WO2010022325A3 - Method of making an earth-boring metal matrix rotary drill bit - Google Patents

Method of making an earth-boring metal matrix rotary drill bit Download PDF

Info

Publication number
WO2010022325A3
WO2010022325A3 PCT/US2009/054602 US2009054602W WO2010022325A3 WO 2010022325 A3 WO2010022325 A3 WO 2010022325A3 US 2009054602 W US2009054602 W US 2009054602W WO 2010022325 A3 WO2010022325 A3 WO 2010022325A3
Authority
WO
WIPO (PCT)
Prior art keywords
particle
matrix
molten
region
earth
Prior art date
Application number
PCT/US2009/054602
Other languages
French (fr)
Other versions
WO2010022325A2 (en
Inventor
John Stevens
Jimmy W. Eason
Original Assignee
Baker Hughes Incorporated
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Baker Hughes Incorporated filed Critical Baker Hughes Incorporated
Publication of WO2010022325A2 publication Critical patent/WO2010022325A2/en
Publication of WO2010022325A3 publication Critical patent/WO2010022325A3/en

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00—Drill bits
    • E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/54—Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C1/00—Making non-ferrous alloys
    • C22C1/10—Alloys containing non-metals
    • C22C1/1036—Alloys containing non-metals starting from a melt
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00—Drill bits
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F2005/001—Cutting tools, earth boring or grinding tool other than table ware
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy

Landscapes

  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Earth Drilling (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

A method of making an earth-boring rotary drill bit includes providing a plurality of hard particles in a mold to define a particle precursor of the first region and the second region and infiltrating the panicle precursor of the first region with a molten first matrix material forming a molten first particle-matrix mixture. The method also includes infiltrating the particle precursor of the second region with a molten second matrix material forming a molten second particle-matrix mixture; and cooling the molten first particle-matrix mixture and the molten second particle-matrix mixture to solidify the first matrix material and the second matrix material and form a bit body having a first particle-matrix composite material having a first material composition in the first region and a second particle-matrix composite material having a second material composition in the second region, wherein the first particle-matrix composite material and the second particle-matrix composite material are different.
PCT/US2009/054602 2008-08-21 2009-08-21 Method of making an earth-boring metal matrix rotary drill bit WO2010022325A2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US9076708P 2008-08-21 2008-08-21
US61/090,767 2008-08-21
US12/534,805 2009-08-03
US12/534,805 US20100192475A1 (en) 2008-08-21 2009-08-03 Method of making an earth-boring metal matrix rotary drill bit

Publications (2)

Publication Number Publication Date
WO2010022325A2 WO2010022325A2 (en) 2010-02-25
WO2010022325A3 true WO2010022325A3 (en) 2010-06-24

Family

ID=41707673

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2009/054602 WO2010022325A2 (en) 2008-08-21 2009-08-21 Method of making an earth-boring metal matrix rotary drill bit

Country Status (2)

Country Link
US (1) US20100192475A1 (en)
WO (1) WO2010022325A2 (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7841259B2 (en) * 2006-12-27 2010-11-30 Baker Hughes Incorporated Methods of forming bit bodies
US9206651B2 (en) * 2008-10-30 2015-12-08 Baker Hughes Incorporated Coupling members for coupling a body of an earth-boring drill tool to a drill string, earth-boring drilling tools including a coupling member, and related methods
US8201648B2 (en) * 2009-01-29 2012-06-19 Baker Hughes Incorporated Earth-boring particle-matrix rotary drill bit and method of making the same
EP2502710B1 (en) 2011-03-22 2020-04-22 Black & Decker Inc. Chisels
USD737875S1 (en) 2013-03-15 2015-09-01 Black & Decker Inc. Drill bit
USD734792S1 (en) 2013-03-15 2015-07-21 Black & Decker Inc. Drill bit
US9333564B2 (en) 2013-03-15 2016-05-10 Black & Decker Inc. Drill bit
CN105849354B (en) * 2013-12-10 2018-04-06 哈里伯顿能源服务公司 Manufacture the ventilation base substrate of matrix bit body
WO2015103670A1 (en) * 2014-01-09 2015-07-16 Bradken Uk Limited Wear member incorporating wear resistant particles and method of making same
GB2538416A (en) * 2014-03-12 2016-11-16 Halliburton Energy Services Inc Low surface friction drill bit body for use in wellbore formation
US11459830B2 (en) * 2016-08-29 2022-10-04 Schlumberger Technology Corporation Devices and systems for using additive manufacturing to manufacture a tool crown

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6148936A (en) * 1998-10-22 2000-11-21 Camco International (Uk) Limited Methods of manufacturing rotary drill bits
US20070056777A1 (en) * 2005-09-09 2007-03-15 Overstreet James L Composite materials including nickel-based matrix materials and hard particles, tools including such materials, and methods of using such materials
US20080128176A1 (en) * 2005-11-10 2008-06-05 Heeman Choe Silicon carbide composite materials, earth-boring tools comprising such materials, and methods for forming the same
WO2008091793A2 (en) * 2007-01-18 2008-07-31 Halliburton Energy Services, Inc. Casting of tungsten carbide matrix bit heads and heating bit head portions with microwave radiation

