WO2010112641A1 - Procédé de production de biocarburants par catalyse hétérogène utilisant un zincate métallique en tant que précurseur de catalyseurs solides - Google Patents
Procédé de production de biocarburants par catalyse hétérogène utilisant un zincate métallique en tant que précurseur de catalyseurs solides Download PDFInfo
- Publication number
- WO2010112641A1 WO2010112641A1 PCT/ES2010/000141 ES2010000141W WO2010112641A1 WO 2010112641 A1 WO2010112641 A1 WO 2010112641A1 ES 2010000141 W ES2010000141 W ES 2010000141W WO 2010112641 A1 WO2010112641 A1 WO 2010112641A1
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- WO
- WIPO (PCT)
- Prior art keywords
- precursor
- transesterification
- reaction
- carried out
- activation
- Prior art date
Links
- 239000002243 precursor Substances 0.000 title claims abstract description 36
- 239000011949 solid catalyst Substances 0.000 title claims abstract description 24
- 239000002551 biofuel Substances 0.000 title claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 238000000034 method Methods 0.000 title claims description 52
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 title abstract description 6
- 238000007210 heterogeneous catalysis Methods 0.000 title abstract description 4
- 229910052751 metal Inorganic materials 0.000 title description 2
- 239000002184 metal Substances 0.000 title description 2
- 239000003054 catalyst Substances 0.000 claims abstract description 53
- 238000006243 chemical reaction Methods 0.000 claims abstract description 42
- 238000005809 transesterification reaction Methods 0.000 claims abstract description 42
- 230000004913 activation Effects 0.000 claims abstract description 23
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- 150000001298 alcohols Chemical class 0.000 claims abstract description 7
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- 150000001342 alkaline earth metals Chemical class 0.000 claims abstract description 4
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- 238000006555 catalytic reaction Methods 0.000 claims abstract description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 100
- 239000011575 calcium Substances 0.000 claims description 30
- 229910052791 calcium Inorganic materials 0.000 claims description 28
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 26
- 150000004683 dihydrates Chemical class 0.000 claims description 23
- 238000001994 activation Methods 0.000 claims description 22
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 17
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000007725 thermal activation Methods 0.000 claims description 7
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 claims description 7
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- 238000003760 magnetic stirring Methods 0.000 claims description 5
- 241001465754 Metazoa Species 0.000 claims description 4
- 239000001307 helium Substances 0.000 claims description 4
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- 235000003222 Helianthus annuus Nutrition 0.000 claims 1
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- 230000002085 persistent effect Effects 0.000 claims 1
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- 239000003225 biodiesel Substances 0.000 abstract description 18
- 230000015572 biosynthetic process Effects 0.000 abstract description 9
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- 238000003786 synthesis reaction Methods 0.000 abstract description 4
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- 238000000354 decomposition reaction Methods 0.000 abstract description 2
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- 208000016444 Benign adult familial myoclonic epilepsy Diseases 0.000 description 22
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- ZGNITFSDLCMLGI-UHFFFAOYSA-N flubendiamide Chemical compound CC1=CC(C(F)(C(F)(F)F)C(F)(F)F)=CC=C1NC(=O)C1=CC=CC(I)=C1C(=O)NC(C)(C)CS(C)(=O)=O ZGNITFSDLCMLGI-UHFFFAOYSA-N 0.000 description 22
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 18
- 230000003197 catalytic effect Effects 0.000 description 18
- 235000019486 Sunflower oil Nutrition 0.000 description 15
- 239000002600 sunflower oil Substances 0.000 description 15
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- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 14
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- 239000012071 phase Substances 0.000 description 11
- 235000014692 zinc oxide Nutrition 0.000 description 11
- 235000012255 calcium oxide Nutrition 0.000 description 10
- 230000035484 reaction time Effects 0.000 description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 9
- 239000011787 zinc oxide Substances 0.000 description 9
- 239000000292 calcium oxide Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- 235000014113 dietary fatty acids Nutrition 0.000 description 6
- 239000000194 fatty acid Substances 0.000 description 6
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- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 5
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- 238000004128 high performance liquid chromatography Methods 0.000 description 3
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- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 239000003549 soybean oil Substances 0.000 description 3
