WO2010010681A1 - Cam for driving knitting needle and weft knitting machine - Google Patents

Cam for driving knitting needle and weft knitting machine Download PDF

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Publication number
WO2010010681A1
WO2010010681A1 PCT/JP2009/003391 JP2009003391W WO2010010681A1 WO 2010010681 A1 WO2010010681 A1 WO 2010010681A1 JP 2009003391 W JP2009003391 W JP 2009003391W WO 2010010681 A1 WO2010010681 A1 WO 2010010681A1
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WO
WIPO (PCT)
Prior art keywords
cam
needle
knitting
bat
groove
Prior art date
Application number
PCT/JP2009/003391
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French (fr)
Japanese (ja)
Inventor
有北礼治
Original Assignee
株式会社島精機製作所
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Filing date
Publication date
Application filed by 株式会社島精機製作所 filed Critical 株式会社島精機製作所
Priority to CN2009801286215A priority Critical patent/CN102105628B/en
Priority to JP2010521596A priority patent/JP5414674B2/en
Priority to EP09800197.7A priority patent/EP2336410B1/en
Publication of WO2010010681A1 publication Critical patent/WO2010010681A1/en

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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/32Cam systems or assemblies for operating knitting instruments
    • D04B15/36Cam systems or assemblies for operating knitting instruments for flat-bed knitting machines
    • D04B15/362Cam systems or assemblies for operating knitting instruments for flat-bed knitting machines with two needle beds in V-formation

