WO2009104847A1 - Manufacturing method for cotton clothing or jeans - Google Patents

Manufacturing method for cotton clothing or jeans Download PDF

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Publication number
WO2009104847A1
WO2009104847A1 PCT/KR2008/004814 KR2008004814W WO2009104847A1 WO 2009104847 A1 WO2009104847 A1 WO 2009104847A1 KR 2008004814 W KR2008004814 W KR 2008004814W WO 2009104847 A1 WO2009104847 A1 WO 2009104847A1
Authority
WO
WIPO (PCT)
Prior art keywords
fabric
washing
dyeing
cotton
blue
Prior art date
Application number
PCT/KR2008/004814
Other languages
French (fr)
Inventor
Young Soo Seo
Original Assignee
Young Soo Seo
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Young Soo Seo filed Critical Young Soo Seo
Publication of WO2009104847A1 publication Critical patent/WO2009104847A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00Details of garments or of their making
    • A41D27/08Trimmings; Ornaments
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B11/00Treatment of selected parts of textile materials, e.g. partial dyeing
    • D06B11/0093Treatments carried out during or after a regular application of treating materials, in order to get differentiated effects on the textile material
    • D06B11/0096Treatments carried out during or after a regular application of treating materials, in order to get differentiated effects on the textile material to get a faded look
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/22General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using vat dyestuffs including indigo
    • D06P1/228Indigo
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/13Fugitive dyeing or stripping dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/15Locally discharging the dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06QDECORATING TEXTILES
    • D06Q1/00Decorating textiles

