WO2010146878A1 - Double-layered container - Google Patents

Double-layered container Download PDF

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Publication number
WO2010146878A1
WO2010146878A1 PCT/JP2010/004097 JP2010004097W WO2010146878A1 WO 2010146878 A1 WO2010146878 A1 WO 2010146878A1 JP 2010004097 W JP2010004097 W JP 2010004097W WO 2010146878 A1 WO2010146878 A1 WO 2010146878A1
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WO
WIPO (PCT)
Prior art keywords
container
side wall
inner container
double
outer container
Prior art date
Application number
PCT/JP2010/004097
Other languages
French (fr)
Japanese (ja)
Inventor
松村泰治
池田久太郎
南真樹
Original Assignee
日清食品ホールディングス株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 日清食品ホールディングス株式会社 filed Critical 日清食品ホールディングス株式会社
Priority to JP2011519580A priority Critical patent/JPWO2010146878A1/en
Publication of WO2010146878A1 publication Critical patent/WO2010146878A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/38Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
    • B65D81/3865Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation drinking cups or like containers
    • B65D81/3869Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation drinking cups or like containers formed with double walls, i.e. hollow
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D3/00Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines
    • B65D3/22Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines with double walls; with walls incorporating air-chambers; with walls made of laminated material

Definitions

  • the present invention relates to a double container comprising an outer container made of paper and an inner container made of synthetic resin.
  • a container such as an instant cup noodle in which instant food is stored in a container and distributed in the market with the food stored in the container.
  • a method of using such a container for example, a method of cooking food by supplying hot water to a container in which food is stored, or a microwave oven is used in a state where the food is stored in the container. And how to cook food.
  • the eater eats the food in the container by holding the container by hand.
  • Patent Document 1 Japanese Utility Model Laid-Open No. 57-183269 (Patent Document 1) or Japanese Patent Application Laid-Open No. 2007-290760 (Patent Document 2) are disclosed.
  • Patent Document 3 On the other hand, from the viewpoint of effective utilization of resources and separation of garbage of consumers, a double container for food that is not disposable (Patent Document 3) has been demanded, and paper or synthetic resin used for disposable containers has been required. There is a need for an environment-friendly (small environmental load) container with reduced use of raw materials. Containers that reduce the amount of raw material used can realize weight reduction, which has the advantage of reducing transportation costs and the like. Further, from the viewpoint of sorting wastes by consumers, there is also a need for a container that can easily separate paper and plastic after a eater eats instant food.
  • the conventional containers including Patent Document 1 and Patent Document 2 described above have sufficient rigidity, have excellent heat insulating properties due to the gap formed between the inner container and the outer container, and are made of paper.
  • the outer container and the inner container made of synthetic resin can be easily separated, and the amount of paper or synthetic resin used is small, and an environmentally friendly double container has not been obtained.
  • the present inventors are a double container in which a paper outer container and a synthetic resin inner container are combined, and have sufficient rigidity, excellent heat insulation, and a paper outer container. And an inner container made of a synthetic resin can be easily separated, and furthermore, a container suitable for instant foods and the like with a small amount of paper or synthetic resin used has been studied.
  • the present invention aims to provide such a double container.
  • the present invention is a double container, and is a paper outer container including an upper region and a lower region positioned below the upper region and including a tapered side wall portion; A synthetic resin disposed on the inner side of the outer container, having an upper side wall portion that contacts the upper region, and a lower side wall portion that is located below the upper side wall portion and has an upper end portion, a central portion, and a lower end portion. A first inner layer thickness between the upper end and the lower region, and a second layer larger than the first layer thickness between the central portion and the lower region. And an air layer having a layer thickness between the lower end portion and the lower region and having a third layer thickness smaller than the second layer thickness.
  • the “upper end” means a region above the lower side wall including the upper end of the lower side wall.
  • the “lower end” means a region below the lower side wall including the lower end of the lower side wall.
  • the “central portion” means a region located between the “upper end portion” and the “lower end portion” of the lower side wall portion, and includes a middle portion in the vertical direction of the lower side wall portion. .
  • the outer container and the inner container are formed as a rotating body having a common virtual axis, and the lower side wall portion is on the radially inner side of the inner container.
  • the upper side wall portion has a lower end edge
  • the lower side wall portion has an upper end edge
  • the diameter of the upper side wall portion at the lower end edge is A configuration may be adopted in which the inner container has an upper step portion between the upper side wall portion and the lower side wall portion, which is larger than the diameter of the lower side wall portion at the upper end edge.
  • the inner container is provided between a bottom side wall located below the lower side wall, and between the lower side wall and the bottom side wall.
  • the thickness of the synthetic resin in the lower part of the inner container is greater than the thickness of the upper side wall, the lower side wall, and the bottom side wall. May be.
  • the outer container has an outer container bottom surface
  • the inner container has an inner container lower surface in contact with the outer container bottom surface
  • the inner container is fixed to the outer container by adhering the lower surface of the inner container to the bottom surface of the outer container
  • the outer container bottom surface has a strength capable of separating the bottom surface of the outer container from the lower surface of the inner container. You may employ
  • the inner container is fixed to the outer container by bonding the upper side wall portion to the upper area, and the upper area is A configuration may be adopted in which the upper region is fixed to the upper side wall portion by a strength capable of separating the upper region from the upper side wall portion.
  • the outer container has an opening and a first flange provided on the periphery of the opening, and the inner container is the first container.
  • the outer container has a bottom surface of the outer container
  • the inner container has a bottom surface of the inner container that does not contact the bottom surface of the outer container. Also good.
  • the double container of the present invention described in the above (1) and (2) even when a material having a small wall thickness and a reduced amount of paper or synthetic resin is used, it is suitable for the container. Stiffness can be obtained. Also, even when hot water is supplied into the inner container, or even when a double container is placed in a microwave oven to cook food, excellent heat insulation is obtained, and the contents in the double container are High ability to protect against impacts applied to double containers.
  • the upper side of the inner container is located in the upper region located on the upper inner surface in the side wall of the tapered outer container made of paper. The upper side wall part located in is contact
  • This structure gives the double container strong rigidity, so that even if the thickness of each container is small, sufficient resistance to physical pressure applied from outside the upper part of the double container is provided. can get.
  • this structure by ensuring rigidity by this structure, it is possible to provide a double container in which the amount of raw materials used for the outer container and the inner container is reduced.
  • the double container of this invention as described in said (1), (2), since the air layer is formed between the lower side wall part of an inner container, and the side wall part (inner side surface) of an outer container, , Heat insulation can be obtained.
  • the double container of the present invention when the double container of the present invention is applied to a cup container in which instant noodles are accommodated, such as a cup container to which hot water is supplied or a cup container disposed in a microwave oven, the side wall of the inner container is synthesized.
  • the resin is formed with a thin wall thickness, the inner container expands outward due to hot water in the container.
  • an air layer is formed between the lower side wall part of the inner container and the side wall part (inner side surface) of the outer container. , Heat insulation can be maintained.
  • the thickness of the air layer between the outer container and the lower wall portion of the inner container is the central portion of the lower wall portion (the vertical direction of the double container). In the vicinity of the central region) (second layer thickness). For this reason, since the distance of a lower wall part and an outer container can fully be obtained, ensuring the capacity
  • the layer thickness of the air layer is large in the vicinity of the central portion of the lower side wall part that is likely to expand, Even if the side wall of the vessel is thin, the thickness of the air layer (second layer thickness) can be easily secured and the heat insulation of the double container can be maintained.
  • paper and plastic can be isolate
  • the lower wall portion is formed in a curved shape so as to be recessed toward the inner side in the radial direction of the inner container, the content can be obtained even when the thickness of the lower wall portion is smaller. Expansion of the vessel is suppressed and contact with the outer container can be prevented.
  • the upper step portion formed between the upper wall portion and the lower wall portion can secure the rigidity of the inner container against the pressure applied in the radial direction to the upper wall portion.
  • the thickness of the material which comprises an inner container can be made small, and the usage-amount of the synthetic resin at the time of shape
  • molding an inner container can be reduced further.
  • the thickness of the air layer in the lower side wall portion can be sufficiently secured, and the heat insulation can be secured.
  • partitioning the upper wall portion and the lower wall portion by the upper step portion it is possible to suppress the amount of thermal expansion that causes the lower wall portion of the inner container to thermally expand due to the supply of hot water. Therefore, it is possible to easily provide an inner container that reliably prevents the outer container from coming into contact with the lower wall portion.
  • the lower step portion formed between the lower side wall portion and the bottom side wall portion can secure the rigidity of the inner container against the pressure applied in the radial direction to the lower side wall portion.
  • the thickness of the material which comprises an inner container can be made small, and the usage-amount of the synthetic resin when shape
  • molding an inner container can be reduced.
  • the amount of thermal expansion in which the lower wall portion of the inner container is thermally expanded by supplying hot water can be easily suppressed by partitioning the lower wall portion and the bottom wall portion by the lower step portion. Therefore, it is possible to easily provide an inner container that reliably prevents the lower wall portion from coming into contact with the outer container.
  • the container content is a large hard lump such as instant noodle noodle lump
  • the thin inner wall of the container may be deformed and contact the outer container by the noodle lump being pushed in. Conceivable.
  • the lower step portion it is possible to prevent the noodle mass from being pushed in, and to prevent the deformation of the inner container and the contact of the inner container side wall with the outer container.
  • the rigidity of the inner container against the pressure applied in the radial direction to the bottom side wall portion can be secured. Moreover, since the inner container lower part and upper wall part which have high rigidity are located in the both sides of an inner container, the rigidity of an inner container can be improved synergistically by an inner container lower part and an upper wall part.
  • the bottom surface of the outer container is fixed to the bottom surface of the inner container with a strength capable of separating the bottom surface of the outer container from the bottom surface of the inner container.
  • the upper region is fixed to the upper side wall portion with a strength capable of separating the upper region from the upper side wall portion.
  • the inner container made of synthetic resin can be easily separated from the outer container made of paper, and the outer container and the inner container can be separated and discarded.
  • the inner side surface of the outer container is in contact with the outer side surface (upper side wall part) of the inner container within a certain range, and the second flange part is fitted to the first flange part.
  • sufficient resistance to physical pressure applied from the outside in the vicinity of the first flange portion of the outer container can be obtained. Therefore, when the first flange portion is formed in the outer container, sufficient rigidity of the double container in the first flange portion and the upper side wall portion can be obtained, and the amount of raw materials used in the outer container and the inner container can be reduced. can do.
  • the inner container is arranged inside the outer container so that the bottom surface of the outer container does not contact the lower surface of the inner container. According to this configuration, when hot water is supplied into the double container, or when the double container is placed in the microwave oven and cooking is performed, the bottom of the double container does not become hot. Further, according to this configuration, since the contents are suspended from the outer container, the ability to protect the contents from the impact applied to the double container is further enhanced.
  • FIG. 1 is a front view showing an outer container 1 according to the first embodiment of the present invention.
  • the outer container 1 in the present embodiment has an opening 2 at the top, and a flange 3 (first flange) is formed around the opening 2.
  • the flange portion 3 is formed in a curl shape, but the flange portion 3 has a flange portion 5 (second flange portion) of the inner container 4 to be described later and an upper portion (opening portion 2) of the outer container 1.
  • the shape of the flange portion 3 is not limited to the curled shape, and may be another shape.
  • the outer container 1 is made of paper, but has a higher strength than a normal paper container because a double container structure with the inner container 4 is used. Therefore, it is not necessary to use many paper materials in order to improve the strength, and the basis weight of the paper constituting the outer container 1 can be kept low.
  • FIG. 2 shows the structure of the inner container 4 constituting the double container in the first embodiment.
  • the inner container 4 in the present embodiment has an opening 6 at the top, and the flange 5 is formed around the opening 6. Further, in the flange portion 5, as shown in FIG. 3, the end surface located outside the flange portion 5 in the radial direction is curved so that its tangent line changes from the horizontal direction to the downward direction (curved end surface). ).
  • the flange portion 5 of the inner container 4 has a shape that is curved downward as described above.
  • the back side (back surface) of the curved end surface formed in the flange portion 5 is also curved, that is, has a curved surface.
  • the curved surface is in contact with the flange portion 3 as shown in FIG. 4, whereby the flange portion 3 and the flange portion 5 are fitted. That is, the double container of the first embodiment has a flange structure in which the flange portion 3 and the flange portion 5 are integrated. In such a structure, sufficient resistance to the pressure (arrow X1 in FIG. 3) applied in the substantially horizontal lateral direction of the flange portion 5 is obtained.
  • the flange portion 5 when the flange portion 5 is provided with a structure having a curved end surface, that is, a structure in which the end surface is curved so that the tangent line at the end surface changes from the horizontal direction to the downward direction, the inner container is disposed in a substantially horizontal lateral direction. Even if pressure is applied from the outside (arrow X1), the flange portion 5 is not easily deformed. Furthermore, since the curved end surface is formed in the flange portion 5, the flange portion 3 of the outer container 1 described above can be reliably fitted to the flange portion 5. For this reason, the strength (flange rigidity) of the flange portion 3 can be ensured by the flange structure in which the flange portion 3 and the flange portion 5 are integrated.
  • the space formed by the combination of the outer container 1 and the inner container 4 is sealed by the flange portion 3 and the flange portion 5. That is, in the flange structure in which the flange portion 3 and the flange portion 5 are integrated, an air layer (described later) is sealed in the double container, thereby realizing a heat insulating structure by the air layer.
  • the inner container 4 has a tapered upper side wall portion 7 connected to the flange portion 5 so as to be continuous.
  • the upper side wall portion 7 has a certain region (predetermined height) in the height direction.
  • the upper side wall part 7 is formed in a tapered shape having the same angle as the taper angle of the side wall part of the outer container 1 so as to contact the inner side surface of the outer container 1 described above.
  • the taper angle means an angle between a vertical line extending in the vertical direction of the double container and a ridge line on the tapered surface.
  • the height of the upper side wall portion 7 of the inner container 4 that contacts the inner surface of the outer container 1 is less than half the height of the double container, preferably 1/3 to 1/12, particularly preferably 1 /. It is preferably about 4 to 1/8.
  • the inner container 4 has a lower side wall portion 9 connected so as to be continuous with the tapered upper side wall portion 7.
  • the lower side wall portion 9 is connected to the upper side wall portion 7 on the radially inner side of the upper side wall portion 7, and as shown in FIG. 4, there is a gap (air layer) between the lower side wall portion 9 and the outer container 1. 8 is formed. That is, in the case of the first embodiment, in the inner container 4, the lower wall part 9 connected to the lower end of the upper wall part 7 of the inner container 4 is bent inward in the radial direction of the inner container 4 from the lower end of the upper wall part 7. Has a structure. With this structure, a gap 8 is formed between the outer container 1 and the inner container 4.
  • the void 8 protects the contents such as food contained in the inner container 4 from the impact applied to the double container. That is, since air (air layer) exists outside the lower wall portion 9 of the inner container 4, the double container according to the first embodiment buffers an impact applied from the outside of the outer container 1. Have the ability.
  • a synthetic resin material is used as the material of the inner container 4.
  • a synthetic resin material includes polyethylene, polypropylene, and polystyrene, but the material of the inner container 4 is not limited to the above materials.
  • a method for forming the inner container 4 a molding method generally used using the above materials is used. Specifically, an injection molding method, a blow molding method, or a method of molding a thermoplastic synthetic resin sheet by vacuum molding, pressure molding, thermoforming, or the like is used. In particular, when a polypropylene sheet is used, a plug assist method which is one of vacuum forming methods is suitable.
  • the flange rigidity obtained by the flange structure including the flange parts 3 and 5 is obtained by the contact between the inner side surface of the outer container 1 and the upper wall part 7 of the inner container 4.
  • the upper abutment rigidity to act synergistically improves the container strength. For this reason, especially the thickness of the lower side wall part 9 which comprises some inner containers 4 may be very small, Therefore The usage-amount of a synthetic resin can be suppressed.
  • the temperature of the inner container 4 is increased when the weight of the contents accommodated in the inner container 4 is increased, or by supplying hot water or heating with a microwave oven.
  • the lower wall portion 9 of the inner container 4 expands radially outward.
  • the gap 8 between the lower side wall portion 9 of the inner container 4 and the inner side surface of the outer container 1 formed to obtain heat insulation becomes narrower. Further, when the inner container 4 comes into contact with the outer container 1, the heat insulating property is not maintained.
  • the container of the first embodiment is designed by adjusting the distance of the gap 8 between the first embodiment. Specifically, the lower wall portion 9 of the inner container 4 is set so that the layer thickness (distance between the inner container 4 and the outer container 1) of the central region of the gap 8 is larger than the upper and lower regions. Is formed.
  • the inner container 4 is relatively rigid, a structure in which the inner container 4 is formed and the inner container 4 is fitted to the outer container 1 as shown in FIG. 4 may be used.
  • the inner container 4 is very easily deformed and the lower side wall portion 9 is formed in a bent shape, as shown in FIG. 11, the inner container 4 is formed so as to make the gap 8 as wide as possible. It is preferable to use a structure in which the inner container 4 is fitted to 1.
  • FIG. 4 shows a structure in which the inner container 4 is stacked on the outer container 1, but a method of integrating the outer container 1 and the inner container 4 is performed as follows, for example. That is, the inner container 4 is stacked on the outer container 1 so that the flange part 5 of the inner container 4 is fitted to the flange part 3 of the outer container 1.
  • both containers may be separated from each other only by overlapping the two containers. Therefore, a hot melt adhesive is attached to the inner surface side of the flange portion 5 of the inner container 4, or heat is applied through polyethylene or the like to partially bond the inner container 4 to the outer container 1.
  • the position where hot melt or polyethylene or the like is bonded is arbitrarily selected, and is, for example, a portion where the inner container 4 contacts the outer container 1.
  • the flange part 3 of the outer container 1 or the taber-shaped upper side wall part 7 of the inner container 4 can be mentioned. Further, by appropriately adjusting the size of the above-mentioned bonding portion, after the eater uses the double container, the outer container 1 and the inner container 4 can be easily separated as shown in FIG. Paper and synthetic resin (plastic) can be easily separated.
  • the lower surface 10 (inner container lower surface) of the inner container 4 and the bottom 11 (outer container bottom surface) of the outer container 1 a structure in which both members do not contact and a structure in which both members contact each other are used. In the structure in which the lower surface 10 is in contact with the bottom portion 11, the bottom portion 11 and the lower surface 10 may be bonded.
  • the outer container 1 it can also be set as the structure which does not have the bottom part 11.
  • the inner container 4 is disposed in the outer container 1 so as to overlap the outer container 1, and the flange portions 3 and 5 are brought into contact with each other. Then, the flange portion 5 of the inner container 4 may be heated to curl and wind the flange portion 5. Even in the structure obtained by this method, it is possible to prevent the inner container 4 from being separated from the outer container 1. In the present invention, a method for obtaining such a structure is also included in the term “fitting” in the present invention.
  • the double container shown in FIG. 4 has a structure in which a base 11 a is formed on the periphery of the bottom 11 of the outer container 1.
  • the base 11a is located at the lower end of the double container, and is a part that is placed on a table, for example, when the eater eats the contents stored in the inner container 4.
  • the total weight of the weight of the double container including the inner container 4 and the outer container 1, the weight of the contents accommodated in the inner container 4, and the weight of hot water supplied to the inner container 4 is loaded on the base 11a.
  • a structure in which the bottom 11 of the outer container 1 is rounded in the vicinity of the grounding portion as shown in FIG. 7 may be used. In this structure, excessive heating at the base 11a of the outer container 1 can be prevented.
  • the above-described double container can be used in various ways, but as one method, it can be used as a container for instant food. That is, a container used for adding hot water to the inner container 4 containing instant food such as instant noodles, or for cooking the instant food by placing the inner container 4 containing the instant food in a microwave oven. As described above, the double container described above is particularly useful. By using this double container, the instant food can be restored in the double container, and the eater can easily eat the instant food.
  • FIG. 8 is a perspective view schematically showing the double container of the second embodiment.
  • the double container shown in FIG. 8 has a different structure from the double container shown in FIG. That is, in the inner container 4 shown in FIG. 4, the lower side wall portion 9 of the inner container 4 is formed in a bent shape that bends radially inward, but as shown in FIGS.
  • the inner container 20 in the second embodiment has a lower side wall portion 21 that is curved radially inward.
  • the lower side wall portion 21 is a region located below the upper side wall portion 7, and is located below the upper end portion 21 a and the upper end portion 21 a that are regions above the lower side wall portion 21 including the upper end of the lower side wall portion 21.
  • the central portion 21b is a region located between the upper end portion 21a and the lower end portion 21c, and indicates a region including an intermediate portion in the vertical direction of the lower side wall portion 21. As shown in FIG.
  • a gap 8 is formed between the lower wall portion 21 and the outer container 1, and the gap 8 is doubled by the flange portions 3 and 5. Sealed in a container.
  • the layer thickness of the void 8 changes in the direction from the upper end 21a to the lower end 21c.
  • the layer thickness (second layer thickness) of the gap 8 between the central portion 21 b and the outer container 1 is the layer thickness (first layer thickness) of the gap 8 between the upper end portion 21 a and the outer container 1. Bigger than).
  • the layer thickness (third layer thickness) of the gap 8 between the lower end portion 21c and the outer container 1 is smaller than the layer thickness (second layer thickness) of the gap 8 between the central portion 21b and the outer container 1.
  • the lower wall portion 21 is formed in a curved shape so as to set the layer thickness of the gap 8 as described above, when the food in the inner container 20 is cooked by supplying liquid (hot water) to the inner container 20. Or, when the food in the inner container 20 is cooked using a microwave oven, even if the inner container 20 expands and deforms radially outward, the inner container 20 does not come into contact with the outer container 1 and doubles. The heat insulating property of the container can be maintained.
  • the inner container 20 is arranged in the double container by the suspended structure, a double container having a higher buffering capacity against the impact applied to the outer container 1 is realized, and the contents 20 are prevented from being damaged. can do.
  • an expansion amount by which the inner container 20 expands by heating with hot water or a microwave oven is taken into consideration, and the interval between the lower surface of the inner container 20 and the inner bottom surface of the outer container 1 is set appropriately.
  • this interval may be an interval of several mm or more.
  • FIG. 10 is a perspective view schematically showing the double container of the third embodiment, and shows a state where hot water is supplied into the inner container.
  • the double container of the third embodiment includes an inner container 30 that is very thin (small) (thickness between an inner surface and an outer surface).
  • the inner container 30 when a liquid such as hot water is supplied into the inner container 30, the lower wall portion 31 of the inner container 30 expands and the outer container 1 is contacted at the contact portion P below the lower wall portion 31. It is in contact with the inner surface.
  • the inner container 30 by designing the inner container 30 so that the contact portion P is generated at the lower part of the side wall of the double container that is not gripped by the eater, the inner container 30 and the outer container 1 are located near the center of the side surface of the double container. The gap 8 formed therebetween is maintained. This makes it possible to obtain necessary heat insulating properties even when the eater grips the double container at the time of eating.
  • the contact area where the contact portion P is located is at least 1/2 or less, preferably 1/3 or less of the height from the bottom surface of the double container in the direction from the bottom surface of the double container toward the flange portion. It is preferable that the region is from the lower surface of the double container to 1 ⁇ 4 or less of the height thereof.
  • a vacuum molding method for molding a synthetic resin sheet or a molding method by pressure molding or the like is used as a method for forming the inner container 30 having such a structure. According to this method, the inner container 30 can be formed so that the thickness of the side wall of the inner container 30 in the contact area is minimized, and the inner container 30 can be easily manufactured. Further, when the inner container 30 expands and comes into contact with the outer container 1 at the lower part of the double container in this way, the effect of increasing the rigidity of the entire double container is also obtained.
  • the lower wall portion 31 is curved radially inward as in the second embodiment.
  • the layer thickness of the gap 8 formed between the lower wall portion 31 and the outer container 1 changes.
  • the gap 8 near the center of the side wall is the largest.
  • the double container 40 in the fourth embodiment has a paper outer container 41 and a synthetic resin inner container 42.
  • the outer container 41 has an outer container side wall portion 43 (side wall portion), an outer container opening portion 44 (opening portion), and an outer container bottom portion 45.
  • the outer container side wall 43 is formed in a tapered shape so that its diameter gradually decreases at a constant rate in the direction from the outer container opening 44 toward the outer container bottom 45.
  • the outer container opening 44 is open at the large diameter side end of the outer container side wall 43.
  • the outer container bottom 45 closes the small diameter side end of the outer container side wall 43.
  • the inner container 42 has an inner container side wall 46, an inner container opening 47, and an inner container bottom 48 (lower inner container).
  • the inner container side wall 46 is formed in a cylindrical shape, and has a circular cross section.
  • An inner container opening 47 is formed at one end of the inner container side wall 46, and an inner container bottom 48 is formed at the other end.
  • the inner container opening 47 opens the inner container side wall 46, and the inner container bottom 48 closes the inner container side wall 46.
  • the inner container 42 is inserted into the outer container 41 through the outer container opening 44 of the outer container 41 and is disposed inside the outer container 41.
  • the outer container 41 and the inner container 42 are formed as a rotating body having a common virtual axis L1.
  • the orientation of the container is expressed with the positions of the outer container opening 44 and the inner container opening 47 being above the container and the positions of the outer container bottom 45 and the inner container bottom 48 being below the container. .
  • the inner container side wall portion 46 includes an upper wall portion 49 that comes into contact with a predetermined region (upper region A1) set on the upper inner surface of the outer container side wall portion 43, a lower wall portion 50 that is positioned below the upper wall portion 49, And a bottom side wall 51 located below the lower side wall 50.
  • the upper side wall portion 49 is formed in a tapered shape so that its diameter gradually decreases, has the same taper angle as the outer container side wall portion 43, and is in contact with the entire upper region A1 of the outer container side wall portion 43. .
  • the rigidity with respect to the physical pressure applied from the outside of the double container 40 is ensured by contacting the upper wall part 49 and the outer container wall part 43 so as to overlap each other.
  • the diameter of the lower end edge 49 ⁇ / b> A of the upper side wall portion 49 is larger than the diameter of the upper end edge 50 ⁇ / b> A of the lower side wall portion 50.
  • An upper step portion 52 is formed between the upper wall portion 49 and the lower wall portion 50. Since the upper stepped portion 52 is formed, it is possible to ensure rigidity (rigidity for retaining the shape) against pressure applied in the radial direction to the upper side wall portion 49, and further, physical strength applied from the outside of the double container 40. It is possible to secure rigidity against a certain pressure or the like. In addition, since such rigidity is ensured, the thickness of the inner container 42 can be reduced, the amount of resin used when molding the inner container 42 can be reduced, and an environmentally friendly container can be provided. It becomes.
  • the diameter in the cross section of the lower side wall part 50 is smaller than the diameter of the outer peripheral surface of the outer container 41 in the range from the upper end edge 50A to the lower end edge 50B. Further, the lower end edge 50B of the lower wall portion 50 is close to the lower region A2 located below the upper region A1 of the outer container side wall portion 43.
  • the lower side wall portion 50 is formed in a curved shape that is recessed toward the radially inner side of the inner container 42 in a longitudinal section including the virtual axis L1.
  • the lower wall portion 50 has an upper end portion 50C, a central portion 50D, and a lower end portion 50E.
  • the upper end portion 50C is a region located below the upper side wall portion 49 and is an upper region of the lower side wall portion 50 including the upper end edge 50A.
  • the lower end part 50E is an area located below the central part 50D, and is an area below the lower side wall part 50 including the lower end edge 50B.
  • the central portion 50D is a region located between the upper end portion 50C and the lower end portion 50D, and includes a middle portion in the vertical direction of the lower side wall portion 50.
  • a first air layer 53 is formed between the lower side wall part 50 and the lower region A2 of the outer container side wall part 43.
  • the first air layer 53 is a first layer thickness LT1 between the upper end portion 50C and the lower region A2, and a layer thickness between the central portion 50D and the lower region A2, which is larger than the first layer thickness LT1. It has a two-layer thickness LT2, and a third layer thickness LT3 that is between the lower end portion 50E and the lower region A2 and is smaller than the second layer thickness LT2.
  • the first air layer 53 prevents the impact applied to the outer container 41 in the double container 40 from being transmitted to the inner container 42. Further, the first air layer 53 ensures heat insulation between the outer container 41 and the inner container 42 when hot water or the like is supplied into the inner container 42.
  • the lower wall portion 50 is formed in a curved shape that is recessed inward in the radial direction, and the first air layer 53 is between the lower wall portion 50 and the outer container 41.
  • the second layer thickness LT2 having the largest thickness is provided. Thereby, the double container 40 ensures a sufficient distance between the lower wall portion 50 and the outer container 41 while ensuring the capacity of the inner container 42, and sufficiently secures the volume of the first air layer 53. Good thermal insulation is obtained.
  • the thickness of the 1st air layer 53 is large in central part 50D vicinity of the lower side wall part 50 which is easy to expand
  • the height (width) of the upper side wall portion 49 in the inner container 42 is less than half the height of the double container 40, preferably 1/3 to 1/12. Further, from the viewpoint of securing the thickness of the first air layer 53 and securing the rigidity of the upper side wall portion 49, the height is particularly preferably 1 ⁇ 4 to 6.
  • the height (width) of the lower wall portion 50 in the inner container 42 is preferably 1/2 or more with respect to the height of the double container 40 from the viewpoint of heat insulation.
  • the lower end edge 50B of the lower wall portion 50 may abut on the lower region A2 in the outer container side wall portion 43. In this case, the abutting portion is located at an intermediate position in the vertical direction of the outer container 41. Further, it is preferable to be located in a lower region, preferably up to 1 ⁇ 4 or less of the height of the double container 40.
  • the diameter of the upper end edge 51 ⁇ / b> A of the bottom side wall part 51 located below the lower wall part 50 is smaller than the diameter of the lower end edge 50 ⁇ / b> B of the lower wall part 50.
  • a lower stepped portion 54 is formed between the lower sidewall portion 50 and the bottom sidewall portion 51. Since the lower stepped portion 54 is formed, it is possible to ensure rigidity (rigidity for retaining the shape) against pressure applied from the radial direction around the lower end edge 50B that contacts the inner surface of the outer container 41. By ensuring rigidity in this way, the inner container 42 can be formed so as to reduce the thickness, the amount of synthetic resin used when the inner container 42 is molded can be reduced, and an environment-friendly container can be provided. Become.
  • the container content is a large hard lump like instant noodle noodle lump
  • the noodle lump is pushed in and the inner container 42
  • the lower wall portion 50 is deformed and comes into contact with the outer container 41.
  • the noodle mass is prevented from being pushed in, and the deformation of the inner container 42 and the contact of the lower wall portion 50 with the outer container 42 due to the deformation can be prevented.
  • the noodle mass can be hung on the lower step portion 54 so as not to come into contact with the inner container bottom 48, and the noodle mass can be prevented from being broken by forming a suspended structure in the container.
  • the lower side wall part 50 and the bottom side wall part are partitioned by the lower step part 54, it is possible to suppress the thermal expansion amount at which the lower side wall part 50 is thermally expanded by supplying hot water. Further, the formation of the lower stepped portion 54 prevents stacking when it is overlapped with the inner container 42 and facilitates removal.
  • the bottom side wall 51 extends substantially parallel to the virtual axis L1 of the inner container 42, and the lower edge 51B is close to the inner surface of the outer container 41.
  • the bottom side wall 51 is connected integrally with the inner container bottom 48.
  • the inner container lower surface 55 of the inner container bottom 48 is formed in a curved shape so as to protrude downward, and contacts the outer container bottom surface 56 of the outer container bottom 45.
  • the thickness of the inner container bottom 48 is larger than the thickness of the upper side wall 49, the lower side wall 50, and the bottom side wall 51 in the inner container 42.
  • the inner container 42 when the thickness of the inner container bottom 48 is larger than the thickness of the upper side wall 49, the lower side wall 50 and the bottom side wall 51 in the inner container 42, the inner container 42 has a radial direction toward the bottom side wall 51.
  • the rigidity with respect to the pressure applied to can be ensured.
  • the inner container bottom 48 and the upper wall part 49 having high rigidity are located on both sides of the inner container 42, the inner container 42 can be synergistically improved in rigidity by the inner container bottom part 48 and the upper wall part 49. .
  • the inner container lower surface 55 is partially bonded to the outer container bottom surface 56 by using a hot melt adhesive or by applying heat through polyethylene or the like. Further, by adjusting the size of the adhesion portion between the inner container lower surface 55 and the outer container bottom surface 56, the inner container 42 is easily separated from the outer container 41 after the eater uses the double container 40. be able to.
  • a second air layer 57 is formed between the lower step part 54, the bottom side wall part 51, and the outer container side wall part 43, and the inner container bottom part
  • a third air layer 58 is formed between the outer container side wall part 43 and the outer container bottom part 45.
  • the second air layer 57 communicates with the lower side of the first air layer 53
  • the third air layer 58 communicates with the second air layer 58.
  • the position of the first air layer 53 corresponds to a position where the frequency of gripping by the eater is high on the side surface of the double container 40, in other words, It corresponds to a position where the frequency of contact with the side surface of the double container 40 is high. Since such an air layer is formed, it is possible to provide a good container that can be gripped by the eater and can be easily handled by the eater and that has high heat insulation.
  • the rigidity of the inner container 42 can be ensured by the upper side wall portion 49, the upper step portion 52 and the lower step portion 54, and the inner container 42 can be formed thin.
  • the wall thickness of the lower side wall portion 50 in the inner container 42 can be changed to polypropylene while ensuring sufficient rigidity for normal use. In the case of the product, it was confirmed that it was molded very thinly to about 0.1 mm to 0.6 mm.
  • the double container 60 in the fifth embodiment includes a paper outer container 61 and a synthetic resin inner container 62.
  • the outer container 61 has an outer container side wall part 63 (side wall part), an outer container opening part 64 (opening part), an outer container bottom part 65, and a flange part 66 (first flange part).
  • the outer container side wall 63 is formed in a tapered shape so that its diameter gradually decreases at a constant rate in the direction from the outer container opening 64 toward the outer container bottom 65.
  • the outer container opening 64 opens at the large-diameter end of the outer container side wall 63.
  • the outer container bottom 65 closes the small-diameter end of the outer container side wall 63.
  • the flange portion 66 projects radially outward from the outer peripheral edge of the outer container opening 64.
  • the flange portion 66 is formed by rounding the upper edge of the outer container opening 64 so as to be disposed on the outside.
  • the inner container 62 includes an inner container side wall 67, an inner container opening 68, an inner container bottom 69 (lower inner container), and a flange 70 (second flange).
  • the inner container side wall 67 is formed in a cylindrical shape, and has a circular cross section.
  • An inner container opening 68 is formed at one end of the inner container side wall 67, and an inner container bottom 69 is formed at the other end.
  • the inner container opening 68 opens the inner container side wall 67, and the inner container bottom 69 closes the inner container side wall 67.
  • the flange portion 70 projects radially outward from the outer peripheral edge of the inner container opening 68.
  • the inner container 62 is inserted into the outer container 61 through the outer container opening 64 of the outer container 61 and is disposed inside the outer container 61.
  • the outer container 61 and the inner container 62 are formed as a rotating body having a common virtual axis L1.
  • the flange portion 70 of the inner container 62 has a base portion 71 and an arch portion 72 connected to the base portion 71.
  • the base 71 extends radially outward from the outer peripheral edge of the inner container opening 68.
  • the arch portion 72 is formed on the outer edge portion of the base portion 71, and has a bent end portion that extends downward from the outer end portion of the base portion 71, and a radially inner side of the inner container 62 while extending downward from the lower end portion of the bent end portion. And a curved portion that curves.
  • the flange portion 70 is fitted to the flange portion 66 so that the flange portion 66 of the outer container 61 is accommodated in a space surrounded by the base portion 71 and the arch portion 72.
  • the direction of the container is expressed with the positions of the outer container opening 64 and the inner container opening 68 above the container and the positions of the outer container bottom 65 and the inner container bottom 69 below the container. .
  • the inner container side wall 67 includes an upper side wall 73 that contacts a predetermined region (upper region A1) set on the upper inner surface of the outer container side wall 63, a lower side wall 74 located below the upper side wall 73, And a bottom side wall portion 75 located below the lower side wall portion 74.
  • the upper side wall 73 is tapered so that its diameter gradually decreases at a constant rate, has the same taper angle as the outer container side wall 63, and hits the upper region A 1 of the outer container side wall 63. It is touched.
  • the diameter of the lower end edge 73A of the upper wall portion 73 is larger than the diameter of the upper end edge 74A of the lower wall portion 74.
  • An upper stepped portion 76 is formed between the upper wall portion 73 and the lower wall portion 74.
  • the diameter in the cross section of the lower wall portion 74 is smaller than the diameter of the outer peripheral surface of the outer container 61 in the range from the upper end edge 74A to the lower end edge 74B.
  • the lower side wall part 74 is formed in the curved shape dented toward the radial inside of the inner container 62 in the longitudinal cross section containing the virtual axis L1.
  • the lower side wall part 74 has an upper end part 74C, a central part 74D, and a lower end part 74E.
  • the upper end portion 74C is a region located below the upper side wall portion 73 and is an upper region of the lower side wall portion 74 including the upper end edge 74A.
  • the lower end portion 74E is a region located below the central portion 74D and is a region below the lower side wall portion 74 including the lower end edge 74B.
  • the central portion 74D is a region located between the upper end portion 74C and the lower end portion 74E, and is an intermediate portion in the vertical direction of the lower side wall portion 74.
  • the air layer 77 is formed between the lower wall portion 74 and the lower region A2 of the outer container side wall portion 63.
  • the air layer 77 includes a first layer thickness LT1 between the upper end portion 74C and the lower region A2, and a second layer having a layer thickness between the central portion 74D and the lower region A2 that is larger than the first layer thickness LT1. It has a thickness LT2, and a third layer thickness LT3 that is between the lower end 74E and the lower region A2 and is smaller than the second layer thickness LT2.
  • the air layer 77 prevents the impact applied to the outer container 61 in the double container 60 from being transmitted to the inner container 62.
  • the air layer 77 ensures heat insulation between the outer container 61 and the inner container 62 when hot water or the like is supplied into the inner container 62.
  • the height (width) of the upper side wall portion 73 in the inner container 62 is less than half the height of the double container 60, preferably 1/3 to 1/12. Further, from the viewpoint of ensuring the thickness of the air layer 77 and ensuring the rigidity of the upper side wall 73, the height is particularly preferably 1 ⁇ 4 to 8. Moreover, it is preferable that the height (width) of the lower side wall part 74 in the inner container 62 is 1/2 or more with respect to the height of the double container 60 from a heat insulating viewpoint.
  • the diameter of the upper end edge 75A of the bottom side wall part 75 located below the lower wall part 74 is smaller than the diameter of the lower end edge 74B of the lower wall part 74.
  • a lower stepped portion 78 is formed between the lower side wall portion 74 and the bottom side wall portion 75.
  • the bottom side wall 75 extends substantially parallel to the virtual axis L ⁇ b> 1 of the inner container 62, and the lower end edge 75 ⁇ / b> B is integrally connected to the inner container bottom 69.
  • the inner container lower surface 79 of the inner container bottom 69 is formed in a curved shape so as to protrude downward, and is separated from the outer container bottom surface 80 of the outer container bottom 65. That is, the inner container 62 is supported by the outer container 61 in a suspended state.
  • the air layer 77 is hermetically sealed between the inner container 62 and the outer container 61.
  • the air layer 77 is formed in a series of spaces surrounded by the outer container 61, the inner container side wall 67, and the inner container bottom 69, when hot water or the like is supplied to the inner container 62, the outer layer 77 The heat insulation between the container 61 and the inner container 62 is sufficiently ensured.
  • the present invention is useful for an environment-friendly container having rigidity, excellent heat insulation, and small amount of paper or synthetic resin, particularly a container for storing instant food such as instant noodles.

