WO2010048773A1 - Magnetic mechanical equipment, method for separating solid particles from each other in dust, system and method for recycling metal component - Google Patents

Magnetic mechanical equipment, method for separating solid particles from each other in dust, system and method for recycling metal component Download PDF

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Publication number
WO2010048773A1
WO2010048773A1 PCT/CN2009/000915 CN2009000915W WO2010048773A1 WO 2010048773 A1 WO2010048773 A1 WO 2010048773A1 CN 2009000915 W CN2009000915 W CN 2009000915W WO 2010048773 A1 WO2010048773 A1 WO 2010048773A1
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WIPO (PCT)
Prior art keywords
dust
gas
particles
steelmaking
magnetic
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PCT/CN2009/000915
Other languages
French (fr)
Chinese (zh)
Inventor
多斯桑托斯·维克托·洛雷罗
刘颖
Original Assignee
Dos Santos Victor Loureiro
Liu Ying
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Application filed by Dos Santos Victor Loureiro, Liu Ying filed Critical Dos Santos Victor Loureiro
Publication of WO2010048773A1 publication Critical patent/WO2010048773A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/10Magnetic separation acting directly on the substance being separated with cylindrical material carriers
    • B03C1/12Magnetic separation acting directly on the substance being separated with cylindrical material carriers with magnets moving during operation; with movable pole pieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/23Magnetic separation acting directly on the substance being separated with material carried by oscillating fields; with material carried by travelling fields, e.g. generated by stationary magnetic coils; Eddy-current separators, e.g. sliding ramp
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B7/00Blast furnaces
    • C21B7/22Dust arresters
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/38Removal of waste gases or dust
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/008Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases cleaning gases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the invention relates to a magnetic mechanical device and a method for separating dust or slurry by magnetic mechanical action, in particular to separating a dust-water mixture formed after mixing dust and water in steel making to make dust
  • the present invention also relates to a system and method for recovering metal components in steelmaking dust.
  • Fine particles which are more susceptible to heat and more in contact with oxygen in the environment, are mainly composed of iron oxide compared to large particles mainly composed of metal components.
  • the gas produced in the furnace is hindered by the sudden increase in the amount of gas, which is caused by the exothermic reaction in the furnace and the simultaneous generation of carbon monoxide, so that the generated gas is introduced into a gas collection system.
  • gas collection systems There are various gas collection systems in different steel plants, but only some of them can control the absorption of gas to prevent gas from being discharged into the environment outside the converter, while also avoiding air entering the collection system. This feature is very important.
  • carbon monoxide is a combustible gas that can be collected. Reuse can save energy and protect the environment. Since this system prevents the entry of air in the atmosphere during the absorption process, the oxidation of the drifting particles is also avoided.
  • the dust is recycled into bricks or pellets and put into the blast furnace. This is an inappropriate treatment because it contains high metallic iron, and a low-carbon metallic iron is used to produce secondary. Products, or the use of industrial pure iron to produce steel pig iron. Adhesives and other materials are required to make the dust into bricks, which greatly reduces the metal content of the dust and adds impure material to the furnace. When the pellets are produced, the dust and mineral powder are mixed with the binder, and the dust is ground to achieve the gradation required for sintering, which consumes more energy. These two processes have the following major drawbacks. 1) Add other impure materials when making dust into bricks, which will greatly reduce the metal composition in the material. 2) There are not many other materials to be blended when making pellets, but grinding steelmaking dust consumes energy, and the same processing of pellets also consumes energy.
  • the present invention has been made in view of the above problems in the prior art, and an object of the present invention is to provide a dust-water mixture which can be formed after mixing dust generated in steelmaking with water, and to be mixed in a dust-water mixture.
  • the particles in the dust have different sizes from one tenth of a meter to one thousandth of a kilometer.
  • the main component of the fine particles is iron oxide
  • the main component of the coarse particles is iron. Therefore, the fine particles whose main component is iron oxide are lower in density than the coarse particles (here also referred to as metal particles) whose main component is iron.
  • the inventors have noticed the difference in this physical property and the characteristics of the metal particles which are affected by the magnetic field, so that it can be treated by the principle of magneto-mechanical effect. Further, the inventors conceived that in a cylinder, water is added to the dust, which is made into a dust-water mixture, which is mechanically agitated by a varying flow of water to separate fine particles and other non-metallic substances from the metal particles.
  • the present invention has been achieved.
  • a magneto-mechanical device for forming a state in which solid particles in a dust or slurry are separated from each other, characterized in that the magnetomechanical device comprises: a treatment tank, in the treatment a groove is formed on the inner wall of the groove; a stirring device disposed inside the processing tank, the stirring device includes a main shaft and a stirring impeller disposed on the main shaft, and one end of the main shaft is connected to the driving device so as to be
  • the drive device drives the spindle to rotate; a transducer mounted in the recess, the transducer capable of simultaneously generating mechanical vibrations and magnetic pulses, utilizing mechanical vibrations and magnetic pulses generated by the transducer Cooperating with the agitation movement by the agitation means to separate the solid particles in the dust-water mixture from each other.
  • a method of separating solid particles in a dust or slurry from each other characterized in that the method comprises: feeding a mixture of dust and water into a treatment tank; a stirring device disposed in the processing tank is driven to rotate the main shaft of the stirring device, thereby driving the stirring impeller disposed on the main shaft to stir the dust-water mixture put into the processing tank
  • the transducers disposed in the grooves formed on the inner wall of the processing tank are operated to simultaneously generate mechanical vibrations and magnetic pulses; mechanical vibrations and magnetic pulses generated by the transducers and by the stirring device Stirring
  • the interaction of the movements separates the solid particles in the dust-water mixture from each other.
  • a system for recovering metal components in a water-washed gas dust generated in a converter steelmaking process characterized by comprising: a gas collection system, the gas collection system and steelmaking The converter is connected to collect gas mixed with steelmaking dust generated in the converter during the steel making process; the gas purification device, the gas mixed with the steelmaking dust collected by the gas collection system is sent to the gas a purifying device for purifying the gas and simultaneously separating the steelmaking dust from the gas; a dust collecting and storage system for collecting steelmaking dust separated in the gas purifying device; a screw separator, the fan The screw separator is used for preliminary separation of the steelmaking dust conveyed from the dust collection and storage system, so as to form a fine dust portion of the metal iron component of 70% or more and fine dust of the basic component of iron oxide, the metal The composition of iron still contains some fine dust in the coarse dust part of more than 70%; the dust-water mixture generating equipment, And a magnetic mechanical device for agitating the dust-water mixture from the dust-
  • a method for recovering metal components in a water-washed gas dust generated in a converter steelmaking process characterized by comprising: collecting by a gas collection system connected to a converter for steelmaking a gas mixed with steelmaking dust generated in a converter during a steelmaking process; and a gas mixed with steelmaking dust collected by the gas collection system is sent to a gas purification device, so that the gas is purified by the gas purification device Purifying and simultaneously separating the steelmaking dust from the gas; collecting the steelmaking dust separated in the gas purification device to the dust collection
  • the steel separation dust conveyed from the dust collection and storage system is initially separated by a screw separator, so that the coarse dust portion and the basic component of the metal iron component are more than 70% fine.
  • the metal iron component still contains some fine dust in more than 70% of the coarse dust portion;
  • the dust-water mixture generating device is used to mix the separated coarse dust portion with water to form a dust-water mixture;
  • the magnetic mechanical device agitates the dust-water mixture from the dust-water mixture generating device, and simultaneously mechanically vibrates and magnetically pulses the dust-water mixture so that the solid particles in the dust-water mixture form each other Separated state; the metal particles in the solid particles separated from each other are separated from the particles of the other components by the enrichment processing apparatus to recover the metal substance contained in the steelmaking dust.
  • the particles in the dust are separated by the magnetic mechanical effect while stirring the dust-water mixture.
  • the particles are produced during the steel making process under the action of coal gas.
  • the metal species therein can be separated.
  • the dust of the steel plant is treated by the apparatus and method of the present invention, and the metal material whose main component is iron can be collected to form a metal concentrate.
  • the metal enrichment can be put into a steelmaking converter to replace ordinary scrap steel, and has the following benefits: 1) its composition is similar to steel, and does not contain harmful components such as aluminum, nickel, chromium, etc.; 2) because its structure is granular Shape, so smelting it is much faster than melting steel blocks of the same weight.
  • the application of the present invention to the treatment of dust generated during the steel making process can produce enormous economic benefits.
  • Figure 1 is a flow chart showing the process of treating steel mill dust.
  • Figure 2 (A) is a vertical sectional view of the magnetomechanical apparatus of the present invention
  • Figure 2 (B) is a partially cutaway perspective view of the magnetomechanical apparatus of the present invention
  • Figure 3 is a diagram showing the effect of a magneto-mechanical field generated in a processing tank of a magnetomechanical apparatus according to the present invention.
  • Fig. 4 shows the internal structure of the transducer of the present invention, wherein Fig. 4(A) is a perspective view of the magneto-mechanical device; and Fig. 4(B) is a side cross-sectional view of the transducer.
  • Fig. 5 (A) and Fig. 5 (B) are diagrams showing the state in which the stirring device and the impeller of the magneto-mechanical device of the present invention are mounted.
  • Figure 6 is a view showing a fixed blade mounted on the inner wall of the treatment tank and an effect produced during the stirring, wherein Figure 6 (A) is a partially cutaway perspective view of the magnetomechanical apparatus, Figure 6 (B) ) is a horizontal sectional view of the magnetic mechanical device, and FIG. 6 (C) is a view showing a flow state of the dust-water mixture in the treatment tank;
  • Fig. 7(A) is a view showing an initial state of the coarse dust to be treated
  • Fig. 7(B) is a view showing the separation after the particles in the dust are separated from each other after the magneto-mechanical treatment of the magnetomechanical apparatus of the present invention
  • Fig. 7(C) is a view showing metal particles sorted from particles in a separated state
  • Fig. 7(D) is a view showing waste particles remaining after sorting out metal particles.
