WO2009130402A1 - Reactive simulated mobile bed for producing paraxylene - Google Patents

Reactive simulated mobile bed for producing paraxylene Download PDF

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Publication number
WO2009130402A1
WO2009130402A1 PCT/FR2009/000317 FR2009000317W WO2009130402A1 WO 2009130402 A1 WO2009130402 A1 WO 2009130402A1 FR 2009000317 W FR2009000317 W FR 2009000317W WO 2009130402 A1 WO2009130402 A1 WO 2009130402A1
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zone
beds
unit
adsorption
desorbent
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PCT/FR2009/000317
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French (fr)
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Ghislain Bergeot
Catherine Laroche
Philibert Leflaive
Damien Leinekugel Le Cocq
Luc Wolff
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Ifp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D15/00Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
    • B01D15/08Selective adsorption, e.g. chromatography
    • B01D15/10Selective adsorption, e.g. chromatography characterised by constructional or operational features
    • B01D15/18Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns
    • B01D15/1814Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns recycling of the fraction to be distributed
    • B01D15/1857Reactive simulated moving beds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C5/00Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
    • C07C5/22Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by isomerisation
    • C07C5/27Rearrangement of carbon atoms in the hydrocarbon skeleton
    • C07C5/2702Catalytic processes not covered by C07C5/2732 - C07C5/31; Catalytic processes covered by both C07C5/2732 and C07C5/277 simultaneously
    • C07C5/2708Catalytic processes not covered by C07C5/2732 - C07C5/31; Catalytic processes covered by both C07C5/2732 and C07C5/277 simultaneously with crystalline alumino-silicates, e.g. molecular sieves
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C7/00Purification; Separation; Use of additives
    • C07C7/12Purification; Separation; Use of additives by adsorption, i.e. purification or separation of hydrocarbons with the aid of solids, e.g. with ion-exchangers
    • C07C7/13Purification; Separation; Use of additives by adsorption, i.e. purification or separation of hydrocarbons with the aid of solids, e.g. with ion-exchangers by molecular-sieve technique
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2529/00Catalysts comprising molecular sieves
    • C07C2529/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
    • C07C2529/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • C07C2529/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/582Recycling of unreacted starting or intermediate materials

Definitions

  • the invention relates to a process for the production of paraxylene with a high level of purity from a mixture of aromatic C8 compounds, which may in particular contain ethylbenzene, by coupling of an adsorption step and a step of reaction carried out in the same unit simulated moving bed.
  • the integration of different functionalities within a single unit is a means of intensifying the processes.
  • This integration can for example be achieved by combining a reaction with a simultaneous separation of products and reagents.
  • Such methods, called reactive separations are now relatively common.
  • reactive separations are the methods of reactive distillation, reactive absorption, reactive adsorption or reactive extraction.
  • reaction and the separation can, for example, take place in the same area of a unit; the conversion of reagents into products and the separation of the products being done simultaneously.
  • a reactive separation process often requires smaller and less expensive equipment than a conventional separation and conversion process sequence loop with unconverted reagent recycling to achieve complete conversion of reagents. Such a process is generally significantly more energy efficient than a non-integrated process.
  • Minceva et al. The prior art as represented by Minceva et al. is limited to ethylbenzene free feeds. In the presence of ethylbenzene in the feed, the method described in the article by Minceva et al. does not produce paraxylene with high purity. In this paper, to treat a feedstock containing ethylbenzene, the authors recommend changing the catalyst and using a bifunctional acid / noble metal catalyst, and injecting hydrogen to isomerize ethylbenzene to xylene. .
  • the isomerization then takes place in the gas phase, and the coupling of the steps of selective adsorption of paraxylene and isomerization of xylenes in a single unit is then no longer possible because the reaction is carried out in the gas phase and the separation into liquid phase.
  • the object of the present invention is to overcome the disadvantages of the prior art and to provide a reactive simulated moving bed method operating in the liquid phase for producing high purity paraxylene from a mixture of aromatic C8 compounds. , and especially for ethylbenzene rich feeds.
  • the prior art teaches that the adsorbents consisting of zeolites X or Y exchanged with ions such as barium, potassium or strontium, alone or as a mixture, are effective for selectively adsorbing paraxylene in a mixture of aromatic hydrocarbons.
  • zeolites found in the prior art for the separation of xylenes belong to the structural type of faujasite, first described in US 2,882,244 and US 3,130,007, which are crystallized silico-aluminates having cages of perfectly defined size. connected in three dimensions.
  • No. 6,884,918 recommends a faujasite X having an Si / Al atomic ratio of between 1.15 and 1.5.
  • 6,410,815 teaches that zeolitic adsorbents as described in the prior art but for which the faujasite has a low silica content and has a Si / Al atomic ratio close to 1 (which is called LSX, abbreviation of Low Silica X whose French translation is zeolite X with a low silica content), can also be used for the separation of paraxylene.
  • LSX abbreviation of Low Silica X whose French translation is zeolite X with a low silica content
  • the zeolitic adsorbents are in the form of powder or in the form of agglomerates consisting mainly of zeolite and up to 15 to 20% by weight of inert agglomeration binder.
  • zeolites X or LSX The synthesis of zeolites X or LSX is most often carried out by nucleation and crystallization of silico-aluminate gels, one obtains powders whose use on an industrial scale is particularly difficult (significant losses of loads during handling).
  • Agglomerated forms for example in the form of granules or grains, which do not have the disadvantages inherent to the pulverulent materials, are preferred.
  • These agglomerates whether in the form of platelets, beads or extrudates, generally consist of a zeolite powder, which constitutes the active element (in the sense of the adsorption) and a binder intended to ensure the cohesion of the crystals in the form of agglomerates.
  • a method for preparing such agglomerates is for example given in US Pat. No. 6,884,918.
  • FIG. 1 represents the operating principle of a reactive simulated moving bed unit for the production of high purity paraxylene.
  • a unit comprises 12 adsorbent beds (denoted C1 to C12) and 2 catalyst beds (denoted R1 and R2).
  • This figure shows schematically the 6 first steps of a cycle which has 12, and distinguished zone Z3 which contains two catalytic beds R1 and R2.
  • the invention relates to a high purity para xylene production unit from a mixture of xylenes which can contain ethylbenzene up to a content of
  • the unit operates in a reactive simulated moving bed and can generally be defined as having n adsorption beds operating in series, and p catalytic beds interconnected to certain adsorption beds, the unit being fed with the charge (C). and a desorbent (S) and producing an extract (E) and at least one raffinate (R), the adsorbent solid filling the n adsorption beds, and the isomerization catalyst of the xylenes filling the p catalytic beds, the unit being characterized in that the desorbent is toluene and the adsorbent solid is an agglomerated zeolite solid based on LSX zeolite crystals of atomic ratio
  • Si / Ai such that 0.95 ⁇ Si / Ai ⁇ 1, 15 and preferably of atomic ratio
  • Si / Al 1.00 ⁇ 0.05, of which at least 90% of the exchangeable cationic sites are occupied either by barium ions alone or by barium ions and potassium ions, the catalytic beds being distributed between the point of introduction of the feedstock (C) and the point of introduction of the desorbent (S), and preferably between the point of introduction of the feedstock (C) and the drawdown point of the raffinate closest to the point of introduction of the desorbent (S), and the p catalytic beds operating in series in the direction of the main flow.
  • the unit according to the invention is divided into 4 zones defined as follows:
  • Zone 1 between the injection of the desorbent and the withdrawal of the extract
  • Zone 2 between withdrawal of the extract and injection of the charge
  • Zone 3 between the injection of the charge and the withdrawal of the raffinate
  • Zone 4 between the withdrawal of the raffinate and the injection of the desorbent
  • zone 1 contains 1 to 6 beds
  • zone 2 contains 3 to 10 beds
  • zone 3 contains 2 to 9 beds
  • zone 4 contains 1 to 5 beds.
  • the invention also relates to a process for producing high purity paraxylene using the unit according to the present invention, the operating conditions of the process being defined by the following pages:
  • the temperature of the adsorption beds is between 120 ° C. and 260 ° C., preferably between 180 ° C. and 240 ° C., and more preferably between 200 ° C. and 220 ° C.,
  • the pressure of the adsorption beds is between the bubble pressure of toluene at the operating temperature and 4 MPa.
  • the high purity paraxylene production unit operating in reactive simulated moving bed comprises a number of catalytic beds between 1 and 13, and preferably between 2 and the number of adsorption beds of zone 3 decreased by one.
  • the invention relates to a process for the production of high purity paraxylene by coupling a step of selective adsorption of paraxylene and a reaction step of isomerization of xylenes from a mixture of aromatic C8 compounds, and especially mixtures containing ethylbenzene.
  • LMS stands for simulated moving bed
  • LMSR simulated moving bed reagent
  • an adsorption column (also called adsorber) operating in LMS is composed of several adsorption beds, each bed being delimited by an injection point and a draw-off point, knowing that these injection points and racking are only used at certain points in the cycle.
  • the feedstock and the desorbent are injected at two distinct points of the adsorber.
  • the raffinate and the extract are withdrawn at two distinct points of the adsorber, themselves distinct from the two injection points.
  • a zone is defined as a set of consecutive beds delimited at one of its ends by an injection or withdrawal point, and at the other end by, respectively, a withdrawal or injection point.
  • the adsorber is therefore traversed by at least four streams, two distinct inlet streams, generally the feedstock (C) and the desorbent (S), and two separate output streams, the extract (E) and the raffinate (R).
  • FIG. 1 is a schematic representation of an LMSR unit comprising 12 adsorption beds denoted C1 to C12, and two reagent beds denoted R1 and R2.
  • a cycle of LMSR is defined from an initial position of the injection and withdrawal points, and corresponds to the coordinated movement of these points along the adsorber, from bed to bed until finding the initial position.
  • One stage of the cycle is defined by an elementary displacement of a bed of injection and withdrawal points along the adsorber.
