WO2010009603A1 - A translatory rotary compression device - Google Patents
A translatory rotary compression device Download PDFInfo
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- WO2010009603A1 WO2010009603A1 PCT/CN2009/000189 CN2009000189W WO2010009603A1 WO 2010009603 A1 WO2010009603 A1 WO 2010009603A1 CN 2009000189 W CN2009000189 W CN 2009000189W WO 2010009603 A1 WO2010009603 A1 WO 2010009603A1
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- Prior art keywords
- translational
- piston
- compression device
- rotary compression
- cylinder
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C1/00—Rotary-piston machines or engines
- F01C1/30—Rotary-piston machines or engines having the characteristics covered by two or more groups F01C1/02, F01C1/08, F01C1/22, F01C1/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F01C1/32—Rotary-piston machines or engines having the characteristics covered by two or more groups F01C1/02, F01C1/08, F01C1/22, F01C1/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having both the movement defined in group F01C1/02 and relative reciprocation between the co-operating members
- F01C1/332—Rotary-piston machines or engines having the characteristics covered by two or more groups F01C1/02, F01C1/08, F01C1/22, F01C1/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having both the movement defined in group F01C1/02 and relative reciprocation between the co-operating members with vanes hinged to the outer member and reciprocating with respect to the inner member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/32—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having both the movement defined in group F04C18/02 and relative reciprocation between the co-operating members
- F04C18/332—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having both the movement defined in group F04C18/02 and relative reciprocation between the co-operating members with vanes hinged to the outer member and reciprocating with respect to the inner member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/30—Rotary-piston machines or pumps having the characteristics covered by two or more groups F04C2/02, F04C2/08, F04C2/22, F04C2/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C2/32—Rotary-piston machines or pumps having the characteristics covered by two or more groups F04C2/02, F04C2/08, F04C2/22, F04C2/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having both the movement defined in groups F04C2/02 and relative reciprocation between co-operating members
- F04C2/332—Rotary-piston machines or pumps having the characteristics covered by two or more groups F04C2/02, F04C2/08, F04C2/22, F04C2/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having both the movement defined in groups F04C2/02 and relative reciprocation between co-operating members with vanes hinged to the outer member and reciprocating with respect to the inner member
Definitions
- This invention relates to the field of gas compression, fluid delivery and evacuation, and more particularly to a rotary compression machine having a translational piston.
- Gas compressors, fluid pumps and vacuum pumps are important general purpose compression machines.
- the rolling piston compression machine and the rotor compression machine are representative of the second generation of compression mechanical books, each having a crescent-shaped working cavity; the slit-shaped working chamber is separated into an expansion chamber and a compression chamber by a sliding plate; Or the translational piston) changes the volume of the expansion chamber and the compression chamber to achieve the suction (liquid) and exhaust (liquid) of the compression machine.
- the slide plate protrudes into the working chamber to isolate the expansion chamber and the compression chamber by contacting the cylinder or the rotor (piston). This contact is a line contact, and the contact surface is high.
- the piston and the slide plate are integrated.
- the slide plate passes through the working chamber and enters the cylinder with the guide rail to separate the working chamber. Expansion chamber and compression chamber.
- the guide rail can be rocked along the cylinder, and the slide can reciprocate in the guide rail, so that the piston is rocked and compressed under the driving of the rotor. This structure reduces wear and leakage and has achieved some use in the refrigeration compression industry.
- Another object of the present invention is to provide a translational rotary compression device which has the characteristics of simple structure and high work efficiency. Another object of the present invention is to provide an application of the above-described translational rotary compression device.
- a translational rotary compression device comprising a cylinder, a translational piston and an eccentric rotor, the eccentric rotor being disposed in the cylinder, the translational piston being disposed on the eccentric rotor, and the movable piston and the eccentric rotor being coupled to each other, the eccentric rotor
- the rotating center is concentric with the cylinder body, and the outer side surface of the translational piston is kept tangent to the inner side surface of the circular cylinder, forming a crescent-shaped working cavity, the inner wall of the cylinder is hinged with a sliding plate, and the sliding piston is provided with a sliding groove in the radial direction.
- the sliding plate extends into the sliding groove through the working cavity, and the sliding plate is slidably coupled with the sliding groove.
- the sliding plate divides the working cavity into an expansion cavity and a compression cavity, and the expansion cavity and the compression cavity are respectively provided with a suction port and a discharge port.
- the working principle of the above device is as follows:
- the eccentric rotor drives the translational piston to move along the inner wall of the cylinder, and at the same time, due to the constraint of the hinged slide, it is oscillated with respect to the cylinder.
- This compound motion makes the working chamber change regularly.
