WO2011006280A1 - A micro-lubrication system - Google Patents
A micro-lubrication system Download PDFInfo
- Publication number
- WO2011006280A1 WO2011006280A1 PCT/CN2009/000799 CN2009000799W WO2011006280A1 WO 2011006280 A1 WO2011006280 A1 WO 2011006280A1 CN 2009000799 W CN2009000799 W CN 2009000799W WO 2011006280 A1 WO2011006280 A1 WO 2011006280A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- oil
- gas
- tube
- air
- air chamber
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1038—Arrangements for cooling or lubricating tools or work using cutting liquids with special characteristics, e.g. flow rate, quality
- B23Q11/1046—Arrangements for cooling or lubricating tools or work using cutting liquids with special characteristics, e.g. flow rate, quality using a minimal quantity of lubricant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1084—Arrangements for cooling or lubricating tools or work specially adapted for being fitted to different kinds of machines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Definitions
- the invention relates to a micro-lubrication system, in particular to a quasi-dry cutting liquid supply system for atomizing a lubricant and spraying it to a cutting zone at a relatively high speed to realize a lubrication and cooling processing region. It is a liquid supply system in the field of machining.
- MQL Micro-lubrication technology
- the cutting fluid supply system generally includes a fuel tank, a liquid pump, and a nozzle.
- the pump draws the cutting fluid to the nozzle and pours it into the processing area.
- the traditional cutting fluid supply system cannot obtain a suitable amount of lubricant mist or spray the mist lubricant to the cutting area, so the conventional cutting fluid supply system is not suitable for the micro-lubrication cutting process.
- the object of the present invention is to provide a micro-lubrication system for solving the deficiencies in the prior art, providing a mist-like lubricant required for a minute lubrication cutting process, and having uniform mist particles and stable operation.
- the invention discloses a micro lubrication system, which specifically comprises:
- Fuel tank 1 liquid inlet pipe 2, connecting pipe 3, oil quantity regulating valve 4 (for controlling oil quantity), gas outlet 5, nozzle 6 (atomizing lubricant), oil pipe 7, gas pipe 8, oil outlet 9, gas inlet 10, air chamber 11, air chamber air tube 12, fuel tank air tube 13, pneumatic valve 14 (for adjusting gas pressure), tank gas inlet 15.
- the liquid guiding tube 2, the connecting tube 3, and the air chamber 11 are disposed inside the oil tank 1; the liquid guiding tube 2 is ended toward the oil tank 1 The bottom is extended, and the other end is connected to the oil regulating valve 4 at the top of the oil tank; the oil outlet 9 is disposed at the bottom of the air chamber 11, one end is connected to the oil quantity regulating valve through the connecting pipe 3, and the other end is connected to the oil pipe 7; the gas outlet 5, the gas inlet 10 is disposed at the top of the oil tank 1 and penetrates the air chamber 11; the gas inlet 10 is connected to the air chamber air tube 12, and the compressed gas in the air chamber air tube 12 enters the air chamber 11 through the gas inlet 10; the gas outlet 5 and the air tube 8 Connected, the liquid pipe 7 is disposed inside the gas outlet 5 and the gas pipe 8, and the gas in the gas chamber 11 enters the gas pipe 8 and the liquid pipe 7 through the gas outlet 5; the nozzle 6 is a double-layer mechanism, and the outer layer is connected with the gas pipe 8.
- the inner layer of the nozzle 6 is connected to the oil pipe 7; the oil tank gas inlet 15 is disposed on the side wall of the oil tank 1, and the oil tank gas pipe 13 is connected to the oil tank gas inlet 15 through the air pressure port 14, and the gas is adjusted by the gas pressure valve 14 to enter the inside of the oil tank 1.
- the invention relates to a micro lubrication system, which specifically comprises: a fuel tank la, a liquid guiding tube 2a, a connecting tube 3a, an oil quantity adjusting unit 4a (for controlling the amount of oil), a capillary tube 5a, a nozzle 6a (atomizing lubricant), shrinking- The diffusion hole 7a, the oil-air pipe 8a, the oil outlet 9a, the gas inlet 10a, the gas chamber l la, the gas chamber gas pipe 12a, the oil tank gas pipe 13a, the gas pressure valve 14a (for adjusting the gas pressure), and the oil tank gas inlet 15a.
