WO2009122819A1 - Optical element shaping mold, and optical element manufacturing method - Google Patents

Optical element shaping mold, and optical element manufacturing method Download PDF

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Publication number
WO2009122819A1
WO2009122819A1 PCT/JP2009/053185 JP2009053185W WO2009122819A1 WO 2009122819 A1 WO2009122819 A1 WO 2009122819A1 JP 2009053185 W JP2009053185 W JP 2009053185W WO 2009122819 A1 WO2009122819 A1 WO 2009122819A1
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WO
WIPO (PCT)
Prior art keywords
mold
optical element
air
space
die
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Application number
PCT/JP2009/053185
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French (fr)
Japanese (ja)
Inventor
省吾 山本
Original Assignee
コニカミノルタオプト株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by コニカミノルタオプト株式会社 filed Critical コニカミノルタオプト株式会社
Priority to JP2010505463A priority Critical patent/JPWO2009122819A1/en
Priority to CN2009801109329A priority patent/CN101980847A/en
Publication of WO2009122819A1 publication Critical patent/WO2009122819A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/34Moulds having venting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/34Moulds having venting means
    • B29C45/345Moulds having venting means using a porous mould wall or a part thereof, e.g. made of sintered metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms

Definitions

  • the present invention relates to an optical element molding die and an optical element manufacturing method using the same.
  • a method for manufacturing an optical element there is a method in which a resin is injected into a mold space (cavity) formed by a first mold and a second mold and is molded.
  • an optical element molding die used in this method of manufacturing an optical element there is an optical element molding die provided with holes and grooves (air vents) for venting air in the mold space (see, for example, Patent Document 1).
  • a deaeration hole is provided at a position corresponding to the optical axis of the optical function part of the optical element or in the vicinity thereof so that air in the mold space is deaerated at the time of resin injection (for example, Patent Document 2). Accordingly, the inside of the mold space is decompressed immediately before the resin is filled into the mold space, and the generation of residual bubbles can be reduced.
  • an object of the present invention is to provide an optical element molding die that can efficiently evacuate the air in the mold space and prevent the occurrence of burrs after molding the optical element.
  • Another object of the present invention is to provide a method for manufacturing an optical element using the optical element molding die as described above.
  • An optical element molding die is an optical element molding die that molds an optical element with a first mold and a second mold, and is formed by closing the first mold and the second mold. It is characterized by having a structure for venting air in the mold space so as to face a part of the flow path for resin inflow communicating with the mold space.
  • the optical element molding die in the injection molding of the optical element, a structure for extracting the air in the mold space is provided in a part of the flow path for resin inflow, so that the air in the mold space is passed through the structure.
  • the mold space can be decompressed to a desired level. Therefore, the resin can be filled in the mold space while preventing air accumulation, and a highly accurate optical element can be molded.
  • the first mold is a fixed mold
  • the second mold is a movable mold.
  • resin is normally inject
  • the structure is provided in at least one of the first mold and the second mold. In this case, it can be a type incorporated in one mold.
  • the flow path is any one of a gate, a sprue, and a runner.
  • the injected resin usually reaches the mold space through the sprue, runner, and gate.
  • the structure is an air suction port opened in the flow path. In this case, air can be efficiently extracted from the air suction port.
  • Still another aspect of the present invention is characterized by further comprising an opening / closing device for opening / closing the air suction port.
  • the opening and closing of the air suction port can be controlled according to the manufacturing process. Moreover, it is possible to prevent the formation of burrs due to the inflow of resin into the air suction port.
  • the air suction port is a gap-like groove. In this case, the inflow of resin to the air suction port can be prevented and air can be extracted efficiently.
  • the optical element manufacturing method according to the present invention is molded using an optical element molding die that forms a resin inflow channel and an optical element mold space by closing the first mold and the second mold.
  • a method of manufacturing an optical element wherein after forming a mold space by closing the mold, a first step of venting the mold space through a part of the flow path, and a pressure reduction by the first process through the flow path And a second step of filling the mold space with the resin.
  • the resin in the injection molding of the optical element, the resin is filled in the mold space while preventing air accumulation by removing air through a part of the flow path for resin inflow before filling the resin. It is possible to mold an optical element with high accuracy. In addition, it is possible to prevent excessive burrs from being generated in the molded optical element, and it is possible to prevent generation of dust due to interference with other parts or dropping off.
  • the optical element molding die is characterized in that at least one of the first die and the second die has a structure for extracting air in the die space.
  • Another aspect of the present invention is characterized in that, as the first step, before the resin flows into the flow path, the inside of the mold space is decompressed by extracting the air in the mold space.
  • the resin can be filled into the mold space while preventing air accumulation by reducing the pressure in the mold space before starting the inflow of the resin into the flow path.
  • the mold space is evacuated by extracting the air in the mold space before filling the resin in the space up to the structure in the flow path.
  • the air in the mold space is always removed in the first step and the second step. In this case, by constantly reducing the pressure in the mold space, it is possible to fill the mold space with resin while preventing air accumulation.
  • FIG. (A) to (C) are diagrams showing modified examples of the timing of the decompression step and the filling step in FIG.
  • FIG. 1 is a cross-sectional view for explaining the structure of an optical element molding die 40 composed of a fixed die 41 and a movable die 42
  • FIG. 2 is an enlarged cross-sectional view of a P1 portion in FIG.
  • FIG. 3 is a cross-sectional view of a lens OL molded by the optical element molding die 40 shown in FIG.
  • the optical element molding die 40 of this embodiment includes a fixed die 41 and a movable die 42.
  • the fixed mold 41 and the movable mold 42 can be opened and closed with the parting line PL as a boundary.
  • mold spaces CV for molding the lens OL as the optical element shown in FIG. 3 are formed, and each mold space CV is formed.
  • a flow path portion FC for supplying the resin to is formed.
  • the mold space CV includes a main body space CV1 sandwiched between a pair of optical transfer surfaces S1 and S2, which will be described later, and a flange space CV2 surrounded by a pair of peripheral transfer surfaces S3 and S4.
  • the flow path portion FC is composed of a sprue portion SP, a runner portion RP, and a gate portion GP.
  • the molded product injection-molded by the optical element molding die 40 includes a plurality of lenses OL, and the resin filling space corresponding to the molded product is formed from the sprue portion SP.
  • the runner portion RP is branched into a plurality of portions, and the mold space CV communicates with the leading end portion of each branched runner portion RP via the gate portion GP.
  • the fixed mold 41 has a circular optical transfer surface S1 corresponding to the optical surface OS1 of the lens OL and a flange portion FL1 of the lens OL on the mold surface facing the movable mold 42.
  • An annular peripheral transfer surface S3 that surrounds the outer periphery of the optical transfer surface S1, a gate recess S5 that corresponds to the gate portion GP, and a runner recess that corresponds to the runner portion RP. S7.
  • a sprue portion SP for injecting resin is formed in the center of the fixed mold 41 (see FIG. 1).
  • the movable mold 42 has a circular optical transfer surface S2 that is a portion corresponding to the optical surface OS2 of the lens OL on the mold surface facing the fixed mold 41, and the lens OL.
  • a certain runner recess S8 is a certain runner recess S8.
  • the movable mold 42 further includes an O-ring 43, an air suction port 44o, and a suction port opening / closing mechanism 45.
  • the O-ring 43 is provided outside the mold surface of the movable mold 42 so as to surround the optical transfer surface S2 and the like.
  • the O-ring 43 is substantially annular and is fitted in a circumferential groove 42 a provided in the movable mold 42.
  • the O-ring 43 is made of a material that can maintain airtightness in the mold space CV and does not generate gas.
  • a fluororesin is preferably used as the O-ring 43.
  • the air suction port 44o has a structure for extracting air from the mold space CV, and is provided in a part of the gate part GP which is a flow path for resin inflow. As shown in FIG. 2, the air suction port 44o is a part that allows the gate part GP to communicate with the vent pipe 44b.
  • the ventilation pipe 44b extends from an opening 44a adjacent to the air suction port 44o to an opening 44c provided outside the movable mold 42.
  • a decompression device 18 to be described later is connected to the outer opening 44c. By operating the decompression device 18, the air in the mold space CV is sucked.
  • the suction port opening / closing mechanism 45 is a mechanism for opening and closing the air suction port 44o, and includes a suction port opening / closing part 45a and an opening / closing drive part 45b.
  • the suction port opening / closing part 45a is a plug-like member having a small-diameter part 45t having an outer diameter that matches the inner diameter of the opening part 44a, which is the end of the air suction port 44o on the gate part GP side, and is driven by the opening / closing drive part 45b. It has been possible to advance and retreat.
  • the opening / closing drive unit 45b opens / closes the opening 44a by moving the suction port opening / closing unit 45a forward and backward in accordance with the timing of the resin inflow into the mold space CV, and causing the small diameter portion 45t to function like a valve.
  • the suction opening / closing part 45a is closed by the opening / closing drive part 45b, the suction port opening / closing part 45a is pressurized to the tip side with a force equal to or higher than the resin pressure, and the small diameter part 45t of the suction opening / closing part 45a and the opening 44a are in close contact with each other.
