WO2009131137A1 - Vehicle-mounted electric junction box - Google Patents

Vehicle-mounted electric junction box Download PDF

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Publication number
WO2009131137A1
WO2009131137A1 PCT/JP2009/057965 JP2009057965W WO2009131137A1 WO 2009131137 A1 WO2009131137 A1 WO 2009131137A1 JP 2009057965 W JP2009057965 W JP 2009057965W WO 2009131137 A1 WO2009131137 A1 WO 2009131137A1
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WO
WIPO (PCT)
Prior art keywords
antenna
bus bar
junction box
case
vehicle
Prior art date
Application number
PCT/JP2009/057965
Other languages
French (fr)
Japanese (ja)
Inventor
岡本一志
麻生浩之
Original Assignee
株式会社オートネットワーク技術研究所
住友電装株式会社
住友電気工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社オートネットワーク技術研究所, 住友電装株式会社, 住友電気工業株式会社 filed Critical 株式会社オートネットワーク技術研究所
Priority to DE112009000946T priority Critical patent/DE112009000946T5/en
Priority to JP2010509195A priority patent/JP5044695B2/en
Priority to CN200980113899.5A priority patent/CN102015374B/en
Publication of WO2009131137A1 publication Critical patent/WO2009131137A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/023Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for transmission of signals between vehicle parts or subsystems
    • B60R16/0239Electronic boxes
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/16Distribution boxes; Connection or junction boxes structurally associated with support for line-connecting terminals within the box

