WO2009096144A1 - Cold cathode fluorescent lamp, backlight unit, and liquid crystal display device - Google Patents
Cold cathode fluorescent lamp, backlight unit, and liquid crystal display device Download PDFInfo
- Publication number
- WO2009096144A1 WO2009096144A1 PCT/JP2009/000130 JP2009000130W WO2009096144A1 WO 2009096144 A1 WO2009096144 A1 WO 2009096144A1 JP 2009000130 W JP2009000130 W JP 2009000130W WO 2009096144 A1 WO2009096144 A1 WO 2009096144A1
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- WIPO (PCT)
- Prior art keywords
- lead wire
- cold cathode
- fluorescent lamp
- cathode fluorescent
- glass bulb
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J5/00—Details relating to vessels or to leading-in conductors common to two or more basic types of discharge tubes or lamps
- H01J5/50—Means forming part of the tube or lamps for the purpose of providing electrical connection to it
- H01J5/52—Means forming part of the tube or lamps for the purpose of providing electrical connection to it directly applied to or forming part of the vessel
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/02—Details
- H01J61/04—Electrodes; Screens; Shields
- H01J61/06—Main electrodes
- H01J61/067—Main electrodes for low-pressure discharge lamps
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/1336—Illuminating devices
- G02F1/133602—Direct backlight
- G02F1/133604—Direct backlight with lamps
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J5/00—Details relating to vessels or to leading-in conductors common to two or more basic types of discharge tubes or lamps
- H01J5/50—Means forming part of the tube or lamps for the purpose of providing electrical connection to it
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R33/00—Coupling devices specially adapted for supporting apparatus and having one part acting as a holder providing support and electrical connection via a counterpart which is structurally associated with the apparatus, e.g. lamp holders; Separate parts thereof
- H01R33/02—Single-pole devices, e.g. holder for supporting one end of a tubular incandescent or neon lamp
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/70—Lamps with low-pressure unconstricted discharge having a cold pressure < 400 Torr
Definitions
- the present invention relates to a cold cathode fluorescent lamp, a backlight unit, and a liquid crystal display device, and more particularly, to a cold cathode fluorescent lamp having a power supply terminal arranged on an outer peripheral surface of an end portion of a glass bulb.
- cold cathode fluorescent lamps 600 and 700 in which cap-shaped power supply terminals 602 and 702 are provided at both ends of glass bulbs 601 and 701 as shown in FIGS.
- a cold cathode fluorescent lamp 600 shown in FIG. 41 includes a lead wire 604 at the end portion in a state where the lead wire 604 connected to the rod-shaped electrode 603 is folded along the end portion of the tubular glass bulb 601.
- a power feeding terminal 802 is provided which includes the low melting point glass 602a and a metal base 602c including the low melting point glass 602a and surrounded by a soft metal 602b on the outer peripheral surface of the end 601a of the glass bulb 601 ( Patent Document 1).
- the cold cathode fluorescent lamp 700 shown in FIG. 42 has a cylindrical body 702a provided on the outer peripheral surface of the end portion of the glass bulb 701, and a strip shape extending from the one end 702b of the cylindrical body 702a to the outer side in the axial direction of the cylindrical body 702a.
- the lead-out portion 702c and a power supply terminal 702 including a connection portion 702d formed by bending from the leading end of the lead-out portion 702c are provided.
- the lead wire 704 extending from the end of the glass bulb 701 is disposed in the through hole of the connection portion 702d, and the through hole and the lead wire 704 are welded with the solder 705.
- a bead 706 that is formed on the cylindrical body 702a and protrudes inward in the radial direction is held on an end 707 of the glass bulb 701 in a state of being in contact with the outer peripheral surface of the glass bulb 701 (Patent Document 2). ).
- the electrode main body 605 When the electrode main body 605 is rod-shaped, discharge occurs on the entire outer surface of the electrode main body 605 as shown by an arrow in FIG. 41. Therefore, part of the discharge wraps around the lead wire 604 side and the lead wire 604 and its vicinity Is heated. Therefore, even if the power supply terminal 802 joined to the lead wire 604 serves as a heat sink for lowering the temperature of the lead wire 604, the temperature of the lead wire 604 and the vicinity thereof is not excessively lowered.
- the discharge hardly circulates to the lead wire 604 side, and the lead wire 604 and the vicinity thereof are hardly heated by the discharge.
- the temperature at 604 and its vicinity is too low.
- a large amount of mercury vapor is collected around the lead wire 604, the mercury vapor in the discharge path is insufficient, and the lamp brightness may be lowered or the rise of the lamp brightness may be delayed.
- the power supply terminal 702 is made of glass in which a bead 706 formed in the cylindrical body 702a faces at least the lead wire 704 in the glass bulb 701. Since it is provided in contact with a part of the entire outer peripheral surface ⁇ of the bulb 701, the temperature of the surface of the glass bulb 701 at the contact is lowered, and a large amount of mercury vapor gathers around the contact portion and the lead wire 704. As a result, the mercury vapor in the discharge path is insufficient, and the lamp luminance may decrease or the rise of the lamp luminance may be delayed.
- amalgam is generated on the inner surface of the glass bulb 701 as a result of the reaction between mercury vapor collected in the contact portion and sodium on the inner surface of the glass bulb 701.
- the mercury vapor in the glass bulb is insufficient and the lamp brightness further decreases.
- an object of the present invention is to provide a cold cathode fluorescent lamp having a sufficient lamp brightness while being easily mounted and having a long life.
- a glass bulb hollow electrodes respectively provided inside both ends of the glass bulb, and outside both ends of the glass bulb are provided.
- the cold cathode fluorescent lamp according to claim 2 of the present invention is characterized in that the inner surface of the cylindrical body is in close contact with the outer peripheral surface of the glass bulb facing the hollow electrode.
- the cylindrical body includes a first cylindrical portion, and a second cylindrical portion extending from the first cylindrical portion toward the cylindrical body axial direction lead wire side.
- the second cylinder part has a larger outer diameter than the first cylinder part.
- the cylindrical body includes a first cylindrical portion and a pair of second cylindrical portions extending from the first cylindrical portion to both sides in the axial direction of the cylindrical body.
- Each of the pair of second cylindrical portions has an outer diameter larger than that of the first cylindrical portion.
- the cold cathode fluorescent lamp according to claim 5 of the present invention is characterized in that the cylindrical body has a slit portion in the axial direction and has a substantially C-shaped cross section.
- a pair of engagements that engage with each other across a part of the pair of end edges facing each other across the slit part of the power supply terminal.
- a joint portion is provided.
- the pair of engaging portions of the cylindrical body are formed with a concave portion on one end edge of the slit portion and a convex portion on the other end edge, respectively. It is characterized by that.
- the cylindrical body is characterized in that at least the inner surface of the end opposite to the axial direction lead wire side is chamfered or formed in a trumpet shape. To do.
- the cylindrical body has a plurality of elastic tongue pieces provided along the circumferential direction, and the outer peripheral surface of the glass bulb is formed by the plurality of elastic tongue pieces. It is characterized by pinching.
- the cold-cathode fluorescent lamp according to claim 10 of the present invention is characterized in that a tip portion of the elastic tongue piece extends in a trumpet shape.
- the cylindrical body is formed of a metal material wound in a spiral shape.
- the cold cathode fluorescent lamp according to claim 12 of the present invention is characterized in that the cylindrical body is formed of a linear or belt-like elastic material in close contact with the axial direction of the cylindrical body.
- the cylindrical body includes a conductive film formed of solder or a main component of copper or silver on the outer peripheral surface of the glass bulb, and the conductive film interposed therebetween. It is characterized by comprising a thin metal provided.
- the portion of the cylindrical body that is not in contact with the outer peripheral surface of the glass bulb is formed by not forming the conductive film.
- the cylindrical body protrudes radially inward on the inner surface thereof, and other than the entire outer peripheral surface of the glass bulb facing the lead wire in the glass bulb. It has a supporting member that presses the outer peripheral surface of the glass bulb and is supported by the glass bulb.
- the support member is formed by bending a part of the cylindrical body and pressing a part of the bending on the outer peripheral surface of the glass bulb.
- the support member extends from one end side of the cylindrical body to the other end side and is bent from the one end side to the glass bulb side. It is characterized by being a plurality of strips.
- the supporting member is formed by bending a part of the cylindrical body and pressing a part of the bending against the outer peripheral surface of the glass bulb, and the cylinder. It is comprised by the some dowel which protrudes in the outer peripheral surface side of the said glass bulb
- the lead wire has a thickened portion having a larger outer diameter than a portion sealed to the glass bulb at a portion joined to the power supply terminal.
- the at least part of the pool portion is formed of nickel material, iron material or nickel plating.
- the lead wire is made of a nickel material, an iron material, or nickel plating, and is made of a material different from the external lead wire to which the power feeding terminal is connected.
- the inner lead wire to which the hollow electrode is joined is joined, and the joint portion has a pooled portion having an outer diameter larger than that of the lead wire.
- the pooled portion has a close bottom surface or a close bottom surface at the end of the glass bulb and a gap in the radial direction of the lead wire. It is characterized by being embedded.
- the cold cathode fluorescent lamp according to claim 23 of the present invention is characterized in that the pooled portion is provided with a gap between the end portion of the glass bulb.
- the cold cathode fluorescent lamp according to claim 24 of the present invention is characterized in that the gap is 0.1 mm to 0.5 mm.
- the puddle portion has a circular cross section perpendicular to the axis of the lead wire, and the maximum diameter is larger than the maximum outer diameter of the lead wire. The size is smaller than the maximum outer diameter of the glass bulb.
- the lead wire is made of a nickel material, an iron material, or nickel plating, and the external lead wire to which the power feeding terminal is connected is different from the external lead wire.
- the internal lead wire to which the hollow electrode is joined is joined, the joint portion has a pooled portion having a larger outer diameter than the lead wire, and the external lead wire is the internal lead wire It is characterized by having a lower thermal conductivity.
- the lead wire is made of a nickel material, an iron material, or nickel plating, and is made of a material different from the external lead wire to which the power feeding terminal is connected.
- the inner lead wire to which the hollow electrode is joined is joined, the outer lead wire is thinner than the inner lead wire, and the outer lead wire is smaller than the inner lead wire. It has a low thermal conductivity.
- a surface roughness of at least a portion of the lead wire sealed to the glass bulb is 0.2 Ra to 0.8 Ra.
- one end of the lead wire is welded and fixed to the hollow electrode, the surface of the one end is 0.2 Ra to 0.8 Ra, and the chamfer dimension is The radial length is 0.08 mm to 0.15 mm and the axial length is 0.1 mm to 0.25 mm.
- the power supply terminal has a connecting portion extending from the cylindrical body toward the cylindrical body axial direction lead wire and connected to a part of the lead wire. It is characterized by being provided.
