WO2010000261A1 - Transducteur comprenant un matériau composite et procédé de fabrication dudit matériau composite - Google Patents

Transducteur comprenant un matériau composite et procédé de fabrication dudit matériau composite Download PDF

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Publication number
WO2010000261A1
WO2010000261A1 PCT/DK2009/000131 DK2009000131W WO2010000261A1 WO 2010000261 A1 WO2010000261 A1 WO 2010000261A1 DK 2009000131 W DK2009000131 W DK 2009000131W WO 2010000261 A1 WO2010000261 A1 WO 2010000261A1
Authority
WO
WIPO (PCT)
Prior art keywords
layer
transducer
film
plastically deformable
elastomer
Prior art date
Application number
PCT/DK2009/000131
Other languages
English (en)
Other versions
WO2010000261A8 (fr
Inventor
Michael Tryson
Mohamed Benslimane
Hans-Erik Kiil
Original Assignee
Danfoss A/S
Zumbrum, Mike
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Danfoss A/S, Zumbrum, Mike filed Critical Danfoss A/S
Priority to CN2009801215559A priority Critical patent/CN102067349A/zh
Priority to US12/996,711 priority patent/US8421316B2/en
Priority to EP09772031A priority patent/EP2301089A1/fr
Publication of WO2010000261A1 publication Critical patent/WO2010000261A1/fr
Publication of WO2010000261A8 publication Critical patent/WO2010000261A8/fr

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Classifications

    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00—Piezoelectric or electrostrictive devices
    • H10N30/80—Constructional details
    • H10N30/87—Electrodes or interconnections, e.g. leads or terminals
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00—Piezoelectric or electrostrictive devices
    • H10N30/01—Manufacture or treatment
    • H10N30/09—Forming piezoelectric or electrostrictive materials
    • H10N30/098—Forming organic materials
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00—Piezoelectric or electrostrictive devices
    • H10N30/20—Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators
    • H10N30/206—Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators using only longitudinal or thickness displacement, e.g. d33 or d31 type devices
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
    • Y10T156/1028—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina by bending, drawing or stretch forming sheet to assume shape of configured lamina while in contact therewith

