WO2010052675A1 - Cyclone separator and powder recovery equipment for a powder coating facility comprising a cyclone separator - Google Patents

Cyclone separator and powder recovery equipment for a powder coating facility comprising a cyclone separator Download PDF

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Publication number
WO2010052675A1
WO2010052675A1 PCT/IB2009/054951 IB2009054951W WO2010052675A1 WO 2010052675 A1 WO2010052675 A1 WO 2010052675A1 IB 2009054951 W IB2009054951 W IB 2009054951W WO 2010052675 A1 WO2010052675 A1 WO 2010052675A1
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WO
WIPO (PCT)
Prior art keywords
powder
cyclone separator
zone
collection zone
separation zone
Prior art date
Application number
PCT/IB2009/054951
Other languages
English (en)
French (fr)
Inventor
Felix Mauchle
Hans-Peter Lüthi
Original Assignee
Itw Gema Gmbh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Itw Gema Gmbh filed Critical Itw Gema Gmbh
Publication of WO2010052675A1 publication Critical patent/WO2010052675A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/14Construction of the underflow ducting; Apex constructions; Discharge arrangements ; discharge through sidewall provided with a few slits or perforations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • B05B14/45Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths using cyclone separators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • B05B14/48Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths specially adapted for particulate material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1404Arrangements for supplying particulate material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1404Arrangements for supplying particulate material
    • B05B7/1454Arrangements for supplying particulate material comprising means for supplying collected oversprayed particulate material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1404Arrangements for supplying particulate material
    • B05B7/1468Arrangements for supplying particulate material the means for supplying particulate material comprising a recirculation loop
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1404Arrangements for supplying particulate material
    • B05B7/1477Arrangements for supplying particulate material means for supplying to several spray apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the present invention relates to a cyclone separator defined in the preamble of claim
  • the present invention relates in particular to powder recovery equipment in a powder coating facility. Furthermore the invention relates to powder recovery equipment including such a cyclone separator in a powder coating facility.
  • Cyclone separators are widely known in the field of exhaust-gas purification and separation of solid particulates contained in a flow of a mix of powder and air. Contrary to the case of a centrifuge, the mixed flow to be processed within a cyclone separator is made to rotate on account of its own speed and of an appropriate design of the separating equipment. The centrifugal forces acting on the mixed flow's powder particles accelerate said particles radially outward and in this manner are separated from the gas flow which in the cyclone separator is guided inward and exhausted.
  • Substantially a cyclone separator consists of an intake zone in the form of a cylindrical receptacle, a separation zone fitted with a conical end region being configured underneath the intake zone, the centrifugal separation of at least a fraction of the powder contained in the mixed flow taking place in said end region.
  • the powder/air mix flow to be processed is fed to the intake zone of the cyclone separator.
  • Various intake structure geometries are applicable, for instance helical, tangential, axial or spiral intakes.
  • the dip pipe is an important component of the cyclone separator because its diameter determines the centrifugal force arising in the cyclone separator and therefore the separation efficiency and the pressure drop.
  • the other dimensions of the regions of the cyclone separator are matched to the dip pipe.
  • a cyclone separator of the initially cited kind is known for instance from the German patent document DE 10 2007 005 312 Al.
  • the cyclone separator is used to separate the coating powder from a powder/air mix.
  • the powder separated in the cyclone separation zone is fed back as recovery powder into the powder spraycoating equipment.
  • recovery powder Before the powder that was separated and hence before it was recovered from the powder/air mix flow can be used as recovery powder in powder coating equipment — whether in pure form or mixed with fresh powder- such recovered powder may require reprocessing to be of adequate quality.
  • Such a procedure includes sifting the recovered powder on a sieve to eliminate from it coarse- grain contaminants.
  • the present invention relates to a cyclone separator, in particular one for powder recovery equipment in a powder coating facility, containing an intake zone fitted with a powder intake for powder/air mix flow, further a separation zone situated at the lower end of said intake zone to centrifugally separate at least a fraction of the powder contained in said mix flow, also a powder collection zone connected or con- nectable to the lower end region of the separation zone to collect the powder having been separated in it, and a dip pipe issuing centrally from above into the separation zone to evacuate air from the mix flow, the lower end region of the separation zone being frustoconical and tapering in the direction to the powder collection zone, in particular being fitted with a conically tapering lateral surface, and a sieve to sift the powder separated in the separation zone.