- the power supply terminal is such that the cylindrical body is extrapolated to the outer periphery of the end of the glass bulb, and the cylindrical body axis of the cylindrical body is provided.
- a strip-shaped lead-out portion extending outward from one end in the direction, and a connection portion provided at a tip portion of the lead-out portion and connected to a part of the lead wire.
- connection portion has a heat transfer coefficient larger than that of the lead wire.
- the connecting portion of the cylindrical body has a heat transfer coefficient of 75 W / (m ⁇ K) to 435 W / (m ⁇ K) and a conductivity of 9 X10 6 S / m to 65 ⁇ 10 6 S / m.
- connection portion is formed with a U-shaped portion so as to approach a part of the outer peripheral surface of the lead wire, and the U-shaped portion is caulked, It is connected to a lead wire.
- the connecting portion is formed with a cylindrical portion so as to be close to and surround a part of the outer peripheral surface of the lead wire, and the portion of the cylindrical portion is It is caulked and connected to the lead wire.
- connection portion is formed by bending from the leading end of the lead-out portion so as to sandwich a part of the outer peripheral surface of the lead wire.
- the connecting portion has a pair of sandwiching pieces for sandwiching an outer peripheral surface of the lead wire, and the pressing force of each of the pair of sandwiching pieces is applied to the lead wire. Is at least 100 g or more, and is connected by sandwiching the lead wire.
- connection portion is formed by bending a portion of the lead portion extending beyond the leading end so as to make surface contact with one end surface of the lead wire. It is characterized by being.
- the connecting portion is formed by bending a portion ahead of the leading end of the lead-out portion so as to contact a part of the outer peripheral surface of the lead wire. It is characterized by being.
- connection portion has a connection surface in which a through hole or a notch is formed, and the lead wire is inserted into the through hole or the notch.
- the lead portion is formed by bending the tip of the lead-out portion, the lead wire is inserted into the through hole or notch, and the connection surface and the lead wire are connected via a soft metal. It is characterized by being made.
- the lead wire has a thickened portion having a larger outer diameter than a portion sealed to the glass bulb at a portion joined to the power supply terminal.
- at least a part of the pool part is formed of nickel material, iron material or nickel plating, and the connection part is a part of which is brought into contact with the pool part. .
- the lead wire is made of a nickel material, an iron material, or nickel plating, and is made of a material different from the external lead wire to which the power feeding terminal is connected.
- the inner lead wire to which the hollow electrode is joined, and the joint portion has a pooled portion having an outer diameter larger than that of the inner lead wire, and the connection portion has a part thereof It is what was made to contact
- the cold cathode fluorescent lamp according to claim 43 of the present invention is characterized in that the connecting portion is further connected to a part of the outer peripheral surface of the lead wire by welding or a soft metal.
- the glass bulb is formed of a glass material having a sodium oxide content of 3 wt% to 20 wt%.
- the glass bulb is formed of a glass material having a sodium oxide content of 5 wt% to 20 wt%.
- the backlight unit according to claim 46 of the present invention is characterized in that the cold cathode fluorescent lamp according to claim 1 is mounted as a light source.
- a liquid crystal display device includes a liquid crystal display panel and the backlight unit according to the 46th aspect, and the backlight unit houses a plurality of cold cathode fluorescent lamps according to the 1st aspect.
- An envelope is provided, and the envelope is disposed on a back surface of the liquid crystal display panel.
- the cylindrical body of the power supply terminal is substantially non-contacted at least over the entire outer peripheral surface of the glass bulb facing the lead wire in the glass bulb. Accordingly, the heat radiation effect is small as compared with the contact area of the cylindrical body. In other words, the ambient temperature of the lead wire is unlikely to decrease, and mercury vapor is unlikely to collect around the lead wire. Therefore, the mercury vapor in the discharge path is insufficient and the lamp brightness of the cold cathode fluorescent lamp decreases or the lamp brightness rises. Is unlikely to slow down. As a result, it is possible to have sufficient lamp brightness while having a long lifetime.
- mercury vapor collects around the hollow electrode because the inner surface of the cylindrical body is in close contact with the outer peripheral surface of the glass bulb facing the hollow electrode. As a result, mercury vapor is less likely to collect around the lead wire, resulting in insufficient mercury vapor in the discharge path, resulting in a decrease in lamp brightness of the cold cathode fluorescent lamp or a slow rise in lamp brightness. Is less likely to occur.
- the first tube portion and the second tube portion have the second tube portion whose outer diameter is larger than that of the first tube portion. It is easy to position in the tube axis direction of the lamp using the step.
- the second cylindrical portion having an outer diameter larger than that of the first cylindrical portion is provided on both sides of the first cylindrical portion in the axial direction of the cylindrical body.
- the cylindrical body of the power supply terminal has a slit portion in the axial direction and has a substantially C-shaped cross section, so that the outer shape of the glass bulb can be obtained.
- the dimensional tolerance can be absorbed by the elastic force of the substantially C-shaped part, and the power supply terminal can be held on the outer peripheral surface of the glass bulb.
- a pair of engaging portions that engage with each other across a part of the pair of end edges facing each other across the slit portion.
- a pair of engagements between the concave portion formed at one end edge of the slit portion and the convex portion formed at the other end edge By configuring the portion, it is possible to absorb the dimensional tolerance of the outer shape of the glass bulb while stabilizing the cylindrical body.
- the inner surface of the end opposite to the axial lead wire side of the cylindrical body is formed in a chamfered shape or a trumpet shape.
- the glass bulb surface is prevented from being damaged when the is inserted into the glass bulb, and the power supply terminal can be easily attached to the glass bulb.
- the cold cathode fluorescent lamp of claim 9 of the present invention by sandwiching the outer peripheral surface of the glass bulb by the elastic tongue pieces provided along the circumferential direction of the cylindrical body of the power supply terminal, Since an equally distributed load is applied to the entire outer peripheral surface of the cylindrical body, it is possible to prevent the glass bulb from cracking. In addition, since the adhesion between the inner surface of the cylindrical body and the outer peripheral surface of the glass bulb is improved, the feed terminal is less likely to move in the tube axis direction with respect to the glass bulb after the feed terminal is attached to the glass bulb. it can.
- the tip portion of the elastic tongue piece spreads out in a trumpet shape, so that the operation of attaching the power supply terminal to the end portion of the glass bulb can be performed smoothly.
- the cylindrical body of the power supply terminal is formed of a metal material wound in a spiral shape, the entire outer peripheral surface of the cylindrical body is formed. Since an equally distributed load is applied to the glass bulb, it is possible to prevent the glass bulb from cracking.
- the feed terminal is less likely to move in the tube axis direction with respect to the glass bulb after the feed terminal is attached to the glass bulb. it can. Furthermore, it is easy to attach the cylindrical body to the end portion of the glass bulb, and it is possible to cope with the tube outer diameters of different glass bulbs.
- the cylindrical body wound in a spiral shape is formed of a linear or belt-like elastic material, so that the material itself is cylindrical.
- a body can be formed, and material loss does not occur as compared with the case of pressing a metal plate, and material loss can be reduced.
- the linear or belt-like elastic material is in close contact with the cylindrical body in the axial direction, the cylindrical body is not easily deformed.
- the cylindrical body can be composed of, for example, a conductive film formed by dipping and a cylindrical thin metal provided through the conductive film.
- a power supply terminal having a simple structure can be provided.
- the portion where the cylindrical body and the outer peripheral surface of the glass bulb are not in contact with each other is formed by not forming the conductive film.
- the amount used can be reduced, and partial heat dissipation around the lead wire can be suppressed.
- mercury aggregation equivalent to that of a conventional cold cathode fluorescent lamp having no power supply terminal can be suppressed.
- the cold cathode fluorescent lamp of the sixteenth aspect of the present invention since it has the supporting member that is supported by pressing the outer peripheral surface of the glass bulb other than facing the lead wire in the glass bulb, the lead It is difficult for mercury vapor to collect around the wire, and the phenomenon that the mercury vapor in the discharge path is insufficient and the lamp luminance of the cold cathode fluorescent lamp decreases or the rise of the lamp luminance is delayed is unlikely to occur.
- the pressing force variation due to elastic deformation is achieved by pressing the support member, in which a part of the cylindrical body is bent, against the outer peripheral surface of the glass bulb.
- the cylindrical body can be attached to the end portion of the glass bulb in a state where there is a small amount, and the number of parts can be reduced by configuring with one sheet metal.
- the cold cathode fluorescent lamp of the eighteenth aspect of the present invention a plurality of strips formed to extend from one end side of the cylindrical body to the other end side and bend from one end side to the glass bulb side. Therefore, it is easy to attach the cylindrical body to the end portion of the glass bulb, and it is possible to cope with the tube outer diameters of different glass bulbs.
- the supporting member is composed of a part of the cylindrical body bent and a plurality of dowels, a single sheet metal is used. The number of parts can be reduced. Further, for example, a plurality of dowels can be elastically supported by being bent while maintaining a certain distance from the outer peripheral surface of the glass bulb with respect to the outer peripheral surface of the glass bulb.
- a part of the lead wire joined to the power feeding terminal is formed of nickel material, iron material, or nickel plating.
- the power supply terminal can be reliably connected to the lead wire.
- the lead wire is joined to the external lead wire made of nickel material, iron material or nickel plating, which is different from the internal lead wire of the sealing portion. Because the joint portion has a thickened portion larger than the outer diameter of the lead wire, the external lead wire of the portion to which the power supply terminal is connected can be easily soldered and welded, and Since the connection area can be increased, the connection with the power supply terminal can be ensured.
- the bottom surface of the puddle portion is closely contacted, or the bottom surface of the puddle portion is closely contacted and a gap is formed in the radial direction of the lead wire.
- the leakage due to breakage at the lead wire sealing portion of the glass bulb can be prevented. That is, at the end of the glass bulb, when the bottom surface of the puddle portion is in close contact, external impact applied to the lead wire can be suppressed, and furthermore, the bottom surface of the puddle portion has a gap in the radial direction.
- the pool portion is not buried in the glass bulb end portion, and damage to the glass bulb end portion due to thermal expansion of the pool portion when solder dipping can be prevented.
- the gap is provided between the pool portion and the end portion of the glass bulb, so that the lamp can be used during welding joining between the lead wire and the power supply terminal.
- the current increases, even if the bulge portion of the lead wire generates heat, thermal stress is not applied to the glass bulb end due to thermal expansion of the bulge portion. As a result, breakage of the glass bulb end portion is suppressed, and leakage can be prevented.
- the gap is 0.1 mm to 0.5 mm, for example, even in the case where the lead wire is previously soldered, the lead in the gap portion Since solder does not adhere to the wire, breakage of the glass bulb end is further suppressed, and leakage can be further prevented.
