WO2009143685A1 - Black conductive paste and plasma display using the same - Google Patents

Black conductive paste and plasma display using the same Download PDF

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Publication number
WO2009143685A1
WO2009143685A1 PCT/CN2008/073258 CN2008073258W WO2009143685A1 WO 2009143685 A1 WO2009143685 A1 WO 2009143685A1 CN 2008073258 W CN2008073258 W CN 2008073258W WO 2009143685 A1 WO2009143685 A1 WO 2009143685A1
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Prior art keywords
powder
black
metal powder
conductive paste
metal
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Application number
PCT/CN2008/073258
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French (fr)
Chinese (zh)
Inventor
曹建
Original Assignee
四川虹欧显示器件有限公司
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Publication of WO2009143685A1 publication Critical patent/WO2009143685A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J11/00Gas-filled discharge tubes with alternating current induction of the discharge, e.g. alternating current plasma display panels [AC-PDP]; Gas-filled discharge tubes without any main electrode inside the vessel; Gas-filled discharge tubes with at least one main electrode outside the vessel
    • H01J11/20Constructional details
    • H01J11/22Electrodes, e.g. special shape, material or configuration
    • H01J11/24Sustain electrodes or scan electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/14Conductive material dispersed in non-conductive inorganic material
    • H01B1/16Conductive material dispersed in non-conductive inorganic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J11/00Gas-filled discharge tubes with alternating current induction of the discharge, e.g. alternating current plasma display panels [AC-PDP]; Gas-filled discharge tubes without any main electrode inside the vessel; Gas-filled discharge tubes with at least one main electrode outside the vessel
    • H01J11/10AC-PDPs with at least one main electrode being out of contact with the plasma
    • H01J11/12AC-PDPs with at least one main electrode being out of contact with the plasma with main electrodes provided on both sides of the discharge space
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/02Manufacture of electrodes or electrode systems
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2211/00Plasma display panels with alternate current induction of the discharge, e.g. AC-PDPs
    • H01J2211/20Constructional details
    • H01J2211/22Electrodes
    • H01J2211/225Material of electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2211/00Plasma display panels with alternate current induction of the discharge, e.g. AC-PDPs
    • H01J2211/20Constructional details
    • H01J2211/34Vessels, containers or parts thereof, e.g. substrates
    • H01J2211/44Optical arrangements or shielding arrangements, e.g. filters or lenses
    • H01J2211/444Means for improving contrast or colour purity, e.g. black matrix or light shielding means

Definitions

  • the present invention relates to a black conductive paste for a plasma display, and a plasma display using the same, and a method of fabricating the same, in particular, a black conductive paste Plasma display and method of manufacturing the same.
  • BACKGROUND OF THE INVENTION In the production of plasma displays, in order to improve display contrast, it is necessary to reduce the reflection of external light from the front panel. In order to reduce the reflection of external light, the best method is to form a black layer having a low light transmittance and a low reflectance between the upper side of the transparent electrode on the front panel and the pair of discharge electrodes, which is black when viewed from the front of the display.
  • a cerium oxide or a cerium-containing multi-metal oxide as disclosed in the patents US Pat. No. 5,851, 732 A, US Pat. No. 6,075, 513 A, US Pat.
  • FIG. 1 is a schematic structural view of a prior art plasma display
  • FIG. 2 is a schematic structural view of a front panel of a prior art plasma display.
  • an ITO or SnO 2 film was first formed by ion sputtering, and then an ITO or SnO 2 transparent electrode 1 having a thickness of about 100 nm was formed by photolithography. Forming a thickness on the transparent electrode 1 by screen printing or photosensitive lithography Several meters of bus electrodes 10 and 7. A transparent dielectric layer 8 of 10 - 30 ⁇ m thick is formed on the bus electrode 10 ( 7 ) by screen printing, and an MgO of about 0.6 ⁇ m thickness is formed on the transparent dielectric layer 8 by electron beam evaporation. Protective layer 11. Pairs of scanning and sustaining electrodes are formed by screen printing or photolithography to form black bars 9 having a thickness of 1 to 24 meters to improve display image contrast.
  • the black strips 9 and the black bus electrodes 10 may be formed separately or in one time.
  • the address electrode 2 is first formed by printing or photolithography, and then the white back plate medium 3 having a thickness of about 20 ⁇ m is printed and sintered, and then sprayed.
  • the method of photolithography or etching forms a strip-shaped barrier structure 4, and a discharge space is partitioned between the barriers.
  • the inorganic powder of the black paste used is a metal oxide or a black coloring agent, and a glass powder is additionally contained, a small amount of metal powder is sometimes added, and the obtained black layer is poor in conductivity, so that the bus electrode 10 is provided.
  • a conductive electrode 7 having good conductivity must be fabricated to ensure that the bus electrode can enhance the conductivity of the transparent electrode 1. After sintering is completed, the electrode 7 will form good electrical contact with the transparent electrode 1.
  • An object of the present invention is to provide a black conductive paste which has good coloring property and electrical conductivity while being used for a plasma display. Another object of the present invention is to provide a plasma display having a simplified structure.
  • a black conductive paste for a front panel of a plasma display comprising an inorganic powder and an organic component commonly used to form an electrode of a display panel, wherein the inorganic powder is a powder of glass powder and a conductive metal Composition, the metal powder has an average particle diameter in the range of 10 to 1000 nm, and preferably not more than 800 nm, more preferably not more than 380 nm, and when the conductive metal is silver, the particle diameter of the metal powder is not lower than 14 nanometers.
  • the metal powder has a weight percentage of 10 to 95% based on the total weight of the inorganic powder composed of the metal powder and the glass frit.
  • a plasma display comprising a front panel and a rear panel,
  • the bus electrode on the front panel is provided with only one layer, and the bus electrode is formed of a black conductive paste prepared from an inorganic powder and an organic carrier, wherein the inorganic powder is composed of a glass powder and an ultrafine metal powder.
  • the ultrafine metal powder has an average particle diameter of 10 to 1000 nm, and preferably does not exceed 800 nm, more preferably does not exceed 380 nm.
  • the conductive metal is silver
  • the metal powder has a particle diameter of not more than 14 nm.
  • the black strips disposed between the electrodes are also formed from the black conductive paste.
  • the present invention produces a black conductive paste using an ultrafine powder of a good conductor metal as a colorant and a conductive material.
  • the black layer made of the slurry has high blackness and good electrical conductivity, so it can be used to make black strips and black bus electrodes. Due to its good electrical conductivity, there is no need to make one on the black bus electrodes. A layer of white bus electrodes simplifies the process steps.
  • the main feature of the present invention is to utilize the color change of the metal powder due to the size effect.
  • the present invention is based on the principle that when the substance is made into an ultrafine powder such that the size of the particles is equivalent to or smaller than the wavelength of the light wave, the light absorption is remarkably enhanced due to the small size effect. Therefore, when the metal is subdivided to a size smaller than the wavelength of the light wave, the original metallic luster will be lost and black. In the case of ⁇ :: the smaller the size, the darker the color.
  • the particle size threshold For each metal, there is a particle size threshold. When the particle size of the metal drops to the particle size threshold, the electron energy level near the metal Fermi level changes from a continuous band to a discrete level. Will lose conductivity. For example, when the diameter of the 4 ⁇ particles is less than 14 nm, it will become an insulator. Therefore, to ensure the conductivity of the metal particles, the particle size of the particles cannot be less than the particle size threshold.
  • the black conductive paste of the present invention is composed of an inorganic powder and an organic component, wherein the inorganic powder is a mixture of a glass powder and an ultrafine metal powder, wherein the ultrafine metal powder has an average particle diameter of 10 to 800 nm.
  • the inorganic powder is a mixture of a glass powder and an ultrafine metal powder, wherein the ultrafine metal powder has an average particle diameter of 10 to 800 nm.
  • the ultrafine metal powder has an average particle diameter of 10 to 800 nm.
  • the ultrafine metal powder has an average particle diameter of 10 to 800 nm.
  • the ultrafine metal powder has an average particle diameter of 10 to 800 nm.
  • the maximum particle diameter is not more than 1000 nm, preferably not more than 380 nm.
  • the particle diameter of the metal powder should be not less than 14 nm.
  • particles having a particle diameter of less than 10 nm tend to aggregate in the slurry, and it is difficult to have good electrical conductivity.
  • the particle diameter cannot be larger than the wavelength of visible light, so the maximum particle diameter does not exceed 1000 nm, and even preferably does not exceed 380 nm.
  • the content of the ultrafine metal powder in the slurry is 10 to 95% based on the total weight of the inorganic powder. If the weight content of the ultrafine metal powder is less than 10%, good electrical conductivity and high blackness cannot be obtained. If it exceeds 95%, the glass powder content is low, and the sinterability of the slurry is lowered.
  • the ultrafine metal powder in the slurry is preferably an ultrafine powder of good conductors such as gold, silver, copper, aluminum, etc.
  • a metal powder of which silver is more preferred.
  • an easily oxidizable metal powder such as copper, silver or aluminum
  • the glass frit can make good contact of the metal particles after sintering.
  • the glass powder is not particularly limited in the present invention.
  • glass powders currently used in existing plasma displays can be used, for example, the currently used glass frits of PbO-B 2 0 3 -SiO 2 .
  • the average particle size of the glass frit is generally from 0.5 micrometers to 8 micrometers, and the content in the inorganic powder is between 5 and 90%.
  • the above organic component also referred to as an organic vehicle, is used to modulate the above inorganic powder material into a slurry dog for coating and bonding to a display substrate as needed.
  • the conductive paste of the present invention can be attached to a glass substrate by screen printing or photolithography.
  • the organic vehicle for the conductive paste for printing is composed of an inert solvent and a binder resin
  • the organic carrier for the photosensitive conductive paste for lithography is composed of a solvent, a reactive diluent (monomer), a photoinitiator, and an alkali-soluble resin.