  • the sieve is situated in a horizontal plane between the lower end region of the separation zone and a plane containing the intersection of the surface lines of the frustrum of cone constituted by the separation zone's lower end region.
  • the sieve cleaning required for instance when changing colors shall be considerably easier and quicker without the danger of contaminating the ambience with powder.
  • the sieve may be pivoted into or out of the lower end region and the powder collecting zone by a preferably horizontally pivoting motion.
  • the sieve already may be reached effortlessly by the cyclone separator's operator for purposes of cleaning, any powder dropping off the sieve during the cleaning process being aspirated by the flow adjusted in the cyclone separator and accordingly not reaching the ambience.
  • the special configuration of the sieve between the lower end region of the separation zone and the powder collection zone assures that the sieve shall be configured in a horizontal plane directly at the reversal site of the main flow formed during operation within the cyclone separator.
  • the sieve may well be situated in a horizontal plane passing through the reversal site, efficiency of sifting preferably situates the sieve slightly above the reversal site in order that the main flow's axial speed components be used within the cyclone separator to move the powder particles through the sieve bottom respectively the sieve lining.
  • the sieve might be configured in a horizontal plane passing through the reversal site of the main flow being generated in operation within the cyclone separator. Then sieve also might be situated underneath the reversal point. This feature is especially applicable when for instance the sieve meshes are large relative to the powder's grain size, as a result of which there shall be no need for reinforced sifting, to move the powder particles through the sieve bottom respectively the sieve lining, where said reinforcement is in the form the main flow's axial speed components in the direction to the powder collection zone.
  • the sieve be mounted in the reversal site or near it (above or below) in order to avert or at least significantly reduce the mechanical loads generated by the powder particles in the mix flow on the sieve surface and thus avert /reduce abrasion and loss of material at that surface.
  • the sieve -positioning characteristic reversal point at the main flow forming inside the cyclone separator during operation is determined by the natural swirling length.
  • the swirl which arises in operation inside the cyclone separator is approximately a point corresponding to the intersection of the generating lines of the frustoconical lower end region.
  • the circumferential speed assume the value zero or be substantially reduced relative to the circumferential flow above the reversal point. Because the sieve of the present invention is situated at or directly near the main flow's reversal point, the mechanical load applied to the sieve surface and hence the abrasion and loss in material generated by friction and by powder particles contained in the mix flow can be significantly reduced. Consequently the cyclone separator of the present invention is characterized by requiring less maintenance and entail fewer shutdowns of the cyclone separator than the conventional ones.
  • the present invention also relates to powder recovery equipment for a powder coating facility, where said recovery equipment includes a cyclone separator of the present invention.
  • FIG. 1 is a schematic of a powder spraycoating facility which is illustrative of a plurality of different spraycoating facilities that may use a cyclone separator of the present invention acting as powder recovery equipment,
  • FIG. 2 is a side view of the front side of the lower end region of a cyclone separator of one embodiment of the invention shown in longitudinal section,
  • FIG. 3 is a sideview of the lower end region of the cyclone separator of Fig. 2 in longitudinal section
  • FIG. 4 is a perspective view of the lower end region of a cyclone separator of Fig. 1, the sieve housing being pivoted out,
  • Fig. 5 is a top view of the lower end region of the cyclone separator of Fig. 1, the sieve housing being in its pivoted out position, the powder collection zone being directly communicating with the separation zone, and
  • FIG. 6 is a sideview of the sieve housing for application in a cyclone separator of the present invention.
  • FIG. 1 schematically shows an embodiment mode of a powder spraycoating facility to spray coat objects 2 with coating powder, said powder being molten onto the objects subsequently in an omitted heating oven.
  • the powder spraycoating facility shown in Fig. 1 comprises a cyclone separator 100 of the present invention.
  • Powder pumps 4 pneumatically convey the coating powder.