Definitions

  • the present invention relates to an on-vehicle electrical junction box, and more specifically, an electrical junction box mounted on an automobile has a wireless reception function.
  • a remote keyless entry system that can unlock and lock an automobile door without inserting a key into a keyhole.
  • the system uses a remote key for transmission carried by an occupant and a smart key for transmission / reception, receives a signal transmitted from these keys with a wireless receiver, and connects the received signal to a wireless receiver via a wire harness.
  • the door electronic control unit including the door lock control unit transmits the information to the door, and the electronic control unit for the body automatically controls the door lock mechanism to unlock and lock the door.
  • the door lock electronic control board 101 and the antenna 102 connected to the door lock electronic control board 101 are provided inside the case of the wireless receiver 100.
  • the wireless receiver 100 is mounted on the electrical connection box 103 and connected by a connector.
  • Patent Document 1 Japanese Patent Laid-Open No. 2001-315591 is provided as a wireless receiving function including an antenna housed in a function housing portion (corresponding to an electrical junction box).
  • the device accommodating portion 200 described in Patent Document 1 corresponds to a so-called electrical connection box, and accommodates bus bars, relays, fuses, fusible links, and the like connected to the wire harness.
  • the integrated ECU 201 is accommodated in the device accommodating portion 200, and the integrated ECU 201 is disposed on the central circuit board 202 and is disposed on one side of the peripheral edge of the central circuit board 202.
  • a keyless antenna 203 for detecting a keyless switch switching signal is arranged. The keyless antenna 203 is used to determine the door lock state.
  • the keyless antenna 203 is not described in detail, it is recognized as a straight metal plate along the side edge of one side of the central circuit board when judged from the illustration.
  • a function storage unit 200 including an electrical junction box of Patent Document 1 stores an integrated ECU including a body electronic control unit having a door lock control unit therein, and a keel antenna 203 on the periphery of the substrate of the integrated ECU. Is arranged. Therefore, there is no need to connect a radio receiver equipped with a conventional antenna and a door lock electronic control unit via a wire harness or a connector.
  • the keyless antenna 203 of Patent Document 1 is only arranged on one side of one side of the central circuit board 202 of the integrated ECU 201 housed in one side of the electrical junction box, its length is short, It is recognized that it is not long enough to receive the transmission signal from the remote key or smart key. That is, the length L of the keyless antenna 203 is preferably about ⁇ / 2 or more, and at least ⁇ / 4 or more (about 20 to 25 cm) of the wavelength ⁇ of the received radio wave. Therefore, if the length of the keyless antenna 203 in FIG. 13B is 20 to 25 cm, the entire electrical junction box becomes very large (the total length is about 100 cm), and the electrical connection that allows the mounting space to be mounted on an automobile. It becomes unsuitable as a box.
  • the present invention has been made in view of the above problems, and it is possible to make the length of an antenna accommodated in the electrical junction box as long as an antenna gain can be obtained without increasing the size of the electrical junction box. It is an issue.
  • the present invention provides a board provided with a radio reception circuit inside a case of an in-vehicle electrical junction box, and an antenna projecting into the case by connecting one end of the board to the radio reception circuit of the board.
  • the antenna is composed of a metal bar connecting one end to the wireless receiving circuit or a bus bar fixed on an insulating plate disposed at the lower or upper part of the substrate, and the one end of the bus bar is bent toward the printed circuit board.
  • the tip is directly connected to the wireless reception circuit, or a relay metal rod is connected to one end of the bus bar, and the relay metal rod is connected to the wireless reception circuit,
  • An in-vehicle electrical junction box is provided, wherein an antenna made of the metal bar or bus bar is bent and arranged along the inner surface of the outer peripheral wall of the case.
  • a portion of the antenna connected to the radio receiving circuit is arranged in a vertical direction at a corner of the case, and a lower end in the vertical direction is bent to extend in the horizontal direction.
  • the length of the horizontal extension portion can be increased, and the bent portion of the antenna can be reduced. it can.
  • the antenna is not formed on a part of the side edge of the electronic control board accommodated in the electrical junction box, but is formed by a metal rod or bus bar having one end connected to the radio reception circuit of the board.
  • the antenna is arranged along the inner surface of the outer peripheral wall of the case of the electrical junction box, and the antenna length is set to a length that can provide the antenna gain.
  • the position along the inner surface of the outer peripheral wall of the case is often a dead space, and only the space for placing the antenna along the inner surface of the outer peripheral wall of the case is provided.
  • the outer shape hardly increases and the electric junction box does not increase in size.
  • the antenna is placed along the inner surface of the outer peripheral wall of the case, when it is necessary to keep a distance from the mounted components such as relays, fuses, busbars, etc. in terms of performance design, the increase in the size of the case is suppressed. It can be designed to be small.
  • the electrical connection box provided with the substrate and the antenna provided with the wireless reception circuit of the present invention is preferably a junction box mounted on an automobile.
  • the junction box distributes power to the electrical components mounted on the automobile and has a branch circuit that connects to each electrical component.
  • the junction box is the largest electrical junction box installed on the automobile. It has become. Therefore, the length of the outer peripheral edge of the case of the junction box made of this large electric junction box is also large, and when the antenna is accommodated along the outer peripheral edge of the junction box, the antenna can be made sufficiently long. The length of the linear portion can be increased, and the antenna gain can be improved.
  • the antenna formed of the metal rod has a horizontal portion placed on a groove-like antenna placement portion provided along the inner surface of the outer peripheral wall of the case, or an antenna projecting from the inner surface of the outer peripheral wall.
  • the antenna made of a metal rod can be held by using the outer peripheral edge of the case of the electrical junction box.
  • the antenna When the antenna is formed of the bus bar, the antenna extends on the outer peripheral portion on the insulating plate and is arranged along the inner surface of the outer peripheral wall of the case. On this insulating plate, a bus bar for a branch connection circuit that supplies power to the on-vehicle electrical components is also fixed.
  • the bus bar accommodated in the electrical junction box is formed by punching a conductive metal plate such as a copper alloy in a required pattern and punching a crimping hole, and then bending the tab.
  • a rib provided on the upper surface of an insulating plate made of an insulating resin plate is inserted into the caulking hole, and caulking is performed to fix the bus bar on the insulating plate.
  • the bus bar used as the plate antenna may be provided by being punched at the same time when the conductive metal plate is punched with a pattern, and then cut off from the circuit portion.
  • a bus bar serving as a plate-like antenna may be provided using another conductive metal plate, and a caulking hole may be formed in the bus bar so as to be caulked and fixed on the insulating plate.
  • a caulking hole may be formed in the bus bar so as to be caulked and fixed on the insulating plate.
  • the relay metal bar connected to the bus bar or one end of the metal bar and one end of the wireless reception circuit of the substrate are connected by soldering. That is, a through-hole is provided at the tip of the wireless resin circuit on the substrate, and the tip of a metal rod serving as an antenna or a relay metal rod connected to the bus bar by soldering or welding is inserted into the through-hole for solder connection. is doing.
  • a laminated body in which a plurality of sets of insulating plates with caulking and fixing a bus bar are stacked is arranged with a gap from the substrate, and the bus bar on the insulating plate facing the substrate in the laminated body is used as the antenna, and the antenna is used. While the bent end of the bus bar is used as a tab-shaped terminal, the terminal connected to the wireless receiving circuit is inserted into the connector mounted on the printed circuit board, and the tab-shaped terminal of the bus bar is inserted into the connector and fitted. Connected.
  • the board provided with the wireless receiving circuit is shared with the printed board of the body electronic control unit that controls at least one vehicle-mounted device among the light, the door lock, the wiper, the room light, and the power window. That is, the printed circuit board accommodated in the electric junction box is not limited to the door lock control unit, and is assumed to have other body system electronic control units such as lights and wipers. It is no longer necessary to distribute the electronic control units in the vehicle.
  • the electrical junction box comprising the junction box, the drive power supply is distributed to each device controlled by the body system electronic control unit such as the door lock, the light, and the wiper. Can be directly performed by a signal from each control unit provided on the printed circuit board.
  • the antenna extends along the inner surface of the peripheral wall of at least two sides of the case having a square frame shape in cross section, the bending angle of the antenna is 90 degrees or less, and
  • the overall length of the antenna is preferably 0.9 ⁇ ⁇ / 4 or more with respect to the wavelength ⁇ of the received radio wave.
  • the bending angle is set to 90 degrees or less when the antenna needs to be bent as described above. Further, the antenna gain is increased by having an overall length of 0.9 ⁇ ⁇ / 4 or more with respect to the wavelength ⁇ of the received radio wave. Since the antenna is disposed along the inner surface of the outer peripheral wall of the resin molded product, the resin outer peripheral wall functions as a dielectric, and the resonance frequency (fn) decreases when the antenna is brought closer to the outer peripheral wall of the case. As a result, the total length of the radio wave received by the antenna with respect to the wavelength ⁇ can be shortened to 0.9 ⁇ ⁇ / 4 or more, which is slightly shorter than ⁇ / 4 that has been required conventionally. In addition, the resonance frequency is further reduced according to the type of resin used as the case molding material, and the overall length of the antenna can be shortened.
  • the electrical junction box Since there are many electrical parts to be accommodated in the electrical junction box, the electrical junction box becomes large, and if the length of one side is not less than 0.9 ⁇ ⁇ / 4, the bus bar or the metal rod used as the plate antenna is It is a straight line along one side of the case. However, if the length of one side of the electrical junction box is less than 0.9 ⁇ ⁇ / 4, the bus bar or the metal rod serving as the antenna is located on the insulating plate at a position along the inner surface of the peripheral wall of the case. It is bent along the four sides, and the antenna gain is obtained.
  • the bus bar for the branch connection circuit for feeding power to the electrical components is fixed inside the insulating plate surrounded by the bus bar serving as an antenna disposed at the periphery of the insulating plate, and the insulating plate is mounted on the insulating plate. Make effective use of space. At this time, it is preferable that the air insulation portion is provided by separating the bus bar for the branch connection circuit and the bus bar serving as the antenna by 10 to 30 mm apart so as not to cause radio wave interference.
  • the antenna is optimal for receiving a transmission signal from a remote key or smart key carried by a passenger, but is preferably used for receiving a detection signal from a tire sensor attached to the tire.
  • the present invention further provides an antenna housed in the in-vehicle electrical junction box. That is, the antenna of the present invention is an antenna made of a metal rod disposed along the inner surface of the outer peripheral wall of the case inside the case of the electrical junction box, and the antenna is a radio of a printed circuit board housed in the case. It is connected to the receiving circuit.
  • the antenna is accommodated inside the electrical connection box, and the antenna is disposed along the inner surface of the outer peripheral wall of the case of the electrical connection box. Therefore, the antenna is not enlarged. Can be long enough to obtain the antenna gain. Thus, an antenna having a large gain can be accommodated in the electrical junction box without considering the antenna installation space.
  • a bus bar fixed on an insulating plate housed in an electric junction box is used as an antenna, it is not necessary to hold the antenna on the outer peripheral wall of the case, and the length of the bus bar used as the antenna is set to the required length on the insulating plate. Easy to do.
  • FIG. 1 It is a perspective view which shows the electrical-connection box of 1st Embodiment of this invention. It is the schematic which shows the internal structure of the said electrical-connection box. It is a principal part perspective view which shows the arrangement
  • (A) (B) (C) is a schematic diagram showing a modification of the first embodiment.
  • (A) (B) is drawing which shows the other modification of 1st Embodiment.
  • the electrical junction box of 2nd Embodiment of this invention is shown, (A) is a schematic perspective view, (B) is a perspective view of a printed circuit board. It is sectional drawing of 2nd Embodiment. (A) is sectional drawing which shows the arrangement
  • FIG. 1 shows a first embodiment.
  • An electrical junction box 1 shown in FIG. 1 is a junction box mounted on a car.
  • the case 2 of the electrical junction box 1 is coupled by covering a lower cover and an upper cover (not shown).
  • the case 2 has a substantially rectangular cross section, and the length L1 on the long side of the outer peripheral wall 2a of the case 2 is 200 mm.
  • the length L2 of the outer peripheral wall 2a on the short side is 100 mm.