  • the resin binder which can be used are: a cellulose resin such as ethyl cellulose, nitrocellulose or hydroxyethyl cellulose, an acrylic resin such as polybutyl acrylate or polydecyl acrylate, and those containing non-acid
  • a cellulose resin such as ethyl cellulose, nitrocellulose or hydroxyethyl cellulose
  • an acrylic resin such as polybutyl acrylate or polydecyl acrylate
  • an organic polymer of a comonomer or an acidic comonomer preferably a copolymer or a mixture of a non-acidic comonomer and an acidic monomer containing an ethylenically unsaturated carboxylic acid, wherein
  • the comonomer is selected from the group consisting of d-do alkyl acrylates, d-doalkyl acrylates, styrene, substituted styrenes or combinations of these compounds.
  • Solvents mainly terpenes such as ⁇ ((3, ⁇ )-terpineol, ethylene glycol pit-based (two-pile) ethers, diethylene glycol-pit-based (two-pile) ethers, B Diol-pitch-based (two-pile) ether diacetate, diethylene glycol-pit-based (two-pile) ether diacetate, propylene glycol-pit-based (two-pile) ether, propylene glycol-pit (two pit base) alcohols such as ether diacetate, dibutyl phthalate, decyl alcohol, ethanol, isopropanol, and 1-butanol, which may be used alone or in combination of two or more types.
  • terpenes such as ⁇ ((3, ⁇ )-terpineol, ethylene glycol pit-based (two-pile) ethers, diethylene glycol-pit-based (two-pile) ethers, B Diol-pitch
  • the diluent may be a reactive diluent or an inactive diluent, wherein a reactive diluent is preferred.
  • reactive diluents that may be used include, but are not limited to, styrene, butyl acrylate, vinyl acetate, 1,6-hexane.
  • the reactive diluent may be used singly or in combination.
  • the non-reactive diluents include, but are not limited to, aliphatic alcohols.
  • Aliphatic alcohol esters such as acetates and propionates, pine resins, a- or beta-terpineols or mixtures thereof, terpenes: ethylene glycol and L-alcohol esters, such as ethylene glycol monobutyl ether And butyl cellosolve acetate: butyl carbitol and carbitol, such as butyl carbitol acetate and carbitol acetate: butyl 6 & 1 (2,2,4-tridecyl- 1, 3-pentanediol monoisobutyrate).
  • the organic component used in the present invention contains a monomer capable of photochemical polymerization, or a homopolymer made of these monomers, After the organic component containing the monomer or the polymer is formed on the substrate, a photolithography process may be performed to form a desired pattern on the substrate.
  • the photopolymerizable monomer may be used alone. Or used in combination with a plurality of monomers.
  • Examples of such monomers include, but are not limited to, (fluorenyl) tert-butyl acrylate, 1,5-pentanediol di(mercapto)acrylate, bismuth (mercapto) acrylate, ⁇ - two Yue ⁇ yl ethyl ester, bis (Yue-yl) acrylate, ethylene glycol di (Yue-yl) acrylic acid I, 4 - D Alcohol ester, diethylene glycol bis(indenyl)acrylate, 1,6-hexanediol di(indenyl)acrylate, 1,3-propanediol di(indenyl)acrylate, di(indenyl)acrylic acid 1, 10-decyl glycol ester, 1,4-cyclohexanediol bis(indenyl)acrylate, 2,2-dihydroxydecylpropane bis(indenyl) acrylate, bis(indenyl) glycerol
  • Patent No. 3,380,381 2,2-bis(p-hydroxyphenyl)propane bis(indenyl)acrylate, pentaerythritol tetrakis(decyl)acrylate Ester, triethylene glycol diacrylate, bisphenol A-bis[3-(indolyl)acryloyloxy- 2 -hydroxypropyl]ether, bisphenol A-bis[2-(indolyl)acryloylethyl Ether, 1,4-butanediol di-3-(mercaptoacryloyloxy-2-hydroxypropyl) ether, triethylene glycol dimercaptoacrylate, polyoxypropyl trihydroxy decyl propyl pit acrylate, (Yue-yl) acrylate, butylene glycol, tris (Yue-yl) acrylate, the I, 2, 4 - butanediol di (Yue-yl) acrylate, 2, 2, 4 - three-1,3 Yue
  • (fluorenyl) Acrylate means an acrylate or acrylate Yue this end, introduced into a conventional amount of the photopolymerization initiator in the organic component of the present invention may optional photoinitiators include: Yue diphenyl ketone, ⁇ - two oxygen Yue Base- ⁇ -phenylacetophenone, a, (X-diethoxyacetophenone, 2-hydroxy-2-indolyl-1-phenylacetone, 2-phenyl-2-diguanidino-1 - (4-morpholinylphenyl)-butanone-1, 1-hydroxy-cyclohexyl benzophenone, ⁇ -aminoalkylphenone, bisbenzoylphenylphosphine oxide, tetramethylene fluorenone, 4, 4,-Diphenoxydibenzophenone.
  • the conductive paste of the present invention may contain such as a stabilizer, a plasticizer, a mold release agent, a stripping agent, and a defoaming agent.
  • Other ingredients of the agent and wetting agent are well known to those skilled in the art. The relative amounts of the various ingredients in the above organic ingredients are readily obtained by those skilled in the art based on their own experience or by simple experimentation.
  • the printed conductive paste organic carrier is composed of 4 - 8 wt% of a polymer resin binder, 92 - 96 wt% of an inert solvent, and then 50 to 70 wt% of inorganic powder, 30 to 50 wt%.
  • the organic carrier is mixed with 1 to 3 wt% of a polyester dispersant to form a slurry.
  • the photosensitive conductive paste is composed of 50 to 70 wt% of inorganic powder, 8 to 15 wt% of an inert solvent, and 5 to 7 wt% of a photosensitive active ingredient.
  • the photosensitive active component contains 15 to 20 wt% of a photoinitiator and 80 to 85 wt% of a reactive diluent.
  • the step of forming a black layer on the front substrate by screen printing comprises: 1) preparing a slurry: stirring and mixing a predetermined amount of a resin binder and a solvent, heating in a water bath (oil bath) to obtain an organic vehicle; and then adding an inorganic powder,
  • the amount of inorganic powder accounts for the total amount of conductive paste 50 ⁇ 70wt%, of which fine metal (average particle size of 10 ⁇ 800nm) accounted for 10 ⁇ 95% of inorganic powder.
  • a polyester dispersant having a slurry amount of 1 to 3 wt% is added, followed by stirring and mixing to obtain a slurry.
  • the slurry is ground into a suitable electrode paste of suitable viscosity and fineness by 3 ⁇ 4 rolling, ball milling, etc., vacuum defoaming and filtering, removing bubbles and removing large particles to avoid coating.
  • the coating on the substrate generates defects such as pores and pinholes;
  • the so-called alignment printing means that the required electrode pattern is already on the printing screen, and accurately aligning the screen and the glass substrate on the printing machine according to the position of the graphic position, and then printing the pulp. Material to accurately coat the black material in the desired position;
  • Drying Usually carried out at a temperature of 100 ⁇ 160 °C. Depending on the temperature, the drying time is controlled for 5 ⁇ 30 minutes. In this process, organic small molecules such as solvents are completely removed.
  • Sintering Preferably, it is kept in a sintering furnace at 550 to 600 ° C for 10 to 20 minutes. During this process, all the organic components in the organic composition are removed, and only the above inorganic powder component remains on the substrate. , as a black conductive bus electrode and black strip on the front panel of the plasma display.
  • the black strip and the black electrode can be printed, dried, and sintered at the same time.
  • the black electrode can be printed and dried first, then the black strip is printed, dried, and finally sintered together.
  • 15 to 20 wt ° / photoinitiator is first placed in 80 ⁇ 85 wt% of reactive diluent, sonicated to form a photosensitive active ingredient; then 50 ⁇ 70 wt% of inorganic Powder, 8 - 15 wt% of inert solvent, 5 to 7 wt% of photosensitive active ingredient, 5 to 7 wt% of alkali-soluble resin, and 1 to 3 wt% of polyester dispersant are stirred and mixed; then rolled into a viscosity by a three-roll mill
  • the bus electrode slurry of about 40 Pa.s is vacuum defoamed and filtered; the black conductive paste is printed on the entire surface of the front panel, kept in a drying oven at 90 ⁇ 100 °C for 5 ⁇ 10 minutes, and then with 365 nm ultraviolet light.
  • sintering furnace 10 - 20 can be transparent on the front panel of the plasma display
  • a black conductive bus electrode having a thickness of about 5 ⁇ m is formed on the electrode, and a black strip having a thickness of about 5 ⁇ m is formed between the discharge electrodes.
  • the black strip and the black electrode can be simultaneously exposed, developed, sintered, or separately exposed, simultaneously developed, and sintered, and the black strip is equal in thickness to the black electrode.
  • Solubility, Resin, Photoinitiator, Reactive Diluent The various materials described above are selected, and each functional material may be used alone or in combination of two or more.
  • Example 1 First, ethyl cellulose, butyl carbitol acetate, and terpineol were stirred and mixed in a weight ratio of 5:13:82, and heated to 70 ° C in a water bath to obtain an organic vehicle; PbO-B 2 0 3 -SiO 2 -based glass powder having a particle diameter of 2.5 ⁇ m and silver powder having an average particle diameter of 30 nm were mixed at a weight ratio of 9:1 to obtain an inorganic powder, wherein the glass powder contained 65 wt% of PbO. 30% by weight of Si0 2 , 4wt 0 /. B 2 0 3 and lwt 0 /. MgO.
  • a black conductive bus electrode 10 having a thickness of about 5 ⁇ m is formed on the front panel transparent electrode 1 of the plasma display panel, and a black strip having a thickness of about 5 ⁇ m is formed between the pair of discharge electrodes.