Definitions

  • the present invention relates to a method for manufacturing cotton and blue denim garments.
  • blue jeans are made by dyeing a cotton fabric, cutting the fabric to a predetermined size, and sewing the cut fabric pieces to a shape of a pair of pants.
  • a predetermined portion of the blue jeans manufactured through the above processes is subjected to a washing treatment.
  • Korean Patent No.0224482 (dated on Oct. 15, 1999) entitled 'method for introducing pattern of blue jeans and blue jeans using the same' and Korean Patent Application Laid-Open No.2003-0036452(dated on May 9, 2003) entitled 'method for processing blue jeans using laser beam'.
  • Korean Patent Application Laid-Open No.2003-0036452 (dated on May 9, 2003) entitled 'method for processing blue jeans using laser beam'.
  • the conventional blue jeans-manufacturing process inevitably results in the damage of the yarns forming the fabric, and further, the blue jeans produced by the conventional methods have just blue and white colors, which fails to satisfy a customer's demand for a variety of designs and colors in the blue jeans.
  • the present invention has been made in an effort to solve the above problems occurring in the prior arts, and it is an object of the present invention to provide a method for manufacturing cotton and blue denim garments including the steps of weaving dyed yarns to make the woven yarn into cotton and synthetic fabrics, while having various colors and patterns formed on the fabrics, thereby enhancing the degree of beauty in the fabrics, subjecting the surfaces of the fabrics to dyeing and making the dyed fabrics into the cotton and blue denim garments, and subjecting the cotton and blue denim garments to an arbitrary washing, bleach, or wearing so as to allow the various patterns and colors formed on the fabrics before the dyeing to be seen from the outside.
  • a method for manufacturing cotton and blue denim garments including the steps of: preparing dyed yarns having a variety of colors; weaving the dyed yarns to make a fabric having the same pattern on the surface and reverse surface thereof; dyeing the surface of the fabric; making the fabric into the cotton and blue denim garments; and washing the cotton and blue denim garments to allow the colors of the pattern formed on the surface of the fabric making the cotton and blue denim garments to be seen from the outside.
  • the pattern adopted in the present invention is woven by the yarns and is selected from any one of the group consisting of traditional patterns, animal patterns, rainbow color patterns, famous pictures, photographs and the like.
  • the dyeing is performed on only the surface of the fabric, such that as the fabric fades, the pattern formed on the fabric before the dyeing is seen from the outside.
  • the pattern on the fabric is formed by means of embroidering, and the dyeing is performed on the surface of the fabric, such that as the fabric fades, the pattern formed on the fabric before the dyeing is seen from the outside.
  • the dyeing is selected from any one of the group consisting of indigo dyeing and pigment dyeing, which is performed three to four times.
  • the washing adopted in the present invention is selected from any one of the group consisting of stone washing, sand washing, win washing, bleach out washing, chemical washing, stone bleach washing, stone chemical washing, bio washing, stone bio washing, non-washing, and yellow sand washing.
  • the fabric is woven having various patterns and colors formed thereon and dyeing is performed on the fabric, thereby making predetermined garments. If the garments fade artificially or naturally, the color of the fabric is mixed with the colors of the patterns to make specific colors, thereby creating a new aesthetic element to the garments, and further, the new aesthetic element is added to the existing aesthetic elements such as lines, space, shapes and colors in the garments, thereby giving optical illusion effects and further hiding a wearer's physical defects or emphasizing the wearer's physical attractions. Also, even though the surface of the fabric is dyed with the same pattern as the reverse surface thereof, the pattern formed on the surface of the fabric can be easily checked through the pattern formed on the reverse surface of the fabric, which enables the selection range of consumers to be widened.
  • FIG.l is a flowchart showing a procedure for manufacturing cotton and blue denim garments according to the present invention.
  • FIG.2 is a view showing a weaving state of a fabric adopted in the method of the present invention.
  • FIGS.3 to 6 are views showing various arrangements of traditional patterns in the method of the present invention.
  • FIGS .7 to 10 are views showing various arrangements and repetitions of the patterns having rainbow colors or other colors in the method of the present invention.
  • FIGS.11 and 12 are views showing the images of famous pictures or photographs adopted in the fabric in the method of the present invention.
  • FIGS.13 to 18 are views showing various arrangements of all kinds of designs in the method of the present invention.
  • FIGS.19 and 20 are views showing various animal patterns in the method of the present invention.
  • FIG.21 is a view showing blue jeans made out of the fabric on which dyeing is performed.
  • FIGS.22 and 23 are views showing partial washing states on knees and hips of the blue jeans.
  • FIG.24 is a view showing the fabric state where patterns are printed.
  • FIG.25 is a view showing the use state of the blue jeans manufactured through printing, dyeing and washing.
  • FIG.26 is a view showing the pattern formed on the fabric through embroidering.
  • FIG.27 is a view showing the use state of the blue jeans manufactured through embroidering, dyeing and washing.
  • FIG.l is a flowchart showing a procedure for manufacturing cotton and blue denim garments according to the present invention
  • FIG.2 is a view showing a weaving state of a fabric adopted in the method of the present invention.
  • the method for manufacturing cotton and blue denim garments according to the present invention includes the step of preparing a yarn dyed in a variety of colors (SlOO).
  • the yarn adopted in the present invention is desirably made of a 100% cotton yarn, and if 10% to 90% cotton yarn is provided, any one or two or more compounds selected from the group consisting of polyurethane, polyester, acryl, wool, rayon, and nylon is provided as the rest of composition rate thereof, thereby making a fabric 10 as will be discussed below.
  • the yarn adopted in the present invention is dyed in a variety of colors, and the variety of colors form various patterns 12 through the weaving process as will be discussed below.
