WO2010091630A1 - Support beam of trolley for annular cooler - Google Patents

Support beam of trolley for annular cooler Download PDF

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Publication number
WO2010091630A1
WO2010091630A1 PCT/CN2010/070580 CN2010070580W WO2010091630A1 WO 2010091630 A1 WO2010091630 A1 WO 2010091630A1 CN 2010070580 W CN2010070580 W CN 2010070580W WO 2010091630 A1 WO2010091630 A1 WO 2010091630A1
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WO
WIPO (PCT)
Prior art keywords
hole
triangular
trolley
rectangular
ring
Prior art date
Application number
PCT/CN2010/070580
Other languages
French (fr)
Chinese (zh)
Inventor
高德亮
刘相佩
郭清
刘哲明
Original Assignee
中冶长天国际工程有限责任公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中冶长天国际工程有限责任公司 filed Critical 中冶长天国际工程有限责任公司
Priority to UAA201108482A priority Critical patent/UA97928C2/en
Priority to BRPI1006054-5A priority patent/BRPI1006054B1/en
Publication of WO2010091630A1 publication Critical patent/WO2010091630A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B21/00Open or uncovered sintering apparatus; Other heat-treatment apparatus of like construction
    • F27B21/02Sintering grates or tables
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D15/00Handling or treating discharged material; Supports or receiving chambers therefor
    • F27D15/02Cooling
    • F27D15/0206Cooling with means to convey the charge
    • F27D15/0213Cooling with means to convey the charge comprising a cooling grate

Definitions

  • the invention relates to a ring cooler, in particular to a support beam for a ring cooler trolley.
  • the structural diagram of the support beam of the existing ring cooler trolley is used to support the trolley.
  • the trolley support beam is arranged radially along the ring cooler, and its cross section (relative to the circumferential direction of the ring cooler) is triangular.
  • the trolley support beams and rafts 103 are used to support the minerals cooled and transported by the trolley. In order to prevent the trolley from unloading after the trolley is unloaded, the mineral material is still accumulated on the upper part of the support beam of the ring cooler, and the support beam of the existing ring cooler trolley adopts a triangular beam structure.
  • the existing ring-cooling machine performs a circular motion of the hook speed.
  • the material is hooked on the trolley through the feed chute.
  • the loaded trolley passes through the blast cooling zone, and the cold air is blown up from the lower bellows, passes through the raft 103, exchanges heat with the hot sinter mineral on the raft 103, and is discharged to the atmosphere through the chimney or directly. After about 1 hour, after the hot sinter is basically cooled, the trolley passes through the discharge area.
  • the trolley wheel 104 moves along the unloading curved rail (not shown), so that the trolley body 105 is tilted around the ball hinge 106, and the seesaw 103 is tilted downward.
  • the ore material on the seesaw 103 is discharged into a discharge chute (not shown).
  • the mineral material on the triangular beam 102 can slide down along the side plate 102b, so that the sinter material can be discharged into the discharge chute to complete the cooling process.
  • the trolley wheel 104 is along the reset track (not shown)
  • the unloading track and the reset track form a continuous curved track
  • rise and the body 105 is reset and then enters the loading area for loading, and the cycle begins again.
  • the triangular beam of the existing ring-cooling trolley support beam includes two side plates 102b and a bottom plate.
  • the two side plates 102b and the bottom plate of the ring-cooling trolley support beam use blind plates.
  • the slab 10 3 and the two side plates 102b of the support beam are filled with hot sinter minerals, and the cold air is forcibly blasted into the mineral layer from the slab 103 to be heated with the hot sinter Exchange, thus playing the role of cooling minerals. Because the wind will always pass along the least resistance, the shortest distance is passed. cold The wind is forced into the mineral layer from the raft 103, and most of the cold air passes from the A area above the raft 103 (see area A shown in Figure 1), after heat exchange with the mineral material, from the top of the mineral layer. Pass through the chimney or directly into the atmosphere.
  • the upper B area of the bottom side of the triangular beam (see the B area shown in Fig. 1) has only a small amount or even no cold air entering, forming a cooling dead zone of the mineral material.
  • the object of the present invention is to provide a ring-cooling trolley support beam for improving the cooling effect of the mineral material above the support beam of the ring-cooling machine and the static sealing device for effectively protecting the trolley.
  • the present invention provides a ring cooler trolley support beam for supporting a ring cooler trolley, the ring cooler trolley support beam comprising a rectangular beam and a triangular beam on the rectangular beam, the rectangular beam
  • the upper wing plate is extended to both sides to be widened as the triangular beam bottom plate, and the upper wing plate of the rectangular beam is provided with ventilation holes to the widened portions extending on both sides, and two triangular beam sides adjacent to the triangular beam bottom plate
  • the plate is provided with a plurality of through holes; the upper wing of the rectangular beam is further provided with two solid plates that are opposite to each other, and the opposite sides of the two solid plates have a certain distance from the bottom plate of the triangular beam;
  • the angle between the two solid plates and the horizontal plane is greater than or equal to the angle of repose of the mineral material cooled by the ring cooler trolley.
  • the two solid plates are equal in length to the triangular beam side plates.
  • the angle between the two solid plates and the horizontal plane is equal or unequal.
  • a predetermined distance between the horizontal projection of the two solid plates and the ventilation hole is zero.
  • the cross-sectional shape and area of the through hole are determined according to the size set by the upper deck of the ring cooler trolley.
  • the through hole is a triangular or a circular hole or an elliptical hole or a rectangular hole or a polygonal hole.
  • the through holes adopt the same or different shapes.
  • the triangular beam side panel comprises a frame, and a seesaw device mounted on the frame, or a stringer device, or a plate hole device.
  • the through holes on the seesaw device, the purlin device, and the plate hole device are triangular or circular holes or elliptical holes or rectangular holes or polygonal holes.
  • the venting hole cross-sectional area is greater than or equal to the cross-sectional area of each of the through holes, and the total area of the venting hole cross-section is greater than the total area of the through-hole cross-sectional area.
  • the upper wing of the rectangular beam is provided with at least one ventilation hole extending toward both sides of the widened portion.
  • the respective vent holes provided on one side of the upper wing of the rectangular beam extending over the widened portion are independent or in communication with each other.
  • each of the venting holes has a circular or elliptical or triangular or rectangular or polygonal cross section.
  • the ring cooler trolley support beam of the present invention comprises a rectangular beam and a triangular beam on the rectangular beam.
  • the upper wing of the rectangular beam is widened to extend on both sides to form the triangular beam bottom plate, and the upper wing of the rectangular beam is provided with ventilation holes at the widened portions extending on both sides, and the cold air can enter the triangular beam through the ventilation hole internal. Since the two triangular beam side plates adjacent to the triangular beam bottom plate are provided with a plurality of through holes, the cold air entering the triangular beam can enter the B area shown in FIG. 2 through the through holes, thereby cooling B.
  • the mineral material in the area improves the cooling effect of the mineral material above the support beam of the ring cooler trolley.
  • the upper wing plate of the rectangular beam of the ring-cooling trolley support beam of the present invention is provided with two solid plates which are oppositely connected, and the opposite sides of the two solid plates are between the bottom plate and the triangular beam bottom plate With a certain distance, two solid plates and the upper wing form an inner triangular beam.
  • the mineral material falling from the through hole on the side plate of the triangular beam slides down along the two solid plates of the inner triangular beam, and the vent hole provided by the widened portion of the rectangular beam on the upper side of the rectangular beam falls onto the lower plate of the trolley, and the seesaw The minerals falling from the gap are mixed together.
  • the mineral material falling on the lower deck of the trolley is discharged together with the cooled mineral material on the raft to the unloading chute (not shown) in the discharge area, thereby effectively preventing
  • the phenomenon of accumulating minerals in the triangular beam avoids the occurrence of jamming between the static sealing device of the trolley and the sealing surface of the lower plate of the trolley due to the accumulation of the material when the trolley is unloaded after the discharge, thereby avoiding damage.
  • the static sealing device even damages the phenomenon of the trolley.
  • FIG. 1 is a structural view of a support beam of a conventional ring cooler trolley
  • FIG. 2 is a structural view showing a first embodiment of a support beam for a ring cooler of the present invention
  • Figure 3 is an enlarged view of a portion I shown in Figure 2;
  • Figure 4 is a plan view showing a second embodiment of the support beam of the ring cooler of the present invention
  • Figure 5 is a cross-sectional view taken along line AA of Figure 4;
  • Figure 6 is a cross-sectional view taken along line C-C of Figure 5;
  • the invention provides a support beam for a ring cooler trolley, which is used for improving the cooling effect of the mineral material above the support beam of the ring cooler trolley and effectively protecting the static sealing device of the trolley.
  • FIG. 2 is a structural view of a first embodiment of a support beam for a ring cooler of the present invention
  • FIG. 3 is an enlarged view of a portion I of FIG.
  • the support frame of the ring cooler trolley of the embodiment of the invention is used for supporting the ring cooler trolley.
  • the ring cooler carriage support beam includes a rectangular beam 1 and a triangular beam 2 on the rectangular beam 1.