Definitions

  • the present invention relates to a knitting needle driving cam and a flat knitting machine that are mounted on a carriage that runs along a needle bed and that guides and drives a knitting needle butt protruding from a needle groove of the needle bed.
  • a knitting needle is accommodated in a needle groove arranged in parallel to a needle bed, and a hook on the tip side of the knitting needle is advanced and retracted to a mouth formed on the end side of the needle bed to knit the knitted fabric.
  • the driving for moving the knitting needle back and forth is performed by mounting a knitting needle driving cam on the base plate on the bottom side of the carriage that reciprocates in the direction in which the needle grooves are arranged side by side.
  • the knitting needle driving cam is generally plate-shaped, and the surface formed so as to be cut substantially perpendicularly from the surface facing the needle bed when mounted on the carriage is the cam surface.
  • the cam surface is driven in contact with a bat protruding from the knitting needle toward the carriage.
  • Patent Document 2 is a cam layout showing the layout of cams for driving a knitting needle on a base plate of a carriage, and the cam surface is displayed as a contour line including a section inclined with respect to the traveling direction of the carriage (Patent Document 1 and Patent Document 2). reference).
  • FIG. 6 is a simplified diagram of FIG. 5 of Patent Document 1 and shows an example of the knitting needle 1 as being accommodated in the needle bed.
  • the knitting needle 1 is a latch needle, and a hook 3 at the tip of the needle body 2 is opened and closed by a latch 4.
  • a needle jack 5 is connected to the tail end side of the needle body 2.
  • a transfer piece 6 is attached to one side surface of the needle body 2.
  • the needle jack 5 is provided with a knitting operation bat 7 near the middle of the whole, and a transfer operation bat 8 is provided near the tip.
  • the needle jack 5 has an elastic leg between the knitting operation bat 7 and the tail end, and the selection jack 9 is pressed by the tip where the selection bat 10 is provided near the middle of the elastic leg.
  • the tip of the selector 11 abuts behind the selection bat 10 and can be pushed rightward in the drawing.
  • the selector 11 has a lowering bat 12 that is lowered to the left and a raising bat 13 that is raised to the right, and has a needle selection bat 14 in the middle.
  • One of the plurality of positions of the needle selection bat 14 is assigned to each knitting needle 1.
  • the knitting needle 1 is supported on the needle bed 15 side by combining a needle body 2, a needle jack 5, a select jack 9 and a selector 11.
  • needle plates 17 are erected on the substrate 16 at a constant pitch, and the knitting needles 1 are accommodated in the needle grooves 18 formed between the needle plates 17.
  • the hook 3 on the distal end side of the knitting needle 1 moves forward and backward in the tooth opening 19 by the sliding displacement in the lateral direction in the drawing in the needle groove 18 and draws the knitting yarn supplied from the tooth opening 19 toward the needle bed 15 side.
  • Form stitches In a flat knitting machine having a pair of needle beds 15 on both sides before and after the tooth opening 19, various knitted fabrics are knitted using one or both needle beds 15, and stitches are moved between the needle beds 15. Transfers are also possible.
  • each needle bed 15 is inclined such that the side of the tooth opening 19 is high and the side away from the tooth opening 19 is low, but for convenience of explanation, only one needle bed 15 is displayed in a horizontal posture. Further, the moving direction of the knitting needle 1 is described with the right direction in the drawing toward the tooth opening 19 ascending, the left direction in the drawing away from the tooth opening 19 descending, and the vertical direction in the drawing as the direction of ups and downs. Furthermore, although the needle plate 17 has a configuration for providing a fixed or movable sinker or the like on the side of the mouth 19, the illustration is omitted.
  • FIG. 7 shows a schematic configuration of a cam system 20 that can drive the knitting needle 1 as shown in FIG. 6 to perform a knitting operation or a transfer operation.
  • two sets of cam systems 20 are mounted on a carriage that reciprocates in a direction perpendicular to the paper surface along the needle bed 15 of FIG.
  • Each set of cam systems 20 includes a transfer-use transfer cam 21, a fixed needle raising cam 22, a movable needle raising cam 23, a stitch cam 24, a transfer guide cam 25, a needle guide cam 26, a lowering selector guide cam 27, A raising selector guide cam 28 and a selector raising cam 29 are included.
  • These cams are arranged on the base plate 30 of the carriage.
  • one of the transfer transfer cam 21 and the movable needle raising cam 23 when the one protrudes from the surface of the main plate 30, the projecting state is alternately switched so that the other is set in the main plate 30.
  • the cam system 20 disposed on the main plate 30 also includes a needle selection operation unit 31 such as a needle selection actuator.
  • the needle selection operation unit 31 operates on the needle selection bat 14 of the selector 11 of FIG.
  • the needle selection operation is also related to the action of the lowering selector guide cam 27 on the lowering butt 12 of the selector 11 and the action of the raising selector guide cam 28 and the selector raising cam 29 on the raising butt 13.
  • a presser 32 is disposed in the path of the selection bat 10.
  • Patent Document 2 discloses a flat knitting machine using a knitting needle as a knitting needle, which is not a latch needle but a compound needle that opens and closes a hook with a slider that slides against a needle body.
  • the knitting needle of the flat knitting machine the knitting operation bat 7 and the transfer operation bat 8 provided in the needle jack 5 connected to the needle body 2 are guided by the cam regardless of the type of the latch needle or the compound needle.
  • the knitting needle advances and retreats to the tooth opening 19.
  • the knitting operation bat 7 is guided by the movable needle raising cam 23 through a groove cam 37 formed as a groove-like route sandwiched between the upper and lower sides of the cam surface.
  • the transfer needle is guided so that the operation bat 8 passes through the groove cam 38 formed between the upper edge of the transfer transfer cam 21 and the lower edge of the transfer guide cam 25.
  • the groove cams 37 and 38 for guiding a single bat are formed so that the groove width is slightly larger than the width of the knitting operation bat 7 and the transfer operation bat 8.
  • the upper edge 39a formed on the inner side of the fixed needle raising cam 22 serves as a cam surface to guide the bat 7 for knitting operation to be pushed up.
  • the edge 39b serves as a cam surface and guides the transfer operation bat 8 to be pushed down.
  • cam surfaces are wall surfaces formed so as to be cut with a sharp edge in the thickness direction from the surface of the plate-like member, and are indicated by contour lines on the cam layout drawing.
  • the lower cam surface is mainly guided when the bat is raised, and the upper cam surface is mainly guided when the bat is lowered.
  • the knitting operation bat 7 and the transfer operation bat 8 which are guided by the groove cams 37 and 38 in FIG. 7 and the upper edge 39a inside the fixed needle raising cam 22 and the lower edge 39b of the transfer and transfer transfer cam 21 are as follows. Since it receives an action from the cam surface on one side, a force is applied in the direction of defeating the bat. Further, when the bat starts to rise or descend, the bats collide when coming into contact with the groove cams 37, 38 and the cam surfaces of the upper edge 39a and the lower edge 39b. Even during these collisions, force is applied in the direction of defeating the bat. In order to increase productivity with a flat knitting machine, it is necessary to increase the speed of knitting. In particular, when knitting at high speed, the tip edge of the cam surface bites into the falling bat, which may cause seizure.
  • the cam surface In order to prevent seizure, even if oil is supplied to the cam surface, if a plurality of bats pass, the oil on the cam surface may be cut out and burnt out. If the angle at which the cam surface is inclined with respect to the traveling direction of the carriage is reduced, it is considered that the force for defeating the bat is reduced and the occurrence of seizure can be suppressed. However, the cam and carriage are increased in size. When the carriage is enlarged, the travel stroke necessary for knitting a knitted fabric having the same knitting width increases, which is an obstacle to increase productivity.
  • An object of the present invention is to provide a knitting needle driving cam and a flat knitting machine capable of preventing seizure of a knitting needle to a bat with a simple configuration.
  • the present invention is used by being mounted on a base plate of a carriage that reciprocates along a needle bed of a flat knitting machine, is generally plate-shaped, and is formed so as to be cut in a thickness direction from a plate-shaped surface.
  • a knitting needle driving cam that is driven in contact with a bat protruding from a knitting needle accommodated in the needle groove of the needle bed, In the section where the cam surface is inclined with respect to the traveling direction of the carriage and the knitting needle is driven to move forward and backward, the edge of the corner of the cross section is the part where the plate-shaped surface transitions to the cam surface.
  • a cam for driving a knitting needle including a section that has been removed.
  • the butt that contacts the cam surface protrudes from the upper edge of the needle groove by 2 mm or more, When mounted on the carriage, a 0.2 mm gap is provided between the plate-shaped surface and the upper edge of the needle groove, The range where the edge is removed is 0.2 to 0.4 mm from the plate-like surface.
  • the edge is removed in a section where the angle at which the cam surface is inclined with respect to the traveling direction of the carriage is at least 45 degrees or more.
  • the present invention is a flat knitting machine characterized in that any one of the aforementioned knitting needle driving cams is mounted on a carriage.
  • the knitting needle driving cam is mounted on the base plate of the carriage that reciprocates along the surface of the needle bed.
  • the cam for driving the knitting needle is formed such that a cam surface that contacts and drives a bat protruding from the knitting needle housed in the needle groove of the needle bed is cut from the plate-like surface in the thickness direction.
  • the section where the cam surface is formed includes the section where the edge of the transition from the plate-shaped surface to the cam surface is removed, so even if the bat falls down during knitting at high speed, the tip of the cam surface Is difficult to bite. Moreover, it becomes easy to hold
  • the knitting needle driving cam of the flat knitting machine of the present invention can prevent seizure of the knitting needle to the bat with a simple configuration in which the edge of the cam surface is removed.
  • the bat that is guided in contact with the cam surface protrudes 2 mm or more from the upper edge of the needle groove, and is 0.2 mm between the upper edge of the needle groove and the surface of the knitting needle driving cam.