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Abstract

Provided is a double-layered container which includes: an outer container made of paper which includes a tapered side wall part having an upper region and a lower region positioned below the upper region; an inner container made of synthetic resin which is disposed inside the outer container and has an upper side wall part that is in contact with the upper region, and a lower side wall part that is positioned below the upper side wall part and has an upper end part, central part, and lower end part; and an air layer which has a first layer thickness between the upper end part and the lower region, a second layer thickness greater than the first layer thickness and lying between the central part and the lower region, and a third layer thickness smaller than the second layer thickness and lying between the lower end part and the lower region.

Description

二重容器Double container
 本発明は、紙製の外容器と合成樹脂製の内容器からなる二重容器に関する。
 本願は、2009年6月19日に出願された特願2009-146857号に基づき優先権を主張し、その内容をここに援用する。
The present invention relates to a double container comprising an outer container made of paper and an inner container made of synthetic resin.
This application claims priority based on Japanese Patent Application No. 2009-146857 filed on Jun. 19, 2009, the contents of which are incorporated herein by reference.
 従来、紙製の外容器と合成樹脂製の内容器を組み合わせた種々の二重容器が開発されている。特に、即席カップ麺のように、即席食品が容器内に収容され、容器内に食品が収容された状態で市場に流通する容器においては、ある程度の剛性が必要である。また、このような容器の使用方法としては、例えば、食品が収容されている容器に熱湯を供給することによって食品を調理する方法、又は食品が容器内に収容されている状態で電子レンジを用いて食品を調理する方法が挙げられる。このように熱湯又は電子レンジを用いて容器内に収容された食品を調理した後には、喫食者は、手で容器を保持して、容器内の食品を喫食する。従って、喫食者が容器を手で持つことを可能にするために、外容器と内容器とによって構成された容器においては、例えば、外容器と内容器との間に空隙が形成されているような、高い断熱性が要求されている。
 このような二重容器としては、例えば、実開昭57-183269号公報(特許文献1)又は特開2007-290760号公報(特許文献2)のような技術が開示されている。
Conventionally, various double containers in which a paper outer container and a synthetic resin inner container are combined have been developed. In particular, a certain degree of rigidity is required for a container such as an instant cup noodle in which instant food is stored in a container and distributed in the market with the food stored in the container. In addition, as a method of using such a container, for example, a method of cooking food by supplying hot water to a container in which food is stored, or a microwave oven is used in a state where the food is stored in the container. And how to cook food. Thus, after cooking the food accommodated in the container using hot water or a microwave oven, the eater eats the food in the container by holding the container by hand. Therefore, in order to enable the eater to hold the container by hand, in the container constituted by the outer container and the inner container, for example, a gap is formed between the outer container and the inner container. In addition, high thermal insulation is required.
As such a double container, for example, techniques such as Japanese Utility Model Laid-Open No. 57-183269 (Patent Document 1) or Japanese Patent Application Laid-Open No. 2007-290760 (Patent Document 2) are disclosed.
 一方、近年、資源の有効活用と消費者のごみの分別の観点から、使い捨てではない食品用の二重容器(特許文献3)が求められ、また、使い捨て容器に使用される紙又は合成樹脂の原料の使用量が削減された環境に優しい(環境負荷が小さい)容器が求められている。原料の使用量を削減された容器においては、軽量化が実現し、これに伴って、輸送費等が削減されるという利点もある。
 さらに、消費者における廃棄物の分別の観点から、喫食者が即席食品を喫食した後に、紙とプラスチックとを容易に分離できる容器も求められている。
On the other hand, in recent years, from the viewpoint of effective utilization of resources and separation of garbage of consumers, a double container for food that is not disposable (Patent Document 3) has been demanded, and paper or synthetic resin used for disposable containers has been required. There is a need for an environment-friendly (small environmental load) container with reduced use of raw materials. Containers that reduce the amount of raw material used can realize weight reduction, which has the advantage of reducing transportation costs and the like.
Further, from the viewpoint of sorting wastes by consumers, there is also a need for a container that can easily separate paper and plastic after a eater eats instant food.
 しかし、上述の特許文献1及び特許文献2を含む従来の容器においては、充分な剛性を有し、内容器と外容器の間に形成された空隙によって優れた断熱性を有し、しかも紙製の外容器と合成樹脂製の内容器を簡単に分離でき、更に紙又は合成樹脂の使用量が少なく、環境に優しい二重容器が得られていなかった。 However, the conventional containers including Patent Document 1 and Patent Document 2 described above have sufficient rigidity, have excellent heat insulating properties due to the gap formed between the inner container and the outer container, and are made of paper. The outer container and the inner container made of synthetic resin can be easily separated, and the amount of paper or synthetic resin used is small, and an environmentally friendly double container has not been obtained.
実開昭57-183269号公報Japanese Utility Model Publication No. 57-183269 特開2007-290760号公報JP 2007-290760 A 特開2008-239157号公報JP 2008-239157 A
 そこで、本発明者らは、紙製の外容器と合成樹脂性の内容器とが組み合わされた二重容器であって、充分な剛性を有し、断熱性に優れ、しかも紙製の外容器と合成樹脂製の内容器とを簡単に分離でき、更に、紙又は合成樹脂の使用量が少なく、即席食品等に好適な容器を鋭意検討した。本発明は、このような二重容器を提供することを目的とする。 Therefore, the present inventors are a double container in which a paper outer container and a synthetic resin inner container are combined, and have sufficient rigidity, excellent heat insulation, and a paper outer container. And an inner container made of a synthetic resin can be easily separated, and furthermore, a container suitable for instant foods and the like with a small amount of paper or synthetic resin used has been studied. The present invention aims to provide such a double container.
 上記課題を解決するために、本発明は以下の手段を採用した。
(1)本発明は、二重容器であって、上領域と前記上領域の下に位置する下領域とを有してテーパ状に形成された側壁部を含む紙製の外容器と;前記上領域に当接する上側壁部と、前記上側壁部の下に位置し、上端部,中央部,及び下端部を有する下側壁部とを有し、前記外容器の内側に配置された合成樹脂製の内容器と;前記上端部と前記下領域との間の第1層厚と、前記中央部と前記下領域との間の層厚であって前記第1層厚よりも大きい第2層厚と、前記下端部と前記下領域との間の層厚であって前記第2層厚よりも小さい第3層厚とを有する空気層と;を含む。
 なお、本発明において、「上端部」は、上記下側壁部の上端を含む上記下側壁部の上側の領域を意味する。
 また、「下端部」は、上記下側壁部の下端を含む上記下側壁部の下側の領域を意味する。
 また、「中央部」は、上記下側壁部の上記「上端部」と「下端部」との間に位置する領域であって、上記下側壁部の上下方向の中間部分を含む領域を意味する。
In order to solve the above problems, the present invention employs the following means.
(1) The present invention is a double container, and is a paper outer container including an upper region and a lower region positioned below the upper region and including a tapered side wall portion; A synthetic resin disposed on the inner side of the outer container, having an upper side wall portion that contacts the upper region, and a lower side wall portion that is located below the upper side wall portion and has an upper end portion, a central portion, and a lower end portion. A first inner layer thickness between the upper end and the lower region, and a second layer larger than the first layer thickness between the central portion and the lower region. And an air layer having a layer thickness between the lower end portion and the lower region and having a third layer thickness smaller than the second layer thickness.
In the present invention, the “upper end” means a region above the lower side wall including the upper end of the lower side wall.
The “lower end” means a region below the lower side wall including the lower end of the lower side wall.
The “central portion” means a region located between the “upper end portion” and the “lower end portion” of the lower side wall portion, and includes a middle portion in the vertical direction of the lower side wall portion. .
(2)上記(1)に記載の二重容器では、前記外容器及び前記内容器が、共通の仮想軸線を有する回転体として形成され、前記下側壁部が、前記内容器の径方向内側に向って凹むように湾曲状に形成されている、構成を採用してもよい。 (2) In the double container described in (1) above, the outer container and the inner container are formed as a rotating body having a common virtual axis, and the lower side wall portion is on the radially inner side of the inner container. You may employ | adopt the structure currently formed in the curved shape so that it may dent toward.
(3)上記(2)に記載の二重容器では、前記上側壁部が、下端縁を有し、前記下側壁部が、上端縁を有し、前記下端縁における前記上側壁部の直径が、前記上端縁における前記下側壁部の直径よりも大きく、前記内容器が、前記上側壁部と前記下側壁部との間に上段差部を有している、構成を採用してもよい。 (3) In the double container described in (2) above, the upper side wall portion has a lower end edge, the lower side wall portion has an upper end edge, and the diameter of the upper side wall portion at the lower end edge is A configuration may be adopted in which the inner container has an upper step portion between the upper side wall portion and the lower side wall portion, which is larger than the diameter of the lower side wall portion at the upper end edge.
(4)上記(2)に記載の二重容器では、前記内容器が、前記下側壁部の下に位置する底側壁部と、前記下側壁部と前記底側壁部との間に設けられた下段差部と、前記底側壁部に接続されている内容器下部とを有する、構成を採用してもよい。 (4) In the double container described in (2) above, the inner container is provided between a bottom side wall located below the lower side wall, and between the lower side wall and the bottom side wall. You may employ | adopt the structure which has a lower level | step-difference part and the inner container lower part connected to the said bottom side wall part.
(5)上記(4)に記載の二重容器では、前記内容器下部の合成樹脂の肉厚が、前記上側壁部,前記下側壁部,及び前記底側壁部の肉厚よりも大きくなっていてもよい。 (5) In the double container described in (4) above, the thickness of the synthetic resin in the lower part of the inner container is greater than the thickness of the upper side wall, the lower side wall, and the bottom side wall. May be.
(6)上記(1)又は(2)に記載の二重容器では、前記外容器が、外容器底面を有し、前記内容器が、前記外容器底面に接触する内容器下面を有し、前記内容器は、前記外容器底面に前記内容器下面を接着することによって前記外容器に固定されており、前記外容器底面が、前記内容器下面から前記外容器底面を分離可能な強度によって、前記内容器下面に固定されている、構成を採用してもよい。 (6) In the double container according to the above (1) or (2), the outer container has an outer container bottom surface, and the inner container has an inner container lower surface in contact with the outer container bottom surface, The inner container is fixed to the outer container by adhering the lower surface of the inner container to the bottom surface of the outer container, and the outer container bottom surface has a strength capable of separating the bottom surface of the outer container from the lower surface of the inner container. You may employ | adopt the structure currently fixed to the said inner container lower surface.
(7)上記(1)又は(2)に記載の二重容器では、前記内容器が、前記上領域に前記上側壁部を接着することによって前記外容器に固定されており、前記上領域が、前記上側壁部から前記上領域を分離可能な強度によって、前記上側壁部に固定されている、構成を採用してもよい。 (7) In the double container according to the above (1) or (2), the inner container is fixed to the outer container by bonding the upper side wall portion to the upper area, and the upper area is A configuration may be adopted in which the upper region is fixed to the upper side wall portion by a strength capable of separating the upper region from the upper side wall portion.
(8)上記(1)に記載の二重容器では、前記外容器が、開口部と、前記開口部の周縁に設けられた第1フランジ部とを有し、前記内容器が、前記第1フランジ部に嵌合する第2フランジ部を有する、構成を採用してもよい。 (8) In the double container described in (1) above, the outer container has an opening and a first flange provided on the periphery of the opening, and the inner container is the first container. You may employ | adopt the structure which has a 2nd flange part fitted to a flange part.
(9)上記(8)に記載の二重容器では、前記外容器が、外容器底面を有し、前記内容器が、前記外容器底面に接触しない内容器下面を有する、構成を採用してもよい。 (9) In the double container according to (8), the outer container has a bottom surface of the outer container, and the inner container has a bottom surface of the inner container that does not contact the bottom surface of the outer container. Also good.
 上記(1),(2)に記載の本発明の二重容器によれば、肉厚が小さく、紙又は合成樹脂の原料の使用量が削減された素材を用いた場合でも、容器に適切な剛性を得られる。また、内容器内に熱湯を供給する場合、又は電子レンジ内に二重容器を配置して食品を調理する場合であっても、優れた断熱性が得られ、二重容器内の内容物を二重容器に付与される衝撃から保護する能力が高い。
 詳しくは、上記(1),(2)に記載の本発明の二重容器では、テーパ状に形成された紙製の外容器の側壁部において上側内面に位置する上領域に、内容器の上側に位置する上側壁部を当接させている。この構造によって、二重容器に強い剛性が付与されるので、各容器の肉厚が小さい場合であっても二重容器の上側部の外部から付与される物理的な圧力に対する十分な抵抗力が得られる。つまり、換言すれば、この構造による剛性の確保により、外容器の原料及び内容器の原料の使用量を少なく抑えた二重容器を提供できる。
 そして、上記(1),(2)に記載の本発明の二重容器では、内容器の下側壁部と外容器の側壁部(内側面)との間に空気層が形成されているために、断熱性が得られる。特に、本発明の二重容器を、即席麺が収容されるカップ容器等、例えば、熱湯が供給されるカップ容器又は電子レンジ内に配置されるカップ容器に適用した場合、内容器の側壁を合成樹脂製の薄い肉厚で形成すると、容器内の熱湯等によって内容器は外側に膨張する。しかしながら、上記(1),(2)に記載の本発明の二重容器では、内容器の下側壁部と外容器の側壁部(内側面)との間に空気層が形成されているために、断熱性を維持することができる。
 また、この場合、内容器の下側壁部と外容器の側壁部との間に空気層が形成されているので、この空気層による緩衝作用が生じ、内容器に収容された食品等の内容物が二重容器に付与される衝撃から保護され、内容物が破損することを防止することができる。
 そして、特に、上記(1),(2)の構成においては、外容器と内容器の下側壁部との間の空気層の厚さが、下側壁部の中央部(二重容器の上下方向における中央領域)の近傍において厚い(第2層厚)。このため、内容器の容量を確保しつつ、下側壁部と外容器との距離を十分に得ることができるので、十分な断熱性を有する二重容器を実現できる。そして、合成樹脂製の内容器内に熱湯が供給されて内容器が熱膨張した場合であっても、膨張し易い下側壁部の中央部の近傍で空気層の層厚が大きいので、例え内容器の側壁の肉厚が薄くとも、空気層の厚さ(第2層厚)を容易に確保し、二重容器の断熱性を維持することができる。
 また、上記(1),(2)に記載の本発明の二重容器では、紙とプラスチックとを容易に分離することができる。なお、特に上記(2)に記載のように、下側壁部が、内容器の径方向内側に向って凹むように湾曲状に形成すれば、下側壁部の肉厚がより小さい場合でも、内容器の膨張が抑えられ、外容器との接触を防ぐことができる。
According to the double container of the present invention described in the above (1) and (2), even when a material having a small wall thickness and a reduced amount of paper or synthetic resin is used, it is suitable for the container. Stiffness can be obtained. Also, even when hot water is supplied into the inner container, or even when a double container is placed in a microwave oven to cook food, excellent heat insulation is obtained, and the contents in the double container are High ability to protect against impacts applied to double containers.
Specifically, in the double container of the present invention described in the above (1) and (2), the upper side of the inner container is located in the upper region located on the upper inner surface in the side wall of the tapered outer container made of paper. The upper side wall part located in is contact | abutted. This structure gives the double container strong rigidity, so that even if the thickness of each container is small, sufficient resistance to physical pressure applied from outside the upper part of the double container is provided. can get. In other words, by ensuring rigidity by this structure, it is possible to provide a double container in which the amount of raw materials used for the outer container and the inner container is reduced.
And in the double container of this invention as described in said (1), (2), since the air layer is formed between the lower side wall part of an inner container, and the side wall part (inner side surface) of an outer container, , Heat insulation can be obtained. In particular, when the double container of the present invention is applied to a cup container in which instant noodles are accommodated, such as a cup container to which hot water is supplied or a cup container disposed in a microwave oven, the side wall of the inner container is synthesized. When the resin is formed with a thin wall thickness, the inner container expands outward due to hot water in the container. However, in the double container of the present invention described in the above (1) and (2), an air layer is formed between the lower side wall part of the inner container and the side wall part (inner side surface) of the outer container. , Heat insulation can be maintained.
In this case, since an air layer is formed between the lower side wall portion of the inner container and the side wall portion of the outer container, a buffering action is generated by the air layer, and contents such as food contained in the inner container Is protected from the impact applied to the double container, and the contents can be prevented from being damaged.
In particular, in the configurations of (1) and (2) above, the thickness of the air layer between the outer container and the lower wall portion of the inner container is the central portion of the lower wall portion (the vertical direction of the double container). In the vicinity of the central region) (second layer thickness). For this reason, since the distance of a lower wall part and an outer container can fully be obtained, ensuring the capacity | capacitance of an inner container, the double container which has sufficient heat insulation is realizable. And even if hot water is supplied into the inner container made of synthetic resin and the inner container is thermally expanded, the layer thickness of the air layer is large in the vicinity of the central portion of the lower side wall part that is likely to expand, Even if the side wall of the vessel is thin, the thickness of the air layer (second layer thickness) can be easily secured and the heat insulation of the double container can be maintained.
Moreover, in the double container of this invention as described in said (1), (2), paper and plastic can be isolate | separated easily. In particular, as described in (2) above, if the lower wall portion is formed in a curved shape so as to be recessed toward the inner side in the radial direction of the inner container, the content can be obtained even when the thickness of the lower wall portion is smaller. Expansion of the vessel is suppressed and contact with the outer container can be prevented.
 上記(3)の場合、上側壁部と下側壁部との間に形成される上段差部によって、上側壁部に径方向に付与される圧力に対する内容器の剛性を確保できる。このため、内容器を構成する材料の厚さを小さくすることができ、内容器を成型する時の合成樹脂の使用量を一層削減できる。
 また、下側壁部における空気層の厚さを十分に確保でき、断熱性を確保できる。さらに、上側壁部と下側壁部とを上段差部によって仕切ることによって、熱湯の供給によって内容器の下側壁部が熱膨張する熱膨張量を抑えることができる。従って、下側壁部に外容器が当接することを確実に防止する内容器を容易に提供できる。
