WO2009141867A1 - Method of threading - Google Patents

Method of threading Download PDF

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Publication number
WO2009141867A1
WO2009141867A1 PCT/JP2008/059252 JP2008059252W WO2009141867A1 WO 2009141867 A1 WO2009141867 A1 WO 2009141867A1 JP 2008059252 W JP2008059252 W JP 2008059252W WO 2009141867 A1 WO2009141867 A1 WO 2009141867A1
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WO
WIPO (PCT)
Prior art keywords
sheet
tag
threading
thread material
thread
Prior art date
Application number
PCT/JP2008/059252
Other languages
French (fr)
Japanese (ja)
Inventor
義之 辻
雅弘 砂田
博史 山口
Original Assignee
椿本興業株式会社
株式会社ファブリカトヤマ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 椿本興業株式会社, 株式会社ファブリカトヤマ filed Critical 椿本興業株式会社
Priority to PCT/JP2008/059252 priority Critical patent/WO2009141867A1/en
Publication of WO2009141867A1 publication Critical patent/WO2009141867A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B29/00Packaging of materials presenting special problems
    • B65B29/02Packaging of substances, e.g. tea, which are intended to be infused in the package
    • B65B29/04Attaching, or forming and attaching, string handles or tags to tea bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/431Joining the articles to themselves
    • B29C66/4312Joining the articles to themselves for making flat seams in tubular or hollow articles, e.g. transversal seams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B37/00Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
    • B65B37/08Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by rotary feeders
    • B65B37/10Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by rotary feeders of screw type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/22Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding
    • B65B51/225Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding by ultrasonic welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/26Devices specially adapted for producing transverse or longitudinal seams in webs or tubes
    • B65B51/30Devices, e.g. jaws, for applying pressure and heat, e.g. for subdividing filled tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/213Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles the web having intermittent motion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7122Tea bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/2056Machines for packages of special type or form