  • a laminated body 5 including a bus bar 3 and an insulating plate 4 connected to the wire harness W / H is accommodated in a lower layer portion of the case 2.
  • a relay board 6 is arranged on the upper part of the laminate 5, and a board-mounted relay 7 is mounted on the relay board 6.
  • An integrated body ECU printed circuit board 10 is disposed on the relay board 6 on which the board mounted relay 7 is mounted.
  • a relay 8, a fuse and a connector accommodating portion 8 connected to the bus bar 3 of the laminate 5 are provided.
  • the printed circuit board 10 is mounted on the upper end of a column 2c projecting from the upper wall 2b of the case 2, and the periphery of the printed circuit board 10 is fixed with bolts or screws. Therefore, the printed circuit board 10 protrudes from the upper wall 2b of the case 2 at a height L3 (5 to 50 mm).
  • a circuit serving as a door lock control unit 11 is provided on the printed circuit board 10 and an IC chip 13 is mounted.
  • a receiving circuit 12 from a remote key is provided, and one end of the receiving circuit 12 is provided at the outer corner of one edge of the printed circuit board 10 to serve as a power feeding unit 12 a connected to the antenna 20.
  • a transmission circuit 14 is connected to the IC chip 13 connected to the reception circuit 12, and the transmission circuit 14 is connected to a connector 15 mounted on the lower surface of the other side of the printed board 10.
  • the connector 15 is fitted with a connector (not shown) that accommodates the circuit of the relay board 6 accommodated in the case 2 and the terminal connected to the bus bar 3 of the laminate 5.
  • the transmission circuit 14 is also connected to the circuit of the relay board 6 and the bus bar 3.
  • the bus bar 3 is connected to the connector disposed on the other side of the case 2 as described above, the connector is connected to the connector of the wire harness terminal, and the wire harness is connected to the door lock driving unit. With this configuration, the door lock driving unit can be controlled by the door lock control unit 11.
  • the printed circuit board 10 is provided with a control unit for body equipment such as a light, a wiper, a room light, and a power window in addition to the door lock control unit 11, and is connected to the relay substrate 6 and the bus bar 3.
  • a control unit for body equipment such as a light, a wiper, a room light, and a power window in addition to the door lock control unit 11, and is connected to the relay substrate 6 and the bus bar 3.
  • a through hole is provided in the power feeding portion 12a of the receiving circuit 12 of the printed circuit board 10, and one end of the antenna 20 made of a metal rod is inserted into the through hole and connected by soldering. In place of soldering, welding or connector connection may be used.
  • the antenna 20 is lowered by a height L3 downward from the upper end connected to the power feeding portion 12a and is formed along the inner surface on the upper end side of the outer peripheral wall 2a of the case 2.
  • the antenna arrangement portion 2d shown in FIG. 1 is reached, and is inclined at an angle of 90 degrees or less at the arrival position and bent in the horizontal direction.
  • a bent portion 20 b at the lower end of the downward vertical portion 20 a of the antenna 20 is located at a location close to one end side of the outer peripheral wall 2 a in the longitudinal direction of the case 2.
  • the antenna placement portion 2d is a groove into which a horizontal portion 20c extending in the horizontal direction from the bent portion 20b of the antenna 20 can be inserted from above.
  • the antenna 20 can be positioned and held in the groove. Since the antenna placement portion 2d is formed along the inner surface of the outer peripheral wall 2a in the longitudinal direction of the case 2, the length is about 200 mm, and the horizontal portion 20c of the antenna 20 placed in the antenna placement portion 2d The length is L4, and the antenna length L4 + L3 including the horizontal portion can be set to 0.9 ⁇ ⁇ / 4 or more with respect to the wavelength ⁇ of the received radio wave.
  • the antenna 20 in the electrical junction box 1 is assembled in the case 2 in a state where the upper end of the vertical portion 20a of the antenna 20 is connected to the power feeding portion 12a of the receiving circuit 12 of the printed circuit board 10. At that time, the antenna 20 bends the lower end of the vertical portion 20a in advance to extend the horizontal portion 20c in the horizontal direction.
  • the vertical portion 20a of the antenna 20 hangs at a position close to one end on the long side of the outer peripheral wall 2a of the case 2, and the bent portion 20b at the lower end is It fits in the antenna arrangement
  • the antenna 20 is fitted and arranged on the antenna arrangement portion 2d formed along the inner surface of the outer peripheral wall 2a of the case 2, the length of the antenna 20 is increased. ⁇ / 4 or more, and can be accommodated in the case 2 without reducing the gain of the antenna 20. Further, the vertical portion 20a of the antenna 20 connected to the power feeding portion 12a of the receiving circuit 12 provided on the printed circuit board 10 is located at the corner of the outer peripheral wall 2a of the case 2, and the horizontal portion 20c is also along the inner surface of the outer peripheral wall 2a. Be placed.
  • the antenna 20 is arranged along the inner surface of the outer peripheral wall 2a of the case 2, it is not necessary to provide a space for antenna arrangement inside the case, and it is not necessary to increase the entire volume of the case 2 for antenna arrangement.
  • the case is made of polypropylene.
  • the ratio 4L / ⁇ n to 4 is shown in Table 1 and FIG.
  • the length of the antenna can be shortened because the outer peripheral wall made of resin acts as a dielectric, and when the antenna is moved closer to the outer peripheral wall made of the dielectric, the resonance frequency is lowered. It is recognized that this can be shortened. Therefore, depending on the type of resin for molding the case, the shortest antenna length can be made shorter than 0.9 ⁇ ⁇ / 4 (0.5 to 0.8) ⁇ ⁇ / 4. It is recognized that As described above, by arranging the antenna along the outer peripheral wall of the case in the electrical junction box, there is an advantage that the antenna gain can be obtained even if the antenna length is shorter than the conventional one.
  • FIG. 5A, 5B, and 5C show a modification of the first embodiment.
  • an antenna arrangement portion 2d-1 is provided along the inner surface on the short side of the outer peripheral wall 2a of the case 1, and is continuous with the antenna arrangement portion 2d on the long side.
  • the antenna 20 is also provided with an extension portion 20d that is inclined at an angle of 90 degrees or less from the tip of the horizontal portion 20c and is refracted in the horizontal direction, and the antenna 20 has a three-dimensional shape bent in the X, Y, and Z directions. .
  • the extension portion 20d of the antenna 20 is disposed so as to be fitted into the antenna arrangement portion 2d-1.
  • the antenna 20 is provided with an extension 20d as in the first modification.
  • the connector housing portion is provided along the short inner surface of the outer peripheral wall 2 a of the case 2, and it is difficult to provide the antenna placement portion.
  • the tip of the horizontal portion 20c of the antenna 20 is bent upward to provide a first extension portion 20d, and the upper end of the first extension portion 20d is bent in the horizontal direction.
  • a second extension 20e is provided.
  • the second extension portion 20e of the antenna 20 is arranged along the inner surface of the outer peripheral wall 30a of the upper cover 30 that covers the case 2, and the antenna arrangement portion 30b provided with the second extension portion 20e on the inner surface of the upper wall of the upper cover 30. Is fitted.
  • FIGS. 6A and 6B show a fourth modification of the first embodiment.
  • the antenna 20 arranged along the inner surface of the outer peripheral wall 30a of the case is spaced from the inner surface of the outer peripheral wall 30a instead of providing the groove-shaped antenna arrangement portion on the outer peripheral wall 30a of the case 30.
  • An L-shaped holding part 30x is projected, and the antenna 20 is inserted and sandwiched between the holding part 30x and the inner surface of the outer peripheral wall 30a.
  • the upper end of the holding portion 30x protrudes toward the outer peripheral side 30a so that the antenna 20 cannot be pulled out.
  • FIG. 7 to 9 show a second embodiment.
  • one of the bus bars accommodated in the electrical connection box 1 is used as a plate antenna, and one end of the bus bar 40 serving as the plate antenna is used as a relay metal rod.
  • the relay metal rod 20-A is connected to the power feeding portion 12a of the receiving circuit 12 of the printed circuit board 10.
  • the same members as those in the first embodiment are denoted by the same reference numerals, and description thereof is omitted.
  • a plurality of sets of a plurality of sets in which a bus bar 3 connected to a connector of a terminal of a wire harness (not shown) and a connector are crimped and fixed on an insulating plate 4 are laminated inside the case 2.
  • the laminated body 5 is accommodated in the lower layer portion of the case.
  • An integrated body ECU printed circuit board 10 is arranged on one side above the uppermost bus bar 3A.
  • the printed circuit board 10 is supported and mounted by a support frame protruding from the upper inner surface of the upper wall 2b of the case 2, and the printed circuit board 10 is higher than the upper wall 2b of the case 2 by a height L3 ( 5 to 50 mm).
  • the upper end of the relay metal rod 20-A serving as an antenna is inserted into a through hole provided in the power feeding portion 12a of the receiving circuit 12 of the printed circuit board 10 and connected by soldering. As shown in FIG. 7, the relay metal rod 20-A serving as the antenna protrudes downward by a height L3 from the upper end connected to the feeding portion 12a.
  • the lower end of the relay metal bar 20-A is disposed along the outer peripheral edge of the insulating plate 4 in the uppermost bus bar 3A of the laminate 5 and extends to the corner in the case 2.
  • the bus bar 40 is used as a plate antenna.
  • each set of bus bar 3 and insulating plate 4 constituting the laminate 5 is formed by punching a conductive metal plate along a circuit pattern and providing a caulking hole 3h. After that, the tab is bent, and the caulking rib 4r provided on the insulating plate 4 is inserted into the caulking hole 3h and caulked, thereby fixing the bus bar 3 on the insulating plate 4.
  • the insulating plate 4 has a shape substantially equivalent to the horizontal cross section inside the case 2 and is disposed over the entire surface in the horizontal direction inside the case 2.
  • the uppermost bus bar 3A is also crimped and fixed on the insulating plate 4.
  • the bus bar 40 used as the plate-like antenna is arranged at a position along the entire length of the outer peripheral edge of the two sides of the insulating plate 4 and bent in an L shape in the horizontal direction. Therefore, the overall length of the bus bar 40 as the plate antenna is about 300 mm.
  • the length of the relay metal rod 20-A connected to the bus bar 40 is set to 5 to 50 mm, the length of the antenna portion including the bus bar 40 and the relay metal rod 20-A serving as a plate antenna is increased. Is 305 to 350 mm. Therefore, the length of the antenna can be 0.9 ⁇ ⁇ / 4 or more.
  • the bus bar 3A fixed on the insulating plate 4 has a branch connection circuit part 31 for feeding power to the vehicle-mounted electrical components from the central region of the insulating plate 4 in addition to the bus bar 40 that is a plate-like antenna disposed along the outer periphery. It is provided at a position along the other two sides. A gap S of 10 to 30 mm is provided between the bus bar 40 serving as the plate antenna and the bus bar of the branch connection circuit portion 31 adjacent thereto.
  • the length of the antenna is 0.9 ⁇ . It can be set to ⁇ / 4 or more, and can be accommodated in the case 2 without reducing the gain of the antenna.
  • the vertical portion 20a of the relay metal rod 20-A connected to the power feeding portion 12a of the receiving circuit 12 provided on the printed circuit board 10 is positioned at the corner of the outer peripheral wall 2a of the case 2 and serves as the plate antenna. 40 is connected to one end. Therefore, it becomes a position away from the relays and other bus bars housed in the case 2, and the influence of noise generated therefrom can be minimized.
  • the bus bar 40 arranged along the inner surface of the outer peripheral wall 2a of the case 2 is only used as a plate-like antenna, it is not necessary to provide a space for antenna arrangement inside the case, and the entire volume of the case 2 Need not be increased for antenna placement. Further, since the bus bar 40 serving as a plate-like antenna is caulked and fixed to the insulating plate 4 in the same manner as the other bus bars 3, a fastener for fixing the antenna is also unnecessary.
  • FIG. 10 shows a third embodiment.
  • the relay metal rod is not a separate member, but one end of the bus bar 40 serving as the plate antenna is bent and raised to form the relay portion 40x, and the tip of the relay portion 40x is bent.
  • a tab-shaped terminal portion 40t is provided.
  • a terminal 35 is connected to the power feeding portion 12 a at the tip of the receiving circuit 12 of the printed circuit board 10, and the terminal 35 is inserted and locked in a connector 36 mounted on the printed circuit board 10.
  • a tab-like terminal portion 40t at the tip of the relay portion 40x erected from the bus bar 40 is inserted into the connector 36, and is engaged with and electrically connected to the terminal 35.
  • transmission from a remote key dedicated to transmission is received by an antenna, and the door lock control unit 11 provided on the printed circuit board 10 is dedicated to reception, but the door lock control unit 11 and the antenna are smart.
  • An antenna that receives transmission from the key and transmits to the smart key can also be used.
  • FIG. 11 shows a fourth embodiment.
  • a printed circuit board receiving circuit provided in the electrical junction box 1 of the first to third embodiments and an antenna connected to the receiving circuit are mounted from a tire pressure sensor (TPMS sensor) mounted on a vehicle tire. It is used for receiving.
  • TPMS sensors 56A to 56D for detecting tire air pressure are attached to the front and rear, left and right four tires 55 attached to the automobile 50, and the detection signals from these TPMS sensors 56A to 56D are used as the electric signals.
  • the signal is received by the antenna housed in the connection box 1.
  • the receiving circuit connected to the antenna is connected to an air pressure monitoring control unit (not shown) provided on the printed circuit board.