Definitions

  • the invention relates to an elastomer transducer for converting between mechanical and electrical energies.
  • the invention further relates to a composite material for such a transducer and to a method of manufacturing such a composite material.
  • An electrical potential difference between two electrodes located on opposite sides of an elastomer body may generate an electric field leading to a force of attraction and thus a deflection of the elastomer body under influence of Coulomb forces between the electrodes.
  • Such composites of electrodes on an elastomer body can be used in various ways for actuation and sensing purposes. Used as a transducer, they are sometimes referred to as electroactive polymer transducers (EAP-transducers), or artificial muscles.
  • the deflection control structure can be a rigid member which is applied to the elastomer body to limit deflecting in certain directions or the deflection control structure may be constituted by the electrodes which are formed so that deflection is primarily possible in specific directions.
  • US 6,376,971 discloses a compliant electrode which is positioned in contact with a polymer in such a way, that when applying a potential difference across the electrodes, the electric field arising between the electrodes contracts the electrodes against each other, thereby deflecting the polymer. Since the electrodes are of a substantially rigid material, they must be made textured in order to make them compliant.
  • US 6,376,971 discloses a planar compliant electrode being structured and providing one-directional compliance, where metal traces are patterned in parallel lines over a charge distribution layer, both of which cover an active area of a polymer.
  • the metal traces and charge distribution layer are applied to opposite surfaces of the polymer.
  • the charge distribution layer facilitates distribution of charge between metal traces and is compliant.
  • the structured electrode allows deflection in a compliant direction perpendicular to the parallel metal traces.
  • the charge distribution layer has a conductance greater than the electroactive polymer but less than the metal traces.
  • EAP transducers are described e.g. in US 2004/0012301 in which a waved section is provided in a body of an elastomer material.
  • the waved shape provides compliance of the transducer in a specific direction.
  • the structure or shape of the deflection control structure, and thus the designed anisotropy of the known transducers are typically provided in relatively complicated processes, e.g. involving coating of various layers in a specific micro pattern. This is complicated and may cause faults in the structure and thus reduced performance of the transducer, not least when the deflection control structure is constituted by the electrodes of the composite material.
  • the invention provides a transducer for converting between mechanical and electrical energies, the transducer comprising a laminate with a first layer of an elastomer material arranged between two electrode layers, each electrode layer comprising a second layer of a plastically deformable material and a third layer of an electrically conductive material.
  • the second layer is of a plastically deformable material, it is possible to shape this layer by heating it up. In such a shaping process, heating enables shaping of the plastically deformable material to provide a specific shape which is preserved after the plastic deformation.
  • the plastically deformable material could e.g. be a metal material or a plastic material or in general, any kind of material which may be reshaped by plastic deformation so that the provided new shape is preserved.
  • plastic deformation is herein meant that the material remains deformed after a load is added and then removed.
  • the plastically deformable material is a thermo-formable material which herein means that it is more easily deformed upon heating, e.g. a thermoplastic material.
  • a thermoplastic material By use of a thermoplastic material, the deformation may take place after heating of the material, and after a subsequent cooling, the shape of the thermoplastic material is fixed.
  • a thermo-formable material may facilitate that the second layer may be reshaped by use of a relatively low pressure between a reshaping tool and the second layer, and therefore without or essentially without causing damage to the laminate.
  • This layer only shapes due to being fixed to the surface of the pre- strained polymeric material.
  • the plastically deformable material introduced in the present invention introduces a very different way to form surface structures, for example such as corrugations, in that shaping the plastically deformable material also shapes the surfaces of the layer(s) being attached thereto.
  • the plastically deformable material may constitute the deflection control structure and it may provide a direction depending compliance to deform, i.e. anisotropy.
  • having an anisotropic structure it is meant: “having compliance to stretch in one direction and less compliance to stretch in another direction”, i.e. it requires a lower force to stretch the laminate in the more compliant direction than in the less compliant direction or it is meant that the laminate can be stretched further in the compliant direction than in the less compliant direction without overstretching and potentially destroying the laminate.
  • the plastically deformable material may shape one of the other layers which then again may constitute the deflection control structure and provide direction depending compliance to deform.
  • the second layer it is intended for the second layer to deflect the third layer of that electrode layer to which the second layer belongs.
  • plastically deformable material By use of the plastically deformable material, it may therefore be possible to prepare at least a part of the laminate in a standardized process and subsequently to reshape the plastically deformable material in accordance with a specifically desired anisotropy.
  • the third layer and possibly also at least a portion of the first layer may adopt the shape of the second layer, and optionally, the plastically deformable material may thereby be used for shaping a major part of the laminate or for shaping the entire laminate.
  • the first and second layers may be provided in a standard process, and these two layers could be joined in a standard process to form a standardized electrode layer.
  • the first layer may also be joined between such two electrode layers to form a standardized laminate with a standard anisotropy or completely without anisotropy.
  • both the second and the third layer may be flat layers.
  • At least the second layer may possibly be obtained as a commercially available standard product from a vendor of tapes or sheets of plastically deformable materials such as metal or thermoplastic materials.
  • the thermoplastic material is heated up and reshaped, e.g. by use of a vacuum forming process, and the anisotropy may thus be designed for a specific purpose.
  • the layers or the entire laminate could be made in a roll to roll process.
  • the laminate has an elongated sheet-like shape which is longer in one, lengthways, direction than in a crossways direction being perpendicular to the lengthways direction, and which is relatively thin in a thickness direction being perpendicular both to the lengthways and crossways direction.
  • the anisotropic structure may in particular provide compliance in the lengthways direction or in the crossways direction.
  • the composite may be provided in "endless" length meaning that it is very much longer in the lengthways direction than in other directions, e.g. a factor 1000, 10000 or even more in the lengthways direction than in the crossways direction.
  • the electrode layer may have a corrugated shape forming raised and depressed surface portions, e.g. extending in a crossways direction being perpendicular to the lengthways direction, and the shape or size or both the shape and size can vary periodically along at least one direction, e.g. the direction perpendicular to the crossways direction.