Definitions

  • the present invention relates to a yarn hooking device used for manufacturing a sheet for an extraction bag and a machine for manufacturing a sheet for an extraction bag using the yarn hooking device.
  • a water-permeable filterable sheet such as non-woven fabric is formed into a flat bag shape, tetrahedron shape bag body, etc. What is used is filled with extraction materials such as tea leaves and attached with a hanging thread with a tag on the outer surface.
  • Patent Document 1 As a sheet for an extraction bag used for manufacturing such an extraction bag, one in which a hanging thread with a tag for one extraction bag is arranged at a predetermined interval in the longitudinal direction of a belt-like water-permeable filterable sheet is known.
  • Patent Document 2 As to enable the extraction bag sheet to be manufactured with higher productivity, the tags are arranged in the longitudinal direction of the sheet at predetermined intervals on the belt-like water-permeable filterable sheet, A long thread material arranged in a specific rotation pattern so as to be placed on each tag is known (Patent Document 2). JP 10-157709 A Special Table 2001-519729
  • the conventional method for manufacturing a manufacturing sheet for an extraction bag in which long thread materials are arranged in a specific rotation pattern is such that a pin protrudes from a rotating carrier and the pin is moved on the peripheral surface of the rotating carrier.
  • the thread guide is moved by the crank mechanism connected to the rotation drive shaft by tensioning the thread material, and the thread is hung on the pin protruding from the rotation carrier. It is not easy to adjust the rotation pattern of the thread material according to the length required for the thread. Furthermore, it is not easy to increase the production rate of the extraction bag sheet.
  • the present inventor facilitates adjustment and change of the thread material rotation pattern and increases the production speed when manufacturing a sheet for an extraction bag in which long thread material is arranged in a specific rotation pattern.
  • the purpose is to be able to.
  • the present inventor uses two drive crank mechanisms that respectively drive the threaders for drawing the long yarn materials by servo motors. It has been found that the above objective can be achieved by moving.
  • the present invention is a yarn hooking method for forming a continuous pattern of the thread material in the sheet for the extraction bag by rotating the threader on the peripheral surface of the rotating carrier from which the thread hooking pin protrudes,
  • a threading method is provided, wherein the threading is driven by two drive crank mechanisms, and a servo motor is used as a drive source of each drive crank mechanism.
  • the present invention provides a method for producing an extraction bag sheet using this yarn hooking method, wherein the tags bonded to the thread material are arranged at predetermined intervals in the longitudinal direction of the water-permeable filterable sheet.
  • a manufacturing method of (1) A step of carrying the tag at a predetermined interval on the rotary carrier (2) Threading step of forming a continuous pattern of thread material by rotating the threader on the peripheral surface of the rotating carrier from which the threading pin protrudes (3) Bonding process of thread material and tag (4) A step of supplying a water-permeable filterable sheet onto the tag and the thread material on the rotating carrier.
  • the present invention is an apparatus for carrying out the above-described yarn hooking method, in which a threading device is continuously rotated on a peripheral surface of a rotating carrier from which a yarn hooking pin protrudes, whereby a yarn material in an extraction bag sheet is continuously formed.
  • a yarn hooking device for forming a pattern Provided is a yarn hooking device having two drive crank mechanisms for driving threading, and the drive source of each drive crank mechanism is a servo motor.
  • an extraction bag sheet producing machine in which tags bonded to a thread material are arranged at predetermined intervals in the longitudinal direction of the water-permeable filterable sheet. And (1) Tag supply device for supporting a tag on a rotating carrier at predetermined intervals (2) A yarn hooking device that forms a continuous pattern of yarn material by rotating the threader on the peripheral surface of the rotating carrier from which the yarn hooking pins protrude.
  • Sealing device for bonding the thread material and tag Sheet supply device for supplying a water-permeable filterable sheet onto the tag and thread material on the rotating carrier (5) having a sealing device for adhering the tag or thread material and the water-permeable filterable sheet on the rotating carrier; (2) the threading device has two drive crank mechanisms for driving the threading; Provided is a machine for producing a sheet for an extraction bag, wherein the drive source of each drive crank mechanism is a servo motor.
  • the threader is moved by the two drive crank mechanisms, and each drive crank mechanism is driven by the servo motor, so that the length of the crank arm or the link is changed. Without any change, the threading path can be changed only by controlling the two servo motors.
  • the rotation pattern of the thread material in the extraction bag sheet can be adjusted according to the width of the water-permeable filterable sheet, the length required for the hanging thread, etc. Furthermore, it is possible to change to a different convolution pattern.
  • the yarn hooking device according to the present invention can be configured more compactly than a normal device having a table configuration including a ball screw arranged on two XY orthogonal axes and a guide unit that slides the ball screw. Therefore, the production speed of the extraction bag sheet can be increased.
  • FIG. 1 is a perspective view (a) and a top view (b) of an embodiment of a yarn hooking device for carrying out the yarn hooking method of the present invention
  • FIG. 2 shows an extraction bag sheet incorporating the yarn hooking device. It is a block diagram of a manufacturing machine.
  • the extraction bag sheet manufacturing machine 1 generally includes a rotation carrier 10 that rotates in the direction of an arrow, a tag supply device 20 that supplies a tag 2 to the circumferential surface of the rotation carrier 10 at a predetermined interval, and a tag 2 at a predetermined interval.
  • the yarn hooking device 30 of the present embodiment for forming a continuous pattern of the thread material 3 on the circumferential surface of the disposed rotation carrier 10, and the water-permeable filterable sheet on the tag 2 and the thread material 3 on the rotation carrier 10 4, a sheet supply device 50, a bonding device between the tag 2 and the thread material 3, a bonding device between the tag 2 and the water-permeable filter sheet 4, or a sealing device for bonding the thread material 3 and the water-permeable filter sheet 4. It consists of 60.
  • the extraction bag sheet 5 manufactured by the extraction bag sheet manufacturing machine 1 is used to make a bag in a pyramid shape, and the contents such as tea leaves are contained therein.
  • a filling and packaging machine 70 for filling the product to produce the extraction bag 6 is provided downstream of the extraction bag sheet manufacturing machine 1.
  • the yarn hooking device 30 includes a first drive crank mechanism 32a and a second drive crank mechanism 32b connected in a substantially orthogonal direction by a joint portion 31.
  • These drive crank mechanisms 32a and 32b include crank arms 34a and 34b driven by servo motors 33Ma and 33Mb, respectively, and links 35a and 35b connected to the crank arms 34a and 34b.
  • the first drive crank mechanism 32a and The joint portion 31 of the second drive crank mechanism 32b connects the intermediate portion of the link 35a of the first drive crank mechanism 32a and the tip portion of the link 35b of the second drive crank mechanism 32b.
  • a threading holding bracket 38 provided with a ring-shaped thread guide 36 and a threading 37 is provided at the tip of the link 35a of the first drive crank mechanism 32a.
  • the joint portion 31 of the first drive crank mechanism 32a and the second drive crank mechanism 32b is provided in the middle portion of the link 35a of the first drive crank mechanism 32a, the joint portion 31 and the crank arm 34b It is possible to prevent the sliding portion serving as a dust generation source such as a joint portion with the link 35b from being positioned on the peripheral surface of the rotation carrier 10. Further, since the threading holding bracket 38 is only positioned on the peripheral surface of the rotary carrier 10 and the link is located outside the peripheral surface, the thread-passing sheet or the water-permeable filterable sheet is placed on the rotary carrier 10. It is possible to eliminate as much as possible any obstacles during supply.
  • the threading 37 is driven by the two drive crank mechanisms 32a and 32b, and the servo motors 33Ma and 33Mb are used as the drive sources of the drive crank mechanisms 32a and 32b, respectively.
  • the servo motors 33Ma and 33Mb By controlling the servo motors 33Ma and 33Mb, it is possible to move the threader 37 along a track necessary for threading onto the threading pin 11 protruding from the peripheral surface of the rotary carrier 10.
  • the thread hooking pins 11c and 11d are projected, and the threading 37 at the tip of the threading holding bracket 38 is arranged around the pins 11 (11a, 11b, 11c and 11d) with a predetermined radius (for example, 6 to 6). 10mm), and the pin 11 and pin 11 during may be moving the threading device 30 to take a trajectory La traveling on tangent of the aforementioned circular path.
  • the broken line indicates the water-permeable filter sheet 4 to be supplied to the peripheral surface of the rotary carrier 10 later, and the dotted line indicates the region of one extraction bag in the water-permeable filter sheet 4. Indicates a separator.
  • the continuous rotation pattern of the thin lines corresponds to the continuous rotation pattern of FIG.
  • the track La in FIG. 4 is a track with respect to the pin 11 moving in the direction of the arrow by the rotation of the rotary carrier 10, so that the threader 37 draws the track Lb shown in FIG. 5 for the fixed coordinates.
  • the yarn hooking device 30 is moved to 4 and 5 indicate corresponding points on these trajectories La and Lb.
  • Such movement of the threader 37 can be obtained by causing the servo motors 33Ma and 33Mb to reciprocate and controlling the rotation speed and rotation time thereof.
  • the range of the swing angles ⁇ a and ⁇ b (FIG. 1) of the crank arms 34a and 34b is preferably set to 120 degrees or less.
  • the crank arms 34a and 34b are close to the top dead center or the bottom dead center, the movement of the links 35a and 35b becomes smaller than the movement of the crank arms 34a and 34b, and the threader 37 can be moved at an intended speed.
  • the threader 37 can be moved at an intended speed.
  • the traveling speed of the threading 37 is controlled to be constant, and (ii) the threading 37 is around the pin 11.
  • the speed of the threading 37 is controlled based on a predetermined deformation curve.
  • Acceleration and deceleration of the threading 37 are performed based on a predetermined deformation curve.
  • a mode in which the feeding speed of the thread material 3 from the thread material original fabric 3r around which the thread material 3 is wound can be set at a constant speed can be taken. To (iv).
  • FIG. 6A and FIG. 6B are examples of changing the continuous rotation pattern of the thread material 3, respectively.
  • the rotation pattern of the thread material 3 is different from the rotation pattern of FIG. 3 by shifting the position of the thread hooking pins 11c and 11d in the circumferential direction of the rotation carrier 10 so that the thread material 3 is removed from the tag 2 above.
  • the extending direction is slanted with respect to the axial direction of the rotary carrier 10, and the hanging thread is lengthened in each extraction bag manufactured from the extraction bag sheet.
  • the rotation pattern of the thread material 3 is a strong seal portion s2 (that is, the position where the hanging thread is attached to the extraction bag) described later between the thread material 3 and the water-permeable filter sheet 4.
  • Each extraction bag manufactured from the sheet for the extraction bag is different depending on whether it is in the vicinity of the top of the pyramid type or in the center of the side of the pyramid type.
  • FIGS. 6A and 6B show the threading trajectory La for the thread hooking pin 11 (11a, 11b, 11c, 11d) when the continuous pattern of FIGS. 6A and 6B is obtained.
  • 6A and 6B use the same pattern as the arrangement of the thread hooking pins 11 that protrude from the peripheral surface of the rotary carrier 10, as shown in FIG.
  • the rotation pattern shown in FIG. 6A is obtained by letting the threading path 37 take the trajectory La for threading all of the yarn hooking pins 11a to 11d.
  • the rotation pattern of FIG. 6B is obtained.
  • the change of the trajectory La of the threading 37 can be easily performed by controlling the servo motors 33Ma and 33Mb.
  • the trajectory of the threading 37 with respect to the fixed coordinates is, for example, When a 6B rotation pattern is obtained, the trajectory Lb in FIG. 8 is obtained.
  • the yarn hooking mechanism 40 includes a driving roller 401 for feeding the yarn material 3 from the yarn material raw material 3r, a nip roller 402 opposed thereto, a tension adjusting means 410 for the yarn material 3, and a rotation support.
  • the yarn hooking device 30 for forming a continuous pattern of the thread material 3 on the peripheral surface of the body 10 is provided, and the tension adjusting means 410 includes a dancer mechanism 420 and a path length adjusting device 430 downstream thereof.
  • the rotating carrier 10 is continuously rotated in the direction of the arrow by a servo motor during operation of the manufacturing machine 1 (FIG. 2).
  • the outer periphery of the rotary carrier 10 is divided into 24 parts, and two placement parts for the tag 2 are provided close to each divided area.
  • the suction of the tag 2 is started from the position facing the tag supply device 20, and the tag 2 and the water-permeable filter sheet 4 are weakly sealed as will be described later (seal device 64).
  • a mechanism for sucking and holding the tag 2 with a vacuum pump or a blower motor by switching the suction path by the rotary bubble so that the extraction bag sheet is sucked before it is separated from the peripheral surface of the rotary carrier 10. Is provided.
  • the rotary carrier 10 is provided with a vertical mechanism for the pin 11 for thread hooking.
  • the pin 11 is always urged by a spring so as to protrude from the peripheral surface of the rotary carrier, but in the region where the water-permeable filter sheet 4 is supplied to the peripheral surface of the rotary carrier 10. Then, it is lowered toward the inside of the rotary carrier along the shape of the fixed cam provided inside the rotary carrier 10 so that the amount of protrusion from the peripheral surface of the pin 11 is small.
  • the tag supply device 20 feeds the tag tape 2t from the tag tape original fabric 2r around which the tab tape 2t is wound, and cuts the tag tape 2t into a tag 2 having a predetermined length, and the tag cut supply device 21 cuts the tag tape 2t.
  • the tag delivery drum 22 moves the tag 2 to the peripheral surface of the rotary carrier 10.
  • the tag cut supply device 21 is provided with a cam mechanism so that the tag 2 can be supplied as fast as possible without loosening the tag tape 2t from the tag tape original fabric 2r to the rotary carrier 10.
  • the tag tape 2t is cut while being swung as indicated by an arrow, and the cut tag 2 is transferred to the tag transfer drum 22.
  • the tag delivery drum 22 rotates at a constant speed, and the tag 2 delivered from the tag cut supply device 21 is carried on the rotation carrier 10 at a predetermined interval.
  • the sheet supply device 50 unwinds the water-permeable filterable sheet 4 from the sheet raw material 4r around which the water-permeable filterable sheet 4 is wound, and the water-permeable filterable sheet 4 is supported on the rotation carrier 10 at a predetermined interval. It supplies so that it may place on the continuous pattern of the tag 2 and the thread material 3 formed on the tag 2.
  • the water-filterable sheet 4 can be fed out by controlling the feed-out speed with the nip drive roller 52 that feeds the water-filterable sheet 4 with an angle detector attached to the dancer roller 51 in the middle of the path. It is adjusted as fast as possible.
  • the sealing device 60 before supplying the water-permeable filterable sheet 4 onto the rotary carrier 10, the tag 2 and the thread material 3 carried on the rotary carrier 10 are sealed as shown in FIG.
  • the tag 2 After supplying the water-permeable filterable sheet 4 onto the first seal device 61 and the rotary carrier 10 that are strongly sealed at s1, as shown in FIG. 9 (b), in the region for each extraction bag, the tag 2, a second sealing device 62 that strongly seals the thread material 3 and the water-permeable filter sheet 4 at a portion s2 that is separated from the water-filterable sheet 4 in the longitudinal direction, as shown in FIG.
  • a fourth sealing device 64 for sealing is attached.
  • the strong seal means that the seal part is firmly sealed to the extent that the seal part does not peel off in the use of the normal extraction bag, and the weak seal is a degree that the seal part can be easily peeled off when the extraction bag is used. It means to seal weakly.
  • hatching frames surrounding the seal portions s1, s2, s3, and s4 indicate regions where the seal head is applied.
  • the seal part can be appropriately changed according to the rotation pattern of the thread material 3, the arrangement of the pins 11, and the like.
  • the strong sealing portion s2 between the thread material 3 and the water-permeable filter sheet 4 is equivalent to one extraction bag from the boundary region of one extraction bag as indicated by s2 ′ indicated by a broken line in FIG. 9B.
  • the thread material 3 and the water-permeable filterable sheet 4 at the seal portion s2 before bag making, the thread that becomes a hanging thread on the water-permeable filterable sheet 4 constituting the bag body in the extraction bag. This is preferable because the material 3 can be securely bonded.
  • the sealing means in these sealing devices 60 may be ultrasonic welding or heat welding.
  • ultrasonic welding is advantageous in that the sheet melt does not adhere to the sealing device. preferable.
  • these sealing devices 60 are preferably moved up and down with respect to the peripheral surface of the rotation carrier 10 by using a servo motor as a drive source separately from the drive source of the rotation carrier 10. It is preferable to make it swing as shown by the arrow shown in FIG. As a result, the contact time between the seal head of the sealing device 60 and the tag, the thread material or the water-permeable filterable sheet that is the object to be sealed becomes longer, so that optimum sealing conditions can be easily set. Appropriate sealing conditions can be set even when the material is changed.
  • the tag tape original fabric 2r, the yarn material original fabric 3r, and the sheet original fabric 4r are respectively set in the present machine. Then, the tag supply device 20 feeds the tag tape 2t from the tag tape original fabric 2r, cuts it into the tag 2, and carries the tag 2 on the peripheral surface of the rotary carrier 10 at a predetermined interval.
  • the yarn hooking pin 11 is protruded from the peripheral surface of the rotary carrier 10, and the yarn material 3 is fed out from the yarn material original fabric 3 r by the yarn hooking device 30, and the yarn material 3 is fed to the peripheral surface of the rotary carrier 10 Is threaded into the continuous pattern shown in FIG.
  • the first seal device 61 strongly seals the tag 2 and the thread material 3 as shown in FIG. 9A, and the sheet feeding device 50 passes the tag 2 and the thread material 3 on the rotary carrier 10.
  • a water-filterable sheet 4 is supplied.
  • the pin 11 protruding from the peripheral surface of the rotary carrier 10 when threading is pulled down when the water-permeable filter sheet 4 is supplied, and is passed when the tag 2 or the thread material 3 and the water-filterable sheet 4 are sealed. It prevents wrinkles from forming on the water filterable sheet 4.
  • the second sealing device 62 strongly seals the thread material 3 and the water-permeable filter sheet 4 as shown in FIG. 9B, and the third sealing device 63 as shown in FIG. 9C.
  • the thread material 3 and the water-permeable filter sheet 4 are weakly sealed, and the tag 2 and the water-filterable sheet 4 are weakly sealed by the fourth sealing device 64 as shown in FIG.
  • the extraction bag sheet 5 shown in FIG. 10 can be obtained on the rotary carrier 10.
  • s1 is a strong seal part between the tag 2 and the thread material 3
  • s2 is a strong seal part between the thread material 3 and the water filterable sheet 4
  • s3 is a weak seal between the thread material 3 and the water filterable sheet 4.
  • the part, s4, is a weak seal part between the tag 2 and the water-permeable filterable sheet 4.
  • the extraction bag sheet 5 may be wound up in a roll shape and subjected to a separate filling and packaging machine to be used for manufacturing an extraction bag.
  • the extraction bag 6 may be manufactured by sending it to the filling and packaging machine 70.
  • the filling and packaging machine 70 is operated in accordance with the speed of the extraction bag sheet 5 fed out by the reference feed roller 71 having a servo motor.
  • a vertical sealing device 75 that seals a tube and a horizontal sealing device 76 that seals the extraction bag sheet 5 formed into a cylindrical shape in the width direction can be used.
  • the horizontal sealing device 76 swings an attachment base (not shown) of the seal head 76a by 90 ° in a plane perpendicular to the longitudinal direction of the cylindrical body 73, and the seal head 76a is moved every time the swing base 76 is swung.
  • welding and cutting in the width direction of the extraction bag sheet 5 are sequentially performed.
  • the widthwise seals sx, sy at the upper and lower end edges of the pyramid type extraction bag are twisted positions.
  • one end of the hanging thread made of the thread material 3 and the water-permeable filter sheet 4 are strongly sealed at the seal part s2 in the vicinity of the top, and the hanging thread is formed at the part s1 at the other end of the hanging thread. It is possible to obtain an extraction bag in which the tag 2 is strongly sealed and the hanging thread and the tag 2 are weakly sealed with the water-permeable filter sheet 4 at the portions s3 and s4, respectively.
  • the seal head 76a and its receiving 76b are moved downward so that the traveling of the extraction bag sheet 5 is not stopped. Is preferred. In this case, the seal head 76a and the receptacle 76b of the lateral seal device 76 are rotated 90 ° from the lowest position and returned to the upper position. Therefore, it is preferable to move the horizontal sealing device 76 repeatedly as shown by the arrows in FIG.
  • sealing means of the vertical sealing device 75 and the horizontal sealing device 76 may be ultrasonic or may be heated.
  • a first horizontal sealing device and a second horizontal sealing device having a sealing direction different by 90 ° are provided in a plane perpendicular to the longitudinal direction of the cylindrical body 73, and these are used alternately. You may make it do.
  • scrap winding means 77 is provided for winding the edge portions. May be.
  • the threading device 30 of the present invention can be used in various extraction bag sheet manufacturing machines. For example, it can also be used to route a thread material of an extraction bag sheet for producing a flat bag-shaped extraction bag.
  • the thread material 3 the tag tape 2t, and the water-permeable filter sheet 4 used in the yarn hooking device 30 and the extraction bag sheet manufacturing machine 1 of the present invention
  • conventional ones can be used.
  • the thread material 3 one formed from a material capable of ultrasonic welding or heat welding including thermoplastic synthetic fibers such as polypropylene and polyethylene can be used.
  • the tag tape 2t paper, What was formed from the plastic sheet etc. can be used.
  • the water-permeable filter sheet 4 synthetic fibers such as polyester, nylon, polyethylene, and polypropylene, semi-synthetic fibers such as rayon, woven fabrics, nonwoven fabrics, papers made of natural fibers such as mulberry, Mitsumata, etc.
  • a film having many holes can be used.
  • the yarn hooking device and extraction bag sheet manufacturing machine of the present invention are useful for continuously manufacturing tea bags for tea, green tea, herbs, etc., boiled and dried bonito extract bags on the production line. .
  • FIG. 1 It is the perspective view (a) and top view (b) of the threading device of an Example. It is a schematic block diagram of the manufacturing machine of the sheet