  • a cycle therefore comprises a finite number of steps, corresponding to the total number of beds of the adsorber.
  • the adsorber is generally subdivided into zones. These areas are defined as follows:
  • Zone 1 zone of the adsorber situated between the injection of the desorbent and the withdrawal of the extract;
  • Zone 2 zone of the adsorber situated between the withdrawal of the extract and the injection of the charge
  • Zone 3 zone of the adsorber situated between the injection of the charge and the withdrawal of the raffinate
  • Zone 4 zone of the adsorber situated between the extraction of the raffinate and the injection of the desorbent.
  • An LMSR unit according to the invention further comprises adsorption beds one or more catalyst beds which are positioned, using a set of adequate valves, in series or in parallel adsorbent beds located in the zone. 3, or in zone 4, or distributed in zones 3 and 4.
  • all the catalytic beds are positioned in zone 3.
  • zone 3 situated between the point of injection of the feedstock (C) and the raffinate withdrawal point (R).
  • This zone 3 moves during the cycle, and its displacement can be followed by an increment equal to an adsorption bed in FIG. 1 which reproduces the different positions of the zone 3 and the other zones which are deduced therefrom, during a complete cycle of the process.
  • the relative position of the different zones is kept the same.
  • the catalyst beds are all positioned between the point of charge injection and the desorbent injection point, in the direction of flow, and preferably between the point of charge injection and the point of injection. withdrawing the raffinate closest to the desorbent injection point.
  • this situation generally corresponds to the existence of a second raffinate, the extraction of which is situated between the injection of the desorbent and the extraction of the extract. It is therefore possible to distinguish the first and the second raffinate by their respective distance from the injection point of the desorbent.
  • the term "raffinate closest to the desorbent injection point" refers to the raffinate in question.
  • a catalytic bed is interposed between two successive adsorbent beds such as n and n + 1, ie the flow leaving the adsorption bed n feeds at least part of the catalytic bed p, and the effluent exiting the catalytic bed p feeds at least partly the n + 1 adsorption bed.
  • the reinjection of the effluent of the catalytic bed in question takes place at least in part, either towards the adsorption bed n, or towards the bed adsorption n + 2.
  • the expression "at least in part” means that the entire stream may be involved, or only a part, the other party then following another reinjection among the different possible reinjections.
  • LMSR LMSR according to the invention wherein a part of the flow leaving the adsorption bed n is introduced into the catalyst bed p, the other part of the flow entering the adsorption bed n + 1 and the effluent of the catalyst bed p is for a first part directed to the n + 1 adsorption bed, for a second part directed to the n + 2 adsorption bed, and for a third part directed to the adsorption bed n.
  • the catalytic bed p operates in series with respect to the adsorption beds n and n + 1, that is to say that the flow leaving the adsorption bed n feeds the catalyst bed p, and that the effluent the catalytic bed p supplies the n + 1 adsorption bed.
  • the desorbent is toluene.
  • the volume ratio of the desorbent on the filler is between 1.0 and 10 and preferably between 4.5 and 6.8.
  • the unit in simulated reactive moving bed is operated at a temperature between
  • the catalytic isomerization zone preferably works in the liquid phase and is operated under the following conditions:
  • Hourly mass flow rate (PPH) less than 20 hours -1 , preferably between 2 and 10 hours -1 ,
  • Catalyst containing a zeolite of the ZSM-5 type Any of the catalysts capable of isomerizing hydrocarbons with 8 carbon atoms are suitable for the catalytic isomerization zone of the present invention.
  • a catalyst containing an acidic zeolite for example of structural type MFI, MOR, MAZ, FAU and / or EUO, is used. Even more preferably, a catalyst containing a ZSM-5 zeolite is used.
  • Example 1 is representative of the prior art in which it is considered the separation of a mixture of ethylbenzene-free aromatic C8 using an LMSR device with toluene as a desorbent and a BaX-type adsorbent solid (zeolite X exchanged with Barium).
  • Example 2 describes the performance of a LMSR device identical to that of Example 1, representative of the prior art, but in which this time it is considered the separation of a mixture of C8 aromatic compounds containing ethylbenzene.
  • Example 3 is according to the invention in which it is considered the separation of an ethylbenzene-free aromatic C8 mixture using an LMSR device with toluene as desorbent and employing a BaLSX type zeolite as adsorbent (LSX zeolite exchanged with Barium).
  • Example 4 describes the performance of an LMSR device identical to that of Example 3, according to the invention, but in which this time it is considered the separation of a mixture of aromatic C8 containing ethylbenzene .
  • This LMSR device comprises 24 adsorbent beds length 1, 13m and internal section 3.5x10 4 m 2 , with a charge injection, desorbent injection, extract extraction and raffinate withdrawal.
  • the zone configuration is:
  • the catalyst beds are of length 2m and inner section 3.5x10 "4 m 2.
  • the temperature is 210 ° C., and the pressure is 2.0 MPa.
  • Charge F is composed of 21, 05% PX, 28% OX and 50.95% MX.
  • the permutation time used is 70.3 seconds.
  • the liquid flow rates in the different zones are as follows:
  • a yield of xylene is then obtained by simulation, defined as the amount of PX withdrawn from the extract on all the xylenes (PX + MX + OX) injected into the feed, of 55.05%.
  • the purity of PX in the extract of 99.73% weight.
  • This LMSR device comprises 24 adsorbent beds length 1, 13m and internal section 3.5x10 4 m 2 , with a charge injection, desorbent injection, extract extraction and raffinate withdrawal.
  • the zone configuration is:
  • the catalyst beds are of length 2m and internal section 3.5x10 4 m 2 .
  • the temperature is 210 ° C., and the pressure is 2.0 MPa.
  • Load F is composed of 20% PX, 27% OX, 48% MX and 5% EB.
  • the permutation time used is 70.3 seconds.
  • the liquid flow rates in the different zones are as follows:
  • a yield of xylene defined as the amount of PX withdrawn from the extract on all the xylenes (PX + MX + OX) injected into the feedstock, of 56.8% is obtained.
  • the level of purity of PX in the extract is insufficient since it is 92.6% by weight and a purity level of at least 99.7% is required for the commercialization of paraxylene.
  • the production of paraxylene from an aromatic feed containing 8 carbon atoms devoid of ethylbenzene is considered on an LMSR device according to the invention, equipped with 24 adsorbent beds containing a BaLSX type zeolite, with 6 catalyst beds. containing a zeolite HZSM-5 and positioned in series between 2 adsorbent beds located in zone 3, and using toluene as desorbent.
  • This LMSR device comprises 24 adsorbent beds of length 1, 13m and internal section 3.5x10 "4 m 2 , with charge injection, desorbent injection, extraction of extract and raffinate withdrawal. of areas is:
  • the catalyst beds are of length 2m and internal section 3.5x10 '4 m 2 .
  • the temperature is 210 c C, and the pressure of 2.0 MPa.
  • Charge F is composed of 21, 05% PX, 28% OX and 50.95% MX.
  • the permutation time used is 70.3 seconds.
  • the liquid flow rates in the different zones are as follows:
  • a yield of xylene is then obtained by simulation, defined as the amount of PX withdrawn from the extract on all the xylenes (PX + MX + OX) injected into the feedstock, of 56.81%.
  • the purity of PX in the extract is 99.73% weight.
  • This LMSR device comprises 24 adsorbent beds length 1, 13m and internal section 3.5x10 '4 m 2 , with a charge injection, desorbent injection, extraction of extract and raffinate withdrawal.
  • the zone configuration is:
  • the catalyst beds are of length 2m and internal section 3.5x10 4 m 2 .
  • the temperature is 210 ° C., and the pressure is 2.0 MPa.
  • Load F is composed of 20% PX, 27% OX, 48% MX and 5% EB.
  • the permutation time used is 70.3 seconds.
  • the liquid flow rates in the different zones are as follows:
  • a yield of xylene is then obtained by simulation, defined as the amount of PX withdrawn from the extract on all the xylenes (PX + MX + OX) injected into the feedstock, of 56.79%.
  • the purity of PX in the extract of 99.74% weight.

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Abstract

The invention relates to a method for producing high-purity paraxylene by coupling a step of selective paraxylene adsorption and a step of xylene isomerisation from an aromatic C8 mixture optionally containing ethylbenzene.

Description

LIT MOBILE SIMULE REACTIF POUR LA PRODUCTION DE PARAXYLENE SIMILAR REACTIVE MOBILE BED FOR PARAXYLENE PRODUCTION
Domaine de l'invention :Field of the invention
L'invention concerne un procédé de production de paraxylène à haut niveau de pureté à partir d'un mélange de composés en C8 aromatiques, pouvant notamment contenir de l'éthylbenzène, par couplage d'une étape d'adsorption et d'une étape de réaction réalisées dans la même unité en lit mobile simulé.The invention relates to a process for the production of paraxylene with a high level of purity from a mixture of aromatic C8 compounds, which may in particular contain ethylbenzene, by coupling of an adsorption step and a step of reaction carried out in the same unit simulated moving bed.
Examen de l'art antérieur :Examination of the prior art:
L'intégration de différentes fonctionnalités à l'intérieur d'une seule unité est un moyen permettant d'intensifier les procédés. Cette intégration peut par exemple être réalisée en combinant une réaction avec une séparation simultanée des produits et des réactifs. De tels procédés, appelés séparations réactives, sont maintenant relativement courants. Parmi les exemples les plus importants de séparation réactive, on trouve les procédés de distillation réactive, d'absorption réactive, d'adsorption réactive ou d'extraction réactive.The integration of different functionalities within a single unit is a means of intensifying the processes. This integration can for example be achieved by combining a reaction with a simultaneous separation of products and reagents. Such methods, called reactive separations, are now relatively common. Among the most important examples of reactive separation are the methods of reactive distillation, reactive absorption, reactive adsorption or reactive extraction.
