WO2010124578A1 - Sealing device - Google Patents

Sealing device Download PDF

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Publication number
WO2010124578A1
WO2010124578A1 PCT/CN2010/071964 CN2010071964W WO2010124578A1 WO 2010124578 A1 WO2010124578 A1 WO 2010124578A1 CN 2010071964 W CN2010071964 W CN 2010071964W WO 2010124578 A1 WO2010124578 A1 WO 2010124578A1
Authority
WO
WIPO (PCT)
Prior art keywords
sealing
sealing device
insulating
housing
connecting flange
Prior art date
Application number
PCT/CN2010/071964
Other languages
French (fr)
Chinese (zh)
Inventor
郝双晖
郝明晖
Original Assignee
浙江关西电机有限公司
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Filing date
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Application filed by 浙江关西电机有限公司 filed Critical 浙江关西电机有限公司
Publication of WO2010124578A1 publication Critical patent/WO2010124578A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/12Casings or enclosures characterised by the shape, form or construction thereof specially adapted for operating in liquid or gas
    • H02K5/132Submersible electric motors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K16/00Machines with more than one rotor or stator
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/22Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
    • H02K5/225Terminal boxes or connection arrangements

Definitions

  • the present invention relates to a sealing device, and more particularly to a sealing device capable of withstanding an external high-pressure liquid medium, and belongs to the field of sealing technology. Background technique
  • the sealing of mechanical equipment has always been an important issue. If the sealing is not good, it will directly affect the performance of the equipment, even directly causing the equipment to fail. Especially on the inner and outer sides of the equipment are high-pressure liquid medium and low-pressure air chamber, respectively. Where there is a wire connection, the seal at the wire has a critical impact on the performance of the device.
  • the submersible electric pump system is an important equipment for oil field production.
  • the electric motor used is a three-phase asynchronous motor.
  • control systems are placed on land, and the development of efficient submersible servo motors requires the control system to be placed downhole with the motor.
  • the body of the motor is filled with high-pressure liquid, and the oil well is a high-pressure oil-water mixed liquid, that is, the equipment is surrounded by a high-pressure oil-water mixed liquid.
  • control box is air, and the motor body casing and well are high-pressure liquid, which creates a huge pressure difference between the control box and the motor.
  • the control box is a low pressure chamber and the outside of the control box is a high pressure medium.
  • the document disclosed in CN101212158A discloses a cable sealing structure for a submersible motor, the purpose of which is to isolate the side with the liquid and the side of the low pressure air, while at the same time ensuring the communication between the cable and the internal wires of the motor.
  • the structure consists of a rubber vulcanized casting head and two sections of cables. The two sections of cables are respectively arranged in the two end faces of the rubber vulcanization casting head. A metal conductor is arranged between the opposite end faces of the two sections of cables.
  • the insulated heat shrinkable sleeve is used, which has limited pressure, which is not conducive to high pressure sealing in complex environments;
  • the present invention proposes a sealing device having a stepped sealing structure. Summary of the invention
  • the technical problem to be solved by the present invention is to provide a sealing device, in particular, a sealing device capable of withstanding an external high-pressure liquid medium, which has high reliability, low cost, simple structure, and operation. Convenient, component-based design, easy installation and flexible construction as needed.
  • a sealing device comprising a sealing device body and a wire disposed therein, wherein the sealing device body is composed of a sealing connecting flange, a sealing housing and a stainless steel cover, and the sealing connecting flange is connected to the sealing housing a stainless steel cover is disposed between the two, and a first insulating baffle is disposed in the sealed casing, and the first insulating baffle, the stainless steel cover and the sealing casing are enclosed as a sealed space; the first insulating baffle and the sealing casing are arranged The outlets are respectively opened, and the wires penetrate into the sealed space of the sealing device body from the sealing connecting flange, and pass through the outlet; the sealed space is filled with the sealing filler.
  • the sealing filler may be epoxy glue or any kind of high temperature resistant adhesive.
  • the sealed space may further be provided with a second insulating baffle, and an outlet port is opened thereon.
  • the second insulating baffle may be provided in more than one, and the sealed space is divided into a multi-stage sealed space.
  • the number of the second insulating baffles is two.
  • the number of the second insulating baffles can be determined according to actual needs, working conditions, use conditions, pressure levels, sealing requirements, and the like.
  • the outlet openings formed on the adjacent two second insulating baffles are offset from each other by an angle. worth taking note of Yes, the angle of the shift will vary depending on the number of turns the wire is wound, not a fixed value.
  • the one or more second insulating baffles may have the same radial dimension.
  • the radial dimension of the one or more second insulating baffles may also decrease one by one along the direction of the sealing connecting flange to the sealing housing, and the inner cavity of the sealing housing cooperates with the outer periphery of the second insulating baffle Set up to form a multi-stage step seal space.
  • the inner wall of the sealing housing may further be provided with a boss, and an inner diameter of the boss is matched with an outer diameter of the second insulating baffle.
  • the invention adopts a grading seal, and the corresponding parts can be completed by using general machining, which saves cost and has no complicated process.
  • the wires in the entire sealed space are complete, and there are no connecting parts in the middle to ensure the wires on both sides of the sealing device are turned on. Due to the structure of the grading seal, the pressure is gradually reduced layer by layer, and the reliable sealing under high pressure is achieved, and the leakage of the high pressure liquid into the low pressure chamber is also effectively prevented.
  • the sealing device has several parts that are assembled by screw connection.
  • the sealing treatment of the wire can be completed by manual winding, and no additional equipment is required for auxiliary work.