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Abstract

A continuous pattern of thread material (3) is formed by rotating a threader (37) on the circumferential surface of a rotary carrier member (10) having threading pins (11) projecting therefrom. In that instance, a threader retaining bracket (38) provided with the threader (37) is driven by two drive crank means (32a,32b), and servomotors (33Ma,33Mb) are used as respective drive sources for the drive crank means (32a,32b). Accordingly, in the production of a sheet (5) for extraction bag resulting from arranging of a long thread material in a specified rotary pattern, there can be attained not only facilitation of any regulation and changingof the rotary pattern of the thread material (3) but also increasing of the production speed.

Description

糸掛方法Yarn hanging method
 本発明は、抽出バッグ用シートの製造に使用する糸掛装置及びこの糸掛装置を用いた抽出バッグ用シートの製造機械に関する。 The present invention relates to a yarn hooking device used for manufacturing a sheet for an extraction bag and a machine for manufacturing a sheet for an extraction bag using the yarn hooking device.
 紅茶、緑茶、ハーブ等のティーバッグ、煮干し、鰹節等のだしの抽出バッグとして、不織布等の通水濾過性シートを平袋状、四面体状等の袋体に形成すると共に、その内部に茶葉等の抽出材料を充填し、外表面にタグ付き吊し糸を取り付けたものが使用されている。 As a tea bag for tea, green tea, herbs, etc., as a bag for extracting dried stock such as dried and dried bonito, a water-permeable filterable sheet such as non-woven fabric is formed into a flat bag shape, tetrahedron shape bag body, etc. What is used is filled with extraction materials such as tea leaves and attached with a hanging thread with a tag on the outer surface.
 このような抽出バッグの製造に使用する抽出バッグ用シートとしては、抽出バッグ1個分のタグ付吊し糸を、帯状の通水濾過性シートの長手方向に所定間隔で配置したものが知られているが(特許文献1)、抽出バッグ用シートをより高い生産性で製造できるようにするものとして、帯状の通水濾過性シートにタグを該シートの長手方向に所定間隔で配置すると共に、長尺の糸材を各タグに架かるように特定の回旋パターンに配置したものが知られている(特許文献2)。
特開平10-157709号公報 特表2001ー519729号公報
As a sheet for an extraction bag used for manufacturing such an extraction bag, one in which a hanging thread with a tag for one extraction bag is arranged at a predetermined interval in the longitudinal direction of a belt-like water-permeable filterable sheet is known. Although (Patent Document 1), as to enable the extraction bag sheet to be manufactured with higher productivity, the tags are arranged in the longitudinal direction of the sheet at predetermined intervals on the belt-like water-permeable filterable sheet, A long thread material arranged in a specific rotation pattern so as to be placed on each tag is known (Patent Document 2).
JP 10-157709 A Special Table 2001-519729
 しかしながら、長尺の糸材を特定の回旋パターンに配置する従来の抽出バッグ用製造シートの製造方法は、ピンを回転担持体から突出させ、そのピンを回転担持体の周面で移動させることにより糸材を張るか、回転駆動シャフトに接続したクランク機構で糸ガイドを動かして、回転担持体から突出したピンに糸を掛けるものであり、いずれも、通水濾過性シートの幅や吊し糸に必要とされる長さ等に応じて糸材の回旋パターンを調整することは容易でない。さらに、抽出バッグ用シートの生産速度を高めることも容易でない。 However, the conventional method for manufacturing a manufacturing sheet for an extraction bag in which long thread materials are arranged in a specific rotation pattern is such that a pin protrudes from a rotating carrier and the pin is moved on the peripheral surface of the rotating carrier. The thread guide is moved by the crank mechanism connected to the rotation drive shaft by tensioning the thread material, and the thread is hung on the pin protruding from the rotation carrier. It is not easy to adjust the rotation pattern of the thread material according to the length required for the thread. Furthermore, it is not easy to increase the production rate of the extraction bag sheet.
 これに対し、本発明者は、長尺の糸材を特定の回旋パターンに配置した抽出バッグ用シートを製造するにあたり、糸材の回旋パターンの調整さらには変更を容易にし、かつ生産速度を高められるようにすることを目的とする。 On the other hand, the present inventor facilitates adjustment and change of the thread material rotation pattern and increases the production speed when manufacturing a sheet for an extraction bag in which long thread material is arranged in a specific rotation pattern. The purpose is to be able to.
 本発明者は、長尺の糸材を特定の回旋パターンに配置した抽出バッグ用シートを製造するにあたり、長尺の糸材を引き回す糸通しを、それぞれサーボモータで駆動する2つの駆動クランク機構によって動かすと、上述の目的を達成できることを見出した。 In producing an extraction bag sheet in which long yarn materials are arranged in a specific rotation pattern, the present inventor uses two drive crank mechanisms that respectively drive the threaders for drawing the long yarn materials by servo motors. It has been found that the above objective can be achieved by moving.
 即ち、本発明は、糸掛用ピンが突出した回転担持体の周面で、糸通しを回旋させることにより、抽出バッグ用シートにおける糸材の連続的パターンを形成する糸掛方法であって、糸通しを、2つの駆動クランク機構によって駆動し、各駆動クランク機構の駆動源としてそれぞれサーボモータを使用することを特徴とする糸掛方法を提供する。 That is, the present invention is a yarn hooking method for forming a continuous pattern of the thread material in the sheet for the extraction bag by rotating the threader on the peripheral surface of the rotating carrier from which the thread hooking pin protrudes, A threading method is provided, wherein the threading is driven by two drive crank mechanisms, and a servo motor is used as a drive source of each drive crank mechanism.
 また、本発明は、この糸掛方法を使用する抽出バッグ用シートの製造方法として、糸材と接着したタグが、通水濾過性シートの長手方向に所定間隔で配列している抽出バッグ用シートの製造方法であって、
(1)回転担持体にタグを所定間隔で担持させる工程
(2)糸掛用ピンが突出した回転担持体の周面で、糸通しを回旋させることにより糸材の連続的パターンを形成する糸掛工程
(3)糸材とタグを接着する工程
(4)回転担持体上のタグと糸材の上に通水濾過性シートを供給する工程
(5)回転担持体上で、タグ又は糸材と通水濾過性シートを接着する工程
を有し、(2)糸掛工程において、糸通しを2つの駆動クランク機構によって駆動し、各駆動クランク機構の駆動源としてそれぞれサーボモータを使用することを特徴とする抽出バッグ用シートの製造方法を提供する。
In addition, the present invention provides a method for producing an extraction bag sheet using this yarn hooking method, wherein the tags bonded to the thread material are arranged at predetermined intervals in the longitudinal direction of the water-permeable filterable sheet. A manufacturing method of
(1) A step of carrying the tag at a predetermined interval on the rotary carrier
(2) Threading step of forming a continuous pattern of thread material by rotating the threader on the peripheral surface of the rotating carrier from which the threading pin protrudes
(3) Bonding process of thread material and tag
(4) A step of supplying a water-permeable filterable sheet onto the tag and the thread material on the rotating carrier.
(5) having a step of adhering the tag or thread material and the water-permeable filterable sheet on the rotation carrier, and (2) in the threading step, the threading is driven by two drive crank mechanisms, and each drive crank Provided is a method for producing a sheet for an extraction bag, wherein a servo motor is used as each drive source of the mechanism.
 さらに、本発明は、上述の糸掛方法を実施する装置として、糸掛用ピンが突出した回転担持体の周面で、糸通しを回旋させることにより、抽出バッグ用シートにおける糸材の連続的パターンを形成する糸掛装置であって、
糸通しを駆動する2つの駆動クランク機構を有し、各駆動クランク機構の駆動源がサーボモータであることを特徴とする糸掛装置を提供する。
Furthermore, the present invention is an apparatus for carrying out the above-described yarn hooking method, in which a threading device is continuously rotated on a peripheral surface of a rotating carrier from which a yarn hooking pin protrudes, whereby a yarn material in an extraction bag sheet is continuously formed. A yarn hooking device for forming a pattern,
Provided is a yarn hooking device having two drive crank mechanisms for driving threading, and the drive source of each drive crank mechanism is a servo motor.
 また、上述の抽出バッグ用シートの製造方法を実施する機械として、糸材と接着したタグが、通水濾過性シートの長手方向に所定間隔で配列している抽出バッグ用シートの製造機械であって、
(1)回転担持体にタグを所定間隔で担持させるタグ供給装置
(2)糸掛用ピンが突出した回転担持体の周面で、糸通しを回旋させることにより糸材の連続的パターンを形成する糸掛装置
(3)糸材とタグを接着するシール装置
(4)回転担持体上のタグと糸材の上に通水濾過性シートを供給するシート供給装置
(5)回転担持体上で、タグ又は糸材と通水濾過性シートを接着するシール装置
を有し、(2)糸掛装置が、糸通しを駆動する2つの駆動クランク機構を有し、各駆動クランク機構の駆動源がそれぞれサーボモータであること特徴とする抽出バッグ用シートの製造機械を提供する。
Further, as a machine for carrying out the above-described method for producing an extraction bag sheet, an extraction bag sheet producing machine in which tags bonded to a thread material are arranged at predetermined intervals in the longitudinal direction of the water-permeable filterable sheet. And
(1) Tag supply device for supporting a tag on a rotating carrier at predetermined intervals
(2) A yarn hooking device that forms a continuous pattern of yarn material by rotating the threader on the peripheral surface of the rotating carrier from which the yarn hooking pins protrude.
(3) Sealing device for bonding the thread material and tag
(4) Sheet supply device for supplying a water-permeable filterable sheet onto the tag and thread material on the rotating carrier
(5) having a sealing device for adhering the tag or thread material and the water-permeable filterable sheet on the rotating carrier; (2) the threading device has two drive crank mechanisms for driving the threading; Provided is a machine for producing a sheet for an extraction bag, wherein the drive source of each drive crank mechanism is a servo motor.
 本発明の糸掛方法ないし糸掛装置によれば、糸通しを2つの駆動クランク機構によって動かし、かつそれぞれの駆動クランク機構をサーボモータで駆動させるので、クランクアームやリンクの長さ等を変更することなく、2つのサーボモータの制御だけで糸通しの軌道を変更することができる。 According to the yarn hooking method or the yarn hooking device of the present invention, the threader is moved by the two drive crank mechanisms, and each drive crank mechanism is driven by the servo motor, so that the length of the crank arm or the link is changed. Without any change, the threading path can be changed only by controlling the two servo motors.
 したがって、この糸通しの駆動機構により、抽出バッグ用シートにおける糸材の回旋パターンを、通水濾過性シートの幅や吊し糸に必要とされる長さ等に応じて調整することができ、さらには、異なる回旋パターンに変更することも可能となる。 Therefore, by this threading drive mechanism, the rotation pattern of the thread material in the extraction bag sheet can be adjusted according to the width of the water-permeable filterable sheet, the length required for the hanging thread, etc. Furthermore, it is possible to change to a different convolution pattern.
 加えて、本発明の糸掛装置は、通常の、X-Y直交2軸に配置したボールネジとそのボールネジを摺動するガイドユニットからなるテーブル構成の装置に比してコンパクトに構成できると共に駆動時の負荷を小さくできるので、抽出バッグ用シートの製造速度を高めることが可能となる。 In addition, the yarn hooking device according to the present invention can be configured more compactly than a normal device having a table configuration including a ball screw arranged on two XY orthogonal axes and a guide unit that slides the ball screw. Therefore, the production speed of the extraction bag sheet can be increased.
 以下、図面を参照しつつ、本発明を具体的に説明する。なお、各図中、同一符号は同一又は同等の構成要素を表している。 Hereinafter, the present invention will be specifically described with reference to the drawings. In each figure, the same numerals indicate the same or equivalent components.
 図1は、本発明の糸掛方法を行う糸掛装置の一実施例の斜視図(a)と上面図(b)であり、図2は、この糸掛装置を組み込んだ抽出バッグ用シートの製造機械の構成図である。 FIG. 1 is a perspective view (a) and a top view (b) of an embodiment of a yarn hooking device for carrying out the yarn hooking method of the present invention, and FIG. 2 shows an extraction bag sheet incorporating the yarn hooking device. It is a block diagram of a manufacturing machine.
 この抽出バッグ用シートの製造機械1は、概略、矢印方向に回転する回転担持体10、回転担持体10の周面に所定間隔でタグ2を供給するタグ供給装置20、タグ2が所定間隔で配置された回転担持体10の周面に糸材3の連続的パターンを形成する本実施例の糸掛装置30、回転担持体10上のタグ2と糸材3の上に通水濾過性シート4を供給するシート供給装置50、タグ2と糸材3との接着、タグ2と通水濾過性シート4との接着、又は糸材3と通水濾過性シート4との接着を行うシール装置60からなっている。 The extraction bag sheet manufacturing machine 1 generally includes a rotation carrier 10 that rotates in the direction of an arrow, a tag supply device 20 that supplies a tag 2 to the circumferential surface of the rotation carrier 10 at a predetermined interval, and a tag 2 at a predetermined interval. The yarn hooking device 30 of the present embodiment for forming a continuous pattern of the thread material 3 on the circumferential surface of the disposed rotation carrier 10, and the water-permeable filterable sheet on the tag 2 and the thread material 3 on the rotation carrier 10 4, a sheet supply device 50, a bonding device between the tag 2 and the thread material 3, a bonding device between the tag 2 and the water-permeable filter sheet 4, or a sealing device for bonding the thread material 3 and the water-permeable filter sheet 4. It consists of 60.