  • the edge is removed in a range of 0.2 to 0.4 mm from the surface of the groove cam. The range where the edge is removed on the cam surface remains on the base side of the bat protruding from the upper edge of the needle groove, so that the cam surface that contacts the bat does not increase the moment of defeating the bat and ensure sufficient allowance. Can do.
  • the edge is removed in a section where the angle at which the cam surface is inclined with respect to the traveling direction of the carriage is at least 45 degrees or more. Can be prevented.
  • FIG. 1 is a simplified cross-sectional view showing a configuration of a main part of a cam member 40 according to an embodiment of the present invention.
  • FIG. 2 is a partial cam arrangement diagram showing a configuration of a cam system 50 in which the concept of the cam member 40 of FIG. 1 is applied to the cam system 20 of FIG.
  • FIG. 3 is a cross-sectional view schematically showing the effect of chamfering 45 on the cam surface 42 side of the cam wall surface 43 of the groove cam 41 with the cam member 40 of FIG. 4 is a cross-sectional view showing a configuration in which edge removal is performed at a portion where the cam wall surfaces 73 and 83 are cut from the cam surfaces 72 and 82 of the other cam members 70 and 80 together with the chamfer 45 in the cam member 40 of FIG.
  • FIG. FIG. 5 is a cross-sectional view showing the effect of preventing oil shortage by providing a chamfer 45 on the cam member 40 of FIG. 1 in comparison with a conventional cam member 60 without chamfering.
  • FIG. 6 is a side view showing a configuration of a conventional knitting needle 1.
  • FIG. 7 is a cam layout diagram showing a schematic configuration of a cam system 20 that can drive the knitting needle 1 of FIG. 6 to perform a knitting operation or a transfer operation.
  • FIG. 1 (a) and 1 (b) show a main part of a cam member 40 according to an embodiment of the present invention as a simplified cross-sectional configuration.
  • FIG. 1 (a) shows a cross section viewed from the section line aa of FIG. 1 (b).
  • portions corresponding to the portions described in advance are denoted by the same reference numerals, and redundant description may be omitted.
  • the cam member 40 has a groove cam 41 in the same manner as the movable needle raising cam 23 used in the cam system 20 of FIG.
  • the cam member 40 is generally plate-shaped, and is mounted on the base plate on the bottom surface side of the carriage of the flat knitting machine.
  • the cam surface 42 of the cam member 40 faces the surface of the needle bed 15 with a gap S when mounted on the carriage.
  • the gap S is, for example, 0.2 mm.
  • the groove cam 41 has a cam wall surface 43 that is cut vertically from the cam surface 42 and formed in the thickness direction as a cam surface. When the groove cam 41 is formed on a single cam member, the groove cam 41 has a cam bottom surface 44.
  • the groove cam 41 is not limited to that provided on the single cam member 40, and the groove cam 38 between the upper edge of the transfer transfer cam 21 and the lower edge of the transfer guide cam 25 in FIG.
  • the cam may be such that the upper edge 39 a formed inside the fixed needle raising cam 22 and the lower edge 39 b of the transfer transfer cam 21 correspond to the cam wall surface 43.
  • the main plate 30 corresponds to the cam bottom surface 44.
  • the cam wall 42 side edge of the cam wall surface 43 is removed by providing an inclined surface chamfer 45 having an angle of 45 degrees, for example.
  • the removal of the edge by the chamfer 45 is performed in a range C that is 0.2 to 0.4 mm in the thickness direction as the cam member 40 from the cam surface 42 of the groove cam 41.
  • the groove cam 41 guides a butt 47 of a knitting member 46 such as the needle jack 5 of FIG.
  • the knitting member 46 protrudes from the upper edge of the needle groove 18 which becomes the surface of the needle bed 15 with a protrusion H while floating in the needle groove 18.
  • the upper edge of the needle groove 18 is formed by the upper edge of the needle plate 17.
  • the allowance H is about 2 to 3 mm.
  • the carriage travels in a direction perpendicular to the paper surface, and the cam member 40 mounted on the carriage also moves.
  • the cam wall surface 43 serving as the cam surface of the groove cam 41 is shown as being parallel and not inclined with respect to the traveling direction. That is, the cam wall surface 43 needs to be inclined with respect to the traveling direction in a portion that is driven to slide in a direction that advances and retreats with respect to the tooth opening. Even if the cam wall surface 43 shown in FIG. 1A is inclined with respect to the traveling direction, a chamfer 48 is also provided on the cross-sectional side of the bat 47 so that the bat 47 can be guided smoothly, and the inclined cam surface. The part which becomes an edge is removed.
  • FIG. 2 shows a configuration of a main part of a cam system 50 formed by applying the concept of the groove cam 41 in the cam member 40 of FIG. 1 to the cam system 20 of FIG.
  • the cam system 50 includes a transfer transfer cam 51, a fixed needle raising cam 52, a movable needle raising cam 53, a stitch cam 54, a transfer guide cam 55, and a needle guide cam 56.
  • Other configurations are the same as those in FIG.
  • 57, 58, upper edge 59a, and lower edge 59b are formed with cam surfaces in the thickness direction perpendicular to the surface. Since the carriage on which the cam system 50 is mounted travels to the left and right in the figure, the inclined cam surfaces used to drive the bat when traveling in the left and right directions are arranged in line symmetry. The cam surface including the inclined section and continuing in line symmetry is removed by forming the chamfers 53a, 53b, 55a, 51a similar to the chamfer 45 in the same manner as the cam surface 42 side of the cam member 40 in FIG. Yes. Also, the entire upper edge 59a of the fixed needle raising cam 52 and the lower edge 59b of the transfer transfer cam 51 are chamfered as a whole.
  • the cam surfaces on both sides of the groove cams 57 and 58 to which the chamfers 53a and 53b; 55a and 51a are applied are formed on the knitting operation bat 7 and the transfer operation bat 8 in accordance with the traveling direction of the carriage to the left and right in the drawing. It is necessary to switch the acting cam surface. Since the carriage is reciprocated, the cam surface in the inclined section is chamfered for both reciprocal use.
  • the upper cam surface of the groove cam 57 to which the chamfer 53a is provided includes an inclined section 57a that forms an angle of about 53 ° with respect to the traveling direction of the carriage.
  • the lower cam surface of the groove cam 57 to which the chamfer 53b is applied also includes an inclined section 57b that forms an angle of about 53 ° with respect to the traveling direction.
  • the upper and lower cam surfaces of the groove cam 58 to which the chamfers 55a and 51a are applied include inclined sections 58a and 58b that form an angle of about 53 ° with respect to the traveling direction, respectively.
  • the upper edge 59a formed inside the fixed needle raising cam 52 also includes an inclined section 52a that forms an angle of about 50 ° with respect to the traveling direction.
  • the lower edge 59b of the transfer-use transfer cam 51 that chamfers the entire surface includes inclined sections 51b and 51c that form angles of about 50 ° and about 45 ° with respect to the traveling direction.
  • the knitting operation bat 7 draws a locus 7b.
  • Such an operation corresponds to a transfer needle.
  • the movement of the receiving needle is performed along the section that guides the knitting operation bat 7 with the upper edge 59 a formed inside the fixed needle raising cam 52 as a cam surface, and the lower edge 59 b of the transfer receiving and transferring cam 51.
  • the knitting operation bat 7 and the transfer operation bat 8 bat are drawn so as to draw a trajectory 7c and a trajectory 8c, respectively, in combination with the section for guiding the transfer bat 8.
  • FIG. 3 schematically shows the effect of chamfering 45 on the cam surface 42 side of the cam wall surface 43 of the groove cam 41 with the cam member 40 of FIG.
  • the edge 45a of the contact portion has an obtuse angle greater than 90 degrees even if the butt 47 is slightly tilted and inclined. , Can be difficult to bite.
  • the cam wall surface 63 formed by cutting from the cam surface 62 of the groove cam 61 has a sharp edge 65 whose boundary with the cam surface 62 forms an angle of about 90 degrees. It has become.
  • the edge 65 is in a range sufficiently smaller than 0.2 mm even though it may be softened by polishing such as barrel finishing.
  • the cam member 40 by providing a chamfer 45 in a range of 0.2 mm or more, it is difficult to damage the bat 47 such as wrinkles.
  • the upper limit of the chamfer 45 by setting the upper limit of the chamfer 45 to 0.4 mm, it is possible to prevent the position where the edge 45 a comes into contact with the bat 47 from being far from the surface of the needle bed 17. As a result, it is possible to prevent the moment for tilting the bat 47 from being increased, and it is possible to maintain an engagement margin that is a range that substantially acts on the bat 47 as a cam.
  • FIG. 4 shows the edge removal at the portion where the cam wall surfaces 73 and 83 are cut from the cam surfaces 72 and 82 of the cam members 70 and 80 at the middle and the right side, similar to the chamfer 45 on the cam member 40 shown on the left side.
  • the cross-sectional structure of the other chamfering which performs is shown.
  • edge removal is performed by a curved chamfer 75.
  • the curved chamfer 75 can be less likely to bite at the abutting edge than the inclined chamfer 45 in the cam member 40 of FIG. 3, for example.
  • FIG. 5 shows the effect of preventing oil shortage by providing the cam member 40 with the chamfer 45 in comparison with the conventional cam member 60 without the chamfer.
  • the chamfers 75 and 85 of the cam members 70 and 80 in FIG. 4 basically have the same effect, but in the following description, the chamfer 45 of the cam member 40 is representatively shown.
  • the oil film 91 is brought into contact with the butt 47. Will be temporarily removed. If the chamfer 45 is provided, a stagnant oil 92 is generated as a space for storing the lubricating oil, and at least a part of the oil film 91 removed from the stagnant oil 92 returns, so the oil film 91 is considered to be easily recovered. . On the other hand, in the cam member 60 without chamfering, when the oil film 91 is temporarily removed, the recovery of the oil film 91 proceeds only from the oil supply device 90 side.
  • the chamfer 45 is provided on the cam surface 42 side of the cam wall surface 43 of the groove cam 41 that guides the butt 47 of the knitting member 46, and seizure is prevented even when the knitting speed is increased. be able to.
  • the cam surfaces to be chamfered 45 do not necessarily have to be on both sides of the groove cam 41.
  • the chamfers 51b on the lower edge side of the transfer transfer cam 51 in FIG. 2 and the chamfers 52a on the upper edge side of the fixed needle raising cam 52 are not required. Alternatively, only one side may be used. Further, a chamfer 54 a may be provided on the inclined cam surface of the stitch cam 54.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)

