WO2010110008A1 - Process for producing edible oil-and-fat - Google Patents
Process for producing edible oil-and-fat Download PDFInfo
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- WO2010110008A1 WO2010110008A1 PCT/JP2010/053099 JP2010053099W WO2010110008A1 WO 2010110008 A1 WO2010110008 A1 WO 2010110008A1 JP 2010053099 W JP2010053099 W JP 2010053099W WO 2010110008 A1 WO2010110008 A1 WO 2010110008A1
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- activated carbon
- oil
- oils
- odor
- activated
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Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
- C11B3/10—Refining fats or fatty oils by adsorption
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
- A23D9/00—Other edible oils or fats, e.g. shortenings, cooking oils
Definitions
- the present application is an application accompanied by a priority claim application for the Paris Convention based on the Japanese Patent Application 2009-077860, and the present application includes all of the matters disclosed in the Japanese Patent Application.
- the present invention relates to a method for producing edible fats and oils.
- Various cooking oils and edible fats and oils used for margarine, shortening, etc. generally have raw flavors, heated odors, and flavor deterioration during storage, except those having characteristic flavors such as roasted sesame oil and olive oil. Less production oil is used.
- the manufacturing method of fats and oils obtains unrefined oil through the oil extraction process from plant seeds and fruits. Furthermore, the unrefined oil is subjected to a degumming step, a deoxidizing step, a decoloring step, a deodorizing step, etc., and the odor derived from the raw material is sufficiently removed.
- “Return odor” and “heated odor” are derived from edible fats and oils, and are due to unique odor components such as a green odor and a green bean-like flavor derived from soybeans and rapeseed. Therefore, in order to sufficiently suppress the occurrence of “return odor” and “heating odor” in the production process of edible fats and oils, it is preferable if the odor component can be removed.
- Patent Document 1 proposes a method for producing edible fats and oils that has been deodorized using an activated carbon filter.
- Patent Documents 2 to 4 propose a production method in which fats and oils are decolored by further adding activated carbon to activated clay.
- JP 2003-061577 A JP-A-56-21554 Japanese Patent Publication No.62-43477 Japanese Patent Laid-Open No. 4-154897
- the present inventors at the time of the present invention, by pressing pressed oil (extracted oil) or pretreated oil with two or more different activated carbons, suppressing the occurrence of "return odor" due to exposure, The present inventors have obtained knowledge that an edible fat and oil with excellent flavor can be provided which suppresses the generation of a “heating odor” that is an odor generated when cooking and an odor adhering to heated oil. The present invention has been made based on such knowledge.
- the present invention is a method for producing edible fats and oils, Prepare unrefined oil, or treated oil obtained by degumming, deoxidizing, decoloring, dewaxing and deodorizing the unrefined oil, and two or more types of activated carbon, Contacting the unrefined oil or the treated oil with the two or more types of activated carbon,
- the activated carbon is selected from the group consisting of plant-derived activated carbon, coal-derived activated carbon, petroleum-derived activated carbon and plastic-derived activated carbon, At least two types of the two or more types of activated carbons are activated carbons having different raw materials, and one activated carbon and another activated carbon are subjected to different activation treatments.
- an unrefined oil or a treated oil subjected to a specific pretreatment with the unrefined oil is brought into contact with two or more types of activated carbon.
- the activated carbon one obtained by activating raw materials, for example, gas activation, chemical activation, can be used.
- Gas activation treatment activates raw materials with water vapor (preferred), carbon dioxide, air, combustion gas, etc.
- Chemical activation treatment activates raw materials with chemicals such as zinc chloride (preferred), phosphoric acid, etc. It is.
- Activated carbon has plant origin, coal origin, petroleum origin, and plastic origin. In the case of plant-derived activated carbon, the raw materials include coconut shell, bamboo, sawdust, wood, etc.
- the raw material includes petroleum pitch, oil carbon, etc.
- the raw material is plastic (mainly synthetic resin), for example, rayon, acrylonitrile, A phenol resin etc. are mentioned.
- the activated carbon is used with different raw materials, but the different raw materials mean that the raw materials are different, and even with the aforementioned plant-derived activated carbons, if the origin is different, such as wood and coconut shells, It means that the raw materials are different.
- the activated carbon examples include powdered activated carbon; granular / pellet-shaped activated carbon; granular activated carbon such as crushed form, cylindrical / spherical shaped form, etc .; fibrous activated carbon; special-shaped activated carbon.
- Powdered activated carbon is a fine powder having an average particle size of less than 2 mm.
- fibrous activated carbon activated carbon is used as a raw material in the form of cloth, fiber, tow, and sheet, and specific two-dimensional and three-dimensional molding such as felt, thread, fabric, paper, cartridge, etc. It can be used as a body.
- the special shape activated carbon activated carbon is used as a raw material. Specifically, the activated carbon is used as a honeycomb shape, a block shape with a void, a sheet shape, a plate shape, a sponge / urethane shape, etc. Is mentioned.
- activated carbons derived from various raw materials and activation treatments can be used.
- granular activated carbon, pellet-shaped activated carbon, fibrous activated carbon, and special-shaped activated carbon are used.
- Fibrous activated carbon special shape activated carbon
- the high specific surface area can be easily manufactured. For this reason, it becomes possible to remove an effective amount of components that generate “return odor” and “heating odor”.
- the specific surface area of fibrous activated carbon is larger than that of powdered or granular activated carbon, so the resistance to liquid flow is small, and the adsorption speed is high, so that high-speed processing is performed. Is possible. Also, by using fibrous activated carbon, compared to the case of using powdered or granular activated carbon, the working environment is improved by scattering of activated carbon, the clogging of the filtration device is eliminated, and the filtration device is prevented from passing through. This is preferable because it is not necessary to perform multi-stage filtration.
- the fibrous activated carbon used in the method for producing edible fat according to the present invention it is preferable that the fibrous activated carbon is molded into a cartridge or the like.
- Fiber activated carbon molded into cartridges etc. (special shape activated carbon) can use a general filtration housing, no new equipment or facilities are required, and workability can be improved. is there.
- the specific surface area of the fibrous activated carbon is preferably 500 m 2 / g or more, more preferably 500 m 2 / g or more and 2500 m 2 / g or less, and most preferably 1000 m 2 / g or more and 2500 m 2 / g or less.
- the fibrous activated carbon preferably has a pore structure as long as the filtration performance is not deteriorated, and the pore diameter is preferably 5 ⁇ m or less.
- the main component is fibrous activated carbon.
- various kinds of fibers such as fibrous or powdered thermoplastic fibers and granules, powdered activated carbon, activated clay, silica gel, diatomaceous earth, ion exchange resin, etc.
- An adsorbent may be mixed.
- Use of such molded activated carbon is preferable because it can eliminate components that generate “return odor” and “heating odor” and can perform decolorization.
- two or more kinds of activated carbon selected from the group consisting of plant-derived activated carbon, coal-derived activated carbon, petroleum-derived activated carbon and plastic-derived activated carbon are used. Then, at least two types of the two or more types of activated carbon are activated carbons having different raw materials, and one activated carbon and another activated carbon are subjected to different activation treatments.
- the activation treatment performs an activation (porosification) reaction, and there are two types of methods, chemical activation and gas activation.
- one activated carbon different from another activated carbon is used.
- the activation treatment includes chemical activation and gas activation, and different activation treatments include those in which the type of chemical or gas and activation conditions are changed in the same activation treatment.
- the activation treatment in which one activated carbon and another activated carbon are different is that one is a chemical activation treatment and the other is a gas activation treatment.
- one of the two activated carbons is activated by a gas (preferably water vapor) and the other activated carbon is activated by a chemical.
- gas preferably water vapor
- chemical activation is performed by adding and permeating chemicals (zinc chloride, phosphoric acid, etc.) that inhibit the formation of tar at high temperatures and erode the fiber of the wood material at high temperatures, and turn off the air.
- gas activation carbonized raw materials (palm cereal charcoal, coal, etc.) and gas (water vapor, carbon dioxide, air, combustion gas, etc.) are reacted at a temperature of 600 ° C. to 1100 ° C., and fine pores ( The activated carbon has a flat pore diameter of less than 2000 nm.
- activated carbons that are different in raw materials and are subjected to different activation treatments of one activated carbon and the other activated carbon.
- it is 5 to 95% by mass per activated carbon, preferably 10 to 90% by mass, more preferably 30 to 70% by mass, and most preferably 40 to 60% by mass.
- unrefined oil, or treated oil obtained by degumming, deoxidizing, decoloring, dewaxing and deodorizing the unrefined oil, and two or more kinds of activated carbon are brought into contact with each other.
- the unrefined treated oil and two or more types of activated carbon are brought into contact, immediately after the deoxidation step, between the decolorization step, the decolorization step and the deodorization step, between the deodorization step, the deodorization step and the filling step, 10 It is preferable to make it contact at the temperature below 150 degreeC.
- the temperature at which the unrefined oil is brought into contact may be the same.
- the contact time may be appropriately determined depending on the amount of unrefined oil or treated oil and activated carbon.
- the clay and / or activated clay contact at the same time in the decolorization step.
- the amount of activated carbon used is preferably 0.01 to 5% by mass, more preferably 0.1 to 1% by mass, and most preferably 0.1 to 0.5% with respect to the fats and oils.
- the activated carbon is removed by filtration together with the activated clay at the end of the decolorization step.
- a method of filling activated carbon with a filter aid in a filter such as a filter press and passing through a decolorizing oil at 70 to 130 ° C. is preferable.
- the amount of activated carbon used is preferably 0.01 to 5% by mass, more preferably 0.1 to 1% by mass, and most preferably 0.1 to 0.5% with respect to the fats and oils.
- a preferable amount of activated carbon to be used is 0.001 to 5% by mass, more preferably 0.001 to 0.1% by mass with respect to fats and oils.
- the method for producing an edible oil of the present invention includes adding a food additive.
- the addition of the food additive is preferably added to the unrefined oil or treated oil before contact with two or more types of activated carbon.
- the food additive is a component used in general edible oils, and examples thereof include emulsifiers, oxidation / deterioration inhibitors, crystal modifiers, spices, and coloring components.
- emulsifier examples include glycerin fatty acid ester, polyglycerin fatty acid ester, sucrose fatty acid ester, polyglycerin condensed ricinoleic acid ester, sorbitan fatty acid ester, propylene glycol fatty acid ester, polyoxyethylene sorbitan fatty acid ester, organic acid monoglyceride, lecithin and the like.
- oxidation / deterioration inhibitor include tocopherols, ascorbic acid esters, flavone derivatives, kojic acid, gallic acid derivatives, catechins and esters thereof, fucic acid, gossypol, sesamol, terpenes, and silicones.
- crystal modifier examples include triacylglycerol, diacyl glycerol, waxes, and sterol esters.
- examples of spices include capsaicin, anethole, eugenol, cineol, gingerone and the like.
- examples of the coloring component include carotene and astaxanthin.
- the feedstock feedstock is an unrefined oil or a treated oil obtained by performing any one or more of degumming, deoxidation, decolorization, dewaxing and deodorization on the unrefined oil.
- Unrefined oil is obtained by the method of obtaining oil from vegetable oil seeds (pressing, extraction), edible fat or oil or two or more kinds of edible fats are usually subjected to hydrogenation, fractionation, transesterification, etc. It may be a hydrogenated oil, a fractionated oil or a transesterified oil, or a triglyceride obtained by esterifying glycerin and a fatty acid.