- 235000012424 soybean oil Nutrition 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 229910003023 Mg-Al Inorganic materials 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000003377 acid catalyst Substances 0.000 description 2
- 230000001476 alcoholic effect Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 238000005906 dihydroxylation reaction Methods 0.000 description 2
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000002255 enzymatic effect Effects 0.000 description 2
- 238000007172 homogeneous catalysis Methods 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 150000002632 lipids Chemical class 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000001149 (9Z,12Z)-octadeca-9,12-dienoate Substances 0.000 description 1
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- OIXUJRCCNNHWFI-UHFFFAOYSA-N 1,2-dioxane Chemical compound C1CCOOC1 OIXUJRCCNNHWFI-UHFFFAOYSA-N 0.000 description 1
- DVWSXZIHSUZZKJ-UHFFFAOYSA-N 18:3n-3 Natural products CCC=CCC=CCC=CCCCCCCCC(=O)OC DVWSXZIHSUZZKJ-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- 229910004860 CaZn Inorganic materials 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- ZAFNJMIOTHYJRJ-UHFFFAOYSA-N Diisopropyl ether Chemical compound CC(C)OC(C)C ZAFNJMIOTHYJRJ-UHFFFAOYSA-N 0.000 description 1
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
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- 239000004367 Lipase Substances 0.000 description 1
- 102000004882 Lipase Human genes 0.000 description 1
- 108090001060 Lipase Proteins 0.000 description 1
- 239000004165 Methyl ester of fatty acids Substances 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 1
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- 239000000446 fuel Substances 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 150000002357 guanidines Chemical class 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
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- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000033444 hydroxylation Effects 0.000 description 1
- 238000005805 hydroxylation reaction Methods 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 229960004488 linolenic acid Drugs 0.000 description 1
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 description 1
- 235000019421 lipase Nutrition 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000004949 mass spectrometry Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- DGEYTDCFMQMLTH-UHFFFAOYSA-N methanol;propan-2-ol Chemical compound OC.CC(C)O DGEYTDCFMQMLTH-UHFFFAOYSA-N 0.000 description 1
- 150000004704 methoxides Chemical class 0.000 description 1
- DVWSXZIHSUZZKJ-YSTUJMKBSA-N methyl linolenate Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(=O)OC DVWSXZIHSUZZKJ-YSTUJMKBSA-N 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000003346 palm kernel oil Substances 0.000 description 1
- 235000019865 palm kernel oil Nutrition 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000012521 purified sample Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 229910052596 spinel Inorganic materials 0.000 description 1
- 239000011029 spinel Substances 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 229910052815 sulfur oxide Inorganic materials 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 238000002411 thermogravimetry Methods 0.000 description 1
- QHGNHLZPVBIIPX-UHFFFAOYSA-N tin(ii) oxide Chemical class [Sn]=O QHGNHLZPVBIIPX-UHFFFAOYSA-N 0.000 description 1
- 239000010913 used oil Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- RNWHGQJWIACOKP-UHFFFAOYSA-N zinc;oxygen(2-) Chemical class [O-2].[Zn+2] RNWHGQJWIACOKP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/08—Heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/06—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of zinc, cadmium or mercury
-
- B01J35/30—
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/02—Preparation of carboxylic acid esters by interreacting ester groups, i.e. transesterification
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/03—Preparation of carboxylic acid esters by reacting an ester group with a hydroxy group
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/02—Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only
- C10L1/026—Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only for compression ignition
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C3/00—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
- C11C3/003—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fatty acids with alcohols
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C3/00—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
- C11C3/04—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fats or fatty oils
- C11C3/10—Ester interchange
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P30/00—Technologies relating to oil refining and petrochemical industry
- Y02P30/20—Technologies relating to oil refining and petrochemical industry using bio-feedstock
Definitions
- the present invention describes the use of solid catalysts, obtained by calcining a ccommuno of an alkaline earth metal or a divalent transition metal, for the production of biofuels, and in particular biodiesel, by transesterification under mild conditions of temperature and atmospheric pressure , of vegetable or animal oils or fats, with low molecular weight alcohols.