- the volume of the expansion chamber becomes larger, and the suction (liquid) is realized; the volume of the compression chamber becomes smaller, the exhaust (liquid) is realized, and the suction and discharge (liquid) is completed. process.
- the above-mentioned translational piston and the eccentric rotor are coupled by a sliding bearing or a rolling bearing.
- sliding bearings or rolling bearing couplings frictional losses are reduced between the translational piston and the eccentric rotor, increasing mechanical efficiency.
- the inner wall of the cylinder is provided with a concave groove
- the end of the sliding plate is provided with a cylindrical protrusion
- the cylindrical protrusion is movably accommodated in the concave groove to form a hinge structure of the sliding plate and the inner wall of the cylinder.
- the above structure has the characteristics of simple structure, stability and reliability. Still more preferably, the 1/3 circumference of the above-mentioned concave groove communicates with the circular cylinder.
- the translational piston includes an inner wall body and an outer wall body, and the inner wall body and the outer wall body pass through
- the connection plates are arranged in a radial manner, and the heat dissipation channels are formed between the connection plates.
- the translational piston described above is provided with two connecting plates having parallel faces, and the sliding groove is formed between the two connecting plates.
- the above structure has the characteristics of simple structure, stability and reliability.
- the outer ring of the cylinder described above is provided with a plurality of heat dissipating fins.
- the compression device of the present invention can be used as a compressor, a fluid pump, and a vacuum pump.
- the effect of the invention is that the compression machine has lower leakage, significantly improved volumetric efficiency, and higher output pressure than the same type of rolling piston compression machine and rocking compression machine; reduces friction loss and improves mechanical efficiency;
- the cooling system has been improved, the heat dissipation effect and compression efficiency have been improved; the wearing parts such as springs and guide rails have been reduced, and the reliability of the machine has been improved; the special-shaped slide plate of powder metallurgy has been used, which simplifies the processing technology and enables batch production. basis.
- the difference between the present invention and the rocking compression machine is that: the piston and the sliding plate of the rotary compression device of the translational piston are separated; the heat dissipation channel and the sliding plate groove are opened on the piston; the bearing is added between the translational piston and the rotor; On the cylinder block, it can reciprocate in the sliding groove on the piston; the guide rail is eliminated, and the parts and leakage passage are reduced.
- This structure contrasts with a rocking compression machine, in terms of heat dissipation, leakage, processing capability, There is a big improvement and improvement in machine volume and number of parts*.
- Figure 1 is a schematic view of the structure of the present invention.
- FIG. 2 is a schematic structural view of a translational piston of the present invention.
- Figure 3 is a schematic diagram of the operation of the present invention.
- the translational rotary compression device shown in Fig. 1 comprises a cylinder 1, a translational piston 2, an eccentric rotor 4, a bearing 5 and a slide 6.
- the annular cylinder 1 is fixed, and the outer ring of the cylinder 1 is provided with a plurality of heat radiating fins.
- the translational piston 2 is disposed in the cylinder block 1.
- the translational piston 2 is disposed on the eccentric rotor 4 and is eccentrically disposed with the large through hole of the cylinder block 1.
- the translational piston 2 and the eccentric rotor 4 are movably coupled by the bearing 5, and are eccentrically
- the center of rotation of the rotor 4 is concentric with the cylinder block 1, and the outer side surface of the translational piston 2 is kept tangential to the inner side surface of the circular cylinder block 1, and a crescent-shaped working chamber 6, 7 is formed, and the translational piston 2 can be wound around the cylinder block.
- the center of 1 is flat.
- the inner wall of the cylinder block 1 is provided with a concave groove 10, and the 1/3 circumference of the concave groove 10 communicates with the circular cylinder block 1.
- the end of the sliding plate 6 is provided with a cylindrical protruding head 9, and the cylindrical protruding head 9 is movably received in the concave groove 10 to form a hinge structure of the sliding plate 6 and the inner wall of the cylinder block 1.
- the translational piston 2 includes an inner wall body 13 and an outer wall body 14.
- the inner wall body 13 and the outer wall body 14 are connected by a plurality of radially disposed connecting plates 15, and a heat dissipation passage 16 is formed between the connecting plates 15, and is translated.
- the piston 2 is provided with two connecting plates 15 having parallel faces, and a sliding groove 8 is formed between the two connecting plates 15.
- the slide plate 6 passes through the working chambers 6, 7 into the sliding groove 8, and the sliding plate 6 is slidably coupled with the sliding plate groove 8.
- the sliding plate 6 can reciprocate in the sliding groove 8.
- the sliding plate 6 divides the working chamber into the expansion chamber 6 and the compression chamber. 7.
