WO2009155520A1 - Hafnium and zirconium pyrrolyl-based organometallic precursors and use thereof for preparing dielectric thin films - Google Patents
Hafnium and zirconium pyrrolyl-based organometallic precursors and use thereof for preparing dielectric thin films Download PDFInfo
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- WO2009155520A1 WO2009155520A1 PCT/US2009/047957 US2009047957W WO2009155520A1 WO 2009155520 A1 WO2009155520 A1 WO 2009155520A1 US 2009047957 W US2009047957 W US 2009047957W WO 2009155520 A1 WO2009155520 A1 WO 2009155520A1
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- Prior art keywords
- alkyl
- butyl
- precursor
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- 239000002243 precursor Substances 0.000 title claims abstract description 73
- 229910052735 hafnium Inorganic materials 0.000 title claims abstract description 15
- 125000002524 organometallic group Chemical group 0.000 title claims abstract description 15
- 229910052726 zirconium Inorganic materials 0.000 title claims abstract description 15
- 239000010409 thin film Substances 0.000 title abstract description 21
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 title abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 57
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 30
- 125000003545 alkoxy group Chemical group 0.000 claims abstract description 19
- 229910052751 metal Inorganic materials 0.000 claims abstract description 19
- 125000000168 pyrrolyl group Chemical group 0.000 claims abstract description 17
- 239000001257 hydrogen Substances 0.000 claims abstract description 15
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 15
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 12
- 238000005019 vapor deposition process Methods 0.000 claims abstract description 10
- 238000000231 atomic layer deposition Methods 0.000 claims description 40
- 238000005229 chemical vapour deposition Methods 0.000 claims description 37
- 239000000758 substrate Substances 0.000 claims description 25
- 238000002347 injection Methods 0.000 claims description 18
- 239000007924 injection Substances 0.000 claims description 18
- -1 methoxy, ethoxy, propoxy, butoxy Chemical group 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 16
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 13
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 12
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 12
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 12
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 9
- 239000001301 oxygen Substances 0.000 claims description 9
- 229910052760 oxygen Inorganic materials 0.000 claims description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 229910003455 mixed metal oxide Inorganic materials 0.000 claims description 7
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 4
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 claims description 4
- UORVGPXVDQYIDP-UHFFFAOYSA-N borane Chemical compound B UORVGPXVDQYIDP-UHFFFAOYSA-N 0.000 claims description 4
- 239000000376 reactant Substances 0.000 claims description 4
- 229910052721 tungsten Inorganic materials 0.000 claims description 4
- 239000010937 tungsten Substances 0.000 claims description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- 230000015654 memory Effects 0.000 claims description 3
- 229910044991 metal oxide Inorganic materials 0.000 claims description 3
- 150000004706 metal oxides Chemical class 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 2
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 2
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 claims description 2
- 239000003570 air Substances 0.000 claims description 2
- 229910021529 ammonia Inorganic materials 0.000 claims description 2
- 229910000085 borane Inorganic materials 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 229910052707 ruthenium Inorganic materials 0.000 claims description 2
- 229910000077 silane Inorganic materials 0.000 claims description 2
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 2
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 2
- 229910014031 strontium zirconium oxide Inorganic materials 0.000 claims description 2
- 229910052715 tantalum Inorganic materials 0.000 claims description 2
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 2
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 claims description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 2
- 229910018293 LaTiO3 Inorganic materials 0.000 claims 1
- 229910002370 SrTiO3 Inorganic materials 0.000 claims 1
- 229910002113 barium titanate Inorganic materials 0.000 claims 1
- 239000000539 dimer Substances 0.000 abstract description 2
- 239000010408 film Substances 0.000 description 32
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 21
- 238000000151 deposition Methods 0.000 description 11
- 230000008021 deposition Effects 0.000 description 11
- 239000002904 solvent Substances 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 6
- 125000002147 dimethylamino group Chemical group [H]C([H])([H])N(*)C([H])([H])[H] 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 238000010926 purge Methods 0.000 description 4
- 239000004065 semiconductor Substances 0.000 description 4
- 125000001424 substituent group Chemical group 0.000 description 4
- 238000002411 thermogravimetry Methods 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 125000004106 butoxy group Chemical group [*]OC([H])([H])C([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 3
- 239000003446 ligand Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004377 microelectronic Methods 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 238000000682 scanning probe acoustic microscopy Methods 0.000 description 3
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 125000000389 2-pyrrolyl group Chemical group [H]N1C([*])=C([H])C([H])=C1[H] 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical compound C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 238000012512 characterization method Methods 0.000 description 2
- CJNBYAVZURUTKZ-UHFFFAOYSA-N hafnium(IV) oxide Inorganic materials O=[Hf]=O CJNBYAVZURUTKZ-UHFFFAOYSA-N 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 description 2
- BKIMMITUMNQMOS-UHFFFAOYSA-N nonane Chemical compound CCCCCCCCC BKIMMITUMNQMOS-UHFFFAOYSA-N 0.000 description 2
- 238000001208 nuclear magnetic resonance pulse sequence Methods 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 238000006557 surface reaction Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 238000005979 thermal decomposition reaction Methods 0.000 description 2
- 238000005160 1H NMR spectroscopy Methods 0.000 description 1
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 238000003877 atomic layer epitaxy Methods 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 150000004292 cyclic ethers Chemical class 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- KQHQLIAOAVMAOW-UHFFFAOYSA-N hafnium(4+) oxygen(2-) zirconium(4+) Chemical compound [O--].[O--].[O--].[O--].[Zr+4].[Hf+4] KQHQLIAOAVMAOW-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000010849 ion bombardment Methods 0.000 description 1
- 238000000869 ion-assisted deposition Methods 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000003253 isopropoxy group Chemical group [H]C([H])([H])C([H])(O*)C([H])([H])[H] 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000012705 liquid precursor Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002488 metal-organic chemical vapour deposition Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- YWFWDNVOPHGWMX-UHFFFAOYSA-N n,n-dimethyldodecan-1-amine Chemical compound CCCCCCCCCCCCN(C)C YWFWDNVOPHGWMX-UHFFFAOYSA-N 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical compound CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001699 photocatalysis Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 229910002059 quaternary alloy Inorganic materials 0.000 description 1
- 239000003642 reactive oxygen metabolite Substances 0.000 description 1
- 238000005546 reactive sputtering Methods 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 125000005920 sec-butoxy group Chemical group 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000005348 self-cleaning glass Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013077 target material Substances 0.000 description 1
- 229910002058 ternary alloy Inorganic materials 0.000 description 1
- 125000004213 tert-butoxy group Chemical group [H]C([H])([H])C(O*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- ZUHZGEOKBKGPSW-UHFFFAOYSA-N tetraglyme Chemical compound COCCOCCOCCOCCOC ZUHZGEOKBKGPSW-UHFFFAOYSA-N 0.000 description 1
- 238000000427 thin-film deposition Methods 0.000 description 1
- 150000003608 titanium Chemical class 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/06—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material
- C23C16/18—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material from metallo-organic compounds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/003—Compounds containing elements of Groups 4 or 14 of the Periodic Table without C-Metal linkages
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
Definitions
- the present invention relates to pyrrolyl-based organometallic precursors and methods of preparing dielectric thin films by chemical vapor deposition (CVD) and atomic layer deposition (ALD) using such precursors.