  • the structure can be flexibly changed as needed. For the number of wires passing through the seal, before the component is cured, it can be increased or decreased according to the requirements of use. Moreover, the number of layers of the seal is increased or decreased depending on the pressure of the application, and the number of seal layers is increased in the case of a large pressure to enhance the sealing effect.
  • FIG. 1 is a schematic cross-sectional view showing the entire sealing device according to Embodiment 1 of the present invention.
  • FIG. 2 is a schematic cross-sectional view showing the entire sealing device according to Embodiment 2 of the present invention.
  • Figure 3 is a perspective exploded view of the sealing device of Figure 2;
  • FIG. 4 is a schematic view showing the overall structure of the sealing device of the present invention and the submersible servo motor and the control box. detailed description
  • Embodiment 1 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic cross-sectional view showing the entire sealing device according to a first embodiment of the present invention.
  • the present embodiment provides a sealing device 901 that includes a sealing device body and a wire 910 disposed therein.
  • the seal body is composed of a seal connection flange 911, a seal housing 912, and a stainless steel cover 913.
  • the seal connection flange 911 is connected to the seal housing 912, and the stainless steel cover 913 is interposed therebetween.
  • a non-magnetic material is used to form the stainless steel cover 913.
  • the sealing housing 912 is a support for the entire sealing device 901.
  • a first insulating barrier 914 is disposed within the sealed housing 912.
  • the first insulating baffle 914, the outer wall of the stainless steel cover 913, and the inner wall of the sealing case 912 are enclosed as a sealed space.
  • An outlet port 915 is defined in each of the first insulating baffle 914 and the sealing housing 912.
  • the wire 910 penetrates from the sealing connecting flange 911 into the sealed space of the sealing device body, is wound in the sealed space, and then is taken out from the outlet 915. Wear it out.
  • the seal housing 912 is threadedly coupled to the stainless steel cover 913 at its outlet 915 end and is coated with a thread sealant to seal between the seal housing 912 and the stainless steel cover 913.
  • the sealed space is filled with a sealing filler 916, such as an epoxy glue.
  • a sealing filler 916 such as an epoxy glue.
  • high-temperature, viscous adhesives can also be used, which can also achieve a good sealing effect.
  • a second insulating baffle 917 may also be provided in the sealed space surrounded by the first insulating baffle 914, the stainless steel cover 913, and the sealed casing 912.
  • a wire outlet (not shown) is also formed in the second insulating shutter 917 for the wire 910 to pass through.
  • FIG. 2 is a schematic cross-sectional view showing the entire sealing device according to a second embodiment of the present invention.
  • Figure 3 is a perspective exploded view of the sealing device of Figure 2.
  • the number of the second insulating shutters 917 of the sealing device 901 may be one or more, thereby dividing the sealed space into a multi-stage sealed space.
  • the number of the second insulating shutters 917 is preferably two.
  • the second insulating baffle 917 may have the same radial dimension, or alternatively, the radial dimension of the second insulating baffle 917 decreases one by one along the direction of the sealing connecting flange 911 to the sealing housing 912, and the sealing housing 912 is sealed.
  • the inner cavity is disposed in cooperation with the outer circumference of the second insulating baffle 917.
  • the inner wall may be provided with a boss 918 for arranging the second insulating baffle thereon, the inner diameter of the boss 918 and the second insulating block.
  • the outer diameter of the plate is matched to form a multi-stage step seal space (refer to Figures 1 and 2).
  • the invention is mainly based on a hierarchical seal, which achieves the principle of decreasing pressure layer by layer and preventing leakage.
  • two second insulating baffles 917 are provided in this embodiment to divide the sealed space into three-stage sealed spaces.
  • Wire seals are the focus of grading seals.
  • the sealing of the wire 910 of the present invention will now be described with the embodiment shown in FIG.
  • the sealing housing 912 is provided with several steps at a position to cooperate with the insulating baffle 917, and the figure shows three stages.
  • the steps that is, the formation of three counterbore with different inner diameters. According to the inner diameter from small to large, that is, along the sealed housing
  • the outlet 915 side of the 912 is in the direction of sealing the side of the connection flange 911, and the three steps are sequentially referred to as a first step, a second step, and a third step. Accordingly, the three counterbore holes are sequentially referred to as the first layer. Hole, second inner hole and third inner hole.
  • the two sets of wires 910 are respectively passed through the outlets 915 on both sides of the sealed casing 912. It should be pointed out that the number of wires used is determined according to the number of actual threading, and the number of layers of the graded seal is determined by the sealing requirements, working conditions and the like. For example, as the pressure increases, the number of levels of grading increases accordingly.
  • the wires are wound around the outer circumference of the stainless steel cover.
  • the number of turns of the specific winding is determined according to the actual operation.
  • the outlet 915 of the sealed casing 912 is blocked with an easily cured anaerobic adhesive.
  • the epoxy is then poured into the first layer of the inner hole until the epoxy is filled to the first step to stop.
  • the insulating baffle with the outlet is placed on the first step and dried in an oven.
  • the wire is wound around the outer circumference of the stainless steel cover, and the epoxy glue is sequentially poured in the same manner as above, and the insulating baffle is covered.
  • the sealing of the following layers is completed in the same manner in order to achieve sealing of the wires 910 in the sealed casing 912. This is to complete the stepwise sealing of the wire by layering and layering the epoxy glue.
  • the wires of each layer are wound around the center of the sealed casing and then wound out through the outlet opening which is opened on the insulating plate.
