WO2010096982A1 - A glue-dipping type braille printing device - Google Patents

A glue-dipping type braille printing device Download PDF

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Publication number
WO2010096982A1
WO2010096982A1 PCT/CN2009/073927 CN2009073927W WO2010096982A1 WO 2010096982 A1 WO2010096982 A1 WO 2010096982A1 CN 2009073927 W CN2009073927 W CN 2009073927W WO 2010096982 A1 WO2010096982 A1 WO 2010096982A1
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WO
WIPO (PCT)
Prior art keywords
glue
silicone
needle
unit
braille
Prior art date
Application number
PCT/CN2009/073927
Other languages
French (fr)
Chinese (zh)
Inventor
刘俊标
韩立
徐鲁宁
郭少鹏
Original Assignee
中国科学院电工研究所
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Filing date
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Application filed by 中国科学院电工研究所 filed Critical 中国科学院电工研究所
Publication of WO2010096982A1 publication Critical patent/WO2010096982A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/32Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for printing in Braille or with keyboards specially adapted for use by blind or disabled persons

Definitions

  • This invention relates to a printing apparatus, and more particularly to a silicone-type Braille printing apparatus for making Braille bumps. Background technique
  • the Braille carrier is different from the common ordinary book carrier.
  • the Braille carrier is composed of the printing material and the Braille bumps distributed on the printing material. Therefore, the method and equipment required for making Braille are also different from ordinary printing or printing equipment. .
  • the domestic Braille output device uses kraft paper as the printing material, and uses mechanical imprinting deformation to realize Braille bump characters.
  • this kind of output equipment has provided a variety of books and printed products for many blind people
  • the Braille output method has the following problems: First, the kraft paper of the printing material needs to be made of good wood pulp raw materials; secondly, printing on the front and back sides or When printing, a special typesetting process is required. Finally, since the Braille points are formed by mechanical embossing, these bumps are easily flattened under heavy pressure or after repeated reading by blind people, making the Braille books difficult to recognize. Or not available, so Braille books obtained with traditional equipment are not durable.
  • Japanese Patent Specification JP-A-2000-354805A discloses a Braille manufacturing apparatus, comprising a typesetting upper machine and a printing subsystem connected thereto, wherein the typesetting upper computer is a computer,
  • the printing subsystem includes the following devices: a dispensing unit for spotting the curable glue onto the substrate to form a braille bump; a dispensing head position control unit for For controlling the relative position of the dispensing head and the printing material; the displacement control unit for fixing the printing material to control the displacement during the printing process; and the curing unit for curing the heat-curing ink sprayed by the ink to form a Braille print.
  • the dispensing unit further includes a nozzle capable of ejecting the coating material, a container accommodating the coating material, and a dedicated crucible for controlling the outflow of the coating material, and the coating can be formed by applying the coating material onto the object to be coated.
  • Braille bumps therefore, the dispensing unit has a complicated structure, is relatively expensive to manufacture, and is inconvenient to maintain.
  • the entire Braille manufacturing device has only one dispensing unit, and only one bump can be formed in one spray.
  • each character requires 6 dots, one character represents one letter, and a small short text needs Thousands of characters, so using this device, printing a few hundred words of essay may take several hours, work efficiency is quite low; if you add more than one dispensing unit, it will make the entire Braille manufacturing device volume It has become extremely large, costs have increased significantly, and maintenance is inconvenient. Summary of the invention
  • the technical problem to be solved by the present invention is to provide a silicone-type Braille printing device, which can form a Braille bump conforming to national standards and is durable and durable on a common carrier, and has high production efficiency, low cost and convenience. Produce lightweight and cheap Braille products.
  • the present invention provides a silicone-type Braille printing device for forming Braille bumps on a printing substrate, including a computer control system and a printing subsystem, the computer control system including a typesetting upper computer and Controlling a drive, the control driver and the print subsystem are electrically connected to each other, the print subsystem comprising:
  • the body including the base, the frame and the rotating table;
  • a multi-dimensional motion mechanism comprising at least two linear motion mechanisms, the multi-dimensional motion mechanism being fixed on the frame;
  • a glue supply unit comprising a plastic box for accommodating glue, the glue supply unit being disposed on the base;
  • a dispensing unit comprising a silicone needle, the dispensing unit being mounted and fixed to the multi-dimensional movement mechanism, the multi-dimensional movement mechanism enabling the dispensing unit to move in at least two directions, the silicone needle can enter The plastic box, and is in contact with the glue liquid until a small amount of glue is suspended at the needle of the silicone needle;
  • the curing unit is placed on the body, and the glue supply sheet Separated from each other;
  • the rotating table includes a carrying platform for placing the printing material, and when the loading table on which the printing material is placed is operatively moved below the silicone needle, the hanging table has a hanging
  • the glue needle of the dosing glue is in contact with the printing material such that a certain amount of glue adheres to the printing material; when the carrier on which the printing material is placed is operatively moved to the curing
  • the curing unit can cure the glue on the substrate until a braille bump is formed.
  • the present invention has the following features: the needle of the silicone needle is tapered, and the end plane diameter of the head is 0.6 mm to 0.8 mm; the middle of the silicone needle is provided with a plurality of evenly distributed circumferential directions. IHJ slot and axis guide flow channel.
  • the dispensing unit further includes an actuator, a mounting bracket and a coupling, wherein the actuator is integrally connected to the silicone needle through the coupling member, and is installed Fixed to the mounting bracket.
  • the dispensing unit includes at least two or more of the silicone needle, the actuator, and the coupling, and the number of the actuators is not less than the The number of the silicone needles; the distribution of the silicone needles may be an array type, and the distribution pitch of the silicone needles is an integral multiple of the pitch of the Braille characters.
  • the multi-dimensional motion mechanism is composed of three linear motion mechanisms, which can move the dispensing unit in three directions of X, ⁇ , ⁇ ;
  • the rotating table includes at least two The above-mentioned carrying platform, and when one of the carrying platforms is located at a position where the silicone needle can be printed, at least one of the carrying platforms is located below the curing unit; the loading platform is installed in a cantilever manner .
  • the glue can use an ultraviolet curing glue having a viscosity of 1000 cps ⁇ 500000 cps;
  • the curing unit can use a multi-wavelength ultraviolet LED light source;
  • the printing material can be ordinary Paper; when the stage on which the printing material is placed is operatively moved below the curing unit, the distance between the curing unit and the printing material is 5 mm to 50 mm.
  • the glue supply unit further includes a glue heating unit for heating the glue and a liquid temperature measuring unit for measuring the temperature of the glue.
  • the silicone type Braille printing device further includes a liquid amount measuring unit for determining whether the glue liquid is insufficient; the liquid amount measuring unit includes a CCD detector, a laser emitter, and a control circuit Or the liquid amount measuring unit includes a pressure sensor and a signal processing circuit.
  • the present invention has the following advantages:
  • the present invention uses a silicone rubber outer rubber to replace the prior art dispensing adhesive to achieve braille printing, that is, the glue is installed in the outer plastic box, and the silicone needle is first placed as needed. The glue is obtained in the plastic box, and then the glue needle with the glue is brought into contact with the printing material, and the glue is adhered to the printing material to form a Braille bump character after curing, which avoids expensive use. And the slower single-point valve, so the manufacturing cost of the invention is low;
  • the silicone needle used in the invention is made according to a certain specification, the process is simple and the cost is low, the head is tapered, the end surface is flat, and a plurality of evenly distributed circumferential grooves and a shaft guiding flow groove are opened. Therefore, the glue can be effectively sucked and the liquid point conforming to the specification can be conveniently adhered on the printing material; and the structure of the rubber needle is small, and it is easy to construct a plurality of plastic head parallel modules, that is, multiple plastic head parallel modules are used. The efficiency of dispensing is improved, and the cost required is also small, so the invention can greatly improve work efficiency on the basis of less cost increase;
  • the printing material used in the present invention can be ordinary paper instead of special kraft paper, the manufacturing cost is not only reduced, but also the braille port which is light in weight can be conveniently produced.
  • the invention also uses a plurality of printing stations to work in parallel, that is, one carrying platform can process the Braille printing while the other carrying platform can simultaneously cure the Braille bumps, so the design can also improve the Braille products. Production efficiency;
  • the curing unit uses a multi-wavelength ultraviolet LED light source, which ensures the robustness and stability of the braille bump, and the invention also increases a glue heating unit for heating the glue, a liquid temperature measuring unit for measuring the temperature of the glue, and a liquid measuring unit for determining whether the glue is insufficient, which is advantageous for using a UV-curing glue of different viscosity;
  • FIG. 1 is a schematic structural view of an embodiment of a silicone-type Braille printing apparatus according to the present invention
  • FIG. 2 is a schematic structural view of a specific embodiment of a liquid amount measuring unit in the present invention
  • FIG. 3 is an embodiment of the embodiment shown in FIG. Schematic diagram of measurement principle
  • FIG. 4 is a schematic diagram of a control circuit of the embodiment shown in FIG. 2;
  • Figure 5 is a front elevational view of an embodiment of a silicone needle in the present invention.
  • Figure 6 is a top plan view of an embodiment of a silicone needle in the present invention.
  • Figure 7 is a cross-sectional view taken along line A-A of Figure 5;
  • Figure 8 is a schematic view of the present invention in which the silicone needle is immersed into the plastic box during the silicone process;
  • Figure 9 is a schematic view of the present invention in which the silicone needle has been immersed in the plastic box during the silicone process;
  • Figure 10 is a schematic view of the silicone needle of the present invention in which the glue is suspended from the plastic box during the silicone process;
  • Figure 11 is a schematic view showing the contact of the silicone needle with the glue suspended in the printing process in the printing process;
  • Figure 12 is a schematic view of the contact of the silicone needle with the glue suspended in the printing process of the present invention.
  • Figure 13 is a schematic view of the present invention in the printing process during which the glue has been adhered to the printing material and the silicone needle is moved away from the printing material;
  • Figure 14 is a schematic illustration of the gelation of the substrate on the substrate during curing in the process of curing into a Braille bump
  • Figure 15 is a schematic view showing the structure of another embodiment of the silicone-type Braille printing device of the present invention.
  • Figure 16 is a schematic view showing the operation of the silicone-type Braille printing device of the present invention.
  • Fig. 17 is a flow chart showing the action of the silicone rubber in the process shown in Fig. 16 and its printing operation on the substrate. detailed description
  • the silicone-type Braille printing device of the present invention is composed of a computer control system and a printing subsystem, wherein the computer control system includes a typesetting upper computer 1 and a control driver 2, and the typesetting upper computer 1 is configured to convert an ordinary document.