  • the upper wing of the rectangular beam 1 is extended to both sides to form the triangular beam bottom plate 21, and the widened portion of the upper wing of the rectangular beam 1 extending toward both sides is provided with a vent hole 21a.
  • the sides of the triangular beam bottom plate 21 are adjacent to the raft plate 3.
  • the seesaw 3 is used for ventilation.
  • the seesaw 3 is an upper deck of the trolley.
  • a plurality of vent holes 21a may be provided in the widened portion extending on both sides of the upper wing of the rectangular beam, and the respective vent holes 21a may be independent or in communication with each other.
  • Each of the vent holes 21a may have a circular cross section, or an elliptical shape, or a triangular shape, or a rectangular hole, or other polygonal shape.
  • a plurality of dense small-section through holes 22a can be directly opened.
  • the cross-sectional shape and area of the small-section through hole 22a are determined according to the size set by the upper deck of the ring cooler trolley.
  • the size of the small-section through hole 22a is generally preset to be 8 to 12 mm.
  • the small section through hole 22a allows for ventilation.
  • the shape of the small-section through hole 22a may be a circle, an ellipse or a polygon.
  • the diameter is generally preset to be 8 to 12 mm.
  • the slab 3 and the triangular beam side plate 22 are filled with the hot sinter mineral 4, and the cold air is forcibly blasted into the ore from the slab 3 and the small section through hole 22a on the triangular beam side plate 22.
  • the layer 4 is heat-exchanged with the hot-sintered mineral material 4 to serve to cool the mineral material 4.
  • the ventilation area of the triangular beam side plate 22 is increased, and the cooling area of the entire ring cooler is expanded, so that the air volume per unit area of the ring cooler is reduced, and the average The wind speed has decreased. Since the resistance of the mineral material 4 decreases in proportion to the wind speed of 1.67, I.e., the case where P kv 1. 61), the ability to provide cooling air passage cold constant (i.e., the total pressure constant value), the ring cooler resistance is reduced, the amount of air supplied is increased for the fan. As the air volume increases, the mineral material 4 will get better cooling.
  • both the slab 3 and the triangular beam side plate 22 pass cold air, the wind speed inside the mineral layer and the surface of the mineral layer becomes more uniform, thus correspondingly reducing the occurrence of ash and improving the surrounding environment.
  • the bulk material and the powder material may fall into the interior of the triangular beam through the gusset gap or the crevice gap or the plate hole or the through hole.
  • Part of the bulk material and powder entering the inside of the triangular beam is passed through the vent hole 21a of the triangular beam floor to the lower deck of the trolley, and a part of it is accumulated in the place where the triangular beam bottom plate is not open.
  • the bulk material and the powder accumulated on the bottom plate 21 of the triangular beam will not be scattered. Since the accumulated bulk material and the powder have a certain weight, the long-term operation with the ring cooler increases the load of the ring cooler operation. .
  • the bulk material and the powder accumulated on the bottom plate 21 of the triangular beam may be thrown during the unloading and resetting process of the trolley.
  • the scattered mineral material is ventilated through the bottom plate of the triangular beam.
  • the hole 21a falls onto the lower deck of the trolley, causing a jam between the static sealing device of the trolley and the sealing surface of the lower deck of the trolley, damaging the static sealing device and even damaging the trolley.
  • the upper wing plate of the rectangular beam 1 may be provided with an inner triangular beam 5, and the inner triangular beam 5 includes two solid plates 51, 52 which are opposite to each other. The opposite sides of the two solid plates 51, 52 have a certain distance from the triangular beam bottom plate 21.
  • the inner triangular beam 5 The angle between the two solid plates 51, 52 and the horizontal plane may be preset to be greater than or equal to the angle of repose of the mineral material cooled by the ring cooler trolley.
  • the inner triangular beam 5 and the triangular beam 2 may have the same length.
  • the two solid plates of the inner triangular beam 5 are equal in length to the side plates of the triangular beam 2.
  • the impact of the mineral material during charging may cause the through hole on the triangular beam side plate 22 to become larger, and then the material having a larger granularity falls, due to the inner triangular beam 5
  • the angle between the two solid plates 51, 52 and the horizontal plane is greater than or equal to the angle of repose of the mineral material. Therefore, the larger-sized mineral material falling from the triangular beam 2 will also fall smoothly to the lower deck of the trolley, not in the trolley. Damage to the static seal or even damage to the trolley and accidents during resetting after unloading.
  • the angle between the two solid plates 51, 52 of the inner triangular beam 5 and the horizontal plane may be equal or unequal.
  • the angle between the two solid plates 51, 52 of the inner triangular beam 5 and the horizontal plane can satisfy the angle of repose of greater than or equal to the mineral material, it can be avoided that the accumulation material is scattered on the lower layer trolley when the trolley is reset after unloading.
  • the sealing surface of the flat plate is sandwiched between the static sealing device of the trolley to prevent damage to the static sealing device.
  • the distance between the horizontal projection of the two solid plates 51, 52 of the inner triangular beam 5 and the vent hole 21a is preset to be zero to ensure that the ore material scattered from the triangular beam smoothly slides through the vent hole 21a to the trolley. Lower slab.
  • FIG. 4 is a plan view showing a second embodiment of the support beam of the ring cooler of the present invention
  • FIG. 5 is a cross-sectional view taken along line A-A of FIG. 4
  • FIG. 6 is a cross-sectional view taken along line C-C of FIG.
  • the ring cooler includes a plurality of ring cooler trolleys 100, and the plurality of ring cooler trolleys 100 are arranged equidistantly and concentrically, and rotate together clockwise (clockwise in FIG. 4) or counterclockwise at the same speed. .
  • the wheel 100a of the trolley moves along a preset circular track (not shown).
  • the wheel 100a of the trolley follows the unloading track (not shown) Moving downward, the trolley rotates along the rotating shaft 300 fixed on the supporting beam by the wheel 100a, and the rotating shaft 300 Specifically, it can be realized by a hinge, thereby driving the trolley sill 3 to be inclined downward to realize unloading.
  • the portion of the support beam supporting the mineral material is the triangular beam 2
  • the mineral material on the side plate 22 on the left side of the front triangular beam (relative to the direction of motion of the trolley) can be along
  • the trolley sill 3 that has been tilted downward is slid down, and the ore material on the side panel 22 on the right side of the rear triangular beam is simultaneously slid down along the aforementioned sloping trolley sill 3 to realize unloading.
  • the above discharge process is repeated when the next adjacent trolley is moved to the discharge position.
  • the second embodiment of the ring cooler trolley support beam of the present invention differs from the first embodiment in that the through holes in the triangular beam side plates 22 are rectangular parallel to each other. Rectangular through-holes parallel to each other can be understood as three sets of through-hole groups directly formed on the triangular beam side plates 22 of the support beam (ie, the frame includes three sets of through-hole groups), and each set of through-hole groups is provided with a plurality of parallel or The approximately parallel elongated rectangular through holes 22b, and each of the elongated rectangular through holes 22b may have the same length dimension.
  • the rectangular long side of the rectangular through hole 22b may be parallel to the connection between the ring cooler trolley 100 where the support beam is located and the center of the ring cooler, or may have a certain angle with the connection.
  • each elongated rectangular through hole 22b may be much larger than the short side, and the length of the short side is equal to the size set by the seesaw 3.
  • the upper wing plate of the rectangular beam 1 of the ring-cooling trolley support beam according to the second embodiment of the present invention is extended to extend on both sides to form the triangular beam bottom plate 21, and the upper wing plate of the rectangular beam 1 extends to both sides to widen the portion A vent hole 21a is provided.
  • a part of the cold air fed through the cold air passage enters the mineral layer through the seesaw 3, and the other portion enters the inside of the triangular beam 2 through the vent hole 21a.
  • each through hole group further includes a plurality of elongated rectangular through holes 22b which are parallel to each other, and enters the triangular beam at this time.
  • the cold air in 2 can enter the mineral layer above the support beam to cool the mineral material through the mutually parallel or nearly parallel elongated rectangular through holes 22b, thereby effectively increasing the air permeability area, thereby improving the mineral material above the support beam. Cooling effect.
  • the ring cooler resistance decreases, and the air volume provided by the fan increases accordingly. As the air volume increases, the mineral material gets better cooling.
  • the triangular beam side plate 22 of the embodiment of the present invention also includes two or more sets of through holes (ie, the frame of the triangular beam side plate 22 includes two or more sets of through holes), and each set of through holes
  • the elongated rectangular through holes 22b may be included in an equidistant or non-equal distance distribution, and the size of each of the elongated rectangular through holes 22b may be the same or different.
  • a plurality of sub-boards may be disposed on the frame of the triangular beam side plate 22, and the triangular beam side plates 22 having the gaps or through holes, that is, the triangular beam side plates 22, are sequentially assembled and assembled.
  • a plurality of sub-boards are sequentially mounted on the frame to form a triangular beam side plate 22 having a gap or a through hole.
  • the daughterboard may be a seesaw device, or a stringer device, or a plate hole device.