- the expansion chamber 6 and the compression chamber 7 are respectively provided with a suction port 11 and a discharge port 12.
- Fig. 3 The working principle of the invention is shown in Fig. 3: the center of the translational piston 2 is o 2 , the center of the cylinder 1 is 0l , the highest point of the cylinder 1 is A, and the center of the round head of the sliding plate 6 is O 3 ; run flat piston radius a 2, about to do translation, while the center 03 again to swing slightly O 3 as a radius, in this process, to make the slider 6 in a regular reciprocating slide groove 8 motion.
- the moving direction of the translational piston 2 is a clockwise direction, and the center of rotation of the slider 6 coincides with the center line O 3 of the slider 6 as a starting point of a working cycle, the rotation angle
- the working chamber is in the end state of the suction and exhaust (liquid) in the previous cycle; as the increase occurs, the newly formed expansion chamber 6 gradually becomes larger, and the external gas (liquid) body is started to be inhaled; and the expansion of the previous cycle
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
- Compressor (AREA)
Abstract
A translatory rotary compression device includes a cylinder body (1), a translatory piston (2) and an eccentric rotor (4), wherein the eccentric rotor (4) is provided in the cylinder body (1), the translatory piston (2) is provided on the eccentric rotor (4), and the translatory piston (2) and the eccentric rotor (4) are actively linked. A rotating center of the eccentric rotor (4) is concentric with the cylinder body (1), an outer lateral surface of the translatory piston (2) is kept tangential with an inner lateral surface of the cylinder body (1) to form a crescent-shaped working chamber (6, 7). An inner wall of the cylinder body (1) is in hinge connection with a slider (3), the translatory piston (2) is radially provided with a slider groove (8), and the slider (3) extends into the slider groove (8) through the working chamber and is slidably connected with the slider groove (8) so that it divides the working chamber into an expansion chamber (6) and a compression chamber (7) that are provided with a suction port (11) and a discharge port (12), respectively.
Description
平动式旋转压缩装置 技术领域 Translational rotary compression device
本发明涉及在气体压缩、 流体输送和抽真空领域, 尤其涉及一种具有平动 活塞的旋转压縮机械。 说背景技术 This invention relates to the field of gas compression, fluid delivery and evacuation, and more particularly to a rotary compression machine having a translational piston. Background technology
气体压缩机、 流体泵和真空泵是重要的通用压缩机械。 目前, 滚动活塞压 缩机械和转子压缩机械作为第二代压缩机械书的代表, 都具有一个月牙型的工作 腔; 通过滑板将月牙型的工作腔的隔离成膨胀腔和压缩腔; 回转部件 (转子或 者平动活塞) 使膨胀腔和压缩腔的容积变化, 实现压缩机械的吸气 (液) 和排 气 (液)。 但是这两种压缩机械都存在一个问题, 即滑板伸入工作腔中通过与缸 体或者转子 (活塞) 接触来隔离膨胀腔和压缩腔, 这种接触为线接触, 同时接 触面有着很高的相对速度; 这两个因素决定了该类型压缩机械不能承受很大的 压差, 磨檫磨损严重; 严重时会导致滑板和缸体或者转子 (活塞) 表面分离, 使得密封失效。 Gas compressors, fluid pumps and vacuum pumps are important general purpose compression machines. At present, the rolling piston compression machine and the rotor compression machine are representative of the second generation of compression mechanical books, each having a crescent-shaped working cavity; the slit-shaped working chamber is separated into an expansion chamber and a compression chamber by a sliding plate; Or the translational piston) changes the volume of the expansion chamber and the compression chamber to achieve the suction (liquid) and exhaust (liquid) of the compression machine. However, there is a problem in both compression machines, that is, the slide plate protrudes into the working chamber to isolate the expansion chamber and the compression chamber by contacting the cylinder or the rotor (piston). This contact is a line contact, and the contact surface is high. Relative speed; These two factors determine that this type of compression machine can not withstand a large pressure difference, and the wear of the wearer is severe; in severe cases, the surface of the slide plate and the cylinder or the rotor (piston) are separated, causing the seal to fail.