In the case of the above (3), the upper step portion formed between the upper wall portion and the lower wall portion can secure the rigidity of the inner container against the pressure applied in the radial direction to the upper wall portion. For this reason, the thickness of the material which comprises an inner container can be made small, and the usage-amount of the synthetic resin at the time of shape | molding an inner container can be reduced further.
Moreover, the thickness of the air layer in the lower side wall portion can be sufficiently secured, and the heat insulation can be secured. Furthermore, by partitioning the upper wall portion and the lower wall portion by the upper step portion, it is possible to suppress the amount of thermal expansion that causes the lower wall portion of the inner container to thermally expand due to the supply of hot water. Therefore, it is possible to easily provide an inner container that reliably prevents the outer container from coming into contact with the lower wall portion.
 上記(4)の場合、下側壁部と底側壁部との間に形成される下段差部によって、下側壁部に径方向に付与される圧力に対する内容器の剛性を確保できる。このため、内容器を構成する材料の厚さを小さくすることができ、内容器を成型する時の合成樹脂の使用量を削減できる。
 また、下側壁部と底側壁部とを下段差部によって仕切ることで、熱湯の供給によって内容器の下側壁部が熱膨張する熱膨張量を容易に抑えることができる。従って、下側壁部が外容器に当接することを確実に防止する内容器を容易に提供できる。
 また、特に容器内容物が即席麺の麺塊ような大きな硬い塊状物である場合は、麺塊が押込まれることよって肉厚の薄い内容器側壁が変形して外容器に接してしまうことが考えられる。しかし、下段差部を有することで、麺塊の押込みを防止し、内容器の変形、及び内容器側壁部の外容器への当接を防止できる。また、即席麺の場合、麺塊が下段差部に引っ掛かって内容器下部(底)に接しない宙吊り構造とすることができる。容器内で宙吊り構造となることで、麺塊の壊れを防止できる。
In the case of the above (4), the lower step portion formed between the lower side wall portion and the bottom side wall portion can secure the rigidity of the inner container against the pressure applied in the radial direction to the lower side wall portion. For this reason, the thickness of the material which comprises an inner container can be made small, and the usage-amount of the synthetic resin when shape | molding an inner container can be reduced.
Moreover, the amount of thermal expansion in which the lower wall portion of the inner container is thermally expanded by supplying hot water can be easily suppressed by partitioning the lower wall portion and the bottom wall portion by the lower step portion. Therefore, it is possible to easily provide an inner container that reliably prevents the lower wall portion from coming into contact with the outer container.
In particular, when the container content is a large hard lump such as instant noodle noodle lump, the thin inner wall of the container may be deformed and contact the outer container by the noodle lump being pushed in. Conceivable. However, by having the lower step portion, it is possible to prevent the noodle mass from being pushed in, and to prevent the deformation of the inner container and the contact of the inner container side wall with the outer container. Moreover, in the case of instant noodles, it is possible to have a suspended structure in which the noodle mass is caught by the lower step portion and does not contact the lower part (bottom) of the inner container. By having a suspended structure in the container, breakage of the noodle mass can be prevented.
 上記(5)の場合、底側壁部に径方向に付与される圧力に対する内容器の剛性を確保できる。また、高い剛性を有する内容器下部及び上側壁部が内容器の両側に位置するため、内容器下部及び上側壁部によって内容器の剛性を相乗的に向上させることができる。 In the case of (5) above, the rigidity of the inner container against the pressure applied in the radial direction to the bottom side wall portion can be secured. Moreover, since the inner container lower part and upper wall part which have high rigidity are located in the both sides of an inner container, the rigidity of an inner container can be improved synergistically by an inner container lower part and an upper wall part.
 上記(6)の場合、外容器底面が、内容器下面から外容器底面を分離可能な強度によって、内容器下面に固定されている。また、上記(7)の場合、上領域が、上側壁部から上領域を分離可能な強度によって、上側壁部に固定されている。この場合、紙からなる外容器から合成樹脂からなる内容器を簡単に分離することができ、外容器及び内容器を分別廃棄することができる。 In the case of (6) above, the bottom surface of the outer container is fixed to the bottom surface of the inner container with a strength capable of separating the bottom surface of the outer container from the bottom surface of the inner container. In the case of (7) above, the upper region is fixed to the upper side wall portion with a strength capable of separating the upper region from the upper side wall portion. In this case, the inner container made of synthetic resin can be easily separated from the outer container made of paper, and the outer container and the inner container can be separated and discarded.
 上記(8)の場合、外容器の内側面が内容器の外側面(上側壁部)に一定範囲において当接し、第2フランジ部が第1フランジ部に嵌合している。この構成によれば、外容器の第1フランジ部の付近における外部から付与される物理的な圧力に対する十分な抵抗力が得られる。従って、外容器に第1フランジ部が形成される場合において、第1フランジ部及び上側壁部における二重容器の剛性が十分に得られ、外容器及び内容器の各々の原料の使用量を少なくすることができる。 In the case of (8) above, the inner side surface of the outer container is in contact with the outer side surface (upper side wall part) of the inner container within a certain range, and the second flange part is fitted to the first flange part. According to this configuration, sufficient resistance to physical pressure applied from the outside in the vicinity of the first flange portion of the outer container can be obtained. Therefore, when the first flange portion is formed in the outer container, sufficient rigidity of the double container in the first flange portion and the upper side wall portion can be obtained, and the amount of raw materials used in the outer container and the inner container can be reduced. can do.
 上記(9)の場合、外容器底面が内容器下面に接触しないように、外容器の内側に内容器が配置されている。この構成によれば、二重容器内に熱湯が供給される場合又は電子レンジ内に二重容器が配置されて調理が行われる場合に、二重容器の底部が熱くならない。また、この構成によれば、内容物が外容器に対して宙吊りであるので、内容物を二重容器に付与される衝撃から保護する能力が一層高くなる。 In the case of (9) above, the inner container is arranged inside the outer container so that the bottom surface of the outer container does not contact the lower surface of the inner container. According to this configuration, when hot water is supplied into the double container, or when the double container is placed in the microwave oven and cooking is performed, the bottom of the double container does not become hot. Further, according to this configuration, since the contents are suspended from the outer container, the ability to protect the contents from the impact applied to the double container is further enhanced.
本発明の第1の実施形態における外容器を示す正面図である。It is a front view which shows the outer container in the 1st Embodiment of this invention. 本発明の第1の実施形態における内容器を示す正面図である。It is a front view which shows the inner container in the 1st Embodiment of this invention. 本発明の第1の実施形態における内容器のフランジ部(第2フランジ部)を示す図である。It is a figure which shows the flange part (2nd flange part) of the inner container in the 1st Embodiment of this invention. 本発明の第1の実施形態の二重容器を模式的に示す透視図である。It is a perspective view which shows typically the double container of the 1st Embodiment of this invention. 外容器から内容器を分離する方法を示す図である。It is a figure which shows the method of isolate | separating an inner container from an outer container. フランジ部を加熱することによって巻き込むことにより外容器と内容器とを一体化する方法を示す図である。It is a figure which shows the method of integrating an outer container and an inner container by winding by heating a flange part. 外容器の底部がラウンドされている二重容器を模式的に示す透視図である。It is a perspective view which shows typically the double container by which the bottom part of the outer container is rounded. 本発明の第2の実施形態における二重容器を模式的に示す透視図である。It is a perspective view which shows typically the double container in the 2nd Embodiment of this invention. 本発明の第2の実施形態における内容器を示す正面図である。It is a front view which shows the inner container in the 2nd Embodiment of this invention. 本発明の第3の実施形態の二重容器を模式的に示す透視図であって、内容器内に液体が供給された状態を示す図である。It is a perspective view which shows typically the double container of the 3rd Embodiment of this invention, Comprising: It is a figure which shows the state by which the liquid was supplied in the inner container. 本発明の第1の実施形態の二重容器の変形例を模式的に示す透視図である。It is a perspective view which shows typically the modification of the double container of the 1st Embodiment of this invention. 本発明の第4の実施形態における二重容器を示す縦断面図である。It is a longitudinal cross-sectional view which shows the double container in the 4th Embodiment of this invention. 第4の実施形態における外容器の縦断面図である。It is a longitudinal cross-sectional view of the outer container in 4th Embodiment. 第4の実施形態における内容器を示す正面図である。It is a front view which shows the inner container in 4th Embodiment. 本発明の第5の実施形態における二重容器の縦断面図である。It is a longitudinal cross-sectional view of the double container in the 5th Embodiment of this invention. 第5の実施形態における外容器の縦断面図である。It is a longitudinal cross-sectional view of the outer container in 5th Embodiment. 第5の実施形態における内容器の縦断面図である。It is a longitudinal cross-sectional view of the inner container in 5th Embodiment.
(第1の実施形態)
 図1は、本発明の第1の実施形態における外容器1を示す正面図である。
 本実施形態における外容器1は、上部に開口部2を有し、該開口部2の周りにフランジ部3(第1フランジ部)が形成されている。図1においては、フランジ部3はカール状に形成されているが、該フランジ部3は、後述の内容器4のフランジ部5(第2フランジ部)が外容器1の上部(開口部2)を通じてフランジ部3に嵌合される構造を有する。フランジ部3の形状は、カール形状に限らず、他の形状であってもよい。
(First embodiment)
FIG. 1 is a front view showing an outer container 1 according to the first embodiment of the present invention.
The outer container 1 in the present embodiment has an opening 2 at the top, and a flange 3 (first flange) is formed around the opening 2. In FIG. 1, the flange portion 3 is formed in a curl shape, but the flange portion 3 has a flange portion 5 (second flange portion) of the inner container 4 to be described later and an upper portion (opening portion 2) of the outer container 1. Through the flange portion 3. The shape of the flange portion 3 is not limited to the curled shape, and may be another shape.
 外容器1のフランジ部3に内容器4のフランジ部5が嵌合することにより、フランジ部5の外部から付与される圧力に対し、外容器1及び内容器4の剛性が増加する。また、本外容器1は紙製であるが、内容器4との二重容器構造が用いられているため、通常の紙容器よりも高い強度を有する。従って、強度を向上させるために多くの紙材料を用いる必要がなく、外容器1を構成する紙の坪量を低く抑えることができる。 When the flange part 5 of the inner container 4 is fitted to the flange part 3 of the outer container 1, the rigidity of the outer container 1 and the inner container 4 increases with respect to the pressure applied from the outside of the flange part 5. The outer container 1 is made of paper, but has a higher strength than a normal paper container because a double container structure with the inner container 4 is used. Therefore, it is not necessary to use many paper materials in order to improve the strength, and the basis weight of the paper constituting the outer container 1 can be kept low.
 図2は、第1の実施形態における二重容器を構成する内容器4の構造を示す。
 本実施形態における内容器4は、上部に開口部6を有し、該開口部6の周りに前記フランジ部5が形成されている。また、該フランジ部5においては、図3に示すように、径方向におけるフランジ部5の外側に位置する端面は、その接線が水平方向から下方向に変化するように湾曲している(湾曲端面)。
 本実施形態においては、このように内容器4のフランジ部5は、下向きに湾曲している形状を有する。また、フランジ部5に形成された湾曲端面の裏側(裏面)も湾曲しており、すなわち、湾曲面を有している。後述するように、この湾曲面は、図4に示すようにフランジ部3と接触し、これによって、フランジ部3とフランジ部5とが嵌合されている。すなわち、第1の実施形態の二重容器は、フランジ部3及びフランジ部5が一体化されたフランジ構造を有する。
 このような構造においては、フランジ部5の略水平横方向に付与される圧力(図3、矢印X1)に対する十分な抵抗力が得られる。
FIG. 2 shows the structure of the inner container 4 constituting the double container in the first embodiment.
The inner container 4 in the present embodiment has an opening 6 at the top, and the flange 5 is formed around the opening 6. Further, in the flange portion 5, as shown in FIG. 3, the end surface located outside the flange portion 5 in the radial direction is curved so that its tangent line changes from the horizontal direction to the downward direction (curved end surface). ).
In the present embodiment, the flange portion 5 of the inner container 4 has a shape that is curved downward as described above. Moreover, the back side (back surface) of the curved end surface formed in the flange portion 5 is also curved, that is, has a curved surface. As will be described later, the curved surface is in contact with the flange portion 3 as shown in FIG. 4, whereby the flange portion 3 and the flange portion 5 are fitted. That is, the double container of the first embodiment has a flange structure in which the flange portion 3 and the flange portion 5 are integrated.
In such a structure, sufficient resistance to the pressure (arrow X1 in FIG. 3) applied in the substantially horizontal lateral direction of the flange portion 5 is obtained.
 詳しくは、湾曲端面を有する構造、すなわち、端面における接線が水平方向から下方向に変化するように端面が湾曲している構造がフランジ部5に設けられている場合、略水平横方向に内容器の外部から圧力が付与されても(矢印X1)、フランジ部5は容易に変形しない。さらに、湾曲端面がフランジ部5に形成されているので、前述した外容器1のフランジ部3がフランジ部5に確実に嵌合することができる。このため、フランジ部3及びフランジ部5が一体化されたフランジ構造によって、フランジ部3の強度(フランジ剛性)を確保することができる。
 また、フランジ部3及びフランジ部5が一体化されているので、外容器1と内容器4との組み合わせによって形成された空間は、フランジ部3及びフランジ部5によって密閉されている。すなわち、フランジ部3及びフランジ部5が一体化されたフランジ構造は、二重容器内に空気層(後述)を密閉しており、これによって空気層による断熱構造が実現されている。
Specifically, when the flange portion 5 is provided with a structure having a curved end surface, that is, a structure in which the end surface is curved so that the tangent line at the end surface changes from the horizontal direction to the downward direction, the inner container is disposed in a substantially horizontal lateral direction. Even if pressure is applied from the outside (arrow X1), the flange portion 5 is not easily deformed. Furthermore, since the curved end surface is formed in the flange portion 5, the flange portion 3 of the outer container 1 described above can be reliably fitted to the flange portion 5. For this reason, the strength (flange rigidity) of the flange portion 3 can be ensured by the flange structure in which the flange portion 3 and the flange portion 5 are integrated.
Since the flange portion 3 and the flange portion 5 are integrated, the space formed by the combination of the outer container 1 and the inner container 4 is sealed by the flange portion 3 and the flange portion 5. That is, in the flange structure in which the flange portion 3 and the flange portion 5 are integrated, an air layer (described later) is sealed in the double container, thereby realizing a heat insulating structure by the air layer.
 また、内容器4は、フランジ部5に連続するように接続されたテーパ状の上側壁部7を有する。上側壁部7は、高さ方向において一定領域(所定の高さ)を有する。上側壁部7は、先に述べた外容器1の内側面と当接するように、外容器1の側壁部のテーパ角度と同じ角度を有するテーパ状に形成されている。ここで、テーパ角度とは、二重容器の鉛直方向に延びる垂直線と、テーパ状に形成された面における稜線との間の角度を意味する。
 このように、外容器1の内側面と内容器4の上側壁部7とが当接することにより、二重容器の剛性(上部当接剛性)は向上している。更に、第1の実施形態の二重容器においては、このような上部当接剛性と、前述したフランジ部3,5からなるフランジ構造に起因する剛性(フランジ剛性)とが相乗的に得られているので、二重容器の外部から付与される物理的な圧力等に対する剛性が更に向上している。
 この外容器1の内側面に当接する内容器4の上側壁部7の高さは、二重容器の高さに対して半分未満、好ましくは1/3~1/12、特に好ましくは1/4~1/8程度であることが好ましい。
The inner container 4 has a tapered upper side wall portion 7 connected to the flange portion 5 so as to be continuous. The upper side wall portion 7 has a certain region (predetermined height) in the height direction. The upper side wall part 7 is formed in a tapered shape having the same angle as the taper angle of the side wall part of the outer container 1 so as to contact the inner side surface of the outer container 1 described above. Here, the taper angle means an angle between a vertical line extending in the vertical direction of the double container and a ridge line on the tapered surface.
Thus, the rigidity (upper contact rigidity) of the double container is improved by the contact between the inner side surface of the outer container 1 and the upper wall portion 7 of the inner container 4. Furthermore, in the double container of the first embodiment, such upper contact rigidity and the rigidity (flange rigidity) resulting from the flange structure including the flange portions 3 and 5 described above are obtained synergistically. As a result, the rigidity against physical pressure applied from the outside of the double container is further improved.
The height of the upper side wall portion 7 of the inner container 4 that contacts the inner surface of the outer container 1 is less than half the height of the double container, preferably 1/3 to 1/12, particularly preferably 1 /. It is preferably about 4 to 1/8.
 さらに、内容器4は、テーパ状の上側壁部7に連続するように接続された下側壁部9を有する。下側壁部9は、上側壁部7の径方向内側で、上側壁部7に接続し、図4に示すように、下側壁部9と外容器1との間には、空隙(空気層)8が形成されている。
 すなわち、第1の実施形態の場合、内容器4は、内容器4の上側壁部7の下端に接続する下側壁部9が、上側壁部7の下端から内容器4の径方向内側に屈曲している構造を有する。この構造によって、外容器1と内容器4との間に、空隙8が形成されている。
 この空隙8によって、内容器4に収容された食品等の内容物は、二重容器に付与される衝撃から保護される。すなわち、内容器4の下側壁部9の外側には空気(空気層)が存在しているため、第1の実施形態の二重容器は、外容器1の外部から付与される衝撃を緩衝する能力を有する。
Furthermore, the inner container 4 has a lower side wall portion 9 connected so as to be continuous with the tapered upper side wall portion 7. The lower side wall portion 9 is connected to the upper side wall portion 7 on the radially inner side of the upper side wall portion 7, and as shown in FIG. 4, there is a gap (air layer) between the lower side wall portion 9 and the outer container 1. 8 is formed.
That is, in the case of the first embodiment, in the inner container 4, the lower wall part 9 connected to the lower end of the upper wall part 7 of the inner container 4 is bent inward in the radial direction of the inner container 4 from the lower end of the upper wall part 7. Has a structure. With this structure, a gap 8 is formed between the outer container 1 and the inner container 4.
The void 8 protects the contents such as food contained in the inner container 4 from the impact applied to the double container. That is, since air (air layer) exists outside the lower wall portion 9 of the inner container 4, the double container according to the first embodiment buffers an impact applied from the outside of the outer container 1. Have the ability.