  • the seesaw of the seesaw device may be a strip-shaped steel plate parallel to the longitudinal direction of the trolley support beam to effectively support the larger particle size of the mineral material.
  • the seesaw gap in the seesaw device can be used as a vent.
  • the size of the jaw gap in the ⁇ plate device can be set according to the general setting of the upper raft plate 3 of the ring cooler trolley, generally preset to 8 ⁇ 12mm.
  • the rocker device may be sized to be aligned with the set of through holes (i.e., the frame) of the triangular beam side panel 22 for ease of disassembly, service, and installation.
  • the purlin of the purlin device can be specifically made of round steel, and the purlin can be placed horizontally in parallel with the longitudinal direction of the support beam of the trolley.
  • the gap between the purlins of the purlin device can be used as a vent.
  • the gap between the beams may be the same as the gap in the above-mentioned seesaw device, or may be slightly smaller than the gap in the seesaw device, and may be preset to be 8 to 12 mm.
  • the purlin device is sized to be aligned with the set of through holes (i.e., the frame) of the triangular beam side panel 22 for ease of disassembly, overhaul, and installation.
  • the plate hole device may be a steel plate having a plurality of dense small through holes, and the shape of the small through holes may be circular, elliptical, rectangular and other polygonal shapes.
  • the small through hole of the plate hole device can be used as a vent hole.
  • the size of the plate hole device is arranged with the through hole group (i.e., the frame) of the triangular beam side plate 22 to facilitate disassembly, inspection, and installation.
  • the triangular beam side plate 22 has a ventilating raft or a purlin or a plate hole or a small cross-sectional rectangular through hole 22b, the cold wind entering the triangular beam can be smoothly entered into the mineral layer to cool the mineral material.
  • the cross-sectional area of each of the vent holes 21a needs to be greater than or equal to the cross-sectional area of each of the rectangular through holes 22b.
  • the total area of the cross section of the ventilation hole 21a is larger than the rectangular passage The total area of the cross-sectional area of the holes 22b.
  • the ring cooler trolley support beam of the present invention comprises a rectangular beam 1 and a triangular beam 2 on the rectangular beam 1.
  • the upper wing plate of the rectangular beam 1 is extended to extend on both sides to form the triangular beam bottom plate 21, and the upper wing plate of the rectangular beam 1 is provided with a vent hole 21a extending toward the two sides, and the cold air enters through the raft plate 3 At the same time as the mineral layer, it is also possible to enter the inside of the triangular beam 2 through the vent hole 21a.
  • the ring-cooling trolley support beam of the present invention can eliminate the cooling dead zone, that is, the B zone.
  • the bulk material and the powder scattered on the inner triangular beam 5 can smoothly slide down the inclined surface of the inner triangular beam 5 onto the lower deck of the trolley to prevent the upper wing of the rectangular beam 1.
  • the accumulation of mineral materials on the board increases the operating load of the ring cooler; and it can avoid the damage of the static sealing device due to the accumulation of material when the trolley is reset after the discharge of the trolley, and even the phenomenon of damage to the trolley.

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Abstract

A support beam of a trolley for an annular cooler is used for supporting the trolley of the annular cooler. The support beam comprises a rectangular beam (1) and a triangular beam (2) positioned above the rectangular beam (1). An upper flange plate of the rectangular beam (1) used as a baseboard (21) of the triangular beam extends toward two sides and is broadened. Vent holes (21a) are provided in the extension and broadened part of the upper flange plate of the rectangular beam (1). Two side plates (22) of the triangular beam are adjacent to the baseboard (21) of the triangular beam, and several through holes (22a) are arranged in the two side plate (22) of the triangular. Furthermore, two solid plates (51, 52) that are obliquely jointed are arranged on the upper flange plate of the rectangular beam (1). The solid plates (51, 52) and the upper flange plate form an inner triangular beam (5), and an inclination angle of two solid plates (51, 52) is no less than a repose angle of cooled mineral materials.

Description

用干环冷机的台车支承梁  Trolley support beam with dry ring cooler
本申请要求于 2009 年 2 月 10 日提交中国专利局、 申请号为 200910005655.7、 发明名称为"一种用于环冷机台车的支承梁"的中国专利申请 的优先权, 其全部内容通过引用结合在本申请中。  This application claims priority to Chinese Patent Application No. 200910005655.7, entitled "A Supporting Beam for a Ring Cooling Trolley", filed on February 10, 2009, the entire contents of which are hereby incorporated by reference. Combined in this application.
技术领域 Technical field
本发明涉及环冷机, 特别涉及一种环冷机台车支承梁。  The invention relates to a ring cooler, in particular to a support beam for a ring cooler trolley.
背景技术 Background technique
参见图 1 , 现有环冷机台车支承梁结构图。 环冷机台车支承梁, 用于支撑 台车。 台车支承梁沿环冷机径向设置,其横断面(相对环冷机周向)为三角形。 台车支承梁和篦板 103用于支撑所述台车冷却和运送的矿料。为了防止台车卸 料后, 环冷机台车支承梁上部仍堆积有矿料,现有环冷机台车支承梁采用三角 梁结构。  Referring to Figure 1, the structural diagram of the support beam of the existing ring cooler trolley. The ring cooler trolley support beam is used to support the trolley. The trolley support beam is arranged radially along the ring cooler, and its cross section (relative to the circumferential direction of the ring cooler) is triangular. The trolley support beams and rafts 103 are used to support the minerals cooled and transported by the trolley. In order to prevent the trolley from unloading after the trolley is unloaded, the mineral material is still accumulated on the upper part of the support beam of the ring cooler, and the support beam of the existing ring cooler trolley adopts a triangular beam structure.
现有环冷机作勾速圆周运动, 经过装料区(包括数个台车面积) 时, 通过 给料溜槽在台车上进行均勾布料。装料后的台车经过鼓风冷却区, 冷风从下部 风箱向上鼓, 经过篦板 103 , 与篦板 103上的热烧结矿料进行热交换后, 通过 烟囱或直接排向大气。 经约 1小时, 热烧结矿料基本冷却后, 台车经过卸料区 The existing ring-cooling machine performs a circular motion of the hook speed. When passing through the loading area (including several trolley areas), the material is hooked on the trolley through the feed chute. The loaded trolley passes through the blast cooling zone, and the cold air is blown up from the lower bellows, passes through the raft 103, exchanges heat with the hot sinter mineral on the raft 103, and is discharged to the atmosphere through the chimney or directly. After about 1 hour, after the hot sinter is basically cooled, the trolley passes through the discharge area.
(包括数个台车面积), 台车车轮 104沿卸料曲轨(图中未示出)运动, 使得 台车体 105以球铰 106为中心做翻转运动, 此时篦板 103向下倾斜, 将篦板 103上的矿料卸入卸料溜槽 (图中未示出)。 同时由于三角梁 102的两个侧板 102b的存在, 三角梁 102上的矿料可以沿侧板 102b滑落, 实现将烧结矿料卸 入卸料溜槽, 完成冷却过程。 然后, 台车车轮 104沿复位曲轨(图中未示出)(including several trolley areas), the trolley wheel 104 moves along the unloading curved rail (not shown), so that the trolley body 105 is tilted around the ball hinge 106, and the seesaw 103 is tilted downward. The ore material on the seesaw 103 is discharged into a discharge chute (not shown). At the same time, due to the presence of the two side plates 102b of the triangular beam 102, the mineral material on the triangular beam 102 can slide down along the side plate 102b, so that the sinter material can be discharged into the discharge chute to complete the cooling process. Then, the trolley wheel 104 is along the reset track (not shown)
(卸料曲轨与复位曲轨组成一个连续的曲轨)上升, 台车体 105复位后再进入 装料区装料, 周而复始。 (The unloading track and the reset track form a continuous curved track) rise, and the body 105 is reset and then enters the loading area for loading, and the cycle begins again.
现有环冷机台车支承梁的三角梁包括两个侧板 102b和一个底板。 为了保 证环冷机台车支承梁的良好支撑效果, 所述环冷机台车支承梁的两个侧板 102b和底板均使用盲板。  The triangular beam of the existing ring-cooling trolley support beam includes two side plates 102b and a bottom plate. In order to ensure a good supporting effect of the ring-cooling trolley support beam, the two side plates 102b and the bottom plate of the ring-cooling trolley support beam use blind plates.
当环冷机台车工作时, 篦板 103及支承梁的两个侧板 102b上装满热烧结 矿料, 冷风从篦板 103下强制鼓入矿料层, 与热烧结矿料进行热交换, 从而起 到冷却矿料的作用。 由于风总是会沿阻力最小, 途径距离最短的区域通过。 冷 风从篦板 103下强制鼓入矿料层, 大部分冷风就会从篦板 103上方的 A区域 (参见图 1所示 A区域) 经过, 与矿料进行热交换后, 从矿料层顶面经烟囱 或直接排入大气。 由于组成三角梁的三个板均为盲板, 三角梁底边投影面的上 方 B区域(参见图 1所示 B区域)就只有少量甚至没有冷风进入, 形成了矿 料的冷却死区。 When the ring cooler trolley is working, the slab 10 3 and the two side plates 102b of the support beam are filled with hot sinter minerals, and the cold air is forcibly blasted into the mineral layer from the slab 103 to be heated with the hot sinter Exchange, thus playing the role of cooling minerals. Because the wind will always pass along the least resistance, the shortest distance is passed. cold The wind is forced into the mineral layer from the raft 103, and most of the cold air passes from the A area above the raft 103 (see area A shown in Figure 1), after heat exchange with the mineral material, from the top of the mineral layer. Pass through the chimney or directly into the atmosphere. Since the three plates constituting the triangular beam are all blind plates, the upper B area of the bottom side of the triangular beam (see the B area shown in Fig. 1) has only a small amount or even no cold air entering, forming a cooling dead zone of the mineral material.