- each treatment such as degumming, deoxidation, decolorization, dewaxing and deodorization may be a treatment usually performed in the field of edible fats and oils.
- the vegetable oil species used in the present invention is not particularly limited, and any oil can be used as long as it is used as an edible oil and fat, and any form of liquid, solid, etc. can be used at room temperature.
- Specific examples of vegetable oils include soybean oil, rapeseed oil, corn oil, sesame oil, sesame salad oil, perilla oil, linseed oil, peanut oil, safflower oil, high oleic safflower oil, sunflower oil, high oleic sunflower oil, cottonseed oil, Grape seed oil, macadamia nut oil, hazelnut oil, pumpkin seed oil, walnut oil, coconut oil, tea seed oil, sesame oil, borage oil, olive oil, rice bran oil, wheat germ oil, palm oil, palm kernel oil, coconut oil, cocoa butter And vegetable oils such as algal oil.
- vegetable oils and fats are preferable, but it is also possible to use animal oils or fats or mixed oils of vegetable oils and animal oils.
- Edible fats and oils The edible fats and oils obtained by the production method according to the present invention can be used as they are as a table and cooking oil. Moreover, you may provide to a market after adding a food additive as needed.
- the food additive may be the same as described above.
- the edible oil and fat produced in the present invention has a good flavor, raw food (mayonnaise, dressing, etc.), fried food (fried noodles, fried vegetables, etc.), fried food (tempura, croquette, tonkatsu, etc.), spray cooking ( Even if the oil is sprayed on food and used for cooking in an oven or a microwave oven), the flavor of the food to be cooked is not impaired. Furthermore, even if it uses as an edible release oil, it can be used conveniently.
- activated carbon manufactured by Norit Japan Ltd .: SX1G, CA1, HB PLUS
- activated clay made by Mizusawa Chemical Co., Ltd.
- Evaluation test 2 Explosive light test 2 kg of soybean deoxidized oil obtained by degumming and deoxidizing soybean raw oil was brought into contact with the activated carbon of Example 2 and Comparative Examples 3 to 4 at 110 ° C. for 20 minutes under reduced pressure. The treated oil that had been decolorized (activated carbon) was further deodorized at 250 ° C. for 90 minutes. The oil obtained by these treatments was exposed to light (7000 lux, 16 hours and 40 hours), and the results of evaluation by the following evaluation method 2 are shown in Table 3 below. Evaluation method 2 The evaluation was performed by a three-point ranking method.
- Evaluation test 3 Explosive light test 2 kg of soybean deoxidized oil obtained by degumming and deoxidizing soybean raw oil was brought into contact with the contact materials of Example 3 and Comparative Examples 5 to 6 shown in Table 4 at 110 ° C., 20 The treated oil that had been decolorized (activated carbon treatment) under reduced pressure for a minute was further deodorized at 250 ° C. for 90 minutes. The oil obtained by these treatments was exposed to light (7000 lux, 16 hours and 40 hours), and the results evaluated by the following evaluation method 3 are shown in Table 4 below. Evaluation method 3 The evaluation was performed by a three-point ranking method. A blind panel system with 11 and 14 men and women from the age of 20 to 45 years old.
- Evaluation method 4 The evaluation of the raw flavor B was performed by 12 panels including about 1 to 2 ml of an oil and fat composition at room temperature in the mouth and the following evaluation criteria (5-point evaluation), and the average value was taken as the evaluation value.
- the evaluation of the heated odor B was performed by putting 50 g of the oil and fat composition in a 100 ml beaker and heating to 180 ° C. Twelve panel members performed according to the following evaluation criteria (5-point evaluation), and the average value was used as the evaluation value.
- Evaluation criteria for raw flavor B and heated odor B 5 points: very good 4 points: slightly good 3 points: normal 2 points: slightly bad 1 point: very bad result 4 From the results shown in Table 5, it was found that Examples 4 to 8 had better flavor B and heated odor B than Comparative Examples 7 to 8.
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Abstract
Disclosed is an edible oil-and-fat which rarely produces "back odor" and "burnt odor" when exposed to light.
The process comprises bringing an unrefined oil or a treatment product of the unrefined oil into contact with two or more active carbons, wherein at least two active carbons selected from the two or more active carbons are active carbons produced from different raw materials from each other and one of the at least two active carbons is subjected to a different inactivation treatment from that for the other active carbon(s)..
Description
本願は、日本国特許出願２００９－０７８６７０を基礎としたパリ条約の優先権主張出願を伴った出願であり、本願は、この日本国特許出願に開示された事項の全てを包含するものである。
The present application is an application accompanied by a priority claim application for the Paris Convention based on the Japanese Patent Application 2009-077860, and the present application includes all of the matters disclosed in the Japanese Patent Application.
本発明は、食用油脂の製造方法に関するものである。
The present invention relates to a method for producing edible fats and oils.
各種調理油、及びマーガリン、ショートニング等に使用される食用油脂は、焙煎ごま油、オリーブ油などの特徴的な風味を有するもの以外は、一般的に、生風味、加熱臭、保存時の風味劣化の少ない製造油を用いている。一般に、油脂の製造方法は、植物種子・果実からの搾油工程を経て未精製油を得る。さらに未精製油を、脱ガム工程、脱酸工程、脱色工程、脱臭工程などを経て、原料由来の臭いを十分除去して行われる。
Various cooking oils and edible fats and oils used for margarine, shortening, etc. generally have raw flavors, heated odors, and flavor deterioration during storage, except those having characteristic flavors such as roasted sesame oil and olive oil. Less production oil is used. Generally, the manufacturing method of fats and oils obtains unrefined oil through the oil extraction process from plant seeds and fruits. Furthermore, the unrefined oil is subjected to a degumming step, a deoxidizing step, a decoloring step, a deodorizing step, etc., and the odor derived from the raw material is sufficiently removed.
しかしながら、一般に使用される食用油脂は、大豆、菜種がその構成成分に占める割合が高いものとなっている。そして、大豆及び菜種から得られた食用油脂にあっては、いわゆる「戻り臭」の発生が問題となる。戻り臭とは、油の劣化初期過程において、過酸化物価がほとんど上昇していない時に生じる異臭をいう。特に、大豆油においては、この戻り臭が発生しやすく、その臭いも強いことが指摘されている。菜種油もまた、大豆油に比して戻り臭の発生度合いはやや弱いとされているものの同様の傾向がみられる。戻り臭の発生の大きな要因として光の影響があるとされ、遮光を施した保存を行えば戻り臭は抑制されることとなる。しかし、プラスチック、ガラス瓶等の透明容器に収容された食用油は、一般に遮光された状態を維持することは困難となり、戻り臭の発生の忌避は一般に困難である。
However, edible fats and oils that are generally used have a high ratio of soybeans and rapeseed to their constituent components. And in the edible fats and oils obtained from soybean and rapeseed, generation | occurrence | production of what is called a "return odor" becomes a problem. The return odor is a strange odor that is generated when the peroxide value hardly increases in the early stage of deterioration of oil. In particular, it has been pointed out that soybean oil tends to generate a return odor and has a strong odor. Rapeseed oil also has a similar tendency, although it is said that the return odor is somewhat weaker than soybean oil. It is said that there is an influence of light as a major factor in the generation of the return odor, and the return odor will be suppressed if the storage is performed with shading. However, edible oils contained in transparent containers such as plastic and glass bottles are generally difficult to maintain in a light-shielded state, and it is generally difficult to avoid the generation of a return odor.
また、食用油脂にあっては、食用油脂を高温加熱（揚げ調理）した場合、加熱時の異臭の発生が指摘されている。これは、食用油脂を加熱することにより、トリグリセリドから脂肪酸が遊離し、或いは、二次生成物である様々なケトンやアルデヒド等の化合物の発生が要因であると考えられている。
Also, in the case of edible oils and fats, it has been pointed out that when the edible oils and fats are heated at high temperature (cooked deep-fried), a strange odor is generated during heating. This is considered to be caused by heating fatty acids of edible oils to release fatty acids from triglycerides or generating various products such as various ketones and aldehydes as secondary products.
「戻り臭」、「加熱臭」は、食用油脂の原料由来のものであり、例えば、大豆、菜種に由来する、青臭い風味、青豆様の風味等の独特の臭い成分によるものである。従って、食用油脂の製造工程において、「戻り臭」及び「加熱臭」の発生を十分抑制する為に、上記臭い成分を除去することができれば好ましいものとなる。
“Return odor” and “heated odor” are derived from edible fats and oils, and are due to unique odor components such as a green odor and a green bean-like flavor derived from soybeans and rapeseed. Therefore, in order to sufficiently suppress the occurrence of “return odor” and “heating odor” in the production process of edible fats and oils, it is preferable if the odor component can be removed.
このような課題に対して、特許文献１では、活性炭フィルターを使用し、脱臭処理を行った食用油脂の製造方法が提案されている。また、特許文献２～４では、活性白土に更に活性炭を添加することにより油脂の脱色を行う製造方法が提案されている。しかしながら、今尚、「戻り臭」及び「加熱臭」の発生を抑制する食用油脂の製造法が要求されている。
特開２００３－０６１５７７号公報
特開昭５６－２１５５４号公報
特公昭６２－４３４７７号公報
特開平４－１５４８９７号公報
For such a problem, Patent Document 1 proposes a method for producing edible fats and oils that has been deodorized using an activated carbon filter. Patent Documents 2 to 4 propose a production method in which fats and oils are decolored by further adding activated carbon to activated clay. However, there is still a demand for a method for producing edible fats and oils that suppress the occurrence of “return odor” and “heating odor”.
JP 2003-061577 A JP-A-56-21554 Japanese Patent Publication No.62-43477 Japanese Patent Laid-Open No. 4-154897
本発明者等は、本発明時において、圧搾油（抽出油）又は前処理されたこれらの油を二種以上の異なる活性炭に接触させることで、曝光による「戻り臭」の発生の抑制と、加熱調理をする際に発生する異臭及び加熱後の油に付着する臭いという「加熱臭」の発生を抑制した、風味の優れた食用油脂を提供することができるとの知見を得た。本発明は係る知見に基づいてなされたものである。
The present inventors, at the time of the present invention, by pressing pressed oil (extracted oil) or pretreated oil with two or more different activated carbons, suppressing the occurrence of "return odor" due to exposure, The present inventors have obtained knowledge that an edible fat and oil with excellent flavor can be provided which suppresses the generation of a “heating odor” that is an odor generated when cooking and an odor adhering to heated oil. The present invention has been made based on such knowledge.
従って、本発明は、食用油脂の製造方法であって、
未精製油、又は該未精製油を脱ガム、脱酸、脱色、脱ロウ及び脱臭のいずれか一つ以上を行った処理油と、並びに、二種類以上の活性炭とを用意し、
前記未精製油又は前記処理油を、前記二種類以上の活性炭と接触させることを含んでなり、
前記活性炭が、植物由来の活性炭、石炭由来の活性炭、石油由来の活性炭及びプラスチック由来の活性炭からなる群から選択されてなり、
前記二種類以上の活性炭における少なくとも二種類が、原料が異なる活性炭であり、かつ、一の活性炭と他の活性炭とが異なる賦活処理が施されてなるものである。 Therefore, the present invention is a method for producing edible fats and oils,
Prepare unrefined oil, or treated oil obtained by degumming, deoxidizing, decoloring, dewaxing and deodorizing the unrefined oil, and two or more types of activated carbon,
Contacting the unrefined oil or the treated oil with the two or more types of activated carbon,
The activated carbon is selected from the group consisting of plant-derived activated carbon, coal-derived activated carbon, petroleum-derived activated carbon and plastic-derived activated carbon,
At least two types of the two or more types of activated carbons are activated carbons having different raw materials, and one activated carbon and another activated carbon are subjected to different activation treatments.