- the maximum diameter of the puddle portion having a circular cross section perpendicular to the axis of the lead wire is larger than the maximum outer diameter of the lead wire.
- the force applied to the pool part is absorbed at both ends of the glass bulb, so that leakage due to breakage of the glass bulb with the lead wire sealed can be prevented Can do.
- the maximum diameter of the puddle portion is smaller than the maximum outer diameter of the glass bulb, the puddle portion is less likely to get in the way when the lamp is mounted.
- the portion of the external lead wire to which the power supply terminal is connected can be easily soldered and welded, and the connection area can be widened. Can be securely connected. Also, because the heat transfer coefficient is smaller for the external lead wire than for the internal lead wire, when the power supply terminal is joined to the external lead wire by soldering (380 ° C.) or welding (melting point: 1455 ° C.), Since it is difficult for heat to be transferred to the internal lead wire, damage to the glass bulb end can be prevented.
- the lead wire obtained by joining the internal lead wire and the external lead wire to which the power supply terminal is connected is the wire of the external lead wire from the wire diameter of the internal lead wire. Since the diameter is thin, even if the power feeding terminal vibrates, the vibration is absorbed by the thin external lead wire, and damage to the glass bulb end can be prevented. Further, since the heat transfer coefficient is smaller for the external lead wire than for the internal lead wire, it is difficult for heat to be transferred from the external lead wire to the internal lead wire, so that the glass bulb end portion can be prevented from being damaged.
- the surface roughness of the portion sealed to the glass bulb of the lead wire is 0.2 Ra to 0.8 Ra. Even if the lead wire provided with the hollow electrode vibrates, the strength of the sealed portion of the lead wire sealed to the glass bulb is high (16% to 40% compared to 0.1 Ra or less) Strength can be increased, and the glass bulb end can be prevented from being damaged. In addition, since the strength of the sealed portion of the lead wire is high, peeling of the lead wire at the sealed portion of the glass bulb can be prevented. As a result, leakage can be prevented.
- the surface of the one end portion of the lead wire is 0.2 Ra to 0.8 Ra, and the chamfer dimension is 0.08 mm to 0 in the radial direction. .15 mm and the axial length is 0.1 mm to 0.25 mm, so that the welding strength can be improved.
- the surface of one end portion of the lead wire is roughened by sandblasting, barrel polishing, or the like, but by making the dimensions described above, the surface of the one end surface of the lead wire is suppressed from being reduced to 0.2 Ra to 0 Ra. .8 Ra range can be stably formed, and the hollow electrode and the lead wire can be welded with stable strength by resistance welding or laser welding.
- the power supply terminal includes a connecting portion that extends from the cylindrical body to the outer side in the axial direction of the cylindrical body and is connected to a part of the lead wire.
- the strip-shaped lead-out portion extending outward from one end of the cylindrical body in the axial direction of the cylindrical body, and the tip of the lead-out portion are provided.
- the connection part connected to a part of the lead wire, the bending force from the strip-shaped lead-out part on the lead wire is suppressed, and the glass bulb to which the lead wire is sealed is damaged. Leakage can be further prevented.
- the connecting portion since the connecting portion has a heat transfer coefficient larger than that of the lead wire, soft metal such as solder and solder, laser welding, resistance welding, etc. are used.
- solder and solder When the connecting portion of the cylindrical body is fixed to the lead wire, the heat at the time of fixing is radiated mainly on the cylindrical body side, so that the glass bulb can be prevented from being damaged by the heat at the time of fixing.
- the connecting portion of the cylindrical body has a heat transfer coefficient of 75 W / (m ⁇ K) to 435 W / (m ⁇ K) and an electric conductivity.
- the connecting portion of the cylindrical body has a heat transfer coefficient of 75 W / (m ⁇ K) to 435 W / (m ⁇ K) and an electric conductivity.
- connection portion is formed with a U-shaped portion so as to approach the outer peripheral surface of the lead wire, and the U-shaped portion portion is caulked to provide a lead wire.
- the U-shaped portion is caulked to the lead wire, the bending force applied to the lead wire can be suppressed, and the U-shaped portion and the lead wire can be electrically and stably connected.
- the power supply terminal can be positioned in the axial direction with respect to the glass bulb.
- the connecting portion is formed with a cylindrical portion so as to be close to the outer peripheral surface of the lead wire and the portion of the cylindrical portion is caulked.
- the connecting portion is formed by being bent from the leading end of the lead-out portion so as to sandwich the outer peripheral surface of the lead wire.
- the lead wire is formed by being bent from the leading end of the lead-out portion so as to sandwich the outer peripheral surface of the lead wire at two or more from the direction perpendicular to the axis so that no bending force is applied to the lead wire. It is possible to easily connect to the lead wire while suppressing the bending force applied to the wire. As a result, it is possible to prevent leakage due to breakage of the portion where the lead wire of the glass bulb is sealed.
- the pair of sandwiching pieces have a pressing force of 100 g or more with respect to the lead wire and are connected by sandwiching the lead wire. Further, the bending force applied to the lead wire can be suppressed, and an electrically stable connection with the lead wire can be achieved.
- the one end surface of the lead wire is in surface contact with the portion ahead of the extending tip of the lead-out portion, so that the bending force applied to the lead wire is suppressed.
- the power supply terminal can be positioned in the axial direction with respect to the glass bulb.
- the connecting portion is formed by bending from the leading end of the lead-out portion so as to contact the outer peripheral surface of the lead wire.
- the connecting portion and the lead wire can be fixed by connection using a laser or laser welding. In particular, resistance welding in which two members are sandwiched between electrodes and welded can be easily performed, which is effective. Further, the power supply terminal can be positioned in the axial direction with respect to the glass bulb.
- the through hole or notch of the plate-like connecting portion is inserted into the lead wire, and the connecting portion and the lead wire are connected via the soft metal. Therefore, the bending force applied to the lead wire can be suppressed, and the connection portion and the lead wire can be stably connected via the soft metal. Can be positioned.
- a part of the connecting portion is brought into contact with the stagnant portion of the lead wire, so that the shaft of the power supply terminal with respect to the glass bulb Positioning in the direction of the heart can be performed.
- a bending force applied to the lead wire can be suppressed, and a part of the connection portion and the stagnant portion of the lead wire can be electrically and stably connected with a wide connection area.
- a part of the connecting portion is brought into contact with the pooled portion of the lead wire, so that the shaft of the power supply terminal with respect to the glass bulb is obtained. Positioning in the direction of the heart can be performed. In addition, when welding is performed with a soft metal, a bending force applied to the lead wire can be suppressed, and a part of the connection portion and the stagnant portion of the lead wire can be electrically and stably connected with a wide connection area.
- the connecting portion is further connected to a part of the outer peripheral surface of the lead wire by welding or a soft metal, so that the connecting portion is further connected to the lead wire. Electrically stable connection can be achieved.
- the glass bulb is formed of a glass material having a sodium oxide content in the range of 3 wt% to 20 wt%, thereby improving the dark starting characteristics. be able to. Further, since the cylindrical body is not in contact with the entire outer peripheral surface of the glass bulb facing the lead wire in the glass bulb, mercury vapor is unlikely to collect in the glass bulb surrounded by the entire outer peripheral surface. Generation of amalgam due to the reaction between sodium (Na) eluted on the inner surface and mercury vapor (Hg) can be suppressed, and a decrease in luminance of the fluorescent lamp can be suppressed.
- the dark start-up time is about It can be improved to 1 second or less.
- the cold cathode fluorescent lamp according to claim 1 is mounted as a light source, so that the mounting of the lamp is simple and has a long life, High lamp brightness can be obtained.
- the backlight unit according to the 46th aspect is arranged on the back surface of the liquid crystal display panel, a high lamp brightness can be obtained while having a long life. .
- the partially broken perspective view which shows the cold cathode fluorescent lamp concerning one Embodiment of this invention Expanded sectional view showing one end of the cold cathode fluorescent lamp
- the perspective view which shows the cylindrical metal of the electric power feeding terminal in the cold cathode fluorescent lamp The expanded sectional view which shows the one end part of the cold cathode fluorescent lamp which concerns on the modification 1
- the expanded sectional view which shows the one end part of the cold cathode fluorescent lamp which concerns on the modification 3 The perspective view which shows the thin film member which comprises the electric power feeding terminal in the cold cathode fluorescent lamp
- Expanded sectional view showing one end of the cold cathode fluorescent lamp The expanded sectional view which shows the one end part of the cold cathode fluorescent lamp which concerns on the modification 5
- the expanded sectional view which shows the one end part of the cold cathode fluorescent lamp which concerns on the modification 8 The perspective view which shows the electric power feeding terminal in the cold cathode fluorescent lamp which concerns on the modification 9.
- An expanded sectional view showing one end of a cold cathode fluorescent lamp according to Modification 11 The perspective view which shows the cylindrical metal of the electric power feeding terminal in the cold cathode fluorescent lamp The expanded sectional view which shows the one end part of the cold cathode fluorescent lamp which concerns on the modification 12
- An expanded sectional view showing one end of a cold cathode fluorescent lamp according to Modification 13 The perspective view which shows the cylindrical metal of the electric power feeding terminal in the cold cathode fluorescent lamp
- An expanded sectional view showing one end of a cold cathode fluorescent lamp according to Modification 14 The perspective view which shows the one end part of the cold cathode fluorescent lamp which concerns on the modification 15
- the perspective view which shows the electric power feeding terminal of the cold cathode fluorescent lamp which concerns on the modification 18 The figure which shows the state before and
- FIG. 1 An enlarged cross-sectional view showing a cold-cathode fluorescent lamp that was experimentally examined in order to examine the correlation between the surface roughness Ra and the peeling occurrence strength N
- the figure for demonstrating the measuring method of surface roughness Ra The figure for demonstrating the measuring method of peeling generation
- strength N The figure which shows the measurement result of surface roughness Ra and peeling generation
- strength N The figure which shows correlation with surface roughness Ra and peeling generation
- strength N 1 is an exploded perspective view showing a schematic configuration of a backlight unit and the like according to an embodiment of the present invention.
- FIG. 1 is a partially broken perspective view showing a cold cathode fluorescent lamp according to Embodiment 1 of the present invention
- FIG. 2 is an enlarged sectional view showing one end of the cold cathode fluorescent lamp.
- the cold cathode fluorescent lamp 1 is used as a light source of a backlight unit, and includes a glass bulb 10, hollow electrodes 20 provided inside both ends of the glass bulb 10, and both ends of the glass bulb 10.
- a power supply terminal 30 provided on the outside and connected to the lead wire 22 of the hollow electrode 20 is provided.
- the glass bulb 10 is obtained by processing a glass tube made of borosilicate glass (SiO 2 —B 2 O 3 —Al 2 O 3 —K 2 O—TiO 2 ), and has a total length of 730 mm.