 また、抽出バッグ用シートの製造機械1の下流には、抽出バッグ用シートの製造機械1で製造された抽出バッグ用シート5を用いてピラミッド形に製袋すると共に、その中に茶葉等の内容物を充填して抽出バッグ6を製造する充填包装機70が設けられている。 Further, downstream of the extraction bag sheet manufacturing machine 1, the extraction bag sheet 5 manufactured by the extraction bag sheet manufacturing machine 1 is used to make a bag in a pyramid shape, and the contents such as tea leaves are contained therein. A filling and packaging machine 70 for filling the product to produce the extraction bag 6 is provided.
 ここで、本実施例の糸掛装置30は、ジョイント部31で略直交方向に接続された第1の駆動クランク機構32aと第2の駆動クランク機構32bからなっている。これらの駆動クランク機構32a、32bは、それぞれサーボモータ33Ma、33Mbで駆動されるクランクアーム34a、34bと、クランクアーム34a、34bと接続したリンク35a、35bからなり、第1の駆動クランク機構32aと第2の駆動クランク機構32bのジョイント部31は、第1の駆動クランク機構32aのリンク35aの中間部と第2の駆動クランク機構32bのリンク35bの先端部とを連結するものとなっている。また、第1の駆動クランク機構32aのリンク35aの先端部には、リング状の糸ガイド36と糸通し37を備えた糸通し保持ブラケット38が設けられている。 Here, the yarn hooking device 30 according to the present embodiment includes a first drive crank mechanism 32a and a second drive crank mechanism 32b connected in a substantially orthogonal direction by a joint portion 31. These drive crank mechanisms 32a and 32b include crank arms 34a and 34b driven by servo motors 33Ma and 33Mb, respectively, and links 35a and 35b connected to the crank arms 34a and 34b. The first drive crank mechanism 32a and The joint portion 31 of the second drive crank mechanism 32b connects the intermediate portion of the link 35a of the first drive crank mechanism 32a and the tip portion of the link 35b of the second drive crank mechanism 32b. Further, a threading holding bracket 38 provided with a ring-shaped thread guide 36 and a threading 37 is provided at the tip of the link 35a of the first drive crank mechanism 32a.
 このように第1の駆動クランク機構32aと第2の駆動クランク機構32bのジョイント部31を、第1の駆動クランク機構32aのリンク35aの中間部に設けると、ジョイント部31や、クランクアーム34bとリンク35bとのジョイント部といった発塵源となる摺動部を回転担持体10の周面上に位置させないことができる。また、回転担持体10の周面上には糸通し保持ブラケット38が位置するだけで、リンクは周面外に位置するため、糸掛時や通水濾過性シートの回転担持体10上への供給時に障害となり得るものも極力なくすことができる。 In this way, when the joint portion 31 of the first drive crank mechanism 32a and the second drive crank mechanism 32b is provided in the middle portion of the link 35a of the first drive crank mechanism 32a, the joint portion 31 and the crank arm 34b It is possible to prevent the sliding portion serving as a dust generation source such as a joint portion with the link 35b from being positioned on the peripheral surface of the rotation carrier 10. Further, since the threading holding bracket 38 is only positioned on the peripheral surface of the rotary carrier 10 and the link is located outside the peripheral surface, the thread-passing sheet or the water-permeable filterable sheet is placed on the rotary carrier 10. It is possible to eliminate as much as possible any obstacles during supply.
 さらに、この糸掛装置30によれば、糸通し37を、2つの駆動クランク機構32a、32bによって駆動し、各駆動クランク機構32a、32bの駆動源としてそれぞれサーボモータ33Ma、33Mbを使用するので、このサーボモータ33Ma、33Mbの制御により、回転担持体10の周面から突出した糸掛用ピン11に糸掛するために必要な軌道に糸通し37を動かすことが可能となる。 Furthermore, according to the yarn hooking device 30, the threading 37 is driven by the two drive crank mechanisms 32a and 32b, and the servo motors 33Ma and 33Mb are used as the drive sources of the drive crank mechanisms 32a and 32b, respectively. By controlling the servo motors 33Ma and 33Mb, it is possible to move the threader 37 along a track necessary for threading onto the threading pin 11 protruding from the peripheral surface of the rotary carrier 10.
 具体的には、例えば、図3に示すように、回転担持体10の周面に、2枚ずつのタグ2が近接するように所定間隔で配置されて吸引により固定されている場合に、糸材3を、各タグ2上で回転担持体の軸方向に引き延ばした連続的回旋パターンに形成するには、図4に示すように、糸掛時には、糸掛用ピン11a、11bを各タグ2の両側(回転担持体10の回転方向の上流側と下流側)で回転担持体10の一方の周縁10a寄りの位置に突出させると共に、各タグ2から回転担持体10の軸方向に離れた位置にも糸掛用ピン11c、11dを突出させ、糸通し保持ブラケット38の先端の糸通し37が、これらのピン11(11a、11b、11c、11d)の周りを所定の半径(例えば、6~10mm)の円軌道で動き、ピン11とピン11の間は上述の円軌道の接線上を走行する軌道Laをとるように糸掛装置30を動かせばよい。なお、図3及び図4において、破線は、後に回転担持体10の周面に供給される通水濾過性シート4を示し、点線は通水濾過性シート4における抽出バッグ1個分の領域の区切りを示している。また、図4において、細線の連続的回旋パターンは図3の連続的回旋パターンに対応する。 Specifically, for example, as shown in FIG. 3, when the two tags 2 are arranged at predetermined intervals so as to be close to the peripheral surface of the rotation carrier 10 and are fixed by suction, In order to form the material 3 in a continuous rotation pattern extending in the axial direction of the rotary carrier on each tag 2, as shown in FIG. Of the rotary carrier 10 on the both sides (the upstream side and the downstream side in the rotational direction of the rotary carrier 10) and projecting to a position near one peripheral edge 10 a of the rotary carrier 10. Further, the thread hooking pins 11c and 11d are projected, and the threading 37 at the tip of the threading holding bracket 38 is arranged around the pins 11 (11a, 11b, 11c and 11d) with a predetermined radius (for example, 6 to 6). 10mm), and the pin 11 and pin 11 during may be moving the threading device 30 to take a trajectory La traveling on tangent of the aforementioned circular path. 3 and 4, the broken line indicates the water-permeable filter sheet 4 to be supplied to the peripheral surface of the rotary carrier 10 later, and the dotted line indicates the region of one extraction bag in the water-permeable filter sheet 4. Indicates a separator. Further, in FIG. 4, the continuous rotation pattern of the thin lines corresponds to the continuous rotation pattern of FIG.
 図4の軌道Laは、回転担持体10の回転により矢印方向に移動しているピン11に対する軌道であるから、固定座標に対しては、糸通し37が、図5に示す軌道Lbを描くように糸掛装置30を動かす。なお、図4と図5中の符号P1は、これらの軌道La、Lb上の対応する点を示している。 The track La in FIG. 4 is a track with respect to the pin 11 moving in the direction of the arrow by the rotation of the rotary carrier 10, so that the threader 37 draws the track Lb shown in FIG. 5 for the fixed coordinates. The yarn hooking device 30 is moved to 4 and 5 indicate corresponding points on these trajectories La and Lb.
 このような糸通し37の動きは、各サーボモータ33Ma、33Mbにそれぞれ往復運動させ、その回転速度、回転時間を制御することにより得ることができる。この場合、クランクアーム34a、34bの揺動角θa、θb(図1)の範囲を120度以下とすることが好ましい。クランクアーム34a、34bの上死点や下死点近くになると、リンク35a、35bの動きがクランクアーム34a、34bの動きに比して小さくなり、糸通し37を所期の速度で動かすことが困難になるが、上述の範囲でクランクアーム34a、34bを動かすことにより、糸通し37を所期の速度で動かすことが可能となる。 Such movement of the threader 37 can be obtained by causing the servo motors 33Ma and 33Mb to reciprocate and controlling the rotation speed and rotation time thereof. In this case, the range of the swing angles θa and θb (FIG. 1) of the crank arms 34a and 34b is preferably set to 120 degrees or less. When the crank arms 34a and 34b are close to the top dead center or the bottom dead center, the movement of the links 35a and 35b becomes smaller than the movement of the crank arms 34a and 34b, and the threader 37 can be moved at an intended speed. Although it becomes difficult, by moving the crank arms 34a and 34b within the above-described range, the threader 37 can be moved at an intended speed.
 また、各サーボモータ33Ma、33Mbによって糸通し37の動きを制御するに際しては、(i)糸通し37の走行速度が等速になるように制御する、(ii)糸通し37がピン11の周りを周回するときは速度を低速とし、ピンとピンの間の直線部分を走行するときは高速となるように制御する、(iii)糸通し37の加速と減速を所定の変形曲線に基づいて行う、(iv)糸材3を巻き回した糸材原反3rからの糸材3の繰り出し速度が等速になるようにする等の態様をとることができるが、中でも糸のテンション変動を小さく抑える点から(iv)とすることが好ましい。 Further, when the movement of the threading 37 is controlled by the servo motors 33Ma and 33Mb, (i) the traveling speed of the threading 37 is controlled to be constant, and (ii) the threading 37 is around the pin 11. The speed of the threading 37 is controlled based on a predetermined deformation curve. (Iii) Acceleration and deceleration of the threading 37 are performed based on a predetermined deformation curve. (iv) A mode in which the feeding speed of the thread material 3 from the thread material original fabric 3r around which the thread material 3 is wound can be set at a constant speed can be taken. To (iv).
 なお、このような糸掛装置30の動きは、サーボモータ33Ma、33Mbについているロータリエンコーダでサーボ機構を働かせることにより制御することができる。 Note that such movement of the yarn hooking device 30 can be controlled by operating a servo mechanism with a rotary encoder attached to the servo motors 33Ma and 33Mb.
 図6A及び図6Bは、それぞれ糸材3の連続的回旋パターンの変更例である。これらの糸材3の回旋パターンは、図3の回旋パターンに比して、糸掛用ピン11c及び11dの位置を回転担持体10の周方向にずらすことにより、糸材3をタグ2上から引き延ばす方向を回転担持体10の軸方向に対して斜めとし、抽出バッグ用シートから製造される個々の抽出バッグにおいて、吊し糸を長くしたものである。 FIG. 6A and FIG. 6B are examples of changing the continuous rotation pattern of the thread material 3, respectively. The rotation pattern of the thread material 3 is different from the rotation pattern of FIG. 3 by shifting the position of the thread hooking pins 11c and 11d in the circumferential direction of the rotation carrier 10 so that the thread material 3 is removed from the tag 2 above. The extending direction is slanted with respect to the axial direction of the rotary carrier 10, and the hanging thread is lengthened in each extraction bag manufactured from the extraction bag sheet.
 また、図6Aと図6Bの糸材3の回旋パターンは、糸材3と通水濾過性シート4との後述する強シール部位s2(即ち、抽出バッグにおける吊し糸の貼着位置)を、抽出バッグ用シートから製造される個々の抽出バッグにおいて、そのピラミッド型の頂部近傍とするか、またピラミッド型の辺の中央部にするかで異ならせたものである。 6A and 6B, the rotation pattern of the thread material 3 is a strong seal portion s2 (that is, the position where the hanging thread is attached to the extraction bag) described later between the thread material 3 and the water-permeable filter sheet 4. Each extraction bag manufactured from the sheet for the extraction bag is different depending on whether it is in the vicinity of the top of the pyramid type or in the center of the side of the pyramid type.
 図6A、図6Bの連続的パターンを得る場合の、糸掛用ピン11(11a、11b、11c、11d)に対する糸通しの軌道Laを図7A、図7Bに示す。このように、図6Aの回旋パターンと図6Bの回旋パターンは、回転担持体10の周面から突出させる糸掛用ピン11の配置のパターンとしては、双方とも共通のものを使用するが、図7Aに示すように、11a~11dの全ての糸掛用ピン11に糸掛をする軌道Laを糸通し37にとらせることにより図6Aの回旋パターンを得、図7Bに示すように、一つのピン11aには糸掛をしない軌道Laをとらせることにより図6Bの回旋パターンを得る。そして、本実施例の糸掛装置30によれば、このような糸通し37の軌道Laの変更は、サーボモータ33Ma、33Mbの制御により容易に行うことができる。 7A and 7B show the threading trajectory La for the thread hooking pin 11 (11a, 11b, 11c, 11d) when the continuous pattern of FIGS. 6A and 6B is obtained. 6A and 6B use the same pattern as the arrangement of the thread hooking pins 11 that protrude from the peripheral surface of the rotary carrier 10, as shown in FIG. As shown in FIG. 7A, the rotation pattern shown in FIG. 6A is obtained by letting the threading path 37 take the trajectory La for threading all of the yarn hooking pins 11a to 11d. As shown in FIG. By causing the pin 11a to have a track La that is not threaded, the rotation pattern of FIG. 6B is obtained. According to the yarn hooking device 30 of the present embodiment, the change of the trajectory La of the threading 37 can be easily performed by controlling the servo motors 33Ma and 33Mb.
 なお、糸掛用ピン11は、前述のように回転担持体10の回転により図7A、図7Bに矢印で示すように移動しているから、固定座標に対する糸通し37の軌道は、例えば、図6Bの回旋パターンを得る場合、図8の軌道Lbのようになる。 Since the thread hooking pin 11 is moved as indicated by the arrows in FIGS. 7A and 7B by the rotation of the rotary carrier 10 as described above, the trajectory of the threading 37 with respect to the fixed coordinates is, for example, When a 6B rotation pattern is obtained, the trajectory Lb in FIG. 8 is obtained.