  • the outlet openings formed on the adjacent two second insulating baffles may be offset from each other by an angle.
  • the number of turns of each layer of wire is preferably 3/8 turns or more. Therefore, the angle of the misalignment varies depending on the number of turns of the wire, and is not constant.
  • FIG. 4 is a schematic view showing the overall structure of the sealing device of the present invention and the submersible servo motor and the control box.
  • the sealing device 901 is interposed between the submersible motor 902 and the control box 903, and is connected to the submersible motor 902 and the control box 903.
  • the sealed housing 912 of the sealing device 901 is connected to the control box 903 at its outlet 915 end, which is a low pressure chamber end, which can be connected by threads.
  • Sealing of sealing device 901 Connection flange 911 is connected to submersible motor 902, which is a high pressure side, which can be connected by bolts.
  • the sealing flange 911 is connected to the sealing housing 912, for example, by threading.
  • the present invention overcomes the drawbacks of the prior art by using a stepwise seal to reduce the pressure layer by layer, so that the control system can be placed downhole with the motor.
  • the sealing device of the present invention is suitable for a wide range of pressures, and is particularly suitable for use in high pressure applications.
  • the seal is highly reliable, easy to install, simple in construction and low in cost.

Abstract

A sealing device (901) comprises a sealing device main body and wires (910) which pass through the sealing device main body. The sealing device main body is composed of a sealing connecting flange (911), a sealing housing (912) and a stainless steel cover (913). The sealing connecting flange (911) and the sealing housing (912) are connected with each other. The stainless steel cover (913) passes between the sealing connecting flange (911) and the sealing housing (912). There is a first insulated baffle plate (914) in the sealing housing (912). A sealing space is encircled by the first insulated baffle plate (914), the stainless steel cover (913) and the sealing housing (912). There is a wire outlet (915) on the first insulated baffle plate (914) and the sealing housing (912) respectively. The wires (910) pass into the sealing space of the sealing device main body from the sealing connecting flange (911), and pass out of the wire outlet (915). The sealing space is filled with a sealing filler (916). This sealing device (901) is of high reliability, and is easy to install, and has a simple structure and low costs.

Description

密封装置  Sealing means
技术领域 Technical field
本发明涉及一种密封装置, 尤其是一种能承受外部高压液体介质的密封装置, 属 于密封技术领域。 背景技术  The present invention relates to a sealing device, and more particularly to a sealing device capable of withstanding an external high-pressure liquid medium, and belongs to the field of sealing technology. Background technique
机械设备的密封一直是个重要问题, 密封不好将直接影响设备的性能, 甚至是直 接导致设备失效, 尤其是在设备的内外两侧分别为高压液体介质和低压空气腔, 同时 又要保证两侧之间有导线相通的场合,导线处的密封对设备的性能有至关重要的影响。  The sealing of mechanical equipment has always been an important issue. If the sealing is not good, it will directly affect the performance of the equipment, even directly causing the equipment to fail. Especially on the inner and outer sides of the equipment are high-pressure liquid medium and low-pressure air chamber, respectively. Where there is a wire connection, the seal at the wire has a critical impact on the performance of the device.
潜油电泵系统是油田生产的重要设备, 对传统的潜油电泵系统, 采用的电机是三 相异步电动机, 随着油田对采油设备效率和节能的问题的日益重视, 以及新技术的发 展, 开发伺服潜油电机成为一种趋势。 传统的潜油电泵系统, 控制系统放在陆地上, 而开发高效的潜油伺服电机则要求将控制系统随电机一起置于井下。 在这种情况下电 机的本体内充满高压液体, 油井内是高压的油水混合液体, 即设备的四周都是高压的 油水混合液体。 然而安装有伺服控制器的控制箱内是不允许有液体的。 另外, 控制信 号线、 电机三相的动力线都要从控制箱进入电机本体。 控制箱内为空气, 而电机本体 机壳和井中都是高压液体, 这就在控制箱和电机之间形成了巨大的压差。 换句话说, 控制箱内是低压腔, 而控制箱的外面则是高压介质。 这时既要保证系统的电源线、 信 号线、 电机动力线穿过控制箱, 又要保证控制箱的密封, 从而防止高压液体泄露进控 制箱内部而致使设备无法正常工作。  The submersible electric pump system is an important equipment for oil field production. For the traditional submersible electric pump system, the electric motor used is a three-phase asynchronous motor. With the increasing attention of the oil field to the efficiency and energy saving of the oil production equipment, and the development of new technologies. The development of servo submersible motors has become a trend. Traditional submersible electric pump systems, control systems are placed on land, and the development of efficient submersible servo motors requires the control system to be placed downhole with the motor. In this case, the body of the motor is filled with high-pressure liquid, and the oil well is a high-pressure oil-water mixed liquid, that is, the equipment is surrounded by a high-pressure oil-water mixed liquid. However, liquid is not allowed in the control box with the servo controller installed. In addition, the control signal line and the three-phase power line of the motor must enter the motor body from the control box. The control box is air, and the motor body casing and well are high-pressure liquid, which creates a huge pressure difference between the control box and the motor. In other words, the control box is a low pressure chamber and the outside of the control box is a high pressure medium. At this time, it is necessary to ensure that the power line, signal line, and motor power line of the system pass through the control box, and the sealing of the control box is ensured, thereby preventing the high-pressure liquid from leaking into the inside of the control box and causing the equipment to malfunction.