- the glass bulb 10 includes a tubular glass bulb body 11 and a pair of sealing portions 12 located on both sides in the longitudinal direction of the glass bulb body 11.
- the glass bulb body 11 has an annular cross section, an outer diameter of 4 mm, an inner diameter of 3 mm, and a wall thickness of 0.5 mm.
- the sealing portion 12 has a length W in the tube axis A direction of the glass bulb 10 of 2 mm, and the hollow electrode 20 is sealed.
- the configuration of the glass bulb 10 is not limited to the above configuration. However, in order to make the cold cathode fluorescent lamp 1 elongated, it is desirable that the glass bulb 10 has a small diameter and a small thickness. Therefore, the glass bulb body 11 generally has an inner diameter of 1.4 mm to 6.0 mm and a thickness. Is preferably 0.2 mm to 0.5 mm.
- a phosphor layer 13 is formed on the inner surface excluding both ends of the glass bulb 10.
- the end of the phosphor layer 13 faces the outer peripheral surface of the electrode body 21 of the hollow electrode 20, and the bottom 24 of the electrode body 21 and the tube center side of the power supply terminal 30. It is provided so that it may be located between the edge parts. With this configuration, it is possible to prevent ultraviolet rays from leaking directly from the glass bulb body 11.
- the phosphor layer 13 includes, for example, a red phosphor (Y 2 O 3 : Eu 3+ ), a green phosphor (LaPO 4 : Ce 3+ , Tb 3+ ), and a blue phosphor (BaMg 2 Al 16 O 27 : Eu). 2+ ).
- the glass bulb 10 is filled with, for example, about 1200 ⁇ g of mercury and a mixed gas of neon and argon of about 8 kPa (20 ° C.) as a rare gas at a ratio of Ne: 95 mol% and Ar: 5 mol%. Has been.
- the structure of the fluorescent substance layer 13, mercury, and a noble gas is not limited to the said structure.
- krypton may be included in the rare gas.
- infrared radiation of the cold cathode fluorescent lamp can be suppressed.
- argon is in a range of 0 mol% to 9.5 mol%
- neon is in a range of 90 mol% to 95.5 mol%
- krypton is in a range of 0.5 mol% to 5 mol%.
- krypton is contained in the rare gas within a range of 0.5 mol% to 3 mol%. It is even more preferable that krypton is contained in the rare gas within a range of 1 mol% to 3 mol%.
- the borosilicate glass was used for the material of the glass bulb
- the glass bulb 10 is preferably formed of a glass material having a sodium oxide content of 3 wt% or more and 20 wt% or less. When the content of sodium oxide is further increased to 5 wt% or more, the dark start-up time under dark conditions is about 1 second or less.
- a glass material having an alkali metal content within the range of 3 wt% to 20 wt% and a lead content of 0.1 wt% or less is preferable (The so-called “lead-free glass”), and more preferably a glass material having a lead content of 0.01 wt% or less.
- the glass material is in terms of oxide, SiO 2 is 60 wt% to 75 wt%, Al 2 O 3 is 1 wt% to 5 wt%, Li 2 O is 0 wt% to 5 wt%, and K 2 O is 3 wt% to 11 wt%.
- the glass material in terms of oxide, SiO 2 is 60wt% ⁇ 75wt%, Al 2 O 3 is 1wt% ⁇ 5wt%, B 2 O 3 is 0wt% ⁇ 3wt%, Li 2 O is 0 wt% ⁇ 5 wt%, K 2 O 3 wt% to 11 wt%, Na 2 O 3 wt% to 12 wt%, CaO 0 wt% to 9 wt%, MgO 0 wt% to 9 wt%, SrO 0 wt% to 12 wt%, BaO 0 wt% More preferably, it has a composition of from 12% to 12% by weight.
- the glass material in terms of oxide, SiO 2 is 60wt% ⁇ 75wt%, Al 2 O 3 is 1wt% ⁇ 5wt%, Li 2 O is 0.5wt% ⁇ 5wt%, K 2 O is 3 wt% ⁇ 7 wt%, Na 2 O 5 wt% to 12 wt%, CaO 1 wt% to 7 wt%, MgO 1 wt% to 7 wt%, SrO 0 wt% to 5 wt%, BaO 7 wt% to 12 wt% May be.
- SiO 2 is 60wt% ⁇ 75wt%
- Al 2 O 3 is 1wt% ⁇ 5wt%
- Li 2 O is 0.5wt% ⁇ 5wt%
- K 2 O is 3 wt% ⁇ 7 wt%
- Na 2 O 5 wt% to 12 wt% CaO 1 wt% to 7 wt%
- the glass material is in terms of oxide, SiO 2 is 65 wt% to 75 wt%, Al 2 O 3 is 1 wt% to 5 wt%, B 2 O 3 is 0 wt% to 3 wt%, and Li 2 O is 0.5 wt%. ⁇ 5wt%, K 2 O is 3wt% ⁇ 7wt%, Na 2 O is 5wt% ⁇ 12wt%, CaO is 2wt% ⁇ 7wt%, MgO is 2.1wt% ⁇ 7wt%, SrO is 0 wt% ⁇ 0.9 wt %, BaO may have a composition of 7.1 wt% to 12 wt%.
- the glass material is in terms of oxide, SiO 2 is 65 wt% to 75 wt%, Al 2 O 3 is 1 wt% to 3 wt%, B 2 O 3 is 0 wt% to 3 wt%, and Li 2 O is 1 wt% to 3 wt%, K 2 O 3 wt% to 6 wt%, Na 2 O 7 wt% to 10 wt%, CaO 3 wt% to 6 wt%, MgO 3 wt% to 6 wt%, SrO 0 wt% to 0.9 wt%, BaO More preferably, the composition has a composition of 7.1 wt% to 10 wt%.
- the hollow electrode 20 includes an electrode body 21 and a lead wire 22 and is sealed to the sealing portion 12 of the glass bulb 10.
- the electrode body 21 is made of nickel (Ni) and has a bottomed cylindrical shape including a cylindrical portion 23 and a bottom portion 24.
- the electrode body 21 is not limited to nickel.
- it is made of iron-nickel alloy, niobium (Nb), tantalum (Ta), titanium (Ti), molybdenum (Mo), tungsten (W), or hafnium (Hf). Can be considered.
- the cylinder part 23 has a total length of 5.2 mm, an outer diameter of 2.7 mm, an inner diameter of 2.3 mm, and a wall thickness of 0.2 mm.
- the hollow electrode 20 is disposed so that the tube axis of the tube portion 23 and the tube shaft of the glass bulb 10 are substantially coincident with each other, and the interval between the outer peripheral surface of the tube portion 23 and the inner surface of the glass bulb 10 is set as follows. Is substantially uniform over the entire outer periphery of the.
- the length M is 10 mm.
- the distance between the outer peripheral surface of the cylindrical portion 23 and the inner surface of the glass bulb 10 is specifically 0.15 mm.
- discharge does not enter the interval and discharge occurs only inside the hollow electrode 20. Therefore, the sputtered material that is scattered by the discharge is less likely to adhere to the inner surface of the glass bulb 10, and the cold cathode fluorescent lamp 1 has a long life.
- the lead wire 22 is not easily heated by the discharge.
- interval of the outer peripheral surface of the cylinder part 23 and the inner surface of the said glass bulb 10 does not necessarily need to be 0.15 mm, in order to prevent discharge from entering the said space
- An electron-emitting material layer may be formed on the surface of the electrode body 21.
- the lamp voltage can be lowered compared to a lamp not provided with an electron emissive material layer.
- the electron emissive material layer is formed, for example, on the inner surface of the electrode.
- the electron emissive material layer includes, for example, a rare earth element. This is because the cold cathode fluorescent lamp is effective in reducing the lamp voltage.
- the rare earth element is more preferably one or more of lanthanum (La) and yttrium (Y).
- the electron-emitting material layer may be any one of silicon (Si), aluminum (Al), zirconium (Zr), boron (B), zinc (Zn), bismuth (Bi), phosphorus (P), and tin (Sn). It is preferable that 1 or more types are included. In this case, the lamp voltage reduction effect can be further sustained.
- a cesium (Cs) compound may be included in the electron-emitting material layer.
- the dark start characteristics of the lamp can be further improved.
- a cesium compound may be attached to the inner surface or the outer surface of the electrode body 21.
- the cesium compound for example, it is preferable to use at least one of cesium sulfate, cesium aluminate, cesium niobate, cesium tungstate, cesium molybdate, and cesium chloride.
- the cesium compound is more preferably attached to the outer peripheral surface of the cylindrical portion 23 of the electrode.
- the cesium compound can be moderately activated easily in the manufacturing process of the cold cathode fluorescent lamp. Furthermore, it is still more preferable that it adheres to the front-end
- the lead wire 22 is an internal lead wire 25 made of tungsten (W), which is substantially the same material as the thermal expansion coefficient of the glass bulb 10, and an external lead made of nickel that is thin with the internal lead wire 25 and easily adheres to solder or the like.
- the wire 26 is welded and joined.
- a puddle portion 27 that is smaller than the outer diameter of the glass bulb 10 and larger than the outer diameter of the inner lead wire 25 is opposed to both end faces of the glass bulb 10, and is attached to both ends of the glass bulb 10. It is provided so that a bottom part may closely_contact
- the dimension from the pool portion 27 to the hollow electrode 20 can be made constant, that is, the gap between the bottom of the hollow electrode 20 and the inner surface of the glass bulb 10 facing the bottom (opposite the lead wire 22 in the glass bulb 10).
- the effective light emission length L can be lengthened by reducing the cylindrical body axial length in the entire outer circumferential surface ⁇ of the glass bulb 10 to about 1 mm. Further, when the protruding portion of the external lead wire 26 collides with the outside, the force applied to the pool portion 27 is absorbed at both ends of the glass bulb 10, so that the glass bulb 10 sealed with the internal lead wire 25 is sealed. Leakage due to breakage of the landing portion 12 can be prevented.
- the pool portion 27 is formed of the same nickel material as that of the external lead wire 26.
- the present invention is not limited to this.
- a material such as a Fe—Ni alloy, a Cu—Ni alloy, or a jumet wire.
- the pool portion 27 of the external lead wire 26 has a circular cross section orthogonal to the axis of the lead wire 22 (cross section orthogonal to the tube axis A), and the maximum diameter is the maximum outer diameter of the internal lead wire 25.
- the size is preferably larger and smaller than the maximum outer diameter of the glass bulb 10.
- the pool portion 27 is not always necessary.
- the internal lead wire 25 has a substantially circular cross section, a total length of 3 mm, and a wire diameter of 0.8 mm.
- the internal lead wire 25 has an end on the external lead wire 26 side sealed to the sealing portion 12 of the glass bulb 10 and an end opposite to the external lead wire 26 side on the outside of the bottom 24 of the electrode body 21. It is joined to the approximate center of the side.