因此,如何提供一种环冷机台车支承梁, 能够解决环冷机台车支承梁上方 的矿料冷却效果差的问题, 是本领域技术人员需要解决的技术问题。  Therefore, how to provide a ring-cooling trolley support beam can solve the problem of poor cooling effect of the mineral material above the support beam of the ring-cooling machine trolley, which is a technical problem that a person skilled in the art needs to solve.
发明内容 Summary of the invention
本发明的目的是针对现有技术的不足,提供一种环冷机台车支承梁, 用于 改善环冷机台车支承梁上方的矿料冷却效果, 及有效保护台车的静密封装置。  The object of the present invention is to provide a ring-cooling trolley support beam for improving the cooling effect of the mineral material above the support beam of the ring-cooling machine and the static sealing device for effectively protecting the trolley.
本发明目的是通过以下技术方案实现的:  The object of the present invention is achieved by the following technical solutions:
本发明提供一种环冷机台车支承梁, 用于支撑环冷机台车, 所述环冷机台 车支承梁包括矩形梁和位于所述矩形梁上的三角梁,所述矩形梁的上翼板向两 边延伸加宽作为所述三角梁底板,所述矩形梁的上翼板向两边延伸的加宽部分 设置有通风孔, 与所述三角梁底板相邻接的两个三角梁侧板设置有若干通孔; 所述矩形梁的上翼板还设置有相对接的两块实心板,且所述两块实心板相对接 的边与所述三角梁底板之间具有一定距离;所述两块实心板与水平面的夹角大 于或者等于环冷机台车所冷却矿料的安息角。  The present invention provides a ring cooler trolley support beam for supporting a ring cooler trolley, the ring cooler trolley support beam comprising a rectangular beam and a triangular beam on the rectangular beam, the rectangular beam The upper wing plate is extended to both sides to be widened as the triangular beam bottom plate, and the upper wing plate of the rectangular beam is provided with ventilation holes to the widened portions extending on both sides, and two triangular beam sides adjacent to the triangular beam bottom plate The plate is provided with a plurality of through holes; the upper wing of the rectangular beam is further provided with two solid plates that are opposite to each other, and the opposite sides of the two solid plates have a certain distance from the bottom plate of the triangular beam; The angle between the two solid plates and the horizontal plane is greater than or equal to the angle of repose of the mineral material cooled by the ring cooler trolley.
优选的, 所述两块实心板与所述三角梁侧板等长。  Preferably, the two solid plates are equal in length to the triangular beam side plates.
优选的, 所述两块实心板与水平面的夹角相等或者不相等。  Preferably, the angle between the two solid plates and the horizontal plane is equal or unequal.
优选的, 所述两块实心板的水平投影与所述通风孔之间预设距离为零。 优选的,所述通孔的横截面形状和面积根据环冷机台车上层篦板设定的尺 寸确定。  Preferably, a predetermined distance between the horizontal projection of the two solid plates and the ventilation hole is zero. Preferably, the cross-sectional shape and area of the through hole are determined according to the size set by the upper deck of the ring cooler trolley.
优选的, 所述通孔为三角形或圆孔或椭圆孔或矩形孔或多边形孔。  Preferably, the through hole is a triangular or a circular hole or an elliptical hole or a rectangular hole or a polygonal hole.
优选的, 所述通孔采用相同或者不同的形状。  Preferably, the through holes adopt the same or different shapes.
优选的, 所述三角梁侧板包括框架, 和安装在所述框架上的篦板装置, 或 者篦条装置, 或者板孔装置。  Preferably, the triangular beam side panel comprises a frame, and a seesaw device mounted on the frame, or a stringer device, or a plate hole device.
优选的, 所述篦板装置、 篦条装置、 板孔装置上的通孔为三角形或圆孔或 椭圆形孔或矩形孔或多边形孔。 优选的, 所述通风孔横截面积大于或等于每个所述通孔的横截面积,且通 风孔横截面的总面积大于通孔横截面积的总面积。 Preferably, the through holes on the seesaw device, the purlin device, and the plate hole device are triangular or circular holes or elliptical holes or rectangular holes or polygonal holes. Preferably, the venting hole cross-sectional area is greater than or equal to the cross-sectional area of each of the through holes, and the total area of the venting hole cross-section is greater than the total area of the through-hole cross-sectional area.
优选的,所述矩形梁的上翼板向两边延伸加宽部分均设置有至少一个通风 孔。  Preferably, the upper wing of the rectangular beam is provided with at least one ventilation hole extending toward both sides of the widened portion.
优选的,所述矩形梁的上翼板一侧延伸加宽部分设置的各个通风孔相互独 立或相连通。  Preferably, the respective vent holes provided on one side of the upper wing of the rectangular beam extending over the widened portion are independent or in communication with each other.
优选的, 各个所述通风孔横截面为圆形或椭圆形或三角形或矩形或多边 形。  Preferably, each of the venting holes has a circular or elliptical or triangular or rectangular or polygonal cross section.
本发明所述环冷机台车支承梁包括矩形梁和位于所述矩形梁上的三角梁。 所述矩形梁的上翼板向两边延伸加宽形成所述三角梁底板,并且所述矩形梁的 上翼板向两边延伸的加宽部分设置有通风孔,冷风可以通过通风孔进入到三角 梁内部。 由于与所述三角梁底板相邻接的两个三角梁侧板设置有若干通孔, 此 时进入三角梁内的冷风就可以通过这些通孔进入到图 2所示的 B 区域, 从而 冷却 B区域的矿料, 改善所述环冷机台车支承梁上方矿料的冷却效果。  The ring cooler trolley support beam of the present invention comprises a rectangular beam and a triangular beam on the rectangular beam. The upper wing of the rectangular beam is widened to extend on both sides to form the triangular beam bottom plate, and the upper wing of the rectangular beam is provided with ventilation holes at the widened portions extending on both sides, and the cold air can enter the triangular beam through the ventilation hole internal. Since the two triangular beam side plates adjacent to the triangular beam bottom plate are provided with a plurality of through holes, the cold air entering the triangular beam can enter the B area shown in FIG. 2 through the through holes, thereby cooling B. The mineral material in the area improves the cooling effect of the mineral material above the support beam of the ring cooler trolley.
本发明所述环冷机台车支承梁的所述矩形梁的上翼板上设置有相对接的 两块实心板,且所述两块实心板相对接的边与所述三角梁底板之间具有一定距 离, 两块实心板与所述上翼板组成内三角梁。从三角梁侧板上的通孔落下的矿 料, 沿内三角梁的两块实心板滑落, 经矩形梁上翼板向两边延伸加宽部分设置 的通风孔落到台车下层平板上, 与篦板缝隙落下的矿料混合在一起。 当台车进 行卸料时,落到台车下层平板上的矿料与篦板上的冷却矿料一同卸到卸料区的 卸料溜槽(图中未示出)内,从而有效地防止在三角梁内发生积存矿料的现象, 避免在台车卸料后复位时因积料撒落而在台车的静密封装置与台车下层平板 的密封面之间产生夹料, 从而避免了损坏静密封装置甚至损坏台车现象的发 生。  The upper wing plate of the rectangular beam of the ring-cooling trolley support beam of the present invention is provided with two solid plates which are oppositely connected, and the opposite sides of the two solid plates are between the bottom plate and the triangular beam bottom plate With a certain distance, two solid plates and the upper wing form an inner triangular beam. The mineral material falling from the through hole on the side plate of the triangular beam slides down along the two solid plates of the inner triangular beam, and the vent hole provided by the widened portion of the rectangular beam on the upper side of the rectangular beam falls onto the lower plate of the trolley, and the seesaw The minerals falling from the gap are mixed together. When the trolley is unloading, the mineral material falling on the lower deck of the trolley is discharged together with the cooled mineral material on the raft to the unloading chute (not shown) in the discharge area, thereby effectively preventing The phenomenon of accumulating minerals in the triangular beam avoids the occurrence of jamming between the static sealing device of the trolley and the sealing surface of the lower plate of the trolley due to the accumulation of the material when the trolley is unloaded after the discharge, thereby avoiding damage. The static sealing device even damages the phenomenon of the trolley.
