WO2010004284A1 - Multi-axial fabric - Google Patents
Multi-axial fabric Download PDFInfo
- Publication number
- WO2010004284A1 WO2010004284A1 PCT/GB2009/001706 GB2009001706W WO2010004284A1 WO 2010004284 A1 WO2010004284 A1 WO 2010004284A1 GB 2009001706 W GB2009001706 W GB 2009001706W WO 2010004284 A1 WO2010004284 A1 WO 2010004284A1
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- WO
- WIPO (PCT)
- Prior art keywords
- yarns
- picks
- biasing
- yarn
- axial fabric
- Prior art date
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D41/00—Looms not otherwise provided for, e.g. for weaving chenille yarn; Details peculiar to these looms
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/002—With diagonal warps or wefts
Definitions
- the invention relates to a multi-axial fabric, a method of weaving a multi-axial fabric and a loom for weaving a multi-axial fabric.
- Woven fabrics are generally bi-axial fabrics including warp and weft yarns extending in two generally perpendicular directions.
- a multi-axial fabric comprising: a plurality of first biasing yarns extending in a first direction; a plurality of second biasing yarns extending in a second direction, the second direction being a first predetermined angle that preferably but not necessarily is perpendicular to the first direction; and a plurality of binder yarns extending in a third direction, the third direction being offset by a second predetermined angle, preferably but not necessarily 45°, to each of the first and second directions, wherein the first and second biasing yarns define first and second structural layers and the binder yarns are interwoven with the yarns of the structural layers to hold the structural layers together.
- This fabric defines a multi-axial structure including structural yarns, which provide strength, and binder yarns, which hold the structural yarns together.
- a method of weaving a multi-axial fabric comprising the steps of: feeding a plurality of upper biasing yams through a plurality of equidistantly spaced upper picks; feeding a plurality of lower biasing yarns through a plurality of lower picks aligned with and spaced below the upper picks; feeding a plurality of binder yarns through a plurality of guide members located between laterally adjacent picks of the upper and lower picks downstream of the upper and lower picks; while feeding the upper and lower biasing yarns through the upper and lower picks respectively, and feeding the binder yarns through the guide members, moving each of the guide members between a first position where the respective binder yarn extends above the upper biasing yarns and a second position where the respective binder yarn extends below the lower biasing yarns; and between movement of the guide members between the first and second positions, moving each of the upper biasing yarns a single pick in a first direction along the upper picks and moving each of the
- pick generally refers to a metal or other rigid member that is capable of engaging a yarn. Accordingly, references to movement of a yarn by a pick are to movement by a distance generally corresponding to the spacing between a pair of adjacent picks.
- a method of weaving a multi axial fabric comprising the steps of: feeding a plurality of upper biasing yarns through a plurality of equidistantly spaced upper picks; feeding a plurality of lower biasing yarns through a plurality of lower picks aligned with and spaced below the upper picks; feeding a plurality of binder yarns through a plurality of guide members located between laterally adjacent picks of the upper and lower picks downstream of the upper and lower picks; while feeding the upper and lower biasing yarns through the upper and lower picks respectively, and feeding the binder yarns through the guide members, moving the guide members between a first position where the binder yarns extend above the upper biasing yarns and a second position where the binder yarns extends below the lower biasing yarns; between movement of the guide members from one of the first and second positions to the other of the first and second positions, feeding a weft yarn between the adjacent biasing yarns and the binder yarns; and between
- a loom for weaving a multi axial fabric comprising: a feed apparatus defining a plurality of equidistantly spaced upper picks to receive a plurality of upper biasing yarns and a plurality of lower picks to receive a plurality of lower biasing yarns aligned with and spaced below the upper picks; an upper drive member associated with the upper picks to move selectively yarn received in each of the upper picks a single pick in a first direction along the upper picks; a lower drive member associated with the lower picks to move selectively yarn received in each of the lower picks a single pick in a second, opposite, direction along the lower picks; a plurality of guide members located between laterally adjacent picks of the upper and lower picks downstream of the upper and lower picks to receive a plurality of binder yarns, each guide member being movable, in use, between a first position where the respective binder yarn extends above the upper biasing yarns and a second position where the
- Figure 1 is a schematic illustration of a fabric according to an embodiment of the invention.
- FIGS. 2 and 3 are schematic illustrations of a fabric according to a further embodiment of the invention.
- Figure 4 shows a loom for making a fabric in accordance with the invention
- Figures 5 to 7 and Figures 8a to 8d illustrate operation of the loom of Figure 4 in one configuration
- Figure 9 illustrates operation of the loom of Figure 4 in another configuration.
- Multi-axial fabrics 10 according to embodiments of the invention are shown in Figures 1 to 3.
- Each of the fabrics 10 includes a plurality of first biasing yams 12 extending in a first direction signified by arrow A and a plurality of second biasing yarns 14 extending in a second direction signified by arrow B, which is (in the embodiment shown) generally perpendicular to the first direction A.
- Each of the fabrics 10 includes a plurality of binder yarns 16 extending in a third direction signified by arrow C, which is offset by (in the embodiment shown) 45° to each of the first and second directions A 1 B.
- Other angles subtended between the yarns are possible within the scope of the invention, and may be achieved e.g. by choosing appropriately the rate of feed of the yarns through a loom, described below, as part of a method also described below.
- the first and second biasing yarns 12,14 define first and second structural layers 13,15 ( Figure 3) and a plurality of warp yarns 18 extending in the third direction C, generally parallel to the binder yarns 16, define a further, warpwise, structural layer lying 17 between the first and second structural layers 13,15.
- Each of the fabrics 10 also includes a plurality of weft yarns 20 extending in a fourth direction signified by arrow D, which is generally perpendicular to the third direction C, defining a weftwise structural layer 19.
- the binder yarns 16 are interwoven with the yarns 12,14,18,20 of the structural layers 13,15,17,19 so as to hold the structural layers together, as illustrated schematically in Figure 3.