Abstract

Provided is a cam for driving a knitting needle which can prevent seizure of the knitting needle to a butt, and also provided is a weft knitting machine. A cam member (40) for driving a knitting needle is mounted on a substantially planar carriage reciprocating along the surface of a needle bed (15).  A grooved cam (41), having a cam wall face (43) which abuts on and guides a butt (48) projecting from a knitting member (46) contained in the needle groove (18) of the needle bed (15), to the outside of the needle grove (18), is formed in the cam member (40) to face the surface of the needle bed (15).  The grooved cam (41) is provided with a chamfer (45), and the edge of the cam wall face (43) on the side of the cam surface (42) is removed.  A butt (47) projects from the surface of the needle bed (15) by 2 mm or more.  A clearance (S) of 0.2 mm is provided between the surface of the needle bed (15) and the cam surface (42).  The edge is removed by the chamfer (45) over a range of 0.2-0.4 mm in the thickness direction from the cam surface of the grooved cam (41).

Description

編針駆動用カムおよび横編機Knitting needle driving cam and flat knitting machine
 本発明は、針床に沿って走行するキャリッジに搭載され、針床の針溝から突出する編針のバットを案内して駆動する編針駆動用カムおよび横編機に関する。 The present invention relates to a knitting needle driving cam and a flat knitting machine that are mounted on a carriage that runs along a needle bed and that guides and drives a knitting needle butt protruding from a needle groove of the needle bed.
 従来から、横編機では、針床に並設する針溝に編針を収容し、編針の先端側のフックを針床の端部側に形成される歯口に進退させて編地の編成を行っている。編針を進退させる駆動は、針溝の並設方向に往復移動するキャリッジの底面側の地板に編針駆動用カムを搭載して行う。編針駆動用カムは大略的に板状であり、キャリッジへの搭載時に針床に臨む表面からほぼ垂直に切込まれるように形成される面がカム面となる。カム面は、編針からキャリッジ側に突出するバットに当接して駆動する。キャリッジの地板上での編針駆動用カムの配置を示すカム配置図で、カム面は、キャリッジの走行方向に対して傾斜する区間を含む輪郭線として表示されている(特許文献1および特許文献2参照)。 Conventionally, in a flat knitting machine, a knitting needle is accommodated in a needle groove arranged in parallel to a needle bed, and a hook on the tip side of the knitting needle is advanced and retracted to a mouth formed on the end side of the needle bed to knit the knitted fabric. Is going. The driving for moving the knitting needle back and forth is performed by mounting a knitting needle driving cam on the base plate on the bottom side of the carriage that reciprocates in the direction in which the needle grooves are arranged side by side. The knitting needle driving cam is generally plate-shaped, and the surface formed so as to be cut substantially perpendicularly from the surface facing the needle bed when mounted on the carriage is the cam surface. The cam surface is driven in contact with a bat protruding from the knitting needle toward the carriage. FIG. 2 is a cam layout showing the layout of cams for driving a knitting needle on a base plate of a carriage, and the cam surface is displayed as a contour line including a section inclined with respect to the traveling direction of the carriage (Patent Document 1 and Patent Document 2). reference).
 図6は、特許文献1の図5を簡略化して、編針1の一例を針床に収容されている状態として示す。編針1はべら針であり、針本体2の先端のフック3をラッチ4で開閉する。針本体2の尾端側には、ニードルジャック5が連結されている。針本体2の一側面には、目移し片6が取付けられている。ニードルジャック5には、全体の中間付近に編成動作用バット7が設けられ、先端付近には目移し動作用バット8が設けられる。ニードルジャック5は、編成動作用バット7と尾端との間が弾性脚となっており、弾性脚の中間付近を、セレクトジャック9で選択用バット10が設けられる先端で押圧される。選択用バット10の背後側には、セレクタ11の先端が当接して、図の右方に押上げ可能である。セレクタ11は、図の左方へ下げる下げ用バット12と右方へ上げる上げ用バット13とを有し、中間には選針用バット14を有する。選針用バット14は、複数の位置のうちの一つが各編針1毎に割当てられる。 FIG. 6 is a simplified diagram of FIG. 5 of Patent Document 1 and shows an example of the knitting needle 1 as being accommodated in the needle bed. The knitting needle 1 is a latch needle, and a hook 3 at the tip of the needle body 2 is opened and closed by a latch 4. A needle jack 5 is connected to the tail end side of the needle body 2. A transfer piece 6 is attached to one side surface of the needle body 2. The needle jack 5 is provided with a knitting operation bat 7 near the middle of the whole, and a transfer operation bat 8 is provided near the tip. The needle jack 5 has an elastic leg between the knitting operation bat 7 and the tail end, and the selection jack 9 is pressed by the tip where the selection bat 10 is provided near the middle of the elastic leg. The tip of the selector 11 abuts behind the selection bat 10 and can be pushed rightward in the drawing. The selector 11 has a lowering bat 12 that is lowered to the left and a raising bat 13 that is raised to the right, and has a needle selection bat 14 in the middle. One of the plurality of positions of the needle selection bat 14 is assigned to each knitting needle 1.
 編針1は、針本体2、ニードルジャック5、セレクトジャック9およびセレクタ11が組合わされ、針床15側で支持される。針床15では、基板16に、一定のピッチでニードルプレート17が立設され、ニードルプレート17間に形成される針溝18に編針1が収容される。針溝18内での図の横方向の摺動変位で、編針1の先端側のフック3は、歯口19に進退し、歯口19で供給される編糸を針床15側に引込んで編目を形成する。歯口19を挟む前後の両側に一対の針床15を備える横編機では、一方または両方の針床15を使用して種々の編地を編成したり、針床15間で編目を移動させる目移しも可能である。 The knitting needle 1 is supported on the needle bed 15 side by combining a needle body 2, a needle jack 5, a select jack 9 and a selector 11. In the needle bed 15, needle plates 17 are erected on the substrate 16 at a constant pitch, and the knitting needles 1 are accommodated in the needle grooves 18 formed between the needle plates 17. The hook 3 on the distal end side of the knitting needle 1 moves forward and backward in the tooth opening 19 by the sliding displacement in the lateral direction in the drawing in the needle groove 18 and draws the knitting yarn supplied from the tooth opening 19 toward the needle bed 15 side. Form stitches. In a flat knitting machine having a pair of needle beds 15 on both sides before and after the tooth opening 19, various knitted fabrics are knitted using one or both needle beds 15, and stitches are moved between the needle beds 15. Transfers are also possible.
 なお、各針床15は、歯口19側が高く、歯口19から離れる側では低くなるように傾斜しているけれども、説明の便宜上、一方の針床15のみを水平な姿勢で表示する。また、編針1の移動方向を、歯口19側に向う図の右方向を上昇、歯口19から離れる図の左方向を下降、図の上下方向を浮沈の方向として、それぞれ記載する。さらに、ニードルプレート17は、歯口19側に、固定式や可動式のシンカなどを設けるための構成を有しているけれども、図示を省略する。 Note that each needle bed 15 is inclined such that the side of the tooth opening 19 is high and the side away from the tooth opening 19 is low, but for convenience of explanation, only one needle bed 15 is displayed in a horizontal posture. Further, the moving direction of the knitting needle 1 is described with the right direction in the drawing toward the tooth opening 19 ascending, the left direction in the drawing away from the tooth opening 19 descending, and the vertical direction in the drawing as the direction of ups and downs. Furthermore, although the needle plate 17 has a configuration for providing a fixed or movable sinker or the like on the side of the mouth 19, the illustration is omitted.
 図7は、図6に示すような編針1を駆動して、編成動作や目移し動作を行わせることができるカムシステム20の概略的な構成を示す。カムシステム20は、図6の針床15に沿って、紙面に垂直な方向に往復走行するキャリッジに、たとえば二組搭載される。各組のカムシステム20は、渡し受け両用目移しカム21、固定ニードルレイジングカム22、可動ニードルレイジングカム23、ステッチカム24、目移しガイドカム25、ニードルガイドカム26、下げ用セレクタガイドカム27、上げ用セレクタガイドカム28およびセレクタレイジングカム29を含む。これらのカムは、キャリッジの地板30上に配置される。渡し受け両用目移しカム21と可動ニードルレイジングカム23とは、一方が地板30の表面から突出する状態となると、他方が地板30に沈む状態となるように、交互に出没状態が切換えられる。 FIG. 7 shows a schematic configuration of a cam system 20 that can drive the knitting needle 1 as shown in FIG. 6 to perform a knitting operation or a transfer operation. For example, two sets of cam systems 20 are mounted on a carriage that reciprocates in a direction perpendicular to the paper surface along the needle bed 15 of FIG. Each set of cam systems 20 includes a transfer-use transfer cam 21, a fixed needle raising cam 22, a movable needle raising cam 23, a stitch cam 24, a transfer guide cam 25, a needle guide cam 26, a lowering selector guide cam 27, A raising selector guide cam 28 and a selector raising cam 29 are included. These cams are arranged on the base plate 30 of the carriage. As for one of the transfer transfer cam 21 and the movable needle raising cam 23, when the one protrudes from the surface of the main plate 30, the projecting state is alternately switched so that the other is set in the main plate 30.
 地板30上に配置されるカムシステム20は、選針アクチュエータなどの選針作用部31も含む。選針作用部31は、図6のセレクタ11の選針用バット14に作用する。選針動作には、セレクタ11の下げ用バット12に対する下げ用セレクタガイドカム27の作用と、上げ用バット13に対する上げ用セレクタガイドカム28およびセレクタレイジングカム29の作用も関連している。選針動作では、セレクトジャック9の選択用バット10の経路を切換える。選択用バット10の経路には、プレッサ32が配置される。 The cam system 20 disposed on the main plate 30 also includes a needle selection operation unit 31 such as a needle selection actuator. The needle selection operation unit 31 operates on the needle selection bat 14 of the selector 11 of FIG. The needle selection operation is also related to the action of the lowering selector guide cam 27 on the lowering butt 12 of the selector 11 and the action of the raising selector guide cam 28 and the selector raising cam 29 on the raising butt 13. In the needle selection operation, the path of the selection bat 10 of the select jack 9 is switched. A presser 32 is disposed in the path of the selection bat 10.