- the liquid guiding tube 2a, the connecting tube 3a, and the air chamber 11a are disposed inside the oil tank la; the liquid guiding tube 2a is extended toward the bottom of the oil tank la, and the other end is connected to the oil amount adjusting valve 4a at the top of the oil tank; the oil outlet 9a is disposed at At the bottom of the air chamber 11a, one end is connected to the oil amount adjusting valve through the connecting pipe 3a, and the other end is connected to the capillary tube 5a ; the contraction-diffusion hole 7a, the gas inlet 10a is disposed at the top of the oil tank 1, and penetrates with the air chamber 11a; the gas inlet 10a is connected The air chamber trachea 12a, the compressed gas in the air chamber trachea 12a enters the air chamber 11a through the gas inlet 10a; the contraction-diffusion hole 7a-end is connected to the capillary 5a, and the other end is connected to the oil-gas tube 8a; the nozzle 6a and the oil
- An air chamber is arranged in the oil tank of the micro-lubrication system, and the gas in the air chamber directly enters the air tube to the nozzle.
- the compressed gas does not enter the tank, so the pressure inside the tank is small and the amount of oil is easy to control.
- the lubricating oil in the oil tank enters the liquid guiding pipe under the gas pressure, and enters the oil quantity adjusting valve to adjust the amount of lubricating oil used.
- the compressed air is adjusted by the pneumatic valve and then enters the oil tank, and the lubricating oil is pressed into the liquid guiding tube. Therefore, the pneumatic valve can also adjust the amount of lubricant used.
- oil and compressed gas are mixed at the end of the nozzle, and are atomized into extremely small mist particles, which are small in diameter and high in uniformity.
- the micro-lubrication system proposes a practical method for green manufacturing, which is an effective way to replace the large amount of cutting fluid used in conventional processing.
- Figure 1 is a front view of a first embodiment of the present invention
- Figure 2 is a plan view of the first embodiment of the present invention.
- Figure 3 is a view of a nozzle in the first embodiment of the present invention.
- Figure 4 is a front view of the second embodiment of the present invention.
- Figure 5 is a view of the nozzle in the second embodiment of the present invention.
- the present invention proposes a micro-lubrication system, specifically by the oil tank 1, the liquid guiding tube 2, the connecting tube 3, the oil quantity regulating valve 4 (for controlling the amount of oil), the gas outlet 5, the nozzle 6 (Atomizing lubricant), Tubing 7, Gas pipe 8, Oil outlet 9, Gas / port 10, Air chamber 11, Air chamber tube 12, Tank tube 13, Gas valve 14 (for adjusting gas pressure), Tank gas inlet 15 composition.
- the liquid guiding tube 2, the connecting tube 3, and the air chamber 11 are disposed inside the oil tank 1.
- the liquid guiding tube 2 is connected to the oil quantity regulating valve 4, and the connecting tube 3 is connected to the oil quantity regulating valve 4 and the oil outlet 9;
- the oil outlet 9 is disposed at the bottom of the air chamber 11, and the oil outlet 9 is connected to the connecting pipe 3 and the oil pipe 7;
- the oil amount adjusting valve 4, the gas outlet 5, and the gas inlet 10 are disposed at the top of the oil tank 1.
- the oil quantity adjusting valve 4 is connected to the liquid guiding tube 2 and the connecting tube 3;
- the gas outlet 5 is connected to the air tube 8
- the liquid tube 7 is disposed inside the gas outlet 5 and the gas tube 8, and the gas in the air chamber 11 enters through the gas outlet 5
- the gas tube 8 and the liquid tube 7 are in the compartment;
- the gas inlet 10 is connected to the air chamber air tube 12 and the air chamber 11, and the compressed gas in the air chamber air tube 12 enters the air chamber 11 through the gas inlet 10;
- the tank gas inlet 15 is disposed on the side wall of the tank 1, and the tank gas pipe 13 is connected to the gas pressure valve 14, and the gas is adjusted to the pressure through the gas pressure valve 14 and then enters the inside of the fuel tank 1.
- the nozzle 6 is a double-layer mechanism, connected to the gas pipe 8 and the oil pipe 7, and the outer layer of the nozzle 6 is connected with the gas pipe 8, and the inner layer of the nozzle 6 is connected with the oil pipe 7;
- the compressed gas enters the gas pressure valve 14 through the tank gas pipe 13, and after adjusting the appropriate pressure, the compressed gas enters the inside of the oil tank 1 through the gas inlet 15 of the oil tank, and under the action of the gas pressure, the lubricating oil in the oil tank is Press in the dip tube 2.
- the oil quantity adjusting valve 4 is placed at the top of the tank 1 to adjust the amount of lubricating oil used.