  • the yarns are weaved to make the fabric 10, and next, the fabric 10 has the same patterns 12 on the surface and reverse surface thereof by using the yarns (S200).
  • the fabric 10 adopted in the present invention is made by means of plain weaving, twilled weaving and jacquard weaving, and according to the present invention, while the various patterns 12 are being formed, the fabric 10 is made by means of the plain weaving, twilled weaving and jacquard weaving.
  • the patterns 12 adopted in the present invention include traditional patterns in various arrangements as shown in FIGS.3 to 6, the patterns having rainbow colors or other colors in various arrangements and repetitions as shown in FIGS .7 to 10, a famous picture image as shown in FIG.11, and a photograph image as shown in FIG.12, which are formed upon weaving the fabric 10 or which are arranged at predetermined intervals, thereby finishing the weaving of the fabric 10.
  • the patterns 12 include all kinds of designs in various arrangements as shown in FIGS.13 to 18 and various animal patterns as shown in FIGS.19 and 20, which are formed upon weaving the fabric 10, thereby finishing the weaving of the fabric 10. This is not deviated from the scope and spirit of the present invention.
  • the patterns 12 of the present invention have the same objects as will be discussed hereinafter. That is, since the patterns 12 are formed integrally on the surface and the reverse surface of the fabric 10, the patterns 12 formed on the surface of the fabric 10 are checked by recognizing the patterns 12 formed on the reverse surface of the fabric 10, and in case where the patterns 12 formed on the surface of the fabric 10 are covered by dyeing as will be discussed later, the patterns 12 formed on the surface of the fabric 10 are easily checked by recognizing the patterns 12 formed on the reverse surface of the fabric 10.
  • the surface of the fabric 10 is dyed (S300).
  • the dyeing adopted in the present invention is selected from any one of the group consisting of indigo dyeing and pigment dyeing, the indigo dyeing being performed using indigo dye having a dark blue color used for dyeing the surface of the blue jeans, and the pigment dyeing being performed at a high temperature between 120°and 150°, while removing impurities through high temperature and sterilization.
  • the dyeing is performed three to four times, thereby increasing a quality of dyeing and further constantly maintaining the state of the dyeing on the fabric 10 after washing as will be discussed later.
  • the reverse surface of the fabric 10 is maintained at the state of the fabric 10 before the dyeing, or even though the reverse surface of the fabric 10 is dyed, it is dyed in a relatively more light color than the surface of the fabric 10.
  • the patterns 12 formed on the surface of the fabric 10 can be checked through the reverse surface of the fabric 10.
  • the fabric 10 on which the dyeing is performed is made into blue jeans 100 (S400), as shown in FIG.21.
  • a commercially available blue jeans -manufacturing method is adopted.
  • the surface of the fabric 10 on which the dyeing is performed forms the outer appearance of the blue jeans 100, and the reverse surface of the fabric 10 forms the inner surface of the blue jeans 100.
  • a method for checking the patterns 12 formed on the blue jeans 100 is the same as mentioned in the dyeing step (S300).
  • the method of the present invention includes the step of washing the blue jeans 100 to allow the colors of the patterns 12 formed on the surface of the fabric 10 making the blue jeans 100 to be seen from the outside (S500).
  • the washing is performed such that a portion of the blue jeans 100 dyed by means of indigo or pigment dyeing fades.
  • the washing for a knee portion of the blue jeans 100 is performed, and in FIG.23, the washing for a hip portion thereof is performed.
  • the blue jeans 100 fade through repeated wearing thereof and the patterns 12 are thus seen from the outside.
  • the patterns 12 formed on the surface of the fabric 10 can be seen from the outside through the washing, and according to the washing-processing state, desirably, the color of the blue jeans 100 after the washing and the colors of the patterns 12 formed on the fabric 10 are mixed to make unique colors.
  • the washing step adopted in the present invention is selected from any one of the group consisting of stone washing, sand washing, win washing, bleach out washing, chemical washing, stone bleach washing, stone chemical washing, bio washing, stone bio washing, non-washing, and yellow sand washing, which are commercially available in this field.
  • the blue jeans 100 made by the above-mentioned processes can satisfy a customer' s demand for a variety of designs and colors in the blue jeans.
  • the aesthetic elements like line, space, and shape are displayed through the blue jeans 100 of the present invention, and the blue jeans 100 are combined to the colors of the patterns to create a specific aesthetic element. Even when the surface of the blue jeans 100 is dyed, the patterns 12 formed on the blue jeans 100 can be checked through the reverse surface of the blue jeans 100, which allows the selection range of the consumers to be widened.
  • the fabric 10 or the general blue jean fabric 10 is printed on the surface and reverse surface thereof.
  • the washing is performed, in the same manner as mentioned above, or the blue jeans 100 fade, such that the patterns 22 formed on the blue jeans 100 by the printing before the dyeing are seen from the outside, as shown in FIG.25, thereby obtaining the effects mentioned above.
  • the patterns 32 formed on the fabric 10 adopted in the present invention or on the general blue denim fabric 10 are formed by means of embroidering as shown in FIGS.26 and 27, and after the dyeing is performed on the surface of the fabric 10, the washing or fading of the fabric 10 is performed, such that the patterns 32 formed on the fabric before the dyeing are seen from the outside.
  • various blue denim garments including blue jeans 100, blue jean jackets and blue jean skirts are manufactured, and moreover, various cotton garments including cotton pants, cotton jackets and cotton skirts are manufactured.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Coloring (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The present invention relates to a method for manufacturing cotton and blue denim garments including the steps of: preparing dyed yarns having a variety of colors; weaving the dyed yarns to make a fabric having the same pattern on the surface and reverse surface thereof; dyeing the surface of the fabric; making the fabric into the cotton and blue denim garments; and washing the cotton and blue denim garments to allow the colors of the pattern formed on the surface of the fabric making the cotton and blue denim garments to be seen from the outside.