  • the gate portion GP and the vent pipe 44b are blocked.
  • FIG. 4 is a front view for explaining a part of the injection molding machine 10 for carrying out the optical element manufacturing method of the present embodiment.
  • the injection molding machine 10 includes an optical element molding die 40 shown in FIG. 1 and the like, and injection molding is performed by injecting a resin into the optical element molding die 40 to produce a molded product.
  • the injection molding machine 10 includes a fixed platen 11, a movable platen 12, an opening / closing drive device 15, an injection device 16, a temperature adjustment device 17, and a decompression device 18.
  • the injection molding machine 10 sandwiches both molds 41 and 42 by sandwiching a fixed mold 41 as a first mold and a movable mold 42 as a second mold between the movable platen 12 and the fixed platen 11. Molding is possible by clamping.
  • mold opening and mold closing are in the horizontal direction. An injection molding machine that opens and closes the mold in the vertical direction may be used.
  • the fixed platen 11 is fixed to the upper surface on the center side of the support frame 14, and the inside of the fixed platen 11 detachably supports the fixed mold 41.
  • the movable platen 12 is supported by an opening / closing drive device 15 to be described later so as to be movable forward and backward with respect to the fixed platen 11.
  • the opening / closing drive device 15 supports the movable platen 12 and enables a smooth reciprocating movement in the advancing / retreating direction of the movable platen 12 with respect to the fixed platen 11.
  • the movable platen 12 can be freely displaced toward and away from the fixed platen 11, and as a result, the movable platen 12 and the fixed platen 11 can be closed so as to be close to each other, Both can be clamped with a desired clamping force.
  • the injection device 16 includes a cylinder 16a, a raw material reservoir 16b, a screw 16c, and a resin injection end 16d.
  • the injection device 16 can discharge the molten resin from the resin injection end 16d in a state in which the temperature is controlled to be higher than the mold temperature.
  • the injection device 16 can detachably connect the resin injection end 16d of the cylinder 16a to the sprue portion SP (see FIG. 1) of the fixed platen 11, and is movable with the fixed mold 41 via the fixed platen 11.
  • Molten resin can be supplied at a desired timing into a mold space CV (see FIG. 1) formed with the mold 42 clamped.
  • the temperature adjusting device 17 is a part that adjusts the temperature of the molds 41 and 42 of the injection molding machine 10.
  • the temperature adjustment device 17 has a temperature adjustment circuit, and the temperature of the fixed mold 41 and the movable mold 42 can be adjusted. Specifically, for example, the fixed mold 41 and the movable mold 42 are heated to a necessary temperature by supplying a temperature adjusting medium to a fluid circulation path provided in the fixed platen 11 and the movable platen 12. The temperature may be adjusted using a heater or the like without using a medium.
  • the decompression device 18 is a part that evacuates the mold space CV of the injection molding machine 10.
  • the decompression device 18 includes a vacuum pump 18 a that enables decompression of the mold space CV formed by the fixed mold 41 and the movable mold 42.
  • the vacuum pump 18a is connected to an opening 44c provided in the movable mold 42, and air in the mold space CV can be extracted from the opening 44c (see FIG. 1).
  • FIG. 5 is a diagram for explaining the timing of the decompression process and the filling process during the mold clamping operation of the injection molding machine 10.
  • FIG. 5A is a diagram showing the timing of the mold clamping operation
  • FIG. 5B is a diagram showing the timing of venting air in the mold space CV
  • FIG. 5C is the flow path portion FC. It is a figure which shows the timing of the resin injection
  • the temperature control device 17 is operated to heat both molds 41 and 42 to a temperature suitable for molding.
  • the opening / closing drive device 15 is operated to advance the movable platen 12 to start mold closing.
  • the movable platen 12 moves to the fixed platen 11 side to the die contact position where the fixed die 41 and the movable die 42 come into contact with each other, and the die closing is completed.
  • mold clamping for clamping the fixed mold 41 and the movable mold 42 with necessary pressure is performed as shown in FIG.
  • a depressurizing step is performed to extract air from the mold space CV through the air suction port 44o. That is, the suction port opening / closing part 45a is retracted via the opening / closing drive part 45b, the small diameter part 45t at the tip is separated from the opening part 44a, the opening part 44a is in a vented state, and flows through the ventilation pipe 44b and the opening part 44c. Air in the channel portion FC and the mold space CV is sucked by the vacuum pump 18a, and the flow channel portion FC and the mold space CV are depressurized to a desired degree of vacuum. At this time, the resin injection end 16d comes into contact with the right end portion FCa of the flow path portion FC in FIG.
  • the injection device 16 is operated as shown in FIG. 5C, and the molten resin is injected and injected at a required pressure through the flow path portion FC. As a result, a filling process is performed in which the mold space CV between the clamped fixed mold 41 and the movable mold 42 is filled with resin.
  • the injection molding machine 10 keeps the resin pressure in the mold space CV at a required level. At this time, the mold space CV and the flow path portion FC are appropriately heated by the temperature adjusting device 17, and the molten resin supplied from the injection device 16 is slowly cooled, and the molten resin is solidified with the cooling. Wait for the molding to complete.
  • the mold clamping is finished, and the opening / closing drive device 15 is operated to perform mold opening for moving the movable platen 12 backward.
  • the movable mold 42 moves backward, and the fixed mold 41 and the movable mold 42 are separated.
  • the molded product that is, the lens OL is released from the fixed mold 41 while being held by the movable mold 42.
  • the ejector or the like (not shown) is operated to release the lens OL
  • the take-out device (not shown) is operated to carry the molded product including the lens OL out of the molding apparatus.
  • the air suction port 44o for venting the air in the mold space CV is provided in a part of the gate portion GP of the optical element molding die 40.
  • the air in the mold space CV can be efficiently extracted through the air suction port 44o. Since the inside of the mold space CV can be efficiently depressurized before the resin flows in, the resin can be filled into the mold space CV while preventing air accumulation, and a highly accurate lens OL can be molded. In addition, since air is extracted from the portion that does not affect the optical function of the lens OL, it is possible to prevent extra burrs from being generated in the molded lens OL, and to generate dust due to interference with other parts or dropping off. Can be prevented.
  • the opening and closing of the air suction port 44o can be controlled according to the manufacturing process. Further, the outer diameter of the small diameter portion of the suction port opening / closing portion 45a is fitted to the inner diameter of the opening portion 44a of the air suction port 44o, thereby preventing a large gap from being generated between the opening portion 44a and the gate portion GP. And generation of large burrs can be suppressed.
  • optical element molding die and an optical element manufacturing method according to the second embodiment are modifications of the first embodiment, and parts that are not particularly described are the same as those of the first embodiment. .
  • FIG. 6A is an enlarged cross-sectional view of the periphery of the mold space CV of the optical element molding die 140 composed of the fixed die 41 and the movable die 42 as viewed from the parting line PL surface side of the movable die 42.
  • FIG. 6B is a cross-sectional view along the line AA.
  • the movable mold 42 is provided with a gap-shaped groove 144d in the air suction port 144o instead of including the suction port opening / closing mechanism 45 shown in FIGS.
  • the groove 144d is formed by providing a concave portion having a minute depth in the movable mold 42 and clamping the fixed mold 41 and the movable mold 42 together.
  • a space 144e is provided between the groove 144d and the vent pipe 144b, so that air can be efficiently sucked in while minimizing the influence of pressure loss.
  • the groove 144d is a gap of about 5 to 100 ⁇ m, for example, and can suck air while preventing the resin from flowing into the space 144e from the air suction port 144o.
  • the groove 144d is provided in the gate portion GP, but it may be provided in the runner portion RP.
  • FIG. 7 is a diagram for explaining the timing of the pressure reducing process and the resin filling process during the mold clamping operation of the injection molding machine 10.
  • a depressurization process is performed to extract air from the mold space CV through the air suction port 144o. That is, the air in the flow path portion FC and the mold space CV is sucked by the vacuum pump 18a from the opening 144a through the groove 144d, the vent pipe 144b, and the opening 144c, so that the flow path portion FC and the mold space CV are desired.
  • the degree of vacuum is reduced.
  • the mold space CV between the clamped fixed mold 41 and the movable mold 42 is filled with resin.
  • a process is performed. Even during the filling process, the pressure reducing process is performed, and the air in the flow path portion FC and the mold space CV is sucked.
  • the air suction port 144o with the gap-shaped groove 144d, it is possible to prevent the resin from flowing into the air suction port 144o and prevent the resin from flowing into the mold space CV. Air can be extracted efficiently. Further, since the decompression process can be performed during the filling process, the resin can be filled into the mold space CV while preventing air accumulation, and the lens OL with high accuracy can be molded. In addition, since air is extracted from the portion that does not affect the optical function of the lens OL, it is possible to prevent extra burrs from being generated in the molded lens OL, and to generate dust due to interference with other parts or dropping off. Can be prevented.