Dans une séparation réactive, la réaction et la séparation peuvent, par exemple, avoir lieu dans une même zone d'une unité ; la conversion des réactifs en produits et la séparation des produits se faisant de manière simultanée. Un procédé de séparation réactive nécessite souvent des équipements de plus petite taille et moins coûteux qu'une boucle d'enchaînement de procédé de séparation et de conversion classiques avec recyclage des réactifs non convertis, pour réaliser une conversion complète des réactifs. Un tel procédé est généralement nettement plus efficace sur le plan énergétique qu'un procédé non intégré.In a reactive separation, the reaction and the separation can, for example, take place in the same area of a unit; the conversion of reagents into products and the separation of the products being done simultaneously. A reactive separation process often requires smaller and less expensive equipment than a conventional separation and conversion process sequence loop with unconverted reagent recycling to achieve complete conversion of reagents. Such a process is generally significantly more energy efficient than a non-integrated process.
L'intégration d'une réaction équilibrée conduisant à un ou plusieurs produits (par ex. A o B ou A(+B) <=> C+D), catalysée par un catalyseur hétérogène, au sein d'une unité de séparation par adsorption en lit mobile simulée est bien connue de l'art antérieur. Ganetsos et al. (1993, Preparative and Production Scale Chromatography, P.E., Eds., Marcel Dekker Inc.) et Kulprathipanja (2002, Reactive séparation processes, New York (N.Y.), Taylor & Francis, pages 115-153) fournissent de nombreux détails sur le principe du lit mobile simulé réactif suivant le type de réaction mise en jeu, et sur le type d'outils expérimentaux permettant d'étudier cette mise en œuvre.The integration of a balanced reaction leading to one or more products (eg A o B or A (+ B) <=> C + D), catalyzed by a heterogeneous catalyst, within a separation unit by Simulated moving bed adsorption is well known in the prior art. Ganetsos et al. (1993, Preparative and Production Scale Chromatography, PE, Eds., Marcel Dekker Inc.) and Kulprathipanja (2002, Reactive Separation Processes, New York (NY), Taylor & Francis, pages 115-153) provide many details on the principle simulated moving bed reactive according to the type of reaction involved, and the type of experimental tools to study this implementation.
Dans le cas d'une réaction de type A(+B) <=> C+D donnant deux produits séparés par adsorption, on peut par exemple mentionner l'article publié par Lode et al. (2001 , Chem. Eng. ScL, vol. 56, pages 269-291 ) qui montre la mise en œuvre d'un lit mobile simulé à l'échelle du laboratoire appliqué à l'estérification d'acide acétique et de méthanol pour produire de l'acétate de méthyle. Dans ce cas particulier, catalyseur et adsorbant sont mélangés dans les colonnes de l'unité. Baur et Krishna (2005, Chem. Eng. Journal, vol. 109, pages 107-113) ainsi que Ray et Carr (1995, Chem. Eng. Sci., vol. 50, pages 2195-2202 & 1995, Chem. Eng. ScL, vol. 50, pages 3033-3041 ) proposent une autre mise en œuvre du lit mobile simulé réactif appliquée aux réactions A o B, présentant deux zones dans lesquelles adsorbant et catalyseurs sont mélangés. Ce type de mise en œuvre n'est applicable qu'aux réactions présentant un équilibre largement en faveur de la formation du produit B.In the case of a reaction of type A (+ B) <-> C + D giving two products separated by adsorption, one can for example mention the article published by Lode et al. (2001, Eng Eng ScL, vol 56, pages 269-291) which shows the implementation of a laboratory-scale simulated moving bed applied to the esterification of acetic acid and methanol to produce methyl acetate. In this particular case, catalyst and adsorbent are mixed in the columns of the unit. Baur and Krishna (2005, Eng Chem Journal, Vol 109, pages 107-113) and Ray and Carr (1995, Eng Eng Sci, vol 50, pages 2195-2202 & 1995, Chem Eng ScL, Vol 50, pages 3033-3041) propose another implementation of the reactive simulated moving bed applied to reactions A o B, having two zones in which adsorbent and catalysts are mixed. This type of implementation is only applicable to reactions with a balance largely in favor of the formation of product B.
Dans le cas le cas d'une réaction de type A <=> B, on peut citer les articles publiés par Hashimoto et al. (1983, Biotechnology and Bioengineering, vol. 25, pages 2371- 2393) et Zhang et al. (2007, Biochemical Engineering Journal, vol. 35, pages 341- 351 ) qui ont appliqué un lit mobile simulé réactif à l'isomérisation du glucose en fructose. Dans ce cas particulier, la réaction doit être localisée au sein d'une partie du volume de l'unité, afin d'éviter qu'il y ait réaction à l'endroit où l'on souhaite récupérer avec une haute pureté le produit recherché (fructose). C'est pourquoi catalyseur et adsorbant sont placés dans des colonnes distinctes. Alors que Hashimoto et al. proposent de placer les lits de catalyseurs en série avec les lits d'adsorbant dans une zone particulière du lit mobile simulé, Zhang et al. proposent de placer les lits de catalyseur en parallèle à certains lits d'adsorbant en une zone particulière du lit mobile simulé.In the case of a reaction of type A <=> B, mention may be made of the articles published by Hashimoto et al. (1983, Biotechnology and Bioengineering, Vol 25, pp. 2371-2333) and Zhang et al. (2007, Biochemical Engineering Journal, Vol 35, pages 341-351) which applied a simulated moving bed responsive to glucose isomerization to fructose. In this particular case, the reaction must be located within a part of the volume of the unit, in order to avoid any reaction at the point where it is desired to recover with high purity the desired product. (fructose). This is why catalyst and adsorbent are placed in separate columns. While Hashimoto et al. propose placing the catalyst beds in series with the adsorbent beds in a particular area of the simulated moving bed, Zhang et al. propose placing the catalyst beds in parallel with certain adsorbent beds in a particular area of the simulated moving bed.
Notons de plus que dans les articles publiés par Minceva et al. (2007, Chemical Engineering Journal, sous presse) et par Wolff et Leinekugel-le-Cocq (2007, 11e congrès de la Société Française de Génie des Procédés), le principe du lit mobile simulé réactif est étendu à la production du paraxylène par couplage de la réaction d'isomérisation des xylènes avec la séparation du paraxylène par adsorption. Notons que dans ces deux cas, seules des charges dépourvues d'éthylbenzène sont considérées. Si dans l'article de Minceva et al. la nature du désorbant n'est pas précisée, dans Wolff et Leinekugel-le-Cocq, il est expliqué que l'usage du toluène est préconisé, de préférence au paradiéthylbenzène qui risque de s'isomériser au même titre que les xylènes. Dans l'article de Minceva, il est question de zéolithe de type Y ou X échangée au baryum ou au potassium.Note also that in the articles published by Minceva et al. (2007, Chemical Engineering Journal, in press) and Wolff and Leinekugel-the-Cocq (2007, 11th Congress of the French Society of Process Engineering), the principle of the simulated reactive moving bed is extended to the production of para-xylene coupling of the isomerization reaction of xylenes with the separation of paraxylene by adsorption. note that in these two cases, only fillers devoid of ethylbenzene are considered. If in the article by Minceva et al. the nature of the desorbent is not specified, in Wolff and Leinekugel-le-Cocq, it is explained that the use of toluene is recommended, preferably paradiethylbenzene which is likely to be isomerized in the same way as xylenes. In Minceva's article, there is talk of zeolite of type Y or X exchanged with barium or potassium.
L'art antérieur tel que représenté par Minceva et al. est limité aux charges dépourvues d'éthylbenzène. En présence d'éthylbenzène dans la charge, le procédé décrit dans l'article de Minceva et al. ne permet pas de produire du paraxylène à haute pureté. Dans cet article, pour traiter une charge contenant de l'éthylbenzène, les auteurs préconisent de changer de catalyseur et d'utiliser un catalyseur bi- fonctionnel acide / métal noble, et d'injecter de l'hydrogène pour isomériser l'éthylbenzène en xylène. L'isomérisation se fait alors en phase gaz, et le couplage des étapes d'adsorption sélective du paraxylène et d'isomérisation des xylènes dans une seule unité n'est alors plus possible, car la réaction est opérée en phase gaz et la séparation en phase liquide.The prior art as represented by Minceva et al. is limited to ethylbenzene free feeds. In the presence of ethylbenzene in the feed, the method described in the article by Minceva et al. does not produce paraxylene with high purity. In this paper, to treat a feedstock containing ethylbenzene, the authors recommend changing the catalyst and using a bifunctional acid / noble metal catalyst, and injecting hydrogen to isomerize ethylbenzene to xylene. . The isomerization then takes place in the gas phase, and the coupling of the steps of selective adsorption of paraxylene and isomerization of xylenes in a single unit is then no longer possible because the reaction is carried out in the gas phase and the separation into liquid phase.
L'objet de la présente invention est de remédier aux inconvénients de l'art antérieur et de proposer un procédé en lit mobile simulé réactif opérant en phase liquide permettant de produire du paraxylène à haute pureté à partir d'un mélange de composés en C8 aromatiques, et notamment pour les charges riches en éthylbenzène.The object of the present invention is to overcome the disadvantages of the prior art and to provide a reactive simulated moving bed method operating in the liquid phase for producing high purity paraxylene from a mixture of aromatic C8 compounds. , and especially for ethylbenzene rich feeds.
Par ailleurs, l'art antérieur enseigne que les adsorbants constitués de zéolites X ou Y échangées au moyen d'ions tels que le baryum, le potassium ou le strontium, seuls ou en mélange, sont efficaces pour adsorber sélectivement le paraxylène dans un mélange d'hydrocarbures aromatiques.Furthermore, the prior art teaches that the adsorbents consisting of zeolites X or Y exchanged with ions such as barium, potassium or strontium, alone or as a mixture, are effective for selectively adsorbing paraxylene in a mixture of aromatic hydrocarbons.
