WO2010096563A1 - Polyamide membranes with fluoroalcohol functionality - Google Patents
Polyamide membranes with fluoroalcohol functionality Download PDFInfo
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- WO2010096563A1 WO2010096563A1 PCT/US2010/024593 US2010024593W WO2010096563A1 WO 2010096563 A1 WO2010096563 A1 WO 2010096563A1 US 2010024593 W US2010024593 W US 2010024593W WO 2010096563 A1 WO2010096563 A1 WO 2010096563A1
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- 239000012528 membrane Substances 0.000 title claims abstract description 116
- AQYSYJUIMQTRMV-UHFFFAOYSA-N hypofluorous acid Chemical group FO AQYSYJUIMQTRMV-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 239000004952 Polyamide Substances 0.000 title claims description 44
- 229920002647 polyamide Polymers 0.000 title claims description 44
- 229920000642 polymer Polymers 0.000 claims abstract description 23
- 239000000376 reactant Substances 0.000 claims description 34
- 239000000243 solution Substances 0.000 claims description 34
- 125000000962 organic group Chemical group 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 28
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical group [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 26
- 229910052801 chlorine Inorganic materials 0.000 claims description 26
- 239000000460 chlorine Chemical group 0.000 claims description 26
- 150000002894 organic compounds Chemical class 0.000 claims description 21
- 229920000768 polyamine Polymers 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 17
- 239000002131 composite material Substances 0.000 claims description 15
- 239000000126 substance Substances 0.000 claims description 15
- 150000001266 acyl halides Chemical class 0.000 claims description 14
- 229920002492 poly(sulfone) Polymers 0.000 claims description 14
- 239000007864 aqueous solution Substances 0.000 claims description 13
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 13
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 12
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
- 150000001875 compounds Chemical class 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 11
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 10
- 125000003118 aryl group Chemical group 0.000 claims description 10
- 229910052731 fluorine Inorganic materials 0.000 claims description 10
- 239000011737 fluorine Substances 0.000 claims description 10
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Chemical group BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 9
- 229910052794 bromium Inorganic materials 0.000 claims description 9
- -1 admanthane Chemical compound 0.000 claims description 8
- 125000006347 bis(trifluoromethyl)hydroxymethyl group Chemical group [H]OC(*)(C(F)(F)F)C(F)(F)F 0.000 claims description 8
- 229910052799 carbon Inorganic materials 0.000 claims description 8
- 125000000623 heterocyclic group Chemical group 0.000 claims description 8
- 229910052760 oxygen Inorganic materials 0.000 claims description 8
- 229910052717 sulfur Inorganic materials 0.000 claims description 8
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 6
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 claims description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 6
- IPZJQDSFZGZEOY-UHFFFAOYSA-N dimethylmethylene Chemical compound C[C]C IPZJQDSFZGZEOY-UHFFFAOYSA-N 0.000 claims description 6
- 125000001153 fluoro group Chemical group F* 0.000 claims description 6
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical group II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 claims description 6
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 6
- 239000003960 organic solvent Substances 0.000 claims description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 claims description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 claims description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 4
- 125000002723 alicyclic group Chemical group 0.000 claims description 4
- 125000001931 aliphatic group Chemical group 0.000 claims description 4
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 125000001624 naphthyl group Chemical group 0.000 claims description 4
- UMRZSTCPUPJPOJ-KNVOCYPGSA-N norbornane Chemical compound C1C[C@H]2CC[C@@H]1C2 UMRZSTCPUPJPOJ-KNVOCYPGSA-N 0.000 claims description 4
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 claims description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 4
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 claims description 4
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 claims description 4
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims description 3
- 229910052740 iodine Chemical group 0.000 claims description 3
- 239000011630 iodine Chemical group 0.000 claims description 3
- 230000007935 neutral effect Effects 0.000 claims description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 2
- 239000000920 calcium hydroxide Substances 0.000 claims description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 2
- 239000006185 dispersion Substances 0.000 claims description 2
- 239000011736 potassium bicarbonate Substances 0.000 claims description 2
- 229910000028 potassium bicarbonate Inorganic materials 0.000 claims description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 2
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 claims description 2
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 claims description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 2