附图说明 DRAWINGS
图 1是现有环冷机台车支承梁结构图;  1 is a structural view of a support beam of a conventional ring cooler trolley;
图 2是本发明所述环冷机台车支承梁第一实施例结构图;  2 is a structural view showing a first embodiment of a support beam for a ring cooler of the present invention;
图 3是图 2所示 I部分放大图;  Figure 3 is an enlarged view of a portion I shown in Figure 2;
图 4是本发明所述环冷机台车支承梁第二实施例俯视图; 图 5是图 4所示 A-A向剖视图; Figure 4 is a plan view showing a second embodiment of the support beam of the ring cooler of the present invention; Figure 5 is a cross-sectional view taken along line AA of Figure 4;
图 6是图 5所示 C-C向剖视图。  Figure 6 is a cross-sectional view taken along line C-C of Figure 5;
具体实施方式 detailed description
本发明提供一种环冷机台车支承梁,用于改善环冷机台车支承梁上方矿料 的冷却效果, 及有效保护台车的静密封装置。  The invention provides a support beam for a ring cooler trolley, which is used for improving the cooling effect of the mineral material above the support beam of the ring cooler trolley and effectively protecting the static sealing device of the trolley.
为了更清楚地说明本发明所述环冷机台车支承梁的结构和工作原理,下面 结合附图具体说明。  In order to more clearly illustrate the structure and working principle of the support beam of the ring cooler trolley of the present invention, the following detailed description will be made with reference to the accompanying drawings.
参见图 2和图 3 ,图 2为本发明所述环冷机台车支承梁第一实施例结构图; 图 3为图 2所示 I部分放大图。  2 and FIG. 3, FIG. 2 is a structural view of a first embodiment of a support beam for a ring cooler of the present invention; FIG. 3 is an enlarged view of a portion I of FIG.
本发明实施例所述环冷机台车支承梁用于支撑环冷机台车。所述环冷机台 车支承梁包括矩形梁 1和位于所述矩形梁 1上的三角梁 2。  The support frame of the ring cooler trolley of the embodiment of the invention is used for supporting the ring cooler trolley. The ring cooler carriage support beam includes a rectangular beam 1 and a triangular beam 2 on the rectangular beam 1.
所述矩形梁 1 的上翼板向两边延伸加宽形成所述三角梁底板 21 , 且所述 矩形梁 1 的上翼板向两边延伸的加宽部分设置有通风孔 21a。 三角梁底板 21 两侧与篦板 3相邻接。 篦板 3用于通风。 所述篦板 3为台车上层篦板。  The upper wing of the rectangular beam 1 is extended to both sides to form the triangular beam bottom plate 21, and the widened portion of the upper wing of the rectangular beam 1 extending toward both sides is provided with a vent hole 21a. The sides of the triangular beam bottom plate 21 are adjacent to the raft plate 3. The seesaw 3 is used for ventilation. The seesaw 3 is an upper deck of the trolley.
在矩形梁的上翼板两侧延伸加宽部分可以设置多个通风孔 21a, 各个通风 孔 21 a之间可以相互独立或相连通。各个所述通风孔 21 a的横截面可以为圆形, 或椭圆形, 或三角形, 或矩形孔, 或其他多边形。  A plurality of vent holes 21a may be provided in the widened portion extending on both sides of the upper wing of the rectangular beam, and the respective vent holes 21a may be independent or in communication with each other. Each of the vent holes 21a may have a circular cross section, or an elliptical shape, or a triangular shape, or a rectangular hole, or other polygonal shape.
所述三角梁底板 21相邻接的两块三角梁侧板 22上,可以直接开设多个密 集的小截面通孔 22a。 小截面通孔 22a的横截面形状和面积根据环冷机台车上 层篦板设定的尺寸确定。 小截面通孔 22a的尺寸一般预设为 8 ~ 12mm。  On the two triangular beam side plates 22 adjacent to the triangular beam bottom plate 21, a plurality of dense small-section through holes 22a can be directly opened. The cross-sectional shape and area of the small-section through hole 22a are determined according to the size set by the upper deck of the ring cooler trolley. The size of the small-section through hole 22a is generally preset to be 8 to 12 mm.
小截面通孔 22a可以实现通风功能。  The small section through hole 22a allows for ventilation.
小截面通孔 22a的形状可以是圆形、 椭圆形或多边形。 当小截面通孔 22a 的形状为圆形时, 直径一般预设为 8 ~ 12mm。  The shape of the small-section through hole 22a may be a circle, an ellipse or a polygon. When the shape of the small-section through hole 22a is circular, the diameter is generally preset to be 8 to 12 mm.
当环冷机台车工作时, 篦板 3及三角梁侧板 22上装满热烧结矿料 4, 冷 风从篦板 3和三角梁侧板 22上的小截面通孔 22a下强制鼓入矿料层 4, 与热 烧结矿料 4进行热交换, 从而起到冷却矿料 4的作用。  When the ring cooler trolley is working, the slab 3 and the triangular beam side plate 22 are filled with the hot sinter mineral 4, and the cold air is forcibly blasted into the ore from the slab 3 and the small section through hole 22a on the triangular beam side plate 22. The layer 4 is heat-exchanged with the hot-sintered mineral material 4 to serve to cool the mineral material 4.
由于在三角梁侧板 22上设置小截面通孔 22a, 增加了三角梁侧板 22的通 风面积,也就扩充了整个环冷机的冷却面积, 因此使环冷机的单位面积风量减 少, 平均风速有所降低。 由于矿料 4的阻力按风速的 1.67次方成正比的降低, 即 P kv1.61 ), 在冷风通道提供冷风的能力不变 (即全压值不变) 的情况下, 环冷机阻力降低, 风机提供的风量就会相应增大。 由于风量的增大, 矿料 4 就会得到更好的冷却。 Since the small-section through hole 22a is provided on the triangular beam side plate 22, the ventilation area of the triangular beam side plate 22 is increased, and the cooling area of the entire ring cooler is expanded, so that the air volume per unit area of the ring cooler is reduced, and the average The wind speed has decreased. Since the resistance of the mineral material 4 decreases in proportion to the wind speed of 1.67, I.e., the case where P kv 1. 61), the ability to provide cooling air passage cold constant (i.e., the total pressure constant value), the ring cooler resistance is reduced, the amount of air supplied is increased for the fan. As the air volume increases, the mineral material 4 will get better cooling.
由于篦板 3和三角梁侧板 22均有冷风通过, 使得矿料层内部及矿料层表 面的风速变得更加均勾, 因此也相应地减少了扬灰现象的发生, 改善了周边环 境。  Since both the slab 3 and the triangular beam side plate 22 pass cold air, the wind speed inside the mineral layer and the surface of the mineral layer becomes more uniform, thus correspondingly reducing the occurrence of ash and improving the surrounding environment.
但由于矿料中存在着部分散料和粉料,这些散料和粉料就可能通过所述三 角梁篦板间隙或者篦条间隙或者板孔或者通孔落入到三角梁的内部。进入三角 梁内部的散料和粉料一部分经过三角梁底板的通风孔 21a 落到台车下层平板 上, 还有一部分会在三角梁底板未开通风孔的地方积存下来。 一般情况下, 这 些积存在三角梁底板 21上的散料和粉料不会散落下来, 由于积存的散料和粉 料具有一定重量, 长期随环冷机运转, 增加了环冷机运行的负荷。 这些积存在 三角梁底板 21上的散料和粉料在台车卸料和复位过程中会发生撒料的现象, 在台车卸料后复位时,撒落的矿料经过三角梁底板的通风孔 21a落到台车下层 平板上,使台车静密封装置与台车下层平板的密封面之间产生夹料,损坏静密 封装置甚至损坏台车。  However, due to the presence of some of the bulk material and the powder in the mineral material, the bulk material and the powder material may fall into the interior of the triangular beam through the gusset gap or the crevice gap or the plate hole or the through hole. Part of the bulk material and powder entering the inside of the triangular beam is passed through the vent hole 21a of the triangular beam floor to the lower deck of the trolley, and a part of it is accumulated in the place where the triangular beam bottom plate is not open. In general, the bulk material and the powder accumulated on the bottom plate 21 of the triangular beam will not be scattered. Since the accumulated bulk material and the powder have a certain weight, the long-term operation with the ring cooler increases the load of the ring cooler operation. . The bulk material and the powder accumulated on the bottom plate 21 of the triangular beam may be thrown during the unloading and resetting process of the trolley. When the trolley is reset after unloading, the scattered mineral material is ventilated through the bottom plate of the triangular beam. The hole 21a falls onto the lower deck of the trolley, causing a jam between the static sealing device of the trolley and the sealing surface of the lower deck of the trolley, damaging the static sealing device and even damaging the trolley.