  • the black strip 9 and the black electrode 10 can be simultaneously printed, dried and sintered at the same time. At this time, the thickness of the black strip 9 is 5 4, and the electrode 10 can be printed and dried first, then the black strip 9 is printed and dried, and finally sintered. , to ensure that the thickness of the black strip 9 is not less than 1 ⁇ Kaimi.
  • Example 2 18 g of ⁇ -dimethoxy- ⁇ -phenylacetophenone was placed in 82 g of butyl acrylate, and ultrasonically dissolved to prepare a photosensitive active ingredient; by passing a glass powder having a median diameter of 3.0 ⁇ m. And silver powder having an average particle diameter of 300 nm is mixed in a weight ratio of 5:95 to obtain an inorganic powder, wherein the glass powder contains 65 wt% of PbO, 30 wt% of SiO 2 , 4 wt% of B 2 O 3 and 1 wt% MgO.
  • a black conductive bus electrode 10 having a thickness of about 5 meters is formed on the transparent electrode of the panel 1 , and a black strip 9 having a thickness of about 5 ⁇ m is formed between the pair of discharge electrodes.
  • the black strip 9 and the black electrode 10 can be simultaneously exposed, developed, and sintered. Also with electrodes
  • Comparative Example 1 On the transparent electrode 1, the NP4734 black bus electrode slurry of Noritake Co., Ltd. was used for the offset printing to obtain the bus electrode 10 and the black strip 9, and dried at 120 ° C for 10 minutes, and the thickness of the dried layer was 4 ⁇ m. Then, the Noritake company was used. NP4735 white bus electrode paste is printed in position, white bus electrode 7 is formed on 10, dried at 120 ° C for 10 minutes, and the thickness of the dried layer is 8 ⁇ m.
  • the black and white electrode pastes are kept together in a sintering furnace at 570 °C. In minutes, the total thickness of the sintered bus electrode is 6 microns, and the thickness of the black bar 9 is 2 £ meters.
  • Comparative Example 2 On the transparent electrode 1, the DC243 black bus electrode paste of Dupont Co., Ltd. was printed on the front substrate, dried at 80 ° C for 20 minutes, dried at a thickness of 4 ⁇ m, and irradiated with 365 nm of ultraviolet light at 600 mJ/cm 2 .
  • Density exposure black bus electrode and black strip pattern template then use Dupont DC206 white bus electrode paste printed on the black layer, 80 ° C drying for 20 minutes, dry layer thickness 8 microns, with 365 nm UV light
  • the white bus electrode pattern template was exposed at an energy density of 600 mJ/cm 2 , developed with a 0.4% Na 2 CO 3 solution at 35 ° C, and then held in a 560 ° C sintering furnace for 15 minutes, and the total thickness of the bus electrode after sintering was 6 ⁇ m.
  • the black strip 9 has a thickness of 2 microns.
  • Table 1 lists the performance test results of the products obtained in Examples 1 and 2 and Comparative Examples 1 and 2. Table 1 Performance test results of each sample
  • the sample thickness of the sheet resistance is 10 ⁇ m; the interface reflectance of the glass substrate and the black layer measured on the front glass substrate side is an L value of brightness, and the value is preferably 15 or less, more preferably 10 or less. The smaller the L value, the more the material layer is. * The reflectance of visible light at the same sample layer thickness is measured by an ultraviolet-visible spectrophotometer.
  • the value at 560 nm is compared.
  • the blackness of the single-layer bus electrode and the black strip made of the black conductive paste of the present invention is superior to that of the conventional two-layer bus electrode and the black strip as viewed from the front glass substrate side.
  • the conductivity of the electrode is not lowered, so that the panel significantly improves the display contrast while simplifying the manufacturing process. Comparing Fig. 2 with Fig.
  • the ultrafine metal powder in the material allows the obtained black layer to have both high blackness and good electrical conductivity, so that the black bus electrode 10 is It is no longer necessary to form the electrode 7 of high conductivity, which simplifies the process steps. Further, the black strip 9 can be produced using the black paste of the present invention.

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Abstract

A black conductive paste and a plasma display using the same are provided, the conductive paste comprises inorganic powder and organic component which is often used to form electrodes of a display panel, the inorganic powder is composed of glass powder and conductive metal powder, the average particle diameter of the metal powder is 10 to 1000nm, particularly not more than 800nm, and more particularly not more than 380nm.When the conductive metal is silver, the particle diameter of the metal powder is not less than 14nm.With respect to the total weight of the inorganic powder composed of the metal powder and the glass powder, the metal powder is 10-95% by weight.

Description

黑色导电浆料和使用该浆料的等离子显示器 技术领域 本发明涉及一种用于等离子显示器黑色导电浆料,以及应用该浆料的等 离子显示器及其制作方法, 特别是一种应用黑色导电浆料的等离子显示器及 其制造方法。 背景技术 在等离子显示器的制作中, 为了提高显示对比度, 必须减少前面板对外 部光线的反射。 为了减少对外部光线的反射, 最好的方法为在前面板透明电 极上侧以及成对放电电极之间形成光线透过率与反射率均低的黑色层, 由显 示器前方观察时为黑色。 在用于形成黑色层的浆料中,通常用二氧化钌或者含钌的多元金属氧化 物(如在专利 US5851732A、 US6075319A、 US6555594BK CN200610082026.0 等中披露的)、 钴的氧 4匕物 (如在专利 CN02157439.1 , CN03104467.0、 CN200610082025.6、 US20020096666A1等中披露的)、 铁钴铬锰铜的氧化物 以及它们的混合物(如在专利 US6555594B 1、 US6132937A, US6793850B2, US20020096666A1、 CN02157439.1 , CN03104467.0 , CN200610082025.6 , US6103452A等中披露的) 或者破黑 (如在专利 CN01823762.2等中披露的) 等作为黑色着色剂, 在这些着色剂中, 除了含钌氧化物表现出较好的着色性 能外, 其余的着色性能皆不够理想, 而含钌氧化物的价格非常高。 另外, 用 氧化物或碳黑作着色剂的黑色层导电性差, 用它们制作的黑色汇流电极电导 率很小, 需要在黑色汇流电极之上再制作一层高电导率的汇流电极以制备具 有良好导电性和高对比度的汇流电极。 这样, 制作汇流电极至少需要进行两 次印刷、 干燥工艺。 图 1是现有技术的等离子显示器的构造示意图,图 2是现有技术的等离 子显示器的前面板的构造示意图。 在前面玻璃基板 5上, 首先用离子溅射法全面形成 ITO或 Sn02膜, 然 后用光刻法形成厚度为约 100纳米的 ITO或 Sn02透明电极 1。 在透明电极 1 上用丝网印刷或感光浆料感光刻蚀的方法形成厚度为约 几 米的汇流电极 10与 7。 在汇流电极 10 ( 7 ) 上用丝网印刷的方法形成一屋 10 - 30 ^啟米厚的透 明介质层 8 , 再在透明介质层 8上用电子束蒸发的方法形成约 0.6微米厚度 的 MgO保护层 11。 成对的扫描、 维持电极之间用丝网印刷或光刻的方法形成厚度 1 ~ 2 4啟 米的黑条 9以提高显示图象对比度。 黑条 9与黑色汇流电极 10可以分別形 成, 也可以一次性获得。 另一方面, 请参见图 1 , 在后面玻璃基板 6上面, 先用印刷或光刻的方 法制成寻址电极 2, 然后印刷、 烧结出厚度约 20微米的白色背板介质 3 , 接 着用喷 、、 光刻或刻蚀的方法形成条状障壁结构 4, 障壁之间分隔出了放电 空间。 在图 2 中, 由于所用黑色浆料的无机粉末用金属氧化物或破黑故着色 剂, 另外包含玻璃粉末, 有时添加少量金属粉末, 制得的黑色层导电性很差, 所以在汇流电极 10上必须再制作一屋导电性好的汇流电极 7 , 以保证汇流电 极能够增强透明电极 1的导电性。 烧结完毕, 电极 7将与透明电极 1形成良 好电接触。 发明内容 本发明的一个目的是提供一种用于等离子显示器的同时具有良好的着 色性和导电性的黑色导电浆料。 本发明的另一个目的提供一种结构简化的等离子显示器。 在本发明的第一方面,提供一种用于等离子显示器前面板的黑色导电浆 料, 包括无机粉末和常用于形成显示器面板电极的有机成分, 其中所述无机 粉末由玻璃粉末和导电金属的粉末组成, 所述金属粉末的平均粒径在 10 至 1000纳米的范围内, 并且优选不超过 800nm、 更优选不超过 380纳米, 并且 当所述导电金属为银时, 金属粉末的粒径不低于 14 纳米。 其中, 基于金属 粉末与玻璃粉组成的无机粉末的总重量, 所述金属粉末的重量百分含量为 10 ~ 95 %。 在本发明的第二方面, 提供一种等离子显示器, 包括前面板和后面板, 所述前面板上的汇流电极仅设置一层, 所述汇流电极是由制备自无机粉末和 有机载体的黑色导电浆料形成, 其中, 所述无机粉末由玻璃粉末和超细金属 粉末组成, 所述超细金属粉末的平均粒径在 10至 1000纳米, 并且优选不超 过 800nm、 更优选不超过 380纳米。 当所述导电金属为银时, 金属粉末的粒 径不氏于 14纳米。 在一种优选的实施方式中,设置在电极之间的黑条也是由所述黑色导电 浆料形成。 本发明用良导体金属的超细粉末作为着色剂和导电物质制作出黑色导 电浆料。 用该浆料制作出的黑色层既具备高黑色度, 又有良好导电性, 所以 利用它可以制作黑条与黑色汇流电极, 由于其良好的导电性, 在黑色汇流电 极之上无需再制作一层白色汇流电极, 简化了工艺步骤。 附图说明 才艮据以下参照附图的具体实施方式和实施例的详细描述,本发明的优点 和特征将更加显而易见。 附图中: 图 1是现有的等离子显示器的构造示意图; 图 2是现有的等离子显示器的前面板的构造示意图; 图 3是本发明的等离子显示器的前面板的构造示意图。 具体实施方式 除非另有指明,本文使用的所有技术和科学术语具有与本发明所属技术 领域的普通技术人员通常理解的相同含义。 本发明的主要特点是利用金属粉末因 '』、尺寸效应而产生的颜色变化。本 发明是基于这样的原理: 当将物质制成超细粉体, 使 粒的尺寸与光波波长 相当或更小时, 由于小尺寸效应将导致光吸收显著增强。 所以, 将金属细分 到小于光波波长的尺寸时, 将失去原有的金属光泽而呈黑色。 一^:而言, 尺 寸越小, 颜色愈黑。 但是, 对于用于形成电极的金属粉末来说, 也不是粒径 越细越好, 在满足颜色要求时, 还必须考虑到导电性的需要。 