner in order to recycle conductors such as copper and polymer compounds such as polyethylene of waste communication lines, and re-use raw materials used to treat waste communication lines. As a result, cost is reduced and safety is improved in treating closed communication lines.
  • FIG. 1 is a flowchart schematically illustrating a method for treating a closed communication line according to an exemplary embodiment of the present invention.
  • FIG. 2 is a photograph showing a closed communication line impregnated with jelly in the method for processing a closed communication line according to an embodiment of the present invention.
  • FIG. 3 is a photograph showing a closed communication line in which jelly is removed in a method for processing a closed communication line according to an exemplary embodiment of the present invention.
  • FIG. 4 is a photograph showing a conductor (copper) in a closed communication line after the coating is peeled off in the method for treating a closed communication line according to an embodiment of the present invention.
  • FIG. 5 is a photograph schematically showing a polyethylene aggregate separated from a waste communication line in a waste communication line treatment method according to an embodiment of the present invention.
  • the jelly-impregnated closed communication line described herein is a communication wire such as a telephone, and is coated with polyethylene on a copper wire for the purpose of insulation, waterproofing, and insulation in the space between the communication line and the communication line. It refers to a communication line in a closed communication cable impregnated with jelly (polymer jelly or gel type compound such as silicon, acrylic, styrene, etc.) for the purpose of waterproofing.
  • jelly polymer jelly or gel type compound such as silicon, acrylic, styrene, etc.
  • PE PVC composite wire refers to waste wire mixed with polyethylene and polyvinyl chloride in insulation coating or mixed when dismantling for disposal.
  • Petroleum solvents included in the jelly dissolving agent can dissolve the jelly impregnated in the waste communication line, and may include naphtha, kerosene, diesel oil, gasoline, and the like. Kerosene (specific gravity: 0.79 ⁇ 0.85 / boiling point: 150 ⁇ 300 °C) and diesel oil (specific gravity: 0.81 ⁇ 0.88 / boiling point: 200 ⁇ 350 °C) have high boiling point, so it is difficult to purify and reuse by distillation after process. Is difficult to purchase in small quantities (drums) for chemical plants.
  • a gasoline specifically gravity: 0.63 ⁇ 0.76 / boiling point 30 ⁇ 150 °C
  • a gasoline that is relatively low boiling point is easy to reuse after distillation separated from the process and easy to purchase a small amount.
  • the water that can be included with the petroleum solvent in the jelly dissolving agent is preferably included in the jelly dissolving agent in that it can suppress volatility and lower flammability and human toxicity.
  • the emulsifiers that can be included in the jelly dissolving agent are amphiphilic with respect to the polar group of water and the non-polar group of petroleum solvents, so that the water and the petroleum solvent can be mixed.
  • the emulsifier may be mixed with water and a petroleum solvent to form a jelly solubilizer in the form of an emulsion.
  • nonionic surfactants can be used.
  • polysorbate is a human-friendly nonionic surfactant used in the manufacture of food and cosmetics.
  • polysorbate 20 (see formula 1-1), polysorbate 60, polysorbate 80 (see formula 1-2) can be used arbitrarily selected.
  • Such jelly solubilizer may be prepared by the following method.
  • Water and emulsifiers are mixed at a weight ratio of 1: 0.01 to 1: 0.5.
  • gasoline is added so that a weight ratio of water and gasoline may be a weight ratio of 1: 0.5 to 1: 2. It can be prepared by mixing in such a weight ratio, the jelly solubilizer including water, emulsifiers and gasoline with an homogenizer (emulsion).
  • Such jelly dissolving agent is emulsified by mixing petroleum solvent and water, and has the advantage of improving fire stability and low volatility of jelly dissolving agent. There is an advantage to this.
  • the coating release agent that can be used in the method for treating a waste communication line according to an embodiment of the present invention includes a penetrant, a swelling agent, and a release activator, and glycerin (Glycerin) or glycols (glycol: ethylene glycol, propylene glycol). Diethylene glycol, triethylene glycol, dipropylene glycol, hexylene glycol, butylene glycol) It is preferable that it further comprises.
  • NMP N-Methyl-2-pyrrolidone. (C 5 H 9 NO) Formula 2
  • C 5 H 9 NO NMP
  • Swelling agents increase the volume of the coating loosened by the penetrant. It is preferable to use 2,2,4-trimethyl-1,3-pentanediol isobutylate (2,2,4-trimethyl-1,3-pentanediol isobutylate) as such swelling agent.
  • the release activator promotes (activates) the release of the coating so that the volume increased coating by the swelling agent can be peeled off smoothly and separated from the closed communication line.
  • Wax may be used as the release activator, but in consideration of collecting and recycling the release activator after the waste communication line treatment process, it is more preferable to use dimethylsiloxy acid oil (see Formula 3).
  • This coating release agent is 2,2,4-trimethyl-1,3-pentanediol isobutylate (swelling agent) and NMP (N-Methyl-2) as a penetrating agent.
  • -pyrrolidone is mixed at a weight ratio of 1: 0.001 to 1: 0.1 and swelling agent 2,2,4-trimethyl-1,3-pentanediol isobutylate (2,2,4-Trimethyl-1,3-pentandiol isobutylrate )
  • a dimethylsiloxy acid oil which is a release activator, may be prepared by adding and mixing the dimethylsiloxy acid oil so that the weight ratio is 1: 0.001 to 1: 0.05, and the swelling agent 2,2,4-trimethyl-1,3 It is preferable to prepare a coating release agent by mixing glycerin such that the weight ratio of pentanediol isobutylate (2,2,4-Trimethyl-1,3-pentandiol isobut
  • Such a coating release agent has the advantage of ensuring safety because it can effectively peel off the coating without using a highly toxic raw material such as toluene, xylene, benzene.
  • a highly toxic raw material such as toluene, xylene, benzene.
  • the boiling point is more than 180 degrees Celsius, it is lower than the temperature during the peeling process to be described later, there is a low risk of explosion and there is an advantage that the environmental pollution due to volatilization is suppressed.
  • FIG. 1 is a flow chart schematically showing a method for treating a waste communication line impregnated with jelly according to an embodiment of the present invention.
  • a jelly-impregnated waste communication processing method comprises a jelly dissolution step (S110) and waste communication presumption step (S120) and preferably a peeling step (S210) ), And further comprising a conductor collection step (S220) and a polyethylene collection step (S230).
  • the jelly dissolving step (S110) by dissolving the jelly impregnated in the waste communication line by inputting a waste communication line impregnated with jelly dissolution and jelly ( ⁇ ) in the reaction tank.
  • the reaction tank is preferably able to move repeatedly up and down so that the reaction in the reaction tank can be made smoothly.
  • the basket is equipped with a basket so that the jelly-free communication line can be easily taken out of the reactor.
  • the closed communication line impregnated with jelly is placed in a basket provided in the reaction vessel and soaked in the jelly dissolving agent in the reaction vessel.
  • the jelly solubilizer and the jelly-impregnated closed communication line are introduced into the reactor so that the weight ratio of the jelly solubilizer and the jelly-impregnated waste communication line is 1: 1.
  • the basket containing the reaction vessel or the waste communication line is operated up and down at room temperature for a predetermined time (for example, 10 to 60 minutes). While the closed communication line in the reactor moves up and down, the jelly is dissolved as a jelly dissolving agent from the closed communication line in which the jelly is impregnated.
  • the waste communication preliminary step (S120) is a step of collecting the waste communication line that is removed by dissolving the jelly in the jelly dissolving step (S110) as a jelly dissolving agent from the reaction tank.
  • the jelly dissolving agent is removed from the reaction tank and collected in a predetermined storage tank.
  • the jelly is removed from the waste communication line to remove the jelly dissolved in the closed communication line for 2 to 60 minutes under the air pressure conditions of 2 to 20kg / cm2. And more preferably in order to remove the residual jelly solubilizer by vacuum decompression to 700 to 100 Torr purified for 1 to 30 minutes to collect the waste communication line is removed jelly (Fig. 3).
  • the emulsion type jelly dissolving agent containing the jelly removed from the closed communication line may be recovered to a storage tank, and then fractionated and distilled at a temperature of 90 ° C. to 160 ° C. for a predetermined time in a distiller to separate gasoline and water for reuse. have.
  • the jelly can be removed from the jelly-impregnated lung communication line through the jelly dissolution step (S110) and the waste communication presumption step (S120) as described above.
  • the coating of the waste communication line is peeled off using the coating release agent as described above in the reaction tank. That is, through the jelly dissolving step (S110) and the waste communication presumption step (S120), the waste communication line without jelly or the waste communication line without jelly is immersed in the coating release agent in the reaction tank and the coating is peeled off.
  • a closed communication line in which jelly is removed as shown in FIG. 3 is introduced into the reaction vessel.
  • the reaction tank is preferably able to repeatedly move the closed communication line up and down so that the reaction in the reaction tank can be made smoothly.
  • the reactor is preferably equipped with a basket so that the conductors included in the closed communication line can be easily taken out of the reactor.
  • the jelly-free waste communication line into the basket provided and soak in the coating release agent in the reactor.
  • the closed communication line from which the coating release agent and the jelly are removed is introduced into the reaction tank so that the weight ratio of the coated release agent and the jelly removed the communication line is 1: 0.1 to 1: 1.
  • the closed communication line is shaken up and down while swelling the covering of the closed communication line for a predetermined time (for example, 10 to 60 minutes) at a temperature of 90 to 140 ° C.
  • a predetermined time for example, 10 to 60 minutes
  • the sheathing force of the closed communication line and the swelled sheath are separated from the conductor such as copper.
  • the basket is taken out of the reactor.
  • a conductor such as copper remains in the basket as shown in FIG. 4.
  • the coating of the waste communication line is peeled off in the stripping step (S210) to collect the polyethylene remaining in the reactor.
  • the polyethylene aggregate can be collected by filtration in a reactor.
  • the polyethylene swelled and separated in a particulate state by the coating release agent is chemically resistant, so that it is not dissolved in the coating release agent and is formed as a polyethylene aggregate as shown in FIG. 5 by cohesion between particles and remains in the reaction tank. Therefore, after the peeling step (S210) can be easily obtained by filtering the coating release agent polyethylene aggregate.
  • the jelly may be removed from the closed communication line impregnated with jelly, and the conductor and polyethylene such as copper may be collected.
  • the conductor and the polyethylene may be collected through the peeled communication line without the impregnation jelly (S210), the conductor collection step (S220) and the polyethylene collection step (S230).