- the weftwise structural layer 19 defined by the weft yarns 20 is located between the first structural layer 13 and the binder yarns 16, and forms an outer layer of the fabric 10.
- a single weftwise structural layer 19 is provided. It is however envisaged that in other embodiments, a plurality of weftwise yarns may be provided on the opposite side of the fabric, thereby resulting in weftwise structural layers forming outer layers on opposite sides of the fabric.
- warpwise structural layer 17 may be located between one of the first and second structural layer 13,15 and an outer weftwise structural layer instead of between the first and second structural layers.
- a fabric according to an embodiment of the invention may omit the warp 18 and/or weft yarns 20, thereby resulting in a fabric having three or two axes, as required.
- the warp yarns 18 may be omitted from the fabric 10 shown in Figure 1 and the warp 18 and/or the weft yarns 20 may be omitted from the fabric 10 shown in Figure 2, the interwoven relationship between the binding yarns 16 and the yarns of the remaining structural layers serving to hold the remaining structural layers together.
- the binder yarns 16 may be formed from the same material as the yarns forming the structural layers or may be formed from a different material, depending on the application in which the fabric 10 is to be used.
- a loom 22 for making a fabric according to the invention is shown in Figure 4 and includes a feed apparatus 24 including a pair of horizontally extending front plates 26a, 26b, the front plates 26a, 26b being aligned and spaced vertically from each other.
- the uppermost front plate 26a includes a plurality of equidistantly spaced grooves, which define upper picks 28 to receive a plurality of upper biasing yarns 30, as illustrated in Figure 8a.
- the lowermost front plate 26b includes a plurality of grooves, aligned with and opposed to the grooves of the uppermost front plate 26a, which define lower picks 32 to receive a plurality of lower biasing yarns 34.
- the loom 22 also includes a pair of horizontally extending back plates 36a, 36b, which are aligned and spaced vertically from each other, and define correspondingly shaped, sized and oriented grooves 37a, 37b to the grooves defining the upper and lower picks 28,32 in the front plates 26a, 26b.
- Each of the back plates 36a, 36b is mounted adjacent a respective one of the front plates 26a,26b so as to be movable vertically and horizontally relative to the front plate 26a,26b.
- the feed apparatus 24 also defines a plurality of channels 44 to receive a plurality of warp yarns 46 from a creel or beam 45 located upstream of the feed apparatus 24.
- the channels 44 are arranged to feed warp yarns 46 between the upper and lower biasing yarns 30,34.
- the channels 44 may be arranged to feed warp yarns 46 above the upper and lower biasing yarns 30,34, as shown in Figure 9, or to feed warp yarns 46 below the upper and lower biasing yarns 30,34.
- upper and lower biasing yarns 30,34 are fed to the upper and lower picks 28,32 respectively from a plurality of individual yarn sources 40 mounted on a feed assembly 42.
- the feed assembly 42 is provided in the form of a wheel mounted between the creel 45 and the feed apparatus 24 so as to be rotatable about the warp yarns 46 extending into the channels 44 from the creel 45, and the individual yarns sources 40 are mounted in sequence about its outer circumference.
- a plurality of guide members 48 are located between laterally adjacent picks of the upper and lower picks 28,32 and downstream of the upper and lower picks 28,32, to receive a plurality of binder yarns 50.
- each of the guide members 48 is provided in the form of a heald rod including an eye 52 through which a respective binder yarn 50 is threaded.
- each binder yarn 50 is guided via a respective one of the channels 44 through which the warp yarns 46 are fed before being threaded through the eye 52 of a respective guide member 48.
- Each of the guide members 48 is movable in a cyclic motion from a first position shown in Figure 5, via an intermediate position shown in Figure 6, to a second position shown in Figure 7 and back to the first position.
- each of the guide members 48 is located adjacent the uppermost front plates 26a such that the respective binder yarn 50 extends above the upper biasing yarns 30.
- each of the guide members 48 moves down and away from the uppermost front plate 26a such that the binder yarn 50 extends generally parallel to the adjacent warp yam 46.
- each of the guide members 48 is located adjacent the lowermost front plate 26b such that the respective binder yarn 50 extends below the lower biasing yams 34.
- the loom 22 also includes a weft insertion system 54, preferably in the form of one or more rapiers, to selectively insert a weft yarn 56.
- a weft insertion system 54 preferably in the form of one or more rapiers, to selectively insert a weft yarn 56.
- adjacent guide members 48 are arranged to move in the same direction as each other so that all guide members 48 move at the same time cyclically from the first position, via the intermediate position, to the second position.
- a shed 58 is defined between the binder yarns 50 and the upper biasing yarns 30 through which a rapier 54 is inserted in order to insert a weft yarn 56, as shown in Figure 5.
- the guide members 48 move forward and down to the intermediate position in which position they act as reeds and beat up the weft yarn 56 into the fabric, as shown in Figure 6.
- the guide members 48 then move backward and down to the second position, as shown in Figure 7.
- the uppermost back plate 36a moves downward to locate the upper biasing yarns 30 in grooves 37a defined therein and move the upper biasing yarns 30 out of the grooves defined in the uppermost front plate 26a, as illustrated in Figure 8b.
- the lowermost back plate 36b moves upward to locate the lower biasing yams 34 in the grooves 37b defined therein and move the lower biasing yarns 36 out of the grooves defined in the lowermost front plate 26b.
- the uppermost back plate 36a then moves one pick in a first direction so as to move each of the upper biasing yarns 30 one pick in a first direction along the upper picks 28, as illustrated in Figure 8c.
- the lowermost back plate 36b moves one pick in a second, opposite, direction along the length of the lower picks so as to move the lower biasing yams 34 one pick in a second, opposite, direction along the lower picks 32.
- the uppermost back plate 36a then moves upward and bar 41 acts to locate each of the upper biasing yarns 30 back into the upper picks 28 one pick along in the first direction, as illustrated in Figure 8d.
- the lowermost back plate 36b moves downward and bar 43 acts to locate each of the lower biasing yarns 34 back into the lower picks 32 one pick along in the second direction.