  • the dust in order to collect the metal components of the steel mill's coarse dust, the dust is first made into a dust-water mixture, which is then placed in a magnetomechanical apparatus subjected to varying mechanical shock treatment.
  • the magnetic mechanical device is used together with the rotating stirring device and the fixed blade, so that the mixture can be agitated by different layers, different directions and different speeds, so as to separate particles of different physical properties and different sizes, so that The metal components can be recycled in the next stage.
  • the mixture passes through the magneto-mechanical device during processing, and the device produces mechanical resonance with a vibration wavelength of 62 mm to 97 mm.
  • This mixture moves the particles at different angular velocities during agitation of the varying water flow in the apparatus, which avoids the formation of vortices during spiral agitation. Keep this continuous movement, The working efficiency of the magnetic mechanical equipment can be guaranteed.
  • the mixture is subjected to the process described herein to provide conditions for enrichment by known processes.
  • Magnetic mechanical equipment separates metal particles by uninterrupted, high frequency shifting vibration.
  • the magneto-mechanical device produces high operating efficiencies in two ways: 1) High-frequency magnetic pulses act on a magnetically slab surface to cause vibrations to create a varying impact front in the mixture. 2) This vibrating magnetic field acts directly on the metal particles which can be subjected to the magnetic field, so that the metal particles move little in the treated mixture, which causes different expression of the metal particles and the non-metal particles. The combination of these two methods results in the complete separation and individualization of the particles.
  • the relationship between the energy and the treatment mixture is set such that the energy used can sufficiently release the particles in the treated mixture, the minimum of which is preferably not less than 10 W / liter of the treatment mixture.
  • the separation and release rate of the solid matter in the mixture depends on the size of the particles, the density of the particles, and the volume of water required for the operation of the magnetic mechanical equipment during the treatment. Under the combination of the above factors, the particles can be completely separated and the particles can be separated. In a separate, independent state.
  • the weight percentage of the solids in the mixture is preferably not more than 35%, and the amount of the substance having a density of less than 3.0 g/cm 3 is preferably not more than 15% of the effective treatment amount (the total amount of the dust-water mixture).
  • the time taken for the treatment is also an important factor in the release of the particles, which is directly dependent on the size of the particles and the amount of fine components in the material being processed. For fine particles not less than 0.125% of the large particle volume, it is treated in a magnetic mechanical device with varying agitation for about 70-120 seconds.
  • the magnetomechanical apparatus of the present invention for separating and releasing particles by magneto-mechanical activity has a transducer of 4 kW, which is mounted in a groove formed on the inner wall of the cylindrical groove body, and has its working face and said The inner wall of the cylindrical trough is tangent. Taking into account the natural acceleration trend of the particles downward, the effective height of the cylindrical tank is preferably its diameter Nearly 1.45 times.
  • the transducers may be one or two. If there are two, in order to make the device work more efficiently, it is preferable to arrange the two transducers separately in the circumferential direction difference 75 along the processing tank. To 105. At two locations, more preferably, the two transducers are each disposed at a difference 90 in the circumferential direction along the processing tank. At two locations.
  • the bottom of the treatment tank is tapered with a slope of 45. , Eli remove the treated material.
  • a motor is mounted on the upper portion of the apparatus, and a reducer is attached to the motor.
  • the reducer is mounted on a main shaft of a stirring device having four impellers, and the blades of the impeller are inserted into the mixture to operate.
  • the vanes are mounted as follows. An impeller with large vanes can agitate the particles upwards, and an impeller with small vanes can agitate the particles downward. These blades are mounted radially at different heights of the shaft.
  • the metal species can be enriched and recovered by an ordinary method.
  • the coarse particles contained in the mortar produced in one month are about 6,000 tons, in which case it is preferred in the apparatus for separating particles by the magneto-mechanical effect according to the present invention.
  • Figure 1 is a process flow showing the treatment of steel mill dust, representing the process from dust generation to separation and release, and collection to produce an iron-rich final product.
  • Dust is Produced in the steelmaking converter 1, it is generated by the action of temperature and gas flow.
  • oxygen lance 2 blows oxygen into the converter, the carbon in the pig iron is reacted with oxygen to generate gas (the main component is carbon monoxide), which is discharged outside the furnace through a gas collection system 3 and sent to a gas purification device 4 , made into clean gas 5, this clean gas is stored as energy for future use.
  • steelmaking dust 6 is simultaneously produced, and the dust 6 is sent to the dust collection and storage system 7, and further, the dust stored in the system is collected and sent to an Akins-type screw separator 8, in the Akins type.
  • the dust is divided into two parts, the coarse part is larger than 0.045mm, which accounts for nearly 30% of the total dust, and the metal iron content is about 70%; the thin part accounts for 70% of the total dust.
  • the basic component is iron oxide, and the content of the iron oxide is about 60%.
  • This portion of the coarse particles 9 is sent to a magneto-mechanical device 10 for treatment, which is first made into a dust-water mixture, from which 20% to 35% of the solid matter can be separated.
  • the impellers 16a and 16b are rotated for mechanical agitation while the transducers 13 operate in synchronism to separate the particles.
  • the dust-water mixture is subjected to a magneto-mechanical motion for an average of 70-120 seconds, and the particles therein are completely separated and released. This separated material can be collected by a generally known process.
  • Figure 2 shows a magneto-mechanical device for separating particles by magneto-mechanical effects. It consists of a treatment tank 11, for example having a cylindrical tank, on the inner wall of which is provided a recess 12 for mounting the transducer 13, said transducer 13 being At the same time, mechanical vibrations and magnetic pulses 14 are generated which cooperate with the mechanical agitation of the agitating means 15 to separate and release the particles in the dust-water mixture.
  • a treatment tank 11 for example having a cylindrical tank, on the inner wall of which is provided a recess 12 for mounting the transducer 13, said transducer 13 being At the same time, mechanical vibrations and magnetic pulses 14 are generated which cooperate with the mechanical agitation of the agitating means 15 to separate and release the particles in the dust-water mixture.
  • This agitating device 15 is mounted on the main shaft 15a with impellers 16a and 16b having different vanes, so that the particles in the mixture are subjected to different agitation, and in order to ensure that the rotation is smooth and easy to control, the main shaft 15a of the stirring device 15 It is mounted on a speed adjustable motor 17, and the motor 17 is equipped with a subtraction Speeder 18.
  • the main shaft 15a of the stirring device 15 It is mounted on a speed adjustable motor 17, and the motor 17 is equipped with a subtraction Speeder 18.
  • fixed blades 19 are vertically mounted on the inner wall of the treatment tank.
  • the magnetic mechanical device can only be started after the dust-water mixture reaches a working height of 20.
  • Figure 3 shows the effect of the intersecting magneto-mechanical field in the effective working volume in the treatment tank.
  • the two magnetomechanical devices 21 are installed at different positions in the circumferential direction of the treatment tank 11, so that mutual influence can be avoided.
  • the effect produced by the operation of the apparatus forms a three-dimensional network 22 that works best in the effective volume of the mixture in the tank.
  • Figure 4 shows the internal structure of the magneto-mechanical device.
  • This device has a hollow metal cover 23 having a magnet plate 24 mounted on one side of its working surface, on which a magnetic core 25 is mounted, and a high-strength coil 26 is wound around the magnetic core 25,
  • the coil 26 is connected to an electrical pulse generator (not shown) such that when the generator sends an electrical pulse to the coil 26, the pulse is converted to a magnetic pulse of the same frequency, and the core enhances the contraction-magnification magnetic pulse .
  • the magnet plate is connected to the end of the magnetic core. When the metal plate receives the magnetic pulse, mechanical vibration of the same frequency is generated, and mechanical vibration waves of the same frequency are generated in the mixture in the tank.
  • the pulsed magnetic field generated by the coil 26 continues to attract the metal particles, while the mechanical vibration waves generated by the magnet plate cause all particles to polymerize and repel the vibration.
  • This differential movement is combined with the agitation motion of the mixture to separate the particles from one another. That is, the magnetic mechanical device generates a magnetic field of change under the effect of the induction effect, thereby causing the device to generate magnetic pulses and mechanical vibrations, so as to achieve the desired effect of releasing the separated particles.
  • Figure 5 shows the installation of the blades for mechanical agitation.
  • the particles have a strong rate of growth and tend to deposit at the bottom of the tank, which makes the separation of the particles impossible.
  • the agitating device is installed in the following manner:
  • the small impeller 16b operates in the opposite manner to the large impeller 16a, and during the agitation of the mixture in the direction of the arrow 29, the small impeller 16b can be used as a granule Installed in a downward motion as indicated by arrow 30, the working force is less than the working force of the large impeller 16a, and the large impeller 16a can be used to make the particles Installed in an upward motion as indicated by arrow 31, the effect of this upward and downward varying motion results in a moderate, uniform agitation of the mixture, which facilitates the drying of the particles in a relatively short period of time.
  • Figure 6 shows the installation of the stationary vanes 33 on the inner wall of the treatment tank and the effects thereof during the mixing of the mixture.
  • the stationary vanes 33 create a resistance against such agitation, forming a small reverse flow 34, since the stationary vanes 33 are intermittently mounted in the vertical direction of the treatment tank, with vanes and vanes The gap, so the rotating water flow of the mixture produces different agitations 35, 36 under different rotational radii, forming different angular velocities, and this factor and the resulting shear stress prevent the formation of a single vortex.
  • Figure 7 (A) shows the initial state of the coarse dust 37, which is processed into a mixture and then processed by a magneto-mechanical device to remove the fine bond and the particles become separated as shown in Figure 7 (B).
  • Figure 7 (B) it can be observed that the particles are independent, and the solid and hollow metal particles and other non-metallic components in the coarse material can be clearly seen.
  • Figure 7 (C) and Figure 7 (D) these particles are divided into two types: one class contains high grade metal iron 39, which accounts for the treated material. 70%, its grading envelope is between 0.025mm ⁇ 0.55mm; the other is waste particles 40, which have low iron content, but high calcium oxide and silica content, can be used for cement or fertilizer Production.