- the external lead wire 26 is a protruding portion that protrudes from the outer surface of the glass bulb 10 toward the tube axis A direction, and is joined to the power supply terminal 30.
- the external lead wire 26 has a total length of 1 mm, and the axis of the external lead wire 26 and the tube axis A of the glass bulb 10 are substantially aligned.
- the length ⁇ of the external lead wire 26 in the tube axis A direction is preferably 1 mm or less.
- the external lead wire 26 has a substantially circular cross section, and the wire diameter is 0.6 mm, which is narrower than the internal lead wire 25.
- the external lead wire 26 If the length ⁇ of the external lead wire 26 in the direction of the tube axis A is 1 mm or less, the external lead wire 26 is hit, the external lead wire 26 is bent, and the sealing portion 12 is hardly damaged. .
- the external lead wire 26 hits the backlight unit 1000 and is bent or sealed by the stress applied to the external lead wire 26 when it hits. There is little possibility that the part 12 will crack.
- the power supply terminal 30 is provided so as to cover both ends of the glass bulb 10, for example. Specifically, it has a conductive cylindrical body 31 provided so as to abut on and surround the outer peripheral surface of the glass bulb 10, and the cylindrical body 31 faces at least the lead wire 22 in the glass bulb 10. 10 has a non-contact part S (non-formation part of the conductive cylindrical body 31) in the entire outer peripheral surface ⁇ . That is, the cylindrical body 31 is formed on the outer peripheral surface of the glass bulb 10 with a thin film 32 and a cylindrical metal 33 having a length N (including the non-contact portion S) of 7.5 mm and a thickness of 50 ⁇ m. It consists of and.
- the thin film 32 is not formed in the entire outer peripheral surface ⁇ of the glass bulb 10 facing the lead wire 22 in the glass bulb 10, and this is a non-contact portion S, and the contact area of the cylindrical body 31 Compared with the heat dissipation effect. As a result, mercury vapor is unlikely to collect around the lead wire 22, so that the phenomenon that the mercury vapor in the discharge path is insufficient and the lamp luminance of the cold cathode fluorescent lamp decreases or the rise of the lamp luminance is delayed is unlikely to occur. .
- the cylindrical metal 33 is formed of a thin metal member made of stainless steel having a length P of 6 mm and a thickness of 0.1 mm, for example.
- the conductive thin film 32 is not limited to solder, and the main component may be formed of a material such as copper or silver, and the thickness of the conductive thin film 32 is not particularly limited.
- the film is formed at a thickness of 20 to 120 ⁇ m because of the suppression of the temperature drop and the ease of manufacture.
- the cylindrical metal 33 is not limited to the above-described thickness and material, and is formed of, for example, a member made of tantalum, nickel, Kovar, molybdenum, tungsten, or the like having a thickness of 0.1 to 0.5 mm. It may be a dish.
- the non-contact part S is formed by the following manufacturing method.
- the surface of the glass bulb 10 is roughened by sandblasting or chemical treatment at a portion where the thin film 32 is to be formed on the glass bulb 10, and then the sealing portion 12 of the glass bulb 10 on which the hollow electrode 20 is sealed is melted.
- a known dipping method for example, Japanese Patent Application Laid-Open No. 2004-146351
- a conductive region is removed on the outer peripheral surface of the glass bulb 10 in a necessary region excluding the non-contact portion S.
- a thin film 32 is formed.
- a joining portion 32a joined to the external lead wire 26, a non-contact portion S, and a thin film portion 32b are sequentially formed in the direction of the tube axis A on the outer peripheral surfaces of both ends of the glass bulb 10.
- the cylindrical metal 33 having the slit 34 shown in FIG. 3 is provided on the thin film 32 of the joining portion 32a and the thin film portion 32b, so that the power supply terminal 30 having the non-contact portion S at both ends of the glass bulb 10 is provided.
- you may add an ultrasonic wave. Such a dipping method can form the power supply terminal 30 easily and inexpensively.
- the joint portion 32a is a portion where the power supply terminal 30 is electrically connected to the lead wire 22, and has a substantially conical shape in appearance. Therefore, the area of the outer surface of the joint portion 32a is small despite completely covering the entire outer surface of the external lead wire 26. Accordingly, since the area of the outer surface of the power supply terminal 30 is small and the heat dissipation action is small, the temperature of the lead wire 22 is not easily lowered. In addition, since the external lead wire 26 is completely covered with the power supply terminal 30, there is little possibility that the external lead wire 26 is bent or stress is applied to the external lead wire 26 and the sealing portion 12 is damaged. Note that the area of the outer surface of the joint portion 32a is preferably as small as possible.
- the thin film portion 32b is provided on the outer surface of the glass bulb 10 so as to be in close contact with the glass bulb 10 at a position opposed to the outer peripheral surface of the hollow electrode 20 excluding the non-contact portion S. As a result, mercury vapor is more likely to collect around the lead wire 22.
- the joint portion 32 a is formed so that the outer peripheral end portion is joined to the inner surface of the cylindrical metal 33. Thereby, the cylindrical metal 33 and the external lead wire 26 are connected.
- the region where the cylindrical metal 33 and the thin film portion 32b are formed is as narrow as possible, and the tube axis A direction of the power supply terminal 30 (the cylindrical body axis direction). ) Is preferably 19 mm or less.
- the effective light emission length is shortened. More preferably, it is 10 mm or less, which is smaller than the length M.
- the thin film portion 32b of the power supply terminal 30 may be formed by a method other than the dipping method, for example, a method such as vapor deposition or plating.
- the cold cathode fluorescent lamp 1 is operated at a lighting frequency of 40 to 100 kHz and a lamp current of 3 to 25 mA.
- the lamp current is increased to 25 mA, in order to reduce the temperature of the hollow electrode 20 from the viewpoint of reducing the sputtering amount while considering the effective light emission length, for example, the length N of the power supply terminal 30 is reduced to 19 mm. It is preferable that the length of each of the cylindrical portions 23 is increased up to 15 mm.
- the cold cathode fluorescent lamp according to the present invention has been specifically described based on the embodiment.
- the cold cathode fluorescent lamp according to the present invention is not limited to the above embodiment.
- the cold cathode fluorescent lamp is not limited to a straight tube shape, and may be a bent cold cathode fluorescent lamp such as a U shape, an L shape, or a C shape.
- the configuration of the power supply terminal 30 is not limited to the above configuration, and for example, a configuration as shown in Modifications 1 to 4 described below can be considered. In the drawings of the following modifications, the same components as those of the power supply terminal 30 described above are denoted by the same reference numerals, and description thereof is omitted.
- FIG. 4 is an enlarged cross-sectional view showing one end of the cold cathode fluorescent lamp according to the first modification.
- the power supply terminal 51 of the cold cathode fluorescent lamp 50 shown in FIG. 4 has a cylindrical body formed so as to cover both ends of the glass bulb 10. That is, the cylindrical body is obtained by providing a thin film 54 composed of a joining portion 52 and a thin film portion 53, and a conductive cylindrical metal 55 (same as the cylindrical metal 33 in FIG. 3) on the thin film 54.
- the lead wire 22 is formed, for example, by welding a pool portion 27 of nickel material to one end of an internal lead wire 25 of tungsten material.
- the joining portion 52 has a substantially hemispherical shape in appearance and covers the entire outer surface of the pool portion 27 of the lead wire 22.
- the thickness of the thin film is 50 ⁇ m, which is the same as that of the thin film portion 53.
- the pool portion 27 is completely covered and hidden by the joint portion 52, and the end of the cold cathode fluorescent lamp 50 is smoothly rounded. Therefore, the end of the cold cathode fluorescent lamp 50 is exposed to the outside. Even if it collides, there is little possibility that the external lead wire 26 is bent or the sealing portion 12 is damaged.
- the thickening part 27 was formed with the nickel material, it does not restrict to this, for example, after integrally forming with the same material as the internal lead wire 25 of tungsten material, one part or all part of the surface of the thickening part 27 is formed. It may be formed by nickel plating which is easy to solder.
- FIG. 5 is an enlarged cross-sectional view showing one end of the cold cathode fluorescent lamp according to the second modification.
- the feeding terminal 61 of the cold cathode fluorescent lamp 60 shown in FIG. 5 has a cylindrical body formed so as to cover both ends of the glass bulb 10. That is, the cylindrical body is obtained by providing a thin film 64 composed of a joining portion 62 and a thin film portion 63, and a conductive cylindrical metal 65 (same as the cylindrical metal 33 in FIG. 3) on the thin film 64.
- the lead wire 22 is formed, for example, by welding a pool portion 27 of nickel material to one end of an internal lead wire 25 of tungsten material.
- the joining portion 62 has a substantially hemispherical shape in appearance and covers the entire outer surface of the pool portion 27 of the lead wire 22. Further, the pool portion 27 is embedded in the end portion of the glass bulb 10 with the bottom surface closely and with a gap 12a in the lead wire radial direction.
- the gap 12a may be filled with the same material as the thin film 64, for example, or may be a cavity.
- the joining portion 62 covers the outer surface of the pool portion 27 of the lead wire 22 with a thin film. The thickness of the thin film is 50 ⁇ m, which is the same as that of the thin film portion 63.
- the pool portion 27 since the pool portion 27 is embedded in the end portion of the glass bulb 10, the pool portion 27 does not collide with the outside, and the sealing portion 12 can be prevented from being damaged. Also, by using a thin film for the entire power supply terminal 61, the amount of solder used can be reduced, and the cold cathode fluorescent lamp 60 can be manufactured at a lower cost.
- the whole pool part 27 is completely embedded by the glass bulb 10 edge part, not only this but a part of the pool part 27 may be embedded. That is, the greater the amount of the buried portion 27 embedded in the end portion of the glass bulb 10, the lower the probability that it will collide with the outside.
- FIG. 6 is an enlarged cross-sectional view showing one end of a cold cathode fluorescent lamp according to Modification 3
- FIG. 7 is a perspective view showing a thin film member constituting a power supply terminal.
- a power supply terminal 71 of the cold cathode fluorescent lamp 70 shown in FIG. 6 has a cylindrical body formed so as to cover both ends of the glass bulb 10. That is, the cylindrical body is composed of a solder joint portion 72 and a cylindrical metal 73 made of iron / nickel alloy, and is a glass bulb facing at least the lead wire 22 in the glass bulb 10 of the cylindrical metal 73. 10 has a non-contact portion S (a concave groove is formed on the inner surface of the cylindrical metal 73) in the entire outer peripheral surface ⁇ .
- the cylindrical metal 73 is a cylindrical body having a wall thickness of 150 ⁇ m and having a substantially C-shaped cross section, and is fitted on the end of the glass bulb 10.
