WO2010029241A1 - Temperature measurement in a heat welding system - Google Patents

Temperature measurement in a heat welding system Download PDF

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Publication number
WO2010029241A1
WO2010029241A1 PCT/FR2009/051608 FR2009051608W WO2010029241A1 WO 2010029241 A1 WO2010029241 A1 WO 2010029241A1 FR 2009051608 W FR2009051608 W FR 2009051608W WO 2010029241 A1 WO2010029241 A1 WO 2010029241A1
Authority
WO
WIPO (PCT)
Prior art keywords
temperature
welding
heating element
measuring
electrode
Prior art date
Application number
PCT/FR2009/051608
Other languages
French (fr)
Inventor
Jacques Lecourt
Jean Pierre Sozanski
Jean Marc Gourlet
Jacques Baron
Original Assignee
Etablissements Bernhardt Et Cie
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Etablissements Bernhardt Et Cie filed Critical Etablissements Bernhardt Et Cie
Publication of WO2010029241A1 publication Critical patent/WO2010029241A1/en

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K7/00Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
    • G01K7/16Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/004Preventing sticking together, e.g. of some areas of the parts to be joined
    • B29C66/0042Preventing sticking together, e.g. of some areas of the parts to be joined of the joining tool and the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • B29C66/91211Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods
    • B29C66/91212Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods involving measurement means being part of the welding jaws, e.g. integrated in the welding jaws
    • B29C66/91213Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods involving measurement means being part of the welding jaws, e.g. integrated in the welding jaws and measuring the electrical resistance of a resistive element belonging to said welding jaws, said element being, e.g. a thermistor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • B29C66/91231Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature of the joining tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9131Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux
    • B29C66/91311Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux by measuring the heat generated by Joule heating or induction heating
    • B29C66/91313Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux by measuring the heat generated by Joule heating or induction heating by measuring the voltage, i.e. the electric potential difference or electric tension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9131Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux
    • B29C66/91311Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux by measuring the heat generated by Joule heating or induction heating
    • B29C66/91317Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux by measuring the heat generated by Joule heating or induction heating by measuring the electrical resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91421Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the joining tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91441Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time
    • B29C66/91443Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time following a temperature-time profile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/919Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
    • B29C66/9192Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams
    • B29C66/91951Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to time, e.g. temperature-time diagrams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/96Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
    • B29C66/961Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving a feedback loop mechanism, e.g. comparison with a desired value
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/20Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature
    • G05D23/24Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature the sensing element having a resistance varying with temperature, e.g. a thermistor
    • G05D23/2401Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature the sensing element having a resistance varying with temperature, e.g. a thermistor using a heating element as a sensing element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/812General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • B29C66/8122General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the composition of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • B29C66/8181General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/919Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/94Measuring or controlling the joining process by measuring or controlling the time
    • B29C66/949Measuring or controlling the joining process by measuring or controlling the time characterised by specific time values or ranges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/96Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
    • B29C66/967Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving special data inputs or special data outputs, e.g. for monitoring purposes
    • B29C66/9672Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving special data inputs or special data outputs, e.g. for monitoring purposes involving special data inputs, e.g. involving barcodes, RFID tags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/96Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
    • B29C66/967Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving special data inputs or special data outputs, e.g. for monitoring purposes
    • B29C66/9674Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving special data inputs or special data outputs, e.g. for monitoring purposes involving special data outputs, e.g. special data display means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04Polymers of ethylene
    • B29K2023/06PE, i.e. polyethylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/10Polymers of propylene
    • B29K2023/12PP, i.e. polypropylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2101/00Use of unspecified macromolecular compounds as moulding material
    • B29K2101/12Thermoplastic materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00Layered products
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K2217/00Temperature measurement using electric or magnetic components already present in the system to be measured