  • the third layer may be located between the second and first layers. However, for the purpose of supplying an electrical potential to the third layer, it may be an advantage to arrange the third layer so that it forms a conductive outer surface of the laminate.
  • the third layer is electrically conductive, it may be desired to provide this layer in a metallic material. Since such materials are typically less elastically deformable than elastomer materials, it may be desired to use the third layer as the deflection control structure or at least to have the third layer form part of the deflection control structure. It may therefore be desired to shape the third layer in accordance with a desired anisotropy.
  • the second layer may be an advantage to locate the second layer between the third layer and the first layer. This allows the second layer to be shaped by a shaping tool which is pressed against an outer surface of the third layer.
  • the third layer may further be an advantage to provide the third layer with a thickness in the range of 1/10 - 1/1000 of that of the second layer.
  • the relatively low thickness of the third layer may trigger that also the third layer is shaped, or it may at least facilitate that the second layer is sufficiently rigid to hold the third layer in that shape which is formed in the second layer.
  • the efficiency of the transducer depends e.g. on the degree of deflection of the first layer. This again depends on the thickness of the first layer and on the modulus of elasticity of the first layer. It has been found advantageous to provide the first layer with a thickness being 10 to 100 times the thickness of the second layer, and to make the modulus of elasticity of the first layer much lower than that of the second layer, e.g. so that the modulus of elasticity of the second layer is in the range of 10 to 100 times higher than the modulus of elasticity of the first layer. Further, it has been found advantageous to provide the second layer with a dielectric breakdown which is higher than that of the first layer, again e.g. a factor 1 ,5 to 100 higher.
  • the second layer may comprise a film selected from a group consisting of DuPontTM TeflonTM PFA films.
  • the second and third layer may be constituted at least partly by a standard polyethylene terephthalate metallised film e.g. from the company Goodfellow (c.f. www.goodfellow.com), e.g. a film of polyethylene terephthalate constituting the second layer and a metallization layer of aluminium, copper, silver or similar conductive material constituting the third layer.
  • a standard polyethylene terephthalate metallised film e.g. from the company Goodfellow (c.f. www.goodfellow.com)
  • a film of polyethylene terephthalate constituting the second layer e.g. a film of polyethylene terephthalate constituting the second layer and a metallization layer of aluminium, copper, silver or similar conductive material constituting the third layer.
  • the first layer may comprise a gel material such as a silicone gel material.
  • the first and second layers may further comprise a material selected from a group consisting of block copolymers and a block-selective oligomer.
  • the third layers of the two electrode layers serve as electrodes, and the second and first layers become deformable by coulomb forces when an electrical field is applied to the electrodes.
  • the laminate may be obtained by a stack of at least two composite materials where each composite material comprises a first layer of an elastomer material arranged against an electrode layer, where the electrode layer still comprises a second layer of a plastically deformable material and a third layer of an electrically conductive material.
  • a stack of such two composite materials provides a structure with a first layer adjacent an electrode layer adjacent another first layer adjacent yet another electrode layer. Since the first mentioned first layer is not surrounded by electrode layers, this first mentioned first layer becomes inactive.
  • the mentioned stack of composite materials may contain any number above 2 of the mentioned composite materials, e.g. a number of 5-50 composite materials so that an electrical field can be applied over every second electrically conductive layer.
  • the electrically conductive layers need only to be wired so that an electrical potential can be applied.
  • the laminate may further be folded rolled or otherwise formed into a desired shape.
  • the transducer may be made by rolling the laminate to form a tubular or round transducer with a number of windings, e.g. 10-1000 windings.
  • the laminate may either be rolled so that it is compliant in a direction which is parallel to the axial direction of such a rolled structure or so that it is most compliant in a direction perpendicular to the axial direction, e.g. a radial direction of the rolled structure.
  • the invention provides a composite material for a transducer.
  • the composite comprising a first layer of an elastomer material arranged against an electrode layer, the electrode layer comprising a second layer of a plastically deformable material and a third layer of an electrically conductive material.
  • the composite may comprise any of the features mentioned already with respect to the first aspect of the invention.
  • the invention provides a method of making a composite material for an EAP-transducer, the method comprising the step of:
  • the elastomer and the conductive material are applied to the film prior to the reshaping.
  • the steps are typically conducted in the order a) before b) before c) before d) before e).
  • any of the steps b)-e) could be in any sequential order, e.g. a) before d) before b) before c) before e), or a) before c) before d) before b) before e) or a) before b) before d) before c) before e).
  • the elastomer is cured during the reshaping of the film.
  • the method may further comprise any step which is necessary to obtain a transducer or a composite material according to the first and second aspects of the invention.
  • Fig. 1 illustrates a transducer 1 for converting between mechanical and electrical energies.
  • the transducer comprising a laminate with a first layer 2 of an elastomer material arranged between two electrode layers 3, 4.
  • Fig. 2 illustrates one of the electrode layers 3, 4 which both comprise a second layer 5 of a thermoplastic material and a third layer 6 of an electrically conductive material.
  • the third layer is relatively thin compared to the second layer, and since the second layer and the third layer are bonded strongly to each other, the third layer is easily deformed or reshaped when the second layer is reshaped. Since the second layer is a thermoplastic layer, it may be shaped by use of a hot embossing tool or a heated vacuum forming tool - in the following referred to as thermoforming.
  • the first layer is preferably applied to at least one of the electrode layers 3, 4 prior to the thermoforming thereof.
  • Fig. 3 illustrates an electrode layer with a thermoplastic layer 5 and an electrically conductive layer 6 which is still not reshaped.
  • a layer 2 of an elastomer which is not yet cured or solidified has been applied to a surface of the electrically conductive layer 6.
  • the electrode layer is in contact with a heated vacuum forming tool 7 which reshapes the electrode layer and provides a wave-shape which facilitates stretching in a direction perpendicular to the crests and troughs.
  • the layer 2 is hardened or solidified whereby it supports the newly formed shape of the electrode layer.
  • the elastomer layer is applied to the thermoplastic layer 5 and the electrode layer is reshaped by pressing the vacuum forming tool into the opposite side, i.e. into the electrically conductive layer 6.
  • Fig. 6 illustrates that the laminate can be rolled, e.g. to form a cylindrical tubular transducer.
  • Fig. 7 illustrates that the transducer may comprise a large number of layers.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)
  • Transducers For Ultrasonic Waves (AREA)