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  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
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  • General Engineering & Computer Science (AREA)
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  • Processing Of Solid Wastes (AREA)

Abstract

A magnetic mechanical equipment, a method for separating solid particles from each other in dust, system and method for recycling metal component. The magnetic mechanical equipment comprises a treating vessel (11) with recesses (12) on its inner wall. Stirring device (15) is installed in the treating vessel, and energy converters (13) generating mechanical vibration and magnetic pulse simultaneously are installed in the said recesses. The combined action made by the mechanical vibration and the magnetic pulse generated by the energy converters and the stirring movement by the stirring device separates solid particles in dust or sludge from each other. The magnetic mechanical equipment can be used for separating particles in dust or for recycling metal component from dust produced in converter steelmaking.

Description

磁机械设备、 粉尘颗粒的分离方法、  Magnetic mechanical equipment, method for separating dust particles,
金属成分回收系统及方法 技术领域  Metal component recovery system and method
本发明涉及一种磁机械设备以及通过磁机械作用对粉尘或渣 浆进行分离的方法, 特别是涉及一种对在炼钢中的粉尘与水混合 之后形成的粉尘一水混合物进行分离, 使粉尘一水混合物中的固 体颗粒彼此分离开的磁机械设备及方法。 本发明还涉及一种对炼 钢粉尘中的金属成分进行回收的系统及方法。  The invention relates to a magnetic mechanical device and a method for separating dust or slurry by magnetic mechanical action, in particular to separating a dust-water mixture formed after mixing dust and water in steel making to make dust A magnetic mechanical device and method in which solid particles in a water mixture are separated from each other. The present invention also relates to a system and method for recovering metal components in steelmaking dust.
背景技术 Background technique
人们知道, 当在炼钢转炉中吹氧时, 使得硅发生初期燃烧, 这时温度一下升高很多, 产生初期的炉渣。 接着燃烧炼钢生铁中 的碳, 导致主要含有一氧化碳的大量煤气的产生, 这种强烈的煤 气在炉内产生大量的漂移的物质, 使得渣浆混合物在炉内煤气环 境中变成微粒状的乳浊液。 金属颗粒是在煤气环境中由小钢水珠 固化形成的。 因炉内压力和温度的变化, 这些颗粒呈现不同的大 小, 从十分之一亳米至千分之一毫米。 颗粒大小的不同会显著地 影响颗粒的成分, 其金属純度的高低与颗粒的大小直接相关。 细 的颗粒, 因更易受热, 并与环境中的氧接触得更加充分, 所以与 主要是金属成分的大颗粒相比其主要成分为氧化铁。  It is known that when oxygen is blown in a steelmaking converter, the initial combustion of silicon occurs, and at this time, the temperature rises a lot, and the initial slag is generated. The carbon in the steelmaking pig iron is then burned, resulting in the production of a large amount of gas containing mainly carbon monoxide, which generates a large amount of drifting substances in the furnace, so that the slurry mixture becomes particulate milk in the furnace gas environment. Turbidity. The metal particles are formed by solidification of small steel water droplets in a gas environment. These particles vary in size from one tenth of a meter to one thousandth of a millimeter due to changes in pressure and temperature in the furnace. The difference in particle size significantly affects the composition of the particles, and the purity of the metal is directly related to the size of the particles. Fine particles, which are more susceptible to heat and more in contact with oxygen in the environment, are mainly composed of iron oxide compared to large particles mainly composed of metal components.
炉中产生的煤气因突然地大量增加而受阻于炉内, 这是由于 炉内的放热反应和同时产生的一氧化碳造成的, 这样生成的煤气 被引入一个煤气收集系统。 在不同的钢厂, 有各种不同的煤气收 集系统, 但是只有其中的某些系统能够对煤气的吸收进行控制, 以避免煤气排到转炉外的环境中, 同时也避免空气进入到收集系 统中, 这一特点非常重要, 一是因为一氧化碳是致命的, 不应被 直接排放到大气中。 二是一氧化碳是一种可燃气体, 收集起来可 以再利用, 可节省能源及有利环保。 因这一系统在吸收过程中阻 止大气中的空气进入, 所以同时也避免了漂移颗粒物的氧化。 The gas produced in the furnace is hindered by the sudden increase in the amount of gas, which is caused by the exothermic reaction in the furnace and the simultaneous generation of carbon monoxide, so that the generated gas is introduced into a gas collection system. There are various gas collection systems in different steel plants, but only some of them can control the absorption of gas to prevent gas from being discharged into the environment outside the converter, while also avoiding air entering the collection system. This feature is very important. First, because carbon monoxide is fatal, it should not be directly discharged into the atmosphere. Second, carbon monoxide is a combustible gas that can be collected. Reuse can save energy and protect the environment. Since this system prevents the entry of air in the atmosphere during the absorption process, the oxidation of the drifting particles is also avoided.
这些粉尘的直接排放会对环境造成直接污染, 所以应最大程 度地对其回收利用。 一旦把金属成分回收, 可以把它们用于炼钢 生产, 同时剩余物因已提出了其金属成分, 可以作为水泥原料直 接用于水泥生产或进行其它利用。  Direct discharge of these dusts can cause direct pollution to the environment and should be recycled to the greatest extent possible. Once the metal components are recovered, they can be used in steelmaking production, and the remainder can be used as cement raw materials for cement production or other utilization because of its metal composition.
目前这种粉尘被制成砖块或球团再利用投入高炉, 这是一种 不合适的处理方法, 因为它含有很高的金属铁, 一种低碳的金属 铁被用来生产次级的产品, 或者说是在使用工业纯铁生产炼钢生 铁。 在把粉尘制成砖块时需使用粘合物及其它材料, 这会大大地 降低粉尘中的金属成分并在炉中加进了不纯净的材料。 生产球团 时把这种粉尘和矿粉与粘合剂混合, 粉尘需经过研磨加工以达到 烧结所需的级配, 这样要消耗更多的能源。 这两种加工过程有下 列很大的弊处。 1 )把粉尘制成砖块时需加进其它不纯的材料, 这 会大大地降低材料中的金属成分。 2 )制作球团时掺和的其它材料 不多,但研磨炼钢粉尘需消耗能源, 同样加工球团也需消耗能源。  At present, the dust is recycled into bricks or pellets and put into the blast furnace. This is an inappropriate treatment because it contains high metallic iron, and a low-carbon metallic iron is used to produce secondary. Products, or the use of industrial pure iron to produce steel pig iron. Adhesives and other materials are required to make the dust into bricks, which greatly reduces the metal content of the dust and adds impure material to the furnace. When the pellets are produced, the dust and mineral powder are mixed with the binder, and the dust is ground to achieve the gradation required for sintering, which consumes more energy. These two processes have the following major drawbacks. 1) Add other impure materials when making dust into bricks, which will greatly reduce the metal composition in the material. 2) There are not many other materials to be blended when making pellets, but grinding steelmaking dust consumes energy, and the same processing of pellets also consumes energy.
3 ) 两种方式都是把金属铁用来生产炼钢生铁, 其纯度更低。 4 ) 把这种材料投入高炉会产生很大的不利结果, 因为, 当锌及其它 低蒸发点成分投进高炉时, 会影响到高炉中煤气的渗透性, 这是 由于这些物质的沸点很低, 这样就形成了一个有缺陷的蒸发一冷 凝的循环, 使得在高炉工作时清除这些物质变得不可能。 3) Both methods use metal iron to produce steel pig iron, which is less pure. 4) Putting this material into the blast furnace can have a big negative result, because when zinc and other low evaporation point components are put into the blast furnace, it will affect the permeability of the gas in the blast furnace because the boiling point of these substances is very low. This creates a defective evaporation-condensation cycle that makes it impossible to remove these materials during blast furnace operation.
发明内容 Summary of the invention
本发明是鉴于上述现有技术中存在的问题提出的, 本发明的 目的是提供一种能够对炼钢中产生的粉尘与水混合之后形成的粉 尘一水混合物进行分离、 使粉尘一水混合物中的固体颗粒彼此分 离开的设备及方法, 进而, 提供一种能够对炼钢过程中产生的粉 尘中的金属成分进行回收的系统及方法。 如前面所述, 粉尘中的颗粒具有从十分之一亳米至千分之一 亳米的不同的大小。 其中, 细颗粒的主要成分为氧化铁, 粗颗粒 的主要成分为铁。 因此, 主要成分为氧化铁的细颗粒比主要成分 为铁的粗颗粒 (在此也称为金属颗粒) 密度低。 本发明人注意到 这一物理特性的差别以及金属颗粒具有受磁场影响的特性, 从而 考虑可以利用磁机械效应原理对其进行处理。 进而, 本发明人设 想在一个筒体中, 向粉尘中加水, 将其制成粉尘一水混合物, 用 变化的水流对其进行机械搅动, 把细颗粒及其它非金属物质与金 属颗粒分开, 从而实现了本发明。 The present invention has been made in view of the above problems in the prior art, and an object of the present invention is to provide a dust-water mixture which can be formed after mixing dust generated in steelmaking with water, and to be mixed in a dust-water mixture. An apparatus and method for separating solid particles from each other, and further, a system and method for recovering metal components in dust generated during steelmaking. As mentioned earlier, the particles in the dust have different sizes from one tenth of a meter to one thousandth of a kilometer. Among them, the main component of the fine particles is iron oxide, and the main component of the coarse particles is iron. Therefore, the fine particles whose main component is iron oxide are lower in density than the coarse particles (here also referred to as metal particles) whose main component is iron. The inventors have noticed the difference in this physical property and the characteristics of the metal particles which are affected by the magnetic field, so that it can be treated by the principle of magneto-mechanical effect. Further, the inventors conceived that in a cylinder, water is added to the dust, which is made into a dust-water mixture, which is mechanically agitated by a varying flow of water to separate fine particles and other non-metallic substances from the metal particles. The present invention has been achieved.