未精製油、又は該未精製油を脱ガム、脱酸、脱色、脱ロウ及び脱臭のいずれか一つ以上を行った処理油と、並びに、二種類以上の活性炭とを用意し、
前記未精製油又は前記処理油を、前記二種類以上の活性炭と接触させることを含んでなり、
前記活性炭が、植物由来の活性炭、石炭由来の活性炭、石油由来の活性炭及びプラスチック由来の活性炭からなる群から選択されてなり、
前記二種類以上の活性炭における少なくとも二種類が、原料が異なる活性炭であり、かつ、一の活性炭と他の活性炭とが異なる賦活処理が施されてなるものである。 Therefore, the present invention is a method for producing edible fats and oils,
Prepare unrefined oil, or treated oil obtained by degumming, deoxidizing, decoloring, dewaxing and deodorizing the unrefined oil, and two or more types of activated carbon,
Contacting the unrefined oil or the treated oil with the two or more types of activated carbon,
The activated carbon is selected from the group consisting of plant-derived activated carbon, coal-derived activated carbon, petroleum-derived activated carbon and plastic-derived activated carbon,
At least two types of the two or more types of activated carbons are activated carbons having different raw materials, and one activated carbon and another activated carbon are subjected to different activation treatments.
Ｉ 製造方法
１．油脂と活性炭の接触
本発明にあっては、未精製油又は該未精製油を特定の前処理を行った処理油に、二種類以上の活性炭と接触させることを含んでなるものである。
活性炭
活性炭には、原料を賦活、例えば、気体賦活、化学薬品賦活を施したものを使用することができる。気体賦活処理は、水蒸気（好ましい）、二酸化炭素、空気、燃焼ガス等により原料を賦活するものであり、化学薬品賦活処理は、塩化亜鉛(好ましい)、燐酸等の化学薬品により原料を賦活するものである。活性炭は、植物由来、石炭由来、石油由来及びプラスチック由来がある。植物由来の活性炭の場合、原料として、ヤシ殻、竹、オガ屑、木材等が挙げられ、石炭由来の活性炭の場合、原料として亜炭、泥炭（ピート）、褐炭、瀝青炭、無煙炭、石炭ピッチ等が挙げられ、石油由来の活性炭活性炭の場合、原料として、石油ピッチ、オイルカーボン等が挙げられ、プラスチック由来の活性炭の場合、原料として、プラスチック（主として、合成樹脂）であり、例えば、レーヨン、アクリロニトリル、フェノール樹脂等が挙げられる。本発明では、原料が異なる活性炭を用いるものであるが、原料が異なるとは由来原料が異なることを意味し、前述の植物由来の活性炭同士でも、木材とヤシ殻のように由来が異なれば、原料が異なることを意味する。活性炭の形状は、粉末状活性炭；粒状・ペレット状活性炭；破砕形態、円柱・球状等の成形形態等の顆粒状活性炭；繊維状活性炭；特殊形状活性炭が挙げられる。粉末活性炭は、平均粒径が２mm未満の微粉末のものである。また、繊維状活性炭としては、活性炭を原料として、クロス、ファイバー、トウ、シートの各形態としたもの、さらにフェルト状、糸状、織物状、紙状、カートリッジ等の特定の二次元、三次元成形体として利用することが可能である。また、特殊形状活性炭としては、活性炭を原料として形成したものであり、具体的には、ハニカム状、空隙を備えたブロック状、シート状、板状、スポンジ・ウレタン状等の各形態としたものが挙げられる。 I Production Method 1. Contact of fats and oils and activated carbon In the present invention, an unrefined oil or a treated oil subjected to a specific pretreatment with the unrefined oil is brought into contact with two or more types of activated carbon.
As the activated carbon, one obtained by activating raw materials, for example, gas activation, chemical activation, can be used. Gas activation treatment activates raw materials with water vapor (preferred), carbon dioxide, air, combustion gas, etc. Chemical activation treatment activates raw materials with chemicals such as zinc chloride (preferred), phosphoric acid, etc. It is. Activated carbon has plant origin, coal origin, petroleum origin, and plastic origin. In the case of plant-derived activated carbon, the raw materials include coconut shell, bamboo, sawdust, wood, etc. In the case of coal-derived activated carbon, lignite, peat, lignite, bituminous coal, anthracite, coal pitch, etc. In the case of activated carbon activated carbon derived from petroleum, the raw material includes petroleum pitch, oil carbon, etc. In the case of activated carbon derived from plastic, the raw material is plastic (mainly synthetic resin), for example, rayon, acrylonitrile, A phenol resin etc. are mentioned. In the present invention, the activated carbon is used with different raw materials, but the different raw materials mean that the raw materials are different, and even with the aforementioned plant-derived activated carbons, if the origin is different, such as wood and coconut shells, It means that the raw materials are different. Examples of the activated carbon include powdered activated carbon; granular / pellet-shaped activated carbon; granular activated carbon such as crushed form, cylindrical / spherical shaped form, etc .; fibrous activated carbon; special-shaped activated carbon. Powdered activated carbon is a fine powder having an average particle size of less than 2 mm. In addition, as the fibrous activated carbon, activated carbon is used as a raw material in the form of cloth, fiber, tow, and sheet, and specific two-dimensional and three-dimensional molding such as felt, thread, fabric, paper, cartridge, etc. It can be used as a body. In addition, as the special shape activated carbon, activated carbon is used as a raw material. Specifically, the activated carbon is used as a honeycomb shape, a block shape with a void, a sheet shape, a plate shape, a sponge / urethane shape, etc. Is mentioned.
１．油脂と活性炭の接触
本発明にあっては、未精製油又は該未精製油を特定の前処理を行った処理油に、二種類以上の活性炭と接触させることを含んでなるものである。
活性炭
活性炭には、原料を賦活、例えば、気体賦活、化学薬品賦活を施したものを使用することができる。気体賦活処理は、水蒸気（好ましい）、二酸化炭素、空気、燃焼ガス等により原料を賦活するものであり、化学薬品賦活処理は、塩化亜鉛(好ましい)、燐酸等の化学薬品により原料を賦活するものである。活性炭は、植物由来、石炭由来、石油由来及びプラスチック由来がある。植物由来の活性炭の場合、原料として、ヤシ殻、竹、オガ屑、木材等が挙げられ、石炭由来の活性炭の場合、原料として亜炭、泥炭（ピート）、褐炭、瀝青炭、無煙炭、石炭ピッチ等が挙げられ、石油由来の活性炭活性炭の場合、原料として、石油ピッチ、オイルカーボン等が挙げられ、プラスチック由来の活性炭の場合、原料として、プラスチック（主として、合成樹脂）であり、例えば、レーヨン、アクリロニトリル、フェノール樹脂等が挙げられる。本発明では、原料が異なる活性炭を用いるものであるが、原料が異なるとは由来原料が異なることを意味し、前述の植物由来の活性炭同士でも、木材とヤシ殻のように由来が異なれば、原料が異なることを意味する。活性炭の形状は、粉末状活性炭；粒状・ペレット状活性炭；破砕形態、円柱・球状等の成形形態等の顆粒状活性炭；繊維状活性炭；特殊形状活性炭が挙げられる。粉末活性炭は、平均粒径が２mm未満の微粉末のものである。また、繊維状活性炭としては、活性炭を原料として、クロス、ファイバー、トウ、シートの各形態としたもの、さらにフェルト状、糸状、織物状、紙状、カートリッジ等の特定の二次元、三次元成形体として利用することが可能である。また、特殊形状活性炭としては、活性炭を原料として形成したものであり、具体的には、ハニカム状、空隙を備えたブロック状、シート状、板状、スポンジ・ウレタン状等の各形態としたものが挙げられる。 I Production Method 1. Contact of fats and oils and activated carbon In the present invention, an unrefined oil or a treated oil subjected to a specific pretreatment with the unrefined oil is brought into contact with two or more types of activated carbon.
As the activated carbon, one obtained by activating raw materials, for example, gas activation, chemical activation, can be used. Gas activation treatment activates raw materials with water vapor (preferred), carbon dioxide, air, combustion gas, etc. Chemical activation treatment activates raw materials with chemicals such as zinc chloride (preferred), phosphoric acid, etc. It is. Activated carbon has plant origin, coal origin, petroleum origin, and plastic origin. In the case of plant-derived activated carbon, the raw materials include coconut shell, bamboo, sawdust, wood, etc. In the case of coal-derived activated carbon, lignite, peat, lignite, bituminous coal, anthracite, coal pitch, etc. In the case of activated carbon activated carbon derived from petroleum, the raw material includes petroleum pitch, oil carbon, etc. In the case of activated carbon derived from plastic, the raw material is plastic (mainly synthetic resin), for example, rayon, acrylonitrile, A phenol resin etc. are mentioned. In the present invention, the activated carbon is used with different raw materials, but the different raw materials mean that the raw materials are different, and even with the aforementioned plant-derived activated carbons, if the origin is different, such as wood and coconut shells, It means that the raw materials are different. Examples of the activated carbon include powdered activated carbon; granular / pellet-shaped activated carbon; granular activated carbon such as crushed form, cylindrical / spherical shaped form, etc .; fibrous activated carbon; special-shaped activated carbon. Powdered activated carbon is a fine powder having an average particle size of less than 2 mm. In addition, as the fibrous activated carbon, activated carbon is used as a raw material in the form of cloth, fiber, tow, and sheet, and specific two-dimensional and three-dimensional molding such as felt, thread, fabric, paper, cartridge, etc. It can be used as a body. In addition, as the special shape activated carbon, activated carbon is used as a raw material. Specifically, the activated carbon is used as a honeycomb shape, a block shape with a void, a sheet shape, a plate shape, a sponge / urethane shape, etc. Is mentioned.
本発明にあっては、様々な原料由来、賦活処理由来の活性炭を用いることができる。好ましくは、粒状活性炭、ペレット状活性炭、繊維状活性炭、特殊形状活性炭が利用される。繊維状活性炭（特殊形状活性炭）は、粉末状又は粒状の活性炭と比較して吸着速度が１００～１０００倍と非常に速く、粒状の活性炭と比較して吸着容量が１．５～１０倍と多く、高比表面積のものが容易に製造できるという利点を有する。このため、「戻り臭」、「加熱臭」を発生する成分を有効量除去することが可能となる。
In the present invention, activated carbons derived from various raw materials and activation treatments can be used. Preferably, granular activated carbon, pellet-shaped activated carbon, fibrous activated carbon, and special-shaped activated carbon are used. Fibrous activated carbon (special shape activated carbon) has a very high adsorption rate of 100 to 1000 times compared to powdered or granular activated carbon, and 1.5 to 10 times higher adsorption capacity than granular activated carbon. The high specific surface area can be easily manufactured. For this reason, it becomes possible to remove an effective amount of components that generate “return odor” and “heating odor”.