 ここで、外容器1と内容器4との間の空隙8の大きさとして、所定の空隙を確保する必要がある。すなわち、熱湯等を内容器4内に供給して使用される二重容器である場合、この空隙によって断熱性が得られ、喫食者の手に熱が伝わることなく手で二重容器を保持できる。従って、断熱性の確保及び喫食者の手の保護の観点から、上記の隙間の大きさを十分に得る必要がある。 Here, it is necessary to secure a predetermined gap as the size of the gap 8 between the outer container 1 and the inner container 4. That is, in the case of a double container that is used by supplying hot water or the like into the inner container 4, heat insulation is obtained by this gap, and the double container can be held by hand without transferring heat to the hand of the eater. . Therefore, it is necessary to sufficiently obtain the size of the gap from the viewpoint of ensuring heat insulation and protecting the hand of the eater.
 内容器4の材料としては、合成樹脂素素材を用いる。具体的には、ポリエチレン・ポリプロピレン・ポリスチレン等が挙げられるが、内容器4の材料は、上記材料に限定されない。内容器4の形成方法としては、上記の材料を用いて一般に用いられる成型方法が用いられる。具体的には、射出成型法、ブロー成型法、熱可塑性の合成樹脂シートを真空成型、圧空成型、熱成型等によって成型する方法が用いられる。また、特に、ポリプロピレンのシートを用いる場合には、真空成型法の一つであるプラグアシスト法が好適である。
 第1の実施形態の二重容器においては、フランジ部3,5からなるフランジ構造によって得られるフランジ剛性と、外容器1の内側面と内容器4の上側壁部7とが当接することによって得られる上部当接剛性とが相乗的に作用し、容器強度が向上されている。このため、特に、内容器4の一部を構成する下側壁部9の厚さは、非常に小さくてもよく、従って、合成樹脂の使用量を抑えることができる。
As the material of the inner container 4, a synthetic resin material is used. Specific examples include polyethylene, polypropylene, and polystyrene, but the material of the inner container 4 is not limited to the above materials. As a method for forming the inner container 4, a molding method generally used using the above materials is used. Specifically, an injection molding method, a blow molding method, or a method of molding a thermoplastic synthetic resin sheet by vacuum molding, pressure molding, thermoforming, or the like is used. In particular, when a polypropylene sheet is used, a plug assist method which is one of vacuum forming methods is suitable.
In the double container of the first embodiment, the flange rigidity obtained by the flange structure including the flange parts 3 and 5 is obtained by the contact between the inner side surface of the outer container 1 and the upper wall part 7 of the inner container 4. The upper abutment rigidity to act synergistically improves the container strength. For this reason, especially the thickness of the lower side wall part 9 which comprises some inner containers 4 may be very small, Therefore The usage-amount of a synthetic resin can be suppressed.
 しかし、厚さが小さくなるように下側壁部9を形成すると、内容器4内に収容される内容物の重量が増加した場合、或いは熱湯の供給又は電子レンジによる加熱によって内容器4の温度が上昇した場合に、内容器4の下側壁部9は径方向外側へ膨張する。内容器4が膨張すると、断熱性を得るために形成された、内容器4の下側壁部9と外容器1の内側面との間の空隙8が狭くなる。また、内容器4が外容器1に接触すると断熱性が保持されない。従って、内容器4の下側壁部9が膨張しても外容器1の内側面に接触しないように、合成樹脂で形成された下側壁部9の厚さと、内容器4の内側面と外容器1との間の空隙8の距離を調整することによって、第1の実施形態の容器は設計されている。具体的には、空隙8の中央領域の層厚(内容器4と外容器1との間の距離)が、上側及び下側の領域よりも大きくなるように、内容器4の下側壁部9が形成されている。
 また、内容器4が比較的剛性を有する場合には、図4に示すように内容器4を形成して外容器1に内容器4を嵌合させた構造を用いてもよい。しかしながら、内容器4が非常に変形し易く、下側壁部9を屈曲状に形成する場合には、図11に示すように、空隙8をできるだけ広くするように内容器4を形成して外容器1に内容器4を嵌合させた構造を用いることが好ましい。
However, if the lower wall portion 9 is formed so as to reduce the thickness, the temperature of the inner container 4 is increased when the weight of the contents accommodated in the inner container 4 is increased, or by supplying hot water or heating with a microwave oven. When raised, the lower wall portion 9 of the inner container 4 expands radially outward. When the inner container 4 expands, the gap 8 between the lower side wall portion 9 of the inner container 4 and the inner side surface of the outer container 1 formed to obtain heat insulation becomes narrower. Further, when the inner container 4 comes into contact with the outer container 1, the heat insulating property is not maintained. Therefore, the thickness of the lower wall portion 9 made of synthetic resin, the inner side surface of the inner container 4 and the outer container so as not to contact the inner side surface of the outer container 1 even when the lower wall portion 9 of the inner container 4 expands. The container of the first embodiment is designed by adjusting the distance of the gap 8 between the first embodiment. Specifically, the lower wall portion 9 of the inner container 4 is set so that the layer thickness (distance between the inner container 4 and the outer container 1) of the central region of the gap 8 is larger than the upper and lower regions. Is formed.
When the inner container 4 is relatively rigid, a structure in which the inner container 4 is formed and the inner container 4 is fitted to the outer container 1 as shown in FIG. 4 may be used. However, when the inner container 4 is very easily deformed and the lower side wall portion 9 is formed in a bent shape, as shown in FIG. 11, the inner container 4 is formed so as to make the gap 8 as wide as possible. It is preferable to use a structure in which the inner container 4 is fitted to 1.
 図4は、外容器1に内容器4を重ねた構造を示しているが、外容器1と内容器4とを一体化する方法は、例えば、次のように行う。すなわち、内容器4のフランジ部5が外容器1のフランジ部3に嵌合するように、外容器1に内容器4を重ねる。しかしながら、通常、両容器を重ねるだけでは、両容器が各々に分離してしまう場合もある。従って、内容器4のフランジ部5の内面側にホットメルト接着剤を添付したり、或いは、ポリエチレン等を介在させて熱を加えて外容器1に内容器4を部分的に接着したりするのが好ましい。なお、ホットメルト又はポリエチレン等が接着される位置は、任意に選択され、例えば、外容器1に内容器4が接触する部分である。 FIG. 4 shows a structure in which the inner container 4 is stacked on the outer container 1, but a method of integrating the outer container 1 and the inner container 4 is performed as follows, for example. That is, the inner container 4 is stacked on the outer container 1 so that the flange part 5 of the inner container 4 is fitted to the flange part 3 of the outer container 1. However, in general, both containers may be separated from each other only by overlapping the two containers. Therefore, a hot melt adhesive is attached to the inner surface side of the flange portion 5 of the inner container 4, or heat is applied through polyethylene or the like to partially bond the inner container 4 to the outer container 1. Is preferred. In addition, the position where hot melt or polyethylene or the like is bonded is arbitrarily selected, and is, for example, a portion where the inner container 4 contacts the outer container 1.
 ホットメルト又はポリエチレン等が接着される位置(接着部分)としては、例えば、外容器1のフランジ部3又は内容器4のテーバ形状の上側壁部7が挙げられる。また、上記の接着部分の大きさを適切に調整することによって、喫食者が二重容器を利用した後に、図5に示すように簡単に外容器1と内容器4を分離することができるため、紙と合成樹脂(プラスチック)とを容易に分別することができる。
 なお、内容器4の下面10(内容器下面)及び外容器1の底部11(外容器底面)に関し、両部材が当接しない構造と、両部材が当接する構造とが用いられる。底部11に下面10が当接する構造においては、底部11と下面10とを接着させてもよい。なお、外容器1の構造としては、底部11を有していない構造とすることもできる。
As a position (adhesion part) where hot melt or polyethylene is adhered, for example, the flange part 3 of the outer container 1 or the taber-shaped upper side wall part 7 of the inner container 4 can be mentioned. Further, by appropriately adjusting the size of the above-mentioned bonding portion, after the eater uses the double container, the outer container 1 and the inner container 4 can be easily separated as shown in FIG. Paper and synthetic resin (plastic) can be easily separated.
In addition, regarding the lower surface 10 (inner container lower surface) of the inner container 4 and the bottom 11 (outer container bottom surface) of the outer container 1, a structure in which both members do not contact and a structure in which both members contact each other are used. In the structure in which the lower surface 10 is in contact with the bottom portion 11, the bottom portion 11 and the lower surface 10 may be bonded. In addition, as a structure of the outer container 1, it can also be set as the structure which does not have the bottom part 11. FIG.
 また、外容器1と内容器4とを一体化する方法としては、図6のように、外容器1に重なるように内容器4を外容器1内に配置してフランジ部3,5を接触させた後、内容器4のフランジ部5を加熱することによってフランジ部5をカールさせ巻きつける方法を用いてもよい。この方法によって得られた構造においても、外容器1から内容器4を分離することを防止することができる。なお、本発明においては、このような構造を得る方法も本発明中における“嵌合”という用語に含まれている。 Further, as a method of integrating the outer container 1 and the inner container 4, as shown in FIG. 6, the inner container 4 is disposed in the outer container 1 so as to overlap the outer container 1, and the flange portions 3 and 5 are brought into contact with each other. Then, the flange portion 5 of the inner container 4 may be heated to curl and wind the flange portion 5. Even in the structure obtained by this method, it is possible to prevent the inner container 4 from being separated from the outer container 1. In the present invention, a method for obtaining such a structure is also included in the term “fitting” in the present invention.
 また、図4に示した二重容器は、外容器1の底部11の周縁に基部11aが形成された構造を有する。基部11aは、二重容器の下端に位置し、喫食者が内容器4に収容された内容物を喫食する際に、例えば、テーブル上に載置される部位である。基部11aには、内容器4及び外容器1を含む二重容器の重量,内容器4に収容される内容物の重量,及び内容器4に供給される熱湯の重量の合計重量が負荷される。内容器4に収容される内容物が電子レンジを用いて調理される場合、図7に示すように外容器1の底部11を接地部付近にてラウンドさせた構造を用いてもよい。この構造においては、外容器1の基部11aにおける過剰な加熱を防止することができる。 Further, the double container shown in FIG. 4 has a structure in which a base 11 a is formed on the periphery of the bottom 11 of the outer container 1. The base 11a is located at the lower end of the double container, and is a part that is placed on a table, for example, when the eater eats the contents stored in the inner container 4. The total weight of the weight of the double container including the inner container 4 and the outer container 1, the weight of the contents accommodated in the inner container 4, and the weight of hot water supplied to the inner container 4 is loaded on the base 11a. . When the contents stored in the inner container 4 are cooked using a microwave oven, a structure in which the bottom 11 of the outer container 1 is rounded in the vicinity of the grounding portion as shown in FIG. 7 may be used. In this structure, excessive heating at the base 11a of the outer container 1 can be prevented.
 上述した二重容器の利用方法としては、様々な利用方法が可能であるが、一つの方法として、即席食品用の容器として利用できる。すなわち、即席麺等の即席食品が収容された内容器4内に熱湯を加えたり、即席食品が収容された内容器4を電子レンジ内に配置して即席食品を調理したりするために用いる容器として、上述した二重容器は特に有用である。この二重容器を用いることにより、二重容器内において即席食品を復元し、喫食者が即席食品を容易に喫食することが可能である。 The above-described double container can be used in various ways, but as one method, it can be used as a container for instant food. That is, a container used for adding hot water to the inner container 4 containing instant food such as instant noodles, or for cooking the instant food by placing the inner container 4 containing the instant food in a microwave oven. As described above, the double container described above is particularly useful. By using this double container, the instant food can be restored in the double container, and the eater can easily eat the instant food.
(第2の実施形態)
 次に、本発明の第2の実施形態について説明する。
 第2の実施形態において、第1の実施形態と同一部材には同一符号を付して、その説明は省略または簡略化する。
 図8は、第2の実施形態の二重容器を模式的に示す透視図である。図8に示された二重容器は、図4に示された二重容器とは異なる構造を有する。すなわち、図4に示された内容器4においては、内容器4の下側壁部9が径方向内側に向かって屈曲する屈曲状に形成されているが、図8及び図9に示すように第2の実施形態における内容器20は、径方向内側に湾曲している下側壁部21を有する。
(Second Embodiment)
Next, a second embodiment of the present invention will be described.
In the second embodiment, the same members as those in the first embodiment are denoted by the same reference numerals, and the description thereof is omitted or simplified.
FIG. 8 is a perspective view schematically showing the double container of the second embodiment. The double container shown in FIG. 8 has a different structure from the double container shown in FIG. That is, in the inner container 4 shown in FIG. 4, the lower side wall portion 9 of the inner container 4 is formed in a bent shape that bends radially inward, but as shown in FIGS. The inner container 20 in the second embodiment has a lower side wall portion 21 that is curved radially inward.
 下側壁部21は、上側壁部7の下に位置する領域であって、下側壁部21の上端を含む下側壁部21の上側の領域である上端部21a,上端部21aの下に位置する中央部21b,及び中央部21bの下に位置する領域であって、下側壁部21の下端を含む下側壁部21の下側の領域である下端部21cを有する。中央部21bは、上端部21aと下端部21cとの間に位置する領域であって、下側壁部21の上下方向の中間部分を含む領域を示す。
 図8に示すように外容器1に内容器20が嵌入された構造においては、下側壁部21と外容器1との間に空隙8が形成され、空隙8はフランジ部3,5によって二重容器内に密閉されている。この空隙8の層厚は、上端部21aから下端部21cに向う方向において変化している。具体的には、中央部21bと外容器1との間の空隙8の層厚(第2層厚)は、上端部21aと外容器1との間の空隙8の層厚(第1層厚)よりも大きい。また、下端部21cと外容器1との間の空隙8の層厚(第3層厚)は、中央部21bと外容器1との間の空隙8の層厚(第2層厚)より小さい。
 このように空隙8の層厚を設定するように下側壁部21が湾曲状に形成されているので、液体(熱湯)を内容器20に供給することによって内容器20内の食品を調理する際、又は電子レンジを用いて内容器20内の食品を調理する際に、内容器20が径方向外側に膨張して変形しても、内容器20が外容器1に接することがなく、二重容器の断熱性を維持することができる。
The lower side wall portion 21 is a region located below the upper side wall portion 7, and is located below the upper end portion 21 a and the upper end portion 21 a that are regions above the lower side wall portion 21 including the upper end of the lower side wall portion 21. The center part 21b and the area | region located under the center part 21b, Comprising: It has the lower end part 21c which is an area | region below the lower side wall part 21 including the lower end of the lower side wall part 21. FIG. The central portion 21b is a region located between the upper end portion 21a and the lower end portion 21c, and indicates a region including an intermediate portion in the vertical direction of the lower side wall portion 21.
As shown in FIG. 8, in the structure in which the inner container 20 is fitted in the outer container 1, a gap 8 is formed between the lower wall portion 21 and the outer container 1, and the gap 8 is doubled by the flange portions 3 and 5. Sealed in a container. The layer thickness of the void 8 changes in the direction from the upper end 21a to the lower end 21c. Specifically, the layer thickness (second layer thickness) of the gap 8 between the central portion 21 b and the outer container 1 is the layer thickness (first layer thickness) of the gap 8 between the upper end portion 21 a and the outer container 1. Bigger than). Further, the layer thickness (third layer thickness) of the gap 8 between the lower end portion 21c and the outer container 1 is smaller than the layer thickness (second layer thickness) of the gap 8 between the central portion 21b and the outer container 1. .
Since the lower wall portion 21 is formed in a curved shape so as to set the layer thickness of the gap 8 as described above, when the food in the inner container 20 is cooked by supplying liquid (hot water) to the inner container 20. Or, when the food in the inner container 20 is cooked using a microwave oven, even if the inner container 20 expands and deforms radially outward, the inner container 20 does not come into contact with the outer container 1 and doubles. The heat insulating property of the container can be maintained.
 また、図8に示すように、第2の実施形態の二重容器においては、外容器1の内底面(外容器底面)と内容器20の下面(内容器下面)との間に大きな隙間が形成されている。このように外容器1の内底面に内容器20の下面が触れていない宙吊り構造が二重容器にて用いられているので、内容器20に熱湯が供給された場合又は電子レンジを用いる調理を行った場合に、内容物が高温になっても、外容器1の内底面は熱くならない。すなわち、高い断熱性が維持された状態で、二重容器において内容物を調理することができる。また、宙吊り構造によって内容器20が二重容器内に配置されているので、外容器1に付与された衝撃に対する緩衝能力がより高い二重容器が実現され、内容物20が破損することを防止することができる。具体的に、内容器20が熱湯又は電子レンジ等による加熱によって膨張する膨張量が考慮され、内容器20の下面と外容器1の内底面との間隔は、適切に設定される。例えば、この間隔は、数mm以上の間隔であればよい。 As shown in FIG. 8, in the double container of the second embodiment, there is a large gap between the inner bottom surface (outer container bottom surface) of the outer container 1 and the lower surface of the inner container 20 (lower surface of the inner container). Is formed. Thus, since the suspended structure in which the lower surface of the inner container 20 does not touch the inner bottom surface of the outer container 1 is used in the double container, cooking is performed when hot water is supplied to the inner container 20 or using a microwave oven. When this is done, the inner bottom surface of the outer container 1 does not become hot even if the contents become high temperature. That is, the contents can be cooked in the double container while maintaining high heat insulation. Further, since the inner container 20 is arranged in the double container by the suspended structure, a double container having a higher buffering capacity against the impact applied to the outer container 1 is realized, and the contents 20 are prevented from being damaged. can do. Specifically, an expansion amount by which the inner container 20 expands by heating with hot water or a microwave oven is taken into consideration, and the interval between the lower surface of the inner container 20 and the inner bottom surface of the outer container 1 is set appropriately. For example, this interval may be an interval of several mm or more.
(第3の実施形態)
 次に、本発明の第3の実施形態について説明する。
 第3の実施形態において、第1の実施形態と同一部材には同一符号を付して、その説明は省略または簡略化する。
 図10は、第3の実施形態の二重容器を模式的に示す透視図であって、内容器内に熱湯が供給された状態を示す。
 第3の実施形態の二重容器は、肉厚(内面と外面との間の距離)が非常に薄い(小さい)内容器30を備える。この内容器30においては、熱湯等の液体が内容器30内に供給された際に、内容器30の下側壁部31が膨張して、下側壁部31下方の接触部Pにて外容器1の内側面に接触している。内容器30の下側壁部31と外容器1の内側面とが接触すると、接触部Pにおいて内容器30内の熱エネルギーが外容器1に伝達される。このため、接触部Pにおいては、断熱性が得られていない。そのため、喫食者が接触部Pに対応する二重容器の外側に位置する箇所を把持することが困難となる。しかしながら、このような構造を用いた場合であっても、接触部Pの箇所を限定し、一部の領域のみに接触部Pを生じさせることにより、二重容器における必要な断熱性を確保することができる。具体的に、喫食者が把持しない二重容器の側壁下部に接触部Pが生じるように内容器30を設計することにより、二重容器の側面中央付近においては内容器30と外容器1との間に形成された空隙8が維持される。これによって、喫食時に喫食者が二重容器を把持する場合であっても、必要な断熱性を得ることができる。
(Third embodiment)
Next, a third embodiment of the present invention will be described.
In the third embodiment, the same members as those in the first embodiment are denoted by the same reference numerals, and the description thereof is omitted or simplified.
FIG. 10 is a perspective view schematically showing the double container of the third embodiment, and shows a state where hot water is supplied into the inner container.
