WO2010097263A1 - Procédé et règle de dimensionnement permettant le dimensionnement et la fabrication de lentilles de fresnel pour la focalisation de la lumière - Google Patents
Procédé et règle de dimensionnement permettant le dimensionnement et la fabrication de lentilles de fresnel pour la focalisation de la lumière Download PDFInfo
- Publication number
- WO2010097263A1 WO2010097263A1 PCT/EP2010/050958 EP2010050958W WO2010097263A1 WO 2010097263 A1 WO2010097263 A1 WO 2010097263A1 EP 2010050958 W EP2010050958 W EP 2010050958W WO 2010097263 A1 WO2010097263 A1 WO 2010097263A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- rotating drum
- acrylate
- lens
- fresnel lenses
- melt strand
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 13
- 238000004513 sizing Methods 0.000 title 1
- 239000000155 melt Substances 0.000 claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 6
- 230000008569 process Effects 0.000 claims description 8
- 238000000465 moulding Methods 0.000 claims description 6
- 239000004416 thermosoftening plastic Substances 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 239000012815 thermoplastic material Substances 0.000 claims 2
- 238000007493 shaping process Methods 0.000 claims 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 abstract description 29
- 239000004926 polymethyl methacrylate Substances 0.000 description 33
- 239000012071 phase Substances 0.000 description 17
- 229920003023 plastic Polymers 0.000 description 13
- 239000004417 polycarbonate Substances 0.000 description 12
- 229920000515 polycarbonate Polymers 0.000 description 12
- 239000004908 Emulsion polymer Substances 0.000 description 10
- 229920001971 elastomer Polymers 0.000 description 8
- 239000000806 elastomer Substances 0.000 description 8
- 238000004049 embossing Methods 0.000 description 8
- 239000004033 plastic Substances 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 6
- 229920005372 Plexiglas® Polymers 0.000 description 6
- 230000003287 optical effect Effects 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 5
- 239000011159 matrix material Substances 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- -1 aryl acrylate Chemical compound 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- 239000003431 cross linking reagent Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000004816 latex Substances 0.000 description 3
- 229920000126 latex Polymers 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229920000193 polymethacrylate Polymers 0.000 description 3
- 150000003440 styrenes Chemical class 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- SDDLEVPIDBLVHC-UHFFFAOYSA-N Bisphenol Z Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCCC1 SDDLEVPIDBLVHC-UHFFFAOYSA-N 0.000 description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical group COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 125000005250 alkyl acrylate group Chemical group 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- 230000004075 alteration Effects 0.000 description 2
- 150000001491 aromatic compounds Chemical class 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 230000010006 flight Effects 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- JVPKLOPETWVKQD-UHFFFAOYSA-N 1,2,2-tribromoethenylbenzene Chemical class BrC(Br)=C(Br)C1=CC=CC=C1 JVPKLOPETWVKQD-UHFFFAOYSA-N 0.000 description 1
- CISIJYCKDJSTMX-UHFFFAOYSA-N 2,2-dichloroethenylbenzene Chemical class ClC(Cl)=CC1=CC=CC=C1 CISIJYCKDJSTMX-UHFFFAOYSA-N 0.000 description 1
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 1
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 description 1
- QFNYOIKHNYCFRG-UHFFFAOYSA-N 2-(2-phenoxyethoxy)ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOC1=CC=CC=C1 QFNYOIKHNYCFRG-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical class ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- OWHSTLLOZWTNTQ-UHFFFAOYSA-N 2-ethylhexyl 2-sulfanylacetate Chemical compound CCCCC(CC)COC(=O)CS OWHSTLLOZWTNTQ-UHFFFAOYSA-N 0.000 description 1
- RZVINYQDSSQUKO-UHFFFAOYSA-N 2-phenoxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC1=CC=CC=C1 RZVINYQDSSQUKO-UHFFFAOYSA-N 0.000 description 1