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US3149411A (en) * 1962-12-21 1964-09-22 Jersey Prod Res Co Composite materials containing cemented carbides
US4164680A (en) * 1975-08-27 1979-08-14 Villalobos Humberto F Polycrystalline diamond emitter
US4273561A (en) * 1975-08-27 1981-06-16 Fernandez Moran Villalobos Hum Ultrasharp polycrystalline diamond edges, points, and improved diamond composites, and methods of making and irradiating same
US4084942A (en) * 1975-08-27 1978-04-18 Villalobos Humberto Fernandez Ultrasharp diamond edges and points and method of making
US4588420A (en) * 1982-07-22 1986-05-13 Superior Finishers, Inc. Methods of manufacturing abrasive articles
US5090491A (en) * 1987-10-13 1992-02-25 Eastman Christensen Company Earth boring drill bit with matrix displacing material
US4884477A (en) * 1988-03-31 1989-12-05 Eastman Christensen Company Rotary drill bit with abrasion and erosion resistant facing
US4919013A (en) * 1988-09-14 1990-04-24 Eastman Christensen Company Preformed elements for a rotary drill bit
US5147001A (en) * 1990-03-06 1992-09-15 Norton Company Drill bit cutting array having discontinuities therein
US5284215A (en) * 1991-12-10 1994-02-08 Baker Hughes Incorporated Earth-boring drill bit with enlarged junk slots
US5373907A (en) * 1993-01-26 1994-12-20 Dresser Industries, Inc. Method and apparatus for manufacturing and inspecting the quality of a matrix body drill bit
US5441121A (en) * 1993-12-22 1995-08-15 Baker Hughes, Inc. Earth boring drill bit with shell supporting an external drilling surface
US6209420B1 (en) * 1994-03-16 2001-04-03 Baker Hughes Incorporated Method of manufacturing bits, bit components and other articles of manufacture
US6287360B1 (en) * 1998-09-18 2001-09-11 Smith International, Inc. High-strength matrix body
US7044243B2 (en) * 2003-01-31 2006-05-16 Smith International, Inc. High-strength/high-toughness alloy steel drill bit blank
US20060032677A1 (en) * 2003-02-12 2006-02-16 Smith International, Inc. Novel bits and cutting structures
US20040245024A1 (en) * 2003-06-05 2004-12-09 Kembaiyan Kumar T. Bit body formed of multiple matrix materials and method for making the same
US20080101977A1 (en) * 2005-04-28 2008-05-01 Eason Jimmy W Sintered bodies for earth-boring rotary drill bits and methods of forming the same
US20050211475A1 (en) * 2004-04-28 2005-09-29 Mirchandani Prakash K Earth-boring bits
US7776256B2 (en) * 2005-11-10 2010-08-17 Baker Huges Incorporated Earth-boring rotary drill bits and methods of manufacturing earth-boring rotary drill bits having particle-matrix composite bit bodies
US7784567B2 (en) * 2005-11-10 2010-08-31 Baker Hughes Incorporated Earth-boring rotary drill bits including bit bodies comprising reinforced titanium or titanium-based alloy matrix materials, and methods for forming such bits
US7913779B2 (en) * 2005-11-10 2011-03-29 Baker Hughes Incorporated Earth-boring rotary drill bits including bit bodies having boron carbide particles in aluminum or aluminum-based alloy matrix materials, and methods for forming such bits
US7802495B2 (en) * 2005-11-10 2010-09-28 Baker Hughes Incorporated Methods of forming earth-boring rotary drill bits
US7866419B2 (en) * 2006-07-19 2011-01-11 Smith International, Inc. Diamond impregnated bits using a novel cutting structure
US20080164070A1 (en) * 2007-01-08 2008-07-10 Smith International, Inc. Reinforcing overlay for matrix bit bodies
US7878275B2 (en) * 2008-05-15 2011-02-01 Smith International, Inc. Matrix bit bodies with multiple matrix materials
US20090301788A1 (en) * 2008-06-10 2009-12-10 Stevens John H Composite metal, cemented carbide bit construction
US8261632B2 (en) * 2008-07-09 2012-09-11 Baker Hughes Incorporated Methods of forming earth-boring drill bits
US20100193255A1 (en) * 2008-08-21 2010-08-05 Stevens John H Earth-boring metal matrix rotary drill bit
US20100155148A1 (en) * 2008-12-22 2010-06-24 Baker Hughes Incorporated Earth-Boring Particle-Matrix Rotary Drill Bit and Method of Making the Same
US8201648B2 (en) * 2009-01-29 2012-06-19 Baker Hughes Incorporated Earth-boring particle-matrix rotary drill bit and method of making the same
US8881791B2 (en) * 2010-04-28 2014-11-11 Baker Hughes Incorporated Earth-boring tools and methods of forming earth-boring tools

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6148936A (en) * 1998-10-22 2000-11-21 Camco International (Uk) Limited Methods of manufacturing rotary drill bits
US20070056777A1 (en) * 2005-09-09 2007-03-15 Overstreet James L Composite materials including nickel-based matrix materials and hard particles, tools including such materials, and methods of using such materials
US20080128176A1 (en) * 2005-11-10 2008-06-05 Heeman Choe Silicon carbide composite materials, earth-boring tools comprising such materials, and methods for forming the same
WO2008091793A2 (en) * 2007-01-18 2008-07-31 Halliburton Energy Services, Inc. Casting of tungsten carbide matrix bit heads and heating bit head portions with microwave radiation

Also Published As

Publication number Publication date
WO2010022325A2 (en) 2010-02-25
US20100192475A1 (en) 2010-08-05

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