- CVD chemical vapor deposition
- ALD atomic layer deposition
- Various organometallic precursors are used to form high- ⁇ dielectric thin metal films.
- a variety of techniques have been used for the deposition of thin films. These include reactive sputtering, ion-assisted deposition, sol-gel deposition, CVD, and ALD, also known at atomic layer epitaxy.
- the CVD and ALD processes are being increasingly used as they have the advantages of good composition control, high film uniformity, good control of doping and, significantly, they give excellent conformal step coverage on highly non-planar microelectronics device geometries.
- CVD also referred to as metalorganic CVD or MOCVD
- MOCVD is a chemical process whereby precursors are deposited on a substrate to form a solid thin film.
- ALD is another method for the deposition of thin films. It is a self -limiting, sequential, unique film growth technique based on surface reactions that can provide atomic layer-forming control and deposit-conformal thin films of materials provided by precursors onto substrates of varying compositions.
- ALD the precursors are separated during the reaction.
- the first precursor is passed over the substrate producing a monolayer on the substrate. Any excess unreacted precursor is pumped out of the reaction chamber.
- a second precursor is then passed over the substrate and reacts with the first precursor, forming a second monolayer of film over the first-formed film on the substrate surface. This cycle is repeated to create a film of desired thickness.
- ALD film growth is self-limited and based on surface reactions, creating uniform depositions that can be controlled at the nanometer- thickness scale.
- Dielectric thin films have a variety of important applications, such as nanotechnology and fabrication of semiconductor devices. Examples of such applications include high-refractive index optical coatings, corrosion-protection coatings, photocatalytic self-cleaning glass coatings, biocompatible coatings, dielectric capacitor layers and gate dielectric insulating films in FETS, capacitor electrodes, gate electrodes, adhesive diffusion barriers and integrated circuits. Dielectric thin films are also used in microelectronics applications, such as the high-*; dielectric oxide for dynamic random access memory (DRAM) applications and the ferroelectric perovskites used in infra-red detectors and non-volatile ferroelectric random access memories (NV-FeRAMs). The continual decrease in the size of microelectronics components has increased the need for the use of such dielectric thin films.
- DRAM dynamic random access memory
- NV-FeRAMs non-volatile ferroelectric random access memories
- Tanski J. and Parkin G. report a series of structurally characterized zirconium- pyrrolyl complexes. Organometallics , 21:587-589, (2002).
- Dias et al. report the synthesis and characterization of the complex [Ti(NC 4 Me 4 )(NMe 2 )S] Collect. Czech. Chem. Commun. 63:182-186, (1998). [0010] Dias et al. report synthesis and characterization of titanium complexes containing 2,3,4,5-tetramethylpyrrolyl. J. Chem. Soc, Dalton Trans. 1055-1061, (1997). [0011] Bradley D. and Chivers K. report metallo-organic compounds such as Ti(NC 4 H 2 Me 2 )(NEt 2 )S. Inorg. Phys. Theor. 1967-1969, (1968).
- a hafnium or zirconium organometallic precursor is provided.
- the precursor corresponds in structure to Formula I:
- R is independently selected from the group consisting of alkyl, alkoxy and NR 1 R 2 ; R 1 and R 2 are each independently hydrogen or alkyl; n is zero, 1, 2, 3 or 4; Py is pyrrolyl; M is Hf or Zr; and
- L is selected from the group consisting of alkyl, alkoxy and NR 1 R 2 .
- Fig. 1 is a graphical representation of thermogravimetric analysis (TGA) data demonstrating % weight loss vs. temperature of ((te/t-butyl) 2 Py)Zr(NMe 2 ) 3 .
- pyrrolyl-based organometallic precursors and methods of using such precursors to form thin metal-containing films are provided.
- the methods of the invention are used to create or grow metal-containing thin films which display high dielectric constants.
- a dielectric thin film as used herein refers to a thin film having a high permittivity.
- high- ⁇ dielectric refers to a material, such as a metal-containing film, with a higher dielectric constant (K) when compared to silicon dioxide (which has a dielectric constant of about 3.7).
- K dielectric constant
- a high- ⁇ dielectric film is used in semiconductor manufacturing processes to replace a silicon dioxide gate dielectric.
- a high- ⁇ dielectric film may be referred to as having a "high- ⁇ gate property" when the dielectric film is used as a gate material and has at least a higher dielectric constant than silicon dioxide.
- vapor deposition process is used to refer to any type of vapor deposition technique such as CVD or ALD.
- CVD may take the form of conventional CVD, liquid injection CVD or photo- assisted CVD.
- ALD may take the form of conventional ALD, liquid injection ALD or photo-assisted ALD.
- precursor refers to an organometallic molecule, complex and/or compound which is deposited or delivered to a substrate to form a thin film by a vapor deposition process such as CVD or ALD.
- the precursor may be dissolved in an appropriate hydrocarbon or amine solvent.
- hydrocarbon solvents include, but are not limited, to aliphatic hydrocarbons, such as hexane, heptane and nonane; aromatic hydrocarbons, such as toluene and xylene; aliphatic and cyclic ethers, such as diglyme, triglyme and tetraglyme.
- appropriate amine solvents include, without limitation, octylamine and N,N-dimethyldodecylamine.
- the precursor may be dissolved in toluene to yield a 0.05 to IM solution.
- the term “Py” refers to a pyrrolyl ligand which is bound to a metal center.
- alkyl (alone or in combination with another term(s)) refers to a saturated hydrocarbon chain of 1 to about 10 carbon atoms in length, such as, but not limited to, methyl, ethyl, propyl and butyl.
- the alkyl group may be straight-chain or branched-chain.
- propyl encompasses both w-propyl and iso- propyl; butyl encompasses w-butyl, sec-butyl, iso-butyl and tert-butyl.