 図2の抽出バック用シートの製造機械1は、上述の糸掛装置30をその糸掛機構40に組み込んだものである。この抽出バック用シートの製造機械1において、糸掛け機構40は、糸材原反3rから糸材3を繰り出す駆動ローラ401とそれに対向するニップローラ402、糸材3の張力調整手段410、及び回転担持体10の周面に糸材3の連続的パターンを形成する糸掛装置30を備え、張力調整手段410としては、ダンサー機構420とその下流のパス長調整装置430を有している。 2 is a machine for manufacturing the sheet 1 for extraction bag in which the above-described yarn hooking device 30 is incorporated in the yarn hooking mechanism 40. In the extraction back sheet manufacturing machine 1, the yarn hooking mechanism 40 includes a driving roller 401 for feeding the yarn material 3 from the yarn material raw material 3r, a nip roller 402 opposed thereto, a tension adjusting means 410 for the yarn material 3, and a rotation support. The yarn hooking device 30 for forming a continuous pattern of the thread material 3 on the peripheral surface of the body 10 is provided, and the tension adjusting means 410 includes a dancer mechanism 420 and a path length adjusting device 430 downstream thereof.
 回転担持体10は、この製造機械1の稼働中はサーボモータにより矢印方向に連続回転するようになっている(図2)。 The rotating carrier 10 is continuously rotated in the direction of the arrow by a servo motor during operation of the manufacturing machine 1 (FIG. 2).
 回転担持体10の外周は24分割され、各分割領域にタグ2の載置部位が2個ずつ近接するように設けられている。タグ2の載置部位には、タグ供給装置20との対向部位からタグ2の吸引を開始し、タグ2と通水濾過性シート4とを後述するように弱シールする位置(シール装置64)から、抽出バッグ用シートが回転担持体10の周面から離れる前までの間で吸引を切るように、ロータリーバブルによる吸引経路の切替により真空ポンプ又はブロアーモーターでタグ2を吸引し担持する機構が設けられている。 The outer periphery of the rotary carrier 10 is divided into 24 parts, and two placement parts for the tag 2 are provided close to each divided area. At the place where the tag 2 is to be placed, the suction of the tag 2 is started from the position facing the tag supply device 20, and the tag 2 and the water-permeable filter sheet 4 are weakly sealed as will be described later (seal device 64). And a mechanism for sucking and holding the tag 2 with a vacuum pump or a blower motor by switching the suction path by the rotary bubble so that the extraction bag sheet is sucked before it is separated from the peripheral surface of the rotary carrier 10. Is provided.
 また、回転担持体10は、糸掛用のピン11の上下機構を備えている。この上下機構では、ピン11は、常時、回転担持体の周面から突き出るようにスプリングで付勢されているが、通水濾過性シート4が回転担持体10の周面に供給される領域では、回転担持体10の内部に設けられた固定カムの形状に沿って回転担持体内部方向へ下げられ、ピン11の周面からの突出量が僅かになるようにしている。 Further, the rotary carrier 10 is provided with a vertical mechanism for the pin 11 for thread hooking. In this up-and-down mechanism, the pin 11 is always urged by a spring so as to protrude from the peripheral surface of the rotary carrier, but in the region where the water-permeable filter sheet 4 is supplied to the peripheral surface of the rotary carrier 10. Then, it is lowered toward the inside of the rotary carrier along the shape of the fixed cam provided inside the rotary carrier 10 so that the amount of protrusion from the peripheral surface of the pin 11 is small.
 タグ供給装置20は、タブテープ2tを巻き回したタグテープ原反2rからタグテープ2tを繰り出し、それを所定の長さのタグ2に切断するタグカット供給装置21と、タグカット供給装置21で切断されたタグ2を回転担持体10の周面に移すタグ受渡ドラム22からなっている。 The tag supply device 20 feeds the tag tape 2t from the tag tape original fabric 2r around which the tab tape 2t is wound, and cuts the tag tape 2t into a tag 2 having a predetermined length, and the tag cut supply device 21 cuts the tag tape 2t. The tag delivery drum 22 moves the tag 2 to the peripheral surface of the rotary carrier 10.
 このタグ供給装置20では、タグテープ原反2rから回転担持体10に、タグテープ2tを弛ませることなく、かつできる限り高速にタグ2を供給できるように、タグカット供給装置21をカム機構で矢印のように揺動させつつタグテープ2tを切断すると共に、切断したタグ2をタグ受渡ドラム22に受け渡す。そして、タグ受渡ドラム22は、等速回転し、タグカット供給装置21から渡されたタグ2を、所定間隔で回転担持体10に担持させる。 In this tag supply device 20, the tag cut supply device 21 is provided with a cam mechanism so that the tag 2 can be supplied as fast as possible without loosening the tag tape 2t from the tag tape original fabric 2r to the rotary carrier 10. The tag tape 2t is cut while being swung as indicated by an arrow, and the cut tag 2 is transferred to the tag transfer drum 22. The tag delivery drum 22 rotates at a constant speed, and the tag 2 delivered from the tag cut supply device 21 is carried on the rotation carrier 10 at a predetermined interval.
 シート供給装置50は、通水濾過性シート4を巻き回したシート原反4rから通水濾過性シート4を繰り出し、通水濾過性シート4を、回転担持体10上に所定間隔で担持されたタグ2とそのタグ2上に形成された糸材3の連続的パターンの上に載せるように供給する。ここで、通水濾過性シート4の繰り出しは、経路途中のダンサーローラ51に取り付けてある角度検出器で、通水濾過性シート4を繰り出すニップ駆動ローラ52で繰り出し速度を制御することにより、できる限り等速に調整される。 The sheet supply device 50 unwinds the water-permeable filterable sheet 4 from the sheet raw material 4r around which the water-permeable filterable sheet 4 is wound, and the water-permeable filterable sheet 4 is supported on the rotation carrier 10 at a predetermined interval. It supplies so that it may place on the continuous pattern of the tag 2 and the thread material 3 formed on the tag 2. Here, the water-filterable sheet 4 can be fed out by controlling the feed-out speed with the nip drive roller 52 that feeds the water-filterable sheet 4 with an angle detector attached to the dancer roller 51 in the middle of the path. It is adjusted as fast as possible.
 シール装置60としては、回転担持体10上に通水濾過性シート4を供給する前に、回転担持体10上に担持されているタグ2と糸材3を図9(a)に示すシール部位s1で強シールする第1のシール装置61、回転担持体10上に通水濾過性シート4を供給した後に、図9(b)のように、各抽出バッグ1個分ずつの領域において、タグ2から通水濾過性シート4の長手方向に離れた部位s2で糸材3と通水濾過性シート4とを強シールする第2のシール装置62、図9(c)のように、タグ2から回転担持体10の軸方向、即ち、通水濾過性シート4の幅方向に糸材3を引き延ばした部位s3で糸材3と通水濾過性シート4とを弱シールする第3のシール装置63、図9(d)に示すシール部位s4でタグ2と通水濾過性シート4とを弱シールする第4のシール装置64を備えている。 As the sealing device 60, before supplying the water-permeable filterable sheet 4 onto the rotary carrier 10, the tag 2 and the thread material 3 carried on the rotary carrier 10 are sealed as shown in FIG. After supplying the water-permeable filterable sheet 4 onto the first seal device 61 and the rotary carrier 10 that are strongly sealed at s1, as shown in FIG. 9 (b), in the region for each extraction bag, the tag 2, a second sealing device 62 that strongly seals the thread material 3 and the water-permeable filter sheet 4 at a portion s2 that is separated from the water-filterable sheet 4 in the longitudinal direction, as shown in FIG. A third sealing device that weakly seals the yarn material 3 and the water-permeable filter sheet 4 at a portion s3 where the yarn material 3 is extended in the axial direction of the rotary carrier 10 from the side, that is, the width direction of the water-permeable filter sheet 4 63, the tag 2 and the water-permeable filter sheet 4 are attached at the seal part s4 shown in FIG. 9 (d). And a fourth sealing device 64 for sealing.
 ここで、強シールとは、通常の抽出バッグの使用において、シール部位が剥離しない程度に強固にシールすることをいい、弱シールとは、抽出バッグの使用時に、シール部位を容易に剥離できる程度に弱くシールすることをいう。また、図中、シール部位s1、s2、s3、s4を囲むハッチング枠は、シールヘッドがあたる領域を示している。 Here, the strong seal means that the seal part is firmly sealed to the extent that the seal part does not peel off in the use of the normal extraction bag, and the weak seal is a degree that the seal part can be easily peeled off when the extraction bag is used. It means to seal weakly. Further, in the figure, hatching frames surrounding the seal portions s1, s2, s3, and s4 indicate regions where the seal head is applied.
 なお、本発明の抽出バッグ用シートの製造機械1において、シール部位は糸材3の回旋パターン、ピン11の配置等に応じて適宜変更することができる。例えば、糸材3と通水濾過性シート4との強シール部位s2を、図9(b)に破線で示すs2’のように抽出バッグ1個分ずつの境界領域から各抽出バッグ一個分の領域の中央側にずらしても良い。また、抽出バッグ1個分ずつの境界領域のシール部位s2を、製袋時の通水濾過性シート4の幅方向のシールで兼ねてもよい。しかし、製袋前にシール部位s2において糸材3と通水濾過性シート4とを強シールすることにより、抽出バッグにおいて袋本体を構成する通水濾過性シート4に、吊し糸となる糸材3を確実に接着することができるので好ましい。 In addition, in the manufacturing machine 1 of the sheet for extraction bags of the present invention, the seal part can be appropriately changed according to the rotation pattern of the thread material 3, the arrangement of the pins 11, and the like. For example, the strong sealing portion s2 between the thread material 3 and the water-permeable filter sheet 4 is equivalent to one extraction bag from the boundary region of one extraction bag as indicated by s2 ′ indicated by a broken line in FIG. 9B. You may shift to the center side of an area | region. Moreover, you may serve as the seal | sticker site | part s2 of the boundary area | region for every extraction bag by the width direction seal | sticker of the water-permeable filter sheet 4 at the time of bag making. However, by tightly sealing the thread material 3 and the water-permeable filterable sheet 4 at the seal portion s2 before bag making, the thread that becomes a hanging thread on the water-permeable filterable sheet 4 constituting the bag body in the extraction bag. This is preferable because the material 3 can be securely bonded.
 これらのシール装置60(61、62、63、64)におけるシール手段は、超音波溶着としてもよく、加熱溶着としてもよいが、超音波溶着が、シール装置にシートの溶けかすが付着しにくい点で好ましい。 The sealing means in these sealing devices 60 (61, 62, 63, 64) may be ultrasonic welding or heat welding. However, ultrasonic welding is advantageous in that the sheet melt does not adhere to the sealing device. preferable.
 また、これらのシール装置60は、回転担持体10の駆動源とは別にサーボモータを駆動源として、回転担持体10の周面に対して上下動させることが好ましく、さらには、回転担持体10の回転に合わせて図2に示した矢印のように揺動させることが好ましい。これにより、シール装置60のシールヘッドと、シール対象物となるタグ、糸材あるいは通水濾過性シートとの接触時間が長くなるので、最適なシール条件を容易に設定することができ、これらの材料を変更した場合にも適切なシール条件を設定することが可能となる。 Further, these sealing devices 60 are preferably moved up and down with respect to the peripheral surface of the rotation carrier 10 by using a servo motor as a drive source separately from the drive source of the rotation carrier 10. It is preferable to make it swing as shown by the arrow shown in FIG. As a result, the contact time between the seal head of the sealing device 60 and the tag, the thread material or the water-permeable filterable sheet that is the object to be sealed becomes longer, so that optimum sealing conditions can be easily set. Appropriate sealing conditions can be set even when the material is changed.
 本実施例の抽出バッグ用シート製造機械1で抽出バッグ用シート5を製造する方法としては、まず、タグテープ原反2r、糸材原反3r、シート原反4rをそれぞれ本機械内にセットし、タグ供給装置20により、タグテープ原反2rからタグテープ2tを繰り出し、それを切断してタグ2とし、タグ2を回転担持体10の周面に所定間隔で担持させる。 As a method of manufacturing the extraction bag sheet 5 with the extraction bag sheet manufacturing machine 1 of the present embodiment, first, the tag tape original fabric 2r, the yarn material original fabric 3r, and the sheet original fabric 4r are respectively set in the present machine. Then, the tag supply device 20 feeds the tag tape 2t from the tag tape original fabric 2r, cuts it into the tag 2, and carries the tag 2 on the peripheral surface of the rotary carrier 10 at a predetermined interval.
 次に、回転担持体10の周面から糸掛用のピン11を突出させ、糸掛装置30により、糸材原反3rから糸材3を繰り出し、糸材3を回転担持体10の周面に図3に示す連続的パターンに糸掛する。 Next, the yarn hooking pin 11 is protruded from the peripheral surface of the rotary carrier 10, and the yarn material 3 is fed out from the yarn material original fabric 3 r by the yarn hooking device 30, and the yarn material 3 is fed to the peripheral surface of the rotary carrier 10 Is threaded into the continuous pattern shown in FIG.
 そして第1のシール装置61により図9(a)に示すようにタグ2と糸材3を強シールし、シート供給装置50により、回転担持体10上のタグ2と糸材3の上に通水濾過性シート4を供給する。糸掛時に回転担持体10の周面から突出させていたピン11は、この通水濾過性シート4の供給時には引き下げ、タグ2又は糸材3と通水濾過性シート4とのシール時に、通水濾過性シート4にシワがよることを防止する。 Then, the first seal device 61 strongly seals the tag 2 and the thread material 3 as shown in FIG. 9A, and the sheet feeding device 50 passes the tag 2 and the thread material 3 on the rotary carrier 10. A water-filterable sheet 4 is supplied. The pin 11 protruding from the peripheral surface of the rotary carrier 10 when threading is pulled down when the water-permeable filter sheet 4 is supplied, and is passed when the tag 2 or the thread material 3 and the water-filterable sheet 4 are sealed. It prevents wrinkles from forming on the water filterable sheet 4.