- HPSGLFKWHYAKSF-UHFFFAOYSA-N 2-phenylethyl prop-2-enoate Chemical compound C=CC(=O)OCCC1=CC=CC=C1 HPSGLFKWHYAKSF-UHFFFAOYSA-N 0.000 description 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 1
- PKBZUGSITIBLFK-UHFFFAOYSA-N 3-phenylpropyl prop-2-enoate Chemical compound C=CC(=O)OCCCC1=CC=CC=C1 PKBZUGSITIBLFK-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- UMPGNGRIGSEMTC-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)-3,3,5-trimethylcyclohexyl]phenol Chemical compound C1C(C)CC(C)(C)CC1(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 UMPGNGRIGSEMTC-UHFFFAOYSA-N 0.000 description 1
- ODJUOZPKKHIEOZ-UHFFFAOYSA-N 4-[2-(4-hydroxy-3,5-dimethylphenyl)propan-2-yl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(C(C)(C)C=2C=C(C)C(O)=C(C)C=2)=C1 ODJUOZPKKHIEOZ-UHFFFAOYSA-N 0.000 description 1
- NIRYBKWMEWFDPM-UHFFFAOYSA-N 4-[3-(4-hydroxyphenyl)-3-methylbutyl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(C)CCC1=CC=C(O)C=C1 NIRYBKWMEWFDPM-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- 241000282461 Canis lupus Species 0.000 description 1
- 239000004713 Cyclic olefin copolymer Substances 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- KYPYTERUKNKOLP-UHFFFAOYSA-N Tetrachlorobisphenol A Chemical compound C=1C(Cl)=C(O)C(Cl)=CC=1C(C)(C)C1=CC(Cl)=C(O)C(Cl)=C1 KYPYTERUKNKOLP-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229920002877 acrylic styrene acrylonitrile Polymers 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000008051 alkyl sulfates Chemical class 0.000 description 1
- 229940045714 alkyl sulfonate alkylating agent Drugs 0.000 description 1
- 150000008052 alkyl sulfonates Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- GCTPMLUUWLLESL-UHFFFAOYSA-N benzyl prop-2-enoate Chemical compound C=CC(=O)OCC1=CC=CC=C1 GCTPMLUUWLLESL-UHFFFAOYSA-N 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- SQHOHKQMTHROSF-UHFFFAOYSA-N but-1-en-2-ylbenzene Chemical compound CCC(=C)C1=CC=CC=C1 SQHOHKQMTHROSF-UHFFFAOYSA-N 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229920006037 cross link polymer Polymers 0.000 description 1
- FWLDHHJLVGRRHD-UHFFFAOYSA-N decyl prop-2-enoate Chemical compound CCCCCCCCCCOC(=O)C=C FWLDHHJLVGRRHD-UHFFFAOYSA-N 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- LNMQRPPRQDGUDR-UHFFFAOYSA-N hexyl prop-2-enoate Chemical compound CCCCCCOC(=O)C=C LNMQRPPRQDGUDR-UHFFFAOYSA-N 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229940065472 octyl acrylate Drugs 0.000 description 1
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- ULDDEWDFUNBUCM-UHFFFAOYSA-N pentyl prop-2-enoate Chemical compound CCCCCOC(=O)C=C ULDDEWDFUNBUCM-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- WRAQQYDMVSCOTE-UHFFFAOYSA-N phenyl prop-2-enoate Chemical compound C=CC(=O)OC1=CC=CC=C1 WRAQQYDMVSCOTE-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00269—Fresnel lenses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00278—Lenticular sheets
- B29D11/00288—Lenticular sheets made by a rotating cylinder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C2037/90—Measuring, controlling or regulating
- B29C2037/903—Measuring, controlling or regulating by means of a computer
Definitions
- Fresnel lenses are also suitable for large-area applications due to their low material requirements. In the field of solar thermal energy production there is a useful potential for large collection lenses. You can focus sunlight on heat transfer media and heat them up to high temperatures.
- Cheap Fresnel lenses can be molded from plastics and used in overhead projectors, passive infrared sensors, simple hand loupes, and wide angle lenses in automobile rear windows and counters to control the shopping carts
- the invention relates to the use and the application of an improved manufacturing method of a linear Fresnel lens made of transparent plastics, whose geometry has been optically and manufacturing optimized with a new calculation program.
- a linear Fresnel lens is understood to mean a Fresnel lens which acts like a cylindrical lens and has a linear focal zone.
- US Patent No. 5,656,209 (Röhm GmbH) describes a process for the extrusion of Fresnel lenses from transparent plastics, such as polymethyl (nneth) acrylate (PMMA) or polycarbonate (PC).