本発明にあっては、繊維状活性炭を液相吸着に利用した場合、繊維状活性炭の比表面積は粉末状又は粒状活性炭よりも大きいために通液抵抗が小さく、吸着速度が速いために高速処理が可能となる。また、繊維状活性炭を用いることにより、粉末状又は粒状活性炭を用いた場合と比較して、活性炭の飛散による作業環境の改善、ろ過装置の目詰まりの解消、ろ過装置の通り抜けを防止するための多段ろ過の実施等が不要となるので好ましい。
In the present invention, when fibrous activated carbon is used for liquid phase adsorption, the specific surface area of fibrous activated carbon is larger than that of powdered or granular activated carbon, so the resistance to liquid flow is small, and the adsorption speed is high, so that high-speed processing is performed. Is possible. Also, by using fibrous activated carbon, compared to the case of using powdered or granular activated carbon, the working environment is improved by scattering of activated carbon, the clogging of the filtration device is eliminated, and the filtration device is prevented from passing through. This is preferable because it is not necessary to perform multi-stage filtration.
本発明の食用油脂製造方法において用いられる繊維状活性炭としては、繊維状活性炭がカートリッジ等に成型加工されているものが好ましい。繊維状活性炭がカートリッジ等に成型加工されたもの（特殊形状活性炭）は、一般のろ過ハウジングを使用することができ新たな設備、施設等が不要であり、作業性の向上を図ることが可能である。
As the fibrous activated carbon used in the method for producing edible fat according to the present invention, it is preferable that the fibrous activated carbon is molded into a cartridge or the like. Fiber activated carbon molded into cartridges etc. (special shape activated carbon) can use a general filtration housing, no new equipment or facilities are required, and workability can be improved. is there.
繊維状活性炭の比表面積は５００ｍ２／ｇ以上であることが好ましく、更に好ましくは５００ｍ２／ｇ以上２５００ｍ２／ｇ以下であり、最も好ましくは１０００ｍ２／ｇ以上２５００ｍ２／ｇ以下である。また、繊維状活性炭は、ろ過性能を低下させない範囲で細孔構造であることが好ましく、孔径が５μｍ以下であれば、好ましい。
The specific surface area of the fibrous activated carbon is preferably 500 m 2 / g or more, more preferably 500 m 2 / g or more and 2500 m 2 / g or less, and most preferably 1000 m 2 / g or more and 2500 m 2 / g or less. The fibrous activated carbon preferably has a pore structure as long as the filtration performance is not deteriorated, and the pore diameter is preferably 5 μm or less.
繊維状活性炭を使用する場合は、繊維状活性炭を主成分とし、その他に繊維状又は粉末状の熱可塑性繊維や粒状、粉末状の活性炭、活性白土、シリカゲル、珪藻土、イオン交換樹脂等の各種の吸着材が混合されていてもよい。このような成型加工された繊維状活性炭を用いることにより、「戻り臭」、「加熱臭」の発生成分を排除し、かつ、脱色も行うことができるので好ましい。
When using fibrous activated carbon, the main component is fibrous activated carbon. Besides, various kinds of fibers such as fibrous or powdered thermoplastic fibers and granules, powdered activated carbon, activated clay, silica gel, diatomaceous earth, ion exchange resin, etc. An adsorbent may be mixed. Use of such molded activated carbon is preferable because it can eliminate components that generate “return odor” and “heating odor” and can perform decolorization.
本発明にあっては、活性炭は、植物由来の活性炭、石炭由来の活性炭、石油由来の活性炭及びプラスチック由来の活性炭からなる群から選択されてなる、二種以上のものを使用する。そして、この二種類以上の活性炭における少なくとも二種類が原料の異なる活性炭であり、かつ、一の活性炭と他の活性炭とが異なる賦活処理が施されてなるものを使用する。
In the present invention, two or more kinds of activated carbon selected from the group consisting of plant-derived activated carbon, coal-derived activated carbon, petroleum-derived activated carbon and plastic-derived activated carbon are used. Then, at least two types of the two or more types of activated carbon are activated carbons having different raw materials, and one activated carbon and another activated carbon are subjected to different activation treatments.
賦活処理は、活性化（多孔質化）反応を施すものであり、その方法としては、化学薬品賦活と気体賦活の二種類がある。本発明にあっては、一の活性炭と他の活性炭とが異なる賦活処理が施されてなるものを使用するものである。賦活処理とは、化学薬品賦活と気体賦活が挙げられ、異なる賦活処理は同一賦活処理において、薬品又は気体の種類、賦活条件を変更したものを包含する。本発明の好ましい態様によれば、一の活性炭と他の活性炭とが異なる賦活処理とは、一が化学賦活処理であり、他が気体賦活処理を施したである。本発明のより好ましい態様によれは、二種の活性炭の中、一の活性炭が気体（好ましくは水蒸気）による賦活処理が施されてなり、他の活性炭が化学薬品による賦活処理が施されてなるものを使用する。また、より好ましい態様としては、先の一の活性炭は、気体（好ましくは水蒸気）による賦活処理が施された後に、酸洗浄をさらに行ったものを用いることがより好ましい。
The activation treatment performs an activation (porosification) reaction, and there are two types of methods, chemical activation and gas activation. In the present invention, one activated carbon different from another activated carbon is used. The activation treatment includes chemical activation and gas activation, and different activation treatments include those in which the type of chemical or gas and activation conditions are changed in the same activation treatment. According to a preferred embodiment of the present invention, the activation treatment in which one activated carbon and another activated carbon are different is that one is a chemical activation treatment and the other is a gas activation treatment. According to a more preferred embodiment of the present invention, one of the two activated carbons is activated by a gas (preferably water vapor) and the other activated carbon is activated by a chemical. Use things. Moreover, as a more preferable aspect, it is more preferable to use the first activated carbon that has been subjected to an activation treatment with gas (preferably water vapor) and then further subjected to acid cleaning.
化学薬品賦活は、例えば木質材料の場合、木質材料に、高温でタールの生成を抑制し木質材料の繊維質を浸食する薬品（塩化亜鉛、燐酸等）を添加、浸透させ、空気を断って４００～７００℃の温度で炭化反応させて微細孔（平気孔径２０００nm未満）を持つ活性炭とするものである。気体賦活は、炭化した原料（ヤシ穀炭、石炭等）と、気体（水蒸気、二酸化炭素、空気、燃焼ガス等）を６００℃～１１００℃の温度で反応させ、炭素の部分反応によって微細孔（平気孔径２０００nm未満）持つ活性炭とするものである。
For example, in the case of wood materials, chemical activation is performed by adding and permeating chemicals (zinc chloride, phosphoric acid, etc.) that inhibit the formation of tar at high temperatures and erode the fiber of the wood material at high temperatures, and turn off the air. Carbonized at a temperature of ˜700 ° C. to obtain activated carbon having fine pores (flat pore diameter less than 2000 nm). In gas activation, carbonized raw materials (palm cereal charcoal, coal, etc.) and gas (water vapor, carbon dioxide, air, combustion gas, etc.) are reacted at a temperature of 600 ° C. to 1100 ° C., and fine pores ( The activated carbon has a flat pore diameter of less than 2000 nm.
本発明にあっては、原料が異なり、かつ、一の活性炭と他の活性炭とが異なる賦活処理が施されてなる二種類の活性炭の使用を必須とするが、その好ましい使用量は、活性炭全量に対して、一つの活性炭あたり５～９５質量％であり、好ましくは１０～９０質量％であり、さらに好ましくは、３０～７０質量％であり、最も好ましくは４０～６０質量％である。例えば、ピート由来で気体（水蒸気が好ましい）賦活処理した活性炭を４０～６０質量％と木材由来で化学賦活処理した活性炭を質量比５～９５：９５～５で使用することが好ましく、質量比３０～７０：７０～３０で使用することがより好ましく、最も好ましいくは質量比４０～６０：６０～４０で使用することである。
In the present invention, it is essential to use two types of activated carbons that are different in raw materials and are subjected to different activation treatments of one activated carbon and the other activated carbon. On the other hand, it is 5 to 95% by mass per activated carbon, preferably 10 to 90% by mass, more preferably 30 to 70% by mass, and most preferably 40 to 60% by mass. For example, it is preferable to use 40 to 60% by mass of activated carbon that has been activated by peat-derived gas (preferably water vapor), and activated carbon that has been chemically activated by wood. It is more preferable to use at 70: 70-30, and most preferable to use at a mass ratio of 40-60: 60-40.
接触
本発明にあっては、未精製油、又は該未精製油を脱ガム、脱酸、脱色、脱ロウ及び脱臭のいずれか一つを行った処理油と、並びに、二種類以上の活性炭とを接触させるものである。未精製油の処理油と二種類以上の活性炭とを接触させる場合には、脱酸工程の直後、脱色工程、脱色工程と脱臭工程の間、脱臭工程、脱臭工程と充填工程の間において、１０℃以上１５０℃以下の温度で接触させることが好ましい。未精製油を接触させる温度も同様であってよい。接触時間は、未精製油又は処理油及び活性炭の量等により適宜定めてよい。好ましくは、脱色工程において白土及び／又は活性白土と同時に接触させることが好ましい。脱色工程において接触させる場合は、油脂の脱色で通常行われる減圧下で、９０～１３０℃で１０～４０分間接触することが好ましい。使用する好ましい活性炭量は、油脂に対して０．０１～５質量％であり、より好ましくは０．１～１質量％であり、最も好ましくは０．１～０．５％である。なお、活性炭は脱色工程の最後に活性白土とともにろ過にて除去される。
また、脱色工程の後で接触させる場合は、活性炭をフィルタープレスのようなろ過機にろ過助剤とともに充填し、７０～１３０℃の脱色油をとおす方法が好ましい。使用する好ましい活性炭量は、油脂に対して０．０１～５質量％であり、より好ましくは０．１～１質量％であり、最も好ましくは０．１～０．５％である。脱臭工程と充填工程の間で接触させる場合は、繊維状の活性炭が充填されている活性炭カートリッジの中を、１０～１００℃の脱臭油をとおすことが好ましい。使用する好ましい活性炭量は、油脂に対して０．００１～５質量％であり、より好ましくは０．００１～０．１質量％である。 Contact In the present invention, unrefined oil, or treated oil obtained by degumming, deoxidizing, decoloring, dewaxing and deodorizing the unrefined oil, and two or more kinds of activated carbon Are brought into contact with each other. When the unrefined treated oil and two or more types of activated carbon are brought into contact, immediately after the deoxidation step, between the decolorization step, the decolorization step and the deodorization step, between the deodorization step, the deodorization step and the filling step, 10 It is preferable to make it contact at the temperature below 150 degreeC. The temperature at which the unrefined oil is brought into contact may be the same. The contact time may be appropriately determined depending on the amount of unrefined oil or treated oil and activated carbon. Preferably, it is preferable to make the clay and / or activated clay contact at the same time in the decolorization step. In the case of contacting in the decolorization step, it is preferable to perform the contact at 90 to 130 ° C. for 10 to 40 minutes under a reduced pressure that is usually performed in the decolorization of fats and oils. The amount of activated carbon used is preferably 0.01 to 5% by mass, more preferably 0.1 to 1% by mass, and most preferably 0.1 to 0.5% with respect to the fats and oils. The activated carbon is removed by filtration together with the activated clay at the end of the decolorization step.