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Abstract

Disclosed is a vehicle-mounted electric junction box which can house an antenna long enough to attain a gain without enlarging the electric junction box. In the case of a vehicle-mounted electric junction box, a substrate equipped with a wireless receiver circuit and an antenna having one end thereof connected with the wireless receiver circuit on the substrate and projecting into the case are provided, characterized in that the antenna consists of a metal rod having one end thereof connected with the wireless receiver circuit or a bus bar fixed to an insulating board arranged at a lower part or an upper part of the substrate, one end side of the bus bar is bent toward the printed board, distal end of the bus bar is connected directly with the wireless receiver circuit or a relaying metal rod is connected to one end of the bus bar, the relaying metal rod is connected with the wireless receiver circuit, and the antenna consisting of the metal rod or bus bar is bent and arranged along the inner surface of the outer circumferential wall of the case.

Description

車載用の電気接続箱In-vehicle electrical junction box
 本発明は、車載用の電気接続箱に関し、詳しくは、自動車に搭載した電気接続箱内に無線受信機能を備えたものである。 The present invention relates to an on-vehicle electrical junction box, and more specifically, an electrical junction box mounted on an automobile has a wireless reception function.
 近時、自動車のドアの解錠および施錠を、キー穴にキーを差し込むことなく行えるリモートキーレスエントリシステムが提供されている。
 該システムは、乗員が携帯する送信用のリモートキーや送受信用のスマートキーを用い、これらキーから送信する信号を無線受信機で受信し、受信した信号を無線受信機に接続したワイヤハーネスを介して、ドアロック制御部を含むボディ用電子制御ユニットに送信し、該ボディ用電子制御ユニットでドアロック機構を自動制御して、ドアの解錠および施錠を行っている。
 あるいは、ワイヤハーネスによる接続を無くす場合には、図12に示すように、無線受信機100のケース内部にドアロック用電子制御基板101および、該ドアロック用電子制御基板101に接続したアンテナ102を収容し、該無線受信機100を電気接続箱103上に搭載し、コネクタ接続している。
Recently, there has been provided a remote keyless entry system that can unlock and lock an automobile door without inserting a key into a keyhole.
The system uses a remote key for transmission carried by an occupant and a smart key for transmission / reception, receives a signal transmitted from these keys with a wireless receiver, and connects the received signal to a wireless receiver via a wire harness. The door electronic control unit including the door lock control unit transmits the information to the door, and the electronic control unit for the body automatically controls the door lock mechanism to unlock and lock the door.
Alternatively, when the connection by the wire harness is to be eliminated, as shown in FIG. 12, the door lock electronic control board 101 and the antenna 102 connected to the door lock electronic control board 101 are provided inside the case of the wireless receiver 100. The wireless receiver 100 is mounted on the electrical connection box 103 and connected by a connector.
 また、アンテナを備えた無線受信機能を機能収容部(電気接続箱に相当する)内に収容したものとして、特開2001-315591号公報(特許文献1)が提供されている。
 該特許文献1に記載の機器収容部200は、図13(A)に示すように、所謂、電気接続箱に相当し、ワイヤハーネスと接続されるバスバーやリレー、ヒューズ、ヒュージブルリンク等が収容されている。かつ、機器収容部200内に、図13(B)に示すように統合ECU201が収容され、統合ECU201は中央回路基板202上に配置し、該中央回路基板202の一辺の周縁の一側部に、キーレススイッチ切換信号検出用のキーレスアンテナ203が配置されている。このキーレスアンテナ203を用いてドアロック状態を判断する、と記載されている。
 前記キーレスアンテナ203については詳細な記載は無いが、図示から判断すると、中央回路基板の一辺の側端縁に沿った直線状の金属板と認められる。
Japanese Patent Laid-Open No. 2001-315591 (Patent Document 1) is provided as a wireless receiving function including an antenna housed in a function housing portion (corresponding to an electrical junction box).
As shown in FIG. 13A, the device accommodating portion 200 described in Patent Document 1 corresponds to a so-called electrical connection box, and accommodates bus bars, relays, fuses, fusible links, and the like connected to the wire harness. Has been. Further, as shown in FIG. 13B, the integrated ECU 201 is accommodated in the device accommodating portion 200, and the integrated ECU 201 is disposed on the central circuit board 202 and is disposed on one side of the peripheral edge of the central circuit board 202. A keyless antenna 203 for detecting a keyless switch switching signal is arranged. The keyless antenna 203 is used to determine the door lock state.
Although the keyless antenna 203 is not described in detail, it is recognized as a straight metal plate along the side edge of one side of the central circuit board when judged from the illustration.
特開2001-315591号公報JP 2001-315591 A
 特許文献1の電気接続箱からなる機能収容部200は、その内部にドアロック制御部を有するボディ用電子制御部を含む統合ECUを収容し、かつ、該統合ECUの基板の周縁にキーレアンテナ203を配置している。よって、従来のアンテナを備えた無線受信機とワイヤハーネスやコネクタを介してドアロック用電子制御ユニットとを接続する必要はない。 A function storage unit 200 including an electrical junction box of Patent Document 1 stores an integrated ECU including a body electronic control unit having a door lock control unit therein, and a keel antenna 203 on the periphery of the substrate of the integrated ECU. Is arranged. Therefore, there is no need to connect a radio receiver equipped with a conventional antenna and a door lock electronic control unit via a wire harness or a connector.
 しかしながら、特許文献1のキーレスアンテナ203は、電気接続箱の一側部に収容した統合ECU201の中央回路基板202の一辺の一側部に配置されているだけであるため、その長さは短く、リモートキーやスマートキーからの送信信号を受信するのに十分な長さとなっていないと認められる。即ち、キーレスアンテナ203の長さLを、受信電波の波長λの好ましくは、約λ/2以上、少なくともλ/4以上(約20~25cm)は必要である。よって、図13(B)のキーレスアンテナ203の長さが20~25cmとすると、電気接続箱の全体が非常に大型化(全長が約100cm)することとなり、搭載スペースが自動車に搭載できる電気接続箱としては不適なものとなる。 However, since the keyless antenna 203 of Patent Document 1 is only arranged on one side of one side of the central circuit board 202 of the integrated ECU 201 housed in one side of the electrical junction box, its length is short, It is recognized that it is not long enough to receive the transmission signal from the remote key or smart key. That is, the length L of the keyless antenna 203 is preferably about λ / 2 or more, and at least λ / 4 or more (about 20 to 25 cm) of the wavelength λ of the received radio wave. Therefore, if the length of the keyless antenna 203 in FIG. 13B is 20 to 25 cm, the entire electrical junction box becomes very large (the total length is about 100 cm), and the electrical connection that allows the mounting space to be mounted on an automobile. It becomes unsuitable as a box.
 本発明は前記問題に鑑みてなされたもので、電気接続箱を大型化することなく、該電気接続箱内に収容するアンテナの長さを、アンテナ利得が得られる長さと出来るようにすることを課題としている。 The present invention has been made in view of the above problems, and it is possible to make the length of an antenna accommodated in the electrical junction box as long as an antenna gain can be obtained without increasing the size of the electrical junction box. It is an issue.
 前記課題を解決するため、本発明は、車載用の電気接続箱のケース内部に、無線受信回路を備えた基板と、該基板の無線受信回路と一端を接続してケース内部に突出したアンテナを備え、
 前記アンテナは前記無線受信回路に一端を接続する金属棒、または前記基板の下部あるいは上部に配置した絶縁板上に固定しているバスバーからなり、該バスバーの一端側を前記プリント基板側へ屈曲させ、その先端を前記無線受信回路に直接に接続し、または前記バスバーの一端に中継用金属棒を接続し、該中継用金属棒を前記無線受信回路に接続しており、
 前記金属棒またはバスバーからなるアンテナを屈曲させて、前記ケースの外周壁の内面に沿って配置していることを特徴とする車載用の電気接続箱を提供している。
In order to solve the above-described problems, the present invention provides a board provided with a radio reception circuit inside a case of an in-vehicle electrical junction box, and an antenna projecting into the case by connecting one end of the board to the radio reception circuit of the board. Prepared,
The antenna is composed of a metal bar connecting one end to the wireless receiving circuit or a bus bar fixed on an insulating plate disposed at the lower or upper part of the substrate, and the one end of the bus bar is bent toward the printed circuit board. , The tip is directly connected to the wireless reception circuit, or a relay metal rod is connected to one end of the bus bar, and the relay metal rod is connected to the wireless reception circuit,
An in-vehicle electrical junction box is provided, wherein an antenna made of the metal bar or bus bar is bent and arranged along the inner surface of the outer peripheral wall of the case.
 前記アンテナは前記無線受信回路と接続する部分は前記ケースの隅部に垂直方向に配置し、該垂直方向の下端を屈曲して水平方向に延在している。
 前記のように、無線受信回路と接続させて垂直方向に配置するアンテナ部分をケースの隅部に位置させると水平方向の延在部の長さを長くでき、アンテナの屈曲部分を減少することができる。
A portion of the antenna connected to the radio receiving circuit is arranged in a vertical direction at a corner of the case, and a lower end in the vertical direction is bent to extend in the horizontal direction.
As described above, when the antenna portion that is connected to the radio receiving circuit and is arranged in the vertical direction is positioned at the corner of the case, the length of the horizontal extension portion can be increased, and the bent portion of the antenna can be reduced. it can.
 本発明では、電気接続箱に収容する電子制御用の基板の側縁の一部にアンテナを配置するのではなく、該基板の無線受信回路に一端を接続した金属棒またはバスバーでアンテナを形成し、電気接続箱のケース外周壁の内面に沿って設けてアンテナを配置し、アンテナ長さをアンテナ利得が得られる長さとしている。
 かつ、ケースの外周壁の内面に沿って位置はデッドスペースとなっている場合が多く、かつ、ケースの外周壁の内面に沿ってアンテナを配置できるスペースを設けるだけであるため、電気接続箱の外形は殆ど増加せず、電気接続箱が大型化しない。
 さらに、アンテナをケースの外周壁の内面に沿って配置すると、性能設計上、リレー、ヒューズ、バスバー等の搭載部品と距離をあけることが必要となった時、ケースのサイズの増大を押さえ、より小型に設計することができる。
In the present invention, the antenna is not formed on a part of the side edge of the electronic control board accommodated in the electrical junction box, but is formed by a metal rod or bus bar having one end connected to the radio reception circuit of the board. The antenna is arranged along the inner surface of the outer peripheral wall of the case of the electrical junction box, and the antenna length is set to a length that can provide the antenna gain.
In addition, the position along the inner surface of the outer peripheral wall of the case is often a dead space, and only the space for placing the antenna along the inner surface of the outer peripheral wall of the case is provided. The outer shape hardly increases and the electric junction box does not increase in size.
Furthermore, if the antenna is placed along the inner surface of the outer peripheral wall of the case, when it is necessary to keep a distance from the mounted components such as relays, fuses, busbars, etc. in terms of performance design, the increase in the size of the case is suppressed. It can be designed to be small.
 本発明の無線受信回路を設けた基板およびアンテナを備えた電気接続箱は、自動車に搭載されるジャンクションボックスとしていることが好ましい。
 ジャンクションボックスは、自動車に搭載される電装品に対する電源分配を行い、各電装品に接続する分岐回路を設けているものであり、自動車に搭載される電気接続箱の中で最も大型の電気接続箱となっている。
 よって、この大型の電気接続箱からなるジャンクションボックスのケースの外周縁の長さも大きく、ジャンクションボックスのケース外周縁に沿ってアンテナを収容すると、アンテナを十分な長さとすることができると共に、該アンテナの直線部の長さを大とでき、アンテナ利得を改善することができる。
The electrical connection box provided with the substrate and the antenna provided with the wireless reception circuit of the present invention is preferably a junction box mounted on an automobile.
The junction box distributes power to the electrical components mounted on the automobile and has a branch circuit that connects to each electrical component. The junction box is the largest electrical junction box installed on the automobile. It has become.
Therefore, the length of the outer peripheral edge of the case of the junction box made of this large electric junction box is also large, and when the antenna is accommodated along the outer peripheral edge of the junction box, the antenna can be made sufficiently long. The length of the linear portion can be increased, and the antenna gain can be improved.
 前記金属棒からなるアンテナの水平方向部は、前記ケースの外周壁の内面に沿って設けた溝状のアンテナ載置部に載置して配置し、または前記外周壁の内面から突設したアンテナ把持部で把持して配置している
 このように、電気接続箱のケースの外周縁を利用して金属棒からなるアンテナを保持することができる。
The antenna formed of the metal rod has a horizontal portion placed on a groove-like antenna placement portion provided along the inner surface of the outer peripheral wall of the case, or an antenna projecting from the inner surface of the outer peripheral wall. As described above, the antenna made of a metal rod can be held by using the outer peripheral edge of the case of the electrical junction box.
 アンテナを前記バスバーで形成する場合は、絶縁板上で外周部に延在させて前記ケースの外周壁の内面に沿って配置している。この絶縁板上には車載電装品に給電する分岐接続回路用のバスバーも固定している。 When the antenna is formed of the bus bar, the antenna extends on the outer peripheral portion on the insulating plate and is arranged along the inner surface of the outer peripheral wall of the case. On this insulating plate, a bus bar for a branch connection circuit that supplies power to the on-vehicle electrical components is also fixed.
 電気接続箱内に収容するバスバーは、銅合金等の導電性金属板を所要パターンで打ち抜くと共に加締め孔も打ち抜き加工しており、その後、タブを折り曲げ加工して形成している。該バスバーは、絶縁樹脂板からなる絶縁板の上面に設けたリブを前記加締め孔に挿入し、加締め加工して絶縁板上にバスバーを固定している。
 板状アンテナとして利用するバスバーは、導電性金属板をパターンで打ち抜く際に、同時に打ち抜いて設け、その後、回路部と切断してもよい。あるいは、回路パターン部分とは別に、他の導電性金属板で板状アンテナとするバスバーを設けておき、該バスバーに加締め孔をあけて、絶縁板上に加締め固定してもよい。
 このように、絶縁板上に固定しているバスバーをアンテナとして用いると、電気接続箱内にアンテナ配置用の特別のスペースを設ける必要はなく、電気接続箱が大型化しない。また、バスバーは絶縁板上に加締め固定されているため、該アンテナとするバスバーを固定するための止め具も不要となる。