- the back plates 36a, 36b act as upper and lower drive members to move selectively yarn received in the upper and lower picks 28,32 one pick, in opposite directions, along the upper and lower picks 28,32.
- the feed assembly 42 rotates so as to reposition the individual yarn sources 40 relative to the appropriate one of the upper or lower picks 28,32.
- each of the upper biasing yams 30 reaches the last of the upper picks 28 in the first direction it is directed to the first of the lower picks 32 during operation of the back plates 36a, 36b.
- each of the lower biasing yarns 34 reaches the last of the lower picks 32 in the second, opposite, direction it is directed to the first of the upper picks 28 during operation of the back plates 36a,36b.
- each of the individual yarn sources 40 Moving in a cyclic motion between positions in which yarn from the yarn source is fed sequentially in the first direction through each of the upper picks 28 and positions in which yarn from the yarn source is fed sequentially in the second direction through each of the lower picks 32.
- This fabric structure may be further altered by inserting a weft yarn 56 through the shed created while the guide members 48 are located in the second position instead of when the guide members are located in the first position so as to locate weft yarn 56 under the lower biasing yarns 34 instead of over the upper biasing yarns 30.
- This fabric structure may be yet further altered by omitting the warp yarns 46 so as to produce a fabric having three axes instead of a fabric having four axes.
- adjacent guide members 48 may be arranged to move in opposite directions to each other so that alternate guide members move from the first position via the intermediate position to the second position while the intervening guide members move from the second position via the intermediate position to the first position, the cyclic motion of each guide member 48 including movement from the first position via the intermediate position to the second position and from the second position via the intermediate position to the first position.
- the back plates 36a,36b may be operated to move the upper and lower biasing yarns 30,34 one pick in opposite directions respectively along the upper and lower picks 28,32 while one group of the guide members 48 is located in the first position as well as when the other group of guide members 48 is located in the first position.
- This fabric structure may be altered by inserting a weft yarn 56 through the shed created each time one of the groups of guide members 48 is located in the second position in addition to when one of the groups of guide members 48 is located in the first position so as to locate weft yarns 56 under the lower biasing yarns 34 as well as over the upper biasing yarns 30.
- This fabric structure may be further altered by inserting a weft yarn 56 through the shed created when one of the groups of guide members 48 is located in the second position instead of when one of the groups of guide members is located in the first position so as to locate weft yarn 56 under the lower biasing yarns 34 instead of over the upper biasing yarns 30.
- This fabric structure may be yet further altered by omitting the weft yarns 56 and/or the warp yarns 46 so as to produce fabrics having two or three axes instead of a fabric having four axes.
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Abstract
A multi-axial fabric (10) comprising a plurality of first biasing yarns (12) extending in a first direction (A), a plurality of second biasing yams (14) extending in a second direction (B), the second direction (B) being perpendicular to the first direction (A), and a plurality of binder yarns (16) extending in a third direction (C), the third direction (C) being offset by 45° to each of the first and second directions (A1B). The first and second biasing yarns (12,14) define first and second structural layers (13,15) and the binder yarns (16) are interwoven with the yarns of the structural layers to hold the structural layers together.
Description
MULTI-AXIAL FABRIC
The invention relates to a multi-axial fabric, a method of weaving a multi-axial fabric and a loom for weaving a multi-axial fabric.
Woven fabrics are generally bi-axial fabrics including warp and weft yarns extending in two generally perpendicular directions.
In some applications, such as the creation of composite structures using woven fabrics, it is necessary to create a fabric having a three dimensional structure and this has conventionally been achieved through the use of separate layers of fabric.
However the creation of a three dimensional structure through the use of separate layers of fabric is time consuming in terms of the time required to cut and lay the separate layers of fabric. In addition, there is a risk of de-lamination of the separate layers. It is desirable therefore to provide a multi-axial woven fabric
According to a first aspect of the invention there is provided a multi-axial fabric comprising: a plurality of first biasing yarns extending in a first direction; a plurality of second biasing yarns extending in a second direction, the second direction being a first predetermined angle that preferably but not necessarily is perpendicular to the first direction; and a plurality of binder yarns extending in a third direction, the third direction being offset by a second predetermined angle, preferably but not necessarily 45°, to each of the first and second directions, wherein the first and second biasing yarns define first and second structural layers and the binder yarns are interwoven with the yarns of the structural layers to hold the structural layers together.
This fabric defines a multi-axial structure including structural yarns, which provide strength, and binder yarns, which hold the structural yarns together.
It also provides a structure in which the structural yarns are held in a straight configuration, which further strengthens the structure and renders it more resistant to stretch.
Other advantageous features of the first aspect of the invention are recited in the attached claims that are dependent on Claim 1.
According to a second aspect of the invention there is provided a method of weaving a multi-axial fabric comprising the steps of: feeding a plurality of upper biasing yams through a plurality of equidistantly spaced upper picks; feeding a plurality of lower biasing yarns through a plurality of lower picks aligned with and spaced below the upper picks; feeding a plurality of binder yarns through a plurality of guide members located between laterally adjacent picks of the upper and lower picks downstream of the upper and lower picks; while feeding the upper and lower biasing yarns through the upper and lower picks respectively, and feeding the binder yarns through the guide members, moving each of the guide members between a first position where the respective binder yarn extends above the upper biasing yarns and a second position where the respective binder yarn extends below the lower biasing yarns; and between movement of the guide members between the first and second positions, moving each of the upper biasing yarns a single pick in a first direction along the upper picks and moving each of the lower biasing yarns a single pick in a second, opposite, direction along the lower picks.
Other advantageous features of the second aspect of the invention are recited in the attached claims that are dependent on Claim 11.
As used herein the term "pick" generally refers to a metal or other rigid member that is capable of engaging a yarn. Accordingly, references to movement of a yarn by a pick are to movement by a distance generally corresponding to the spacing between a pair of adjacent picks.