Definitions

  • the invention is in the field of thermoplastic welding or "heat sealing", used in particular in the packaging industry.
  • the materials to be welded relate to plastics which melt, or at least soften under the effect of heat.
  • thermoplastic welding techniques mainly comprise a three-phase welding cycle: (1) a temperature rise phase up to a determined welding temperature which makes it possible to obtain the softening of the two materials, which is (2) simultaneously followed by an assembly phase at this temperature by exerting a certain pressure on the two materials by the bars of the welding system; then (3) a cooling phase which makes it possible to obtain the solidification of the two assembled materials.
  • Constant-power heat-sealing the principle of which is based on the "all or nothing" principle, essentially consists in energizing a resistor to create a heat pulse for a certain period of time. This powering up of the electrode makes it possible to obtain the fusion and the assembly of the two materials.
  • constant-temperature heat-sealing ensures the softening of both materials, as its name suggests, by maintaining a constant temperature resistance.
  • the principle of its operation is based on the measurement of the temperature of the electrode: The power is delivered according to the measured temperature.
  • the solidification of the materials thus assembled is obtained by cooling means, such as the weight of the bar or a water or air cooling system, which are well known to those skilled in the art.
  • cooling means such as the weight of the bar or a water or air cooling system, which are well known to those skilled in the art.
  • the constant power welding is required for reasons of technical simplicity: the use of a simple electromechanical relay is sufficient for the implementation of this technique.
  • Constant temperature welding therefore has the advantage of reducing consumption in kilowatts by consuming energy only during the welding phases.
  • a temperature probe can not be in direct contact with the electrode or the materials to be welded.
  • This electrode can also be protected from the material to be welded by a Teflon® type non-stick protective layer, which often relies on an additional lining of the glass fiber type or heat-resistant film at high temperature. Furthermore, the response times of the probe are too slow for industrial processes: the duration of the rise in temperature is of the order of 0.5 to 3 seconds while the duration of the cooling is substantially equal to 1.5 times the rise time, which is not satisfactory for a good control of the weld.
  • the temperature probe can not accurately inform the temperature level of the resistance, and therefore the soldering material; the probe being able to indicate only the temperature of the support or of the bar, and not that of the electrode or the material to be welded.
  • Document WO 97/18504 describes, for a welding process adapted to the packaging industry, a method and an analog type of control system (integrator circuit) of a heating element from a voltage measured at terminals of the electrode. More specifically, the document describes a DC welding process in which, between each pulse of the supply current, it is possible to pass a measurement current to obtain the voltage across the electrode.
  • a regulator will compare the measured voltage with a regulation setpoint corresponding to a reference voltage which is a function of a target temperature variation. The regulator will thus be able to modulate the pulses of the supply current to reach and maintain this target temperature variation.
  • the method and the system according to this document allow only the estimation of a relative temperature, that is to say the estimate of a variation of temperature.
  • the adjustment of the regulation setpoint depends closely on certain physical parameters specific to the resistance of the electrode (length, thickness, type, etc.).
  • the setting of the regulation setpoint must therefore be adapted to each electrode change since the new electrode presents new characteristics (dimensional dispersion of the electrode, etc.), which involves manipulations between each electrode change.
  • the temperature T of the heating wire is determined by measuring during the welding the resistance R of the wire according to the formula:
  • R R k (l + ⁇ T) where Rk is the resistance of the heating element at room temperature, and ⁇ is the temperature coefficient of the resistance.
  • the object of the invention attempts to overcome the aforementioned drawbacks.
  • the subject of the invention relates to a method for measuring the temperature T of a heating element; such a measuring method that can be used in a heating welding system during a welding cycle.
  • the measuring method according to the present invention comprises a step of energizing in order to vary the temperature of said heating element, and at least one step of measuring an electrical quantity G ( ⁇ T), a function of the temperature variation ⁇ T of said heating element.
  • Said measurement method further comprises, prior to the power-up step, a calibration step of measuring the initial temperature TO in absolute value of said heating element.
  • the method comprises a step of determining the temperature T ( ⁇ T,
  • the calibration of the Electrode temperature before starting the weld allows continuous tracking of the absolute value of electrode temperature during a weld cycle.
  • the measurement of the electrical quantity depends here only on the nature of the heating element, and does not add any thermal element between the heating element and a temperature sensor of the thermocouple type.
  • the delay time between the actual value and the measured value is therefore almost zero.
  • energizing the electrode to increase the temperature of the electrode is by applying an alternating current across the heater.
  • the step of measuring the electrical quantity comprises switching off the alternating current for a determined period of time t. This time must be short enough to be able to determine the temperature almost continuously, and long enough to pass through a continuous current.
  • this time period has a duration of 10 to 100ms.
  • the measuring step comprises establishing a direct current Ic across the terminals of the heating element during this period of time t; then, a measurement step, strictly speaking, of the electrical quantity G ( ⁇ T) during said lapse of time t.
  • the measured electrical quantity G ( ⁇ T) is the voltage V at the terminals of the heating element.
  • the step of determining the temperature T ( ⁇ T, TO) of the heating element takes place according to the following formula:
  • T (V -V0) / (V0 * a) + T0
  • a is the coefficient of ohmic variation per degree Celsius
  • VO is the initial voltage across the heating element at the initial temperature TO during calibration.
  • the measured electrical quantity G ( ⁇ T) is the resistance R of the heating element.
  • the step of determining the temperature T ( ⁇ T, TO) of the heating element takes place according to the following formula: where a is the coefficient of ohmic variation per degree Celsius, and RO is the initial resistance of the heating element to the initial temperature TO during calibration.
  • the heating element is an electrode.
  • the measurement method furthermore comprises the display of values such as the measured value of the measured electrical value G ( ⁇ T) or the value of the determined temperature T ( ⁇ T, TO), and the storage of the temperature history. T determined.
  • the method includes a step of alerting to trigger a maintenance operation according to the history of the determined temperatures T.
  • the invention relates to a method for controlling the temperature T of a welding system comprising a heating element during a welding cycle.
  • this control method comprises each of the steps of the measuring method described above; it further comprises an additional step of regulating said temperature T of the heating element as a function of at least one regulation setpoint.
  • the control method may comprise a prior step of entering at least one regulation setpoint, unless this regulation setpoint is already predetermined.
  • this regulation setpoint corresponds to a soldering temperature Ts, which is a function of the nature of the material to be welded.
  • the control method may also include a step of storing the parameters, for example the time and the welding pressure of each welding cycle.
  • the invention also relates to a device for measuring the temperature T of a heating element used in a welding system by heating during a welding cycle.
  • This device comprises: a heating module for varying the temperature of the heating element; a measurement module comprising means for measuring the initial temperature TO as an absolute value of the heating element, and measuring means suitable for measuring an electrical quantity G ( ⁇ T), which is a function of the variation in the temperature of the the heating element, when the electrode is crossed by a continuous current Ic; and an integrated circuit adapted to determine the temperature T ( ⁇ T, TO) in absolute value of the heating element from a measured electrical quantity G ( ⁇ T) and an initial temperature TO measured during the calibration.
  • the measuring means comprise means for generating a direct current Ic adapted to pass through the electrode a continuous current Ic for a certain period of time t, which is preferably between 10 and 100ms.
  • These measuring means further comprise means for measuring an electrical magnitude G ( ⁇ T) of the electrode when said electrode is traversed by a continuous current Ic during said lapse of time t.
  • the integrated circuit is an integrated circuit of the type microcontroller comprising a processor, a RAM type RAM, and a ROM type ROM storing a computer program.
  • This integrated circuit may include storage means, for example a Flash type memory, for storing the history of the temperature measurements T of each soldering cycle; these means may optionally store parameters related to the time and the pressure of each welding cycle.
  • storage means for example a Flash type memory, for storing the history of the temperature measurements T of each soldering cycle; these means may optionally store parameters related to the time and the pressure of each welding cycle.
  • the processor may also be adapted to trigger a maintenance operation based on the history and / or predetermined parameters.
  • the device comprises a man / machine interface comprising display means and input means.
  • the object of the invention relates to a device for regulating the temperature T of a heating element used in a welding system by heating during a welding cycle.
  • the device each comprises means of the measuring device described above.
  • the computer program of the regulating device is further adapted to regulate the temperature T ( ⁇ T, TO) determined according to at least one regulation setpoint during the welding cycle.
  • the invention relates to a welding system which comprises either a measuring device or a control device as described above.
  • the invention finally relates to a method of welding two thermoplastic elements by this welding system.
  • the method comprises an optional preheating phase; a heating phase up to a predetermined welding temperature; a welding phase at said welding temperature for a predetermined welding time, said welding phase comprising a under pressure of the two elements to be welded in order to assemble the two thermoplastic elements; a cooling phase during a predetermined cooling time in order to obtain the solidification of the two assembled thermoplastic elements.
  • each welding cycle is a function of predetermined parameters (time and pressure) which can be variable from one cycle to another.
  • FIG. 1 shows a welding system according to the invention
  • FIG. 2 shows a control device according to the invention, in a particular embodiment
  • FIG. 3 represents, in flowchart form, the main steps of the regulation method according to a particular embodiment of the invention.
  • FIG. 4 shows a graph corresponding to the use of the welding system during a plurality of welding cycles in a particular embodiment of the invention.
  • FIG. 1 is schematically represented a welding system 200 that allows the welding of two thermoplastic elements
  • this heating element EC is an electrode.
  • the EC electrode is isolated from the B bar (not shown in the figure); the electrode is also covered with a non-stick Teflon® type layer (not shown in the figure).
  • the welding system 200 comprises a regulating device
  • FIG. 2 describes in more detail a particular embodiment of the regulation device 100.
  • the regulation device 100 comprises an integrated circuit 10 which is able to determine the temperature T of the electrode, and which is further able to regulate this temperature T according to a predetermined regulation regulation CR.
  • the integrated circuit 10 is preferably a microcontroller comprising a processor 11, a random-access memory 12 of the RAM type, a ROM-type read-only memory 13 storing a computer program PG adapted for implementing the regulation method in accordance with FIG.
  • This computer program PG allows both the determination and the regulation of the temperature.
  • the invention is described here in the particular context of regulating the temperature of a welding system. However, it will be understood from this description that the object of the invention lies mainly in the determination of the temperature in absolute value of the heating element. Indeed, the regulation of the temperature is a particular mode of implementation of the determination of the temperature in which one adds a regulation step according to the determined temperature.
  • This regulation as a function of the determined temperature is obtained automatically by the use of an integrated circuit, and in particular of a computer program PG which allows the execution of specific instructions for the implementation of said control method.
  • the integrated circuit also comprises storage means 14, such as a FLASH memory, capable of storing the history of the determined temperatures; these means 14, in the embodiment described here, also store the parameters (time and welding pressure) associated for each welding cycle.
  • storage means 14 such as a FLASH memory, capable of storing the history of the determined temperatures; these means 14, in the embodiment described here, also store the parameters (time and welding pressure) associated for each welding cycle.
  • the device 100 further comprises a heating module MC which is able to increase the temperature of the electrode EC; and a measurement module ME comprising measuring means 20 for the calibration temperature capable of providing a temperature in absolute value, typically a probe or a thermocouple, as well as measuring means 40.
  • a heating module MC which is able to increase the temperature of the electrode EC
  • a measurement module ME comprising measuring means 20 for the calibration temperature capable of providing a temperature in absolute value, typically a probe or a thermocouple, as well as measuring means 40.
  • These measuring means 40 comprise a generator GE of direct current Ic, and measuring means MG of an electrical value G ( ⁇ T) which is a function of the temperature variation ⁇ T.
  • the device 100 comprises a man / machine interface 50 comprising MP input means as well as display means MA.
  • the object of the present invention is to determine the absolute temperature of this electrode and to regulate this temperature. T according to at least one predetermined regulation setpoint.
  • the principle of the invention resides in the fact that the resistance value of an electrode or the voltage across this electrode varies proportionally with the temperature through an electrode. analog / digital comparator.
  • the operator first enters one or more regulation instructions CR via input means MP.
  • the regulation setpoint (s) may, beforehand, be stored in the storage means (14).
  • This regulation set point CR here corresponds to a soldering temperature Ts (equal to the order 150 0 C) to be attained in order to obtain the softening of the two thermoplastic elements to be welded.
  • the operator will then be able to measure (ElO, phase A, point 1) in absolute value, by means of standard measuring means, the "cold" temperature TO of the electrode EC.
  • This calibration step is performed only once before the chain start welding operations.
  • This calibration temperature corresponds to the initial temperature of the electrode. Depending on the ambient environment, it varies generally, between 10 ° and 30 ° C. However, in certain cases that may be described as difficult, this temperature may be negative (or greater than 40 ° C.).
  • Determining directly the temperature T1 of the EC electrode in absolute value during a welding cycle by means of a prior calibration step is characteristic of the invention.
  • the circuit 10 controls the energizing E20 of the electrode EC by the heating module MC by applying an alternating current CA to the electrode EC in order to increase the temperature of the electrode EC, according to the state of the art.
  • This increase in temperature comprises a preheating phase B (slow passage of 10 0 C to 30 0 C, points 1 to 2) to condition the electrode EC, and a heating phase C (points 2 to 3) fast corresponding to the start of a welding cycle (start of the envelope time te).
  • the circuit 10 will proceed to the measurement (E30) of an electrical quantity G ( ⁇ T) which is a function of the variation of the temperature ⁇ T of the electrode EC (see FIG. R)
  • the alternating current CA is cut for a relatively short period of time, which is preferably between 10 and 100 ms, and during which a continuous current Ic (100 mA for example) is passed through the electrode EC thanks to the GE generator.
  • Ic 100 mA for example
  • the means MG measure the desired physical magnitude G ( ⁇ T).
  • the means MG measure the voltage V across the terminals (or the resistor R) of the electrode EC.
  • the processor 11 of the circuit 10 determines (E40) the temperature Tl in absolute value of the electrode by applying the law of the variation of the temperature as a function of the value of the voltage V (or of the resistance R) measured. As a function of the result of this temperature T1, the circuit will regulate (E50) the temperature of the electrode EC as a function of the set point CR regulation entered beforehand.
  • the circuit 10 will restart the steps E20 to E50 until a temperature equal to the soldering temperature Ts is reached.
  • the circuit 10 will maintain (phase D, points 3 to 4) the temperature of the electrode during a predetermined welding time ts to allow the assembly two thermoplastic elements.
  • This continuous determination of the temperature in absolute value during each soldering cycle thus allows the implementation of a predictive method for quasi-sensitively regulating said welding temperature throughout each of the welding cycles.
  • the present invention allows the saving of material by optimizing and industrializing each of the welding cycles.
  • the circuit 10 is adapted to make reliable the quality of the weld, especially in the first welding cycles.
  • This embodiment is advantageous for optimizing the industrial welding process, especially in winter when the cold prevails in the welding workshops.
  • the quality of a weld depends not only on compliance with the regulation instructions with a automation of the regulation thanks to a knowledge of the temperature of the electrode continuously, but also of the initial conditions of the welding. The knowledge of the initial temperature TO of the electrode makes it possible to deduce the initial conditions of the support bar as close as possible to the electrode.
  • the cycle especially in its preheating phase and / or heating may require more or less energy.
  • the integrated circuit 10 can provide two possible options to make reliable the quality of the weld: either by increasing the time of preheating or welding, or by increasing the welding temperature level.
  • the energy input is decreased by a shorter or less hot weld.
  • the circuit 10 is adapted to secure and make reliable the weld at each soldering cycle as a function of the measured temperature TO or determined temperatures T1. This is made possible by a suitable programming circuit 10 which is able to modulate at any time the parameters relating to time, the welding temperature or pressure.
  • circuit 10 is also adapted to control the pressurization of the bar B on two elements to obtain the assembly of these elements; the pressurization can obviously be obtained with the cooperation of a second bar B 'of the welding system 200.
  • the electrode (phase E) is cooled down to a cooling temperature Tr, preferably equal to 70 ° C., corresponding to point 5 in FIG. 4.
  • the cooling E is obtained either by the mass of the bar or by cooling means MR type circuit of water or air, well known to those skilled in the art.
  • the phases C, D and E of the welding cycle have a total duration equal to an envelope time te.
  • the integrated circuit 10 is thus configured so that the presentation (phase F) of the two next elements to be welded in the welding process is triggered at the end of the envelope time and once the cooling temperature Tr is reached.
  • the configuration of the processor 11 described in the particular embodiment described above must not be limiting in nature.
  • the determination and control of the temperature of the electrode by the integrated circuit 10 according to the invention allows a great deal of control of industrial heat sealing processes, allowing the control of a pulse welding process.

