WO2010131073A1 - An inner door frame - Google Patents

An inner door frame Download PDF

Info

Publication number
WO2010131073A1
WO2010131073A1 PCT/IB2009/051992 IB2009051992W WO2010131073A1 WO 2010131073 A1 WO2010131073 A1 WO 2010131073A1 IB 2009051992 W IB2009051992 W IB 2009051992W WO 2010131073 A1 WO2010131073 A1 WO 2010131073A1
Authority
WO
WIPO (PCT)
Prior art keywords
reinforcement
door frame
door
plate
inner door
Prior art date
Application number
PCT/IB2009/051992
Other languages
French (fr)
Inventor
Ismail Ozcan
Original Assignee
Tofas Turk Otomobil Fabrikasi Anonim Sirketi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tofas Turk Otomobil Fabrikasi Anonim Sirketi filed Critical Tofas Turk Otomobil Fabrikasi Anonim Sirketi
Priority to PCT/IB2009/051992 priority Critical patent/WO2010131073A1/en
Publication of WO2010131073A1 publication Critical patent/WO2010131073A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J5/00Doors
    • B60J5/04Doors arranged at the vehicle sides
    • B60J5/042Reinforcement elements
    • B60J5/0422Elongated type elements, e.g. beams, cables, belts or wires
    • B60J5/0423Elongated type elements, e.g. beams, cables, belts or wires characterised by position in the lower door structure
    • B60J5/0426Elongated type elements, e.g. beams, cables, belts or wires characterised by position in the lower door structure the elements being arranged at the beltline
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J5/00Doors
    • B60J5/04Doors arranged at the vehicle sides
    • B60J5/042Reinforcement elements
    • B60J5/0422Elongated type elements, e.g. beams, cables, belts or wires
    • B60J5/0423Elongated type elements, e.g. beams, cables, belts or wires characterised by position in the lower door structure
    • B60J5/0429Elongated type elements, e.g. beams, cables, belts or wires characterised by position in the lower door structure the elements being arranged diagonally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J5/00Doors
    • B60J5/04Doors arranged at the vehicle sides
    • B60J5/042Reinforcement elements
    • B60J5/0422Elongated type elements, e.g. beams, cables, belts or wires
    • B60J5/0423Elongated type elements, e.g. beams, cables, belts or wires characterised by position in the lower door structure
    • B60J5/0433Elongated type elements, e.g. beams, cables, belts or wires characterised by position in the lower door structure the elements being arranged at the lock area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J5/00Doors
    • B60J5/04Doors arranged at the vehicle sides
    • B60J5/042Reinforcement elements
    • B60J5/045Panel type elements

