WO2009142211A1 - Method of diagnosing roll - Google Patents
Method of diagnosing roll Download PDFInfo
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- WO2009142211A1 WO2009142211A1 PCT/JP2009/059216 JP2009059216W WO2009142211A1 WO 2009142211 A1 WO2009142211 A1 WO 2009142211A1 JP 2009059216 W JP2009059216 W JP 2009059216W WO 2009142211 A1 WO2009142211 A1 WO 2009142211A1
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- roll
- sensor
- time
- pair
- interval
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/20—Controlling or regulating processes or operations for removing cast stock
Definitions
- the present invention relates to a roll diagnosis method for knowing in advance the roll replacement time in a continuous casting machine.
- the continuous casting machine is provided with a plurality of roll pairs (guide rolls) arranged along the slab passage.
- the slab passes through the slab passage while being guided by these roll pairs.
- ⁇ Factors affecting roll spacing include roll bearing anomalies, roll wear, and roll bending. Among these factors, the abnormality of the roll bearing has a great influence on the gap between the rolls. Therefore, in the technique described in Patent Document 2 below, the measurement for one roll is performed at a plurality of locations, and the measurement is performed once. Using the obtained measurement data at a plurality of locations, the presence or absence of breakage of the roll bearing is detected.
- the rolls of this roll pair are inspected, and if there are any abnormalities in the roll bearings, the rolls are replaced at that time.
- the value of the roll interval is less than the allowable value, an abnormality occurs in the roll bearing or the like during continuous casting, and as a result, flaws are produced in the manufactured slab.
- There is an abnormality and it may be found that the roll bearing or the like is hindered. In this case, there is a problem that defective slabs are manufactured in large quantities. Therefore, it is desired to estimate the roll replacement life by estimating the life of the roll bearing.
- Patent Document 1 discloses an apparatus for measuring the interval between roll pairs, but the point of estimating the roll replacement time by estimating the life of the roll bearing, We do not disclose anything. Moreover, in the said patent document 2, although the detection precision of the presence or absence of breakage of a roll bearing increased by judging using the measurement data in several places obtained by one measurement, a failure time is predicted beforehand. It was not reached.
- the present invention has been made in view of the above circumstances, and an object thereof is to provide a roll diagnosis method capable of solving the above-described problem by predicting in advance the breakage time of a roll mainly caused by a roll bearing. .
- the present invention employs the following means in order to solve the above problems and achieve the object. That is, (1)
- the roll diagnosis method of the present invention is a method of diagnosing a pair of rolls that are opposed to each other with a slab passage of a continuous casting machine interposed therebetween, and the roll when a dummy bar passes through the slab passage. Obtaining a measurement result by measuring a pair interval several times over time; obtaining a time series tendency of a difference value between the measurement result and a reference value; and based on the time series tendency, the difference Predicting a time when the value is equal to or greater than a predetermined value, and determining the time as a time when the roll pair is broken.
- the roll bearing supporting the roll gradually wears and deteriorates, and accordingly, the roll interval gradually deviates from the reference value. Moreover, it has been found that the difference value between the measured value and the reference value tends to increase in proportion to time, and this difference value suddenly increases from a certain point on the time axis and breaks.
- the present invention has been made on the basis of such knowledge, first, the interval between the opposed roll pairs is measured a plurality of times over time, and data relating to the roll interval for each roll pair is time-series. To collect.
- the time series tendency of the difference value between the measurement result and the reference value is examined, and based on this time series tendency, a time when the difference value is equal to or greater than a predetermined value is predicted, and this time is determined as a roll breakage. Judging that it is time. Therefore, it is possible to know when the roll is replaced before the roll bearing is damaged.
- the predetermined value for example, when the roll bearing is actually damaged, the interval value of the roll pair having the roll bearing is measured in advance, and the difference value between the interval value and the reference value at this time is adopted. May be. In this case, there are a plurality of roll pairs that are opposed to each other with the slab passage of the continuous casting machine in between, and the load varies depending on the installation location. Is different. Therefore, it is preferable to determine the predetermined value for each pair of rolls.
- the roll diagnosis method according to (1) may further include a step of notifying a warning when the difference value reaches or exceeds a first reference value smaller than the predetermined value.