  • Software for Braille documents that conform to national regulations The ordinary PC, the control driver 2 and the printing subsystem are electrically connected to each other through the cable 20.
  • the control driver 2 controls the printing subsystem to complete the corresponding operation according to the received instruction issued by the typesetting machine 1.
  • the printing subsystem consists of a body, a multi-dimensional motion mechanism, a glue supply unit, a dispensing unit, and a curing unit.
  • the body comprises a base 3, a frame 4 and a rotating table 12, and a multi-dimensional moving mechanism is fixedly mounted on the frame 4, the multi-dimensional moving mechanism is composed of an X-direction moving mechanism 15, a Y-direction moving mechanism 19 and a Z-direction moving mechanism 14.
  • the three moving mechanisms are composed of a linear guide, a lead screw, a coupling and a motor, and are placed perpendicular to each other, the Y-direction moving mechanism 19 is mounted on the frame 4, and the X-direction moving mechanism 15 is mounted on the Y-direction moving mechanism.
  • the Z-direction moving mechanism 14 is mounted on the X-direction moving mechanism 15 to realize linear motion in the three-dimensional direction.
  • the embodiment of the present specification employs a multi-dimensional motion mechanism composed of three linear motion mechanisms
  • the multi-dimensional motion mechanism of the present invention may also be composed of two motion mechanisms, but only must have a motion direction that can move in the vertical direction.
  • the example can be composed of an X-direction motion mechanism and a Z-direction motion mechanism, or a Y-direction motion mechanism and a z-direction motion mechanism.
  • a dispensing glue unit is fixedly mounted on the Z-direction moving mechanism 14, and the dispensing unit is composed of an actuator 8, a mounting bracket 7, a coupling member 6, and a silicone needle 11, wherein the mounting bracket 7 is fastened to the Z-direction moving mechanism 14.
  • the actuator 8 can be an electromagnetic actuator mounted on the mounting bracket 7 and connected to the silicone needle 11 via the coupling member 6, the separation of the actuator and the silicone needle.
  • the design not only facilitates the maintenance and cleaning of the silicone needle, but also makes it easy to form a plurality of silicone needles into a module, such as an array of silicone needle modules.
  • the distribution pitch of the silicone needles is arranged in integer multiples of the Braille character spacing.
  • the braille character spacing can be 2.5mm, and the dispensing pitch of the silicone needle is 7.5mm.
  • 7 rubber needles are combined into an array, and each glue needle is printed in a Braille character.
  • a Braille character is represented by 6 Braille bumps, so each glue needle is to be completed 6
  • the secondary silicone and printing process can produce a Braille character, and 7 silicone needles can simultaneously generate 7 Braille characters; if arranged in a 7 x 7 array, 49 Braille characters can be generated simultaneously.
  • a sufficient number of actuators 8 can be mounted and fixed on the mounting bracket 7 in advance, and the silicone needle 11 can be temporarily disposed according to the requirements of the printed page, and the coupling member 6 can be conveniently installed and disassembled.
  • a glue supply unit is mounted on the base 3, and the glue supply unit is used for accommodating the glue a glue box 5, a glue heating unit 18 for heating the glue, and a liquid temperature measuring unit 17 for measuring the temperature of the glue, wherein the glue heating unit 18 and the liquid temperature measuring unit 17 are placed under the plastic box 5,
  • the glue heating unit 18 starts to work, so that the temperature of the glue in the plastic box 5 rises; when the liquid temperature is measured
  • the glue heating unit 18 stops working, and the glue box 5 is open, and the glue can be naturally cooled, thereby ensuring the inside of the plastic box.
  • the glue is always in a certain temperature range, which is determined by the properties of the glue and can be preset.
  • the rotary table 12 includes two loading platforms 10 on which the printing material 9 can be placed.
  • the printing material 9 can be any material suitable for glue bonding, such as ordinary paper; and the loading platform 10 cantilever
  • the beam is installed in order to improve the elasticity of the loading platform 10, so as to buffer the impact generated when the silicone needle 11 is in contact with the printing material 9 during the printing process, thereby achieving the purpose of protecting the silicone needle 11, thereby ensuring Braille Stability of bump formation;
  • the other stage is located below the curing unit.
  • the curing unit is arranged on the body, and the multi-wavelength ultraviolet LED light source 13 can be used, and the glue can use the ultraviolet curing glue with the viscosity of 10000 cps to 50000 cps, the temperature range is 25 ⁇ 100 °C, and the ultraviolet LED light source 13 and The distance between the printing materials 9 is 5 mm to 50 mm, preferably 5 mm.
  • the silicone needle 11 can enter the plastic box 5 under the driving of the multi-dimensional motion mechanism, and the glue is pulled down to suspend a certain amount of glue at the needle; or the loading platform 10 can be driven by the multi-dimensional motion mechanism.
  • the upper printing material 9 is in contact with each other so that a small amount of glue adheres to the printing material 9; the ultraviolet LED light source 13 can cure the glue on the printing material 9 until a Braille bump is formed.
  • the silicone, printing and curing processes can be carried out independently at the same time, thereby greatly improving the production efficiency.
  • the glue level in the plastic box may drop to a certain distance.
  • the stroke of the silicone rubber action is preset according to the national standard of the Braille bump, and the standard value is obtained after the experiment. If the glue surface drops to the silicone needle, a sufficient amount of glue cannot be obtained.
  • the invention further includes a liquid amount determining unit 16 for determining whether the glue is insufficient, the liquid amount measuring unit may include a laser emitter 1602 and a CCD processing unit 1601, and the two components are respectively mounted on opposite sides of the plastic box, as shown in picture 2.
  • the beam emitted by the laser emitter 1602 is reflected by the glue surface, and the CCD processing unit 1601 can obtain the relative position A of the reflected light. If the displacement of the glue surface is d, the CCD processing unit 1601 The relative position B of the reflected light can be obtained; the two signal positions are compared, and the displacement amount d can be obtained by geometric conversion. If the incident angle of the beam is ", the CCD processing unit is perpendicular to the reflected beam, and T is in the CCD processing unit 1601. The distance between point A and point B on the CCD unit, the conversion formula is as follows:
  • the height of the falling of the glue surface can be accurately obtained based on the value of T.
  • the CCD processing unit 1601 is composed of a CCD detector and a control circuit, and the control circuit includes an amplification filter circuit, a floating threshold binarization processing unit, a central controller, a CCD driving circuit, and a measurement display output unit.
  • the CCD detector uses TCD1208, a total of 2160 units, the pixel unit is 14um 14um, and the pixel units are arranged in an overlapping manner, so there is no gap.
  • the TCD1208 window is also exposed to natural light and will also output saturation, so a CCD detector is covered with a filter to avoid saturation caused by the background light.
  • the components in the control circuit can be made using devices and devices known to those skilled in the art.
  • the central controller of the control circuit can use TI's 430 series single chip MSP430F149, and the CCD drive circuit can use the chip 74LVC4245.
  • the control circuit detects that the TCD1208 is driven by four logic driving signals, the output pin OS outputs a pulse signal that is modulated by light, that is, a digital video signal, and the other output pin DOS outputs a standard reference signal; the two signals are amplified. After filtering, difference calculation and amplification of the filter circuit, the optical signal of the CCD detector is obtained.
  • This signal is obtained by the binarization processing of the floating threshold binarization processing unit to obtain a waveform signal that can be captured by the central controller, and then the central controller Determine the position of the CCD where the light signal is located, such as point A or point B, calculate the position of the glue surface according to the corresponding formula calculation, and further determine whether the glue is sufficient. Finally, the measurement output unit outputs the measurement result.
  • the central controller can also control the activation of the CCD drive circuit to sequentially drive the individual pixel units of the CCD detector.
  • the silicone needle of the present invention has a special structure as shown in Figures 5, 6 and 7.
  • the needle of the silicone needle is tapered, because the tapered head can ensure the contact point size of the contact point after the contact between the silicone needle and the printing material which is suspended with a small amount of glue meets the specifications of the Braille bump, and Does not reduce the strength of the silicone needle.
  • the diameter of the end plane of the head is 0.6mm ⁇ 0.8mm. This is because when the silicone needle is in contact with the printing material, the diameter of the bump formed will be larger than the diameter of the original contact point due to the wetting and expansion of the glue on the printing material. Large, so the end plane diameter of the head is smaller than the Braille point to be made.
  • a plurality of circumferential grooves and a shaft guide flow groove are provided in the middle of the silicone needle, because the circumferential groove helps to hang more high-viscosity glue; the axial guide flow groove has Helps transfer high viscosity glue from the silicone needle to the substrate. Since the silicone needle and the actuator are connected by a coupling member, it is easy to disassemble, so the silicone needle can be cleaned in various ways, such as using ultrasonic waves to clean the silicone needle.
  • FIG. 8 shows that the silicone needle 11 is immersed downward into the plastic case 5 containing the glue during the silicone process.
  • Fig. 9 shows that the silicone needle 11 has been immersed in the plastic case 5 during the silicone process.
  • the silicone needle 11 can be immersed to a depth of 1 mm to 5 mm, preferably 2 mm.
  • Figure 10 shows that during the silicone process, the glue needle 11 with the glue adhered upwards away from the glue box 5 and is ready to move above the printing material 9.
  • Fig. 11 shows that the silicone needle 11 to which the glue is suspended is in contact with the printing material 9 placed on the stage 10 in the printing process.
  • Figure 12 shows that during the printing process, the silicone needle 11 with the glue adhered is in contact with the printing material 9, a predetermined amount of glue has been adhered to the printing material 9, and the silicone needle 11 is prepared to be moved upwards away from the printing material.
  • Fig. 13 shows that the printing material 9 has adhered to the printing material during the printing process, and the silicone needle 11 has been moved away from the printing material 9, and the glue point 30 to be solidified has been adhered to the printing material 9.
  • Figure 14 shows that during the curing process, the glue point 30 on the printing material 9 is solidified into a Braille bump by the action of the curing unit.
  • FIG. 15 is a schematic view showing the structure of another embodiment of the silicone-type Braille printing device of the present invention.
  • the liquid amount measuring unit of another embodiment is used, that is, the liquid amount measuring unit is composed of a pressure sensor.
  • 21 is composed of a signal processing circuit, and the pressure sensor 21 and the signal processing circuit are electrically connected to each other.