Definitions

  • the present invention relates to developments made on the inner door frame.
  • Said invention comprises an outer plate forming the contour of the door, a reinforcement to operate in conformity with the outer plate and a U-shaped inner panel which is upwardly open. Front, lateral and lower edges and inner parts of the door reinforcement are welded each other separately, whereby a box-shaped section is formed.
  • the objective of the present invention is to realize an inner door frame whose weight is lower, which is more easily manufactured and has higher system performance.
  • Another objective of the present invention is to realize an inner door frame which enables the free area to reduce after the parts are connected and the outer plate to be manufactured with a thinner material.
  • Figure 1 is a view of an inner door frame according to prior art.
  • Figure 2 is a view of the inventive inner door frame.
  • Figure 3 is a view of door reinforcement plate in the inventive inner door frame.
  • Door reinforcement plate (5) is mounted on the inner door frame (1), and the inner door frame (1) is fixed to door outer plate (6).
  • a large anti-vibration rubber component (7) reinforcing the door outer plate (6) is placed on the inner surface of the door outer plate (6) so as to correspond to the area between bar (2) and belt line reinforcement (4).
  • the door reinforcement plate (5) used in the inventive inner door frame (1) large rubber component (7) fixed on the inner surface of the door outer plate (6) is not required.
  • the integral door reinforcement plate (5) increases the passenger safety in case of lateral crashes and prevents deformation of the door outer plate (6) due to effects of forces from outside by reinforcing the door outer plate (6) by means of the rubber components (71) placed so as to correspond to center of the door reinforcement plate (5).
  • the integral door reinforcement plate (5) reinforces the area subjected to reaction given by latch during opening and closing door, thereby strength and life time of the inner door frame (1) is increased.
  • the door outer plate (6) is reinforced against the loads from outside and passenger safety is enhanced in case of lateral crashes by means of the integral door reinforcement plate (5).
  • the free area under the outer plate (6) is reduced and the outer plate (6) can be manufactured with a thinner plate than the conventional plate since the center of the door reinforcement plate (5) which is formed by connecting bar (2), latch reinforcement (3) and belt line reinforcement (4) is filled.
  • latch reinforcement (3) which is one of the components included in the door reinforcement plate (5)
  • 2 edges are removed firstly in the mold by cutting operation, then the formed surface of the component is shaped.
  • Surface features of the integral door reinforcement plate (5) which correspond to areas of the conventional bar (2), latch reinforcement (3) and belt line reinforcement (4) are formed by this operation.
  • latch reinforcement (3) is shaped after being placed on the mold, thereby door reinforcement plate (5) takes its final shape.
  • the amount of the scrapped plate is reduced in total by means of the used door reinforcement plate (5).
  • Door reinforcement plate (5) alone functions as beam under the effect of bending moment during a lateral crash to vehicle.
  • Cross-sectional moment of inertia which is an important factor for beams carrying load is increased by means of the door reinforcement plate (5).
  • a high performance against a crush on the door outer plate (6) is provided. Since performance of style surface of the door outer plate (6) is high in the cases such as hitting with a stone and/or ball, leaning to the door outer plate (6) or hitting to a rigid object during opening the door, wall thickness of the plate is reduced.
  • small rubber components (71) are used in the free areas, thereby sounds caused by the vibration occurred on the free surfaces are damped.
  • the door reinforcement plate (5) is mounted to inner door frame (1) with a single process by manufacturing the door reinforcement plate (5) used in the prior art as three parts.
  • a cost advantage is provided by manufacturing the three parts according to the prior art in the inner door frame (1) with a single process.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Securing Of Glass Panes Or The Like (AREA)

Abstract

The present invention relates to developments made on the inner door frame (1). With the inventive inner door frame (1 ), the weight becomes lower, manufacturability of the component becomes easy and performance of the system is increased. In addition, the free area formed by connecting the components in the inner door frame (1) is reduced and the outer plate (6) is enabled to be manufactured with a thinner material.