Abstract

The invention relates to a method for measuring the temperature (T) of a heating element used in a heat welding system (200) during a welding cycle, wherein said method comprises: a preliminary calibration step that consists of measuring the initial temperature (T0) in absolute value of said heating element; a step of applying a voltage in order to modify the temperature of said heating element; at least one step of measuring an electric variable G(ΔT) based on the temperature variation (ΔT) of said heating element; and a step of determining the temperature T (ΔT, T0) of the heating element from the measured value of the variable G(ΔT) and the initial temperature (T0).

Description

MESURE DE TEMPERATURE DANS UN SYSTEME DE SOUDURE PAR CHAUFFAGE MEASURING TEMPERATURE IN A HEATING WELDING SYSTEM
Arrière-plan de l'invention L'invention se situe dans le domaine de la soudure de thermoplastiques ou « thermoscellage », utilisé notamment dans l'industrie de l'emballage.BACKGROUND OF THE INVENTION The invention is in the field of thermoplastic welding or "heat sealing", used in particular in the packaging industry.
Dans le cadre de l'invention, les matériaux à souder concernent des matières plastiques qui fondent, ou tout au moins ramollissent, sous l'effet de la chaleur.In the context of the invention, the materials to be welded relate to plastics which melt, or at least soften under the effect of heat.
Ces matériaux peuvent également être des pièces rigides ou des films monocouches (polyéthylène, polypropylène, etc.) ou multicouches, qui ont les mêmes propriétés que les matières plastiques lorsqu'elles sont soumises à des températures élevées. De façon connue, les techniques de soudure de thermoplastiques comportent principalement un cycle de soudure en trois phases : (1) une phase de montée en température jusqu'à une température de soudure déterminée qui permet d'obtenir le ramollissement des deux matériaux, qui est (2) suivie simultanément d'une phase d'assemblage à cette température en exerçant une certaine pression sur les deux matériaux par les barres du système de soudure ; puis (3) une phase de refroidissement qui permet d'obtenir la solidification des deux matériaux assemblés.These materials can also be rigid parts or monolayer (polyethylene, polypropylene, etc.) or multilayer films, which have the same properties as plastics when subjected to high temperatures. In known manner, thermoplastic welding techniques mainly comprise a three-phase welding cycle: (1) a temperature rise phase up to a determined welding temperature which makes it possible to obtain the softening of the two materials, which is (2) simultaneously followed by an assembly phase at this temperature by exerting a certain pressure on the two materials by the bars of the welding system; then (3) a cooling phase which makes it possible to obtain the solidification of the two assembled materials.
Plus généralement, deux techniques de soudure se distinguent : la thermosoudure à puissance constante et la thermosoudure à température constante.More generally, two welding techniques are distinguished: constant-power heat-sealing and constant-temperature heat-sealing.
La thermosoudure à puissance constante dont le principe repose sur le principe du « tout ou rien » consiste essentiellement à la mise sous tension d'une résistance pour créer une impulsion de chaleur pendant un certain laps de temps. Cette mise sous tension de l'électrode permet d'obtenir la fusion et l'assemblage des deux matériaux.Constant-power heat-sealing, the principle of which is based on the "all or nothing" principle, essentially consists in energizing a resistor to create a heat pulse for a certain period of time. This powering up of the electrode makes it possible to obtain the fusion and the assembly of the two materials.
Par opposition, la thermosoudure à température constante assure le ramollissement des deux matériaux, comme son nom l'indique, en maintenant une résistance à une température constante. Le principe de son fonctionnement repose sur la mesure de la température de l'électrode : La puissance est délivrée en fonction de la température mesurée.In contrast, constant-temperature heat-sealing ensures the softening of both materials, as its name suggests, by maintaining a constant temperature resistance. The principle of its operation is based on the measurement of the temperature of the electrode: The power is delivered according to the measured temperature.
Ensuite, quelque soit la technique de soudure utilisée (à puissance constante ou à température constante), une pression de serrage des barres sur les deux matériaux est exercée pendant un temps déterminé à une température donnée pour assembler les deux matériaux.Then, whatever the welding technique used (at constant power or at constant temperature), a clamping pressure of the bars on the two materials is exerted for a given time at a given temperature to assemble the two materials.
La solidification des matériaux ainsi assemblés est obtenue par des moyens de refroidissement, tels que la masse de la barre ou un réseau de refroidissement à eau ou à air, qui sont bien connus de l'homme du métier. Dans un environnement industriel tel que celui de l'emballage, la soudure à puissance constante s'impose pour des raisons de simplicité technique : l'utilisation d'un simple relais électromécanique suffit à la mise en œuvre de cette technique.The solidification of the materials thus assembled is obtained by cooling means, such as the weight of the bar or a water or air cooling system, which are well known to those skilled in the art. In an industrial environment such as packaging, the constant power welding is required for reasons of technical simplicity: the use of a simple electromechanical relay is sufficient for the implementation of this technique.
Cependant, bien qu'un minimum de matériels techniques suffise pour la soudure à puissance constante, cette technique consomme de l'énergie pendant toute la période de soudure.However, although a minimum of technical equipment suffices for constant power welding, this technique consumes energy throughout the soldering period.
La soudure à température constante présente donc l'intérêt de réduire la consommation en kilowatts en consommant de l'énergie uniquement dans les phases de soudure. Cependant, dans ce contexte, il est déterminant à chaque instant de pouvoir contrôler et réguler la température de l'électrode qui s'applique sur les matériaux à souder lors d'un cycle de soudure, aussi bien dans la phase de montée en température que dans la phase de refroidissement.Constant temperature welding therefore has the advantage of reducing consumption in kilowatts by consuming energy only during the welding phases. However, in this context, it is crucial at all times to be able to control and regulate the temperature of the electrode which is applied to the materials to be welded during a welding cycle, both in the temperature rise phase and in the cooling phase.
Or, la température de soudure avoisinant souvent une température de plus de 1500C, une sonde de température ne peut pas être en contact direct avec l'électrode ou les matériaux à souder.Since the welding temperature is often close to a temperature of more than 150 ° C., a temperature probe can not be in direct contact with the electrode or the materials to be welded.
Cette maîtrise de la mesure de température par une sonde directement ou à proximité des matériaux à souder est donc très difficile à mettre en œuvre. Cette mesure est d'autant plus difficile que l'électrode du système de soudure qui permet la variation de température est bien souvent isolée de la barre du système de soudure.This control of the temperature measurement by a probe directly or near the materials to be welded is very difficult to implement. This measurement is all the more difficult as the electrode of the welding system which allows the variation of temperature is often isolated from the bar of the welding system.
Cette électrode peut également être protégée du matériau à souder par une couche protectrice anti-adhérente de type Téflon®, qui repose souvent sur une garniture additionnelle de type fibre de verre ou film thermorésistant à haute température. Par ailleurs, les temps de réponse de la sonde sont trop lents pour les procédés industriels : la durée de la montée en température est de l'ordre de 0,5 à 3 secondes tandis que la durée du refroidissement est sensiblement égale à 1,5 fois le temps de montée, ce qui n'est pas satisfaisant pour une bonne maîtrise de la soudure.This electrode can also be protected from the material to be welded by a Teflon® type non-stick protective layer, which often relies on an additional lining of the glass fiber type or heat-resistant film at high temperature. Furthermore, the response times of the probe are too slow for industrial processes: the duration of the rise in temperature is of the order of 0.5 to 3 seconds while the duration of the cooling is substantially equal to 1.5 times the rise time, which is not satisfactory for a good control of the weld.
On constate, enfin, au bout d'un certain temps une forte dissipation de la température au niveau de la barre et des matériaux à souder.Finally, after a certain time, there is a strong dissipation of the temperature at the bar and the materials to be welded.
Ainsi, lorsqu'on fait passer une tension pendant 1 à 2 secondes dans une résistance pour faire varier la température de 30 à 1500C, la sonde de température ne peut pas renseigner avec précision le niveau de température de la résistance, et donc du matériau à souder ; la sonde ne pouvant indiquer que la température du support ou de la barre, et non celle de l'électrode ou du matériau à souder.Thus, when a voltage is passed for 1 to 2 seconds in a resistor to vary the temperature of 30 to 150 0 C, the temperature probe can not accurately inform the temperature level of the resistance, and therefore the soldering material; the probe being able to indicate only the temperature of the support or of the bar, and not that of the electrode or the material to be welded.
En tout état de cause, il est nécessaire de pouvoir estimer la température de soudure par d'autres techniques plus précises.In any case, it is necessary to be able to estimate the welding temperature by other more precise techniques.
Le document WO 97/18504 décrit, pour un procédé de soudure adapté à l'industrie de l'emballage, une méthode et un système de régulation de type analogique (circuit intégrateur) d'un élément chauffant à partir d'une tension mesurée aux bornes de l'électrode. Plus précisément, le document décrit un procédé de soudure en courant continu dans lequel, entre chaque impulsion du courant d'alimentation, il est possible de faire passer un courant de mesure pour obtenir la tension aux bornes de l'électrode.Document WO 97/18504 describes, for a welding process adapted to the packaging industry, a method and an analog type of control system (integrator circuit) of a heating element from a voltage measured at terminals of the electrode. More specifically, the document describes a DC welding process in which, between each pulse of the supply current, it is possible to pass a measurement current to obtain the voltage across the electrode.
Ensuite, un régulateur va comparer la tension mesurée avec une consigne de régulation correspondant à une tension de référence qui est fonction d'une variation de température cible. Le régulateur pourra ainsi moduler les impulsions du courant d'alimentation pour atteindre et maintenir cette variation de température cible.Then, a regulator will compare the measured voltage with a regulation setpoint corresponding to a reference voltage which is a function of a target temperature variation. The regulator will thus be able to modulate the pulses of the supply current to reach and maintain this target temperature variation.