  • Said pumps may be injectors aspirating, from a powder receptacle, compressed air serving as feed air, whereafter the mixture of feed air / coating powder flows jointly into a receptacle or a spray device.
  • the powder pumps also may be pumps that consecutively feed small powder portions by means of compressed air, each small powder portion (quantity) being stored in a powder chamber and then being expelled from it using compressed air.
  • the compressed air remains behind the powder portion and pushes it ahead of itself.
  • Such kinds of pumps may also be called compressed thrust pumps or plug-conveying pumps because the compressed air moves the stored powder portion like a plug before it through a pump outlet conduit.
  • a compressed air source 6 generates compressed air for the pneumatic feed and flu- idization of the coating powder, and it is connected by means of corresponding pressure setting implements 8, for instance pressure regulators and/or valves to the various components.
  • Fresh powder from a powder supplier is fed from a supplier-provided receptacle, for instance a small receptacle 12 or a large receptacle 14, by means of a powder pump 4 or 18 to a sieve 10,
  • the coating powder sifted by the sieve 10 is moved by gravity or preferably by a powder pump 4 through one or several powder feed conduits 20 and through powder intake apertures 26 into a buffer container chamber 22 of a buffer container 24.
  • the volume of the buffer container chamber 22 preferably is substantially less than that of the small fresh powder receptacle 12.
  • the powder pump 4 of the minimum of one powder feed conduit 20 to the buffer container 24 is a compressed air thrust pump.
  • the initial segment of the powder feed conduit 20 may serve as a pump chamber receiving powder sifted by the sieve 10 through a valve such as a pinch valve. Once said pump chamber holds a given quantity of powder, the powder feed conduit 20 is separated flow- wise from the sieve 10 by closing said valve. Thereafter the given powder quantity is expelled by compressed air through the powder feed conduit 20 into the buffer container chamber 24.
  • the powder intake apertures 26 are fitted into a sidewall of the buffer container chamber 24 preferably near the bottom of the buffer container chamber 22, so that, when flushing said chamber with compressed air, even powder residues at the bottom can be expelled through the powder intakes 26, for which purpose the powder feed conduits 20 preferably are kept separate from the sieve 10 and aligned to point into a waste bin as indicated by a dashed arrow 28 in Fig. 1.
  • a dip pipe 30 fitted with compressed air nozzles illustratively is used to clean the buffer container chamber 22 and is displaceable through it.
  • Powder pumps for instance injectors, are connected to one or preferably several powder outlets 36 to feed coating powder through powder conduits 38 to spray devices 40.
  • the spray devices 40 may be spray nozzles or rotary atomizers to spray the coating powder 42 onto the object(s) 2 to be coated which preferably are situated in a coating cabin 43.
  • the powder outlet apertures 36 preferably are situated in a wall opposite that wall fitted which is fitted with the powder intake apertures 26.
  • the powder outlet apertures 36 preferably are also configured near the bottom of the buffer container chamber 22.
  • Coating powder 42 not adhering to the object(s) 2 is aspirated as excess powder through an excess powder conduit 44 by means of a the suction air from a blower 46 into a cyclone separator 100. To the extent possible said excess powder shall be separated in the cyclone separator 100 from the flow of suction air. The separated powder fraction is then fed as recovery powder from the cyclone separator 100 through a powder recovery conduit 50 back into the buffer container chamber 22.
  • the powder recovery conduit 50 also may be separated from the buffer container chamber 22 by means of the control 3 and the recovery powder may be fed into a waste bin as indicated schematically in Fig. 1 by a dashed line 51.
  • the buffer container 24 may be fitted with one or several, illustratively two sensors
  • the lower sensor S 1 detects a lower powder level limit and the upper sensor S2 an upper powder level limit.
  • the fresh powder supply through the fresh powder feed conduits 16 and 18 may then be stopped automatically as long as enough recovery powder remains in the cyclone separator 100 to sufficiently supply enough recovery powder to the buffer container chamber 22 for spraycoating by means of the spray devices 40.
  • the supply of fresh powder through the fresh powder conduits 16 or 18 may be switched ON automatically.
  • the present invention also allows the further procedure of simultaneously feeding fresh powder and recovery powder to the buffer container chamber 22, in this manner mixing the two kinds of powder.