- the warning notification mentioned here include display such as lighting of a lamp to notify through vision, and sounding of a buzzer to notify through hearing. As a result, for example, a warning is given before the roll bearing supporting the roll is damaged, so that the roll bearing can be replaced more reliably.
- the roll diagnosis method according to (1) may further include a step of measuring a tilt of the roll pair.
- the tilt of the roll can also be detected at the same time.
- the inclination of the roll here refers to the inclination of the slab passage formed by the surfaces of the rolls arranged side by side, specifically, the predetermined position of each roll forming the predetermined slab passage. It is represented by the amount of misalignment (misalignment amount).
- the method may further include a step of notifying a warning when the inclination reaches the second reference value or more.
- the method may further include a step of detecting rotation and non-rotation of the roll pair.
- the rotation / non-rotation of the roll pair can be detected simultaneously.
- a step of notifying a warning when non-rotation of the roll pair is detected may be further provided.
- the present invention it is possible to predict in advance the roll breakage mainly due to the roll bearing, and it is possible to replace the roll before breakage.
- 49 roll pair it is a graph showing the difference value between the roll pair interval and the reference value with the increase in the number of charges, the horizontal axis is the number of online charges, the vertical axis is the roll pair interval and the reference value Indicates the difference value. It is a graph which shows the measurement result about the inclination of a roll in No. 29 to No. 34 roll pairs, the horizontal axis shows the roll pair number, and the vertical axis shows the misalignment amount. It is the graph which displayed the signal from the roll inversion sensor for every cast by a rotation rate about a specific roll, a horizontal axis shows a cast number and a vertical axis shows a rotation rate.
- FIG. 1 is a side view schematically showing a dummy bar 1 equipped with a roll interval measuring device for performing the roll diagnosis method of the present embodiment.
- the dummy bar 1 has a large number of link members 1 a and shafts 1 b, and a slab formed between a plurality of rolls 4 and 5 by leading a molten steel 3 cast from a tundish (not shown) through a mold 2. Move through the aisle.
- FIG. 2 shows the bottom surface of the dummy bar 1 on which the roll interval measuring device is mounted.
- sensor units 7a, 7b, and 7c are provided at both ends in the width direction and the center of the sensor link 6 of the dummy bar 1, respectively.
- Each of these sensor units 7a, 7b, 7c is provided with one roll interval measuring device S.
- the sensor units 7a and 7b at both ends are further provided with a roll alignment sensor Q for measuring the inclination of the rolls 4 and 5, and a roll inversion sensor R for detecting the rotation / non-rotation of the roll.
- the roll interval measuring device S has sensor devices 10 and 20 for measuring the interval between the roll pairs 4 and 5 facing the top and bottom surfaces thereof.
- the sensor device 10 on the upper surface side is for measuring the displacement of the roll 4 on the movable surface side
- the sensor device 20 provided on the bottom surface side is for measuring the displacement of the roll 5 on the fixed surface side. .
- the distance between the rolls 4 and 5 is measured based on the measurement result of the displacement measured by both the sensor devices 10 and 20.
- the sensor device 10 is fixed to both the sensor head 11 in contact with the roll 4; the main body of the sensor unit 7 a and the connecting member 30, and has a cylindrical shape that houses the sensor head 11. And a sensor housing 12.
- the sensor head 11 includes a cylindrical main body portion 11a; a head portion 11b having a conical shape on the upper portion of the main body portion 11a and having a shape in which the top portion is convexly curved toward the roll 4; have.
- a spring 13 is arranged along the vertical direction of the paper surface between the locking portion 11c formed inside the sensor head 11 and the connecting portion 30, and the sensor head 11 is located above the paper surface relative to the sensor housing 12, that is, It is urging toward the roll 4.
- a flange portion 11 d is formed at the lower end of the sensor head 11. Since the flange portion 11 d is locked to the locking portion 12 a of the sensor housing 12, the sensor head 11 does not come out of the sensor housing 12.
- a detection rod 14 is provided at the center of the sensor head 11.