大金工业株式会社于上世纪 90年代提出一种摇动压缩机械 (专利申请号 94191130. 6), 将活塞和滑板作成一体, 滑板穿过工作腔进入带导轨的缸体中, 将工作腔隔成膨胀腔和压缩腔。 导轨可沿缸体摇动, 滑板可在导轨中做往复运 动, 从而使得活塞在转子驱动下做摇动压縮。 该结构减少了磨损和泄漏, 在制 冷压縮行业取得了一些运用。 但是其活塞与滑板是一体的, 很难加工; 缸体内 侧需要预留滑板的往复运动空间, 使得缸体体积庞大, 容易变形; 由于结构限 制, 工作时机器产生的压缩热和摩擦热无法快速排出, 散热性能差。
发明内容 Daikin Industries Co., Ltd. proposed a rocking compression machine (patent application number 94191130. 6) in the 1990s. The piston and the slide plate are integrated. The slide plate passes through the working chamber and enters the cylinder with the guide rail to separate the working chamber. Expansion chamber and compression chamber. The guide rail can be rocked along the cylinder, and the slide can reciprocate in the guide rail, so that the piston is rocked and compressed under the driving of the rotor. This structure reduces wear and leakage and has achieved some use in the refrigeration compression industry. However, the piston and the sliding plate are integrated, which is difficult to process; the reciprocating space of the sliding plate needs to be reserved inside the cylinder body, so that the cylinder body is bulky and easily deformed; due to structural constraints, the compression heat and friction heat generated by the machine during operation cannot be fast. Discharge, poor heat dissipation. Summary of the invention
为了解决上述的压縮机械所遇到的技术问题, 本发明的一个目的是提供一 种平动式旋转压缩装置, 其具有结构简单、 工作效率高的特点。 本发明的另外 一个目的是提供上述的平动式旋转压缩装置的应用。 In order to solve the above-mentioned technical problems encountered in a compression machine, it is an object of the present invention to provide a translational rotary compression device which has the characteristics of simple structure and high work efficiency. Another object of the present invention is to provide an application of the above-described translational rotary compression device.
为了实现上述的第一个目的, 本发明采用了以下的技术方案: In order to achieve the first object described above, the present invention adopts the following technical solutions:
平动式旋转压缩装置, 该装置包括缸体、 平动活塞和偏心转子, 偏心转子 设置在缸体内, 平动活塞设置在偏心转子上, 平动活塞与偏心转子之间活动联 接, 偏心转子的旋转中心与缸体同心, 平动活塞的外侧面保持与圆形缸体内侧 面相切, 形成有月牙型的工作腔, 缸体内壁铰接设有滑板, 平动活塞的径向上 设有滑板槽, 滑板穿过工作腔伸入到滑板槽内, 滑板与滑板槽滑动联接, 滑板 将工作腔分隔成膨胀腔和压縮腔, 膨胀腔和压缩腔上分别设有吸入口和排出口。 a translational rotary compression device comprising a cylinder, a translational piston and an eccentric rotor, the eccentric rotor being disposed in the cylinder, the translational piston being disposed on the eccentric rotor, and the movable piston and the eccentric rotor being coupled to each other, the eccentric rotor The rotating center is concentric with the cylinder body, and the outer side surface of the translational piston is kept tangent to the inner side surface of the circular cylinder, forming a crescent-shaped working cavity, the inner wall of the cylinder is hinged with a sliding plate, and the sliding piston is provided with a sliding groove in the radial direction. The sliding plate extends into the sliding groove through the working cavity, and the sliding plate is slidably coupled with the sliding groove. The sliding plate divides the working cavity into an expansion cavity and a compression cavity, and the expansion cavity and the compression cavity are respectively provided with a suction port and a discharge port.
上述装置的工作原理如下: 偏心转子驱动平动活塞沿缸体内壁平动, 同时 由于铰接滑板的约束, 其又相对于缸体做一定幅度的摆动。 这种复合运动使得 工作腔有规律的变化, 在一个工作周期中, 膨胀腔体积变大, 实现吸气 (液); 压缩腔体积变小, 实现排气 (液), 完成了吸排(液)过程。 The working principle of the above device is as follows: The eccentric rotor drives the translational piston to move along the inner wall of the cylinder, and at the same time, due to the constraint of the hinged slide, it is oscillated with respect to the cylinder. This compound motion makes the working chamber change regularly. In one working cycle, the volume of the expansion chamber becomes larger, and the suction (liquid) is realized; the volume of the compression chamber becomes smaller, the exhaust (liquid) is realized, and the suction and discharge (liquid) is completed. process.
作为优选, 上述的平动活塞与偏心转子之间通过滑动轴承或滚动轴承联接。 通过滑动轴承或滚动轴承联接, 平动活塞与偏心转子之间减少了摩擦损失, 提 高了机械效率。 Preferably, the above-mentioned translational piston and the eccentric rotor are coupled by a sliding bearing or a rolling bearing. By sliding bearings or rolling bearing couplings, frictional losses are reduced between the translational piston and the eccentric rotor, increasing mechanical efficiency.