  • the exhaust air of the cyclone separator 100 passes through a dip pipe (not shown in further detail) — which runs from above to issue centrally into the intake zone 101 — and an exhaust air conduit 54 into a post-filtering system 56 and one or more filters 58 therein to the blower 46, and beyond said blower, into the atmosphere.
  • the filters 58 may be filter bags or filter cartridges or filter plates or the like.
  • the powder separated from the air flow by the filters 58 typically is waste powder and drops by gravity into a waste bin or it may be moved, as shown in Fig. 1, through one or more waste exhaust conduits 60 each fitted with one powder pump 4, into a waste bin 62 at a waste station 63.
  • the waste powder may be recovered for the sieve 10 in order to be fed again into the coating circuit.
  • This condition is schematically shown in Fig. 1 by switches 59 and shunts 61 of the waste conduits 60.
  • the cyclone separator 100 may be dispensed with and the excess powder conduit 44 may be connected instead of the waste air conduit 54 to said post-filtering system 56 and the waste conduits 60 — which in this instance contain powder to be recovered — may be connected as recovery powder conduits to the sieve 10.
  • the cyclone separator 100 is only used in combination with the post-filtering system 56 when the coating powder is problematical.
  • An outlet valve 64 for instance a pinch valve, may be configured at the lower end of the powder collection zone 104 of the cyclone separator 100.
  • a fluidizing system 66 to fluidize the coating powder may be configured above said outlet valve 64, in or at the lower end of the powder collecting region 104 — of the cyclone separator 100 — acting as a supply receptacle.
  • the fluidizing system 66 contains at least one fluidizing wall 80 made of an open-pore material or one fitted with narrow boreholes, said material being permeable to air but not to coating powder.
  • the fluidizing wall 80 is configured between the powder path and a fluidizing compressed air chamber 81. Said fluidizing compressed air chamber 81 can be connected by means of a pressure setting element 8 to the compressed air source 6.
  • the fresh powder conduit 16 and/or 18 may be connected flow- wise directly or by means of a powder pump 4 to a powder feed pipe 70 which can be dipped into supplier-provided container 12 or 14 to aspirate fresh coating powder.
  • the powder pump 4 may be configured at the beginning of, the end of, or in-between in the fresh powder conduit 16 respectively 18 or at the upper or lower end of the powder feed pipe 70.
  • FIG. 1 shows a small fresh powder receptacle in the form of a fresh powder bag 12 in a bag-receiving hopper 74.
  • the powder bag is received by the hopper 74 in a predetermined manner, the bag's opening being situated at the upper bag end.
  • the bag- receiving hopper 74 may be mounted on a scale or on weight sensors 76. Depending on their kind, said scale or weight sensors may generate an optical and/or an electrical signal which, following deduction of the bag's weight, denotes the weight and hence the quantity of coating powder in the small receptacle 12.
  • At least one vibrator 78 driving the bag-receiving hopper 72 is mounted on latter.
  • the powder spraycoating facility of Fig. 1 it is essential that the powder fraction separated by the suction air flow in the cyclone separator 100 can be fed by means of a powder pump 4 and act as the recovery powder from the cyclone separator 100 by mans of powder recovery conduit 50 directly to the buffer container chamber 22 without being required, on its path from the powder collecting region 104 of the cyclone separator 100 to the buffer container chamber 22, to pass through a sieve, for instance the sieve 10.
  • This feature is made possible as elucidated further below because a sieve 121 already is configured inside the cyclone separator to sift the powder that was separated in the separation region 103 of said cyclone separator 100.
  • the powder fraction separated by air suction in said cyclone separator may be guided as recovery powder by means of the powder pump 4 as recovery powder first into the sieve and from there into the buffer container chamber 22.
  • a cyclone separator 100 according to one embodiment of the invention is elucidated as follows in relation to the Figures 2 and 3.
  • Fig. 2 shows a top view of a longitudinal section of the lower end region of the cyclone separator of one embodiment mode of the present invention
  • Fig. 3 showing a sideview, in longitudinal section, of the lower end region of the cyclone separator of Fig. 2.