- the biodiesel is formed by a mixture of fatty acid esters obtained by transesterification of triglycerides present in vegetable oils and animal fats with low molecular weight alcohols (mainly methanol or ethanol).
- biodiesel slightly increases the emissions of nitrogen oxides, although this inconvenience can be mitigated with a specific adjustment of the injection or by the use of specific catalysts for selective removal of NOx after post-combustion, and raises viscosity problems at low temperatures, which can be solved by the use of additives.
- the transesterification process involves reacting triglycerides, major components of vegetable fats (vegetable oils) and animals (tallow), with methanol or ethanol.
- Triglycerides are lipids formed by esterification of the three hydroxyl groups of a glycerin molecule with three fatty acid molecules saturated or unsaturated.
- the transesterification process results in the generation of fatty acid ethyl esters (FAEE, Fatty Acid Ethyl Ester in English) or fatty acid methyl esters (FAME, Fatty Acid Methyl Ester in English), respectively.
- FEE Fatty Acid Ethyl Ester in English
- FAME Fatty Acid Methyl Ester in English
- the overall reaction between one mole of triglyceride and three of methanol leads to one mole of glycerin and three moles of FAME. Said reaction can be carried out both in the absence and in the presence of catalyst. In any case, the formation of DMARD is normally favored by using an excess amount of alcohol with respect to the stoichiometric ratio.
- the reaction between triglycerides and methanol, which are immiscible, is accelerated by strong agitation, as it facilitates contact between these two phases.
- the transesterification reaction can be carried out in the absence of catalyst and stirring, using methanol under supercritical conditions (temperatures above 239.5 ° C and pressures above 81 bar; US6187939, US6288251).
- these drastic reaction conditions involve the use of specific, high-cost equipment, which greatly limits their use for the treatment of low-quality cheap fats (high acidity and high water content).
- the use of catalysts is a widespread practice, so that the speed of reaction is sufficiently high and high yields in biodiesel are obtained quickly, distinguishing homogeneous and heterogeneous catalytic processes, as well as solid and liquid catalysts.
- the catalyst used in this homogeneous process cannot be reused, since it is lost in the neutralization and washing stages.
- the use of a solid catalyst, in a heterogeneous catalytic process reduces the problems associated with homogeneous catalysis, since the solid catalyst can be separated from the reaction medium by simple physical procedures (filtration and / or centrifugation).
- solid catalysts that have been proposed for triglyceride transesterification reactions, which can be classified as acidic, basic and enzymatic.
- active acid catalysts are mesoporous silicas functionalized with sulfonic groups (US7122688), carbons derived from polysaccharides functionalized with sulphonic groups [Green Chem. 9 (2007) 434] and vanadium pentoxide (EP2000522), although the latter catalyst is active at 225 0 C and pressures between 35 and 60 Kg / cm 2 .
- IFP Iron Oxide Powder
- a mixture of zinc and calcium oxides prepared by precipitation of the corresponding nitrates and subsequent calcination at 600-900 0 C has also been shown to be active in the transesterification of palm kernel oil with methanol, but to obtain higher FAME contents than 94% after 1 hour of reaction at 60 0 C, require the use of 10% by weight of activated catalyst at 700 0 C and a methanokaceite molar ratio of 30: 1 [Appl. Catal. A: Gen. 341 (2008) 77-85].
- Other metal oxides that have also shown their usefulness as solid catalysts are those based on mixed oxides of V and P [Appl. Catal. A: Gen. 320 (2007) 1] and Fe-Zn [Appl. Catal. A: Gen. 314 (2006) 148].
- lipases as biocatalysts (enzymatic catalysts) for the transesterification of triglycerides with alcohols (US7473791) has been proposed.
- the solid catalyst must be able to be reused and eliminate the homogeneous contribution to the catalytic process of transesterification of triglycerides with low molecular weight alcohols, associated with the existence of solubilized basic species in the reaction medium.
- the invention object of the present patent application implies, in addition to the advantages already mentioned in relation to heterogeneous catalysis compared to homogeneous processes, a series of technical advantages that provide a solution to technical problems not solved by the alternatives that constitute the state of the technique: 1 - Simplicity, reproducibility and easy escalation of the synthesis. '-
- the precursor of the active catalyst is stable in air.