对于每一种金属, 皆存在一个粒径阀值, 当金属的粒子尺寸下降到该粒 径阀值时, 金属费米能级附近的电子能级由连续的能带变为离散能级, 金属 将失去导电性。 例如, 当 4艮颗粒的直径小于 14 纳米时, 将成为绝缘体。 所 以, 要保证金属颗粒的导电性, 颗粒的粒径不能小于其粒径阀值。 由此, 本发明的黑色导电浆料由无机粉末和有机成分组成, 其中无机粉 末由玻璃粉末和超细金属粉末混合而成, 其中, 超细金属粉末的平均粒径在 10 ~ 800纳米之间, 优选为 10 ~ 380纳米, 最大粒径不超过 1000纳米, 优选 不超过 380纳米。 其中, 对于银金属, 则金属粉末的粒径应不低于 14纳米。 另夕卜, 粒径不足 10 纳米的粒子在浆料中容易聚集, 难以良好地^:, 也不 具有导电性能。 为了保证黑色度, 粒子粒径不能大于可见光波长, 所以最大 粒径不超过 1000纳米, 甚至优选不超过 380纳米。 浆料中超细金属粉末的含量基于无机粉末总重量为 10 ~ 95 %。 如果超 细金属粉末的重量含量不足 10 % , 则无法得到良好的导电性和较高的黑色 度。 如果超过 95 % , 则玻璃粉末含量偏低, 浆料的烧结性降低。 为了保证浆料烧结完毕具备良好的导电性, 浆料中超细金属粉末优选 金、 银、 铜、 铝等良导体的超细粉末, 从成本方面考虑, 选择银、 铜、 铝等 价格偏低的金属粉末, 其中更优选银。 当加入铜、银、铝等易氧化的金属粉末时,必须在还原气氛下烧结浆料, 以防金属被氧化而降低黑色层的导电性。 通常需要在导电浆料中加入玻璃粉料以保证烧结后电极材料与玻璃基 板之间的粘接性。 而且, 玻璃粉料可使烧结后金属颗粒良好接触。 本发明对 玻璃粉料没有特別的限制, 通常地, 目前用于现有等离子显示器的玻璃粉料 皆可以使用, 例如, 目前常用的 PbO-B203-Si02的玻璃料。 玻璃粉的平均粒 径一般为 0.5微米至 8微米, 在无机粉料中的含量在 5-90 %之间。 上述有机成分, 又称有机载体, 用于将上述无机粉末材料调成浆料犬, 以便按需要方式涂覆并粘接到显示器基板上。 本发明的导电浆料可以通过丝 网印刷或光刻方式制成电极图形附着于玻璃基板上。 印刷用导电浆料的有机 载体由惰性溶剂与粘结树脂组成, 光刻用光敏导电浆料的有机载体由溶剂、 活性稀释剂 (单体)、 光引发剂、 碱溶性树脂组成。 可以使用的树脂粘接剂的例子是: 乙基纤维素、 硝基纤维素、 羟乙基纤 维素等纤维系树脂, 聚丙烯酸丁酯、 聚曱基丙烯酸盐等丙烯酸系树脂, 那些 含有非酸性共聚单体或酸性共聚单体的有机聚合物, 优选的有机聚合物是由 非酸性共聚单体和含有烯键不饱和羧酸的酸性单体制备的共聚物或混聚物, 其中,非酸性共聚单体选自 d-do的丙烯酸烷基酯、 d-do曱基丙烯酸烷基酯、 苯乙烯、 取代的苯乙烯或这些化合物的组合。 溶剂, 主要有 α ( (3 、 γ ) -松油醇等萜烯类、 乙二醇一坑基(二坑基) 醚类、 二乙二醇一坑基(二坑基) 醚类、 乙二醇一坑基 (二坑基) 醚二乙酸 酯类、 二乙二醇一坑基(二坑基) 醚二乙酸酯类、 丙二醇一坑基 (二坑基) 醚类、 丙二醇一坑基 (二坑基) 醚二乙酸酯类、 邻苯二曱酸二丁酯、 曱醇、 乙醇、 异丙醇、 1-丁醇等醇类, 这些可以分別单独使用, 也可以 '混合两种以 上使用。 稀释剂可以是活性稀释剂或者非活性稀释剂, 其中优选活性稀释剂。 可 以使用的活性稀释剂的例子包括但不限于苯乙烯、 丙烯酸丁酯、醋酸乙烯酯、 1,6-己二醇双丙烯酸酯、 二缩 /三缩丙二醇双丙稀酸酯、 二缩 /三缩乙二醇双丙 稀酸酯、 乙氧^^双酚 Α双丙烯酸酯、 聚乙二醇双丙烯酸酯。 活性稀释剂可单 独使用也可几种混用。 非活性稀释剂包括但不限于脂族醇和脂族醇酯, 诸如 乙酸酯和丙酸酯、 松木树脂、 a-或 β-萜品醇或它们的混合物制的萜烯: 乙二 醇和 L-醇酯, 诸如乙二醇单丁基醚和丁基溶纤剂乙酸酯: 丁基卡必醇和卡必 醇酯, 诸如丁基卡必醇乙酸酯和卡必醇乙酸酯: 丁6 & 1(2 ,2 ,4 -三曱基-1, 3 - 戊二醇单异丁酸酯)。 作为一种替代实施方式,用于本发明的有机成分中包含能够进行光化学 聚合的单体, 或者由这些单体制成的氏聚物, 使得含有该单体或者氏聚物的 所述有机成分在基板上形成膜之后 , 可以经历光刻过程, 以便在基板上形成 需要的图案。 在上述实施方式中, 光聚合型单体可单独使用或与多个单体组合使用。 这些单体的例子包括但不限于: (曱基)丙烯酸叔丁酯、 二(曱基)丙烯酸 1,5- 戊二醇酯、 (曱基)丙烯酸 Ν,Ν-二曱基 ^乙基酯、 二(曱基)丙烯酸乙二醇酯、 二(曱基)丙烯酸 I,4-丁二醇酯、二(曱基)丙烯酸二甘醇酯、二(曱基)丙烯酸 1,6- 己二醇酯、 二(曱基)丙烯酸 1,3-丙二醇酯、 二(曱基)丙烯酸 1,10-癸二醇酯、 二 (曱基)丙烯酸 1,4-环己二醇酯、 2,2-二羟曱基丙烷二(曱基)丙烯酸酯、二(曱基) 丙烯酸丙三醇酯、 二(曱基)丙烯酸三丙二醇酯、 三(曱基)丙烯酸丙三醇酯、 三 羟曱基丙烷三(曱基)丙烯酸酯、 美国专利第 3380381 号中所揭示的化合物、 2,2-二 (对羟苯基)丙烷二(曱基)丙烯酸酯、 四(曱基)丙烯酸季戊四醇酯、 二丙 烯酸三甘醇酯、 双酚 A-二 [3- (曱基)丙烯酰氧基 -2-羟基丙基]醚、 双酚 A-二 [2- (曱基)丙烯酰 乙基]醚、 1,4-丁二醇二 -3- (曱基丙烯酰氧基 -2-羟基丙基] 醚、 二曱基丙烯酸三甘醇酯、 聚氧丙基三羟曱基丙坑三丙烯酸酯、 二(曱基) 丙烯酸丁二醇酯、 三(曱基)丙烯酸 I,2,4-丁二醇酯、 二(曱基)丙烯酸 2,2,4-三 曱基 -1,3-戊二醇酯、 1-苯基乙烯 -1,2-二曱基丙烯酸酯、 二烯丙基富马酸、 苯乙 烯、 二曱基丙烯酸 1,4-苯二醇酯、 1,4-二丙烯基苯、 1,3,5-三异丙烯基苯、 (曱 基) 丙烯酸缩水甘油醚、 烯丙基缩水甘油基醚、 (曱基) 丙烯酸 α-曱基环氧 丙酯和 (曱基) 丙烯酸 α-乙基环氧丙酯。 文中, (曱基)丙烯酸酯表示丙烯酸 酯或曱基丙烯酸酯。 为此, 需要在本发明的有机成分中引入常规量的光聚合引发剂。 可以选 用的光引发剂包括: 二苯曱酮、 α-二曱氧基 -α-苯基苯乙酮、 a, (X-二乙氧基苯 乙酮、 2-羟基 -2-曱基 -1-苯基丙酮、 2-苯基 -2-二曱氨基 -1- ( 4-吗啉苯基) -丁 酮 -1、 1-羟基-环己基苯酮、 α-胺烷基苯酮、 双苯曱酰基苯基氧化膦、 四曱基 米蚩酮、 4, 4,-二苯氧基二苯曱酮。 可以是一种引发剂引发, 也可以两种或多 种组合引发剂引发。 优选 2-苯基 -2-二曱 ^-1- ( 4-吗啉苯基) -丁酮 -1 , 及其 含有此 I发剂的组合 I发剂。 本发明的导电浆料中可含有诸如稳定剂、 增塑剂、 脱模剂、 反萃剂、 消 泡剂和润湿剂的其它成分, 它们是本领域技术人员所熟知的。 本领域技术人员根据自身经验或者通过简单实验很容易获得上述有机 成分中各种成分的相对用量。 在本发明的具体实施方式中, 印刷型导电浆料 有机载体由 4 - 8wt %的高分子树脂粘结剂、 92 - 96wt %的惰性溶剂构成, 然 后将 50 ~ 70wt %的无机粉末、 30 ~ 50wt %的有机载体和 1 ~ 3wt %聚酯类分 散剂混合制成浆料。 光敏型导电浆料由 50 ~ 70wt %的无机粉末、 8 ~ 15wt % 的惰性溶剂、 5 ~ 7wt%的感光活性成分、 5 ~ 7wt%的碱溶性树脂和 1 ~ 3wt % 聚酯类分散剂搅拌混合制得, 其中感光活性成分含 15 ~ 20wt %的光引发剂, 80 ~ 85wt %的活性稀释剂。 釆用丝网印刷在前基板上形成黑色层的步骤包括: 1 ) 配制浆料: 将预定量树脂粘接剂和溶剂搅拌混合, 水浴 (油浴) 加 热, 得到有机载体; 然后加入无机粉末, 无机粉末的用量占导电浆料总量的 50 ~ 70wt % , 其中金属细纷 (平均粒径在 10 ~ 800纳米) 占无机粉末的 10 ~ 95 %。 再加入浆料量 1 ~ 3wt%的聚酯类分散剂之后搅拌混合获得浆料。 BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a black conductive paste for a plasma display, and a plasma display using the same, and a method of fabricating the same, in particular, a black conductive paste Plasma display and method of manufacturing the same. BACKGROUND OF THE INVENTION In the production of plasma displays, in order to improve display contrast, it is necessary to reduce the reflection of external light from the front panel. In order to reduce the reflection of external light, the best method is to form a black layer having a low light transmittance and a low reflectance between the upper side of the transparent electrode on the front panel and the pair of discharge electrodes, which is black when viewed from the front of the display. In the slurry for forming a black layer, generally, a cerium oxide or a cerium-containing multi-metal oxide (as disclosed in the patents US Pat. No. 5,851, 732 A, US Pat. No. 6,075, 513 A, US Pat. An oxide of iron, cobalt, chromium, manganese, copper, and mixtures thereof, as disclosed in the patents CN02157439.1, CN03104467.0, CN200610082025.6, US20020096666A1, etc., and mixtures thereof (such as in the patents US6555594B1, US6132937A, US6793850B2, US20020096666A1, CN02157439.1, CN03104467.0, CN200610082025.6, US6103452A, etc.) or blackened (as disclosed in the patent CN01823762.2, etc.), etc. as a black colorant, in which these bismuth oxides exhibit better In addition to the coloring properties, the rest of the coloring performance is not ideal, and the price of cerium-containing oxide is very high. In addition, the black layer using oxide or carbon black as a coloring agent is poor in conductivity, and the black bus electrode made of them has low electrical conductivity, and it is necessary to prepare a high-conductivity bus electrode on the black bus electrode to prepare a good electrode. Conductive and high contrast bus electrodes. Thus, at least two printing and drying processes are required to make the bus electrodes. 1 is a schematic structural view of a prior art plasma display, and FIG. 2 is a schematic structural view of a front panel of a prior art plasma display. On the front glass substrate 5, an ITO or SnO 2 film was first formed by ion sputtering, and then an ITO or SnO 2 transparent electrode 1 having a thickness of about 100 nm was formed by photolithography. Forming a thickness on the transparent electrode 1 by screen printing or photosensitive lithography Several meters of bus electrodes 10 and 7. A transparent dielectric layer 8 of 10 - 30 μm thick is formed on the bus electrode 10 ( 7 ) by screen printing, and an MgO of about 0.6 μm thickness is formed on the transparent dielectric layer 8 by electron beam evaporation. Protective layer 11. Pairs of scanning and sustaining electrodes are formed by screen printing or photolithography to form black bars 9 having a thickness of 1 to 24 meters to improve display image contrast. The black strips 9 and the black bus electrodes 10 may be formed separately or in one time. On the other hand, referring to FIG. 1, on the rear glass substrate 6, the address electrode 2 is first formed by printing or photolithography, and then the white back plate medium 3 having a thickness of about 20 μm is printed and sintered, and then sprayed. The method of photolithography or etching forms a strip-shaped barrier structure 4, and a discharge space is partitioned between the barriers. In Fig. 2, since the inorganic powder of the black paste used is a metal oxide or a black coloring agent, and a glass powder is additionally contained, a small amount of metal powder is sometimes added, and the obtained black layer is poor in conductivity, so that the bus electrode 10 is provided. A conductive electrode 7 having good conductivity must be fabricated to ensure that the bus electrode can enhance the conductivity of the transparent electrode 1. After sintering is completed, the electrode 7 will form good electrical contact with the transparent electrode 1. SUMMARY OF THE INVENTION An object of the present invention is to