- PMMA polymethyl (nneth) acrylate
- PC polycarbonate
- the melt stream emerging from a slot die wraps around the embossing roll, which imprints the profile of the Fresnel lens on the melt stream.
- the thickness of the lens is about 6 mm, the lenses are made of an unspecified polymethylmethacrylate.
- WO 01/196000 (Schröder, Nawrath) describes another process for the production of endless, optically imageable films, webs or plates and an apparatus for carrying out the process.
- the object of the invention is to improve the previously unsatisfactory imaging accuracy of the structures on the film o. ⁇ .
- the solution is to press the emerging from a slot die PMMA melt belt by means of a rotating steel belt on the engraved roller.
- the temperature of the gravure roll at the point of impact of the plastic melt (in the case of PMMA) is close to the maximum permissible temperature for extrusion processes, along the circumference of the gravure roll is then cooled, so that a demolding of the resulting Fresnel lens is easily possible.
- EP 1 559 528 (Kark AG) describes an apparatus for molding a plastic molding on a rotating drum, wherein the drum can be heated and cooled in individual areas. task
- the calculated contour on the impression roll is unscrewed with a wedge-shaped tool.
- the lens is optically optimized under the constraint of the possibilities of the tool.
- the object is achieved by the provision of the profile coordinates, which allow the machine for engraving the embossing roll to be controlled in such a way that an embossing roll can be produced with which linear fresnel lenses are shaped in accordance with the task using the prior art can be.
- the invention further provides an optimized linear Fresnel lens made of transparent plastics.
- poly (meth) acrylate (PMMA), polycarbonate (PC), cyclic olefin copolymers (OCP) or polystyrene (PS) can be used.
- Suitable for carrying out the invention is z.
- B. a Polymethylnnethacrylat - molding composition consisting of 80 to 100 wt .-% methyl methacrylate units and optionally from 0 to 20 wt .-% of other copolymerizable monomers. To name a few are z. As hydroxyethyl methacrylate, butyl acrylate, ethyl acrylate or preferably methyl acrylate.
- the molecular weight M w (weight average, determined, for example, by DSC or by gel chromatography) can be determined, for example, by B. in the range of 5 x 10 4 to 2 x 10 5 lie.
- the appropriate PMMA types are available under the trademark Plexiglas ® from Evonik Röhm GmbH, such as Plexiglas ® POQ 62 or Plexiglas ® POQ64 or Plexiglas ® 6N.
- PMMA molding compositions with a melt volume rate of 25 are preferred - 5 cm 3 / 10min used, particularly preferably PMMA molding compositions with a melt volume rate of 20 - used tenth
- the melt volume rate is determined according to ISO 1133 (230 / 3.8).
- Impact-modified polymethyl methacrylate and its preparation is z. B. from EP-A 0 733 754 known.
- the impact polymethyl methacrylate may, for. From p1) from 4 to 30% by weight of an elastomer phase and from p2) from 70 to 96% by weight of a thermoplastic matrix phase of polymethyl methacrylate containing up to 20 parts by weight, based on 100 parts by weight of P, may contain at suitable comonomer proportions, wherein the refractive indices of the elastomer phase E and the matrix phase M differ by a maximum of n ⁇ 0.02 and wherein the sum of p1) + p2) makes up 100 wt .-%.
- the elastomer phase of crosslinked polymer phase is from 60 to 99.9 parts by weight of alkyl acrylate and / or aryl acrylate, from 0.1 to 10 parts by weight of suitable crosslinking agents and optionally from 0 to 30 parts by weight of suitable monofunctional ethylenically unsaturated monomers built up.
- C 2 -C 10 -alkyl acrylates are preferably used as alkyl acrylates, for example ethyl acrylate, propyl acrylate, isopropyl acrylate, amyl acrylate, hexyl acrylate, octyl acrylate, decyl acrylate, and particularly preferably butyl acrylate and 2-ethylhexyl acrylate.
- Preferred acrylates are phenyl acrylate, 2-phenylethyl acrylate, 3-phenyl-1-propyl acrylate, 2-phenoxyethyl acrylate, 2-phenoxyethoxyethyl acrylate, and particularly preferably benzyl acrylate.
- the crosslinking agents are generally compounds having at least two ethylenically unsaturated, radically polymerizable radicals.
