WO2009106256A1

WO2009106256A1 - Painting line

Info

Publication number: WO2009106256A1
Application number: PCT/EP2009/001152
Authority: WO
Inventors: Thomas Klenge; Dietmar Wieland
Original assignee: Dürr Systems GmbH
Priority date: 2008-02-29
Filing date: 2009-02-18
Publication date: 2009-09-03
Also published as: PL2244839T5; DE102008013713A1; MX2010009449A; EP2244839A1; BRPI0908895B1; EP2244839B1; PL2244839T3; CN101959614A; KR20100122085A; ES2437150T5; ES2437150T3; CN101959614B; BRPI0908895A2; EP2244839B2; PT2244839E

Abstract

The invention relates to a painting line (100), comprising at least one painting booth (110), at least one device for supplying air to the painting booth, at least one conditioning unit (188), a plenum (168), arranged above the painting booth and separated from the painting booth by a filter ceiling, and a conveyor (104) for conveying the workpieces (102) to be painted in the painting booth, using a conveyor. The aim of the invention is to provide a compact painting line which allows an especially energy-efficient operation. The painting line according to the invention is characterized in that the device comprises at least one recirculation line (150) for recirculating air in an recirculating air circuit which connects at least one conditioning unit (188) to the plenum (154) and at least one straight recirculation section (154) which extends across at least one height (h) that is greater than the distance (H) between an underside (175) of the filter ceiling (174) and an upper side (105) of the conveyor (104), at least part of the recirculation section extending within an outer contour (111) of the painting booth (110).

Description

paint shop

The present invention relates to a painting installation comprising at least one painting booth, at least one device for supplying air to the painting booth, at least one conditioning unit, a plenum arranged above the painting booth, separated from the painting booth by a filter blanket, and a conveying device for conveying in the painting booth to be painted workpieces in a conveying direction.

Such paint systems are known from the prior art.

In the known painting plants, the device for supplying air to the paint booth occupies a large space. Further, the geometrical arrangement of conduits for supplying air to the paint booth in the known paint shops results in a pressure loss which is compensated for by using larger blowers to drive the air. This leads to an increased energy demand during operation of the known paint shops.

The present invention has for its object to provide a paint shop of the type mentioned, which is particularly space-saving and allows a particularly energy-efficient operation.

This object is achieved in a painting with the features of the preamble of claim 1 according to the invention that the device for supplying air to the paint booth at least one return line for returning air in a recirculation loop includes at least one conditioning unit with the plenum and at least a rectilinear return section extending at least over a height extends, which is greater than the distance between a bottom of the filter cover and an upper side of the conveying device, wherein at least a part of the return section extends within an outer contour of the paint booth.

An outer contour of the paint booth is to be understood in this specification and the appended claims as the outer boundary of the space area, which, when each taken perpendicular to the conveying direction cross section of the paint booth along the conveying direction is moved to the ends of the paint booth, covered by at least one of these cross sections becomes.

The movement of a cross section along the conveying direction for determining the outer contour takes place so that the moving cross section is always aligned perpendicular to the local conveying direction. In a non-constant conveying direction (in the case of a curved conveying path), a cross-section is accordingly rotated during the movement to the ends of the painting booth in accordance with the course of the respective local conveying direction.

Consequently, the outer contour thus defined always encloses a spatial region that is at least as large as the spatial region surrounded by the outer walls, but may also contain spatial regions lying outside the outer walls.

An object can therefore be arranged outside the area of space surrounded by the outer walls and yet within the associated outer contour.

In a preferred embodiment of the invention, the outer contour of the paint booth is essentially formed by the outer surfaces of a cuboid. A cuboid outer contour is then obtained by sweeping over a spatial region by means of a cross-section taken perpendicular to the conveying direction, when a largest taken perpendicular to the conveying direction cross section is rectangular and is moved along a linear conveying direction to the ends of the painting booth.

In a development of the invention, it can be provided that a cross-section taken perpendicular to the conveying direction of the outer contour of the paint booth is the same size as a largest cross-section of the paint booth taken perpendicular to the direction of conveyance. In this case, no area of the paint booth is laterally beyond the space area, which is swept by the largest taken perpendicular to the conveying direction cross section of the paint booth when this largest cross section along the conveying direction is moved to the ends of the paint booth.

In an advantageous embodiment of the invention it is provided that in at least one of the paint booth transverse to the conveying direction bounding lateral outer walls at least one recess for receiving at least a portion of the at least one rectilinear return section is provided.

In a preferred embodiment, the at least one indentation can be arranged in the at least one lateral outer wall in a corner region of the paint booth, in which the lateral outer wall adjoins a front or rear outer wall of the paint booth delimiting the paint booth in the conveying direction.