provide a black conductive paste which has good coloring property and electrical conductivity while being used for a plasma display. Another object of the present invention is to provide a plasma display having a simplified structure. In a first aspect of the invention, there is provided a black conductive paste for a front panel of a plasma display, comprising an inorganic powder and an organic component commonly used to form an electrode of a display panel, wherein the inorganic powder is a powder of glass powder and a conductive metal Composition, the metal powder has an average particle diameter in the range of 10 to 1000 nm, and preferably not more than 800 nm, more preferably not more than 380 nm, and when the conductive metal is silver, the particle diameter of the metal powder is not lower than 14 nanometers. Wherein, the metal powder has a weight percentage of 10 to 95% based on the total weight of the inorganic powder composed of the metal powder and the glass frit. In a second aspect of the invention, a plasma display is provided, comprising a front panel and a rear panel, The bus electrode on the front panel is provided with only one layer, and the bus electrode is formed of a black conductive paste prepared from an inorganic powder and an organic carrier, wherein the inorganic powder is composed of a glass powder and an ultrafine metal powder. The ultrafine metal powder has an average particle diameter of 10 to 1000 nm, and preferably does not exceed 800 nm, more preferably does not exceed 380 nm. When the conductive metal is silver, the metal powder has a particle diameter of not more than 14 nm. In a preferred embodiment, the black strips disposed between the electrodes are also formed from the black conductive paste. The present invention produces a black conductive paste using an ultrafine powder of a good conductor metal as a colorant and a conductive material. The black layer made of the slurry has high blackness and good electrical conductivity, so it can be used to make black strips and black bus electrodes. Due to its good electrical conductivity, there is no need to make one on the black bus electrodes. A layer of white bus electrodes simplifies the process steps. BRIEF DESCRIPTION OF THE DRAWINGS Advantages and features of the present invention will become more apparent from the detailed description of the embodiments of the appended claims. 1 is a schematic structural view of a conventional plasma display; FIG. 2 is a schematic structural view of a front panel of a conventional plasma display; and FIG. 3 is a schematic structural view of a front panel of the plasma display of the present invention. DETAILED DESCRIPTION OF THE INVENTION All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art The main feature of the present invention is to utilize the color change of the metal powder due to the size effect. The present invention is based on the principle that when the substance is made into an ultrafine powder such that the size of the particles is equivalent to or smaller than the wavelength of the light wave, the light absorption is remarkably enhanced due to the small size effect. Therefore, when the metal is subdivided to a size smaller than the wavelength of the light wave, the original metallic luster will be lost and black. In the case of ^:: the smaller the size, the darker the color. However, for the metal powder used to form the electrode, the finer the particle size, the better. When the color requirement is satisfied, the necessity of conductivity must also be considered. For each metal, there is a particle size threshold. When the particle size of the metal drops to the particle size threshold, the electron energy level near the metal Fermi level changes from a continuous band to a discrete level. Will lose conductivity. For example, when the diameter of the 4 艮 particles is less than 14 nm, it will become an insulator. Therefore, to ensure the conductivity of the metal particles, the particle size of the particles cannot be less than the particle size threshold. Thus, the black conductive paste of the present invention is composed of an inorganic powder and an organic component, wherein the inorganic powder is a mixture of a glass powder and an ultrafine metal powder, wherein the ultrafine metal powder has an average particle diameter of 10 to 800 nm. Preferably, it is 10 to 380 nm, and the maximum particle diameter is not more than 1000 nm, preferably not more than 380 nm. Among them, for silver metal, the particle diameter of the metal powder should be not less than 14 nm. In addition, particles having a particle diameter of less than 10 nm tend to aggregate in the slurry, and it is difficult to have good electrical conductivity. In order to ensure blackness, the particle diameter cannot be larger than the wavelength of visible light, so the maximum particle diameter does not exceed 1000 nm, and even preferably does not exceed 380 nm. The content of the ultrafine metal powder in the slurry is 10 to 95% based on the total weight of the inorganic powder. If the weight content of the ultrafine metal powder is less than 10%, good electrical conductivity and high blackness cannot be obtained. If it exceeds 95%, the glass powder content is low, and the sinterability of the slurry is lowered. In order to ensure good conductivity of the slurry after sintering, the ultrafine metal powder in the slurry is preferably an ultrafine powder of good conductors such as gold, silver, copper, aluminum, etc. In terms of cost, the price of silver, copper, aluminum, etc. is low. A metal powder, of which silver is more preferred. When an easily oxidizable metal powder such as copper, silver or aluminum is added, it is necessary to sinter the slurry under a reducing atmosphere to prevent the metal from being oxidized to lower the conductivity of the black layer. It is generally necessary to add a glass frit to the conductive paste to ensure adhesion between the electrode material and the glass substrate after sintering. Moreover, the glass frit can make good contact of the metal particles after sintering. The glass powder is not particularly limited in the present invention. Generally, glass powders currently used in existing plasma displays can be used, for example, the currently used glass frits of PbO-B 2 0 3 -SiO 2 . The average particle size of the glass frit is generally from 0.5 micrometers to 8 micrometers, and the content in the inorganic powder is between 5 and 90%. The above organic component, also referred to as an organic vehicle, is used to modulate the above inorganic powder material into a slurry dog for coating and bonding to a display substrate as needed. The conductive paste of the present invention can be attached to a glass substrate by screen printing or photolithography. The organic vehicle for the conductive paste for printing is composed of an inert solvent and a binder resin, and the organic carrier for the photosensitive conductive paste for lithography is composed of a solvent, a reactive diluent (monomer), a photoinitiator, and an alkali-soluble resin. Examples of the resin binder which can be used are: a cellulose resin such as ethyl cellulose, nitrocellulose or hydroxyethyl cellulose, an acrylic resin such as polybutyl acrylate or polydecyl acrylate, and those containing non-acid An organic polymer of a comonomer or an acidic comonomer, preferably a copolymer or a mixture of a non-acidic comonomer and an acidic monomer containing an ethylenically