  • a small hole 244d may be provided in the movable mold 42 as a part of the air suction port 244o. Further, as shown in FIG. 9, the inflow of resin into the air suction port 344o may be prevented by inserting a porous member 344f having minute holes into the air suction port 344o.
  • the present invention has been described based on the above embodiments, the present invention is not limited to the above embodiments, and various modifications are possible.
  • the air suction port 44o and the like are provided in the gate portion GP, they may be provided in the sprue portion SP as shown in FIG. 10 or in the runner portion RP as shown in FIG. Further, the air suction port 44o or the like may be provided in either the fixed mold 41 or the movable mold 42.
  • the pressure reducing process is performed in the vicinity of the opening 44a adjacent to the air suction port 44o as shown in FIG. You may carry out until it is filled.
  • the decompression step described in FIG. 5 may be performed.
  • a method may be used in which the resin is filled while releasing the air in the mold space CV through the air suction ports 44o, 144o, 244o without performing vacuuming at the time of injection molding.
  • the positions of the air suction ports 44o and the like are portions other than the mold space CV, an appropriate number can be provided at an appropriate position. Further, the shape of the vent pipe 44b and the like for ventilating the air suction port 44o and the like to the outside of the mold can be freely deformed.
  • the structure of the air suction ports 44o, 144o, 244o, 344o is not limited to that described in the above embodiment, and the resin does not flow into the air suction ports 44o, 144o, 244o, 344o. I just need it.
  • the shape of the mold space CV provided in the optical element molding dies 40, 140, 240, 340 composed of the fixed mold 41 and the movable mold 42 is not limited to the illustrated one, but various It can be a shape. That is, the shape of the mold space CV is merely an example, and can be appropriately changed according to the use of the lens OL.
  • the injection molding machine 10 may be, for example, a hydraulic type or an electric type as long as it can open and close the optical element molding dies 40, 140, 240, and 340.

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Abstract

Provided is an optical element shaping mold, which can release air efficiently from the inside of a molding space and which can eliminate burrs after an optical element is molded. In the injection molding of the optical element, the optical element shaping mold (40) is equipped at a portion of a gate portion (GP) thereof with an air intake port (44o) for releasing the air from the inside of a mold space (CV), so that the air in the mold space (CV) can be efficiently released through the air intake port (44o), thereby to evacuate the mold space (CV) to a desired degree. As a result, the mold space (CV) can be filled with a resin while preventing the air reservation, so that the resin can be molded into a lens (OL) of high precision. Moreover, the molded lens (OL) can eliminate the excessive burrs and can prevent the garbage, which might otherwise be caused by the interference with other parts or by the falling.

Description

光学素子成形金型及び光学素子の製造方法Optical element molding die and optical element manufacturing method
 本発明は、光学素子成形金型及びこれを用いた光学素子の製造方法に関する。 The present invention relates to an optical element molding die and an optical element manufacturing method using the same.
 光学素子の製造方法として、第1の金型と第2の金型とによって形成された型空間(キャビティ)内に樹脂を射出し成形する方法がある。この光学素子の製造方法に用いられる光学素子成形金型として、型空間内の空気を抜くための孔や溝(エアベント)が設けられているものがある(例えば、特許文献1参照)。また、光学素子の光学機能部の光軸に対応する位置又はその近傍に脱気穴を設け、樹脂射出の際に型空間内の空気を脱気させるものがある(例えば、特許文献2)。これらにより、型空間に樹脂を充填する直前に型空間内が減圧され、残留気泡の発生を低減することができる。
特開2004-264538号公報 特開2004-130703号公報
As a method for manufacturing an optical element, there is a method in which a resin is injected into a mold space (cavity) formed by a first mold and a second mold and is molded. As an optical element molding die used in this method of manufacturing an optical element, there is an optical element molding die provided with holes and grooves (air vents) for venting air in the mold space (see, for example, Patent Document 1). Also, there is a type in which a deaeration hole is provided at a position corresponding to the optical axis of the optical function part of the optical element or in the vicinity thereof so that air in the mold space is deaerated at the time of resin injection (for example, Patent Document 2). Accordingly, the inside of the mold space is decompressed immediately before the resin is filled into the mold space, and the generation of residual bubbles can be reduced.
JP 2004-264538 A JP 2004-130703 A
 しかしながら、特許文献1のような光学素子成形金型では、光ピックアップ用対物レンズにおいて、NA0.6以上、特にNA0.8以上のBD(Blu-ray Disc)用の曲率の大きな対物レンズの場合、型空間内の空気抜けが悪く、曲率が大きい側の面頂点に空気溜りができることで光学素子の光学面が転写しなかったり、外観不良が出たりして光学素子の光学機能が低下するといった問題がある。また、この孔や溝に樹脂が若干入ることで凸形状のバリとなるため、バリが別部品と接触したり、取れてゴミになったりするという問題がある。特許文献2のような光学素子成形金型でも、上記の光学素子成形金型と同様に空気が溜りやすい鏡面コア中心部に空気抜き用穴が設けられているものの、この空気抜き用穴に樹脂が入ることで凸形状のバリになるため、バリが別部品と接触したり、取れてゴミになったりするといった問題がある。 However, in the optical element molding die as in Patent Document 1, in the objective lens for optical pickup, in the case of an objective lens having a large curvature for BD (Blu-ray Disc) with NA of 0.6 or more, particularly NA of 0.8 or more, Problems such as poor air escape in the mold space and air trapping at the apex of the surface with a large curvature cause the optical surface of the optical element not to be transferred or the appearance of the optical element to deteriorate, resulting in a decrease in the optical function of the optical element. There is. In addition, since a slight amount of resin enters the holes and grooves to form convex burrs, there is a problem in that the burrs come into contact with other parts or become dust. Even in the optical element molding die as in Patent Document 2, an air vent hole is provided at the center of the mirror surface core where air easily collects, as in the above optical element mold, but resin enters the air vent hole. Therefore, there is a problem that the burr comes into contact with another part or is taken out and becomes garbage.
 そこで、本発明は、型空間内の空気を効率良く抜き、光学素子成形後のバリの発生を防ぐことができる光学素子成形金型を提供することを目的とする。 Therefore, an object of the present invention is to provide an optical element molding die that can efficiently evacuate the air in the mold space and prevent the occurrence of burrs after molding the optical element.
 また、本発明は、上記のような光学素子成形金型を用いた光学素子の製造方法を提供することを目的とする。 Another object of the present invention is to provide a method for manufacturing an optical element using the optical element molding die as described above.
 本発明に係る光学素子成形金型は、第1金型と第2金型とにより光学素子を成形する光学素子成形金型であって、第1金型及び第2金型の型閉じによって形成される型空間に連通する樹脂流入用の流路の一部に臨むように、型空間内の空気を抜くための構造を備えることを特徴とする。 An optical element molding die according to the present invention is an optical element molding die that molds an optical element with a first mold and a second mold, and is formed by closing the first mold and the second mold. It is characterized by having a structure for venting air in the mold space so as to face a part of the flow path for resin inflow communicating with the mold space.
 上記光学素子成形金型では、光学素子の射出成形において、樹脂流入用の流路の一部に型空間内の空気を抜くための構造を備えることにより、型空間内の空気を当該構造を介して効率良く抜いて型空間内を所望の程度に減圧することができる。そのため、空気溜りを防ぎつつ樹脂を型空間内に充填することができ、精度の高い光学素子を成形することができる。また、成形された光学素子に余計なバリが発生することを防ぐことができ、他部品との干渉や脱落によるゴミの発生を防ぐことができる。 In the optical element molding die, in the injection molding of the optical element, a structure for extracting the air in the mold space is provided in a part of the flow path for resin inflow, so that the air in the mold space is passed through the structure. Thus, the mold space can be decompressed to a desired level. Therefore, the resin can be filled in the mold space while preventing air accumulation, and a highly accurate optical element can be molded. In addition, it is possible to prevent excessive burrs from being generated in the molded optical element, and it is possible to prevent generation of dust due to interference with other parts or dropping off.
 本発明の具体的な態様又は観点では、第1金型は、固定金型であり、第2金型は、可動金型であることを特徴とする。なお、通常固定金型側から樹脂が注入され、流路に導かれる。 In a specific aspect or viewpoint of the present invention, the first mold is a fixed mold, and the second mold is a movable mold. In addition, resin is normally inject | poured from the fixed mold side, and is guide | induced to a flow path.
 本発明の別の態様では、上記構造は、第1金型若しくは第2金型の少なくとも何れか一方に設けられていることを特徴とする。この場合、一方の金型に組み込むタイプとすることができる。 In another aspect of the present invention, the structure is provided in at least one of the first mold and the second mold. In this case, it can be a type incorporated in one mold.
 本発明のさらに別の態様では、流路は、ゲート、スプル若しくはランナのいずれかであることを特徴とする。なお、注入された樹脂は、通常スプル、ランナ、及びゲートを介して型空間に至る。 In still another aspect of the present invention, the flow path is any one of a gate, a sprue, and a runner. The injected resin usually reaches the mold space through the sprue, runner, and gate.