- the inner diameter of the cylindrical metal 73 is slightly smaller than the outer diameter of the glass bulb 10, and the cylindrical metal 73 is provided with a slit 74 shown in FIG. Therefore, even if a slight dimensional error occurs between the inner diameter of the cylindrical metal 73 and the outer diameter of the glass bulb 10, the inner surface of the cylindrical metal 73 is designed to be in close contact with the outer surface of the glass bulb 10. .
- the lead wire 22 is formed, for example, by welding a pool portion 27 of nickel material to one end of an internal lead wire 25 of tungsten material.
- the joint portion 72 has a substantially cylindrical shape in appearance and covers the entire outer surface of the pool portion 27 of the lead wire 22. Note that the entire power supply terminal 71 does not necessarily have to be made of the same material.
- FIG. 8 is a perspective view of the power supply terminal of the cold cathode fluorescent lamp according to the modified example 4, and FIG. 9 is a cross-sectional view of the power supply terminal.
- the power supply terminal 81 has a cylindrical body 82 that is extrapolated to the outer periphery of the end of the glass bulb 10, and extends from the cylindrical body 82 and is connected to a part of the lead wire 22.
- the connection part 83 is provided, and a stainless steel metal plate is pressed (sheet metal processing).
- the cylindrical body 82 has a cylindrical shape, protrudes radially inward in the circumferential direction of the inner surface thereof, and the glass bulb 10 other than the entire outer circumferential surface ⁇ of the glass bulb 10 facing the lead wire 22 in the glass bulb 10. It has a supporting member that is pressed against the outer peripheral surface and supported by the glass bulb 10.
- the support member is formed with clip portions 84 at three locations on the cylindrical tube wall at equal intervals in the circumferential direction.
- Each of the clip portions 84 is formed by a substantially U-shaped cut 84c inserted in the longitudinal direction with respect to the cylindrical wall, and from a tongue piece that is a strip-shaped body extending from one end side to the other end side of the cylindrical body 82.
- a tongue piece that is a strip-shaped body extending from one end side to the other end side of the cylindrical body 82.
- a part of the free end portion 84a separated from the cylindrical body 82 of the tongue piece has a bent portion 84b bent in a " ⁇ " shape toward the inside as shown in the figure. The whole is bent inward from the base end portion that is still connected to the body 82.
- the “ ⁇ ”-shaped top portion 84 b of the free end portion contacts the outer periphery of the glass bulb 10 facing the outer peripheral surface of the electrode body 21.
- the entire clip portion 84 is elastically bent (elastically deformed) radially outward from the glass bulb 10 with the base end portion as a base point, and is held at the end portion of the glass bulb 10 by its restoring force. Thereby, the substantially axial center with the cylindrical cylindrical body 82 can be matched with the glass bulb 10.
- the inner surface of the cylindrical portion of the cylindrical body 82 and the glass is regulated within a range of d ⁇ 0.2 mm.
- the connecting portion 83 has a lead-out portion 85 that is a band-like body (elongated strip-shaped elastic piece) extending from the cylindrical body 82, and is bent from the end portion of the lead-out portion 85 toward the tube axis.
- This is a U-shaped connection terminal 86 formed so as to be connected to the lead wire 22.
- the cylindrical body 82 When the power supply terminal 81 having the above configuration is extrapolated to the cold cathode fluorescent lamp from the cylindrical body 82 side, the cylindrical body 82 has a function of the clip portion 84 formed of a part thereof as described above. It is positioned relative to the glass bulb 10 in the radial direction. At this time, the clip portion 84 provided in the cylindrical body 82 has an entire outer peripheral surface ⁇ of the glass bulb 10 in which the “ ⁇ ”-shaped top portion 84 b faces the lead wire 22 (internal lead wire 25) in the glass bulb 10. Is formed so as to be pressed against the outer peripheral surface of the glass bulb 10 facing the cylindrical portion 23 of the electrode body 21 without contacting.
- connection terminal 86 is inserted with the leading end portion of the lead wire 22 into the U-shaped portion of the connection terminal 86 as the lead wire 22 (external lead wire 26) is inserted. Subsequently, by connecting the connection terminal 86 and the tip of the lead wire 22 by caulking, the electrical connection state is maintained (stable connection). As a result, the power supply terminal 81 can be positioned in the axial direction with respect to the glass bulb 10.
- the caulking connection terminal 86 may be covered with a soft metal such as solder or brazing, or the connection strength may be further increased by laser welding or the like.
- the power supply terminal 81 is not limited to stainless steel, and other metal materials such as phosphor bronze may be used from the viewpoint of corrosion resistance and springiness. Needless to say, the shape (length, cross section), number, arrangement position, and the like of the clip portion 84 are not limited to those described above. In short, any configuration that can elastically support the glass bulb 10 in the cylindrical body 82 may be used.
- the glass bulb 10 is divided into three equal parts (divided at a predetermined angle or divided into a plurality of equal parts) in the circumferential direction of the cylindrical inner surface of the cylindrical body 82, and the outer peripheral surface of the glass bulb 10 is placed on the cylindrical inner surface.
- Two dowels (not shown) that have been drawn so as to protrude to the side, and the top portion 84b of the “ ⁇ ” shape are arranged.
- the glass bulb can be supported at a certain distance by two dowels provided on the cylindrical inner surface by pressing the outer peripheral surface of the glass bulb with the " ⁇ "-shaped top portion 84b.
- FIG. 10 is a cross-sectional view of the power supply terminal 91 of the cold cathode fluorescent lamp according to the fifth modification.
- the modified example 5 is different from the modified example 4 described above in that the connecting portion 93 of the power supply terminal 91 is formed by bending from the leading end of the lead-out portion 95 so as to be in surface contact with one end surface of the lead wire 22.
- 96 is different from the lead wire 22 in welding connection. According to this configuration, a force is applied in the central axis direction of the lead wire 22 by the connecting portion 93, so that the bending force applied to the lead wire 22 can be suppressed.
- the surface contact portion 96 and the lead wire 22 can be stably connected using laser welding, resistance welding, or a soft metal such as solder or solder, and further, the power supply terminal 91 is connected to the glass bulb 10. Can be positioned in the axial direction.
- FIG. 11 is a cross-sectional view of the power supply terminal 101 of the cold cathode fluorescent lamp according to Modification 6.
- the modified example 6 is different from the modified example 4 in that the connecting portion 103 of the power supply terminal 101 is bent from the leading end of the lead-out portion 105 so as to be close to or in contact with a part of the outer peripheral surface of the lead wire 22.
- the difference is that the contact portion 106 and the lead wire 22 are welded together, and the bent end surface of the connecting portion 103 facing the padding portion 27 is in contact with the padding portion 27.
- the bending force applied to the lead wire 22 is suppressed, and the flat contact portion 106 and the lead wire 22 are stably connected using laser welding, resistance welding, or a soft metal such as solder or solder. can do.
- the power supply terminal 101 in the axial direction can be positioned with respect to the glass bulb 10.
- FIG. 12 is a cross-sectional view of the power supply terminal 201 of the cold cathode fluorescent lamp according to Modification 7.
- the modified example 7 is formed by bending the leading end of the lead-out portion 205 so that the connecting portion 203 of the power supply terminal 201 is in surface contact with the end surface of the thickened portion 27 and the lead wire 22 through which the through-hole 203a (or a notch) is provided, and after the surface contact, the connecting portion 203, the lead wire 22 and the padding portion 27 are connected with a soft metal such as solder or solder. It is different in that it is welded and connected. According to this configuration, a force is applied to the pooled portion 27 of the lead wire 22 by the connecting portion 203, so that the bending force applied to the lead wire 22 can be suppressed.
- the thickened portion 27 having a wide contact surface and the plate surface of the connecting portion 203 can be stably connected by using a soft metal such as solder or solder.
- the power supply terminal 201 can be positioned at the position of the thickened portion 27 of the glass bulb 10, the length of the lead wire 22 can be shortened and the total length of the cold cathode fluorescent lamp can be shortened.
- FIG. 13 is a cross-sectional view of the power supply terminal 301 of the cold cathode fluorescent lamp according to Modification 8.
- the modified example 8 is different from the modified example 7 in that the power feeding terminal 301 is a bottomed cylindrical body, that is, the lead-out portion of the power feeding terminal 301 is a part of the cylindrical tubular body 82, and the connection portion 303 is the bottom portion. It is different in that it is formed. According to this configuration, since the lead wire 22 is inserted into the through-hole 203a of the connection portion 303 and the pool portion 27 and the plate surface of the connection portion 303 are in surface contact, the bending force applied to the lead wire 22 does not work. . Further, after that, the connecting portion 303, the lead wire 22, and the pool portion 27 are welded using a soft metal such as solder or brazing, so that stable connection can be achieved. Further, since the power supply terminal 301 can be positioned at the position of the thickened portion 27 of the glass bulb 10, the length of the lead wire 22 can be shortened and the total length of the cold cathode fluorescent lamp can be shortened.
- FIG. 14 is a perspective view of the power supply terminal 401 provided at the end of the cold cathode fluorescent lamp according to the modified example 9.
- the modified example 9 differs from the modified example 4 in that the connecting portion 403 of the power supply terminal 401 extends from the cylindrical wall of the cylindrical body 82 in parallel with the tube axis A, and is a strip-shaped lead that is folded at a right angle in the middle.
- leading-out part 405 differs.
- the elastic pinching portion 406 includes a base portion 406a that is a rectangular plate-like portion orthogonal to the tube axis A, and a pair of elastic pinching pieces 406b and 406c extending from the base portion 406a. Further, each of the elastic clamping pieces 406b and 406c has a strip shape extending from the opposite side portion of the base portion 406a toward the cylindrical body 82 side. The elastic clamping pieces 406b and 406c are bent in a " ⁇ " shape toward the inside (toward the tube axis A), and the lead wires 22 (FIGS. 8 and 9) are connected between the tops of the bent portions. Hold elastically.
- the power supply terminal 401 can be positioned with respect to the glass bulb 10 by bringing the base 406a into contact with the tip of the lead wire 22.
- the lead wire 22 is in point contact with the elastic clamping pieces 406b and 406c, the lead wire 22 is connected to the power supply terminal 401 even if the cylindrical body 82 is slightly inclined with respect to the glass bulb 10 (FIGS. 8 and 9). It effectively escapes between the tops, and an excessive force is hardly applied to the lead wire 22.
- the elastic clamping portion 406 is excellent in the insertion / removal property of the lead wire 22, the attachment / detachment property of the power supply terminal 401 to the glass bulb 10 is improved.
- FIG. 15 is a perspective view of the power supply terminal 501 provided at the end of the cold cathode fluorescent lamp according to the modified example 10.