La méthode et le système selon ce document permettent uniquement l'estimation d'une température relative, c'est-à-dire l'estimation d'une variation de température.The method and the system according to this document allow only the estimation of a relative temperature, that is to say the estimate of a variation of temperature.
De plus, le réglage de la consigne de régulation dépend étroitement de certains paramètres physiques propres à la résistance de l'électrode (longueur, épaisseur, type, etc.). Le réglage de la consigne de régulation doit donc être adapté à chaque changement d'électrode dans la mesure où la nouvelle électrode présente de nouvelles caractéristiques (dispersion dimensionnelle de l'électrode, etc.), ce qui implique des manipulations entre chaque changement d'électrode.In addition, the adjustment of the regulation setpoint depends closely on certain physical parameters specific to the resistance of the electrode (length, thickness, type, etc.). The setting of the regulation setpoint must therefore be adapted to each electrode change since the new electrode presents new characteristics (dimensional dispersion of the electrode, etc.), which involves manipulations between each electrode change.
On peut également citer le document DE 38 02 995 qui divulgue un procédé de soudure adapté pour le contrôle de la température d'un fil de chauffage.It is also possible to mention DE 38 02 995 which discloses a welding method adapted for controlling the temperature of a heating wire.
Plus particulièrement, dans le procédé de soudure selon le présent document DE 38 02 995, la température T du fil de chauffage est déterminée en mesurant au cours de la soudure la résistance R du fil selon la formule :More particularly, in the welding method according to the present document DE 38 02 995, the temperature T of the heating wire is determined by measuring during the welding the resistance R of the wire according to the formula:
R = Rk(l +αT) où Rk est la résistance de l'élément chauffant à température ambiante, et α est le coefficient en température de la résistance.R = R k (l + αT) where Rk is the resistance of the heating element at room temperature, and α is the temperature coefficient of the resistance.
Résumé et objet de l'inventionSummary and object of the invention
L'objet de l'invention tente de remédier aux inconvénients précités.The object of the invention attempts to overcome the aforementioned drawbacks.
A cet effet, l'objet de l'invention porte sur un procédé de mesure de la température T d'un élément chauffant ; un tel procédé de mesure pouvant être utilisé dans un système de soudure par chauffage pendant un cycle de soudure.For this purpose, the subject of the invention relates to a method for measuring the temperature T of a heating element; such a measuring method that can be used in a heating welding system during a welding cycle.
Le procédé de mesure selon la présente invention comporte une étape de mise sous tension afin de faire varier la température dudit élément chauffant, et au moins une étape de mesure d'une grandeur électrique G(ΔT), fonction de la variation de température ΔT dudit élément chauffant.The measuring method according to the present invention comprises a step of energizing in order to vary the temperature of said heating element, and at least one step of measuring an electrical quantity G (ΔT), a function of the temperature variation ΔT of said heating element.
Ledit procédé de mesure comporte en outre, préalablement à l'étape de mise sous tension, une étape d'étalonnage consistant à mesurer la température initiale TO en valeur absolue dudit élément chauffant.Said measurement method further comprises, prior to the power-up step, a calibration step of measuring the initial temperature TO in absolute value of said heating element.
A la suite de l'étape de mesure de la grandeur électrique G(ΔT), le procédé comporte une étape de détermination de la température T (ΔT,Following the step of measuring the electrical quantity G (ΔT), the method comprises a step of determining the temperature T (ΔT,
TO) en valeur absolue de l'élément chauffant à partir de la valeur mesurée de la grandeur G(ΔT) et de la température initiale TO.TO) in absolute value of the heating element from the measured value of the magnitude G (ΔT) and the initial temperature TO.
Associer à la loi de variation de la température, l'étalonnage de la température de l'électrode avant de lancer la soudure permet le suivi continu de la valeur absolue de la température de l'électrode au cours d'un cycle de soudure.Associate with the law of variation of the temperature, the calibration of the Electrode temperature before starting the weld allows continuous tracking of the absolute value of electrode temperature during a weld cycle.
De plus, la mesure de la grandeur électrique ne dépend ici que de la nature de l'élément chauffant, et n'ajoute aucun élément thermique entre l'élément chauffant et un capteur de température du type thermocouple. Le temps de retard entre la valeur réelle et la valeur mesurée est donc quasiment nul.In addition, the measurement of the electrical quantity depends here only on the nature of the heating element, and does not add any thermal element between the heating element and a temperature sensor of the thermocouple type. The delay time between the actual value and the measured value is therefore almost zero.
Dans un mode de réalisation préférée, la mise sous tension de l'électrode pour faire augmenter la température de l'électrode consiste en l'application d'un courant alternatif aux bornes de l'élément chauffant.In a preferred embodiment, energizing the electrode to increase the temperature of the electrode is by applying an alternating current across the heater.
Avantageusement, l'étape de mesure de la grandeur électrique comporte la coupure du courant alternatif pendant un laps de temps t déterminé. Ce laps de temps doit être suffisamment court pour pouvoir déterminer la température de façon quasi-continue, et suffisamment long pour faire traverser un courant continu.Advantageously, the step of measuring the electrical quantity comprises switching off the alternating current for a determined period of time t. This time must be short enough to be able to determine the temperature almost continuously, and long enough to pass through a continuous current.
Généralement, ce laps de temps a une durée de 10 à 100ms.Generally, this time period has a duration of 10 to 100ms.
Ensuite, l'étape de mesure comporte l'établissement d'un courant continu Ic à travers les bornes de l'élément chauffant pendant ce laps de temps t ; puis, une étape de mesure, à proprement parler, de la grandeur électrique G(ΔT) pendant ledit laps de temps t.Then, the measuring step comprises establishing a direct current Ic across the terminals of the heating element during this period of time t; then, a measurement step, strictly speaking, of the electrical quantity G (ΔT) during said lapse of time t.
La mise en œuvre de cette méthode de mesure, dite méthode alternée, permet avantageusement la mise en œuvre du procédé de mesure selon l'invention, dans le cadre d'une soudure utilisant un courant alternatif pour la mise sous tension de l'électrode.The implementation of this measurement method, said alternating method, advantageously allows the implementation of the measuring method according to the invention, in the context of a welding using an alternating current for energizing the electrode.
Selon une variante de réalisation, la grandeur électrique G(ΔT) mesurée est la tension V aux bornes de l'élément chauffant. Dans ce cas, l'étape de détermination de la température T (ΔT, TO) de l'élément chauffant s'opère selon la formule suivante :According to an alternative embodiment, the measured electrical quantity G (ΔT) is the voltage V at the terminals of the heating element. In this case, the step of determining the temperature T (ΔT, TO) of the heating element takes place according to the following formula:
T = (V -V0)/(V0 * a) + T0 où a est le coefficient de la variation ohmique par degré Celsius, et VO est la tension initiale aux bornes de l'élément chauffant à la température initiale TO lors de l'étalonnage.T = (V -V0) / (V0 * a) + T0 where a is the coefficient of ohmic variation per degree Celsius, and VO is the initial voltage across the heating element at the initial temperature TO during calibration.
Selon une autre variante de réalisation, la grandeur électrique G(ΔT) mesurée est la résistance R de l'élément chauffant. Dans ce cas, l'étape de détermination de la température T (ΔT, TO) de l'élément chauffant s'opère selon la formule suivante :
Figure imgf000008_0001
où a est le coefficient de la variation ohmique par degré Celsius, et RO est la résistance initiale de l'élément chauffant à la température initiale TO lors de l'étalonnage.
According to another variant embodiment, the measured electrical quantity G (ΔT) is the resistance R of the heating element. In this case, the step of determining the temperature T (ΔT, TO) of the heating element takes place according to the following formula:
Figure imgf000008_0001
where a is the coefficient of ohmic variation per degree Celsius, and RO is the initial resistance of the heating element to the initial temperature TO during calibration.
De façon avantageuse, l'élément chauffant est une électrode.Advantageously, the heating element is an electrode.
Le procédé de mesure comporte, en outre, l'affichage de valeurs telles que la valeur de la grandeur électrique G(ΔT) mesurée ou la valeur de la température déterminée T (ΔT, TO), et la mémorisation de l'historique des températures T déterminées.The measurement method furthermore comprises the display of values such as the measured value of the measured electrical value G (ΔT) or the value of the determined temperature T (ΔT, TO), and the storage of the temperature history. T determined.
L'établissement de l'historique des températures est important, notamment dans certains domaines de l'industrie tels que le domaine pharmaceutique qui exige une traçabilité de tous les événements dans une chaîne de production.The establishment of temperature history is important, especially in some areas of industry such as the pharmaceutical field that requires traceability of all events in a production chain.
Par ailleurs, le procédé comporte une étape de mise en alerte pour déclencher une opération de maintenance en fonction de l'historique des températures T déterminées.Furthermore, the method includes a step of alerting to trigger a maintenance operation according to the history of the determined temperatures T.
Corrélativement, l'invention concerne un procédé de régulation de la température T d'un système de soudure comportant un élément chauffant lors d'un cycle de soudure.Correlatively, the invention relates to a method for controlling the temperature T of a welding system comprising a heating element during a welding cycle.
Selon le mode de réalisation mis en œuvre, ce procédé de régulation comprend chacune des étapes du procédé de mesure décrite ci- dessus ; il comporte en outre une étape supplémentaire de régulation de ladite température T de l'élément chauffant en fonction d'au moins une consigne de régulation. A cet effet, le procédé de régulation peut comporter au préalable une étape de saisie d'au moins une consigne de régulation, à moins que cette consigne de régulation ne soit déjà prédéterminée.According to the embodiment implemented, this control method comprises each of the steps of the measuring method described above; it further comprises an additional step of regulating said temperature T of the heating element as a function of at least one regulation setpoint. For this purpose, the control method may comprise a prior step of entering at least one regulation setpoint, unless this regulation setpoint is already predetermined.