  • the pressure sensor 21 is disposed under the glue supply unit, and the change of the liquid amount is determined by measuring the total weight of the plastic box, that is, the liquid level drop of the glue means that the amount of the glue in the plastic box is reduced, and the weight of the entire plastic box is further Also becomes smaller at the same time, when the measured importance is less than a certain value, the signal The processing circuit will provide a warning signal for the operator to add glue.
  • Step 101 Start the system, and initialize each component unit and each configuration parameter
  • Step 102 the operator uses the typesetting upper computer to select the printing required.
  • Step 103 The Braille conversion software of the typesetting upper machine converts the required print file into a Braille document
  • Step 104 the operator sets various printing parameters, such as a printing range
  • Step 105 the typesetting upper computer generates the action command of each of the glue needles and the displacement amount thereof according to the distribution of the print parameters according to the distribution of the glue needle modules on the dispensing unit;
  • Step 106 the typesetting upper machine sends an action command to the actuator by controlling the driver;
  • Step 107 the typesetting upper machine sends the displacement amount (ie, the displacement amount moved in multiple directions) to the multi-dimensional motion mechanism by controlling the driver, step 107 may Simultaneously with step 106;
  • Step 108 the silicone needle module is driven by the multi-dimensional motion mechanism to move over the plastic box, and complete the silicone action; then, under the driving of the multi-dimensional motion mechanism, move to the top of the printing material, and complete Dispensing print work;
  • Step 109 The rotating table rotates the loading platform on which the printing material is placed to the curing unit, and the curing unit solidifies the glue point on the printing material to form a Braille bump;
  • Step 110 taking out the printing material, and the operator performs corresponding inspection
  • Step 111 the printing is completed, the new printing material is prepared, and the printing is started again.
  • Figure 17 shows a further refinement of step 108.
  • the step 108 includes the following steps: Step 201: The control driver sends an action command and a displacement amount to the actuator and the multi-dimensional motion mechanism to implement setting of the two;
  • Step 202 The liquid amount determining unit detects whether the glue in the plastic box is sufficient, and sends a corresponding liquid level position signal to the control driver, and the control driver determines whether the position of the glue surface exceeds a preset range, and if it is within the range, indicating If the amount of glue is sufficient, then step 203 is performed, otherwise step 206 is performed;
  • Step 203 the multi-dimensional motion mechanism drives the dispensing unit to move over the plastic box, and the actuator pushes the silicone needle module down into the plastic box, and the needle tip is immersed into the 2 mm; then, the multi-dimensional motion mechanism moves the silicone needle module upwards away from the glue. Box, complete the silicone action;
  • Step 204 the multi-dimensional motion mechanism drives the dispensing unit to move above the carrying platform, and the actuator contacts the silicone needle module downwardly to the printing material on the carrying platform, so that a certain amount of glue adheres to the printing material; then, the multi-dimensional The moving mechanism moves the silicone needle module upwards away from the plastic box to complete the printing action;
  • Step 205 the control driver determines whether the print content is completed, if not completed, return to step 201, otherwise step 208;
  • Step 206 The control driver further determines whether the position of the glue liquid surface is lower than a preset limit value. If it is lower, it indicates that the glue liquid quantity is seriously insufficient. Perform step 207. Otherwise, the glue amount is slightly insufficient, but it can be adjusted. The distance between the glue needle and the glue surface is compensated, so that the control driver feeds back the signal, so that the control driver re-adjusts the displacement of the multi-dimensional motion mechanism, and step 201 is performed;
  • Step 207 the control driver issues an alarm, prompting the operator to add glue, and all tasks are stopped;
  • Step 208 the printing process ends.

Abstract

A glue-dipping type Braille printing device comprises a computer control system and a printing subsystem. The printing subsystem comprises a body (3,4,12), a multi-dimensional moving mechanism(14,15,19) capable of moving in at least two directions, a glue liquor supplying unit(5,17,18), a glue-dipping unit (6,7,8,11), and a curing unit (13). The body comprises a pedestal (3), a bracket (4), and a rotatable platform (12). The glue liquor supplying unit including a glue cartridge (5) is provided on the pedestal (3). The multi-dimensional moving mechanism is secured on the bracket. The glue-dipping unit including a glue-dipping needle (11) is held on the multi-dimensional moving mechanism. The glue-dipping needle (11) can contact with the glue liquor in the glue cartridge (5) till a head portion of the needle is adhered and suspended a little glue liquor, and can contact with a material to be printed (9) so that the glue liquor can be left on the material to be printed (9). The curing unit (13) is placed on the body so as to cure the glue liquor on the material to be printed to form a Braille point. It can be formed a Braille point on an ordinary carrier by the invention, and this kind of Braille point is firm and durable.

Description

蘸胶式盲文打印装置 本申请要求于 2009 年 02 月 25 日提交中国专利局、 申请号为 200910009240.7、 发明名称为"蘸胶式盲文打印装置"的中国专利申请的优 先权, 其全部内容通过引用结合在本申请中。 技术领域  蘸 式 盲 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本Combined in this application. Technical field
本发明涉及一种打印设备, 尤其是涉及一种用于制作盲文凸点的蘸胶 式盲文打印装置。 背景技术  BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a printing apparatus, and more particularly to a silicone-type Braille printing apparatus for making Braille bumps. Background technique
残疾人是社会上特殊困难的群体。 由于视觉缺失, 盲人不能像正常人 一样阅读书籍报纸等, 只能通过盲文来进行阅读和书面交流。 盲文载体与 常见的普通书报载体是不相同的, 盲文载体是由承印材料和分布在承印材 料上的盲文凸点组成, 因此制作盲文的方法和所需设备也区别于普通的打 印或印刷设备。  Persons with disabilities are a group of special difficulties in society. Due to lack of vision, blind people cannot read books, newspapers, etc. like normal people, and can only read and communicate in writing through Braille. The Braille carrier is different from the common ordinary book carrier. The Braille carrier is composed of the printing material and the Braille bumps distributed on the printing material. Therefore, the method and equipment required for making Braille are also different from ordinary printing or printing equipment. .
目前, 国内盲文的输出设备是以牛皮纸作为承印材料, 釆用机械压印 变形来实现盲文凸点字符。 这种输出设备虽然已经为众多盲人提供了各种 书籍和印刷制品, 然而这种盲文输出方式存在如下问题: 首先承印材料的 牛皮纸需要上好的木浆原料来制作; 其次, 在正反面印刷或打印时, 需要 特殊的排版工艺; 最后, 由于盲文点是釆用机械压印变形而形成, 这些凸 点在重压下或经过盲人多次摸读后易变平, 使得盲文书籍变得难以识别或 不可用, 因此釆用传统设备得到的盲文书籍不耐用。 这些问题使现有的盲 文输出设备价格昂贵, 需要匹配特制的纸张和专门的装订方式, 使得盲文 制品成本高, 生产率低且劳动强度极高, 致使一般盲人的经济能力无法承 担盲文书籍的价格; 而且制作出的盲文书籍十分笨重。 因此, 当前国内盲 文书籍的生产和制作远远不能满足一般盲人阅读需求。  At present, the domestic Braille output device uses kraft paper as the printing material, and uses mechanical imprinting deformation to realize Braille bump characters. Although this kind of output equipment has provided a variety of books and printed products for many blind people, the Braille output method has the following problems: First, the kraft paper of the printing material needs to be made of good wood pulp raw materials; secondly, printing on the front and back sides or When printing, a special typesetting process is required. Finally, since the Braille points are formed by mechanical embossing, these bumps are easily flattened under heavy pressure or after repeated reading by blind people, making the Braille books difficult to recognize. Or not available, so Braille books obtained with traditional equipment are not durable. These problems make the existing Braille output equipment expensive, need to match special paper and special binding methods, make Braille products costly, low productivity and high labor intensity, so that the economic ability of the general blind can not afford the price of Braille books; And the Braille books produced are very cumbersome. Therefore, the current production and production of domestic Braille books is far from meeting the reading needs of the general blind.
日本专利说明书 JP特开 2000-354805A (公开日: 2000年 12月 26日) 公开一种盲文制品制造装置, 包括排版上位机和与其连接的印刷子系统, 所述排版上位机为计算机, 所述印刷子系统包括以下装置: 点胶单元, 用 于将可固化胶液点到承印材料上形成盲文凸点; 点胶头位置控制单元, 用 于控制点胶头与承印材料的相对位置; 位移控制单元, 用于固定承印材料, 在印刷过程中控制其位移; 固化单元, 用于将油墨喷洒出的热固化油墨进 行固化, 形成盲文印刷品。 然而, 此点胶单元还包括能够喷出涂布材料的 喷嘴、 容纳涂布材料的容器和控制涂布材料流出的专用阃, 通过将涂布材 料涂布到被涂覆体上, 能够形成规范的盲文凸点; 因此这种点胶单元结构 复杂, 制作成本相当高, 维护不方便。 此外, 整个盲文制品制造装置只有 一个点胶单元, 一次喷胶只能形成一个凸点, 按照国家盲文字符标准, 每 个字符需要 6个点, 一个字符表示一个字母, 而一篇小短文就需要成千上 万个字符, 因此釆用这种装置, 打印一篇几百字短文可能都要几个小时, 工作效率相当低下; 若增加多个点胶单元, 则会使整个盲文制品制造装置 体积变得极为庞大, 成本显著增加, 维护很不方便。 发明内容 Japanese Patent Specification JP-A-2000-354805A (Publication Date: December 26, 2000) discloses a Braille manufacturing apparatus, comprising a typesetting upper machine and a printing subsystem connected thereto, wherein the typesetting upper computer is a computer, The printing subsystem includes the following devices: a dispensing unit for spotting the curable glue onto the substrate to form a braille bump; a dispensing head position control unit for For controlling the relative position of the dispensing head and the printing material; the displacement control unit for fixing the printing material to control the displacement during the printing process; and the curing unit for curing the heat-curing ink sprayed by the ink to form a Braille print. However, the dispensing unit further includes a nozzle capable of ejecting the coating material, a container accommodating the coating material, and a dedicated crucible for controlling the outflow of the coating material, and the coating can be formed by applying the coating material onto the object to be coated. Braille bumps; therefore, the dispensing unit has a complicated structure, is relatively expensive to manufacture, and is inconvenient to maintain. In addition, the entire Braille manufacturing device has only one dispensing unit, and only one bump can be formed in one spray. According to the national Braille character standard, each character requires 6 dots, one character represents one letter, and a small short text needs Thousands of characters, so using this device, printing a few hundred words of essay may take several hours, work efficiency is quite low; if you add more than one dispensing unit, it will make the entire Braille manufacturing device volume It has become extremely large, costs have increased significantly, and maintenance is inconvenient. Summary of the invention
本发明需要解决的技术问题是提供一种蘸胶式盲文打印装置, 釆用本 发明, 能够在普通的承载体上形成符合国家规范且坚固耐用的盲文凸点, 制作效率高, 成本低廉, 方便制作出轻质廉价的盲文制品。  The technical problem to be solved by the present invention is to provide a silicone-type Braille printing device, which can form a Braille bump conforming to national standards and is durable and durable on a common carrier, and has high production efficiency, low cost and convenience. Produce lightweight and cheap Braille products.