 本発明のさらに別の態様では、上記構造は、流路に開口された空気吸引口であることを特徴とする。この場合、空気吸引口から空気を効率良く抜くことができる。 In still another aspect of the present invention, the structure is an air suction port opened in the flow path. In this case, air can be efficiently extracted from the air suction port.
 本発明のさらに別の態様では、空気吸引口を開閉する開閉装置をさらに備えることを特徴とする。この場合、空気吸引口の開閉を製造工程に応じて制御することができる。また、空気吸引口への樹脂流入によるバリの形成を防止することができる。 Still another aspect of the present invention is characterized by further comprising an opening / closing device for opening / closing the air suction port. In this case, the opening and closing of the air suction port can be controlled according to the manufacturing process. Moreover, it is possible to prevent the formation of burrs due to the inflow of resin into the air suction port.
 本発明のさらに別の態様では、空気吸引口は、隙間状の溝であることを特徴とする。この場合、空気吸引口への樹脂の流入を防ぎ、空気を効率良く抜くことができる。 In still another aspect of the present invention, the air suction port is a gap-like groove. In this case, the inflow of resin to the air suction port can be prevented and air can be extracted efficiently.
 本発明に係る光学素子の製造方法は、第1金型及び第2金型の型閉じによって樹脂流入用の流路と光学素子用の型空間とを形成する光学素子成形金型を用いて成形を行う光学素子の製造方法であって、型閉じによる型空間の形成後、流路の一部を介して型空間内の空気抜きを行う第1工程と、流路を介して第1工程によって減圧された状態の型空間内に樹脂を充填させる第2工程と、を備えることを特徴とする。 The optical element manufacturing method according to the present invention is molded using an optical element molding die that forms a resin inflow channel and an optical element mold space by closing the first mold and the second mold. A method of manufacturing an optical element, wherein after forming a mold space by closing the mold, a first step of venting the mold space through a part of the flow path, and a pressure reduction by the first process through the flow path And a second step of filling the mold space with the resin.
 上記光学素子の製造方法では、光学素子の射出成形において、樹脂充填前に樹脂流入用の流路の一部を介して空気を抜くことにより、空気溜りを防ぎつつ樹脂を型空間内に充填することができ、精度の高い光学素子を成形することができる。また、成形された光学素子に余計なバリが発生することを防ぐことができ、他部品との干渉や脱落によるゴミの発生を防ぐことができる。 In the optical element manufacturing method, in the injection molding of the optical element, the resin is filled in the mold space while preventing air accumulation by removing air through a part of the flow path for resin inflow before filling the resin. It is possible to mold an optical element with high accuracy. In addition, it is possible to prevent excessive burrs from being generated in the molded optical element, and it is possible to prevent generation of dust due to interference with other parts or dropping off.
 本発明の具体的な態様では、光学素子成形金型は、第1金型及び第2金型のうち少なくとも一方に型空間内の空気を抜くための構造を有することを特徴とする。 In a specific aspect of the present invention, the optical element molding die is characterized in that at least one of the first die and the second die has a structure for extracting air in the die space.
 本発明の別の態様では、第1工程として、流路への樹脂流入前に、型空間内の空気を抜くことによって型空間内を減圧状態にすることを特徴とする。この場合、流路への樹脂流入開始前に、型空間内を減圧することにより、空気溜りを防ぎつつ樹脂を型空間内に充填することができる。 Another aspect of the present invention is characterized in that, as the first step, before the resin flows into the flow path, the inside of the mold space is decompressed by extracting the air in the mold space. In this case, the resin can be filled into the mold space while preventing air accumulation by reducing the pressure in the mold space before starting the inflow of the resin into the flow path.
 本発明のさらに別の態様では、第1工程として、流路のうち上記構造までの空間に樹脂を充填する前まで、型空間内の空気を抜くことによって型空間内を減圧状態にすることを特徴とする。この場合、樹脂が上記構造まで充填される前まで型空間内を減圧することにより、空気溜りを防ぎつつ樹脂を型空間内に充填することができる。 In still another aspect of the present invention, as a first step, the mold space is evacuated by extracting the air in the mold space before filling the resin in the space up to the structure in the flow path. Features. In this case, by reducing the pressure in the mold space before the resin is filled up to the above structure, the resin can be filled in the mold space while preventing air accumulation.
 本発明のさらに別の態様では、第1工程及び第2工程において、型空間内の空気抜きを常時行うことを特徴とする。この場合、常時型空間内の減圧を行うことにより、空気溜りを防ぎつつ樹脂を型空間内に充填することができる。 In still another aspect of the present invention, the air in the mold space is always removed in the first step and the second step. In this case, by constantly reducing the pressure in the mold space, it is possible to fill the mold space with resin while preventing air accumulation.
第1実施形態の光学素子成形金型の構造を説明する断面図である。It is sectional drawing explaining the structure of the optical element shaping die of 1st Embodiment. 図1の光学素子成形金型の拡大断面図である。It is an expanded sectional view of the optical element shaping die of FIG. 図1の光学素子成形金型によって成形されるレンズの断面図である。It is sectional drawing of the lens shape | molded by the optical element shaping die of FIG. 射出成形機の構造を概念的に説明する正面図である。It is a front view explaining the structure of an injection molding machine notionally. (A)~(C)は、第1実施形態の射出成形機の減圧工程及び充填工程のタイミングを説明する図である。(A)-(C) are the figures explaining the timing of the pressure reduction process and filling process of the injection molding machine of a 1st embodiment. 第2実施形態の光学素子成形金型を説明する図である。It is a figure explaining the optical element shaping die of a 2nd embodiment. (A)~(C)は、第2実施形態の射出成形機の減圧工程及び充填工程のタイミングを説明する図である。(A)-(C) is a figure explaining the timing of the pressure reduction process and filling process of the injection molding machine of 2nd Embodiment. 図6の光学素子成形金型の変形例を示す図である。It is a figure which shows the modification of the optical element shaping die of FIG. 図6の光学素子成形金型の別の変形例を示す図である。It is a figure which shows another modification of the optical element shaping die of FIG. 図1等の光学素子成形金型の変形例を示す図である。It is a figure which shows the modification of optical element shaping molds, such as FIG. 図1等の光学素子成形金型の別の変形例を示す図である。It is a figure which shows another modification of optical element shaping molds, such as FIG. (A)~(C)は、図5等の減圧工程及び充填工程のタイミングの変形例を示す図である。(A) to (C) are diagrams showing modified examples of the timing of the decompression step and the filling step in FIG.
符号の説明Explanation of symbols
 10…射出成形機
 11…固定盤
 12…可動盤
 15…開閉駆動装置
 16…射出装置
 17…温度調節装置
 18…減圧装置
 41…固定金型
 42…可動金型
 44o,144o,244o,344o…空気吸引口
 45…吸引口開閉機構
 CV…型空間
 GP…ゲート部分
 RP…ランナ部分
 SP…スプル部分
 OL…レンズ
DESCRIPTION OF SYMBOLS 10 ... Injection molding machine 11 ... Fixed platen 12 ... Movable platen 15 ... Opening / closing drive device 16 ... Injection device 17 ... Temperature control device 18 ... Depressurization device 41 ... Fixed metal mold 42 ... Movable metal mold 44o, 144o, 244o, 344o ... Air Suction port 45 ... Suction port opening / closing mechanism CV ... Mold space GP ... Gate part RP ... Runner part SP ... Sprue part OL ... Lens
 〔第1実施形態〕
 以下、本発明の第1実施形態である光学素子成形金型及び光学素子の製造方法について、図面を参照しつつ説明する。
[First Embodiment]
Hereinafter, an optical element molding die and an optical element manufacturing method according to a first embodiment of the present invention will be described with reference to the drawings.
 図1は、固定金型41と可動金型42とで構成される光学素子成形金型40の構造を説明する断面図であり、図2は、図1のP1部分の拡大断面図である。図3は、図1に示す光学素子成形金型40によって成形されるレンズOLの断面図である。 FIG. 1 is a cross-sectional view for explaining the structure of an optical element molding die 40 composed of a fixed die 41 and a movable die 42, and FIG. 2 is an enlarged cross-sectional view of a P1 portion in FIG. FIG. 3 is a cross-sectional view of a lens OL molded by the optical element molding die 40 shown in FIG.