The bus bar accommodated in the electrical junction box is formed by punching a conductive metal plate such as a copper alloy in a required pattern and punching a crimping hole, and then bending the tab. In the bus bar, a rib provided on the upper surface of an insulating plate made of an insulating resin plate is inserted into the caulking hole, and caulking is performed to fix the bus bar on the insulating plate.
The bus bar used as the plate antenna may be provided by being punched at the same time when the conductive metal plate is punched with a pattern, and then cut off from the circuit portion. Alternatively, in addition to the circuit pattern portion, a bus bar serving as a plate-like antenna may be provided using another conductive metal plate, and a caulking hole may be formed in the bus bar so as to be caulked and fixed on the insulating plate.
As described above, when the bus bar fixed on the insulating plate is used as an antenna, it is not necessary to provide a special space for antenna arrangement in the electrical connection box, and the electrical connection box does not increase in size. Further, since the bus bar is fixed by crimping on the insulating plate, a stopper for fixing the bus bar serving as the antenna is not required.
 前記バスバーと接続した中継用金属棒または前記金属棒の一端と前記基板の無線受信回路の一端とを、半田付けで接続している。
 即ち、基板には前記無線樹脂回路に先端部にスルーホールを設け、該スルーホールにアンテナとなる金属棒、または、バスバーと半田または溶接で接続する中継用金属棒の先端を挿入して半田接続している。
The relay metal bar connected to the bus bar or one end of the metal bar and one end of the wireless reception circuit of the substrate are connected by soldering.
That is, a through-hole is provided at the tip of the wireless resin circuit on the substrate, and the tip of a metal rod serving as an antenna or a relay metal rod connected to the bus bar by soldering or welding is inserted into the through-hole for solder connection. is doing.
 バスバーを加締め固定した絶縁板を複数組積層した積層体を前記基板と隙間を空けて配置し、前記積層体のうち前記基板と対向する絶縁板上のバスバーを前記アンテナとし、該アンテナとするバスバーの屈曲させた一端をタブ状端子とする一方、前記無線受信回路に接続した端子を前記プリント基板に実装したコネクタ内に挿入し、該コネクタに前記バスバーのタブ状端子を挿入して嵌合接続している。 A laminated body in which a plurality of sets of insulating plates with caulking and fixing a bus bar are stacked is arranged with a gap from the substrate, and the bus bar on the insulating plate facing the substrate in the laminated body is used as the antenna, and the antenna is used. While the bent end of the bus bar is used as a tab-shaped terminal, the terminal connected to the wireless receiving circuit is inserted into the connector mounted on the printed circuit board, and the tab-shaped terminal of the bus bar is inserted into the connector and fitted. Connected.
 前記無線受信回路を備えた基板は、ライト、ドアロック、ワイパ、室内灯、パワーウインドのうち少なくとも1つの車両搭載機器を制御するボディ用電子制御ユニットのプリント基板と共用していることが好ましい。
 即ち、電気接続箱の内部に収容するプリント基板は、ドアロック制御部に限らず、他のライト、ワイパ等のボディ系電子制御部を備えたものとすると、前記特許文献1と同様に、多数の電子制御ユニットを車両内部に分散配置する必要がなくなる。かつ、前記ジャンクションボックスからなる電気接続箱では、前記ドアロック、ライト、ワイパ等のボディ系電子制御部で制御する各機器への駆動電源の分配を行っているため、これらの駆動電源の供給制御を前記プリント基板に設けた各制御部からの信号により直接行うことができる。
It is preferable that the board provided with the wireless receiving circuit is shared with the printed board of the body electronic control unit that controls at least one vehicle-mounted device among the light, the door lock, the wiper, the room light, and the power window.
That is, the printed circuit board accommodated in the electric junction box is not limited to the door lock control unit, and is assumed to have other body system electronic control units such as lights and wipers. It is no longer necessary to distribute the electronic control units in the vehicle. In addition, in the electrical junction box comprising the junction box, the drive power supply is distributed to each device controlled by the body system electronic control unit such as the door lock, the light, and the wiper. Can be directly performed by a signal from each control unit provided on the printed circuit board.
 前記アンテナは、断面四角枠形状の前記ケースの少なくとも二辺の周壁内面に沿って延在させ、該アンテナの屈曲角度を90度以下とし、かつ、
 前記アンテナの全長は、受信する電波の波長λに対して0.9×λ/4以上としていることが好ましい。
The antenna extends along the inner surface of the peripheral wall of at least two sides of the case having a square frame shape in cross section, the bending angle of the antenna is 90 degrees or less, and
The overall length of the antenna is preferably 0.9 × λ / 4 or more with respect to the wavelength λ of the received radio wave.
 アンテナは曲げが少ない程、アンテナ利得が低下しないため、前記のように、アンテナを屈曲させる必要がある場合には屈曲角度を90度以下としている。
 また、アンテナは受信する電波の波長λに対して0.9×λ/4以上の全長を有するようにして、アンテナ利得を高めている。
 アンテナは樹脂成形品からなるケースの外周壁の内面に沿って配置しているため、樹脂製のケース外周壁が誘電体として機能し、アンテナをケース外周壁に近づけると共振周波数(fn)が減少し、それに伴いアンテナが受信する電波の波長λに対する全長を短縮でき、従来必要とされていたλ/4以上より若干短い前記0.9×λ/4以上とすることができる。かつ、ケース成形材料となる樹脂の種類に応じて共振周波数が更に減少してアンテナ全長を短くできる。
Since the antenna gain does not decrease as the antenna is bent, the bending angle is set to 90 degrees or less when the antenna needs to be bent as described above.
Further, the antenna gain is increased by having an overall length of 0.9 × λ / 4 or more with respect to the wavelength λ of the received radio wave.
Since the antenna is disposed along the inner surface of the outer peripheral wall of the resin molded product, the resin outer peripheral wall functions as a dielectric, and the resonance frequency (fn) decreases when the antenna is brought closer to the outer peripheral wall of the case. As a result, the total length of the radio wave received by the antenna with respect to the wavelength λ can be shortened to 0.9 × λ / 4 or more, which is slightly shorter than λ / 4 that has been required conventionally. In addition, the resonance frequency is further reduced according to the type of resin used as the case molding material, and the overall length of the antenna can be shortened.
 電気接続箱内への収容する電気部品が多いため電気接続箱が大型となり、その一辺の長さが前記0.9×λ/4以上であれば、板状アンテナとするバスバーあるいは前記金属棒はケースの一辺に沿わせた直線状としている。
 しかしながら、電気接続箱の一辺の長さが前記0.9×λ/4未満であれば、アンテナとするバスバーあるいは前記金属棒は、ケースの周壁内面に沿った位置で絶縁板上に二辺~四辺に沿うように屈曲して設け、アンテナ利得が得られる長さとしている。
 前記絶縁板の周縁に配置するアンテナとなるバスバーに囲まれた絶縁板上の内部には、前記のように、電装品への給電用の分岐接続回路用のバスバーを固定し、絶縁板上のスペースを有効利用している。その際、分岐接続回路用のバスバーとアンテナとするバスバーとの間で電波の干渉が発生しないように、10~30mm程度離して配置し、空気絶縁部を設けておくことが好ましい。
Since there are many electrical parts to be accommodated in the electrical junction box, the electrical junction box becomes large, and if the length of one side is not less than 0.9 × λ / 4, the bus bar or the metal rod used as the plate antenna is It is a straight line along one side of the case.
However, if the length of one side of the electrical junction box is less than 0.9 × λ / 4, the bus bar or the metal rod serving as the antenna is located on the insulating plate at a position along the inner surface of the peripheral wall of the case. It is bent along the four sides, and the antenna gain is obtained.
As described above, the bus bar for the branch connection circuit for feeding power to the electrical components is fixed inside the insulating plate surrounded by the bus bar serving as an antenna disposed at the periphery of the insulating plate, and the insulating plate is mounted on the insulating plate. Make effective use of space. At this time, it is preferable that the air insulation portion is provided by separating the bus bar for the branch connection circuit and the bus bar serving as the antenna by 10 to 30 mm apart so as not to cause radio wave interference.
 前記アンテナは、乗員が携帯するリモートキーまたはスマートキーからの送信信号の受信用として最適であるが、タイヤに装着したタイヤセンサから検出信号の受信用として好適に用いられる。 The antenna is optimal for receiving a transmission signal from a remote key or smart key carried by a passenger, but is preferably used for receiving a detection signal from a tire sensor attached to the tire.
 本発明は、さらに、前記車載用の電気接続箱に収容したアンテナを提供している。
 即ち、本発明のアンテナは、電気接続箱のケース内部において、該ケースの外周壁の内面に沿って配置される金属棒からなるアンテナであり、該アンテナは該ケース内部に収容したプリント基板の無線受信回路と接続されるものである。
The present invention further provides an antenna housed in the in-vehicle electrical junction box.
That is, the antenna of the present invention is an antenna made of a metal rod disposed along the inner surface of the outer peripheral wall of the case inside the case of the electrical junction box, and the antenna is a radio of a printed circuit board housed in the case. It is connected to the receiving circuit.
 上述したように、本発明では、電気接続箱の内部にアンテナを収容し、該アンテナを電気接続箱のケースの外周壁の内面に沿って配置しているため、ケースを大型化することなくアンテナの長さをアンテナ利得が得られるのに十分な長さとすることができる。このように、アンテナ設置スペースを配慮することなく電気接続箱に利得の大きいアンテナを収容することができる。
 また、電気接続箱内に収容する絶縁板上に固定したバスバーをアンテナとして利用すると、アンテナをケース外周壁に保持する必要はなく、アンテナとして用いるバスバーの長さを絶縁板上で所要の長さとすることが簡単にできる。
As described above, in the present invention, the antenna is accommodated inside the electrical connection box, and the antenna is disposed along the inner surface of the outer peripheral wall of the case of the electrical connection box. Therefore, the antenna is not enlarged. Can be long enough to obtain the antenna gain. Thus, an antenna having a large gain can be accommodated in the electrical junction box without considering the antenna installation space.
In addition, when a bus bar fixed on an insulating plate housed in an electric junction box is used as an antenna, it is not necessary to hold the antenna on the outer peripheral wall of the case, and the length of the bus bar used as the antenna is set to the required length on the insulating plate. Easy to do.
本発明の第1実施形態の電気接続箱を示す斜視図である。It is a perspective view which shows the electrical-connection box of 1st Embodiment of this invention. 前記電気接続箱の内部構成を示す概略図である。It is the schematic which shows the internal structure of the said electrical-connection box. 前記電気接続箱内に収容するアンテナの配置形態を示す要部斜視図である。It is a principal part perspective view which shows the arrangement | positioning form of the antenna accommodated in the said electrical-connection box. アンテナと電気接続箱の外周壁との距離とアンテナ長さの短縮率の関係を示すグラフである。It is a graph which shows the relationship between the distance of an antenna and the outer peripheral wall of an electrical junction box, and the shortening rate of antenna length. (A)(B)(C)は第1実施形態の変形例を示す概略図である。(A) (B) (C) is a schematic diagram showing a modification of the first embodiment. (A)(B)は第1実施形態の他の変形例を示す図面である。(A) (B) is drawing which shows the other modification of 1st Embodiment. 本発明の第2実施形態の電気接続箱を示し、(A)は概略斜視図、(B)はプリント基板の斜視図である。The electrical junction box of 2nd Embodiment of this invention is shown, (A) is a schematic perspective view, (B) is a perspective view of a printed circuit board. 第2実施形態の断面図である。It is sectional drawing of 2nd Embodiment. (A)は第2実施形態の板状アンテナとするバスバーの配置形態を示す断面図、(B)は平面図である。(A) is sectional drawing which shows the arrangement | positioning form of the bus-bar used as the plate-shaped antenna of 2nd Embodiment, (B) is a top view. 第3実施形態の要部を示す図面である。It is drawing which shows the principal part of 3rd Embodiment. 第4実施形態を示す斜視図である。It is a perspective view which shows 4th Embodiment. 従来例を示す概略斜視図である。It is a schematic perspective view which shows a prior art example. (A)(B)は他の従来例を示す図面である。(A) and (B) are drawings showing other conventional examples. アンテナの屈曲角度を示す図面である。It is drawing which shows the bending angle of an antenna.
 以下、本発明の実施形態を図面を参照して説明する。
 図1乃至図3に第1実施形態を示す。
 図1に示す電気接続箱1は自動車に搭載するジャンクションボックスからなる。
 電気接続箱1のケース2は、図1に示すようにロアカバーとアッパーカバー(図示せず)を被せて結合している。ケース2は断面略長方形で、ケース2の外周壁2aの長尺側の長さL1は200mmとしている。また、短尺側の外周壁2aの長さL2は100mmとしている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
1 to 3 show a first embodiment.
An electrical junction box 1 shown in FIG. 1 is a junction box mounted on a car.
As shown in FIG. 1, the case 2 of the electrical junction box 1 is coupled by covering a lower cover and an upper cover (not shown). The case 2 has a substantially rectangular cross section, and the length L1 on the long side of the outer peripheral wall 2a of the case 2 is 200 mm. The length L2 of the outer peripheral wall 2a on the short side is 100 mm.
 ケース2の内部には、図2に概略的に示すように、ワイヤハーネスW/Hと接続するバスバー3と絶縁板4とからなる積層体5をケース2の下層部に収容している。ケース2の一側部には、積層体5の上部にリレー基板6を配置し、該リレー基板6に基板実装リレー7を搭載している。該基板実装リレー7を搭載したリレー基板6の上部に、統合ボディ用ECUのプリント基板10を配置している。ケース2の他側部には、前記積層体5のバスバー3と接続するリレー、ヒューズおよびコネクタの収容部8を設けている。 In the case 2, as schematically shown in FIG. 2, a laminated body 5 including a bus bar 3 and an insulating plate 4 connected to the wire harness W / H is accommodated in a lower layer portion of the case 2. On one side of the case 2, a relay board 6 is arranged on the upper part of the laminate 5, and a board-mounted relay 7 is mounted on the relay board 6. An integrated body ECU printed circuit board 10 is disposed on the relay board 6 on which the board mounted relay 7 is mounted. On the other side of the case 2, a relay 8, a fuse and a connector accommodating portion 8 connected to the bus bar 3 of the laminate 5 are provided.