Les brevets US 3,558,730/ US 3,558,732/ US 3,626,020/ et US 3,663,638 montrent que des adsorbants comprenant des aluminosilicates échangés par du baryum et du potassium ou par du baryum seul (comme dans US 3,960,774) séparent efficacement le paraxylène d'un mélange d'isomères aromatiques à 8 atomes de carbone (C8). Ces adsorbants sont utilisés comme agents d'adsorption dans les procédés en phase liquide, de préférence de type contre-courant simulé, similaires à ceux décrits dans US 2,985,589, qui s'appliquent entre autres aux coupes de C8 aromatiques. Les zéolites qu'on rencontre dans l'art antérieur pour la séparation des xylènes appartiennent au type structural de la faujasite, tout d'abord décrites dans US 2,882,244 et US 3,130,007, qui sont des silico-aluminates cristallisés possédant des cages de taille parfaitement déterminée connectées dans les trois dimensions. US 6,884,918 préconise une faujasite X de rapport atomique Si/Ai entre 1 ,15 et 1 ,5. US 6,410,815 enseigne que des adsorbants zéolitiques tels que décrits dans l'art antérieur mais pour lesquels la faujasite est à faible teneur en silice et présente un rapport atomique Si/Ai proche de 1 (que l'on appelle LSX, abréviation de Low Silica X dont la traduction française est zéolite X à faible teneur en silice), peuvent également être utilisés pour la séparation du paraxylène.US Patent 3,558,730 / US 3,558,732 / US 3,626,020 / and US 3,663,638 show that adsorbents comprising aluminosilicates exchanged with barium and potassium or with barium alone (as in US 3,960,774) effectively separate paraxylene from a mixture of isomers aromatic compounds with 8 carbon atoms (C8). These adsorbents are used as adsorption agents in liquid phase processes, preferably of the simulated countercurrent type, similar to those described in US Pat. No. 2,985,589, which apply inter alia to aromatic C 8 cuts. The zeolites found in the prior art for the separation of xylenes belong to the structural type of faujasite, first described in US 2,882,244 and US 3,130,007, which are crystallized silico-aluminates having cages of perfectly defined size. connected in three dimensions. No. 6,884,918 recommends a faujasite X having an Si / Al atomic ratio of between 1.15 and 1.5. No. 6,410,815 teaches that zeolitic adsorbents as described in the prior art but for which the faujasite has a low silica content and has a Si / Al atomic ratio close to 1 (which is called LSX, abbreviation of Low Silica X whose French translation is zeolite X with a low silica content), can also be used for the separation of paraxylene.
Dans les références listées ci-dessus, les adsorbants zéolitiques se présentent sous forme de poudre ou sous forme d'agglomérés constitués majoritairement de zéolite et jusqu'à 15 à 20% en poids de liant d'agglomération inerte.In the references listed above, the zeolitic adsorbents are in the form of powder or in the form of agglomerates consisting mainly of zeolite and up to 15 to 20% by weight of inert agglomeration binder.
La synthèse des zéolites X ou LSX s'effectuant le plus souvent par nucléation et cristallisation de gels de silico-aluminates, on obtient des poudres dont l'emploi à l'échelle industrielle est particulièrement malaisé (pertes de charges importantes lors des manipulations). On préfère les formes agglomérées, par exemple sous forme de granulés ou de grains, qui ne présentent pas les inconvénients inhérents aux matières pulvérulentes. Ces agglomérés, qu'ils soient sous forme de plaquettes, de billes ou d'extrudés, sont en général constitués d'une poudre de zéolite, qui constitue l'élément actif (au sens de l'adsorption) et d'un liant destiné à assurer la cohésion des cristaux sous forme d'agglomérés. Une méthode de préparation de tels agglomérés est par exemple donnée dans le brevet US 6,884,918.The synthesis of zeolites X or LSX is most often carried out by nucleation and crystallization of silico-aluminate gels, one obtains powders whose use on an industrial scale is particularly difficult (significant losses of loads during handling). Agglomerated forms, for example in the form of granules or grains, which do not have the disadvantages inherent to the pulverulent materials, are preferred. These agglomerates, whether in the form of platelets, beads or extrudates, generally consist of a zeolite powder, which constitutes the active element (in the sense of the adsorption) and a binder intended to ensure the cohesion of the crystals in the form of agglomerates. A method for preparing such agglomerates is for example given in US Pat. No. 6,884,918.
Description sommaire de la figure :Brief description of the figure:
La figure 1 représente le principe de fonctionnement d'une unité en lit mobile simulé réactif pour la production de paraxylène à haute pureté. Pour cela, on prend l'exemple d'une unité comprend 12 lits d'adsorbant (notés de C1 à C12) et 2 lits de catalyseur (notés R1 et R2). On a représenté schématiquement sur cette figure les 6 premières étapes d'un cycle qui en comporte 12, et on a distingué la zone notée Z3 qui contient deux lits catalytiques R1 et R2.FIG. 1 represents the operating principle of a reactive simulated moving bed unit for the production of high purity paraxylene. For this, we take the example of a unit comprises 12 adsorbent beds (denoted C1 to C12) and 2 catalyst beds (denoted R1 and R2). This figure shows schematically the 6 first steps of a cycle which has 12, and distinguished zone Z3 which contains two catalytic beds R1 and R2.
Description sommaire de l'invention :Brief description of the invention:
L'invention concerne une unité de production de para xylène à haute pureté à partir d'un mélange de xylènes pouvant contenir de l'ethylbenzène jusqu'à une teneur deThe invention relates to a high purity para xylene production unit from a mixture of xylenes which can contain ethylbenzene up to a content of
20 % dans ledit mélange.20% in said mixture.
L'unité fonctionne en lit mobile simulé réactif et peut se définir de manière générale comme comportant n lits d'adsorption fonctionnant en série, et p lits catalytiques interconnectés à certains lits d'adsorption, l'unité étant alimentée par la charge (C) et un désorbant (S) et produisant un extrait (E) et au moins un raffinât (R), le solide adsorbant remplissant les n lits d'adsorption, et le catalyseur d'isomérisation des xylènes remplissant les p lits catalytiques, l'unité étant caractérisée en ce que le désorbant est le toluène et le solide adsorbant est un solide zéolitique aggloméré à base de cristaux de zéolite LSX de rapport atomiqueThe unit operates in a reactive simulated moving bed and can generally be defined as having n adsorption beds operating in series, and p catalytic beds interconnected to certain adsorption beds, the unit being fed with the charge (C). and a desorbent (S) and producing an extract (E) and at least one raffinate (R), the adsorbent solid filling the n adsorption beds, and the isomerization catalyst of the xylenes filling the p catalytic beds, the unit being characterized in that the desorbent is toluene and the adsorbent solid is an agglomerated zeolite solid based on LSX zeolite crystals of atomic ratio
Si/Ai tel que 0,95 < Si/Ai ≤ 1 ,15 et de préférence de rapport atomiqueSi / Ai such that 0.95 <Si / Ai ≤ 1, 15 and preferably of atomic ratio
Si/Ai = 1 ,00 ± 0,05, dont au moins 90% des sites cationiques échangeables sont occupés soit par des ions baryum seuls, soit par des ions baryum et des ions potassium, les lits catalytiques étant répartis entre le point d'introduction de la charge (C) et le point d'introduction du désorbant (S), et préférentiellement entre le point d'introduction de la charge (C) et le point de soutirage du raffinât le plus proche du point d'introduction du désorbant (S), et les p lits catalytiques fonctionnant en série dans le sens de l'écoulement principal.Si / Al = 1.00 ± 0.05, of which at least 90% of the exchangeable cationic sites are occupied either by barium ions alone or by barium ions and potassium ions, the catalytic beds being distributed between the point of introduction of the feedstock (C) and the point of introduction of the desorbent (S), and preferably between the point of introduction of the feedstock (C) and the drawdown point of the raffinate closest to the point of introduction of the desorbent (S), and the p catalytic beds operating in series in the direction of the main flow.
L'unité selon l'invention est divisée en 4 zones définies de la manière suivante:The unit according to the invention is divided into 4 zones defined as follows:
Zone 1 : comprise entre l'injection du désorbant et le soutirage de l'extrait,Zone 1: between the injection of the desorbent and the withdrawal of the extract,
Zone 2 : comprise entre le soutirage de l'extrait et l'injection de la charge,Zone 2: between withdrawal of the extract and injection of the charge,
Zone 3 : comprise entre l'injection de la charge et le soutirage du raffinât,Zone 3: between the injection of the charge and the withdrawal of the raffinate,
Zone 4 : comprise entre le soutirage du raffinât et l'injection du désorbant,Zone 4: between the withdrawal of the raffinate and the injection of the desorbent,
La totalité des lits catalytiques est alors répartie dans la zones 3.The totality of the catalytic beds is then distributed in zone 3.
Généralement la zone 1 contient de 1 à 6 lits, la zone 2 contient de 3 à 10 lits, la zone 3 contient de 2 à 9 lits, et la zone 4 contient de 1 à 5 lits. L'invention concerne également un procédé de production de paraxylène à haute pureté faisant appel à l'unité selon la présente invention, les conditions opératoires du procédé étant définies par les pages suivantes:Usually zone 1 contains 1 to 6 beds, zone 2 contains 3 to 10 beds, zone 3 contains 2 to 9 beds, and zone 4 contains 1 to 5 beds. The invention also relates to a process for producing high purity paraxylene using the unit according to the present invention, the operating conditions of the process being defined by the following pages:
- la température des lits d'adsorption est comprise entre 1200C et 2600C, de préférence entre 1800C et 2400C, et de manière encore préférée entre 200°C et 2200C,the temperature of the adsorption beds is between 120 ° C. and 260 ° C., preferably between 180 ° C. and 240 ° C., and more preferably between 200 ° C. and 220 ° C.,
- la pression des lits d'adsorption est comprise entre la pression de bulle du toluène à la température opératoire et 4 MPa.the pressure of the adsorption beds is between the bubble pressure of toluene at the operating temperature and 4 MPa.