为了解决上述技术问题, 本发明提供了一种蘸胶式盲文打印装置, 用 于在承印材料上形成盲文凸点, 包括有计算机控制系统和打印子系统, 所 述计算机控制系统包括排版上位机和控制驱动器, 所述控制驱动器与所述 打印子系统相互电气连接, 所述打印子系统包括:  In order to solve the above technical problems, the present invention provides a silicone-type Braille printing device for forming Braille bumps on a printing substrate, including a computer control system and a printing subsystem, the computer control system including a typesetting upper computer and Controlling a drive, the control driver and the print subsystem are electrically connected to each other, the print subsystem comprising:
机体, 包括基座、 机架和转动台;  The body, including the base, the frame and the rotating table;
多维运动机构, 包括至少两个直线运动机构, 所述多维运动机构被固 定在所述机架上;  a multi-dimensional motion mechanism comprising at least two linear motion mechanisms, the multi-dimensional motion mechanism being fixed on the frame;
胶液供应单元, 包括用于容纳胶液的胶盒, 所述胶液供应单元设置在 所述基座上;  a glue supply unit, comprising a plastic box for accommodating glue, the glue supply unit being disposed on the base;
点胶单元, 包括蘸胶针, 所述点胶单元安装固定于所述多维运动机构, 所述多维运动机构可使得所述点胶单元至少沿着两个方向运动, 所述蘸胶 针可进入所述胶盒, 并且与胶液相接触直至所述蘸胶针的针头处悬粘有少 量胶液; 以及  a dispensing unit, comprising a silicone needle, the dispensing unit being mounted and fixed to the multi-dimensional movement mechanism, the multi-dimensional movement mechanism enabling the dispensing unit to move in at least two directions, the silicone needle can enter The plastic box, and is in contact with the glue liquid until a small amount of glue is suspended at the needle of the silicone needle;
固化单元, 所述固化单元放置在所述机体上, 并且与所述胶液供应单 元相互隔开; a curing unit, the curing unit is placed on the body, and the glue supply sheet Separated from each other;
其中, 所述转动台包括用于放置所述承印材料的承载台, 当放置有所 述承印材料的所述承载台可操作性地移动至所述蘸胶针的下方时, 所述悬 粘有一定量胶液的蘸胶针与所述承印材料相接触, 使得一定量胶液粘留在 所述承印材料上; 当放置有所述承印材料的所述承载台可操作性地移动至 所述固化单元的下方时,所述固化单元可使得所述承印材料上的胶液固化, 直至形成盲文凸点。  Wherein the rotating table includes a carrying platform for placing the printing material, and when the loading table on which the printing material is placed is operatively moved below the silicone needle, the hanging table has a hanging The glue needle of the dosing glue is in contact with the printing material such that a certain amount of glue adheres to the printing material; when the carrier on which the printing material is placed is operatively moved to the curing The curing unit can cure the glue on the substrate until a braille bump is formed.
进一步地, 本发明还具有如下特点: 所述蘸胶针的针头为锥形, 头部 的端平面直径为 0.6mm ~ 0.8mm; 所述蘸胶针的中部开设有若干个均匀分 布的周向 IHJ槽和轴向导流槽。  Further, the present invention has the following features: the needle of the silicone needle is tapered, and the end plane diameter of the head is 0.6 mm to 0.8 mm; the middle of the silicone needle is provided with a plurality of evenly distributed circumferential directions. IHJ slot and axis guide flow channel.
进一步地, 本发明还具有如下特点: 所述点胶单元还包括致动器、 安 装架和联接件, 所述致动器通过所述联接件与所述蘸胶针连成一体, 并且 被安装固定至所述安装架上。  Further, the present invention has the following features: the dispensing unit further includes an actuator, a mounting bracket and a coupling, wherein the actuator is integrally connected to the silicone needle through the coupling member, and is installed Fixed to the mounting bracket.
进一步地, 本发明还具有如下特点: 所述点胶单元包括至少 2个以上 的所述蘸胶针、 所述致动器和所述联接件, 所述致动器的数量不少于所述 蘸胶针的数量; 所述蘸胶针的分布可为阵列式, 所述蘸胶针的分布间距是 盲文字符的行列间距的整数倍。  Further, the present invention has the following features: the dispensing unit includes at least two or more of the silicone needle, the actuator, and the coupling, and the number of the actuators is not less than the The number of the silicone needles; the distribution of the silicone needles may be an array type, and the distribution pitch of the silicone needles is an integral multiple of the pitch of the Braille characters.
进一步地, 本发明还具有如下特点: 所述多维运动机构由三个直线运 动机构组成, 可使得所述点胶单元沿着 X、 Υ、 Ζ三个方向运动; 所述转动 台包括至少 2个以上的所述承载台, 并且当一个所述承载台位于可供所述 蘸胶针打印的位置处时, 至少一个所述承载台位于所述固化单元下方; 所 述承载台以悬臂梁方式安装。  Further, the present invention has the following features: the multi-dimensional motion mechanism is composed of three linear motion mechanisms, which can move the dispensing unit in three directions of X, Υ, Ζ; the rotating table includes at least two The above-mentioned carrying platform, and when one of the carrying platforms is located at a position where the silicone needle can be printed, at least one of the carrying platforms is located below the curing unit; the loading platform is installed in a cantilever manner .
进一步地,本发明还具有如下特点:所述胶液可釆用粘度为 lOOOOcps ~ 500000cps的紫外固化胶液;所述固化单元可釆用多波长的紫外 LED光源; 所述承印材料可为普通的纸张; 当放置有所述承印材料的所述承载台可操 作性地移动至所述固化单元的下方时, 所述固化单元与所述承印材料之间 的距离为 5mm ~ 50mm。  Further, the present invention has the following features: the glue can use an ultraviolet curing glue having a viscosity of 1000 cps ~ 500000 cps; the curing unit can use a multi-wavelength ultraviolet LED light source; the printing material can be ordinary Paper; when the stage on which the printing material is placed is operatively moved below the curing unit, the distance between the curing unit and the printing material is 5 mm to 50 mm.
进一步地, 本发明还具有如下特点: 所述胶液供应单元还包括用于加 热胶液的胶液加热单元和用于测量胶液温度的液温测量单元。 进一步地, 本发明还具有如下特点: 所述蘸胶式盲文打印装置还包括 用于判断胶液是否不足的液量测定单元;所述液量测定单元包括 CCD检测 器、 激光发射器和控制电路, 或者所述液量测定单元包括压力传感器和信 号处理电路。 Further, the present invention has the following features: The glue supply unit further includes a glue heating unit for heating the glue and a liquid temperature measuring unit for measuring the temperature of the glue. Further, the present invention has the following features: The silicone type Braille printing device further includes a liquid amount measuring unit for determining whether the glue liquid is insufficient; the liquid amount measuring unit includes a CCD detector, a laser emitter, and a control circuit Or the liquid amount measuring unit includes a pressure sensor and a signal processing circuit.
与现有技术相比, 本发明具有以下优点:  Compared with the prior art, the present invention has the following advantages:
A、 由于本发明釆用蘸胶式的外蘸胶来替代现有技术中点胶式的内出 胶以实现盲文打印, 即胶液装在外部胶盒中, 根据需要由蘸胶针先在胶盒 中蘸得胶液, 然后将带有胶液的蘸胶针与承印材料相接触, 将胶液粘留到 承印材料上, 经固化后形成盲文凸点字符, 这种设计避免使用价格昂贵且 速度较慢的单点胶阀, 所以本发明的制作成本低;  A. Because the present invention uses a silicone rubber outer rubber to replace the prior art dispensing adhesive to achieve braille printing, that is, the glue is installed in the outer plastic box, and the silicone needle is first placed as needed. The glue is obtained in the plastic box, and then the glue needle with the glue is brought into contact with the printing material, and the glue is adhered to the printing material to form a Braille bump character after curing, which avoids expensive use. And the slower single-point valve, so the manufacturing cost of the invention is low;
B、 由于本发明所使用的蘸胶针按一定规格制作, 工艺简单, 成本低 廉, 其头部为锥形, 端面为平面, 并且开设有若干个均匀分布的周向凹槽 和轴向导流槽, 所以能有效地蘸取胶液且方便地在承印材料上粘留符合规 范的液点; 而且该蘸胶针结构小巧, 容易构造多个胶头并行模块, 即釆用 多个胶头并行模块来提高点胶工作效率, 所需增加的成本也很少, 因此本 发明能在较少增加成本的基础上, 大大提高工作效率;  B. Since the silicone needle used in the invention is made according to a certain specification, the process is simple and the cost is low, the head is tapered, the end surface is flat, and a plurality of evenly distributed circumferential grooves and a shaft guiding flow groove are opened. Therefore, the glue can be effectively sucked and the liquid point conforming to the specification can be conveniently adhered on the printing material; and the structure of the rubber needle is small, and it is easy to construct a plurality of plastic head parallel modules, that is, multiple plastic head parallel modules are used. The efficiency of dispensing is improved, and the cost required is also small, so the invention can greatly improve work efficiency on the basis of less cost increase;
C、 由于本发明所使用的承印材料可为普通纸张, 而不是特制的牛皮 纸, 所以不仅降低了制作成本, 而且还可方便地制作出重量很轻的盲文制 口 ·  C. Since the printing material used in the present invention can be ordinary paper instead of special kraft paper, the manufacturing cost is not only reduced, but also the braille port which is light in weight can be conveniently produced.