如上所述, 要解决既保证高压液体侧和低压侧之间实现密封, 又要保证导线能贯 通的问题, 通常的做法是在导线外圆周上套设有进线密封圈, 用电缆压盖将进线密封 圈压紧, 依靠进线密封圈受压变形来实现密封。 然而这样只能密封进线密封圈与导线 外圆周之间的间隙。 一旦电缆破损或导线与进线密封之间发生泄露, 将直接导致液体 进入低压腔, 使低压腔内零部件损坏或失效, 最终导致设备无法正常运行。  As mentioned above, in order to solve the problem of ensuring the sealing between the high-pressure liquid side and the low-pressure side and ensuring the penetration of the wire, it is common practice to provide an inlet sealing ring on the outer circumference of the wire, and the cable gland will be used. The inlet sealing ring is pressed tightly, and the sealing is achieved by the pressure deformation of the inlet sealing ring. However, this only seals the gap between the incoming wire seal and the outer circumference of the wire. Once the cable is damaged or a leak occurs between the wire and the incoming wire seal, it will directly lead to the liquid entering the low pressure chamber, causing damage or failure of the components in the low pressure chamber, resulting in the device not functioning properly.
公开号为 CN101212158A的文献公开一种用于潜水电机的电缆密封结构, 其目的 就是要隔绝有液体的一侧和低压空气侧, 同时又要保证电缆和电机内部线的相通。 这 种结构由一个橡胶硫化铸头和两段电缆构成, 两段电缆分别设置在橡胶硫化铸头的两 个端面中, 两段电缆的相向端面之间设置有一个金属导电体, 两段电缆中的导线的相 向端面分别与金属导电体的两端连接, 金属导电体的外周、 金属导电体与两段电缆的 连接处的外周包围有绝缘热縮套管, 橡胶硫化铸头与两段电缆和绝缘热縮套管密封连 接。 该结构不适于高压场合, 具有以下缺陷: The document disclosed in CN101212158A discloses a cable sealing structure for a submersible motor, the purpose of which is to isolate the side with the liquid and the side of the low pressure air, while at the same time ensuring the communication between the cable and the internal wires of the motor. The structure consists of a rubber vulcanized casting head and two sections of cables. The two sections of cables are respectively arranged in the two end faces of the rubber vulcanization casting head. A metal conductor is arranged between the opposite end faces of the two sections of cables. Phase of the wire The end faces are respectively connected to the two ends of the metal conductor, and the outer circumference of the metal conductor, the outer periphery of the joint of the metal conductor and the two sections of the cable are surrounded by the insulating heat shrinkable sleeve, the rubber vulcanized casting head and the two sections of the cable and the insulation heat shrinkage The sleeve is sealed. This structure is not suitable for high pressure applications and has the following drawbacks:
1、 在高温高压的场合采用绝缘热縮套管, 其受压有限, 不利于复杂环境下的高压 密封;  1. In the case of high temperature and high pressure, the insulated heat shrinkable sleeve is used, which has limited pressure, which is not conducive to high pressure sealing in complex environments;
2、 该结构形式不适合在潜油伺服电泵系统中应用;  2. This structural form is not suitable for application in the submersible servo electric pump system;
3、 硫化铸头两侧电缆的连接不可靠, 容易造成断路; 以及  3. The connection of the cables on both sides of the vulcanized casting head is unreliable, which is easy to cause an open circuit;
4、 该结构工艺比较复杂, 使加工制造的成本增加。  4. The structure process is relatively complicated, which increases the cost of processing and manufacturing.
为了改善在高压的复杂环境下穿线密封的问题, 尤其是潜油伺服电机控制箱的密 封问题, 本发明提出了一种具有分级密封结构的密封装置。 发明内容  In order to improve the problem of threading sealing in a complex environment of high pressure, especially the sealing problem of a submersible servo motor control box, the present invention proposes a sealing device having a stepped sealing structure. Summary of the invention
本发明所要解决的技术问题在于针对现有技术的不足, 提供了一种密封装置, 尤 其是一种能承受外部高压液体介质的密封装置, 该密封装置可靠性高、 成本低、 结构 简单、 操作方便、 组件化设计、 安装方便并且结构可以根据需要进行灵活变化。  The technical problem to be solved by the present invention is to provide a sealing device, in particular, a sealing device capable of withstanding an external high-pressure liquid medium, which has high reliability, low cost, simple structure, and operation. Convenient, component-based design, easy installation and flexible construction as needed.
本发明所要解决的技术问题是通过如下技术方案实现的:  The technical problem to be solved by the present invention is achieved by the following technical solutions:
一种密封装置, 包括密封装置本体和穿设在其中的导线, 其特征在于, 所述的密 封装置本体由密封连接法兰、 密封壳体和不锈钢罩组成, 密封连接法兰与密封壳体相 连, 不锈钢罩穿设在两者之间, 密封壳体内设有第一绝缘挡板, 第一绝缘挡板、 不锈 钢罩和密封壳体围设成密封空间; 第一绝缘挡板和密封壳体上分别开设有出线口, 导 线从密封连接法兰穿入该密封装置本体的密封空间中, 从出线口穿出; 密封空间中充 满密封填充物。 其中, 密封填充物可以是环氧胶, 或者是任何一种耐高温、 粘性好的 粘接胶。  A sealing device comprising a sealing device body and a wire disposed therein, wherein the sealing device body is composed of a sealing connecting flange, a sealing housing and a stainless steel cover, and the sealing connecting flange is connected to the sealing housing a stainless steel cover is disposed between the two, and a first insulating baffle is disposed in the sealed casing, and the first insulating baffle, the stainless steel cover and the sealing casing are enclosed as a sealed space; the first insulating baffle and the sealing casing are arranged The outlets are respectively opened, and the wires penetrate into the sealed space of the sealing device body from the sealing connecting flange, and pass through the outlet; the sealed space is filled with the sealing filler. The sealing filler may be epoxy glue or any kind of high temperature resistant adhesive.