  • the closed communication line is a composite wire of polyvinyl chloride (PVC) and polyethylene (PE) may be made of a polyvinyl chloride collection step (S240) as follows.
  • the polyvinyl chloride collection step (S240) the polyvinyl chloride is collected by adding a flocculant into the reaction tank in which polyethylene is collected in the polyethylene collection step (S230).
  • polyvinyl chloride is dissolved in the coating release agent in the reaction tank and distributed in the liquid phase as fine particles. In order to collect this, polyvinyl chloride is aggregated by adding a flocculant and then collected.
  • ethanol it is preferable to use ethanol as the flocculant for flocculating the polyvinyl chloride.
  • the addition of ethanol causes the polyvinyl chloride to agglomerate and the agglomerated polyvinyl chloride can be collected using a filter network.
  • Ethanol added as a flocculant is added so that the weight ratio with the coating release agent is 1: 0.7 to 1: 1.
  • the mixed solution of the coating release agent and the flocculant remains in the reaction tank. In order to recycle this, it may further include a recycling step (S250).
  • the recycling step (S250) is a step of separating the coating release agent and the flocculant from the remaining balance (mixture) after the polyvinyl chloride is collected in the polyvinyl chloride collection step (S240).
  • NMP N-Methyl to 2,2,4-trimethyl-1,3-pentanediol isobutylate (2,2,4-Trimethyl-1,3-pentanediol isobutylate / boiling point 180 °C) 1000g to prepare a coating -2-pyrrolidone / boiling point: 202-204 ° C) 10g and dimethyl siloxane oil (boiling point: 180 °C viscosity 50cst) 10g, 1000g glycerin and 20g polysorbate was mixed to prepare a coating release agent.
  • dissolved jelly from the closed communication line was collected by the storage tank, and it was redissolved (rinsed) for 10 minutes with the emulsion type jelly dissolving agent. Then, the residual jelly dissolved in the closed communication line was removed for 10 minutes at 7kg / cm 2 air pressure and purified for 10 minutes by vacuum decompression of 500 Torr to obtain a well-removed closed communication line.
  • the recovered copper was placed in a refining bath and refined to remove the coating release agent remaining in the recovered copper for 10 minutes under a vacuum pressure of 500 Torr to obtain 392 g of pure copper.
  • Polyethylene recovered in the second reactor was also purified by a coating release agent for 60 minutes under a vacuum pressure of 500 Torr under a temperature of 100 °C to obtain 83g of pure polyethylene.
  • the emulsion type jelly dissolving agent containing the jelly removed from the closed communication line was recovered to a storage tank, and distilled twice in a distiller under a condition of 60 minutes at 100 ° C. and 60 minutes at 150 ° C., and a mixture of gasoline and water was used. Water was separated and recovered as a reusable raw material.
  • the top cap of the reactor was opened, 1000 g of the coating release agent was added, and 500 g of polyvinyl chloride (PVC) -polyethylene (PE) composite line was put in a basket provided in the reactor. After sealing the upper cap of the reactor, the coating of the composite line was peeled off while shaking the polyvinyl chloride-polyethylene composite line up and down for 40 minutes at a temperature of 128 ° C.
  • PVC polyvinyl chloride
  • PE polyethylene
  • the upper cap of the reaction tank was opened, and the basket of the reaction tank was taken out of the reaction tank to recover copper first.
  • the recovered copper was put in a refining bath and purified for 10 minutes under a vacuum pressure of 500 Torr to obtain 343 g.
  • the remaining liquid in the reactor was filtered by using a 100-neck wire cloth to recover the polyethylene aggregate in the reactor.
  • the recovered polyethylene was once washed with a coating release agent and purified for 60 minutes at a vacuum pressure of 500 Torr under a temperature of 120 °C. Thus 87 g of polyethylene was obtained.
  • the polyvinyl chloride aggregate was recovered, and the remaining liquid was put in a still, and the coagulant and the coating release agent were separated by distilling ethanol for 3 hours at a temperature of 80 ° C.
  • the ethanol and the stripping agent separated and collected through fractional distillation were recovered as reusable raw materials.
  • the conductor and polyethylene of the communication line can be effectively separated and collected from the waste communication line impregnated with jelly.
  • Jelly dissolving agent is emulsified by mixing petroleum solvent with water, which improves fire stability and lowers volatile property of jelly dissolving agent. There are advantages to it.
  • the coating release agent has the advantage of ensuring safety because it can effectively peel off the coating without using a highly toxic raw material such as toluene, xylene, benzene.
  • a highly toxic raw material such as toluene, xylene, benzene.
  • the boiling point is more than 180 degrees Celsius, it is lower than the temperature during the peeling process to be described later, there is a low risk of explosion and there is an advantage that the environmental pollution due to volatilization is suppressed.
  • Conductors such as polyvinyl chloride, polyethylene, and copper can be separately collected from various waste wires, which are difficult to select because polyethylene and polyvinyl chloride are mixed when the polyvinyl chloride and polyethylene are laminated and laminated. have.
  • the present invention can be used in the industrial field of recycling waste communication lines.

Abstract

The present invention relates to a method for treating waste communication cables in order to recycle the waste communication cables as resources. According to the present invention, the method treats the waste communication cables to be recycled using a coating release agent for treatment of the waste communication cables, wherein the coating release agent includes: a penetrant for slackening a coating of a waste communication cable; a swelling agent for swelling the coating slackened by the penetrant; and a release activator for activating release of the coating to easily release the coating swelled by the swelling agent. Thus, a conductor such as copper and a polymer compound such as a polyethylene resin in the waste communication cables can be collected separately in an environmental-friendly manner for recycling.

Description

폐통신선 처리방법Waste Communication Line Treatment Method
본 발명은 폐통신선을 재활용하기 위한 처리방법에 관한 것이다.The present invention relates to a treatment method for recycling waste communication lines.
통신케이블은 정보를 전송하기 위한 매개체로서 전기저항이 적은 동선 또는 알루미늄선을 사용하고 있다. 전기저항은 다른 성분의 불순물이 섞이면 증대되므로 통상 100%에 가까운 고순도의 구리 동선을 주로 이용한다. 고순도의 구리 동선은 제조비용이 많이 드는 값비싼 자원에 속한다. Communication cable uses copper wire or aluminum wire with low electrical resistance as a medium for transmitting information. Since electrical resistance increases when impurities of different components are mixed, a high purity copper copper wire close to 100% is usually used. High-purity copper copper is an expensive resource that is expensive to manufacture.
이러한 동선과 같은 통신선은 통상 외부노출에 의한 손상이나 누전 등을 피하기 위하여 폴리에틸렌(PE) 등의 피복재로 피복된다. 케이블에 사용되는 각각의 동선에는 1mm두께 이상의 PE 피복체를 입힌 후 각각의 통신선을 다수개 뭉친 다발상태로 만든다. 그리고 각각의 다발상태에 젤리(Jelly)를 함침시키어 방수 및 손상으로부터 통신선다발을 보호한다.Communication lines such as copper wires are usually coated with a coating material such as polyethylene (PE) to avoid damage or short circuit due to external exposure. Each copper wire used for the cable is coated with a PE sheath of 1mm or more and then bundles each communication wire together. Jelly is impregnated to each bundle to protect the telecommunication bundle from water and damage.
이러한 통신선이 많이 사용됨에 따라 점차적으로 폐전선의 발생량도 많이 늘어나고 있다. 이러한 폐통신선을 폐기처분하는 것은 자원낭비 및 환경보호측면에서 적절하지 못하므로 폐통신선의 처리에 많은 노력이 요구되고 있다.As these communication lines are used a lot, the amount of generated waste wires is gradually increasing. Disposal of such a waste communication line is not appropriate in terms of waste of resources and environmental protection, and much effort is required for the disposal of the waste communication line.
현재 점착질의 젤리가 함침 되어있는 폐통신선으로부터 원자재를 수거하는 방법으로서 피복을 소각하여 구리만 수거하는 방법이 있었으나 소각으로 인한 환경공해와 자원의 낭비 문제가 있었으며 구리의 순도저하 등으로 인하여 수거된 구리의 가치가 하락되는 문제가 있었다.Currently, there is a method of collecting only raw materials from incineration of waste communication lines impregnated with sticky jelly, but only copper is collected by incineration, but there are problems of environmental pollution and waste of resources due to incineration, and copper collected due to deterioration of copper purity. There was a problem that the value of.
또한 폴리염화비닐(PVC)과 폴리에틸렌(PE)의 복합피복 폐전선 등에서 자원을 수거하는 방법으로 복합피복폐전선을 미분말로 분쇄 한 후 구리만을 수거하고 피복 합성수지는 폐기처분하고 있었기 때문에 환경오염 및 폐기비용과 자원을 낭비하게 되는 문제점이 있었다.In addition, since the composite coated wires were pulverized into fine powder and only copper was collected and the coated synthetic resin was disposed of as a method of collecting resources from the composite coated waste wires of polyvinyl chloride (PVC) and polyethylene (PE). There was a problem of wasting costs and resources.
종래의 문제점을 해결하고자 제안된 몇몇 기술 중 대한민국 특허출원 제10-2005-0028921호(발명의 명칭 : 폐통신선으로부터 구리 젤리 폴리에틸렌을 수거하는 장치 및 수거하는 방법)와 대한민국 특허출원 제10-2004-0081146호( 발명의 명칭 : 폐 통신선으로부터 폴리에틸렌 수지와 금속을 분리하는 장치)에는 유독성 톨루엔을 이용하여 젤리 및 폴리에틸렌을 용해시키고 수거하는 기술이 개시되어 있다. 그러나 톨루엔은 폭발성이 강하여 트리니트로톨루엔(TNT:trinitrotoluene) 폭약의 기초 원료로 사용되며 유독성이 강하여 인체 및 환경에 대표적인 유해 물질이며 폴리에틸렌은 톨루엔에 쉽게 용해되지 않으며 내약품성이 강한 폴리에틸렌 피복은 손쉽게 박리-분리 수거되지 않는다. 그리고 톨루엔의 비점(boiling point)이 섭씨 110도 인데 톨루엔을 가열온도 150℃로 처리하는 것은 증기압력의 급팽창으로 폭발사고나 유독가스 누출 위험이 크다는 문제점이 있었다.Korean Patent Application No. 10-2005-0028921 (name of the invention: Apparatus and method for collecting copper jelly polyethylene from a closed telecommunication line) and Korean Patent Application No. 10-2004- among several technologies proposed to solve the conventional problems. 0081146 (name of the invention: an apparatus for separating polyethylene resin and metal from waste communication lines) discloses a technique for dissolving and collecting jelly and polyethylene using toxic toluene. However, toluene is highly explosive and is used as a basic raw material of trinitrotoluene (TNT) explosives. Toluene is toxic and is a representative hazardous substance to human body and environment. Polyethylene is not easily dissolved in toluene. It is not collected. In addition, the boiling point of toluene is 110 degrees Celsius, but the treatment of toluene at a heating temperature of 150 ° C. has a problem in that a sudden explosion of vapor pressure causes a high risk of explosion or toxic gas leakage.