σ 5 σ 5
D、 由于本发明还釆用多个载印台并行工作方式, 即一个承载台在处 理盲文打印的同时, 另一个承载台可同时进行盲文凸点的固化, 因此这种 设计也可提高盲文制品的制作效率;  D. Because the invention also uses a plurality of printing stations to work in parallel, that is, one carrying platform can process the Braille printing while the other carrying platform can simultaneously cure the Braille bumps, so the design can also improve the Braille products. Production efficiency;
E、 由于本发明釆用粘度为 10000cps ~ 500000cps的紫外固化胶液, 固 化单元釆用多波长的紫外 LED光源,这样可保证盲文凸点的坚固性和制作 的稳定性, 而且本发明还增加了用于加热胶液的胶液加热单元、 用于测量 胶液温度的液温测量单元和用于判断胶液是否不足的液量测定单元, 这样 有利于使用不同粘度的紫外固化胶液;  E. Since the present invention uses an ultraviolet curing glue having a viscosity of 10000 cps to 500000 cps, the curing unit uses a multi-wavelength ultraviolet LED light source, which ensures the robustness and stability of the braille bump, and the invention also increases a glue heating unit for heating the glue, a liquid temperature measuring unit for measuring the temperature of the glue, and a liquid measuring unit for determining whether the glue is insufficient, which is advantageous for using a UV-curing glue of different viscosity;
F、 由于本发明釆用模块化设计, 各单元部件之间安装拆卸方便, 并且 点胶、 打印和固化过程独立进行, 机器发生故障时维修十分方便。 附图说明 F. Due to the modular design of the invention, it is convenient to install and disassemble each unit component, and the dispensing, printing and curing processes are carried out independently, and the maintenance is very convenient when the machine fails. DRAWINGS
图 1是本发明蘸胶式盲文打印装置的一种实施例的结构示意图; 图 2是在本发明中液量测定单元的一个具体实施例的结构示意图; 图 3是图 2所示实施例的测量原理示意图;  1 is a schematic structural view of an embodiment of a silicone-type Braille printing apparatus according to the present invention; FIG. 2 is a schematic structural view of a specific embodiment of a liquid amount measuring unit in the present invention; and FIG. 3 is an embodiment of the embodiment shown in FIG. Schematic diagram of measurement principle;
图 4是图 2所示实施例的控制电路原理示意图;  4 is a schematic diagram of a control circuit of the embodiment shown in FIG. 2;
图 5是在本发明中蘸胶针的一种实施例的主视图;  Figure 5 is a front elevational view of an embodiment of a silicone needle in the present invention;
图 6是在本发明中蘸胶针的一种实施例的顶视图;  Figure 6 is a top plan view of an embodiment of a silicone needle in the present invention;
图 7是图 5的沿 A-A剖开的剖视图;  Figure 7 is a cross-sectional view taken along line A-A of Figure 5;
图 8是本发明在蘸胶过程中蘸胶针向下浸入胶盒的示意图;  Figure 8 is a schematic view of the present invention in which the silicone needle is immersed into the plastic box during the silicone process;
图 9是本发明在蘸胶过程中蘸胶针已经浸入胶盒的示意图;  Figure 9 is a schematic view of the present invention in which the silicone needle has been immersed in the plastic box during the silicone process;
图 10是本发明在蘸胶过程中悬粘有胶液的蘸胶针向上远离胶盒的示 意图;  Figure 10 is a schematic view of the silicone needle of the present invention in which the glue is suspended from the plastic box during the silicone process;
图 11是本发明在打印过程中悬粘有胶液的蘸胶针向下与承印材料相 接触的示意图;  Figure 11 is a schematic view showing the contact of the silicone needle with the glue suspended in the printing process in the printing process;
图 12是本发明在打印过程中悬粘有胶液的蘸胶针与承印材料接触的 示意图;  Figure 12 is a schematic view of the contact of the silicone needle with the glue suspended in the printing process of the present invention;
图 13是本发明在打印过程中承印材料上已粘留胶液且蘸胶针向上远 离承印材料的示意图;  Figure 13 is a schematic view of the present invention in the printing process during which the glue has been adhered to the printing material and the silicone needle is moved away from the printing material;
图 14是本发明在固化过程中承印材料上的胶液固化成盲文凸点的示 意图;  Figure 14 is a schematic illustration of the gelation of the substrate on the substrate during curing in the process of curing into a Braille bump;
图 15是本发明蘸胶式盲文打印装置的另一种实施例的结构示意图; 图 16是本发明蘸胶式盲文打印装置的工作流程示意图;  Figure 15 is a schematic view showing the structure of another embodiment of the silicone-type Braille printing device of the present invention; Figure 16 is a schematic view showing the operation of the silicone-type Braille printing device of the present invention;
图 17是图 16所示过程中的蘸胶针蘸胶及其在承印材料上打印动作的 流程示意图。 具体实施方式  Fig. 17 is a flow chart showing the action of the silicone rubber in the process shown in Fig. 16 and its printing operation on the substrate. detailed description
为了深入了解本发明, 下面结合附图及具体实施例对本发明进行详细 说明。  The present invention will be described in detail below with reference to the drawings and specific embodiments.
如图 1所示, 本发明蘸胶式盲文打印装置由计算机控制系统和打印子 系统组成, 其中计算机控制系统包括排版上位机 1和控制驱动器 2, 排版 上位机 1为配置有可将普通文档转化为符合国家规范的盲文文档的软件的 普通 PC机, 控制驱动器 2与打印子系统通过电缆 20相互电气连接, 控制 驱动器 2根据所接收到的排版上位机 1发出的指令, 控制打印子系统完成 相应的操作。 As shown in FIG. 1, the silicone-type Braille printing device of the present invention is composed of a computer control system and a printing subsystem, wherein the computer control system includes a typesetting upper computer 1 and a control driver 2, and the typesetting upper computer 1 is configured to convert an ordinary document. Software for Braille documents that conform to national regulations The ordinary PC, the control driver 2 and the printing subsystem are electrically connected to each other through the cable 20. The control driver 2 controls the printing subsystem to complete the corresponding operation according to the received instruction issued by the typesetting machine 1.
打印子系统由机体、 多维运动机构、 胶液供应单元、 点胶单元和固化 单元组成。 其中, 机体包括基座 3、 机架 4和转动台 12, 在机架 4上固定 安装多维运动机构, 该多维运动机构由 X向运动机构 15、 Y向运动机构 19和 Z向运动机构 14组成, 这三个运动机构均由直线导轨、 丝杠、 联轴 节和电机组成, 并且相互垂直放置, Y向运动机构 19安装在机架 4上, 而 X向运动机构 15安装在 Y向运动机构 19上, Z向运动机构 14则安装在 X 向运动机构 15上,从而实现三维方向的直线运动。 虽然本说明书所举的实 施例中均釆用由三个直线运动机构组成多维运动机构, 但是本发明中的多 维运动机构也可由二个运动机构组成, 只是必须具有可沿垂直方向运动的 运动方向,例 ^可由 X向运动机构和 Z向运动机构组成,或者由 Y向运动 机构和 z向运动机构组成。  The printing subsystem consists of a body, a multi-dimensional motion mechanism, a glue supply unit, a dispensing unit, and a curing unit. Wherein, the body comprises a base 3, a frame 4 and a rotating table 12, and a multi-dimensional moving mechanism is fixedly mounted on the frame 4, the multi-dimensional moving mechanism is composed of an X-direction moving mechanism 15, a Y-direction moving mechanism 19 and a Z-direction moving mechanism 14. The three moving mechanisms are composed of a linear guide, a lead screw, a coupling and a motor, and are placed perpendicular to each other, the Y-direction moving mechanism 19 is mounted on the frame 4, and the X-direction moving mechanism 15 is mounted on the Y-direction moving mechanism. On the 19th, the Z-direction moving mechanism 14 is mounted on the X-direction moving mechanism 15 to realize linear motion in the three-dimensional direction. Although the embodiment of the present specification employs a multi-dimensional motion mechanism composed of three linear motion mechanisms, the multi-dimensional motion mechanism of the present invention may also be composed of two motion mechanisms, but only must have a motion direction that can move in the vertical direction. The example can be composed of an X-direction motion mechanism and a Z-direction motion mechanism, or a Y-direction motion mechanism and a z-direction motion mechanism.
在 Z向运动机构 14上固定安装有点胶单元, 该点胶单元由致动器 8、 安装架 7、 联接件 6和蘸胶针 11组成, 其中安装架 7与 Z向运动机构 14 紧固连接, 而致动器 8可为电磁式致动器,该致动器 8安装在安装架 7上, 并且通过联接件 6与蘸胶针 11相连,釆用致动器和蘸胶针的分离式设计不 仅可以方便地维护和清洁蘸胶针, 而且还很容易将多个蘸胶针组成一个模 块, 例如阵列式的蘸胶针模块, 蘸胶针的分布间距按盲文字符间距的整数 倍排列, 例如盲文字符间距可为 2.5mm, 则蘸胶针的分布间距为 7.5mm。 如图 1中将 7根蘸胶针组成一个阵列, 每根蘸胶针完成一个盲文字符的打 印, 根据国家规范, 一个盲文字符由 6个盲文凸点表示, 所以每根蘸胶针 要完成 6次蘸胶和打印过程才能制作一个盲文字符, 而 7根蘸胶针意味着 可以同时产生 7个盲文字符; 如果排成一个 7 x 7的阵列时,就可以同时产 生 49个盲文字符, 这能大大提高工作效率。 另外, 可以事先将足够多的致 动器 8安装固定在安装架 7上,根据打印页面的要求来临时配置蘸胶针 11 , 通过联接件 6可实现方便地安装、 拆卸。  A dispensing glue unit is fixedly mounted on the Z-direction moving mechanism 14, and the dispensing unit is composed of an actuator 8, a mounting bracket 7, a coupling member 6, and a silicone needle 11, wherein the mounting bracket 7 is fastened to the Z-direction moving mechanism 14. The actuator 8 can be an electromagnetic actuator mounted on the mounting bracket 7 and connected to the silicone needle 11 via the coupling member 6, the separation of the actuator and the silicone needle. The design not only facilitates the maintenance and cleaning of the silicone needle, but also makes it easy to form a plurality of silicone needles into a module, such as an array of silicone needle modules. The distribution pitch of the silicone needles is arranged in integer multiples of the Braille character spacing. For example, the braille character spacing can be 2.5mm, and the dispensing pitch of the silicone needle is 7.5mm. As shown in Figure 1, 7 rubber needles are combined into an array, and each glue needle is printed in a Braille character. According to national regulations, a Braille character is represented by 6 Braille bumps, so each glue needle is to be completed 6 The secondary silicone and printing process can produce a Braille character, and 7 silicone needles can simultaneously generate 7 Braille characters; if arranged in a 7 x 7 array, 49 Braille characters can be generated simultaneously. Greatly improve work efficiency. In addition, a sufficient number of actuators 8 can be mounted and fixed on the mounting bracket 7 in advance, and the silicone needle 11 can be temporarily disposed according to the requirements of the printed page, and the coupling member 6 can be conveniently installed and disassembled.