 その後、第2のシール装置62により図9(b)に示すように糸材3と通水濾過性シート4とを強シールし、第3のシール装置63により、図9(c)に示すように糸材3と通水濾過性シート4とを弱シールし、第4のシール装置64により図9(d)に示すようにタグ2と通水濾過性シート4とを弱シールする。 After that, the second sealing device 62 strongly seals the thread material 3 and the water-permeable filter sheet 4 as shown in FIG. 9B, and the third sealing device 63 as shown in FIG. 9C. The thread material 3 and the water-permeable filter sheet 4 are weakly sealed, and the tag 2 and the water-filterable sheet 4 are weakly sealed by the fourth sealing device 64 as shown in FIG.
 こうして、回転担持体10上で図10に示す抽出バッグ用シート5を得ることができる。図中、s1はタグ2と糸材3の強シール部位、s2は糸材3と通水濾過性シート4との強シール部位、s3は糸材3と通水濾過性シート4との弱シール部位、s4はタグ2と通水濾過性シート4との弱シール部位である。 In this manner, the extraction bag sheet 5 shown in FIG. 10 can be obtained on the rotary carrier 10. In the figure, s1 is a strong seal part between the tag 2 and the thread material 3, s2 is a strong seal part between the thread material 3 and the water filterable sheet 4, and s3 is a weak seal between the thread material 3 and the water filterable sheet 4. The part, s4, is a weak seal part between the tag 2 and the water-permeable filterable sheet 4.
 この抽出バッグ用シート5をロール状に巻き取り、別個の充填包装機にかけて抽出バッグの製造に供しても良いが、図2に示したように、回転担持体10から抽出バッグ用シート5を連続的に充填包装機70に送り、抽出バッグ6を製造してもよい。その場合、サーボモータを備えた基準送りローラ71で繰り出される抽出バッグ用シート5の速度にあわせて充填包装機70を稼動させる。 The extraction bag sheet 5 may be wound up in a roll shape and subjected to a separate filling and packaging machine to be used for manufacturing an extraction bag. However, as shown in FIG. Alternatively, the extraction bag 6 may be manufactured by sending it to the filling and packaging machine 70. In that case, the filling and packaging machine 70 is operated in accordance with the speed of the extraction bag sheet 5 fed out by the reference feed roller 71 having a servo motor.
 充填包装機70としては、公知の種々のものを使用することができるが、例えば、図11に示すように、抽出バッグ用シート5を案内するフォーマーガイド72を備えた筒体73、抽出バッグの内容物となる茶葉等を筒体73に所定量ずつ送り込むオーガ充填機80、筒体73に巻き付けた抽出バッグ用シート5を下方に走行させる送りローラ74、抽出バッグ用シート5の両側縁部をシールして筒状にする縦シール装置75、筒状に成形した抽出バッグ用シート5を幅方向にシールする横シール装置76を備えたものを使用することができる。この横シール装置76は、シールヘッド76aの取付基台(図示せず)を筒体73の長手方向に垂直な平面内で90°ずつ揺動させ、かつその揺動の度にシールヘッド76aを抽出バッグ用シートの幅方向に走行させることにより、順次、抽出バッグ用シート5の幅方向の溶着溶断を行う。これにより、例えば、図10の抽出バッグ用シート5から、図12に示す抽出バッグ6のように、上下両端縁の幅方向のシールsx、syがねじれの位置となったピラミッド型の抽出バッグであって、その頂部近傍のシール部位s2で、糸材3からなる吊し糸の一端と通水濾過性シート4とが強シールされ、その吊し糸の他端の部位s1で吊し糸とタグ2が強シールされ、吊し糸とタグ2がそれぞれ部位s3、s4で通水濾過性シート4と弱シールされている抽出バッグを得ることができる。 As the filling and packaging machine 70, various known ones can be used. For example, as shown in FIG. 11, a cylindrical body 73 having a former guide 72 for guiding the extraction bag sheet 5, and an extraction bag Auger filling machine 80 that feeds tea leaves or the like, which are the contents of each, into the cylinder 73 by a predetermined amount, a feed roller 74 that moves the extraction bag sheet 5 wound around the cylinder 73 downward, and both side edges of the extraction bag sheet 5 A vertical sealing device 75 that seals a tube and a horizontal sealing device 76 that seals the extraction bag sheet 5 formed into a cylindrical shape in the width direction can be used. The horizontal sealing device 76 swings an attachment base (not shown) of the seal head 76a by 90 ° in a plane perpendicular to the longitudinal direction of the cylindrical body 73, and the seal head 76a is moved every time the swing base 76 is swung. By running in the width direction of the extraction bag sheet, welding and cutting in the width direction of the extraction bag sheet 5 are sequentially performed. Thus, for example, from the extraction bag sheet 5 of FIG. 10, as in the extraction bag 6 shown in FIG. 12, the widthwise seals sx, sy at the upper and lower end edges of the pyramid type extraction bag are twisted positions. In addition, one end of the hanging thread made of the thread material 3 and the water-permeable filter sheet 4 are strongly sealed at the seal part s2 in the vicinity of the top, and the hanging thread is formed at the part s1 at the other end of the hanging thread. It is possible to obtain an extraction bag in which the tag 2 is strongly sealed and the hanging thread and the tag 2 are weakly sealed with the water-permeable filter sheet 4 at the portions s3 and s4, respectively.
 充填包装機70において、横シール装置76としては、抽出バッグ用シートの幅方向のシール時にはシールヘッド76aとその受け76bを下方に移動させ、抽出バッグ用シート5の走行を止めないようにすることが好ましい。この場合、横シール装置76のシールヘッド76aとその受け76bは、最も下がった位置からは、90°回転しつつ上方の位置に戻るようにする。したがって、横シール装置76は、図11の矢印のように繰り返し動かすことが好ましい。 In the filling and packaging machine 70, as the lateral sealing device 76, when sealing the extraction bag sheet in the width direction, the seal head 76a and its receiving 76b are moved downward so that the traveling of the extraction bag sheet 5 is not stopped. Is preferred. In this case, the seal head 76a and the receptacle 76b of the lateral seal device 76 are rotated 90 ° from the lowest position and returned to the upper position. Therefore, it is preferable to move the horizontal sealing device 76 repeatedly as shown by the arrows in FIG.
 なお、縦シール装置75及び横シール装置76のシール手段は、超音波によってもよく、加熱によってもよい。 In addition, the sealing means of the vertical sealing device 75 and the horizontal sealing device 76 may be ultrasonic or may be heated.
 この他、横シール装置76としては、筒体73の長手方向に垂直な平面内で、シール方向が90°異なる第1の横シール装置と第2の横シール装置を設け、これらを交互に使用するようにしても良い。 In addition, as the horizontal sealing device 76, a first horizontal sealing device and a second horizontal sealing device having a sealing direction different by 90 ° are provided in a plane perpendicular to the longitudinal direction of the cylindrical body 73, and these are used alternately. You may make it do.
 また、縦シール装置75を用いて、抽出バッグ用シート5の両側縁部の溶着溶断することにより不要な縁部(耳部)が生じる場合には、それを巻き取るスクラップ巻き取り手段77を設けても良い。 Further, when unnecessary edge portions (ear portions) are generated by welding and cutting the both side edge portions of the extraction bag sheet 5 using the vertical sealing device 75, scrap winding means 77 is provided for winding the edge portions. May be.
 本発明の糸掛装置30は、種々の抽出バッグ用シートの製造機械で使用することができる。例えば、平袋状の抽出バッグを製造するための抽出バッグ用シートの糸材の引き回しにも使用することができる。 The threading device 30 of the present invention can be used in various extraction bag sheet manufacturing machines. For example, it can also be used to route a thread material of an extraction bag sheet for producing a flat bag-shaped extraction bag.
 なお、本発明の糸掛装置30や抽出バッグ用シートの製造機械1で使用する、糸材3、タグテープ2t、通水濾過性シート4としては、従前のものを使用することができる。例えば、糸材3としては、ポリプロピレン、ポリエチレン等の熱可塑性合成繊維をはじめとして超音波溶着や熱溶着が可能な素材から形成されたものを使用することができ、タグテープ2tとしては、紙、プラスチックシート等から形成されたものを使用することができる。また、通水濾過性シート4としては、ポリエステル、ナイロン、ポリエチレン、ポリプロピレン等の合成繊維、レーヨン等の半合成繊維、コウゾ、ミツマタ等の天然繊維の単独又は複合繊維からなる織布、不織布、紙類、多くの孔を開けたフィルム等を使用することができる。 In addition, as the thread material 3, the tag tape 2t, and the water-permeable filter sheet 4 used in the yarn hooking device 30 and the extraction bag sheet manufacturing machine 1 of the present invention, conventional ones can be used. For example, as the thread material 3, one formed from a material capable of ultrasonic welding or heat welding including thermoplastic synthetic fibers such as polypropylene and polyethylene can be used. As the tag tape 2t, paper, What was formed from the plastic sheet etc. can be used. Further, as the water-permeable filter sheet 4, synthetic fibers such as polyester, nylon, polyethylene, and polypropylene, semi-synthetic fibers such as rayon, woven fabrics, nonwoven fabrics, papers made of natural fibers such as mulberry, Mitsumata, etc. For example, a film having many holes can be used.
 本発明の糸掛装置や抽出バッグ用シートの製造機械は、紅茶、緑茶、ハーブ等のティーバッグ、煮干し、鰹節等のだしの抽出バッグを生産ラインで連続的に製造するために有用である。 INDUSTRIAL APPLICABILITY The yarn hooking device and extraction bag sheet manufacturing machine of the present invention are useful for continuously manufacturing tea bags for tea, green tea, herbs, etc., boiled and dried bonito extract bags on the production line. .
実施例の糸掛装置の斜視図(a)と上面図(b)である。It is the perspective view (a) and top view (b) of the threading device of an Example. 実施例の抽出バッグ用シートの製造機械の概略構成図である。It is a schematic block diagram of the manufacturing machine of the sheet | seat for extraction bags of an Example. 回転担持体の周面に形成する糸材の回旋パターンの平面図である。It is a top view of the rotation pattern of the thread | yarn material formed in the surrounding surface of a rotation carrier. 回転担持体の周面に対する糸通しの軌道の説明図である。It is explanatory drawing of the threading track | orbit with respect to the surrounding surface of a rotation carrier. 固定座標に対する糸通しの軌道の説明図である。It is explanatory drawing of the threading track | orbit with respect to a fixed coordinate. 回転担持体の周面に形成する糸材の回旋パターンの平面図である。It is a top view of the rotation pattern of the thread | yarn material formed in the surrounding surface of a rotation carrier. 回転担持体の周面に形成する糸材の回旋パターンの平面図である。It is a top view of the rotation pattern of the thread | yarn material formed in the surrounding surface of a rotation carrier. 回転担持体の周面に対する糸通しの軌道の説明図である。It is explanatory drawing of the threading track | orbit with respect to the surrounding surface of a rotation carrier. 回転担持体の周面に対する糸通しの軌道の説明図である。It is explanatory drawing of the threading track | orbit with respect to the surrounding surface of a rotation carrier. 固定座標に対する糸通しの軌道の説明図である。It is explanatory drawing of the threading track | orbit with respect to a fixed coordinate. シール部位の説明図である。It is explanatory drawing of a seal | sticker site | part. 抽出バッグ用シートの平面図である。It is a top view of the sheet | seat for extraction bags. 充填包装機の斜視図である。It is a perspective view of a filling packaging machine. 抽出バッグの斜視図である。It is a perspective view of an extraction bag.
符号の説明Explanation of symbols
 1  抽出バッグ用シートの製造機械
 2  タグ
 2r タグテープ原反
 2t タグテープ
 3  糸材
 3r 糸材原反
 4  通水濾過性シート
 4r シート原反
 5  抽出バッグ用シート
 6  抽出バッグ
10  回転担持体
11、11a、11b、11c、11d  ピン
20  タグ供給装置
21  タグカット供給装置
22  タグ受渡ドラム
30  糸掛装置
31  ジョイント部
32a 第1の駆動クランク機構
32b 第2の駆動クランク機構
33Ma、33Mb サーボモータ
34a、34b クランクアーム
35a、35b リンク
36  糸ガイド
37  糸通し
38  糸通し保持ブラケット
40  糸掛機構
 401  ニップローラ
 410  糸材の張力調整手段
 420  ダンサー機構
 422  サーボモータ
 430  パス長調整装置
50  シート供給装置
51  ダンサーローラ
52  ニップ駆動ローラ
60  シール装置
61  第1のシール装置
62  第2のシール装置
63  第3のシール装置
64  第4のシール装置
70  充填包装機
71  基準送りローラ
72  フォーマーガイド
73  筒体
74  送りローラ
75  縦シール装置
76  横シール装置
76a シールヘッド
76b シールヘッドの受け
77  スクラップ巻き取り手段
80  オーガ充填機
La  糸通しのピンに対する軌道
Lb  固定座標における糸通しの軌道
θa、θb  クランクアームの揺動角
s1、s2、s3、s4  シール部位
DESCRIPTION OF SYMBOLS 1 Manufacturing machine of extraction bag sheet 2 Tag 2r Tag tape original fabric 2t Tag tape 3 Thread material 3r Thread material original fabric 4 Water-permeable filterable sheet 4r Sheet original fabric 5 Extraction bag sheet 6 Extraction bag 10 Rotating carrier 11, 11a, 11b, 11c, 11d Pin 20 Tag supply device 21 Tag cut supply device 22 Tag delivery drum 30 Threading device 31 Joint portion 32a First drive crank mechanism 32b Second drive crank mechanism 33Ma, 33Mb Servo motors 34a, 34b Crank arm 35a, 35b Link 36 Thread guide 37 Threading 38 Threading holding bracket 40 Threading mechanism 401 Nip roller 410 Thread material tension adjusting means 420 Dancer mechanism 422 Servo motor 430 Path length adjusting device 50 Sheet supply device 51 Dancer roller 52 Nip Driving roller 60 Seal device 61 First seal device 62 Second seal device 63 Third seal device 64 Fourth seal device 70 Filling and packaging machine 71 Reference feed roller 72 Former guide 73 Cylindrical body 74 Feed roller 75 Vertical seal device 76 Horizontal Sealing device 76a Seal head 76b Seal head receptacle 77 Scrap winding means 80 Auger filling machine La Trajectory Lb with threading pin Threading trajectory θa, θb Crank arm swing angles s1, s2, s3, s4 Seal part