In a development of the invention, it can be provided that the at least one indentation has a shape which is substantially complementary to the at least one rectilinear return section. In this way, the at least one rectilinear return section can be received substantially completely and thus particularly space-saving in the indentation. In an advantageous embodiment of the invention can be provided that a plurality of spray booths or cabins similar in shape to a paint booth are arranged one behind the other in the conveying direction. In such an arrangement it can be provided that a rectilinear return section, which for example has a rectangular cross section taken in a direction transverse to the flow direction, is adjacent to a first painting booth on two sides and adjacent to a second painting booth adjacent to the first painting booth or a cabin similar in shape to a paint booth.

According to a development of the invention, it can be provided that the side of the at least one rectilinear return section, which is not adjacent to a painting cabin or a cabin similar in shape to the substantially parallel to the conveying direction extending lateral outer walls of the adjacent cabins substantially flush is.

It is favorable if at least part of the rectilinear return section of the circulating air circuit runs at least partially within an outer contour of the plenum.

An outer contour of the plenum in this specification and in the appended claims is to be understood as the outer boundary of the space area which, when each cross-section of the plenum taken perpendicular to the conveying direction is moved along the conveying direction to the ends of the painting booth, of at least one of these cross-sections is swept over.

In an advantageous embodiment of the invention can be provided that a taken perpendicular to the conveying direction cross section of the outer contour of the plenum is the same size as a largest taken perpendicular to the conveying direction cross-section of the plenum. In this case, there is no area the plenum laterally over the space area, which is swept by the largest taken perpendicular to the conveying direction cross section of the plenum, when this largest cross section along the conveying direction is moved to the ends of the painting booth.

According to a development of the invention it can be provided that the outer contour of the plenum is essentially formed by the outer surfaces of a cuboid.

It is advantageous if the plenum comprises outer walls which are substantially aligned with the outer walls of the paint booth. As a result, the outer walls of the plenum can be placed directly on the outer walls of the paint booth.

In a further development of the invention it can be provided that at least one indentation for receiving at least a portion of the rectilinear return section of the circulating air circuit is provided on the paint booth, which continues above the paint booth in the plenum, and that the rectilinear return section extends into the recess , As a result, a particularly space-saving arrangement of the rectilinear return section is possible both on the paint booth and on the plenum.

In a development of the invention, it can be provided that the painting installation comprises a filter space arranged below the painting cabin, wherein at least part of a rectilinear return section of the circulating air circuit runs at least partially within an outer contour of the filter space.

In this description and in the appended claims, an outer contour of the filter chamber is to be understood as the outer boundary of the spatial region which, if each cross section of the filter chamber taken perpendicular to the conveying direction is moved along the conveying direction to the ends of the painting booth, of at least one of these cross sections is swept over. It is favorable if a cross section taken perpendicular to the conveying direction of the outer contour of the filter chamber is the same size as a largest cross section of the filter chamber taken perpendicular to the conveying direction. In this case, no area of the filter space projects laterally beyond the space area which is swept by the largest cross section of the filter space taken perpendicular to the conveying direction, when this largest cross section is moved along the conveying direction to the ends of the painting booth.

In one embodiment of the invention can be provided that the outer contour of the filter chamber is formed substantially by the outer surfaces of a cuboid.

It may be advantageous if the filter space comprises outer walls which are at least partially aligned with the outer walls of the paint booth substantially. As a result, the outer walls of the paint booth can be placed directly on the outer walls of the filter chamber.

In one embodiment of the invention can be provided that at least one indentation for receiving at least a portion of the rectilinear return section of the recirculation loop is provided on the paint booth, which continues below the paint booth in the region of the filter chamber, and that the rectilinear return section extends into the recess , In this way, a particularly space-saving arrangement of the rectilinear return section on the paint booth and on the filter chamber is possible.

In one embodiment of the invention, it may be provided that an upstream end of the rectilinear return section is connected to at least one fan for driving air flow in the rectilinear return section. As a result, the air is particularly easy to convey through the rectilinear return section. In a development of the invention, it can be provided that an upstream end of the rectilinear return section is in fluid communication with at least one collecting channel.

Under a collecting channel is to be understood in this description and in the claims, a channel into which open several other channels. These channels can be, for example, connecting channels which serve to supply the air from filters arranged in the filter chamber to the collecting channel.

In an advantageous embodiment of the invention, two collecting channels are provided, which extend at a lower end of the painting, parallel to the conveying direction and outside of outer walls, which laterally delimit the filter chamber.

In a further development of the invention, it can be provided that at least one collecting channel is in fluid communication with a rectilinear return section via a fan, wherein the fan conveys the air collected in the at least one collecting channel into the rectilinear return section.

It may be advantageous if two rectilinear return sections are provided, which are arranged adjacent to each other, the painting booth transverse to the conveying direction limiting lateral outer walls of the paint booth.

In a preferred embodiment of the invention can be provided that two rectilinear return sections are provided, which are arranged with respect to a plane extending in the conveying direction vertical longitudinal center plane of the paint booth mirror-symmetrical to each other. As a result, a simple construction of the painting is possible. According to a development of the invention it can be provided that the two rectilinear return sections are provided at least partially on mutually facing inner sides of two collecting channels arranged parallel to the conveying direction.