unsaturated carboxylic acid, wherein The comonomer is selected from the group consisting of d-do alkyl acrylates, d-doalkyl acrylates, styrene, substituted styrenes or combinations of these compounds. Solvents, mainly terpenes such as α ((3, γ)-terpineol, ethylene glycol pit-based (two-pile) ethers, diethylene glycol-pit-based (two-pile) ethers, B Diol-pitch-based (two-pile) ether diacetate, diethylene glycol-pit-based (two-pile) ether diacetate, propylene glycol-pit-based (two-pile) ether, propylene glycol-pit (two pit base) alcohols such as ether diacetate, dibutyl phthalate, decyl alcohol, ethanol, isopropanol, and 1-butanol, which may be used alone or in combination of two or more types. The diluent may be a reactive diluent or an inactive diluent, wherein a reactive diluent is preferred. Examples of reactive diluents that may be used include, but are not limited to, styrene, butyl acrylate, vinyl acetate, 1,6-hexane. Alcohol diacrylate, bis/tripropylene glycol diacrylate, bis/triethylene glycol diacrylate, ethoxylated bisphenol quinone diacrylate, polyethylene glycol diacrylate. The reactive diluent may be used singly or in combination. The non-reactive diluents include, but are not limited to, aliphatic alcohols. Aliphatic alcohol esters, such as acetates and propionates, pine resins, a- or beta-terpineols or mixtures thereof, terpenes: ethylene glycol and L-alcohol esters, such as ethylene glycol monobutyl ether And butyl cellosolve acetate: butyl carbitol and carbitol, such as butyl carbitol acetate and carbitol acetate: butyl 6 & 1 (2,2,4-tridecyl- 1, 3-pentanediol monoisobutyrate). As an alternative embodiment, the organic component used in the present invention contains a monomer capable of photochemical polymerization, or a homopolymer made of these monomers, After the organic component containing the monomer or the polymer is formed on the substrate, a photolithography process may be performed to form a desired pattern on the substrate. In the above embodiment, the photopolymerizable monomer may be used alone. Or used in combination with a plurality of monomers. Examples of such monomers include, but are not limited to, (fluorenyl) tert-butyl acrylate, 1,5-pentanediol di(mercapto)acrylate, bismuth (mercapto) acrylate, Ν- two Yue ^ yl ethyl ester, bis (Yue-yl) acrylate, ethylene glycol di (Yue-yl) acrylic acid I, 4 - D Alcohol ester, diethylene glycol bis(indenyl)acrylate, 1,6-hexanediol di(indenyl)acrylate, 1,3-propanediol di(indenyl)acrylate, di(indenyl)acrylic acid 1, 10-decyl glycol ester, 1,4-cyclohexanediol bis(indenyl)acrylate, 2,2-dihydroxydecylpropane bis(indenyl) acrylate, bis(indenyl) glycerol acrylate , bis(indenyl)tripropylene glycol acrylate, tris(decyl)acrylic acid glycerol ester, three Hydroxymercaptopropane tris(indenyl) acrylate, a compound disclosed in U.S. Patent No. 3,380,381, 2,2-bis(p-hydroxyphenyl)propane bis(indenyl)acrylate, pentaerythritol tetrakis(decyl)acrylate Ester, triethylene glycol diacrylate, bisphenol A-bis[3-(indolyl)acryloyloxy- 2 -hydroxypropyl]ether, bisphenol A-bis[2-(indolyl)acryloylethyl Ether, 1,4-butanediol di-3-(mercaptoacryloyloxy-2-hydroxypropyl) ether, triethylene glycol dimercaptoacrylate, polyoxypropyl trihydroxy decyl propyl pit acrylate, (Yue-yl) acrylate, butylene glycol, tris (Yue-yl) acrylate, the I, 2, 4 - butanediol di (Yue-yl) acrylate, 2, 2, 4 - three-1,3 Yue - pentyl glycol ester, 1-phenylvinyl-1,2-dimercapto acrylate, diallyl fumaric acid, styrene, 1,4-phenylglycol diisopropyl acrylate, 1,4- Dipropylene benzene, 1,3,5-triisopropenyl benzene, (decyl) glycidyl acrylate, allyl glycidyl ether, (fluorenyl) α-mercapto propyl acrylate and (曱Alkyl propyl acrylate. In this paper, (fluorenyl) Acrylate means an acrylate or acrylate Yue this end, introduced into a conventional amount of the photopolymerization initiator in the organic component of the present invention may optional photoinitiators include: Yue diphenyl ketone, α - two oxygen Yue Base- α -phenylacetophenone, a, (X-diethoxyacetophenone, 2-hydroxy-2-indolyl-1-phenylacetone, 2-phenyl-2-diguanidino-1 - (4-morpholinylphenyl)-butanone-1, 1-hydroxy-cyclohexyl benzophenone, α-aminoalkylphenone, bisbenzoylphenylphosphine oxide, tetramethylene fluorenone, 4, 4,-Diphenoxydibenzophenone. It may be initiated by one initiator or may be initiated by two or more combinations of initiators. Preferred 2-phenyl-2-diindole-1-(4-? Porphyrin phenyl)-butanone-1, and a combination thereof containing the same agent I. The conductive paste of the present invention may contain such as a stabilizer, a plasticizer, a mold release agent, a stripping agent, and a defoaming agent. Other ingredients of the agent and wetting agent are well known to those skilled in the art. The relative amounts of the various ingredients in the above organic ingredients are readily obtained by those skilled in the art based on their own experience or by simple experimentation. In a specific embodiment of the present invention, the printed conductive paste organic carrier is composed of 4 - 8 wt% of a polymer resin binder, 92 - 96 wt% of an inert solvent, and then 50 to 70 wt% of inorganic powder, 30 to 50 wt%. The organic carrier is mixed with 1 to 3 wt% of a polyester dispersant to form a slurry. The photosensitive conductive paste is composed of 50 to 70 wt% of inorganic powder, 8 to 15 wt% of an inert solvent, and 5 to 7 wt% of a photosensitive active ingredient. 5 to 7 wt% of an alkali-soluble resin and 1 to 3 wt% of a polyester-based dispersant are stirred and mixed, wherein the photosensitive active component contains 15 to 20 wt% of a photoinitiator and 80 to 85 wt% of a reactive diluent. The step of forming a black layer on the front substrate by screen printing comprises: 1) preparing a slurry: stirring and mixing a predetermined amount of a resin binder and a solvent, heating in a water bath (oil bath) to obtain an organic vehicle; and then adding an inorganic powder, The amount of inorganic powder accounts for the total amount of conductive paste 50 ~ 70wt%, of which fine metal (average particle size of 10 ~ 800nm) accounted for 10 ~ 95% of inorganic powder. Further, a polyester dispersant having a slurry amount of 1 to 3 wt% is added, followed by stirring and mixing to obtain a slurry.
2 ) 研磨、 脱气: 将上述浆料通过 ¾轧、 球磨等方式研磨成适宜粘度和 细度的汇流电极浆料, 真空脱泡并过滤, 脱除其中的气泡, 去除大颗粒, 以 避免涂覆在基板上的涂层产生气孔、 针眼等缺陷; 2) Grinding and degassing: The slurry is ground into a suitable electrode paste of suitable viscosity and fineness by 3⁄4 rolling, ball milling, etc., vacuum defoaming and filtering, removing bubbles and removing large particles to avoid coating. The coating on the substrate generates defects such as pores and pinholes;
3 ) 在前基板上对位印刷黑色导电浆料, 所谓对位印刷, 指印刷丝网上 已有所需电极图形, 根据图形位置要求在印刷机上将丝网与玻璃基板准确对 位, 然后印刷浆料, 以将黑色材料准确地涂布在期望位置; 3) Aligning the black conductive paste on the front substrate, the so-called alignment printing means that the required electrode pattern is already on the printing screen, and accurately aligning the screen and the glass substrate on the printing machine according to the position of the graphic position, and then printing the pulp. Material to accurately coat the black material in the desired position;
4 ) 干燥: 通常是在 100 ~ 160°C的温度进行, 根据温度的不同, 干燥时 间控制在 5 ~ 30分钟, 在此过程中充分去除溶剂等有机小分子物质; 4) Drying: Usually carried out at a temperature of 100 ~ 160 °C. Depending on the temperature, the drying time is controlled for 5 ~ 30 minutes. In this process, organic small molecules such as solvents are completely removed.