Abstract

La présente invention concerne un transducteur permettant de faire la conversion entre des énergies mécaniques et électriques. Le transducteur comprend un stratifié EAP doté d’une couche (2) constituée d’un matériau d’élastomère disposé entre deux couches d’électrode, chaque couche d’électrode comprenant une couche (5) constituée d’un matériau plastiquement déformable, par exemple du métal ou un matériau thermoplastique, et une couche (6) constituée d’un matériau électriquement conducteur. En raison de la couche constituée d’un matériau plastiquement déformable, les couches d’électrode peuvent présenter diverses formes qui peuvent fournir des caractéristiques anisotropes du transducteur.
PCT/DK2009/000131 2008-06-09 2009-06-04 Transducteur comprenant un matériau composite et procédé de fabrication dudit matériau composite WO2010000261A1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN2009801215559A CN102067349A (zh) 2008-06-09 2009-06-04 包括复合材料的换能器和制造这种复合材料的方法
US12/996,711 US8421316B2 (en) 2008-06-09 2009-06-04 Transducer comprising a composite material and method of making such a composite material
EP09772031A EP2301089A1 (fr) 2008-06-09 2009-06-04 Transducteur comprenant un matériau composite et procédé de fabrication dudit matériau composite

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US5995108P 2008-06-09 2008-06-09
US61/059,951 2008-06-09

Publications (2)

Publication Number Publication Date
WO2010000261A1 true WO2010000261A1 (fr) 2010-01-07
WO2010000261A8 WO2010000261A8 (fr) 2010-04-01

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Country Link
US (1) US8421316B2 (fr)
EP (1) EP2301089A1 (fr)
CN (1) CN102067349A (fr)
WO (1) WO2010000261A1 (fr)

Cited By (5)

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Publication number Priority date Publication date Assignee Title
EP2385562A1 (fr) 2010-05-04 2011-11-09 Koninklijke Philips Electronics N.V. Dispositif d'actionneur avec des caractéristiques tactiles améliorées
EP2506325A1 (fr) * 2011-04-01 2012-10-03 Bayer Material Science AG Convertisseur électromécanique, son procédé de fabrication et d'utilisation
US20130307370A1 (en) * 2010-06-23 2013-11-21 Bayer Intellectual Property Gmbh Electromechanical converter, method for producing same, and use thereof
DE102012019860A1 (de) 2012-10-10 2014-04-10 Hochschule Ostwestfalen-Lippe Dielektrischer Rollenaktor
US11391273B2 (en) 2006-02-09 2022-07-19 Deka Products Limited Partnership Adhesive and peripheral systems and methods for medical devices