Further features and advantages of the invention are the subject of the following description and the drawings of exemplary embodiments.

In the figures show:

Fig. 1 is a schematic perspective view of a paint shop with a device for supplying air to a. Application area of the paint shop, looking towards a workpiece inlet side of a paint booth of the paint shop;

FIG. 2 is a schematic perspective view of the painting installation with the device for supplying air from FIG. 1, looking towards a workpiece exit side of the painting booth of the painting installation;

3 is a schematic side view of a left side in a conveying direction of the painting with the device for supplying air from Figure 1, in a partially transparent representation ..;

4 shows a schematic plan view from below of the painting installation with the device for supplying air from FIG. 1 in a partially transparent representation, looking in the direction of the arrow 4 in FIG. 3; Rg. 5 is a schematic plan view of the workpiece exit side of

Paint booth of the paint shop with the device for supplying air from Figure 1, viewed in the direction of arrow 5 in Fig. 3.

6 shows a schematic plan view from above of the painting installation with the device for supplying air from FIG. 1 in a partially transparent representation, looking in the direction of the arrow 6 in FIG. 3;

Fig. 7 is a schematic plan view of the workpiece inlet side of

Paint booth of the paint shop with the device for supplying air from Figure 1, viewed in the direction of arrow 7 in Fig. 3.

Fig. 8 is a schematic representation of the circulating air circuit of the device for supplying air from Fig. 1;

Fig. 9 is a schematic representation of the recirculating air circuit of a second

Embodiment of a device for supplying air;

Fig. 10 is a schematic representation of the recirculating air circuit of a third

Embodiment of a device for supplying air;

Fig. 11 is a schematic representation of the recirculating air circuit of a fourth

Embodiment of a device for supplying air; and

Fig. 12 is a schematic representation of the circulating air circuit of a fifth

Embodiment of a device for supplying air.

Equal or functionally equivalent elements are provided with the same reference numerals in all figures. 1 to 7, designated as a whole by 100 painting system for painting workpieces, in particular of vehicle bodies 102, comprises a purely schematically illustrated conveyor 104, by means of which the vehicle bodies 102, which above a top surface 105 shown in FIG the conveying device 104 can be arranged along a conveying direction 106 by an application area 108 of a designated as a whole by 110 paint booth can be moved.

The conveyor 104 may be formed, for example, as an inverted circular conveyor or as an inverted monorail conveyor.

The application area 108 is the interior of the painting booth 110, which is bounded on both sides of the conveyor 104 by a respective outer wall of the painting booth 110 designed as a booth wall 114 in a direction perpendicular to the conveying direction 106, which corresponds to the longitudinal direction of the painting booth 110.

On both sides of the conveyor 104 are formed in the paint booth 110, for example, designed as a painting robot painting 116 (see Fig. 2, 3, 5 and 6).

Under the spray booth 110, a cleaning device designated as a whole 118 is arranged. The cleaning device 118 is used for separating wet paint overspray from an air stream, which is passed through the application area 108 of the paint booth 110 down into the cleaning device 118.

The cleaning device 118 comprises a substantially cuboid filter chamber 120, which is bounded in the transverse direction 112 of the paint booth 110 by vertical side walls 122, which are substantially aligned with the side cabin walls 114 of the paint booth 110, so that the filter chamber 120 substantially the same extent in one to the conveying direction 106 has vertical and horizontal direction as the paint booth 110th The side walls 122 form the lateral outer walls of the filter chamber 120.

In the filter chamber 120 a plurality, for example eight, filter devices 124 are arranged, in which regenerable surface filters are provided. The eight filter devices 124 are arranged in this embodiment in two rows of four filter devices 124, wherein the two rows are each aligned parallel to the conveying direction 106 and horizontally and with respect to a vertically and in the conveying direction 106 extending longitudinal center plane 128 of the painting booth 110 are arranged mirror-symmetrically to each other.

In the filter chamber 120 above the filter devices 124, an air supply device 129 is provided on both sides in this embodiment.

By means of these air supply devices 129, for example, an air curtain can be produced above the filter devices 124, which prevents settling of wet paint overspray on the upper side of the filter devices 124.

Under each filter device 124, a funnel-shaped receptacle 130 for receiving wet paint overspray and filter aid material, which is cleaned by the regenerable surface filters, is arranged in each case.

The interior of each filter device 124 is bounded on its side facing away from the longitudinal center plane 128 of the paint booth 110 by a respective base body 134.

Since each filter device 124 is associated with such a main body 134, the paint shop 100 in this embodiment comprises eight main body 134. Each main body 134 in this embodiment comprises a cleaning device, not shown in the drawings, for periodically cleaning wet-paint overspray particles and filter aid material (precoat material), which have been infiltrated on the surface filters of the filter devices 124.

Below each base body 134, two vertical connection channels 138 are arranged in each case, which open into collecting channels 140 and enable a fluid connection between the base bodies 134 and the collecting channels 140.