According to a third aspect of the invention there is provided a method of weaving a multi axial fabric comprising the steps of: feeding a plurality of upper biasing yarns through a plurality of equidistantly spaced upper picks; feeding a plurality of lower biasing yarns through a plurality of lower picks aligned with and spaced below the upper picks;
feeding a plurality of binder yarns through a plurality of guide members located between laterally adjacent picks of the upper and lower picks downstream of the upper and lower picks; while feeding the upper and lower biasing yarns through the upper and lower picks respectively, and feeding the binder yarns through the guide members, moving the guide members between a first position where the binder yarns extend above the upper biasing yarns and a second position where the binder yarns extends below the lower biasing yarns; between movement of the guide members from one of the first and second positions to the other of the first and second positions, feeding a weft yarn between the adjacent biasing yarns and the binder yarns; and between movement of the guide members from the other of the first and second positions to the one of the first and second positions, moving each of the upper biasing yarns a single pick in a first direction along the upper picks and moving each of the lower biasing yarns a single pick in a second, opposite, direction along the lower picks.
Other advantageous features of the third aspect of the invention are recited in the attached claims that are dependent on Claim 20.
According to a fourth aspect of the invention there is provided a loom for weaving a multi axial fabric comprising: a feed apparatus defining a plurality of equidistantly spaced upper picks to receive a plurality of upper biasing yarns and a plurality of lower picks to receive a plurality of lower biasing yarns aligned with and spaced below the upper picks; an upper drive member associated with the upper picks to move selectively yarn received in each of the upper picks a single pick in a first direction along the upper picks; a lower drive member associated with the lower picks to move selectively yarn received in each of the lower picks a single pick in a second, opposite, direction along the lower picks; a plurality of guide members located between laterally adjacent picks of the upper and lower picks downstream of the upper and lower picks to receive a plurality of binder yarns, each guide member being movable, in use, between a first position where the respective binder yarn extends above the upper biasing yarns and a second position where the respective binder yarn extends below the lower biasing yarn; and a feeder to feed upper and lower biasing yarns and binder yarns through the loom.
Other advantageous features of the fourth aspect of the invention are recited in the attached ciaims that are dependent on Claim 26.
Preferred embodiments of the invention will now be described, by way of non-limiting examples, with reference to the drawings in which:
Figure 1 is a schematic illustration of a fabric according to an embodiment of the invention;
Figures 2 and 3 are schematic illustrations of a fabric according to a further embodiment of the invention;
Figure 4 shows a loom for making a fabric in accordance with the invention;
Figures 5 to 7 and Figures 8a to 8d illustrate operation of the loom of Figure 4 in one configuration; and
Figure 9 illustrates operation of the loom of Figure 4 in another configuration.
Multi-axial fabrics 10 according to embodiments of the invention are shown in Figures 1 to 3.
Each of the fabrics 10 includes a plurality of first biasing yams 12 extending in a first direction signified by arrow A and a plurality of second biasing yarns 14 extending in a second direction signified by arrow B, which is (in the embodiment shown) generally perpendicular to the first direction A. Each of the fabrics 10 includes a plurality of binder yarns 16 extending in a third direction signified by arrow C, which is offset by (in the embodiment shown) 45° to each of the first and second directions A1B. Other angles subtended between the yarns are possible within the scope of the invention, and may be achieved e.g. by choosing appropriately the rate of feed of the yarns through a loom, described below, as part of a method also described below.
The first and second biasing yarns 12,14 define first and second structural layers 13,15 (Figure 3) and a plurality of warp yarns 18 extending in the third direction C, generally parallel to the binder yarns 16, define a further, warpwise, structural layer lying 17 between the first and second structural layers 13,15.
Each of the fabrics 10 also includes a plurality of weft yarns 20 extending in a fourth direction signified by arrow D, which is generally perpendicular to the third direction C, defining a weftwise structural layer 19.
The binder yarns 16 are interwoven with the yarns 12,14,18,20 of the structural layers 13,15,17,19 so as to hold the structural layers together, as illustrated schematically in Figure 3.
In each of the fabrics 10, the weftwise structural layer 19 defined by the weft yarns 20 is located between the first structural layer 13 and the binder yarns 16, and forms an outer layer of the fabric 10.
Referring to the fabric 10 shown in Figure 1, it can be seen that the manner of insertion of the warp and weft yarns 18,20 in this fabric results in a structure in which the first and second biasing yarns 12,14, the warp yarns 18 and the weft yarns 20 all lie against each other at cross-over points in the fabric structure. This arrangement results in a structure in which each of the structural layers is necessarily spaced from the or each neighbouring structural layer.
In contrast, referring to the fabric 10 shown in Figure 2, it can be seen that the manner of insertion of the warp and weft yarns 18,20 in this fabric results in a structure in which a maximum of three of the different yarns 12,14,18,20 lies against each other at any crossover point within the structure. This in turn results in a structure in which the structural layers lie closer to each other than the structural layers of the fabric 10 shown in Figure 1.
The closer the structural layers of the fabric 10 lie relative to each other, the less space is available for resin in a composite structure constructed using the fabric 10. This in turn increases the strength of the resultant composite structure.
In each of the embodiments shown in Figures 1 to 3, a single weftwise structural layer 19 is provided. It is however envisaged that in other embodiments, a plurality of weftwise yarns may be provided on the opposite side of the fabric, thereby resulting in weftwise structural layers forming outer layers on opposite sides of the fabric.
It is also envisaged that in other embodiments the warpwise structural layer 17 may be located between one of the first and second structural layer 13,15 and an outer weftwise structural layer instead of between the first and second structural layers.
In yet further embodiments, a fabric according to an embodiment of the invention may omit the warp 18 and/or weft yarns 20, thereby resulting in a fabric having three or two
axes, as required. For example, the warp yarns 18 may be omitted from the fabric 10 shown in Figure 1 and the warp 18 and/or the weft yarns 20 may be omitted from the fabric 10 shown in Figure 2, the interwoven relationship between the binding yarns 16 and the yarns of the remaining structural layers serving to hold the remaining structural layers together.
