WO2010131410A1 - Spark plug - Google Patents

Spark plug Download PDF

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Publication number
WO2010131410A1
WO2010131410A1 PCT/JP2010/002415 JP2010002415W WO2010131410A1 WO 2010131410 A1 WO2010131410 A1 WO 2010131410A1 JP 2010002415 W JP2010002415 W JP 2010002415W WO 2010131410 A1 WO2010131410 A1 WO 2010131410A1
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WO
WIPO (PCT)
Prior art keywords
spark plug
head
center electrode
electrode
shaft hole
Prior art date
Application number
PCT/JP2010/002415
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French (fr)
Japanese (ja)
Inventor
中川敬太
安井悟
柴田勉
Original Assignee
日本特殊陶業株式会社
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Application filed by 日本特殊陶業株式会社 filed Critical 日本特殊陶業株式会社
Publication of WO2010131410A1 publication Critical patent/WO2010131410A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01TSPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
    • H01T13/00Sparking plugs
    • H01T13/20Sparking plugs characterised by features of the electrodes or insulation
    • H01T13/34Sparking plugs characterised by features of the electrodes or insulation characterised by the mounting of electrodes in insulation, e.g. by embedding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01TSPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
    • H01T13/00Sparking plugs
    • H01T13/20Sparking plugs characterised by features of the electrodes or insulation