In this embodiment, two collecting channels 140 are provided, which extend below the main body 134 and the connecting channels 138 and are aligned parallel to the conveying direction 106.

The collecting channels 140 are formed with respect to the longitudinal center plane 128 mirror-symmetrical to each other and arranged and spaced from each other. They each include one of the longitudinal center plane 128 of the painting booth 110 facing inside 142, which is further spaced from the longitudinal center plane 128 of the painting booth 110 as the outer walls 132 of the filter devices 124th

The collecting channels 140 extend in a direction parallel to the conveying direction 106 substantially over the entire length of the painting booth 110 and have a taken in a direction perpendicular to the conveying direction 106 rectangular cross-section.

At the workpiece inlet side 144 of the painting booth 110 facing ends 146 of the collecting channels 140 is on the inside 142 of the collecting channels 140, ie on the longitudinal center plane 128 side facing the collecting channels 140, a fan 148 arranged (see in particular Fig. 7). Above each of the two fans 148, a return line 150 is arranged in each case.

Each of the return lines 150 includes an adapter element 152 and a rectilinear return section 154, wherein the rectilinear return section 154 of the return line 150 is in fluid communication with one of the fans 148 by way of the adapter element 152.

The rectilinear return sections 154 of the two return lines 150 are aligned vertically and with respect to the longitudinal center plane 128 of the painting booth 110 mirror-symmetrical to each other and arranged and arranged spaced from each other.

The rectilinear return sections 154 comprise mutually opposite inner sides 156 facing the longitudinal center plane 128 of the painting booth 110 and outer sides 158 facing away from the inner sides 156.

The rectilinear return sections 154 have a rectangular cross-section taken in the horizontal direction.

The rectilinear return sections 154 are arranged on the painting installation 100 such that the inner sides 156 of the rectilinear return sections 154 have a smaller distance from the longitudinal center plane 128 of the paint booth 110 than the cabin walls 114 of the paint booth 110 and the outer walls 132 of the filter devices 124.

The outer sides 158 of the rectilinear return sections 154 each have a distance D from the longitudinal center plane 128 of the painting booth 110, which is smaller than the sum of the distance dl between a booth wall 114 of the painting booth 110 and the longitudinal center plane 128 of the painting booth 110 and the distance d2 between the inner side 156 and the outer side 158 of the rectilinear return section 154 of the return line 150 (see FIGS. 6 and 7). In one embodiment, not shown in the drawings, it can be provided that the outer sides 158 of the rectilinear return sections 154 are aligned with the cabin walls 114 of the paint booth 110.

The rectilinear return sections 154 of the return line 150 extend in the illustrated embodiment of a lower end 164 which is located approximately at the level of an upper edge 166 of the receptacle 130, vertically up to an upper end 160 which adjacent to a the paint booth 110 provided plenum 168 is arranged.

The rectilinear return section 154 thus extends over a height h substantially greater than the distance H between a bottom 175 of a filter cover 174 and the top 105 of the conveyor 104 (see FIG. 7).

In this embodiment, the rectilinear return sections 154 are in fluid communication with the air supply devices 129 to permit supply of circulating air from the rectilinear return sections 154 directly into the filter chamber 120. For controlling the circulating air flow supplied to the air supply devices 129 from the rectilinear return sections 154, valves designed as blocking flaps 210 are provided (see FIG. 8).

Furthermore, the air supply devices 129 are on both sides of the filter chamber 120 with one (not shown in FIGS. 1 to 7) supply air system 194 (see FIG. 8) in fluid communication. To control the air supply devices 129 supplied from the supply air systems 194 supply air flow formed as supply air valves 196 valves. At the upper end 160 of each rectilinear return section 154, a curved return section 162 is provided which is in fluid communication with the rectilinear return section 154.

The plenum 168 includes a substantially cuboidal chamber 170 which extends in the conveying direction 106 over substantially the entire length of the painting booth 110 and is delimited in the transverse direction 112 of the painting booth 110 by vertical side walls 172 connected to the lateral cabin walls 114 of FIG Paint booth 110 are aligned so that the chamber 170 has substantially the same horizontal cross-sectional area as the paint booth 110.

The side walls 172 form the lateral outer walls of the plenum 168.

The chamber 170 of the plenum 168 is separated from the application area 108 of the paint booth 110 by means of the horizontally oriented filter cover 174, the horizontal underside 175 of the filter cover 174 facing the application area 108 of the paint booth 110.

Above the filter cover 174 and parallel to it, there is provided a false ceiling 176 in the plenum 168 which divides the chamber 170 of the plenum 168 into an upper area 178 and a lower area 180.

In the false ceiling 176 a plurality, for example twenty-eight, safety filters 182 are arranged, which are used to remove any remaining in the air flow impurities in order to avoid any supply of contamination to the application area 108 of the paint booth 110.

The curved return sections 162 are disposed in recesses 184 of the side walls 172 of the chamber 170 (see in particular Fig. 1). The indentations 184 are aligned vertically and, for example, arranged on the workpiece inlet sides 144 of the painting booth 110 facing the ends of the side walls 172 of the chamber 170.