The binder yarns 16 may be formed from the same material as the yarns forming the structural layers or may be formed from a different material, depending on the application in which the fabric 10 is to be used.
A loom 22 for making a fabric according to the invention is shown in Figure 4 and includes a feed apparatus 24 including a pair of horizontally extending front plates 26a, 26b, the front plates 26a, 26b being aligned and spaced vertically from each other.
The uppermost front plate 26a includes a plurality of equidistantly spaced grooves, which define upper picks 28 to receive a plurality of upper biasing yarns 30, as illustrated in Figure 8a.
The lowermost front plate 26b includes a plurality of grooves, aligned with and opposed to the grooves of the uppermost front plate 26a, which define lower picks 32 to receive a plurality of lower biasing yarns 34.
The loom 22 also includes a pair of horizontally extending back plates 36a, 36b, which are aligned and spaced vertically from each other, and define correspondingly shaped, sized and oriented grooves 37a, 37b to the grooves defining the upper and lower picks 28,32 in the front plates 26a, 26b.
Each of the back plates 36a, 36b is mounted adjacent a respective one of the front plates 26a,26b so as to be movable vertically and horizontally relative to the front plate 26a,26b.
The feed apparatus 24 also defines a plurality of channels 44 to receive a plurality of warp yarns 46 from a creel or beam 45 located upstream of the feed apparatus 24.
In the configuration of operation illustrated in Figures 5 to 7, the channels 44 are arranged to feed warp yarns 46 between the upper and lower biasing yarns 30,34. In other configurations of operation the channels 44 may be arranged to feed warp yarns 46
above the upper and lower biasing yarns 30,34, as shown in Figure 9, or to feed warp yarns 46 below the upper and lower biasing yarns 30,34.
In the embodiment shown in Figure 9, upper and lower biasing yarns 30,34 are fed to the upper and lower picks 28,32 respectively from a plurality of individual yarn sources 40 mounted on a feed assembly 42. The feed assembly 42 is provided in the form of a wheel mounted between the creel 45 and the feed apparatus 24 so as to be rotatable about the warp yarns 46 extending into the channels 44 from the creel 45, and the individual yarns sources 40 are mounted in sequence about its outer circumference.
Bars 41 ,43 located above and below the warp yarns 46 act to push the upper biasing yarns 30 into the upper picks 28 and the lower biasing yarns 34 into the lower picks 32.
A plurality of guide members 48 are located between laterally adjacent picks of the upper and lower picks 28,32 and downstream of the upper and lower picks 28,32, to receive a plurality of binder yarns 50.
In the configuration of operation illustrated in Figures 5 to 7, each of the guide members 48 is provided in the form of a heald rod including an eye 52 through which a respective binder yarn 50 is threaded.
Preferably each binder yarn 50 is guided via a respective one of the channels 44 through which the warp yarns 46 are fed before being threaded through the eye 52 of a respective guide member 48.
Each of the guide members 48 is movable in a cyclic motion from a first position shown in Figure 5, via an intermediate position shown in Figure 6, to a second position shown in Figure 7 and back to the first position.
In the first position, each of the guide members 48 is located adjacent the uppermost front plates 26a such that the respective binder yarn 50 extends above the upper biasing yarns 30.
In the intermediate position, each of the guide members 48 moves down and away from the uppermost front plate 26a such that the binder yarn 50 extends generally parallel to the adjacent warp yam 46.
In the second position, each of the guide members 48 is located adjacent the lowermost front plate 26b such that the respective binder yarn 50 extends below the lower biasing yams 34.
The loom 22 also includes a weft insertion system 54, preferably in the form of one or more rapiers, to selectively insert a weft yarn 56.
During operation of the loom 22 in one configuration, adjacent guide members 48 are arranged to move in the same direction as each other so that all guide members 48 move at the same time cyclically from the first position, via the intermediate position, to the second position.
While the guide members 48 are located in the first position, a shed 58 is defined between the binder yarns 50 and the upper biasing yarns 30 through which a rapier 54 is inserted in order to insert a weft yarn 56, as shown in Figure 5.
Following insertion of the weft yarn 56, the guide members 48 move forward and down to the intermediate position in which position they act as reeds and beat up the weft yarn 56 into the fabric, as shown in Figure 6.
The guide members 48 then move backward and down to the second position, as shown in Figure 7.
When the guide members 48 are located in the second position, the uppermost back plate 36a moves downward to locate the upper biasing yarns 30 in grooves 37a defined therein and move the upper biasing yarns 30 out of the grooves defined in the uppermost front plate 26a, as illustrated in Figure 8b. Similarly the lowermost back plate 36b moves upward to locate the lower biasing yams 34 in the grooves 37b defined therein and move the lower biasing yarns 36 out of the grooves defined in the lowermost front plate 26b.
The uppermost back plate 36a then moves one pick in a first direction so as to move each of the upper biasing yarns 30 one pick in a first direction along the upper picks 28, as illustrated in Figure 8c. Similarly the lowermost back plate 36b moves one pick in a second, opposite, direction along the length of the lower picks so as to move the lower biasing yams 34 one pick in a second, opposite, direction along the lower picks 32.
The uppermost back plate 36a then moves upward and bar 41 acts to locate each of the upper biasing yarns 30 back into the upper picks 28 one pick along in the first direction, as illustrated in Figure 8d. Similarly the lowermost back plate 36b moves downward and bar 43 acts to locate each of the lower biasing yarns 34 back into the lower picks 32 one pick along in the second direction.
In this manner, the back plates 36a, 36b act as upper and lower drive members to move selectively yarn received in the upper and lower picks 28,32 one pick, in opposite directions, along the upper and lower picks 28,32.
During movement of the back plates 36a,36b, the feed assembly 42 rotates so as to reposition the individual yarn sources 40 relative to the appropriate one of the upper or lower picks 28,32.