Avantageusement, cette consigne de régulation correspond à une température de soudure Ts, qui est fonction de la nature du matériau à souder.Advantageously, this regulation setpoint corresponds to a soldering temperature Ts, which is a function of the nature of the material to be welded.
Le procédé de régulation peut aussi comporter une étape de mémorisation des paramètres, par exemple le temps et la pression de soudure de chaque cycle de soudure. L'invention concerne également un dispositif de mesure de la température T d'un élément chauffant utilisé dans un système de soudure par chauffage pendant un cycle de soudure.The control method may also include a step of storing the parameters, for example the time and the welding pressure of each welding cycle. The invention also relates to a device for measuring the temperature T of a heating element used in a welding system by heating during a welding cycle.
Ce dispositif selon l'invention comporte : un module de chauffage pour faire varier la température de l'élément chauffant ; un module de mesure comprenant des moyens de mesure de la température initiale TO en valeur absolue de l'élément chauffant, et des moyens de mesure adaptés pour la mesure d'une grandeur électrique G(ΔT), fonction de la variation de la température de l'élément chauffant, lorsque l'électrode est traversée par un courant continu Ic ; et un circuit intégré adapté pour déterminer la température T (ΔT, TO) en valeur absolue de l'élément chauffant à partir d'une grandeur électrique G(ΔT) mesurée et d'une température initiale TO mesurée lors de l'étalonnage.This device according to the invention comprises: a heating module for varying the temperature of the heating element; a measurement module comprising means for measuring the initial temperature TO as an absolute value of the heating element, and measuring means suitable for measuring an electrical quantity G (ΔT), which is a function of the variation in the temperature of the the heating element, when the electrode is crossed by a continuous current Ic; and an integrated circuit adapted to determine the temperature T (ΔT, TO) in absolute value of the heating element from a measured electrical quantity G (ΔT) and an initial temperature TO measured during the calibration.
De façon préférée, les moyens de mesure selon l'invention comportent des moyens de génération d'un courant continu Ic adaptés pour faire passer à travers l'électrode un courant continu Ic pendant un certain laps de temps t, qui est de préférence compris entre 10 et 100ms. Ces moyens de mesure comportent en outre des moyens de mesure d'une grandeur électrique G(ΔT) de l'électrode lorsque ladite électrode est traversée par un courant continu Ic pendant ledit laps de temps t.Preferably, the measuring means according to the invention comprise means for generating a direct current Ic adapted to pass through the electrode a continuous current Ic for a certain period of time t, which is preferably between 10 and 100ms. These measuring means further comprise means for measuring an electrical magnitude G (ΔT) of the electrode when said electrode is traversed by a continuous current Ic during said lapse of time t.
Avantageusement, le circuit intégré est un circuit intégré de type microcontrôleur comportant un processeur, une mémoire vive de type RAM, et une mémoire morte de type ROM stockant un programme d'ordinateur.Advantageously, the integrated circuit is an integrated circuit of the type microcontroller comprising a processor, a RAM type RAM, and a ROM type ROM storing a computer program.
Ce circuit intégré peut comporter des moyens de mémorisation, par exemple une mémoire de type Flash, pour stocker l'historique des mesures de température T de chaque cycle de soudure ; ces moyens peuvent éventuellement stocker des paramètres liés au temps et la pression de chaque cycle de soudure.This integrated circuit may include storage means, for example a Flash type memory, for storing the history of the temperature measurements T of each soldering cycle; these means may optionally store parameters related to the time and the pressure of each welding cycle.
Le processeur peut également être adapté pour déclencher une opération de maintenance en fonction de l'historique et/ou de paramètres prédéterminés.The processor may also be adapted to trigger a maintenance operation based on the history and / or predetermined parameters.
Dans un mode de réalisation avantageux, le dispositif comporte une interface homme/machine comportant des moyens d'affichage et des moyens de saisie. Corrélativement, l'objet de l'invention concerne un dispositif de régulation de la température T d'un élément chauffant utilisé dans un système de soudure par chauffage pendant un cycle de soudure.In an advantageous embodiment, the device comprises a man / machine interface comprising display means and input means. Correlatively, the object of the invention relates to a device for regulating the temperature T of a heating element used in a welding system by heating during a welding cycle.
Selon le mode de réalisation mis en œuvre, le dispositif comporte chacun des moyens du dispositif de mesure décrit ci-dessus. Le programme d'ordinateur du dispositif de régulation est en outre adapté pour réguler la température T (ΔT, TO) déterminée en fonction d'au moins une consigne de régulation pendant le cycle de soudure.According to the embodiment implemented, the device each comprises means of the measuring device described above. The computer program of the regulating device is further adapted to regulate the temperature T (ΔT, TO) determined according to at least one regulation setpoint during the welding cycle.
L'invention concerne un système de soudure qui comporte soit un dispositif de mesure, soit un dispositif de régulation tel que décrit ci- dessus.The invention relates to a welding system which comprises either a measuring device or a control device as described above.
L'invention concerne enfin un procédé de soudure de deux éléments thermoplastiques par ce système de soudure. Le procédé comprend une phase facultative de préchauffage ; une phase de chauffage jusqu'à une température de soudure prédéterminée ; une phase de soudage à ladite température de soudure pendant un temps de soudure prédéterminé, ladite phase de soudage comprenant une mise sous pression des deux éléments à souder afin d'assembler les deux éléments thermoplastiques ; une phase de refroidissement pendant un temps de refroidissement prédéterminé afin d'obtenir la solidification des deux éléments thermoplastiques assemblés. Bien évidemment, chaque cycle de soudure est fonction de paramètres prédéterminés (temps et pression) qui peuvent être variables d'un cycle à l'autre.The invention finally relates to a method of welding two thermoplastic elements by this welding system. The method comprises an optional preheating phase; a heating phase up to a predetermined welding temperature; a welding phase at said welding temperature for a predetermined welding time, said welding phase comprising a under pressure of the two elements to be welded in order to assemble the two thermoplastic elements; a cooling phase during a predetermined cooling time in order to obtain the solidification of the two assembled thermoplastic elements. Of course, each welding cycle is a function of predetermined parameters (time and pressure) which can be variable from one cycle to another.
Brève description des figures D'autres caractéristiques et avantages de la présente invention ressortiront de la description ci-dessous, en référence aux figures annexées qui en illustrent un exemple de réalisation dépourvu de tout caractère limitatif et sur lesquelles :BRIEF DESCRIPTION OF THE DRAWINGS Other features and advantages of the present invention will emerge from the following description, with reference to the appended figures which illustrate an embodiment of this embodiment devoid of any limiting character and in which:
- la figure 1 représente un système de soudure conforme à l'invention ;- Figure 1 shows a welding system according to the invention;
- la figure 2 représente un dispositif de régulation conforme à l'invention, dans un mode particulier de réalisation ;- Figure 2 shows a control device according to the invention, in a particular embodiment;
- la figure 3 représente, sous forme d'organigramme, les principales étapes du procédé de régulation conforme à un mode particulier de réalisation de l'invention ; etFIG. 3 represents, in flowchart form, the main steps of the regulation method according to a particular embodiment of the invention; and
- la figure 4 représente un graphique correspondant à l'utilisation du système de soudure pendant une pluralité de cycles de soudure dans un mode particulier de réalisation de l'invention.- Figure 4 shows a graph corresponding to the use of the welding system during a plurality of welding cycles in a particular embodiment of the invention.
Description détaillée d'un mode de réalisationDetailed description of an embodiment
Un système et un procédé de soudure conformes à un mode particulier de réalisation de l'invention vont maintenant être décrits en référence conjointement aux figures 1 à 4.A welding system and method according to a particular embodiment of the invention will now be described with reference to Figures 1 to 4.
Dans la figure 1, est représenté schématiquement un système de soudure 200 qui permet la soudure de deux éléments thermoplastiquesIn FIG. 1, is schematically represented a welding system 200 that allows the welding of two thermoplastic elements
(non représentés sur la figure) par un élément chauffant EC supporté par une barre B.(not shown in the figure) by an EC heating element supported by a bar B.
Préférentiellement et dans la suite de notre exemple, cet élément chauffant EC est une électrode.Preferentially and in the following of our example, this heating element EC is an electrode.
Dans le mode de réalisation décrit ici, l'électrode EC est isolée de la barre B (non représentée sur la figure) ; l'électrode est également recouverte d'une couche anti-adhérente de type Téflon® (non représentée sur la figure).In the embodiment described here, the EC electrode is isolated from the B bar (not shown in the figure); the electrode is also covered with a non-stick Teflon® type layer (not shown in the figure).
Le système de soudure 200 comporte un dispositif de régulationThe welding system 200 comprises a regulating device
100 conformément à l'invention comprenant un module de chauffage MC et un module de mesure ME tous deux reliés aux bornes de l'électrode EC, ainsi qu'un circuit intégré 10 adapté pour la mise en œuvre du procédé de régulation selon l'invention.100 according to the invention comprising a heating module MC and a measurement module ME both connected to the terminals of the electrode EC, and an integrated circuit 10 adapted for implementing the control method according to the invention .
La figure 2 décrit plus en détails un mode de réalisation particulier du dispositif de régulation 100. Dans le mode de réalisation décrit ici, le dispositif de régulation 100 comporte un circuit intégré 10 qui est apte à déterminer la température T de l'électrode, et qui est en outre apte à réguler cette température T en fonction d'une consigne de régulation CR prédéterminée.FIG. 2 describes in more detail a particular embodiment of the regulation device 100. In the embodiment described here, the regulation device 100 comprises an integrated circuit 10 which is able to determine the temperature T of the electrode, and which is further able to regulate this temperature T according to a predetermined regulation regulation CR.