  • at least the lower end region 103a of the separation zone 103 is frastoconical, having a tapering, in particular a conically tapering lateral outside geometry. Though not shown in Figs.
  • the upper end region 103b of the separation zone 103 also may be tapering in slightly conical manner, though it also may be cylindrical as indicated for the cyclone separator 100 of Fig. 1.
  • An intake zone 101 which is also cylindrical and fitted with the powder intake 102 adjoins the upper end of the separation zone.
  • An air flow outlet constituted by the upstream of the waste air conduit 54 or optionally connected to the waste conduit 54 is situated at the radial center of the intake zone
  • the powder collection zone 104 is connected or connectable to the lower end region 103a of the said separation zone 103.
  • the lower end region 103a of the separation zone 103 communicates, through a cylindrical sieve housing 20 containing the sieve 121, with the powder collection zone 104.
  • the powder collection zone 104 is characterized in the direction of the lower powder outlet 105 at its lower end by a tapering, especially a conically tapering surface geometry, so that the recycled powder in the powder collection zone 104 drops by gravity toward the powder outlet 105.
  • This powder outlet 105 is fitted with the powder outlet valve 64 which preferably is a pinch valve, which can alternatively open or close the powder outlet 105.
  • a fluidizing system 66 can be configured in the lower part of the powder collection zone 104 to fluidize the recovery powder in this powder collection zone. Said fluidizing system 66 may project into the powder collection zone 104 or preferably be designed in a manner that the fluidizing wall 66 shall be at least part of the wall of the powder collection zone 104.
  • fluidizing here denotes that the compressed fluidizing air flows through the recovery powder and in this process converts the recovery powder into a fluid (fluidized) state or improves the fluidity of the recovery powder.
  • the powder collection zone 104 may be fitted with at least one sensor S3.
  • a sensor may be a level sensor or a switch generating a signal depending on the recovery powder in the powder collection zone 104 having reached or not the powder level to be detected by the sensor S3.
  • the sensor S3 is mounted a predetermined distance above the powder outlet valve 64 and may serve to define a predetermined reserve quantity of recovery powder.
  • the powder outlet valve 64 allows controlling the powder outlet valve 64 as a function of a signal from said sensor S3 by means of the control 3.
  • the powder outlet valve 64 also may be driven by the control 3 as a function of other criteria, for instance depending on the sensor S 1 of the buffer container 24 displaying a shortage of powder and/or depending on sensors or weighing cells 76 and thereby whether sufficient fresh powder is or is not present in the fresh powder receptacle 12.
  • a device generating mechanical vibrations is used in the powder collection zone 104 to allow mechanically vibrating the powder collection zone 104 to detach any deposited powder material from the sensor S3.
  • the powder outlet valve 64 shall be opened only when recovery powder is being removed from the powder collection zone 104, whereas the powder outlet valve 64 preferably always shall remain closed when no power is removed from the cyclone separator 100 respectively the powder collection zone 104. In this manner air is prevented from entering the cyclone separator 100 and from interfering with the centrifugal separation.
  • the outlet side of the powder outlet valve 64 is connected to the powder recovery conduit 50.
  • a powder pump 4 is configured in the powder recovery conduit 50, more preferably still at its upstream or downstream end, to feed recovery powder from the powder collection zone 104 to the buffer container chamber 22.
  • said powder pump 4 shall be turned ON by a control 3 only when the powder outlet valve 64 is also opened by the control 3.
  • the compressed air is precluded from being aspirated out of the cyclone separator 100 or from being moved into the cyclone separator 100, that is from interfering with the proper operation of the cyclone separator 100.
  • the cyclone separator 100 of the preferred embodiment mode of the invention partly shown in Figs. 2 through 5 is characterized in that on one hand the lower end region 103a of the separation zone 103 is frustoconical with a lateral surface geometry that in particular is conical and tapers toward the powder collection zone 104 and that on the other hand the powder collection zone 104 also is frustoconical, its lateral surface geometry tapering conically toward the powder outlet 105, where the lateral surface generating lines Ml, M2 of the lower, frustoconical end region 103a of the separation zone 103 and the lateral surface generating lines M3, M4 of the conical powder collection zone 104 may subtend in each case approximately the same angle with the longitudinal axis of the cyclone separator 100.