Selon une caractéristique de la présente invention, l'unité de production de paraxylène à haute pureté fonctionnant en lit mobile simulé réactif comprend un nombre de lits catalytiques compris entre 1 et 13, et préférentiellement compris entre 2 et le nombre de lits d'adsorption de la zone 3 diminué de un.According to one characteristic of the present invention, the high purity paraxylene production unit operating in reactive simulated moving bed comprises a number of catalytic beds between 1 and 13, and preferably between 2 and the number of adsorption beds of zone 3 decreased by one.
Exposé détaillé de l'invention :Detailed description of the invention:
L'invention concerne un procédé de production de paraxylène à haute pureté par couplage d'une étape d'adsorption sélective du paraxylène et d'une étape de réaction d'isomérisation des xylènes à partir d'un mélange de composés en C8 aromatiques, et notamment de mélanges contenant de l'éthylbenzène. L'invention est caractérisée par l'utilisation du toluène comme désorbant, et par l'utilisation d'un solide adsorbant zéolithique aggloméré à base de cristaux de zéolite LSX de rapport atomique Si/Ai tel que 0,95 < Si/Ai < 1 ,15 et de préférence de rapport atomique Si/Ai = 1 ,00 ± 0,05, dont au moins 90% des sites cationiques échangeables sont occupés soit par des ions baryum seuls, soit par des ions baryum et des ions potassium.The invention relates to a process for the production of high purity paraxylene by coupling a step of selective adsorption of paraxylene and a reaction step of isomerization of xylenes from a mixture of aromatic C8 compounds, and especially mixtures containing ethylbenzene. The invention is characterized by the use of toluene as a desorbent, and by the use of an agglomerated zeolite adsorbent solid based on LSX zeolite crystals of Si / Al atomic ratio such that 0.95 <Si / Al <1 , And preferably of Si / Al atomic ratio = 1.00 ± 0.05, of which at least 90% of the exchangeable cationic sites are occupied either by barium ions alone, or by barium ions and potassium ions.
Afin de bien comprendre les différentes étapes d'un cycle et la notion de zones, on précise dans un premier temps la nomenclature employée.In order to understand the different stages of a cycle and the notion of zones, we first specify the nomenclature used.
L'abréviation LMS signifie lit mobile simulé, et LMSR signifie lit mobile simulé réactif. De manière générale, une colonne d'adsorption (appelée aussi adsorbeur) fonctionnant en LMS est composée de plusieurs lits d'adsorption, chaque lit étant délimité par un point d'injection et un point de soutirage, sachant que ces points d'injection et de soutirage ne sont utilisés qu'à certains moments du cycle. La charge et le désorbant sont injectés en deux points distincts de l'adsorbeur. Le raffinât et l'extrait sont soutirés en deux points distincts de l'adsorbeur, eux même distincts des deux points d'injection. On appelle zone un ensemble de lits consécutifs délimité à une de ses extrémités par un point d'injection ou de soutirage, et à l'autre extrémité par, respectivement, un point de soutirage ou d'injection.The abbreviation LMS stands for simulated moving bed, and LMSR stands for simulated moving bed reagent. In general, an adsorption column (also called adsorber) operating in LMS is composed of several adsorption beds, each bed being delimited by an injection point and a draw-off point, knowing that these injection points and racking are only used at certain points in the cycle. The feedstock and the desorbent are injected at two distinct points of the adsorber. The raffinate and the extract are withdrawn at two distinct points of the adsorber, themselves distinct from the two injection points. A zone is defined as a set of consecutive beds delimited at one of its ends by an injection or withdrawal point, and at the other end by, respectively, a withdrawal or injection point.
A tout moment l'adsorbeur est donc parcouru par au moins quatre flux, deux flux d'entrée distincts, généralement la charge (C) et le désorbant (S), et deux flux de sortie distincts, l'extrait (E) et le raffinât (R).At any time, the adsorber is therefore traversed by at least four streams, two distinct inlet streams, generally the feedstock (C) and the desorbent (S), and two separate output streams, the extract (E) and the raffinate (R).
Dans certains cas, il peut exister plusieurs injections de désorbant ou de charge etIn some cases, there may be several injections of desorbent or
/ou plusieurs soutirages d'extrait ou de raffinât. Dans la suite de la description, pour des raisons de clarté, on considère seulement une unité comportant deux points d'injection, l'un pour la charge, l'autre pour le désorbant, et deux points de soutirage, l'un pour l'extrait, l'autre pour le raffinât, Une telle unité comporte donc quatre zones./ or more withdrawals of extract or raffinate. In the remainder of the description, for the sake of clarity, only one unit having two injection points, one for the load, the other for the desorbent, and two draw points, one for the extracted, the other for the raffinate, Such a unit therefore has four zones.
La figure 1 jointe est une représentation schématique d'une unité en LMSR comportant 12 lits d'adsorption notés C1 à C12, et 2 lits réactifs notés R1 et R2.The attached FIG. 1 is a schematic representation of an LMSR unit comprising 12 adsorption beds denoted C1 to C12, and two reagent beds denoted R1 and R2.
Un cycle de LMSR se définit à partir d'une position initiale des points d'injection et de soutirage, et correspond au déplacement coordonné de ces points au long de l'adsorbeur, de lit en lit jusqu'à retrouver la position initiale.A cycle of LMSR is defined from an initial position of the injection and withdrawal points, and corresponds to the coordinated movement of these points along the adsorber, from bed to bed until finding the initial position.
Une étape du cycle est définie par un déplacement élémentaire d'un lit des points d'injection et de soutirage le long de l'adsorbeur.One stage of the cycle is defined by an elementary displacement of a bed of injection and withdrawal points along the adsorber.
Un cycle comporte donc un nombre fini d'étapes, correspondant au nombre total de lits de l'adsorbeur.A cycle therefore comprises a finite number of steps, corresponding to the total number of beds of the adsorber.
On subdivise généralement l'adsorbeur en zones. Ces zones sont définies de la manière suivante :The adsorber is generally subdivided into zones. These areas are defined as follows:
Zone 1 :zone de l'adsorbeur située entre l'injection du désorbant et le soutirage de l'extrait ;Zone 1: zone of the adsorber situated between the injection of the desorbent and the withdrawal of the extract;
Zone 2 : zone de l'adsorbeur située entre le soutirage de l'extrait et l'injection de la charge ;Zone 2: zone of the adsorber situated between the withdrawal of the extract and the injection of the charge;
Zone 3 : zone de l'adsorbeur située entre l'injection de la charge et le soutirage du raffinât ;Zone 3: zone of the adsorber situated between the injection of the charge and the withdrawal of the raffinate;
Zone 4 : zone de l'adsorbeur située entre le soutirage du raffinât et l'injection du désorbant. Une unité LMSR selon l'invention comprend en plus des lits d'adsorption un ou plusieurs lits de catalyseurs qui sont positionnés, à l'aide d'un jeu de vannes adéquates, en série ou en parallèle des lits d'adsorbants situés en zone 3, ou en zone 4, ou répartis dans les zones 3 et 4.Zone 4: zone of the adsorber situated between the extraction of the raffinate and the injection of the desorbent. An LMSR unit according to the invention further comprises adsorption beds one or more catalyst beds which are positioned, using a set of adequate valves, in series or in parallel adsorbent beds located in the zone. 3, or in zone 4, or distributed in zones 3 and 4.
Préférentiellement tous les lits catalytiques sont positionnés en zone 3.Preferably, all the catalytic beds are positioned in zone 3.
Sur la figure 1 jointe, on a placé à titre illustratif les deux lits catalytiques R1 et R2 dans la zone 3 située entre le point d'injection de la charge (C) et le point de soutirage du raffinât (R). Cette zone 3 se déplace au cours du cycle, et on peut suivre son déplacement d'un incrément égal à un lit d'adsorption sur la figure 1 qui reproduit les différentes positions de la zone 3 et des autres zones qui s'en déduisent, au cours d'un cycle complet du procédé. A tout moment du cycle la position relative des différentes zones est maintenue identique.In FIG. 1 attached, the two catalytic beds R1 and R2 have been placed in an illustrative way in zone 3 situated between the point of injection of the feedstock (C) and the raffinate withdrawal point (R). This zone 3 moves during the cycle, and its displacement can be followed by an increment equal to an adsorption bed in FIG. 1 which reproduces the different positions of the zone 3 and the other zones which are deduced therefrom, during a complete cycle of the process. At any moment of the cycle, the relative position of the different zones is kept the same.
Il s'agit là de la description d'un LMSR fonctionnant avec 4 zones, mais on peut envisager des unités fonctionnant avec un nombre plus grand de zones, en liaison avec la multiplication des points d'injection ou de soutirage.This is the description of a LMSR operating with 4 zones, but it is possible to envisage units operating with a greater number of zones, in connection with the multiplication of injection or withdrawal points.
Dans ce cas, les lits de catalyseurs sont tous positionnés entre le point d'injection de charge et le point d'injection de désorbant, dans le sens de l'écoulement, et préférentiellement entre le point d'injection de charge et le point de soutirage du raffinât le plus proche du point d'injection de désorbant. En effet, lorsque l'unité comporte plus de 4 zones, cette situation correspond généralement à l'existence d'un second raffinât dont l'extraction est située entre l'injection du désorbant et l'extraction de l'extrait. On peut donc distinguer le premier et le second raffinât par leur distance respective par rapport au point d'injection du désorbant.In this case, the catalyst beds are all positioned between the point of charge injection and the desorbent injection point, in the direction of flow, and preferably between the point of charge injection and the point of injection. withdrawing the raffinate closest to the desorbent injection point. Indeed, when the unit has more than 4 zones, this situation generally corresponds to the existence of a second raffinate, the extraction of which is situated between the injection of the desorbent and the extraction of the extract. It is therefore possible to distinguish the first and the second raffinate by their respective distance from the injection point of the desorbent.