Claims (7)

  1.  糸掛用ピンが突出した回転担持体の周面で、糸通しを回旋させることにより、抽出バッグ用シートにおける糸材の連続的パターンを形成する糸掛方法であって、
    糸通しを、2つの駆動クランク機構によって駆動し、各駆動クランク機構の駆動源としてそれぞれサーボモータを使用することを特徴とする糸掛方法。
    A thread hooking method for forming a continuous pattern of the thread material in the sheet for the extraction bag by rotating the threader on the peripheral surface of the rotating carrier from which the thread hooking pin protrudes,
    A threading method characterized in that the threading is driven by two drive crank mechanisms and a servo motor is used as a drive source of each drive crank mechanism.
  2.  回転担持体上に所定間隔で吸引保持されたタグ上で、糸材が回転担持体の略軸方向に引き延ばされるように、糸通しを回旋させる請求項1記載の糸掛方法。 2. The yarn hooking method according to claim 1, wherein the threader is rotated so that the thread material is stretched in a substantially axial direction of the rotary carrier on the tag sucked and held at a predetermined interval on the rotary carrier.
  3.  各サーボモータが、往復運動を行う請求項2又は3記載の糸かけ方法。 4. The yarn threading method according to claim 2 or 3, wherein each servo motor reciprocates.
  4.  糸材と接着したタグが、通水濾過性シートの長手方向に所定間隔で配列している抽出バッグ用シートの製造方法であって、
    (1)回転担持体にタグを所定間隔で担持させる工程
    (2)糸掛用ピンが突出した回転担持体の周面で、糸通しを回旋させることにより糸材の連続的パターンを形成する糸掛工程
    (3)糸材とタグを接着する工程
    (4)回転担持体上のタグと糸材の上に通水濾過性シートを供給する工程
    (5)回転担持体上で、タグ又は糸材と通水濾過性シートを接着する工程
    を有し、(2)糸掛工程において、糸通しを2つの駆動クランク機構によって駆動し、各駆動クランク機構の駆動源としてそれぞれサーボモータを使用することを特徴とする抽出バッグ用シートの製造方法。
    The tag bonded to the thread material is a method for producing a sheet for an extraction bag in which the tags are arranged at predetermined intervals in the longitudinal direction of the water-permeable filter sheet,
    (1) A step of carrying the tag at a predetermined interval on the rotary carrier
    (2) Threading step of forming a continuous pattern of thread material by rotating the threader on the peripheral surface of the rotating carrier from which the threading pin protrudes
    (3) Bonding process of thread material and tag
    (4) A step of supplying a water-permeable filterable sheet onto the tag and the thread material on the rotating carrier.
    (5) having a step of adhering the tag or thread material and the water-permeable filterable sheet on the rotation carrier, and (2) in the threading step, the threading is driven by two drive crank mechanisms, and each drive crank A method for manufacturing a sheet for an extraction bag, wherein a servo motor is used as each drive source of the mechanism.
  5.  糸掛用ピンが突出した回転担持体の周面で、糸通しを回旋させることにより、抽出バッグ用シートにおける糸材の連続的パターンを形成する糸掛装置であって、
    糸通しを駆動する2つの駆動クランク機構を有し、各駆動クランク機構の駆動源がサーボモータであることを特徴とする糸掛装置。
    A yarn hooking device that forms a continuous pattern of the thread material in the sheet for the extraction bag by rotating the threader on the peripheral surface of the rotating carrier from which the thread hooking pin protrudes,
    A yarn hooking device comprising two drive crank mechanisms for driving threading, wherein the drive source of each drive crank mechanism is a servo motor.
  6.  2つの駆動クランク機構がそれぞれ、サーボモータと一端で接続したクランクアーム、クランクアームの他端に接続したリンクを有し、一方の駆動クランク機構のリンクと他方の駆動クランク機構のリンクが略直交するようにジョイントし、一方のリンクの先端に、糸通しを有する糸通し保持ブラケットが設けられている請求項5記載の糸掛装置。 Each of the two drive crank mechanisms has a crank arm connected to the servo motor at one end and a link connected to the other end of the crank arm, and the link of one drive crank mechanism and the link of the other drive crank mechanism are substantially orthogonal to each other. The threading device according to claim 5, wherein a threading holding bracket having a threading is provided at a tip of one link.
  7.  糸材と接着したタグが、通水濾過性シートの長手方向に所定間隔で配列している抽出バッグ用シートの製造機械であって、
    (1)回転担持体にタグを所定間隔で担持させるタグ供給装置
    (2)糸掛用ピンが突出した回転担持体の周面で、糸通しを回旋させることにより糸材の連続的パターンを形成する糸掛装置
    (3)タグと糸材を接着するシール装置
    (4)回転担持体上のタグと糸材の上に通水濾過性シートを供給するシート供給装置
    (5)回転担持体上で、タグ又は糸材と通水濾過性シートを接着するシール装置
    を有し、(2)糸掛装置が、糸通しを駆動する2つの駆動クランク機構を有し、各駆動クランク機構の駆動源がそれぞれサーボモータであること特徴とする抽出バッグ用シートの製造機械。
    The tag bonded to the thread material is a machine for manufacturing a sheet for an extraction bag in which the tags are arranged at predetermined intervals in the longitudinal direction of the water-permeable filterable sheet,
    (1) Tag supply device for supporting a tag on a rotating carrier at predetermined intervals
    (2) A yarn hooking device that forms a continuous pattern of yarn material by rotating the threader on the peripheral surface of the rotating carrier from which the yarn hooking pins protrude.
    (3) Sealing device for bonding tag and thread material
    (4) Sheet supply device for supplying a water-permeable filterable sheet onto the tag and thread material on the rotating carrier
    (5) having a sealing device for adhering the tag or thread material and the water-permeable filterable sheet on the rotating carrier; (2) the threading device has two drive crank mechanisms for driving the threading; A machine for producing a sheet for an extraction bag, wherein the drive source of each drive crank mechanism is a servo motor.
PCT/JP2008/059252 2008-05-20 2008-05-20 Method of threading WO2009141867A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/JP2008/059252 WO2009141867A1 (en) 2008-05-20 2008-05-20 Method of threading