- the upper end of the detection rod 14 is in contact with the lower surface of the head portion 11b, and the detection rod 14 also moves up and down as the head portion 11b moves up and down, and this movement is transmitted to the displacement meter 15 so as to be detected. It has become.
- annular step part 11e is formed.
- the width dimension d (see FIG. 5) of the step portion 11e is set to 0.5 mm.
- the sensor device 20 that measures the amount of displacement with respect to the reference position on the roll 5 side also has substantially the same configuration as the sensor device 10. That is, the sensor device 20 includes: a sensor head 21 that comes into contact with the roll 5; a cylindrical sensor housing 22 that is fixed to both the main body of the sensor unit 7a and the connecting member 30 and that houses the sensor head 21 therein. I have.
- the sensor head 21 includes a cylindrical main body portion 21 a and a head portion 21 b that is curved so that the top portion is convex toward the roll 5.
- a spring 23 is disposed between the engaging portion 21c and the connecting portion 30 inside the sensor head 21, and the sensor head 21 moves vertically downward with respect to the sensor housing 22 (that is, on the roll 5 side).
- a detection rod 24 is provided at the center in the sensor head 21.
- the lower end of the detection rod 24 is in contact with the upper surface of the head portion 21b, and the detection rod 24 also moves up and down as the head portion 21b moves up and down, and this movement is transmitted to the displacement meter 25 so as to be detected. It has become.
- the dummy bar 1 on which the roll interval measuring device S is mounted leads the molten steel 3 and passes through the slab passage formed by the plurality of rolls 4 and 5.
- the sensor head 11 of the sensor device 10 comes into contact with each roll 4 and the sensor head 21 of the sensor device 20 comes into contact with each roll 5, thereby measuring the distance between the roll pairs 4, 5.
- an annular receiving portion AP is formed in which the bottom surface shape is an annular band in plan view and the vertical cross-sectional shape is an inverted trapezoid.
- the vertical cross-sectional shape of the receiving part AP is not a tapered shape (tapered or V-shaped) with a sharp tip as in the prior art, but is an inverted trapezoid as described above. That is, it is received by the step portion 11e.
- the dummy bar 1 advances, the contact of the sensor head 11 with the roll 4 ends, and when the sensor head 11 is returned to the original position by the spring 13, the foreign matter x is directly moved out of the sensor housing 12 by the step portion 11e. It is pushed out. Accordingly, the sensor head 11 can be smoothly returned to the original position without the occurrence of the biting phenomenon of the foreign matter x as in the prior art. Therefore, it is possible to accurately measure the roll interval stably over a long period of time. Moreover, since the protrusion length itself from the sensor housing 12 of the sensor head 11 is not different from the conventional one, the safety of the sensor head 11 is ensured as it is.
- the width dimension d of the step portion 11e constituting the bottom surface of the receiving portion AP is set to 0.5 mm.
- 0.5 mm to 2 mm for example, about 1 mm is desirable.
- the step portion 11e of the present embodiment when viewed in the enlarged cross-sectional view shown in FIG. 7, the bottom surface 11e1 that is the annular plane, and the bottom surface 11e1 is continuous with the bottom surface 11e1 and goes upward in the vertical direction.
- the sensor housing 12 is formed by an inclined surface 11e2 that is gradually separated from the inner peripheral surface of the upper end.
- the roll alignment sensor Q has a contact 41 that receives an urging force and projects downward from the lower surfaces of the sensor units 7a and 7b.
- the contact 41 is in contact with each of the rolls on the fixed surface side (that is, the pair of rolls 5 and 5 adjacent to each other along the direction of the slab passage, and the inclination between the rolls 5 and 5 (that is, , The inclination between the rolls 5 and 5 forming the lower surface of the slab passage) is detected by the amount of deviation of these rolls 5 and 5 from a predetermined position.
- the roll inversion sensor R includes, in its main body, a roll contact body 51 that rotates in contact with the roll 4; and a roll contact body 52 that rotates in contact with the roll 5. Yes.
- the roll contact bodies 51 and 52 rotate in the direction opposite to the rotation direction of the rolls 4 and 5, but when the rolls 4 and 5 are in a non-rotating state, the roll contact bodies 51 and 52 rotate in the reverse direction. . Therefore, the rotation / non-rotation of the rolls 4 and 5 can be detected by detecting the rotation angle (rotation rate) of the rolls 4 and 5 with a detector (not shown).