Lorsque l'unité en LMSR ne comporte qu'un seul raffinât, l'expression "raffinât le plus proche du point d'injection du désorbant", désigne le raffinât en question.When the LMSR unit has only one raffinate, the term "raffinate closest to the desorbent injection point" refers to the raffinate in question.
De manière générale, un lit catalytique est intercalé entre deux lits d'adsorbants successifs tels que n et n+1 , c'est à dire que le flux sortant du lit d'adsorption n alimente au moins en partie le lit catalytique p, et que l'effluent sortant du lit catalytique p alimente au moins en partie le lit d'adsorption n+1.In general, a catalytic bed is interposed between two successive adsorbent beds such as n and n + 1, ie the flow leaving the adsorption bed n feeds at least part of the catalytic bed p, and the effluent exiting the catalytic bed p feeds at least partly the n + 1 adsorption bed.
Dans une variante du procédé selon l'invention, il peut se faire que pour certains lits catalytiques, la réinjection de l'effluent du lit catalytique considéré se fasse au moins en partie, soit vers le lit d'adsorption n, soit vers le lit d'adsorption n+2. L'expression "au moins en partie" signifie que l'intégralité du flux peut être concernée, ou seulement une partie, l'autre partie suivant alors une autre réinjection parmi les différentes réinjections possibles.In a variant of the process according to the invention, it may be that for certain catalytic beds, the reinjection of the effluent of the catalytic bed in question takes place at least in part, either towards the adsorption bed n, or towards the bed adsorption n + 2. The expression "at least in part" means that the entire stream may be involved, or only a part, the other party then following another reinjection among the different possible reinjections.
A titre d'exemple nullement limitatif, on peut avoir un fonctionnement de l'unité enBy way of non-limiting example, we can have an operation of the unit in
LMSR selon l'invention dans lequel une partie du flux sortant du lit d'adsorption n est introduite dans le lit catalytique p, l'autre partie du flux entrant dans le lit d'adsorption n+1 et l'effluent du lit catalytique p est pour une première partie dirigé vers le lit d'adsorption n+1 , pour une seconde partie dirigé vers le lit d'adsorption n+2, et pour une troisième partie dirigé vers el lit d'adsorption n.LMSR according to the invention wherein a part of the flow leaving the adsorption bed n is introduced into the catalyst bed p, the other part of the flow entering the adsorption bed n + 1 and the effluent of the catalyst bed p is for a first part directed to the n + 1 adsorption bed, for a second part directed to the n + 2 adsorption bed, and for a third part directed to the adsorption bed n.
De manière préférée, le lit catalytique p fonctionne en série par rapport aux lits d'adsorption n et n+1 , c'est à dire que le flux sortant du lit d'adsorption n alimente le lit catalytique p, et que l'effluent du lit catalytique p alimente le lit d'adsorption n+1.Preferably, the catalytic bed p operates in series with respect to the adsorption beds n and n + 1, that is to say that the flow leaving the adsorption bed n feeds the catalyst bed p, and that the effluent the catalytic bed p supplies the n + 1 adsorption bed.
L'adsorbant utilisé dans l'adsorbeur est un adsorbant zéolitique aggloméré à base de cristaux de zéolite LSX de rapport atomique Si/Ai tel que 0,95 < Si/Ai < 1 ,15 et de préférence de rapport atomique Si/Ai = 1 ,00 ± 0,05, dont au moins 90% des sites cationiques échangeables sont occupés soit par des ions baryum seuls, soit par des ions baryum et des ions potassium.The adsorbent used in the adsorber is an agglomerated zeolite adsorbent based on LSX zeolite crystals of Si / Al atomic ratio such that 0.95 <Si / Al <1.15 and preferably of Si / Al atomic ratio = 1 , 00 ± 0.05, of which at least 90% of the exchangeable cationic sites are occupied either by barium ions alone or by barium ions and potassium ions.
Dans le cadre de la présente invention, le désorbant est le toluène.In the context of the present invention, the desorbent is toluene.
Le rapport volumique du désorbant sur la charge est compris entre 1 ,0 et 10 et de préférence compris entre 4,5 et 6,8.The volume ratio of the desorbent on the filler is between 1.0 and 10 and preferably between 4.5 and 6.8.
L'unité en lit mobile simulé réactif est opérée à une température comprise entreThe unit in simulated reactive moving bed is operated at a temperature between
1200C et 2600C, de préférence entre 180°C et 2400C, et de manière encore préférée entre 2000C et 2200C, et sous une pression comprise entre la pression de bulle du toluène à la température opératoire et 4 MPa. (MPa symbolise le méga pascal, soit 106 Pascal)120 ° C. and 260 ° C., preferably between 180 ° C. and 240 ° C., and more preferably between 200 ° C. and 220 ° C., and under a pressure ranging from the bubble pressure of toluene to the operating temperature, and 4 MPa. (MPa symbolizes the mega pascal, 10 6 Pascal)
La zone catalytique d'isomérisation travaille de préférence en phase liquide et est opérée dans les conditions suivantes :The catalytic isomerization zone preferably works in the liquid phase and is operated under the following conditions:
- Température inférieure à 3500C, de préférence comprise entre 1800C et 3000C,- Temperature below 350 0 C, preferably between 180 0 C and 300 0 C,
- Pression inférieure à 4 MPa , de préférence comprise entre 2 et 3 MPa,- Pressure less than 4 MPa, preferably between 2 and 3 MPa,
- Débit massique horaire (P.P.H.) inférieure à 20 heure"1, de préférence comprise entre 2 et 10 heure"1,Hourly mass flow rate (PPH) less than 20 hours -1 , preferably between 2 and 10 hours -1 ,
- Catalyseur contenant une zéolithe de type ZSM-5. Tous les catalyseurs susceptibles d'isomériser les hydrocarbures à 8 atomes de carbone conviennent pour la zone catalytique d'isomérisation de la présente invention. De préférence, on utilise un catalyseur contenant une zéolithe acide, par exemple de type structural MFI, MOR, MAZ, FAU et/ou EUO. De manière encore plus préférée, on utilise un catalyseur contenant une zéolithe de type ZSM-5.Catalyst containing a zeolite of the ZSM-5 type. Any of the catalysts capable of isomerizing hydrocarbons with 8 carbon atoms are suitable for the catalytic isomerization zone of the present invention. Preferably, a catalyst containing an acidic zeolite, for example of structural type MFI, MOR, MAZ, FAU and / or EUO, is used. Even more preferably, a catalyst containing a ZSM-5 zeolite is used.
Exemples:Examples:
L'invention sera mieux comprise à la lecture des exemples suivants qui illustrent l'invention sans en limiter la portée.The invention will be better understood on reading the following examples which illustrate the invention without limiting its scope.
- L'exemple 1 est représentatif de l'art antérieur dans lequel on considère la séparation d'un mélange de C8 aromatiques dépourvu d'éthylbenzène à l'aide d'un dispositif LMSR avec le toluène comme désorbant et un solide adsorbant de type BaX (zéolithe X échangée au Baryum).- Example 1 is representative of the prior art in which it is considered the separation of a mixture of ethylbenzene-free aromatic C8 using an LMSR device with toluene as a desorbent and a BaX-type adsorbent solid (zeolite X exchanged with Barium).
- L'exemple 2 décrit les performances d'un dispositif LMSR identique à celui de l'exemple 1 , représentatif de l'art antérieur, mais dans lequel on considère cette fois-ci la séparation d'un mélange de C8 aromatiques contenant de l'éthylbenzène.- Example 2 describes the performance of a LMSR device identical to that of Example 1, representative of the prior art, but in which this time it is considered the separation of a mixture of C8 aromatic compounds containing ethylbenzene.
- L'exemple 3 est selon l'invention dans lequel on considère la séparation d'un mélange de C8 aromatiques dépourvu d'éthylbenzène à l'aide d'un dispositif LMSR avec le toluène comme désorbant et employant une zéolithe de type BaLSX comme adsorbant (zéolithe LSX échangée au Baryum).- Example 3 is according to the invention in which it is considered the separation of an ethylbenzene-free aromatic C8 mixture using an LMSR device with toluene as desorbent and employing a BaLSX type zeolite as adsorbent (LSX zeolite exchanged with Barium).
- L'exemple 4 décrit les performances d'un dispositif LMSR identique à celui de l'exemple 3, selon l'invention, mais dans lequel on considère cette fois-ci la séparation d'un mélange de C8 aromatiques contenant de l'éthylbenzène.Example 4 describes the performance of an LMSR device identical to that of Example 3, according to the invention, but in which this time it is considered the separation of a mixture of aromatic C8 containing ethylbenzene .
Exemple 1 (selon l'art antérieur)Example 1 (according to the prior art)
On considère la production de paraxylène à partir d'une charge aromatique à 8 atomes de carbone dépourvu d'éthylbenzène sur un dispositif LMSR équipé de 24 lits d'adsorbant contenant une zéolithe de type BaX ( zéolithe X échangée auThe production of paraxylene from an aromatic feed containing 8 carbon atoms devoid of ethylbenzene is considered on an LMSR device equipped with 24 adsorbent beds containing a BaX-type zeolite (zeolite X exchanged with
Baryum), de 6 lits de catalyseurs contenant une zéolithe HZSM-5 et positionnés en série entre 2 lits d'adsorbant situés en zone 3, et utilisant le toluène comme désorbant. Ce dispositif LMSR comprend 24 lits d'adsorbant de longueur 1 ,13m et de section interne 3,5x104 m2, avec une injection de charge, une injection de désorbant, un soutirage d'extrait et un soutirage de raffinât. La configuration de zones est :Barium), 6 catalyst beds containing a zeolite HZSM-5 and positioned in series between 2 adsorbent beds located in zone 3, and using toluene as desorbent. This LMSR device comprises 24 adsorbent beds length 1, 13m and internal section 3.5x10 4 m 2 , with a charge injection, desorbent injection, extract extraction and raffinate withdrawal. The zone configuration is:
• 5 lits d'adsorbant en zone 1 ;• 5 adsorbent beds in zone 1;
• 9 lits d'adsorbant en zone 2 ;• 9 adsorbent beds in zone 2;
• 7 lits d'adsorbant en zone 3 ;• 7 adsorbent beds in zone 3;
• 3 lits d'adsorbant en zone 4.• 3 adsorbent beds in zone 4.