- the oil in the liquid guiding tube 2 is adjusted by the oil quantity adjusting valve 4 and then enters the connecting pipe 3.
- the connecting pipe 3 is connected to the oil amount adjusting valve 4 and the oil pipe 7, so that the oil enters the oil pipe 7 through the oil outlet 9 under the pressure of the compressed gas.
- a gas inlet 10 is provided at the top of the gas chamber 11, and compressed gas in the gas chamber gas tube 12 can enter the interior of the gas chamber 11 through the gas inlet 10.
- the compressed air in the air chamber enters the air tube 8 through the gas outlet 5.
- the oil pipe 7 is disposed inside the air pipe 8.
- Lubricating oil enters the inner layer of the nozzle 6 through the oil pipe 7, and is compressed
- the gas enters the outer layer of the nozzle 6 through the gas pipe 8, and the compressed gas and the lubricating oil are mixed at the end of the nozzle 6. Under pressure, the lubricating oil is sufficiently atomized into fine and uniform lubricating oil mist particles.
- the nozzle 6 is a double layer mechanism.
- the gas in the gas pipe 8 enters the outer layer of the nozzle 6, and the lubricating oil in the oil pipe 7 enters the inner layer of the nozzle 6. Since the amount of lubricating oil used is extremely small, the lubricating oil in the oil pipe 7 is discontinuous, and a center hole is provided in the center of the nozzle 6 to cause the lubricating oil to aggregate into the continuous body in the hole.
- Embodiment 2 is a diagrammatic representation of Embodiment 1:
- the second embodiment of the micro lubrication system consists of a fuel tank la, a liquid guiding tube 2a, a connecting tube 3a, a fuel amount adjusting valve 4a, a capillary tube 5a, a nozzle 6a, a contraction-diffusion hole 7a, an oil-air tube 8a, and an oil outlet 9a.
- the gas inlet 10a, the air chamber l la, the air chamber air tube 12a, the tank air tube 13a, the air pressure valve 14a, and the oil tank gas inlet 15a are composed.
- the bow I liquid pipe 2a, the connecting pipe 3a, and the air chamber 11a are disposed inside the tank la.
- the liquid guiding tube 2a is connected to the oil quantity regulating valve 4a
- the connecting tube 3a is connected to the oil regulating width 4a and the capillary tube 5a;
- the oil outlet 9a is disposed at the bottom of the air chamber 11a, and the connecting pipe 3a passes through the oil outlet 9a and is in contact with the capillary 5a; the oil amount adjusting valve 4a, the contraction-diffusion hole 7a, the gas inlet 10a, and the capillary 5a are disposed at the top of the tank la.
- the oil quantity adjusting valve 4a is connected to the liquid guiding tube 2a and the connecting tube 3a; the contraction-diffusion hole 7a is connected to the air tube 8a and the capillary tube 5a, and the gas in the air chamber 11a enters the air tube 8a through the contraction-diffusion hole 7a; the gas inlet 10a The air chamber air tube 12a and the air chamber 11a are connected; the nozzle 6a is connected to the air tube 8a.
- the tank gas inlet 15a is disposed on the side wall of the tank la, and the tank gas pipe 13a is connected to the gas pressure valve 14a, and the gas is regulated by the gas pressure valve 14a to enter the inside of the tank la.
- the compressed gas enters the pneumatic valve 14a through the tank gas pipe 13a, and after the pressure is adjusted, the compressed gas enters the inside of the tank la through the tank gas inlet 15a. Under the pressure of the compressed gas, the lubricating oil in the tank la is pressed into the liquid guiding tube 2a.
- the fuel tank la top is provided with oil adjustment ⁇ to adjust the flow rate of the lubricant.
- the connecting pipe 3a is connected to the oil amount adjusting valve 4a and the capillary 5a. The lubricating oil enters the capillary 5a under the action of the compression air pressure in the tank la and the contraction-diffusion hole 7a.
- the gas inlet 10a connects the air chamber air tube 12a and the air chamber l la.
- the compressed gas in the air chamber trachea 12a can enter the air chamber 11a through the gas inlet 10a.
- Compressed gas flows in through the contraction-diffusion hole 7a
- the oil-air pipe 8a, the lubricating oil in the capillary 5a also enters the oil-air pipe 8a and is sufficiently mixed with the compressed air.
- a nozzle 6a is provided at the end of the oil-air pipe 8a for atomizing the oil into minute oil particles.
- the compressed gas after the pressure is adjusted by the pneumatic valve enters the oil tank and pressurizes the oil into the liquid guiding tube.