Definitions

  • the present invention relates to a spark plug, and more particularly to a technique for fixing a center electrode in an insulator of a spark plug.
  • the center electrode of the spark plug is fixed inside an insulator (insulator) by a glass seal material.
  • insulator insulator
  • the center electrode and the glass sealing material are peeled off due to the influence of heat and vibration.
  • the contact area between the center electrode and the glass sealing material is inevitably reduced. Such a problem becomes remarkable.
  • Patent Document 1 in order to increase the strength of fixing of the center electrode, a plurality of vertical grooves and spiral grooves are formed in the collar portion of the center electrode in contact with the step formed in the shaft hole.
  • Technology is disclosed.
  • Patent Document 2 discloses a technique for increasing the surface area of the collar portion of the center electrode, but this is intended to prevent pre-ignition by dissipating heat generated in the center electrode. No consideration has been given to increasing the strength of electrode adhesion.
  • FIG. 2 of Patent Document 2 it can be seen that the glass sealing material is only in contact with the upper surface of the collar portion of the center electrode, so that it is not considered to increase the strength of fixing the center electrode.
  • the problem to be solved by the present invention is to improve the fixing strength of the center electrode provided in the spark plug in the insulator.
  • a substantially cylindrical metal shell having a ground electrode at the tip, and a shaft hole held in the metal shell and having a shaft hole having a large diameter on the rear end side and a small diameter on the front end side through a stepped portion.
  • a cylindrical insulator, a hook that is held in the shaft hole of the insulator, has a convex shape toward the outer periphery, contacts the stepped portion from the rear end side, and is disposed on the rear end side of the flange portion.
  • a center electrode having a head portion fixed in the shaft hole by a conductive sealing material, and a leg portion that is disposed on the tip side of the flange portion and forms a spark gap between the ground electrode, and
  • a spark plug comprising: a groove formed on an outer periphery of a head of the center electrode.
  • Application Example 2 The spark plug according to Application Example 1, wherein the shortest distance from the outermost periphery of the head to the side wall of the shaft hole is 0.15 mm or more.
  • Application Example 11 The spark plug according to any one of Application Examples 1 to 10, wherein the step portion is formed in a tapered shape.
  • Application Example 12 A spark plug according to any one of Application Examples 1 to 11, wherein the groove on the outer periphery of the head is formed by rolling.
  • the conductive sealing material can be satisfactorily fixed to the outer periphery of the head, so that the center electrode can be firmly fixed in the insulator.
  • the conductive sealing material can be satisfactorily fixed to the outer periphery of the flange portion, so that the center electrode can be firmly fixed in the insulator.
  • the contact area between the head and the conductive sealing material can be increased by the spiral groove.
  • the contact area between the head and the conductive sealing material can be increased by the groove formed in the direction perpendicular to the axial direction of the center electrode.
  • the contact area between the head and the conductive sealing material can be increased by the groove formed in the direction parallel to the axial direction of the center electrode.
  • the contact area between the head and the conductive sealing material can be increased by the knurled groove.
  • the groove is formed on the outer periphery of the head of the center electrode. It is possible to improve the adhesion strength in the insulator.
  • spark plug has the configuration of the application example 10, the generation of noise can be suppressed.
  • the center electrode can be efficiently manufactured at low cost.
  • FIG. 3 is a schematic diagram showing a structure of a center electrode 20.
  • FIG. It is a figure which shows the impact test result of the spark plug 100 which made the groove number A five. It is a figure which shows the impact test result of the spark plug 100 which made the groove number A four. It is a figure which shows the impact test result of the spark plug 100 which made the groove number A three. It is a figure which shows the impact test result of the spark plug 100 which made the groove number A two. It is a figure which shows the impact test result of the spark plug 100 which made the groove number A one. It is a figure which shows the impact test result of the spark plug 100 which made the groove number A zero.
  • FIG. 6 is a view showing an example in which a lateral groove is formed in an electrode head 27. It is a figure which shows the example which formed the vertical groove in the electrode head part.
  • FIG. 5 is a view showing an example in which a knurled groove is formed in an electrode head 27.
  • FIG. 1 is a partial sectional view of a spark plug 100 as an embodiment of the present invention.
  • the spark plug 100 has a substantially cylindrical metal shell 50 having a ground electrode 30 at its tip, an insulator 10 having an axial hole 12 in the direction of the axis O, and held in the axial hole 12.
  • the center electrode 20 and the terminal fitting 40 provided at the rear end of the insulator 10 are provided.
  • the insulator 10 is a cylindrical insulator formed by firing alumina or the like and having a shaft hole 12 extending in the direction of the axis O as a center.
  • the shaft hole 12 has a large inner diameter on the rear end side and a small inner diameter on the front end side through the inner stepped portion 29.
  • An insulator flange portion 19 having the largest outer diameter is formed in the central portion of the insulator 10, and a rear end side body portion 18 is formed on the rear end side.
  • a front end side body portion 17 having an outer diameter smaller than that of the rear end side body portion 18 is formed on the front end side from the lever flange portion 19, and further on the front end side than the front end side body portion 17, from the front end side body portion 17.
  • an insulator leg portion 13 having a small outer diameter is formed.
  • the insulator leg portion 13 is reduced in diameter toward the distal end side, and is exposed to the combustion chamber when the spark plug 100 is attached to the engine head 200 of the internal combustion engine.
  • An outer step portion 15 is formed between the insulator leg portion 13 and the distal end side trunk portion 17.
  • the center electrode 20 is mainly composed of copper or copper, which is superior in thermal conductivity to the base material, inside the base material formed of nickel or an alloy containing nickel as a main component, such as Inconel (trade name) 600 or 601. This is a substantially rod-shaped electrode having a structure in which a core material made of an alloy is embedded.
  • the tip of the center electrode 20 protrudes from the tip of the insulator 10.
  • the rear end of the center electrode 20 is fixed in the shaft hole 12 by the glass sealing material 4.
  • the rear end of the center electrode 20 is connected to the rear end of the insulator 10 via the glass sealing material 4 and the ceramic resistor 3 (about 5 k ⁇ ) for suppressing noise generation, and further through the glass sealing material 4. It is electrically connected to the terminal fitting 40 arranged.
  • a high voltage cable (not shown) is connected to the terminal fitting 40 via a plug cap (not shown), and a high voltage is applied. *
  • the center electrode 20 is fixed in the shaft hole 12 by the glass sealing material 4 as follows. First, the center electrode 20 is inserted from the rear end side of the shaft hole 12, and from above, the material powder of the glass sealing material 4 (powder in which copper powder and borosilicate glass powder are mixed 1: 1) is filled, Press with a push rod. Further, the material powder of the ceramic resistor 3 (ZrO 2 powder, alumina powder, carbon black, glass powder, powder mixed with PVA binder, etc.) is filled thereon and pressed with a push rod. Furthermore, after filling the material powder of the glass sealing material 4 again from above and pressing with the push rod, the terminal fitting 40 is inserted into the rear end of the shaft hole 12.
  • the material powder of the glass sealing material 4 powder in which copper powder and borosilicate glass powder are mixed 1: 1
  • the material powder of the ceramic resistor 3 ZrO 2 powder, alumina powder, carbon black, glass powder, powder mixed with PVA binder, etc.
  • the insulator 10 is heated while the terminal fitting 40 is pushed in, so that the material powder of the glass sealing material 4 and the material powder of the ceramic resistor 3 in the shaft hole 12 are melted and then cooled. Then, the glass sealing material 4 and the ceramic resistor 3 are solidified in the shaft hole 12, and the center electrode 20 is fixed in the shaft hole 12.
  • the ground electrode 30 is made of a metal having high corrosion resistance. As an example, a nickel alloy such as Inconel (trade name) 600 or 601 is used. The ground electrode 30 has a base 32 welded to the distal end surface 57 of the metal shell 50. The ground electrode 30 is bent so that one side surface of the tip 31 thereof faces the tip of the center electrode 20 on the axis O.
  • a nickel alloy such as Inconel (trade name) 600 or 601 is used.
  • the ground electrode 30 has a base 32 welded to the distal end surface 57 of the metal shell 50.
  • the ground electrode 30 is bent so that one side surface of the tip 31 thereof faces the tip of the center electrode 20 on the axis O.
  • the metal shell 50 is a substantially cylindrical metal fitting for fixing the spark plug 100 to the engine head 200 of the internal combustion engine.
  • the metal shell 50 holds the insulator 10 inside so as to surround a portion extending from a part of the rear end side body portion 18 to the insulator leg portion 13.
  • the metal shell 50 is formed of a low carbon steel material, and a tool engagement portion 51 into which a spark plug wrench (not shown) is fitted, and an attachment screw portion in which a screw thread to be engaged with the attachment screw hole 201 of the engine head 200 is formed. 52. *
  • a bowl-shaped seal portion 54 is formed between the tool engaging portion 51 and the mounting screw portion 52 of the metal shell 50.
  • An annular gasket 5 formed by bending a plate is fitted into a screw neck 59 between the attachment screw portion 52 and the seal portion 54.
  • the gasket 5 is crushed and deformed between the seat surface 55 of the seal portion 54 and the engine head 200. Due to the deformation of the gasket 5, the gap between the spark plug 100 and the engine head 200 is sealed, and airtight leakage in the engine through the mounting screw hole 201 is prevented.
  • a thin caulking portion 53 is provided on the rear end side of the metal fitting 50 from the tool engaging portion 51.
  • a thin buckled portion 58 is provided between the seal portion 54 and the tool engaging portion 51.
  • annular ring members 6 and 7 are arranged between the inner peripheral surface of the metal shell 50 from the tool engaging portion 51 to the caulking portion 53 and the outer peripheral surface of the rear end side body portion 18 of the insulator 10.
  • talc (talc) 9 powder is filled between the ring members 6 and 7.
  • FIG. 2 is a schematic diagram showing the structure of the center electrode 20.
  • the center electrode 20 includes an electrode flange portion 26 that is in contact with the inner step portion 29 formed in the shaft hole 12 from the rear end side and has a convex shape toward the outer periphery.
  • the electrode head 27 is disposed on the rear end side of the electrode flange portion 26 and is fixed to the shaft hole 12 by the glass sealing material 4, and the ground electrode 30 is disposed on the front end side of the electrode flange portion 26.
  • an electrode leg portion 28 that forms a spark gap therebetween.
  • the lower surface on the tip end side of the electrode flange 26 is tapered toward the electrode leg 28 in a tapered shape.
  • the tapered lower surface of the electrode flange 26 is in contact with the inner stepped portion 29 in the shaft hole 12 which is similarly reduced in diameter from the rear end side toward the front end side. As described above, the contact between the lower surface of the electrode flange portion 26 and the inner stepped portion 29 prevents the center electrode 20 from coming off from the front end side of the insulator 10. Further, in the present embodiment, since the inner step portion 29 is tapered, the electrode flange portion 26 and the inner step portion 29 can be satisfactorily brought into contact with each other, and the wobbling of the center electrode 20 can be suppressed.
  • the lower surface of the electrode flange portion 26 is formed in a tapered shape, but it may be formed on a flat surface or may be formed in a hook shape. *
  • a spiral groove 35 is formed on the outer periphery of the electrode head 27 by rolling. is doing.
  • Two or more (preferably three or more) grooves 35 are formed on an arbitrary outer peripheral surface of the electrode head 27 (hereinafter referred to as “groove number A”).
  • the groove 35 has a width of 0.25 mm and a depth of 0.27 mm.
  • the shortest distance from the outermost periphery of the electrode head 27 to the side wall of the shaft hole 12 (hereinafter referred to as “head gap B”) is secured to 0.15 mm or more.
  • the shortest distance from the outermost periphery of the portion 26 to the side wall of the shaft hole 12 (hereinafter referred to as “gutter gap C”) is ensured to be 0.10 mm or more. *
  • the diameter K1 of the electrode leg portion 28 of the center electrode 20 is 2.0 mm
  • the diameter K2 of the shaft hole 12 of the insulator 10 surrounding the periphery is 2.17 mm
  • the diameter K3 of the shaft hole 12 at the position of the electrode head 27 is 3.0 mm.
  • the rising angle R of the inner step portion 29 reduced in taper from the perpendicular of the axis O is in the range of 25 to 35 °, and is 30 ° in this embodiment.
  • the diameter K3 of the shaft hole 12 at the position of the electrode head 27 is preferably 2.0 mm or more. *
  • the height L1 along the axis O direction of the electrode head 27 is 2.3 mm
  • the height L2 along the axis O direction of the electrode flange 26 is 1.2 mm.
  • the length L3 along the axial direction of the electrode leg 28 is 19.0 mm.
  • the tip end of the electrode leg portion 28 protrudes from the tip end surface of the insulator 10, and its protruding dimension L4 is 0.4 mm.
  • the dimensional tolerance of the protruding dimension L4 can be ⁇ 0.1 mm. *
  • test result Subsequently, the test conditions were changed in the range of 0 to 5 grooves A, 0.05 to 0.25 mm in the head gap B, and 0.00 to 0.25 mm in the heel gap C.
  • the results of impact tests in accordance with Section 7.4 of “JIS B 8031” are shown in FIGS. In this impact test, the range was 22 mm, and the number of impacts was 400 per minute.
  • eight spark plugs 100 were prepared and subjected to an impact test, and the test was terminated when one of the plugs was loosened in the center electrode 20. The test time was a maximum of 90 minutes.
  • the determination result is “ ⁇ ” for the case where the center electrode 20 did not loosen for 90 minutes, and the case where the looseness did not occur for 50 minutes or more was “ ⁇ ”, for 20 minutes or more.
  • the case where no looseness occurred was indicated as “ ⁇ ”, and the case where looseness occurred in less than 20 minutes was indicated as “x”.
  • the determination result is “ ⁇ ” or “ ⁇ ”, it is determined that the center electrode 20 is fixed with sufficient strength in this embodiment.
  • FIG. 3 shows test results of 10 types of spark plugs 100 with five grooves A. The spacing between the grooves when the number of grooves A was 5 was 0.46 mm.
  • Sample No. The spark plug 100 of No. 7 has a head gap B of 0.20 mm and a buttocks gap C of 0.10 mm.
  • Sample No. The spark plug 100 of No. 8 has a head gap B of 0.15 mm and a buttocks gap C of 0.10 mm.
  • Sample No. 9 has a head gap B of 0.10 mm and a heel gap C of 0.10 mm.
  • Sample No. No. 10 has a head gap B of 0.05 mm and a buttocks gap C of 0.05 mm. The conditions for the head gap B and the buttocks gap C for each sample number are the same for FIGS. *
  • FIG. 6 shows the test results when the number of grooves A is two.
  • the interval between the grooves was 1.15 mm.
  • the center electrode 20 was loosely fixed (Sample Nos. 1 to 3). Further, when the head gap B was 0.25 mm and the heel gap C was 0.10 mm, the center electrode 20 was loosened after 70 minutes from the start of the test (sample No. 4). .
  • the center electrode 20 can be fixed in less than 20 minutes after the start of the test if the hip gap C is 0.05 mm or less. Looseness occurred (Sample Nos. 5 and 6). Further, when the head gap B is 0.20 mm and the buttocks gap C is 0.10 (sample No. 7), and when the head gap B is 0.15 mm and the buttocks gap C is 0.10 mm ( For sample No. 8), the center electrode 20 was loosened when 60 minutes passed from the start of the test. When the head gap B is 0.10 mm and the buttock gap C is 0.10 mm (sample No. 9), and when the head gap B is 0.05 mm and the buttock gap C is 0.05 mm (sample No. 10), the center electrode 20 was loosened after 5 minutes from the start of the test. *
  • FIG. 9 is a graph showing the relationship between the head gap B, the buttocks gap C, and the test results.
  • the horizontal axis represents the size of the head gap B
  • the vertical axis represents the size of the buttocks gap C.
  • “ ⁇ ” or “ ⁇ ” was obtained as the evaluation result. Is plotted on the coordinates represented by the head gap B and the buttocks gap C.
  • “ ⁇ ” is plotted at the coordinates represented by the head gap B and the buttocks gap C for the samples for which “x” is obtained as the evaluation result. *
  • the spark plug 100 of this example has two or more (preferably, the outer peripheral surface of the electrode head 27 of the center electrode 20 (preferably 3 or more) grooves 35 are formed, and the head gap B is secured to 0.15 mm or more and the collar gap C is secured to 0.10 mm or more, so that the center electrode 20 is firmly placed in the shaft hole 12. It was confirmed that it was fixed. As a result, even if the diameter of the spark plug 100 is reduced, the fixing force of the center electrode 20 can be sufficiently maintained by satisfying these conditions. Furthermore, in this embodiment, since the electrode collar portion 26 is formed on the center electrode 20, it is possible to prevent the center electrode 20 from coming off to the ground electrode 30 side. *
  • the spiral groove 35 is formed on the outer periphery of the electrode head 27 of the center electrode 20, but as shown in FIG. 10, a lateral groove that circulates in a plane perpendicular to the axis O is formed. May be.
  • longitudinal grooves may be formed in a direction parallel to the axis O.
  • a knurled groove may be formed on the outer periphery of the electrode head 27.
  • the contact area between the center electrode 20 and the glass sealing material 4 can be increased, so that the fixing strength of the center electrode 20 can be improved.
  • the number of grooves A is 2 or more
  • the head gap B is 0.15 mm or more
  • the collar portion The gap C is preferably set to 0.10 mm or more.