Continued operation of the loom 22 in this manner results in the upper biasing yarns 30 being drawn into the resultant fabric in a first direction at 45° to the warp yarns 46 and the lower biasing yarns 34 being drawn into the resultant fabric in a second direction, which is generally perpendicular to the first direction.
When each of the upper biasing yams 30 reaches the last of the upper picks 28 in the first direction it is directed to the first of the lower picks 32 during operation of the back plates 36a, 36b.
Similarly, when each of the lower biasing yarns 34 reaches the last of the lower picks 32 in the second, opposite, direction it is directed to the first of the upper picks 28 during operation of the back plates 36a,36b.
Continued rotation of the feed assembly 42 during continued operation of the loom results in each of the individual yarn sources 40 moving in a cyclic motion between positions in which yarn from the yarn source is fed sequentially in the first direction through each of the upper picks 28 and positions in which yarn from the yarn source is fed sequentially in the second direction through each of the lower picks 32.
Operation of the loom in this configuration of operation results in the fabric structure shown in Figure 1.
This fabric structure may be altered by inserting a weft yarn 56 through the shed created while the guide members 48 are located in the second position in addition to when the guide members 48 are located in the first position so as to locate weft yarns 56 under the lower biasing yarns 34 as well as over the upper biasing yarns 30.
This fabric structure may be further altered by inserting a weft yarn 56 through the shed created while the guide members 48 are located in the second position instead of when the guide members are located in the first position so as to locate weft yarn 56 under the lower biasing yarns 34 instead of over the upper biasing yarns 30.
This fabric structure may be yet further altered by omitting the warp yarns 46 so as to produce a fabric having three axes instead of a fabric having four axes.
Yet further alterations may be effected by adjusting the feed speeds of the yarns through the loom.
In another configuration of operation, adjacent guide members 48 may be arranged to move in opposite directions to each other so that alternate guide members move from the first position via the intermediate position to the second position while the intervening guide members move from the second position via the intermediate position to the first position, the cyclic motion of each guide member 48 including movement from the first position via the intermediate position to the second position and from the second position via the intermediate position to the first position.
In such a configuration of operation, the back plates 36a,36b may be operated to move the upper and lower biasing yarns 30,34 one pick in opposite directions respectively along the upper and lower picks 28,32 while one group of the guide members 48 is located in the first position as well as when the other group of guide members 48 is located in the first position.
If a weft yarn 56 is also inserted each time one of the groups of guide members 48 is located in the first position, this configuration results in the fabric structure shown in Figure 2.
This fabric structure may be altered by inserting a weft yarn 56 through the shed created each time one of the groups of guide members 48 is located in the second position in addition to when one of the groups of guide members 48 is located in the first position so
as to locate weft yarns 56 under the lower biasing yarns 34 as well as over the upper biasing yarns 30.
This fabric structure may be further altered by inserting a weft yarn 56 through the shed created when one of the groups of guide members 48 is located in the second position instead of when one of the groups of guide members is located in the first position so as to locate weft yarn 56 under the lower biasing yarns 34 instead of over the upper biasing yarns 30. ,
This fabric structure may be yet further altered by omitting the weft yarns 56 and/or the warp yarns 46 so as to produce fabrics having two or three axes instead of a fabric having four axes.
Claims
1. A multi-axial fabric comprising: a plurality of first biasing yarns extending in a first direction; a plurality of second biasing yarns extending in a second direction, the second direction being at a first predetermined angle to the first direction; and a plurality of binder yarns extending in a third direction, the third direction being offset by a second predetermined angle to each of the first and second directions, wherein the first and second biasing yarns define first and second structural layers and the binder yarns are interwoven with the yarns of the structural layers to hold the structural layers together.
2. A multi-axial fabric according to Claim 1 wherein the first predetermined angle is 90 degrees.
3. A multi-axial fabric according to Claim 1 or Claim 2 wherein the second predetermined angle is 45 degrees.
4. A multi-axial fabric according to any preceding claim further including a plurality of warp yarns extending in the third direction, wherein the warp yams define a further, warpwise, structural layer and the binder yarns are interwoven with the yams of the structural layers to hold the structural layers together.
5. A multi-axial fabric according to Claim 4 wherein the warpwise structural layer lies between the first and second structural layers.
6. A multi-axial fabric according to any preceding claim further including a plurality of first weft yarns extending in a fourth direction, wherein the fourth direction is perpendicular to the third direction and the first weft yarns define a first weftwise structural layer and the binder yarns are interwoven with the yarns of the structural layers to hold the structural layers together.
7. A multi-axial fabric according to Claim 6 wherein the first weftwise structural layer is an outer layer of the fabric.
8. A multi-axial fabric according to Claim 4 and Claim 7 wherein the warpwise structural layer lies between the first weftwise structural layer and the first and second structural layers.
9. A multi-axial fabric according to any of Claims 6 to 8 further including a plurality of second weft yarns extending in the fourth direction, wherein the second weft yarns define a second weftwise structural layer and the binder yams are interwoven with the yarns of the structural layers to hold the structural layers together.
10. A multi-axial fabric according to Claim 9 wherein the first and second weftwise structural layers are outer layers on opposite sides of the fabric.
11. A method of weaving a multi-axial fabric comprising the steps of: feeding a plurality of upper biasing yarns through a plurality of equidistantly spaced upper picks; feeding a plurality of lower biasing yarns through a plurality of lower picks aligned with and spaced below the upper picks; feeding a plurality of binder yarns through a plurality of guide members located between laterally adjacent picks of the upper and lower picks downstream of the upper and lower picks; while feeding the upper and lower biasing yarns through the upper and lower picks respectively, and feeding the binder yarns through the guide members, moving each of the guide members between a first position where the respective binder yarn extends above the upper biasing yarns and a second position where the respective binder yarn extends below the lower biasing yarns; and between movement of the guide members between the first and second positions, moving each of the upper biasing yarns a single pick in a first direction along the upper picks and moving each of the lower biasing yarns a single pick in a second, opposite, direction along the lower picks.