在基座 3上安装有胶液供应单元, 该胶液供应单元由用于容纳胶液的 胶盒 5、用于加热胶液的胶液加热单元 18和用于测量胶液温度的液温测量 单元 17组成,其中胶液加热单元 18和液温测量单元 17放置在胶盒 5的下 方,当液温测量单元 17测量出胶盒 5内的胶液温度小于预先设定的某一数 值时, 胶液加热单元 18开始工作, 使得胶盒 5内的胶液温度升高; 当液温 测量单元 17测量出胶盒 5内的胶液温度大于预先设定的某一数值时,胶液 加热单元 18停止工作, 胶盒 5为敞口式, 胶液可自然冷却, 从而保证了胶 盒内的胶液始终处于一定的温度范围内, 该温度范围由胶液的自身属性来 决定, 并且可以预先设定。 A glue supply unit is mounted on the base 3, and the glue supply unit is used for accommodating the glue a glue box 5, a glue heating unit 18 for heating the glue, and a liquid temperature measuring unit 17 for measuring the temperature of the glue, wherein the glue heating unit 18 and the liquid temperature measuring unit 17 are placed under the plastic box 5, When the liquid temperature measuring unit 17 measures that the temperature of the glue in the plastic box 5 is less than a predetermined value, the glue heating unit 18 starts to work, so that the temperature of the glue in the plastic box 5 rises; when the liquid temperature is measured When the unit 17 measures that the temperature of the glue in the plastic box 5 is greater than a predetermined value, the glue heating unit 18 stops working, and the glue box 5 is open, and the glue can be naturally cooled, thereby ensuring the inside of the plastic box. The glue is always in a certain temperature range, which is determined by the properties of the glue and can be preset.
此外, 转动台 12包括有两个承载台 10 , 在承载台 10上可放置承印材 料 9, 该承印材料 9可为任意适合胶液粘结的材料, 例如普通的纸张; 并 且承载台 10以悬臂梁方式安装, 这是为了提高承载台 10的弹性, 从而能 緩冲在打印过程中蘸胶针 11与承印材料 9相接触时所产生的冲击,达到保 护蘸胶针 11 的目的, 进而保证盲文凸点形成的稳定性; 当一个承载台 10 位于可供蘸胶针 11打印的位置时, 另一个承载台则位于固化单元的下方。  In addition, the rotary table 12 includes two loading platforms 10 on which the printing material 9 can be placed. The printing material 9 can be any material suitable for glue bonding, such as ordinary paper; and the loading platform 10 cantilever The beam is installed in order to improve the elasticity of the loading platform 10, so as to buffer the impact generated when the silicone needle 11 is in contact with the printing material 9 during the printing process, thereby achieving the purpose of protecting the silicone needle 11, thereby ensuring Braille Stability of bump formation; When one of the stages 10 is located at a position where the glue needle 11 can be printed, the other stage is located below the curing unit.
固化单元设置在机体上, 可釆用多波长的紫外 LED光源 13 , 而胶液 可釆用粘度为 10000cps ~ 50000cps的紫外固化胶液, 温度范围为 25 ~ 100 °C , 而紫外 LED光源 13与承印材料 9之间的距离为 5mm ~ 50mm, 优选 为 5mm。  The curing unit is arranged on the body, and the multi-wavelength ultraviolet LED light source 13 can be used, and the glue can use the ultraviolet curing glue with the viscosity of 10000 cps to 50000 cps, the temperature range is 25 ~ 100 °C, and the ultraviolet LED light source 13 and The distance between the printing materials 9 is 5 mm to 50 mm, preferably 5 mm.
因此, 蘸胶针 11可在多维运动机构的驱动下进入胶盒 5 , 向下蘸取胶 液, 使其针头处悬粘有一定量胶液; 也可在多维运动机构的驱动下与承载 台 10上的承印材料 9相接触, 使得少量胶液粘留在承印材料 9上; 紫外 LED光源 13可使得承印材料 9上的胶液固化, 直至形成盲文凸点。 其中, 蘸胶、 打印和固化过程可独立地同时进行, 从而大大提高制作效率。  Therefore, the silicone needle 11 can enter the plastic box 5 under the driving of the multi-dimensional motion mechanism, and the glue is pulled down to suspend a certain amount of glue at the needle; or the loading platform 10 can be driven by the multi-dimensional motion mechanism. The upper printing material 9 is in contact with each other so that a small amount of glue adheres to the printing material 9; the ultraviolet LED light source 13 can cure the glue on the printing material 9 until a Braille bump is formed. Among them, the silicone, printing and curing processes can be carried out independently at the same time, thereby greatly improving the production efficiency.
随着蘸胶针不断地从胶盒中蘸取胶液, 虽然每次的数量都很少, 但完 成数十页的打印后, 胶盒中的胶液面可能下降到一定距离。 然而, 本发明 中蘸胶针蘸胶动作的行程是根据盲文凸点的国家规范而经实验后得到标准 数值来预先设置的, 如果当胶液面下降到蘸胶针无法蘸取足量胶液时, 那 么蘸胶针就无法在承印材料上留下符合标准的盲文液点, 进而无法固化成 符合标准的盲文凸点, 所以为了保证所形成盲文凸点的一致性和稳定性, 本发明还包括有用于判断胶液是否不足的液量测定单元 16 , 该液量测定单 元可包括激光发射器 1602和 CCD处理单元 1601 ,这两个部件分别安装在 胶盒上方的相对两侧, 如图 2所示。 As the silicone needle continuously draws the glue from the plastic box, although the amount is small each time, after completing dozens of pages of printing, the glue level in the plastic box may drop to a certain distance. However, in the present invention, the stroke of the silicone rubber action is preset according to the national standard of the Braille bump, and the standard value is obtained after the experiment. If the glue surface drops to the silicone needle, a sufficient amount of glue cannot be obtained. At this time, the silicone needle cannot leave the standard Braille point on the printing material, and thus cannot be cured into a standard Braille bump, so in order to ensure the consistency and stability of the formed Braille bump, The invention further includes a liquid amount determining unit 16 for determining whether the glue is insufficient, the liquid amount measuring unit may include a laser emitter 1602 and a CCD processing unit 1601, and the two components are respectively mounted on opposite sides of the plastic box, as shown in picture 2.
测量的原理见图 3 , 开始时, 激光发射器 1602发出的光束经胶液面反 射, CCD处理单元 1601可以获得反射光的相对位置 A; 如果胶液面下降 位移为 d, 则 CCD处理单元 1601可以获得反射光的相对位置 B; 对两个 信号位置进行比较, 并且通过几何换算可获得位移量 d, 若光束的入射角 是《 , CCD处理单元与反射光束垂直, T为在 CCD处理单元 1601的 CCD 单元上 A点与 B点之间距离, 换算公式如下:  The principle of measurement is shown in Fig. 3. At the beginning, the beam emitted by the laser emitter 1602 is reflected by the glue surface, and the CCD processing unit 1601 can obtain the relative position A of the reflected light. If the displacement of the glue surface is d, the CCD processing unit 1601 The relative position B of the reflected light can be obtained; the two signal positions are compared, and the displacement amount d can be obtained by geometric conversion. If the incident angle of the beam is ", the CCD processing unit is perpendicular to the reflected beam, and T is in the CCD processing unit 1601. The distance between point A and point B on the CCD unit, the conversion formula is as follows:
T = d I cos a * sin 2a = 2d sin a  T = d I cos a * sin 2a = 2d sin a
由上述公式可根据 T的数值, 准确地得出胶液面下降的高度。  From the above formula, the height of the falling of the glue surface can be accurately obtained based on the value of T.
此外, 如图 4所示, CCD处理单元 1601由 CCD检测器和控制电路组 成, 而控制电路包括放大滤波电路、 浮动阔值二值化处理单元、 中央控制 器、 CCD驱动电路和测量显示输出单元。其中, CCD检测器釆用 TCD1208 , 共 2160个单元, 像素单元是 14um 14um, 像素单元之间交叠排列, 所以 没有间隙。 需要注意的是, TCD1208窗口暴露在自然光条件下, 也会输出 饱和, 所以在 CCD检测器上覆盖了一片滤光片以避免背景光造成的饱和。 控制电路中的各部件都可釆用本技术领域内熟练技术人员所公知的器件和 装置, 例如控制电路的中央控制器可釆用 TI 公司的 430 系列单片机 MSP430F149 , CCD驱动电路可釆用芯片 74LVC4245。 控制电路检测过程 为, TCD1208在四路逻辑驱动信号作用下, 输出引脚 OS会输出受光调制 的脉冲信号即数字视频信号, 另一个输出引脚 DOS则输出标准参考信号; 这两路信号经放大滤波电路的滤波、差值运算和放大后得到 CCD检测器的 光信号, 这个信号通过浮动阔值二值化处理单元的二值化处理得到可被中 央控制器捕获的波形信号, 然后中央控制器确定出光信号所处的 CCD位 置, 例如 A点或 B点等, 根据相应的公式运算, 确定胶液面的位置, 进一 步判断胶液是否充足, 最后由测量显示输出单元输出测量结果。 中央控制 器还可控制 CCD驱动电路启动, 进而依次驱动 CCD检测器的各个像素单 元。 本发明的蘸胶针具有特殊的结构, 如图 5、 6和 7所示。 蘸胶针的针头 为锥形, 这是因为锥形头部能在保证悬粘有少量胶液的蘸胶针与承印材料 相接触后的接触点尺寸满足盲文凸点的规格要求的同时, 又不会减少蘸胶 针的强度。 头部的端平面直径为 0.6mm ~ 0.8mm, 这是因为, 当蘸胶针与 承印材料接触时, 由于胶水在承印材料的浸润和扩展, 最终形成的凸点直 径将比原来的接触点直径大,所以头部的端平面直径比要制作的盲文点小。 另外, 蘸胶针的中部开设有若干个均勾分布的周向 槽和轴向导流槽, 这 是因为周向凹槽有助于更多地悬挂有高粘度的胶水; 轴向导流槽则有助于 将高粘度的胶水从蘸胶针转移到承印材料上。 由于蘸胶针与致动器是通过 联接件相连接, 很方便拆卸, 因此蘸胶针可以釆用多种方式进行清洁, 例 如利用超声波来清洗蘸胶针。 In addition, as shown in FIG. 4, the CCD processing unit 1601 is composed of a CCD detector and a control circuit, and the control circuit includes an amplification filter circuit, a floating threshold binarization processing unit, a central controller, a CCD driving circuit, and a measurement display output unit. . Among them, the CCD detector uses TCD1208, a total of 2160 units, the pixel unit is 14um 14um, and the pixel units are arranged in an overlapping manner, so there is no gap. It should be noted that the TCD1208 window is also exposed to natural light and will also output saturation, so a CCD detector is covered with a filter to avoid saturation caused by the background light. The components in the control circuit can be made using devices and devices known to those skilled in the art. For example, the central controller of the control circuit can use TI's 430 series single chip MSP430F149, and the CCD drive circuit can use the chip 74LVC4245. . The control circuit detects that the TCD1208 is driven by four logic driving signals, the output pin OS outputs a pulse signal that is modulated by light, that is, a digital video signal, and the other output pin DOS outputs a standard reference signal; the two signals are amplified. After filtering, difference calculation and amplification of the filter circuit, the optical signal of the CCD detector is obtained. This signal is obtained by the binarization processing of the floating threshold binarization processing unit to obtain a waveform signal that can be captured by the central controller, and then the central controller Determine the position of the CCD where the light signal is located, such as point A or point B, calculate the position of the glue surface according to the corresponding formula calculation, and further determine whether the glue is sufficient. Finally, the measurement output unit outputs the measurement result. The central controller can also control the activation of the CCD drive circuit to sequentially drive the individual pixel units of the CCD detector. The silicone needle of the present invention has a special structure as shown in Figures 5, 6 and 7. The needle of the silicone needle is tapered, because the tapered head can ensure the contact point size of the contact point after the contact between the silicone needle and the printing material which is suspended with a small amount of glue meets the specifications of the Braille bump, and Does not reduce the strength of the silicone needle. The diameter of the end plane of the head is 0.6mm ~ 0.8mm. This is because when the silicone needle is in contact with the printing material, the diameter of the bump formed will be larger than the diameter of the original contact point due to the wetting and expansion of the glue on the printing material. Large, so the end plane diameter of the head is smaller than the Braille point to be made. In addition, a plurality of circumferential grooves and a shaft guide flow groove are provided in the middle of the silicone needle, because the circumferential groove helps to hang more high-viscosity glue; the axial guide flow groove has Helps transfer high viscosity glue from the silicone needle to the substrate. Since the silicone needle and the actuator are connected by a coupling member, it is easy to disassemble, so the silicone needle can be cleaned in various ways, such as using ultrasonic waves to clean the silicone needle.