- Me refers to methyl
- Et refers to ethyl
- iPr refers to iso-propyl
- tBu refers to tert-butyl.
- alkoxy refers to a substituent, i.e., -O-alkyl.
- substituents include methoxy (-0-CH 3 ), ethoxy, etc.
- the alkyl portion may be straight-chain or branched-chain.
- propoxy encompasses both w-propoxy and iso-propoxy; butoxy encompasses w-butoxy, zso-butoxy, sec-butoxy, and tert-butoxy.
- amino herein refers to an optionally substituted monovalent nitrogen atom (i.e., -NR 1 R 2 , where R 1 and R 2 can be the same or different).
- amino groups encompassed by the invention include, but are not limited to, -I -N(Me) 2
- R 1 and R 2 are independently hydrogen or alkyl.
- an organometallic precursor is provided.
- the organometallic precursor corresponds in structure to Formula I:
- R is independently selected from the group consisting of alkyl, alkoxy and NR 1 R 2 ;
- R 1 and R 2 are each independently hydrogen or alkyl;
- n is zero, 1, 2, 3 or 4;
- Py is pyrrolyl
- M is Hf or Zr
- L is selected from the group consisting of alkyl, alkoxy and NR 1 R 2
- the metal center of the precursor according to Formula I is comprised of a
- Group IVB metal i.e. hafnium or zirconium.
- R is alkyl, such as methyl, ethyl, propyl, or butyl.
- R is alkoxy, such as methoxy, ethoxy, propoxy or butoxy.
- R is NR 1 R 2 , wherein R 1 and R 2 are each independently hydrogen or alkyl.
- R is N(Me) 2 or
- n is the number of R groups substituted on the pyrrolyl ligand.
- n is 1, 2, 3, or 4. In another embodiment, n is 2, 3 or 4. In another embodiment, n is 2 or 3. In a further particular embodiment, n is 2.
- Each L substituent is the same. This can be referred to as a "piano stool" arrangement.
- L is alkyl, such as methyl, ethyl, propyl, or butyl.
- L is alkoxy, such as methoxy, ethoxy, propoxy or butoxy.
- L is NR 1 R 2 , wherein R 1 and R 2 are each independently hydrogen or alkyl.
- R 1 and R 2 are each independently hydrogen or alkyl.
- L is N(Me) 2 or
- the at least one precursor corresponds in structure to
- R is independently alkyl or alkoxy
- R 1 and R 2 are each independently hydrogen or alkyl; n is 1, 2, 3 or 4; Py is pyrrolyl;
- M is Hf or Zr
- L is alkoxy or NR 1 R 2
- the at least one precursor corresponds in structure to
- M is Zr
- R is independently methyl, ethyl, propyl or butyl; n is zero, 1, 2, 3, or 4; and
- L is methoxy, ethoxy, propoxy, butoxy, N(Me) 2 or N(Me)(Et).
- the at least one precursor corresponds in structure to
- M is Hf
- R is independently methyl, ethyl, propyl or butyl; n is zero, 1, 2, 3, or 4; and
- L is methoxy, ethoxy, propoxy, butoxy, N(Me) 2 or N(Me)(Et).
- the at least one precursor corresponds in structure to
- M is Zr
- R is independently methyl, ethyl, propyl or butyl; n is 1, 2, 3, or 4; and
- L is methoxy, ethoxy, propoxy, butoxy, N(Me) 2 or N(Me)(Et).
- the at least one precursor corresponds in structure to
- M is Hf
- R is independently methyl, ethyl, propyl or butyl; n is 1, 2, 3, or 4; and
- L is methoxy, ethoxy, propoxy, butoxy, N(Me) 2 or N(Me)(Et).
- the at least one precursor corresponding in structure to Formula I is:
- each X can be the same or different and corresponds in structure to [(R) n Py]M(L) 3 wherein:
- R is independently selected from the group consisting of alkyl, alkoxy and NR 1 R 2 ;
- R 1 and R 2 are each independently hydrogen or alkyl; n is zero, 1, 2, 3 or 4;
- Py is pyrrolyl
- M is Hf or Zr
- L is selected from the group consisting of alkyl, alkoxy and NR 1 R 2 [0045]
- a method of forming a metal-containing film by a vapor deposition process is provided.
- the vapor deposition process is chemical vapor deposition.
- the vapor deposition process is atomic layer deposition.
- the method comprises delivering at least one precursor to a substrate, wherein the at least one precursor corresponds in structure to Formula I and/or II above.
- the ALD and CVD methods of the invention encompass various types of ALD and CVD processes such as, but not limited to, conventional processes, liquid injection processes and photo-assisted processes.
- conventional CVD is used to form a metal-containing thin film using at least one precursor according to Formula I and/or II.
- CVD processes see for example Smith, Donald (1995). Thin-Film Deposition: Principles and Practice. McGraw-Hill.
- liquid injection CVD is used to form a metal- containing thin film using at least one precursor according to Formula I and/or II.
- liquid injection CVD growth conditions include, but are not limited to:
- photo-assisted CVD is used to form a metal- containing thin film using at least one precursor according to Formula I and/or II.
- conventional ALD is used to form a metal- containing thin film using at least one precursor according to Formula I and/or II.
- ALD pulsed injection ALD process
- liquid injection ALD is used to form a metal- containing thin film using at least one precursor according to Formula I and/or II, wherein at least one liquid precursor is delivered to the reaction chamber by direct liquid injection as opposed to vapor draw by a bubbler.
- liquid injection ALD process see, for example, Potter R. J., et. al. Chem. Vap. Deposition. 2005. 11(3): 159.
- Examples of liquid injection ALD growth conditions include, but are not limited to:
- Pulse sequence (sec.) (precursor/purge/H 2 O/purge): will vary according to chamber size.
- photo-assisted ALD is used to form a metal- containing thin film using at least one precursor according to Formula I and/or II.
- the organometallic precursors according to Formula I and/or II utilized in these methods may be liquid, solid, or gaseous. Particularly, the precursors are liquid at ambient temperatures with high vapor pressure allowing for consistent transport of the vapor to the process chamber.
- the precursors corresponding to Formula I and/or II are delivered to the substrate in pulses alternating with pulses of an oxygen source, such as a reactive oxygen species.
- oxygen source such as a reactive oxygen species.
- oxygen source include, without limitation, H 2 O, O 2 and/or ozone.
- the method further comprises delivering for deposition at least one co-precursor to form a "mixed" metal film.
- the method further comprises delivering for deposition at least one co-precursor to form a mixed metal oxide film.