- 229940086542 triethylamine Drugs 0.000 claims description 2
- 239000008096 xylene Substances 0.000 claims description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 claims 4
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims 2
- 238000003780 insertion Methods 0.000 claims 2
- 230000037431 insertion Effects 0.000 claims 2
- 239000010410 layer Substances 0.000 description 27
- 238000012695 Interfacial polymerization Methods 0.000 description 11
- UWCPYKQBIPYOLX-UHFFFAOYSA-N benzene-1,3,5-tricarbonyl chloride Chemical compound ClC(=O)C1=CC(C(Cl)=O)=CC(C(Cl)=O)=C1 UWCPYKQBIPYOLX-UHFFFAOYSA-N 0.000 description 11
- 230000004907 flux Effects 0.000 description 11
- 239000004760 aramid Substances 0.000 description 9
- 229920003235 aromatic polyamide Polymers 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 7
- 238000001223 reverse osmosis Methods 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 239000002585 base Substances 0.000 description 6
- 150000004985 diamines Chemical class 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 238000011282 treatment Methods 0.000 description 6
- 238000010612 desalination reaction Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000001728 nano-filtration Methods 0.000 description 5
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 4
- 239000003637 basic solution Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000001228 spectrum Methods 0.000 description 4
- 238000000108 ultra-filtration Methods 0.000 description 4
- GEYOCULIXLDCMW-UHFFFAOYSA-N 1,2-phenylenediamine Chemical compound NC1=CC=CC=C1N GEYOCULIXLDCMW-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 238000001878 scanning electron micrograph Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 150000004984 aromatic diamines Chemical class 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000005660 chlorination reaction Methods 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 239000000645 desinfectant Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 2
- 229940018564 m-phenylenediamine Drugs 0.000 description 2
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical class OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 239000004695 Polyether sulfone Substances 0.000 description 1
- 239000004697 Polyetherimide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000005862 Whey Substances 0.000 description 1
- 102000007544 Whey Proteins Human genes 0.000 description 1
- 108010046377 Whey Proteins Proteins 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 235000011089 carbon dioxide Nutrition 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000009295 crossflow filtration Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011033 desalting Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 229920001002 functional polymer Polymers 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229940015043 glyoxal Drugs 0.000 description 1
- 238000010559 graft polymerization reaction Methods 0.000 description 1
- 239000008233 hard water Substances 0.000 description 1
- 230000005660 hydrophilic surface Effects 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- QWPPOHNGKGFGJK-UHFFFAOYSA-N hypochlorous acid Chemical compound ClO QWPPOHNGKGFGJK-UHFFFAOYSA-N 0.000 description 1
- 150000007529 inorganic bases Chemical class 0.000 description 1
- 229910001853 inorganic hydroxide Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 125000004170 methylsulfonyl group Chemical group [H]C([H])([H])S(*)(=O)=O 0.000 description 1
- DXASQZJWWGZNSF-UHFFFAOYSA-N n,n-dimethylmethanamine;sulfur trioxide Chemical compound CN(C)C.O=S(=O)=O DXASQZJWWGZNSF-UHFFFAOYSA-N 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 239000003444 phase transfer catalyst Substances 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000131 polyvinylidene Polymers 0.000 description 1
- 235000015320 potassium carbonate Nutrition 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 230000003335 steric effect Effects 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
- C08G69/28—Preparatory processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/025—Reverse osmosis; Hyperfiltration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/027—Nanofiltration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
- B01D67/0006—Organic membrane manufacture by chemical reactions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/02—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/12—Composite membranes; Ultra-thin membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/12—Composite membranes; Ultra-thin membranes
- B01D69/125—In situ manufacturing by polymerisation, polycondensation, cross-linking or chemical reaction
- B01D69/1251—In situ manufacturing by polymerisation, polycondensation, cross-linking or chemical reaction by interfacial polymerisation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/56—Polyamides, e.g. polyester-amides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/42—Polyamides containing atoms other than carbon, hydrogen, oxygen, and nitrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/40—Details relating to membrane preparation in-situ membrane formation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/30—Chemical resistance
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/124—Water desalination
- Y02A20/131—Reverse-osmosis
Definitions
- the present invention relates to polyamide membranes with fluoroalcohol functionality.