- compounds having two ethylenically unsaturated, radically polymerizable radicals may be mentioned by way of example: (meth) acrylic esters of diols, such as ethylene glycol di (meth) acrylate or 1, 4-Butandioldi (meth) acrylate, aromatic compounds such as divinylbenzene, and compounds with at least an allyl group such as allyl (meth) acrylate.
- crosslinking agents with three or more ethylenically unsaturated radically polymehsierbaren residues are exemplified by triallyl cyanurate, trimethylolpropane tri (meth) acrylate and pentaerythritol (meth) acrylate mentioned. Further examples of this are given, for example, in US Pat. No. 4,513,118.
- comonomers optionally contained in 0 to 30 parts by weight in the elastomer phase, serve primarily to approximate the generally lower refractive index of the elastomer phase to those of the matrix phase M.
- comonomers are selected with comparatively high refractive indices, such as free-radical polymerizable aromatic compounds. Examples include: vinyl toluene, styrene or ⁇ -methyl styrene, which are used in amounts such that they do not affect the weather resistance of the impact polymethylmethacrylate.
- the at least 5 wt .-% covalently bonded to the elastomer phase matrix phase M consists of a polymethyl methacrylate P, which is composed of 80 to 100 parts by weight of methyl methacrylate units, and has a glass transition temperature of at least 70 0 C. Furthermore, in the polymethyl methacrylate 0 to 20 parts by weight of further ethylenically unsaturated, free-radically polymerizable comonomer units may be present, preferably alkyl (meth) acrylates having 1 to 4 carbon atoms in the alkyl radical.
- Polymethylmethacrylate is favorably between 10 and 10, preferably between 3 x 10 and 5 x 10 Dalton (for the determination of M w see for example HF Mark et al., Encyclopedia of Polymer Science and Engineering, 2nd Ed., Vol. 10, p ff, J. Wiley, New York, 1989).
- the elastomer phase is part of two- or multi-stage emulsion polymers which consist in the outer shell of the polymethyl methacrylates forming the matrix phase.
- emulsion polymers with an at least three-stage structure, formed from a core of polymethylmethacrylate, a first shell S1 of the elastomer phase and a second shell S2 of polymethylmethacrylate, wherein further shells can connect in accordance with the shells S1 and S2 alternately.
- the proportion of emulsion polymers in the impact-resistant polymethyl methacrylate is between 5 and 70 wt .-%, preferably between 10 and 50 wt .-%, the remaining parts by weight of the non-contained in the latex particles polymethyl methacrylate plastic are made.
- the impact-resistant polymethyl methacrylate is prepared by mixing the emulsion polymer with the polymethyl methacrylate, for example, the components are mixed and then the water phase and the emulsifiers are separated or wherein first the emulsion is isolated from the aqueous phase and then with, for example by continuous bulk polymerization Polymethylmethacrylate is melt-mixed.
- the latex particles which form the emulsion polymer should have a diameter between 0.1 and 3 ⁇ m, preferably between 0.15 and 1 ⁇ m.
- Polymethylmethacrylate serve the pertinent known molecular weight regulators, such as for example, mercapto compounds, such as 2-ethylhexyl thioglycolate or tert-dodecyl mercaptan.
- emulsion polymers which are coagulated and dehydrated in an extruder.
- the melt is divided in the dewatering zone of the extruder into several sections, which are each conveyed in separate screw flights.
- the melt phase is thereby stowed in at least one of these flights in the intake nip of the twin screw to form a locally narrow pressure gradient to a coherent melt cake.
- the water is allowed to flow down before the border of the melt cake under the action of gravity down through at least one exhaust port that the melt cake is not in contact with a continuous water phase.
- the present invention also relates to thermoplastic moldable polycarbonates.
- Polycarbonates are plastics known to the skilled person. They refer to thermoplastic polymers having the general structural formula
- radical R denotes divalent aliphatic, cycloaliphatic or aromatic groups which are derived from the corresponding dihydroxy compounds.
- the polycarbonates which can be used according to the invention include homopolycarbonates, copolycarbonates, unbranched polycarbonates, branched polycarbonates and mixtures of the polycarbonates mentioned.