따라서, 본 발명이 해결하고자 하는 과제는 폐통신선의 구리와 같은 전도체와 피복에 사용된 화합물을 친환경적인 방법으로 수거하여 재활용할 수 있는 폐통신선 처리방법을 제공함에 있다. Accordingly, an object of the present invention is to provide a method for treating a waste communication line which can collect and recycle a compound used in a conductor and a coating such as copper of a waste communication line in an environmentally friendly manner.
상기와 같은 목적을 달성하기 위한 본 발명에 따른 폐통신선 처리용 피복박리제는 폐통신선의 피복을 이완시켜주는 침투제; 상기 침투제에 의해 이완된 피복을 팽윤시키는 팽윤제; 및 상기 팽윤제에 의해 팽윤된 피복의 원활한 박리가 이루어질 수 있도록 피복의 이형을 활성화시키는 이형활성화제;를 포함하는 것을 특징으로 한다. The coating release agent for treating waste communication lines according to the present invention for achieving the above object is a penetrant to relax the coating of the waste communication line; Swelling agent for swelling the coating loosened by the penetrant; And a release activator for activating the release of the coating so that the peeling of the coating swollen by the swelling agent can be made smoothly.
여기서 상기 피복박리제는 글리세린을 더 포함하는 것을 또 하나의 특징으로 한다. The coating release agent is characterized in that it further comprises glycerin.
상기와 같은 목적을 달성하기 위한 본 발명에 따른 폐통신선 처리방법은 상기와 같은 폐통신선 처리용 피복박리제 및 폐통신선을 반응조 내에 투입하여 폐통신선의 피복을 박리시키는 박리단계; 상기 박리단계에서 피복이 박리된 상기 폐통신선의 전도체를 상기 반응조로부터 수거하는 전도체수거단계; 및 상기 박리단계에서 박리된 상기 피복 및 상기 피복박리제로부터 폴리에틸렌을 수거하는 폴리에틸렌수거단계; 를 포함하는 것을 특징으로 한다. The waste communication line treatment method according to the present invention for achieving the above object is a peeling step of peeling the coating of the waste communication line by injecting the waste telecommunication line treatment coating release agent and the waste communication line in the reaction tank; A conductor collection step of collecting the conductor of the closed communication line from which the sheath has been peeled off in the stripping step from the reactor; And a polyethylene collecting step of collecting polyethylene from the coating and the coating release agent peeled off in the peeling step. Characterized in that it comprises a.
여기서, 상기 폴리에틸렌수거단계에서 폴리에틸렌이 수거된 반응조 내에 응집제를 첨가하여 폴리염화비닐(PVC)을 수거하는 폴리염화비닐수거단계; 를 더 포함하는 것을 또 하나의 특징으로 한다. Here, the polyvinyl chloride collection step of collecting the polyvinyl chloride (PVC) by adding a flocculant in the reaction tank in which polyethylene is collected in the polyethylene collection step; It is characterized by another comprising a further.
나아가 상기 폴리염화비닐수거단계에서 폴리염화비닐이 수거된 후 상기 반응조에 남은 잔액으로부터 응집제와 피복박리제를 분리하여 수거하는 재활용단계; 를 더 포함하는 것을 또 하나의 특징으로 한다. Furthermore, after the polyvinyl chloride is collected in the polyvinyl chloride collection step, a recycling step of separating and collecting a flocculant and a coating release agent from the residue remaining in the reactor; It is characterized by another comprising a further.
여기서 반응조 내에 젤리용해제 및 젤리가 함침(含浸)된 폐통신선을 투입하여 폐통신선에 함침된 젤리를 용해시키는 젤리용해단계; 및 상기 젤리용해단계에서 상기 젤리가 용해되어 제거된 상기 폐통신선을 상기 반응조로부터 수거하는 폐통신선수거단계; 를 더 포함하고, 상기 박리단계에서의 상기 폐통신선은 상기 젤리용해단계에서 젤리가 제거된 폐통신선인 것을 또 하나의 특징으로 한다. A jelly dissolving step of dissolving the jelly-impregnated jelly and impregnated jelly in the waste communication line by introducing a jelly dissolving agent and a jelly-impregnated waste communication line; And a waste communication preliminary step of collecting the waste communication line from which the jelly is dissolved and removed in the jelly dissolving step from the reactor. It further comprises, The closed communication line in the peeling step is characterized in that the jelly is a closed communication line in which the jelly is removed in another step.
여기서 상기 젤리가 용해되어 포함된 상기 젤리용해제로부터 젤리용해제의 성분을 분리해내는 젤리용해제분리단계; 를 더 포함하는 것을 또 하나의 특징으로 한다. A jelly dissolving step of separating the components of the jelly dissolving agent from the jelly dissolving agent in which the jelly is dissolved; It is characterized by another comprising a further.
나아가 젤리가 함침(含浸)된 폐통신선의 젤리를 용해시킬수 있는 석유계용제; 상기 석유계용제의 휘발성을 억제하는 물; 및 상기 석유계용제 및 상기 물에 대한 양친성을 갖고 있어 상기 석유계용제와 상기 물의 혼합을 돕는 유화제; 를 포함하는 것을 또 하나의 특징으로 한다. Furthermore, a petroleum solvent capable of dissolving the jelly of a jellyfish impregnated lung communication line; Water to suppress volatility of the petroleum solvent; And an emulsifier having an affinity for the petroleum solvent and the water to assist mixing of the petroleum solvent and the water; It is another feature to include a.
상기와 같은 목적을 달성하기 위한 본 발명에 따른 폐통신선 처리용 젤리용해제는 젤리가 함침(含浸)된 폐통신선의 젤리를 용해시킬수 있는 석유계용제; 상기 석유계용제의 휘발성을 억제하는 물; 및 상기 석유계용제 및 상기 물에 대한 양친성을 갖고 있어 상기 석유계용제와 상기 물의 혼합을 돕는 유화제; 를 포함하는 것을 특징으로 한다. Jelly dissolving agent for treating the waste communication line according to the present invention for achieving the above object is a petroleum solvent capable of dissolving the jelly of the waste communication line impregnated with jelly (含浸); Water to suppress volatility of the petroleum solvent; And an emulsifier having an affinity for the petroleum solvent and the water to assist mixing of the petroleum solvent and the water; Characterized in that it comprises a.
상기와 같은 목적을 달성하기 위한 본 발명에 따른 폐통신선 처리방법은 상기의 젤리용해제 및 젤리가 함침(含浸)된 폐통신선을 반응조 내에 투입하여 폐통신선에 함침된 젤리를 용해시키는 젤리용해단계; 및 상기 젤리용해단계에서 상기 젤리가 용해되어 제거된 상기 폐통신선을 상기 반응조로부터 수거하는 폐통신선수거단계; 를 포함하는 것을 특징으로 한다. The method for processing a waste communication line according to the present invention for achieving the above object is a jelly dissolving step of dissolving the jelly impregnated in the waste communication line by injecting the jelly dissolving agent and the jelly-impregnated waste communication line in the reaction tank; And a waste communication preliminary step of collecting the waste communication line from which the jelly is dissolved and removed in the jelly dissolving step from the reactor. Characterized in that it comprises a.
여기서 상기 젤리가 용해되어 포함된 상기 젤리용해제로부터 젤리용해제의 성분을 분리해내는 젤리용해제분리단계; 를 더 포함하는 것을 또 하나의 특징으로 한다.A jelly dissolving step of separating the components of the jelly dissolving agent from the jelly dissolving agent in which the jelly is dissolved; It is characterized by another comprising a further.
본 발명에 따른 폐통신선 처리방법은 폐통신선의 구리와 같은 전도체 및 폴리에틸렌과 같은 고분자화합물을 재활용하기 위하여 환경친화적으로 분리수거할 수 있는 장점이 있고, 폐통신선을 처리하는데 사용되는 원료들을 다시 재사용할 수 있어 비용이 절감되며 폐통신선을 처리하는데 있어서 안전성이 향상되는 효과가 있다.The method for treating waste communication lines according to the present invention has the advantage that it can be separated and collected in an environmentally friendly manner in order to recycle conductors such as copper and polymer compounds such as polyethylene of waste communication lines, and re-use raw materials used to treat waste communication lines. As a result, cost is reduced and safety is improved in treating closed communication lines.
도 1은 본 발명의 실시 예에 따른 폐통신선 처리방법을 개략적으로 나타낸 순서도이다. 1 is a flowchart schematically illustrating a method for treating a closed communication line according to an exemplary embodiment of the present invention.
도 2는 본 발명의 실시 예에 따른 폐통신선 처리방법에서 젤리가 함침된 폐통신선을 나타낸 사진이다.2 is a photograph showing a closed communication line impregnated with jelly in the method for processing a closed communication line according to an embodiment of the present invention.
도 3은 본 발명의 실시 예에 따른 폐통신선 처리방법에서 젤리가 제거된 폐통신선을 나타낸 사진이다.3 is a photograph showing a closed communication line in which jelly is removed in a method for processing a closed communication line according to an exemplary embodiment of the present invention.
도 4는 본 발명의 실시 예에 따른 폐통신선 처리방법에서 피복이 박리되고 난 후 폐통신선에 있던 전도체(구리)를 나타낸 사진이다.4 is a photograph showing a conductor (copper) in a closed communication line after the coating is peeled off in the method for treating a closed communication line according to an embodiment of the present invention.
도 5는 본 발명의 실시 예에 따른 폐통신선 처리방법에서 폐통신선에서 분리된 폴리에틸렌응집체를 개략적으로 나타낸 사진이다. 5 is a photograph schematically showing a polyethylene aggregate separated from a waste communication line in a waste communication line treatment method according to an embodiment of the present invention.