- the modified example 10 is different from the modified example 9 in that the connecting portion 503 of the power supply terminal 501 extends from the cylindrical wall of the cylindrical body 82 in the direction of the tube axis A, and the strip-shaped lead-out portion 505 and the lead-out portion 505 extend.
- the point which has the elastic clamping part 506 formed in this way differs.
- the elastic clamping unit 506 basically has the same configuration as the elastic clamping unit 406 described above. That is, it comprises a pair of elastic clamping pieces 506b and 506c extending from the base 506a. What is characteristic is that a single belt-like portion extending from the cylindrical body 82 including the lead-out portion 505 is bent at a predetermined position in the longitudinal direction.
- the amount of material used in the connection portion 503 of the power supply terminal 501 can be reduced compared to the ninth modification, and the overall weight can be reduced.
- the point that the lead wire 22 is excellently inserted into the elastic pinching portion 506 is the same as in the ninth modification.
- the lead wire 22 has a structure that is difficult to be removed from the elastic clamping portion 506.
- the lead-out portion 505 is bent inward (toward the tube axis A).
- the elastic piece portion 506 c is similarly displaced inward and presses the lead wire 22, and the frictional force increases between the elastic piece portion 506 c and the lead wire 22. Therefore, once the power supply terminal 501 is attached to the glass bulb 10, it can be suitably used when it is not necessary to remove it.
- the elastic clamping part 506 is excellent in the insertion / removal property of the lead wire 22, the attachment / detachment property of the power supply terminal 501 to the glass bulb 10 is improved.
- FIG. 16 is an enlarged cross-sectional view showing one end portion of a cold cathode fluorescent lamp according to Modification 11.
- the modification 11 is significantly different from the first embodiment in that there is a step on the outer peripheral surface of the cylindrical metal 801, and the portion corresponding to the thin film portion 32b of the first embodiment is not formed. Different.
- the cylindrical metal 801 of the cylindrical body 803 of the power supply terminal 802 extends from the first cylindrical portion 804 and the first cylindrical portion 804 toward the lead axis side in the tube axis A direction.
- the second cylinder part 805 has a larger outer diameter than the first cylinder part 804.
- the second cylinder part 805 Since the thickness of the first cylinder part 804 and the second cylinder part 805 is the same, the second cylinder part 805 has an inner diameter larger than that of the first cylinder part 804. Since the portion corresponding to the thin film portion 32 b of the first embodiment is not formed, the inner surface of the first tube portion 804 is in close contact with the outer peripheral surface of the glass bulb 10. On the other hand, the inner surface of the second cylindrical portion 805 is not in contact with the outer peripheral surface of the glass bulb 10, and there is a gap between these surfaces, and the gap is a non-contact portion S.
- FIG. 18 is an enlarged cross-sectional view showing one end of a cold cathode fluorescent lamp according to Modification 12.
- Modification 12 is significantly different from Modification 4 in that there is a step on the outer peripheral surface of the cylindrical body 811.
- the cylindrical body 811 of the power supply terminal 812 has a first cylindrical portion 813 and a second cylindrical portion 814 extending from the first cylindrical portion 813 to the lead axis side in the tube axis A direction.
- the second cylinder part 814 has an outer diameter larger than that of the first cylinder part 813.
- the step 815 caused by the difference in outer diameter between the first cylinder portion 813 and the second cylinder portion 814 causes the tube axis A direction lead wire side of the socket (not shown). It is possible to press a part of the end face of the lamp, and it is easy to position the lamp in the direction of the tube axis A.
- the second cylinder part 814 Since the thickness of the first cylinder part 813 and the second cylinder part 814 is the same, the second cylinder part 814 has an inner diameter larger than that of the first cylinder part 813. Therefore, the gap between the inner surface of the second tube portion 814 and the outer peripheral surface of the glass bulb 10 is larger than the gap between the inner surface of the first tube portion 813 and the outer peripheral surface of the glass bulb 10, and the inner surface of the second tube portion 814 is made of glass.
- the configuration is such that the valve 10 is difficult to contact. Note that the base end portion of the clip portion 84 is disposed in the second tube portion 814.
- the base end portion of the clip portion 84 can be further separated from the outer peripheral surface of the glass bulb 10, and the clip portion 84 functions more as a leaf spring. It has an easy structure.
- FIG. 19 is an enlarged cross-sectional view showing one end of a cold cathode fluorescent lamp according to Modification 13.
- Modification 13 is significantly different from Modification 11 in that there are two steps on the outer peripheral surface of the cylindrical body 821.
- the cylindrical body 821 of the power supply terminal 822 includes a first tube portion 823 and a pair of second tubes extending from the first tube portion 823 on both sides in the tube axis A direction.
- Part 824,825, and the 2nd cylinder part 824,825 has a larger outer diameter than the 1st cylinder part 823, respectively.
- a cold cathode fluorescent lamp when installed in a pair of sockets 1600 of the backlight unit described below, it is caused by a difference in outer diameter between the first tube portion 823 and the second tube portions 824 and 825. It is easy to position the lamp in the direction of the tube axis A using the steps 826 and 827. Further, by inserting the socket 1600 in the recessed portion 828 between the two steps 826 and 827, the lamp after positioning is displaced in the tube axis A direction by the two steps 826 and 827 in the tube axis A direction. Since it can be regulated from two directions, the surface of the cylindrical body 821 is less damaged by friction with the socket 1600. The positioning is preferably performed only at one of the power supply terminals 822 at both ends of the glass bulb 10 because the glass bulb 10 has a dimensional variation in the tube axis A direction due to thermal expansion or the like.
- the second cylinder part 824, 825 Since the thickness of the first cylinder part 823 and the second cylinder part 824, 825 is the same, the second cylinder part 824, 825 has an inner diameter larger than that of the first cylinder part 823. Since the portion corresponding to the thin film portion 32 b of the first embodiment is not formed, the inner surface of the first cylindrical portion 823 is in close contact with the outer peripheral surface of the glass bulb 10. On the other hand, the inner surfaces of the second cylindrical portions 824 and 825 are not in contact with the outer peripheral surface of the glass bulb 10, and there are gaps between these surfaces, and the gap on the lead axis side in the tube axis A direction is a non-contact portion. S.
- FIG. 21 is an enlarged cross-sectional view showing one end of a cold cathode fluorescent lamp according to Modification 14.
- Modification 14 is significantly different from Modification 12 in that there are two steps on the outer peripheral surface of the cylindrical body 811.
- the cylindrical body 831 of the power supply terminal 832 includes a first cylindrical portion 833 and a pair of second cylindrical portions 834 and 835 extending from the first cylindrical portion 833 to both sides in the tube axis A direction.
- the second cylinder parts 834 and 835 have a larger outer diameter than the first cylinder part 833, respectively.
- the step 836 caused by the outer diameter difference between the first cylinder portion 833 and the second cylinder portion 834 causes the tube A direction lead wire side of the socket (not shown). It is possible to press a part of the end face of the lamp, and it is easy to position the lamp in the direction of the tube axis A. Further, when the socket is fitted in the recessed portion 838 between the two steps 836 and 837, the lamp after positioning moves in the tube axis A direction by the two steps 836 and 837 in the tube axis A direction. Since it can regulate from two directions, there is little damage to the surface of cylindrical body 831 by friction with a socket. The positioning is preferably performed only at one of the power supply terminals 832 at both ends of the glass bulb 10 because the glass bulb 10 has a dimensional variation in the tube axis A direction due to thermal expansion or the like.
- the 2nd cylinder part 834,835 Since the thickness of the 1st cylinder part 833 and the 2nd cylinder part 834,835 is the same, the 2nd cylinder part 834,835 has a larger internal diameter than the 1st cylinder part 833, and the inner surface of the 2nd cylinder parts 834,835 is The gap with the outer peripheral surface of the glass bulb 10 is larger than the gap between the inner surface of the first tube portion 833 and the outer peripheral surface of the glass bulb 10. Therefore, the inner surfaces of the second cylindrical portions 834 and 835 are not easily brought into contact with the glass bulb 10. Note that the base end portion of the clip portion 84 is disposed in the first tube portion 833. Thus, the socket is easily pressed against the step 836.
- FIG. 22 is an enlarged cross-sectional view showing one end of the cold cathode fluorescent lamp according to Modification 15.
- the modified example 15 is different from the modified example 4 in that the pair of end edges 842 and 843 facing each other across the slit portion 841 of the cylindrical body 82 are engaged with each other across the slit portion 841. The point which provided the engaging part of this differs greatly.
- the pair of engaging portions are located at positions facing the concave portion 844 formed by cutting out a part of one end edge 842 facing the slit portion 841 and the concave portion 844 on the other end edge 843. And a convex portion 845 having a tip fitted into the concave portion 844.
- the cylindrical body 82 is deformed such that the pair of end edges 842, 843 are displaced from positions facing each other. It is difficult and the shape of the cylindrical body 82 is stable. In addition, the dimensional tolerance of the outer shape of the glass bulb can be absorbed by the width of the slit portion 841.
- the recessed part 844 and the convex part 845 should just be a shape which can control that a pair of edge moves from the position which mutually opposed shifted.
- the concave portion 844 is not limited to a shape in which the outer peripheral surface of the cylindrical body 82 is cut out in a square shape
- the convex portion 845 is not limited to a shape in which the outer peripheral surface of the cylindrical body 82 is protruded in a square shape. It may be cut out or protruded.
- a pair of engaging part may be provided in multiple pairs.
- FIG. 23 is an enlarged cross-sectional view showing one end of a cold cathode fluorescent lamp according to Modification 16.
- the modified example 16 is significantly different from the modified example 15 in that the inner surface of the end portion 851 of the tubular body 82 on the tube axis A direction hollow electrode side is chamfered.
- the chamfered portion 852 shown in FIG. 23B is formed in a tapered shape over the entire circumferential direction at the end portion 851 of the cylindrical body 82 on the tube axis A direction hollow electrode side.
- FIG. 24 is an enlarged cross-sectional view showing one end of the cold cathode fluorescent lamp according to Modification 17.
- Modification 17 differs greatly from Modification 15 in that the end portion 861 of the cylindrical body 82 on the tube axis A direction hollow electrode side is formed in a trumpet shape. With this configuration, since the inner diameter of the end portion 861 is large, damage to the surface of the glass bulb 10 is suppressed when the feeding terminal 81 is inserted into the glass bulb 10, and the feeding terminal 81 is easily attached to the glass bulb 10. Can be installed.
- FIG. 25 is a perspective view showing a power supply terminal of a cold cathode fluorescent lamp according to Modification 18.
- FIG. 26 is a diagram showing a state before and after mounting the power supply terminal to the cold cathode fluorescent lamp.
- the modified example 18 is significantly different from the modified example 9 in the configuration of the cylindrical body 871.