The double container of the third embodiment includes an inner container 30 that is very thin (small) (thickness between an inner surface and an outer surface). In the inner container 30, when a liquid such as hot water is supplied into the inner container 30, the lower wall portion 31 of the inner container 30 expands and the outer container 1 is contacted at the contact portion P below the lower wall portion 31. It is in contact with the inner surface. When the lower side wall portion 31 of the inner container 30 and the inner side surface of the outer container 1 come into contact, the heat energy in the inner container 30 is transmitted to the outer container 1 at the contact portion P. For this reason, in the contact part P, heat insulation is not acquired. For this reason, it becomes difficult for the eater to grasp a portion located outside the double container corresponding to the contact portion P. However, even if such a structure is used, the necessary heat insulation in the double container is ensured by limiting the location of the contact portion P and generating the contact portion P only in a part of the region. be able to. Specifically, by designing the inner container 30 so that the contact portion P is generated at the lower part of the side wall of the double container that is not gripped by the eater, the inner container 30 and the outer container 1 are located near the center of the side surface of the double container. The gap 8 formed therebetween is maintained. This makes it possible to obtain necessary heat insulating properties even when the eater grips the double container at the time of eating.
 このように接触部Pが位置する接触領域は、二重容器の下面からフランジ部に向けた方向において、二重容器の下面からその高さの少なくとも1/2以下、好ましくは1/3以下までの領域であるのが良く、二重容器の下面からその高さの1/4以下までの領域であることがさらに好ましい。このような構造を有する内容器30を形成する方法としては、合成樹脂のシートを成型する真空成型法又は圧空成型等による成型方法が用いられる。この方法によれば、上記の接触領域における内容器30の側壁の肉厚が最も小さくなるように内容器30を形成することができ、内容器30を容易に製造することができる。また、このように二重容器の下部において、内容器30が膨張して外容器1と接触すると、これによって二重容器全体の剛性が増加するという効果も得られる。 Thus, the contact area where the contact portion P is located is at least 1/2 or less, preferably 1/3 or less of the height from the bottom surface of the double container in the direction from the bottom surface of the double container toward the flange portion. It is preferable that the region is from the lower surface of the double container to ¼ or less of the height thereof. As a method for forming the inner container 30 having such a structure, a vacuum molding method for molding a synthetic resin sheet or a molding method by pressure molding or the like is used. According to this method, the inner container 30 can be formed so that the thickness of the side wall of the inner container 30 in the contact area is minimized, and the inner container 30 can be easily manufactured. Further, when the inner container 30 expands and comes into contact with the outer container 1 at the lower part of the double container in this way, the effect of increasing the rigidity of the entire double container is also obtained.
 また、このような第3の実施形態においても、下側壁部31は、第2の実施形態と同様に、径方向内側に湾曲している。そして、この場合も第2の実施形態と同様に、下側壁部31と外容器1との間に形成される空隙8の層厚は変化している。要するに、側壁中央付近の空隙8が最も大きくなっている。これにより、第3の実施形態では、熱湯を供給することによって内容器30が膨張し、内容器30の下側壁部31が外容器1の側壁部(下方の内側面)に接触したとしても、その接触領域の面積を小さくし、その他の領域においては外容器1との接触しない容器とすることができる。 Also in the third embodiment, the lower wall portion 31 is curved radially inward as in the second embodiment. In this case as well, as in the second embodiment, the layer thickness of the gap 8 formed between the lower wall portion 31 and the outer container 1 changes. In short, the gap 8 near the center of the side wall is the largest. Thereby, in 3rd Embodiment, even if the inner container 30 expand | swells by supplying hot water, and the lower side wall part 31 of the inner container 30 contacts the side wall part (lower inner side surface) of the outer container 1, The area of the contact region can be reduced, and in other regions, the container can be made out of contact with the outer container 1.
(第4の実施形態)
 次に本発明の第4の実施形態について図12~図14を参照しながら説明する。
(Fourth embodiment)
Next, a fourth embodiment of the present invention will be described with reference to FIGS.
 第4の実施形態における二重容器40は、紙製の外容器41と合成樹脂性の内容器42とを有している。
 外容器41は、外容器側壁部43(側壁部)と、外容器開口部44(開口部)と、外容器底部45とを有している。外容器側壁部43は、外容器開口部44から外容器底部45に向けた方向において、一定の割合でその直径が漸次に減少するようにテーパ状に形成されている。外容器開口部44は、外容器側壁部43の大径側端部において、開口している。外容器底部45は、外容器側壁部43の小径側端部を閉塞している。
The double container 40 in the fourth embodiment has a paper outer container 41 and a synthetic resin inner container 42.
The outer container 41 has an outer container side wall portion 43 (side wall portion), an outer container opening portion 44 (opening portion), and an outer container bottom portion 45. The outer container side wall 43 is formed in a tapered shape so that its diameter gradually decreases at a constant rate in the direction from the outer container opening 44 toward the outer container bottom 45. The outer container opening 44 is open at the large diameter side end of the outer container side wall 43. The outer container bottom 45 closes the small diameter side end of the outer container side wall 43.
 内容器42は、内容器側壁部46と、内容器開口部47と、内容器底部48(内容器下部)とを有する。内容器側壁部46は、筒状に形成されており、その横断面が円形である。内容器側壁部46の一端に内容器開口部47が形成されており、他端に内容器底部48が形成されている。内容器開口部47は内容器側壁部46を開口しており、内容器底部48は内容器側壁部46を閉塞している。 The inner container 42 has an inner container side wall 46, an inner container opening 47, and an inner container bottom 48 (lower inner container). The inner container side wall 46 is formed in a cylindrical shape, and has a circular cross section. An inner container opening 47 is formed at one end of the inner container side wall 46, and an inner container bottom 48 is formed at the other end. The inner container opening 47 opens the inner container side wall 46, and the inner container bottom 48 closes the inner container side wall 46.
 内容器42は、外容器41の外容器開口部44を通じて外容器41に挿入され、外容器41の内側に配置されている。二重容器40において、外容器41及び内容器42は、共通の仮想軸線L1を有する回転体として形成されている。
 以下、二重容器40において、外容器開口部44及び内容器開口部47の位置を容器の上方、外容器底部45及び内容器底部48の位置を容器の下方として容器の向きが表現されている。
The inner container 42 is inserted into the outer container 41 through the outer container opening 44 of the outer container 41 and is disposed inside the outer container 41. In the double container 40, the outer container 41 and the inner container 42 are formed as a rotating body having a common virtual axis L1.
Hereinafter, in the double container 40, the orientation of the container is expressed with the positions of the outer container opening 44 and the inner container opening 47 being above the container and the positions of the outer container bottom 45 and the inner container bottom 48 being below the container. .
 内容器側壁部46は、外容器側壁部43の上側内面に設定される所定領域(上領域A1)に当接する上側壁部49と、上側壁部49の下に位置する下側壁部50と、下側壁部50の下に位置する底側壁部51とを有している。上側壁部49は、その直径が漸次に減少するようにテーパ状に形成され、外容器側壁部43と同じテーパ角度を有し、外容器側壁部43の上領域A1全域に当接されている。このように上側壁部49と外容器壁部43とが重なり合うように当接することで、二重容器40の外部から付与される物理的な圧力等に対する剛性が確保されている。 The inner container side wall portion 46 includes an upper wall portion 49 that comes into contact with a predetermined region (upper region A1) set on the upper inner surface of the outer container side wall portion 43, a lower wall portion 50 that is positioned below the upper wall portion 49, And a bottom side wall 51 located below the lower side wall 50. The upper side wall portion 49 is formed in a tapered shape so that its diameter gradually decreases, has the same taper angle as the outer container side wall portion 43, and is in contact with the entire upper region A1 of the outer container side wall portion 43. . Thus, the rigidity with respect to the physical pressure applied from the outside of the double container 40 is ensured by contacting the upper wall part 49 and the outer container wall part 43 so as to overlap each other.
 内容器側壁部46において、上側壁部49の下端縁49Aの直径は、下側壁部50の上端縁50Aの直径よりも大きい。そして、上側壁部49と下側壁部50との間には、上段差部52が形成されている。この上段差部52が形成されているので、上側壁部49に径方向に付与される圧力に対する剛性(形状を保持する剛性)を確保でき、更に、二重容器40の外部から付与される物理的な圧力等に対する剛性を確保できる。また、このような剛性が確保されているので、内容器42の厚さを小さくすることができ、内容器42を成型する際の樹脂の使用量を削減でき、環境に優しい容器の提供が可能となる。 In the inner container side wall portion 46, the diameter of the lower end edge 49 </ b> A of the upper side wall portion 49 is larger than the diameter of the upper end edge 50 </ b> A of the lower side wall portion 50. An upper step portion 52 is formed between the upper wall portion 49 and the lower wall portion 50. Since the upper stepped portion 52 is formed, it is possible to ensure rigidity (rigidity for retaining the shape) against pressure applied in the radial direction to the upper side wall portion 49, and further, physical strength applied from the outside of the double container 40. It is possible to secure rigidity against a certain pressure or the like. In addition, since such rigidity is ensured, the thickness of the inner container 42 can be reduced, the amount of resin used when molding the inner container 42 can be reduced, and an environmentally friendly container can be provided. It becomes.
 下側壁部50の横断面における直径は、上端縁50Aから下端縁50Bまでの範囲において外容器41の外周面の直径よりも小さい。また、下側壁部50の下端縁50Bは、外容器側壁部43の上領域A1の下に位置する下領域A2に近接している。下側壁部50は、仮想軸線L1を含む縦断面において、内容器42の径方向内側に向って凹む湾曲状に形成されている。 The diameter in the cross section of the lower side wall part 50 is smaller than the diameter of the outer peripheral surface of the outer container 41 in the range from the upper end edge 50A to the lower end edge 50B. Further, the lower end edge 50B of the lower wall portion 50 is close to the lower region A2 located below the upper region A1 of the outer container side wall portion 43. The lower side wall portion 50 is formed in a curved shape that is recessed toward the radially inner side of the inner container 42 in a longitudinal section including the virtual axis L1.
 下側壁部50は、上端部50C,中央部50D,及び下端部50Eを有する。上端部50Cは、上側壁部49の下に位置する領域であって、上端縁50Aを含む下側壁部50の上側の領域である。下端部50Eは、中央部50Dの下に位置する領域であって、下端縁50Bを含む下側壁部50の下側の領域である。中央部50Dは、上端部50Cと下端部50Dとの間に位置する領域であって、下側壁部50の上下方向の中間部分を含む領域である。 The lower wall portion 50 has an upper end portion 50C, a central portion 50D, and a lower end portion 50E. The upper end portion 50C is a region located below the upper side wall portion 49 and is an upper region of the lower side wall portion 50 including the upper end edge 50A. The lower end part 50E is an area located below the central part 50D, and is an area below the lower side wall part 50 including the lower end edge 50B. The central portion 50D is a region located between the upper end portion 50C and the lower end portion 50D, and includes a middle portion in the vertical direction of the lower side wall portion 50.
 下側壁部50と外容器側壁部43の下領域A2との間には、第1空気層53が形成されている。第1空気層53は、上端部50Cと下領域A2との間の第1層厚LT1と、中央部50Dと下領域A2との間の層厚であって第1層厚LT1よりも大きい第2層厚LT2と、下端部50Eと下領域A2との間の層厚であって第2層厚LT2よりも小さい第3層厚LT3とを有している。 A first air layer 53 is formed between the lower side wall part 50 and the lower region A2 of the outer container side wall part 43. The first air layer 53 is a first layer thickness LT1 between the upper end portion 50C and the lower region A2, and a layer thickness between the central portion 50D and the lower region A2, which is larger than the first layer thickness LT1. It has a two-layer thickness LT2, and a third layer thickness LT3 that is between the lower end portion 50E and the lower region A2 and is smaller than the second layer thickness LT2.
 第1空気層53は、二重容器40において外容器41に付与される衝撃が内容器42に伝達されることを抑止する。また、第1空気層53は、熱湯等が内容器42内に供給された場合における外容器41と内容器42との間の断熱性を確保する。ここで、二重容器40の内容器42においては、下側壁部50が径方向内側に向って凹む湾曲状に形成され、第1空気層53が、下側壁部50と外容器41との間の空間の中で、厚さが最も大きい第2層厚LT2を有している。これにより、二重容器40は、内容器42の容量を確保しつつ、下側壁部50と外容器41との間の距離を十分に得て、第1空気層53の体積を十分に確保し、良好な断熱性を得ている。
 そして、膨張し易い下側壁部50の中央部50D近傍において第1空気層53の厚さが大きい。このため、合成樹脂製の内容器42に熱湯が供給され、内容器42が熱膨張した場合であっても、外容器41と内容器42との間に空気層を確保することができ、断熱性を維持することができる。また、第1空気層53の体積が大きくなるので、断熱性を向上させることができる。
 さらには、内容器42の径方向内側に向って凹む湾曲状に形成することによれば、下側壁部50の肉厚が小さい場合であっても、下側壁部50がより熱膨張しにくくなるという効果もある。また、ここで、上側壁部49と下側壁部50とは上段差部52によって仕切られるが、この場合、熱湯の供給によって下側壁部50が熱膨張する熱膨張量を抑えることもできる。
The first air layer 53 prevents the impact applied to the outer container 41 in the double container 40 from being transmitted to the inner container 42. Further, the first air layer 53 ensures heat insulation between the outer container 41 and the inner container 42 when hot water or the like is supplied into the inner container 42. Here, in the inner container 42 of the double container 40, the lower wall portion 50 is formed in a curved shape that is recessed inward in the radial direction, and the first air layer 53 is between the lower wall portion 50 and the outer container 41. The second layer thickness LT2 having the largest thickness is provided. Thereby, the double container 40 ensures a sufficient distance between the lower wall portion 50 and the outer container 41 while ensuring the capacity of the inner container 42, and sufficiently secures the volume of the first air layer 53. Good thermal insulation is obtained.
And the thickness of the 1st air layer 53 is large in central part 50D vicinity of the lower side wall part 50 which is easy to expand | swell. For this reason, even when hot water is supplied to the inner container 42 made of synthetic resin and the inner container 42 is thermally expanded, an air layer can be secured between the outer container 41 and the inner container 42, Sex can be maintained. Moreover, since the volume of the 1st air layer 53 becomes large, heat insulation can be improved.
Furthermore, when the inner wall 42 is formed in a curved shape that is recessed toward the inner side in the radial direction, even when the thickness of the lower wall portion 50 is small, the lower wall portion 50 is less likely to thermally expand. There is also an effect. Here, the upper side wall portion 49 and the lower side wall portion 50 are partitioned by the upper step portion 52. In this case, the thermal expansion amount at which the lower side wall portion 50 is thermally expanded by supplying hot water can also be suppressed.
 内容器42における上側壁部49の高さ(幅)は、二重容器40の高さに対して半分未満、好ましくは1/3~1/12である。また、第1空気層53の層厚の確保及び上側壁部49の剛性確保の観点から、その高さは、1/4~1/6であることが特に好ましい。
 内容器42における下側壁部50の高さ(幅)は、断熱性の観点から、二重容器40の高さに対して1/2以上であることが好ましい。
 なお、下側壁部50の下端縁50Bは、外容器側壁部43において下領域A2に当接してもよいが、この場合には、この当接部位は、外容器41の上下方向における中間位置よりも下方、好ましくは二重容器40の高さに対して1/4以下までの領域に位置することが好ましい。
The height (width) of the upper side wall portion 49 in the inner container 42 is less than half the height of the double container 40, preferably 1/3 to 1/12. Further, from the viewpoint of securing the thickness of the first air layer 53 and securing the rigidity of the upper side wall portion 49, the height is particularly preferably ¼ to 6.
The height (width) of the lower wall portion 50 in the inner container 42 is preferably 1/2 or more with respect to the height of the double container 40 from the viewpoint of heat insulation.
The lower end edge 50B of the lower wall portion 50 may abut on the lower region A2 in the outer container side wall portion 43. In this case, the abutting portion is located at an intermediate position in the vertical direction of the outer container 41. Further, it is preferable to be located in a lower region, preferably up to ¼ or less of the height of the double container 40.
 また、内容器42において、下側壁部50の下に位置する底側壁部51の上端縁51Aの直径は、下側壁部50の下端縁50Bの直径よりも小さい。そして、下側壁部50と底側壁部51との間には、下段差部54が形成されている。この下段差部54が形成されているので、外容器41の内面に当接する下端縁50Bの周囲に径方向から付与される圧力に対する剛性(形状を保持する剛性)を確保することができる。このように剛性を確保することで、厚さが小さくなるように内容器42を形成し、内容器42を成型する際の合成樹脂の使用量を削減でき、環境に優しい容器の提供が可能となる。
 また、特に容器内容物が即席麺の麺塊ような大きな硬い塊状物である場合は、内容器42の下側壁部50の肉厚が小さいと、麺塊が押込まれることよって内容器42の下側壁部50が変形して外容器41に接してしまうことが考えられる。しかし、このように下段差部54を有することで、麺塊の押込みが防止され、内容器42の変形、及び変形による下側壁部50の外容器42への当接を防止できる。さらに、即席麺の場合、麺塊が下段差部54に引っ掛かって内容器底部48に接しない宙吊り構造とすることができ、容器内で宙吊り構造となることで、麺塊の壊れを防止できる。
 また、下側壁部50と底側壁部とが下段差部54によって仕切られることで、熱湯の供給によって下側壁部50が熱膨張する熱膨張量を抑えることもできる。さらに、下段差部54が形成されることで、内容器42と重ね合わせた場合のスタッキングを防止し、取り外しが容易となる。
In the inner container 42, the diameter of the upper end edge 51 </ b> A of the bottom side wall part 51 located below the lower wall part 50 is smaller than the diameter of the lower end edge 50 </ b> B of the lower wall part 50. A lower stepped portion 54 is formed between the lower sidewall portion 50 and the bottom sidewall portion 51. Since the lower stepped portion 54 is formed, it is possible to ensure rigidity (rigidity for retaining the shape) against pressure applied from the radial direction around the lower end edge 50B that contacts the inner surface of the outer container 41. By ensuring rigidity in this way, the inner container 42 can be formed so as to reduce the thickness, the amount of synthetic resin used when the inner container 42 is molded can be reduced, and an environment-friendly container can be provided. Become.
In particular, when the container content is a large hard lump like instant noodle noodle lump, if the thickness of the lower side wall portion 50 of the inner container 42 is small, the noodle lump is pushed in and the inner container 42 It is conceivable that the lower wall portion 50 is deformed and comes into contact with the outer container 41. However, by having the lower step portion 54 in this way, the noodle mass is prevented from being pushed in, and the deformation of the inner container 42 and the contact of the lower wall portion 50 with the outer container 42 due to the deformation can be prevented. Further, in the case of instant noodles, the noodle mass can be hung on the lower step portion 54 so as not to come into contact with the inner container bottom 48, and the noodle mass can be prevented from being broken by forming a suspended structure in the container.