 本実施形態の光学素子成形金型40は、固定金型41と可動金型42とを備える。固定金型41と可動金型42とは、パーティングラインPLを境として開閉可能になっている。固定金型41と可動金型42とを型合わせして型締めを行うことにより、図3に示す光学素子としてのレンズOLを成形するための型空間CVが形成されるとともに、各型空間CVに樹脂を供給するための流路部分FCが形成される。型空間CVは、後述する一対の光学転写面S1,S2に挟まれた本体空間CV1と、一対の周縁転写面S3,S4に囲まれたフランジ空間CV2とを備える。また、流路部分FCは、スプル部分SPと、ランナ部分RPと、ゲート部分GPとで構成される。図面では省略しているが、この光学素子成形金型40によって射出成形される成形品は、複数のレンズOLを含むものであり、成形品に対応する樹脂充填用の空間は、スプル部分SPからランナ部分RPが複数に分岐し、分岐した各ランナ部分RPの先端部にゲート部分GPを介して型空間CVが連通する構造となっている。 The optical element molding die 40 of this embodiment includes a fixed die 41 and a movable die 42. The fixed mold 41 and the movable mold 42 can be opened and closed with the parting line PL as a boundary. By performing mold clamping with the fixed mold 41 and the movable mold 42, mold spaces CV for molding the lens OL as the optical element shown in FIG. 3 are formed, and each mold space CV is formed. A flow path portion FC for supplying the resin to is formed. The mold space CV includes a main body space CV1 sandwiched between a pair of optical transfer surfaces S1 and S2, which will be described later, and a flange space CV2 surrounded by a pair of peripheral transfer surfaces S3 and S4. The flow path portion FC is composed of a sprue portion SP, a runner portion RP, and a gate portion GP. Although omitted in the drawing, the molded product injection-molded by the optical element molding die 40 includes a plurality of lenses OL, and the resin filling space corresponding to the molded product is formed from the sprue portion SP. The runner portion RP is branched into a plurality of portions, and the mold space CV communicates with the leading end portion of each branched runner portion RP via the gate portion GP.
 図2に示すように、固定金型41は、可動金型42に対向する型面に、レンズOLの光学面OS1に対応する部分である円形の光学転写面S1と、レンズOLのフランジ部FL1に対応する部分であり、光学転写面S1の外周を囲うような環状の周縁転写面S3と、ゲート部分GPに対応する部分であるゲート凹部S5と、ランナ部分RPに対応する部分であるランナ凹部S7とを備える。また、固定金型41の中央には、樹脂を注入するためのスプル部分SPが形成されている(図1参照)。 As shown in FIG. 2, the fixed mold 41 has a circular optical transfer surface S1 corresponding to the optical surface OS1 of the lens OL and a flange portion FL1 of the lens OL on the mold surface facing the movable mold 42. , An annular peripheral transfer surface S3 that surrounds the outer periphery of the optical transfer surface S1, a gate recess S5 that corresponds to the gate portion GP, and a runner recess that corresponds to the runner portion RP. S7. Further, a sprue portion SP for injecting resin is formed in the center of the fixed mold 41 (see FIG. 1).
 可動金型42は、固定金型41の場合と同様に、固定金型41に対向する型面に、レンズOLの光学面OS2に対応する部分である円形の光学転写面S2と、レンズOLのフランジ部FL2に対応する部分であり、光学転写面S2の外周を囲うような環状の周縁転写面S4と、ゲート部分GPに対応する部分であるゲート凹部S6と、ランナ部分RPに対応する部分であるランナ凹部S8とを備える。 As in the case of the fixed mold 41, the movable mold 42 has a circular optical transfer surface S2 that is a portion corresponding to the optical surface OS2 of the lens OL on the mold surface facing the fixed mold 41, and the lens OL. A portion corresponding to the flange portion FL2, an annular peripheral transfer surface S4 surrounding the outer periphery of the optical transfer surface S2, a gate recess S6 corresponding to the gate portion GP, and a portion corresponding to the runner portion RP. And a certain runner recess S8.
 また、図1に示すように、可動金型42は、O-リング43と、空気吸引口44oと、吸引口開閉機構45とをさらに備える。 As shown in FIG. 1, the movable mold 42 further includes an O-ring 43, an air suction port 44o, and a suction port opening / closing mechanism 45.
 O-リング43は、可動金型42の型面の外側に、光学転写面S2等を囲うように設けられている。O-リング43は、略環状であって、可動金型42に設けられた周溝42aにはめ込まれている。ここで、O-リング43は、型空間CV内の気密性を保つことができ、ガスを発生しない材料を用いる。O-リング43として、例えばフッ素樹脂等が好適に用いられる。 The O-ring 43 is provided outside the mold surface of the movable mold 42 so as to surround the optical transfer surface S2 and the like. The O-ring 43 is substantially annular and is fitted in a circumferential groove 42 a provided in the movable mold 42. Here, the O-ring 43 is made of a material that can maintain airtightness in the mold space CV and does not generate gas. As the O-ring 43, for example, a fluororesin is preferably used.
 空気吸引口44oは、型空間CV内から空気を抜くための構造であり、樹脂流入用の流路であるゲート部分GPの一部に設けられている。図2に示すように、空気吸引口44oは、ゲート部分GPを通気管44bに連通させる部分である。通気管44bは、空気吸引口44oに隣接する開口部44aから可動金型42の外部に設けられた開口部44cまで延びている。外側の開口部44cには、後述する減圧装置18が連結されており、減圧装置18を動作させることにより、型空間CV内の空気を吸引する。 The air suction port 44o has a structure for extracting air from the mold space CV, and is provided in a part of the gate part GP which is a flow path for resin inflow. As shown in FIG. 2, the air suction port 44o is a part that allows the gate part GP to communicate with the vent pipe 44b. The ventilation pipe 44b extends from an opening 44a adjacent to the air suction port 44o to an opening 44c provided outside the movable mold 42. A decompression device 18 to be described later is connected to the outer opening 44c. By operating the decompression device 18, the air in the mold space CV is sucked.
 吸引口開閉機構45は、空気吸引口44oを開閉させるための機構であり、吸引口開閉部45aと、開閉駆動部45bとを備える。吸引口開閉部45aは、空気吸引口44oのゲート部分GP側の端部である開口部44aの内径と一致する外径の小径部45tを有する栓状の部材であり、開閉駆動部45bに駆動されて進退可能となっている。開閉駆動部45bは、型空間CV内への樹脂流入のタイミングに合わせて、吸引口開閉部45aを進退させ、小径部45tを弁のように機能させることで開口部44aを開閉させる。なお、吸引口開閉部45aは、開閉駆動部45bによって閉状態とされた場合、樹脂圧力以上の力で先端側に加圧され吸引口開閉部45aの小径部45tと開口部44aとが密着することでゲート部分GPと通気管44bとが遮断される。 The suction port opening / closing mechanism 45 is a mechanism for opening and closing the air suction port 44o, and includes a suction port opening / closing part 45a and an opening / closing drive part 45b. The suction port opening / closing part 45a is a plug-like member having a small-diameter part 45t having an outer diameter that matches the inner diameter of the opening part 44a, which is the end of the air suction port 44o on the gate part GP side, and is driven by the opening / closing drive part 45b. It has been possible to advance and retreat. The opening / closing drive unit 45b opens / closes the opening 44a by moving the suction port opening / closing unit 45a forward and backward in accordance with the timing of the resin inflow into the mold space CV, and causing the small diameter portion 45t to function like a valve. When the suction opening / closing part 45a is closed by the opening / closing drive part 45b, the suction port opening / closing part 45a is pressurized to the tip side with a force equal to or higher than the resin pressure, and the small diameter part 45t of the suction opening / closing part 45a and the opening 44a are in close contact with each other. Thus, the gate portion GP and the vent pipe 44b are blocked.
 図4は、本実施形態の光学素子の製造方法を実施するための射出成形機10の一部を説明する正面図である。射出成形機10は、図1等に示す光学素子成形金型40を備えており、この光学素子成形金型40に樹脂を注入することによって射出成形を行い、成形品を作製する。 FIG. 4 is a front view for explaining a part of the injection molding machine 10 for carrying out the optical element manufacturing method of the present embodiment. The injection molding machine 10 includes an optical element molding die 40 shown in FIG. 1 and the like, and injection molding is performed by injecting a resin into the optical element molding die 40 to produce a molded product.
 射出成形機10は、固定盤11と、可動盤12と、開閉駆動装置15と、射出装置16と、温度調節装置17と、減圧装置18とを備える。射出成形機10は、可動盤12と固定盤11との間に第1金型である固定金型41と第2金型である可動金型42とを挟持して両金型41,42を型締めすることにより成形を可能にする。ここで、射出成形機10は、型開き及び型閉じが横方向となっている。なお、縦方向に型開き及び型閉じするタイプの射出成形機を用いてもよい。 The injection molding machine 10 includes a fixed platen 11, a movable platen 12, an opening / closing drive device 15, an injection device 16, a temperature adjustment device 17, and a decompression device 18. The injection molding machine 10 sandwiches both molds 41 and 42 by sandwiching a fixed mold 41 as a first mold and a movable mold 42 as a second mold between the movable platen 12 and the fixed platen 11. Molding is possible by clamping. Here, in the injection molding machine 10, mold opening and mold closing are in the horizontal direction. An injection molding machine that opens and closes the mold in the vertical direction may be used.