作为优选, 上述的缸体内壁设有凹形槽, 所述的滑板的端头设有柱形凸头, 柱形凸头活动容置在凹形槽内形成滑板与缸体内壁的铰接结构。 上述的结构具 有结构简单、 稳定可靠的特点。 作为再优选, 上述的凹形槽的 1/3 圆周与圆形 缸体连通。 Preferably, the inner wall of the cylinder is provided with a concave groove, and the end of the sliding plate is provided with a cylindrical protrusion, and the cylindrical protrusion is movably accommodated in the concave groove to form a hinge structure of the sliding plate and the inner wall of the cylinder. The above structure has the characteristics of simple structure, stability and reliability. Still more preferably, the 1/3 circumference of the above-mentioned concave groove communicates with the circular cylinder.
作为优选, 上述的平动活塞包括内壁体和外壁体, 内壁体和外壁体通过若
干放射状设置的连接板连接, 连接板之间 *成有散热通道。 上述结构增加了冷 却系统, 提高了散热效果和压缩效率。 Preferably, the translational piston includes an inner wall body and an outer wall body, and the inner wall body and the outer wall body pass through The connection plates are arranged in a radial manner, and the heat dissipation channels are formed between the connection plates. The above structure increases the cooling system, improving heat dissipation and compression efficiency.
作为优选, 上述的平动活塞设有两块具有平行面的连接板, 所述的滑板槽 形成在两块连接板之间。 上述的结构具有结构简单、 稳定可靠的特点。 Preferably, the translational piston described above is provided with two connecting plates having parallel faces, and the sliding groove is formed between the two connecting plates. The above structure has the characteristics of simple structure, stability and reliability.
作为优选, 上述的缸体的外圈设有若干散热翅片。 Preferably, the outer ring of the cylinder described above is provided with a plurality of heat dissipating fins.
为了实现上述的第二个目的, 本发明的压缩装置可以作为压縮机、 流体泵 以及真空泵使用。 In order to achieve the second object described above, the compression device of the present invention can be used as a compressor, a fluid pump, and a vacuum pump.
本发明由于采用了以上的技术方案, 具有以下的特点: The invention adopts the above technical solutions and has the following characteristics:
① 使得滑板与缸体 (活塞)之间的接角从传统线接触变成现在的面接 1 Make the joint between the slide plate and the cylinder (piston) change from the traditional line contact to the current joint
触, 极大降低了泄漏; Touch, greatly reducing the leakage;
② 通过滑板约束平动活塞, 使其运动方式从高速转动变为低速平动, 其与缸体的相对运动速度降低了一个数量级; 2 The slider is restrained by the sliding plate, and its movement mode is changed from high speed rotation to low speed translation, and the relative movement speed of the cylinder is reduced by an order of magnitude;
③ 增加了平动活塞内侧的散热通道, 可快速冷却活塞; 3 Increase the heat dissipation channel inside the translational piston to quickly cool the piston;
④ 取消了用来预紧滑板的弹簧, 减少了易损件。 4 The spring used to pre-tighten the slide is removed, reducing consumables.
本发明的效果是:该压缩机械与同类型滚动活塞压缩机械和摇动压缩机械相 比, 泄漏降低, 容积效率显著提高, 并能得到更高的输出压力; 减少了摩擦损 失, 提高了机械效率; 改善了冷却系统, 提高了散热效果和压缩效率; 减少了 弹簧和导轨等易损件, 提高机械的可靠性; 采用了粉末冶金的异型滑板, 简化 了加工工艺, 使其具备了批量化生产的基础。 The effect of the invention is that the compression machine has lower leakage, significantly improved volumetric efficiency, and higher output pressure than the same type of rolling piston compression machine and rocking compression machine; reduces friction loss and improves mechanical efficiency; The cooling system has been improved, the heat dissipation effect and compression efficiency have been improved; the wearing parts such as springs and guide rails have been reduced, and the reliability of the machine has been improved; the special-shaped slide plate of powder metallurgy has been used, which simplifies the processing technology and enables batch production. basis.
本发明与摇动压缩机械的区别在于: 平动活塞的回转压缩装置的活塞和滑 板是分体的; 活塞上开有散热通道和滑板槽; 平动活塞与转子之间增加了轴承; 滑板铰接在缸体上, 可在活塞上的滑板槽内做往复运动; 取消了导轨, 减少了 零件和泄漏通道。 这种结构对比摇动压缩机械, 在散热、 泄漏、 加工过程能力、
机器体积和零件数 *方面有着比较大的提高和改善。 The difference between the present invention and the rocking compression machine is that: the piston and the sliding plate of the rotary compression device of the translational piston are separated; the heat dissipation channel and the sliding plate groove are opened on the piston; the bearing is added between the translational piston and the rotor; On the cylinder block, it can reciprocate in the sliding groove on the piston; the guide rail is eliminated, and the parts and leakage passage are reduced. This structure contrasts with a rocking compression machine, in terms of heat dissipation, leakage, processing capability, There is a big improvement and improvement in machine volume and number of parts*.