根据本发明的一个方案, 提供一种磁机械设备, 用于使粉尘 或渣浆中的固体颗粒形成彼此分离开的状态, 其特征在于, 所述 磁机械设备包括: 处理槽, 在所述处理槽的内壁上形成有凹槽; 设置在所述处理槽内部的搅拌装置, 所述搅拌装置包括主轴以及 设置在所述主轴上的搅拌叶轮,所述主轴的一端与驱动装置相连, 以便由所述驱动装置驱动所述主轴进行旋转; 安装在所述凹槽中 的换能器, 所述换能器能够同时产生机械振动和磁脉冲, 利用由 所述换能器产生的机械振动和磁脉冲与由所述搅拌装置进行的搅 拌运动的共同作用, 从而使所述粉尘一水混合物中的固体颗粒彼 此分离。  According to an aspect of the present invention, there is provided a magneto-mechanical device for forming a state in which solid particles in a dust or slurry are separated from each other, characterized in that the magnetomechanical device comprises: a treatment tank, in the treatment a groove is formed on the inner wall of the groove; a stirring device disposed inside the processing tank, the stirring device includes a main shaft and a stirring impeller disposed on the main shaft, and one end of the main shaft is connected to the driving device so as to be The drive device drives the spindle to rotate; a transducer mounted in the recess, the transducer capable of simultaneously generating mechanical vibrations and magnetic pulses, utilizing mechanical vibrations and magnetic pulses generated by the transducer Cooperating with the agitation movement by the agitation means to separate the solid particles in the dust-water mixture from each other.
根据本发明的另一个方案, 提供一种将粉尘或渣浆中的固体 颗粒彼此分离开的方法, 其特征在于, 所迷方法包括: 将粉尘一 水混合物投入到处理槽中; 由驱动装置对设置在所述处理槽中的 搅拌装置进行驱动, 使得所述搅拌装置的主轴旋转, 从而带动设 置在所述主轴上的搅拌叶轮对投入到所述处理槽中的所述粉尘一 水混合物进行搅拌; 同时使设置在形成于处理槽的内壁上的凹槽 中的换能器工作, 以便同时产生机械振动和磁脉沖; 利用所迷换 能器产生的机械振动和磁脉冲以及由所述搅拌装置进行的搅拌运 动的共同作用, 使所述粉尘一水混合物中的固体颗粒彼此分离。 根据本发明的又一个方案, 提供一种对转炉炼钢过程中产生 的水洗煤气粉尘中的金属成分进行回收的系统, 其特征在于, 包 括: 煤气收集系统, 所述煤气收集系统与炼钢用的转炉相连, 用 于收集在炼钢过程中在转炉内产生的混有炼钢粉尘的煤气; 煤气 净化装置, 由所迷煤气收集系统收集的混有炼钢粉尘的煤气被输 送到所述煤气净化装置, 以便对所述煤气进行净化并同时将所述 炼钢粉尘从煤气中分离出来; 粉尘收集储存系统, 用于收集在煤 气净化装置中分离出来的炼钢粉尘; 螺杆分离器, 所迷螺杆分离 器用于对从所述粉尘收集储存系统输送来的炼钢粉尘进行初步分 离, 以便形成金属铁的成分在 70%以上的粗粉尘部分和基本成分 为一氧化铁的细粉尘, 所述金属铁的成分在 70%以上的粗粉尘部 分中仍含有一些的细粉尘; 粉尘一水混合物生成设备, 用于将上 述分离出来的粗粉尘部分与水混合并形成粉尘一水混合物; 磁机 械设备, 所述磁机械设备对来自于粉尘一水混合物生成设备的粉 尘一水混合物进行搅拌, 并同时对所述粉尘一水混合物进行机械 振动和磁脉冲, 以便使所述粉尘一水混合物中的固体颗粒形成彼 此分离的状态; 富集处理设备, 用于将彼此分离开的固体颗粒中 的金属颗粒与其它成分的颗粒分开, 以便回收包含在炼钢粉尘中 的金属物质。 According to another aspect of the present invention, there is provided a method of separating solid particles in a dust or slurry from each other, characterized in that the method comprises: feeding a mixture of dust and water into a treatment tank; a stirring device disposed in the processing tank is driven to rotate the main shaft of the stirring device, thereby driving the stirring impeller disposed on the main shaft to stir the dust-water mixture put into the processing tank At the same time, the transducers disposed in the grooves formed on the inner wall of the processing tank are operated to simultaneously generate mechanical vibrations and magnetic pulses; mechanical vibrations and magnetic pulses generated by the transducers and by the stirring device Stirring The interaction of the movements separates the solid particles in the dust-water mixture from each other. According to still another aspect of the present invention, a system for recovering metal components in a water-washed gas dust generated in a converter steelmaking process, characterized by comprising: a gas collection system, the gas collection system and steelmaking The converter is connected to collect gas mixed with steelmaking dust generated in the converter during the steel making process; the gas purification device, the gas mixed with the steelmaking dust collected by the gas collection system is sent to the gas a purifying device for purifying the gas and simultaneously separating the steelmaking dust from the gas; a dust collecting and storage system for collecting steelmaking dust separated in the gas purifying device; a screw separator, the fan The screw separator is used for preliminary separation of the steelmaking dust conveyed from the dust collection and storage system, so as to form a fine dust portion of the metal iron component of 70% or more and fine dust of the basic component of iron oxide, the metal The composition of iron still contains some fine dust in the coarse dust part of more than 70%; the dust-water mixture generating equipment, And a magnetic mechanical device for agitating the dust-water mixture from the dust-water mixture generating device, and simultaneously The dust-water mixture is subjected to mechanical vibration and magnetic pulse to form a state in which the solid particles in the dust-water mixture are separated from each other; an enrichment processing device for separating metal particles and solid particles in solid particles separated from each other The particles of the ingredients are separated to recover the metal species contained in the steelmaking dust.
根据本发明的再一个方案, 提供一种对转炉炼钢过程中产生 的水洗煤气粉尘中的金属成分进行回收的方法, 其特征在于, 包 括: 利用与炼钢用的转炉相连的煤气收集系统收集在炼钢过程中 在转炉内产生的混有炼钢粉尘的煤气; 将由所述煤气收集系统收 集的混有炼钢粉尘的煤气输送到煤气净化装置, 以便由所述煤气 净化装置对所述煤气进行净化并同时将所述炼钢粉尘从煤气中分 离出来; 将在煤气净化装置中分离出来的炼钢粉尘收集到粉尘收 集储存系统中; 利用螺杆分离器对从所述粉尘收集储存系统输送 来的炼钢粉尘进行初步分离, 以便形成金属铁的成分在 70%以上 的粗粉尘部分和基本成分为一氧化铁的细粉尘, 所述金属铁的成 分在 70%以上的粗粉尘部分中仍含有一些的细粉尘; 利用粉尘一 水混合物生成设备将上述分离出来的粗粉尘部分与水混合并形成 粉尘一水混合物; 利用磁机械设备对来自于粉尘一水混合物生成 设备的粉尘一水混合物进行搅拌, 并同时对所述粉尘一水混合物 进行机械振动和磁脉冲, 以便使所述粉尘一水混合物中的固体颗 粒形成彼此分离的状态; 利用富集处理设备将彼此分离开的固体 颗粒中的金属颗粒与其它成分的颗粒分开, 以便回收包含在炼钢 粉尘中的金属物质。 According to still another aspect of the present invention, there is provided a method for recovering metal components in a water-washed gas dust generated in a converter steelmaking process, characterized by comprising: collecting by a gas collection system connected to a converter for steelmaking a gas mixed with steelmaking dust generated in a converter during a steelmaking process; and a gas mixed with steelmaking dust collected by the gas collection system is sent to a gas purification device, so that the gas is purified by the gas purification device Purifying and simultaneously separating the steelmaking dust from the gas; collecting the steelmaking dust separated in the gas purification device to the dust collection In the collection storage system, the steel separation dust conveyed from the dust collection and storage system is initially separated by a screw separator, so that the coarse dust portion and the basic component of the metal iron component are more than 70% fine. Dust, the metal iron component still contains some fine dust in more than 70% of the coarse dust portion; the dust-water mixture generating device is used to mix the separated coarse dust portion with water to form a dust-water mixture; The magnetic mechanical device agitates the dust-water mixture from the dust-water mixture generating device, and simultaneously mechanically vibrates and magnetically pulses the dust-water mixture so that the solid particles in the dust-water mixture form each other Separated state; the metal particles in the solid particles separated from each other are separated from the particles of the other components by the enrichment processing apparatus to recover the metal substance contained in the steelmaking dust.
根据本发明, 通过把在加工炼钢生铁时产生的粉尘制成粉尘 一水混合物, 一边对所述粉尘一水混合物进行搅拌一边利用磁机 械效应使粉尘中的颗粒分离。 所述这些颗粒是在炼钢过程中、 在 煤气的作用下产生的。 利用本发明的原理, 可以把其中的金属物 质分离出来。  According to the present invention, by making the dust generated during the processing of the steelmaking pig iron into a dust-water mixture, the particles in the dust are separated by the magnetic mechanical effect while stirring the dust-water mixture. The particles are produced during the steel making process under the action of coal gas. With the principles of the present invention, the metal species therein can be separated.
利用本发明所述的设备和方法对钢厂的粉尘进行处理, 能够 将主要成分为铁的金属物质收集起来, 形成金属富集物。 所述金 属富集物可以投入炼钢转炉, 以替代普通废钢, 并具有下列益处: 1 )其成分与钢相仿, 并且不含有诸如铝、 镍、 铬等有害成分; 2 ) 因其结构为颗粒状,所以熔炼它比熔化同等重量的钢块要快很多。 因而, 将本发明应用于在炼钢过程中对所产生的粉尘进行处理, 可以产生巨大的经济效益。  The dust of the steel plant is treated by the apparatus and method of the present invention, and the metal material whose main component is iron can be collected to form a metal concentrate. The metal enrichment can be put into a steelmaking converter to replace ordinary scrap steel, and has the following benefits: 1) its composition is similar to steel, and does not contain harmful components such as aluminum, nickel, chromium, etc.; 2) because its structure is granular Shape, so smelting it is much faster than melting steel blocks of the same weight. Thus, the application of the present invention to the treatment of dust generated during the steel making process can produce enormous economic benefits.