5 )烧结: 优选地, 在 550 ~ 600°C的烧结炉内保温 10 ~ 20分钟, 在此过 程中, 有机组合物中的所有有机成分被除去, 留在基板上的仅为上述无机粉 末成分, 作为等离子体显示器前面板上的黑色导电汇流电极与黑条。 黑条与黑色电极可以同时对位印刷、 干燥、 烧结制作, 也可以先印刷、 干燥黑色电极, 然后印刷、 干燥黑条, 最后一起烧结。 在本发明的另一种实施方式中, 首先将 15 ~ 20wt °/ 光引发剂放入 80 ~ 85wt %的活性稀释剂中,超声溶解,制成感光活性成分;然后将 50 ~ 70wt %的无机粉末、 8 - 15wt %的惰性溶剂、 5 ~ 7wt%的感光活性成分、 5 ~ 7wt% 的碱溶性树脂和 1 ~ 3wt %聚酯类分散剂搅拌混合; 然后用三辊研磨机轧制成 粘度 40Pa.s左右的汇流电极浆料, 真空脱泡并过滤; 在前面板上整面印刷黑 色导电浆料, 在 90 ~ 100 °C干燥炉中保持 5 ~ 10分钟, 然后用 365纳米紫外 光以 400 ~ 800mJ/cm2能量密度曝光图形, 35°C下用 0.4%的 Na2C03溶液显影; 最后在 550 ~ 600 °C烧结炉内保温 10 - 20 即可在等离子体显示器的前 面板透明电极上形成厚度 5微米左右的黑色导电汇流电极, 在放电电极之间 形成厚 5 ^啟米左右的黑条。 黑条与黑色电极可以同时曝光、 显影、 烧结制作, 也可以与电极分开曝 光、 同时显影、 烧结制作, 黑条厚度与黑色电极相等。 溶性、 树脂、 光引发剂、 活性稀释剂选择上述介绍的多种材料, 各功能 材料可以分別单独使用或者二者以上混合使用。 实施例 1 首先将乙基纤维素、 丁基卡必醇乙酸酯、 和松油醇按 5: 13: 82的重量 比搅拌混合, 同时水浴加热至 70 °C, 得到有机载体; 然后将中值粒径 2.5um 的 PbO-B203-Si02系玻璃粉末、 平均粒径为 30纳米的银粉以 9: 1的重量比 混合, 得到无机粉末, 其中所述玻璃粉末含有 65wt%的 PbO、 30wt%的 Si02、 4wt0/。的 B203和 lwt0/。的 MgO。 然后向 100g的上述有机载体中力。入 150g力口 入无机粉末和 5g聚酯分散剂 BYK111 (购自毕克化学公司), 然后进行行星 式搅拌混合, 用三辊研磨机轧制成粘度 40Pa's左右的汇流电极浆料, 真空脱 泡并过滤; 在前基板 (如图 3 所示) 上对位印刷黑色导电浆料, 在 150°C干 燥炉中保持 15分钟去除有机溶剂,干燥后厚度控制约 104啟米; 最后在 570°C 烧结炉内保温 20分钟, 即可在等离子体显示面板的前面板透明电极 1 上形 成厚度约 5微米的黑色导电汇流电极 10, 在成对放电电极之间形成厚度约 5 ^啟米的黑条 9。 黑条 9与黑色电极 10可以同时对位印刷、 干燥、 烧结制作, 此时黑条 9厚度为 5 4啟米, 也可以先印刷、 干燥电极 10, 然后印刷、 干燥黑条 9, 最 后一齐烧结, 保证黑条 9厚度不低于 1 ^啟米即可。 实施例 2 将 18g的 α-二曱氧基 -α-苯基苯乙酮放入 82g的丙烯酸丁酯中, 超声溶 解, 制成感光活性成分; 通过将中值粒径为 3.0um的玻璃粉末和平均粒径为 300纳米的银粉以 5: 95的重量比混合, 得到无机粉末, 其中所述玻璃粉末 含有 65wt%的 PbO、 30wt%的 Si02、 4wt%的 B203和 lwt%的 MgO。 然后将 70g的上述无机粉末、 15g的松油醇、 7g的感光活性成分、 6g的聚曱基丙烯 酸 -曱基丙烯酸曱酯和 2g 的 BYK111 行星式搅拌混合, 用三辊轧制成粘度 40Pa.s左右的汇流电极浆料, 然后真空脱泡并过滤; 在前面板上整面印刷黑 色导电浆料, 在 100 °C干燥炉中保持 10分钟, 干燥后厚度约 1(H啟米, 然后 用 365纳米紫外光以 600mJ/cm2能量密度曝光图形, 35°C下用 0.4%的 Na2C03 溶液显影; 最后在 560°C烧结炉内保温 15分 4t, 即可在等离子体显示器的前 面板透明电极上 1形成厚度 5 米左右的黑色导电汇流电极 10,在成对放电 电极之间形成厚度约 5微米的黑条 9。 黑条 9与黑色电极 10可以同时曝光、 显影、 烧结制作, 也可以与电极5) Sintering: Preferably, it is kept in a sintering furnace at 550 to 600 ° C for 10 to 20 minutes. During this process, all the organic components in the organic composition are removed, and only the above inorganic powder component remains on the substrate. , as a black conductive bus electrode and black strip on the front panel of the plasma display. The black strip and the black electrode can be printed, dried, and sintered at the same time. The black electrode can be printed and dried first, then the black strip is printed, dried, and finally sintered together. In another embodiment of the present invention, 15 to 20 wt ° / photoinitiator is first placed in 80 ~ 85 wt% of reactive diluent, sonicated to form a photosensitive active ingredient; then 50 ~ 70 wt% of inorganic Powder, 8 - 15 wt% of inert solvent, 5 to 7 wt% of photosensitive active ingredient, 5 to 7 wt% of alkali-soluble resin, and 1 to 3 wt% of polyester dispersant are stirred and mixed; then rolled into a viscosity by a three-roll mill The bus electrode slurry of about 40 Pa.s is vacuum defoamed and filtered; the black conductive paste is printed on the entire surface of the front panel, kept in a drying oven at 90 ~ 100 °C for 5 ~ 10 minutes, and then with 365 nm ultraviolet light. 400 ~ 800mJ / cm 2 energy density exposure pattern, developed with 0.4% Na 2 C0 3 solution at 35 ° C; Finally, in the 550 ~ 600 ° C sintering furnace 10 - 20 can be transparent on the front panel of the plasma display A black conductive bus electrode having a thickness of about 5 μm is formed on the electrode, and a black strip having a thickness of about 5 μm is formed between the discharge electrodes. The black strip and the black electrode can be simultaneously exposed, developed, sintered, or separately exposed, simultaneously developed, and sintered, and the black strip is equal in thickness to the black electrode. Solubility, Resin, Photoinitiator, Reactive Diluent The various materials described above are selected, and each functional material may be used alone or in combination of two or more. Example 1 First, ethyl cellulose, butyl carbitol acetate, and terpineol were stirred and mixed in a weight ratio of 5:13:82, and heated to 70 ° C in a water bath to obtain an organic vehicle; PbO-B 2 0 3 -SiO 2 -based glass powder having a particle diameter of 2.5 μm and silver powder having an average particle diameter of 30 nm were mixed at a weight ratio of 9:1 to obtain an inorganic powder, wherein the glass powder contained 65 wt% of PbO. 30% by weight of Si0 2 , 4wt 0 /. B 2 0 3 and lwt 0 /. MgO. Then, force was applied to 100 g of the above organic vehicle. 150 g of inorganic powder and 5 g of polyester dispersant BYK111 (purchased from BYK Chemical Co., Ltd.), followed by planetary stirring and mixing, and rolling into a bus electrode slurry having a viscosity of about 40 Pa's by a three-roll mill, vacuum defoaming And filtering; on the front substrate (as shown in Figure 3), the black conductive paste is printed in the opposite position, and the organic solvent is removed in a drying oven at 150 ° C for 15 minutes. After drying, the thickness is controlled to be about 104 meters. Finally, at 570 ° C. In the sintering furnace for 20 minutes, a black conductive bus electrode 10 having a thickness of about 5 μm is formed on the front panel transparent electrode 1 of the plasma display panel, and a black strip having a thickness of about 5 μm is formed between the pair of discharge electrodes. 9. The black strip 9 and the black electrode 10 can be simultaneously printed, dried and sintered at the same time. At this time, the thickness of the black strip 9 is 5 4, and the electrode 10 can be printed and dried first, then the black strip 9 is printed and dried, and finally sintered. , to ensure that the thickness of the black strip 9 is not less than 1 ^ Kaimi. Example 2 18 g of α-dimethoxy-α-phenylacetophenone was placed in 82 g of butyl acrylate, and ultrasonically dissolved to prepare a photosensitive active ingredient; by passing a glass powder having a median diameter of 3.0 μm. And silver powder having an average particle diameter of 300 nm is mixed in a weight ratio of 5:95 to obtain an inorganic powder, wherein the glass powder contains 65 wt% of PbO, 30 wt% of SiO 2 , 4 wt% of B 2 O 3 and 1 wt% MgO. Then, 70 g of the above inorganic powder, 15 g of terpineol, 7 g of the photosensitive active ingredient, 6 g of polydecyl methacrylate-yl decyl acrylate and 2 g of BYK 111 planetary stirring were mixed and rolled to a viscosity of 40 Pa by three rolls. Between the left and right bus electrode slurry, then vacuum defoaming and filtering; printing black conductive paste on the front surface of the entire surface, kept in a drying oven at 100 ° C for 10 minutes, after drying, the thickness is about 1 (H Kaimi, then use The 365 nm ultraviolet light is exposed at a density of 600 mJ/cm 2 , developed with a 0.4% Na 2 CO 3 solution at 35 ° C; and finally held in a 560 ° C sintering furnace for 15 minutes and 4 t, which can be in front of the plasma display. A black conductive bus electrode 10 having a thickness of about 5 meters is formed on the transparent electrode of the panel 1 , and a black strip 9 having a thickness of about 5 μm is formed between the pair of discharge electrodes. The black strip 9 and the black electrode 10 can be simultaneously exposed, developed, and sintered. Also with electrodes