In the case of contacting after the decoloring step, a method of filling activated carbon with a filter aid in a filter such as a filter press and passing through a decolorizing oil at 70 to 130 ° C. is preferable. The amount of activated carbon used is preferably 0.01 to 5% by mass, more preferably 0.1 to 1% by mass, and most preferably 0.1 to 0.5% with respect to the fats and oils. When contacting between the deodorizing step and the filling step, it is preferable to pass deodorized oil at 10 to 100 ° C. through the activated carbon cartridge filled with fibrous activated carbon. A preferable amount of activated carbon to be used is 0.001 to 5% by mass, more preferably 0.001 to 0.1% by mass with respect to fats and oils.
本発明にあっては、未精製油、又は該未精製油を脱ガム、脱酸、脱色、脱ロウ及び脱臭のいずれか一つを行った処理油と、並びに、二種類以上の活性炭とを接触させるものである。未精製油の処理油と二種類以上の活性炭とを接触させる場合には、脱酸工程の直後、脱色工程、脱色工程と脱臭工程の間、脱臭工程、脱臭工程と充填工程の間において、１０℃以上１５０℃以下の温度で接触させることが好ましい。未精製油を接触させる温度も同様であってよい。接触時間は、未精製油又は処理油及び活性炭の量等により適宜定めてよい。好ましくは、脱色工程において白土及び／又は活性白土と同時に接触させることが好ましい。脱色工程において接触させる場合は、油脂の脱色で通常行われる減圧下で、９０～１３０℃で１０～４０分間接触することが好ましい。使用する好ましい活性炭量は、油脂に対して０．０１～５質量％であり、より好ましくは０．１～１質量％であり、最も好ましくは０．１～０．５％である。なお、活性炭は脱色工程の最後に活性白土とともにろ過にて除去される。
また、脱色工程の後で接触させる場合は、活性炭をフィルタープレスのようなろ過機にろ過助剤とともに充填し、７０～１３０℃の脱色油をとおす方法が好ましい。使用する好ましい活性炭量は、油脂に対して０．０１～５質量％であり、より好ましくは０．１～１質量％であり、最も好ましくは０．１～０．５％である。脱臭工程と充填工程の間で接触させる場合は、繊維状の活性炭が充填されている活性炭カートリッジの中を、１０～１００℃の脱臭油をとおすことが好ましい。使用する好ましい活性炭量は、油脂に対して０．００１～５質量％であり、より好ましくは０．００１～０．１質量％である。 Contact In the present invention, unrefined oil, or treated oil obtained by degumming, deoxidizing, decoloring, dewaxing and deodorizing the unrefined oil, and two or more kinds of activated carbon Are brought into contact with each other. When the unrefined treated oil and two or more types of activated carbon are brought into contact, immediately after the deoxidation step, between the decolorization step, the decolorization step and the deodorization step, between the deodorization step, the deodorization step and the filling step, 10 It is preferable to make it contact at the temperature below 150 degreeC. The temperature at which the unrefined oil is brought into contact may be the same. The contact time may be appropriately determined depending on the amount of unrefined oil or treated oil and activated carbon. Preferably, it is preferable to make the clay and / or activated clay contact at the same time in the decolorization step. In the case of contacting in the decolorization step, it is preferable to perform the contact at 90 to 130 ° C. for 10 to 40 minutes under a reduced pressure that is usually performed in the decolorization of fats and oils. The amount of activated carbon used is preferably 0.01 to 5% by mass, more preferably 0.1 to 1% by mass, and most preferably 0.1 to 0.5% with respect to the fats and oils. The activated carbon is removed by filtration together with the activated clay at the end of the decolorization step.
In the case of contacting after the decoloring step, a method of filling activated carbon with a filter aid in a filter such as a filter press and passing through a decolorizing oil at 70 to 130 ° C. is preferable. The amount of activated carbon used is preferably 0.01 to 5% by mass, more preferably 0.1 to 1% by mass, and most preferably 0.1 to 0.5% with respect to the fats and oils. When contacting between the deodorizing step and the filling step, it is preferable to pass deodorized oil at 10 to 100 ° C. through the activated carbon cartridge filled with fibrous activated carbon. A preferable amount of activated carbon to be used is 0.001 to 5% by mass, more preferably 0.001 to 0.1% by mass with respect to fats and oils.
食品添加物の添加
本発明の食用油の製造方法においては、食品添加物を添加することが含まれる。食品添加物の添加は、二種類以上の活性炭との接触前に未精製油又は処理油に添加されることが好ましい。
食品添加物は、一般的な食用油に用いられる成分であり、例えば、乳化剤、酸化・劣化防止剤、結晶調整剤、香辛料、着色成分等が挙げられる。乳化剤として、グリセリン脂肪酸エステル、ポリグリセリン脂肪酸エステル、ショ糖脂肪酸エステル、ポリグリセリン縮合リシノレイン酸エステル、ソルビタン脂肪酸エステル、プロピレングルコール脂肪酸エステル、ポリオキシエチレンソルビタン脂肪酸エステル及び有機酸モノグリセリド、レシチン等が挙げられる。酸化・劣化防止剤としては、例えば、トコフェロール類、アスコルビン酸エステル、フラボン誘導体、コウジ酸、没食子酸誘導体、カテキンおよびそのエステル、フキ酸、ゴシポール、セサモール、テルペン類、シリコーン等が挙げられる。結晶調整剤としては、トリアシルグリセロール、ジアシルグルセロール、ワックス類、ステロールエステル類等が挙げられる。香辛料としては、カプサイシン、アネトール、オイゲノール、シネオール、ジンゲロン等が挙げられる。着色成分としては、カロテン、アスタキサンチン等が挙げられる。 Addition of food additive The method for producing an edible oil of the present invention includes adding a food additive. The addition of the food additive is preferably added to the unrefined oil or treated oil before contact with two or more types of activated carbon.
The food additive is a component used in general edible oils, and examples thereof include emulsifiers, oxidation / deterioration inhibitors, crystal modifiers, spices, and coloring components. Examples of the emulsifier include glycerin fatty acid ester, polyglycerin fatty acid ester, sucrose fatty acid ester, polyglycerin condensed ricinoleic acid ester, sorbitan fatty acid ester, propylene glycol fatty acid ester, polyoxyethylene sorbitan fatty acid ester, organic acid monoglyceride, lecithin and the like. . Examples of the oxidation / deterioration inhibitor include tocopherols, ascorbic acid esters, flavone derivatives, kojic acid, gallic acid derivatives, catechins and esters thereof, fucic acid, gossypol, sesamol, terpenes, and silicones. Examples of the crystal modifier include triacylglycerol, diacyl glycerol, waxes, and sterol esters. Examples of spices include capsaicin, anethole, eugenol, cineol, gingerone and the like. Examples of the coloring component include carotene and astaxanthin.
本発明の食用油の製造方法においては、食品添加物を添加することが含まれる。食品添加物の添加は、二種類以上の活性炭との接触前に未精製油又は処理油に添加されることが好ましい。
食品添加物は、一般的な食用油に用いられる成分であり、例えば、乳化剤、酸化・劣化防止剤、結晶調整剤、香辛料、着色成分等が挙げられる。乳化剤として、グリセリン脂肪酸エステル、ポリグリセリン脂肪酸エステル、ショ糖脂肪酸エステル、ポリグリセリン縮合リシノレイン酸エステル、ソルビタン脂肪酸エステル、プロピレングルコール脂肪酸エステル、ポリオキシエチレンソルビタン脂肪酸エステル及び有機酸モノグリセリド、レシチン等が挙げられる。酸化・劣化防止剤としては、例えば、トコフェロール類、アスコルビン酸エステル、フラボン誘導体、コウジ酸、没食子酸誘導体、カテキンおよびそのエステル、フキ酸、ゴシポール、セサモール、テルペン類、シリコーン等が挙げられる。結晶調整剤としては、トリアシルグリセロール、ジアシルグルセロール、ワックス類、ステロールエステル類等が挙げられる。香辛料としては、カプサイシン、アネトール、オイゲノール、シネオール、ジンゲロン等が挙げられる。着色成分としては、カロテン、アスタキサンチン等が挙げられる。 Addition of food additive The method for producing an edible oil of the present invention includes adding a food additive. The addition of the food additive is preferably added to the unrefined oil or treated oil before contact with two or more types of activated carbon.
The food additive is a component used in general edible oils, and examples thereof include emulsifiers, oxidation / deterioration inhibitors, crystal modifiers, spices, and coloring components. Examples of the emulsifier include glycerin fatty acid ester, polyglycerin fatty acid ester, sucrose fatty acid ester, polyglycerin condensed ricinoleic acid ester, sorbitan fatty acid ester, propylene glycol fatty acid ester, polyoxyethylene sorbitan fatty acid ester, organic acid monoglyceride, lecithin and the like. . Examples of the oxidation / deterioration inhibitor include tocopherols, ascorbic acid esters, flavone derivatives, kojic acid, gallic acid derivatives, catechins and esters thereof, fucic acid, gossypol, sesamol, terpenes, and silicones. Examples of the crystal modifier include triacylglycerol, diacyl glycerol, waxes, and sterol esters. Examples of spices include capsaicin, anethole, eugenol, cineol, gingerone and the like. Examples of the coloring component include carotene and astaxanthin.
２．原料油
原料油は、未精製油、又は該未精製油を脱ガム、脱酸、脱色、脱ロウ及び脱臭のいずれか一つ以上を行った処理油である。未精製油は、植物油種から油を得る方法（圧搾、抽出）で得られたものの他、食用油脂又は２種以上の食用油脂を食用油脂分野において通常行われる水素添加、分別、エステル交換等を施した水素添加油、分別油、エステル交換油でよく、また、グリセリンと脂肪酸をエステル化したトリグリセリドでもよい。また、脱ガム、脱酸、脱色、脱ロウ及び脱臭等の各処理は食用油脂分野において通常行われる処理であってよい。 2. The feedstock feedstock is an unrefined oil or a treated oil obtained by performing any one or more of degumming, deoxidation, decolorization, dewaxing and deodorization on the unrefined oil. Unrefined oil is obtained by the method of obtaining oil from vegetable oil seeds (pressing, extraction), edible fat or oil or two or more kinds of edible fats are usually subjected to hydrogenation, fractionation, transesterification, etc. It may be a hydrogenated oil, a fractionated oil or a transesterified oil, or a triglyceride obtained by esterifying glycerin and a fatty acid. Further, each treatment such as degumming, deoxidation, decolorization, dewaxing and deodorization may be a treatment usually performed in the field of edible fats and oils.
原料油は、未精製油、又は該未精製油を脱ガム、脱酸、脱色、脱ロウ及び脱臭のいずれか一つ以上を行った処理油である。未精製油は、植物油種から油を得る方法（圧搾、抽出）で得られたものの他、食用油脂又は２種以上の食用油脂を食用油脂分野において通常行われる水素添加、分別、エステル交換等を施した水素添加油、分別油、エステル交換油でよく、また、グリセリンと脂肪酸をエステル化したトリグリセリドでもよい。また、脱ガム、脱酸、脱色、脱ロウ及び脱臭等の各処理は食用油脂分野において通常行われる処理であってよい。 2. The feedstock feedstock is an unrefined oil or a treated oil obtained by performing any one or more of degumming, deoxidation, decolorization, dewaxing and deodorization on the unrefined oil. Unrefined oil is obtained by the method of obtaining oil from vegetable oil seeds (pressing, extraction), edible fat or oil or two or more kinds of edible fats are usually subjected to hydrogenation, fractionation, transesterification, etc. It may be a hydrogenated oil, a fractionated oil or a transesterified oil, or a triglyceride obtained by esterifying glycerin and a fatty acid. Further, each treatment such as degumming, deoxidation, decolorization, dewaxing and deodorization may be a treatment usually performed in the field of edible fats and oils.