Description

AN INNER DOOR FRAME
Field of the Invention
The present invention relates to developments made on the inner door frame.
Prior Art
Safety of the passengers in the vehicle is enabled by means parts such as bar used in the inner door frame in the vehicles. Moreover, strength and life time of the area subjected to reactive power from latch during opening and closing the door are increased by means of latch reinforcement used in the inner door frame.
In TW250944B, a model reducing the manufacture cost and increasing the strength by reinforcing the door is disclosed. Said invention comprises an outer plate forming the contour of the door, a reinforcement to operate in conformity with the outer plate and a U-shaped inner panel which is upwardly open. Front, lateral and lower edges and inner parts of the door reinforcement are welded each other separately, whereby a box-shaped section is formed.
In prior art, 3 different parts have been used in the inner door frame. Costs are increased both in terms of time and process when the three parts used in the inner door frame are manufactured separately and each component parts manufactured is mounted to inner door frame with an individual process. Moreover, manufacturability of the component parts is not relatively easy and ergonomic.
Summary of the Invention
The objective of the present invention is to realize an inner door frame whose weight is lower, which is more easily manufactured and has higher system performance. Another objective of the present invention is to realize an inner door frame which enables the free area to reduce after the parts are connected and the outer plate to be manufactured with a thinner material.
Detailed Description of the Invention
"An Inner Door Frame" realized to fulfill the objective of the present invention is illustrated in the accompanying figures wherein,
Figure 1 is a view of an inner door frame according to prior art.
Figure 2 is a view of the inventive inner door frame.
Figure 3 is a view of door reinforcement plate in the inventive inner door frame.
The components in the figures are numbered individually, where the numbers refer to the following:
1. Inner door plate
2. Bar 3. Lock area reinforcement
4. Belt reinforcement
5. Door reinforcement plate
6. Door outer panel
7. ,71. Component
In the inventive inner door frame (1), used as a separate components in the prior art,
— bar (2) enabling passenger safety,
— latch reinforcement (3) reinforcing the latch area subjected to reactive power from the latch during opening and closing door, — belt line reinforcement (4) enabling downward and upward movement of the glass are integrated into one piece, thereby function of each three components is provided by an integral door reinforcement plate (5).
Door reinforcement plate (5) is mounted on the inner door frame (1), and the inner door frame (1) is fixed to door outer plate (6).
In the prior art, a large anti-vibration rubber component (7) reinforcing the door outer plate (6) is placed on the inner surface of the door outer plate (6) so as to correspond to the area between bar (2) and belt line reinforcement (4). By means of the door reinforcement plate (5) used in the inventive inner door frame (1), large rubber component (7) fixed on the inner surface of the door outer plate (6) is not required.
The integral door reinforcement plate (5) increases the passenger safety in case of lateral crashes and prevents deformation of the door outer plate (6) due to effects of forces from outside by reinforcing the door outer plate (6) by means of the rubber components (71) placed so as to correspond to center of the door reinforcement plate (5).
In addition, the integral door reinforcement plate (5) reinforces the area subjected to reaction given by latch during opening and closing door, thereby strength and life time of the inner door frame (1) is increased.
An edge of the gap to enable upward and downward movement of glass properly is defined, the door outer plate (6) is reinforced against the loads from outside and passenger safety is enhanced in case of lateral crashes by means of the integral door reinforcement plate (5). In the inventive inner door frame (1 ), the free area under the outer plate (6) is reduced and the outer plate (6) can be manufactured with a thinner plate than the conventional plate since the center of the door reinforcement plate (5) which is formed by connecting bar (2), latch reinforcement (3) and belt line reinforcement (4) is filled.
In the part to serve as latch reinforcement (3) which is one of the components included in the door reinforcement plate (5), 2 edges are removed firstly in the mold by cutting operation, then the formed surface of the component is shaped. Surface features of the integral door reinforcement plate (5) which correspond to areas of the conventional bar (2), latch reinforcement (3) and belt line reinforcement (4) are formed by this operation. In the following operation, latch reinforcement (3) is shaped after being placed on the mold, thereby door reinforcement plate (5) takes its final shape.
In the inventive inner door frame (1), the amount of the scrapped plate is reduced in total by means of the used door reinforcement plate (5).
Door reinforcement plate (5) alone functions as beam under the effect of bending moment during a lateral crash to vehicle. Cross-sectional moment of inertia which is an important factor for beams carrying load is increased by means of the door reinforcement plate (5).
With the help of the door reinforcement plate (5) used in the inventive inner door frame (1), a high performance against a crush on the door outer plate (6) is provided. Since performance of style surface of the door outer plate (6) is high in the cases such as hitting with a stone and/or ball, leaning to the door outer plate (6) or hitting to a rigid object during opening the door, wall thickness of the plate is reduced. In order to reinforce connection of the door reinforcement plate (5) used between the door outer plate (6) and the inner door plate ( 1 ), small rubber components (71) are used in the free areas, thereby sounds caused by the vibration occurred on the free surfaces are damped.
The door reinforcement plate (5) is mounted to inner door frame (1) with a single process by manufacturing the door reinforcement plate (5) used in the prior art as three parts. In addition, a cost advantage is provided by manufacturing the three parts according to the prior art in the inner door frame (1) with a single process.
"An Inner Door Frame (1)" according to the present invention is illustrated by the examples referring to the drawings to make the present invention clearer. However, scope of the invention is not limited to the above described examples and drawings. The person skilled in the art can easily produce different embodiments of the invention. The scope of the invention is essentially according to the claims.