- aromatic radicals R are preferred. These include, but are not limited to, hydroquinone, resorcinol, 4,4'-dihydroxydiphenol, 2,2-bis- (4-hydroxyphenyl) -propane, 2,4-bis (4-hydroxyphenyl) -2-methylbutane, 2,2-bis (4-hydroxy-3,5-dimethylphenyl) -propane, 2,2-bis (4-hydroxy-3,5-dichlorophenyl) -propane, 2,2-bis (4-hydroxy -3,5-dibromophenyl) -propane, 1,1-bis (4-hydroxyphenyl) -cyclohexane or derived from 1,1-bis (4-hydroxyphenyl) -3,3,5-trimethylcyclohexane.
- Particularly preferred radicals R are derived from 2,2-bis (4-hydroxyphenyl) propane or from 1,1-bis (4-hydroxyphenyl) cyclohexane.
- the radicals R may optionally carry further substituents, preferably methyl or halogen groups. Particularly preferred substituents are bromine and chlorine atoms.
- the polycarbonates of the invention preferably have a weight average molecular weight in the range between 10,000 g / mol and 200,000 g / mol. Particularly preferred is a weight average molecular weight in the range between 10,000 g / mol and 100,000 g / mol, in particular between 15,000 g / mol and 45,000 g / mol.
- the polycarbonates of the invention may contain other polycarbonate-miscible polymers. These include, inter alia, poly (meth) acrylates, polyesters, polyamides, polyimides, polyurethanes, polyethers, ABS, ASA and PBT.
- Miscibility of the various substances in the context of the present invention means that the components form a homogeneous mixture.
- polycarbonates may contain additives well-known in the art. These include antistatics, antioxidants, dyes, fillers, light stabilizers, pigments, UV absorbers, weathering agents and plasticizers.
- Polystyrene may for example be composed of the following monomers: styrene, substituted styrenes having an alkyl substituent in the side chain, such as ⁇ -methylstyrene and ⁇ -ethylstyrene, substituted styrenes having an alkyl substituent on the ring, such as vinyltoluene and p-methylstyrene, halogenated styrenes, such as monochlorostyrenes, dichlorostyrenes, tribromostyrenes and tetrabromostyrenes.
- the refractive index value to be used in the calculation follows from a measurement on the transparent polymer to be used at a wavelength which is in the central region of the spectrum with which the lens is to be irradiated. It was determined at 23 ° C. As an example, one can assume 1.50.
- the coordinates for the control of a CNC machine for the production of the Fresnel lens are determined in the following steps.
- Fig. 1 shows the geometry that is assumed.
- a bundle of parallel light rays is focused by the Fresnel lens to the point F.
- the linear Fresnel lens spatially gives a line focus.
- the bundle of parallel rays hits the lens at the angle ⁇ .
- the width of the lens is b. It is a Fresnel lens to construct with these optical properties.
- Fig. 2 shows that a Fresnel lens is made up of many elementary flank combinations arranged side by side.
- a flank combination (3) consists of an optical flank (1), which directs the light beam in the direction of focus.
- two interfering flanks (2) lead up and down, leading to the steps of the lens. These are to be aligned in such a way that as few rays of light as possible should impinge on them. These rays of light mean a reduction in the energy yield, since these light rays do not reach the focus.
- the flank is aligned so that the middle light beam is directed into the focus.
- the refraction of the light rays is calculated according to the Snellius law of refraction, taking into account the refractive index to be applied.
- the flank is no longer aligned if, due to the total reflection condition, a light beam can no longer be directed to the focus.
- Scale flank combination Steps 2 to 4 form a flank combination.
- a limitation in the production is the maximum height h of the flank combination.
- only optical edges with a maximum length z can be manufactured with optical precision. Under these two boundary conditions, the largest possible edge combination is selected by scaling and the coordinates are entered.
- an equal Matehaliser is to be achieved in the production. Therefore, the edge combination is aligned in the horizontal so that averaged over an edge combination, the material consumption lies on the dashed line.
- a circular Fresnel lens is understood to mean a lens with concentric steps.
- a linear curved Fresnel lens is understood to mean a plate, whereby the steps run straight. This plate can then -. B. by clamping - be installed like a vault.
- the embossing roll is in suitable mech. Machining centers provided by milling and or turning with the invention optimized Fresnel structure.
- melt temperatures of approx. 200 ° C to 300 ° C must be used.
- the pre-distribution of the plastic melt takes place through a slot die.