 特許文献2などには、べら針ではなく、針本体に対して摺動するスライダでフックを開閉する複合針を編針とする横編機が開示されている。横編機の編針では、べら針や複合針などの形式を問わず、針本体2に連結されるニードルジャック5に設ける編成動作用バット7や目移し動作用バット8がカムに案内されることで、編針が歯口19に進退する。ニットなどの編目形成時は、可動ニードルレイジングカム23に、カム面で上下を挟まれる溝状のルートとして形成される溝カム37を編成動作用バット7が通るように案内される。目移し時の渡し針では、渡し受け両用目移しカム21の上縁と目移しガイドカム25の下縁との間に形成される溝カム38を目移し動作用バット8が通るように案内される。単一のバットを案内する溝カム37,38は、溝幅が編成動作用バット7や目移し動作用バット8の幅よりも若干広くなるように形成される。目移し時の受け針では、固定ニードルレイジングカム22の内側に形成される上縁39aがカム面となって編成動作用バット7を押上げるように案内し、渡し受け両用目移しカム21の下縁39bがカム面となって目移し動作用バット8を押下げるように案内する。これらのカム面は、板状の部材の表面から厚み方向に鋭いエッジで切込まれるように形成される壁面であり、カム配置図上では輪郭線で表示される。溝カムの案内経路がキャリッジの走行方向に対して傾斜している区間で、バット上昇時は主に下側となるカム面が案内し、バット下降時は主に上側となるカム面が案内する。 Patent Document 2 discloses a flat knitting machine using a knitting needle as a knitting needle, which is not a latch needle but a compound needle that opens and closes a hook with a slider that slides against a needle body. In the knitting needle of the flat knitting machine, the knitting operation bat 7 and the transfer operation bat 8 provided in the needle jack 5 connected to the needle body 2 are guided by the cam regardless of the type of the latch needle or the compound needle. Thus, the knitting needle advances and retreats to the tooth opening 19. When forming a stitch such as a knit, the knitting operation bat 7 is guided by the movable needle raising cam 23 through a groove cam 37 formed as a groove-like route sandwiched between the upper and lower sides of the cam surface. At the time of transfer, the transfer needle is guided so that the operation bat 8 passes through the groove cam 38 formed between the upper edge of the transfer transfer cam 21 and the lower edge of the transfer guide cam 25. The The groove cams 37 and 38 for guiding a single bat are formed so that the groove width is slightly larger than the width of the knitting operation bat 7 and the transfer operation bat 8. In the receiving needle at the time of transfer, the upper edge 39a formed on the inner side of the fixed needle raising cam 22 serves as a cam surface to guide the bat 7 for knitting operation to be pushed up. The edge 39b serves as a cam surface and guides the transfer operation bat 8 to be pushed down. These cam surfaces are wall surfaces formed so as to be cut with a sharp edge in the thickness direction from the surface of the plate-like member, and are indicated by contour lines on the cam layout drawing. In the section where the guide path of the groove cam is inclined with respect to the traveling direction of the carriage, the lower cam surface is mainly guided when the bat is raised, and the upper cam surface is mainly guided when the bat is lowered. .
 また、プレッサ32が図6の上方から選択用バット10を押圧すると、セレクトジャック9の先端はニードルジャック5を押圧し、編成動作用バット7を針溝18に沈める。したがって、編成動作用バット7が溝カム37で案内されていても、プレッサ32で選択用バット10を押圧する経路に切換えれば、編成動作用バット7を溝カム37から途中で脱出させ、ニットからタックへ動作の切換えなどを行うことができる。
国際公開第07/074944号パンフレット(図1および図6) 特許第2917146号公報(図1および図33)
When the presser 32 presses the selection bat 10 from above in FIG. 6, the tip of the select jack 9 presses the needle jack 5 and sinks the knitting operation bat 7 in the needle groove 18. Therefore, even if the knitting operation bat 7 is guided by the groove cam 37, if the path is switched to the path where the presser 32 presses the selection bat 10, the knitting operation bat 7 is caused to escape from the groove cam 37 halfway, The operation can be switched from to tack.
International Publication No. 07/074944 Pamphlet (Figs. 1 and 6) Japanese Patent No. 2917146 (FIGS. 1 and 33)
 図7の溝カム37,38や、固定ニードルレイジングカム22の内側の上縁39a、渡し受け両用目移しカム21の下縁39bで案内を受ける編成動作用バット7や目移し動作用バット8は、片側のカム面から作用を受けるので、バットを倒す方向に力が掛かる。また、バットの上昇開始時や下降開始時には、溝カム37,38や、上縁39a、下縁39bのカム面から離れている状態から当接する際に衝突する。これらの衝突時にも、バットを倒す方向に力が掛かる。横編機で生産性を高めるためには、編成の高速化を図る必要がある。特に高速で編成すると、倒れるバットに、カム面の先端のエッジが喰い込む状態となり、焼き付きが発生するおそれがある。 The knitting operation bat 7 and the transfer operation bat 8 which are guided by the groove cams 37 and 38 in FIG. 7 and the upper edge 39a inside the fixed needle raising cam 22 and the lower edge 39b of the transfer and transfer transfer cam 21 are as follows. Since it receives an action from the cam surface on one side, a force is applied in the direction of defeating the bat. Further, when the bat starts to rise or descend, the bats collide when coming into contact with the groove cams 37, 38 and the cam surfaces of the upper edge 39a and the lower edge 39b. Even during these collisions, force is applied in the direction of defeating the bat. In order to increase productivity with a flat knitting machine, it is necessary to increase the speed of knitting. In particular, when knitting at high speed, the tip edge of the cam surface bites into the falling bat, which may cause seizure.
 焼き付き防止のために、カム面に給油しても、バットが複数本通過すれば、カム面の油が切れて無くなり、焼き付くおそれがある。キャリッジの走行方向に対してカム面が傾斜する角度を緩くすれば、バットを倒す力が減少し、焼き付きの発生を抑制することができると考えられる。しかしながら、カムやキャリッジが大型化してしまう。キャリッジが大型化すると、同一の編幅の編地を編成する場合に必要な走行ストロークが増大し、生産性を高めるためには障害となってしまう。 In order to prevent seizure, even if oil is supplied to the cam surface, if a plurality of bats pass, the oil on the cam surface may be cut out and burnt out. If the angle at which the cam surface is inclined with respect to the traveling direction of the carriage is reduced, it is considered that the force for defeating the bat is reduced and the occurrence of seizure can be suppressed. However, the cam and carriage are increased in size. When the carriage is enlarged, the travel stroke necessary for knitting a knitted fabric having the same knitting width increases, which is an obstacle to increase productivity.
 本発明の目的は、簡単な構成で、編針のバットへの焼き付きを防止することができる編針駆動用カムおよび横編機を提供することである。 An object of the present invention is to provide a knitting needle driving cam and a flat knitting machine capable of preventing seizure of a knitting needle to a bat with a simple configuration.
 本発明は、横編機の針床に沿って往復走行するキャリッジの地板に搭載して用いられ、大略的に板状であり、板状の表面から厚み方向に切込まれるように形成されるカム面で、針床の針溝に収容される編針から突出するバットに当接して駆動する編針駆動用カムにおいて、
 該カム面がキャリッジの走行方向に対して傾斜して、編針が歯口に進退するように駆動する区間に、該板状の表面からカム面に移行する部分で、断面の角部のエッジが除去されている区間を含むことを特徴とする編針駆動用カムである。
The present invention is used by being mounted on a base plate of a carriage that reciprocates along a needle bed of a flat knitting machine, is generally plate-shaped, and is formed so as to be cut in a thickness direction from a plate-shaped surface. On the cam surface, a knitting needle driving cam that is driven in contact with a bat protruding from a knitting needle accommodated in the needle groove of the needle bed,
In the section where the cam surface is inclined with respect to the traveling direction of the carriage and the knitting needle is driven to move forward and backward, the edge of the corner of the cross section is the part where the plate-shaped surface transitions to the cam surface. A cam for driving a knitting needle including a section that has been removed.
 また本発明で、前記カム面に当接するバットは、前記針溝の上縁から2mm以上突出し、
 前記キャリッジへの搭載時に、前記板状の表面と該針溝の上縁との間には、0.2mmの隙間が設けられ、
 前記エッジが除去されている範囲は、該板状の表面から0.2~0.4mmであることを特徴とする。
Further, in the present invention, the butt that contacts the cam surface protrudes from the upper edge of the needle groove by 2 mm or more,
When mounted on the carriage, a 0.2 mm gap is provided between the plate-shaped surface and the upper edge of the needle groove,
The range where the edge is removed is 0.2 to 0.4 mm from the plate-like surface.
 また本発明で、前記エッジは、前記カム面が前記キャリッジの走行方向に対して傾斜する角度が少なくとも45度以上となる区間で、除去されていることを特徴とする。 Further, in the present invention, the edge is removed in a section where the angle at which the cam surface is inclined with respect to the traveling direction of the carriage is at least 45 degrees or more.
 さらに本発明は、前述の編針駆動用カムのいずれかをキャリッジに搭載することを特徴とする横編機である。 Furthermore, the present invention is a flat knitting machine characterized in that any one of the aforementioned knitting needle driving cams is mounted on a carriage.
 本発明によれば、編針駆動用カムは、針床の表面に沿って往復走行するキャリッジの地板に搭載される。編針駆動用カムには、針床の針溝に収容される編針から突出するバットに当接して駆動するカム面が板状の表面から厚み方向に切込まれるように形成される。カム面が形成される区間には、板状の表面からカム面に移行する部分のエッジが除去されている区間を含むので、高速での編成時などでバットが倒れても、カム面の先端が喰い込みにくくなる。また、カム面とバットとの間で、潤滑油を保持しやすくなる。このように本発明の横編機の編針駆動用カムは、カム面のエッジを除去するという簡単な構成で、編針のバットへの焼き付きを防止することができる。 According to the present invention, the knitting needle driving cam is mounted on the base plate of the carriage that reciprocates along the surface of the needle bed. The cam for driving the knitting needle is formed such that a cam surface that contacts and drives a bat protruding from the knitting needle housed in the needle groove of the needle bed is cut from the plate-like surface in the thickness direction. The section where the cam surface is formed includes the section where the edge of the transition from the plate-shaped surface to the cam surface is removed, so even if the bat falls down during knitting at high speed, the tip of the cam surface Is difficult to bite. Moreover, it becomes easy to hold | maintain lubricating oil between a cam surface and a bat. As described above, the knitting needle driving cam of the flat knitting machine of the present invention can prevent seizure of the knitting needle to the bat with a simple configuration in which the edge of the cam surface is removed.
 また本発明によれば、カム面に当接して案内されるバットは、針溝の上縁から2mm以上突出し、針溝の上縁と編針駆動用カムの表面との間には、0.2mmの隙間が設けられ、エッジは、溝カムの表面から0.2~0.4mmとなる範囲で除去されている。カム面でエッジを除去する範囲は、針溝の上縁から突出するバットの根元側に留まるので、バットに当接するカム面がバットを倒すモーメントを大きくしないで、充分な掛かり代を確保することができる。 Further, according to the present invention, the bat that is guided in contact with the cam surface protrudes 2 mm or more from the upper edge of the needle groove, and is 0.2 mm between the upper edge of the needle groove and the surface of the knitting needle driving cam. The edge is removed in a range of 0.2 to 0.4 mm from the surface of the groove cam. The range where the edge is removed on the cam surface remains on the base side of the bat protruding from the upper edge of the needle groove, so that the cam surface that contacts the bat does not increase the moment of defeating the bat and ensure sufficient allowance. Can do.
 また本発明によれば、カム面が前記キャリッジの走行方向に対して傾斜する角度が少なくとも45度以上となる区間でエッジが除去されるので、急傾斜のカム面での駆動でもバットへの焼き付きを防止することができる。 Further, according to the present invention, the edge is removed in a section where the angle at which the cam surface is inclined with respect to the traveling direction of the carriage is at least 45 degrees or more. Can be prevented.
 さらに本発明によれば、キャリッジを高速で走行させても、編針のバットへの焼き付きを防止可能となるので、編成の生産性を高めることができる。 Furthermore, according to the present invention, it is possible to prevent seizure of the knitting needles on the bat even when the carriage runs at a high speed, so that the knitting productivity can be increased.