- a mixed metal oxide film contains at least two different metals.
- two or more precursors corresponding in structure to Formula I and/or II may be used to form a mixed metal oxide film.
- a hafnium and zirconium precursor can be used to create a hafnium-zirconium oxide film.
- a hafnium or zirconium precursor corresponding in structure to Formula I and/or II may be used in CVD or ALD with at least one titanium, strontium, bismuth, barium or lanthanum precursor to form a mixed metal oxide film.
- Examples of such mixed metal oxide films formed include, without limitation, SrZrO 3 , SrHfO 3 , LaZrO 3 and LaHfO 3 .
- a dielectric film can also be formed by the at least one precursor corresponding to Formula I and/or II, independently or in combination with a co-reactant.
- co-reactants include, but are not limited to, hydrogen, hydrogen plasma, oxygen, air, water, H 2 O 2 , ammonia, hydrazine, alkylhydrazine, borane, silane, ozone or any combination thereof.
- substrates can be used in the methods of the present invention.
- the precursors according to Formula I and/or II may be delivered for deposition on substrates such as, but not limited to, silicon, silicon oxide, silicon nitride, tantalum, tantalum nitride, copper, ruthenium, titanium nitride, tungsten, and tungsten nitride.
- the method of the invention is utilized for applications such as dynamic random access memory (DRAM) and complementary metal oxide semi-conductor (CMOS) for memory and logic applications on silicon chips.
- DRAM dynamic random access memory
- CMOS complementary metal oxide semi-conductor
- the requirements for precursor properties to achieve optimum performance vary greatly.
- CVD a clean thermal decomposition of the precursor to deposit the required species onto the substrate is critical.
- ALD such a thermal decomposition is to be avoided at all costs.
- ALD the reaction between the input reagents must be rapid and result in the target material formation on the substrate.
- any such reaction between species is detrimental due to their gas phase mixing before reaching the substrate to generate particles.
- a good CVD source will be a poor ALD source and vice versa and therefore it is surprising that the pyrrolyl-based molecules of this invention perform well in both ALD and CVD processes.
- the pyrrolyl-based precursors offer access to different temperature windows for deposition processes when compared to conventional precursors. This makes matching of these pyrrolyl-based precursors with other metal sources open to more manipulation when attempting to deposit ternary or quaternary alloys in an optimized fashion.
- Auger electron spectroscopy is carried out on a Varian scanning Auger spectrometer.
- the atomic compositions are quoted from the bulk of the film (typically 70 - 80 nm depth), free from surface contamination, and are obtained by combining AES with sequential argon ion bombardment until comparable compositions are obtained for consecutive data points.
- Compositions are based on a HfO 2 or ZrO 2 powder reference.
- Figure 1 represents TGA data for [(te/t-butyl) 2 pyrrolyl]Zr[N(CH 3 ) 2 ] 3 .
- TGA Thermogravimetic Analysis
- AIX 200FE AVD reactor fitted with a modified liquid injection system.
- oxygen is introduced at the inlet of the reactor.
- the oxygen is replaced by ozone, which is controlled by a pneumatic valve.
- the substrate is rotated throughout the CVD experiments. Films of ZrO 2 or HfO 2 are deposited on Si
- Pulse sequence (sec.) [Zr precursor]/purge/water/purge/— 2 / 2/ 0.5 / 3.5
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Abstract
Hafnium and zirconium pyrrolyl-based organometallic precursors and methods of use thereof are provided to prepare metal-containing dielectric thin films by a vapor deposition process. The organometallic precursors correspond in structure to Formula I or dimers of Formula I: [(R)nPy]M(L)3 (Formula I) wherein: R is independently selected from the group consisting of alkyl, alkoxy and NR1R2; R1 and R2 are each independently hydrogen or alkyl; n is zero, 1, 2, 3 or 4; Py is pyrrolyl; M is Hf or Zr; L is selected from the group consisting of alkyl, alkoxy and NR1R2.
Description
HAFNIUM AND ZIRCONIUM PYRROLYL-BASED ORGANOMETALLIC PRECURSORS AND USE THEREOF FOR PREPARING DIELECTRIC THIN
FILMS
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This patent claims the benefit of U.S. provisional application Serial No. 61/074,363, filed on 20 June 2008, U.S. provisional application Serial No. 61/177,137, filed on 11 May 2009 and U.S. provisional application Serial No. 61/177,165, filed on 11 May 2009. The disclosure of each recited U.S. provisional application is incorporated by reference in its entirety.
FIELD OF THE INVENTION
[0002] The present invention relates to pyrrolyl-based organometallic precursors and methods of preparing dielectric thin films by chemical vapor deposition (CVD) and atomic layer deposition (ALD) using such precursors.
BACKGROUND OF THE INVENTION
[0003] Various organometallic precursors are used to form high-κ dielectric thin metal films. A variety of techniques have been used for the deposition of thin films. These include reactive sputtering, ion-assisted deposition, sol-gel deposition, CVD, and ALD, also known at atomic layer epitaxy. The CVD and ALD processes are being increasingly used as they have the advantages of good composition control, high film uniformity, good control of doping and, significantly, they give excellent conformal step coverage on highly non-planar microelectronics device geometries. [0004] CVD (also referred to as metalorganic CVD or MOCVD) is a chemical process whereby precursors are deposited on a substrate to form a solid thin film. In a typical CVD process, the precursors are passed over a substrate (wafer) within a low pressure or ambient pressure reaction chamber. The precursors react and/or decompose on the substrate surface creating a thin film of deposited material. Volatile by-products are removed by gas flow through the reaction chamber. The deposited film thickness can be difficult to control because it depends on coordination of many parameters such as temperature, pressure, gas flow volumes and uniformity, chemical depletion effects and time.
[0005] ALD is another method for the deposition of thin films. It is a self -limiting, sequential, unique film growth technique based on surface reactions that can provide atomic layer-forming control and deposit-conformal thin films of materials provided by precursors onto substrates of varying compositions. In ALD, the precursors are separated during the reaction. The first precursor is passed over the substrate producing a monolayer on the substrate. Any excess unreacted precursor is pumped out of the reaction chamber. A second precursor is then passed over the substrate and reacts with the first precursor, forming a second monolayer of film over the first-formed film on the substrate surface. This cycle is repeated to create a film of desired thickness. ALD film growth is self-limited and based on surface reactions, creating uniform depositions that can be controlled at the nanometer- thickness scale.