< 도면의 주요 부분에 대한 부호의 설명 ><Description of Symbols for Main Parts of Drawings>
S110 : 젤리용해단계 S120 : 폐통신선수거단계 S110: jelly melting step S120: closed communication bowing step
S210 : 박리단계 S220 : 전도체수거단계 S210: Peeling step S220: Conductor collecting step
S230 : 폴리에틸렌수거단계 S240 : 폴리염화비닐수거단계 S230: Polyethylene collection step S240: Polyvinyl chloride collection step
S250 : 재활용단계S250: Recycling Step
이하에서는 본 발명에 대하여 보다 구체적으로 이해할 수 있도록 첨부된 도면을 참조한 바람직한 실시 예를 들어 설명한다. Hereinafter, with reference to the accompanying drawings to be described in more detail with respect to the present invention will be described with reference to a preferred embodiment.
먼저 본 발명의 실시 예를 설명함에 앞서 본 명세서 상에서 말하는 젤리 함침(含浸) 폐통신선은 전화와 같은 통신용 전선으로서 절연, 방수 등의 목적으로 구리선에 폴리에틸렌을 피복하고, 통신선과 통신선 사이의 공간에 절연, 방수 등의 목적으로 젤리(실리콘, 아크릴, 스티렌 등의 고분자 젤리(jelly) 또는 겔(gell) 타입의 화합물)를 함침 시킨 폐통신케이블 내의 통신선을 말한다. 그리고 PE, PVC 복합선이라 함은 절연피복시 폴리에틸렌과 폴리염화비닐을 적층복합하였거나 폐기를 위하여 철거시 혼합된 폐전선 등을 말한다.Prior to describing an embodiment of the present invention, the jelly-impregnated closed communication line described herein is a communication wire such as a telephone, and is coated with polyethylene on a copper wire for the purpose of insulation, waterproofing, and insulation in the space between the communication line and the communication line. It refers to a communication line in a closed communication cable impregnated with jelly (polymer jelly or gel type compound such as silicon, acrylic, styrene, etc.) for the purpose of waterproofing. And PE, PVC composite wire refers to waste wire mixed with polyethylene and polyvinyl chloride in insulation coating or mixed when dismantling for disposal.
먼저 본 발명의 실시 예에 따른 폐통신선 처리방법에 이용되는 젤리용해제와 피복박리제에 대해 설명하기로 한다. First, the jelly dissolving agent and the coating release agent used in the method for treating a waste communication line according to an embodiment of the present invention will be described.
본 발명의 실시 예에 따른 폐통신선 처리방법에 이용될 수 있는 젤리용해제는 석유계용제를 포함하여 이루어지며, 좀 더 바람직하게는 물과 유화제를 더 포함하여 이루어진다.Jelly dissolving agent that can be used in the method of treating the waste communication line according to an embodiment of the present invention comprises a petroleum-based solvent, more preferably comprises water and an emulsifier.
젤리용해제에 포함되는 석유계용제로는 폐통신선에 함침된 젤리를 용해시킬수 있는 것으로서 나프타, 등유, 경유, 가솔린 등이 있을 수 있다. 여기서 등유(비중 : 0.79~0.85 / 비점 : 150~300℃), 경유(비중 : 0.81~0.88 / 비점 : 200~350℃) 등은 비점이 높기 때문에 공정 후 증류하여 분리하는 정제 및 재사용이 어려우며 나프타는 화학플랜트용으로 소량(드럼)단위로 구매하기가 어렵다. Petroleum solvents included in the jelly dissolving agent can dissolve the jelly impregnated in the waste communication line, and may include naphtha, kerosene, diesel oil, gasoline, and the like. Kerosene (specific gravity: 0.79 ~ 0.85 / boiling point: 150 ~ 300 ℃) and diesel oil (specific gravity: 0.81 ~ 0.88 / boiling point: 200 ~ 350 ℃) have high boiling point, so it is difficult to purify and reuse by distillation after process. Is difficult to purchase in small quantities (drums) for chemical plants.
따라서, 상대적으로 비점이 낮아 공정 후 증류하여 분리하여 재사용하기가 용이하며 소량구매가 용이한 가솔린(비중 : 0.63~0.76 / 비점 30~150℃)을 이용하는 것이 바람직하다.Therefore, it is preferable to use a gasoline (specific gravity: 0.63 ~ 0.76 / boiling point 30 ~ 150 ℃) that is relatively low boiling point is easy to reuse after distillation separated from the process and easy to purchase a small amount.
젤리용해제에 석유계용제와 함께 포함될 수 있는 물은 휘발성을 억제하고 인화성 및 인체유해성을 낮춰 줄 수 있다는 점에서 젤리용해제에 포함되는 것이 바람직하다. The water that can be included with the petroleum solvent in the jelly dissolving agent is preferably included in the jelly dissolving agent in that it can suppress volatility and lower flammability and human toxicity.
젤리용해제에 포함될 수 있는 유화제는 극성기인 물과 비극성기인 석유계용제에 대하여 양친성을 갖고 있어 물과 석유계용제의 혼합이 가능하게 한다. 따라서, 유화제를 물과 석유계용제에 혼합시키어서 젤리용해제를 에멀션(emulsion)형태로 형성시킬 수 있다.The emulsifiers that can be included in the jelly dissolving agent are amphiphilic with respect to the polar group of water and the non-polar group of petroleum solvents, so that the water and the petroleum solvent can be mixed. Thus, the emulsifier may be mixed with water and a petroleum solvent to form a jelly solubilizer in the form of an emulsion.
이러한 유화제로서 비이온 계면활성제가 사용될 수 있다. 그 중에서도 폴리소르베이트(polysorbate)를 이용하는 것이 바람직하다. 폴리소르베이트는 식품, 화장품 제조에 사용되는 인체친화적인 비이온 계면활성제이다. As such emulsifiers, nonionic surfactants can be used. Among them, it is preferable to use polysorbate. Polysorbate is a human-friendly nonionic surfactant used in the manufacture of food and cosmetics.
폴리소르베이트를 이용하는 경우 폴리소르베이트 20(화학식 1-1참조), 폴리소르베이트 60, 폴리소르베이트 80(화학식 1-2참조) 중에서 임의로 선택하여 사용할 수 있다.In the case of using polysorbate, polysorbate 20 (see formula 1-1), polysorbate 60, polysorbate 80 (see formula 1-2) can be used arbitrarily selected.
[화학식 1-1 : polysorbate 20][Formula 1-1: polysorbate 20]
Figure PCTKR2009004173-appb-I000001
Figure PCTKR2009004173-appb-I000001
[화학식 1-2 : polysorbate 80][Formula 1-2: polysorbate 80]
Figure PCTKR2009004173-appb-I000002
Figure PCTKR2009004173-appb-I000002
이와 같은 젤리용해제는 다음과 같은 방법으로 제조될 수 있다. Such jelly solubilizer may be prepared by the following method.
물과 유화제를 1:0.01 내지 1:0.5 중량비로 혼합한다. 그리고 물과 가솔린의 중량비가 1:0.5 내지 1:2의 중량비가 되도록 가솔린을 첨가한다. 이와 같은 중량비로 혼합되어 물, 유화제 및 가솔린을 포함하는 젤리용해제를 균질기(homogenizer)로 혼합시키어 에멀션(emulsion)화 시킴으로써 제조될 수 있다.Water and emulsifiers are mixed at a weight ratio of 1: 0.01 to 1: 0.5. And gasoline is added so that a weight ratio of water and gasoline may be a weight ratio of 1: 0.5 to 1: 2. It can be prepared by mixing in such a weight ratio, the jelly solubilizer including water, emulsifiers and gasoline with an homogenizer (emulsion).
이와 같은 젤리용해제는 석유계용제와 물을 혼합하여 에멀션화 된 것으로서 젤리용해제의 화재 안정성이 향상되고 휘발(volatile)성이 낮아지는 장점이 있으며 폐통신선으로부터 젤리를 제거한 후 분별증류를 통해 분리수거하여 재사용할 수 있는 장점이 있다.Such jelly dissolving agent is emulsified by mixing petroleum solvent and water, and has the advantage of improving fire stability and low volatility of jelly dissolving agent. There is an advantage to this.
다음으로 본 발명의 실시 예에 따른 폐통신선 처리방법에 이용될 수 있는 피복박리제는 침투제, 팽윤제 및 이형 활성화제를 포함하여 이루어지며, 글리세린(Glycerin) 또는 글리콜 류(glycol:에틸렌글리콜·프로필렌글리콜·다이에틸렌글리콜·트라이에틸렌글리콜·다이프로필렌글리콜·헥실렌글리콜·뷰틸렌글리콜) 등에서 임의 선택하여 더 포함하여 이루어지는 것이 바람직하다.Next, the coating release agent that can be used in the method for treating a waste communication line according to an embodiment of the present invention includes a penetrant, a swelling agent, and a release activator, and glycerin (Glycerin) or glycols (glycol: ethylene glycol, propylene glycol). Diethylene glycol, triethylene glycol, dipropylene glycol, hexylene glycol, butylene glycol) It is preferable that it further comprises.
침투제는 피복을 약하게 용해시키면서 피복으로 침투하여 피복의 조직을 이완시켜준다. 이러한 침투제로 NMP(N-Methyl-2-pyrrolidone.(C5H9NO) 화학식 2참조)을 이용할 수 있다.The penetrant penetrates into the coating while gently dissolving the coating and relaxes the tissue of the coating. NMP (N-Methyl-2-pyrrolidone. (C 5 H 9 NO) Formula 2) may be used as such a penetrant.
[화학식 2 : NMP(N-Methyl-2-pyrrolidone.(C5H9NO) ][Formula 2: NMP (N-Methyl-2-pyrrolidone. (C 5 H 9 NO)]
Figure PCTKR2009004173-appb-I000003
(C5H9NO)
Figure PCTKR2009004173-appb-I000003
(C 5 H 9 NO)
팽윤(膨潤, swelling)제는 침투제가 이완시킨 피복의 부피를 증가시켜준다. 이러한 팽윤제로 2,2,4-트리메틸-1,3-펜탄디올 이소부틸레이트(2,2,4-trimethyl-1,3-pentanediol isobutylate)를 사용하는 것이 바람직하다.Swelling agents increase the volume of the coating loosened by the penetrant. It is preferable to use 2,2,4-trimethyl-1,3-pentanediol isobutylate (2,2,4-trimethyl-1,3-pentanediol isobutylate) as such swelling agent.