Les lits de catalyseurs sont de longueur 2m et de section interne 3,5x10"4 m2.The catalyst beds are of length 2m and inner section 3.5x10 "4 m 2.
La température est de 2100C, et la pression de 2,0 MPa.The temperature is 210 ° C., and the pressure is 2.0 MPa.
La charge F est composée de 21 ,05 % de PX, de 28 % d'OX et de 50,95 % de MX. Le temps de permutation employé est de 70,3 secondes. Les débits de liquide dans les différentes zones sont les suivants :Charge F is composed of 21, 05% PX, 28% OX and 50.95% MX. The permutation time used is 70.3 seconds. The liquid flow rates in the different zones are as follows:
• 181 ,0 cm3/min en zone 1 ;• 181.0 cm 3 / min in zone 1;
• 127,0 cm3/min en zone 2 ;• 127.0 cm 3 / min in zone 2;
• 143,0 cm3/min en zone 3 ;• 143.0 cm 3 / min in zone 3;
• 94,0 cm3/min en zone 4.• 94.0 cm 3 / min in zone 4.
On obtient alors, par simulation, un rendement en xylène, défini comme la quantité de PX soutiré dans l'extrait sur l'ensemble des xylènes (PX+MX+OX) injecté dans la charge, de 55,05 %. La pureté de PX dans l'extrait de 99,73 % poids.A yield of xylene is then obtained by simulation, defined as the amount of PX withdrawn from the extract on all the xylenes (PX + MX + OX) injected into the feed, of 55.05%. The purity of PX in the extract of 99.73% weight.
Exemple 2 (selon l'art antérieur)Example 2 (according to the prior art)
On considère la production de paraxylène à partir d'une charge aromatique à 8 atomes de carbone contenant de l'éthylbenzène sur un dispositif LMSR équipé de 24 lits d'adsorbant contenant une zéolithe de type BaX, de 6 lits de catalyseurs contenant une zéolithe HZSM-5 et positionnés en série entre 2 lits d'adsorbant situés en zone 3, et utilisant le toluène comme désorbant.Considering the production of paraxylene from an aromatic charge containing 8 carbon atoms containing ethylbenzene on an LMSR device equipped with 24 adsorbent beds containing a BaX type zeolite, with 6 catalyst beds containing a zeolite HZSM 5 and positioned in series between 2 adsorbent beds located in zone 3, and using toluene as desorbent.
Ce dispositif LMSR comprend 24 lits d'adsorbant de longueur 1 ,13m et de section interne 3,5x104 m2, avec une injection de charge, une injection de désorbant, un soutirage d'extrait et un soutirage de raffinât. La configuration de zones est :This LMSR device comprises 24 adsorbent beds length 1, 13m and internal section 3.5x10 4 m 2 , with a charge injection, desorbent injection, extract extraction and raffinate withdrawal. The zone configuration is:
• 5 lits d'adsorbant en zone 1 ; • 9 lits d'adsorbant en zone 2 ;• 5 adsorbent beds in zone 1; • 9 adsorbent beds in zone 2;
• 7 lits d'adsorbant en zone 3 ;• 7 adsorbent beds in zone 3;
• 3 lits d'adsorbant en zone 4.• 3 adsorbent beds in zone 4.
Les lits de catalyseurs sont de longueur 2m et de section interne 3,5x104 m2.The catalyst beds are of length 2m and internal section 3.5x10 4 m 2 .
La température est de 2100C, et la pression de 2,0 MPa.The temperature is 210 ° C., and the pressure is 2.0 MPa.
La charge F est composée de 20% de PX, de 27% d'OX, de 48% de MX et de 5% d'EB. Le temps de permutation employé est de 70,3 secondes. Les débits de liquide dans les différentes zones sont les suivants :Load F is composed of 20% PX, 27% OX, 48% MX and 5% EB. The permutation time used is 70.3 seconds. The liquid flow rates in the different zones are as follows:
• 181 ,0 cπïVmin en zone 1 ;• 181, 0 cm / min in zone 1;
• 127,0 cm3/min en zone 2 ;• 127.0 cm 3 / min in zone 2;
• 143,0 crrvVmin en zone 3 ;• 143.0 crrvVmin in zone 3;
• 94,0 cm3/min en zone 4.• 94.0 cm 3 / min in zone 4.
On obtient alors, par simulation, un rendement en xylène, défini comme la quantité de PX soutiré dans l'extrait sur l'ensemble des xylènes (PX+MX+OX) injecté dans la charge, de 56,8 %. Le niveau de pureté de PX dans l'extrait est insuffisant puisqu'il est de 92,6 % poids et qu'un niveau de pureté d'au moins 99,7% est requis pour la commercialisation du paraxylène.Then, by simulation, a yield of xylene, defined as the amount of PX withdrawn from the extract on all the xylenes (PX + MX + OX) injected into the feedstock, of 56.8% is obtained. The level of purity of PX in the extract is insufficient since it is 92.6% by weight and a purity level of at least 99.7% is required for the commercialization of paraxylene.
Exemple 3 (selon l'invention)Example 3 (according to the invention)
On considère la production de paraxylène à partir d'une charge aromatique à 8 atomes de carbone dépourvu d'éthylbenzène sur un dispositif LMSR selon l'invention, équipé de 24 lits d'adsorbant contenant une zéolithe de type BaLSX, de 6 lits de catalyseurs contenant une zéolithe HZSM-5 et positionnés en série entre 2 lits d'adsorbant situés en zone 3, et utilisant le toluène comme désorbant.The production of paraxylene from an aromatic feed containing 8 carbon atoms devoid of ethylbenzene is considered on an LMSR device according to the invention, equipped with 24 adsorbent beds containing a BaLSX type zeolite, with 6 catalyst beds. containing a zeolite HZSM-5 and positioned in series between 2 adsorbent beds located in zone 3, and using toluene as desorbent.
Ce dispositif LMSR comprend 24 lits d'adsorbant de longueur 1 ,13m et de section interne 3,5x10"4 m2, avec une injection de charge, une injection de désorbant, un soutirage d'extrait et un soutirage de raffinât. La configuration de zones est :This LMSR device comprises 24 adsorbent beds of length 1, 13m and internal section 3.5x10 "4 m 2 , with charge injection, desorbent injection, extraction of extract and raffinate withdrawal. of areas is:
• 5 lits d'adsorbant en zone 1 ;• 5 adsorbent beds in zone 1;
• 9 lits d'adsorbant en zone 2 ;• 9 adsorbent beds in zone 2;
• 7 lits d'adsorbant en zone 3 ; • 3 lits d'adsorbant en zone 4.• 7 adsorbent beds in zone 3; • 3 adsorbent beds in zone 4.
Les lits de catalyseurs sont de longueur 2m et de section interne 3,5x10'4 m2.The catalyst beds are of length 2m and internal section 3.5x10 '4 m 2 .
La température est de 210cC, et la pression de 2,0 MPa.The temperature is 210 c C, and the pressure of 2.0 MPa.
La charge F est composée de 21 ,05 % de PX, de 28 % d'OX et de 50,95 % de MX. Le temps de permutation employé est de 70,3 secondes. Les débits de liquide dans les différentes zones sont les suivants :Charge F is composed of 21, 05% PX, 28% OX and 50.95% MX. The permutation time used is 70.3 seconds. The liquid flow rates in the different zones are as follows:
• 181 ,0 cm3/min en zone 1 ;• 181.0 cm 3 / min in zone 1;
• 127,0 cm3/min en zone 2 ;• 127.0 cm 3 / min in zone 2;
• 143,0 cm3/min en zone 3 ;• 143.0 cm 3 / min in zone 3;
• 94,0 cm3/min en zone 4.• 94.0 cm 3 / min in zone 4.
On obtient alors, par simulation, un rendement en xylène, défini comme la quantité de PX soutiré dans l'extrait sur l'ensemble des xylènes (PX+MX+OX) injecté dans la charge, de 56,81 %. La pureté de PX dans l'extrait est de 99,73 % poids.A yield of xylene is then obtained by simulation, defined as the amount of PX withdrawn from the extract on all the xylenes (PX + MX + OX) injected into the feedstock, of 56.81%. The purity of PX in the extract is 99.73% weight.
Exemple 4 (selon l'invention)Example 4 (according to the invention)
On considère la production de paraxylène à partir d'une charge aromatique à 8 atomes de carbone contenant de l'éthylbenzène sur un dispositif LMSR selon l'invention, équipé de 24 lits d'adsorbant contenant une zéolithe de type BaLSX, de 6 lits de catalyseurs contenant une zéolithe HZSM-5 et positionnés en série entre 2 lits d'adsorbant situés en zone 3, et utilisant le toluène comme désorbant.Considering the production of paraxylene from an aromatic charge containing 8 carbon atoms containing ethylbenzene on an LMSR device according to the invention, equipped with 24 beds of adsorbent containing a BaLSX type zeolite, 6 beds of catalysts containing a zeolite HZSM-5 and positioned in series between 2 adsorbent beds located in zone 3, and using toluene as desorbent.