10分开曝光、 同时显影、 烧结制作, 黑条 9厚度与电极 10相等。 下面将釆用业内成熟电极浆料按照传统工艺制作的产品作为比较例。 比较例 1 在透明电极 1上釆用 Noritake公司的 NP4734黑色汇流电极浆料对位印 刷获得汇流电极 10及黑条 9, 120°C干燥 10分钟, 干燥层厚度 4微米; 然后 釆用 Noritake公司的 NP4735白色汇流电极浆料对位印刷,在 10上形成白色 汇流电极 7 , 120°C干燥 10分钟, 干燥层厚度 8微米; 最后, 黑、 白电极浆 料一齐在 570 °C烧结炉内保温 10分钟, 烧结完汇流电极总厚度为 6微米, 黑 条 9厚度为 2 £米。 比较例 2 在透明电极 1上釆用 Dupont公司的 DC243黑色汇流电极浆料整面印刷 于前基板, 80°C干燥 20 分钟, 干燥屋厚度 4 微米, 用 365 纳米紫外光以 600mJ/cm2能量密度曝光黑色汇流电极与黑条图形模板; 然后釆用 Dupont公 司的 DC206白色汇流电极浆料整面印刷于黑色层上, 80°C干燥 20分钟, 干 燥层厚度 8微米, 用 365纳米紫外光以 600mJ/cm2能量密度曝光白色汇流电 极图形模板, 35 °C下用 0.4%的 Na2C03溶液显影, 接着在 560°C烧结炉内保温 15分钟, 烧结完汇流电极总厚度为 6微米, 黑条 9厚度为 2微米。 表 1列出了实施例 1和 2、比较例 1和 2中得到的产品的性能测试结果。 表 1 各样品的性能测试结果 10 is separately exposed, simultaneously developed, and sintered, and the thickness of the black strip 9 is equal to that of the electrode 10. The following is a comparison of the products made by the industry's mature electrode paste according to the conventional process. Comparative Example 1 On the transparent electrode 1, the NP4734 black bus electrode slurry of Noritake Co., Ltd. was used for the offset printing to obtain the bus electrode 10 and the black strip 9, and dried at 120 ° C for 10 minutes, and the thickness of the dried layer was 4 μm. Then, the Noritake company was used. NP4735 white bus electrode paste is printed in position, white bus electrode 7 is formed on 10, dried at 120 ° C for 10 minutes, and the thickness of the dried layer is 8 μm. Finally, the black and white electrode pastes are kept together in a sintering furnace at 570 °C. In minutes, the total thickness of the sintered bus electrode is 6 microns, and the thickness of the black bar 9 is 2 £ meters. Comparative Example 2 On the transparent electrode 1, the DC243 black bus electrode paste of Dupont Co., Ltd. was printed on the front substrate, dried at 80 ° C for 20 minutes, dried at a thickness of 4 μm, and irradiated with 365 nm of ultraviolet light at 600 mJ/cm 2 . Density exposure black bus electrode and black strip pattern template; then use Dupont DC206 white bus electrode paste printed on the black layer, 80 ° C drying for 20 minutes, dry layer thickness 8 microns, with 365 nm UV light The white bus electrode pattern template was exposed at an energy density of 600 mJ/cm 2 , developed with a 0.4% Na 2 CO 3 solution at 35 ° C, and then held in a 560 ° C sintering furnace for 15 minutes, and the total thickness of the bus electrode after sintering was 6 μm. The black strip 9 has a thickness of 2 microns. Table 1 lists the performance test results of the products obtained in Examples 1 and 2 and Comparative Examples 1 and 2. Table 1 Performance test results of each sample
Figure imgf000011_0001
Figure imgf000011_0001
方块电阻的样品厚度 lOum; 前玻璃基板侧测定的玻璃基板与黑色层的界面反射率为明度的 L 值, 该值优选为 15或 15以下, 更优选为 10或 10以下。 L值越小表明材料层越 * 由紫外可见分光光度计测量可见光在同等样品层厚度下的反射率, 以 The sample thickness of the sheet resistance is 10 μm; the interface reflectance of the glass substrate and the black layer measured on the front glass substrate side is an L value of brightness, and the value is preferably 15 or less, more preferably 10 or less. The smaller the L value, the more the material layer is. * The reflectance of visible light at the same sample layer thickness is measured by an ultraviolet-visible spectrophotometer.
560nm处值作比较。 反射率越低表明利用材料层制作面板的对比度越高。 从性能比较可以看出, 从前玻璃基板侧观察, 釆用本发明的黑色导电浆 料制作的单层汇流电极与黑条的黑色度优于传统方法制作的双层汇流电极及 黑条的黑色度, 而且电极的导电性没有降氏, 从而面板在简化了制作工艺的 同时, 明显提高了显示器对比度。 对比图 2与图 3可以看出, 与现有技术不同, 在本发明中, 材料中超细 金属粉末使得所得的黑色层既具备高黑色度, 又有良好导电性, 所以黑色汇 流电极 10上不必再形成高电导率的电极 7 , 简化了工艺步骤。 另外, 可以利 用本发明的黑色浆料制作黑条 9。 The value at 560 nm is compared. The lower the reflectance, the higher the contrast of the panel made with the material layer. It can be seen from the performance comparison that the blackness of the single-layer bus electrode and the black strip made of the black conductive paste of the present invention is superior to that of the conventional two-layer bus electrode and the black strip as viewed from the front glass substrate side. Moreover, the conductivity of the electrode is not lowered, so that the panel significantly improves the display contrast while simplifying the manufacturing process. Comparing Fig. 2 with Fig. 3, it can be seen that, unlike the prior art, in the present invention, the ultrafine metal powder in the material allows the obtained black layer to have both high blackness and good electrical conductivity, so that the black bus electrode 10 is It is no longer necessary to form the electrode 7 of high conductivity, which simplifies the process steps. Further, the black strip 9 can be produced using the black paste of the present invention.

Claims

权 利 要 求 书 Claim
1. 一种用于等离子显示器前面板的黑色导电浆料, 包括无机粉末和常用 于形成显示器面板电极的有机成分, 其中所述无机粉末由玻璃粉末和 导电金属的粉末组成, 其特征在于, 所述金属粉末的平均粒径在 10至 1000纳米的范围内, 并且, 当所述导电金属为银时, 金属粉末的粒径 不氐于 14纳米。 A black conductive paste for a front panel of a plasma display, comprising an inorganic powder and an organic component commonly used to form an electrode of a display panel, wherein the inorganic powder is composed of a powder of glass powder and a conductive metal, characterized in that The average particle diameter of the metal powder is in the range of 10 to 1000 nm, and when the conductive metal is silver, the particle diameter of the metal powder is not less than 14 nm.
2. 根据权利要求 1 所述的黑色导电浆料, 其中, 所述金属粉末的平均粒 径不超过 800纳米。 The black conductive paste according to claim 1, wherein the metal powder has an average particle diameter of not more than 800 nm.
3. 根据权利要求 2所述的黑色导电浆料, 其中, 所述金属粉末的平均粒 径不超过 380纳米。 The black conductive paste according to claim 2, wherein the metal powder has an average particle diameter of not more than 380 nm.
4. 根据权利要求 1至 3任一项所述的黑色导电浆料, 其中, 所述金属粉 末为金、 银、 铜和铝粉末。 The black conductive paste according to any one of claims 1 to 3, wherein the metal powder is gold, silver, copper and aluminum powder.
5. 根据权利要求 4所述的黑色导电浆料, 其中, 基于金属粉末与玻璃粉 组成的无机粉末的总重量,所述金属粉末的重量百分含量为 10 - 95 %。 The black conductive paste according to claim 4, wherein the metal powder has a weight percentage of 10 - 95% based on the total weight of the inorganic powder composed of the metal powder and the glass frit.
6. 一种等离子显示器, 包括前面板和后面板, 其特征在于, 所述前面板 上的汇流电极仅设置一层, 所述汇流电极是由制备自无机粉末和有机 成分的黑色导电浆料形成, 其中, 所述无机粉末由玻璃粉末和超细金 属粉末组成, 所述超细金属粉末的平均粒径在 10至 1000纳米, 并且, 当所述导电金属为银时, 金属粉末的粒径不低于 14纳米。 6. A plasma display comprising a front panel and a rear panel, wherein: the bus electrode on the front panel is provided with only one layer, and the bus electrode is formed of a black conductive paste prepared from inorganic powder and organic components. Wherein the inorganic powder is composed of a glass powder and an ultrafine metal powder, the ultrafine metal powder has an average particle diameter of 10 to 1000 nm, and when the conductive metal is silver, the particle diameter of the metal powder is not Below 14 nm.
7. 根据权利要求 6所述的等离子显示器, 其中, 所述金属粉末的平均粒 径不超过 800纳米。 The plasma display according to claim 6, wherein the metal powder has an average particle diameter of not more than 800 nm.
8. 根据权利要求 7所述的等离子显示器, 其中, 所述金属粉末的平均粒 径不超过 380纳米。 The plasma display according to claim 7, wherein the metal powder has an average particle diameter of not more than 380 nm.
9. 根据权利要求 6所述的等离子显示器, 其中, 设置在电极之间的黑条 也是由所述黑色导电浆料形成。 9. The plasma display according to claim 6, wherein the black stripes disposed between the electrodes are also formed of the black conductive paste.
10. 根据权利要求 6所述的等离子显示器, 其中, 基于无机粉末的总重量, 所述金属粉末的重量百分含量为 10 ~ 95 %。 The plasma display according to claim 6, wherein the metal powder has a weight percentage of 10 to 95% based on the total weight of the inorganic powder.
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