优选地, 所述的密封空间内还可以设有第二绝缘挡板, 其上开设有出线口。 所述的第二绝缘挡板的设置数量可以为一个以上, 将密封空间分割为多级密封空 间。  Preferably, the sealed space may further be provided with a second insulating baffle, and an outlet port is opened thereon. The second insulating baffle may be provided in more than one, and the sealed space is divided into a multi-stage sealed space.
优选的是, 所述的第二绝缘挡板的设置数量为 2个。  Preferably, the number of the second insulating baffles is two.
应理解地是, 可以根据实际需要、 工况条件、 使用场合、 压力大小、 密封要求等 决定第二绝缘挡板的设置数量。  It should be understood that the number of the second insulating baffles can be determined according to actual needs, working conditions, use conditions, pressure levels, sealing requirements, and the like.
所述的相邻的两个第二绝缘挡板上开设的出线口彼此错开一个角度。 值得注意的 是, 错开的角度会根据导线缠绕的圈数而发生变化, 并非定值。 The outlet openings formed on the adjacent two second insulating baffles are offset from each other by an angle. worth taking note of Yes, the angle of the shift will vary depending on the number of turns the wire is wound, not a fixed value.
所述的一个以上第二绝缘挡板的径向尺寸可以相同。  The one or more second insulating baffles may have the same radial dimension.
可选择地, 所述的一个以上第二绝缘挡板的径向尺寸也可以沿着密封连接法兰至 密封壳体的方向逐个递减, 密封壳体的内腔与第二绝缘挡板外围相配合设置, 形成多 级阶梯密封空间。  Optionally, the radial dimension of the one or more second insulating baffles may also decrease one by one along the direction of the sealing connecting flange to the sealing housing, and the inner cavity of the sealing housing cooperates with the outer periphery of the second insulating baffle Set up to form a multi-stage step seal space.
所述密封壳体的内壁上还可以设有凸台, 所述凸台的内径与第二绝缘挡板的外径 配合设置。  The inner wall of the sealing housing may further be provided with a boss, and an inner diameter of the boss is matched with an outer diameter of the second insulating baffle.
与现有技术相比, 本发明的有益效果在于:  Compared with the prior art, the beneficial effects of the invention are:
1、 可靠性高, 成本低。 本发明采用分级密封, 相应的零件利用通用机加工就可以 完成, 节省了成本, 没有复杂的工艺。 整个密封空间内的导线是完整的, 中间不存在 连接件, 保证密封装置两侧的导线导通。 由于采用分级密封的结构, 压力逐层递减, 达到高压下的可靠密封, 也有效的防止了高压液体对低压腔内的泄露。  1. High reliability and low cost. The invention adopts a grading seal, and the corresponding parts can be completed by using general machining, which saves cost and has no complicated process. The wires in the entire sealed space are complete, and there are no connecting parts in the middle to ensure the wires on both sides of the sealing device are turned on. Due to the structure of the grading seal, the pressure is gradually reduced layer by layer, and the reliable sealing under high pressure is achieved, and the leakage of the high pressure liquid into the low pressure chamber is also effectively prevented.
2、 结构简单, 操作方便。 密封装置有相应的几个零件通过螺纹连接组装完成, 对 导线的密封处理通过手工缠线就可以完成, 不需要额外的设备辅助作业。  2. Simple structure and convenient operation. The sealing device has several parts that are assembled by screw connection. The sealing treatment of the wire can be completed by manual winding, and no additional equipment is required for auxiliary work.
3、 组件化设计, 安装方便。 密封装置的两端通过螺纹或者螺栓连接, 安装方便, 对线的连接只要在密封装置两侧的导线安装上插头, 在分别与密封装置两侧腔内的导 线连接就可。 除了在潜油电机的应用场合, 在其它高压密封场合也可以应用。  3, component design, easy to install. Both ends of the sealing device are connected by threads or bolts, and the installation is convenient. For the connection of the wires, as long as the wires are installed on the wires on both sides of the sealing device, the wires are respectively connected to the wires in the chambers on both sides of the sealing device. In addition to the application of submersible motors, it can also be used in other high pressure sealing applications.
4、 结构可以根据需要进行灵活变化。 对于穿过密封间导线的数目, 在组件固化之 前, 可以根据使用要求进行增减。 而且根据运用场合压力的大小增减密封的层数, 压 力大的场合相应的密封层数增加, 以增强密封效果。  4. The structure can be flexibly changed as needed. For the number of wires passing through the seal, before the component is cured, it can be increased or decreased according to the requirements of use. Moreover, the number of layers of the seal is increased or decreased depending on the pressure of the application, and the number of seal layers is increased in the case of a large pressure to enhance the sealing effect.