附图说明 DRAWINGS
图 1是显示处理钢厂粉尘的工艺流程图。  Figure 1 is a flow chart showing the process of treating steel mill dust.
图 2 ( A )是本发明的磁机械设备垂直剖视图; 图 2 ( B )是 本发明的磁机械设备的部分剖去的透视图。 图 3是表示根据本发明的磁机械设备在处理槽中产生的磁机 械场的效果图。 Figure 2 (A) is a vertical sectional view of the magnetomechanical apparatus of the present invention; Figure 2 (B) is a partially cutaway perspective view of the magnetomechanical apparatus of the present invention. Figure 3 is a diagram showing the effect of a magneto-mechanical field generated in a processing tank of a magnetomechanical apparatus according to the present invention.
图 4表示本发明的换能器的内部结构, 其中, 图 4 (A)是磁 机械设备的透视图; 图 4 (B)是换能器的侧面剖视图。  Fig. 4 shows the internal structure of the transducer of the present invention, wherein Fig. 4(A) is a perspective view of the magneto-mechanical device; and Fig. 4(B) is a side cross-sectional view of the transducer.
图 5 (A) 和图 5 (B)是用于表示本发明的磁机械设备的搅 拌装置及叶轮安装状态的图示。  Fig. 5 (A) and Fig. 5 (B) are diagrams showing the state in which the stirring device and the impeller of the magneto-mechanical device of the present invention are mounted.
图 6用于表示安装在处理槽的内壁上的固定叶片以及在搅拌 过程中产生的效果的图示, 其中, 图 6 (A)是磁机械设备的局部 剖去的透视图, 图 6 ( B )是磁机械设备的水平剖视图, 图 6 ( C ) 是表示粉尘一水混合物在处理槽中的流动状态的图示;  Figure 6 is a view showing a fixed blade mounted on the inner wall of the treatment tank and an effect produced during the stirring, wherein Figure 6 (A) is a partially cutaway perspective view of the magnetomechanical apparatus, Figure 6 (B) ) is a horizontal sectional view of the magnetic mechanical device, and FIG. 6 (C) is a view showing a flow state of the dust-water mixture in the treatment tank;
图 7(A)是表示待处理的粗粉尘的初始状态的图示; 图 7(B) 是表示经过本发明的磁机械设备的磁机械处理之后, 将粉尘中的 颗粒彼此分离开之后的分离状态的图示; 图 7(C)是表示从分离 状态的颗粒中分选出的金属颗粒的图示; 图 7(D)是表示分选出 金属颗粒之后剩余的废弃物颗粒的图示。  Fig. 7(A) is a view showing an initial state of the coarse dust to be treated; Fig. 7(B) is a view showing the separation after the particles in the dust are separated from each other after the magneto-mechanical treatment of the magnetomechanical apparatus of the present invention Fig. 7(C) is a view showing metal particles sorted from particles in a separated state; Fig. 7(D) is a view showing waste particles remaining after sorting out metal particles.
具体实施方式 detailed description
下面, 将对本发明的具体实施方式进行说明。  Hereinafter, specific embodiments of the present invention will be described.
根据本发明, 为了收集炼钢厂粗粉尘中的金属成分, 首先把 粉尘制成粉尘一水混合物, 接着把这种混合物置于一个磁机械设 备中, 使其受到变化的机械震动处理。 将所述磁机械设备与转动 的搅拌装置和固定的叶片共同使用, 可以使这种混合物受到不同 层、 不同方向及不同速度的搅动, 达到分离不同物理性质及不同 大小的颗粒的目的, 这样就可以在下阶段把金属成分回收起来。  In accordance with the present invention, in order to collect the metal components of the steel mill's coarse dust, the dust is first made into a dust-water mixture, which is then placed in a magnetomechanical apparatus subjected to varying mechanical shock treatment. The magnetic mechanical device is used together with the rotating stirring device and the fixed blade, so that the mixture can be agitated by different layers, different directions and different speeds, so as to separate particles of different physical properties and different sizes, so that The metal components can be recycled in the next stage.
混合物在受处理的过程中, 从所述磁机械设备中经过, 这个 设备产生机械共振, 振动波长为 62mm至 97mm。 这种混合物在 所述设备中受到变化水流的搅动时使颗粒以不同的角速度运动, 这样可以避免在螺旋搅动过程中形成漩涡。保持这种持续的运动, 便可以保证磁机械设备的工作效率。 受到这种振动原理的作用, 这种混合物经过此处介绍的工艺处理后, 便具备了通过已知工艺 进行富集处理的条件。 The mixture passes through the magneto-mechanical device during processing, and the device produces mechanical resonance with a vibration wavelength of 62 mm to 97 mm. This mixture moves the particles at different angular velocities during agitation of the varying water flow in the apparatus, which avoids the formation of vortices during spiral agitation. Keep this continuous movement, The working efficiency of the magnetic mechanical equipment can be guaranteed. Subject to this vibration principle, the mixture is subjected to the process described herein to provide conditions for enrichment by known processes.
磁机械设备通过不间断的、 高频的变换振动分离金属颗粒。 所述磁机械设备以下述两种方式产生很高的工作效率: 1 )高频的 磁脉沖作用在一块具有磁性的板面上, 使其产生振动, 从而在混 合物中形成变动的冲击前沿。 2 )这个振动磁场直接作用到能够受 磁场作用的金属颗粒上, 使金属颗粒在所处理的混和物中移动量 很小, 这样造成金属颗粒和非金属颗粒的不同表现。 这两种方式 的共同作用造成了颗粒的充分分离及个体化。  Magnetic mechanical equipment separates metal particles by uninterrupted, high frequency shifting vibration. The magneto-mechanical device produces high operating efficiencies in two ways: 1) High-frequency magnetic pulses act on a magnetically slab surface to cause vibrations to create a varying impact front in the mixture. 2) This vibrating magnetic field acts directly on the metal particles which can be subjected to the magnetic field, so that the metal particles move little in the treated mixture, which causes different expression of the metal particles and the non-metal particles. The combination of these two methods results in the complete separation and individualization of the particles.
关于可以适度释放及清理混合物中的颗粒所需的能量, 将能 量和处理混合物之间的关系设定为使得所用能量可以充分释放被 处理的混合物中的颗粒,所述能量的最小值优选不小于 10W/升处 理混合物。 混合物中固体物质的分离释放率取决于颗粒的大小、 颗粒的密度及处理过程中磁机械设备工作所需的水的容积, 在上 述因素的共同作用下, 可以完全分离 #放颗粒并使这些颗粒处在 分离、独立的状态。混合物中固体的重量百分比优选不超过 35%, 密度低于 3.0g/cm3的物质的数量优选不超过有效处理量(粉尘一 水混合物的总量) 的 15%。 With regard to the energy required to moderately release and clean the particles in the mixture, the relationship between the energy and the treatment mixture is set such that the energy used can sufficiently release the particles in the treated mixture, the minimum of which is preferably not less than 10 W / liter of the treatment mixture. The separation and release rate of the solid matter in the mixture depends on the size of the particles, the density of the particles, and the volume of water required for the operation of the magnetic mechanical equipment during the treatment. Under the combination of the above factors, the particles can be completely separated and the particles can be separated. In a separate, independent state. The weight percentage of the solids in the mixture is preferably not more than 35%, and the amount of the substance having a density of less than 3.0 g/cm 3 is preferably not more than 15% of the effective treatment amount (the total amount of the dust-water mixture).
处理所用的时间同样也是释放颗粒的重要因素, 它直接取决 于颗粒的大小与所处理材料中微细成分的含量。 对于不小于大颗 粒体积 0.125%的细颗粒,需在磁机械设备中用变化的搅动处理约 70-120秒。  The time taken for the treatment is also an important factor in the release of the particles, which is directly dependent on the size of the particles and the amount of fine components in the material being processed. For fine particles not less than 0.125% of the large particle volume, it is treated in a magnetic mechanical device with varying agitation for about 70-120 seconds.
通过磁机械活动分离释出颗粒的本发明的磁机械设备具有功 率为 4KW的换能器, 它被安装在形成于圆柱形槽体的内壁上的 凹槽中, 并且使其工作面与所述圆柱形槽体的内壁相切。 考虑到 颗粒向下的自然加速趋势, 圆柱形槽体的有效高度优选是其直径 的近 1.45倍。 换能器可以是一台或两台, 如果是两台, 为了使设 备发挥更大的工作效率, 优选将两台换能器分别配置在沿着处理 槽的周向相差 75。至 105。的两个位置处, 更优选地, 将两台换能 器分别配置在沿着处理槽的周向相差 90。的两个位置处。 The magnetomechanical apparatus of the present invention for separating and releasing particles by magneto-mechanical activity has a transducer of 4 kW, which is mounted in a groove formed on the inner wall of the cylindrical groove body, and has its working face and said The inner wall of the cylindrical trough is tangent. Taking into account the natural acceleration trend of the particles downward, the effective height of the cylindrical tank is preferably its diameter Nearly 1.45 times. The transducers may be one or two. If there are two, in order to make the device work more efficiently, it is preferable to arrange the two transducers separately in the circumferential direction difference 75 along the processing tank. To 105. At two locations, more preferably, the two transducers are each disposed at a difference 90 in the circumferential direction along the processing tank. At two locations.
优选地, 处理槽的底部呈锥形, 斜度为 45。, 以利卸下被处 理的材料。 设备的上部安装有一个电机, 在所述电机上连接一个 减速器, 减速器安装在一个有四个叶轮的搅拌装置的主轴上, 所 述叶轮的叶片插入混合物中工作。 这些叶片按如下方式安装, 具 有大叶片的叶轮可以把颗粒向上搅动, 具有小叶片的叶轮可以把 颗粒向下搅动。 这些叶片以放射状被安装在轴的不同高度上。 在 处理槽的内壁上垂直安有固定的叶片, 它们以朝着圆筒形槽体的 轴线的方式安装, 并且平行地分为三层, 这样可以使转动的混合 物在叶片中产生不同的运动, 形成变换着的不同转动半径, 以避 免形成一个单一的中心漩涡。  Preferably, the bottom of the treatment tank is tapered with a slope of 45. , Eli remove the treated material. A motor is mounted on the upper portion of the apparatus, and a reducer is attached to the motor. The reducer is mounted on a main shaft of a stirring device having four impellers, and the blades of the impeller are inserted into the mixture to operate. The vanes are mounted as follows. An impeller with large vanes can agitate the particles upwards, and an impeller with small vanes can agitate the particles downward. These blades are mounted radially at different heights of the shaft. Fixed vanes are vertically disposed on the inner wall of the treatment tank, which are mounted toward the axis of the cylindrical trough and are divided into three layers in parallel so that the rotating mixture can produce different movements in the vanes, Different curved radii are formed to avoid forming a single central vortex.