因此, 所述矩形梁 1的上翼板上可以设置有内三角梁 5 , 所述内三角梁 5 包括相对接的两块实心板 51、 52。 所述两块实心板 51、 52相对接的边与所述 三角梁底板 21之间具有一定距离。 为了保证台车在整个运行过程中, 内三角 梁 5上的散料和粉料能够沿内三角梁 5的两块实心板 51、 52的斜面顺利滑落 到台车下层平板, 内三角梁 5的两块实心板 51、 52与水平面的夹角可以预设 为大于或者等于环冷机台车所冷却的矿料的安息角。  Therefore, the upper wing plate of the rectangular beam 1 may be provided with an inner triangular beam 5, and the inner triangular beam 5 includes two solid plates 51, 52 which are opposite to each other. The opposite sides of the two solid plates 51, 52 have a certain distance from the triangular beam bottom plate 21. In order to ensure that the trolley and the powder on the inner triangular beam 5 can smoothly slide down the inclined surface of the two solid plates 51, 52 of the inner triangular beam 5 to the lower plate of the trolley, the inner triangular beam 5 The angle between the two solid plates 51, 52 and the horizontal plane may be preset to be greater than or equal to the angle of repose of the mineral material cooled by the ring cooler trolley.
这样,矿料中的部分散料和粉料在通过小截面通孔 22a落入到三角梁内部 的内三角梁 5上时, 就会沿两块实心板 51、 52直接下滑, 并经过三角梁底板 21上开设的通风孔 21a下落到台车的下层平板上。 同时台车篦板 3也有部分 撒料和粉料从篦板缝隙落入台车的下层平板。 当台车进行卸料时, 台车下层平 板以及台车篦板 3上及三角梁侧板 22上的冷却矿料一同卸到卸料区的卸料溜 槽内 (图中未示出)。 内三角梁 5可以有效地防止在三角梁 2内积存矿料。 由 于在台车进行卸料之前从三角梁侧板 22的小截面通孔 22a落下的散料和粉料 就已经沿着内三角梁 5的导向进入到台车下层平板, 因此在台车的复位期间, 就不会有积料撒落到台车下层平板,保证了台车的静密封在台车复位过程中不 会在密封件及密封件支架与台车下层平板的密封面之间发生夹料,有效地防止 了台车静密封因夹料而遭到破坏,也防止了台车因复位夹料而造成损坏台车和 发生事故。 Thus, part of the bulk material and powder in the mineral material will fall directly along the two solid plates 51, 52 and pass through the triangular beam when they fall into the inner triangular beam 5 inside the triangular beam through the small-section through hole 22a. The vent hole 21a opened in the bottom plate 21 is dropped onto the lower plate of the trolley. At the same time, the trolley sill 3 also has a part of the material and the powder falling from the sill gap into the lower slab of the trolley. When the trolley is unloading, the lower deck of the trolley and the cooled ore on the trolley deck 3 and the triangular beam side panel 22 are discharged together into the discharge chute of the discharge zone (not shown). The inner triangular beam 5 can effectively prevent the accumulation of mineral material in the triangular beam 2. Bulk material and powder falling from the small-section through hole 22a of the triangular beam side plate 22 before the trolley is unloaded It has entered the lower deck of the trolley along the guide of the inner triangular beam 5, so during the reset of the trolley, there will be no accumulation of material falling onto the lower deck of the trolley, ensuring that the static seal of the trolley is reset in the trolley. During the process, no material is caught between the seal and the seal bracket and the sealing surface of the lower deck of the trolley, which effectively prevents the static seal of the trolley from being damaged due to the clamping, and prevents the trolley from being reset due to the clamping. It caused damage to the trolley and an accident.
为了更好地防止三角梁 2内积存矿料,内三角梁 5与三角梁 2可以具有相 同的长度。 内三角梁 5的两块实心板与所述三角梁 2侧板等长。  In order to better prevent the accumulation of mineral material in the triangular beam 2, the inner triangular beam 5 and the triangular beam 2 may have the same length. The two solid plates of the inner triangular beam 5 are equal in length to the side plates of the triangular beam 2.
当台车的长期使用时, 因装料时矿料的冲击作用, 可能会造成三角梁侧板 22上的通孔变大, 那么就会有较大粒度的料落下, 由于内三角梁 5的两块实 心板 51、 52与水平面的夹角大于或者等于矿料的安息角, 因此, 从三角梁 2 落下的较大粒度的矿料也会顺利落到台车下层平板,不会在台车卸料后复位时 损坏静密封装置甚至损坏台车和发生事故。  When the trolley is used for a long time, the impact of the mineral material during charging may cause the through hole on the triangular beam side plate 22 to become larger, and then the material having a larger granularity falls, due to the inner triangular beam 5 The angle between the two solid plates 51, 52 and the horizontal plane is greater than or equal to the angle of repose of the mineral material. Therefore, the larger-sized mineral material falling from the triangular beam 2 will also fall smoothly to the lower deck of the trolley, not in the trolley. Damage to the static seal or even damage to the trolley and accidents during resetting after unloading.
当然, 内三角梁 5的两块实心板 51、 52与水平面的夹角可以相等, 也可 以不相等。 只要内三角梁 5的两块实心板 51、 52与水平面的夹角都能满足大 于或者等于矿料的安息角,就可以避免在台车卸料后复位时因积料撒落在下层 台车平板的密封面与台车静密封装置之间而夹料, 防止损坏静密封装置。  Of course, the angle between the two solid plates 51, 52 of the inner triangular beam 5 and the horizontal plane may be equal or unequal. As long as the angle between the two solid plates 51, 52 of the inner triangular beam 5 and the horizontal plane can satisfy the angle of repose of greater than or equal to the mineral material, it can be avoided that the accumulation material is scattered on the lower layer trolley when the trolley is reset after unloading. The sealing surface of the flat plate is sandwiched between the static sealing device of the trolley to prevent damage to the static sealing device.
内三角梁 5的两块实心板 51、 52的水平投影与所述通风孔 21a之间的距 离需预设为零,以保证从三角梁撒落的矿料顺利通过通风孔 21a滑落至台车下 层平板。  The distance between the horizontal projection of the two solid plates 51, 52 of the inner triangular beam 5 and the vent hole 21a is preset to be zero to ensure that the ore material scattered from the triangular beam smoothly slides through the vent hole 21a to the trolley. Lower slab.
为了更清楚地说明本发明实施例所述环冷机台车支承梁与整个环冷机台 车的位置关系, 下面结合图 4至图 6进行具体说明。  In order to more clearly explain the positional relationship between the support beam of the ring cooler and the entire ring cooler of the embodiment of the present invention, a detailed description will be given below with reference to Figs.
参见图 4至图 6,图 4为本发明所述环冷机台车支承梁第二实施例俯视图; 图 5为图 4所示 A-A向剖视图; 图 6为图 5所示 C-C向剖视图。  4 to FIG. 6, FIG. 4 is a plan view showing a second embodiment of the support beam of the ring cooler of the present invention; FIG. 5 is a cross-sectional view taken along line A-A of FIG. 4; and FIG. 6 is a cross-sectional view taken along line C-C of FIG.
环冷机包括多个环冷机台车 100, 上述多个环冷机台车 100依次等距且同 心布置, 一起沿顺时针(图 4所示为顺时针方向转动)或逆时针同速转动。  The ring cooler includes a plurality of ring cooler trolleys 100, and the plurality of ring cooler trolleys 100 are arranged equidistantly and concentrically, and rotate together clockwise (clockwise in FIG. 4) or counterclockwise at the same speed. .
下面结合图 6具体说明台车卸料的过程。  The process of unloading the trolley will be specifically described below with reference to FIG.
台车的车轮 100a沿着预设的环形轨道(图中未示出)运动, 当某个台车 运动到卸料区时, 该台车的车轮 100a沿着卸料曲轨(图中未示出 )向下运动, 台车在车轮 100a的带动下, 沿着固定在支承梁上的转轴 300转动, 转轴 300 具体可以由铰链实现, 从而带动该台车篦板 3向下倾斜, 实现卸料。 由于支承 梁支撑矿料的部分为三角梁 2, 由于三角梁两个侧板 22的存在, 因此, 前置 三角梁(相对于台车运动方向)左侧的侧板 22上的矿料可以沿已向下倾斜的 台车篦板 3滑落, 后置三角梁右侧的侧板 22上的矿料同时沿前述已向下倾斜 的台车篦板 3滑落, 实现卸料。 当相邻的下一个台车运行到卸料位置时, 重复 上述卸料过程。 The wheel 100a of the trolley moves along a preset circular track (not shown). When a certain trolley moves to the discharge area, the wheel 100a of the trolley follows the unloading track (not shown) Moving downward, the trolley rotates along the rotating shaft 300 fixed on the supporting beam by the wheel 100a, and the rotating shaft 300 Specifically, it can be realized by a hinge, thereby driving the trolley sill 3 to be inclined downward to realize unloading. Since the portion of the support beam supporting the mineral material is the triangular beam 2, due to the presence of the two side plates 22 of the triangular beam, the mineral material on the side plate 22 on the left side of the front triangular beam (relative to the direction of motion of the trolley) can be along The trolley sill 3 that has been tilted downward is slid down, and the ore material on the side panel 22 on the right side of the rear triangular beam is simultaneously slid down along the aforementioned sloping trolley sill 3 to realize unloading. The above discharge process is repeated when the next adjacent trolley is moved to the discharge position.