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2008/059252 WO2009141867A1 (en) 2008-05-20 2008-05-20 Method of threading

Publications (1)

Publication Number Publication Date
WO2009141867A1 true WO2009141867A1 (en) 2009-11-26

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WO2013065118A1 (en) 2011-10-31 2013-05-10 大紀商事株式会社 Thread material cutting device
IT201800006476A1 (en) * 2018-06-20 2019-12-20 Machine for forming filter bags for infusion products

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JP2006510550A (en) * 2002-12-18 2006-03-30 イ.エンメ.ア.インドゥストリア マッキーネ アウトマティケ ソチエタ ペル アツィオニ Mechanical apparatus and method for making filter bags for brewed products

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JP2006510550A (en) * 2002-12-18 2006-03-30 イ.エンメ.ア.インドゥストリア マッキーネ アウトマティケ ソチエタ ペル アツィオニ Mechanical apparatus and method for making filter bags for brewed products

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013065118A1 (en) 2011-10-31 2013-05-10 大紀商事株式会社 Thread material cutting device
KR20140097139A (en) 2011-10-31 2014-08-06 오끼 쇼지 가부시키가이샤 Thread material cutting device
US9650168B2 (en) 2011-10-31 2017-05-16 Ohki Co., Ltd. Thread material cutting device
IT201800006476A1 (en) * 2018-06-20 2019-12-20 Machine for forming filter bags for infusion products
WO2019244064A1 (en) * 2018-06-20 2019-12-26 I.M.A. Industria Macchine Automatiche S.P.A. Machine for forming filter bags for infusion products
US11377243B2 (en) 2018-06-20 2022-07-05 I.M.A. Industria Macchine Automatiche S.P.A. Machine for forming filter bags for infusion products

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