- Each of the signals detected by the roll interval measuring device S, the roll alignment sensor Q, and the roll non-rotation sensor R described above is a signal processing unit 8 mounted on the link material 1a in the vicinity of the sensor link 6 (FIG. 2). Output).
- the signal output from the signal processing unit 8 mounted on the dummy bar 1 is output to the host computer 61 in the central operation room, and further sent to the server 63 in the central operation room via the HUB 62. And stored in the server 63. Then, a measurement result for each roll obtained every time the dummy bar 1 passes through the slab passage is processed and accumulated for each roll.
- the server 63 can be connected from a plurality of monitoring client terminals 65 and 66 via the router 64. Therefore, the role diagnosis method of this embodiment can be performed from outside the central operation room using the monitoring client terminals 65 and 66 as necessary.
- the main apparatus and system configuration for performing the role diagnosis method of the present embodiment are as described above. Hereinafter, examples of the roll diagnosis method will be described.
- FIG. 11 shows one roll interval measurement value from the roll interval measuring device S mounted on the dummy bar 1 for each roll pair.
- the measurement value of the first roll is set to 0 and each roll pair interval is shown.
- the measured value is displayed. According to this, it turns out that there is variation in the roll interval of each roll pair installed in the continuous casting machine. However, this data alone does not reveal the tendency of rolls to deteriorate over time. Therefore, paying attention to a specific roll pair, for example, the 49th roll pair, the 49th roll pair is measured a plurality of times at intervals, and the difference value from the reference value is calculated. Shown in 12 graphs.
- the horizontal axis in the graph of FIG. 12 indicates the number of online charges, and the vertical axis indicates the difference value between the measured value and the reference value.
- the number of on-line charges is the number of times molten steel is poured into the tundish from the ladle, so it is not directly related to the number of measurements when the dummy bar 1 passes through the slab passage, and is a graph showing the actual measurement time point.
- the number of plots in the middle indicates the number of measurements.
- the black circle in the graph indicates the roll interval on one end side of the roll (specifically, the fixed side roll bearing side), and the black triangle in the graph indicates the other end side of the roll (specifically, the free side). The roll interval on the roll bearing side) is shown.
- the graph of FIG. 12 is a plot of the difference value from the reference value of the roll pair interval near both ends of the roll pair.
- the difference value between the roll pair interval on the free side and the roll bearing side and the reference value is approximately 0.6 mm.
- the difference between the roll pair interval on the fixed side and the roll bearing side and the reference value increases in proportion to the increase in the number of charges, reaches 1.0 mm at approximately 36500 charges, and then increases rapidly.
- the roll interval is measured a plurality of times over time, the difference value between these measurement values and the reference value is calculated, and further, the time series tendency of this difference value is examined, so that the difference value becomes 1.0 mm or more.
- the accumulated charge number can be predicted.
- the time of the accumulated charge number obtained in this way can be predicted as the roll bearing breakage time. Therefore, it is possible to replace the roll bearing before the time of the accumulated charge number comes.
- an alarm signal when the difference value between the measurement result and the reference value is less than the predetermined value and equal to or more than the predetermined reference value in the server 63, an alarm signal is output. Therefore, for example, an alarm signal can be output when the difference value becomes 0.9 mm. As a result, it is possible to identify in advance a roll whose roll bearing will be damaged in the near future, and to replace this roll in advance.
- the dummy alignment bar 1 is mounted with a roll alignment sensor Q that measures the tilt of the roll. Therefore, the tilt of the roll can also be monitored by the server 63 and the monitoring client terminals 65 and 66.
- FIG. 13 is a graph of roll tilt measurement data for rolls No. 29 to No. 34. According to this graph, it can be seen that a misalignment (positional deviation) in which the deviation from the predetermined position exceeds the allowable value occurs for the 31st roll.
- an alarm signal is output when the value exceeds a predetermined reference value. Therefore, when the positional deviation amount exceeds a predetermined reference value, this can be known. . Therefore, it is possible to perform replacement and maintenance of the corresponding roll in advance.