- the membranes can be used, for example, in water purification, desalination and gas separation processes.
- TFC membranes including ultra-thin active layers and porous supports have been widely used in reverse osmosis (RO) or nanofiltration (NF) processes for desalination.
- RO reverse osmosis
- NF nanofiltration
- the active layer controls separation properties, while the support layer enhances mechanical strength.
- the cross-linked aromatic polyamide produced by interfacial polymerization of m-phenylenediamine (MPD) and trimesoyl chloride (TMC) has been a successful commercial product.
- MMD m-phenylenediamine
- TMC trimesoyl chloride
- the aromatic polyamides making up the active layer are sensitive to chemical disinfectants such as chlorine, and the chemical attack by disinfectants ultimately results in membrane failure as measured by enhanced passage of both salt and water.
- Chlorine is commonly used upstream from desalination process (RO/NF) to kill bacteria and other organisms. Since current desalination membranes with aromatic polyamide active layers degrade when exposed to chlorine, current installations require an extra process step to remove chlorine prior to RO. For municipal systems, the purified water then has to be re-chlorinated. These extra steps could be eliminated if the active layers were more tolerant to chlorine. [0004] Additional coating layers have been applied on the aromatic polyamides, and/or the aromatic polyamides have been chemically modified to enhance chlorine resistance.
- Preferred embodiments are directed to membrane materials that exhibit high chlorine resistance and high flux and rejection performance, and that can also be easily synthesized at a reasonable cost with currently available manufacturing processes.
- Preferred embodiments are directed to polyamide composite membranes having active layers with fluoroalcohol functionality.
- the membranes can be easily synthesized by interfacial polymerization, which has been demonstrated to be an economical membrane manufacturing process.
- the fluoroalcohol functional polyamides disclosed herein which have an excellent balance of hydrophilicity and hydrophobicity, have a number of advantages in RO/NF processes.
- Membrane performance fluoroalcohol groups on the polymer backbone.
- the electron withdrawing and steric effects contributed by the fluoroalcohol functionality may reduce the chance for electrophilic attack by chlorine on the aromatic rings in the amide group in the polymer backbone, which is a major problem causing performance decline in current aromatic polyamide membranes.
- the membranes made from the fluoroalcohol substituted polyamides provide enhanced chemical stability, especially to attack by oxidizing agents.
- the fluoroalcohol moieties can be easily modified by functional monomers to improve membrane performance, such as, for example, by adding an anti-fouling coating through graft polymerization.
- the non-adhesive properties of the fluorine may make the fluoroalcohol substituted polyamides more resistant to fouling.
- the present invention is directed to a polymeric membrane including an active layer that is on a support, wherein the active layer includes a polymer with a backbone, and wherein the backbone has attached thereto at least one fluoroalcohol moiety.
- the present invention is directed to a process for making a membrane, including inserting a support membrane into an aqueous base solution including a monomeric polyamine reactant having one or more hexafluoroalcohol groups represented by Formula 1 :
- R 0 represents an organic group selected from the group consisting of aliphatic, alicyclic, aromatic, heterocyclic groups and combinations thereof, m is an integer of 2 or more, and n is an integer of 1 or more; and inserting the support membrane having thereon the aqueous base solution into an organic solution comprising a monomeric polyfunctional acyl halide reactant represented by Formula 2:
- R 1 represents an organic group selected from the group containing aliphatic alicyclic, aromatic, heterocyclic groups and combinations thereof, X is selected from the group consisting of fluorine, chlorine, bromine and iodine, and p represents an integer of 2 or more.
- FIG. 1 is schematic diagram of an embodiment of a method for making a hexafluoroalcohol substituted polyamide composite membranes via interfacial polymerization on polysulfone (PSF) support.
- PSF polysulfone
- FIG. 2A is a cross-sectional SEM image of a polysulfone support membrane without an active layer.
- FIG. 2B is a cross-sectional SEM image of a HFA-MDA polyamide composite membrane produced according to Example 1.