 前記プリント基板10は、図1に示すようにケース2の上壁2bから突設した支柱部2cの上端に搭載し、プリント基板10の周縁をボルトまたはビスで固定している。よって、プリント基板10はケース2の上壁2bより高さL3(5~50mm)で突出している。 As shown in FIG. 1, the printed circuit board 10 is mounted on the upper end of a column 2c projecting from the upper wall 2b of the case 2, and the periphery of the printed circuit board 10 is fixed with bolts or screws. Therefore, the printed circuit board 10 protrudes from the upper wall 2b of the case 2 at a height L3 (5 to 50 mm).
 プリント基板10にドアロック制御部11となる回路を設けると共にICチップ13を実装している。該ドアロック制御部11として、リモートキーからの受信回路12を備え、該受信回路12一端をプリント基板10の一辺縁の外側隅部に設けて、アンテナ20と接続する給電部12aとしている。該受信回路12と接続したICチップ13に送信回路14を接続し、該送信回路14をプリント基板10の他辺の下面に実装したコネクタ15と接続している。 A circuit serving as a door lock control unit 11 is provided on the printed circuit board 10 and an IC chip 13 is mounted. As the door lock control unit 11, a receiving circuit 12 from a remote key is provided, and one end of the receiving circuit 12 is provided at the outer corner of one edge of the printed circuit board 10 to serve as a power feeding unit 12 a connected to the antenna 20. A transmission circuit 14 is connected to the IC chip 13 connected to the reception circuit 12, and the transmission circuit 14 is connected to a connector 15 mounted on the lower surface of the other side of the printed board 10.
 前記コネクタ15は、ケース2の内部に収容したリレー基板6の回路および積層体5のバスバー3と接続した端子を収容しているコネクタ(図示せず)と嵌合している。これにより、前記送信回路14もリレー基板6の回路およびバスバー3と接続している。バスバー3は前記のようにケース2の他側に配置したコネクタと接続し、該コネクタをワイヤハーネス端末のコネクタと接続し、該ワイヤハーネスをドアロック駆動部と接続している。該構成とすることで、ドアロック駆動部をドアロック制御部11により制御することができる。 The connector 15 is fitted with a connector (not shown) that accommodates the circuit of the relay board 6 accommodated in the case 2 and the terminal connected to the bus bar 3 of the laminate 5. Thereby, the transmission circuit 14 is also connected to the circuit of the relay board 6 and the bus bar 3. The bus bar 3 is connected to the connector disposed on the other side of the case 2 as described above, the connector is connected to the connector of the wire harness terminal, and the wire harness is connected to the door lock driving unit. With this configuration, the door lock driving unit can be controlled by the door lock control unit 11.
 前記プリント基板10には、前記ドアロック制御部11と共に、ライト、ワイパ、室内灯、パワーウインド等のボディ系機器の制御部も設け、リレー基板6およびバスバー3と接続している。 The printed circuit board 10 is provided with a control unit for body equipment such as a light, a wiper, a room light, and a power window in addition to the door lock control unit 11, and is connected to the relay substrate 6 and the bus bar 3.
 前記プリント基板10の受信回路12の給電部12aにはスルーホールを設け、該スルーホールに金属棒からなるアンテナ20の一端を挿入して半田付けで接続している。なお、半田付けに代えて溶接もしくはコネクタ接続でもよい。
 該アンテナ20は、図1および図2に示すように、給電部12aと接続した上端から下向きに高さL3だけ下降させ、ケース2の外周壁2aの上端側内面に沿って形成した図3に示すアンテナ配置部2dに到達させ、該到達位置で90度以下の角度で傾斜させて水平方向に屈曲している。該アンテナ20の下向き垂直部20aの下端の屈曲部20bは、ケース2の長尺方向の外周壁2aの一端側に近接した箇所に位置する。
A through hole is provided in the power feeding portion 12a of the receiving circuit 12 of the printed circuit board 10, and one end of the antenna 20 made of a metal rod is inserted into the through hole and connected by soldering. In place of soldering, welding or connector connection may be used.
As shown in FIGS. 1 and 2, the antenna 20 is lowered by a height L3 downward from the upper end connected to the power feeding portion 12a and is formed along the inner surface on the upper end side of the outer peripheral wall 2a of the case 2. The antenna arrangement portion 2d shown in FIG. 1 is reached, and is inclined at an angle of 90 degrees or less at the arrival position and bent in the horizontal direction. A bent portion 20 b at the lower end of the downward vertical portion 20 a of the antenna 20 is located at a location close to one end side of the outer peripheral wall 2 a in the longitudinal direction of the case 2.
 前記アンテナ配置部2dは、アンテナ20の屈曲部20bから水平方向に延在する水平部20cを上方から挿入できる溝としている。該溝からなるアンテナ配置部2dにアンテナ20を挿入すると、アンテナ20は溝内に位置決め保持できるようにしている。
 アンテナ配置部2dはケース2の長尺方向の外周壁2aの内面に沿って形成しているため、その長さは約200mmであり、該アンテナ配置部2dに配置するアンテナ20の水平部20cの長さをL4とし、該水平部を含むアンテナ長さL4+L3を、受信する電波の波長λに対して、0.9×λ/4以上とすることができる。
The antenna placement portion 2d is a groove into which a horizontal portion 20c extending in the horizontal direction from the bent portion 20b of the antenna 20 can be inserted from above. When the antenna 20 is inserted into the antenna placement portion 2d made of the groove, the antenna 20 can be positioned and held in the groove.
Since the antenna placement portion 2d is formed along the inner surface of the outer peripheral wall 2a in the longitudinal direction of the case 2, the length is about 200 mm, and the horizontal portion 20c of the antenna 20 placed in the antenna placement portion 2d The length is L4, and the antenna length L4 + L3 including the horizontal portion can be set to 0.9 × λ / 4 or more with respect to the wavelength λ of the received radio wave.
 前記電気接続箱1におけるアンテナ20の組み付けは、プリント基板10の受信回路12の給電部12aにアンテナ20の垂直部20aの上端を接続した状態でケース2の内部に組みつける。其の際、アンテナ20は予め垂直部20aの下端を屈曲して水平部20cを水平方向に延在させる。
 プリント基板10をケース2の支柱部2cの上端に固定すると、アンテナ20の垂直部20aはケース2の外周壁2aの長尺側の一端側に近接した位置に垂下し、下端の屈曲部20bはケースの外周壁2aの内面に沿って形成したアンテナ配置部2dに嵌まり込む。この状態で水平部20cをアンテナ配置部2d内に挿入するだけで、ケース2に簡単に取り付けることができる。
The antenna 20 in the electrical junction box 1 is assembled in the case 2 in a state where the upper end of the vertical portion 20a of the antenna 20 is connected to the power feeding portion 12a of the receiving circuit 12 of the printed circuit board 10. At that time, the antenna 20 bends the lower end of the vertical portion 20a in advance to extend the horizontal portion 20c in the horizontal direction.
When the printed circuit board 10 is fixed to the upper end of the support column 2c of the case 2, the vertical portion 20a of the antenna 20 hangs at a position close to one end on the long side of the outer peripheral wall 2a of the case 2, and the bent portion 20b at the lower end is It fits in the antenna arrangement | positioning part 2d formed along the inner surface of the outer peripheral wall 2a of a case. In this state, the horizontal portion 20c can be easily attached to the case 2 simply by being inserted into the antenna placement portion 2d.
 前記のように、本発明の電気接続箱1では、ケース2の外周壁2aの内面に沿って形成したアンテナ配置部2dにアンテナ20を嵌合して配置しているため、アンテナ20の長さをλ/4以上とすることができ、アンテナ20の利得を低減することなく、ケース2の内部に収容することができる。
 また、プリント基板10に設けた受信回路12の給電部12aに接続するアンテナ20の垂直部20aはケース2の外周壁2aの隅部に位置し、水平部20cも外周壁2aの内面に沿って配置される。よって、ケース2の内部に収容するリレー基板6やバスバー3と離れた位置になり、これらから発生するノイズの影響を最小限とすることができる。
 かつ、ケース2の外周壁2aの内面に沿ってアンテナ20を配置するため、ケース内部にアンテナ配置用のスペースを設ける必要はなく、ケース2の全体容積をアンテナ配置用に増大する必要はない。
As described above, in the electrical junction box 1 of the present invention, since the antenna 20 is fitted and arranged on the antenna arrangement portion 2d formed along the inner surface of the outer peripheral wall 2a of the case 2, the length of the antenna 20 is increased. Λ / 4 or more, and can be accommodated in the case 2 without reducing the gain of the antenna 20.
Further, the vertical portion 20a of the antenna 20 connected to the power feeding portion 12a of the receiving circuit 12 provided on the printed circuit board 10 is located at the corner of the outer peripheral wall 2a of the case 2, and the horizontal portion 20c is also along the inner surface of the outer peripheral wall 2a. Be placed. Therefore, it becomes the position away from the relay board | substrate 6 accommodated in the inside of the case 2, and the bus-bar 3, and the influence of the noise which generate | occur | produces from these can be minimized.
In addition, since the antenna 20 is arranged along the inner surface of the outer peripheral wall 2a of the case 2, it is not necessary to provide a space for antenna arrangement inside the case, and it is not necessary to increase the entire volume of the case 2 for antenna arrangement.
 前記金属棒からなる長さLのアンテナ20と樹脂成形品からなるケースの外周壁内面との距離に応じて発生する共振周波数(fn)について測定し、共振周波数の波長λnを算出し、かつ、アンテナとして必要な長さとされている4L/λnに対する短縮率を求めた。
 前記ケースはポリプロピレンからなる。
 前記アンテナ20とケース外周壁内面との距離、共振周波数fn、共振周波数における電波の自由空間波長λnから計算したアンテナ長さλn/4、およびアンテナ長さLの前記共振時のアンテナ長さλn/4に対する比率4L/λnをアンテナの短縮率として下記の表1および図4に示す。
Measure the resonance frequency (fn) generated according to the distance between the antenna L of length L made of the metal rod and the inner surface of the outer peripheral wall of the case made of a resin molded product, calculate the wavelength λn of the resonance frequency, and The shortening rate for 4L / λn, which is considered to be a length necessary for the antenna, was obtained.
The case is made of polypropylene.
The distance between the antenna 20 and the inner surface of the outer peripheral wall of the case, the resonance frequency fn, the antenna length λn / 4 calculated from the free space wavelength λn of the radio wave at the resonance frequency, and the antenna length λn / The ratio 4L / λn to 4 is shown in Table 1 and FIG.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 表1に示すように、アンテナ20とケース外周壁内面との距離が短い程、共振周波数(fn)は下がり、波長(λn)は長くなり、アンテナ長さLのλn/4に対する比率は減少する。よって、従来はアンテナ長さはλ/4が必要とされていたが、0.9×λ/4以上であればよく、周波数を315MHzにした場合には、従来の必要長さとされるアンテナ長さ22~25cmを21~24cmと短くできることが確認できた。 As shown in Table 1, the shorter the distance between the antenna 20 and the inner surface of the outer peripheral wall of the case, the lower the resonance frequency (fn), the longer the wavelength (λn), and the ratio of the antenna length L to λn / 4 decreases. . Therefore, in the past, the antenna length was required to be λ / 4, but it may be 0.9 × λ / 4 or more, and when the frequency is set to 315 MHz, the antenna length assumed to be the conventional required length is required. It was confirmed that 22 to 25 cm can be shortened to 21 to 24 cm.
 前記のように、アンテナの長さを短くできるのは、樹脂製のケース外周壁が誘電体として作用し、該誘電体からなる外周壁にアンテナを近づけると共振周波数が下がり、それに伴い、アンテナ長さを短縮できると認められる。よって、ケースを成形する樹脂の種類に応じて、アンテナ長さの最短長さを、0.9×λ/4より更に短い(0.5~0.8)×λ/4とすることも可能であると認められる。
 このように、電気接続箱内でケース外周壁に沿ってアンテナを配置することにより、アンテナ長さを従来より短くしてもアンテナ利得を得ることができる利点も有する。
As described above, the length of the antenna can be shortened because the outer peripheral wall made of resin acts as a dielectric, and when the antenna is moved closer to the outer peripheral wall made of the dielectric, the resonance frequency is lowered. It is recognized that this can be shortened. Therefore, depending on the type of resin for molding the case, the shortest antenna length can be made shorter than 0.9 × λ / 4 (0.5 to 0.8) × λ / 4. It is recognized that
As described above, by arranging the antenna along the outer peripheral wall of the case in the electrical junction box, there is an advantage that the antenna gain can be obtained even if the antenna length is shorter than the conventional one.
 図5(A)(B)(C)に第1実施形態の変形例を示す。
 図5(A)に示す第1変形例では、ケース1の外周壁2aの短尺側の内面に沿ってアンテナ配置部2d-1を設け、長尺側のアンテナ配置部2dと連続させている。
 一方、アンテナ20も前記水平部20cの先端よりさらに90度以下の角度で傾斜させて水平方向に屈折した延長部20dを設け、アンテナ20をX、Y、Z方向に屈曲した三次元形状としている。該アンテナ20の延長部20dはアンテナ配置部2d-1にはめ込んで配置している。
 このように、アンテナ20の長さをさらに長くすると、アンテナ20の指向性および利得を高めることができる。
5A, 5B, and 5C show a modification of the first embodiment.
In the first modification shown in FIG. 5A, an antenna arrangement portion 2d-1 is provided along the inner surface on the short side of the outer peripheral wall 2a of the case 1, and is continuous with the antenna arrangement portion 2d on the long side.
On the other hand, the antenna 20 is also provided with an extension portion 20d that is inclined at an angle of 90 degrees or less from the tip of the horizontal portion 20c and is refracted in the horizontal direction, and the antenna 20 has a three-dimensional shape bent in the X, Y, and Z directions. . The extension portion 20d of the antenna 20 is disposed so as to be fitted into the antenna arrangement portion 2d-1.
Thus, if the length of the antenna 20 is further increased, the directivity and gain of the antenna 20 can be increased.
 図5(B)に示す第2変形例では、第1変形例と同様にアンテナ20に延長部20dを設けている。該第2変形例では、ケース2の外周壁2aの短尺側の内面に沿ってコネクタ収容部を設け、アンテナ配置部を設けることが難しいため、ケース2の内部に配置している。このケース内部に配置するアンテナ20の延長部20dの下方には、空間をあけてヒューズ、リレー等の収容部が位置するが、これら収容部にプラグイン接続するヒューズおよびリレーと干渉しないようにしている。 In the second modification shown in FIG. 5 (B), the antenna 20 is provided with an extension 20d as in the first modification. In the second modified example, the connector housing portion is provided along the short inner surface of the outer peripheral wall 2 a of the case 2, and it is difficult to provide the antenna placement portion. Under the extension portion 20d of the antenna 20 disposed inside the case, there is a space for housing portions such as fuses and relays. However, do not interfere with fuses and relays that are plugged into the housing portions. Yes.
 図5(C)に示す第3変形例では、アンテナ20の水平部20cの先端を上向きに屈曲させて第1延長部20dを設け、該第1延長部20dの上端を水平方向に屈曲させて第2延長部20eを設けている。
 アンテナ20の第2延長部20eは、ケース2に被せるアッパーカバー30の外周壁30aの内面に沿って配置し、第2延長部20eをアッパーカバー30の上壁の内面に設けたアンテナ配置部30bに嵌合している。