 固定盤11は、支持フレーム14の中央側上面に固定されており、固定盤11の内側は、固定金型41を着脱可能に支持している。可動盤12は、後述する開閉駆動装置15によって固定盤11に対して進退移動可能に支持されている。可動盤12の内側は、可動金型42を着脱可能に支持している。開閉駆動装置15は、可動盤12を支持するとともに可動盤12の固定盤11に対する進退方向に関する滑らかな往復移動を可能にしている。これにより、固定盤11に対して可動盤12が近接したり離間したりと自在に変位し、結果的に、可動盤12と固定盤11とを互いに近接するように型閉じすることができ、所望の型締め力で両者を締め付けることができる。 The fixed platen 11 is fixed to the upper surface on the center side of the support frame 14, and the inside of the fixed platen 11 detachably supports the fixed mold 41. The movable platen 12 is supported by an opening / closing drive device 15 to be described later so as to be movable forward and backward with respect to the fixed platen 11. Inside the movable platen 12, a movable mold 42 is detachably supported. The opening / closing drive device 15 supports the movable platen 12 and enables a smooth reciprocating movement in the advancing / retreating direction of the movable platen 12 with respect to the fixed platen 11. As a result, the movable platen 12 can be freely displaced toward and away from the fixed platen 11, and as a result, the movable platen 12 and the fixed platen 11 can be closed so as to be close to each other, Both can be clamped with a desired clamping force.
 射出装置16は、シリンダ16a、原料貯留部16b、スクリュ16c、樹脂射出端16dを備える。射出装置16は、樹脂射出端16dから金型温度よりも高温に温度制御された状態で溶融樹脂を吐出することができる。射出装置16は、シリンダ16aの樹脂射出端16dを固定盤11のスプル部分SP(図1参照)に対して分離可能に接続することができ、固定盤11を介して、固定金型41と可動金型42とを型締めした状態で形成される型空間CV(図1参照)中に溶融樹脂を所望のタイミングで供給することができる。 The injection device 16 includes a cylinder 16a, a raw material reservoir 16b, a screw 16c, and a resin injection end 16d. The injection device 16 can discharge the molten resin from the resin injection end 16d in a state in which the temperature is controlled to be higher than the mold temperature. The injection device 16 can detachably connect the resin injection end 16d of the cylinder 16a to the sprue portion SP (see FIG. 1) of the fixed platen 11, and is movable with the fixed mold 41 via the fixed platen 11. Molten resin can be supplied at a desired timing into a mold space CV (see FIG. 1) formed with the mold 42 clamped.
 温度調節装置17は、射出成形機10の金型41,42の温度を調節する部分である。温度調節装置17は、温調回路を有しており、固定金型41と可動金型42との温度調節が可能になっている。具体的には、例えば固定盤11と可動盤12とに設けた流体循環路に温度調節媒体を供給することにより、固定金型41と可動金型42とを必要な温度まで加熱する。なお、媒体を用いずにヒータ等を用いて温度調節をしてもよい。 The temperature adjusting device 17 is a part that adjusts the temperature of the molds 41 and 42 of the injection molding machine 10. The temperature adjustment device 17 has a temperature adjustment circuit, and the temperature of the fixed mold 41 and the movable mold 42 can be adjusted. Specifically, for example, the fixed mold 41 and the movable mold 42 are heated to a necessary temperature by supplying a temperature adjusting medium to a fluid circulation path provided in the fixed platen 11 and the movable platen 12. The temperature may be adjusted using a heater or the like without using a medium.
 減圧装置18は、射出成形機10の型空間CV内を真空引きする部分である。減圧装置18は、固定金型41と可動金型42とで形成される型空間CV内の減圧を可能にする真空ポンプ18aを備える。真空ポンプ18aは、可動金型42に設けられた開口部44cとつながれており、この開口部44cから型空間CV内の空気を抜くことができる(図1参照)。 The decompression device 18 is a part that evacuates the mold space CV of the injection molding machine 10. The decompression device 18 includes a vacuum pump 18 a that enables decompression of the mold space CV formed by the fixed mold 41 and the movable mold 42. The vacuum pump 18a is connected to an opening 44c provided in the movable mold 42, and air in the mold space CV can be extracted from the opening 44c (see FIG. 1).
 以下、本実施形態の光学素子の製造方法について説明する。図5は、射出成形機10の型締め動作時の減圧工程及び充填工程のタイミングを説明する図である。図5(A)は、型締め動作のタイミングを示す図であり、図5(B)は、型空間CV内の空気抜きのタイミングを示す図であり、図5(C)は、流路部分FCへの樹脂注入のタイミングを示す図である。 Hereinafter, a method for manufacturing the optical element of the present embodiment will be described. FIG. 5 is a diagram for explaining the timing of the decompression process and the filling process during the mold clamping operation of the injection molding machine 10. FIG. 5A is a diagram showing the timing of the mold clamping operation, FIG. 5B is a diagram showing the timing of venting air in the mold space CV, and FIG. 5C is the flow path portion FC. It is a figure which shows the timing of the resin injection | pouring to.
 まず、温度調節装置17を動作させ、両金型41,42を成形に適する温度まで加熱する。 First, the temperature control device 17 is operated to heat both molds 41 and 42 to a temperature suitable for molding.
 次に、開閉駆動装置15を動作させ、可動盤12を前進させて型閉じを開始させる。開閉駆動装置15の型閉じ動作を継続することにより、固定金型41と可動金型42とが接触する型当たり位置まで可動盤12が固定盤11側に移動して型閉じが完了し、開閉駆動装置15の型閉じ動作を更に継続することにより、図5(A)に示すように固定金型41と可動金型42とを必要な圧力で締め付ける型締めが行われる。 Next, the opening / closing drive device 15 is operated to advance the movable platen 12 to start mold closing. By continuing the mold closing operation of the opening / closing drive device 15, the movable platen 12 moves to the fixed platen 11 side to the die contact position where the fixed die 41 and the movable die 42 come into contact with each other, and the die closing is completed. By further continuing the mold closing operation of the driving device 15, mold clamping for clamping the fixed mold 41 and the movable mold 42 with necessary pressure is performed as shown in FIG.
 型締め後、図5(B)に示すように空気吸引口44oを介して型空間CVから空気を抜く減圧工程が行われる。すなわち、開閉駆動部45bを介して吸引口開閉部45aが後退して先端の小径部45tが開口部44aから離間し、開口部44aが通気状態となり、通気管44b及び開口部44cを介して流路部分FC及び型空間CV内の空気が真空ポンプ18aにより吸引され、流路部分FCと型空間CVとが所望の真空度に減圧される。この際、図1の流路部分FCの右側の端部FCaには、事前に射出装置16の樹脂射出端16dの内部に溶融樹脂が入った状態で樹脂射出端16dが所定の圧力で当接して気密状態に保たれている。それにより、真空ポンプ18aにつながれている流路部分FCと型空間CVと空気吸引口44oとは、全体として閉空間となっているため、これら空間FC,CV,44oの減圧が可能となっている。このようにして、型空間CV内を一定量減圧させた後、流路部分FCの奥側すなわち図1の上側や下側の吸引口開閉部45aの小径部45tを開口部44aにはめ込んで密着させることにより開口部44aを閉じて減圧工程を終了する。 After the mold clamping, as shown in FIG. 5 (B), a depressurizing step is performed to extract air from the mold space CV through the air suction port 44o. That is, the suction port opening / closing part 45a is retracted via the opening / closing drive part 45b, the small diameter part 45t at the tip is separated from the opening part 44a, the opening part 44a is in a vented state, and flows through the ventilation pipe 44b and the opening part 44c. Air in the channel portion FC and the mold space CV is sucked by the vacuum pump 18a, and the flow channel portion FC and the mold space CV are depressurized to a desired degree of vacuum. At this time, the resin injection end 16d comes into contact with the right end portion FCa of the flow path portion FC in FIG. 1 with a predetermined pressure in a state where the molten resin has entered the resin injection end 16d of the injection device 16 in advance. And kept airtight. As a result, the flow path portion FC, the mold space CV, and the air suction port 44o connected to the vacuum pump 18a are closed as a whole, so that the spaces FC, CV, 44o can be decompressed. Yes. After the mold space CV is depressurized by a certain amount in this way, the small diameter portion 45t of the suction port opening / closing portion 45a on the back side of the flow path portion FC, that is, the upper side or the lower side in FIG. As a result, the opening 44a is closed and the decompression step is completed.
 減圧工程後、図5(C)に示すように射出装置16を動作させて、流路部分FCを介して必要な圧力で溶融樹脂を射出注入する。これにより、型締めされた固定金型41と可動金型42との間の型空間CV中に樹脂が充填される充填工程が行われる。 After the decompression step, the injection device 16 is operated as shown in FIG. 5C, and the molten resin is injected and injected at a required pressure through the flow path portion FC. As a result, a filling process is performed in which the mold space CV between the clamped fixed mold 41 and the movable mold 42 is filled with resin.
 充填工程後、射出成形機10は、型空間CV中の樹脂圧を必要なレベルに保つ。この際、温度調節装置17により、型空間CVや流路部分FCが適度に加熱されており、射出装置16から供給される溶融樹脂が緩やかに冷却され、かかる冷却にともなって溶融樹脂が固化し成形が完了するのを待つ。 After the filling process, the injection molding machine 10 keeps the resin pressure in the mold space CV at a required level. At this time, the mold space CV and the flow path portion FC are appropriately heated by the temperature adjusting device 17, and the molten resin supplied from the injection device 16 is slowly cooled, and the molten resin is solidified with the cooling. Wait for the molding to complete.