- FIG. 3 A is a plot showing water flux vs. pH of feed water of HFA-MDA polyamide composite membrane (squares) and non-fluoroalcohol substituted reference polyamide membrane (circles) as set forth in Example 1.
- FIG. 3B is a plot showing salt rejection vs. pH of feed water of HFA-MDA polyamide composite membrane (squares) and non-fluoroalcohol substituted reference polyamide membrane (circles) as set forth in Example 1.
- FIG. 4 are NMR spectra of non-fluoroalcohol substituted reference polyamides obtained before (upper spectrum) and after chlorine treatment (bottom spectrum) as described in Example 3.
- FIG. 5 NMR spectra of HFA-MDA polyamides obtained before (upper spectrum) and after chlorine treatment (bottom spectrum) as described in Example
- the present invention is directed to a thin film composite (TFC) membrane construction including an active layer on a support layer.
- the active layer includes a polymer with at least one fluoroalcohol moiety pendant from the polymer backbone.
- the fluoroalcohol moiety pendant from the polymer backbone may be in either a neutral or an ionized form.
- the chemical composition of the fluoroalcohol groups on the backbone can vary widely depending on the membrane's intended application, but hexafluoroalcohol (HFA) moieties are preferred for their balance of hydrophilicity and hydrophobicity.
- HFA hexafluoroalcohol
- the polymers making up the active layer may optionally be crosslinked.
- the polymer making up the active layer of the TFC membrane includes a polyamide backbone and at least one fluoroalcohol moiety, preferably at least one hexafluoroalcohol (HFA) moiety, pendant from the backbone.
- the fluoroalcohol moiety pendant from the polymer backbone may be in either a neutral or an ionized form.
- the support layer of the TFC membrane which is adjacent the active layer, may vary widely depending on the intended application. Any ultrafiltration membrane can be used as a support layer for making RO/NF membranes through interfacial polymerization, and polyethersulfone, poly(vinylidene floride), polyetherimide and polyacrylonitrile would be suitable for use with the fluoroalcohol functional polymers described herein.
- TFC membrane should be relatively thin, and the active layer typically has a thickness of about 50 to about 800 nm, or about 100 to about 400 nm.
- interfacial polymerization refers to a polymerization reaction that occurs at or near the interfacial boundary of two immiscible solutions.
- the active layer of a TFC membrane is derived from an interfacial polymerization reaction between:
- R 0 represents an organic group selected from aliphatic, alicyclic, aromatic, heterocyclic groups and combinations thereof,
- n represents an integer of 1 or more, 1 to 20, or 1 to 8; and m represents an integer of 2 or more, 2 to 20, or 2 to 8;
- R 1 represents an organic group selected from aliphatic alicyclic, aromatic, heterocyclic groups and combinations thereof,
- X is selected from fluorine, chlorine, bromine and iodine, and
- p represents an integer of 2 or more, 2 to 20, or 2 to 8.
- the aqueous, basic chemical mixture (A) and the organic chemical mixture (B) are immiscible with each other.
- immiscible means that there is an interface between (A) and (B).
- the chemical mixtures (A) and (B) can independently be solutions, dispersions, or combinations thereof.
- both (A) and (B) are solutions, and will be referred to in the discussion that follows as solutions.
- R 0 in the monomeric polyamine reactant of Formula 1 represents an organic group with 2 to 30 carbon atoms, or 2 to 20 carbon atoms, or 6 to 20 carbon atoms.
- R 0 can include an aromatic organic group selected from benzene rings, naphthalene rings, cyclohexane rings, admanthane rings, norbornane rings and combinations thereof.
- R 0 is an organic group represented by Formula 3 :
- R 0 is an organic group represented by Formula 4:
- the monomeric polyamine reactant (A) includes at least one of a compound selected from a tetravalent organic compound represented by Formula 6 or a trivalent organic compound represented by Formula 7:
- the monomeric polyamine reactant in aqueous solution (A) includes at least one of a compound selected from a tetravalent organic compound represented by Formula 8 or a trivalent organic compound represented by Formula 9:
- R 9 , R 10 , R 11 , R 12 , R 13 , R 14 and R 15 are each independently selected from NH 2 and C(CF 3 ) 2 OH.