In the third modification shown in FIG. 5C, the tip of the horizontal portion 20c of the antenna 20 is bent upward to provide a first extension portion 20d, and the upper end of the first extension portion 20d is bent in the horizontal direction. A second extension 20e is provided.
The second extension portion 20e of the antenna 20 is arranged along the inner surface of the outer peripheral wall 30a of the upper cover 30 that covers the case 2, and the antenna arrangement portion 30b provided with the second extension portion 20e on the inner surface of the upper wall of the upper cover 30. Is fitted.
 前記図5(A)(B)(C)の変形例は、電気接続箱のケースの外周壁の一辺の長さが短い場合、即ち、電気接続箱が小型である場合に適した構成となり、アンテナの設置スペースを設けるために、電気接続箱を大型化する必要はない。 5 (A), (B), and (C) have a configuration suitable when the length of one side of the outer peripheral wall of the case of the electrical junction box is short, that is, when the electrical junction box is small, There is no need to increase the size of the electric junction box in order to provide an antenna installation space.
 図6(A)(B)に第1実施形態の第4変形例を示す。
 第4変形例では、ケースの外周壁30aの内面に沿って配置するアンテナ20を、ケース30の外周壁30aに溝状のアンテナ配置部を設ける代わりに、外周壁30aの内面から間隔をあけてL形状の保持部30xを突設し、該保持部30xと外周壁30aの内面との間にアンテナ20を挿入して挟持している。保持部30xの上端は外周側30aへ突出させてアンテナ20が抜け出せないようにしている。
6A and 6B show a fourth modification of the first embodiment.
In the fourth modification, the antenna 20 arranged along the inner surface of the outer peripheral wall 30a of the case is spaced from the inner surface of the outer peripheral wall 30a instead of providing the groove-shaped antenna arrangement portion on the outer peripheral wall 30a of the case 30. An L-shaped holding part 30x is projected, and the antenna 20 is inserted and sandwiched between the holding part 30x and the inner surface of the outer peripheral wall 30a. The upper end of the holding portion 30x protrudes toward the outer peripheral side 30a so that the antenna 20 cannot be pulled out.
 図7乃至図9に第2実施形態を示す。
 第2実施形態では、アンテナ専用の金属棒を用いず、電気接続箱1内に収容するバスバーの1つを板状アンテナとして利用し、該板状アンテナとするバスバー40の一端を中継用金属棒20-Aと接続し、該中継用金属棒20-Aを前記プリント基板10の受信回路12の給電部12aと接続している。
 第1実施形態と同一部材は同一符号を付して説明を省略する。
7 to 9 show a second embodiment.
In the second embodiment, without using a metal rod dedicated to the antenna, one of the bus bars accommodated in the electrical connection box 1 is used as a plate antenna, and one end of the bus bar 40 serving as the plate antenna is used as a relay metal rod. The relay metal rod 20-A is connected to the power feeding portion 12a of the receiving circuit 12 of the printed circuit board 10.
The same members as those in the first embodiment are denoted by the same reference numerals, and description thereof is omitted.
 ケース2の内部には、図7に概略的に示すように、ワイヤハーネス(図示せず)の端末のコネクタとコネクタ接続されるバスバー3を絶縁板4上に加締め固定したものを複数組積層した積層体5をケースの下層部に収容している。最上層のバスバー3Aの上方の一方側に、統合ボディ用ECUのプリント基板10を配置している。該プリント基板10は第1実施形態と同様に、ケース2の上壁2bの上部内面から突設した支持枠で支持して搭載し、プリント基板10はケース2の上壁2bより高さL3(5~50mm)で突出している。 As shown schematically in FIG. 7, a plurality of sets of a plurality of sets in which a bus bar 3 connected to a connector of a terminal of a wire harness (not shown) and a connector are crimped and fixed on an insulating plate 4 are laminated inside the case 2. The laminated body 5 is accommodated in the lower layer portion of the case. An integrated body ECU printed circuit board 10 is arranged on one side above the uppermost bus bar 3A. As in the first embodiment, the printed circuit board 10 is supported and mounted by a support frame protruding from the upper inner surface of the upper wall 2b of the case 2, and the printed circuit board 10 is higher than the upper wall 2b of the case 2 by a height L3 ( 5 to 50 mm).
 前記プリント基板10の受信回路12の給電部12aに設けたスルーホールにアンテナとする中継用金属棒20-Aの上端を挿入して半田付けで接続している。
 該アンテナとする中継用金属棒20-Aは、図7に示すように、給電部12aと接続した上端から下向きに高さL3だけ突出させている。
 前記中継用金属棒20-Aの下端は、前記積層体5の最上層のバスバー3Aのうち、絶縁板4の外周縁に沿って配置し、ケース2内の隅部まで延在させたバスバー40の先端部と半田付けで接続し、該バスバー40を板状アンテナとして用いている。
The upper end of the relay metal rod 20-A serving as an antenna is inserted into a through hole provided in the power feeding portion 12a of the receiving circuit 12 of the printed circuit board 10 and connected by soldering.
As shown in FIG. 7, the relay metal rod 20-A serving as the antenna protrudes downward by a height L3 from the upper end connected to the feeding portion 12a.
The lower end of the relay metal bar 20-A is disposed along the outer peripheral edge of the insulating plate 4 in the uppermost bus bar 3A of the laminate 5 and extends to the corner in the case 2. The bus bar 40 is used as a plate antenna.
 前記積層体5を構成する各組のバスバー3と絶縁板4とは、図9(A)に示すように、導電性金属板を回路パターンに沿って打ち抜き加工すると共に加締め孔3hを設けた後に、タブを折り曲げ加工したものであり、絶縁板4に設けた加締めリブ4rを加締め孔3hに挿入して加締め、これにより、バスバー3を絶縁板4上に固定している。
 前記絶縁板4はケース2の内部の水平断面と略同等な形状とし、ケース2の内部で水平方向全面にわたって配置される。
As shown in FIG. 9A, each set of bus bar 3 and insulating plate 4 constituting the laminate 5 is formed by punching a conductive metal plate along a circuit pattern and providing a caulking hole 3h. After that, the tab is bent, and the caulking rib 4r provided on the insulating plate 4 is inserted into the caulking hole 3h and caulked, thereby fixing the bus bar 3 on the insulating plate 4.
The insulating plate 4 has a shape substantially equivalent to the horizontal cross section inside the case 2 and is disposed over the entire surface in the horizontal direction inside the case 2.
 前記最上層のバスバー3Aも絶縁板4上に加締め固定している。該バスバー3Aのうち、前記板状アンテナとして用いるバスバー40は絶縁板4の二辺の外周縁の全長に沿った位置に、水平方向でL形状に屈曲させて配置している。よって、該板状アンテナとするバスバー40の全長は300mm程度となる。さらに、該バスバー40と接続する前記中継用金属棒20-Aの長さが5~50mmとしているため、板状アンテナとなるバスバー40と中継用金属棒20-Aを含めたアンテナ部分の長さは305~350mmとなる。よって、アンテナの長さを0.9×λ/4以上とすることができる。 The uppermost bus bar 3A is also crimped and fixed on the insulating plate 4. Of the bus bar 3A, the bus bar 40 used as the plate-like antenna is arranged at a position along the entire length of the outer peripheral edge of the two sides of the insulating plate 4 and bent in an L shape in the horizontal direction. Therefore, the overall length of the bus bar 40 as the plate antenna is about 300 mm. Further, since the length of the relay metal rod 20-A connected to the bus bar 40 is set to 5 to 50 mm, the length of the antenna portion including the bus bar 40 and the relay metal rod 20-A serving as a plate antenna is increased. Is 305 to 350 mm. Therefore, the length of the antenna can be 0.9 × λ / 4 or more.
 該絶縁板4上に固定したバスバー3Aは、前記外周に沿って配置する板状アンテナとするバスバー40以外に、車載電装品への給電用の分岐接続回路部31も絶縁板4の中央領域から他方の二辺に沿った位置に設けている。前記板状アンテナとするバスバー40と隣接する前記分岐接続回路部31のバスバーとの間には10~30mmの隙間Sを空けている。 The bus bar 3A fixed on the insulating plate 4 has a branch connection circuit part 31 for feeding power to the vehicle-mounted electrical components from the central region of the insulating plate 4 in addition to the bus bar 40 that is a plate-like antenna disposed along the outer periphery. It is provided at a position along the other two sides. A gap S of 10 to 30 mm is provided between the bus bar 40 serving as the plate antenna and the bus bar of the branch connection circuit portion 31 adjacent thereto.
 前記のように、第2実施形態では、ケース2の外周壁2aの内面に沿って配置する絶縁板4上のバスバー40を板状アンテナとして用いているため、アンテナの長さを0.9×λ/4以上とすることができ、アンテナの利得を低減することなく、ケース2の内部に収容することができる。
 また、プリント基板10に設けた受信回路12の給電部12aに接続する中継用金属棒20-Aの垂直部20aをケース2の外周壁2aの隅部に位置して前記板状アンテナとなるバスバー40の一端と接続している。よって、ケース2の内部に収容するリレーや他のバスバーと離れた位置になり、これらから発生するノイズの影響を最小限とすることができる。
 かつ、ケース2の外周壁2aの内面に沿って配置するバスバー40を板状アンテナとして利用しているだけであるため、ケース内部にアンテナ配置用のスペースを設ける必要はなく、ケース2の全体容積をアンテナ配置用に増大する必要はない。さらに、板状アンテナとするバスバー40は絶縁板4に他のバスバー3と同様に加締め固定されるため、アンテナを固定する止め具も不要となる。
As described above, in the second embodiment, since the bus bar 40 on the insulating plate 4 arranged along the inner surface of the outer peripheral wall 2a of the case 2 is used as a plate antenna, the length of the antenna is 0.9 ×. It can be set to λ / 4 or more, and can be accommodated in the case 2 without reducing the gain of the antenna.
In addition, the vertical portion 20a of the relay metal rod 20-A connected to the power feeding portion 12a of the receiving circuit 12 provided on the printed circuit board 10 is positioned at the corner of the outer peripheral wall 2a of the case 2 and serves as the plate antenna. 40 is connected to one end. Therefore, it becomes a position away from the relays and other bus bars housed in the case 2, and the influence of noise generated therefrom can be minimized.
In addition, since the bus bar 40 arranged along the inner surface of the outer peripheral wall 2a of the case 2 is only used as a plate-like antenna, it is not necessary to provide a space for antenna arrangement inside the case, and the entire volume of the case 2 Need not be increased for antenna placement. Further, since the bus bar 40 serving as a plate-like antenna is caulked and fixed to the insulating plate 4 in the same manner as the other bus bars 3, a fastener for fixing the antenna is also unnecessary.
 図10に第3実施形態を示す。
 第3実施形態では、中継用金属棒を別体とせず、前記板状アンテナとするバスバー40の一端を屈曲させて立て上げて中継部40xを形成し、該中継部40xの先端を屈曲させてタブ状の端子部40tを設けている。
 一方、プリント基板10の受信回路12の先端の給電部12aには端子35を接続し、該端子35をプリント基板10に実装したコネクタ36内に挿入係止している。
 前記バスバー40から立設した中継部40xの先端のタブ状端子部40tをコネクタ36に挿入し、前記端子35と嵌合して電気接続している。
FIG. 10 shows a third embodiment.
In the third embodiment, the relay metal rod is not a separate member, but one end of the bus bar 40 serving as the plate antenna is bent and raised to form the relay portion 40x, and the tip of the relay portion 40x is bent. A tab-shaped terminal portion 40t is provided.
On the other hand, a terminal 35 is connected to the power feeding portion 12 a at the tip of the receiving circuit 12 of the printed circuit board 10, and the terminal 35 is inserted and locked in a connector 36 mounted on the printed circuit board 10.
A tab-like terminal portion 40t at the tip of the relay portion 40x erected from the bus bar 40 is inserted into the connector 36, and is engaged with and electrically connected to the terminal 35.
 前記のように、プリント基板の受信回路12と接続する中継用金属棒を板状アンテナとするバスバー40の先端を屈曲して設けると、別体の中継用金属棒が不要となる。よって、部品点数の削減が図れると共に、中継用金属棒を受信回路12とバスバー40とに半田付けや溶接する必要がなく、組立作業性も良くなる。 As described above, if the end of the bus bar 40 having the plate-like antenna as the relay metal rod connected to the receiving circuit 12 of the printed circuit board is bent, a separate relay metal rod is not required. Therefore, the number of parts can be reduced, and it is not necessary to solder and weld the relay metal rod to the receiving circuit 12 and the bus bar 40, and the assembly workability is improved.
 なお、第1~第3実施形態は送信専用のリモートキーからの送信をアンテナで受信し、プリント基板10に設けるドアロック制御部11は受信専用としているが、ドアロック制御部11およびアンテナをスマートキーからの送信を受信すると共に、スマートキーへ送信するアンテナとすることもできる。 In the first to third embodiments, transmission from a remote key dedicated to transmission is received by an antenna, and the door lock control unit 11 provided on the printed circuit board 10 is dedicated to reception, but the door lock control unit 11 and the antenna are smart. An antenna that receives transmission from the key and transmits to the smart key can also be used.
 図11に第4実施形態を示す。
 第4実施形態では、第1~第3実施形態の電気接続箱1に設けたプリント基板の受信回路および該受信回路と接続したアンテナを車両のタイヤに装着されたタイヤ空気圧センサ(TPMSセンサ)からの受信用として用いている。
 詳細には、自動車50に取り付けられている前後・左右の4輪の各タイヤ55にはタイヤ空気圧を検知するTPMSセンサ56A~56Dを装着し、これらTPMSセンサ56A~56Dからの検出信号を前記電気接続箱1内に収容したアンテナで受信している。該アンテナと接続した受信回路はプリント基板に設けた空気圧監視制御部(図示せず)と接続している。
FIG. 11 shows a fourth embodiment.
In the fourth embodiment, a printed circuit board receiving circuit provided in the electrical junction box 1 of the first to third embodiments and an antenna connected to the receiving circuit are mounted from a tire pressure sensor (TPMS sensor) mounted on a vehicle tire. It is used for receiving.
Specifically, TPMS sensors 56A to 56D for detecting tire air pressure are attached to the front and rear, left and right four tires 55 attached to the automobile 50, and the detection signals from these TPMS sensors 56A to 56D are used as the electric signals. The signal is received by the antenna housed in the connection box 1. The receiving circuit connected to the antenna is connected to an air pressure monitoring control unit (not shown) provided on the printed circuit board.
1 車載用の電気接続箱
2 ケース
 2a 外周壁
 2b 上壁
 2c 支柱部
 2d アンテナ配置部
3 バスバー
4 絶縁板
10  プリント基板
12 受信回路
 12a 給電部
20 アンテナ
 20a 垂直部
 20b 屈曲部
 20c 水平部
20-A 中継用金属棒
21 アンテナの屈曲角度
40 板状アンテナとするバスバー
DESCRIPTION OF SYMBOLS 1 Electric junction box for vehicles 2 Case 2a Outer peripheral wall 2b Upper wall 2c Support | pillar part 2d Antenna arrangement | positioning part 3 Bus bar 4 Insulation board 10 Printed circuit board 12 Reception circuit 12a Feeding part 20 Antenna 20a Vertical part 20b Bending part 20c Horizontal part 20-A Metal rod for relay 21 Bending angle of antenna 40 Bus bar for plate antenna