 成形完了後、型締めを終了し、開閉駆動装置15を動作させて、可動盤12を後退させる型開きを行わせる。これに伴って、可動金型42が後退し、固定金型41と可動金型42とが離間する。この結果、成形品、すなわちレンズOLは、可動金型42に保持された状態で固定金型41から離型される。 After completion of molding, the mold clamping is finished, and the opening / closing drive device 15 is operated to perform mold opening for moving the movable platen 12 backward. Along with this, the movable mold 42 moves backward, and the fixed mold 41 and the movable mold 42 are separated. As a result, the molded product, that is, the lens OL is released from the fixed mold 41 while being held by the movable mold 42.
 最後に、不図示のエジェクタ等を動作させて、レンズOLを離型するとともに、不図示の取出し装置を動作させて、レンズOLを含む成形品を成形装置外に搬出する。 Finally, the ejector or the like (not shown) is operated to release the lens OL, and the take-out device (not shown) is operated to carry the molded product including the lens OL out of the molding apparatus.
 以上説明した光学素子成形金型及び光学素子の製造方法によれば、光学素子成形金型40のゲート部分GPの一部に型空間CV内の空気を抜くための空気吸引口44oを備えることにより、型空間CV内の空気を空気吸引口44oを介して効率良く抜くことができる。樹脂流入前に型空間CV内を効率良く減圧することができるため、空気溜りを防ぎつつ樹脂を型空間CV内に充填することができ、精度の高いレンズOLを成形することができる。また、レンズOLの光学機能に影響しない部分から空気を抜いているため、成形されたレンズOLに余計なバリが発生することを防ぐことができ、他部品との干渉や脱落によるゴミの発生を防ぐことができる。 According to the optical element molding die and the optical element manufacturing method described above, the air suction port 44o for venting the air in the mold space CV is provided in a part of the gate portion GP of the optical element molding die 40. The air in the mold space CV can be efficiently extracted through the air suction port 44o. Since the inside of the mold space CV can be efficiently depressurized before the resin flows in, the resin can be filled into the mold space CV while preventing air accumulation, and a highly accurate lens OL can be molded. In addition, since air is extracted from the portion that does not affect the optical function of the lens OL, it is possible to prevent extra burrs from being generated in the molded lens OL, and to generate dust due to interference with other parts or dropping off. Can be prevented.
 また、空気吸引口44oを吸引口開閉機構45によって開閉可能にすることにより、空気吸引口44oの開閉を製造工程に応じて制御することができる。また、吸引口開閉部45aの小径部の外径は、空気吸引口44oの開口部44aの内径と嵌合するため、開口部44aとゲート部分GPとの間に大きな隙間が生じることを防ぐことができ、大きなバリの発生を抑えることができる。 Further, by allowing the air suction port 44o to be opened and closed by the suction port opening / closing mechanism 45, the opening and closing of the air suction port 44o can be controlled according to the manufacturing process. Further, the outer diameter of the small diameter portion of the suction port opening / closing portion 45a is fitted to the inner diameter of the opening portion 44a of the air suction port 44o, thereby preventing a large gap from being generated between the opening portion 44a and the gate portion GP. And generation of large burrs can be suppressed.
 以上のことにより、例えばBD用レンズやHD-DVD用レンズといった曲率が大きいレンズを製造する場合に光学面の転写性を向上することができる。また、光路差付与構造を有する光学素子や小径の光学素子の製造についても同様である。 As described above, for example, when a lens having a large curvature such as a BD lens or an HD-DVD lens is manufactured, transferability of the optical surface can be improved. The same applies to the manufacture of an optical element having an optical path difference providing structure and a small-diameter optical element.
 〔第2実施形態〕
 以下、第2実施形態に係る光学素子成形金型及び光学素子の製造方法について、説明する。なお、第2実施形態に係る光学素子成形金型及び光学素子の製造方法は、第1実施形態を変形したものであり、特に説明しない部分については、第1実施形態と同様であるものとする。
[Second Embodiment]
Hereinafter, an optical element molding die and an optical element manufacturing method according to the second embodiment will be described. The optical element molding die and the optical element manufacturing method according to the second embodiment are modifications of the first embodiment, and parts that are not particularly described are the same as those of the first embodiment. .
 図6(A)は、固定金型41と可動金型42とで構成される光学素子成形金型140の型空間CV周辺を可動金型42のパーティングラインPL面側から見た拡大断面図であり、図6(B)はA-A断面図である。 FIG. 6A is an enlarged cross-sectional view of the periphery of the mold space CV of the optical element molding die 140 composed of the fixed die 41 and the movable die 42 as viewed from the parting line PL surface side of the movable die 42. FIG. 6B is a cross-sectional view along the line AA.
 第2実施形態において、可動金型42は、図1及び図2で示した吸引口開閉機構45を備える代わりに、空気吸引口144oに隙間状の溝144dが設けられている。溝144dは、可動金型42に微小な深さの凹部を設け、固定金型41と可動金型42とを型締めすることにより形成される。溝144dと通気管144bとの間には空間144eが設けられており、圧力損失の影響を最小限に留めて効率的に空気を吸引することができる。この溝144dは、例えば5~100μm程度の隙間となっており、樹脂が空気吸引口144oから空間144eに流入するのを防ぎつつ、空気を吸引することができる。なお、図ではゲート部分GPに溝144dが設けられているが、ランナ部分RPに設けられていてもよい。 In the second embodiment, the movable mold 42 is provided with a gap-shaped groove 144d in the air suction port 144o instead of including the suction port opening / closing mechanism 45 shown in FIGS. The groove 144d is formed by providing a concave portion having a minute depth in the movable mold 42 and clamping the fixed mold 41 and the movable mold 42 together. A space 144e is provided between the groove 144d and the vent pipe 144b, so that air can be efficiently sucked in while minimizing the influence of pressure loss. The groove 144d is a gap of about 5 to 100 μm, for example, and can suck air while preventing the resin from flowing into the space 144e from the air suction port 144o. In the figure, the groove 144d is provided in the gate portion GP, but it may be provided in the runner portion RP.
 以下、本実施形態の光学素子の製造方法について説明する。図7は、射出成形機10の型締め動作時の減圧工程及び樹脂充填工程のタイミングを説明する図である。 Hereinafter, a method for manufacturing the optical element of the present embodiment will be described. FIG. 7 is a diagram for explaining the timing of the pressure reducing process and the resin filling process during the mold clamping operation of the injection molding machine 10.
 図7(B)に示すように、型締め開始から終了まで、空気吸引口144oを介して型空間CVから空気を抜く減圧工程が行われる。すなわち、開口部144aから溝144dと通気管144bと開口部144cとを介して流路部分FC及び型空間CV内の空気が真空ポンプ18aにより吸引され、流路部分FCと型空間CVとが所望の真空度に減圧される。 As shown in FIG. 7 (B), from the start to the end of mold clamping, a depressurization process is performed to extract air from the mold space CV through the air suction port 144o. That is, the air in the flow path portion FC and the mold space CV is sucked by the vacuum pump 18a from the opening 144a through the groove 144d, the vent pipe 144b, and the opening 144c, so that the flow path portion FC and the mold space CV are desired. The degree of vacuum is reduced.
 型空間CV内を一定量減圧させた後、図7(C)に示すように、型締めされた固定金型41と可動金型42との間の型空間CV中に樹脂が充填される充填工程が行われる。充填工程中も、減圧工程が行われ、流路部分FC及び型空間CV内の空気が吸引される。 After the mold space CV is depressurized by a certain amount, as shown in FIG. 7C, the mold space CV between the clamped fixed mold 41 and the movable mold 42 is filled with resin. A process is performed. Even during the filling process, the pressure reducing process is performed, and the air in the flow path portion FC and the mold space CV is sucked.
 以上説明した光学素子成形金型及び光学素子の製造方法によれば、空気吸引口144oに隙間状の溝144dを備えることにより、空気吸引口144oへの樹脂の流入を防ぎつつ型空間CV内の空気を効率良く抜くことができる。また、充填工程中にも減圧工程を行うことができるため、空気溜りを防ぎつつ樹脂を型空間CV内に充填することができ、精度の高いレンズOLを成形することができる。また、レンズOLの光学機能に影響しない部分から空気を抜いているため、成形されたレンズOLに余計なバリが発生することを防ぐことができ、他部品との干渉や脱落によるゴミの発生を防ぐことができる。 According to the optical element molding die and the optical element manufacturing method described above, by providing the air suction port 144o with the gap-shaped groove 144d, it is possible to prevent the resin from flowing into the air suction port 144o and prevent the resin from flowing into the mold space CV. Air can be extracted efficiently. Further, since the decompression process can be performed during the filling process, the resin can be filled into the mold space CV while preventing air accumulation, and the lens OL with high accuracy can be molded. In addition, since air is extracted from the portion that does not affect the optical function of the lens OL, it is possible to prevent extra burrs from being generated in the molded lens OL, and to generate dust due to interference with other parts or dropping off. Can be prevented.