- the monomeric polyamine reactant in aqueous solution (A) includes at least one of a compound selected from a trivalent organic compound represented by Formula 10 or a tetravalent organic compound represented by Formula 11 ,
- R 16 , R 17 , R 18 , R 19 , R 20 , R 21 and R 22 are each independently selected from
- the monomeric polyamine reactant in the aqueous solution (A) is represented by any of the Formulas 15 through 36, or combinations thereof:
- the base used in the aqueous solution (A) may vary widely, and can include an organic base, an inorganic base, and combinations thereof.
- the base in solution (A) can include inorganic hydroxides, organic hydroxides, carbonates, bicarbonates, sulfides, amines and combinations thereof.
- Suitable bases include, but are not limited to, NaOH, KOH, Ca(OH) 2 , Na 2 CO 3 , K2CO3, CaCO 3 , NaHCO 3 , KHCO 3 , triethyl amine, pyridine, tetramethylammonium hydroxide and combinations thereof.
- Formula 2 represents an organic group with 1 to 30 carbon atoms, or 1 to 20 carbon atoms, or 1 to 15 carbon atoms.
- R 1 can include an organic group selected from benzene rings, naphthalene rings, cyclohexane rings, admanthane rings, norbornane rings and combinations thereof.
- Formula 2 represents an organic group represented by Formula 12,
- the monomeric polyfunctional acyl halide reactant in solution (B) includes at least one of a divalent organic compound represented by Formula 10 or a trivalent organic compound represented by Formula 11 :
- R 23 , R 24 , R 25 , R 26 and R 27 are each independently selected from monovalent COX, wherein X is independently selected from fluorine, chlorine, bromine and iodine.
- the monomeric polyfunctional acyl halide reactant in solution (B) includes at least one of a compound selected from a trivalent organic compound represented by Formula 13 or a divalent organic compound represented by Formula 14:
- the monomeric poly functional acyl halide reactant in solution (B) includes a compound selected from any of the compounds in Formulas 37 through 61, and combinations thereof:
- the organic solvent used in the organic solution (B) may vary widely, and can include organic compounds with 1 to 20 carbon atoms, or 1 to 16 carbon atoms, or 1 to 12 carbon atoms. Suitable organic solvents include, but are not limited to, n-hexane, n-heptane, n-octane, carbon tetrachloride, chloroform, dichloromethane, chlorobenzene, xylene, toluene, benzene and combinations thereof.
- phase transfer catalyst or surfactant or other additives can be added to enhance reactivity or to improve membrane performance.
- the concentration of the monomeric polyamine reactants in the aqueous solution (A) or the acyl halide reactants in the organic solution (B) can vary widely.
- the concentration of the monomeric polyamine reactants in the aqueous solution (A) can range from 0.01 % (w/v) to 20 % (w/v), or 0.5% to 10 %
- the concentration of the acryl halide reactants in the organic solution (B) can range from 0.01 % (w/v) to 10 % (w/v), or 0.05% to
- the functional groups on the monomeric reactants can optionally be selected to provide a crosslinked polymeric reaction product,
- diamine monomer will always make crosslinked polyamide by reacting with trimesoyl chloride (TMC).
- TMC trimesoyl chloride
- crosslinked aromatic polyamide After the interfacially polymerized, crosslinked aromatic polyamide has been formed, its crosslink density can be further increased by post-polymerization reactions with crosslinking or molecular weight-increasing agents such as methane sulfonyl halides, epihalohydrins, trimethylaminesulfur trioxide complex, formaldehyde, glyoxal, and the like.
- an aromatic polyamide membrane may be synthesized by interfacial polymerization on a support membrane (such as, for example, a polysulfone ultrafiltration membrane) using hexafluoroalcohol substituted aromatic diamines (for example, HFA-MDA and HFA-ODA) and an aromatic acid chloride such as trimesoyl chloride (TMC) dissolved in aqueous basic solution and organic solvent, respectively (see Reaction 1 below).