Moreover, since the lower side wall part 50 and the bottom side wall part are partitioned by the lower step part 54, it is possible to suppress the thermal expansion amount at which the lower side wall part 50 is thermally expanded by supplying hot water. Further, the formation of the lower stepped portion 54 prevents stacking when it is overlapped with the inner container 42 and facilitates removal.
 底側壁部51は、内容器42の仮想軸線L1に対して略平行に延出し、その下端縁51Bは外容器41の内面に近接している。そして、底側壁部51は、内容器底部48と一体に接続されている。内容器底部48の内容器下面55は、下方に突出するように湾曲状に形成され、外容器底部45の外容器底面56と当接する。内容器底部48の肉厚は、内容器42において上側壁部49,下側壁部50,及び底側壁部51の肉厚よりも大きい。このように内容器底部48の肉厚が、内容器42において上側壁部49、下側壁部50及び底側壁部51の肉厚よりも大きい場合、内容器42において、底側壁部51に径方向に付与される圧力に対する剛性を確保できる。また、高い剛性を有する内容器底部48及び上側壁部49が内容器42の両側に位置するため、内容器底部48及び上側壁部49によって内容器42の剛性を相乗的に向上させることができる。 The bottom side wall 51 extends substantially parallel to the virtual axis L1 of the inner container 42, and the lower edge 51B is close to the inner surface of the outer container 41. The bottom side wall 51 is connected integrally with the inner container bottom 48. The inner container lower surface 55 of the inner container bottom 48 is formed in a curved shape so as to protrude downward, and contacts the outer container bottom surface 56 of the outer container bottom 45. The thickness of the inner container bottom 48 is larger than the thickness of the upper side wall 49, the lower side wall 50, and the bottom side wall 51 in the inner container 42. As described above, when the thickness of the inner container bottom 48 is larger than the thickness of the upper side wall 49, the lower side wall 50 and the bottom side wall 51 in the inner container 42, the inner container 42 has a radial direction toward the bottom side wall 51. The rigidity with respect to the pressure applied to can be ensured. Further, since the inner container bottom 48 and the upper wall part 49 having high rigidity are located on both sides of the inner container 42, the inner container 42 can be synergistically improved in rigidity by the inner container bottom part 48 and the upper wall part 49. .
 また、第1の実施形態と同様にホットメルト接着剤を用いたり、ポリエチレン等を介在させて熱を加えたりすることにより、内容器下面55は、部分的に外容器底面56に接着されている。また、内容器下面55と外容器底面56との間の接着部分の大きさを調整することで、喫食者が二重容器40を利用した後に、外容器41から内容器42を容易に分離することができる。 Further, as in the first embodiment, the inner container lower surface 55 is partially bonded to the outer container bottom surface 56 by using a hot melt adhesive or by applying heat through polyethylene or the like. . Further, by adjusting the size of the adhesion portion between the inner container lower surface 55 and the outer container bottom surface 56, the inner container 42 is easily separated from the outer container 41 after the eater uses the double container 40. be able to.
 また、この二重容器40においては、上記第1空気層53に加え、下段差部54と底側壁部51と外容器側壁部43との間に第2空気層57が形成され、内容器底部48と外容器側壁部43と外容器底部45との間に第3空気層58が形成されている。第2空気層57は、第1空気層53の下側と連通し、第3空気層58は第2空気層58と連通する。これら第2空気層57および第3空気層58も二重容器40に対する断熱性を付与する。ここで、特に、この二重容器40では、第1空気層53の位置が、二重容器40の側面において喫食者が把持する頻度が高い位置に対応し、換言すれば、喫食者の手と二重容器40の側面とが接触する頻度が高い位置に対応している。このような空気層が形成されているので、喫食者が良好に把持できるとともに、喫食者にとって取り扱いが容易な容器を実現でき、高い断熱性が得られた良好な容器を提供できる。 Further, in the double container 40, in addition to the first air layer 53, a second air layer 57 is formed between the lower step part 54, the bottom side wall part 51, and the outer container side wall part 43, and the inner container bottom part A third air layer 58 is formed between the outer container side wall part 43 and the outer container bottom part 45. The second air layer 57 communicates with the lower side of the first air layer 53, and the third air layer 58 communicates with the second air layer 58. These second air layer 57 and third air layer 58 also provide heat insulation to the double container 40. Here, in particular, in the double container 40, the position of the first air layer 53 corresponds to a position where the frequency of gripping by the eater is high on the side surface of the double container 40, in other words, It corresponds to a position where the frequency of contact with the side surface of the double container 40 is high. Since such an air layer is formed, it is possible to provide a good container that can be gripped by the eater and can be easily handled by the eater and that has high heat insulation.
 また、この二重容器40では、上側壁部49、上段差部52及び下段差部54によって、内容器42の剛性を確保でき、内容器42を薄く形成できるが、具体的には、二重容器40を、電子レンジ内に配置される即席麺が収容されるカップ容器に用いた場合において、通常使用にあたって十分な剛性を確保しつつ、内容器42における下側壁部50の肉厚を、ポリプロピレン製の場合で0.1mm~0.6mm程度に非常に薄く成型することが確認できた。 Further, in this double container 40, the rigidity of the inner container 42 can be ensured by the upper side wall portion 49, the upper step portion 52 and the lower step portion 54, and the inner container 42 can be formed thin. When the container 40 is used as a cup container for storing instant noodles disposed in a microwave oven, the wall thickness of the lower side wall portion 50 in the inner container 42 can be changed to polypropylene while ensuring sufficient rigidity for normal use. In the case of the product, it was confirmed that it was molded very thinly to about 0.1 mm to 0.6 mm.
(第5の実施形態)
 次に本発明の第5の実施形態について図15~図17を参照しながら説明する。
(Fifth embodiment)
Next, a fifth embodiment of the present invention will be described with reference to FIGS.
 第5の実施形態における二重容器60は、紙製の外容器61と合成樹脂性の内容器62とを有している。
 外容器61は、外容器側壁部63(側壁部)と、外容器開口部64(開口部)と、外容器底部65と、フランジ部66(第1フランジ部)とを有している。外容器側壁部63は、外容器開口部64から外容器底部65に向けた方向において、一定の割合でその直径が漸次に減少するようにテーパ状に形成されている。外容器開口部64は、外容器側壁部63の大径側端部において開口している。外容器底部65は、外容器側壁部63の小径側端部を閉塞している。フランジ部66は、外容器開口部64の外側周縁から径方向外側に張り出している。フランジ部66は、外容器開口部64の上端縁を外側に配置されるように丸めることによって形成されている。
The double container 60 in the fifth embodiment includes a paper outer container 61 and a synthetic resin inner container 62.
The outer container 61 has an outer container side wall part 63 (side wall part), an outer container opening part 64 (opening part), an outer container bottom part 65, and a flange part 66 (first flange part). The outer container side wall 63 is formed in a tapered shape so that its diameter gradually decreases at a constant rate in the direction from the outer container opening 64 toward the outer container bottom 65. The outer container opening 64 opens at the large-diameter end of the outer container side wall 63. The outer container bottom 65 closes the small-diameter end of the outer container side wall 63. The flange portion 66 projects radially outward from the outer peripheral edge of the outer container opening 64. The flange portion 66 is formed by rounding the upper edge of the outer container opening 64 so as to be disposed on the outside.
 内容器62は、内容器側壁部67と、内容器開口部68と、内容器底部69(内容器下部)と、フランジ部70(第2フランジ部)とを有する。内容器側壁部67は、筒状に形成されており、その横断面が円形である。内容器側壁部67の一端に内容器開口部68が形成されており、他端に内容器底部69が形成されている。内容器開口部68は内容器側壁部67を開口しており、内容器底部69は内容器側壁部67を閉塞している。フランジ部70は、内容器開口部68の外側周縁から径方向外側に張り出している。 The inner container 62 includes an inner container side wall 67, an inner container opening 68, an inner container bottom 69 (lower inner container), and a flange 70 (second flange). The inner container side wall 67 is formed in a cylindrical shape, and has a circular cross section. An inner container opening 68 is formed at one end of the inner container side wall 67, and an inner container bottom 69 is formed at the other end. The inner container opening 68 opens the inner container side wall 67, and the inner container bottom 69 closes the inner container side wall 67. The flange portion 70 projects radially outward from the outer peripheral edge of the inner container opening 68.
 内容器62は、外容器61の外容器開口部64を通じて外容器61に挿入され、外容器61の内側に配置されている。二重容器60において、外容器61及び内容器62は、共通の仮想軸線L1を有する回転体として形成されている。 The inner container 62 is inserted into the outer container 61 through the outer container opening 64 of the outer container 61 and is disposed inside the outer container 61. In the double container 60, the outer container 61 and the inner container 62 are formed as a rotating body having a common virtual axis L1.
 内容器62のフランジ部70は、基部71と、基部71に接続されたアーチ部72とを有している。基部71は、内容器開口部68の外側周縁から径方向外側に延出している。アーチ部72は、基部71の外縁部に形成されて、基部71の外側端部から下方に延出する屈曲端部と、屈曲端部の下端部から下方に延びながら内容器62の径方向内側に湾曲する湾曲部とを有する。フランジ部70は、基部71とアーチ部72とによって囲まれた空間内に外容器61のフランジ部66が収容されるように、フランジ部66に嵌合されている。
 以下、二重容器60において、外容器開口部64及び内容器開口部68の位置を容器の上方、外容器底部65及び内容器底部69の位置を容器の下方として容器の向きが表現されている。
The flange portion 70 of the inner container 62 has a base portion 71 and an arch portion 72 connected to the base portion 71. The base 71 extends radially outward from the outer peripheral edge of the inner container opening 68. The arch portion 72 is formed on the outer edge portion of the base portion 71, and has a bent end portion that extends downward from the outer end portion of the base portion 71, and a radially inner side of the inner container 62 while extending downward from the lower end portion of the bent end portion. And a curved portion that curves. The flange portion 70 is fitted to the flange portion 66 so that the flange portion 66 of the outer container 61 is accommodated in a space surrounded by the base portion 71 and the arch portion 72.
Hereinafter, in the double container 60, the direction of the container is expressed with the positions of the outer container opening 64 and the inner container opening 68 above the container and the positions of the outer container bottom 65 and the inner container bottom 69 below the container. .
 内容器側壁部67は、外容器側壁部63の上側内面に設定される所定領域(上領域A1)に当接する上側壁部73と、上側壁部73の下に位置する下側壁部74と、下側壁部74の下に位置する底側壁部75とを有している。上側壁部73は、一定の割合でその直径が漸次に減少するようにテーパ状に形成され、外容器側壁部63と略同じテーパ角度を有し、外容器側壁部63の上領域A1に当接されている。 The inner container side wall 67 includes an upper side wall 73 that contacts a predetermined region (upper region A1) set on the upper inner surface of the outer container side wall 63, a lower side wall 74 located below the upper side wall 73, And a bottom side wall portion 75 located below the lower side wall portion 74. The upper side wall 73 is tapered so that its diameter gradually decreases at a constant rate, has the same taper angle as the outer container side wall 63, and hits the upper region A 1 of the outer container side wall 63. It is touched.
 上側壁部73の下端縁73Aの直径は、下側壁部74の上端縁74Aの直径よりも大きい。そして、上側壁部73と下側壁部74との間には、上段差部76が形成されている。下側壁部74の横断面における直径は、上端縁74Aから下端縁74Bまでの範囲において外容器61の外周面の直径よりも小さい。そして、下側壁部74は、仮想軸線L1を含む縦断面において、内容器62の径方向内側に向って凹む湾曲状に形成されている。 The diameter of the lower end edge 73A of the upper wall portion 73 is larger than the diameter of the upper end edge 74A of the lower wall portion 74. An upper stepped portion 76 is formed between the upper wall portion 73 and the lower wall portion 74. The diameter in the cross section of the lower wall portion 74 is smaller than the diameter of the outer peripheral surface of the outer container 61 in the range from the upper end edge 74A to the lower end edge 74B. And the lower side wall part 74 is formed in the curved shape dented toward the radial inside of the inner container 62 in the longitudinal cross section containing the virtual axis L1.
 下側壁部74は、上端部74C,中央部74D,及び下端部74Eを有する。上端部74Cは、上側壁部73の下に位置する領域であって、上端縁74Aを含む下側壁部74の上側の領域である。下端部74Eは、中央部74Dの下に位置する領域であって、下端縁74Bを含む下側壁部74の下側の領域である。中央部74Dは、上端部74Cと下端部74Eとの間に位置する領域であって、下側壁部74の上下方向の中間部分を領域である The lower side wall part 74 has an upper end part 74C, a central part 74D, and a lower end part 74E. The upper end portion 74C is a region located below the upper side wall portion 73 and is an upper region of the lower side wall portion 74 including the upper end edge 74A. The lower end portion 74E is a region located below the central portion 74D and is a region below the lower side wall portion 74 including the lower end edge 74B. The central portion 74D is a region located between the upper end portion 74C and the lower end portion 74E, and is an intermediate portion in the vertical direction of the lower side wall portion 74.
 下側壁部74と、外容器側壁部63の下領域A2との間には、空気層77が形成されている。空気層77は、上端部74Cと下領域A2との間の第1層厚LT1と、中央部74Dと下領域A2との間の層厚であって第1層厚LT1よりも大きい第2層厚LT2と、下端部74Eと下領域A2との間の層厚であって第2層厚LT2よりも小さい第3層厚LT3とを有している。空気層77は、二重容器60において外容器61に付与される衝撃が内容器62に伝達されることを抑止する。また、空気層77は、熱湯等が内容器62内に供給された場合における外容器61と内容器62との間の断熱性を確保する。 An air layer 77 is formed between the lower wall portion 74 and the lower region A2 of the outer container side wall portion 63. The air layer 77 includes a first layer thickness LT1 between the upper end portion 74C and the lower region A2, and a second layer having a layer thickness between the central portion 74D and the lower region A2 that is larger than the first layer thickness LT1. It has a thickness LT2, and a third layer thickness LT3 that is between the lower end 74E and the lower region A2 and is smaller than the second layer thickness LT2. The air layer 77 prevents the impact applied to the outer container 61 in the double container 60 from being transmitted to the inner container 62. In addition, the air layer 77 ensures heat insulation between the outer container 61 and the inner container 62 when hot water or the like is supplied into the inner container 62.
 内容器62における上側壁部73の高さ(幅)は、二重容器60の高さに対して半分未満、好ましくは1/3~1/12である。また、空気層77の層厚の確保及び上側壁部73の剛性確保の観点から、その高さは、1/4~1/8であることが特に好ましい。
 また、内容器62における下側壁部74の高さ(幅)は、断熱性の観点から、二重容器60の高さに対して1/2以上であることが好ましい。
The height (width) of the upper side wall portion 73 in the inner container 62 is less than half the height of the double container 60, preferably 1/3 to 1/12. Further, from the viewpoint of ensuring the thickness of the air layer 77 and ensuring the rigidity of the upper side wall 73, the height is particularly preferably ¼ to 8.
Moreover, it is preferable that the height (width) of the lower side wall part 74 in the inner container 62 is 1/2 or more with respect to the height of the double container 60 from a heat insulating viewpoint.
 また、内容器62において、下側壁部74の下に位置する底側壁部75の上端縁75Aの直径は、下側壁部74の下端縁74Bの直径よりも小さい。そして、下側壁部74と底側壁部75との間には、下段差部78が形成されている。また、底側壁部75は、内容器62の仮想軸線L1に略平行に延出し、その下端縁75Bは内容器底部69と一体に接続されている。内容器底部69の内容器下面79は、下方に突出するように湾曲状に形成され、外容器底部65の外容器底面80と離間している。すなわち、内容器62は宙吊り状態で外容器61に支持されている。 In the inner container 62, the diameter of the upper end edge 75A of the bottom side wall part 75 located below the lower wall part 74 is smaller than the diameter of the lower end edge 74B of the lower wall part 74. A lower stepped portion 78 is formed between the lower side wall portion 74 and the bottom side wall portion 75. The bottom side wall 75 extends substantially parallel to the virtual axis L <b> 1 of the inner container 62, and the lower end edge 75 </ b> B is integrally connected to the inner container bottom 69. The inner container lower surface 79 of the inner container bottom 69 is formed in a curved shape so as to protrude downward, and is separated from the outer container bottom surface 80 of the outer container bottom 65. That is, the inner container 62 is supported by the outer container 61 in a suspended state.
 この二重容器60においては、フランジ部66がフランジ部70に嵌合しているので、空気層77は、内容器62と外容器61との間に気密に密閉されている。また、空気層77は、外容器61,内容器側壁部67,及び内容器底部69によって囲まれた空間に一連に形成されているので、内容器62に熱湯等が供給された場合において、外容器61と内容器62との間の断熱性が十分に確保されている。 In this double container 60, since the flange portion 66 is fitted to the flange portion 70, the air layer 77 is hermetically sealed between the inner container 62 and the outer container 61. In addition, since the air layer 77 is formed in a series of spaces surrounded by the outer container 61, the inner container side wall 67, and the inner container bottom 69, when hot water or the like is supplied to the inner container 62, the outer layer 77 The heat insulation between the container 61 and the inner container 62 is sufficiently ensured.
 本発明は、剛性を有し、断熱性に優れ紙又は合成樹脂の使用量の少ない環境に優しい容器、特に、即席麺等の即席食品が収容される容器に有用である。 The present invention is useful for an environment-friendly container having rigidity, excellent heat insulation, and small amount of paper or synthetic resin, particularly a container for storing instant food such as instant noodles.
 1,41,61 外容器
 3,66 フランジ部(第1フランジ部)
 4,20,30,42,62 内容器
 5,70 フランジ部(第2フランジ部)
 7 上側壁部
 8 空隙(空気層)
 9 下側壁部
 11a 基部
 21a 上端部
 21b 中央部
 21c 下端部
 40 二重容器
 43 外容器側壁部
 48 内容器底部(内容器下部)
 49 上側壁部
 49A 下端縁
 50 下側壁部
 50A 上端縁
 51 底側壁部
 51C 上端部
 51D 中央部
 51E 下端部
 52 上段差部
 53 第1空気層(空気層)
 54 下段差部
 55 内容器下面
 74C 上端部
 74D 中央部
 74E 下端部
 77 空気層
 A1 上領域
 A2 下領域
 L1 仮想軸線
 TH1 第1層厚
 TH2 第2層厚
 TH3 第3層厚
1,41,61 Outer container 3,66 Flange (first flange)
4, 20, 30, 42, 62 Inner container 5,70 Flange (second flange)
7 Upper side wall 8 Air gap (air layer)
9 Lower side wall 11a Base 21a Upper end 21b Center 21c Lower end 40 Double container 43 Outer container side wall 48 Inner container bottom (lower inner container)
49 Upper side wall portion 49A Lower end edge 50 Lower side wall portion 50A Upper end edge 51 Bottom side wall portion 51C Upper end portion 51D Center portion 51E Lower end portion 52 Upper step portion 53 First air layer (air layer)
54 Lower step portion 55 Inner container lower surface 74C Upper end portion 74D Center portion 74E Lower end portion 77 Air layer A1 Upper region A2 Lower region L1 Virtual axis TH1 First layer thickness TH2 Second layer thickness TH3 Third layer thickness