本発明で利用される植物油種は特に限定はなく、食用油脂として用いられるものであればいかなるものであっても使用可能であり、また、常温で液体、固体等の形態は問わないものである。植物油脂の具体例としては、大豆油、菜種油、コーン油、ゴマ油、ゴマサラダ油、シソ油、亜麻仁油、落花生油、紅花油、高オレイン酸紅花油、ひまわり油、高オレイン酸ひまわり油、綿実油、ブドウ種子油、マカデミアナッツ油、ヘーゼルナッツ油、カボチャ種子油、クルミ油、椿油、茶実油、エゴマ油、ボラージ油、オリーブ油、米糠油、小麦胚芽油、パーム油、パーム核油、ヤシ油、カカオ脂、及び藻類油などの植物油が挙げられる。本発明にあっては植物油脂が好ましいが、動物油脂の使用又は、植物油脂及び動物油脂の混合油脂を使用することも可能である。
The vegetable oil species used in the present invention is not particularly limited, and any oil can be used as long as it is used as an edible oil and fat, and any form of liquid, solid, etc. can be used at room temperature. . Specific examples of vegetable oils include soybean oil, rapeseed oil, corn oil, sesame oil, sesame salad oil, perilla oil, linseed oil, peanut oil, safflower oil, high oleic safflower oil, sunflower oil, high oleic sunflower oil, cottonseed oil, Grape seed oil, macadamia nut oil, hazelnut oil, pumpkin seed oil, walnut oil, coconut oil, tea seed oil, sesame oil, borage oil, olive oil, rice bran oil, wheat germ oil, palm oil, palm kernel oil, coconut oil, cocoa butter And vegetable oils such as algal oil. In the present invention, vegetable oils and fats are preferable, but it is also possible to use animal oils or fats or mixed oils of vegetable oils and animal oils.
ＩＩ．食用油脂
本発明による製造方法で得た食用油脂は、そのまま、食卓及び調理油として利用することができる。また、必要に応じて、食品添加物を添加した上で市場に提供してもよい。食品添加物は先に述べたものと同様であってよい。また、本発明で製造された食用油脂は、風味が良好であり、生食（マヨネーズやドレッシング等）、炒め物（焼きそば、野菜炒め等）、揚げ物（天ぷら、コロッケ、トンカツ等）、スプレー加熱調理（油を食材にスプレーしてオーブンや電子レンジで加熱する調理）等に使用しても、調理する食品の風味を損なうことがない。さらに、食用離型油として使用しても、好適に使用することができる。 II. Edible fats and oils The edible fats and oils obtained by the production method according to the present invention can be used as they are as a table and cooking oil. Moreover, you may provide to a market after adding a food additive as needed. The food additive may be the same as described above. In addition, the edible oil and fat produced in the present invention has a good flavor, raw food (mayonnaise, dressing, etc.), fried food (fried noodles, fried vegetables, etc.), fried food (tempura, croquette, tonkatsu, etc.), spray cooking ( Even if the oil is sprayed on food and used for cooking in an oven or a microwave oven), the flavor of the food to be cooked is not impaired. Furthermore, even if it uses as an edible release oil, it can be used conveniently.
本発明による製造方法で得た食用油脂は、そのまま、食卓及び調理油として利用することができる。また、必要に応じて、食品添加物を添加した上で市場に提供してもよい。食品添加物は先に述べたものと同様であってよい。また、本発明で製造された食用油脂は、風味が良好であり、生食（マヨネーズやドレッシング等）、炒め物（焼きそば、野菜炒め等）、揚げ物（天ぷら、コロッケ、トンカツ等）、スプレー加熱調理（油を食材にスプレーしてオーブンや電子レンジで加熱する調理）等に使用しても、調理する食品の風味を損なうことがない。さらに、食用離型油として使用しても、好適に使用することができる。 II. Edible fats and oils The edible fats and oils obtained by the production method according to the present invention can be used as they are as a table and cooking oil. Moreover, you may provide to a market after adding a food additive as needed. The food additive may be the same as described above. In addition, the edible oil and fat produced in the present invention has a good flavor, raw food (mayonnaise, dressing, etc.), fried food (fried noodles, fried vegetables, etc.), fried food (tempura, croquette, tonkatsu, etc.), spray cooking ( Even if the oil is sprayed on food and used for cooking in an oven or a microwave oven), the flavor of the food to be cooked is not impaired. Furthermore, even if it uses as an edible release oil, it can be used conveniently.
以下、本発明を実施例により更に詳細に説明するが、本発明の範囲は、かかる実施例の内容に限定して解釈されるものではない。
Hereinafter, the present invention will be described in more detail with reference to examples. However, the scope of the present invention should not be construed as being limited to the contents of the examples.
活性炭の用意
下記、表１に記載した通り、活性炭（日本ノリット株式会社製：SX1G、CA1、HB PLUS）を用意した。また、活性白土（水澤化学株式会社製）を用意した。
Preparation of activated carbon As described in Table 1 below, activated carbon (manufactured by Norit Japan Ltd .: SX1G, CA1, HB PLUS) was prepared. Moreover, activated clay (made by Mizusawa Chemical Co., Ltd.) was prepared.
下記、表１に記載した通り、活性炭（日本ノリット株式会社製：SX1G、CA1、HB PLUS）を用意した。また、活性白土（水澤化学株式会社製）を用意した。
活性炭の調整１
下記表２の通り、実施例１及び比較例１及び２の活性炭を得た。 Adjustment of activated carbon 1
As shown in Table 2 below, activated carbons of Example 1 and Comparative Examples 1 and 2 were obtained.
下記表２の通り、実施例１及び比較例１及び２の活性炭を得た。 Adjustment of activated carbon 1
As shown in Table 2 below, activated carbons of Example 1 and Comparative Examples 1 and 2 were obtained.
評価試験１：爆光試験
大豆未精製油を脱ガム、脱酸処理した大豆脱酸油２ｋｇに、実施例１及び比較例１～２の活性炭に接触させて、１１０℃、２０分間、減圧下で脱色処理（活性炭処理）した処理油を、さらに２５０℃、９０分間、脱臭処理を行った。これらの処理で得られた油を曝光処理（7000lux、４０時間）を施し、下記評価方法１により、評価した結果を下記表２に記載した。
評価方法１
評価は3点順位法で行った。２０歳から４５歳までの男女１４人および１１人(n=11)によるブラインドパネル方式で、生風味Aについては、100ｍｌビーカーに評価油をそれぞれ５０ｇ入れ、スポイトで１～２ｍｌを試飲し、曝光風味、大豆風味の少なさ、風味の好みの順位付けを行った。加熱臭Aについては、１００ｍｌビーカーに評価油をそれぞれ５０ｇ入れ、１８０℃に加熱した臭いを嗅いでもらい、曝光臭の少なさ、大豆戻り臭の少なさ、ニオイの好みの順位付けを行った。評価は1位：3点、2位：2点、3位：1点とした合計値を算出し、順位法の検定表を用いて行った。）。その結果は、下記表２に記載した通りであった。数値が大きい程、好ましいことを示す。
結果１
表２の結果より、実施例１は、比較例１～２と比べて、風味Ａ、加熱臭Ａとも良好であることが理解される。 Evaluation test 1: Explosive light test 2 kg of soybean deoxidized oil obtained by degumming and deoxidizing soybean raw oil was brought into contact with the activated carbon of Example 1 and Comparative Examples 1 and 2 at 110 ° C. for 20 minutes under reduced pressure. The treated oil that had been decolorized (activated carbon) was further deodorized at 250 ° C. for 90 minutes. The oil obtained by these treatments was subjected to exposure treatment (7000 lux, 40 hours), and the results of evaluation by the following evaluation method 1 are shown in Table 2 below.
Evaluation method 1
The evaluation was performed by a three-point ranking method. Blind panel system by 14 men and women from 20 to 45 years old and 11 people (n = 11). For raw flavor A, put 50g each of evaluation oil in a 100ml beaker, sample 1-2ml with a dropper, and expose The ranking of flavor, soy flavor, and taste preference was performed. As for the heated odor A, 50 g of each evaluation oil was put into a 100 ml beaker, and the odor heated to 180 ° C. was sniffed, and the ranking was made according to the preference for less exposure odor, less soybean return odor, and odor. The evaluation was performed by using a ranking method test table by calculating the total value of 1st place: 3 points, 2nd place: 2 points, 3rd place: 1 point. ). The results were as described in Table 2 below. It shows that it is so preferable that a numerical value is large.
Result 1
From the results in Table 2, it is understood that Example 1 is better in both flavor A and heated odor A than Comparative Examples 1 and 2.
大豆未精製油を脱ガム、脱酸処理した大豆脱酸油２ｋｇに、実施例１及び比較例１～２の活性炭に接触させて、１１０℃、２０分間、減圧下で脱色処理（活性炭処理）した処理油を、さらに２５０℃、９０分間、脱臭処理を行った。これらの処理で得られた油を曝光処理（7000lux、４０時間）を施し、下記評価方法１により、評価した結果を下記表２に記載した。
評価方法１
評価は3点順位法で行った。２０歳から４５歳までの男女１４人および１１人(n=11)によるブラインドパネル方式で、生風味Aについては、100ｍｌビーカーに評価油をそれぞれ５０ｇ入れ、スポイトで１～２ｍｌを試飲し、曝光風味、大豆風味の少なさ、風味の好みの順位付けを行った。加熱臭Aについては、１００ｍｌビーカーに評価油をそれぞれ５０ｇ入れ、１８０℃に加熱した臭いを嗅いでもらい、曝光臭の少なさ、大豆戻り臭の少なさ、ニオイの好みの順位付けを行った。評価は1位：3点、2位：2点、3位：1点とした合計値を算出し、順位法の検定表を用いて行った。）。その結果は、下記表２に記載した通りであった。数値が大きい程、好ましいことを示す。
結果１
表２の結果より、実施例１は、比較例１～２と比べて、風味Ａ、加熱臭Ａとも良好であることが理解される。 Evaluation test 1: Explosive light test 2 kg of soybean deoxidized oil obtained by degumming and deoxidizing soybean raw oil was brought into contact with the activated carbon of Example 1 and Comparative Examples 1 and 2 at 110 ° C. for 20 minutes under reduced pressure. The treated oil that had been decolorized (activated carbon) was further deodorized at 250 ° C. for 90 minutes. The oil obtained by these treatments was subjected to exposure treatment (7000 lux, 40 hours), and the results of evaluation by the following evaluation method 1 are shown in Table 2 below.
Evaluation method 1
The evaluation was performed by a three-point ranking method. Blind panel system by 14 men and women from 20 to 45 years old and 11 people (n = 11). For raw flavor A, put 50g each of evaluation oil in a 100ml beaker, sample 1-2ml with a dropper, and expose The ranking of flavor, soy flavor, and taste preference was performed. As for the heated odor A, 50 g of each evaluation oil was put into a 100 ml beaker, and the odor heated to 180 ° C. was sniffed, and the ranking was made according to the preference for less exposure odor, less soybean return odor, and odor. The evaluation was performed by using a ranking method test table by calculating the total value of 1st place: 3 points, 2nd place: 2 points, 3rd place: 1 point. ). The results were as described in Table 2 below. It shows that it is so preferable that a numerical value is large.