図1は、本発明の実施の一形態となるカム部材40の主要部分の構成を示す簡略化した断面図である。FIG. 1 is a simplified cross-sectional view showing a configuration of a main part of a cam member 40 according to an embodiment of the present invention. 図2は、図7のカムシステム20に、図1のカム部材40の考え方を適用するカムシステム50の構成を示す部分的なカム配置図である。FIG. 2 is a partial cam arrangement diagram showing a configuration of a cam system 50 in which the concept of the cam member 40 of FIG. 1 is applied to the cam system 20 of FIG. 図3は、図1のカム部材40で溝カム41のカム壁面43のカム表面42側に面取り45を施す効果を模式的に示す断面図である。FIG. 3 is a cross-sectional view schematically showing the effect of chamfering 45 on the cam surface 42 side of the cam wall surface 43 of the groove cam 41 with the cam member 40 of FIG. 図4は、図1のカム部材40での面取り45とともに、他のカム部材70,80のカム表面72,82からカム壁面73,83が切込まれる部分でのエッジ除去を行う構成を示す断面図である。4 is a cross-sectional view showing a configuration in which edge removal is performed at a portion where the cam wall surfaces 73 and 83 are cut from the cam surfaces 72 and 82 of the other cam members 70 and 80 together with the chamfer 45 in the cam member 40 of FIG. FIG. 図5は、図1のカム部材40に面取り45を設けることによる油切れ防止の効果を、面取りを設けない従来のカム部材60と比較して示す断面図である。FIG. 5 is a cross-sectional view showing the effect of preventing oil shortage by providing a chamfer 45 on the cam member 40 of FIG. 1 in comparison with a conventional cam member 60 without chamfering. 図6は、従来からの編針1の構成を示す側面図である。FIG. 6 is a side view showing a configuration of a conventional knitting needle 1. 図7は、図6の編針1を駆動して、編成動作や目移し動作を行わせることができるカムシステム20の概略的な構成を示すカム配置図である。FIG. 7 is a cam layout diagram showing a schematic configuration of a cam system 20 that can drive the knitting needle 1 of FIG. 6 to perform a knitting operation or a transfer operation.
  1 編針
  2 針本体
  5 ニードルジャック
  7 編成動作用バット
  8 目移し動作用バット
 15 針床
 17 ニードルプレート
 18 針溝
 19 歯口
 40、70,80 カム部材
 41,57,58 溝カム
 42 カム表面
 43 カム壁面
 45,51a,53a,53b,55a,75,85 面取り
 46 編み部材
 47 バット
 50 カムシステム
 51 渡し受け両用目移しカム
 51b,51c,52a,57a,57b,58a,58b 傾斜区間
 52 固定ニードルレイジングカム
 53 可動ニードルレイジングカム
 54 ステッチカム
 55 目移しガイドカム
 59a 上縁
 59b 下縁
DESCRIPTION OF SYMBOLS 1 Knitting needle 2 Needle body 5 Needle jack 7 Bat for knitting operation 8 Bat for transfer operation 15 Needle bed 17 Needle plate 18 Needle groove 19 Tooth mouth 40, 70, 80 Cam member 41, 57, 58 Groove cam 42 Cam surface 43 Cam Wall surface 45, 51a, 53a, 53b, 55a, 75, 85 Chamfer 46 Knitting member 47 Butt 50 Cam system 51 Transfer double-use transfer cam 51b, 51c, 52a, 57a, 57b, 58a, 58b Inclined section 52 Fixed needle raising cam 53 Movable needle raising cam 54 Stitch cam 55 Transfer guide cam 59a Upper edge 59b Lower edge
 図1(a)および図1(b)は、本発明の実施の一形態となるカム部材40の主要部分を、簡略化した断面構成として示す。特に図1(a)は、図1(b)の切断面線a-aから見た断面を示す。なお、以下の説明では、先行して説明している部分に対応する部分を、同一の参照符を付して示し、重複する説明を省略することがある。 1 (a) and 1 (b) show a main part of a cam member 40 according to an embodiment of the present invention as a simplified cross-sectional configuration. In particular, FIG. 1 (a) shows a cross section viewed from the section line aa of FIG. 1 (b). In the following description, portions corresponding to the portions described in advance are denoted by the same reference numerals, and redundant description may be omitted.
 カム部材40は、たとえば図7のカムシステム20に使用される可動ニードルレイジングカム23が溝カム37を有しているのと同様に、溝カム41を有する。カム部材40は、大略的に板状であり、横編機のキャリッジの底面側の地板に搭載される。カム部材40のカム表面42は、キャリッジへの搭載時、針床15の表面に隙間Sを空けて対向する。隙間Sは、たとえば0.2mmである。溝カム41は、カム表面42から垂直に切込まれて厚み方向に形成されるカム壁面43をカム面としている。単一のカム部材に溝カム41が形成される場合は、溝カム41はカム底面44を有する。溝カム41としては、単一のカム部材40に設けられるものに限られず、図7の渡し受け両用目移しカム21の上縁と目移しガイドカム25の下縁との間の溝カム38や、固定ニードルレイジングカム22の内側に形成される上縁39aと渡し受け両用目移しカム21の下縁39bとがカム壁面43に相当するようなカムであってもよい。この場合は、地板30がカム底面44に相当する。溝カム41では、カム壁面43のカム表面42側のエッジを、たとえば45度の角度をなす傾斜面の面取り45を設けて除去している。 The cam member 40 has a groove cam 41 in the same manner as the movable needle raising cam 23 used in the cam system 20 of FIG. The cam member 40 is generally plate-shaped, and is mounted on the base plate on the bottom surface side of the carriage of the flat knitting machine. The cam surface 42 of the cam member 40 faces the surface of the needle bed 15 with a gap S when mounted on the carriage. The gap S is, for example, 0.2 mm. The groove cam 41 has a cam wall surface 43 that is cut vertically from the cam surface 42 and formed in the thickness direction as a cam surface. When the groove cam 41 is formed on a single cam member, the groove cam 41 has a cam bottom surface 44. The groove cam 41 is not limited to that provided on the single cam member 40, and the groove cam 38 between the upper edge of the transfer transfer cam 21 and the lower edge of the transfer guide cam 25 in FIG. The cam may be such that the upper edge 39 a formed inside the fixed needle raising cam 22 and the lower edge 39 b of the transfer transfer cam 21 correspond to the cam wall surface 43. In this case, the main plate 30 corresponds to the cam bottom surface 44. In the grooved cam 41, the cam wall 42 side edge of the cam wall surface 43 is removed by providing an inclined surface chamfer 45 having an angle of 45 degrees, for example.
 面取り45によるエッジの除去は、溝カム41のカム表面42からカム部材40としての厚み方向に0.2~0.4mmとなる範囲Cで行われる。溝カム41は、図6のニードルジャック5などの編み部材46のバット47を案内する。編み部材46は、針溝18内で浮いている状態で、針床15の表面となる針溝18の上縁から出代Hで突出する。なお、針溝18の上縁は、ニードルプレート17の上縁で形成されるものとする。出代Hは、2~3mm程度である。カム面となるカム壁面43で面取り45によってエッジを除去する範囲は、針溝18の上縁から突出するバット47の根元側に留まるので、バット47に当接するカム壁面43がバット47を倒すモーメントを大きくしないで、充分な掛かり代を確保することができる。 The removal of the edge by the chamfer 45 is performed in a range C that is 0.2 to 0.4 mm in the thickness direction as the cam member 40 from the cam surface 42 of the groove cam 41. The groove cam 41 guides a butt 47 of a knitting member 46 such as the needle jack 5 of FIG. The knitting member 46 protrudes from the upper edge of the needle groove 18 which becomes the surface of the needle bed 15 with a protrusion H while floating in the needle groove 18. The upper edge of the needle groove 18 is formed by the upper edge of the needle plate 17. The allowance H is about 2 to 3 mm. The range in which the edge is removed by the chamfering 45 on the cam wall surface 43 serving as the cam surface remains on the base side of the bat 47 protruding from the upper edge of the needle groove 18, so that the moment of the cam wall surface 43 contacting the bat 47 tilts the bat 47. A sufficient allowance can be secured without increasing the value.
 図1では、紙面に垂直な方向にキャリッジが走行して、キャリッジに搭載されるカム部材40も移動する。図1(a)では、溝カム41のカム面となるカム壁面43が走行方向に対して平行で傾斜していないように示されているけれども、編み部材46を針溝18内で図の左右、すなわち歯口に対して進退する方向に摺動させるように駆動する部分では、走行方向に対してカム壁面43を傾斜させる必要がある。図1(a)に示されるカム壁面43が走行方向に対して傾斜していても、バット47が円滑に案内されるように、バット47の断面側にも面取り48を設け、傾斜したカム面に対してエッジとなる部分を除去している。 In FIG. 1, the carriage travels in a direction perpendicular to the paper surface, and the cam member 40 mounted on the carriage also moves. In FIG. 1 (a), the cam wall surface 43 serving as the cam surface of the groove cam 41 is shown as being parallel and not inclined with respect to the traveling direction. That is, the cam wall surface 43 needs to be inclined with respect to the traveling direction in a portion that is driven to slide in a direction that advances and retreats with respect to the tooth opening. Even if the cam wall surface 43 shown in FIG. 1A is inclined with respect to the traveling direction, a chamfer 48 is also provided on the cross-sectional side of the bat 47 so that the bat 47 can be guided smoothly, and the inclined cam surface. The part which becomes an edge is removed.
 図2は、図7のカムシステム20に、図1のカム部材40での溝カム41の考え方を適用して形成するカムシステム50の主要部分の構成を示す。カムシステム50は、渡し受け両用目移しカム51、固定ニードルレイジングカム52、可動ニードルレイジングカム53、ステッチカム54、目移しガイドカム55およびニードルガイドカム56を含む。他の構成は、図7と同様である。渡し受け両用目移しカム51、固定ニードルレイジングカム52、可動ニードルレイジングカム53、および目移しガイドカム55では、図7の溝カム37,38および上縁39a、下縁39bにそれぞれ対応する溝カム57,58および上縁59a、下縁59bに、表面に垂直な厚み方向のカム面がそれぞれ形成される。カムシステム50を搭載するキャリッジは、図の左右に走行するので、左右の各方向への走行時にバットを駆動するのに使用される傾斜したカム面は、線対称に配置される。傾斜区間を含んで線対称に連なるカム面は、図1のカム部材40のカム表面42側と同様に、エッジを面取り45と同様な面取り53a,53b,;55a,51aの形成で除去している。また、固定ニードルレイジングカム52の内側の上縁59aと、渡し受け両用目移しカム51の下縁59bとには、全体に面取りが施される。 FIG. 2 shows a configuration of a main part of a cam system 50 formed by applying the concept of the groove cam 41 in the cam member 40 of FIG. 1 to the cam system 20 of FIG. The cam system 50 includes a transfer transfer cam 51, a fixed needle raising cam 52, a movable needle raising cam 53, a stitch cam 54, a transfer guide cam 55, and a needle guide cam 56. Other configurations are the same as those in FIG. In the transfer transfer cam 51, the fixed needle raising cam 52, the movable needle raising cam 53, and the transfer guide cam 55, the groove cams 37 and 38 shown in FIG. 7 and the groove cams corresponding to the upper edge 39a and the lower edge 39b, respectively. 57, 58, upper edge 59a, and lower edge 59b are formed with cam surfaces in the thickness direction perpendicular to the surface. Since the carriage on which the cam system 50 is mounted travels to the left and right in the figure, the inclined cam surfaces used to drive the bat when traveling in the left and right directions are arranged in line symmetry. The cam surface including the inclined section and continuing in line symmetry is removed by forming the chamfers 53a, 53b, 55a, 51a similar to the chamfer 45 in the same manner as the cam surface 42 side of the cam member 40 in FIG. Yes. Also, the entire upper edge 59a of the fixed needle raising cam 52 and the lower edge 59b of the transfer transfer cam 51 are chamfered as a whole.