Le circuit intégré 10 est de préférence un microcontrôleur comportant un processeur 11, une mémoire vive 12 de type RAM, une mémoire morte 13 de type ROM stockant un programme d'ordinateur PG adapté pour la mise en œuvre du procédé de régulation conformément à l'invention : ce programme d'ordinateur PG permet à la fois la détermination et la régulation de la température. L'invention est décrite ici dans le contexte particulier de la régulation de la température d'un système de soudure. Toutefois, il devra être compris de cette description que l'objet de l'invention réside principalement dans la détermination de la température en valeur absolue de l'élément chauffant. En effet, la régulation de la température est un mode de mise en œuvre particulier de la détermination de la température dans lequel on ajoute une étape de régulation en fonction de la température déterminée.The integrated circuit 10 is preferably a microcontroller comprising a processor 11, a random-access memory 12 of the RAM type, a ROM-type read-only memory 13 storing a computer program PG adapted for implementing the regulation method in accordance with FIG. This computer program PG allows both the determination and the regulation of the temperature. The invention is described here in the particular context of regulating the temperature of a welding system. However, it will be understood from this description that the object of the invention lies mainly in the determination of the temperature in absolute value of the heating element. Indeed, the regulation of the temperature is a particular mode of implementation of the determination of the temperature in which one adds a regulation step according to the determined temperature.
Cette régulation en fonction de la température déterminée est obtenue automatiquement par l'utilisation d'un circuit intégré, et notamment d'un programme d'ordinateur PG qui permet l'exécution d'instructions spécifiques permettant la mise en œuvre dudit procédé de régulation.This regulation as a function of the determined temperature is obtained automatically by the use of an integrated circuit, and in particular of a computer program PG which allows the execution of specific instructions for the implementation of said control method.
Le circuit intégré comprend également des moyens de mémorisation 14, tels qu'une mémoire de type FLASH, aptes à mémoriser l'historique des températures déterminées ; ces moyens 14, dans le mode de réalisation décrit ici, stockent également les paramètres (temps et pression de soudure) associés pour chaque cycle de soudure.The integrated circuit also comprises storage means 14, such as a FLASH memory, capable of storing the history of the determined temperatures; these means 14, in the embodiment described here, also store the parameters (time and welding pressure) associated for each welding cycle.
Le dispositif 100 comporte en outre un module de chauffage MC qui est apte à faire augmenter la température de l'électrode EC ; et un module de mesure ME comprenant des moyens de mesure 20 de la température d'étalonnage capable de fournir une température en valeur absolue, typiquement une sonde ou un thermocouple, ainsi que des moyens de mesure 40.The device 100 further comprises a heating module MC which is able to increase the temperature of the electrode EC; and a measurement module ME comprising measuring means 20 for the calibration temperature capable of providing a temperature in absolute value, typically a probe or a thermocouple, as well as measuring means 40.
Ces moyens de mesure 40 comprennent un générateur GE de courant continu Ic, et des moyens de mesure MG d'une valeur électrique G(ΔT) fonction de la variation de température ΔT.These measuring means 40 comprise a generator GE of direct current Ic, and measuring means MG of an electrical value G (ΔT) which is a function of the temperature variation ΔT.
Le dispositif 100 comporte, enfin, une interface homme/machine 50 comprenant des moyens de saisie MP ainsi que des moyens d'affichage MA.Finally, the device 100 comprises a man / machine interface 50 comprising MP input means as well as display means MA.
La température T d'une électrode ne pouvant pas être obtenue directement par une sonde dans un procédé de soudure conformément à l'état de la technique, le but de la présente invention est de déterminer la température absolue de cette électrode et de réguler cette température T en fonction d'au moins une consigne de régulation prédéterminée.Since the temperature T of an electrode can not be obtained directly by a probe in a welding process according to the state of the art, the object of the present invention is to determine the absolute temperature of this electrode and to regulate this temperature. T according to at least one predetermined regulation setpoint.
Le principe de l'invention réside dans le fait que la valeur ohmique de la résistance d'une électrode ou la tension aux bornes de cette électrode varie proportionnellement à la température au travers d'un comparateur analogique/numérique.The principle of the invention resides in the fact that the resistance value of an electrode or the voltage across this electrode varies proportionally with the temperature through an electrode. analog / digital comparator.
En connaissant la température initiale de l'électrode, il est alors possible de suivre l'évolution de la température absolue de l'électrode et d'y établir des limites et des seuils afin de pouvoir réguler cette température au cours de la soudure.By knowing the initial temperature of the electrode, it is then possible to follow the evolution of the absolute temperature of the electrode and to set limits and thresholds in order to regulate this temperature during welding.
Le procédé de régulation conformément à l'invention sera mieux compris dans ce qui suit en faisant référence conjointement aux figures 3 et 4.The control method according to the invention will be better understood in the following with reference to Figures 3 and 4.
Pour répondre au problème de régulation posé ci-dessus, l'opérateur saisit au préalable une ou plusieurs consignes de régulation CR par l'intermédiaire de moyens de saisie MP. Il est à noter que, selon l'invention, la ou les consignes de régulation pourront, au préalable, être stockées dans les moyens de mémorisation 14.To answer the regulation problem posed above, the operator first enters one or more regulation instructions CR via input means MP. It should be noted that, according to the invention, the regulation setpoint (s) may, beforehand, be stored in the storage means (14).
Cette consigne de régulation CR correspond ici à une température de soudure Ts (égale à de l'ordre 1500C) à atteindre pour obtenir le ramollissement des deux éléments thermoplastiques à souder.This regulation set point CR here corresponds to a soldering temperature Ts (equal to the order 150 0 C) to be attained in order to obtain the softening of the two thermoplastic elements to be welded.
Il pourra être saisi d'autres consignes de régulation ou paramètres, tels que le temps de soudage ts (1 à 5 secondes), le temps enveloppe te d'un cycle de soudure, le temps de présentation tp de deux nouveaux éléments à souder, le temps d'échantillonnage tx entre chaque détermination de température (10ms à 60ms), ou encore la température de refroidissement Tr (700C), qui sont caractéristiques des matériaux des éléments à souder ; ces consignes de régulation et/ou paramètres pouvant être spécifiques à chaque cycle de soudure. L'opérateur va pouvoir ensuite mesurer (ElO, phase A, point 1) en valeur absolue, par l'intermédiaire de moyens de mesure 20 standard, la température TO « à froid » de l'électrode EC.It may be entered other regulation instructions or parameters, such as the welding time ts (1 to 5 seconds), the envelope time of a welding cycle, the presentation time tp of two new elements to be welded, the sampling time tx between each temperature determination (10ms to 60ms), or else the cooling temperature Tr (70 ° C.), which are characteristic of the materials of the elements to be welded; these regulation instructions and / or parameters that can be specific to each welding cycle. The operator will then be able to measure (ElO, phase A, point 1) in absolute value, by means of standard measuring means, the "cold" temperature TO of the electrode EC.
Il est à noter que cette étape d'étalonnage n'est réalisée qu'une seule fois avant le lancement en chaîne des opérations de soudage. Cette température d'étalonnage correspond à la température initiale de l'électrode. En fonction de l'environnement ambiant, elle varie généralement entre 10° et 300C. Cependant, dans certains cas qui peuvent être qualifiés de difficiles, cette température pourra être négative (ou supérieure à 400C).It should be noted that this calibration step is performed only once before the chain start welding operations. This calibration temperature corresponds to the initial temperature of the electrode. Depending on the ambient environment, it varies generally, between 10 ° and 30 ° C. However, in certain cases that may be described as difficult, this temperature may be negative (or greater than 40 ° C.).
Déterminer directement la température Tl de l'électrode EC en valeur absolue pendant un cycle de soudure grâce à une étape préalable d'étalonnage est caractéristique de l'invention.Determining directly the temperature T1 of the EC electrode in absolute value during a welding cycle by means of a prior calibration step is characteristic of the invention.
Une fois l'étalonnage réalisé, le circuit 10 commande la mise sous tension E20 de l'électrode EC par le module de chauffage MC en appliquant un courant alternatif CA à l'électrode EC afin d'augmenter la température de l'électrode EC, conformément à l'état de la technique.Once the calibration has been performed, the circuit 10 controls the energizing E20 of the electrode EC by the heating module MC by applying an alternating current CA to the electrode EC in order to increase the temperature of the electrode EC, according to the state of the art.
Cette augmentation de la température comporte une phase de préchauffage B (passage lent de 100C à 300C, points 1 à 2) pour conditionner l'électrode EC, et une phase de chauffage C (points 2 à 3) rapide correspondant au départ d'un cycle de soudure (démarrage du temps enveloppe te).This increase in temperature comprises a preheating phase B (slow passage of 10 0 C to 30 0 C, points 1 to 2) to condition the electrode EC, and a heating phase C (points 2 to 3) fast corresponding to the start of a welding cycle (start of the envelope time te).
Au bout du temps d'échantillonnage tx, le circuit 10 va procéder à la mesure (E30) d'une grandeur électrique G(ΔT) qui est fonction de la variation de la température ΔT de l'électrode EC (voir figure 4, point R)At the end of the sampling time tx, the circuit 10 will proceed to the measurement (E30) of an electrical quantity G (ΔT) which is a function of the variation of the temperature ΔT of the electrode EC (see FIG. R)
Pour ce faire, le courant alternatif CA est coupé pendant un laps de temps relativement court, qui est de façon préféré compris entre 10 à 100 ms, et durant lequel on fait traverser un courant continu Ic (100mA par exemple) à travers l'électrode EC grâce au générateur GE. Durant ce laps de temps, les moyens MG mesurent la grandeur physique G(ΔT) désirée.To do this, the alternating current CA is cut for a relatively short period of time, which is preferably between 10 and 100 ms, and during which a continuous current Ic (100 mA for example) is passed through the electrode EC thanks to the GE generator. During this period of time, the means MG measure the desired physical magnitude G (ΔT).
Selon les modes de réalisation préférés, les moyens MG mesurent la tension V aux bornes (ou la résistance R) de l'électrode EC.According to the preferred embodiments, the means MG measure the voltage V across the terminals (or the resistor R) of the electrode EC.