- the melt film thus applied to the gravure roll is pressed into the gravure roll by a circulating mirror strip of highly polished stainless steel, which leads to the impression of the predetermined inventive Fresnel structure in the solidifying melt strand.
- the rotating mirror band of highly polished Stainless steel can also be arranged one or more rollers to generate the contact pressure of the melt web on the gravure roll.
- the contact pressure of the rollers may be the same or different.
- the gravure roll can be equipped to be heatable and / or coolable, wherein individual areas can be heated and / or cooled.
- the dimension of the lens depends essentially on the performance of the screw kneader as well as the slot die used and the width of the embossing drum.
- the extrusion speed can vary from about 0.1 to 10 meters per inch, and is mainly affected by the emboss roll diameter and the lens thickness.
- a lens was manufactured with the following parameters:
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- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Ophthalmology & Optometry (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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DE112010000878T DE112010000878A5 (de) | 2009-02-24 | 2010-01-28 | Verfahren und Bemessungsregel zur Dimensionierung und Herstellung von Fresnel-Linsen zur Licht-Fokussierung |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009001102.1 | 2009-02-24 | ||
DE102009001102A DE102009001102A1 (de) | 2009-02-24 | 2009-02-24 | Verfahren und Bemessungsregel zur Dimensionierung und Herstellung von Fresnel-Linsen zur Licht-Fokussierung |
Publications (1)
Publication Number | Publication Date |
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WO2010097263A1 true WO2010097263A1 (fr) | 2010-09-02 |
Family
ID=42076959
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PCT/EP2010/050958 WO2010097263A1 (fr) | 2009-02-24 | 2010-01-28 | Procédé et règle de dimensionnement permettant le dimensionnement et la fabrication de lentilles de fresnel pour la focalisation de la lumière |
Country Status (3)
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DE (2) | DE102009001102A1 (fr) |
TW (1) | TW201043452A (fr) |
WO (1) | WO2010097263A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012100876A2 (fr) | 2011-01-28 | 2012-08-02 | Evonik Röhm Gmbh | Nouveaux dispositifs de concentration solaire |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102012211748A1 (de) * | 2012-07-05 | 2013-10-31 | Osram Gmbh | Optisches kollimationssystem |
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EP0113925A2 (fr) | 1983-01-07 | 1984-07-25 | Toray Industries, Inc. | Cliché pour l'impression directe pour la lithographie sans eau ainsi que son utilisation |
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EP0683028A1 (fr) | 1994-05-19 | 1995-11-22 | Röhm GmbH | Procédé de déshydratation de résine aqueuse dans une extrudeuse à deux vis |
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WO2005062908A2 (fr) * | 2003-12-23 | 2005-07-14 | Solid State Opto Limited | Procedes de creation d'un modele de formes d'elements optiques sur un rouleau destine a etre utilise pour former des elements optiques sur ou dans des substrats |
EP1559528A1 (fr) | 2004-01-30 | 2005-08-03 | Kark AG | Appareil et procédé pour le moulage d'une bande |
DE102004044981A1 (de) * | 2004-01-30 | 2005-08-18 | Kark Ag | Vorrichtung und Verfahren zum Formen eines Folienbandes |
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US6552335B1 (en) | 2000-06-13 | 2003-04-22 | Cleveland State University | SDIFA mass spectrometry |
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2009
- 2009-02-24 DE DE102009001102A patent/DE102009001102A1/de not_active Withdrawn
-
2010
- 2010-01-28 DE DE112010000878T patent/DE112010000878A5/de not_active Withdrawn
- 2010-01-28 WO PCT/EP2010/050958 patent/WO2010097263A1/fr active Application Filing
- 2010-02-22 TW TW99105081A patent/TW201043452A/zh unknown
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EP0113925A2 (fr) | 1983-01-07 | 1984-07-25 | Toray Industries, Inc. | Cliché pour l'impression directe pour la lithographie sans eau ainsi que son utilisation |
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WO2012100876A2 (fr) | 2011-01-28 | 2012-08-02 | Evonik Röhm Gmbh | Nouveaux dispositifs de concentration solaire |
Also Published As
Publication number | Publication date |
---|---|
TW201043452A (en) | 2010-12-16 |
DE102009001102A1 (de) | 2010-08-26 |
DE112010000878A5 (de) | 2012-06-14 |
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