In the indentations 184 through openings 186 are provided, at which the curved return sections 162 open into the upper region 178 of the chamber 170 of the plenum 168.

In this embodiment, the indentations 184 extend over the entire height of the plenum 168 and over the entire height of the paint booth 110.

The rectilinear return sections 154 of the return lines 150 run partially within the indentations 184 and thus, compared to an arrangement of the rectilinear return sections 154 outside the indentations 184, have a smaller distance from the longitudinal center plane 128 of the paint booth 110.

In particular, this results from the fact that the rectilinear return sections 154 extend at least partially both within an outer contour 111 of the paint booth 110 and within an outer contour 169 of the plenum 168 (FIG. 7).

The outer contour 111 of the spray booth 110 is the outer boundary of the space area which, when each cross section of the spray booth 110 taken perpendicular to the conveying direction 106 is moved along the conveying direction 106 to the ends of the spray booth 110, is swept by at least one of these cross sections.

The movement of a cross section along the conveying direction 106 for determining the outer contour 111 takes place in such a way that the moving cross section always is aligned perpendicular to the local conveying direction. In a non-constant conveying direction 106 (in the case of a curved conveying path), therefore, a cross-section is correspondingly rotated during the movement to the ends of the painting booth 110 in accordance with the course of the respective local conveying direction.

Consequently, the outer contour thus defined always encloses a spatial region which is at least as large as the spatial region surrounded by the outer walls of the painting booth 110, but may also contain spatial regions lying outside the outer walls.

The outer contour 169 of the plenum 168 is the outer boundary of the space area which, when each cross section of the plenum 168 taken perpendicular to the conveying direction 106 is moved along the conveying direction 106 to the ends of the painting booth 110, is swept by at least one of these cross sections.

The rectilinear return sections 154 extend vertically downwardly into the region of the filter chamber 120 and therefore extend at least partially within an outer contour 121 of the filter chamber 120, in which embodiment the outer contour 121 of the filter chamber 120 is the outer boundary of the spatial region, if any taken perpendicular to the conveying direction 106 cross section of the filter chamber 120 along the conveying direction 106 is moved to the ends of the painting booth 110 is swept by at least one of these cross sections (see Figs. 6 and 7).

For conditioning the air to be supplied to the application area 108 of the paint booth 110, two conditioning units 188 are provided in this embodiment, namely an air humidity conditioning unit 190, which is arranged in the left of the conveying direction 106 arranged collecting channel 140, and an air temperature conditioning unit 192, which is arranged in the respect to the conveying direction 106 right collecting channel 140 disposed (see Fig. 4).

Both the air humidity conditioning unit 190 and the air temperature conditioning unit 192 are arranged relative to the conveying direction 106 between two adjacent connecting channels 138, which connect the main body 134 to the collecting channels 140.

The humidity regulating unit 190 is arranged relative to the conveying direction 106 between a second connecting channel 138 in the conveying direction 106 and a third connecting channel 138 of the eight in the conveying direction 106 in succession and with respect to the conveying direction 106 on the left arranged connecting channels 138.

The air temperature conditioning unit 192 and the

Humidity conditioning unit 190 are arranged mirror-symmetrically with respect to the longitudinal center plane 128 of the painting booth 110.

The air temperature conditioning unit 192 is thus arranged relative to the conveying direction 106 between a second connecting channel 138 in the conveying direction 106 and a third connecting channel 138 of the eight in the conveying direction 106 in succession and with respect to the conveying direction 106 on the right arranged connecting channels 138.

The painting installation 100 described above functions as follows (see in particular FIG. 7):

A guided in the application area 108 of the paint booth 110 air flow is contaminated due to the Lackiertätigkeit the painting 116 with wet paint overspray particles. The contaminated air stream is directed out of the paint booth 110 into the filter chamber 120 of the cleaning device 118.

In the filter chamber 120, the air flow designated as the total air flow AB is split into a first partial air flow A and into a second partial air flow B.

The first partial air flow A flows into the filter devices 124 arranged with respect to the conveying direction 106 to the left of the longitudinal center plane 128 of the painting booth 110.

The second partial air flow B flows into the filter devices 124 arranged with respect to the conveying direction 106 to the right of the longitudinal center plane 128 of the painting booth 110.

The filter devices 124 of the cleaning device 118 clean the air streams A and B from the wet paint overspray particles, with the cleaned air from the interior spaces 126 of the filter devices 124 entering the base bodies 134.

The wet-paint overspray particles and precoat particles infiltrated on the surface filters of the filter devices 124 are periodically cleaned of the surface filters and taken up in the receptacles 130.