Le processeur 11 du circuit 10 détermine (E40) la température Tl en valeur absolue de l'électrode en appliquant la loi de la variation de la température en fonction de valeur de la tension V (ou de la résistance R) mesurée. En fonction du résultat de cette température Tl, le circuit va réguler (E50) la température de l'électrode EC en fonction de la consigne de régulation CR saisie au préalable.The processor 11 of the circuit 10 determines (E40) the temperature Tl in absolute value of the electrode by applying the law of the variation of the temperature as a function of the value of the voltage V (or of the resistance R) measured. As a function of the result of this temperature T1, the circuit will regulate (E50) the temperature of the electrode EC as a function of the set point CR regulation entered beforehand.
Si la température Tl est inférieure à la température de la consigne de régulation CR (température de soudure Ts), alors le circuit 10 recommencera les étapes E20 à E50 jusqu'à atteindre une température égale à la température de soudure Ts.If the temperature T1 is lower than the temperature of the control set point CR (soldering temperature Ts), then the circuit 10 will restart the steps E20 to E50 until a temperature equal to the soldering temperature Ts is reached.
Si la température Tl est égale (ou supérieure) à la température de la consigne CR, le circuit 10 va maintenir (phase D, points 3 à 4) la température de l'électrode pendant un temps de soudure ts prédéterminé pour permettre l'assemblage des deux éléments thermoplastiques. Cette détermination en continue de la température en valeur absolue au cours de chaque cycle de soudure permet ainsi la mise en œuvre d'un procédé prédictif permettant de réguler de façon quasi- sensitive ladite température de soudure tout au long de chacun des cycles de soudure. Ainsi, la présente invention permet l'économie de matière en optimisant et en industrialisant chacun des cycles de soudure.If the temperature T1 is equal to (or greater than) the temperature of the set point CR, the circuit 10 will maintain (phase D, points 3 to 4) the temperature of the electrode during a predetermined welding time ts to allow the assembly two thermoplastic elements. This continuous determination of the temperature in absolute value during each soldering cycle thus allows the implementation of a predictive method for quasi-sensitively regulating said welding temperature throughout each of the welding cycles. Thus, the present invention allows the saving of material by optimizing and industrializing each of the welding cycles.
De même, cette régulation automatisée permet de réaliser des gains d'énergie particulièrement avantageux.Likewise, this automated regulation makes it possible to achieve particularly advantageous energy savings.
On observe également que la mise en œuvre d'un tel procédé de soudure permet de réduire les frais relatifs à la maintenance des postes de soudure.It is also observed that the implementation of such a welding process makes it possible to reduce the costs relating to the maintenance of the welding stations.
Cette régulation qui tient compte de la température en valeur absolue permet d'utiliser des électrodes couvertes de téflon®, et permet ainsi d'éviter d'utiliser des protections de garnitures anti-adhérentes. Dans un mode de réalisation particulier, le circuit 10 est adapté pour fiabiliser la qualité de la soudure, notamment dans les premiers cycles de soudure. Ce mode de réalisation est avantageux pour optimiser le procédé industriel de soudure, notamment en période d'hiver lorsque le froid règne dans les ateliers de soudure. Pour ce faire, il est important de noter que la qualité d'une soudure dépend non seulement du respect des consignes de régulation avec une automatisation de la régulation grâce à une connaissance de la température de l'électrode en continu, mais aussi des conditions initiales de la soudure. La connaissance de la température initiale TO de l'électrode permet de déduire les conditions initiales de la barre support au plus proche de l'électrode.This regulation which takes into account the temperature in absolute value makes it possible to use electrodes covered with teflon®, and thus makes it possible to avoid the use of non-sticking pad protections. In a particular embodiment, the circuit 10 is adapted to make reliable the quality of the weld, especially in the first welding cycles. This embodiment is advantageous for optimizing the industrial welding process, especially in winter when the cold prevails in the welding workshops. To do this, it is important to note that the quality of a weld depends not only on compliance with the regulation instructions with a automation of the regulation thanks to a knowledge of the temperature of the electrode continuously, but also of the initial conditions of the welding. The knowledge of the initial temperature TO of the electrode makes it possible to deduce the initial conditions of the support bar as close as possible to the electrode.
En fonction de la température initiale mesurée TO, le cycle, notamment dans sa phase de préchauffage et/ou de chauffage peut nécessiter plus ou moins d'énergie.Depending on the measured initial temperature TO, the cycle, especially in its preheating phase and / or heating may require more or less energy.
Si la température TO est inférieure à un seuil prédéterminé, par exemple inférieure à 00C, le circuit intégré 10 peut prévoir deux options possibles pour fiabiliser la qualité de la soudure : soit en augmentant le temps de préchauffage ou de soudure, soit en augmentant le niveau de température de soudure.If the temperature TO is less than a predetermined threshold, for example less than 0 0 C, the integrated circuit 10 can provide two possible options to make reliable the quality of the weld: either by increasing the time of preheating or welding, or by increasing the welding temperature level.
De façon contraire, si la température TO est supérieure à un autre seuil prédéterminé (égale à 400C par exemple), l'apport d'énergie est diminué par une soudure plus courte ou moins chaude.Conversely, if the temperature TO is greater than another predetermined threshold (equal to 40 ° C., for example), the energy input is decreased by a shorter or less hot weld.
De façon générale, le circuit 10 est adapté pour sécuriser et fiabiliser la soudure à chaque cycle de soudure en fonction de la température TO mesurée ou des températures Tl déterminées. Ceci est rendu possible grâce à une programmation adaptée du circuit 10 qui est apte à moduler à chaque instant les paramètres relatifs au temps, à la température de soudure ou à la pression.In general, the circuit 10 is adapted to secure and make reliable the weld at each soldering cycle as a function of the measured temperature TO or determined temperatures T1. This is made possible by a suitable programming circuit 10 which is able to modulate at any time the parameters relating to time, the welding temperature or pressure.
Il est à noter que le circuit 10 est également adapté pour contrôler la mise sous pression de la barre B sur deux éléments pour obtenir l'assemblage de ces éléments ; la mise sous pression pouvant bien évidemment être obtenue avec la coopération d'une deuxième barre B' du système de soudure 200.It should be noted that the circuit 10 is also adapted to control the pressurization of the bar B on two elements to obtain the assembly of these elements; the pressurization can obviously be obtained with the cooperation of a second bar B 'of the welding system 200.
Une fois le temps de soudure ts écoulé, il est procédé au refroidissement de l'électrode (phase E) jusqu'à une température de refroidissement Tr, de préférence égale à 700C, correspondant au point 5 sur la figure 4. Le refroidissement E est obtenu soit par la masse de la barre soit par des moyens de refroidissement MR type circuit d'eau ou d'air, bien connus de l'homme du métier.Once the soldering time ts has elapsed, the electrode (phase E) is cooled down to a cooling temperature Tr, preferably equal to 70 ° C., corresponding to point 5 in FIG. 4. The cooling E is obtained either by the mass of the bar or by cooling means MR type circuit of water or air, well known to those skilled in the art.
Afin de cadencer et d'optimiser les soudures dans un procédé industrialisé de soudures en série, les phases C, D et E du cycle de soudure ont une durée totale égale à un temps enveloppe te.In order to time and optimize the welds in an industrialized process of series welding, the phases C, D and E of the welding cycle have a total duration equal to an envelope time te.
Or, au bout d'un certain nombre de cycles de soudure, on peut observer sur la figure 4 que la température de refroidissement met plus de temps à être atteinte, notamment à cause de la dissipation de chaleur entre la barre et l'électrode (voir cycle 1, cycle 2 et cycle 3).However, after a certain number of welding cycles, it can be seen in FIG. 4 that the cooling temperature takes longer to reach, in particular because of the heat dissipation between the bar and the electrode ( see Cycle 1, Cycle 2 and Cycle 3).
Le circuit intégré 10 est donc configuré de sorte que la présentation (phase F) des deux prochains éléments à souder dans le procédé de soudure est déclenchée à la fin du temps enveloppe te et une fois que la température de refroidissement Tr est atteinte. La configuration du processeur 11 décrite dans le mode particulier de réalisation décrit ci-dessus ne doit pas avoir un caractère limitatif.The integrated circuit 10 is thus configured so that the presentation (phase F) of the two next elements to be welded in the welding process is triggered at the end of the envelope time and once the cooling temperature Tr is reached. The configuration of the processor 11 described in the particular embodiment described above must not be limiting in nature.
Ainsi, la détermination et l'asservissement de la température de l'électrode par le circuit intégré 10 conformément à l'invention permet une grande maîtrise des procédés industriels de thermoscellage, en permettant le contrôle d'un procédé de soudure par impulsion.Thus, the determination and control of the temperature of the electrode by the integrated circuit 10 according to the invention allows a great deal of control of industrial heat sealing processes, allowing the control of a pulse welding process.
En effet, comme expliqué précédemment, la connaissance à chaque instant de la température de la résistance en valeur absolue permet un bon contrôle de la température de chauffe et de la température de refroidissement, et l'utilisation d'un circuit intégré spécialement programmé à cet effet permet de réguler automatiquement la soudure, et ce avec un minimum de temps de réponse.Indeed, as explained above, the knowledge at each instant of the temperature of the resistance in absolute value allows a good control of the heating temperature and the cooling temperature, and the use of an integrated circuit specially programmed to this effect makes it possible to automatically regulate the welding, and this with a minimum of response time.
Il devra être observé que cette description détaillée porte sur un mode de réalisation particulier du procédé de régulation, mais qu'en aucun cas cette description ne revêt un quelconque caractère limitatif à l'objet de l'invention ; bien au contraire, elle a pour objectif d'ôter toute éventuelle imprécision ou mauvaise interprétation des revendications qui suivent. It should be observed that this detailed description relates to a particular embodiment of the control method, but in no case this description is of any nature limiting to the subject of the invention; on the contrary, its purpose is to remove any imprecision or misinterpretation of the following claims.