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  • Spark Plugs (AREA)

Abstract

The center electrode of a spark plug is secured with increased strength within an insulator. A spark plug (100) comprises: a main metal body (50) having a ground electrode (30) at the tip thereof; an insulator (10) provided with a shaft hole (12) having a large inner diameter on the rear end side thereof and a small inner diameter on the tip side thereof with a step section (29) formed therebetween; and a center electrode (20) having a flange section (26) which protrudes outward radially and is in contact, from the rear end side thereof, with the step section (29). The center electrode (20) is provided with: a head section (27) located further toward the rear end side than the flange section (26) and secured within the shaft hole (12) by means of an electrically conductive seal material (4); and a leg section (28) located further toward the tip side than the flange section (26) and forming a spark gap between the leg section and the ground electrode (30). Grooves (35) are formed in the outer periphery of the head section (27) of the center electrode (20).

Description

スパークプラグSpark plug
本発明は、スパークプラグに関し、特に、スパークプラグの絶縁体内に中心電極を固定する技術に関する。 The present invention relates to a spark plug, and more particularly to a technique for fixing a center electrode in an insulator of a spark plug.
一般的に、スパークプラグの中心電極は、ガラスシール材によって絶縁体(絶縁碍子)の内部に固着されている。しかし、スパークプラグが取り付けられる内燃機関の使用状態によっては、その熱や振動の影響により、中心電極とガラスシール材との固着が剥がれる可能性があった。特に、近年、小径化が進むスパークプラグでは、その外径の小径化に伴って中心電極も小径化されているため、必然的に、中心電極とガラスシール材との接触面積も小さくなり、上述のような問題が顕著になる。  Generally, the center electrode of the spark plug is fixed inside an insulator (insulator) by a glass seal material. However, depending on the state of use of the internal combustion engine to which the spark plug is attached, there is a possibility that the center electrode and the glass sealing material are peeled off due to the influence of heat and vibration. Particularly, in recent years, in spark plugs that have been reduced in diameter, since the center electrode is also reduced in diameter with the reduction in outer diameter, the contact area between the center electrode and the glass sealing material is inevitably reduced. Such a problem becomes remarkable. *
このような問題に関し、特許文献1には、中心電極の固着の強度を高めるために、軸孔内に形成された段部に接する中心電極の鍔部に複数の縦溝や螺旋溝を形成する技術が開示されている。しかし、中心電極の鍔部にこれらの溝を安定した精度で形成することは困難であった。また、特許文献2には、中心電極の鍔部の表面積を大きくする技術が開示されているが、これは、中心電極に生じる熱を発散させてプレイグニションを防止することを目的としており、中心電極の固着の強度を高めることについては考慮されていなかった。特に、特許文献2の図2を見ると、ガラスシール材が中心電極の鍔部の上面にのみ接触していることから、中心電極の固着の強度を高めることについて考慮されていないことが伺える。 With regard to such a problem, in Patent Document 1, in order to increase the strength of fixing of the center electrode, a plurality of vertical grooves and spiral grooves are formed in the collar portion of the center electrode in contact with the step formed in the shaft hole. Technology is disclosed. However, it has been difficult to form these grooves in the collar portion of the center electrode with stable accuracy. Further, Patent Document 2 discloses a technique for increasing the surface area of the collar portion of the center electrode, but this is intended to prevent pre-ignition by dissipating heat generated in the center electrode. No consideration has been given to increasing the strength of electrode adhesion. In particular, referring to FIG. 2 of Patent Document 2, it can be seen that the glass sealing material is only in contact with the upper surface of the collar portion of the center electrode, so that it is not considered to increase the strength of fixing the center electrode.
特開昭61-7584号公報JP-A-61-7484 特開昭62-35481号公報JP-A-62-35481 特開平1-292778号公報JP-A-1-292778 特許第3497009号公報Japanese Patent No. 349709
上述した問題を考慮し、本発明が解決しようとする課題は、スパークプラグが備える中心電極の、絶縁体内における固着強度を向上させることにある。 In view of the above-described problems, the problem to be solved by the present invention is to improve the fixing strength of the center electrode provided in the spark plug in the insulator.
本発明は、上述の課題の少なくとも一部を解決するためになされたものであり、以下の形態又は適用例として実現することが可能である。  SUMMARY An advantage of some aspects of the invention is to solve at least a part of the problems described above, and the invention can be implemented as the following forms or application examples. *
[適用例1]先端に接地電極を有する略筒状の主体金具と、前記主体金具内に保持され、後端側が大きな径であり段部を介して先端側が小さな径である軸孔を有する略筒状の絶縁体と、前記絶縁体の軸孔内に保持され、外周に向けて凸状をなし前記段部に後端側から接する鍔部と、前記鍔部よりも後端側に配置されて導電性シール材によって前記軸孔内に固着される頭部と、前記鍔部よりも先端側に配置されて前記接地電極との間に火花ギャップを形成する脚部とを有する中心電極と、を備えるスパークプラグであって、前記中心電極の頭部の外周に、溝が形成されていることを特徴とするスパークプラグ。  Application Example 1 A substantially cylindrical metal shell having a ground electrode at the tip, and a shaft hole held in the metal shell and having a shaft hole having a large diameter on the rear end side and a small diameter on the front end side through a stepped portion. A cylindrical insulator, a hook that is held in the shaft hole of the insulator, has a convex shape toward the outer periphery, contacts the stepped portion from the rear end side, and is disposed on the rear end side of the flange portion. A center electrode having a head portion fixed in the shaft hole by a conductive sealing material, and a leg portion that is disposed on the tip side of the flange portion and forms a spark gap between the ground electrode, and A spark plug comprising: a groove formed on an outer periphery of a head of the center electrode. *
[適用例2]適用例1に記載のスパークプラグであって、前記頭部の最外周から前記軸孔の側壁までの最短距離が、0.15mm以上であることを特徴とするスパークプラグ。  Application Example 2 The spark plug according to Application Example 1, wherein the shortest distance from the outermost periphery of the head to the side wall of the shaft hole is 0.15 mm or more. *
[適用例3]適用例1または適用例2に記載のスパークプラグであって、前記鍔部の最外周から前記軸孔の側壁までの最短距離が、0.10mm以上であることを特徴とするスパークプラグ。  [Application Example 3] The spark plug according to Application Example 1 or Application Example 2, wherein the shortest distance from the outermost periphery of the flange to the side wall of the shaft hole is 0.10 mm or more. Spark plug. *
[適用例4]適用例1ないし適用例3のいずれかに記載のスパークプラグであって、前記頭部の外周に形成された溝が、螺旋状に形成されていることを特徴とするスパークプラグ。  [Application Example 4] The spark plug according to any one of Application Examples 1 to 3, wherein a groove formed on an outer periphery of the head is formed in a spiral shape. . *
[適用例5]適用例1ないし適用例3のいずれかに記載のスパークプラグであって、前記頭部の外周に形成された溝が、前記中心電極の軸方向と垂直な面を周回するように形成されていることを特徴とするスパークプラグ。  [Application Example 5] The spark plug according to any one of Application Examples 1 to 3, wherein a groove formed on an outer periphery of the head circulates on a surface perpendicular to the axial direction of the center electrode. A spark plug characterized in that it is formed. *
[適用例6]適用例4または適用例5に記載のスパークプラグであって、前記頭部の外周に形成された溝が、前記頭部の任意の外周面において、2本以上形成されていることを特徴とするスパークプラグ。  Application Example 6 In the spark plug according to Application Example 4 or Application Example 5, two or more grooves formed on the outer periphery of the head are formed on an arbitrary outer peripheral surface of the head. A spark plug characterized by that. *
[適用例7]適用例1ないし適用例3のいずれかに記載のスパークプラグであって、前記頭部の外周に形成された溝が、前記中心電極の軸方向と平行な方向に形成されていることを特徴とするスパークプラグ。  [Application Example 7] The spark plug according to any one of Application Examples 1 to 3, wherein a groove formed on an outer periphery of the head is formed in a direction parallel to an axial direction of the center electrode. A spark plug characterized by *
[適用例8]適用例1ないし適用例3のいずれかに記載のスパークプラグであって、前記頭部の外周に形成された溝が、ローレット状であることを特徴とするスパークプラグ。  [Application Example 8] The spark plug according to any one of Application Examples 1 to 3, wherein a groove formed on an outer periphery of the head has a knurled shape. *
[適用例9]適用例1ないし適用例8のいずれかに記載のスパークプラグであって、前記中心電極の頭部が存在する位置における前記軸孔の直径が、3.0mm以下であることを特徴とするスパークプラグ。  [Application Example 9] The spark plug according to any one of Application Examples 1 to 8, wherein the diameter of the shaft hole at a position where the head of the center electrode is present is 3.0 mm or less. Features a spark plug. *
[適用例10]適用例1ないし適用例9のいずれかに記載のスパークプラグであって、前記軸孔内において、前記導電性シール材の後端側に抵抗体を有することを特徴とするスパークプラグ。  [Application Example 10] The spark plug according to any one of Application Examples 1 to 9, wherein the spark plug has a resistor on the rear end side of the conductive sealing material in the shaft hole. plug. *
[適用例11]適用例1ないし適用例10のいずれかに記載のスパークプラグであって、前記段部が、テーパ状に形成されていることを特徴とするスパークプラグ。  Application Example 11 The spark plug according to any one of Application Examples 1 to 10, wherein the step portion is formed in a tapered shape. *
[適用例12]適用例1ないし適用例11のいずれかに記載のスパークプラグであって、前記頭部の外周の溝が、転造により形成されていることを特徴とするスパークプラグ。 [Application Example 12] A spark plug according to any one of Application Examples 1 to 11, wherein the groove on the outer periphery of the head is formed by rolling.
適用例1の構成のスパークプラグであれば、中心電極の頭部の外周に溝が形成されているため、この頭部と導電性シール材との接触面積を大きくすることができる。この結果、中心電極の絶縁体内における固着強度を向上させることが可能になる。 In the spark plug having the configuration of Application Example 1, since the groove is formed on the outer periphery of the head of the center electrode, the contact area between the head and the conductive sealing material can be increased. As a result, the fixing strength of the center electrode in the insulator can be improved.
適用例2の構成のスパークプラグであれば、頭部の外周に導電性シール材を良好に固着させることができるので、中心電極を絶縁体内に強固に固定することが可能になる。 With the spark plug having the configuration of the application example 2, the conductive sealing material can be satisfactorily fixed to the outer periphery of the head, so that the center electrode can be firmly fixed in the insulator.
適用例3の構成のスパークプラグであれば、鍔部の外周に導電性シール材を良好に固着させることができるので、中心電極を絶縁体内に強固に固定することが可能になる。 With the spark plug having the configuration of the application example 3, the conductive sealing material can be satisfactorily fixed to the outer periphery of the flange portion, so that the center electrode can be firmly fixed in the insulator.
適用例4の構成のスパークプラグであれば、螺旋状の溝によって、頭部と導電性シール材との接触面積を大きくすることができる。 In the spark plug having the configuration of the application example 4, the contact area between the head and the conductive sealing material can be increased by the spiral groove.