- rolls whose positional deviation is equal to or greater than the specified reference value are identified, this is far more than when the equipment is stopped and the operator manually checks all rolls as before. The time required for role discovery and handling can be shortened. Therefore, productivity can be improved.
- the roll inversion sensor R for detecting the rotation / non-rotation of the roll is mounted on the dummy bar 1, whether or not the rolls 4 and 5 are rotating during continuous casting, Monitoring can be performed by the server 63 and the monitoring client terminals 65 and 66.
- FIG. 14 shows the rotation rate of the signal from the roll inversion sensor R for each specific roll for each cast (that is, every time the dummy bar 1 leads the molten steel and passes through the slab passage of the continuous casting machine). It is displayed.
- the rotation rate has reached 80% or more.
- the rotation rate changes between 70% and 80% until the segment supporting the roll is replaced.
- the rotation rate is reduced to about 15% in the 11th cast after the corresponding roll is exchanged by exchanging the segments.
- the roll is not determined to rotate when the rotation rate exceeds 20%.
- rotation / non-rotation detection data is output to the server 63 for each roll, and an alarm signal is output when the output signal value for each roll exceeds a predetermined value. It has become. Therefore, for example, by setting a rotation rate of 20% as the predetermined value, it is possible to immediately know a roll in which non-rotation has occurred. Therefore, as in the conventional case, after the slab oyster is found in the manufactured slab, the facility is stopped, and the operator manually checks the rotation / non-rotation of the roll for all the rolls. In comparison, the non-rotating roll can be found very easily and in a short time, and the equipment stop time can be shortened, thereby improving the productivity.
- the present invention is useful for diagnosis of a roll of a continuous casting apparatus.
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Abstract
Description
本願は、2008年5月19日に、日本に出願された特願2008-130466号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to a roll diagnosis method for knowing in advance the roll replacement time in a continuous casting machine.
This application claims priority on May 19, 2008 based on Japanese Patent Application No. 2008-130466 filed in Japan, the contents of which are incorporated herein by reference.
(1)本発明のロール診断方法は、連続鋳造機の鋳片通路を間に挟んで対向配置されるロール対を診断する方法であって、前記鋳片通路をダミーバーが通過する際の前記ロール対の間隔を、時間を隔てて複数回測定して測定結果を得る工程と;前記測定結果と基準値との差分値の時系列傾向を求める工程と;前記時系列傾向に基づいて、前記差分値が、予め定めた所定値以上となる時期を予測し、この時期を前記ロール対の破損時期と判断する工程と;を備える。 The present invention employs the following means in order to solve the above problems and achieve the object. That is,
(1) The roll diagnosis method of the present invention is a method of diagnosing a pair of rolls that are opposed to each other with a slab passage of a continuous casting machine interposed therebetween, and the roll when a dummy bar passes through the slab passage. Obtaining a measurement result by measuring a pair interval several times over time; obtaining a time series tendency of a difference value between the measurement result and a reference value; and based on the time series tendency, the difference Predicting a time when the value is equal to or greater than a predetermined value, and determining the time as a time when the roll pair is broken.
ここで言う警告の報知としては、例えば視覚を通じて知らせるランプの点灯などの表示や、聴覚を通じて知らせるブザーの発鳴等が挙げられる。これによって、例えばロールを支持しているロールベアリングが破損する前に、警報による報知がなされるので、より確実にロールベアリングを交換することができる。 (2) The roll diagnosis method according to (1) may further include a step of notifying a warning when the difference value reaches or exceeds a first reference value smaller than the predetermined value.
Examples of the warning notification mentioned here include display such as lighting of a lamp to notify through vision, and sounding of a buzzer to notify through hearing. As a result, for example, a warning is given before the roll bearing supporting the roll is damaged, so that the roll bearing can be replaced more reliably.
この場合、ロールの傾きも同時に検出することができる。ここで言うロールの傾きとは、複数並んで配列されている各ロールの面によって形成される鋳片通路の傾きを言い、具体的には所定の鋳片通路を形成する各ロールの、所定位置からのズレ量(ミスアライメント量)で表される。
(4)上記(3)の場合、前記傾きが第2の基準値以上に達した際に警告を報知する工程をさらに備えてもよい。 (3) The roll diagnosis method according to (1) may further include a step of measuring a tilt of the roll pair.