- the flow rate of the lubricating oil can be jointly controlled by the pneumatic valve and the oil quantity regulating valve.
- the nozzle atomizes a mixture of lubricating oil and compressed gas having a suitable flow rate into a fine, uniform oil mist.
- the oil mist particles obtained by the micro-lubrication system of the present invention are fine and uniform, and have a high speed when sprayed, and can be used as a lubricating oil supply during the micro-lubrication cutting process.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Nozzles (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/CN2009/000799 WO2011006280A1 (en) | 2009-07-16 | 2009-07-16 | A micro-lubrication system |
GB1106429A GB2476900A (en) | 2009-07-16 | 2009-07-16 | A micro-lubrication system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/CN2009/000799 WO2011006280A1 (en) | 2009-07-16 | 2009-07-16 | A micro-lubrication system |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2011006280A1 true WO2011006280A1 (en) | 2011-01-20 |
Family
ID=43448859
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2009/000799 WO2011006280A1 (en) | 2009-07-16 | 2009-07-16 | A micro-lubrication system |
Country Status (2)
Country | Link |
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GB (1) | GB2476900A (en) |
WO (1) | WO2011006280A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108555685A (en) * | 2018-07-02 | 2018-09-21 | 青岛理工大学 | CNC milling machine multiple degrees of freedom micro lubricating Intelligent sprayer system |
WO2020006979A1 (en) * | 2018-07-02 | 2020-01-09 | 青岛理工大学 | Intelligent multi-degree of freedom minimal quantity lubrication nozzle system for cnc milling machine |
CN114738648A (en) * | 2022-03-02 | 2022-07-12 | 上海工程技术大学 | Trace lubricating system |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3295269B1 (en) * | 2015-05-14 | 2020-03-18 | MWM Schmieranlagen S.r.L. | Method and system for minimal continuous-flow air-oil lubrication, with electronic regulation and control |
US9803801B2 (en) | 2015-08-05 | 2017-10-31 | Caterpillar Inc. | Cooled minimum quantity lubrication for machining |
CN110090973A (en) * | 2019-05-31 | 2019-08-06 | 青岛理工大学 | The turning process system that outer cold texture lathe tool component and nano-fluid micro lubricating are coupled with micro- texture cutter |
CN110293444A (en) * | 2019-07-20 | 2019-10-01 | 成都飞机工业(集团)有限责任公司 | A kind of non-pump type micro lubricating equipment |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000176329A (en) * | 1998-12-14 | 2000-06-27 | Ebara Corp | Mist like oil spray device |
JP2001062668A (en) * | 1999-08-25 | 2001-03-13 | Taco Co Ltd | Micro-oil feeding unit |
CN101244520A (en) * | 2008-03-17 | 2008-08-20 | 北京航空航天大学 | Near dry cutting liquid supply apparatus |
CN101352813A (en) * | 2008-08-26 | 2009-01-28 | 北京航空航天大学 | Lubricating system with trace amount |
-
2009
- 2009-07-16 GB GB1106429A patent/GB2476900A/en not_active Withdrawn
- 2009-07-16 WO PCT/CN2009/000799 patent/WO2011006280A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000176329A (en) * | 1998-12-14 | 2000-06-27 | Ebara Corp | Mist like oil spray device |
JP2001062668A (en) * | 1999-08-25 | 2001-03-13 | Taco Co Ltd | Micro-oil feeding unit |
CN101244520A (en) * | 2008-03-17 | 2008-08-20 | 北京航空航天大学 | Near dry cutting liquid supply apparatus |
CN101352813A (en) * | 2008-08-26 | 2009-01-28 | 北京航空航天大学 | Lubricating system with trace amount |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108555685A (en) * | 2018-07-02 | 2018-09-21 | 青岛理工大学 | CNC milling machine multiple degrees of freedom micro lubricating Intelligent sprayer system |
WO2020006979A1 (en) * | 2018-07-02 | 2020-01-09 | 青岛理工大学 | Intelligent multi-degree of freedom minimal quantity lubrication nozzle system for cnc milling machine |
CN108555685B (en) * | 2018-07-02 | 2020-04-07 | 青岛理工大学 | CNC milling machine multi-degree-of-freedom micro-lubrication intelligent nozzle system |
CN114738648A (en) * | 2022-03-02 | 2022-07-12 | 上海工程技术大学 | Trace lubricating system |
Also Published As
Publication number | Publication date |
---|---|
GB2476900A (en) | 2011-07-13 |
GB201106429D0 (en) | 2011-06-01 |
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