이형(異形)활성화제는 팽윤제에 의해 부피가 증가된 피복이 원활하게 박리되어 폐통신선에서 분리될 수 있도록 피복의 이형(異形)을 촉진(활성화)한다. 이러한 이형활성화제로 왁스가 이용될 수도 있으나, 폐통신선 처리공정 후 이형활성화제를 수거하여 재활용하는 것을 고려하면 디메틸실록시산오일(화학식 3 참조)을 사용하는 것이 더욱 바람직하다. The release activator promotes (activates) the release of the coating so that the volume increased coating by the swelling agent can be peeled off smoothly and separated from the closed communication line. Wax may be used as the release activator, but in consideration of collecting and recycling the release activator after the waste communication line treatment process, it is more preferable to use dimethylsiloxy acid oil (see Formula 3).
[화학식 3 : dimethyl siloxy acid oil][Formula 3: Dimethyl siloxy acid oil]
Figure PCTKR2009004173-appb-I000004
Figure PCTKR2009004173-appb-I000004
이와 같은 피복박리제는 팽윤제인 2,2,4-트리메틸-1,3-펜탄디올 이소부틸레이트(2,2,4-Trimethyl-1,3-pentandiol isobutylrate)와 침투제인 NMP(N-Methyl-2-pyrrolidone)을 1:0.001 내지 1:0.1의 중량비로 혼합하고 팽윤제인 2,2,4-트리메틸-1,3-펜탄디올 이소부틸레이트(2,2,4-Trimethyl-1,3-pentandiol isobutylrate)와 이형활성화제인 디메틸실록시산오일의 중량비가 1:0.001 내지 1:0.05가 되도록 디메틸실록시산오일을 첨가하고 혼합함으로써 제조될 수 있으며, 여기에 팽윤제인 2,2,4-트리메틸-1,3-펜탄디올 이소부틸레이트 (2,2,4-Trimethyl-1,3-pentandiol isobutylrate)와 글리세린의 중량비가 1:0.001 내지 1:0.05가 되도록 글리세린을 혼합시키어 피복박리제를 제조하는 것이 바람직하다. This coating release agent is 2,2,4-trimethyl-1,3-pentanediol isobutylate (swelling agent) and NMP (N-Methyl-2) as a penetrating agent. -pyrrolidone) is mixed at a weight ratio of 1: 0.001 to 1: 0.1 and swelling agent 2,2,4-trimethyl-1,3-pentanediol isobutylate (2,2,4-Trimethyl-1,3-pentandiol isobutylrate ) And a dimethylsiloxy acid oil, which is a release activator, may be prepared by adding and mixing the dimethylsiloxy acid oil so that the weight ratio is 1: 0.001 to 1: 0.05, and the swelling agent 2,2,4-trimethyl-1,3 It is preferable to prepare a coating release agent by mixing glycerin such that the weight ratio of pentanediol isobutylate (2,2,4-Trimethyl-1,3-pentandiol isobutylrate) and glycerin is 1: 0.001 to 1: 0.05.
이와 같은 피복박리제는 톨루엔, 자일렌, 벤젠 등과 같은 독성이 강한 원료를 사용하지 않으면서도 효과적으로 피복을 박리시킬 수 있으므로 안전성이 확보되는 장점이 있다. 또한 비점이 섭씨 180도 이상이므로 후술할 박리공정시의 온도보다 낮으므로 폭발의 위험성이 낮으며 휘발작용으로 인한 환경오염이 억제되는 장점이 있다. Such a coating release agent has the advantage of ensuring safety because it can effectively peel off the coating without using a highly toxic raw material such as toluene, xylene, benzene. In addition, since the boiling point is more than 180 degrees Celsius, it is lower than the temperature during the peeling process to be described later, there is a low risk of explosion and there is an advantage that the environmental pollution due to volatilization is suppressed.
도 1은 본 발명의 실시 예에 따른 젤리가 함침(含浸)된 폐통신선 처리방법을 개략적으로 나타낸 순서도이다.1 is a flow chart schematically showing a method for treating a waste communication line impregnated with jelly according to an embodiment of the present invention.
도 1을 참조하면 본 발명의 실시 예에 따른 젤리가 함침(含浸)된 폐통신 처리방법은 젤리용해단계(S110) 및 폐통신선수거단계(S120)를 포함하여 이루어지며 바람직하게는 박리단계(S210),전도체수거단계(S220) 및 폴리에틸렌수거단계(S230)를 더 포함하여 이루어진다.Referring to Figure 1 is a jelly-impregnated waste communication processing method according to an embodiment of the present invention comprises a jelly dissolution step (S110) and waste communication presumption step (S120) and preferably a peeling step (S210) ), And further comprising a conductor collection step (S220) and a polyethylene collection step (S230).
젤리용해단계(S110)에서는 반응조 내에 젤리용해제 및 젤리가 함침(含浸)된 폐통신선을 투입하여 폐통신선에 함침된 젤리를 용해시킨다. In the jelly dissolving step (S110), by dissolving the jelly impregnated in the waste communication line by inputting a waste communication line impregnated with jelly dissolution and jelly (含浸) in the reaction tank.
반응조 내에 앞서 설명한 바와 같은 젤리용해제와 도 2의 사진에 나타낸 바와 같은 젤리가 함침된 폐통신선을 투입한다. 여기서 반응조는 반응조 내의 반응이 원활하게 이루어질 수 있도록 상하로 반복하여 움직일 수 있는 것이 바람직하다. 그리고 반응조에는 젤리가 제거된 페통신선을 반응조 밖으로 쉽게 꺼낼 수 있도록 바스켓이 구비된 것이 바람직하다.In the reactor, a jelly communication agent as described above and a closed communication line impregnated with jelly as shown in the photograph of FIG. 2 are introduced. Here, the reaction tank is preferably able to move repeatedly up and down so that the reaction in the reaction tank can be made smoothly. And it is preferable that the basket is equipped with a basket so that the jelly-free communication line can be easily taken out of the reactor.
젤리가 함침된 폐통신선을 반응조에 구비된 바스켓에 담고 반응조 내의 젤리용해제에 담근다. 예를 들면, 젤리용해제와 젤리가 함침된 폐통신선의 중량비가 1:1이 되도록 젤리용해제와 젤리가 함침된 폐통신선을 반응조에 투입한다. The closed communication line impregnated with jelly is placed in a basket provided in the reaction vessel and soaked in the jelly dissolving agent in the reaction vessel. For example, the jelly solubilizer and the jelly-impregnated closed communication line are introduced into the reactor so that the weight ratio of the jelly solubilizer and the jelly-impregnated waste communication line is 1: 1.
젤리용해제와 젤리가 함침된 폐통신선을 반응조에 투입한 후 상온에서 소정의 시간동안(예를 들면 10 내지 60분 간) 반응조 또는 폐통신선이 담긴 바스켓을 상하로 작동시킨다. 반응조 내의 폐통신선이 상하로 움직이는 동안 반응조 내부에서는 젤리가 함침된 폐통신선으로부터 젤리가 젤리용해제로 용해된다. After dissolving the jelly dissolving agent and the jelly-impregnated waste communication line, the basket containing the reaction vessel or the waste communication line is operated up and down at room temperature for a predetermined time (for example, 10 to 60 minutes). While the closed communication line in the reactor moves up and down, the jelly is dissolved as a jelly dissolving agent from the closed communication line in which the jelly is impregnated.
다음으로 폐통신선수거단계(S120)는 젤리용해단계(S110)에서 젤리가 젤리용해제로 용해되어 제거된 폐통신선을 반응조로부터 수거하는 단계이다.Next, the waste communication preliminary step (S120) is a step of collecting the waste communication line that is removed by dissolving the jelly in the jelly dissolving step (S110) as a jelly dissolving agent from the reaction tank.
젤리가 젤리용해제에 용해된 후 젤리용해제를 반응조에서 빼내어 소정의 저장탱크로 수거한다. After the jelly is dissolved in the jelly dissolving agent, the jelly dissolving agent is removed from the reaction tank and collected in a predetermined storage tank.
그리고, 젤리가 제거된 폐통신선을 2 내지 20kg/㎠의 공기압력 조건하에서 2 내지 60분간 잔류하는 젤리용해제을 폐통신선으로부터 제거한다. 그리고 좀 더 바람직하게 잔류하는 젤리용해제를 제거하기 위하여 700 내지 100 Torr 로 진공감압하여 1 내지 30분간 정제하여 젤리가 제거된 폐통신선(도 3)을 수거한다.Then, the jelly is removed from the waste communication line to remove the jelly dissolved in the closed communication line for 2 to 60 minutes under the air pressure conditions of 2 to 20kg / ㎠. And more preferably in order to remove the residual jelly solubilizer by vacuum decompression to 700 to 100 Torr purified for 1 to 30 minutes to collect the waste communication line is removed jelly (Fig. 3).
이와 같이 젤리가 제거된 폐통신선을 도 3에 나타내었다. Thus, the closed communication line in which the jelly is removed is shown in FIG.
한편, 폐통신선으로부터 제거된 젤리가 포함된 에멀션 타입의 젤리용해제를 저장탱크로 회수한 후 증류기에서 소정의 시간동안 90℃ 내지 160℃ 의 온도에서 분별증류하여 가솔린과 물을 분리수거하여 다시 재사용할 수도 있다.Meanwhile, the emulsion type jelly dissolving agent containing the jelly removed from the closed communication line may be recovered to a storage tank, and then fractionated and distilled at a temperature of 90 ° C. to 160 ° C. for a predetermined time in a distiller to separate gasoline and water for reuse. have.
이상에서 설명한 바와 같은 젤리용해단계(S110) 및 폐통신선수거단계(S120)를 통해 젤리가 함침된 폐통신선에서 젤리를 제거할 수 있다.The jelly can be removed from the jelly-impregnated lung communication line through the jelly dissolution step (S110) and the waste communication presumption step (S120) as described above.
다음으로 박리단계(S210), 전도체수거단계(S220) 및 폴리에틸렌수거단계(S230)를 통해 젤리가 제거된 폐통신선을 처리한다. Next, through the peeling step (S210), conductor collection step (S220) and polyethylene collection step (S230) to process the waste communication line is removed jelly.