In this case, the tilt of the roll can also be detected at the same time. The inclination of the roll here refers to the inclination of the slab passage formed by the surfaces of the rolls arranged side by side, specifically, the predetermined position of each roll forming the predetermined slab passage. It is represented by the amount of misalignment (misalignment amount).
(4) In the case of (3) above, the method may further include a step of notifying a warning when the inclination reaches the second reference value or more.
この場合、ロール対の回転/不回転も同時に検出することができる。
(6)上記(5)の場合、前記ロール対の不回転を検出した際に警告を報知する工程をさらに備えてもよい。 (5) In the case of (1) above, the method may further include a step of detecting rotation and non-rotation of the roll pair.
In this case, the rotation / non-rotation of the roll pair can be detected simultaneously.
(6) In the case of the above (5), a step of notifying a warning when non-rotation of the roll pair is detected may be further provided.
図1は、本実施形態のロール診断方法を行うロール間隔測定装置が搭載されたダミーバー1を模式的に示す側面図である。ダミーバー1は、多数のリンク材1aとシャフト1bとを有しており、図示しないタンディッシュから鋳型2を通じて鋳造される溶鋼3を先導して、複数のロール4,5間に形成される鋳片通路内を移動させていく。 One embodiment of the roll diagnosis method of the present invention will be described below.
FIG. 1 is a side view schematically showing a
ロール間隔測定装置Sは、その上面と底面に対向しているロール対4,5間の間隔を測定するためのセンサ装置10,20を有している。上面側のセンサ装置10は可動面側のロール4の変位を測定するためのものであり、底面側に設けられたセンサ装置20は固定面側のロール5の変位を測定するためのものである。これら双方のセンサ装置10,20によって測定された変位量の測定結果によって、ロール4,5間の間隔が測定される。 Since the roll interval measuring devices S provided in each of the
The roll interval measuring device S has
また、本実施形態の段部11eは、図7に示す拡大断面図で見た場合、前記環状平面である底面11e1と、この底面11e1に連続してかつ、鉛直方向上方に向かうにしたがって、前記センサハウジング12の上端の内周面より徐々に離間する傾斜面11e2とにより形成されている。したがって、例え0.5mm以上の比較的大きな異物xが受容部APに入り込んだとしても、センサヘッド11がスプリング13の付勢力により上方に復帰する際の復元力と、傾斜面11e2の傾斜角度とを利用して、この大きな異物xを受容部APの外部に効果的に押し出すことができる。 In addition, since the foreign matter adhering to the roll of the continuous casting machine is generally less than 0.5 mm, in the above embodiment, the width dimension d of the
Further, the
1a リンク材
1b シャフト
2 鋳型
3 溶鋼
4 ロール
5 ロール
6 センサリンク
7a,7b,7c センサユニット
8 信号処理ユニット
10 センサ装置
11 センサヘッド
11a 本体部
11b ヘッド部
11c 係止部
11d フランジ部
11e 段部
12 センサハウジング
12a 係止部
12b 段部
13 スプリング
14 検知ロッド
15 変位計
20 センサ装置
21 センサヘッド
21a 本体部
21b ヘッド部
11c 係止部
22 センサハウジング
23 スプリング
24 検知ロッド
25 変位計
30 連結部材
51 ロール接触体
52 ロール接触体
61 ホストコンピュータ
62 HUB
63 サーバー
64 ルータ64
65,66 監視クライアント端末
AP 受容部
D 搬送方向
Q ロールアライメントセンサ
R ロール不転センサ
S ロール間隔測定装置
d 幅
x 異物 DESCRIPTION OF
63
65, 66 Monitoring client terminal AP receiving part D Transport direction Q Roll alignment sensor R Roll inversion sensor S Roll interval measuring device d Width x Foreign object
Claims (6)
- 連続鋳造機の鋳片通路を間に挟んで対向配置されるロール対の診断方法であって、
前記鋳片通路をダミーバーが通過する際の前記ロール対の間隔を、時間を隔てて複数回測定して測定結果を得る工程と;
前記測定結果と基準値との差分値の時系列傾向を求める工程と;
前記時系列傾向に基づいて、前記差分値が、予め定めた所定値以上となる時期を予測し、この時期を前記ロール対の破損時期と判断する工程と;
を備えることを特徴とするロール診断方法。 A method for diagnosing a roll pair disposed opposite to each other with a slab passage of a continuous casting machine interposed therebetween,
Measuring the interval between the pair of rolls when a dummy bar passes through the slab passage a plurality of times, and obtaining a measurement result;
Obtaining a time series tendency of a difference value between the measurement result and a reference value;
Predicting a time when the difference value is equal to or greater than a predetermined value based on the time-series trend, and determining this time as a break time of the roll pair;
A roll diagnosis method comprising: - 前記差分値が、前記所定値より小さい第1の基準値以上に達した場合に、警告を報知する工程をさらに備えることを特徴とする請求項1に記載のロール診断方法。 The roll diagnosis method according to claim 1, further comprising a step of notifying a warning when the difference value reaches or exceeds a first reference value smaller than the predetermined value.