附图说明 DRAWINGS
图 1为本发明的结构示意图。 Figure 1 is a schematic view of the structure of the present invention.
图 2为本发明平动活塞的结构示意图。 2 is a schematic structural view of a translational piston of the present invention.
图 3是本发明的工作原理图。 Figure 3 is a schematic diagram of the operation of the present invention.
具体实施方式 detailed description
下面结合附图对本发明的具体实施方式做一个详细的说明。 The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
如图 1所示的平动式旋转压缩装置, 该装置包括缸体 1、 平动活塞 2、 偏心转 子 4、 轴承 5和滑板 6。 其中, 圆环型缸体 1是固定的, 缸体 1的外圈设有若干散热 翅片。 平动活塞 2设置在缸体 1内, 平动活塞 2设置在偏心转子 4上并与缸体 1的大 通孔按偏心设置, 平动活塞 2与偏心转子 4之间通过轴承 5活动联接, 偏心转子 4 的旋转中心与缸体 1同心, 平动活塞 2的外侧面保持与圆形缸体 1内侧面相切, 形 成有一个月牙型的工作腔 6、 7, 并且平动活塞 2可以绕缸体 1的圆心平动。 缸体 1 内壁设有凹形槽 10, 凹形槽 10的 1/3圆周与圆形缸体 1连通。 所述的滑板 6的端头 设有柱形凸头 9, 柱形凸头 9活动容置在凹形槽 10内形成滑板 6与缸体 1内壁的铰 接结构。 The translational rotary compression device shown in Fig. 1 comprises a cylinder 1, a translational piston 2, an eccentric rotor 4, a bearing 5 and a slide 6. Among them, the annular cylinder 1 is fixed, and the outer ring of the cylinder 1 is provided with a plurality of heat radiating fins. The translational piston 2 is disposed in the cylinder block 1. The translational piston 2 is disposed on the eccentric rotor 4 and is eccentrically disposed with the large through hole of the cylinder block 1. The translational piston 2 and the eccentric rotor 4 are movably coupled by the bearing 5, and are eccentrically The center of rotation of the rotor 4 is concentric with the cylinder block 1, and the outer side surface of the translational piston 2 is kept tangential to the inner side surface of the circular cylinder block 1, and a crescent-shaped working chamber 6, 7 is formed, and the translational piston 2 can be wound around the cylinder block. The center of 1 is flat. The inner wall of the cylinder block 1 is provided with a concave groove 10, and the 1/3 circumference of the concave groove 10 communicates with the circular cylinder block 1. The end of the sliding plate 6 is provided with a cylindrical protruding head 9, and the cylindrical protruding head 9 is movably received in the concave groove 10 to form a hinge structure of the sliding plate 6 and the inner wall of the cylinder block 1.
如图 2所示, 平动活塞 2包括内壁体 13和外壁体 14, 内壁体 13和外壁体 14通 过若干放射状设置的连接板 15连接, 连接板 15之间形成有散热通道 16, 并且平 动活塞 2设有两块具有平行面的连接板 15, 两块连接板 15之间形成有滑板槽 8。 滑板 6穿过工作腔 6、 7 入到滑板槽 8内, 滑板 6与滑板槽 8滑动联接, 滑板 6可以 在滑板槽 8内往复运动, 滑板 6将工作腔分隔成膨胀腔 6和压縮腔 7, 膨胀腔 6和压 缩腔 7上分别设有吸入口 11和排出口 12。 As shown in FIG. 2, the translational piston 2 includes an inner wall body 13 and an outer wall body 14. The inner wall body 13 and the outer wall body 14 are connected by a plurality of radially disposed connecting plates 15, and a heat dissipation passage 16 is formed between the connecting plates 15, and is translated. The piston 2 is provided with two connecting plates 15 having parallel faces, and a sliding groove 8 is formed between the two connecting plates 15. The slide plate 6 passes through the working chambers 6, 7 into the sliding groove 8, and the sliding plate 6 is slidably coupled with the sliding plate groove 8. The sliding plate 6 can reciprocate in the sliding groove 8. The sliding plate 6 divides the working chamber into the expansion chamber 6 and the compression chamber. 7. The expansion chamber 6 and the compression chamber 7 are respectively provided with a suction port 11 and a discharge port 12.