通过对混合物进行如上所述的处理, 一旦混合物当中的颗粒 充分释放后, 即可通过普通的方法对金属物质进行富集回收。  By subjecting the mixture to the treatment as described above, once the particles in the mixture are sufficiently released, the metal species can be enriched and recovered by an ordinary method.
对于一个大型钢铁厂来说, 一个月所产生的灰泥中所含的粗 颗粒大约是 6000吨, 在这种情况下, 在根据本发明的通过磁机械 效应对颗粒进行分离的设备中优选安有两个分别最少为 2KW的 换能器, 并且, 如前面所述, 优选将两台换能器分别配置在沿着 处理槽的周向相差 75。至 105。的两个位置处, 更优选地, 将两台 换能器分别配置在沿着处理槽的周向相差 90。的两个位置处, 这 样可使设备的工作效率更高。  For a large steel plant, the coarse particles contained in the mortar produced in one month are about 6,000 tons, in which case it is preferred in the apparatus for separating particles by the magneto-mechanical effect according to the present invention. There are two transducers each having a minimum of 2 kW, and, as previously described, preferably the two transducers are each disposed in a circumferential phase difference 75 along the processing tank. To 105. At two locations, more preferably, the two transducers are each disposed at a circumferential difference 90 along the processing tank. At two locations, this makes the device more efficient.
下面, 结合附图, 对本发明的具体实施方式进一步作更为佯 细的说明。  DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be further described in detail with reference to the accompanying drawings.
图 1是显示处理钢厂粉尘的工艺流程, 表示从粉尘的产生到 被分离释出、 收集后制成富含铁成分的最终产品的过程。 粉尘是 在炼钢转炉 1内产生的,它是在温度及煤气气流的作用下生成的。 氧枪 2对转炉内吹氧时造成炼钢生铁中的碳与氧发生反应, 产生 煤气 (主要成分为一氧化碳) , 这些煤气通过一个煤气收集系统 3排出炉外并被输送到一个煤气净化装置 4, 制成干净煤气 5, 这 种干净煤气被储存起来作为能源供今后使用。 在这个过程中同时 产生炼钢粉尘 6,所述粉尘 6被输送给粉尘收集储存系统 7,进而, 将收集储存在这个系统中的粉尘送到一个 Akins式螺杆分离器 8 , 在所述 Akins式螺杆分离器中, 粉尘被分成粗细两个部分, 粗的 部分中的颗粒大于 0.045mm , 占全部粉尘的近 30%, 其中金属铁 的含量在 70%左右; 细的部分占全部粉尘的 70%, 其基本成分为 一氧化铁, 所述一氧化铁的含量在 60%左右。 这部分粗颗粒 9被 输送到一个磁机械设备 10中进行处理,先将其制成粉尘一水混合 物, 然后可以从中分出 20%-35%的固体物质。 在磁机械设备 10 中, 使叶轮 16a和 16b转动以便进行机械搅动, 同时换能器 13 同步工作, 以便把颗粒分离出来。 所述粉尘一水混合物受到磁机 械运动平均 70-120秒的处理后, 其中的颗粒被完全分离释出。这 种分离后的材料通过一般的已知工艺即可将其中的金属成分收集 起来。 Figure 1 is a process flow showing the treatment of steel mill dust, representing the process from dust generation to separation and release, and collection to produce an iron-rich final product. Dust is Produced in the steelmaking converter 1, it is generated by the action of temperature and gas flow. When the oxygen lance 2 blows oxygen into the converter, the carbon in the pig iron is reacted with oxygen to generate gas (the main component is carbon monoxide), which is discharged outside the furnace through a gas collection system 3 and sent to a gas purification device 4 , made into clean gas 5, this clean gas is stored as energy for future use. In the process, steelmaking dust 6 is simultaneously produced, and the dust 6 is sent to the dust collection and storage system 7, and further, the dust stored in the system is collected and sent to an Akins-type screw separator 8, in the Akins type. In the screw separator, the dust is divided into two parts, the coarse part is larger than 0.045mm, which accounts for nearly 30% of the total dust, and the metal iron content is about 70%; the thin part accounts for 70% of the total dust. The basic component is iron oxide, and the content of the iron oxide is about 60%. This portion of the coarse particles 9 is sent to a magneto-mechanical device 10 for treatment, which is first made into a dust-water mixture, from which 20% to 35% of the solid matter can be separated. In the magneto-mechanical device 10, the impellers 16a and 16b are rotated for mechanical agitation while the transducers 13 operate in synchronism to separate the particles. The dust-water mixture is subjected to a magneto-mechanical motion for an average of 70-120 seconds, and the particles therein are completely separated and released. This separated material can be collected by a generally known process.
图 2显示通过磁机械效应分离颗粒的磁机械设备。 它是由下 述部分组成的:一个处理槽 11,所述处理槽例如具有圆柱形槽体, 在处理槽的内壁上设置有凹槽 12以便安装换能器 13, 所述换能 器 13是同时产生机械振动及磁脉冲 14的设备, 所述机械振动和 磁脉冲与搅拌装置 15的机械搅动共同作用,可以使粉尘一水混合 物中的颗粒分离释放。这个搅拌装置 15在主轴 15a上安装有具有 不同的叶片的叶轮 16a和 16b, 这样可以使混合物中的颗粒受到 不同的搅动, 为了保障这种转动是平稳的并易于控制, 搅拌装置 15的主轴 15a被安在一个速度可调电机 17上, 电机 17上装有减 速器 18。 在所述圆柱形槽体内, 为了避免在混合物转动时形成单 一的漩涡, 在处理槽的内壁上垂直安装有固定叶片 19。 所述磁机 械设备只有在粉尘一水混合物达到工作高度 20后, 方可启动。 Figure 2 shows a magneto-mechanical device for separating particles by magneto-mechanical effects. It consists of a treatment tank 11, for example having a cylindrical tank, on the inner wall of which is provided a recess 12 for mounting the transducer 13, said transducer 13 being At the same time, mechanical vibrations and magnetic pulses 14 are generated which cooperate with the mechanical agitation of the agitating means 15 to separate and release the particles in the dust-water mixture. This agitating device 15 is mounted on the main shaft 15a with impellers 16a and 16b having different vanes, so that the particles in the mixture are subjected to different agitation, and in order to ensure that the rotation is smooth and easy to control, the main shaft 15a of the stirring device 15 It is mounted on a speed adjustable motor 17, and the motor 17 is equipped with a subtraction Speeder 18. In the cylindrical groove body, in order to avoid formation of a single vortex when the mixture is rotated, fixed blades 19 are vertically mounted on the inner wall of the treatment tank. The magnetic mechanical device can only be started after the dust-water mixture reaches a working height of 20.
图 3显示在处理槽内、 在有效工作体积里, 相交磁机械场的 工作效果。 两台磁机械设备 21被安装在处理槽 11的周向上的不 同位置处, 这样可以避免互相影响。 所述设备工作产生的效应在 槽体内混合物的有效体积中形成一个工作效果最佳的三维网 22。  Figure 3 shows the effect of the intersecting magneto-mechanical field in the effective working volume in the treatment tank. The two magnetomechanical devices 21 are installed at different positions in the circumferential direction of the treatment tank 11, so that mutual influence can be avoided. The effect produced by the operation of the apparatus forms a three-dimensional network 22 that works best in the effective volume of the mixture in the tank.
图 4显示磁机械设备的内部结构。 这个设备有一个中空金属 罩 23, 在其工作面一侧的内部安有磁铁板 24, 在所述磁铁板 24 上安有磁芯 25, 磁芯 25上缠绕着高强度的线圈 26, 所述线圏 26 与电脉冲发生器(图中未示出)相连接, 这样当发生器向线圈 26 发送电脉冲时, 脉冲转化成同频率的磁脉冲, 磁芯使这种收缩一 放大磁脉冲增强。 磁铁板与磁芯的端部相连, 当金属板接受到这 种磁脉沖时, 便产生同频率的机械振动, 并对槽体内的混合物产 生同频率的机械振动波。线圈 26产生的脉冲磁场持续吸引金属颗 粒, 同时磁铁板产生的机械振动波使得所有颗粒发生聚合一排斥 振动。 这种差异的运动与对混合物的搅拌运动相结合, 使得颗粒 彼此分离。 即, 磁机械设备在感应效果的作用下产生变换磁场, 从而使设备产生磁脉冲及机械振动, 以达到释放分离颗粒的理想 效果。  Figure 4 shows the internal structure of the magneto-mechanical device. This device has a hollow metal cover 23 having a magnet plate 24 mounted on one side of its working surface, on which a magnetic core 25 is mounted, and a high-strength coil 26 is wound around the magnetic core 25, The coil 26 is connected to an electrical pulse generator (not shown) such that when the generator sends an electrical pulse to the coil 26, the pulse is converted to a magnetic pulse of the same frequency, and the core enhances the contraction-magnification magnetic pulse . The magnet plate is connected to the end of the magnetic core. When the metal plate receives the magnetic pulse, mechanical vibration of the same frequency is generated, and mechanical vibration waves of the same frequency are generated in the mixture in the tank. The pulsed magnetic field generated by the coil 26 continues to attract the metal particles, while the mechanical vibration waves generated by the magnet plate cause all particles to polymerize and repel the vibration. This differential movement is combined with the agitation motion of the mixture to separate the particles from one another. That is, the magnetic mechanical device generates a magnetic field of change under the effect of the induction effect, thereby causing the device to generate magnetic pulses and mechanical vibrations, so as to achieve the desired effect of releasing the separated particles.