適用例5の構成のスパークプラグであれば、中心電極の軸方向に対して垂直の方向に形成された溝によって、頭部と導電性シール材との接触面積を大きくすることができる。 In the spark plug having the configuration of the application example 5, the contact area between the head and the conductive sealing material can be increased by the groove formed in the direction perpendicular to the axial direction of the center electrode.
適用例6の構成のスパークプラグであれば、頭部の任意の外周面において複数の溝が形成されているので、頭部と導電性シール材との接触面積を大きくすることができる。 In the spark plug having the configuration of Application Example 6, since a plurality of grooves are formed on an arbitrary outer peripheral surface of the head, the contact area between the head and the conductive sealing material can be increased.
適用例7の構成のスパークプラグであれば、中心電極の軸方向と平行な方向に形成された溝によって、頭部と導電性シール材との接触面積を大きくすることができる。 In the spark plug having the configuration of the application example 7, the contact area between the head and the conductive sealing material can be increased by the groove formed in the direction parallel to the axial direction of the center electrode.
適用例8の構成のスパークプラグであれば、ローレット状の溝によって、頭部と導電性シール材との接触面積を大きくすることができる。 With the spark plug having the configuration of the application example 8, the contact area between the head and the conductive sealing material can be increased by the knurled groove.
適用例9の構成のスパークプラグによれば、軸孔の直径が3.0mm以下であっても、上記構成によれば、中心電極の頭部の外周に溝が形成されているので、中心電極の絶縁体内における固着強度を向上させることが可能になる。 According to the spark plug having the configuration of the application example 9, even if the diameter of the shaft hole is 3.0 mm or less, according to the above configuration, the groove is formed on the outer periphery of the head of the center electrode. It is possible to improve the adhesion strength in the insulator.
適用例10の構成のスパークプラグであれば、ノイズの発生を抑制することができる。 If the spark plug has the configuration of the application example 10, the generation of noise can be suppressed.
適用例11の構成のスパークプラグであれば、鍔部を段部に良好に接触させることができるので、中心電極のぐらつきを抑制することが可能になる。 If it is a spark plug of the structure of the application example 11, since a collar part can be made to contact a step part favorably, it becomes possible to suppress the wobble of a center electrode.
適用例12の構成のスパークプラグであれば、転造によって溝が形成されるので、低コストかつ効率的に中心電極を製造することが可能になる。 With the spark plug having the configuration of Application Example 12, since the groove is formed by rolling, the center electrode can be efficiently manufactured at low cost.
本発明の実施例としてのスパークプラグ100の部分断面図である。It is a fragmentary sectional view of the spark plug 100 as an Example of this invention. 中心電極20の構造を示す模式図である。3 is a schematic diagram showing a structure of a center electrode 20. FIG. 溝数Aを5本としたスパークプラグ100の衝撃試験結果を示す図である。It is a figure which shows the impact test result of the spark plug 100 which made the groove number A five. 溝数Aを4本としたスパークプラグ100の衝撃試験結果を示す図である。It is a figure which shows the impact test result of the spark plug 100 which made the groove number A four. 溝数Aを3本としたスパークプラグ100の衝撃試験結果を示す図である。It is a figure which shows the impact test result of the spark plug 100 which made the groove number A three. 溝数Aを2本としたスパークプラグ100の衝撃試験結果を示す図である。It is a figure which shows the impact test result of the spark plug 100 which made the groove number A two. 溝数Aを1本としたスパークプラグ100の衝撃試験結果を示す図である。It is a figure which shows the impact test result of the spark plug 100 which made the groove number A one. 溝数Aを0本としたスパークプラグ100の衝撃試験結果を示す図である。It is a figure which shows the impact test result of the spark plug 100 which made the groove number A zero. 頭部間隙Bと鍔部間隙Cと衝撃試験結果との関係を示すグラフである。It is a graph which shows the relationship between head gap B, buttocks gap C, and an impact test result. 電極頭部27に横溝を形成した例を示す図である。FIG. 6 is a view showing an example in which a lateral groove is formed in an electrode head 27. 電極頭部27に縦溝を形成した例を示す図である。It is a figure which shows the example which formed the vertical groove in the electrode head part. 電極頭部27にローレット溝を形成した例を示す図である。FIG. 5 is a view showing an example in which a knurled groove is formed in an electrode head 27.
以下、本発明の実施の形態を実施例に基づき次の順序で説明する。  A.スパークプラグの構造:  B.中心電極の構造:  C.試験結果:  Hereinafter, embodiments of the present invention will be described in the following order based on examples. A. Spark plug structure: B. Center electrode structure: C.I. Test results:
A.スパークプラグの構造: 図1は、本発明の実施例としてのスパークプラグ100の部分断面図である。以下の説明では、図中の軸線O方向に沿って、下側をスパークプラグ100の先端側、上側を後端側として説明する。スパークプラグ100は、先端に接地電極30を備える略筒状の主体金具50と、主体金具50の内部に保持され、軸線O方向に軸孔12を有する絶縁碍子10と、軸孔12内に保持される中心電極20と、絶縁碍子10の後端に設けられた端子金具40と、を備えている。  A. Spark Plug Structure: FIG. 1 is a partial sectional view of a spark plug 100 as an embodiment of the present invention. In the following description, along the axis O direction in the figure, the lower side is described as the front end side of the spark plug 100 and the upper side is described as the rear end side. The spark plug 100 has a substantially cylindrical metal shell 50 having a ground electrode 30 at its tip, an insulator 10 having an axial hole 12 in the direction of the axis O, and held in the axial hole 12. The center electrode 20 and the terminal fitting 40 provided at the rear end of the insulator 10 are provided. *
絶縁碍子10は、周知のようにアルミナ等を焼成して形成され、軸線O方向へ延びる軸孔12が中心に形成された筒状の絶縁体である。軸孔12は、後端側が大きな内径であり内側段部29を介して先端側が小さな内径となっている。絶縁碍子10の中央部には外径が最も大きな碍子鍔部19が形成されており、それより後端側には後端側胴部18が形成されている。碍子鍔部19より先端側には、後端側胴部18よりも外径の小さな先端側胴部17が形成され、さらにその先端側胴部17よりも先端側に、先端側胴部17よりも外径の小さな碍子脚部13が形成されている。碍子脚部13は先端側ほど縮径され、スパークプラグ100が内燃機関のエンジンヘッド200に取り付けられた際には、その燃焼室内に曝される。碍子脚部13と先端側胴部17との間には外側段部15が形成されている。  As is well known, the insulator 10 is a cylindrical insulator formed by firing alumina or the like and having a shaft hole 12 extending in the direction of the axis O as a center. The shaft hole 12 has a large inner diameter on the rear end side and a small inner diameter on the front end side through the inner stepped portion 29. An insulator flange portion 19 having the largest outer diameter is formed in the central portion of the insulator 10, and a rear end side body portion 18 is formed on the rear end side. A front end side body portion 17 having an outer diameter smaller than that of the rear end side body portion 18 is formed on the front end side from the lever flange portion 19, and further on the front end side than the front end side body portion 17, from the front end side body portion 17. Also, an insulator leg portion 13 having a small outer diameter is formed. The insulator leg portion 13 is reduced in diameter toward the distal end side, and is exposed to the combustion chamber when the spark plug 100 is attached to the engine head 200 of the internal combustion engine. An outer step portion 15 is formed between the insulator leg portion 13 and the distal end side trunk portion 17. *
中心電極20は、インコネル(商標名)600または601等のニッケルまたはニッケルを主成分とする合金から形成された母材の内部に、この母材よりも熱伝導性に優れる銅または銅を主成分とする合金からなる芯材を埋設した構造を有する略棒状の電極である。中心電極20の先端は、絶縁碍子10の先端よりも突出している。一方、中心電極20の後端は、ガラスシール材4によって軸孔12内に固着されている。中心電極20の後端は、このガラスシール材4、および、ノイズ発生を抑制するためのセラミック抵抗体3(約5kΩ)、更に、ガラスシール材4を経由して、絶縁碍子10の後端に配置された端子金具40に電気的に接続されている。端子金具40には高圧ケーブル(図示外)がプラグキャップ(図示外)を介して接続され、高電圧が印加される。  The center electrode 20 is mainly composed of copper or copper, which is superior in thermal conductivity to the base material, inside the base material formed of nickel or an alloy containing nickel as a main component, such as Inconel (trade name) 600 or 601. This is a substantially rod-shaped electrode having a structure in which a core material made of an alloy is embedded. The tip of the center electrode 20 protrudes from the tip of the insulator 10. On the other hand, the rear end of the center electrode 20 is fixed in the shaft hole 12 by the glass sealing material 4. The rear end of the center electrode 20 is connected to the rear end of the insulator 10 via the glass sealing material 4 and the ceramic resistor 3 (about 5 kΩ) for suppressing noise generation, and further through the glass sealing material 4. It is electrically connected to the terminal fitting 40 arranged. A high voltage cable (not shown) is connected to the terminal fitting 40 via a plug cap (not shown), and a high voltage is applied. *
中心電極20は、ガラスシール材4によって、次のように軸孔12内に固着されている。まず、軸孔12の後端側から中心電極20を挿入し、その上から、ガラスシール材4の材料粉末(銅粉末とホウケイ酸ガラス粉末とを1:1に混合した粉末)を充填し、押し棒で押圧する。さらに、その上からセラミック抵抗体3の材料粉末(ZrO2粉末、アルミナ粉末、カーボンブラック、ガラス粉末、PVAバインダー等を混合した粉末)を充填し、押し棒で押圧する。さらに、その上から再度、ガラスシール材4の材料粉末を充填し、押し棒で押圧した後、軸孔12の後端に端子金具40を差し込む。そして、端子金具40を押し込みながら絶縁碍子10を加熱して、軸孔12内のガラスシール材4の材料粉末とセラミック抵抗体3の材料粉末とを溶融させ、その後冷却する。すると、軸孔12内でガラスシール材4とセラミック抵抗体3とが凝固し、中心電極20が軸孔12内に固着される。  The center electrode 20 is fixed in the shaft hole 12 by the glass sealing material 4 as follows. First, the center electrode 20 is inserted from the rear end side of the shaft hole 12, and from above, the material powder of the glass sealing material 4 (powder in which copper powder and borosilicate glass powder are mixed 1: 1) is filled, Press with a push rod. Further, the material powder of the ceramic resistor 3 (ZrO 2 powder, alumina powder, carbon black, glass powder, powder mixed with PVA binder, etc.) is filled thereon and pressed with a push rod. Furthermore, after filling the material powder of the glass sealing material 4 again from above and pressing with the push rod, the terminal fitting 40 is inserted into the rear end of the shaft hole 12. Then, the insulator 10 is heated while the terminal fitting 40 is pushed in, so that the material powder of the glass sealing material 4 and the material powder of the ceramic resistor 3 in the shaft hole 12 are melted and then cooled. Then, the glass sealing material 4 and the ceramic resistor 3 are solidified in the shaft hole 12, and the center electrode 20 is fixed in the shaft hole 12. *
接地電極
30は、耐腐食性の高い金属から構成され、一例として、インコネル(商標名)600または601等のニッケル合金が用いられる。この接地電極30は、基部32が主体金具50の先端面57に溶接されている。また、接地電極30は、その先端部31の、一側面が中心電極20の先端と軸線O上で対向するように屈曲されている。 