[0006] Dielectric thin films have a variety of important applications, such as nanotechnology and fabrication of semiconductor devices. Examples of such applications include high-refractive index optical coatings, corrosion-protection coatings, photocatalytic self-cleaning glass coatings, biocompatible coatings, dielectric capacitor layers and gate dielectric insulating films in FETS, capacitor electrodes, gate electrodes, adhesive diffusion barriers and integrated circuits. Dielectric thin films are also used in microelectronics applications, such as the high-*; dielectric oxide for dynamic random access memory (DRAM) applications and the ferroelectric perovskites used in infra-red detectors and non-volatile ferroelectric random access memories (NV-FeRAMs). The continual decrease in the size of microelectronics components has increased the need for the use of such dielectric thin films.
[0007] Tanski J. and Parkin G. report a series of structurally characterized zirconium- pyrrolyl complexes. Organometallics , 21:587-589, (2002).
[0008] Choukroun et al. report reactivity of the titanium-nitrogen bond in the mixed trisalkoxy dialkylamide derivative Ti(OR)3(NEt2). Synth. React. Inorg. Met.-Org. Chem. 8(2):137-147, (1978).
[0009] Dias et al. report the synthesis and characterization of the complex [Ti(NC4Me4)(NMe2)S] Collect. Czech. Chem. Commun. 63:182-186, (1998). [0010] Dias et al. report synthesis and characterization of titanium complexes containing 2,3,4,5-tetramethylpyrrolyl. J. Chem. Soc, Dalton Trans. 1055-1061, (1997).
[0011] Bradley D. and Chivers K. report metallo-organic compounds such as Ti(NC4H2Me2)(NEt2)S. Inorg. Phys. Theor. 1967-1969, (1968).
[0012] Current precursors for use in CVD and ALD do not provide the required performance to implement new processes for fabrication of next generation devices, such as semi-conductors. For example, improved thermal stability, higher volatility, increased deposition rates and a high permittivity are needed.
SUMMARY OF THE INVENTION
[0013] In one embodiment a hafnium or zirconium organometallic precursor is provided. The precursor corresponds in structure to Formula I:
[(R)nPy]M(L)3
(Formula I) wherein:
R is independently selected from the group consisting of alkyl, alkoxy and NR1R2; R1 and R2 are each independently hydrogen or alkyl; n is zero, 1, 2, 3 or 4; Py is pyrrolyl; M is Hf or Zr; and
L is selected from the group consisting of alkyl, alkoxy and NR1R2. [0014] In another embodiment, a method of forming a metal-containing film by a vapor deposition process is provided. The method comprises delivering at least one precursor to a substrate, wherein the at least one precursor corresponds in structure to Formula I above.
[0015] Other embodiments, including particular aspects of the embodiments summarized above, will be evident from the detailed description that follows.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Fig. 1 is a graphical representation of thermogravimetric analysis (TGA) data demonstrating % weight loss vs. temperature of ((te/t-butyl)2Py)Zr(NMe2)3.
DETAILED DESCRIPTION OF THE INVENTION
[0017] In various aspects of the invention, pyrrolyl-based organometallic precursors and methods of using such precursors to form thin metal-containing films, such as metal oxide films or metal nitride films, are provided.
[0018] The methods of the invention are used to create or grow metal-containing thin films which display high dielectric constants. A dielectric thin film as used herein refers to a thin film having a high permittivity.
A. Definitions
[0019] As used herein, the term "high-κ dielectric" refers to a material, such as a metal-containing film, with a higher dielectric constant (K) when compared to silicon dioxide (which has a dielectric constant of about 3.7). Typically, a high-κ dielectric film is used in semiconductor manufacturing processes to replace a silicon dioxide gate dielectric. A high-κ dielectric film may be referred to as having a "high-κ gate property" when the dielectric film is used as a gate material and has at least a higher dielectric constant than silicon dioxide.
[0020] As used herein, the term "relative permittivity" is synonymous with dielectric constant (K).
[0021] As used herein, the term "vapor deposition process" is used to refer to any type of vapor deposition technique such as CVD or ALD. In various embodiments of the invention, CVD may take the form of conventional CVD, liquid injection CVD or photo- assisted CVD. In other embodiments, ALD may take the form of conventional ALD, liquid injection ALD or photo-assisted ALD.
[0022] As used herein, the term "precursor" refers to an organometallic molecule, complex and/or compound which is deposited or delivered to a substrate to form a thin film by a vapor deposition process such as CVD or ALD.
[0023] In a particular embodiment, the precursor may be dissolved in an appropriate hydrocarbon or amine solvent. Appropriate hydrocarbon solvents include, but are not limited, to aliphatic hydrocarbons, such as hexane, heptane and nonane; aromatic hydrocarbons, such as toluene and xylene; aliphatic and cyclic ethers, such as diglyme, triglyme and tetraglyme. Examples of appropriate amine solvents include, without limitation, octylamine and N,N-dimethyldodecylamine. For example, the precursor may be dissolved in toluene to yield a 0.05 to IM solution.
[0024] As used herein, the term "Py" refers to a pyrrolyl ligand which is bound to a metal center. [0025] The term "alkyl" (alone or in combination with another term(s)) refers to a
saturated hydrocarbon chain of 1 to about 10 carbon atoms in length, such as, but not limited to, methyl, ethyl, propyl and butyl. The alkyl group may be straight-chain or branched-chain. For example, as used herein, propyl encompasses both w-propyl and iso- propyl; butyl encompasses w-butyl, sec-butyl, iso-butyl and tert-butyl. Further, as used herein, "Me" refers to methyl, "Et" refers to ethyl, "iPr" refers to iso-propyl and "tBu" refers to tert-butyl.
[0026] The term "alkoxy" (alone or in combination with another term(s)) refers to a substituent, i.e., -O-alkyl. Examples of such a substituent include methoxy (-0-CH3), ethoxy, etc. The alkyl portion may be straight-chain or branched-chain. For example, as used herein, propoxy encompasses both w-propoxy and iso-propoxy; butoxy encompasses w-butoxy, zso-butoxy, sec-butoxy, and tert-butoxy.
[0027] The term "amino" herein refers to an optionally substituted monovalent nitrogen atom (i.e., -NR1R2, where R1 and R2 can be the same or different). Examples of
amino groups encompassed by the invention include, but are not limited to, -I -N(Me)2
4* -N(Et)2 — <-N(Et)(Me) and s and *> . Further, the nitrogen atom of this amino group is covalently bonded to the metal center which together may be referred to as an "amide"
- I|-Hf— N /R1 _ §|_Zr_N /' R1 inorganic amide, for example R2 or R2 wherein R1 and R2 are independently hydrogen or alkyl.