 面取り53a,53b;55a,51aが施される溝カム57,58の両側のカム面は、図の左右へのキャリッジの走行方向に応じて、編成動作用バット7や目移し動作用バット8に作用するカム面を切換える必要がある。キャリッジは往復させるので、傾斜している区間のカム面は、往復で使用する両方に面取りが施される。たとえば、面取り53aが施される溝カム57の上側のカム面は、キャリッジの走行方向に対して約53°の角度をなす傾斜区間57aを含む。面取り53bが施される溝カム57の下側のカム面も、走行方向に対して約53°の角度をなす傾斜区間57bを含む。面取り55a,51aが施される溝カム58の上側および下側のカム面は、走行方向に対して約53°の角度をなす傾斜区間58a,58bをそれぞれ含む。また、固定ニードルレイジングカム52の内側に形成される上縁59aも、走行方向に対して約50°の角度をなす傾斜区間52aを含む。全体にわたって面取りを施す渡し受け両用目移しカム51の下縁59bには、走行方向に対して約50°および約45°の角度をなす傾斜区間51b、51cを含む。少なくとも、これらの走行方向に対して45°以上傾斜している傾斜区間57a,57b,58a,58b,52a,51b,51cに面取りを施すことで、焼き付き防止を図ることができる。これらの区間を繋ぐ水平な部分でも、加工の都合上、連続した面取りが施されている。さらに、ステッチカム54で編針の引込みを行う傾斜カム面にも、図1の面取り45と同様な面取り54aを施して、焼き付き防止を図ることができる。 The cam surfaces on both sides of the groove cams 57 and 58 to which the chamfers 53a and 53b; 55a and 51a are applied are formed on the knitting operation bat 7 and the transfer operation bat 8 in accordance with the traveling direction of the carriage to the left and right in the drawing. It is necessary to switch the acting cam surface. Since the carriage is reciprocated, the cam surface in the inclined section is chamfered for both reciprocal use. For example, the upper cam surface of the groove cam 57 to which the chamfer 53a is provided includes an inclined section 57a that forms an angle of about 53 ° with respect to the traveling direction of the carriage. The lower cam surface of the groove cam 57 to which the chamfer 53b is applied also includes an inclined section 57b that forms an angle of about 53 ° with respect to the traveling direction. The upper and lower cam surfaces of the groove cam 58 to which the chamfers 55a and 51a are applied include inclined sections 58a and 58b that form an angle of about 53 ° with respect to the traveling direction, respectively. The upper edge 59a formed inside the fixed needle raising cam 52 also includes an inclined section 52a that forms an angle of about 50 ° with respect to the traveling direction. The lower edge 59b of the transfer-use transfer cam 51 that chamfers the entire surface includes inclined sections 51b and 51c that form angles of about 50 ° and about 45 ° with respect to the traveling direction. It is possible to prevent seizure by chamfering at least the inclined sections 57a, 57b, 58a, 58b, 52a, 51b, and 51c inclined at 45 ° or more with respect to the traveling direction. Even in the horizontal portion connecting these sections, continuous chamfering is performed for the convenience of processing. Further, a chamfer 54a similar to the chamfer 45 shown in FIG. 1 can be applied to the inclined cam surface where the knitting needle is retracted by the stitch cam 54, thereby preventing seizure.
 編成動作用バット7を突出状態の可動ニードルレイジングカム53の溝カム57で案内すると、面取り53a,53bが施されるカム面の間で軌跡7aを描く。渡し受け両用目移しカム51は没状態となるので、目移し動作用バット8は軌跡8aを描く。このような動作は、ニットに対応し、ステッチカム54も編成動作用バット7を案内する。目移し動作用バット8を、突出状態の渡し受け両用目移しカム51の上縁と目移しガイドカム55の下縁との間の溝カム58で案内すると、面取り55a,51aが施されるカム面の間で軌跡8bを描く。可動ニードルレイジングカム53は没状態となるので、編成動作用バット7は軌跡7bを描く。このような動作は、渡し針に対応する。受け針の動作は、固定ニードルレイジングカム52の内側に形成される上縁59aをカム面として編成動作用バット7を案内する区間と、渡し受け両用目移しカム51の下縁59bに沿って目移し動作用バット8を案内する区間とを組合せて、編成動作用バット7および目移し動作用バット8バットが軌跡7cおよび軌跡8cをそれぞれ描くように行われる。 When the knitting operation bat 7 is guided by the groove cam 57 of the movable needle raising cam 53 in a protruding state, a locus 7a is drawn between the cam surfaces to be chamfered 53a, 53b. Since the transfer-use transfer cam 51 is in a sunk state, the transfer operation bat 8 draws a locus 8a. Such an operation corresponds to knit, and the stitch cam 54 also guides the knitting operation bat 7. When the transfer operation bat 8 is guided by the groove cam 58 between the upper edge of the transfer-use transfer cam 51 in the protruding state and the lower edge of the transfer guide cam 55, the cam is chamfered 55a, 51a. A trajectory 8b is drawn between the surfaces. Since the movable needle raising cam 53 is in the submerged state, the knitting operation bat 7 draws a locus 7b. Such an operation corresponds to a transfer needle. The movement of the receiving needle is performed along the section that guides the knitting operation bat 7 with the upper edge 59 a formed inside the fixed needle raising cam 52 as a cam surface, and the lower edge 59 b of the transfer receiving and transferring cam 51. The knitting operation bat 7 and the transfer operation bat 8 bat are drawn so as to draw a trajectory 7c and a trajectory 8c, respectively, in combination with the section for guiding the transfer bat 8.
 図3は、図1のカム部材40で溝カム41のカム壁面43のカム表面42側に面取り45を施す効果を模式的に示す。左側で示すように、カム壁面43がバット47に当接して案内する際に、バット47が若干倒れて傾斜しても、当接部分のエッジ45aは90度よりも大きい角度の鈍角であるので、喰い込みにくくすることができる。従来のカム部材60は、右側に示すように、溝カム61のカム表面62から切込まれて形成されるカム壁面63は、カム表面62との境界が90度程度の角度をなす鋭いエッジ65となっている。エッジ65は、たとえばバレル仕上げなどの研磨で和らげられることはあっても、0.2mmより充分に小さな範囲である。カム部材40では、0.2mm以上の範囲に面取り45を設けることで、バット47へ疵などの損傷を与えにくくしている。なお、面取り45の上限を0.4mmとすることで、エッジ45aがバット47に当接する位置が針床17の表面からあまり離れないようにすることができる。これによって、バット47を倒すモーメントが大きくなるのを防ぎ、カムとしてバット47に実質的に作用する範囲となる掛かり代を維持することができる。 FIG. 3 schematically shows the effect of chamfering 45 on the cam surface 42 side of the cam wall surface 43 of the groove cam 41 with the cam member 40 of FIG. As shown on the left side, when the cam wall 43 contacts and guides the bat 47, the edge 45a of the contact portion has an obtuse angle greater than 90 degrees even if the butt 47 is slightly tilted and inclined. , Can be difficult to bite. As shown on the right side of the conventional cam member 60, the cam wall surface 63 formed by cutting from the cam surface 62 of the groove cam 61 has a sharp edge 65 whose boundary with the cam surface 62 forms an angle of about 90 degrees. It has become. The edge 65 is in a range sufficiently smaller than 0.2 mm even though it may be softened by polishing such as barrel finishing. In the cam member 40, by providing a chamfer 45 in a range of 0.2 mm or more, it is difficult to damage the bat 47 such as wrinkles. In addition, by setting the upper limit of the chamfer 45 to 0.4 mm, it is possible to prevent the position where the edge 45 a comes into contact with the bat 47 from being far from the surface of the needle bed 17. As a result, it is possible to prevent the moment for tilting the bat 47 from being increased, and it is possible to maintain an engagement margin that is a range that substantially acts on the bat 47 as a cam.
 図4は、左側に示すカム部材40での面取り45と同等に、中間と右側とで、カム部材70,80のカム表面72,82からカム壁面73,83が切込まれる部分でのエッジ除去を行う他の面取りの断面構成を示す。カム部材70では、曲面状の面取り75でエッジ除去を行う。曲面状の面取り75の方が、たとえば図3のカム部材40での傾斜面状の面取り45よりも、当接するエッジでの喰い込みを生じにくくすることができる。図4の右側に示すカム部材80の面取り85は、カム部材40の面取り45と同様の傾斜面状の面取り86と、その中間の溝87とを組合せて、段付き状に形成している。このような溝87を設ける面取り85は、潤滑油を貯留するスペースを特に大きくするので、以下に説明する油切れの防止に有効である。 FIG. 4 shows the edge removal at the portion where the cam wall surfaces 73 and 83 are cut from the cam surfaces 72 and 82 of the cam members 70 and 80 at the middle and the right side, similar to the chamfer 45 on the cam member 40 shown on the left side. The cross-sectional structure of the other chamfering which performs is shown. In the cam member 70, edge removal is performed by a curved chamfer 75. The curved chamfer 75 can be less likely to bite at the abutting edge than the inclined chamfer 45 in the cam member 40 of FIG. 3, for example. A chamfer 85 of the cam member 80 shown on the right side of FIG. 4 is formed in a stepped shape by combining an inclined chamfer 86 similar to the chamfer 45 of the cam member 40 and an intermediate groove 87. Since the chamfer 85 provided with such a groove 87 particularly increases the space for storing the lubricating oil, it is effective for preventing oil shortage described below.
 図5は、カム部材40に面取り45を設けることによる油切れ防止の効果を、面取りを設けない従来のカム部材60と比較して示す。図4のカム部材70,80の面取り75,85でも基本的には同様な効果があるけれども、以下の説明では、カム部材40の面取り45で代表させて示す。 FIG. 5 shows the effect of preventing oil shortage by providing the cam member 40 with the chamfer 45 in comparison with the conventional cam member 60 without the chamfer. The chamfers 75 and 85 of the cam members 70 and 80 in FIG. 4 basically have the same effect, but in the following description, the chamfer 45 of the cam member 40 is representatively shown.
 矢印で簡略化して示す給油装置90からカム面に潤滑油の給油が行われ油膜91が形成される表面に、バット47が摺接されて案内されると、バット47と当接する部分で油膜91が一時的に除去されてしまう。面取り45が設けられていると、潤滑油を貯留するスペースとなって滞留油92が生じ、滞留油92から除去された油膜91の少なくとも一部が戻るので、油膜91が回復しやすいと考えられる。これに対して、面取りがないカム部材60では、油膜91が一時的に除去されると、給油装置90側からしか油膜91の回復が進まない。このために、油膜91の回復に時間がかかり、バット47が複数、連続して案内されるような場合、エッジによるバット47への焼き付きが生じるおそれがある。さらに、図3に示すようにバット47が傾斜している場合は、カム部材40のエッジ45a付近ではバット47の摺接で油膜91が一時的に除去されても、面取り45付近には潤滑油の滞留が生じ、バット47の通過後に油膜91が回復しやすい。 When the bat 47 is slidably guided to the surface on which the oil film 91 is formed by supplying lubricating oil to the cam surface from the oil supply device 90, which is simplified by an arrow, the oil film 91 is brought into contact with the butt 47. Will be temporarily removed. If the chamfer 45 is provided, a stagnant oil 92 is generated as a space for storing the lubricating oil, and at least a part of the oil film 91 removed from the stagnant oil 92 returns, so the oil film 91 is considered to be easily recovered. . On the other hand, in the cam member 60 without chamfering, when the oil film 91 is temporarily removed, the recovery of the oil film 91 proceeds only from the oil supply device 90 side. For this reason, recovery of the oil film 91 takes time, and when a plurality of bats 47 are continuously guided, there is a possibility that seizure to the bat 47 by the edge may occur. Further, when the butt 47 is inclined as shown in FIG. 3, even if the oil film 91 is temporarily removed by the sliding contact of the bat 47 near the edge 45 a of the cam member 40, the lubricating oil is present near the chamfer 45. The oil film 91 is likely to recover after the bat 47 passes.
 以上のように、編み部材46のバット47を案内する溝カム41のカム壁面43のカム表面42側に面取り45を設けるという簡単な構成で、編成速度が高速化しても、焼き付きの防止を図ることができる。面取り45を施すカム面は、必ずしも溝カム41の両側である必要はなく、図2の渡し受け両用目移しカム51の下縁側の面取り51bや、固定ニードルレイジングカム52の上縁側の面取り52aのようにも、一方側のみでもよい。また、ステッチカム54の傾斜カム面に面取り54aを設けてもよい。 As described above, the chamfer 45 is provided on the cam surface 42 side of the cam wall surface 43 of the groove cam 41 that guides the butt 47 of the knitting member 46, and seizure is prevented even when the knitting speed is increased. be able to. The cam surfaces to be chamfered 45 do not necessarily have to be on both sides of the groove cam 41. The chamfers 51b on the lower edge side of the transfer transfer cam 51 in FIG. 2 and the chamfers 52a on the upper edge side of the fixed needle raising cam 52 are not required. Alternatively, only one side may be used. Further, a chamfer 54 a may be provided on the inclined cam surface of the stitch cam 54.