Result 1
From the results in Table 2, it is understood that Example 1 is better in both flavor A and heated odor A than Comparative Examples 1 and 2.
活性炭の調整２
下記表３の通り、実施例２及び比較例３及び４の活性炭を得た。 Adjustment of activated carbon 2
As shown in Table 3 below, activated carbons of Example 2 and Comparative Examples 3 and 4 were obtained.
下記表３の通り、実施例２及び比較例３及び４の活性炭を得た。 Adjustment of activated carbon 2
As shown in Table 3 below, activated carbons of Example 2 and Comparative Examples 3 and 4 were obtained.
評価試験２：爆光試験
大豆未精製油を脱ガム、脱酸処理した大豆脱酸油２ｋｇに、実施例２及び比較例３～４の活性炭に接触させて、１１０℃、２０分間、減圧下で脱色処理（活性炭処理）した処理油を、さらに２５０℃、９０分間、脱臭処理を行った。これらの処理で得られた油を曝光処理し（7000lux、１６時間と４０時間）、下記評価方法２により、評価した結果を下記表３に記載した。
評価方法２
評価は3点順位法で行った。２０歳から４５歳までの男女１０人によるブラインドパネル方式で、生風味Aについては、100ｍｌビーカーに評価油をそれぞれ５０ｇ入れ、スポイトで１～２ｍｌを試飲し、曝光風味、大豆風味の少なさ、風味の好みの順位付けを行った。加熱臭Aについては、１００ｍｌビーカーに評価油をそれぞれ５０ｇ入れ、１８０℃に加熱した臭いを嗅いでもらい、曝光臭の少なさ、大豆戻り臭の少なさ、ニオイの好みの順位付けを行った。評価は1位：3点、2位：2点、3位：1点とした合計値を算出し、順位法の検定表を用いて行った。）。その結果は、下記表５に記載した通りであった。数値が大きい程、好ましいことを示す。下記表５の結果より、実施例２は、比較例３～４と比べて、風味Ａ、加熱臭Ａとも良好であることが分かった。 Evaluation test 2: Explosive light test 2 kg of soybean deoxidized oil obtained by degumming and deoxidizing soybean raw oil was brought into contact with the activated carbon of Example 2 and Comparative Examples 3 to 4 at 110 ° C. for 20 minutes under reduced pressure. The treated oil that had been decolorized (activated carbon) was further deodorized at 250 ° C. for 90 minutes. The oil obtained by these treatments was exposed to light (7000 lux, 16 hours and 40 hours), and the results of evaluation by the following evaluation method 2 are shown in Table 3 below.
Evaluation method 2
The evaluation was performed by a three-point ranking method. With a blind panel method by 10 men and women from the age of 20 to 45 years old, for raw flavor A, put 50g each of evaluation oil into a 100ml beaker, sample 1-2ml with a dropper, less exposure flavor, soy flavor, We ranked the taste preference. As for the heated odor A, 50 g of each evaluation oil was put into a 100 ml beaker, and the odor heated to 180 ° C. was sniffed, and the ranking was made according to the preference for less exposure odor, less soybean return odor, and odor. The evaluation was performed by using a ranking method test table by calculating the total value of 1st place: 3 points, 2nd place: 2 points, 3rd place: 1 point. ). The results were as described in Table 5 below. It shows that it is so preferable that a numerical value is large. From the results in Table 5 below, it was found that Example 2 was better in both flavor A and heated odor A than Comparative Examples 3-4.
大豆未精製油を脱ガム、脱酸処理した大豆脱酸油２ｋｇに、実施例２及び比較例３～４の活性炭に接触させて、１１０℃、２０分間、減圧下で脱色処理（活性炭処理）した処理油を、さらに２５０℃、９０分間、脱臭処理を行った。これらの処理で得られた油を曝光処理し（7000lux、１６時間と４０時間）、下記評価方法２により、評価した結果を下記表３に記載した。
評価方法２
評価は3点順位法で行った。２０歳から４５歳までの男女１０人によるブラインドパネル方式で、生風味Aについては、100ｍｌビーカーに評価油をそれぞれ５０ｇ入れ、スポイトで１～２ｍｌを試飲し、曝光風味、大豆風味の少なさ、風味の好みの順位付けを行った。加熱臭Aについては、１００ｍｌビーカーに評価油をそれぞれ５０ｇ入れ、１８０℃に加熱した臭いを嗅いでもらい、曝光臭の少なさ、大豆戻り臭の少なさ、ニオイの好みの順位付けを行った。評価は1位：3点、2位：2点、3位：1点とした合計値を算出し、順位法の検定表を用いて行った。）。その結果は、下記表５に記載した通りであった。数値が大きい程、好ましいことを示す。下記表５の結果より、実施例２は、比較例３～４と比べて、風味Ａ、加熱臭Ａとも良好であることが分かった。 Evaluation test 2: Explosive light test 2 kg of soybean deoxidized oil obtained by degumming and deoxidizing soybean raw oil was brought into contact with the activated carbon of Example 2 and Comparative Examples 3 to 4 at 110 ° C. for 20 minutes under reduced pressure. The treated oil that had been decolorized (activated carbon) was further deodorized at 250 ° C. for 90 minutes. The oil obtained by these treatments was exposed to light (7000 lux, 16 hours and 40 hours), and the results of evaluation by the following evaluation method 2 are shown in Table 3 below.
Evaluation method 2
The evaluation was performed by a three-point ranking method. With a blind panel method by 10 men and women from the age of 20 to 45 years old, for raw flavor A, put 50g each of evaluation oil into a 100ml beaker, sample 1-2ml with a dropper, less exposure flavor, soy flavor, We ranked the taste preference. As for the heated odor A, 50 g of each evaluation oil was put into a 100 ml beaker, and the odor heated to 180 ° C. was sniffed, and the ranking was made according to the preference for less exposure odor, less soybean return odor, and odor. The evaluation was performed by using a ranking method test table by calculating the total value of 1st place: 3 points, 2nd place: 2 points, 3rd place: 1 point. ). The results were as described in Table 5 below. It shows that it is so preferable that a numerical value is large. From the results in Table 5 below, it was found that Example 2 was better in both flavor A and heated odor A than Comparative Examples 3-4.
活性炭の調整３
下記表４の通り、実施例３及び比較例５及び６の活性炭を得た。 Adjustment of activated carbon 3
As shown in Table 4 below, activated carbons of Example 3 and Comparative Examples 5 and 6 were obtained.
下記表４の通り、実施例３及び比較例５及び６の活性炭を得た。 Adjustment of activated carbon 3
As shown in Table 4 below, activated carbons of Example 3 and Comparative Examples 5 and 6 were obtained.
評価試験３：爆光試験
大豆未精製油を脱ガム、脱酸処理した大豆脱酸油２ｋｇに、表４に示す実施例３及び比較例５～６の接触材に接触させて、１１０℃、２０分間、減圧下で脱色処理（活性炭処理）した処理油を、さらに２５０℃、９０分間、脱臭処理を行った。これらの処理で得られた油を曝光処理し（7000lux、１６時間と４０時間）、下記評価方法３により、評価した結果を下記表４に記載した。
評価方法３
評価は3点順位法で行った。２０歳から４５歳までの男女１１人および１４人によるブラインドパネル方式で、生風味Aについては、100ｍｌビーカーに評価油をそれぞれ５０ｇ入れ、スポイトで１～２ｍｌを試飲し、曝光風味、大豆風味の少なさ、風味の好みの順位付けを行った。加熱臭Aについては、１００ｍｌビーカーに評価油をそれぞれ５０ｇ入れ、１８０℃に加熱した臭いを嗅いでもらい、曝光臭の少なさ、大豆戻り臭の少なさ、ニオイの好みの順位付けを行った。評価は1位：3点、2位：2点、3位：1点とした合計値を算出し、順位法の検定表を用いて行った。）。その結果は、下記表４に記載した通りであった。数値が大きい程、好ましいことを示す。
結果３
表４の結果より、実施例３は、比較例５～６と比べて、風味Ａ、加熱臭Ａとも良好であることが分かった。 Evaluation test 3: Explosive light test 2 kg of soybean deoxidized oil obtained by degumming and deoxidizing soybean raw oil was brought into contact with the contact materials of Example 3 and Comparative Examples 5 to 6 shown in Table 4 at 110 ° C., 20 The treated oil that had been decolorized (activated carbon treatment) under reduced pressure for a minute was further deodorized at 250 ° C. for 90 minutes. The oil obtained by these treatments was exposed to light (7000 lux, 16 hours and 40 hours), and the results evaluated by the following evaluation method 3 are shown in Table 4 below.
Evaluation method 3
The evaluation was performed by a three-point ranking method. A blind panel system with 11 and 14 men and women from the age of 20 to 45 years old. For raw flavor A, put 50g each of evaluation oil into a 100ml beaker and sample 1-2ml with a dropper. The ranking was made according to taste and taste. As for the heated odor A, 50 g of each evaluation oil was put into a 100 ml beaker, and the odor heated to 180 ° C. was sniffed, and the ranking was made according to the preference for less exposure odor, less soybean return odor, and odor. The evaluation was performed by using a ranking method test table by calculating the total value of 1st place: 3 points, 2nd place: 2 points, 3rd place: 1 point. ). The results were as described in Table 4 below. It shows that it is so preferable that a numerical value is large.
Result 3
From the results of Table 4, it was found that Example 3 was better in both flavor A and heated odor A than Comparative Examples 5-6.
大豆未精製油を脱ガム、脱酸処理した大豆脱酸油２ｋｇに、表４に示す実施例３及び比較例５～６の接触材に接触させて、１１０℃、２０分間、減圧下で脱色処理（活性炭処理）した処理油を、さらに２５０℃、９０分間、脱臭処理を行った。これらの処理で得られた油を曝光処理し（7000lux、１６時間と４０時間）、下記評価方法３により、評価した結果を下記表４に記載した。
評価方法３
評価は3点順位法で行った。２０歳から４５歳までの男女１１人および１４人によるブラインドパネル方式で、生風味Aについては、100ｍｌビーカーに評価油をそれぞれ５０ｇ入れ、スポイトで１～２ｍｌを試飲し、曝光風味、大豆風味の少なさ、風味の好みの順位付けを行った。加熱臭Aについては、１００ｍｌビーカーに評価油をそれぞれ５０ｇ入れ、１８０℃に加熱した臭いを嗅いでもらい、曝光臭の少なさ、大豆戻り臭の少なさ、ニオイの好みの順位付けを行った。評価は1位：3点、2位：2点、3位：1点とした合計値を算出し、順位法の検定表を用いて行った。）。その結果は、下記表４に記載した通りであった。数値が大きい程、好ましいことを示す。
結果３
表４の結果より、実施例３は、比較例５～６と比べて、風味Ａ、加熱臭Ａとも良好であることが分かった。 Evaluation test 3: Explosive light test 2 kg of soybean deoxidized oil obtained by degumming and deoxidizing soybean raw oil was brought into contact with the contact materials of Example 3 and Comparative Examples 5 to 6 shown in Table 4 at 110 ° C., 20 The treated oil that had been decolorized (activated carbon treatment) under reduced pressure for a minute was further deodorized at 250 ° C. for 90 minutes. The oil obtained by these treatments was exposed to light (7000 lux, 16 hours and 40 hours), and the results evaluated by the following evaluation method 3 are shown in Table 4 below.