B. Organometallic Precursors
[0028] In a first embodiment, an organometallic precursor is provided. The organometallic precursor corresponds in structure to Formula I:
[(R)nPy]M(L)3
(Formula I) wherein: R is independently selected from the group consisting of alkyl, alkoxy and NR1R2;
R1 and R2 are each independently hydrogen or alkyl; n is zero, 1, 2, 3 or 4;
Py is pyrrolyl;
M is Hf or Zr;
L is selected from the group consisting of alkyl, alkoxy and NR1R2
[0029] The metal center of the precursor according to Formula I is comprised of a
Group IVB metal, i.e. hafnium or zirconium.
[0030] In one embodiment, R is alkyl, such as methyl, ethyl, propyl, or butyl.
[0031] In another embodiment, R is alkoxy, such as methoxy, ethoxy, propoxy or butoxy.
[0032] In yet another embodiment, R is NR1R2, wherein R1 and R2 are each independently hydrogen or alkyl. For example, in one embodiment, R is N(Me)2 or
NH(Me) or N(Et)2 or NH(Et) or N(Me)(Et).
[0033] The variable n is the number of R groups substituted on the pyrrolyl ligand.
There may be from zero to four R groups substituted on the pyrrolyl ligand. If more than one R group is present, the R groups may be the same or different. In a particular embodiment, n is 1, 2, 3, or 4. In another embodiment, n is 2, 3 or 4. In another embodiment, n is 2 or 3. In a further particular embodiment, n is 2.
[0034] There are three L substituents bonded to the metal center. Each L substituent is the same. This can be referred to as a "piano stool" arrangement.
[0035] In one embodiment, L is alkyl, such as methyl, ethyl, propyl, or butyl.
[0036] In another embodiment, L is alkoxy, such as methoxy, ethoxy, propoxy or butoxy.
[0037] In yet another embodiment, L is NR1R2, wherein R1 and R2 are each independently hydrogen or alkyl. For example, in one embodiment, L is N(Me)2 or
NH(Me) or N(Et)2 or NH(Et) or N(Me)(Et).
[0038] In one embodiment, the at least one precursor corresponds in structure to
Formula I wherein:
R is independently alkyl or alkoxy;
R1 and R2 are each independently hydrogen or alkyl; n is 1, 2, 3 or 4;
Py is pyrrolyl;
M is Hf or Zr; and
L is alkoxy or NR1R2
[0039] In another embodiment, the at least one precursor corresponds in structure to
Formula I wherein:
M is Zr;
R is independently methyl, ethyl, propyl or butyl; n is zero, 1, 2, 3, or 4; and
L is methoxy, ethoxy, propoxy, butoxy, N(Me)2 or N(Me)(Et).
[0040] In another embodiment, the at least one precursor corresponds in structure to
Formula I wherein:
M is Hf;
R is independently methyl, ethyl, propyl or butyl; n is zero, 1, 2, 3, or 4; and
L is methoxy, ethoxy, propoxy, butoxy, N(Me)2 or N(Me)(Et).
[0041] In another embodiment, the at least one precursor corresponds in structure to
Formula I wherein:
M is Zr;
R is independently methyl, ethyl, propyl or butyl; n is 1, 2, 3, or 4; and
L is methoxy, ethoxy, propoxy, butoxy, N(Me)2 or N(Me)(Et).
[0042] In another embodiment, the at least one precursor corresponds in structure to
Formula I wherein:
M is Hf;
R is independently methyl, ethyl, propyl or butyl; n is 1, 2, 3, or 4; and
L is methoxy, ethoxy, propoxy, butoxy, N(Me)2 or N(Me)(Et).
[0043] In a particular embodiment, the at least one precursor corresponding in structure to Formula I is:
(Py)Zr(NMe2)3;
(Me2Py)Zr(NMe2)3;
[(te/t-butyl)2Py]Zr(NMe2)3 ; (Py)Hf(NMe2)3 ; (Me2Py)Hf(NMe2)3 ; [(te/t-butyl)2Py]Hf(NMe2)3; (Py)Zr(O1Pr)3; (Me2Py)Zr(O1Pr)3; [(fert-butyl)2Py]Zr(O1Pr)3; (Py)Hf(O1Pr)3; (Me2Py)Hf(O1Pr)3; and [(tert-butylhPyWiO'Prh.
[0044] The precursors described above can all be referred to as monomers. However, it is possible that the monomers may also dimerize. Thus, in another embodiment dimers of the above disclosed monomers are also provided. These organometallic precursors correspond in structure to Formula II:
X:X
(Formula II) wherein: each X can be the same or different and corresponds in structure to [(R)nPy]M(L)3 wherein:
R is independently selected from the group consisting of alkyl, alkoxy and NR1R2;
R1 and R2 are each independently hydrogen or alkyl; n is zero, 1, 2, 3 or 4;
Py is pyrrolyl;
M is Hf or Zr; and
L is selected from the group consisting of alkyl, alkoxy and NR1R2 [0045] Each of the embodiments recited above for Formula I precursors may be applied mutatis mutandis to the organometallic precursors of Formula II.
C. Methods of Use
[0046] In another embodiment a method of forming a metal-containing film by a vapor deposition process is provided.
[0047] In one embodiment, the vapor deposition process is chemical vapor deposition.
[0048] In another embodiment, the vapor deposition process is atomic layer deposition.
[0049] The method comprises delivering at least one precursor to a substrate, wherein the at least one precursor corresponds in structure to Formula I and/or II above. [0050] The ALD and CVD methods of the invention encompass various types of ALD and CVD processes such as, but not limited to, conventional processes, liquid injection processes and photo-assisted processes.
[0051] In one embodiment, conventional CVD is used to form a metal-containing thin film using at least one precursor according to Formula I and/or II. For conventional CVD processes, see for example Smith, Donald (1995). Thin-Film Deposition: Principles and Practice. McGraw-Hill.
[0052] In another embodiment, liquid injection CVD is used to form a metal- containing thin film using at least one precursor according to Formula I and/or II. [0053] Examples of liquid injection CVD growth conditions include, but are not limited to:
(1) Substrate temperature: 200-6000C on Si(IOO)
(2) Evaporator temperature: about 2000C
(3) Reactor pressure: about 5mbar
(4) Solvent: toluene, or any solvent mentioned above
(5) Solution concentration: about 0.05 M
(6) Injection rate: about 30 cmV
(7) Argon flow rate: about 200 cm3 min 1
(8) Oxygen flow rate: about 100 cm3 min"1
(9) Run time: 10 min
[0054] In another embodiment, photo-assisted CVD is used to form a metal- containing thin film using at least one precursor according to Formula I and/or II. [0055] In a further embodiment, conventional ALD is used to form a metal- containing thin film using at least one precursor according to Formula I and/or II. For conventional and/or pulsed injection ALD process see, for example, George S. M., et. al.