Claims (4)

  1.  横編機の針床に沿って往復走行するキャリッジの地板に搭載して用いられ、大略的に板状であり、板状の表面から厚み方向に切込まれるように形成されるカム面で、針床の針溝に収容される編針から突出するバットに当接して駆動する編針駆動用カムにおいて、
     該カム面がキャリッジの走行方向に対して傾斜して、編針が歯口に進退するように駆動する区間に、該板状の表面からカム面に移行する部分で、断面の角部のエッジが除去されている区間を含むことを特徴とする編針駆動用カム。
    A cam surface that is used by being mounted on a base plate of a carriage that reciprocates along a needle bed of a flat knitting machine, is generally plate-like, and is formed so as to be cut in the thickness direction from the plate-like surface. In a knitting needle driving cam that is driven in contact with a bat protruding from a knitting needle housed in a needle groove of a needle bed,
    In the section where the cam surface is inclined with respect to the traveling direction of the carriage and the knitting needle is driven to move forward and backward, the edge of the corner of the cross section is the part where the plate-shaped surface transitions to the cam surface. A knitting needle driving cam including a removed section.
  2.  前記カム面に当接するバットは、前記針溝の上縁から2mm以上突出し、
     前記キャリッジへの搭載時に、前記板状の表面と該針溝の上縁との間には、0.2mmの隙間が設けられ、
     前記エッジが除去されている範囲は、該板状の表面から0.2~0.4mmであることを特徴とする請求項1記載の編針駆動用カム。
    The butt that comes into contact with the cam surface protrudes 2 mm or more from the upper edge of the needle groove,
    When mounted on the carriage, a 0.2 mm gap is provided between the plate-shaped surface and the upper edge of the needle groove,
    The knitting needle driving cam according to claim 1, wherein a range in which the edge is removed is 0.2 to 0.4 mm from the plate-like surface.
  3.  前記エッジは、前記カム面が前記キャリッジ走行方向に対して傾斜する角度が少なくとも45度以上となる区間で、除去されていることを特徴とする請求項1または2記載の編針駆動用カム。 The knitting needle driving cam according to claim 1 or 2, wherein the edge is removed in a section where an angle at which the cam surface is inclined with respect to the carriage traveling direction is at least 45 degrees or more.
  4.  請求項1から請求項3までのいずれかに記載の編針駆動用カムをキャリッジに搭載することを特徴とする横編機。 A flat knitting machine, wherein the knitting needle driving cam according to any one of claims 1 to 3 is mounted on a carriage.
PCT/JP2009/003391 2008-07-23 2009-07-18 Cam for driving knitting needle and weft knitting machine WO2010010681A1 (en)

Priority Applications (3)

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CN2009801286215A CN102105628B (en) 2008-07-23 2009-07-18 Cam for driving knitting needle and weft knitting machine
JP2010521596A JP5414674B2 (en) 2008-07-23 2009-07-18 Knitting needle driving cam and flat knitting machine
EP09800197.7A EP2336410B1 (en) 2008-07-23 2009-07-18 Cam for driving knitting needle and weft knitting machine

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JP2008189666 2008-07-23
JP2008-189666 2008-07-23

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JP5757830B2 (en) * 2011-09-13 2015-08-05 株式会社島精機製作所 Flat knitting machine provided with compound needle, and slider control method of flat knitting machine

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CN102105628B (en) 2012-06-27
EP2336410B1 (en) 2016-03-30
CN102105628A (en) 2011-06-22
EP2336410A1 (en) 2011-06-22
EP2336410A4 (en) 2014-05-21
JP5414674B2 (en) 2014-02-12
JPWO2010010681A1 (en) 2012-01-05

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