本发明蘸胶式盲文打印装置的蘸胶、 打印和固化过程如图 8、 9、 10、 11、 12、 13和 14所示。 图 8表示在蘸胶过程中, 蘸胶针 11向下浸入容纳 有胶液的胶盒 5。 图 9表示在蘸胶过程中, 蘸胶针 11已经浸入胶盒 5内, 一般来说, 蘸胶针 11 的浸入深度可为 1mm ~ 5mm, 优选为 2mm。 图 10 表示在蘸胶过程中, 悬粘有胶液的蘸胶针 11向上远离胶盒 5 , 准备移动到 承印材料 9的上方。 图 11表示在打印过程中, 悬粘有胶液的蘸胶针 11向 下即将与放置在承载台 10上的承印材料 9相接触。 图 12表示在打印过程 中, 悬粘有胶液的蘸胶针 11与承印材料 9完成接触, 已将预定量的胶液粘 留于承印材料 9上, 并且蘸胶针 11准备向上远离承印材料 9。 图 13表示 在打印过程中,承印材料 9上已粘留胶液, 蘸胶针 11已向上远离承印材料 9, 而且在承印材料 9上已经粘留有即将固化的胶液点 30。 图 14表示在固 化过程中,承印材料 9上的胶液点 30经固化单元的作用而固化成盲文凸点。  The silicone, printing and curing process of the silicone-type Braille printing device of the present invention is shown in Figures 8, 9, 10, 11, 12, 13 and 14. Fig. 8 shows that the silicone needle 11 is immersed downward into the plastic case 5 containing the glue during the silicone process. Fig. 9 shows that the silicone needle 11 has been immersed in the plastic case 5 during the silicone process. Generally, the silicone needle 11 can be immersed to a depth of 1 mm to 5 mm, preferably 2 mm. Figure 10 shows that during the silicone process, the glue needle 11 with the glue adhered upwards away from the glue box 5 and is ready to move above the printing material 9. Fig. 11 shows that the silicone needle 11 to which the glue is suspended is in contact with the printing material 9 placed on the stage 10 in the printing process. Figure 12 shows that during the printing process, the silicone needle 11 with the glue adhered is in contact with the printing material 9, a predetermined amount of glue has been adhered to the printing material 9, and the silicone needle 11 is prepared to be moved upwards away from the printing material. 9. Fig. 13 shows that the printing material 9 has adhered to the printing material during the printing process, and the silicone needle 11 has been moved away from the printing material 9, and the glue point 30 to be solidified has been adhered to the printing material 9. Figure 14 shows that during the curing process, the glue point 30 on the printing material 9 is solidified into a Braille bump by the action of the curing unit.
图 15 所示为本发明蘸胶式盲文打印装置的另一种实施例的结构示意 图, 在此结构中, 釆用另一种实施方案的液量测定单元, 即该液量测定单 元由压力传感器 21和信号处理电路组成, 压力传感器 21和信号处理电路 相互电气连接。压力传感器 21设置在胶液供应单元的下方,通过测量胶盒 的总重量来判断液量的变化, 即胶液的液面下降意味着胶盒内的胶液量减 少, 进而整个胶盒的重量也同时变小, 当所测重要小于一定数值时, 信号 处理电路将提供警示信号以便操作人员增添胶液。 Figure 15 is a schematic view showing the structure of another embodiment of the silicone-type Braille printing device of the present invention. In this configuration, the liquid amount measuring unit of another embodiment is used, that is, the liquid amount measuring unit is composed of a pressure sensor. 21 is composed of a signal processing circuit, and the pressure sensor 21 and the signal processing circuit are electrically connected to each other. The pressure sensor 21 is disposed under the glue supply unit, and the change of the liquid amount is determined by measuring the total weight of the plastic box, that is, the liquid level drop of the glue means that the amount of the glue in the plastic box is reduced, and the weight of the entire plastic box is further Also becomes smaller at the same time, when the measured importance is less than a certain value, the signal The processing circuit will provide a warning signal for the operator to add glue.
本发明蘸胶式盲文打印装置的工作流程如图 16所示, 包括如下步骤: 步骤 101 , 启动系统, 并且初始化各部件单元以及各配置参数; 步骤 102, 操作员使用排版上位机, 选择需要打印文件;  The working process of the silicone-type Braille printing device of the present invention is as shown in FIG. 16 and includes the following steps: Step 101: Start the system, and initialize each component unit and each configuration parameter; Step 102, the operator uses the typesetting upper computer to select the printing required. Document
步骤 103 , 排版上位机的盲文转换软件将所需打印文件转换为盲文文 档;  Step 103: The Braille conversion software of the typesetting upper machine converts the required print file into a Braille document;
步骤 104, 操作员设置各种打印参数, 如打印范围;  Step 104, the operator sets various printing parameters, such as a printing range;
步骤 105 , 排版上位机根据打印参数设置, 按照点胶单元上的蘸胶针 模块的行列分布, 生成每个蘸胶针的动作命令及其位移量;  Step 105, the typesetting upper computer generates the action command of each of the glue needles and the displacement amount thereof according to the distribution of the print parameters according to the distribution of the glue needle modules on the dispensing unit;
步骤 106, 排版上位机通过控制驱动器将动作命令发送至致动器; 步骤 107 , 排版上位机通过控制驱动器将位移量(即沿多个方向移动 的位移量)发送至多维运动机构, 步骤 107可以与步骤 106同时进行; 步骤 108, 蘸胶针模块在多维运动机构的驱动下移动至胶盒上方, 并 且完成蘸胶动作;然后又在多维运动机构的驱动下移动至承印材料的上方, 并且完成点胶打印工作;  Step 106, the typesetting upper machine sends an action command to the actuator by controlling the driver; Step 107, the typesetting upper machine sends the displacement amount (ie, the displacement amount moved in multiple directions) to the multi-dimensional motion mechanism by controlling the driver, step 107 may Simultaneously with step 106; Step 108, the silicone needle module is driven by the multi-dimensional motion mechanism to move over the plastic box, and complete the silicone action; then, under the driving of the multi-dimensional motion mechanism, move to the top of the printing material, and complete Dispensing print work;
步骤 109, 转动台将放置有承印材料的承载台转动至固化单元处, 固 化单元将承印材料上的胶液点进行固化, 从而形成盲文凸点;  Step 109: The rotating table rotates the loading platform on which the printing material is placed to the curing unit, and the curing unit solidifies the glue point on the printing material to form a Braille bump;
步骤 110, 取出承印材料, 操作员进行相应检查;  Step 110, taking out the printing material, and the operator performs corresponding inspection;
步骤 111 , 打印完成, 准备放入新的承印材料, 开始又一次的打印。 图 17表示对步骤 108进一步细化, 该步骤 108包括如下步骤: 步骤 201 , 控制驱动器向致动器和多维运动机构发送动作命令和位移 量以实现对两者的设置;  Step 111, the printing is completed, the new printing material is prepared, and the printing is started again. Figure 17 shows a further refinement of step 108. The step 108 includes the following steps: Step 201: The control driver sends an action command and a displacement amount to the actuator and the multi-dimensional motion mechanism to implement setting of the two;
步骤 202, 液量测定单元检测胶盒内的胶液是否充足, 并且发送相应 的液面位置信号至控制驱动器, 控制驱动器判断胶液面位置是否超过预先 设置范围内, 若处于此范围内, 表明胶液量充足, 那么执行步骤 203 , 否 则执行步骤 206;  Step 202: The liquid amount determining unit detects whether the glue in the plastic box is sufficient, and sends a corresponding liquid level position signal to the control driver, and the control driver determines whether the position of the glue surface exceeds a preset range, and if it is within the range, indicating If the amount of glue is sufficient, then step 203 is performed, otherwise step 206 is performed;
步骤 203 , 多维运动机构带动点胶单元移动至胶盒上方, 致动器将蘸 胶针模块向下顶入胶盒, 针尖浸入 2mm; 然后, 多维运动机构又将蘸胶针 模块向上运动远离胶盒, 完成蘸胶动作; 步骤 204, 多维运动机构带动点胶单元移动至承载台上方, 致动器将 蘸胶针模块向下接触承载台上的承印材料, 使得一定量的胶液粘留在承印 材料上; 然后, 多维运动机构又将蘸胶针模块向上运动远离胶盒, 完成打 印动作; Step 203, the multi-dimensional motion mechanism drives the dispensing unit to move over the plastic box, and the actuator pushes the silicone needle module down into the plastic box, and the needle tip is immersed into the 2 mm; then, the multi-dimensional motion mechanism moves the silicone needle module upwards away from the glue. Box, complete the silicone action; Step 204, the multi-dimensional motion mechanism drives the dispensing unit to move above the carrying platform, and the actuator contacts the silicone needle module downwardly to the printing material on the carrying platform, so that a certain amount of glue adheres to the printing material; then, the multi-dimensional The moving mechanism moves the silicone needle module upwards away from the plastic box to complete the printing action;
步骤 205 , 控制驱动器判断打印内容是否完成, 若没有完成, 返回步 骤 201 , 否则执行步骤 208;  Step 205, the control driver determines whether the print content is completed, if not completed, return to step 201, otherwise step 208;
步骤 206, 控制驱动器进一步判断胶液面位置是否低于预先设置的限 位值, 若低于, 表示胶液量严重不足, 执行步骤 207 , 否则表示胶液量略 有不足, 但可以通过调整蘸胶针与胶液面之间的距离来弥补, 于是向控制 驱动器反馈信号, 使得控制驱动器重新调整多维运动机构的位移量, 执行 步骤 201 ;  Step 206: The control driver further determines whether the position of the glue liquid surface is lower than a preset limit value. If it is lower, it indicates that the glue liquid quantity is seriously insufficient. Perform step 207. Otherwise, the glue amount is slightly insufficient, but it can be adjusted. The distance between the glue needle and the glue surface is compensated, so that the control driver feeds back the signal, so that the control driver re-adjusts the displacement of the multi-dimensional motion mechanism, and step 201 is performed;
步骤 207 , 控制驱动器发出警报, 提示操作员添加胶液, 所有任务停 止;  Step 207, the control driver issues an alarm, prompting the operator to add glue, and all tasks are stopped;
步骤 208, 打印过程结束。  Step 208, the printing process ends.