 なお、図8に示すように、空気吸引口244oの一部として小さな孔244dを可動金型42内に設けてもよい。また、図9に示すように、空気吸引口344oに微小な孔を有する多孔質部材344fを挿入することで、空気吸引口344oへの樹脂の流入を防止してもよい。 As shown in FIG. 8, a small hole 244d may be provided in the movable mold 42 as a part of the air suction port 244o. Further, as shown in FIG. 9, the inflow of resin into the air suction port 344o may be prevented by inserting a porous member 344f having minute holes into the air suction port 344o.
 以上実施形態に即して本発明を説明したが、本発明は、上記実施形態に限定されるものではなく、様々な変形が可能である。例えば、空気吸引口44o等をゲート部分GPに設けたが、図10のようにスプル部分SPに設けたり、図11のようにランナ部分RPに設けたりしてもよい。また、空気吸引口44o等は、固定金型41及び可動金型42のどちらに設けてもよい。 Although the present invention has been described based on the above embodiments, the present invention is not limited to the above embodiments, and various modifications are possible. For example, although the air suction port 44o and the like are provided in the gate portion GP, they may be provided in the sprue portion SP as shown in FIG. 10 or in the runner portion RP as shown in FIG. Further, the air suction port 44o or the like may be provided in either the fixed mold 41 or the movable mold 42.
 また、本実施形態で説明した射出成形機10の型締め動作時の減圧工程及び樹脂充填工程のタイミングにおいて、図12に示すように減圧工程を樹脂が空気吸引口44oに隣接する開口部44a付近に充填される前まで行ってもよい。また、第2実施形態においては、図5に説明した減圧工程を行ってもよい。 Further, at the timing of the pressure reducing process and the resin filling process during the mold clamping operation of the injection molding machine 10 described in the present embodiment, the pressure reducing process is performed in the vicinity of the opening 44a adjacent to the air suction port 44o as shown in FIG. You may carry out until it is filled. In the second embodiment, the decompression step described in FIG. 5 may be performed.
 また、上記実施形態において、射出成形の際に真空引きを行わず、空気吸引口44o,144o,244oを介して型空間CV内の空気を逃がしながら樹脂を充填させる方法を用いてもよい。 Further, in the above embodiment, a method may be used in which the resin is filled while releasing the air in the mold space CV through the air suction ports 44o, 144o, 244o without performing vacuuming at the time of injection molding.
 また、上記実施形態において、空気吸引口44o等の位置は、型空間CV以外の部分であれば、適切な位置に、適切な数を設けることができる。また、空気吸引口44o等を金型の外部に通気するための通気管44b等の形状は、自由に変形可能である。 In the above embodiment, if the positions of the air suction ports 44o and the like are portions other than the mold space CV, an appropriate number can be provided at an appropriate position. Further, the shape of the vent pipe 44b and the like for ventilating the air suction port 44o and the like to the outside of the mold can be freely deformed.
 また、上記実施形態において、空気吸引口44o,144o,244o,344oの構造は、上記実施形態で説明したものに限らず、樹脂が空気吸引口44o,144o,244o,344o内に流入しない構造であればよい。 In the above embodiment, the structure of the air suction ports 44o, 144o, 244o, 344o is not limited to that described in the above embodiment, and the resin does not flow into the air suction ports 44o, 144o, 244o, 344o. I just need it.
 また、上記実施形態において、固定金型41及び可動金型42で構成される光学素子成形金型40,140,240,340に設ける型空間CVの形状は、図示のものに限らず、様々な形状とすることができる。すなわち、型空間CVの形状は、単なる例示であり、レンズOLの用途等に応じて適宜変更することができる。 In the above embodiment, the shape of the mold space CV provided in the optical element molding dies 40, 140, 240, 340 composed of the fixed mold 41 and the movable mold 42 is not limited to the illustrated one, but various It can be a shape. That is, the shape of the mold space CV is merely an example, and can be appropriately changed according to the use of the lens OL.
 また、上記実施形態において、射出成形機10は、光学素子成形金型40,140,240,340を開閉できるものであれば、例えば油圧式でも電動式でもよい。 In the above embodiment, the injection molding machine 10 may be, for example, a hydraulic type or an electric type as long as it can open and close the optical element molding dies 40, 140, 240, and 340.

Claims (12)

  1.  第1金型と第2金型とにより光学素子を成形する光学素子成形金型であって、
     前記第1金型及び前記第2金型の型閉じによって形成される型空間に連通する樹脂流入用の流路の一部に臨むように、前記型空間内の空気を抜くための構造を備えることを特徴とする光学素子成形金型。
    An optical element molding die for molding an optical element with a first mold and a second mold,
    A structure for venting air in the mold space is provided so as to face a part of a flow path for resin inflow communicating with a mold space formed by closing the mold of the first mold and the second mold. An optical element molding die characterized by the above.
  2.  前記第1金型は、固定金型であり、前記第2金型は、可動金型であることを特徴とする請求の範囲第1項に記載の光学素子成形金型。 The optical element molding die according to claim 1, wherein the first die is a fixed die, and the second die is a movable die.
  3.  前記構造は、前記第1金型若しくは前記第2金型の少なくとも何れか一方に設けられていることを特徴とする請求の範囲第1項または第2項に記載の光学素子成形金型。 3. The optical element molding die according to claim 1 or 2, wherein the structure is provided in at least one of the first die and the second die.
  4.  前記流路は、ゲート、スプル若しくはランナのいずれかであることを特徴とする請求の範囲第1項乃至第3項のいずれか1項に記載の光学素子成形金型。 The optical element molding die according to any one of claims 1 to 3, wherein the flow path is one of a gate, a sprue, and a runner.
  5.  前記構造は、前記流路に開口された空気吸引口であることを特徴とする請求の範囲第1項乃至第4項のいずれか1項記載の光学素子成形金型。 The optical element molding die according to any one of claims 1 to 4, wherein the structure is an air suction port opened in the flow path.
  6.  前記空気吸引口を開閉する開閉装置をさらに備えることを特徴とする請求の範囲第5項に記載の光学素子成形金型。 The optical element molding die according to claim 5, further comprising an opening / closing device that opens and closes the air suction port.
  7.  前記空気吸引口は、隙間状の溝であることを特徴とする請求の範囲第5項に記載の光学素子成形金型。 The optical element molding die according to claim 5, wherein the air suction port is a gap-like groove.
  8.  第1金型及び第2金型の型閉じによって樹脂流入用の流路と光学素子用の型空間とを形成する光学素子成形金型を用いて成形を行う光学素子の製造方法であって、
     前記型閉じによる前記型空間の形成後、前記流路の一部を介して前記型空間内の空気抜きを行う第1工程と、
     前記流路を介して前記第1工程によって減圧された状態の前記型空間内に樹脂を充填させる第2工程と、
    を備えることを特徴とする光学素子の製造方法。
    A method of manufacturing an optical element that performs molding using an optical element molding mold that forms a flow path for resin inflow and a mold space for an optical element by closing a mold of a first mold and a second mold,
    A first step of venting the mold space through a part of the flow path after forming the mold space by the mold closing;
    A second step of filling the mold space in a state where the pressure is reduced by the first step through the flow path;
    An optical element manufacturing method comprising:
  9.  前記光学素子成形金型は、前記第1金型及び前記第2金型のうち少なくとも一方に前記型空間内の空気を抜くための構造を有することを特徴とする請求の範囲第8項に記載の光学素子の製造方法。 9. The optical element molding die according to claim 8, wherein at least one of the first die and the second die has a structure for venting air in the die space. Of manufacturing the optical element.
  10.  前記第1工程として、前記流路への樹脂流入前に、前記型空間内の空気を抜くことによって前記型空間内を減圧状態にすることを特徴とする請求の範囲第8項または第9項に記載の光学素子の製造方法。 The range of claim 8 or 9, wherein, as the first step, before the resin flows into the flow path, the inside of the mold space is decompressed by removing the air in the mold space. The manufacturing method of the optical element of description.
  11.  前記第1工程として、前記流路のうち前記構造までの空間に樹脂を充填する前まで、前記型空間内の空気を抜くことによって前記型空間内を減圧状態にすることを特徴とする請求の範囲第8項または第9項に記載の光学素子の製造方法。 The first step is characterized in that the mold space is depressurized by removing the air in the mold space until the space up to the structure in the flow path is filled with resin. 10. A method for manufacturing an optical element according to item 8 or 9 in the range.
  12.  前記第1工程及び前記第2工程において、前記型空間内の空気抜きを常時行うことを特徴とする請求の範囲第8項または第9項に記載の光学素子の製造方法。 10. The method for manufacturing an optical element according to claim 8, wherein in the first step and the second step, the air in the mold space is constantly vented.
PCT/JP2009/053185 2008-03-31 2009-02-23 Optical element shaping mold, and optical element manufacturing method WO2009122819A1 (en)

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KR101558056B1 (en) 2013-11-21 2015-10-06 삼성전기주식회사 Mold device for forming lens
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