박리단계(S210)에서는 반응조 내에서 앞서 설명한 바와 같은 피복박리제를 이용하여 폐통신선의 피복을 박리시킨다. 즉, 젤리용해단계(S110) 및 폐통신선수거단계(S120)를 거치면서 젤리가 제거된 폐통신선 또는 젤리가 없는 폐통신선을 반응조 내의 피복박리제에 담그고 피복을 박리시킨다. In the peeling step (S210), the coating of the waste communication line is peeled off using the coating release agent as described above in the reaction tank. That is, through the jelly dissolving step (S110) and the waste communication presumption step (S120), the waste communication line without jelly or the waste communication line without jelly is immersed in the coating release agent in the reaction tank and the coating is peeled off.
반응조 내에 앞서 설명한 바와 같은 피복박리제를 넣은 후 도 3에 도시된 바와 같은 젤리가 제거된 폐통신선을 반응조에 투입한다. 여기서 반응조는 반응조 내의 반응이 원활하게 이루어질 수 있도록 폐통신선을 상하로 반복하여 움직일 수 있는 것이 바람직하다. 그리고 반응조에는 폐통신선에 포함된 전도체를 반응조 밖으로 쉽게 꺼낼 수 있도록 바스켓이 구비된 것이 바람직하다. After the coating release agent as described above is put into the reaction vessel, a closed communication line in which jelly is removed as shown in FIG. 3 is introduced into the reaction vessel. Here, the reaction tank is preferably able to repeatedly move the closed communication line up and down so that the reaction in the reaction tank can be made smoothly. The reactor is preferably equipped with a basket so that the conductors included in the closed communication line can be easily taken out of the reactor.
젤리가 제거된 폐통신선을 구비된 바스켓에 넣고 반응조 내에 있는 피복박리제에 담근다. 예를 들면, 피복박리제와 젤리가 제거된 폐통신선의 중량비가 1:0.1 내지 1:1이 되도록 피복박리제와 젤리가 제거된 폐통신선을 반응조에 투입한다. Put the jelly-free waste communication line into the basket provided and soak in the coating release agent in the reactor. For example, the closed communication line from which the coating release agent and the jelly are removed is introduced into the reaction tank so that the weight ratio of the coated release agent and the jelly removed the communication line is 1: 0.1 to 1: 1.
여기서 90 내지 140℃의 온도조건에서 소정의 시간동안(예를 들면, 10 내지 60분간) 폐통신선의 피복을 팽윤시키면서 폐통신선을 상하로 흔들어준다. 폐통신선이 상하로 움직이면서 폐통신선을 흔들어 주는 힘과 피복박리제에 의하여 팽윤된 피복(폴리에틸렌)을 구리와 같은 전도체로부터 분리시킨다. Here, the closed communication line is shaken up and down while swelling the covering of the closed communication line for a predetermined time (for example, 10 to 60 minutes) at a temperature of 90 to 140 ° C. As the closed communication line moves up and down, the sheathing force of the closed communication line and the swelled sheath (polyethylene) are separated from the conductor such as copper.
다음으로 전도체수거단계(S220)에서 앞서 설명한 박리단계(S210)에서 피복이 박리된 폐통신선의 전도체를 반응조로부터 수거한다. Next, the conductor of the closed communication line in which the coating is peeled off in the above-described peeling step (S210) in the conductor collecting step (S220) is collected from the reactor.
박리단계(S210)에서 폐통신선의 피복이 충분히 박리되면 바스켓을 반응조 밖으로 꺼낸다. 여기서 폐통신선의 피복이 박리되어 피복박리제에 포함되어 있으므로 바스켓 내에는 도 4에 나타낸 바와 같이 구리와 같은 전도체가 남아있게 된다. When the coating of the closed communication line is sufficiently peeled in the peeling step (S210), the basket is taken out of the reactor. Here, since the coating of the closed communication line is peeled off and included in the coating release agent, a conductor such as copper remains in the basket as shown in FIG. 4.
그 다음으로 폴리에틸렌수거단계(S230)에서는 박리단계(S210)에서 폐통신선의 피복이 박리되어 반응조에 남아있는 폴리에틸렌을 수거한다. Next, in the polyethylene collection step (S230), the coating of the waste communication line is peeled off in the stripping step (S210) to collect the polyethylene remaining in the reactor.
반응조에서 폴리에틸렌 응집체를 여과하여 수거할 수 있다. 즉, 피복박리제에 의해 입자상태로 팽윤되어 분리된 폴리에틸렌은 내화학성이 있으므로 피복박리제에 용해되지 않고 입자간의 응집력에 의해 도 5에 나타낸 바와 같이 폴리에틸렌 응집체로 형성되어 반응조에 남아있다. 따라서 박리단계(S210) 후 피복박리제를 여과하여 폴리에틸렌 응집체를 쉽게 얻을 수 있다. The polyethylene aggregate can be collected by filtration in a reactor. In other words, the polyethylene swelled and separated in a particulate state by the coating release agent is chemically resistant, so that it is not dissolved in the coating release agent and is formed as a polyethylene aggregate as shown in FIG. 5 by cohesion between particles and remains in the reaction tank. Therefore, after the peeling step (S210) can be easily obtained by filtering the coating release agent polyethylene aggregate.
이상에서 설명한 바와 같이 젤리가 함침된 폐통신선으로부터 젤리를 제거하고 구리와 같은 전도체 및 폴리에틸렌을 수거할 수 있다. 그리고 젤리가 함침되지 않은 폐통신선도 박리단계(S210), 전도체수거단계(S220) 및 폴리에틸렌수거단계(S230)를 통해 전도체 및 폴리에틸렌을 수거할 수 있다. As described above, the jelly may be removed from the closed communication line impregnated with jelly, and the conductor and polyethylene such as copper may be collected. In addition, the conductor and the polyethylene may be collected through the peeled communication line without the impregnation jelly (S210), the conductor collection step (S220) and the polyethylene collection step (S230).
한편, 여기서 폐통신선이 폴리염화비닐(PVC) 및 폴리에틸렌(PE)의 복합전선인 경우에는 다음과 같은 폴리염화비닐수거단계(S240)를 더 포함하여 이루어질 수 있다. On the other hand, when the closed communication line is a composite wire of polyvinyl chloride (PVC) and polyethylene (PE) may be made of a polyvinyl chloride collection step (S240) as follows.
폴리염화비닐수거단계(S240)에서는 폴리에틸렌수거단계(S230)에서 폴리에틸렌이 수거된 반응조내에 응집제를 첨가하여 폴리염화비닐을 수거한다. In the polyvinyl chloride collection step (S240), the polyvinyl chloride is collected by adding a flocculant into the reaction tank in which polyethylene is collected in the polyethylene collection step (S230).
폴리에틸렌수거단계(S230)에서 폴리에틸렌이 수거된 후 반응조 내의 피복박리제에는 폴리염화비닐이 용해되어 미립자로 액상 내에 분포하고 있다. 이를 수거 하기 위하여 응집제를 첨가하여 폴리염화비닐을 응집시킨 후 수거한다. After the polyethylene is collected in the polyethylene collection step (S230), polyvinyl chloride is dissolved in the coating release agent in the reaction tank and distributed in the liquid phase as fine particles. In order to collect this, polyvinyl chloride is aggregated by adding a flocculant and then collected.
폴리염화비닐을 응집시키기 위한 응집제로 에탄올을 사용하는 것이 바람직하다. 에탄올을 첨가하면 폴리염화비닐이 응집하며, 여과망을 이용하여 응집된 폴리염화비닐을 수거할 수 있게 된다. It is preferable to use ethanol as the flocculant for flocculating the polyvinyl chloride. The addition of ethanol causes the polyvinyl chloride to agglomerate and the agglomerated polyvinyl chloride can be collected using a filter network.
응집제로 첨가하는 에탄올은 피복박리제와의 중량비가 1:0.7 내지 1:1 이 되도록 첨가하여준다. Ethanol added as a flocculant is added so that the weight ratio with the coating release agent is 1: 0.7 to 1: 1.
폴리염화비닐수거단계(S240)에서 폴리염화비닐을 수거한 후 피복박리제와 응집제의 혼합액이 반응조에 남아있게 된다. 이를 재활용하기 위하여 재활용단계(S250)를 더 포함할 수 있다. After collecting the polyvinyl chloride in the polyvinyl chloride collection step (S240), the mixed solution of the coating release agent and the flocculant remains in the reaction tank. In order to recycle this, it may further include a recycling step (S250).
재활용단계(S250)에서는 폴리염화비닐수거단계(S240)에서 폴리염화비닐이 수거된 후 남은 잔액(혼합액)으로부터 피복박리제와 응집제를 분리하는 단계이다. The recycling step (S250) is a step of separating the coating release agent and the flocculant from the remaining balance (mixture) after the polyvinyl chloride is collected in the polyvinyl chloride collection step (S240).
피복박리제와 응집의 분리는 끓는점 차이를 이용하여 분별증류를 통해 분리한다. 이렇게 분리된 응집제와 피복박리제는 다시 재활용할 수 있으므로 친환경적이면서 경제적이다.Separation of the coating release agent and flocculation is carried out by fractional distillation using boiling point difference. The flocculant and the coating release agent separated in this way can be recycled again, which is environmentally friendly and economical.
이상에서 설명한 바와 같이 본 발명에 따른 폐통신선 처리방법의 구체적인 실시 예를 간략히 설명하기로 한다. As described above, a specific embodiment of the method for processing a closed communication line according to the present invention will be briefly described.
<제1 실시예 : 젤리가 함침된 폐통신선 처리><First Embodiment: Treatment of Waste Communication Line Impregnated with Jelly>
젤리가 함침된 폐통신선의 젤리를 용해시키기 위한 젤리용해제를 제조하기위하여 물(수돗물) 1000g에 폴리소르베이트20(Polysorbate 20) 20g을 5분간 혼합하였다. 그리고 가솔린(Gasoline/비중 0.63~0.76/비점30~150℃)을 500g 첨가하고 균질기(Homogenizer)를 이용하여 압력 4000psi의 조건으로 젤리용해 에멀션을 제조하였다.20 g of polysorbate 20 was mixed with 1000 g of water (tap water) for 5 minutes to prepare a jelly dissolving agent for dissolving the jelly of the closed communication line impregnated with jelly. And 500g of gasoline (Gasoline / specific gravity 0.63 ~ 0.76 / boiling point 30 ~ 150 ℃) was added to prepare a jelly emulsion emulsion under the pressure of 4000psi using a homogenizer (Homogenizer).