J. Phys. Chem. 1996. 100:13121-13131.
[0056] In another embodiment, liquid injection ALD is used to form a metal- containing thin film using at least one precursor according to Formula I and/or II, wherein at least one liquid precursor is delivered to the reaction chamber by direct liquid injection as opposed to vapor draw by a bubbler. For liquid injection ALD process see, for example, Potter R. J., et. al. Chem. Vap. Deposition. 2005. 11(3): 159. [0057] Examples of liquid injection ALD growth conditions include, but are not limited to:
(1) Substrate temperature: 160-3000C on Si(IOO)
(2) Evaporator temperature: about 1750C
(3) Reactor pressure: about 5mbar
(4) Solvent: toluene, or any solvent mentioned above
(5) Solution concentration: about 0.05 M
(6) Injection rate: about 2.5μl pulse"1 (4 pulses cycle"1)
(7) Inert gas flow rate: about 200 cm3 min"1
(8) Pulse sequence (sec.) (precursor/purge/H2O/purge): will vary according to chamber size.
(9) Number of cycles: will vary according to desired film thickness.
[0058] In another embodiment, photo-assisted ALD is used to form a metal- containing thin film using at least one precursor according to Formula I and/or II. For photo-assisted ALD processes see, for example, U.S. Patent No. 4,581,249. [0059] Thus, the organometallic precursors according to Formula I and/or II utilized in these methods may be liquid, solid, or gaseous. Particularly, the precursors are liquid at ambient temperatures with high vapor pressure allowing for consistent transport of the vapor to the process chamber.
[0060] In one embodiment, the precursors corresponding to Formula I and/or II are delivered to the substrate in pulses alternating with pulses of an oxygen source, such as a reactive oxygen species. Examples of such oxygen source include, without limitation, H2O, O2 and/or ozone.
D. Mixed Metal Films [0061] In another embodiment of the invention, the method further comprises
delivering for deposition at least one co-precursor to form a "mixed" metal film. [0062] In a particular embodiment, the method further comprises delivering for deposition at least one co-precursor to form a mixed metal oxide film. As used herein, a mixed metal oxide film contains at least two different metals.
[0063] In one embodiment, two or more precursors corresponding in structure to Formula I and/or II may be used to form a mixed metal oxide film. For example, a hafnium and zirconium precursor can be used to create a hafnium-zirconium oxide film. [0064] In another embodiment, a hafnium or zirconium precursor corresponding in structure to Formula I and/or II may be used in CVD or ALD with at least one titanium, strontium, bismuth, barium or lanthanum precursor to form a mixed metal oxide film. Examples of such mixed metal oxide films formed include, without limitation, SrZrO3, SrHfO3, LaZrO3 and LaHfO3.
E. Co-Reactants
[0065] A dielectric film can also be formed by the at least one precursor corresponding to Formula I and/or II, independently or in combination with a co-reactant. Examples of such co-reactants include, but are not limited to, hydrogen, hydrogen plasma, oxygen, air, water, H2O2, ammonia, hydrazine, alkylhydrazine, borane, silane, ozone or any combination thereof.
F. Substrates
[0066] A variety of substrates can be used in the methods of the present invention. For example, the precursors according to Formula I and/or II may be delivered for deposition on substrates such as, but not limited to, silicon, silicon oxide, silicon nitride, tantalum, tantalum nitride, copper, ruthenium, titanium nitride, tungsten, and tungsten nitride.
G. Applications
[0067] In particular embodiments, the method of the invention is utilized for applications such as dynamic random access memory (DRAM) and complementary metal oxide semi-conductor (CMOS) for memory and logic applications on silicon chips. [0068] Fundamental differences exist between the thermally-driven CVD process and the reactivity-driven ALD process. The requirements for precursor properties to achieve optimum performance vary greatly. In CVD a clean thermal decomposition of the
precursor to deposit the required species onto the substrate is critical. However, in ALD such a thermal decomposition is to be avoided at all costs. In ALD the reaction between the input reagents must be rapid and result in the target material formation on the substrate. However, in CVD any such reaction between species is detrimental due to their gas phase mixing before reaching the substrate to generate particles. In general, a good CVD source will be a poor ALD source and vice versa and therefore it is surprising that the pyrrolyl-based molecules of this invention perform well in both ALD and CVD processes.
[0069] The pyrrolyl-based precursors offer access to different temperature windows for deposition processes when compared to conventional precursors. This makes matching of these pyrrolyl-based precursors with other metal sources open to more manipulation when attempting to deposit ternary or quaternary alloys in an optimized fashion.
EXAMPLES
[0070] The following examples are merely illustrative, and do not limit this disclosure in any way.
[0071] All manipulations are carried out under an atmosphere of dry nitrogen using standard Schlenk line or dry box techniques. Dry solvents and other starting materials are supplied by Sigma- Aldrich Ltd. and are purified where necessary.
[0072] Auger electron spectroscopy (AES) is carried out on a Varian scanning Auger spectrometer. The atomic compositions are quoted from the bulk of the film (typically 70 - 80 nm depth), free from surface contamination, and are obtained by combining AES with sequential argon ion bombardment until comparable compositions are obtained for consecutive data points. Compositions are based on a HfO2 or ZrO2 powder reference.
[0073] Example 1 - Preparation of [tort-butyl)?pyrrolyllZr[N(CHO?^
[0074] To a solution of Zr(N(CH3)2)4 (1.5g, 0.0056 moles) in toluene (20ml) was
added via canula a solution of (te/t-butyl)2(pyrrole) (l.Og, 0.0056 moles) in toluene
(20 mis) at room temperature. The solution was heated to 7O0C for 3 hours and the solvent removed leaving [(fert-butyl)2pyrrolyl]Zr[N(CH3)2]3 as a low melting
(~30°C) white solid. 1H NMR spectroscopy was carried out on a Bruker Avance 400
NMR spectrometer (1H 400.1 MHz). NMR: 1.3 ppm (t-butyl), 3.1 ppm (NMe2)3, and
6.1 ppm (pyrrolyl).
[0075] Figure 1 represents TGA data for [(te/t-butyl)2pyrrolyl]Zr[N(CH3)2]3.