下面结合附图和具体实施方案对本发明的技术方案进行详细地说明。 附图说明  The technical solution of the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. DRAWINGS
图 1为本发明实施例一的密封装置的整体剖面示意图;  1 is a schematic cross-sectional view showing the entire sealing device according to Embodiment 1 of the present invention;
图 2为本发明实施例二的密封装置的整体剖面示意图;  2 is a schematic cross-sectional view showing the entire sealing device according to Embodiment 2 of the present invention;
图 3为图 2中密封装置的立体分解示意图; 以及  Figure 3 is a perspective exploded view of the sealing device of Figure 2;
图 4为本发明的密封装置与潜油伺服电机、 控制箱连接的整体结构示意图。 具体实施方式  4 is a schematic view showing the overall structure of the sealing device of the present invention and the submersible servo motor and the control box. detailed description
实施例一 图 1为本发明实施例一的密封装置的整体剖面示意图。 如图 1所示, 本实施例提 供一种密封装置 901, 该密封装置 901包括密封装置本体和穿设在其中的导线 910。该 密封装置本体由密封连接法兰 911、 密封壳体 912和不锈钢罩 913组成。 密封连接法 兰 911与密封壳体 912相连, 而不锈钢罩 913穿设在两者之间。 本发明中为了满足潜 油伺服电机的需要, 采用非导磁材料制成不锈钢罩 913, 应理解的是, 在特定的使用 场合下, 保证结构不变的前提下, 可以根据实际情况选择的非导磁材质。密封壳体 912 是整个密封装置 901 的支承件。 在密封壳体 912内设有第一绝缘挡板 914。 第一绝缘 挡板 914、 不锈钢罩 913外壁和密封壳体 912内壁围设成密封空间。 在第一绝缘挡板 914和密封壳体 912上分别开设有出线口 915,导线 910从密封连接法兰 911穿入该密 封装置本体的密封空间中, 在密封空间中缠绕, 然后从出线口 915穿出。密封壳体 912 在其出线口 915端与不锈钢罩 913螺纹连接,并涂有螺纹密封胶,从而使密封壳体 912 与不锈钢罩 913之间密封。 密封空间中充满密封填充物 916, 例如环氧胶。 当然, 根 据实际需要也可以采用耐高温、 粘性好的粘接胶, 同样可以达到良好的密封效果。 Embodiment 1 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic cross-sectional view showing the entire sealing device according to a first embodiment of the present invention. As shown in FIG. 1, the present embodiment provides a sealing device 901 that includes a sealing device body and a wire 910 disposed therein. The seal body is composed of a seal connection flange 911, a seal housing 912, and a stainless steel cover 913. The seal connection flange 911 is connected to the seal housing 912, and the stainless steel cover 913 is interposed therebetween. In the present invention, in order to meet the needs of the submersible servo motor, a non-magnetic material is used to form the stainless steel cover 913. It should be understood that, under the specific use occasion, the structure may be unchanged, and the non-magnetic material may be selected according to the actual situation. Magnetic material. The sealing housing 912 is a support for the entire sealing device 901. A first insulating barrier 914 is disposed within the sealed housing 912. The first insulating baffle 914, the outer wall of the stainless steel cover 913, and the inner wall of the sealing case 912 are enclosed as a sealed space. An outlet port 915 is defined in each of the first insulating baffle 914 and the sealing housing 912. The wire 910 penetrates from the sealing connecting flange 911 into the sealed space of the sealing device body, is wound in the sealed space, and then is taken out from the outlet 915. Wear it out. The seal housing 912 is threadedly coupled to the stainless steel cover 913 at its outlet 915 end and is coated with a thread sealant to seal between the seal housing 912 and the stainless steel cover 913. The sealed space is filled with a sealing filler 916, such as an epoxy glue. Of course, according to actual needs, high-temperature, viscous adhesives can also be used, which can also achieve a good sealing effect.
导线的具体密封方法将在下述的实施例二中详细说明, 在此不再赘述。  The specific sealing method of the wire will be described in detail in the second embodiment below, and details are not described herein again.
此外, 在由第一绝缘挡板 914、 不锈钢罩 913和密封壳体 912围成的密封空间中, 还可以设有第二绝缘挡板 917。 在第二绝缘挡板 917上也开设有出线口 (图未示), 以 便导线 910穿出。  Further, in the sealed space surrounded by the first insulating baffle 914, the stainless steel cover 913, and the sealed casing 912, a second insulating baffle 917 may also be provided. A wire outlet (not shown) is also formed in the second insulating shutter 917 for the wire 910 to pass through.
实施例二  Embodiment 2
图 2为本发明实施例二的密封装置的整体剖面示意图。 图 3为图 2中密封装置的 立体分解示意图。 如图 2和图 3所示, 密封装置 901的第二绝缘挡板 917的设置数量 可以是一个以上, 从而将密封空间分割为多级密封空间。 第二绝缘挡板 917的设置数 量优选为 2个。 第二绝缘挡板 917的径向尺寸可以相同, 或者另一选择为, 第二绝缘 挡板 917的径向尺寸沿着密封连接法兰 911至密封壳体 912的方向逐个递减, 密封壳 体 912的内腔与第二绝缘挡板 917的外圆周配合设置, 例如: 其内壁上可以设置用于 使第二绝缘挡板搭设在其上的凸台 918, 凸台 918 的内径与第二绝缘挡板的外径配合 设置, 从而形成多级阶梯密封空间 (可参照图 1和 2)。 本发明主要是基于分级密封, 达到逐层递减压力和防止泄露的原理。 具体如图 2所示, 本实施例中设有 2个第二绝 缘挡板 917, 从而将密封空间分割成三级密封空间。  2 is a schematic cross-sectional view showing the entire sealing device according to a second embodiment of the present invention. Figure 3 is a perspective exploded view of the sealing device of Figure 2. As shown in Figs. 2 and 3, the number of the second insulating shutters 917 of the sealing device 901 may be one or more, thereby dividing the sealed space into a multi-stage sealed space. The number of the second insulating shutters 917 is preferably two. The second insulating baffle 917 may have the same radial dimension, or alternatively, the radial dimension of the second insulating baffle 917 decreases one by one along the direction of the sealing connecting flange 911 to the sealing housing 912, and the sealing housing 912 is sealed. The inner cavity is disposed in cooperation with the outer circumference of the second insulating baffle 917. For example, the inner wall may be provided with a boss 918 for arranging the second insulating baffle thereon, the inner diameter of the boss 918 and the second insulating block. The outer diameter of the plate is matched to form a multi-stage step seal space (refer to Figures 1 and 2). The invention is mainly based on a hierarchical seal, which achieves the principle of decreasing pressure layer by layer and preventing leakage. Specifically, as shown in Fig. 2, two second insulating baffles 917 are provided in this embodiment to divide the sealed space into three-stage sealed spaces.