- the decomposition or activation temperature of the catalyst is lower than that of other basic solid catalysts.
- the present invention proposes a heterogeneous method of obtaining biofuels, particularly biodiesel, by catalytic transesterification using a metallic ccommune, particularly an alkaline earth metal or a divalent transition metal, as a precursor to active solid catalysts.
- the thermal activation of the metallic cyero used as a precursor can be carried out in a wide range of temperatures.
- the amount of precursor that can be used, and consequently of the resulting catalyst, so that the process is efficient, is also variable.
- the oils or fats that can be used as a substrate are also diverse, as well as their degree of acidity or their water content. Acceptable reaction conditions are also variable without the process being efficient.
- the nature of the precursor, the resulting catalyst, and the process conditions allow catalyst recycling and reuse of the precursor.
- Figure 1 X-ray diffractograms obtained after treating calcium cyere dihydrate at different temperatures. From top to bottom: room temperature, from 100 to 800 0 C at intervals of 100 0 C, and after cooling to room temperature.
- biodiesel is defined as a mixture of esters of low molecular weight alcohols, preferably methanol or ethanol, with fatty acids.
- the preferred embodiment of the present invention involves the use of calcium ccommune dihydrate as a precursor of the active solid catalyst.
- the kinetics of the transesterification process is enhanced by the use of a 4% precursor weight, 12: 1 methanol radical oil ratios and 1000 rpm stirring speed, reaching 95% FAME yields after 45 minutes of reaction.
- the catalysts obtained by thermal activation of calcium c institutionse dihydrate are particularly active in the transesterification of sunflower and soybean oil with methanol, causing the formation of methyl esters of fatty acids present in these oils (FAME).
- FAME methyl esters of fatty acids present in these oils
- Calcium c Marie dihydrate is stable in air against water and carbon dioxide;
- the catalysts obtained can be recycled, since calcium and zinc oxides are the raw materials for the synthesis of calcium ccommune dihydrate; the catalyst obtained by activation at 400 0 C can be used for at least three catalytic cycles an hour, with yields FAME over 85% when 4% is used in weight zincate dihydrate calcium molar ratio metanohaceite 12: 1 .
- a series of non-limiting examples are described below, which show the flexibility and advantages of the present invention, and especially the use of this precursor for obtaining an active catalyst in the transesterification of vegetable oils with methanol, for the production of biodiesel.
- EXAMPLE Ij Reaction of catalytic transesterification of triglycerides to obtain biodiesel with catalysts obtained by heat treatment of calcium cyere dihydrate, with percentages by weight between 1 and 4% of precursor.
- the basic heterogeneous transesterification reaction of triglycerides contained in sunflower oil begins with a catalyst activation stage.
- the previously weighed catalyst is activated in an inert atmosphere of helium (other gases can be used, although avoiding the use of air, since the carbon dioxide present in it could react with the catalyst at high temperature), in a tubular furnace (they can used alternative devices) at the temperature of 400 0 C, using a heating rate of 20 ° C / min, and remaining one hour (shorter times result in less active catalysts) at the temperature of 400 0 C.
- the thermal-differential and thermogravimetric analysis of calcium c institutions reflects, between room temperature and 1000 0 C, a total weight loss of 26.3%, associated with the elimination of hydroxyl groups (dehydroxylation process) and hydration water (dehydration process ). Thus a load of 4% by weight of precursor corresponds to approximately 3% by weight of catalyst.
- the calcium precursor and the catalyst obtained after thermal activation at 400 0 C is determined by atomic absorption technique (ICP-AA). The values found were 19.9 and 25.1% CaO for the precursor, before and after activation, which are very close to the respective theoretical values of 18.2 and 25.6%. Chemical analysis indicates that calcium cuouse dihydrate has no potassium in its chemical composition.
- the zincate dihydrate calcium is transformed into a mixture of zinc oxide and calcium oxide , as confirmed by the X-ray diffraction data.