- a support membrane such as, for example, a polysulfone ultrafiltration membrane
- HFA-MDA and HFA-ODA hexafluoroalcohol substituted aromatic diamines
- TMC trimesoyl chloride
- FIG. 1 is a schematic diagram showing a preferred embodiment of an interfacial polymerization process for making a TFC composite membrane.
- a pre-treated support membrane 10 is placed in an aqueous basic solution of a hexafluoroalcohol substituted aromatic diamine 20 for several minutes typically about 1 minute to about 5 minutes.
- Excess solution is drained from the dip-coated surface of the support membrane (or excess solution is removed by rolling with rubber roller) and the coated support membrane is optionally dried for about 1 minute to about 10 minutes in air at room temperature.
- the hexafluoroalcohol substituted diamine saturated membrane is immersed in a solution 30 of an aromatic acid chloride in an organic solvent such as, for example, hexane. After several tens of seconds, preferably about 10 seconds to about 120 seconds, the resulting membrane 40, which includes an active HFA polyamide layer on the support membrane, is removed from the organic solution and dried.
- the active layer may optionally be rinsed with, for example, 0.2% (w/w) sodium carbonate solution for approximately 5 min and stored in water prior membrane testing.
- the drying conditions can vary widely, but in some embodiments the membrane is dried about 1 minutes to about 5 minutes in air at room temperature, or optionally in an oven maintained at a temperature of about 30 to about 7O 0 C for about 1 minute to about 5 minutes .
- Chemical or physical treatments can be optionally used to increase the hydrophilicity of a surface of the support membrane 10, prior to introducing the support membrane 10 into the aqueous diamine solution 20. While not wishing to be bound by any theory, presently available evidence indicates that plasma and/or UV-ozone treatment of a polysulfone support generates a more hydrophilic surface (complete wetting by water), so it enhances the density of the coverage of the ionized HFA-diamine monomer on the support layer.
- Additional structural integrity can be provided for the composite membrane by laminating the polyamide/polysulfone composite to a second support film or layer which is preferably a flexible, porous, organic polymeric material which can be fibrous in nature if desired.
- a fibrous backup or support material is a paper-like web of spun-bonded polymeric (e.g. polyethylene) fibers having diameters in the micrometer range.
- Flat sheet-type (for example, spiral wound-type) water purification or permselective modules utilizing the composite membranes described herein are useful for applications such as desalination of seawater, brackish water desalting, whey concentration, electroplating chemical recovery, softening of hard water for municipal or home use, boiler feed water treatment, and other water treatments which involve removal of a solute or contaminant.
- Various embodiments of the invention have been described. These and other embodiments are within the scope of the following claims.
- a HFA-MDA polyamide composite membrane was interfacially synthesized on a pre-formed polysulfone (PSF) ultrafiltration membrane.
- PSF polysulfone
- the PSF support membrane was treated with UV-Ozone for 40 sec before interfacial polymerization to increase the coverage of ionized HFA-diamine monomers which were dissolved in an aqueous basic solution.
- the pre-treated PSF membrane was placed in an aqueous basic solution of 2 % (w/v) HFA-MDA diamine (monomer 1 in Reaction 1 above) for 5 minutes, and HFA-MDA soaked support membranes were then rolled with a rubber roller to remove excess solution.
- the HFA-MDA saturated membrane was then immersed in a solution of 0.5 % (w/v) trimesoyl chloride (TMC) in hexane. After 30 sec of reaction, the resulting membrane was rinsed with an aqueous solution of 0.2 % (w/v) sodium carbonate and stored in pure water.
- TMC trimesoyl chloride
- non-fluoroalcohol substituted reference polyamide composite membrane was also interfacially synthesized on a pre-formed PSF ultrafiltration membrane.
- the PSF membrane was placed in aqueous solution of 2 % (w/v) phenylenediamine for 2 minutes, and the membrane was then rolled with a rubber roller to remove excess solution.
- the phenylenediamine saturated membrane was then immersed in a solution of 0.1 % (w/v) trimesoyl chloride (TMS) in hexane.