当偏心转子 4通过轴承 5驱动平动活塞 2沿顺时针 V方向运动时,由于滑板 6的
约束, 平动活 ¾2只能以缸体 1的圆心为中心做近似平动, 运动过程中膨胀腔 6的 容积逐渐变大,将外界的气(液)体吸入,压縮腔 7的容积逐渐变变小,将气(液) 体排除, 从而实现了吸气 (液) 和排气 (液)。 活塞上的散热通道 16能将压縮产 生的热量快速带出。 When the eccentric rotor 4 drives the translational piston 2 to move in the clockwise V direction through the bearing 5, due to the slide 6 Constraint, translational movement 3⁄42 can only approximate the center of the cylinder 1 as the center, the volume of the expansion chamber 6 gradually becomes larger during the movement, the external gas (liquid) body is sucked, and the volume of the compression chamber 7 gradually The change is small, and the gas (liquid) body is removed, thereby achieving suction (liquid) and exhaust (liquid). The heat dissipation passage 16 on the piston can quickly bring out the heat generated by the compression.
本发明的工作原理如图 3所示: 平动活塞 2的圆心为 o2, 缸体 1的圆心为 0l, 缸体 1的最高点为 A,滑板 6圆头的圆心为 O3 ;当机器运行时,平动活塞 2以 A 为 半径, 绕 做平动, 同时又以03圆心, 以 O3为半径作轻微摆动, 在这过程中, 滑板 6在滑板槽 8中做有规律的往复运动。 定义平动活塞 2的运动方向为顺时钟, 以其圆心 与滑板 6的中心线 O3重合时为一个工作周期的起始点, 旋转角
时, 工作腔处于上 一周期的吸排气 (液) 结束状态; 随着 的增加, 新形成的膨胀腔 6逐渐变大, 开始将外界的气 (液) 体吸入; 而上一周期的膨胀腔 6开始封闭, 转变成本工作 周期的压缩腔 7, 将气 (液) 体排出; 到《=360° 时, 一个周期的吸气 (液) 过 程和排气 (液) 过程完成。 如此循环, 实现了平动回转压缩机械的吸排气 (液) 过程。
The working principle of the invention is shown in Fig. 3: the center of the translational piston 2 is o 2 , the center of the cylinder 1 is 0l , the highest point of the cylinder 1 is A, and the center of the round head of the sliding plate 6 is O 3 ; run flat piston radius a 2, about to do translation, while the center 03 again to swing slightly O 3 as a radius, in this process, to make the slider 6 in a regular reciprocating slide groove 8 motion. It is defined that the moving direction of the translational piston 2 is a clockwise direction, and the center of rotation of the slider 6 coincides with the center line O 3 of the slider 6 as a starting point of a working cycle, the rotation angle At the end, the working chamber is in the end state of the suction and exhaust (liquid) in the previous cycle; as the increase occurs, the newly formed expansion chamber 6 gradually becomes larger, and the external gas (liquid) body is started to be inhaled; and the expansion of the previous cycle The chamber 6 begins to close, transforming the compression chamber 7 of the duty cycle, and discharging the gas (liquid) body; to "=360°, one cycle of the suction (liquid) process and the exhaust (liquid) process are completed. In this cycle, the suction and exhaust (liquid) process of the translational rotary compression machine is realized.
Claims
权 利 要 求 书 Claims
1. 平动式旋转压缩装置,该装置包括缸体(1)、平动活塞(2)和偏心转子(4), 偏心转子(4)设置在缸体(1 ) 内, 平动活塞 (2)设偏心转子 (4)上, 平 动活塞 (2) 与偏心转子 (4)之间活动联接, 偏心转子 (4) '的旋转中心与 缸体 (1 ) 同心, 平动活塞(2) 的外侧面保持与圆形缸体(1 ) 内侧面相切, 形成有月牙型的工作腔(6、 7), 其特征在于: 缸体(1 ) 内壁铰接设有滑板 1. A translational rotary compression device comprising a cylinder (1), a translational piston (2) and an eccentric rotor (4), the eccentric rotor (4) being arranged in the cylinder (1), a translational piston (2) The eccentric rotor (4) is movably coupled between the translational piston (2) and the eccentric rotor (4). The center of rotation of the eccentric rotor (4)' is concentric with the cylinder (1), and the translational piston (2) The outer side surface is tangential to the inner side surface of the circular cylinder block (1), and a crescent-shaped working chamber (6, 7) is formed, which is characterized in that: the inner wall of the cylinder block (1) is hinged with a skateboard
(3), 平动活塞(2) 的径向上设有滑板槽 (8), 滑板(3) 穿过工作腔伸入 到滑板槽(8) 内, 滑板(3)与滑板槽(8)滑动联接, 滑板(3)将工作腔 分隔成膨胀腔 (6) 和压縮腔 (7), 膨胀腔 (6) 和压缩腔 (7) 上分别设有 吸入口 ( 11 )和排出口 (12)。 (3) The sliding piston (2) is provided with a sliding groove (8) in the radial direction, the sliding plate (3) extends through the working cavity into the sliding groove (8), and the sliding plate (3) slides with the sliding groove (8) The sliding plate (3) divides the working chamber into an expansion chamber (6) and a compression chamber (7), and the expansion chamber (6) and the compression chamber (7) are respectively provided with a suction port (11) and a discharge port (12). .