Claims (10)

  1.  車載用の電気接続箱のケース内部に、無線受信回路を備えた基板と、該基板の無線受信回路と一端を接続してケース内部に突出したアンテナを備え、
     前記アンテナは前記無線受信回路に一端を接続する金属棒、または前記基板の下部あるいは上部に配置した絶縁板上に固定しているバスバーからなり、該バスバーの一端側を前記プリント基板側へ屈曲させ、その先端を前記無線受信回路に直接に接続し、または前記バスバーの一端に中継用金属棒を接続し、該中継用金属棒を前記無線受信回路に接続しており、
     前記金属棒またはバスバーからなるアンテナを屈曲させて、前記ケースの外周壁の内面に沿って配置していることを特徴とする車載用の電気接続箱。
    Inside the case of the electrical connection box for in-vehicle use, a board provided with a radio reception circuit, and an antenna projecting inside the case by connecting the radio reception circuit of the board and one end,
    The antenna is composed of a metal bar connecting one end to the wireless receiving circuit or a bus bar fixed on an insulating plate disposed at the lower or upper part of the substrate, and the one end of the bus bar is bent toward the printed circuit board. , The tip is directly connected to the wireless reception circuit, or a relay metal rod is connected to one end of the bus bar, and the relay metal rod is connected to the wireless reception circuit,
    An in-vehicle electrical junction box, wherein an antenna made of the metal bar or bus bar is bent and disposed along the inner surface of the outer peripheral wall of the case.
  2.  前記アンテナは前記無線受信回路と接続する部分は前記ケースの隅部に垂直方向に配置し、該垂直方向の下端を屈曲して水平方向に延在している請求項1に記載の車載用の電気接続箱。 The in-vehicle use according to claim 1, wherein a portion of the antenna connected to the radio receiving circuit is arranged in a vertical direction at a corner of the case, and the lower end in the vertical direction is bent to extend in a horizontal direction. Electrical junction box.
  3.  前記金属棒からなるアンテナの水平方向部は、前記ケースの外周壁の内面に沿って設けたアンテナ載置部に載置して配置し、または前記外周壁の内面から突設したアンテナ把持部で把持して配置している請求項2に記載の車載用の電気接続箱。 The horizontal portion of the antenna made of the metal rod is placed and arranged on an antenna mounting portion provided along the inner surface of the outer peripheral wall of the case, or an antenna gripping portion protruding from the inner surface of the outer peripheral wall. The in-vehicle electric junction box according to claim 2, wherein the electric junction box is mounted and held.
  4.  前記バスバーは、前記絶縁板上で外周部に延在させて前記ケースの外周壁の内面に沿って配置し、かつ、該絶縁板上には車載電装品に給電する分岐接続回路用のバスバーも固定している請求項1または請求項2に記載の車載用の電気接続箱。 The bus bar extends along the outer peripheral portion of the insulating plate and is disposed along the inner surface of the outer peripheral wall of the case. On the insulating plate, a bus bar for a branch connection circuit that supplies power to the on-vehicle electrical components is also provided. The in-vehicle electrical junction box according to claim 1 or 2, wherein the electrical junction box is fixed.
  5.  前記バスバーと接続した中継用金属棒または前記金属棒の一端と前記基板の無線受信回路の一端とを、半田付けで接続している請求項1乃至請求項4のいずれか1項に記載の車載用の電気接続箱。 5. The vehicle-mounted device according to claim 1, wherein the relay metal bar connected to the bus bar or one end of the metal bar and one end of the wireless reception circuit of the substrate are connected by soldering. 6. Electrical junction box.
  6.  バスバーを加締め固定した絶縁板を複数組積層した積層体を前記基板と隙間を空けて配置し、前記積層体のうち前記基板と対向する絶縁板上のバスバーを前記アンテナとし、該アンテナとするバスバーの屈曲させた一端をタブ状端子とする一方、前記無線受信回路に接続した端子を前記プリント基板に実装したコネクタ内に挿入し、該コネクタに前記バスバーのタブ状端子を挿入して嵌合接続している請求項1、2、4のいずれか1項に記載の車載用の電気接続箱。 A laminated body in which a plurality of sets of insulating plates with caulking and fixing a bus bar are stacked is arranged with a gap from the substrate, and the bus bar on the insulating plate facing the substrate in the laminated body is used as the antenna, and the antenna is used. While the bent end of the bus bar is used as a tab-shaped terminal, the terminal connected to the wireless receiving circuit is inserted into the connector mounted on the printed circuit board, and the tab-shaped terminal of the bus bar is inserted into the connector and fitted. The in-vehicle electric junction box according to any one of claims 1, 2, and 4.
  7.  前記アンテナは、断面四角枠形状の前記ケースの少なくとも二辺の周壁内面に沿って延在させ、該アンテナの屈曲角度を90度以下とし、かつ、
     前記アンテナの全長は、受信する電波の波長λに対して0.9×λ/4以上としている請求項1乃至請求項6のいずれか1項に記載の車載用の電気接続箱。
    The antenna extends along the inner surface of the peripheral wall of at least two sides of the case having a square frame shape in cross section, the bending angle of the antenna is 90 degrees or less, and
    The in-vehicle electrical junction box according to any one of claims 1 to 6, wherein an overall length of the antenna is 0.9 x λ / 4 or more with respect to a wavelength λ of a radio wave to be received.
  8.  前記無線受信回路を備えた基板は、ライト、ドアロック、ワイパ、室内灯、パワーウインドのうち少なくとも1つの車両搭載機器を制御するボディ用電子制御ユニットのプリント基板と共用している請求項1乃至請求項7のいずれか1項に記載の車載用の電気接続箱。 The board having the wireless receiving circuit is shared with a printed board of a body electronic control unit that controls at least one vehicle-mounted device among a light, a door lock, a wiper, a room light, and a power window. The in-vehicle electric junction box according to claim 7.
  9.  前記アンテナはリモートキーまたはスマートキーからの送信信号、または無線式のタイヤの空気圧センサからの検出信号を受信するものである請求項1乃至請求項8のいずれか1項に記載の車載用の電気接続箱。 The vehicle-mounted electricity according to any one of claims 1 to 8, wherein the antenna receives a transmission signal from a remote key or a smart key, or a detection signal from a wireless tire pressure sensor. Connection box.
  10.  請求項1乃至請求項9のいずれか1項に記載の車載用の電気接続箱に収容したアンテナ。 An antenna housed in the on-vehicle electrical junction box according to any one of claims 1 to 9.
PCT/JP2009/057965 2008-04-22 2009-04-22 Vehicle-mounted electric junction box WO2009131137A1 (en)

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DE112009000946T DE112009000946T5 (en) 2008-04-22 2009-04-22 Vehicle-mounted electrical junction box
JP2010509195A JP5044695B2 (en) 2008-04-22 2009-04-22 In-vehicle electrical junction box
CN200980113899.5A CN102015374B (en) 2008-04-22 2009-04-22 Vehicle-mounted electric junction box

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Cited By (5)

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CN114113689A (en) * 2021-11-08 2022-03-01 广东电网有限责任公司广州供电局 Intelligent tray device based on integrated electrical detection wiring module

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JP5044695B2 (en) 2012-10-10

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