Thermogravimetic Analysis (TGA) was carried out on a Mettler Toledo thermogravimetric analyzer in a nitrogen filled glove box.
[0076] Example 2 - CVD and ALD studies
[0077] Liquid injection CVD and ALD experiments are carried out on an Aixtron
AIX 200FE AVD reactor fitted with a modified liquid injection system. During the CVD experiments, oxygen is introduced at the inlet of the reactor. For the ALD experiments, the oxygen is replaced by ozone, which is controlled by a pneumatic valve. The substrate is rotated throughout the CVD experiments. Films of ZrO2 or HfO2 are deposited on Si
(100) substrates using 0.05M solutions of precursor in toluene.
[0078] Exemplary CVD and ALD growth conditions which may be effective for deposition are shown in Table 1.
Table 1. Possible growth conditions for the deposition of ZrO2 films by liquid injection CVD and ALD using [tert-butyl)?pyrrolyllZr[N(CHO?^
[0079] All patents and publications cited herein are incorporated by reference into this application in their entirety.
[0080] The words "comprise", "comprises", and "comprising" are to be interpreted inclusively rather than exclusively.
Claims
1. A method of forming a metal-containing film by a vapor deposition process, the method comprising delivering at least one precursor to a substrate, wherein the at least one precursor corresponds in structure to Formula I:
[(R)nPy]M(L)3
(Formula I) wherein:
R is independently selected from the group consisting of alkyl, alkoxy and NR1R2; R1 and R2 are each independently hydrogen or alkyl; n is zero, 1, 2, 3 or 4; Py is pyrrolyl; M is Hf or Zr; and L is selected from the group consisting of alkyl, alkoxy and NR1R2
2. The method of Claim 1, wherein R is independently alkyl or alkoxy;
R1 and R2 are each independently hydrogen or alkyl; n is 1, 2, 3 or 4; Py is pyrrolyl; M is Hf or Zr; and L is alkoxy or NR1R2
3. The method of Claim 1, wherein M is Zr;
R is independently methyl, ethyl, propyl or butyl; n is zero, 1, 2, 3, or 4; and
L is methoxy, ethoxy, propoxy, butoxy, N(Me)2 or N(Me)(Et).
4. The method of Claim 1, wherein M is Hf;
R is independently methyl, ethyl, propyl or butyl; n is zero, 1, 2, 3, or 4; and
L is methoxy, ethoxy, propoxy, butoxy, N(Me)2 or N(Me)(Et).
5. The method of Claim 1, wherein M is Zr;
R is independently methyl, ethyl, propyl or butyl; n is 1, 2, 3, or 4; and
L is methoxy, ethoxy, propoxy, butoxy, N(Me)2 or N(Me)(Et).
6. The method of Claim 1, wherein M is Hf;
R is independently methyl, ethyl, propyl or butyl; n is 1, 2, 3, or 4; and
L is methoxy, ethoxy, propoxy, butoxy, N(Me)2 or N(Me)(Et).
7. The method of Claim 1, wherein the at least one precursor is selected from the group consisting of:
(Py)Zr(NMe2)3; (Me2Py)Zr(NMe2)3; [(tert-butyl)2Py]Zr(NMe2)3; (Py)Hf(NMe2)3; (Me2Py)Hf(NMe2)3 ; [(tert-butyl)2Py]Hf(NMe2)3; (Py)Zr(O1Pr)3; (Me2Py)Zr(O1Pr)3; [(fer?-butyl)2Py]Zr(O1Pr)3 ; (Py)Hf(O1Pr)3; (Me2Py)Hf(O1Pr)3; and [(tert-butyl^yJHfCO'Prk.
8. The method of Claim 1, wherein the vapor deposition process is chemical vapor deposition.
9. The method of Claim 8, wherein the chemical vapor deposition is liquid injection chemical vapor deposition.
10. The method of Claim 1, wherein the vapor deposition process is atomic layer deposition.
11. The method of Claim 10, wherein the atomic layer deposition is liquid injection atomic layer deposition.
12. The method of Claim 10, wherein the atomic layer deposition is pulsed injection atomic layer deposition.
13. The method of Claim 1, wherein the at least one precursor is delivered to the substrate in pulses alternating with pulses of an oxygen source to form a metal oxide film.
14. The method of Claim 13, wherein the oxygen source is selected from H2O, O2 or ozone.
15. The method of Claim 13, further comprising delivering at least one co-precursor to form a mixed metal oxide film.
16. The method of Claim 15, wherein the mixed metal oxide film is selected from the group consisting of SrTiO3, SrZrO3, SrHfO3, LaTiO3, LaZrO3, LaHfO3, BaTiO3 and BiTiO3.
17. The method of Claim 1, further comprising delivering at least one appropriate co- reactant selected from the group consisting of hydrogen, hydrogen plasma, oxygen, air, water, ammonia, hydrazine, alkylhydrazine, borane, silane, ozone and a combination thereof.
18. The method of Claim 1, wherein the substrate is selected from the group consisting of silicon, silicon oxide, silicon nitride, tantalum, tantalum nitride, copper, ruthenium, titanium nitride, tungsten, and tungsten nitride.
19. The method of Claim 1, wherein the method is used for a memory or logic application.
20. The method of Claim 19, wherein the method is used for a DRAM or CMOS application.
21. An organometallic precursor corresponding in structure to Formula I:
[(R)nPy]M(L)3
(Formula I) wherein:
R is independently selected from the group consisting of alkyl, alkoxy and NR1R2; R1 and R2 are each independently hydrogen or alkyl; n is zero, 1, 2, 3 or 4; Py is pyrrolyl; M is Hf or Zr; and L is selected from the group consisting of alkyl, alkoxy and NR1R2.
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EP2330109A1 (en) | 2009-12-07 | 2011-06-08 | Air Products And Chemicals, Inc. | Liquid precursor for depositing group 4 metal containing films |
US8476467B2 (en) | 2007-07-24 | 2013-07-02 | Sigma-Aldrich Co. Llc | Organometallic precursors for use in chemical phase deposition processes |
US8481121B2 (en) | 2007-07-24 | 2013-07-09 | Sigma-Aldrich Co., Llc | Methods of forming thin metal-containing films by chemical phase deposition |
US8568530B2 (en) | 2005-11-16 | 2013-10-29 | Sigma-Aldrich Co. Llc | Use of cyclopentadienyl type hafnium and zirconium precursors in atomic layer deposition |
WO2013177269A2 (en) * | 2012-05-25 | 2013-11-28 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Zirconium-containing precursors for vapor deposition |
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