Claims

1. An inner door frame (1) comprising — bar (2) enabling passenger safety, — latch reinforcement (3) reinforcing the latch area subjected to reactive power from the latch during opening and closing door, — belt line reinforcement (4) enabling downward and upward movement of the glass, characterized by a door reinforcement plate (5) — serving as beam during crash,
— formed by manufacturing the bar (2), latch reinforcement (3) and belt line reinforcement (4) as an integral component.
2. An inner door frame (1) according to Claim 1, characterized by a door reinforcement plate (5) which reduces the area under the outer plate (6), centre of which is filled and which allows the outer plate (6) to be manufactured with a thinner plate than the conventional one.
3. An inner door frame (1) according to Claim 1, characterized by the rubber components (71) fixed on the door reinforcement plate (5).
PCT/IB2009/051992 2009-05-14 2009-05-14 An inner door frame WO2010131073A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/IB2009/051992 WO2010131073A1 (en) 2009-05-14 2009-05-14 An inner door frame

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/IB2009/051992 WO2010131073A1 (en) 2009-05-14 2009-05-14 An inner door frame

Publications (1)

Publication Number Publication Date
WO2010131073A1 true WO2010131073A1 (en) 2010-11-18

Family

ID=41461009

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IB2009/051992 WO2010131073A1 (en) 2009-05-14 2009-05-14 An inner door frame

Country Status (1)

Country Link
WO (1) WO2010131073A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190176585A1 (en) * 2017-12-13 2019-06-13 Hyundai Motor Company Door for vehicle

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2331778A (en) * 1997-11-29 1999-06-02 Rover Group A motor vehicle door assembly
DE102004032109A1 (en) * 2004-07-02 2006-01-26 Audi Ag Door for motor vehicle has strengthening element individually adapted to exactly one outer panel, which can be joined to it so strengthening element joins inner and outer panels mechanically in force-locking manner
DE202005004141U1 (en) * 2005-03-12 2006-07-27 Carcoustics Tech Center Gmbh Blow molded door interior element
EP1688287A2 (en) * 2005-02-08 2006-08-09 Bayerische Motoren Werke Aktiengesellschaft Side door of vehicle with door reinforcing
FR2908692A1 (en) * 2006-11-22 2008-05-23 Faurecia Interieur Ind Snc Door panel for motor vehicle e.g. two-door sedan, has internal sheet and external reinforcement sheet symmetrically distinct with respect to vertical median plane of panel, and reinforcement plate fixed on vertical front edges
DE102007032143A1 (en) * 2007-07-09 2009-01-15 Thyssenkrupp Drauz Nothelfer Gmbh Motor vehicle door, has inner panel and reinforcement brackets integrally formed, and frame-shaped component comprising reinforcement regions, where frame shaped component is hot-formed from high-strength steel plate

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2331778A (en) * 1997-11-29 1999-06-02 Rover Group A motor vehicle door assembly
DE102004032109A1 (en) * 2004-07-02 2006-01-26 Audi Ag Door for motor vehicle has strengthening element individually adapted to exactly one outer panel, which can be joined to it so strengthening element joins inner and outer panels mechanically in force-locking manner
EP1688287A2 (en) * 2005-02-08 2006-08-09 Bayerische Motoren Werke Aktiengesellschaft Side door of vehicle with door reinforcing
DE202005004141U1 (en) * 2005-03-12 2006-07-27 Carcoustics Tech Center Gmbh Blow molded door interior element
FR2908692A1 (en) * 2006-11-22 2008-05-23 Faurecia Interieur Ind Snc Door panel for motor vehicle e.g. two-door sedan, has internal sheet and external reinforcement sheet symmetrically distinct with respect to vertical median plane of panel, and reinforcement plate fixed on vertical front edges
DE102007032143A1 (en) * 2007-07-09 2009-01-15 Thyssenkrupp Drauz Nothelfer Gmbh Motor vehicle door, has inner panel and reinforcement brackets integrally formed, and frame-shaped component comprising reinforcement regions, where frame shaped component is hot-formed from high-strength steel plate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190176585A1 (en) * 2017-12-13 2019-06-13 Hyundai Motor Company Door for vehicle
US10946730B2 (en) * 2017-12-13 2021-03-16 Hyundai Motor Company Door for vehicle

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