The ground electrode 30 is made of a metal having high corrosion resistance. As an example, a nickel alloy such as Inconel (trade name) 600 or 601 is used. The ground electrode 30 has a base 32 welded to the distal end surface 57 of the metal shell 50. The ground electrode 30 is bent so that one side surface of the tip 31 thereof faces the tip of the center electrode 20 on the axis O.
主体金具50は、内燃機関のエンジンヘッド200にスパークプラグ100を固定するための略円筒状の金具である。主体金具50は、絶縁碍子10を、その後端側胴部18の一部から碍子脚部13にかけての部位を取り囲むようにして内部に保持している。主体金具50は低炭素鋼材より形成され、スパークプラグレンチ(図示外)が嵌合する工具係合部51と、エンジンヘッド200の取付ねじ孔201に螺合するねじ山が形成された取付ねじ部52とを備えている。  The metal shell 50 is a substantially cylindrical metal fitting for fixing the spark plug 100 to the engine head 200 of the internal combustion engine. The metal shell 50 holds the insulator 10 inside so as to surround a portion extending from a part of the rear end side body portion 18 to the insulator leg portion 13. The metal shell 50 is formed of a low carbon steel material, and a tool engagement portion 51 into which a spark plug wrench (not shown) is fitted, and an attachment screw portion in which a screw thread to be engaged with the attachment screw hole 201 of the engine head 200 is formed. 52. *
主体金具50の工具係合部51と取付ねじ部52との間には、鍔状のシール部54が形成されている。取付ねじ部52とシール部54との間のねじ首59には、板体を折り曲げて形成した環状のガスケット5が嵌挿されている。ガスケット5は、スパークプラグ100をエンジンヘッド200に取り付けた際に、シール部54の座面55とエンジンヘッド200との間で押し潰されて変形する。このガスケット5の変形により、スパークプラグ100とエンジンヘッド200間が封止され、取付ねじ孔201を介したエンジン内の気密漏れが防止される。  Between the tool engaging portion 51 and the mounting screw portion 52 of the metal shell 50, a bowl-shaped seal portion 54 is formed. An annular gasket 5 formed by bending a plate is fitted into a screw neck 59 between the attachment screw portion 52 and the seal portion 54. When the spark plug 100 is attached to the engine head 200, the gasket 5 is crushed and deformed between the seat surface 55 of the seal portion 54 and the engine head 200. Due to the deformation of the gasket 5, the gap between the spark plug 100 and the engine head 200 is sealed, and airtight leakage in the engine through the mounting screw hole 201 is prevented. *
主体金具50の工具係合部51より後端側には薄肉の加締部53が設けられている。また、シール部54と工具係合部51との間には薄肉の座屈部58が設けられている。工具係合部51から加締部53にかけての主体金具50の内周面と絶縁碍子10の後端側胴部18の外周面との間には、円環状のリング部材6,7が配置されており、さらに両リング部材6,7間にタルク(滑石)9の粉末が充填されている。加締部53を内側に折り曲げるようにして加締めることにより、リング部材6,7およびタルク9を介し、絶縁碍子10が主体金具50内で先端側に向け押圧される。この押圧により、主体金具50の取付ねじ部52の内周に形成された金具段部56と、絶縁碍子10の外側段部15とが、鉄製で環状の板パッキン8を介して支持されて、絶縁碍子10が主体金具50に固定される。  A thin caulking portion 53 is provided on the rear end side of the metal fitting 50 from the tool engaging portion 51. A thin buckled portion 58 is provided between the seal portion 54 and the tool engaging portion 51. Between the inner peripheral surface of the metal shell 50 from the tool engaging portion 51 to the caulking portion 53 and the outer peripheral surface of the rear end side body portion 18 of the insulator 10, annular ring members 6 and 7 are arranged. Further, talc (talc) 9 powder is filled between the ring members 6 and 7. By crimping the crimping portion 53 so as to be bent inward, the insulator 10 is pressed toward the front end side in the metal shell 50 via the ring members 6, 7 and the talc 9. By this pressing, the metal step 56 formed on the inner periphery of the mounting screw portion 52 of the metal shell 50 and the outer step 15 of the insulator 10 are supported via the iron-made annular plate packing 8, The insulator 10 is fixed to the metal shell 50. *
B.中心電極の構造: 図2は、中心電極20の構造を示す模式図である。中心電極20は、軸孔12内に形成されている内側段部29に後端側から接し、外周に向けて凸状をなす電極鍔部26を備えている。また、この電極鍔部26よりも後端側に配置されて軸孔12内にガラスシール材4で固着される電極頭部27と、電極鍔部26よりも先端側に配置されて接地電極30との間に火花ギャップを形成する電極脚部28とを備えている。電極鍔部26の先端側下面は電極脚部28に向けてテーパ状に縮径されている。この電極鍔部26のテーパ状の下面は、後端側から先端側に向かって同様にテーパ状に縮径されてなる軸孔12内の内側段部29に接する。このように、電極鍔部26の下面と内側段部29との当接により、絶縁碍子10先端側からの中心電極20の抜けが防止される。また、本実施例では、内側段部29をテーパ状としたため、電極鍔部26と内側段部29とを良好に接触させることができ、中心電極20のぐらつきを抑制することが可能になる。なお、本実施例では、電極鍔部26の下面がテーパ状に形成されていることとしたが、平面上に形成されていてもよいし、椀状に形成されていてもよい。  B. Center Electrode Structure: FIG. 2 is a schematic diagram showing the structure of the center electrode 20. The center electrode 20 includes an electrode flange portion 26 that is in contact with the inner step portion 29 formed in the shaft hole 12 from the rear end side and has a convex shape toward the outer periphery. In addition, the electrode head 27 is disposed on the rear end side of the electrode flange portion 26 and is fixed to the shaft hole 12 by the glass sealing material 4, and the ground electrode 30 is disposed on the front end side of the electrode flange portion 26. And an electrode leg portion 28 that forms a spark gap therebetween. The lower surface on the tip end side of the electrode flange 26 is tapered toward the electrode leg 28 in a tapered shape. The tapered lower surface of the electrode flange 26 is in contact with the inner stepped portion 29 in the shaft hole 12 which is similarly reduced in diameter from the rear end side toward the front end side. As described above, the contact between the lower surface of the electrode flange portion 26 and the inner stepped portion 29 prevents the center electrode 20 from coming off from the front end side of the insulator 10. Further, in the present embodiment, since the inner step portion 29 is tapered, the electrode flange portion 26 and the inner step portion 29 can be satisfactorily brought into contact with each other, and the wobbling of the center electrode 20 can be suppressed. In the present embodiment, the lower surface of the electrode flange portion 26 is formed in a tapered shape, but it may be formed on a flat surface or may be formed in a hook shape. *
本実施例では、中心電極20とガラスシール材4との接触面積を大きくして中心電極20の固着強度を向上させるため、電極頭部27の外周に、転造によって螺旋状の溝35を形成している。この溝35は、電極頭部27の任意の外周面における本数(以下、「溝数A」という)が、2本以上(好ましくは3本以上)形成されている。この溝35の幅は0.25mmであり、その深さは0.27mmである。また、本実施例では、電極頭部27の最外周から軸孔12の側壁までの最短距離(以下、「頭部間隙B」という)が、0.15mm以上確保されており、更に、電極鍔部26の最外周から軸孔12の側壁までの最短距離(以下、「鍔部間隙C」という)が0.10mm以上確保されている。  In this embodiment, in order to increase the contact area between the center electrode 20 and the glass sealing material 4 and improve the fixing strength of the center electrode 20, a spiral groove 35 is formed on the outer periphery of the electrode head 27 by rolling. is doing. Two or more (preferably three or more) grooves 35 are formed on an arbitrary outer peripheral surface of the electrode head 27 (hereinafter referred to as “groove number A”). The groove 35 has a width of 0.25 mm and a depth of 0.27 mm. In this embodiment, the shortest distance from the outermost periphery of the electrode head 27 to the side wall of the shaft hole 12 (hereinafter referred to as “head gap B”) is secured to 0.15 mm or more. The shortest distance from the outermost periphery of the portion 26 to the side wall of the shaft hole 12 (hereinafter referred to as “gutter gap C”) is ensured to be 0.10 mm or more. *
その他、本実施例では、中心電極20の電極脚部28の直径K1は2.0mmであり、その周囲を取り囲む絶縁碍子10の軸孔12の直径K2は、2.17mmである。また、電極頭部27の位置における軸孔12の直径K3は、3.0mmである。更に、テーパ状に縮径された内側段部29の、軸線Oの垂線からの立ち上がり角度Rは、25~35°の範囲であり、本実施例では30°である。なお、電極頭部27の位置における軸孔12の直径K3は、2.0mm以上であることが好ましい。  In addition, in this embodiment, the diameter K1 of the electrode leg portion 28 of the center electrode 20 is 2.0 mm, and the diameter K2 of the shaft hole 12 of the insulator 10 surrounding the periphery is 2.17 mm. The diameter K3 of the shaft hole 12 at the position of the electrode head 27 is 3.0 mm. Further, the rising angle R of the inner step portion 29 reduced in taper from the perpendicular of the axis O is in the range of 25 to 35 °, and is 30 ° in this embodiment. The diameter K3 of the shaft hole 12 at the position of the electrode head 27 is preferably 2.0 mm or more. *
更に、本実施例では、電極頭部27の軸線O方向に沿った高さL1は、2.3mmであり、電極鍔部26の軸線O方向に沿った高さL2は、1.2mmである。また、電極脚部28の軸線方向に沿った長さL3は、19.0mmである。電極脚部28の先端は、絶縁碍子10の先端面から突出しており、その出寸法L4は、0.4mmである。この出寸法L4の寸法公差は、±0.1mmとすることができる。  Further, in the present embodiment, the height L1 along the axis O direction of the electrode head 27 is 2.3 mm, and the height L2 along the axis O direction of the electrode flange 26 is 1.2 mm. . The length L3 along the axial direction of the electrode leg 28 is 19.0 mm. The tip end of the electrode leg portion 28 protrudes from the tip end surface of the insulator 10, and its protruding dimension L4 is 0.4 mm. The dimensional tolerance of the protruding dimension L4 can be ± 0.1 mm. *
C.試験結果: 続いて、溝数Aを0~5本、頭部間隙Bを0.05~0.25mm、鍔部間隙Cを0.00~0.25mmの範囲で試験条件を変化させて、「JIS B 8031」の7.4項に準じた衝撃試験を行った結果を図3~8に示す。この衝撃試験では、衝程を22mmとし、衝撃回数を1分当たり400回とした。そして、各試験条件について、8本のスパークプラグ100を用意してこれらについて衝撃試験を行い、その内、1本でも中心電極20の固着に緩みが生じた時点で試験を終了した。試験時間は、最大で90分とした。図3~8では、90分間、中心電極20の固着に緩みが生じなかったものについて、判定結果を「◎」と示し、50分以上緩みが生じなかったものは、「○」、20分以上緩みが生じなかったものは「△」、20分未満で緩みが生じたものは「×」と示した。判定結果が「◎」または「○」のものが、本実施例において、中心電極20が十分な強度で固着されていると判断したものである。  C. Test result: Subsequently, the test conditions were changed in the range of 0 to 5 grooves A, 0.05 to 0.25 mm in the head gap B, and 0.00 to 0.25 mm in the heel gap C. The results of impact tests in accordance with Section 7.4 of “JIS B 8031” are shown in FIGS. In this impact test, the range was 22 mm, and the number of impacts was 400 per minute. For each test condition, eight spark plugs 100 were prepared and subjected to an impact test, and the test was terminated when one of the plugs was loosened in the center electrode 20. The test time was a maximum of 90 minutes. In FIGS. 3 to 8, the determination result is “◎” for the case where the center electrode 20 did not loosen for 90 minutes, and the case where the looseness did not occur for 50 minutes or more was “◯”, for 20 minutes or more. The case where no looseness occurred was indicated as “Δ”, and the case where looseness occurred in less than 20 minutes was indicated as “x”. When the determination result is “◎” or “◯”, it is determined that the center electrode 20 is fixed with sufficient strength in this embodiment. *