Description

MANUFACTURING METHOD FOR COTTON CLOTHING OR JEANS
[Technical Field]
The present invention relates to a method for manufacturing cotton and blue denim garments.
[Background Art]
The prior art documents are disclosed in Korean Patent No.0224482(dated on Oct. 15, 1999) entitled 'method for introducing pattern of blue jeans and blue jeans using the same' and Korean Patent Application Laid-Open No.2003-0036452(dated on May. 9, 2003) entitled 'method for processing blue jeans using laser beam'.
Generally, blue jeans are made by dyeing a cotton fabric, cutting the fabric to a predetermined size, and sewing the cut fabric pieces to a shape of a pair of pants.
Especially, so as to satisfy a variety of design demands of customers, recently, a predetermined portion of the blue jeans manufactured through the above processes is subjected to a washing treatment.
As noted above, the prior art documents are disclosed in Korean Patent No.0224482 (dated on Oct. 15, 1999) entitled 'method for introducing pattern of blue jeans and blue jeans using the same' and Korean Patent Application Laid-Open No.2003-0036452(dated on May 9, 2003) entitled 'method for processing blue jeans using laser beam'. These have provided vintage-style blue jeans manufactured by forming a desired pattern on a predetermined portion thereof and performing a washing operation or laser radiation thereon.
- i However, the conventional blue jeans-manufacturing process inevitably results in the damage of the yarns forming the fabric, and further, the blue jeans produced by the conventional methods have just blue and white colors, which fails to satisfy a customer's demand for a variety of designs and colors in the blue jeans.
[Disclosure]
[Technical Solution]
Accordingly, the present invention has been made in an effort to solve the above problems occurring in the prior arts, and it is an object of the present invention to provide a method for manufacturing cotton and blue denim garments including the steps of weaving dyed yarns to make the woven yarn into cotton and synthetic fabrics, while having various colors and patterns formed on the fabrics, thereby enhancing the degree of beauty in the fabrics, subjecting the surfaces of the fabrics to dyeing and making the dyed fabrics into the cotton and blue denim garments, and subjecting the cotton and blue denim garments to an arbitrary washing, bleach, or wearing so as to allow the various patterns and colors formed on the fabrics before the dyeing to be seen from the outside.
It is another object of the present invention to provide a method for manufacturing cotton and blue denim garments wherein patterns are formed integrally on the surface and reverse surface of the woven fabric, such that even if the surface of the fabric is dyed, the patterns formed on the surface of the fabric can be recognized through the patterns formed on the reverse surface of the fabric.
It is yet another object of the present invention to provide a method for manufacturing cotton and blue denim garments wherein the silk screen having the same patterns is printed on the surface and reverse surface of a fabric, and only the surface of the fabric is dyed, such that as the fabric fades, the patterns formed on the fabric before the dyeing are seen from the outside.
It is still another object of the present invention to provide a method for manufacturing cotton and blue denim garments wherein computer-aided embroidered patterns are formed on a fabric, and the embroidered portion of the fabric is dyed, such that as the fabric fades, the patterns formed on the fabric before the dyeing are seen from the outside.
To achieve the above objects, according to the present invention, there is provided a method for manufacturing cotton and blue denim garments including the steps of: preparing dyed yarns having a variety of colors; weaving the dyed yarns to make a fabric having the same pattern on the surface and reverse surface thereof; dyeing the surface of the fabric; making the fabric into the cotton and blue denim garments; and washing the cotton and blue denim garments to allow the colors of the pattern formed on the surface of the fabric making the cotton and blue denim garments to be seen from the outside.
According to the present invention, preferably, the pattern adopted in the present invention is woven by the yarns and is selected from any one of the group consisting of traditional patterns, animal patterns, rainbow color patterns, famous pictures, photographs and the like.
According to the present invention, preferably, after the fabric is printed, the dyeing is performed on only the surface of the fabric, such that as the fabric fades, the pattern formed on the fabric before the dyeing is seen from the outside.
According to the present invention, preferably, the pattern on the fabric is formed by means of embroidering, and the dyeing is performed on the surface of the fabric, such that as the fabric fades, the pattern formed on the fabric before the dyeing is seen from the outside.
According to the present invention, preferably, the dyeing is selected from any one of the group consisting of indigo dyeing and pigment dyeing, which is performed three to four times.
According to the present invention, preferably, the washing adopted in the present invention is selected from any one of the group consisting of stone washing, sand washing, win washing, bleach out washing, chemical washing, stone bleach washing, stone chemical washing, bio washing, stone bio washing, non-washing, and yellow sand washing.
Another objects and effects of the method for manufacturing cotton and blue denim garments according to the present invention will be apparent from the detailed description as will be mentioned below, and the detailed description and embodiments explained in the present invention do not limit the scope of the present invention.