导线密封是分级密封的重点。 下面以图 2所示的实施例来说明本发明对导线 910 的密封。 密封壳体 912在与绝缘挡板 917配合的位置处设有几级台阶, 图中示出三级 台阶, 也就是说形成了内径不同的三个沉孔。 根据内径从小到大, 即沿着从密封壳体Wire seals are the focus of grading seals. The sealing of the wire 910 of the present invention will now be described with the embodiment shown in FIG. The sealing housing 912 is provided with several steps at a position to cooperate with the insulating baffle 917, and the figure shows three stages. The steps, that is, the formation of three counterbore with different inner diameters. According to the inner diameter from small to large, that is, along the sealed housing
912的出线口 915侧到密封连接法兰 911侧的方向, 三个台阶依次被称为第一台阶、 第二台阶和第三台阶, 相应地, 三个沉孔依次被称为第一层内孔、 第二层内孔和第三 层内孔。两组导线 910分别通过密封壳体 912两侧的出线口 915穿出。需要指出的是, 究竟用几组导线是根据实际穿线的数目确定的, 而分级密封的层数是由密封要求、 工 况条件等确定。 例如, 随着压力提升, 分级的层数也相应增加。 以一组导线为例, 在 第一层内孔, 导线在不锈钢罩的外圆周进行缠绕。具体缠绕的圈数根据实际操作决定。 缠绕好后, 用易于固化的厌氧胶将密封壳体 912的出线口 915堵住。 然后向第一层内 孔灌注环氧胶, 直至环氧胶充满到第一台阶处停止。 然后将带有出线口的绝缘挡板盖 在第一台阶上, 置于烘箱内烘干。 待到第一层环氧胶固化后, 导线绕不锈钢罩的外圆 周进行第二层缠绕, 按照上述相同的方式依次灌注环氧胶, 盖上绝缘挡板。 以同样方 式依次完成以下各层的密封, 从而在密封壳体 912内实现对导线 910的密封。 这就是 按照分层缠绕, 分层灌注环氧胶的方式来完成对导线的分级密封。 多层密封, 每一层 的导线是围绕着密封壳体的中心盘绕, 然后通过开设在绝缘板上的出线口绕出。 相邻 的两个第二绝缘挡板上开设的出线口可以彼此错开一定角度。 每一层导线缠绕的圈数 优选为 3/8圈以上, 因此, 错开的角度会根据导线缠绕的圈数而发生变化, 并非定值。 The outlet 915 side of the 912 is in the direction of sealing the side of the connection flange 911, and the three steps are sequentially referred to as a first step, a second step, and a third step. Accordingly, the three counterbore holes are sequentially referred to as the first layer. Hole, second inner hole and third inner hole. The two sets of wires 910 are respectively passed through the outlets 915 on both sides of the sealed casing 912. It should be pointed out that the number of wires used is determined according to the number of actual threading, and the number of layers of the graded seal is determined by the sealing requirements, working conditions and the like. For example, as the pressure increases, the number of levels of grading increases accordingly. Taking a set of wires as an example, in the inner hole of the first layer, the wires are wound around the outer circumference of the stainless steel cover. The number of turns of the specific winding is determined according to the actual operation. After being wound, the outlet 915 of the sealed casing 912 is blocked with an easily cured anaerobic adhesive. The epoxy is then poured into the first layer of the inner hole until the epoxy is filled to the first step to stop. Then, the insulating baffle with the outlet is placed on the first step and dried in an oven. After the first layer of epoxy glue is cured, the wire is wound around the outer circumference of the stainless steel cover, and the epoxy glue is sequentially poured in the same manner as above, and the insulating baffle is covered. The sealing of the following layers is completed in the same manner in order to achieve sealing of the wires 910 in the sealed casing 912. This is to complete the stepwise sealing of the wire by layering and layering the epoxy glue. In the multi-layer seal, the wires of each layer are wound around the center of the sealed casing and then wound out through the outlet opening which is opened on the insulating plate. The outlet openings formed on the adjacent two second insulating baffles may be offset from each other by an angle. The number of turns of each layer of wire is preferably 3/8 turns or more. Therefore, the angle of the misalignment varies depending on the number of turns of the wire, and is not constant.