図3は、溝数Aを5本とした10種類のスパークプラグ100の試験結果を示す。溝数Aを5本とした場合における各溝間の間隔は、0.46mmであった。サンプルNo.1~6のスパークプラグ100は、頭部間隙Bがすべて0.25mmであり、鍔部間隙Cを、0.25mmから0.00mmまで、0.05mmずつ変化させている。サンプルNo.7のスパークプラグ100は、頭部間隙Bは0.20mmであり、鍔部間隙Cは0.10mmである。サンプルNo.8のスパークプラグ100は、頭部間隙Bは0.15mmであり、鍔部間隙Cは0.10mmである。サンプルNo.9のスパークプラグ100は、頭部間隙Bが0.10mmであり、鍔部間隙Cも0.10mmである。サンプルNo.10は、頭部間隙Bが0.05mmであり、鍔部間隙Cも0.05mmである。各サンプル番号における頭部間隙Bと鍔部間隙Cの条件は、図4~8についても同様である。  FIG. 3 shows test results of 10 types of spark plugs 100 with five grooves A. The spacing between the grooves when the number of grooves A was 5 was 0.46 mm. Sample No. In the spark plugs 100 of 1 to 6, the head gap B is all 0.25 mm, and the collar gap C is changed from 0.25 mm to 0.00 mm by 0.05 mm. Sample No. The spark plug 100 of No. 7 has a head gap B of 0.20 mm and a buttocks gap C of 0.10 mm. Sample No. The spark plug 100 of No. 8 has a head gap B of 0.15 mm and a buttocks gap C of 0.10 mm. Sample No. The spark plug 100 of No. 9 has a head gap B of 0.10 mm and a heel gap C of 0.10 mm. Sample No. No. 10 has a head gap B of 0.05 mm and a buttocks gap C of 0.05 mm. The conditions for the head gap B and the buttocks gap C for each sample number are the same for FIGS. *
図3に示した試験結果の通り、溝数Aを5本とした場合には、頭部間隙Bが0.25mm確保されている場合には、鍔部間隙Cを0.10mm以上確保することにより、試験開始から90分経過した時点においても、中心電極20の固着に緩みが生じなかった(サンプルNo.1~4)。これに対して、頭部間隙Bが0.25mm確保されている場合であっても、鍔部間隙Cが0.05mm以下の場合には、試験開始から20分経過した時点で中心電極20の固着に緩みが生じた(サンプルNo.5,6)。また、頭部間隙Bが0.20mm、鍔部間隙Cが0.10の場合(サンプルNo.7)、および、頭部間隙Bが0.15mm、鍔部間隙Cが0.10mmの場合(サンプルNo.8)についても、試験開始から90分経過した時点において、中心電極20の固着に緩みが生じなかった。しかし、頭部間隙Bが0.10mm、鍔部間隙Cが0.10mmの場合(サンプルNo.9)、および、頭部間隙Bが0.05mm、鍔部間隙Cが0.05mmの場合(サンプルNo.10)には、試験開始から5分経過した時点で、中心電極20の固着に緩みが生じた。  As shown in the test results shown in FIG. 3, when the number of grooves A is 5, when the head gap B is 0.25 mm, the collar gap C should be 0.10 mm or more. Thus, even after 90 minutes from the start of the test, the center electrode 20 did not loosen (Sample Nos. 1 to 4). On the other hand, even when the head gap B is secured to 0.25 mm, if the buttocks gap C is 0.05 mm or less, the center electrode 20 of the center electrode 20 is reached after 20 minutes from the start of the test. Looseness occurred in the fixing (Sample Nos. 5 and 6). Further, when the head gap B is 0.20 mm and the buttocks gap C is 0.10 (sample No. 7), and when the head gap B is 0.15 mm and the buttocks gap C is 0.10 mm ( For sample No. 8), the center electrode 20 did not loosen when 90 minutes passed from the start of the test. However, when the head gap B is 0.10 mm and the heel gap C is 0.10 mm (sample No. 9), and when the head gap B is 0.05 mm and the buttock gap C is 0.05 mm ( In sample No. 10), the center electrode 20 was loosened after 5 minutes from the start of the test. *
図4,5は、それぞれ、溝数Aを4本、3本とした場合の試験結果を示している。溝数Aが4本の場合には、各溝間の間隔は0.57mmであり、3本の場合には、0.76mmであった。これらの図に示すように、溝数Aを4本および3本とした場合には、溝数Aを5本とした場合と全く同じ試験結果が得られた。  4 and 5 show the test results when the number of grooves A is 4 and 3, respectively. When the number of grooves A was 4, the interval between the grooves was 0.57 mm, and when the number of grooves A was 3, it was 0.76 mm. As shown in these figures, when the number of grooves A was 4 and 3, the same test results were obtained as when the number of grooves A was 5. *
図6は、溝数Aを2本とした場合の試験結果を示している。溝数Aが2本の場合には、各溝間の間隔は1.15mmであった。この図に示した試験結果の通り、溝数Aが2本の場合には、頭部間隙Bが0.25mm確保されている場合には、鍔部間隙Cが0.15mm以上の場合に、試験開始から80分経過した時点において、中心電極20の固着に緩みが生じた(サンプルNo.1~3)。また、頭部間隙Bが0.25mm、鍔部間隙Cが0.10mmの場合には、試験開始から70分経過した時点において、中心電極20の固着に緩みが生じた(サンプルNo.4)。これに対して、頭部間隙Bが0.25mm確保されている場合であっても、鍔部間隙Cが0.05mm以下の場合には、試験開始から20分未満で中心電極20の固着に緩みが生じた(サンプルNo.5,6)。また、頭部間隙Bが0.20mm、鍔部間隙Cが0.10の場合(サンプルNo.7)、および、頭部間隙Bが0.15mm、鍔部間隙Cが0.10mmの場合(サンプルNo.8)については、試験開始から60分経過した時点において、中心電極20の固着に緩みが生じた。頭部間隙Bが0.10mm、鍔部間隙Cが0.10mmの場合(サンプルNo.9)、および、頭部間隙Bが0.05mm、鍔部間隙Cが0.05mmの場合(サンプルNo.10)には、試験開始から5分経過した時点で、中心電極20の固着に緩みが生じた。  FIG. 6 shows the test results when the number of grooves A is two. When the number of grooves A was two, the interval between the grooves was 1.15 mm. As shown in the test results in this figure, when the number of grooves A is two, when the head gap B is secured to 0.25 mm, when the buttock gap C is 0.15 mm or more, At 80 minutes after the start of the test, the center electrode 20 was loosely fixed (Sample Nos. 1 to 3). Further, when the head gap B was 0.25 mm and the heel gap C was 0.10 mm, the center electrode 20 was loosened after 70 minutes from the start of the test (sample No. 4). . On the other hand, even if the head gap B is 0.25 mm, the center electrode 20 can be fixed in less than 20 minutes after the start of the test if the hip gap C is 0.05 mm or less. Looseness occurred (Sample Nos. 5 and 6). Further, when the head gap B is 0.20 mm and the buttocks gap C is 0.10 (sample No. 7), and when the head gap B is 0.15 mm and the buttocks gap C is 0.10 mm ( For sample No. 8), the center electrode 20 was loosened when 60 minutes passed from the start of the test. When the head gap B is 0.10 mm and the buttock gap C is 0.10 mm (sample No. 9), and when the head gap B is 0.05 mm and the buttock gap C is 0.05 mm (sample No. 10), the center electrode 20 was loosened after 5 minutes from the start of the test. *
図7,8は、それぞれ、溝数Aを1本、0本とした場合の試験結果を示している。これらの図に示すように、溝数Aが1本あるいは0本の場合には、頭部間隙Bと鍔部間隙Cとをどのような条件としても、試験開始から50分未満で、中心電極20の固着に緩みが生じた。  7 and 8 show test results when the number of grooves A is 1 and 0, respectively. As shown in these figures, when the number of grooves A is 1 or 0, the center electrode can be obtained in less than 50 minutes from the start of the test under any condition of the head gap B and the buttocks gap C. Looseness occurred in the fixing of 20. *
図9は、頭部間隙Bと鍔部間隙Cと試験結果との関係を示すグラフである。このグラフには、横軸に頭部間隙Bの寸法を、縦軸に鍔部間隙Cの寸法を表し、上述した各試験結果において、評価結果として「◎」または「○」が得られたサンプルについて、その頭部間隙Bと鍔部間隙Cとによって表される座標に、「○」をプロットしている。また、図3~6において、評価結果として「×」が得られたサンプルについては、その頭部間隙Bと鍔部間隙Cとによって表される座標に、「×」をプロットしている。  FIG. 9 is a graph showing the relationship between the head gap B, the buttocks gap C, and the test results. In this graph, the horizontal axis represents the size of the head gap B, and the vertical axis represents the size of the buttocks gap C. In each of the test results described above, “◎” or “◯” was obtained as the evaluation result. Is plotted on the coordinates represented by the head gap B and the buttocks gap C. In FIGS. 3 to 6, “×” is plotted at the coordinates represented by the head gap B and the buttocks gap C for the samples for which “x” is obtained as the evaluation result. *
図9に示すグラフ、および、図3~8に示した試験結果によれば、本実施例のスパークプラグ100は、中心電極20の電極頭部27の任意の外周面において2本以上(好ましくは3本以上)の溝35を形成し、かつ、頭部間隙Bを0.15mm以上、鍔部間隙Cを0.10mm以上、それぞれ確保することにより、中心電極20が軸孔12内に強固に固着されることが確認された。この結果、スパークプラグ100の小径化がされたとしても、これらの条件を満たすことにより、中心電極20の固着力を十分に保つことが可能になる。更に、本実施例では、中心電極20には、電極鍔部26が形成されているため、中心電極20が接地電極30側に抜けてしまうことを防止することが可能になる。  According to the graph shown in FIG. 9 and the test results shown in FIGS. 3 to 8, the spark plug 100 of this example has two or more (preferably, the outer peripheral surface of the electrode head 27 of the center electrode 20 (preferably 3 or more) grooves 35 are formed, and the head gap B is secured to 0.15 mm or more and the collar gap C is secured to 0.10 mm or more, so that the center electrode 20 is firmly placed in the shaft hole 12. It was confirmed that it was fixed. As a result, even if the diameter of the spark plug 100 is reduced, the fixing force of the center electrode 20 can be sufficiently maintained by satisfying these conditions. Furthermore, in this embodiment, since the electrode collar portion 26 is formed on the center electrode 20, it is possible to prevent the center electrode 20 from coming off to the ground electrode 30 side. *
以上、本発明の一実施例について説明したが、本発明はこのような実施例に限定されず、その趣旨を逸脱しない範囲で種々の構成を採ることができる。例えば、上記実施例では、中心電極20の電極頭部27の外周に螺旋
状の溝35を形成することとしたが、図10に示すように、軸線Oと垂直な面を周回する横溝を形成してもよい。また、図11に示すように、軸線Oと平行な方向に縦溝を形成してもよい。その他にも、図12に示すように、電極頭部27の外周にローレット状の溝を形成することとしてもよい。これらの態様によっても、中心電極20とガラスシール材4との接触面積を大きくすることができるため、中心電極20の固着強度を向上させることが可能になる。なお、これらのように、電極頭部27の外周に横溝、縦溝、あるいは、ローレット溝を形成する場合についても、溝数Aを2本以上、頭部間隙Bを0.15mm以上、鍔部間隙Cを0.10mm以上とすることが好ましい。
As mentioned above, although one Example of this invention was described, this invention is not limited to such an Example, A various structure can be taken in the range which does not deviate from the meaning. For example, in the above embodiment, the spiral groove 35 is formed on the outer periphery of the electrode head 27 of the center electrode 20, but as shown in FIG. 10, a lateral groove that circulates in a plane perpendicular to the axis O is formed. May be. In addition, as shown in FIG. 11, longitudinal grooves may be formed in a direction parallel to the axis O. In addition, as illustrated in FIG. 12, a knurled groove may be formed on the outer periphery of the electrode head 27. Also according to these aspects, the contact area between the center electrode 20 and the glass sealing material 4 can be increased, so that the fixing strength of the center electrode 20 can be improved. In addition, in the case where a lateral groove, a longitudinal groove, or a knurled groove is formed on the outer periphery of the electrode head 27 as described above, the number of grooves A is 2 or more, the head gap B is 0.15 mm or more, and the collar portion The gap C is preferably set to 0.10 mm or more.
100…スパークプラグ  200…エンジンヘッド  3…抵抗体  4…ガラスシール材  5…ガスケット  6…リング部材  8…板パッキン  9…タルク  10…絶縁碍子  12…軸孔  13…碍子脚部  15…外側段部  17…先端側胴部  18…後端側胴部  19…碍子鍔部  20…中心電極  26…電極鍔部  27…電極頭部  28…電極脚部  29…内側段部  30…接地電極  35…溝  40…端子金具  50…主体金具  51…工具係合部  52…取付ねじ部  53…加締部  54…シール部  56…金具段部  58…座屈部 100 ... Spark plug 200 ... Engine head 3 ... Resistor 4 ... Glass seal material 5 ... Gasket 6 ... Ring member 8 ... Plate packing 9 ... Talc 10 ... Insulator 12 ... Shaft hole 13 ... Insulator leg 15 ... Outer step 17 ... tip side body portion 18 ... rear trunk portion 19 ... insulator flange portion 20 ... center electrode 26 ... electrode flange portion 27 ... electrode head 28 ... electrode legs 29 ... inner stepped portion 30 ... ground electrode 35 ... groove 40 ... Terminal fitting 50 ... Main metal fitting 51 ... Tool engaging part 52 ... Mounting screw part 53 ... Clamping part 54 ... Seal part 56 ... Metal step part 58 ... Buckling part