图 5显示进行机械搅拌的叶片的安装情况。 在磁机械运动过 程中, 颗粒具有很强的增速下降、 并在槽体的底部沉积的趋势, 这会使得颗粒的分离释出变得不可能。 为了对混合物适度搅动, 搅拌装置以下列方式安装: 小叶轮 16b与大叶轮 16a以相反的方 式工作,在沿着箭头 29的方向对混合物进行搅拌的过程中, 小叶 轮 16b以一种可使颗粒如箭头 30所示向下运动的方式安装,其工 作力度小于大叶轮 16a的工作力度, 大叶轮 16a以一种可使颗粒 如箭头 31所示向上运动的方式安装,这种向上和向下变动运动的 效果使得混合物得到适度的、 均勾的搅拌, 这样益于颗粒在一个 相对短的时间里幹出。 Figure 5 shows the installation of the blades for mechanical agitation. During the magneto-mechanical motion, the particles have a strong rate of growth and tend to deposit at the bottom of the tank, which makes the separation of the particles impossible. In order to moderately agitate the mixture, the agitating device is installed in the following manner: The small impeller 16b operates in the opposite manner to the large impeller 16a, and during the agitation of the mixture in the direction of the arrow 29, the small impeller 16b can be used as a granule Installed in a downward motion as indicated by arrow 30, the working force is less than the working force of the large impeller 16a, and the large impeller 16a can be used to make the particles Installed in an upward motion as indicated by arrow 31, the effect of this upward and downward varying motion results in a moderate, uniform agitation of the mixture, which facilitates the drying of the particles in a relatively short period of time.
图 6显示在处理槽的内壁上固定叶片 33的安装及其在混合物 搅拌过程中产生的效果。 当主搅动 32发生时, 固定叶片 33产生 相对这种搅动的阻力,形成一股小的反向水流 34, 因固定叶片 33 在处理槽的竖直方向上是间断安装的,叶片与叶片之间具有间隙, 所以混合物转动的水流在不同转动半径的作用下产生不同的搅动 35、 36, 形成不同的角速度, 这一因素及其产生的剪应力阻止了 单一漩涡的形成。  Figure 6 shows the installation of the stationary vanes 33 on the inner wall of the treatment tank and the effects thereof during the mixing of the mixture. When the main agitation 32 occurs, the stationary vanes 33 create a resistance against such agitation, forming a small reverse flow 34, since the stationary vanes 33 are intermittently mounted in the vertical direction of the treatment tank, with vanes and vanes The gap, so the rotating water flow of the mixture produces different agitations 35, 36 under different rotational radii, forming different angular velocities, and this factor and the resulting shear stress prevent the formation of a single vortex.
图 7 ( A )显示粗粉尘的初始状态 37, 它将被加工成混合物, 然后经过磁机械设备的处理,去掉细的粘合物,颗粒变为图 7 ( B ) 所示分离状态 38。 在图 7 ( B ) 中, 可以观察到颗粒是各自独立 的, 可以清楚地看到实心的和空心的金属圆粒及粗料中的其它非 金属成分。 经过幹出和富集过程, 如图 7 ( C )和图 7 ( D )所示, 这些颗粒被分为两种类型: 一类含有高品位的金属铁 39, 这部分 占到所处理材料的 70%, 其级配包络线在 0.025mm~0.55mm之 间; 另一类是废弃物颗粒 40, 它们的铁含量低, 但氧化钙和二氧 化硅含量较高, 可以用于水泥或肥料的生产。  Figure 7 (A) shows the initial state of the coarse dust 37, which is processed into a mixture and then processed by a magneto-mechanical device to remove the fine bond and the particles become separated as shown in Figure 7 (B). In Fig. 7(B), it can be observed that the particles are independent, and the solid and hollow metal particles and other non-metallic components in the coarse material can be clearly seen. After the drying out and enrichment process, as shown in Figure 7 (C) and Figure 7 (D), these particles are divided into two types: one class contains high grade metal iron 39, which accounts for the treated material. 70%, its grading envelope is between 0.025mm~0.55mm; the other is waste particles 40, which have low iron content, but high calcium oxide and silica content, can be used for cement or fertilizer Production.

Claims

权 利 要 求 书 Claim
1. 一种磁机械设备(10) , 用于使粉尘或渣浆中的固体颗 粒形成彼此分离开的状态, 其特征在于, 所述磁机械设备(10) 包括: A magnetic mechanical device (10) for causing solid particles in a dust or slurry to be separated from each other, characterized in that the magnetic mechanical device (10) comprises:
处理槽( 11 ),在所述处理槽( 11 )的内壁上形成有凹槽( 12); 设置在所述处理槽 (11) 内部的搅拌装置 (15) , 所述搅拌 装置 (15) 包括主轴 (15a) 以及设置在所述主轴 (15a) 上的搅 拌叶轮(16a、 16b) , 所述主轴 (15a) 的一端与驱动装置相连, 以便由所述驱动装置驱动所述主轴 (15a) 进行旋转;  a treatment tank (11) having a groove (12) formed on an inner wall of the treatment tank (11); a stirring device (15) disposed inside the treatment tank (11), the stirring device (15) comprising a main shaft (15a) and a stirring impeller (16a, 16b) disposed on the main shaft (15a), one end of the main shaft (15a) is connected to a driving device for driving the main shaft (15a) by the driving device Rotate
安装在所述凹槽( 12 )中的换能器( 13 ) , 所述换能器( 13 ) 能够同时产生机械振动和磁脉冲, 利用由所述换能器 (13) 产生 的机械振动和磁脉沖与由所述搅拌装置 (15) 进行的搅拌运动的 共同作用, 从而使所述粉尘或渣浆中的固体颗粒彼此分离。  a transducer (13) mounted in the recess (12), the transducer (13) being capable of simultaneously generating mechanical vibrations and magnetic pulses, utilizing mechanical vibrations generated by the transducer (13) and The magnetic pulse cooperates with the agitation movement by the agitating means (15) to separate the solid particles in the dust or slurry from each other.
2. 如权利要求 1 所述的磁机械设备(10) , 其特征在于, 所述换能器( 13 )包括: 中空的金属罩( 23 ), 在所述金属罩( 23 ) 中与所述处理槽 (11) 内壁相切的壁部的内表面上安装有磁铁板 (24) , 在所述磁铁板 (24)上安装有磁芯 (25) , 进而, 在所述 磁芯上缠绕高强度的线圈 (26) 。  2. The magneto-mechanical device (10) according to claim 1, wherein the transducer (13) comprises: a hollow metal cover (23) in the metal cover (23) A magnet plate (24) is mounted on an inner surface of a wall portion tangential to the inner wall of the treatment tank (11), and a magnetic core (25) is mounted on the magnet plate (24), and further, a high core is wound on the core Strength coil (26).
3. 如权利要求 2 所述的磁机械设备(10) , 其特征在于, 所述换能器 (13)从一个电脉沖发生器接受电脉沖, 并将电脉沖 转换成磁脉冲, 并同时产生机械振动。  3. The magneto-mechanical device (10) according to claim 2, wherein the transducer (13) receives an electrical pulse from an electrical pulse generator and converts the electrical pulse into a magnetic pulse and simultaneously generates Mechanical vibration.
4. 如权利要求 1至 3任何一项所述的磁机械设备 (10) , 其特征在于, 在所述处理槽 (11) 的内壁上设置有两个所述凹槽 (12) , 在每个所述凹槽 (12) 中均安装有一个换能器(13) 。  The magneto-mechanical device (10) according to any one of claims 1 to 3, characterized in that, on the inner wall of the processing tank (11), two grooves (12) are provided, A transducer (13) is mounted in each of the grooves (12).
5. 如权利要求 4 所述的磁机械设备 (10) , 其特征在于, 所述两个凹槽(12)在所述处理槽(11) 的周向上的角度差为 75 度至 105度。 The magneto-mechanical device (10) according to claim 4, wherein an angle difference between the two grooves (12) in the circumferential direction of the processing tank (11) is 75 Degree to 105 degrees.
6. 如权利要求 5 所述的磁机械设备(10) , 其特征在于, 所述两个凹槽(12)在所述处理槽(11) 的周向上的角度差为 90 度。  6. The magneto-mechanical device (10) according to claim 5, characterized in that the angle difference between the two grooves (12) in the circumferential direction of the treatment tank (11) is 90 degrees.
7. 如权利要求 1〜6 任何一项所述的磁机械设备(10) , 其 特征在于, 所述搅拌叶轮(16a、 16b) 包括第一搅拌叶轮(16a) 和笫二搅拌叶轮(16b) , 其中, 构成第一搅拌叶轮(16a) 的叶 片的尺寸大于构成第二搅拌叶轮(16b) 的叶片的尺寸。  The magneto-mechanical device (10) according to any one of claims 1 to 6, wherein the agitating impeller (16a, 16b) comprises a first agitating impeller (16a) and a second agitating impeller (16b) Wherein, the size of the blade constituting the first agitating impeller (16a) is larger than the size of the blade constituting the second agitating impeller (16b).
8. 如权利要求 7 所述的磁机械设备 (10) , 其特征在于, 所述第一搅拌叶轮(16a)以使颗粒向上运动的方式安装, 所述第 二搅拌叶轮(16b) 以使颗粒加速向下运动的方式安装。  8. The magneto-mechanical device (10) according to claim 7, wherein the first agitating impeller (16a) is mounted in such a manner that the particles move upward, and the second agitating impeller (16b) is such that the particles Install in a way that accelerates the downward movement.
9. 如权利要求 8 所述的磁机械设备 (10) , 其特征在于, 在所述主轴 (15a) 上设置有两个所述第一搅拌叶轮(16a) 和两 个所述第二搅拌叶轮(16b) 。  9. The magneto-mechanical device (10) according to claim 8, wherein two of said first agitating impeller (16a) and two of said second agitating impellers are disposed on said main shaft (15a) (16b).