피복박리제를 제조하기 위하여 2,2,4-트리메틸 -1,3-펜탄디올 이소부틸레이트 (2,2,4-Trimethyl-1,3-pentanediol isobutylate/비점 180℃) 1000g에 NMP (N-Methyl-2-pyrrolidone / 비점 : 202-204°C ) 10g과 디메칠실록산오일(비점 : 180℃ 점도 50cst) 10g, 글리세린 1000g과 폴리소르베이트 20g을 혼합하여 피복박리제를 제조하였다.NMP (N-Methyl to 2,2,4-trimethyl-1,3-pentanediol isobutylate (2,2,4-Trimethyl-1,3-pentanediol isobutylate / boiling point 180 ℃) 1000g to prepare a coating -2-pyrrolidone / boiling point: 202-204 ° C) 10g and dimethyl siloxane oil (boiling point: 180 ℃ viscosity 50cst) 10g, 1000g glycerin and 20g polysorbate was mixed to prepare a coating release agent.
폐통신선에 함침되어 있는 젤리를 제거하기 위하여 젤리용해제를 반응조에 1000g을 넣고 젤리가 함침된 폐통신선 500g 을 제1반응조에 구비된 바스켓에 담아 넣은 후 제1반응조의 상부캡을 밀봉하고 상온에서 30분간 상하로 폐통신선을 흔들어주면서 젤리를 젤리용해제에 용해시켰다.In order to remove the jelly impregnated in the closed communication line, 1000g of jelly dissolving agent was put in the reaction tank, 500g of the closed communication line impregnated with jelly was put in the basket provided in the first reaction vessel, and the upper cap of the first reaction vessel was sealed and 30 at room temperature. The jelly was dissolved in the jelly dissolving agent by shaking the closed communication line up and down for a minute.
폐통신선으로부터 용해되어 나온 젤리가 포함된 젤리용해제를 저장 탱크로 수거하고 에멀션타입의 젤리용해제로 10분간 재용해(헹굼) 하였다. 그리고 7kg/㎠ 공기 압력으로 10 분간 폐통신선에 남아 있는 잔류 젤리용해제를 제거하고 500 Torr의 진공감압으로 10 분간 정제하여 젤리가 잘 제거된 폐통신선을 얻었다. The jelly dissolving agent containing the melt | dissolved jelly from the closed communication line was collected by the storage tank, and it was redissolved (rinsed) for 10 minutes with the emulsion type jelly dissolving agent. Then, the residual jelly dissolved in the closed communication line was removed for 10 minutes at 7kg / cm 2 air pressure and purified for 10 minutes by vacuum decompression of 500 Torr to obtain a well-removed closed communication line.
다음으로 피복박리제 1000g을 제2반응조에 채운 후 상기의 젤리가 제거된 폐통신선 500g 을 제2반응조에 구비된 바스켓에 담아 넣고 제2반응조의 상부캡을 밀봉하고 130℃에서 40분간 폐통신선을 상하로 흔들어주면서 피복(폴리에틸렌)을 박리시키었다. 그리고 바스켓을 상부로 꺼내어 도 4에 나타낸 바와 같이 구리를 회수하였다. Next, 1000g of the coating release agent was filled in the second reaction vessel, and 500g of the waste communication line from which the jelly was removed was put in a basket provided in the second reaction vessel, and the upper cap of the second reaction vessel was sealed. The coating (polyethylene) was peeled off with shaking. The basket was then taken out to recover copper as shown in FIG. 4.
그리고 제2반응조 내에 있는 용액을 여과하여 폴리에틸렌을 수거하였다. Then, the solution in the second reactor was filtered to collect polyethylene.
회수된 구리를 정제조에 넣고 500 Torr의 진공감압으로 10 분간 회수된 구리에 잔류하는 피복박리제를 제거하는 정제를 하여 순수한 구리를 392g 을 수득하였다. The recovered copper was placed in a refining bath and refined to remove the coating release agent remaining in the recovered copper for 10 minutes under a vacuum pressure of 500 Torr to obtain 392 g of pure copper.
제2반응조에서 회수한 폴리에틸렌도 100℃의 온도 하에서 500 Torr의 진공 감압으로 60 분간 피복박리제를 정제하여 순수한 폴리에틸렌을 83g 을 수득하였다.Polyethylene recovered in the second reactor was also purified by a coating release agent for 60 minutes under a vacuum pressure of 500 Torr under a temperature of 100 ℃ to obtain 83g of pure polyethylene.
한편, 폐통신선으로부터 제거된 젤리가 포함된 에멀션 타입의 젤리용해제를 저장탱크로 회수하고 증류기에서 100℃에서 60분 그리고 150℃에서 60분의 조건으로 총 2회 증류하여 가솔린과 물의 혼합물로부터 가솔린과 물을 재사용할 수 있는 원료로 분리회수 하였다.Meanwhile, the emulsion type jelly dissolving agent containing the jelly removed from the closed communication line was recovered to a storage tank, and distilled twice in a distiller under a condition of 60 minutes at 100 ° C. and 60 minutes at 150 ° C., and a mixture of gasoline and water was used. Water was separated and recovered as a reusable raw material.
<제2 실시예 : 폴리염화비닐-폴리에틸렌 복합 폐통신선 처리>Second Embodiment Treatment of Polyvinyl Chloride-Polyethylene Composite Waste Communication Line
반응조의 상부캡을 열고 피복박리제 1000g 을 넣은 후 폴리염화비닐(PVC)-폴리에틸렌(PE)복합선 500g을 반응조에 마련된 바스켓에 담아 넣었다. 그리고 반응조의 상부캡을 밀봉한 후 128℃의 온도조건에서 40분간 상하로 폴리염화비닐-폴리에틸렌복합선을 흔들어주면서 복합선의 피복을 박리하였다. The top cap of the reactor was opened, 1000 g of the coating release agent was added, and 500 g of polyvinyl chloride (PVC) -polyethylene (PE) composite line was put in a basket provided in the reactor. After sealing the upper cap of the reactor, the coating of the composite line was peeled off while shaking the polyvinyl chloride-polyethylene composite line up and down for 40 minutes at a temperature of 128 ° C.
폴리염화비닐-폴리에틸렌복합선의 피복을 박리한 후 반응조의 상부캡을 열어 반응조의 바스켓을 반응조 외부로 꺼내어 반응조로부터 구리를 먼저 회수하였다.After peeling the coating of the polyvinyl chloride-polyethylene composite line, the upper cap of the reaction tank was opened, and the basket of the reaction tank was taken out of the reaction tank to recover copper first.
그리고 회수된 구리를 정제조에 넣고 500 Torr의 진공감압으로 10 분간 정제하여 343g 을 수득하였다. Then, the recovered copper was put in a refining bath and purified for 10 minutes under a vacuum pressure of 500 Torr to obtain 343 g.
다음으로 100목(目)의 망(wire cloth)을 이용하여 반응조에 남아 있는 잔액을 여과하여 반응조 내의 폴리에틸렌 응집체를 회수하였다. 회수된 폴리에틸렌은 피복박리제로 일회 세정하고 120℃의 온도 하에서 500 Torr의 진공감압으로 60 분간 정제되었다. 그리하여 폴리에틸렌 87g이 수득되었다. Next, the remaining liquid in the reactor was filtered by using a 100-neck wire cloth to recover the polyethylene aggregate in the reactor. The recovered polyethylene was once washed with a coating release agent and purified for 60 minutes at a vacuum pressure of 500 Torr under a temperature of 120 ℃. Thus 87 g of polyethylene was obtained.
폴리에틸렌 응집체를 회수한 후 반응조 내의 잔액에 응집제로서 에탄올(Ethyl alcohol /화학식 : C2H5OH 비점 : 78℃)을 1000g 첨가하여 폴리염화비닐을 응집시킨 후 100목의 여과망을 이용하여 응집된 폴리염화비닐응집체를 회수하였다. 회수된 폴리염화비닐응집체는 100℃의 온도에서 500 Torr의 감압조건으로 60 분간 정제되었다. 그리하여 폴리염화비닐응집체 68g이 수득되었다.After recovering the polyethylene aggregate, 1000 g of ethanol (Ethyl alcohol / C2H5OH boiling point: 78 ° C) was added to the remaining liquid in the reaction tank to agglomerate the polyvinyl chloride, and then the polyvinyl chloride aggregate was aggregated using a 100-neck filter network. Recovered. The recovered polyvinyl chloride aggregates were purified for 60 minutes under reduced pressure of 500 Torr at a temperature of 100 ℃. Thus, 68 g of polyvinyl chloride aggregates were obtained.
그리고 폴리염화비닐응집체가 회수되고 남은 잔액을 증류기에 넣고 80℃의 온도에서 3시간동안 에탄올을 증류시킴으로써 응집제와 피복박리제를 각각 분리하였다. 분별증류를 통해 분리수거된 에탄올과 피복박리제는 다시 재사용할 수 있는 원료로서 회수되었다.Then, the polyvinyl chloride aggregate was recovered, and the remaining liquid was put in a still, and the coagulant and the coating release agent were separated by distilling ethanol for 3 hours at a temperature of 80 ° C. The ethanol and the stripping agent separated and collected through fractional distillation were recovered as reusable raw materials.
이와 같이 본 발명에 따른 폐통신선 처리방법에 의하면 젤리가 함침된 폐통신선으로부터 통신선의 전도체와 폴리에틸렌을 효과적으로 분리수거할 수 있다. As described above, according to the method for treating a waste communication line according to the present invention, the conductor and polyethylene of the communication line can be effectively separated and collected from the waste communication line impregnated with jelly.
그리고 젤리용해제는 석유계용제와 물을 혼합하여 에멀션화 된 것으로서 젤리용해제의 화재 안정성이 향상되고 휘발(volatile)성이 낮아지는 장점이 있으며 폐통신선으로부터 젤리를 제거한 후 분별증류를 통해 분리수거하여 재사용할 수 있는 장점이 있다.Jelly dissolving agent is emulsified by mixing petroleum solvent with water, which improves fire stability and lowers volatile property of jelly dissolving agent. There are advantages to it.