Claims (12)

  1. 先端に接地電極を有する略筒状の主体金具と、 前記主体金具内に保持され、後端側が大きな内径であり段部を介して先端側が小さな内径である軸孔を有する略筒状の絶縁体と、 前記絶縁体の軸孔内に保持され、外周に向けて凸状をなし前記段部に後端側から接する鍔部と、前記鍔部よりも後端側に配置されて導電性シール材によって前記軸孔内に固着される頭部と、前記鍔部よりも先端側に配置されて前記接地電極との間に火花ギャップを形成する脚部とを有する中心電極と、を備えるスパークプラグであって、 前記中心電極の頭部の外周に、溝が形成されていることを特徴とするスパークプラグ。 A substantially cylindrical metal shell having a ground electrode at the tip, and a substantially cylindrical insulator held in the metal shell and having a shaft hole having a large inner diameter on the rear end side and a small inner diameter on the front end side through a stepped portion A flange that is held in the shaft hole of the insulator, has a convex shape toward the outer periphery, contacts the stepped portion from the rear end side, and is disposed closer to the rear end side than the flange, and is a conductive sealing material A spark plug comprising: a head electrode fixed in the shaft hole by a central electrode; and a center electrode having a leg portion that is disposed on a tip side of the flange portion and forms a spark gap with the ground electrode. A spark plug is characterized in that a groove is formed on the outer periphery of the head of the center electrode.
  2. 請求項1に記載のスパークプラグであって、 前記頭部の最外周から前記軸孔の側壁までの最短距離が、0.15mm以上であることを特徴とするスパークプラグ。 The spark plug according to claim 1, wherein the shortest distance from the outermost periphery of the head to the side wall of the shaft hole is 0.15 mm or more.
  3. 請求項1または請求項2に記載のスパークプラグであって、 前記鍔部の最外周から前記軸孔の側壁までの最短距離が、0.10mm以上であることを特徴とするスパークプラグ。 The spark plug according to claim 1 or 2, wherein the shortest distance from the outermost periphery of the flange portion to the side wall of the shaft hole is 0.10 mm or more.
  4. 請求項1ないし請求項3のいずれか一項に記載のスパークプラグであって、 前記頭部の外周に形成された溝が、螺旋状に形成されていることを特徴とするスパークプラグ。 The spark plug according to any one of claims 1 to 3, wherein a groove formed on an outer periphery of the head is formed in a spiral shape.
  5. 請求項1ないし請求項3のいずれか一項に記載のスパークプラグであって、 前記頭部の外周に形成された溝が、前記中心電極の軸方向と垂直な面を周回するように形成されていることを特徴とするスパークプラグ。 The spark plug according to any one of claims 1 to 3, wherein a groove formed on an outer periphery of the head is formed so as to go around a plane perpendicular to an axial direction of the center electrode. A spark plug characterized by
  6. 請求項4または請求項5に記載のスパークプラグであって、 前記頭部の外周に形成された溝が、前記頭部の任意の外周面において、2本以上形成されていることを特徴とするスパークプラグ。 The spark plug according to claim 4 or 5, wherein two or more grooves formed on an outer periphery of the head are formed on an arbitrary outer peripheral surface of the head. Spark plug.
  7. 請求項1ないし請求項3のいずれか一項に記載のスパークプラグであって、 前記頭部の外周に形成された溝が、前記中心電極の軸方向と平行な方向に形成されていることを特徴とするスパークプラグ。 The spark plug according to any one of claims 1 to 3, wherein a groove formed on an outer periphery of the head is formed in a direction parallel to an axial direction of the center electrode. Features a spark plug.
  8. 請求項1ないし請求項3のいずれか一項に記載のスパークプラグであって、 前記頭部の外周に形成された溝が、ローレット状であることを特徴とするスパークプラグ。 4. The spark plug according to claim 1, wherein the groove formed on the outer periphery of the head has a knurled shape. 5.
  9. 請求項1ないし請求項8のいずれか一項に記載のスパークプラグであって、 前記中心電極の頭部が存在する位置における前記軸孔の直径が、3.0mm以下であることを特徴とするスパークプラグ。 The spark plug according to any one of claims 1 to 8, wherein a diameter of the shaft hole at a position where a head of the center electrode is present is 3.0 mm or less. Spark plug.
  10. 請求項1ないし請求項9のいずれか一項に記載のスパークプラグであって、 前記軸孔内において、前記導電性シール材の後端側に抵抗体を有することを特徴とするスパークプラグ。 The spark plug according to any one of claims 1 to 9, wherein a resistor is provided on a rear end side of the conductive sealing material in the shaft hole.
  11. 請求項1ないし請求項10のいずれか一項に記載のスパークプラグであって、 前記段部が、テーパ状に形成されていることを特徴とするスパークプラグ。 The spark plug according to any one of claims 1 to 10, wherein the stepped portion is formed in a tapered shape.
  12. 請求項1ないし請求項11のいずれか一項に記載のスパークプラグであって、 前記頭部の外周の溝が、転造により形成されていることを特徴とするスパークプラグ。 The spark plug according to any one of claims 1 to 11, wherein a groove on an outer periphery of the head is formed by rolling.
PCT/JP2010/002415 2009-05-13 2010-04-01 Spark plug WO2010131410A1 (en)