  • Said sieve housing 120 supports the sieve 121 and preferably is configured in in- sertable/removable manner in the space between the lower end region 103a of the separation zone 103 and the powder collection zone 104.
  • the sieve 121 received in said sieve housing is configured in a way to be situated in a horizontal plane between the lower end region 103a of the separation zone 103 and a plane containing the intersection point S of the lateral surface generating lines Ml, M2 of the frustoconical lower end region 103a of the separation zone 103.
  • the aperture at the upper end of the cylindrical sieve housing 120 coincides with the outlet aperture at the lower end region 103a of the separation region 103 and the aperture at the lower end of the cylindrical sieve housing 120 coincides with the intake aperture at the upper end of the powder collection zone 104.
  • the powder collection zone 104 is displaceable, preferably in pneumatic, hydraulic, electric or manual manner, in the longitudinal direction of the cyclone separator 100 relative to the separation zone 103, as a result of which, in the event the cylindrical sieve housing 120 is not inserted between the lower end region 103a of the separation zone 103 and the powder collection zone 104, the outlet aperture of the separation zone 103 shall coincide with the intake aperture of the collection zone 104 and can be connected to it as may be inferred from Figs. 4 and 5.
  • the cyclone separator 100 also may be operated in the absence of a sieve 121 respectively a sieve housing 120.
  • Figs. 4 and 5 moreover indicate with respect to the preferred embodiment of the cyclone separator 100 of the present invention that by means of a horizontal pivoting motion, the cylindrical sieve housing 120 may be pivoted in-between the lower end region 103a of the separation zone 103 and the powder collection zone 104.
  • Fig. 6 shows the sieve housing 120 in a detailed side view.
  • the sieve housing 120 comprises the sieve 121 and a frame 122, further a compressed air vibrator 123 which is affixed to the frame 122 and hence able to vibrate this frame 122 together with the sieve 121.
  • the vibrations may be linear, though preferably they are peripherally circular, arcuate or advancing and retracting.
  • Compressed air to drive the vibrator 123 is fed to it by means of a corresponding hookup 124.
  • vibrators in principle may be electrical
  • the compressed-air vibrators offer the advantage that they are less vulnerable to the dust and powders present at the sieve when the cyclone separator is operating.
  • compressed-air vibrators do not require operating with electrical power at the lower region of the cyclone separator, hence are safer.
  • the noise damping of the vibrator 123 makes it desirable to acoustically insulate the space between the lower end region 103a of the separator zone 103 and the powder collection zone 104.
  • Such noise insulation/ damping may be in the form of a housing 125 fitted with closable openings in the form of doors 126 to allow as needed removing respectively pivoting the sieve housing out of the space between the lower end region 103a of the separation zone 103 and the powder collection zone 104.

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PCT/IB2009/054951 2008-11-07 2009-11-07 Cyclone separator and powder recovery equipment for a powder coating facility comprising a cyclone separator WO2010052675A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102008056369A DE102008056369A1 (de) 2008-11-07 2008-11-07 Zyklonabscheider und Pulverrückgewinnungsvorrichtung für eine Pulverbeschichtungsanlage mit einem Zyklonabscheider
DE102008056369.2 2008-11-07

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WO2010052675A1 true WO2010052675A1 (en) 2010-05-14

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WO (1) WO2010052675A1 (de)

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US8657933B2 (en) 2011-08-31 2014-02-25 Nordson Corporation Powder coating system with easily cleanable cyclone

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ITFI20050011A1 (it) * 2005-01-21 2006-07-22 Perini Fabio Spa Metodo ed impianto per la produzione di un manufatto in carta tissue o simile comprendente un materiale superassorbente
DE102016105067A1 (de) 2016-03-18 2017-09-21 Gema Switzerland Gmbh Verteilersystem für ein aus einer Pulverbeschichtungskabine abgesaugtes Luft-Pulver-Gemisch
DE102016120078A1 (de) * 2016-10-21 2018-04-26 Gema Switzerland Gmbh Zyklonabscheider

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