Claims (9)

  1.  二重容器であって、
     上領域と前記上領域の下に位置する下領域とを有してテーパ状に形成された側壁部を含む紙製の外容器と;
     前記上領域に当接する上側壁部と、前記上側壁部の下に位置し、上端部,中央部,及び下端部を有する下側壁部とを有し、前記外容器の内側に配置された合成樹脂製の内容器と;
     前記上端部と前記下領域との間の第1層厚と、前記中央部と前記下領域との間の層厚であって前記第1層厚よりも大きい第2層厚と、前記下端部と前記下領域との間の層厚であって前記第2層厚よりも小さい第3層厚とを有する空気層と;
     を含む
     ことを特徴とする二重容器。
    A double container,
    A paper outer container including an upper region and a lower region located below the upper region and including a tapered side wall portion;
    An upper wall portion that contacts the upper region, and a lower wall portion that is located below the upper wall portion and has an upper end portion, a central portion, and a lower end portion, and is disposed inside the outer container An inner container made of resin;
    A first layer thickness between the upper end portion and the lower region; a second layer thickness between the central portion and the lower region and greater than the first layer thickness; and the lower end portion An air layer having a layer thickness between the lower region and a third layer thickness that is less than the second layer thickness;
    A double container characterized by containing.
  2.  請求項1に記載の二重容器であって、
     前記外容器及び前記内容器は、共通の仮想軸線を有する回転体として形成され、
     前記下側壁部は、前記内容器の径方向内側に向って凹むように湾曲状に形成されている
     ことを特徴とする二重容器。
    The double container according to claim 1,
    The outer container and the inner container are formed as a rotating body having a common virtual axis,
    The double-sided container is characterized in that the lower wall part is formed in a curved shape so as to be recessed toward the radially inner side of the inner container.
  3.  請求項2に記載の二重容器であって、
     前記上側壁部は、下端縁を有し、
     前記下側壁部は、上端縁を有し、
     前記下端縁における前記上側壁部の直径は、前記上端縁における前記下側壁部の直径よりも大きく、
     前記内容器は、前記上側壁部と前記下側壁部との間に上段差部を有している
     ことを特徴とする二重容器。
    The double container according to claim 2,
    The upper side wall has a lower edge,
    The lower wall portion has an upper edge;
    The diameter of the upper wall portion at the lower edge is larger than the diameter of the lower wall portion at the upper edge,
    The said inner container has an upper level | step-difference part between the said upper wall part and the said lower wall part. The double container characterized by the above-mentioned.
  4.  請求項2に記載の二重容器であって、
     前記内容器は、前記下側壁部の下に位置する底側壁部と、前記下側壁部と前記底側壁部との間に設けられた下段差部と、前記底側壁部に接続されている内容器下部とを有する
     ことを特徴とする二重容器。
    The double container according to claim 2,
    The inner container is connected to the bottom side wall, a bottom side wall located below the bottom side wall, a lower step provided between the lower side wall and the bottom side wall, and the bottom side wall. A double container characterized by having a lower part.
  5.  請求項4に記載の二重容器であって、
     前記内容器下部の合成樹脂の肉厚は、前記上側壁部,前記下側壁部,及び前記底側壁部の肉厚よりも大きい
     ことを特徴とする二重容器。
    The double container according to claim 4,
    The thickness of the synthetic resin of the said inner container lower part is larger than the thickness of the said upper side wall part, the said lower side wall part, and the said bottom side wall part. The double container characterized by the above-mentioned.
  6.  請求項1又は2に記載の二重容器であって、
     前記外容器は、外容器底面を有し、
     前記内容器は、前記外容器底面に接触する内容器下面を有し、
     前記内容器は、前記外容器底面に前記内容器下面を接着することによって前記外容器に固定されており、
     前記外容器底面は、前記内容器下面から前記外容器底面を分離可能な強度によって、前記内容器下面に固定されている
     ことを特徴とする二重容器。
    The double container according to claim 1 or 2,
    The outer container has a bottom surface of the outer container,
    The inner container has an inner container lower surface that contacts the bottom surface of the outer container,
    The inner container is fixed to the outer container by bonding the lower surface of the inner container to the bottom surface of the outer container,
    The double-container, wherein the bottom surface of the outer container is fixed to the bottom surface of the inner container with a strength capable of separating the bottom surface of the outer container from the bottom surface of the inner container.
  7.  請求項1又は2に記載の二重容器であって、
     前記内容器は、前記上領域に前記上側壁部を接着することによって前記外容器に固定されており、
     前記上領域は、前記上側壁部から前記上領域を分離可能な強度によって、前記上側壁部に固定されている
     ことを特徴とする二重容器。
    The double container according to claim 1 or 2,
    The inner container is fixed to the outer container by adhering the upper side wall to the upper region,
    The double container according to claim 2, wherein the upper region is fixed to the upper wall portion by a strength capable of separating the upper region from the upper wall portion.
  8.  請求項1に記載の二重容器であって、
     前記外容器は、開口部と、前記開口部の周縁に設けられた第1フランジ部とを有し、
     前記内容器は、前記第1フランジ部に嵌合する第2フランジ部を有する
     ことを特徴とする二重容器。
    The double container according to claim 1,
    The outer container has an opening, and a first flange provided on the periphery of the opening,
    The inner container has a second flange portion that fits into the first flange portion.
  9.  請求項8に記載の二重容器であって、
     前記外容器は、外容器底面を有し、
     前記内容器は、前記外容器底面に接触しない内容器下面を有する
     ことを特徴とする二重容器。
    A double container according to claim 8,
    The outer container has a bottom surface of the outer container,
    The inner container has an inner container lower surface that does not contact the bottom surface of the outer container.
PCT/JP2010/004097 2009-06-19 2010-06-18 Double-layered container WO2010146878A1 (en)