Through the connecting channels 138, the purified air passes into the collecting channels 140th

The cleaned air collected in the collecting ducts 140 is guided counter to the conveying direction 106 to the ends 146 of the collecting ducts 140 facing the workpiece inlet side 144 of the painting booth 110. Due to the arrangement of the humidity control unit 190 relative to the conveying direction 106 between the second in the conveying direction 106 and third in the conveying direction 106 connecting channel 138 of the eight with respect to the conveying direction 106 left connection channels 138 is a Unterteililluftstrom A2, which by a first in the conveying direction 106 and in the conveying direction 106 second connecting channel 138 of the eight with respect to the conveying direction 106 on the left arranged connecting channels 138 flows, not conditioned.

Only one Unterteililluftstrom Al, which in the conveying direction 106 third, one in the conveying direction fourth, one fifth in the conveying direction 106, one sixth in the conveying direction 106, one seventh in the conveying direction and a seventh in the conveying direction connecting channel 138 of the eight connecting channels 138 arranged on the left with respect to the conveying direction 106 flows into the collecting channel 140, is guided through the air humidity conditioning unit 190 and is conditioned by the same.

Due to the arrangement of the Lufttemperaturkonditioniereinheit 192 relative to the conveying direction 106 between the second in the conveying direction 106 and third in the conveying direction 106 connecting channel 138 of the eight with respect to the conveying direction 106 right arranged connecting channels 138 is a Unterteililluftstrom B2, which by a first in the conveying direction 106 and in the conveying direction 106 second connecting channel 138 of the eight with respect to the conveying direction 106 right arranged connecting channels 138 flows, not conditioned.

Only one lower part airflow Bl, which from the third in the conveying direction 106, a fourth in the conveying direction 106, one in the conveying direction 106 fifth, one in the conveying direction 106, one seventh in the conveying direction 106 and an eighth in the conveying direction connecting channel 138 of the eight with respect to the conveying direction 106 right arranged connecting channels 138 flows into the collecting channel 140 is performed by the Lufttem- temperature conditioning 192 and thereby conditioned by the same.

The arrangement of the conditioning units 188 in the collecting channels 140 causes the Unterteililluftströme Al and A2 and the Unterteililluftströme Bl and B2 downstream of the respective conditioning unit 188, that is downstream of the humidity control unit 190 and downstream of Lufttemperaturkonditioniereinheit 192, merged again to the partial air flows A and B respectively become.

At the workpiece inlet side 144 of the painting booth 110 facing ends 146 of the collecting channels 140, the partial air streams A and B are passed through the blower 148 in the return lines 150 and guided within the rectilinear return sections 154 in the upper part of the paint shop 100.

By means of the curved return sections 162, the partial air streams A and B guided in the return lines 150 are deflected and fed to the upper area 178 of the chamber 170 of the plenum 168.

In this upper area 178, a mixing of the differently conditioned partial air flows A and B to the total air flow AB takes place.

Subsequently, the thus mixed air through the arranged in the false ceiling 176 safety filter 182 in the lower portion 180 of the chamber 170 of the plenum 168 and from there through the filter cover 174 in the application area 108 of the paint booth 110 passed. By means of the safety filters 182, impurities still present in the air stream are removed in order to avoid any supply of contamination to the application area 108 of the paint booth 110.

Both the safety filter 182 and the filter cover 174 further serve to equalize the air flow through the application area 108 of the paint booth 110 and the reduction of turbulence.

In this embodiment, it is provided according to the process scheme shown in FIG. 8 that the guided through the application area 108 of the paint booth 110 total air flow AB in the filter chamber 120 is first divided into the partial air flows A and B.

In the filter chamber 120 of the paint shop 100, approximately 18,000 m ^{3 of} air per hour are sucked into the filter devices 124 on both sides.

On both sides of the filter chamber 120, a cross-flow Q of 900 m ³ / h with a temperature of 34 ° C and 42% humidity is added by the air supply devices 129 each.

This transverse air flow Q can be supplied as circulating air via the barrier flaps 210 from the rectilinear return sections 154 or as supply air via the inlet flaps 196 from the supply air systems 194. It can also be provided that the cross-flow of air Q is mixed at partially open barrier flaps 210 and supply flaps 196 from circulating air and supply air.

At flow path branches 198 (which are realized in the described embodiment through the inlet openings of the filter devices 124), the partial air flows A and B are split into differently conditionable lower partial air flows A1, A2, B1 and B2. At a speed of about 8 m / s, the divider air flow Al of the partial air flow A is supplied to the humidity control unit 190.

The lower part air flow Al is humidified in this embodiment by means of the air humidity conditioning unit 190.

The base air flow A2 is conducted past the humidity control unit 190 by means of a bypass line 208 and thus not conditioned. In the flow path of the Unterteililluftstroms A2, that is, in the bypass line 208, a valve designed as a bypass valve 200 may be provided.

With the bypass flap 200 it is possible to regulate and / or control which portion of the partial air flow A is conditioned by means of the humidity control unit 190.

Downstream of the humidity control unit 190, a flow path merging 202 is provided (which is realized in the embodiment described by the junctions of the two connecting channels 138 adjacent to the blower 148 in the collecting duct 140 on the left with respect to the conveying direction 106).