Ce dispositif LMSR comprend 24 lits d'adsorbant de longueur 1 ,13m et de section interne 3,5x10'4 m2, avec une injection de charge, une injection de désorbant, un soutirage d'extrait et un soutirage de raffinât. La configuration de zones est :This LMSR device comprises 24 adsorbent beds length 1, 13m and internal section 3.5x10 '4 m 2 , with a charge injection, desorbent injection, extraction of extract and raffinate withdrawal. The zone configuration is:
• 5 lits d'adsorbant en zone 1 ;• 5 adsorbent beds in zone 1;
• 9 lits d'adsorbant en zone 2 ;• 9 adsorbent beds in zone 2;
• 7 lits d'adsorbant en zone 3 ;• 7 adsorbent beds in zone 3;
• 3 lits d'adsorbant en zone 4.• 3 adsorbent beds in zone 4.
Les lits de catalyseurs sont de longueur 2m et de section interne 3,5x104 m2.The catalyst beds are of length 2m and internal section 3.5x10 4 m 2 .
La température est de 2100C, et la pression de 2,0 MPa. La charge F est composée de 20% de PX, de 27% d'OX, de 48% de MX et de 5% d'EB. Le temps de permutation employé est de 70,3 secondes. Les débits de liquide dans les différentes zones sont les suivants :The temperature is 210 ° C., and the pressure is 2.0 MPa. Load F is composed of 20% PX, 27% OX, 48% MX and 5% EB. The permutation time used is 70.3 seconds. The liquid flow rates in the different zones are as follows:
• 181 ,0 cm3/min en zone 1 ;• 181.0 cm 3 / min in zone 1;
• 127,0 cnrvVmin en zone 2 ;• 127.0 cnrvVmin in zone 2;
• 143,0 cm3/min en zone 3 ;• 143.0 cm 3 / min in zone 3;
• 94,0 cm3/min en zone 4.• 94.0 cm 3 / min in zone 4.
On obtient alors, par simulation, un rendement en xylène, défini comme la quantité de PX soutiré dans l'extrait sur l'ensemble des xylènes (PX+MX+OX) injecté dans la charge, de 56,79 %. La pureté de PX dans l'extrait de 99,74 % poids. A yield of xylene is then obtained by simulation, defined as the amount of PX withdrawn from the extract on all the xylenes (PX + MX + OX) injected into the feedstock, of 56.79%. The purity of PX in the extract of 99.74% weight.

Claims

REVENDICATIONS
1. Unité de production de paraxylène à haute pureté fonctionnant en lit mobile simulé réactif à partir d'une charge constituée d'un mélange de composés en C8 aromatiques, comportant n lits d'adsorption approximativement identiques en série, et p lits catalytiques interconnectés à certains lits d'adsorption et fonctionnant en série selon le sens de l'écoulement principal, l'unité étant alimentée par la charge (C) et un désorbant (S) et produisant un extrait (E) et au moins un raffinât (R), le solide adsorbant remplissant les n lits d'adsorption, et le catalyseur d'isomérisation des xylènes remplissant les p lits catalytiques, l'unité étant caractérisée en ce que le désorbant est le toluène et le solide adsorbant est un solide zéolitique aggloméré à base de cristaux de zéolite LSX de rapport atomique Si/Ai tel que 0,95 ≤ Si/Ai < 1 ,15 et de préférence de rapport atomique Si/Ai1. A high purity paraxylene production unit operating in a reactive simulated moving bed from a feedstock consisting of a mixture of aromatic C8 compounds, having n approximately identical adsorption beds in series, and p interconnected catalytic beds. certain adsorption beds and operating in series in the direction of the main flow, the unit being fed with the feed (C) and a desorbent (S) and producing an extract (E) and at least one raffinate (R) , the solid adsorbent filling the n adsorption beds, and the isomerization catalyst xylenes filling the p catalytic beds, the unit being characterized in that the desorbent is toluene and the adsorbent solid is a zeolitic solid agglomerated base of LSX zeolite crystals of Si / Al atomic ratio such that 0.95 ≤ Si / Al <1.15 and preferably of Si / Al atomic ratio
= 1 ,00 ± 0,05, dont au moins 90% des sites cationiques échangeables sont occupés soit par des ions baryum seuls, soit par des ions baryum et des ions potassium, l'unité comportant 4 zones définies de la manière suivante:= 1, 00 ± 0.05, of which at least 90% of the exchangeable cationic sites are occupied either by barium ions alone, or by barium ions and potassium ions, the unit comprising 4 zones defined as follows:
Zone 1 : comprise entre l'injection du désorbant et le soutirage de l'extrait,Zone 1: between the injection of the desorbent and the withdrawal of the extract,
Zone 2 : comprise entre le soutirage de l'extrait et l'injection de la charge,Zone 2: between withdrawal of the extract and injection of the charge,
Zone 3 : comprise entre l'injection de la charge et le soutirage du raffinât,Zone 3: between the injection of the charge and the withdrawal of the raffinate,
Zone 4 : comprise entre le soutirage du raffinât et l'injection du désorbant, la totalité des p lits catalytiques étant placée dans la zone 3, le nombre p de lits catalytiques étant compris entre 2 et le nombre de lits d'adsorption de la zone 3 diminué de un et, l'unité étant caractérisée en ce qu'un lit catalytique p est alimenté par l'effluent d'un lit d'adsorption n, et l'effluent du lit catalytique p est réintroduit dans le lit d'adsorption n+1.Zone 4: between the raffinate withdrawal and the injection of the desorbent, all the p catalytic beds being placed in zone 3, the number p of catalytic beds being between 2 and the number of adsorption beds of the zone 3, the unit being characterized in that a catalytic bed p is fed by the effluent of an adsorption bed n, and the effluent of the catalytic bed p is reintroduced into the adsorption bed n + 1.
2. Unité de production de paraxylène à haute pureté fonctionnant en lit mobile simulé réactif selon la revendication 1 , dans laquelle la zone 1 contient de 1 à 6 lits d'adsorbant, la zone 2 contient de 3 à 10 lits d'adsorbant, la zone 3 contient de 2 à 9 lits d'adsorbant, et la zone 4 contient de 1 à 5 lits d'adsorbant. A high purity paraxylene production unit operating in a simulated reactive moving bed according to claim 1, wherein the zone 1 contains from 1 to 6 adsorbent beds, the zone 2 contains from 3 to 10 adsorbent beds, the Zone 3 contains 2 to 9 adsorbent beds, and Zone 4 contains 1 to 5 adsorbent beds.
3. Unité de production de paraxylène à haute pureté fonctionnant en lit mobile simulé réactif selon l'une quelconque des revendications 1 à 2, dans laquelle le catalyseur utilisé pour les lits catalytiques contient une zéolithe acide de type structural choisi dans le groupe formé par: MFI, MOR, MAZ, FAU et/ou EUO.A high purity paraxylene production unit operating in a simulated reactive moving bed according to any one of claims 1 to 2, wherein the catalyst used for the catalyst beds contains a structural type zeolite selected from the group consisting of: MFI, MOR, MAZ, FAU and / or EUO.
4. Unité de production de paraxylène à haute pureté fonctionnant en lit mobile simulé réactif selon l'une quelconque des revendications 1 à 3, dans laquelle le catalyseur contient une zéolithe de type ZSM5.A high purity paraxylene production unit operating in a simulated reactive moving bed according to any one of claims 1 to 3, wherein the catalyst contains a ZSM5 zeolite.
5. Procédé de production de paraxylène à haute pureté à partir d'une charge aromatique en C8 faisant appel à l'unité selon l'une quelconque des revendications 1 à 4, dans lequel le rapport volumique du désorbant sur la charge est compris entre 1 ,0 et 10, et de préférence compris entre 4,5 et 6,8.A process for producing high purity paraxylene from a C8 aromatic feed using the unit of any one of claims 1 to 4, wherein the volume ratio of the desorbent to the feed is from 1 , 0 and 10, and preferably between 4.5 and 6.8.
6. Procédé de production de paraxylène à haute pureté à partir d'une charge aromatique en C8 faisant appel à l'unité selon l'une quelconque des revendications 1 à 5, dans lequel la température des lits d'adsorption est comprise entre 120cC et 2600C, de préférence entre 1800C et 2400C, et de manière encore préférée entre 2000C et 2200C, et la pression est comprise entre la pression de bulle du toluène à la température opératoire et 4 MPa.A process for producing high purity paraxylene from a C8 aromatic feedstock utilizing the unit of any one of claims 1 to 5, wherein the temperature of the adsorption beds is in the range of about 120 ° C. C and 260 ° C., preferably between 180 ° C. and 240 ° C., and more preferably between 200 ° C. and 220 ° C., and the pressure is between the bubble pressure of toluene at the operating temperature and 4 MPa .
7. Procédé de production de paraxylène à haute pureté à partir d'une charge aromatique en C8 faisant appel à l'unité selon l'une quelconque des revendications 1 à 6, dans lequel les zones catalytiques travaillent dans les conditions suivantes:A process for producing high purity paraxylene from a C8 aromatic feed using the unit of any one of claims 1 to 6, wherein the catalytic zones work under the following conditions:
- Température inférieure à 3500C, de préférence comprise entre 1800C et 3000C,- Temperature below 350 0 C, preferably between 180 0 C and 300 0 C,
- Pression inférieure à 4 MPa , de préférence comprise entre 2 et 3 MPa,- Pressure less than 4 MPa, preferably between 2 and 3 MPa,
- Débit massique horaire (P.P.H.) inférieure à 20 heure"1, de préférence comprise entre 2 et 10 heure"1.Hourly mass flow rate (PPH) less than 20 hours -1 , preferably between 2 and 10 hours -1 .
8. Procédé de production de paraxylène à haute pureté à partir d'une charge aromatique en C8 faisant appel à l'unité selon l'une quelconque des revendications 1 à 4, dans lequel la charge à traiter contient jusqu'à 20 % d'éthylbenzène. A process for producing high purity paraxylene from a C8 aromatic feedstock utilizing the unit of any one of claims 1 to 4, wherein the feedstock to be treated contains up to 20% of ethylbenzene.
PCT/FR2009/000317 2008-04-25 2009-03-24 Reactive simulated mobile bed for producing paraxylene WO2009130402A1 (en)

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