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JP2009146857 2009-06-19

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013001426A (en) * 2011-06-17 2013-01-07 Nissin Foods Holdings Co Ltd Composite container
JP2013159386A (en) * 2012-02-08 2013-08-19 Nissin Foods Holdings Co Ltd Double container
WO2022220274A1 (en) * 2021-04-16 2022-10-20 日精エー・エス・ビー機械株式会社 Double-walled resin container and method for producing same
EP3686126B1 (en) * 2019-01-25 2024-03-06 Joinease Hong Kong Limited Combined-type cup

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Publication number Priority date Publication date Assignee Title
JPS5110104U (en) * 1974-07-11 1976-01-24
JPS61110568U (en) * 1984-12-24 1986-07-12
US5460323A (en) * 1995-01-10 1995-10-24 California Environmental Cup, Inc. Disposable insulated container
JP3063644U (en) * 1999-05-06 1999-11-16 株式会社生駒化学工業 Composite container
JP2008168922A (en) * 2007-01-11 2008-07-24 Dainippon Printing Co Ltd Heat insulating container

Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
JPS5110104U (en) * 1974-07-11 1976-01-24
JPS61110568U (en) * 1984-12-24 1986-07-12
US5460323A (en) * 1995-01-10 1995-10-24 California Environmental Cup, Inc. Disposable insulated container
JP3063644U (en) * 1999-05-06 1999-11-16 株式会社生駒化学工業 Composite container
JP2008168922A (en) * 2007-01-11 2008-07-24 Dainippon Printing Co Ltd Heat insulating container

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013001426A (en) * 2011-06-17 2013-01-07 Nissin Foods Holdings Co Ltd Composite container
JP2013159386A (en) * 2012-02-08 2013-08-19 Nissin Foods Holdings Co Ltd Double container
EP3686126B1 (en) * 2019-01-25 2024-03-06 Joinease Hong Kong Limited Combined-type cup
WO2022220274A1 (en) * 2021-04-16 2022-10-20 日精エー・エス・ビー機械株式会社 Double-walled resin container and method for producing same

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