图 4为本发明的密封装置与潜油伺服电机、 控制箱连接的整体结构示意图。 如图 4所示, 密封装置 901介于潜油电机 902和控制箱 903之间, 并且与潜油电机 902和 控制箱 903相连接。 具体来说, 密封装置 901的密封壳体 912在其出线口 915端与控 制箱 903连接, 该端为低压腔端, 两者可以通过螺纹进行连接。 密封装置 901的密封 连接法兰 911与潜油电机 902连接, 该端为高压侧, 两者可以通过螺栓进行连接。 密 封连接法兰 911与密封壳体 912连接, 例如可以通过螺纹进行连接。  4 is a schematic view showing the overall structure of the sealing device of the present invention and the submersible servo motor and the control box. As shown in FIG. 4, the sealing device 901 is interposed between the submersible motor 902 and the control box 903, and is connected to the submersible motor 902 and the control box 903. Specifically, the sealed housing 912 of the sealing device 901 is connected to the control box 903 at its outlet 915 end, which is a low pressure chamber end, which can be connected by threads. Sealing of sealing device 901 Connection flange 911 is connected to submersible motor 902, which is a high pressure side, which can be connected by bolts. The sealing flange 911 is connected to the sealing housing 912, for example, by threading.
由上述内容可知, 本发明采用分级密封逐层递减压力的方式, 克服了现有技术中 的缺陷, 使得控制系统随电机可以一起置于井下。 此外, 本发明的密封装置适用于较 宽的压力范围, 特别适用于高压场合。 该密封装置的可靠性高、 便于安装、 结构简化 且成本低。  As can be seen from the above, the present invention overcomes the drawbacks of the prior art by using a stepwise seal to reduce the pressure layer by layer, so that the control system can be placed downhole with the motor. In addition, the sealing device of the present invention is suitable for a wide range of pressures, and is particularly suitable for use in high pressure applications. The seal is highly reliable, easy to install, simple in construction and low in cost.
最后应说明的是: 以上实施方案仅用以说明本发明的技术方案而非限制。 尽管参 照上述实施方案对本发明进行了详细说明, 本领域的普通技术人员应当理解, 依然可 以对本发明的技术方案进行修改和等同替换, 而不脱离本技术方案的精神和范围, 其 均应涵盖在本发明的权利要求范围当中。  Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention and not limiting. While the present invention has been described in detail with reference to the embodiments of the embodiments of the present invention, it is understood that the invention may be modified and equivalents without departing from the spirit and scope of the present invention. Within the scope of the claims of the present invention.

Claims

权利要求书 Claim
1、 一种密封装置, 包括密封装置本体和穿设在其中的导线, 其特征在于, 所述的 密封装置本体由密封连接法兰、 密封壳体和不锈钢罩组成, 密封连接法兰与密封壳体 相连, 不锈钢罩穿设在两者之间, 密封壳体内设有第一绝缘挡板, 第一绝缘挡板、 不 锈钢罩和密封壳体围设成密封空间; 第一绝缘挡板和密封壳体上分别开设有出线口, 导线从密封连接法兰穿入该密封装置本体的密封空间中, 从出线口穿出; 密封空间中 充满密封填充物。  A sealing device comprising a sealing device body and a wire disposed therein, wherein the sealing device body is composed of a sealing connecting flange, a sealing housing and a stainless steel cover, and the sealing connecting flange and the sealing shell The body is connected, the stainless steel cover is disposed between the two, the first insulating baffle is disposed in the sealed casing, and the first insulating baffle, the stainless steel cover and the sealing shell are enclosed as a sealed space; the first insulating baffle and the sealing shell An outlet port is respectively formed on the body, and the wire penetrates into the sealing space of the sealing device body from the sealing connecting flange, and passes through the outlet port; the sealing space is filled with the sealing filler.
2、 根据权利要求 1所述的密封装置, 其特征在于, 所述的密封空间内还设有第二 绝缘挡板, 其上开设有出线口。  2. The sealing device according to claim 1, wherein a second insulating baffle is further disposed in the sealed space, and an outlet port is opened on the second insulating baffle.
3、 根据权利要求 2所述的密封装置, 其特征在于, 所述的第二绝缘挡板的设置数 量为一个以上, 将密封空间分割为多级密封空间。  The sealing device according to claim 2, wherein the number of the second insulating baffles is one or more, and the sealed space is divided into a multi-stage sealed space.
4、 根据权利要求 3所述的密封装置, 其特征在于, 所述的第二绝缘挡板的设置数 量优选为 2个。  The sealing device according to claim 3, wherein the number of the second insulating baffles is preferably two.
5、 根据权利要求 3或 4任一项所述的密封装置, 其特征在于, 所述的相邻的两个 第二绝缘挡板上开设的出线口彼此错开一个角度。  The sealing device according to any one of claims 3 to 4, wherein the outlet openings formed on the adjacent two second insulating baffles are offset from each other by an angle.
6、 根据权利要求 3或 4任一项所述的密封装置, 其特征在于, 所述的一个以上第 二绝缘挡板的径向尺寸相同。  The sealing device according to any one of claims 3 or 4, wherein the one or more second insulating baffles have the same radial dimension.
7、 根据权利要求 3或 4任一项所述的密封装置, 其特征在于, 所述的一个以上第 二绝缘挡板的径向尺寸沿着密封连接法兰至密封壳体的方向逐个递减, 密封壳体的内 腔与第二绝缘挡板外围相配合设置, 形成多级阶梯密封空间。  The sealing device according to any one of claims 3 or 4, wherein the radial dimension of the one or more second insulating baffles decreases one by one along the direction of sealing the connecting flange to the sealing housing, The inner cavity of the sealed casing is matched with the outer periphery of the second insulating baffle to form a multi-stage step seal space.
8、 根据权利要求 7所述的密封装置, 其特征在于, 所述密封壳体的内壁上设有凸 台, 所述凸台的内径与第二绝缘挡板的外径配合设置。  The sealing device according to claim 7, wherein the inner wall of the sealing housing is provided with a boss, and an inner diameter of the boss is matched with an outer diameter of the second insulating baffle.
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