- One of the most relevant aspects of the catalyst obtained at 400 0 C is its high specific surface area (76.7 m ⁇ g "1 ) and pore volume (0.144 crn ⁇ g " 1 ).
- the pore size distribution is relatively narrow, centered around 4.3 nm, which allows triglyceride molecules to access the catalyst's basic sites.
- the materials used in the transesterification reaction are basically: sunflower oil, methanol and catalyst.
- the reaction is carried out in a discontinuous reactor of complete mixing under N 2 atmosphere, with reflux, magnetic stirring and at the temperature of 60 0 C. This temperature is achieved by a silicone bath heated by a heating plate.
- the complete mixing batch reactor has three mouths and a gas inlet.
- the central mouth is connected to a cooling system, to keep the volume of methanol constant inside the reactor.
- One of the mouths located at the ends is used in the aliquot extraction process for later analysis, while on the other the reactor temperature is controlled by a thermometer.
- the system is in continuous agitation, to obtain optimum contact between phases, by means of a magnetic stirrer whose speed range is from 100 rpm to 1000 rpm.
- Sunflower oil 25 g
- the catalyst is introduced into the reactor without cutting off the helium current to prevent the entry of air and therefore of CO 2 .
- the methanol (16.5 ce) is poured and the reactor is sealed. Magnetic stirring allows the contact of the two immiscible phases (methanol and oil).
- the assembly of the complete mixing batch reactor is confined within a gas extraction hood, to prevent possible problems caused by methanol leaks in the assembly.
- the separation process consists of a stage of extraction, filtration, neutralization and decantation.
- the extraction step is to obtain a sample aliquot (1.5 ml) of the reaction medium, by means of a syringe.
- the filtration step is then carried out by means of a microfilter, in order to remove the catalyst particles present.
- the neutralization step is based on the addition of 1 ml of the 0.1 M solution of HCl, to neutralize the remaining basic catalyst residues. Subsequently we reach the stage of decantation, adding 1.5 ml of dichloromethane and vigorous stirring to the sample. Two phases are obtained: an organic phase (ester phase) and an aqueous phase (alcoholic phase).
- the ester phase also contains dichloromethane and traces of methanol that must be removed before analyzing the biodiesel phase. For this, the solution is maintained for 5 hours in a sand bath at a temperature of 90 0 C. The samples were analyzed by high performance liquid chromatography.
- HPLC HPLC with a JASCO device equipped with a quaternary gradient pump (PU-2089), an ultraviolet detector (MD-2015), an automatic injector (AS-2055) and a column oven (co-2065).
- the column used was PHENOMENEX LUNA Cl 8 (250 mm x 4.6 mm x 5 ⁇ m).
- the solvents were microfiltered and degassed with helium.
- the injection volumes in the column were 15 ⁇ L, with a constant column temperature equal to 40 0 C.
- the purified samples were previously prepared for analysis in the HPLC, dissolving 80 ⁇ l of the sample in 10 ml of the isopropanol / hexane mixture (5: 4 v / v).
- the triglyceride areas of the unreacted oil have been recorded, as have the areas of methyl esters (biodiesel or FAME) and mono-, diglycerides and free fatty acids.
- EXAMPLE 2 Reaction of catalytic transesterification of triglycerides to obtain biodiesel with catalysts obtained by activating calcium ccommune dihydrate at different temperatures.
- This example demonstrates the influence of the activation temperature of calcium cyere dihydrate on the catalytic behavior in the transesterification of sunflower oil with methanol. Temperatures of 350, 400, 500 and 800 0 C were used, a weight percentage of calcium ccommune dihydrate of 1%, methanol: oil molar ratios of 12: 1 and a reaction temperature of 60 0 C. After thermal activation at 350 0 C, the catalyst obtained needs a reaction time of 3 hours to reach a yield of 89% ( Figure 3). However, with temperatures at or above 400 0 C, the values obtained are higher over the entire range of reaction times studied, and two hours yields FAME are over 85%.
- EXAMPLE 3 Reaction of catalytic transesterification of triglycerides to obtain biodiesel with a catalyst obtained after calcining calcium ccommune dihydrate at 400 0 C. in different reuse cycles.