[Advantageous Effects]
According to the method for manufacturing cotton and blue denim garments of the present invention, the fabric is woven having various patterns and colors formed thereon and dyeing is performed on the fabric, thereby making predetermined garments. If the garments fade artificially or naturally, the color of the fabric is mixed with the colors of the patterns to make specific colors, thereby creating a new aesthetic element to the garments, and further, the new aesthetic element is added to the existing aesthetic elements such as lines, space, shapes and colors in the garments, thereby giving optical illusion effects and further hiding a wearer's physical defects or emphasizing the wearer's physical attractions. Also, even though the surface of the fabric is dyed with the same pattern as the reverse surface thereof, the pattern formed on the surface of the fabric can be easily checked through the pattern formed on the reverse surface of the fabric, which enables the selection range of consumers to be widened.
[Description of Drawings]
FIG.l is a flowchart showing a procedure for manufacturing cotton and blue denim garments according to the present invention.
FIG.2 is a view showing a weaving state of a fabric adopted in the method of the present invention.
FIGS.3 to 6 are views showing various arrangements of traditional patterns in the method of the present invention.
FIGS .7 to 10 are views showing various arrangements and repetitions of the patterns having rainbow colors or other colors in the method of the present invention.
FIGS.11 and 12 are views showing the images of famous pictures or photographs adopted in the fabric in the method of the present invention.
FIGS.13 to 18 are views showing various arrangements of all kinds of designs in the method of the present invention.
FIGS.19 and 20 are views showing various animal patterns in the method of the present invention.
FIG.21 is a view showing blue jeans made out of the fabric on which dyeing is performed.
FIGS.22 and 23 are views showing partial washing states on knees and hips of the blue jeans. FIG.24 is a view showing the fabric state where patterns are printed.
FIG.25 is a view showing the use state of the blue jeans manufactured through printing, dyeing and washing.
FIG.26 is a view showing the pattern formed on the fabric through embroidering.
FIG.27 is a view showing the use state of the blue jeans manufactured through embroidering, dyeing and washing.
[Mode for Invention]
Hereinafter, an explanation on a method for manufacturing cotton and blue denim garments according to the present invention will be given with reference to the attached drawings. First, the functionally same or similar parts in the entire drawing are indicated by the same reference numerals.
FIG.l is a flowchart showing a procedure for manufacturing cotton and blue denim garments according to the present invention, and FIG.2 is a view showing a weaving state of a fabric adopted in the method of the present invention.
Referring to FIGS.l and 2, the method for manufacturing cotton and blue denim garments according to the present invention includes the step of preparing a yarn dyed in a variety of colors (SlOO).
The yarn adopted in the present invention is desirably made of a 100% cotton yarn, and if 10% to 90% cotton yarn is provided, any one or two or more compounds selected from the group consisting of polyurethane, polyester, acryl, wool, rayon, and nylon is provided as the rest of composition rate thereof, thereby making a fabric 10 as will be discussed below. The yarn adopted in the present invention is dyed in a variety of colors, and the variety of colors form various patterns 12 through the weaving process as will be discussed below.
The yarns are weaved to make the fabric 10, and next, the fabric 10 has the same patterns 12 on the surface and reverse surface thereof by using the yarns (S200).
The fabric 10 adopted in the present invention is made by means of plain weaving, twilled weaving and jacquard weaving, and according to the present invention, while the various patterns 12 are being formed, the fabric 10 is made by means of the plain weaving, twilled weaving and jacquard weaving.
The patterns 12 adopted in the present invention include traditional patterns in various arrangements as shown in FIGS.3 to 6, the patterns having rainbow colors or other colors in various arrangements and repetitions as shown in FIGS .7 to 10, a famous picture image as shown in FIG.11, and a photograph image as shown in FIG.12, which are formed upon weaving the fabric 10 or which are arranged at predetermined intervals, thereby finishing the weaving of the fabric 10.
According to the present invention, other examples of the patterns 12 may be provided. For example, the patterns 12 include all kinds of designs in various arrangements as shown in FIGS.13 to 18 and various animal patterns as shown in FIGS.19 and 20, which are formed upon weaving the fabric 10, thereby finishing the weaving of the fabric 10. This is not deviated from the scope and spirit of the present invention.
According to the present invention, the patterns 12 of the present invention have the same objects as will be discussed hereinafter. That is, since the patterns 12 are formed integrally on the surface and the reverse surface of the fabric 10, the patterns 12 formed on the surface of the fabric 10 are checked by recognizing the patterns 12 formed on the reverse surface of the fabric 10, and in case where the patterns 12 formed on the surface of the fabric 10 are covered by dyeing as will be discussed later, the patterns 12 formed on the surface of the fabric 10 are easily checked by recognizing the patterns 12 formed on the reverse surface of the fabric 10.