本发明所述环冷机台车支承梁第二实施例相对第一实施例的区别在于,所 述三角梁侧板 22上的通孔为相互平行的矩形。 相互平行的矩形通孔可以理解 为在支承梁的三角梁侧板 22 上直接开设三组通孔组(即框架包括三组通孔 组), 每组通孔组上设有多个相互平行或者近似平行的细长的矩形通孔 22b, 且每个细长的矩形通孔 22b的长度尺寸可以相同。  The second embodiment of the ring cooler trolley support beam of the present invention differs from the first embodiment in that the through holes in the triangular beam side plates 22 are rectangular parallel to each other. Rectangular through-holes parallel to each other can be understood as three sets of through-hole groups directly formed on the triangular beam side plates 22 of the support beam (ie, the frame includes three sets of through-hole groups), and each set of through-hole groups is provided with a plurality of parallel or The approximately parallel elongated rectangular through holes 22b, and each of the elongated rectangular through holes 22b may have the same length dimension.
矩形通孔 22b的矩形长边可以平行于支承梁所在环冷机台车 100与所述环 冷机中心的连线, 也可以与所述连线有一定的夹角。  The rectangular long side of the rectangular through hole 22b may be parallel to the connection between the ring cooler trolley 100 where the support beam is located and the center of the ring cooler, or may have a certain angle with the connection.
为了更好地保证矿料的冷却效果,每个细长的矩形通孔 22b的长边可以远 大于短边, 且短边的长度等于篦板 3设定的尺寸。  In order to better ensure the cooling effect of the mineral material, the long side of each elongated rectangular through hole 22b may be much larger than the short side, and the length of the short side is equal to the size set by the seesaw 3.
本发明第二实施例所述环冷机台车支承梁的矩形梁 1 的上翼板向两边延 伸加宽形成所述三角梁底板 21 , 并且矩形梁 1 的上翼板向两边延伸加宽部分 设置有通风孔 21a。 冷风通道(图中未示出 )送入的冷风一部分通过篦板 3进 入矿料层, 另一部分通过通风孔 21a进入到三角梁 2内部。 由于与三角梁底板 21相邻接的两个三角梁侧板 22各设置有三组通孔组, 每个通孔组又包括多个 相互平行的细长的矩形通孔 22b , 此时进入三角梁 2内的冷风就可以通过这些 相互平行或近似平行的细长的矩形通孔 22b 进入到支承梁上方的矿料层中冷 却矿料, 有效地增加了透风面积, 从而改善了支承梁上方矿料的冷却效果。  The upper wing plate of the rectangular beam 1 of the ring-cooling trolley support beam according to the second embodiment of the present invention is extended to extend on both sides to form the triangular beam bottom plate 21, and the upper wing plate of the rectangular beam 1 extends to both sides to widen the portion A vent hole 21a is provided. A part of the cold air fed through the cold air passage (not shown) enters the mineral layer through the seesaw 3, and the other portion enters the inside of the triangular beam 2 through the vent hole 21a. Since the two triangular beam side plates 22 adjacent to the triangular beam bottom plate 21 are respectively provided with three sets of through hole groups, each through hole group further includes a plurality of elongated rectangular through holes 22b which are parallel to each other, and enters the triangular beam at this time. The cold air in 2 can enter the mineral layer above the support beam to cool the mineral material through the mutually parallel or nearly parallel elongated rectangular through holes 22b, thereby effectively increasing the air permeability area, thereby improving the mineral material above the support beam. Cooling effect.
在增加三角梁侧板 22的通风面之后, 单位面积风量减少, 平均风速有所 降低, 由于矿料层的阻力按风速的 1.67次方成正比的降低, 即( P = kv1 6, )o 在 冷风通道提供冷风的能力不变的情况下 (即全压值不变), 环冷机阻力降低, 风机提供的风量就会相应增大。 由于风量的增大, 矿料就会得到更好的冷却。 After increasing the ventilation surface of the triangular beam side panel 22, the air volume per unit area is reduced, and the average wind speed is reduced, because the resistance of the mineral layer decreases proportionally to the wind speed of 1.67, ie (P = kv 1 6 , ) o In the case where the cold air channel provides the same cold air capacity (ie, the total pressure value does not change), the ring cooler resistance decreases, and the air volume provided by the fan increases accordingly. As the air volume increases, the mineral material gets better cooling.
由于篦板 3和三角梁侧板 22均有冷风通过, 使得矿料层内部及矿料层表 面的风速变得更加均勾, 因此扬灰现象也相应地减少。 当然, 本发明实施例所述三角梁侧板 22也包括两组或者多组通孔组(即 所述三角梁侧板 22的框架包括两组或者多组通孔组),每组通孔组也可以包括 等距或不等距分布的细长的矩形通孔 22b, 而且每个细长的矩形通孔 22b的尺 寸可以相同也可以不同。 Since both the raft 3 and the triangular beam side panels 22 pass through the cold air, the wind speed inside the mineral layer and the surface of the mineral layer becomes more uniform, so the ash phenomenon is correspondingly reduced. Of course, the triangular beam side plate 22 of the embodiment of the present invention also includes two or more sets of through holes (ie, the frame of the triangular beam side plate 22 includes two or more sets of through holes), and each set of through holes The elongated rectangular through holes 22b may be included in an equidistant or non-equal distance distribution, and the size of each of the elongated rectangular through holes 22b may be the same or different.
为了便于三角梁侧板 22的加工,还可以在三角梁侧板 22的框架上设置多 个子板, 依次安装组合构成具有间隙或者通孔的三角梁侧板 22, 即在三角梁 侧板 22的框架上依次安装多个子板,构成具有间隙或者通孔的三角梁侧板 22。 所述子板可以为篦板装置, 或者篦条装置, 或者板孔装置。  In order to facilitate the processing of the triangular beam side plate 22, a plurality of sub-boards may be disposed on the frame of the triangular beam side plate 22, and the triangular beam side plates 22 having the gaps or through holes, that is, the triangular beam side plates 22, are sequentially assembled and assembled. A plurality of sub-boards are sequentially mounted on the frame to form a triangular beam side plate 22 having a gap or a through hole. The daughterboard may be a seesaw device, or a stringer device, or a plate hole device.
所述篦板装置的篦板可以为条形钢板, 与台车支承梁纵向平行,从而有效 地支撑较大粒度的矿料。 所述篦板装置内的篦板间隙可以作为通风孔使用。 篦 板装置内的篦板间隙大小可以按环冷机台车上层篦板 3的常规设定,一般预设 为 8 ~ 12mm。  The seesaw of the seesaw device may be a strip-shaped steel plate parallel to the longitudinal direction of the trolley support beam to effectively support the larger particle size of the mineral material. The seesaw gap in the seesaw device can be used as a vent. The size of the jaw gap in the 板 plate device can be set according to the general setting of the upper raft plate 3 of the ring cooler trolley, generally preset to 8 ~ 12mm.
所述篦板装置的大小可以与所述三角梁侧板 22开设的通孔组(即框架) 相配置, 以方便拆卸、 检修和安装。  The rocker device may be sized to be aligned with the set of through holes (i.e., the frame) of the triangular beam side panel 22 for ease of disassembly, service, and installation.
所述篦条装置的篦条具体可以采用圆钢, 安装时可以将篦条水平放置, 与 台车支承梁纵向平行。 篦条装置的篦条之间的间隙可以作为通风孔使用。 篦条 之间的间隙大小可与上述篦板装置内的间隙相同,也可略小于篦板装置内的间 隙, 一般可预设为 8 ~ 12mm。  The purlin of the purlin device can be specifically made of round steel, and the purlin can be placed horizontally in parallel with the longitudinal direction of the support beam of the trolley. The gap between the purlins of the purlin device can be used as a vent. The gap between the beams may be the same as the gap in the above-mentioned seesaw device, or may be slightly smaller than the gap in the seesaw device, and may be preset to be 8 to 12 mm.
所述篦条装置的大小与所述三角梁侧板 22开设的通孔组(即框架)相配 置, 以方便拆卸、 检修和安装。  The purlin device is sized to be aligned with the set of through holes (i.e., the frame) of the triangular beam side panel 22 for ease of disassembly, overhaul, and installation.
所述板孔装置可以是开设有多个密集小通孔的钢板,小通孔的形状可以是 圆形、 椭圆形、 矩形和其它多边形。 所述板孔装置的小通孔可以作为通风孔使 用。  The plate hole device may be a steel plate having a plurality of dense small through holes, and the shape of the small through holes may be circular, elliptical, rectangular and other polygonal shapes. The small through hole of the plate hole device can be used as a vent hole.
所述板孔装置的大小与所述三角梁侧板 22的通孔组(即框架)相配置, 以方便拆卸、 检修和安装。  The size of the plate hole device is arranged with the through hole group (i.e., the frame) of the triangular beam side plate 22 to facilitate disassembly, inspection, and installation.
由于所述三角梁侧板 22具有能够通风的篦板或者篦条或者板孔或者小截 面矩形通孔 22b, 能够保证进入三角梁的冷风顺利进入矿料层, 冷却矿料。  Since the triangular beam side plate 22 has a ventilating raft or a purlin or a plate hole or a small cross-sectional rectangular through hole 22b, the cold wind entering the triangular beam can be smoothly entered into the mineral layer to cool the mineral material.