Claims

REVENDICATIONS
1. Procédé de mesure de la température (T) d'un élément chauffant (EC), par exemple de type électrode, utilisé notamment dans un système de1. Method for measuring the temperature (T) of a heating element (EC), for example of the electrode type, used in particular in a heating system
5 soudure par chauffage pendant un cycle de soudure, ledit procédé comportant une étape de mise sous tension (E20) afin de faire varier la température dudit élément chauffant (EC), et au moins une étape de mesure (E30) d'une grandeur électrique G(ΔT), fonction de la variation de température (ΔT) dudit élément chauffant (EC), caractérisé en ce 0 qu'il comporte en outre :Soldering by heating during a soldering cycle, said method comprising a power-up step (E20) for varying the temperature of said heating element (EC), and at least one measuring step (E30) of an electric magnitude G (ΔT), a function of the temperature variation (ΔT) of said heating element (EC), characterized in that it further comprises:
- préalablement à l'étape de mise sous tension (E20), une étape d'étalonnage (ElO) consistant à mesurer la température initiale (TO) en valeur absolue dudit élément chauffant (EC) ;prior to the energizing step (E20), a calibration step (ElO) of measuring the initial temperature (TO) in absolute value of said heating element (EC);
- après l'étape de mesure (E30), une étape de détermination (E40)5 de la température T (ΔT, TO) en valeur absolue de l'élément chauffant (EC) à partir de la valeur mesurée de la grandeur G(ΔT) et de la température initiale (TO).after the measuring step (E30), a step of determining (E40) the temperature T (ΔT, TO) in absolute value of the heating element (EC) from the measured value of the quantity G ( ΔT) and the initial temperature (TO).
2. Procédé de mesure selon la revendication 1, la mise sous tension (E20) 0 consistant en l'application d'un courant alternatif (CA) aux bornes de l'élément chauffant (EC), ledit procédé de mesure étant caractérisé en ce que l'étape de mesure (E30) comporte :Measuring method according to claim 1, the energizing (E20) 0 consisting of the application of an alternating current (AC) to the terminals of the heating element (EC), said measuring method being characterized in that that the measuring step (E30) comprises:
- une étape de coupure du courant alternatif (CA) pendant un laps de temps (t) prédéterminé, de préférence compris entre 10 à 1005 ms ;a step of breaking the alternating current (AC) for a predetermined period of time (t), preferably between 10 and 1005 ms;
- une étape d'établissement d'un courant continu (Ic) à travers les bornes de l'élément chauffant (EC) pendant ledit laps de temps (t) ; eta step of establishing a direct current (Ic) through the terminals of the heating element (EC) during said lapse of time (t); and
- une étape de mesure de ladite grandeur électrique G(ΔT) pendant o ledit laps de temps (t). a step of measuring said electrical quantity G (ΔT) during said period of time (t).
3. Procédé de mesure selon l'une quelconque des revendications 1 ou 2, caractérisé en ce que l'étape de détermination (E40) de la température T (ΔT, TO) de l'élément chauffant (EC) s'opère selon la formule suivante :
Figure imgf000020_0001
T0 où a est le coefficient de la variation ohmique par degré Celsius, et GO est la valeur initiale de la grandeur électrique G(ΔT) mesurée à la température initiale (TO) lors de l'étalonnage.
3. Measuring method according to any one of claims 1 or 2, characterized in that the step of determining (E40) the temperature T (ΔT, TO) of the heating element (EC) operates according to the following formula:
Figure imgf000020_0001
T0 where a is the coefficient of ohmic variation per degree Celsius, and GO is the initial value of the electrical magnitude G (ΔT) measured at the initial temperature (TO) during calibration.
4. Procédé de mesure selon l'une quelconque des revendications 1 à 3, caractérisé en ce que la grandeur électrique G(ΔT) mesurée est la tension (V) aux bornes de l'élément chauffant (EC) ou la résistance (R) de l'élément chauffant (EC).4. Measuring method according to any one of claims 1 to 3, characterized in that the measured electrical magnitude G (ΔT) is the voltage (V) at the terminals of the heating element (EC) or the resistance (R). of the heating element (EC).
5. Procédé de régulation de la température (T) d'un système de soudure comportant un élément chauffant (EC), par exemple une électrode, lors d'un cycle de soudure, caractérisé en qu'il comporte les étapes du procédé de mesure selon l'une quelconque des revendications 1 à 4, et en ce qu'il comporte une étape supplémentaire de régulation (E50) de ladite température (T) de l'élément chauffant (EC) en fonction d'au moins une consigne de régulation (CR).5. A method for regulating the temperature (T) of a welding system comprising a heating element (EC), for example an electrode, during a welding cycle, characterized in that it comprises the steps of the measuring method according to any one of claims 1 to 4, and in that it comprises an additional step of regulating (E50) said temperature (T) of the heating element (EC) as a function of at least one regulation setpoint (CR).
6. Procédé de régulation selon la revendication 5, caractérisé en ce que la consigne de régulation (CR) correspond à une température de soudure (Ts), qui est éventuellement fonction du matériau à souder.6. Control method according to claim 5, characterized in that the regulation setpoint (CR) corresponds to a welding temperature (Ts), which is optionally a function of the material to be welded.
7. Dispositif de mesure (100) de la température (T) d'un élément chauffant (EC), par exemple de type électrode, utilisé dans un système de soudure (200) par chauffage pendant un cycle de soudure, ledit dispositif de mesure (100) étant caractérisé en ce qu'il comporte : - un module de chauffage (MC) pour faire varier la température de l'élément chauffant (EC);7. A device (100) for measuring the temperature (T) of a heating element (EC), for example of the electrode type, used in a welding system (200) by heating during a welding cycle, said measuring device (100) being characterized in that it comprises: - a heating module (MC) for varying the temperature of the heating element (EC);
- un module de mesure (ME) comprenant des moyens de mesure (20) de la température initiale (TO) en valeur absolue de l'élément chauffant (EC), et des moyens de mesure (40) adaptés pour mesurer une grandeur électrique G(ΔT), fonction de la variation de la température de l'élément chauffant, lorsque ladite électrode est traversée par un courant continu (Ic) ;a measuring module (ME) comprising measuring means (20) for the initial temperature (TO) in absolute value of the heating element (EC), and measuring means (40) suitable for measuring an electrical quantity G (ΔT), a function of the variation of the temperature of the heating element, when said electrode is traversed by a direct current (Ic);
- un circuit intégré (10) adapté pour déterminer la température T (ΔT, TO) en valeur absolue de l'élément chauffant (EC) à partir de ladite grandeur électrique G(ΔT) et de la température initiale (TO) mesurée lors d'une étape d'étalonnage (ElO).an integrated circuit (10) adapted to determine the temperature T (ΔT, TO) in absolute value of the heating element (EC) from said electrical quantity G (ΔT) and the initial temperature (TO) measured during the a calibration step (ElO).
8. Dispositif de mesure (100) selon la revendication 7, caractérisé en ce que les moyens de mesure (40) comportent d'une part des moyens de génération (GE) d'un courant continu (Ic) adaptés pour faire passer à travers l'électrode un courant continu (Ic) pendant un laps de temps (t) prédéterminé, de préférence compris entre 10 à 100 ms, et d'autre part des moyens de mesure (MG) d'une grandeur électrique G(ΔT) de l'électrode lorsque ladite électrode est traversée par ledit courant continu (Ic) pendant ledit court laps de temps (t).8. Measuring device (100) according to claim 7, characterized in that the measuring means (40) comprise on the one hand generation means (GE) of a direct current (Ic) adapted to pass through the electrode a direct current (Ic) for a predetermined period of time (t), preferably between 10 to 100 ms, and secondly measuring means (MG) of an electric magnitude G (ΔT) of the electrode when said electrode is traversed by said continuous current (Ic) during said short period of time (t).
9. Système de soudure (200) caractérisé en ce qu'il comporte un dispositif de mesure (100) selon l'une quelconque des revendications 7 OU 8.9. Welding system (200) characterized in that it comprises a measuring device (100) according to any one of claims 7 or 8.
10. Dispositif de régulation (100) de la température (T) d'un élément chauffant (EC), par exemple une électrode, utilisé dans un système de soudure (200) par chauffage pendant un cycle de soudure, caractérisé en ce qu'il comporte un dispositif de mesure selon la revendication 7, et en ce que le circuit intégré (10) est adapté pour réguler la température T (ΔT, TO) déterminée en fonction d'au moins une consigne de régulation (CR) pendant le cycle de soudure.Device for regulating (100) the temperature (T) of a heating element (EC), for example an electrode, used in a welding system (200) by heating during a welding cycle, characterized in that it comprises a measuring device according to claim 7, and in that the integrated circuit (10) is adapted to regulate the temperature T (ΔT, TO) determined according to at least one regulation setpoint (CR) during the welding cycle.
11. Système de soudure (200) caractérisé en ce qu'il comporte un dispositif de régulation (100) selon la revendication 10.11. soldering system (200) characterized in that it comprises a control device (100) according to claim 10.
12. Procédé de soudure de deux éléments thermoplastiques par un système de soudure (200) selon la revendication 11, caractérisé en ce qu'il comprend : - une phase facultative de préchauffage (B) ;12. A method of welding two thermoplastic elements by a welding system (200) according to claim 11, characterized in that it comprises: an optional preheating phase (B);
- une phase de chauffage (C) jusqu'à une température de soudure (Ts) prédéterminée ;a heating phase (C) up to a predetermined welding temperature (Ts);
- une phase de soudage (D) à ladite température de soudure (Ts) pendant un temps de soudure prédéterminé, ladite phase de soudage comprenant une mise sous pression des deux éléments à souder afin d'assembler les deux éléments thermoplastiques ;- A welding phase (D) at said welding temperature (Ts) for a predetermined welding time, said welding phase comprising a pressurization of the two elements to be welded in order to assemble the two thermoplastic elements;
- une phase de refroidissement (E) pendant un temps de refroidissement prédéterminé afin d'obtenir la solidification des deux éléments thermoplastiques assemblés.- A cooling phase (E) during a predetermined cooling time in order to obtain solidification of the two assembled thermoplastic elements.
13. Procédé de soudure selon la revendication 12, caractérisé en ce que la durée de la phase de préchauffage (B) et/ou la durée de la phase de soudage (C), et/ou la température de soudure (Ts) est/sont fonction(s) de la température d'étalonnage (TO) ; cette dite température d'étalonnage (TO) étant mesurée lors de l'étape d'étalonnage (ElO) conformément au procédé de mesure selon l'une quelconque des revendications 1 à 4. Welding method according to Claim 12, characterized in that the duration of the preheating phase (B) and / or the duration of the welding phase (C) and / or the welding temperature (Ts) is / are function (s) of the calibration temperature (TO); this said calibration temperature (TO) being measured during the calibration step (ElO) according to the measuring method according to any one of claims 1 to 4.
PCT/FR2009/051608 2008-09-09 2009-08-20 Temperature measurement in a heat welding system WO2010029241A1 (en)

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Citations (2)

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Publication number Priority date Publication date Assignee Title
DE3802995A1 (en) * 1988-02-02 1989-08-10 Kabelmetal Electro Gmbh Process for controlling the welding operation in the production of a spigot joint
WO1997018504A1 (en) * 1995-11-15 1997-05-22 Tetra Laval Holdings & Finance S.A. Method and apparatus for temperature control

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3802995A1 (en) * 1988-02-02 1989-08-10 Kabelmetal Electro Gmbh Process for controlling the welding operation in the production of a spigot joint
WO1997018504A1 (en) * 1995-11-15 1997-05-22 Tetra Laval Holdings & Finance S.A. Method and apparatus for temperature control

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