- 前記ロール対の傾きを測定する工程をさらに備えることを特徴とする請求項1に記載のロール診断方法。 The roll diagnosis method according to claim 1, further comprising a step of measuring an inclination of the roll pair.
- 前記傾きが第2の基準値以上に達した場合に、警告を報知する工程をさらに備えることを特徴とする請求項3に記載のロール診断方法。 The roll diagnosis method according to claim 3, further comprising a step of notifying a warning when the inclination reaches a second reference value or more.
- 前記ロール対の回転及び不回転を検出する工程をさらに備えることを特徴とする請求項1に記載のロール診断方法。 The roll diagnosis method according to claim 1, further comprising a step of detecting rotation and non-rotation of the roll pair.
- 前記ロール対の不回転を検出した際に警告を報知する工程をさらに備えることを特徴とする請求項5に記載のロール診断方法。 6. The roll diagnosis method according to claim 5, further comprising a step of notifying a warning when non-rotation of the roll pair is detected.
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BRPI0912766A BRPI0912766A2 (en) | 2008-05-19 | 2009-05-19 | roller diagnostic method |
KR1020107025824A KR101332950B1 (en) | 2008-05-19 | 2009-05-19 | Method of diagnosing roll |
CN2009801178511A CN102036770B (en) | 2008-05-19 | 2009-05-19 | Method of diagnosing roll |
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JP2008130466A JP5217620B2 (en) | 2008-05-19 | 2008-05-19 | Role diagnosis method |
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KR (1) | KR101332950B1 (en) |
CN (1) | CN102036770B (en) |
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CN109522660A (en) * | 2018-11-22 | 2019-03-26 | 阳春新钢铁有限责任公司 | Detection method, storage medium and the calculating equipment of continuous rolling production line milling train roll breakage |
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JP6617439B2 (en) * | 2015-06-01 | 2019-12-11 | 日本電気硝子株式会社 | Glass article manufacturing equipment |
JP7396158B2 (en) * | 2020-03-26 | 2023-12-12 | 住友電気工業株式会社 | Optical fiber manufacturing method |
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JPH06307937A (en) * | 1993-04-23 | 1994-11-04 | Kobe Steel Ltd | Method and equipment for measuring roll alignment in continuous casting machine |
JP2001170752A (en) * | 1999-12-16 | 2001-06-26 | Ube Techno Enji Kk | Method for observing abnormality of die-clamping mechanism in die casting machine and device therefor |
JP2002178119A (en) * | 2000-12-20 | 2002-06-25 | Kawasaki Steel Corp | Instrument for detecting rotation of roll in continuous caster |
JP2005182465A (en) * | 2003-12-19 | 2005-07-07 | Toshiba Corp | Maintenance support method and program |
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BRPI0912766A2 (en) | 2015-10-13 |
KR101332950B1 (en) | 2013-11-25 |
CN102036770B (en) | 2013-12-11 |
CN102036770A (en) | 2011-04-27 |
JP5217620B2 (en) | 2013-06-19 |
KR20100139143A (en) | 2010-12-31 |
JP2009274130A (en) | 2009-11-26 |
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