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WO2009006318A1 (fr) 2007-06-29 2009-01-08 Artificial Muscle, Inc. Transducteurs polymères électroactifs pour des applications de rétroaction sensorielle
EP2239793A1 (fr) 2009-04-11 2010-10-13 Bayer MaterialScience AG Montage de film polymère électrique commutable et son utilisation
WO2012118916A2 (fr) 2011-03-01 2012-09-07 Bayer Materialscience Ag Procédés de fabrication automatisés pour la production de dispositifs et de films polymères déformables
WO2012120009A1 (fr) * 2011-03-07 2012-09-13 Bayer Materialscience Ag Composite stratifié à couches électroactives
WO2012129357A2 (fr) 2011-03-22 2012-09-27 Bayer Materialscience Ag Système lenticulaire à actionneur à polymère électroactif
US8891222B2 (en) 2012-02-14 2014-11-18 Danfoss A/S Capacitive transducer and a method for manufacturing a transducer
US8692442B2 (en) 2012-02-14 2014-04-08 Danfoss Polypower A/S Polymer transducer and a connector for a transducer
EP2828901B1 (fr) 2012-03-21 2017-01-04 Parker Hannifin Corporation Procédés de fabrication de rouleau à rouleau pour la production de dispositifs à polymère électroactif autoréparant
KR20150031285A (ko) 2012-06-18 2015-03-23 바이엘 인텔렉쳐 프로퍼티 게엠베하 연신 공정을 위한 연신 프레임
EP2885867A4 (fr) * 2012-08-16 2016-04-13 Bayer Ip Gmbh Bornes d'interconnexion électriques pour transducteurs élastomères diélectriques laminés
US9590193B2 (en) 2012-10-24 2017-03-07 Parker-Hannifin Corporation Polymer diode
BR112015009302A2 (pt) 2012-10-25 2017-07-04 Arterial Remodeling Tech S A método de aplicação de um marcador radiopaco e aparelho
WO2014121799A1 (fr) * 2013-02-07 2014-08-14 Danfoss Polypower A/S Électrode parfaitement conforme
DE102013208791B4 (de) * 2013-05-14 2022-02-10 Robert Bosch Gmbh Hybridfolie für einen Energietransformer mit Verfahren zur Herstellung
WO2016108082A1 (fr) 2014-12-29 2016-07-07 ElastiMed Ltd. Procédés et mécanismes pour maintenir un polymère électro-actif à l'état pré-étiré et leurs utilisations
US11278455B2 (en) 2014-12-29 2022-03-22 ElastiMed Ltd. Methods for maintaining an electro-active polymer in a pre-stretch state
US10119532B2 (en) 2015-02-16 2018-11-06 Hamilton Sundstrand Corporation System and method for cooling electrical components using an electroactive polymer actuator
CN104979467B (zh) * 2015-05-14 2017-12-26 同济大学 一种复合结构机电换能材料的制备方法

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11391273B2 (en) 2006-02-09 2022-07-19 Deka Products Limited Partnership Adhesive and peripheral systems and methods for medical devices
EP2385562A1 (fr) 2010-05-04 2011-11-09 Koninklijke Philips Electronics N.V. Dispositif d'actionneur avec des caractéristiques tactiles améliorées
WO2011138735A1 (fr) 2010-05-04 2011-11-10 Koninklijke Philips Electronics N.V. Dispositif actionneur à caractéristiques tactiles améliorées
US9401248B2 (en) 2010-05-04 2016-07-26 Koninklijke Philips N.V. Actuator device with improved tactile characteristics
US20130307370A1 (en) * 2010-06-23 2013-11-21 Bayer Intellectual Property Gmbh Electromechanical converter, method for producing same, and use thereof
EP2506325A1 (fr) * 2011-04-01 2012-10-03 Bayer Material Science AG Convertisseur électromécanique, son procédé de fabrication et d'utilisation
DE102012019860A1 (de) 2012-10-10 2014-04-10 Hochschule Ostwestfalen-Lippe Dielektrischer Rollenaktor
WO2014056472A1 (fr) 2012-10-10 2014-04-17 Hochschule Ostwestfalen-Lippe Actionneur spiral diélectrique

Also Published As

Publication number Publication date
CN102067349A (zh) 2011-05-18
WO2010000261A8 (fr) 2010-04-01
US8421316B2 (en) 2013-04-16
EP2301089A1 (fr) 2011-03-30
US20110198971A1 (en) 2011-08-18

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