According to the present invention, next, the surface of the fabric 10 is dyed (S300).
The dyeing adopted in the present invention is selected from any one of the group consisting of indigo dyeing and pigment dyeing, the indigo dyeing being performed using indigo dye having a dark blue color used for dyeing the surface of the blue jeans, and the pigment dyeing being performed at a high temperature between 120°and 150°, while removing impurities through high temperature and sterilization.
More preferably, the dyeing is performed three to four times, thereby increasing a quality of dyeing and further constantly maintaining the state of the dyeing on the fabric 10 after washing as will be discussed later.
Even after the dyeing on the surface of the fabric 10 is performed, the reverse surface of the fabric 10 is maintained at the state of the fabric 10 before the dyeing, or even though the reverse surface of the fabric 10 is dyed, it is dyed in a relatively more light color than the surface of the fabric 10.
Accordingly, the patterns 12 formed on the surface of the fabric 10 can be checked through the reverse surface of the fabric 10.
Next, the fabric 10 on which the dyeing is performed is made into blue jeans 100 (S400), as shown in FIG.21.
At the step (S400), desirably, a commercially available blue jeans -manufacturing method is adopted. The surface of the fabric 10 on which the dyeing is performed forms the outer appearance of the blue jeans 100, and the reverse surface of the fabric 10 forms the inner surface of the blue jeans 100. A method for checking the patterns 12 formed on the blue jeans 100 is the same as mentioned in the dyeing step (S300).
Further, the method of the present invention includes the step of washing the blue jeans 100 to allow the colors of the patterns 12 formed on the surface of the fabric 10 making the blue jeans 100 to be seen from the outside (S500).
As shown in FIGS.22 and 23, the washing is performed such that a portion of the blue jeans 100 dyed by means of indigo or pigment dyeing fades. In FIG.22, the washing for a knee portion of the blue jeans 100 is performed, and in FIG.23, the washing for a hip portion thereof is performed. At this time, even though no artificial processing is performed, the blue jeans 100 fade through repeated wearing thereof and the patterns 12 are thus seen from the outside.
The patterns 12 formed on the surface of the fabric 10 can be seen from the outside through the washing, and according to the washing-processing state, desirably, the color of the blue jeans 100 after the washing and the colors of the patterns 12 formed on the fabric 10 are mixed to make unique colors.
The washing step adopted in the present invention is selected from any one of the group consisting of stone washing, sand washing, win washing, bleach out washing, chemical washing, stone bleach washing, stone chemical washing, bio washing, stone bio washing, non-washing, and yellow sand washing, which are commercially available in this field. As a result, the blue jeans 100 made by the above-mentioned processes can satisfy a customer' s demand for a variety of designs and colors in the blue jeans.
As apparent from the foregoing, that is, the aesthetic elements like line, space, and shape are displayed through the blue jeans 100 of the present invention, and the blue jeans 100 are combined to the colors of the patterns to create a specific aesthetic element. Even when the surface of the blue jeans 100 is dyed, the patterns 12 formed on the blue jeans 100 can be checked through the reverse surface of the blue jeans 100, which allows the selection range of the consumers to be widened.
On the other hand, various changes and modifications in the preferred embodiments of the present invention may be of course made. For example, as shown in FIG.24, the fabric 10 or the general blue jean fabric 10 is printed on the surface and reverse surface thereof.
At this time, only the surface of the fabric 10, that is, one surface thereof is dyed.
After the dying is performed on only one surface of the fabric 10, the washing is performed, in the same manner as mentioned above, or the blue jeans 100 fade, such that the patterns 22 formed on the blue jeans 100 by the printing before the dyeing are seen from the outside, as shown in FIG.25, thereby obtaining the effects mentioned above.
Further, the patterns 32 formed on the fabric 10 adopted in the present invention or on the general blue denim fabric 10 are formed by means of embroidering as shown in FIGS.26 and 27, and after the dyeing is performed on the surface of the fabric 10, the washing or fading of the fabric 10 is performed, such that the patterns 32 formed on the fabric before the dyeing are seen from the outside. These examples are changed and modified with the spirit and scope of the present invention.
- io - According to the method for manufacturing cotton and blue denim garments of the present invention, various blue denim garments including blue jeans 100, blue jean jackets and blue jean skirts are manufactured, and moreover, various cotton garments including cotton pants, cotton jackets and cotton skirts are manufactured.
The present invention may be changed and modified without departing from the scope and spirit of the present invention. Accordingly, while the present invention has been described with reference to the particular illustrative embodiments, it is not to be restricted by the embodiments but only by the appended claims. It is to be appreciated that those skilled in the art can change or modify the embodiments without departing from the scope and spirit of the present invention.