- TMS trimesoyl chloride
- Membrane performance was evaluated using a crossflow filtration system. The pure water flux was measured at room temperature after the membrane was compressed for 5 hours at 400 pounds per square inch (psi). The salt rejection test was then carried out with 2000 ppm aqueous solution of NaCl at the same pressure. The pH of feed water was controlled from 4 to 10 by using diluted HCl and NaOH solutions. The water flux and salt rejection values found with HFA-MDA polyamide membrane were 80 LMH and 95.3 % at pH 8, respectively. Water flux was increased to 87 LMH when HFA functionality was ionized at pH 10.
- the plot in FIG. 3A shows water flux vs. feed water pH and the plot in FIG. 3B shows salt rejection vs. feed water pH.
- Blue and black curves exhibit the data of HFA-MDA and reference polyamide, respectively.
- the HFA-MDA polyamide membranes show strongly pH-dependent RO (reverse osmosis) behavior with enhanced performance at high pH.
- the water flux of HFA-MDA polyamide is much higher than reference polyamide, while the salt- rejection value of HFA-MDA polyamide membranes is almost comparable to the value of reference polyamide as shown in FIGS 3A-3B.
- Example 2 Fabrication and performance of HFA-ODA polyamide.
- a HFA-ODA polyamide composite membrane was prepared from 2 % (w/v) HFA-ODA diamine (monomer 2 in Reaction 1) and TMC under same conditions described in Example 1.
- Membrane performance was also evaluated in the same manner as Example 1.
- the water flux and salt rejection values measured with HFA-ODA polyamide membrane were 60 LMH and 96.5 % at pH 8, respectively. Water flux was increased to 71 LMH when HFA functionality was ionized at pH 10.
- Example 3 Chlorine resistance test using model polyamide polymers
- Synthesis of model polymer, HFA-MDA polyamide To a 100-ml three- necked flask fitted with nitrogen inlet and outlet tubes, HFA-MDA diamine (1.50 g) and DMAc (8 ml) were added. After making solution, the flask was placed in dry ice/acetone bath. After freezing solution, isophtaloyl chloride (0.57g) and DMAc (2 ml) were added, and then the mixture was stirred using a mechanical stirrer in ice/water bath for 3 hours through nitrogen and then at room temperature for 20 hours through nitrogen. After precipitation in methanol, the polymer (1.87 g) was obtained by filtration and drying at 60° C under vacuum: giving
- Chlorine resistance of model polymers The chlorine resistance of a
- HFA-MDA polyamide was compared with a reference polyamide through NMR spectroscopic analysis
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- 2010-02-18 CN CN201080008226.6A patent/CN102317350B/en active Active
- 2010-02-18 JP JP2011548435A patent/JP5342019B2/en active Active
- 2010-02-18 KR KR1020117019915A patent/KR101410345B1/en active IP Right Grant
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- 2010-02-18 WO PCT/US2010/024593 patent/WO2010096563A1/en active Application Filing
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KR101230843B1 (en) * | 2010-09-02 | 2013-02-07 | 웅진케미칼 주식회사 | Fouling resistance polyamide reverse osmosis membrane and manufacturing method thereof |
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JP2013144780A (en) * | 2011-12-13 | 2013-07-25 | Central Glass Co Ltd | Hexafluoroisopropanol group-containing polysulfone, and synthesis method therefor |
WO2021205141A1 (en) * | 2020-04-07 | 2021-10-14 | Imperial College Innovations Limited | Novel membranes and preparation thereof |
KR20240063910A (en) | 2021-09-27 | 2024-05-10 | 도레이 카부시키가이샤 | composite semipermeable membrane |
Also Published As
Publication number | Publication date |
---|---|
US8754139B2 (en) | 2014-06-17 |
KR20110110362A (en) | 2011-10-06 |
CN102317350B (en) | 2014-01-29 |
JP2012516788A (en) | 2012-07-26 |
TWI461471B (en) | 2014-11-21 |
JP5342019B2 (en) | 2013-11-13 |
TW201041950A (en) | 2010-12-01 |
KR101410345B1 (en) | 2014-06-20 |
EP2398839B1 (en) | 2013-10-23 |
US20100216899A1 (en) | 2010-08-26 |
EP2398839A1 (en) | 2011-12-28 |
CN102317350A (en) | 2012-01-11 |
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