By means of the Strömungswegzusammenführung 202, the lower part air flows Al and A2 are brought together again to the partial air flow A.

Downstream of the flow path merger 202, a blower 148 is arranged, which drives the partial air flow A.

The blower fan 148 has an output of approximately 18.5 kW. Downstream of the blower 148, an exhaust system 204 is arranged, wherein an exhaust air flow can be regulated by means of a designed as exhaust valve 206 valve.

In this embodiment, the discharged by means of the exhaust system 204 from the partial air flow A exhaust air flow is 900 m ³ / h.

At a speed of about 8 m / s, the divisional airflow Bl of the partial airflow B is supplied to the air temperature conditioning unit 192.

The lower part air flow Bl is cooled in this embodiment by means of the air temperature conditioning unit 192.

The divider air stream B2 is conducted past the air temperature conditioning unit 192 by means of a bypass line 208 and thus not conditioned. In the flow path of the Unterteililluftstroms B2, that is, in the bypass line 208, a valve designed as a bypass valve 200 may be provided.

With the bypass flap 200 it is possible to regulate and / or control which portion of the partial air flow B is conditioned by means of the air temperature conditioning unit 192.

Downstream of the air temperature conditioning unit 192, a flow path combination 202 is provided (which in the embodiment described is realized by the junctions of the two connection channels 138 adjacent to the blower 148 in the collecting duct 140 on the right with respect to the conveying direction 106).

By means of the Strömungswegzusammenführung 202, the Unterteililluftströme Bl and B2 are brought together again to the partial air flow B. Downstream of the flow path assembly 202, a blower 148 is arranged, which drives the partial air flow B.

The blower fan 148 has an output of approximately 18.5 kW.

Downstream of the blower 148, an exhaust system 204 is arranged, wherein an exhaust air flow can be regulated by means of a designed as exhaust valve 206 valve.

In this embodiment, the discharged by means of the exhaust system 204 from the partial air flow B exhaust air flow is 900 m ³ / h.

The partial air streams A and B are combined in the upper region 178 of the chamber 170 of the plenum 168 to the total air flow AB.

The total air flow AB is then guided through the safety filter 182 arranged in the false ceiling 176 into the lower region 180 of the chamber 170 of the plenum 168 and from there through the filter cover 174 into the application region 108 of the paint booth 110.

The air is thus at least partially guided in a circulating air circuit, that is to say that at least part of the air removed from the application area 108 of the paint booth 110 is returned to the application area 108 of the paint booth 110 after cleaning and conditioning.

In the application region 108 of the paint booth 110, the air reaches a sinking speed of approximately 0.3 m / s with a total air flow AB of a total of 36,000 m ³ / h. A second embodiment of a device for supplying air to an application area of a paint shop shown in FIG. 9 differs from the first embodiment shown in FIGS. 1 to 8 in that an extraction of the total air flow AB in the filter space 120 of the paint shop 100 is only one-sided he follows.

Downstream of the filter devices 124 takes place at a flow path branching 198, a division of the total air flow ABC into three partial air streams A, B and C.

Only the partial air flow B is conditioned by means of a humidity conditioning unit 190.

The partial air flow A is guided past the air humidity conditioning unit 190 by a bypass line 208 and combined at a flow path merger 202 with the air of the partial air flow B conditioned by the air humidity conditioning unit 190 to form the partial air flow AB.

The combined partial air flow AB is conditioned by means of the air temperature conditioning unit 192.

Downstream of the air temperature conditioning unit 192, finally, a combination of the thus conditioned air of the partial air flow AB with the non-conditioned partial air flow C to the total air flow ABC takes place at a flow path merger 202.

The total air flow ABC is supplied by means of the blower 148 to the plenum 168. A third embodiment of a device for supplying air to an application area of a paint shop shown in FIG. 10 differs from the second embodiment shown in FIG. 9 in that the humidity conditioning unit 190 and the air temperature conditioning unit 192 are arranged interchanged with each other.

Thus, the partial air flow B is first conditioned by means of the air temperature conditioning unit 192. After the partial air flow B conditioned in this way has been combined with the unconditioned partial air flow A, the partial air flow AB is conditioned by means of the air humidity conditioning unit 190.

Incidentally, the third embodiment of the apparatus for supplying air to an application area of a paint shop shown in FIG. 10 is identical in construction and function to the second embodiment shown in FIG. 9, the above description of which is hereby incorporated by reference.

A fourth embodiment of a device for supplying air to an application area of a paint shop shown in FIG. 11 differs from the third embodiment shown in FIG. 10 in that the blower 148 is not downstream of the flow path merger 202 but upstream of the flow path branch 198 is arranged, wherein branch off at the Strömungswegverzweigung 198 three partial air streams A, B and C. The partial air flow A is conditioned by means of the humid air conditioning unit 190. The partial airflow B is conditioned by means of the air temperature conditioning unit 192. The partial air flow C is not conditioned.