Claims

权 利 要 求 Rights request
1、 一种蘸胶式盲文打印装置, 用于在承印材料上形成盲文凸点, 包括 有计算机控制系统和打印子系统, 所述计算机控制系统包括排版上位机和 控制驱动器, 所述控制驱动器与所述打印子系统相互电气连接, 其特征在 于: 所述打印子系统包括: A silicone-type Braille printing device for forming a Braille bump on a printing material, comprising a computer control system and a printing subsystem, the computer control system comprising a typesetting upper machine and a control driver, the control driver and The printing subsystems are electrically connected to each other, and the printing subsystem comprises:
机体, 包括基座、 机架和转动台;  The body, including the base, the frame and the rotating table;
多维运动机构, 包括至少两个直线运动机构, 所述多维运动机构被固 定在所述机架上;  a multi-dimensional motion mechanism comprising at least two linear motion mechanisms, the multi-dimensional motion mechanism being fixed on the frame;
胶液供应单元, 包括用于容纳胶液的胶盒, 所述胶液供应单元设置在 所述基座上;  a glue supply unit, comprising a plastic box for accommodating glue, the glue supply unit being disposed on the base;
点胶单元, 包括蘸胶针, 所述点胶单元安装固定于所述多维运动机构 上, 所述多维运动机构能够使得所述点胶单元至少沿着两个方向运动, 所 述蘸胶针可进入所述胶盒, 并且与胶液相接触直至所述蘸胶针的针头处悬 粘有一定量胶液; 以及  a dispensing unit, comprising a silicone needle, the dispensing unit being mounted and fixed on the multi-dimensional movement mechanism, wherein the multi-dimensional movement mechanism enables the dispensing unit to move in at least two directions, the silicone needle can be Entering the plastic box and contacting the glue liquid until a certain amount of glue is suspended at the needle of the silicone needle;
固化单元, 所述固化单元放置在所述机体上, 并且与所述胶液供应单 元相互隔开;  a curing unit, the curing unit is placed on the body and separated from the glue supply unit;
其中, 所述转动台包括用于放置所述承印材料的承载台, 当放置有所 述承印材料的所述承载台可操作性地移动至所述蘸胶针的下方时, 所述悬 粘有一定量胶液的蘸胶针与所述承印材料相接触, 使得预定量胶液粘留在 所述承印材料上; 当放置有所述承印材料的所述承载台可操作性地移动至 所述固化单元的下方时,所述固化单元可使得所述承印材料上的胶液固化, 直至形成盲文凸点。  Wherein the rotating table includes a carrying platform for placing the printing material, and when the loading table on which the printing material is placed is operatively moved below the silicone needle, the hanging table has a hanging The glue needle of the dosing glue is in contact with the printing material such that a predetermined amount of glue adheres to the printing material; when the carrier on which the printing material is placed is operatively moved to the curing The curing unit can cure the glue on the substrate until a braille bump is formed.
2、根据权利要求 1所述的蘸胶式盲文打印装置, 其特征在于: 所述蘸 胶针的针头为锥形, 头部的端平面直径为 0.6mm ~ 0.8mm; 所述蘸胶针的 中部开设有若干个均匀分布的周向凹槽和轴向导流槽。  The silicone-type Braille printing device according to claim 1, wherein: the needle of the silicone needle is tapered, and the end plane diameter of the head is 0.6 mm to 0.8 mm; The central portion is provided with a plurality of evenly distributed circumferential grooves and an axial guide flow groove.
3、根据权利要求 2所述的蘸胶式盲文打印装置, 其特征在于: 所述点 胶单元还包括致动器、 安装架和联接件, 所述致动器通过所述联接件与所 述蘸胶针连成一体, 并且被安装固定至所述安装架上。 3. The silicone-type Braille printing apparatus according to claim 2, wherein: said dispensing unit further comprises an actuator, a mounting bracket and a coupling, said actuator passing said coupling member and said The silicone needle is integrated and mounted to the mounting bracket.
4、根据权利要求 3所述的蘸胶式盲文打印装置, 其特征在于: 所述点 胶单元包括至少 2个以上的所述蘸胶针、 所述致动器和所述联接件, 所述 致动器的数量不少于所述蘸胶针的数量; 所述蘸胶针的分布可为阵列式, 所述蘸胶针的分布间距是盲文字符的行列间距的整数倍。 4. The silicone-type Braille printing apparatus according to claim 3, wherein: said dispensing unit comprises at least two or more of said silicone needles, said actuator and said coupling member, said The number of actuators is not less than the number of the silicone needles; the distribution of the silicone needles may be an array type, and the distribution pitch of the silicone needles is an integral multiple of the pitch of the Braille characters.
5、根据权利要求 4所述的蘸胶式盲文打印装置, 其特征在于: 所述多 维运动机构由三个直线运动机构组成, 能够使得所述点胶单元沿着 X、 Y、 Ζ三个方向运动; 所述转动台包括至少 2个以上的所述承载台, 并且当一 个所述承载台位于可供所述蘸胶针打印的位置处时, 至少一个所述承载台 位于所述固化单元下方; 所述承载台以悬臂梁方式安装。  The silicone-type Braille printing apparatus according to claim 4, wherein: the multi-dimensional movement mechanism is composed of three linear motion mechanisms, and the dispensing unit can be arranged in three directions of X, Y, and Ζ Moving; the rotating table includes at least two or more of the carrying platforms, and when one of the carrying stations is located at a position where the dispensing needle is printable, at least one of the carrying platforms is located below the curing unit The carrier is mounted in a cantilever manner.
6、根据权利要求 5所述的蘸胶式盲文打印装置, 其特征在于: 所述胶 液釆用粘度为 10000cps ~ 500000cps 的紫外固化胶液; 所述固化单元釆用 多波长的紫外 LED光源; 所述承印材料为普通的纸张; 当放置有所述承印 材料的所述承载台可操作性地移动至所述固化单元的下方时, 所述固化单 元与所述承印材料之间的距离为 5mm ~ 50mm。  The silicone-type Braille printing device according to claim 5, wherein: the glue liquid has a viscosity of 10000 cps to 500000 cps, and the curing unit uses a multi-wavelength ultraviolet LED light source; The printing material is a common paper; when the loading platform on which the printing material is placed is operatively moved below the curing unit, the distance between the curing unit and the printing material is 5 mm ~ 50mm.
7、根据权利要求 6所述的蘸胶式盲文打印装置, 其特征在于: 所述胶 液供应单元还包括用于加热胶液的胶液加热单元和用于测量胶液温度的液 温测量单元。  7. The silicone-type Braille printing apparatus according to claim 6, wherein: the glue supply unit further comprises a glue heating unit for heating the glue and a liquid temperature measuring unit for measuring the temperature of the glue. .
8、根据权利要求 7所述的蘸胶式盲文打印装置, 其特征在于: 所述蘸 胶式盲文打印装置还包括用于判断胶液是否不足的液量测定单元。  The silicone-type Braille printing apparatus according to claim 7, wherein the silicone-type Braille printing apparatus further includes a liquid amount measuring unit for determining whether the glue is insufficient.
9、根据权利要求 8所述的蘸胶式盲文打印装置, 其特征在于: 所述液 量测定单元包括 CCD检测器、 激光发射器和控制电路, 所述 CCD检测器 检测由所述激光发射器发出的、 经所述胶盒中胶液面反射的光束, 并向所 述控制电路输出信号 ,所述控制电路根据所述 CCD检测器输出的信号判断 胶液是否不足。  9. The silicone-type Braille printing apparatus according to claim 8, wherein: said liquid amount measuring unit comprises a CCD detector, a laser emitter and a control circuit, and said CCD detector detects said laser emitter And emitting a light beam reflected by the glue surface in the plastic box, and outputting a signal to the control circuit, and the control circuit determines whether the glue liquid is insufficient according to the signal output by the CCD detector.
10、 根据权利要求 8所述的蘸胶式盲文打印装置, 其特征在于: 所述 液量测定单元包括相互电气连接的压力传感器和信号处理电路。  A silicone-type Braille printing apparatus according to claim 8, wherein: said liquid amount measuring unit comprises a pressure sensor and a signal processing circuit electrically connected to each other.
PCT/CN2009/073927 2009-02-25 2009-09-15 A glue-dipping type braille printing device WO2010096982A1 (en)

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