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CN103339810A (en) * 2011-02-02 2013-10-02 日本特殊陶业株式会社 Spark plug
EP3221936B1 (en) * 2014-11-20 2020-12-16 Robert Bosch GmbH Spark plug and method for producing a spark plug
CN113966570A (en) * 2020-04-20 2022-01-21 日本特殊陶业株式会社 Spark plug

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DE102013203566A1 (en) * 2013-03-01 2014-09-04 Robert Bosch Gmbh spark plug
JP6613992B2 (en) 2016-03-30 2019-12-04 株式会社デンソー Spark plug for internal combustion engine
JP6910496B1 (en) 2020-04-06 2021-07-28 日本特殊陶業株式会社 Spark plug

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JPH08315954A (en) * 1995-05-16 1996-11-29 Ngk Spark Plug Co Ltd Center electrode of spark plug
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JPS5555520Y2 (en) * 1971-10-19 1980-12-22
JPH01292778A (en) * 1988-05-18 1989-11-27 Ngk Spark Plug Co Ltd Spark plug with flange center electrode
JPH08315954A (en) * 1995-05-16 1996-11-29 Ngk Spark Plug Co Ltd Center electrode of spark plug
JP2007257899A (en) * 2006-03-21 2007-10-04 Ngk Spark Plug Co Ltd Sparkplug

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Publication number Priority date Publication date Assignee Title
CN103339810A (en) * 2011-02-02 2013-10-02 日本特殊陶业株式会社 Spark plug
EP2672587A1 (en) * 2011-02-02 2013-12-11 Ngk Spark Plug Co., Ltd. Spark plug
EP2672587A4 (en) * 2011-02-02 2014-09-03 Ngk Spark Plug Co Spark plug
EP3221936B1 (en) * 2014-11-20 2020-12-16 Robert Bosch GmbH Spark plug and method for producing a spark plug
CN113966570A (en) * 2020-04-20 2022-01-21 日本特殊陶业株式会社 Spark plug

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