또한 피복박리제는 톨루엔, 자일렌, 벤젠 등과 같은 독성이 강한 원료를 사용하지 않으면서도 효과적으로 피복을 박리시킬 수 있으므로 안전성이 확보되는 장점이 있다. 또한 비점이 섭씨 180도 이상이므로 후술할 박리공정시의 온도보다 낮으므로 폭발의 위험성이 낮으며 휘발작용으로 인한 환경오염이 억제되는 장점이 있다. In addition, the coating release agent has the advantage of ensuring safety because it can effectively peel off the coating without using a highly toxic raw material such as toluene, xylene, benzene. In addition, since the boiling point is more than 180 degrees Celsius, it is lower than the temperature during the peeling process to be described later, there is a low risk of explosion and there is an advantage that the environmental pollution due to volatilization is suppressed.
폴리염화비닐, 폴리에틸렌이 적층복합된 피복통신선 및 폐통신선 철거시 폴리에틸렌과 폴리염화비닐등이 혼합되어 선별이 어려운 각종 폐전선 등으로부터 폴리염화비닐, 폴리에틸렌 및 구리와 같은 전도체 등을 각각 분리수거할 수 있다. Conductors such as polyvinyl chloride, polyethylene, and copper can be separately collected from various waste wires, which are difficult to select because polyethylene and polyvinyl chloride are mixed when the polyvinyl chloride and polyethylene are laminated and laminated. have.
이상에서 설명된 바와 같이, 본 발명에 대한 구체적인 설명은 첨부된 도면을 참조한 실시예들에 의해서 이루어졌지만, 상술한 실시예들은 본 발명의 바람직한 예를 들어 설명하였을 뿐이기 때문에, 본 발명이 상기의 실시 예에만 국한되는 것으로 이해되어져서는 아니되며, 본 발명의 권리범위는 후술하는 청구범위 및 그 등가개념으로 이해되어져야 할 것이다.As described above, the detailed description of the present invention has been made by the embodiments with reference to the accompanying drawings, but since the above-described embodiments have only been described with reference to the preferred examples of the present invention, the present invention has been described above. It should not be understood to be limited only to the embodiments, and the scope of the present invention should be understood by the claims and equivalent concepts described below.
본 발명은 폐통신선을 재활용하는 산업분야에 이용될 수 있다.The present invention can be used in the industrial field of recycling waste communication lines.

Claims (10)

  1. 폐통신선의 피복을 이완시켜주는 침투제;Penetrant to relax the sheath of the closed communication line;
    상기 침투제에 의해 이완된 피복을 팽윤시키는 팽윤제; 및Swelling agent for swelling the coating loosened by the penetrant; And
    상기 팽윤제에 의해 팽윤된 피복의 원활한 박리가 이루어질 수 있도록 피복의 이형을 활성화시키는 이형활성화제;를 포함하는 것을 특징으로 하는And a release activator for activating release of the coating so that smooth peeling of the coating swollen by the swelling agent can be achieved.
    폐통신선 처리용 피복박리제.Coating release agent for the treatment of waste communication lines.
  2. 제 1항에 있어서,The method of claim 1,
    상기 피복박리제는 글리세린 또는 글리콜(glycol)을 더 포함하는 것을 특징으로 하는The coating release agent further comprises a glycerin or glycol (glycol)
    폐통신선 처리용 피복박리제.Coating release agent for the treatment of waste communication lines.
  3. 제 1항 또는 제 2항에 따른 폐통신선 처리용 피복박리제 및 폐통신선을 반응조 내에 투입하여 폐통신선의 피복을 박리시키는 박리단계;Peeling step of peeling the coating of the waste communication line by injecting the coating stripping agent for treating the waste communication line according to claim 1 or 2 and the waste communication line in the reaction tank;
    상기 박리단계에서 피복이 박리된 상기 폐통신선의 전도체를 상기 반응조로부터 수거하는 전도체수거단계; 및A conductor collection step of collecting the conductor of the closed communication line from which the sheath has been peeled off in the stripping step from the reactor; And
    상기 박리단계에서 박리된 상기 피복 및 상기 피복박리제로부터 폴리에틸렌을 수거하는 폴리에틸렌수거단계; 를 포함하는 것을 특징으로 하는A polyethylene collection step of collecting polyethylene from the coating and the coating release agent peeled off in the peeling step; Characterized in that it comprises
    폐통신선 처리방법.How to handle closed telecommunication lines.
  4. 제 3항에 있어서, The method of claim 3, wherein
    상기 폴리에틸렌수거단계에서 폴리에틸렌이 수거된 반응조 내에 응집제를 첨가하여 폴리염화비닐(PVC)을 수거하는 폴리염화비닐수거단계; 를 더 포함하는 것을 특징으로 하는 A polyvinyl chloride collection step of collecting polyvinyl chloride (PVC) by adding a flocculant to a reaction tank in which polyethylene is collected in the polyethylene collection step; Characterized in that it further comprises
    폐통신선 처리방법.How to handle closed telecommunication lines.
  5. 제 4항에 있어서, The method of claim 4, wherein
    상기 폴리염화비닐수거단계에서 폴리염화비닐이 수거된 후 상기 반응조에 남은 잔액으로부터 응집제와 피복박리제를 분리하여 수거하는 재활용단계; 를 더 포함하는 것을 특징으로 하는A recycling step of separating and collecting the flocculant and the coating release agent from the residue remaining in the reactor after the polyvinyl chloride is collected in the polyvinyl chloride collection step; Characterized in that it further comprises
    폐통신선 처리방법.How to handle closed telecommunication lines.
  6. 제 3항에 있어서, The method of claim 3, wherein
    반응조 내에 젤리용해제 및 젤리가 함침(含浸)된 폐통신선을 투입하여 폐통신선에 함침된 젤리를 용해시키는 젤리용해단계; 및A jelly dissolving step of dissolving the jelly-impregnated jelly and the jelly-impregnated jelly in a reactor by introducing a jelly-impregnated and jelly-impregnated waste communication line; And
    상기 젤리용해단계에서 상기 젤리가 용해되어 제거된 상기 폐통신선을 상기 반응조로부터 수거하는 폐통신선수거단계; 를 더 포함하고,A waste communication preliminary step of collecting the waste communication line from which the jelly is dissolved and removed in the jelly dissolving step from the reactor; More,
    상기 박리단계에서의 상기 폐통신선은 상기 젤리용해단계에서 젤리가 제거된 폐통신선인 것을 특징으로 하는 The closed communication line in the peeling step is characterized in that the closed communication line jelly is removed in the jelly melting step
    폐통신선 처리방법.How to handle closed telecommunication lines.
  7. 제 6항에 있어서,The method of claim 6,
    젤리가 함침(含浸)된 폐통신선의 젤리를 용해시킬수 있는 석유계용제;A petroleum solvent capable of dissolving jelly in a closed communication line impregnated with jelly;
    상기 석유계용제의 휘발성을 억제하는 물; 및Water to suppress volatility of the petroleum solvent; And
    상기 석유계용제 및 상기 물에 대한 양친성을 갖고 있어 상기 석유계용제와 상기 물의 혼합을 돕는 유화제; 를 포함하는 것을 특징으로 하는An emulsifier having amphipathy to the petroleum solvent and the water to assist mixing of the petroleum solvent and the water; Characterized in that it comprises
    폐통신선 처리방법.How to handle closed telecommunication lines.
  8. 젤리가 함침(含浸)된 폐통신선의 젤리를 용해시킬수 있는 석유계용제;A petroleum solvent capable of dissolving jelly in a closed communication line impregnated with jelly;
    상기 석유계용제의 휘발성을 억제하는 물; 및Water to suppress volatility of the petroleum solvent; And
    상기 석유계용제 및 상기 물에 대한 양친성을 갖고 있어 상기 석유계용제와 상기 물의 혼합을 돕는 유화제; 를 포함하는 것을 특징으로 하는An emulsifier having amphipathy to the petroleum solvent and the water to assist mixing of the petroleum solvent and the water; Characterized in that it comprises
    폐통신선 처리용 젤리용해제.Jelly dissolving agent for treatment of closed telecommunication lines.
  9. 제 8항에 따른 젤리용해제 및 젤리가 함침(含浸)된 폐통신선을 반응조 내에 투입하여 폐통신선에 함침된 젤리를 용해시키는 젤리용해단계; 및A jelly dissolving step of dissolving the jelly dissolved in the waste communication line by injecting the jelly dissolving agent and the jelly-impregnated waste communication line according to claim 8 into the reactor; And
    상기 젤리용해단계에서 상기 젤리가 용해되어 제거된 상기 폐통신선을 상기 반응조로부터 수거하는 폐통신선수거단계; 를 포함하는 것을 특징으로 하는A waste communication preliminary step of collecting the waste communication line from which the jelly is dissolved and removed in the jelly dissolving step from the reactor; Characterized in that it comprises
    폐통신선 처리방법.How to handle closed telecommunication lines.
  10. 제 6항 또는 제 9항에 있어서,The method according to claim 6 or 9,
    상기 젤리가 용해되어 포함된 상기 젤리용해제로부터 젤리용해제의 성분을 분리해내는 젤리용해제분리단계; 를 더 포함하는 것을 특징으로 하는 A jelly dissolving step of separating the components of the jelly dissolving agent from the jelly dissolving agent in which the jelly is dissolved; Characterized in that it further comprises
    폐통신선 처리방법.How to handle closed telecommunication lines.
PCT/KR2009/004173 2009-07-27 2009-07-27 Method for treating waste communication cables WO2011013860A1 (en)

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US4168989A (en) * 1975-06-10 1979-09-25 Westinghouse Electric Corp. Stripping composition for thermoset resins and method of repairing electrical apparatus
US20050166944A1 (en) * 2004-01-30 2005-08-04 Daw-Ming Fann Cascade extracting and solvent refreshing method for recycling jelly cables
KR20050095557A (en) * 2005-08-02 2005-09-29 (주)에프엠코리아 The exfoliater of electric wire covering
KR20060105864A (en) * 2005-04-04 2006-10-11 류영태 Apparatus and method for recovering copper, jelly and polyethylene resins from closed telecommunication lines

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4168989A (en) * 1975-06-10 1979-09-25 Westinghouse Electric Corp. Stripping composition for thermoset resins and method of repairing electrical apparatus
US20050166944A1 (en) * 2004-01-30 2005-08-04 Daw-Ming Fann Cascade extracting and solvent refreshing method for recycling jelly cables
KR20060105864A (en) * 2005-04-04 2006-10-11 류영태 Apparatus and method for recovering copper, jelly and polyethylene resins from closed telecommunication lines
KR20050095557A (en) * 2005-08-02 2005-09-29 (주)에프엠코리아 The exfoliater of electric wire covering

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