At the flow path junction 202, in this embodiment, all three partial air streams A, B and C are combined again to the total air flow ABC. Incidentally, the fourth embodiment of the apparatus for supplying air to an application area of a paint shop shown in FIG. 11 is identical in construction and function to the third embodiment shown in FIG. 10, the above description of which is incorporated herein by reference.

A fifth embodiment of a device for supplying air to an application area of a paint shop shown in FIG. 12 differs from the fourth embodiment shown in FIG. 11 in that the blower 148 is not upstream of the flow path branch 198 but downstream of the flow path merger 202 is arranged.

Since the blower 148 always heats an airflow passing through it, an arrangement of the blower 148 downstream of a cooling device offers the advantage that the air flow is dehumidified more. On the other hand, if the blower 148 is arranged upstream of a cooling device, the air flow is first heated and dehumidification is thus hindered, since the air heated by the blower 148 can absorb more moisture.

Incidentally, the fifth embodiment of the apparatus for supplying air to an application area of a paint shop shown in FIG. 12 is identical in structure and function to the fourth embodiment shown in FIG. 11, the above description of which is incorporated herein by reference.

The inventive arrangement of at least a portion of a rectilinear return section within an outer contour of a paint booth a particularly space-saving design and a particularly energy-efficient operation of the paint shop are possible.

Claims

claims

A painting installation, comprising at least one painting booth, at least one device for supplying air to the painting booth, at least one conditioning unit, a painting booth arranged above the painting booth, by means of a filter cover (174) Painting booth (110) separate plenum (168) and a conveying device (104) for conveying in the painting booth (110) to be painted workpieces (102) in a conveying direction (106),

characterized,

in that the device comprises at least one return line (150) for recirculating air in a recirculating air circuit connecting at least one conditioning unit (188) to the plenum (168) and comprising at least one rectilinear return section (154) extending at least one height (h ) which is greater than the distance (H) between a lower side (175) of the filter cover (174) and an upper side (105) of the conveyor device (104), wherein at least a part of the rectilinear return section (154) within an outer contour (111 ) of the paint booth (110) runs.

2. Painting system according to claim 1, characterized in that a perpendicular to the conveying direction (106) taken cross section of the outer contour (111) of the paint booth (110) is the same size as a largest perpendicular to the conveying direction (106) taken cross section of the paint booth (110).

3. Painting installation according to one of claims 1 or 2, characterized in that in at least one of the painting booth (110) transversely to the conveying direction (106) bounding lateral outer walls (114) at least one recess (184) for receiving at least a portion of the at least one rectilinear return section (154) is provided.

4. Painting installation according to one of claims 1 to 3, characterized in that at least part of the rectilinear return section (154) of the circulating air circuit at least partially within an outer contour (169) of the plenum (168) extends.

5. paint shop according to claim 4, characterized in that the outer contour (169) of the plenum (168) is formed substantially by the outer surfaces of a cuboid.

6. paint shop according to one of claims 1 to 5, characterized in that the plenum (168) outer walls (172) which are in alignment with outer walls (114) of the paint booth (110) substantially.

7. Painting installation according to one of claims 1 to 6, characterized in that at the painting booth (110) at least one recess (184) for receiving at least a portion of the rectilinear return section (154) of the circulating air circuit is provided above the painting booth (110 ) continues in the region of the plenum (168) and that the rectilinear return section (154) extends into the recess (184).

8. paint shop according to one of claims 1 to 7, characterized in that the paint shop (100) below the spray booth (110) arranged filter chamber (120), wherein at least a portion of a rectilinear return section (154) of the recirculation circuit at least partially within a Outer contour (121) of the filter chamber (120) extends.

9. paint shop according to claim 8, characterized in that the outer contour (121) of the filter chamber (120) is formed substantially by the outer surfaces of a cuboid.

10. painting installation according to one of claims 8 or 9, characterized in that the filter chamber (120) outer walls (122) which are at least partially aligned with outer walls (114) of the paint booth (110) substantially.

A paint shop according to any one of claims 1 to 10, characterized in that an upstream end (164) of the rectilinear return section (154) is connected to at least one blower (148) for driving air flow in the rectilinear return section (154).

Paint shop according to one of claims 1 to 11, characterized in that an upstream end (164) of the rectilinear return section (154) is in fluid communication with at least one collecting duct (140).

13. The paint shop according to claim 1, characterized in that two rectilinear return sections (154) are provided which are adjacent to each other, the paint booth (110) lateral outer walls (114) of the paint booth (114) bordering the conveying direction (106). 110) are arranged.

14. Painting installation according to one of claims 1 to 13, characterized in that two rectilinear return sections (154) are provided which are arranged with respect to a in the conveying direction (106) extending vertical longitudinal center plane (128) of the paint booth (110) mirror-symmetrical to each other.

15. Painting system according to one of claims 13 or 14, characterized in that the two rectilinear return sections (154) at least partially on mutually facing inner sides (142) of two parallel to the conveying direction (106) arranged collecting channels (140) are provided.