12. A method of weaving a multi-axial fabric according to Claim 11 further comprising the step of feeding the upper and lower biasing yams from individual yarn sources mounted sequentially about a feed assembly that rotates during movement of the upper and lower biasing yarns in the first and second directions such that each yarn source moves in a cyclic motion between positions in which yarn from the yarn source is fed sequentially in the first direction through each of the upper picks and positions in which yarn from the yarn source is fed sequentially in the second direction through each of the lower picks.
13. A method of weaving a multi-axial fabric according to Claim 11 or Claim 12 wherein adjacent guide members move in opposite directions to each other between the first and second positions.
14. A method of weaving a multi-axial fabric according to Claim 13 wherein, between movement of alternate guide members from the first position to the second position, a weft yarn is inserted between the upper biasing yarns and those binder yarns extending above the upper biasing yarns.
15. A method of weaving a multi-axial fabric according to Claim 13 or Claim 14 wherein, between movement of alternative guide members from the second position to the first position, a weft yarn is inserted between the lower biasing yarns and those binder yarns extending below the lower biasing yarns.
16. A method of weaving a multi-axial fabric according to Claim 15 wherein each of the guide members moves from its first position to its second position via an intermediate position located downstream of the first and second positions to beat up each weft yarn inserted into the fabric.
17. A method of weaving a multi-axial fabric according to any preceding claim further including the step of feeding a plurality of warp yarns through a plurality of equidistantly spaced channels, each channel being aligned with corresponding picks of the upper and lower picks so that the warp yarns extend between the upper and lower biasing yarns.
18. A method of weaving a multi-axial fabric according to Claim 14, or Claims 14 and 15, further including the step of feeding a plurality of warp yarns through a plurality of equidistantly spaced channels, each channel being aligned with corresponding picks of the upper and lower picks so that the warp yarns extend between the upper biasing yarns and the weft yarns extending above the upper biasing yarns.
19. A method of weaving a multi-axial fabric according to Claim 15 or Claim 16 further including the step of feeding a plurality of warp yarns through a plurality of equidistantly spaced channels, each channel being aligned with corresponding picks of the upper and lower picks so that the warp yarns extend below the lower biasing yarns and the weft yarns extending below the lower biasing yarns.
20. A method of weaving a multi-axial fabric comprising the steps of: feeding a plurality of upper biasing yarns through a plurality of equidistantly spaced upper picks; feeding a plurality of lower biasing yarns through a plurality of lower picks aligned with and spaced below the upper picks; feeding a plurality of binder yarns through a plurality of guide members located between laterally adjacent picks of the upper and lower picks downstream of the upper and lower picks; while feeding the upper and lower biasing yarns through the upper and lower picks respectively, and feeding the binder yarns through the guide members, moving the guide members between a first position where the binder yarns extend above the upper biasing yarns and a second position where the binder yarns extends below the lower biasing yarns; between movement of the guide members from one of the first and second positions to the other of the first and second positions, feeding a weft yarn between the adjacent biasing yarns and the binder yarns; and between movement of the guide members from the other of the first and second positions to the one of the first and second positions, moving each of the upper biasing yarns a single pick in a first direction along the upper picks and moving each of the lower biasing yarns a single pick in a second, opposite, direction along the lower picks.
21. A method of weaving a multi-axial fabric according to Claim 20 further comprising the step of feeding the upper and lower biasing yarns from individual yarn sources mounted sequentially about a feed assembly that rotates during movement of the upper and lower biasing yarns in the first and second directions such that each yarn source moves in a cyclic motion between positions in which yam from the yam source is fed sequentially in the first direction through each of the upper picks and positions in which yarn from the yarn source is fed sequentially in the second direction through each of the lower picks.
22. A method of weaving a multi-axial fabric according to Claim 20 or Claim 21 further including the step of inserting a weft yarn between the adjacent biasing yarns and the binder yarns during movement of each of the upper biasing yarns a single pick in the first direction along the upper picks and moving each of the lower biasing yarns a single pick in the second, opposite, direction along the lower picks.
23. A method of weaving a multi-axial fabric according to any of Claims 20 to 22 wherein each of the guide members moves from its first position to its second position via an intermediate position located downstream of the first and second positions to beat up each weft yarn inserted into the fabric.
24. A method of weaving a multi-axial fabric according to any of Claims 20 to 23 further including the step of feeding a plurality of warp yarns through a plurality of equidistantly spaced channels, each channel being aligned with corresponding picks of the upper and lower picks so that the warp yarns extend between the upper and lower biasing yarns.
25. A method of weaving a multi-axial fabric according to any of Claims 20 to 22, further including the step of feeding a plurality of warp yarns through a plurality of equidistantly spaced channels, each channel being aligned with corresponding picks of the upper and lower picks so that the warp yarns extend between the weft yarns and the adjacent biasing yarns.
26. A loom for weaving a multi-axial fabric comprising: a feed apparatus defining a plurality of equidistantly spaced upper picks to receive a plurality of upper biasing yarns and a plurality of lower picks to receive a plurality of lower biasing yarns aligned with and spaced below the upper picks; an upper drive member associated with the upper picks to move selectively yarn received in each of the upper picks a single pick in a first direction along the upper picks; a lower drive member associated with the lower picks to move selectively yarn received in each of the lower picks a single pick in a second, opposite, direction along the lower picks; a plurality of guide members located between laterally adjacent picks of the upper and lower picks downstream of the upper and lower picks to receive a plurality of binder yarns, each guide member being movable, in use, between a first position where the respective binder yarn extends above the upper biasing yarns and a second position where the respective binder yarn extends below the lower biasing yarn; and a feeder to feed upper and lower biasing yarns and binder yarns through the loom.
27. A loom for weaving a multi-axial fabric according to Claim 26 further including a feed assembly to receive a plurality of individual sources mounted in sequence, the feed assembly being rotatable during operation of the upper and lower drive members to move each yarn source in a cyclic motion between positions in which yarn from the yarn source is fed sequentially in the first direction through each of the upper picks and positions in which yarn from the yarn source is fed sequentially in the second direction through each of the lower picks.