Evaluation method 3
The evaluation was performed by a three-point ranking method. A blind panel system with 11 and 14 men and women from the age of 20 to 45 years old. For raw flavor A, put 50g each of evaluation oil into a 100ml beaker and sample 1-2ml with a dropper. The ranking was made according to taste and taste. As for the heated odor A, 50 g of each evaluation oil was put into a 100 ml beaker, and the odor heated to 180 ° C. was sniffed, and the ranking was made according to the preference for less exposure odor, less soybean return odor, and odor. The evaluation was performed by using a ranking method test table by calculating the total value of 1st place: 3 points, 2nd place: 2 points, 3rd place: 1 point. ). The results were as described in Table 4 below. It shows that it is so preferable that a numerical value is large.
Result 3
From the results of Table 4, it was found that Example 3 was better in both flavor A and heated odor A than Comparative Examples 5-6.
活性炭の調整４
下記表５の通り、実施例４及び比較例５～８の活性炭を得た。
評価試験4：爆光試験
大豆未精製油を脱ガム、脱酸処理した大豆脱酸油２ｋｇに、表５に示す実施例４～８及び比較例７～８の接触材に接触させて、１１０℃、２０分間、減圧下で脱色処理（活性炭処理）した処理油を、さらに２５０℃、９０分間、脱臭処理を行った。これらの処理で得られた油を曝光処理（7000lux、４０時間）し、下記評価方法４により、評価した結果を下記表５に記載した。
評価方法４
生風味Ｂの評価は、１２名のパネルが、常温状態での油脂組成物を１～２ｍｌ程度、口に含み、下記評価基準（５点評価）で行い、その平均値を評価値とした。また、加熱臭Ｂの評価は、１００ｍｌ容ビーカーに油脂組成物を５０ｇ入れ、１８０℃に加熱して行なった。１２名のパネルが、下記評価基準（５点評価）で行い、その平均値を評価値とした。
生風味Ｂ及び加熱臭Ｂの評価基準
５点・・・ひじょうに良好
４点・・・やや良好
３点・・・普通
２点・・・やや悪い
１点・・・ひじょうに悪い
結果４
表５の結果より、実施例４～８は、比較例７～８と比べて、風味Ｂ、加熱臭Ｂとも良好であることが分かった。 Adjustment of activated carbon 4
As shown in Table 5 below, activated carbons of Example 4 and Comparative Examples 5 to 8 were obtained.
Evaluation test 4: Explosive light test 2 kg of soybean deoxidized oil obtained by degumming and deoxidizing soybean raw oil was brought into contact with the contact materials of Examples 4 to 8 and Comparative Examples 7 to 8 shown in Table 5 at 110 ° C. The treated oil that had been decolorized (activated carbon treatment) under reduced pressure for 20 minutes was further deodorized at 250 ° C. for 90 minutes. The oil obtained by these treatments was exposed to light (7000 lux, 40 hours), and the results evaluated by the following evaluation method 4 are shown in Table 5 below.
Evaluation method 4
The evaluation of the raw flavor B was performed by 12 panels including about 1 to 2 ml of an oil and fat composition at room temperature in the mouth and the following evaluation criteria (5-point evaluation), and the average value was taken as the evaluation value. The evaluation of the heated odor B was performed by putting 50 g of the oil and fat composition in a 100 ml beaker and heating to 180 ° C. Twelve panel members performed according to the following evaluation criteria (5-point evaluation), and the average value was used as the evaluation value.
Evaluation criteria for raw flavor B and heated odor B: 5 points: very good 4 points: slightly good 3 points: normal 2 points: slightly bad 1 point: very bad result 4
From the results shown in Table 5, it was found that Examples 4 to 8 had better flavor B and heated odor B than Comparative Examples 7 to 8.
下記表５の通り、実施例４及び比較例５～８の活性炭を得た。
評価試験4：爆光試験
大豆未精製油を脱ガム、脱酸処理した大豆脱酸油２ｋｇに、表５に示す実施例４～８及び比較例７～８の接触材に接触させて、１１０℃、２０分間、減圧下で脱色処理（活性炭処理）した処理油を、さらに２５０℃、９０分間、脱臭処理を行った。これらの処理で得られた油を曝光処理（7000lux、４０時間）し、下記評価方法４により、評価した結果を下記表５に記載した。
評価方法４
生風味Ｂの評価は、１２名のパネルが、常温状態での油脂組成物を１～２ｍｌ程度、口に含み、下記評価基準（５点評価）で行い、その平均値を評価値とした。また、加熱臭Ｂの評価は、１００ｍｌ容ビーカーに油脂組成物を５０ｇ入れ、１８０℃に加熱して行なった。１２名のパネルが、下記評価基準（５点評価）で行い、その平均値を評価値とした。
生風味Ｂ及び加熱臭Ｂの評価基準
５点・・・ひじょうに良好
４点・・・やや良好
３点・・・普通
２点・・・やや悪い
１点・・・ひじょうに悪い
結果４
表５の結果より、実施例４～８は、比較例７～８と比べて、風味Ｂ、加熱臭Ｂとも良好であることが分かった。 Adjustment of activated carbon 4
As shown in Table 5 below, activated carbons of Example 4 and Comparative Examples 5 to 8 were obtained.
Evaluation test 4: Explosive light test 2 kg of soybean deoxidized oil obtained by degumming and deoxidizing soybean raw oil was brought into contact with the contact materials of Examples 4 to 8 and Comparative Examples 7 to 8 shown in Table 5 at 110 ° C. The treated oil that had been decolorized (activated carbon treatment) under reduced pressure for 20 minutes was further deodorized at 250 ° C. for 90 minutes. The oil obtained by these treatments was exposed to light (7000 lux, 40 hours), and the results evaluated by the following evaluation method 4 are shown in Table 5 below.
Evaluation method 4
The evaluation of the raw flavor B was performed by 12 panels including about 1 to 2 ml of an oil and fat composition at room temperature in the mouth and the following evaluation criteria (5-point evaluation), and the average value was taken as the evaluation value. The evaluation of the heated odor B was performed by putting 50 g of the oil and fat composition in a 100 ml beaker and heating to 180 ° C. Twelve panel members performed according to the following evaluation criteria (5-point evaluation), and the average value was used as the evaluation value.
Evaluation criteria for raw flavor B and heated odor B: 5 points: very good 4 points: slightly good 3 points: normal 2 points: slightly bad 1 point: very bad result 4
From the results shown in Table 5, it was found that Examples 4 to 8 had better flavor B and heated odor B than Comparative Examples 7 to 8.
Claims (5)
- 食用油脂の製造方法であって、
未精製油、又は該未精製油を脱ガム、脱酸、脱色、脱ロウ及び脱臭のいずれか一つ以上を行った処理油と、並びに、二種類以上の活性炭とを用意し、
前記未精製油又は前記処理油を、前記二種類以上の活性炭と接触させることを含んでなり、
前記活性炭が、植物由来の活性炭、石炭由来の活性炭、石油由来の活性炭及びプラスチック由来の活性炭からなる群から選択されてなり、
前記二種類以上の活性炭における少なくとも二種類が、原料が異なる活性炭であり、かつ、一の活性炭と他の活性炭とが異なる賦活処理が施されてなるものである、食用油脂の製造方法。 A method for producing edible fats and oils,
Prepare unrefined oil, or treated oil obtained by degumming, deoxidizing, decoloring, dewaxing and deodorizing the unrefined oil, and two or more kinds of activated carbon,
Contacting the unrefined oil or the treated oil with the two or more types of activated carbon,
The activated carbon is selected from the group consisting of plant-derived activated carbon, coal-derived activated carbon, petroleum-derived activated carbon and plastic-derived activated carbon,
A method for producing edible fats and oils, wherein at least two of the two or more types of activated carbon are activated carbons having different raw materials, and one activated carbon and another activated carbon are subjected to different activation treatments. - 前記一の活性炭が気体による賦活処理が施されてなり、
前記他の活性炭が化学薬品による賦活処理が施されてなる、請求項１に記載の食用油脂の製造方法。 The one activated carbon is subjected to activation treatment with gas,
The method for producing edible fats and oils according to claim 1, wherein the other activated carbon is subjected to an activation treatment with a chemical. - 前記一の活性炭が、気体による賦活処理が施された後に、酸洗浄をさらに行ったものである、請求項２に記載の食用油脂の製造方法。 The method for producing edible fats and oils according to claim 2, wherein the one activated carbon is further subjected to acid washing after being activated by gas.
- 活性炭が、繊維状活性炭である、請求項１に記載の食用油脂の製造方法。 The method for producing edible fats and oils according to claim 1, wherein the activated carbon is fibrous activated carbon.
- 請求項１～４に記載の製造方法で製造された、食用油脂。 Edible fats and oils produced by the production method according to claims 1 to 4.
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| WO2013145808A1 (en) * | 2012-03-27 | 2013-10-03 | 日清オイリオグループ株式会社 | Method for manufacturing purified glyceride composition |
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| JP5700503B2 (en) * | 2009-09-07 | 2015-04-15 | 日清オイリオグループ株式会社 | Glyceride composition and method for producing the glyceride composition |
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| WO2014045682A1 (en) * | 2012-09-21 | 2014-03-27 | 日清オイリオグループ株式会社 | Emulsifier-containing fat composition and method for producing emulsifier-containing fat composition |
| CN103484236B (en) * | 2013-09-10 | 2015-04-22 | 滁州金恒油脂工业有限公司定远县金恒油厂 | Preparation method of lung-moistening and cough-relieving soybean oil |
| JP6454959B2 (en) * | 2013-10-31 | 2019-01-23 | 不二製油株式会社 | Cooking oils and fats |
| WO2015064569A1 (en) * | 2013-10-31 | 2015-05-07 | 不二製油株式会社 | Cooking fat |
| JP6471405B2 (en) * | 2013-10-31 | 2019-02-20 | 不二製油株式会社 | Cooking oils and fats |
| JP6570832B2 (en) * | 2014-12-26 | 2019-09-04 | ミヨシ油脂株式会社 | Method for producing edible fat and oil and method for suppressing return odor |
| JP7118070B2 (en) * | 2017-08-08 | 2022-08-15 | 株式会社Ｊ－オイルミルズ | Heated odor inhibitor for oil and fat composition for heat cooking, method for suppressing heat odor of fat and oil composition for heat cooking, and method for producing oil and fat composition for heat cooking |
| KR101903911B1 (en) * | 2017-12-19 | 2018-10-02 | 이화여자대학교 산학협력단 | Filtration method to reduce benzo(a)pyrene contents by minimizing reduction of volatiles in sesame oil |
| CN111139135A (en) * | 2020-01-09 | 2020-05-12 | 武汉轻工大学 | Method for removing capsaicin and dihydrocapsaicin in vegetable oil |
| CN112920899A (en) * | 2021-03-02 | 2021-06-08 | 四川财牛食品有限公司 | Impurity removal method for animal oil |
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| JP2003061577A (en) * | 2001-08-24 | 2003-03-04 | Nisshin Oillio Ltd | Method for edible oil and fat production and method for edible oil and fat deodorization |
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| JP2013203768A (en) * | 2012-03-27 | 2013-10-07 | Nisshin Oillio Group Ltd | Method for producing purified glyceride composition |
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| JP4588793B2 (en) | 2010-12-01 |
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| CN102365027B (en) | 2013-03-27 |
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