同样为了保证良好的冷却效果,每个通风孔 21a的横截面积需大于或等于 每个所述矩形通孔 22b的横截面积。且通风孔 21a横截面的总面积大于矩形通 孔 22b横截面积的总面积。 Also in order to ensure a good cooling effect, the cross-sectional area of each of the vent holes 21a needs to be greater than or equal to the cross-sectional area of each of the rectangular through holes 22b. And the total area of the cross section of the ventilation hole 21a is larger than the rectangular passage The total area of the cross-sectional area of the holes 22b.
本发明环冷机台车支承梁包括矩形梁 1和位于所述矩形梁 1上的三角梁 2。 所述矩形梁 1的上翼板向两边延伸加宽形成所述三角梁底板 21 , 并且所述 矩形梁 1的上翼板向两边延伸加宽部分设置有通风孔 21a, 冷风通过篦板 3进 入矿料层的同时, 也可以通过通风孔 21a进入到三角梁 2内部。 由于与所述三 角梁 2底板相邻接的两个三角梁侧板 22设置有若干通孔 22a (第一实施例 ) 或矩形通孔 22b (第二实施例 ), 此时进入三角梁 2 内的冷风就可以通过这些 通孔 22a或矩形通孔 22b进入到如图 2所示的 B区域, 冷却 B区域的矿料, 从而改善了支承梁上方矿料的冷却效果。本发明环冷机台车支承梁可以消除冷 却死区即 B 区域。 而且在台车装料、 冷却作业时, 撒落到内三角梁 5上的散 料和粉料可以沿内三角梁 5的斜面顺利滑落到台车下层平板上,防止在矩形梁 1的上翼板上堆积矿料, 增加环冷机运行负荷; 并能避免在台车卸料后复位时 因积料撒落而损坏静密封装置, 甚至发生损坏台车的现象。  The ring cooler trolley support beam of the present invention comprises a rectangular beam 1 and a triangular beam 2 on the rectangular beam 1. The upper wing plate of the rectangular beam 1 is extended to extend on both sides to form the triangular beam bottom plate 21, and the upper wing plate of the rectangular beam 1 is provided with a vent hole 21a extending toward the two sides, and the cold air enters through the raft plate 3 At the same time as the mineral layer, it is also possible to enter the inside of the triangular beam 2 through the vent hole 21a. Since the two triangular beam side plates 22 adjacent to the bottom plate of the triangular beam 2 are provided with a plurality of through holes 22a (first embodiment) or rectangular through holes 22b (second embodiment), entering the triangular beam 2 at this time The cold air can enter the B area as shown in FIG. 2 through the through holes 22a or the rectangular through holes 22b, and cool the mineral material in the B area, thereby improving the cooling effect of the mineral material above the support beam. The ring-cooling trolley support beam of the present invention can eliminate the cooling dead zone, that is, the B zone. Moreover, when the trolley is being charged and cooled, the bulk material and the powder scattered on the inner triangular beam 5 can smoothly slide down the inclined surface of the inner triangular beam 5 onto the lower deck of the trolley to prevent the upper wing of the rectangular beam 1. The accumulation of mineral materials on the board increases the operating load of the ring cooler; and it can avoid the damage of the static sealing device due to the accumulation of material when the trolley is reset after the discharge of the trolley, and even the phenomenon of damage to the trolley.
以上所述仅为本发明的优选实施方式, 并不构成对本发明保护范围的限 定。 任何在本发明的精神和原则之内所作的任何修改、 等同替换和改进等, 均 应包含在本发明的权利要求保护范围之内。  The above description is only a preferred embodiment of the present invention and does not constitute a limitation of the scope of the present invention. Any modifications, equivalents, and improvements made within the spirit and scope of the present invention are intended to be included within the scope of the appended claims.

Claims

权 利 要 求 Rights request
1、 一种环冷机台车支承梁, 用于支撑环冷机台车, 所述环冷机台车支承 梁包括矩形梁和位于所述矩形梁上的三角梁, 其特征在于,  A ring-cooling trolley support beam for supporting a ring-cooling trolley, the ring-cooling trolley support beam comprising a rectangular beam and a triangular beam on the rectangular beam, wherein
所述矩形梁的上翼板向两边延伸加宽作为所述三角梁底板,所述矩形梁的 上翼板向两边延伸的加宽部分设置有通风孔,与所述三角梁底板相邻接的两个 三角梁侧板设置有若干通孔;  The upper wing of the rectangular beam is extended to both sides as the triangular beam bottom plate, and the widened portion of the rectangular wing of the rectangular beam is provided with a venting hole extending to both sides, adjacent to the triangular beam bottom plate Two triangular beam side plates are provided with a plurality of through holes;
所述矩形梁的上翼板还设置有相对接的两块实心板,且所述两块实心板相 对接的边与所述三角梁底板之间具有一定距离;  The upper wing of the rectangular beam is further provided with two solid plates that are opposite to each other, and the opposite sides of the two solid plates have a certain distance from the bottom plate of the triangular beam;
所述两块实心板与水平面的夹角大于或者等于环冷机台车所冷却矿料的 安息角。  The angle between the two solid plates and the horizontal plane is greater than or equal to the angle of repose of the mineral material cooled by the ring cooler trolley.
2、 根据权利要求 1所述环冷机台车支承梁, 其特征在于, 所述两块实心 板与所述三角梁侧板等长, 和 /或所述两块实心板与水平面的夹角相等或者不 相等, 和 /或, 所述两块实心板的水平投影与所述通风孔之间预设距离为零。  2. The ring-cooling trolley support beam according to claim 1, wherein the two solid plates are equal in length to the triangular beam side plates, and/or the angle between the two solid plates and the horizontal plane Equal or unequal, and/or, a predetermined distance between the horizontal projection of the two solid plates and the venting hole is zero.
3、 根据权利要求 1所述环冷机台车支承梁, 其特征在于, 所述三角梁侧 板设置的通孔的横截面形状和面积根据环冷机台车上层篦板设定的尺寸确定, 所述通孔为三角形或圆孔或椭圆孔或矩形孔或多边形孔。  3. The ring-cooling trolley support beam according to claim 1, wherein a cross-sectional shape and an area of the through hole provided in the side plate of the triangular beam are determined according to a size set by an upper deck of the ring cooler trolley. The through hole is a triangular or circular hole or an elliptical hole or a rectangular hole or a polygonal hole.
4、 根据权利要求 1至 3任一所述环冷机台车支承梁, 其特征在于, 所述 通孔采用相同或者不同的形状。  The ring-cooling trolley support beam according to any one of claims 1 to 3, wherein the through holes have the same or different shapes.
5、 根据权利要求 1所述环冷机台车支承梁, 其特征在于, 所述三角梁侧 板包括框架,和安装在所述框架上的篦板装置,或者篦条装置,或者板孔装置; 在所述篦板装置, 或者篦条装置, 或者板孔装置上设置若干所述通孔。  5. The ring-cooling trolley support beam according to claim 1, wherein the triangular beam side plate comprises a frame, and a seesaw device mounted on the frame, or a purlin device, or a plate hole device Providing a plurality of the through holes in the seesaw device, or the stringer device, or the plate hole device.
6、 根据权利要求 5所述环冷机台车支承梁, 其特征在于, 所述通孔为三 角形或圆孔或椭圆形孔或矩形孔或多边形孔。  6. The ring-cooling trolley support beam according to claim 5, wherein the through hole is a triangular or circular hole or an elliptical hole or a rectangular hole or a polygonal hole.
7、 根据权利要求 1所述环冷机台车支承梁, 其特征在于, 所述通风孔横 截面积大于或等于每个所述通孔的横截面积,且通风孔横截面的总面积大于通 孔横截面积的总面积。  7. The ring-cooling trolley support beam according to claim 1, wherein the vent hole cross-sectional area is greater than or equal to a cross-sectional area of each of the through holes, and a total area of the vent hole cross-section is greater than The total area of the cross-sectional area of the through hole.
8、 根据权利要求 1所述环冷机台车支承梁, 其特征在于, 所述矩形梁的 上翼板向两边延伸加宽部分均设置有至少一个通风孔。  8. The ring-cooling trolley support beam according to claim 1, wherein the upper wing of the rectangular beam is provided with at least one ventilation hole extending toward both sides of the widened portion.
9、 根据权利要求 8所述环冷机台车支承梁, 其特征在于, 所述矩形梁的 上翼板一侧延伸加宽部分设置的各个通风孔相互独立或相连通,各个所述通风 孔横截面为圆形或椭圆形或三角形或矩形或多边形。 9. The ring-cooling trolley support beam according to claim 8, wherein said rectangular beam Each of the vent holes provided on one side of the upper wing extending from the widened portion is independent or in communication with each other, and each of the vent holes has a circular or elliptical or triangular or rectangular or polygonal cross section.
PCT/CN2010/070580 2009-02-10 2010-02-09 Support beam of trolley for annular cooler WO2010091630A1 (en)

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BRPI1006054B1 (en) 2018-02-14

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