28. A loom for weaving a multi-axial fabric according to Claim 26 or Claim 27 further including one or more rapiers to feed a weft yarn selectively, in use, through a shed created between selective binder yarns and adjacent biasing yarns.
29. A loom for weaving a multi-axial fabric according to Claim 28 wherein each of the guide members are movable in use to beat up the weft yarn into the fabric during movement
30. A loom for weaving a multi-axial fabric according to any of Claims 26 to 29 wherein the feed apparatus further defines a plurality of channels to receive a plurality of warp yarns, each channel being aligned with corresponding picks of the upper and lower picks.
31. A loom for weaving a multi-axial fabric according to Claim 30 wherein the channels are arranged to feed, in use, warp yarns extending between the upper and lower biasing yarns.
32. A loom for weaving a multi-axial fabric according to Claim 30 wherein the channels are arranged to feed, in use, warp yarns extending above the upper and lower biasing yarns.
33. A loom for weaving a multi-axial fabric according to Claim 30 wherein the channels are arranged to feed, in use, warp yarns extending below the upper and lower biasing yarns.
34. A multi-axial fabric generally as herein described with reference to and/or as illustrated in the accompanying drawings.
35. A method of weaving a multi-axial fabric generally as herein described with reference to and/or as illustrated in the accompanying drawings.
36. A loom for weaving a multi-axial fabric generally as herein described with reference to and/or as illustrated in the accompanying drawings.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0812738A GB0812738D0 (en) | 2008-07-11 | 2008-07-11 | Multi-axial fabric |
GB0812738.3 | 2008-07-11 |
Publications (1)
Publication Number | Publication Date |
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WO2010004284A1 true WO2010004284A1 (en) | 2010-01-14 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/GB2009/001706 WO2010004284A1 (en) | 2008-07-11 | 2009-07-09 | Multi-axial fabric |
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WO (1) | WO2010004284A1 (en) |
Cited By (7)
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EP2610375A1 (en) * | 2011-12-30 | 2013-07-03 | Fundacio Cetemmsa | Multi-axial multilayer woven fabric, process for its manufacture and use of such fabric for a reinforcement composite |
CN103409876A (en) * | 2013-08-16 | 2013-11-27 | 苏州东艺技研有限公司 | Anti-radiation polyvinyl alcohol fiber fabric |
CN103726193A (en) * | 2013-12-30 | 2014-04-16 | 吴江金名来丝绸进出口有限公司 | Antimicrobial shell fabric |
CN103866465A (en) * | 2013-12-30 | 2014-06-18 | 吴江金名来丝绸进出口有限公司 | Polyamide polyester airjet texturing yarn fabric |
WO2014112931A1 (en) * | 2013-01-21 | 2014-07-24 | Autoliv Development Ab | Improvements in or relating to air-bags |
ITFI20130035A1 (en) * | 2013-02-25 | 2014-08-26 | Bromas Log S R L | AUTOMATIC FRAME FOR TRIASSIAL FABRICS WITH VARIOUS TYPES OF CROSSINGS. |
CN106894144A (en) * | 2017-03-22 | 2017-06-27 | 相里海霞 | Permanent firm elastic fabric of pure cotton |
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EP0263392A2 (en) * | 1986-10-01 | 1988-04-13 | Meidai Chemical Co., Ltd. | Tetraaxial woven fabrics and tetraaxial weaving machine thereof |
JPH0482938A (en) * | 1990-07-18 | 1992-03-16 | Asahi Chem Ind Co Ltd | Sheet-formed material product |
US5375627A (en) * | 1993-09-08 | 1994-12-27 | Howa Machinery, Ltd. | Method and weaving machine for producing multi-axial fabric |
WO2004059054A1 (en) * | 2002-12-27 | 2004-07-15 | Tecminho | Multi-axial fabric and weaving loom for its production |
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EP0263392A2 (en) * | 1986-10-01 | 1988-04-13 | Meidai Chemical Co., Ltd. | Tetraaxial woven fabrics and tetraaxial weaving machine thereof |
JPH0482938A (en) * | 1990-07-18 | 1992-03-16 | Asahi Chem Ind Co Ltd | Sheet-formed material product |
US5375627A (en) * | 1993-09-08 | 1994-12-27 | Howa Machinery, Ltd. | Method and weaving machine for producing multi-axial fabric |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2610375A1 (en) * | 2011-12-30 | 2013-07-03 | Fundacio Cetemmsa | Multi-axial multilayer woven fabric, process for its manufacture and use of such fabric for a reinforcement composite |
WO2014112931A1 (en) * | 2013-01-21 | 2014-07-24 | Autoliv Development Ab | Improvements in or relating to air-bags |
US10583802B2 (en) | 2013-01-21 | 2020-03-10 | Autoliv Development Ab | In or relating to air-bags |
ITFI20130035A1 (en) * | 2013-02-25 | 2014-08-26 | Bromas Log S R L | AUTOMATIC FRAME FOR TRIASSIAL FABRICS WITH VARIOUS TYPES OF CROSSINGS. |
WO2014128681A1 (en) * | 2013-02-25 | 2014-08-28 | Bromas-Log S.R.L. | Loom for triaxial fabrics with static shedding device |
CN103409876A (en) * | 2013-08-16 | 2013-11-27 | 苏州东艺技研有限公司 | Anti-radiation polyvinyl alcohol fiber fabric |
CN103726193A (en) * | 2013-12-30 | 2014-04-16 | 吴江金名来丝绸进出口有限公司 | Antimicrobial shell fabric |
CN103866465A (en) * | 2013-12-30 | 2014-06-18 | 吴江金名来丝绸进出口有限公司 | Polyamide polyester airjet texturing yarn fabric |
CN106894144A (en) * | 2017-03-22 | 2017-06-27 | 相里海霞 | Permanent firm elastic fabric of pure cotton |
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