- the catalyst obtained after calcining the calcium zincate dihydrate in inert atmosphere at 400 0 C was used in several cycles of reuse.
- the solid catalyst is separated from the solution (reagents and reaction products) by centrifugation at 7000 rpm for 7 minutes. Then the catalyst obtained in the centrifugation process is reused, but without performing the previous activation stage.
- the results obtained are shown in Figure 5, where it is observed that this catalyst can be used for at least three 1-hour catalytic cycles, with FAME yields greater than 86%.
- the catalyst obtained after activating calcium zincate dihydrate 400 0 C has been used to study the influence of the acidity of the oil on the performance of FAME.
- different amounts of oleic acid C 18 H 34 O 2
Abstract
La présente invention porte sur l'utilisation de catalyseurs solides, obtenus par calcination d'un zincate d'un métal alcalino-terreux ou d'un métal de transition bivalent, pour la production de biocarburants (biodiesel) par transestérification dans des conditions modérées de température et de pression atmosphérique, d'huiles ou de graisses d'origine végétale ou animale, avec des alcools de faible poids moléculaire. Les avantages, outre ceux propres à la catalyse hétérogène sont: - la simplicité, la reproductibilité et l'échelonnement facile de la synthèse; - le précurseur du catalyseur actif est stable dans l'air; - la température de décomposition ou d'activation du catalyseur est inférieure à celle d'autres catalyseurs solides basiques. La cinétique de la réaction est similaire à la cinétique décrite dans des réactions de catalyse homogène et significativement plus rapide que dans le cas d'autres catalyseurs solides.
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ES200900932A ES2345866B2 (es) | 2009-04-01 | 2009-04-01 | Procedimiento de produccion de biocarburantes mediante catalisis heterogenea empleando un cincato metalico como precursor de catalizadores solidos. |
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WO2012111023A1 (fr) | 2011-02-14 | 2012-08-23 | Council Of Scientific & Industrial Research (An Indian Registered Body Incorporated Under The Registration Of Societies Act (Act Xxxi Of 1860) | Procédé amélioré pour la production d'esters alkyliques d'acide gras (biogazole) à partir d'huiles triglycéridiques au moyen de catalyseurs basiques solides respectueux de l'environnement |
WO2016156749A1 (fr) | 2015-04-03 | 2016-10-06 | Easyl | Procédé de fabrication de cristaux de zincate de calcium, ainsi que ses utilisations |
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MARTIN ALONSO, D. ET AL.: "Biodiesthe preparation using Li/CaO catalysts: Activation process and homogeneous contribution", CATALYSIS TODAY, vol. 143, 5 November 2008 (2008-11-05), pages 167 - 171 * |
MASATO KOUZU ET AL.: "Calcium dioxide as a solid base catalyst for transesterification of soybean oil and its application to biodiesthe production", FUEL, vol. 87, 20 November 2007 (2007-11-20), pages 2798 - 2806 * |
MASATO KOUZU ET AL.: "Heterogeneous catalysis of calcium oxide used for transesterification of soybean oil with refluxing methanol", APPLIED CATALYSIS A: GENERAL, vol. 335, 9 December 2008 (2008-12-09), pages 94 - 99 * |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012111023A1 (fr) | 2011-02-14 | 2012-08-23 | Council Of Scientific & Industrial Research (An Indian Registered Body Incorporated Under The Registration Of Societies Act (Act Xxxi Of 1860) | Procédé amélioré pour la production d'esters alkyliques d'acide gras (biogazole) à partir d'huiles triglycéridiques au moyen de catalyseurs basiques solides respectueux de l'environnement |
US9029583B2 (en) | 2011-02-14 | 2015-05-12 | Council Of Scientific & Industrial Research | Process for the preparation of fatty acid alkyl esters (biodiesel) from triglyceride oils using eco-friendly solid base catalysts |
WO2016156749A1 (fr) | 2015-04-03 | 2016-10-06 | Easyl | Procédé de fabrication de cristaux de zincate de calcium, ainsi que ses utilisations |
US10472248B2 (en) | 2015-04-03 | 2019-11-12 | Easyl | Method for manufacturing calcium zincate crystals, and the uses thereof |
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