10. 如权利要求 9所述的磁机械设备 (10) , 其特征在于, 所述第一搅拌叶轮(16a) 和所述笫二搅拌叶轮(16b) 沿所述主 轴交替地配置。  The magneto-mechanical device (10) according to claim 9, wherein the first agitating impeller (16a) and the second agitating impeller (16b) are alternately arranged along the main axis.
11. 如权利要求 1至 10中任何一项所述的磁机械设备( 10 ) , 其特征在于, 所述驱动装置包括电机(17) 和减速器 (18) , 以 便速度可调地对所述主轴进行驱动。  The magneto-mechanical device (10) according to any one of claims 1 to 10, wherein the driving device comprises a motor (17) and a speed reducer (18) for speed-adjustable The spindle is driven.
12. 如权利要求 1至 11 中任何一项所述的磁机械设备, 其 特征在于, 在所述处理槽(11)的内壁上还设置有多个固定叶片。  The magneto-mechanical device according to any one of claims 1 to 11, characterized in that a plurality of fixed vanes are further provided on the inner wall of the treatment tank (11).
13. 一种将粉尘或渣浆中的固体颗粒彼此分离开的方法, 其 特征在于, 所述方法包括:  13. A method of separating solid particles in a dust or slurry from each other, the method comprising:
将粉尘或渣浆投入到处理槽 (11) 中;  Put dust or slurry into the treatment tank (11);
由驱动装置对设置在所述处理槽 (11) 中的搅拌装置 (15) 进行驱动, 使得所述搅拌装置(15)的主轴(15a)旋转, 从而带 动设置在所述主轴(15a)上的搅拌叶轮(16a、 16b)对投入到所 述处理槽 (11) 中的所述粉尘或渣浆进行搅拌; 同时 The stirring device (15) disposed in the processing tank (11) is driven by a driving device to rotate the main shaft (15a) of the stirring device (15), thereby Agitating impellers (16a, 16b) disposed on the main shaft (15a) to agitate the dust or slurry charged into the treatment tank (11);
使设置在形成于处理槽 (11) 的内壁上的凹槽 (12) 中的换 能器 (13) 工作, 以便同时产生机械振动和磁脉沖;  The transducer (13) disposed in the recess (12) formed on the inner wall of the processing tank (11) is operated to simultaneously generate mechanical vibration and magnetic pulse;
利用所述换能器 (13) 产生的机械振动和磁脉沖以及由所述 搅拌装置 (15) 进行的搅拌运动的共同作用, 使所述粉尘或渣浆 中的固体颗粒彼此分离。  The solid particles in the dust or slurry are separated from each other by the combined action of mechanical vibrations and magnetic pulses generated by the transducer (13) and agitation movement by the agitation means (15).
14. 如权利要求 13 所述的将粉尘或渣浆中的固体颗粒彼此 分离开的方法, 其特征在于, 采用如权利要求 1至 12中任何一项 所述的设备进行所述粉尘或渣浆中的固体颗粒的分离。  14. A method of separating solid particles in a dust or slurry from each other according to claim 13, characterized in that the dust or slurry is carried out using the apparatus according to any one of claims 1 to 12. Separation of solid particles in.
15. —种对转炉炼钢过程中产生的水洗煤气粉尘中的金属成 分进行回收的系统, 其特征在于, 包括:  15. A system for recovering metal components in a scrubbed gas dust produced during a converter steelmaking process, comprising:
煤气收集系统 (3) , 所述煤气收集系统 (3) 与炼钢用的转 炉 (1)相连, 用于收集在炼钢过程中在转炉 (1) 内产生的混有 炼钢粉尘的煤气;  a gas collection system (3) connected to a converter (1) for steelmaking for collecting gas mixed with steelmaking dust generated in the converter (1) during the steel making process;
煤气净化装置 ( 4 ) , 由所述煤气收集系统 ( 3 ) 收集的混有 炼钢粉尘的煤气被输送到所述煤气净化装置(4), 以便对所述煤 气进行净化并同时将所述炼钢粉尘从煤气中分离出来;  a gas purification device (4), the gas mixed with the steelmaking dust collected by the gas collection system (3) is sent to the gas purification device (4) to purify the gas and simultaneously Steel dust is separated from the gas;
粉尘收集储存系统(7) , 用于收集在煤气净化装置中分离出 来的炼钢粉尘;  a dust collection and storage system (7) for collecting steelmaking dust separated in the gas purification device;
螺杆分离器 (8) , 所述螺杆分离器 (8) 用于对从所述粉尘 收集储存系统(7)输送来的炼钢粉尘进行初步分离, 以便形成金 属铁的成分在 70%以上的粗粉尘部分和基本成分为一氧化铁的 细粉尘, 所述金属铁的成分在 70%以上的粗粉尘部分中仍含有一 些细粉尘;  a screw separator (8) for preliminarily separating steelmaking dust conveyed from the dust collection and storage system (7) so as to form a metal iron component having a thickness of 70% or more The dust portion and the basic component are fine dust of iron oxide, and the composition of the metal iron still contains some fine dust in the coarse dust portion of 70% or more;
粉尘一水混合物生成设备, 用于将上述分离出来的粗粉尘部 分与水混合并形成粉尘一水混合物; 磁机械设备(10 ) , 所述磁机械设备对来自于粉尘一水混合 物生成设备的粉尘一水混合物进行搅拌, 并同时对所述粉尘一水 混合物进行机械振动和磁脉冲, 以便使所述粉尘一水混合物中的 固体颗粒形成彼此分离的状态; a dust-water mixture generating device for mixing the above-mentioned separated coarse dust portion with water and forming a dust-water mixture; a magnetic mechanical device (10) that agitates a dust-water mixture from a dust-water mixture generating device, and simultaneously mechanically vibrates and magnetically pulses the dust-water mixture to cause the dust The solid particles in the one water mixture form a state of being separated from each other;
富集处理设备, 用于将彼此分离开的固体颗粒中的金属颗粒 与其它成分的颗粒分开,以便回收包含在炼钢粉尘中的金属物质。  An enrichment processing apparatus for separating metal particles in solid particles separated from each other from particles of other components to recover metal substances contained in the steelmaking dust.
16. 如权利要求 15 所述的对转炉炼钢过程中产生的水洗煤 气粉尘中的金属成分进行回收的系统, 其特征在于, 所述磁机械 设备( 10 )是如权利要求 1至 12中任何一项所述的磁机械设备。  16. The system for recovering metal components in a water-washed gas dust generated in a converter steelmaking process according to claim 15, wherein the magnetomechanical device (10) is any of claims 1 to 12. A magnetic mechanical device as described.
17. 一种对转炉炼钢过程中产生的水洗煤气粉尘中的金属成 分进行回收的方法, 其特征在于, 包括:  17. A method of recovering metal components in a washed gas dust produced during a converter steelmaking process, comprising:
利用与炼钢用的转炉 (1 )相连的煤气收集系统 (3 ) 收集在 炼钢过程中在转炉 (1 ) 内产生的混有炼钢粉尘的煤气;  The gas collection system (3) connected to the converter (1) for steelmaking is used to collect the gas mixed with steelmaking dust generated in the converter (1) during the steel making process;
将由所述煤气收集系统( 3 )收集的混有炼钢粉尘的煤气输送 到煤气净化装置 (4 ) , 以便由所述煤气净化装置 (4 )对所述煤 气进行净化并同时将所述炼钢粉尘从煤气中分离出来;  The gas mixed with the steelmaking dust collected by the gas collecting system (3) is sent to the gas purifying device (4), so that the gas is purified by the gas purifying device (4) and the steel is simultaneously Dust is separated from the gas;
将在煤气净化装置中分离出来的炼钢粉尘收集到粉尘收集储 存系统 ( 7 ) 中;  The steelmaking dust separated in the gas purification device is collected into the dust collection and storage system (7);
利用螺杆分离器 (8 )对从所述粉尘收集储存系统 (7 )输送 来的炼钢粉尘进行初步分离, 以便形成金属铁的成分在 70%以上 的粗粉尘部分和基本成分为一氧化铁的细粉尘, 所述金属铁的成 分在 70%以上的粗粉尘部分中仍然还有一些细粉尘;  The steelmaking dust conveyed from the dust collection and storage system (7) is initially separated by a screw separator (8) to form a coarse dust portion having a composition of metallic iron of 70% or more and a basic component of iron oxide. Fine dust, the composition of the metal iron still has some fine dust in the coarse dust portion of 70% or more;
利用粉尘一水混合物生成设备将上述分离出来的粗粉尘部分 与水混合并形成粉尘―水混合物;  The above-mentioned separated coarse dust portion is mixed with water by a dust-water mixture generating device to form a dust-water mixture;
利用磁机械设备(10 )对来自于粉尘一水混合物生成设备的 粉尘一水混合物进行搅拌, 并同时对所述粉尘一水混合物进行机 械振动和磁脉冲, 以便使所述粉尘一水混合物中的固体颗粒形成 彼此分离的状态; Using a magnetic mechanical device (10) to agitate the dust-water mixture from the dust-water mixture generating device, and simultaneously mechanically vibrate and magnetically pulse the dust-water mixture to make the dust-water mixture Solid particle formation a state of being separated from each other;
利用富集处理设备将彼此分离开的固体颗粒中的金属颗粒与 其它成分的颗粒分开, 以便回收包含在炼钢粉尘中的金属物质。  The metal particles in the solid particles separated from each other are separated from the particles of the other components by an enrichment processing apparatus to recover the metal substance contained in the steelmaking dust.
18. 如权利要求 17 所述的对转炉炼钢过程中产生的水洗煤 气粉尘中的金属成分进行回收的方法, 其特征在于, 所述磁机械 设备( 10 )是如权利要求 1至 12中任何一项所述的磁机械设备。  18. A method of recovering metal components in a water-washed gas dust produced in a converter steelmaking process according to claim 17, wherein said magnetic mechanical device (10) is any of claims 1 to 12. A magnetic mechanical device as described.
PCT/CN2009/000915 2008-10-28 2009-08-11 Magnetic mechanical equipment, method for separating solid particles from each other in dust, system and method for recycling metal component WO2010048773A1 (en)

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