Claims

[CLAIMS]
[Claim 1]
A method for manufacturing cotton and blue denim garments, the method comprising the steps of: preparing dyed yarns having a variety of colors; weaving the dyed yarns to make a fabric having the same pattern on the surface and reverse surface thereof; dyeing the surface of the fabric; making the fabric into the cotton and blue denim garments; and washing the cotton and blue denim garments to allow the colors of the pattern formed on the surface of the fabric making the cotton and blue denim garments to be seen from the outside.
[Claim 2]
The method for manufacturing cotton and blue denim garments according to claim 1, wherein the pattern is woven by the yarns and is selected from any one of the group consisting of traditional patterns, animal patterns, rainbow color patterns, famous pictures, photographs and the like.
[Claim 3]
The method for manufacturing cotton and blue denim garments according to claim 1, wherein after the fabric is printed, the dyeing is performed on only the surface of the fabric, such that as the fabric fades, the pattern formed on the fabric before the dyeing is seen from the outside.
[Claim 4]
The method for manufacturing cotton and blue denim garments according to claim 1, wherein the pattern on the fabric is formed by means of embroidering, and the dyeing is performed on the surface of the fabric, such that as the fabric fades, the pattern formed on the fabric before the dyeing is seen from the outside.
[Claim 5]
The method for manufacturing cotton and blue denim garments according to claim 1, wherein the dyeing is selected from any one of the group consisting of indigo dyeing and pigment dyeing, which is performed three to four times.
[Claim 6]
The method for manufacturing cotton and blue denim garments according to claim 1, wherein the washing is selected from any one of the group consisting of stone washing, sand washing, win washing, bleach out washing, chemical washing, stone bleach washing, stone chemical washing, bio washing, stone bio washing, non-washing, and yellow sand washing.
PCT/KR2008/004814 2008-01-19 2008-08-19 Manufacturing method for cotton clothing or jeans WO2009104847A1 (en)

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KR1020080005935A KR100828493B1 (en) 2008-01-19 2008-01-19 Manufacturing method of cotton and blue clothing

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Publication number Priority date Publication date Assignee Title
KR101268345B1 (en) 2012-02-27 2013-05-29 (주)예당직물 A manufacturing method of fabric

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020034135A (en) * 2002-04-12 2002-05-08 (주)하나실업 Patterning method for denim
KR20030015538A (en) * 2001-08-16 2003-02-25 정찬명 Embosing Manufacture Method in Blue Color Woven Goods
JP2003171865A (en) * 2001-12-07 2003-06-20 Yachihoko Kagaku Kk Method for processing three-dimensional pattern in dyed denim cloth
JP2007162182A (en) * 2005-12-16 2007-06-28 G-Try Co Ltd Method for displaying color of pattern in decoloring of jeans

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030015538A (en) * 2001-08-16 2003-02-25 정찬명 Embosing Manufacture Method in Blue Color Woven Goods
JP2003171865A (en) * 2001-12-07 2003-06-20 Yachihoko Kagaku Kk Method for processing three-dimensional pattern in dyed denim cloth
KR20020034135A (en) * 2002-04-12 2002-05-08 (주)하나실업 Patterning method for denim
JP2007162182A (en) * 2005-12-16 2007-06-28 G-Try Co Ltd Method for displaying color of pattern in decoloring of jeans

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