2. 根据权利要求 1所述的平动式旋转压缩装置, 其特征在于: 平动活塞 (2) 与偏心转子 (4)之间通过滑动轴承或滚动轴承联接。 2. A translational rotary compression device according to claim 1, characterized in that the translational piston (2) and the eccentric rotor (4) are coupled by a plain bearing or a rolling bearing.
3. 根据权利要求 1所述的平动式旋转压缩装置, 其特征在于: 缸体(1 ) 内壁 设有凹形槽(10),所述的滑板(3)的端头设有柱形凸头(9), 柱形凸头(9) 活动容置在凹形槽(10) 内形成滑板(3)与缸体(1 ) 内壁的铰接结构。 3. The translational rotary compression device according to claim 1, wherein the inner wall of the cylinder block (1) is provided with a concave groove (10), and the end of the sliding plate (3) is provided with a cylindrical convex portion. The head (9), the cylindrical protrusion (9) is movably received in the concave groove (10) to form an articulated structure of the sliding plate (3) and the inner wall of the cylinder (1).
4. 根据权利要求 3所述的平动式旋转压缩装置, 其特征在于: 凹形槽(10) 的 1/3圆周与圆形缸体(1 )连通。 4. A translational rotary compression device according to claim 3, characterized in that the 1/3 circumference of the concave groove (10) is in communication with the circular cylinder (1).
5. 根据权利要求 1所述的平动式旋转压缩装置, 其特征在于: 平动活塞(2) 包括内壁体(13) 和外壁体(14), 内壁体 (13)和外壁体(14)通过若干 放射状设置的连接板(15)连接, 连接板(15)之间形成有散热通道(16)。 5. The translational rotary compression device according to claim 1, wherein the translational piston (2) comprises an inner wall body (13) and an outer wall body (14), an inner wall body (13) and an outer wall body (14) A plurality of radially disposed connecting plates (15) are connected, and a heat dissipating passage (16) is formed between the connecting plates (15).
6. 根据权利要求 5所述的平动式旋转压缩装置, 其特征在于: 平动活塞 (2) 设有两块具有平行面的连接板(15), 所述的滑板槽(8)形成在两块连接板6. The translational rotary compression device according to claim 5, wherein the translational piston (2) is provided with two connecting plates (15) having parallel faces, and the sliding groove (8) is formed in Two connecting plates
( 15) 之间。
Between (15).
7. 根裾权利要求—I所述的平动式 转压缩装置, 其待?正在于: 缸体(1 ) 的外 圈设有若干散热翅片。 7. A translational rotary compression device according to claim I, wherein: the outer circumference of the cylinder (1) is provided with a plurality of heat dissipating fins.
8. 根据权利要求 1〜7任意一项权利要求所述的平动式旋转压缩装置, 其特征 在于: 所述的平动式旋转压缩装置为压缩机。 The translational rotary compression device according to any one of claims 1 to 7, wherein the translational rotary compression device is a compressor.
9. 根据权利要求 1〜7任意一项权利要求所述的平动式旋转压缩装置, 其特征 在于: 所述的平动式旋转压縮装置为流体泵。 The translational rotary compression device according to any one of claims 1 to 7, wherein the translational rotary compression device is a fluid pump.
10.根据权利要求 1〜7任意一项权利要求所述的平动式旋转压缩装置, 其特征 在于: 述的平动式旋转压缩装置为真空泵。
The translational rotary compression device according to any one of claims 1 to 7, wherein the translational rotary compression device is a vacuum pump.
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CN2008100631889A CN101328890B (en) | 2008-07-22 | 2008-07-22 | Translation type rotary compressing device |
CN200810063188.9 | 2008-07-22 |
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CN101328890B (en) * | 2008-07-22 | 2010-12-08 | 温岭市鑫磊空压机有限公司 | Translation type rotary compressing device |
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CN101328890A (en) | 2008-12-24 |
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