- the tubular body 871 has a substantially C-shaped cross section, and includes a cylindrical body portion 873 having a slit portion 872 in the axial direction of the tubular body, and one end portion of the cylindrical body portion 873. It has a plurality of (six in this example) elastic tongue pieces 874 that are extended.
- the elastic tongue piece 874 is provided with a plurality of (six in this example) slit portions 875 along the axial direction of the cylindrical body from one end of the cylindrical body portion 873 to a predetermined depth at equal intervals in the circumferential direction. It is formed by.
- the dimensional tolerance of the outer shape of the glass bulb 10 can be absorbed by the elastic force of the substantially C-shaped portion, and the feeding terminal 876 is It can be held on the outer peripheral surface of the glass bulb 10.
- Each of the elastic tongue pieces 874 is bent inward as a whole from the vicinity of the base end portion on the cylindrical body portion 873 side, and further, in the vicinity of the free end portion, locally in a “ ⁇ ” shape.
- the tip of the elastic tongue piece 874 extends in a trumpet shape.
- the reason for bending in the “ ⁇ ” shape is that the outer peripheral surface of the glass bulb 10 is not damaged by the corner of the tip of the elastic tongue 874 when the power supply terminal 876 is extrapolated to the cold cathode fluorescent lamp. This is to facilitate insertion into the end portion 12 of the glass bulb 10, and the operation of mounting the power supply terminal on the end portion of the glass bulb can be performed smoothly.
- each elastic tongue piece 874 is larger than the outer diameter of the glass bulb 10. It is set short.
- each elastic tongue piece 874 comes into contact with the outer peripheral surface of the glass bulb 10.
- the entire elastic tongue piece 874 is elastically deformed (elastically deformed) outward in the radial direction of the glass bulb 10 with the base end portion as a base point, and the glass bulb 10 is sandwiched by its restoring force.
- the glass bulb 10 is positioned in the cylindrical body portion 873 in a state where the cylindrical body portion 873 and the axial center are substantially matched.
- the shape, number, arrangement position, and the like of the elastic tongue piece 874 and the slit portion 875 are not limited to those described above. In short, any configuration that can elastically support the glass bulb 10 in the cylindrical body 871 may be used.
- FIG. 27 is an enlarged cross-sectional view showing one end of a cold cathode fluorescent lamp according to Modification 19.
- Modification 19 is significantly different from Modification 9 in the configuration of the cylindrical body 881.
- the cylindrical body 881 is obtained by winding a linear elastic material 882 made of a metal material in a spiral shape. According to this configuration, the cylindrical body 881 can be formed from the material itself, so that material loss can be reduced.
- the tubular body 881 includes a first tubular portion 883 and a second tubular portion 884 extending from the first tubular portion 883 toward the tubular body axial direction lead wire side.
- the outer diameter is larger than that of the one cylinder portion 883.
- the inner surface of the first tube portion 883 is in close contact with the outer peripheral surface of the glass bulb 10, and the glass bulb 10 is held by the first tube portion 883.
- the inner surface of the second cylindrical portion 884 is not in contact with the outer peripheral surface of the glass bulb 10, and there is a gap between the surfaces, and a part of the gap is a non-contact portion S.
- the elastic material 882 has a circular cross section and is formed in close contact with the cylindrical body in the axial direction without leaving a gap, so that the shape of the cylindrical body 881 is not easily broken.
- FIG. 28 is a perspective view showing one end of a cold cathode fluorescent lamp according to Modification 20.
- FIG. 29 is an enlarged cross-sectional view showing one end of a cold cathode fluorescent lamp according to Modification 20.
- Modification 20 is significantly different from Modification 19 in the configuration of the elastic material.
- the cylindrical body 891 is obtained by winding a plate-like elastic material 892 made of a metal material in a spiral shape. According to this configuration, the cylindrical body 891 can be formed from the material itself, so that material loss can be reduced.
- the tubular body 891 has a first tubular portion 893 and a second tubular portion 894 extending from the first tubular portion 893 to the tubular body axial direction lead wire side.
- the outer diameter is larger than that of the one cylinder portion 893.
- the inner surface of the first tube portion 893 is in close contact with the outer peripheral surface of the glass bulb 10, and the glass bulb 10 is held by the first tube portion 893.
- the inner surface of the second cylindrical portion 894 is not in contact with the outer peripheral surface of the glass bulb 10, and there is a gap between the surfaces, and a part of the gap is a non-contact portion S.
- the plate-like elastic material 892 is formed with a gap 895 in the axial direction of the cylindrical body in order to improve the heat dissipation of the cylindrical body 891.
- FIG. 30 is an enlarged cross-sectional view showing one end of the cold cathode fluorescent lamp according to the modified example 21.
- the modified example 21 is different from the modified example 4 in the configuration relating to the pool portion 27.
- the pool portion 27 is embedded in the recessed portion 12a provided in the end portion 12 of the glass bulb 10 in a state where the whole portion is immersed, and the bottom surface thereof is in close contact with the bottom surface of the recessed portion 12a.
- the peripheral surface is maintaining the distance B in the lead wire radial direction between the side peripheral surfaces of the recessed part 12a.
- FIG. 31 is an enlarged cross-sectional view showing one end of the cold cathode fluorescent lamp according to Modification 22.
- the modified example 22 is different from the modified example 4 in the configuration related to the padding portion 27.
- the pool portion 27 is disposed with a gap of a distance C between the end portion 12 of the glass bulb 10, and with this configuration, welding connection between the lead wire 22 and the power supply terminal 30 is performed.
- the pool portion 27 of the lead wire 22 When the lamp current increases, the pool portion 27 of the lead wire 22 generates heat. Since there is a gap between the end portion 12 of the glass bulb 10, the thermal expansion of the pool portion 27 causes the glass bulb 10 to expand. Thermal stress is not applied to the end portion 12. As a result, the breakage of the end portion 12 of the glass bulb 10 can be suppressed and the occurrence of leakage can be prevented.
- the distance C is 0.1 mm to 0.5 mm, for example, even when solder dipping is performed on the lead wire 22 in advance, solder does not adhere to the lead wire 22 in the gap portion. Breakage of the end portion 12 of the valve 10 is further suppressed, and leakage can be prevented.
- the power supply terminals provided at both ends of the glass bulb 10 are not limited to those having the shapes of the first embodiment and the modified examples 1 to 22, but may be a combination thereof.
- the power supply terminals are not limited to those having the same shape at both ends, and may be combined with any of the above-described first embodiment and modified examples 1 to 22.
- a cold cathode fluorescent lamp having no power supply terminal as shown in FIG. 32A is a comparative product 1 (conventional product), and has a power supply terminal as shown in FIG.
- the cold cathode fluorescent lamp in contact with the entire outer peripheral surface of the glass bulb 10 facing the lead wire 22 in the glass bulb 10 is a comparative product 2, as shown in FIG. 32 (c).
- the experimental condition is that the cold cathode fluorescent lamp is operated at a lamp current of 20 mA (about three times that of the conventional lamp current) and the hollow electrode 20 is operated. And the surface temperature W2 of the glass bulb 10 facing the lead wire 22 in the glass bulb 10 were measured.
- the power supply terminal 81 of the present invention is formed of a thin metal member made of stainless steel having an inner diameter D of 5 mm, a length L1 of 7 mm, L2 of 3.5 mm, L3 of 1.5 mm, and a thickness of 0.1 mm. Has been.
- the size of the power supply terminal 81a of the comparative product 2 is substantially the same as that of the power supply terminal 81 of the present invention, but the bent portion 84b of the clip portion 84 is opposed to the lead wire 22 in the glass bulb 10. The difference is that the contact is made in the entire outer peripheral surface of the valve 10.
- the comparative product 1 has a surface temperature W1 of about 200 ° C., whereas the surface temperature W2 is about 195 ° C. and the temperature difference is as small as about 5 ° C., so that mercury vapor stays around the lead wire 22. There is no. As a result, it is possible to have sufficient lamp brightness while having a long lifetime.
- the comparative product 2 has a large surface temperature W1 of about 160 ° C., a surface temperature W2 of about 140 ° C. and a temperature difference of about 20 ° C., and mercury vapor tends to stay around the lead wire 22. For this reason, there is a tendency that the mercury vapor in the discharge path is insufficient and the lamp luminance of the cold cathode fluorescent lamp is lowered or the rise of the lamp luminance is delayed. As a result, the comparative product 2 has a shorter life than the comparative product 1 and the lamp brightness is reduced.
- the surface temperature W1 is about 165 ° C.
- the surface temperature W2 is about 160 ° C. and the temperature difference is as small as about 5 ° C. Mercury vapor will not stay.
- the surface temperature W1 can be lowered by about 35 ° C. compared to the comparative product 1, the amount of sputtering on the inner surface of the hollow electrode can be reduced, and when the tip of the hollow electrode comes into contact with the inner surface of the glass bulb, It can be seen that the inner surface of the glass bulb can be prevented from being melted by heat from the tip.
- the temperature difference is as small as about 5 ° C., it can be seen that a stable lamp brightness can be obtained, and the phenomenon that the rise of the lamp brightness is delayed hardly occurs.
- the bent portion 84b of the clip portion 84 is brought into contact with the outer surface of the glass bulb 10 facing the cylindrical portion 23 in the electrode body 21 of the hollow electrode 20, but the contact portion is heated to a high temperature. Since there is the hollow electrode 20, the mercury vapor does not stay.
- the present invention also provides that the bent portion 84b of the clip portion 84 is between the tips of the pair of hollow electrodes 20 and contacts the outer surface of the glass bulb 10 in the vicinity of the tips of the hollow electrodes 20.
- the temperature is lower than the surface temperature W1
- this temperature gradient is the moving direction of the mercury vapor, and the mercury vapor does not stay. Therefore, the attachment position of the bent portion 84b of the clip portion 84 is preferably provided on the outer surface of the cylindrical portion 23 of the hollow electrode 20 and the glass bulb 10 near the tip.
- the lamp current is 20 mA
- the same effect of the present invention is obtained even when the lamp current is 3.5 to 22 mA.
- the cold cathode fluorescent lamp has a glass bulb 10 having an outer diameter of 4 mm, an inner diameter of 3 mm, an outer diameter of a bead 12b provided at the end of the glass bulb 10, and a length E in the tube axis A direction of 2 mm.
- the wire diameter F of the internal lead wire 25 is 0.8 mm
- the distance C between the pool portion 27 and the end portion 12 of the glass bulb 10 is 0.25 mm
- the outer diameter G of the nickel hollow electrode 20 is 2.7 mm
- the length in the tube axis A direction is 10 mm.
- the surface roughness Ra of the internal lead wire 25 was measured five times using a scanning confocal infrared laser microscope (manufactured by Olympus Corporation, LEXT.OLS3000), and obtained from the average value. Specifically, as shown in FIG. 34, the outer peripheral surface of the internal lead wire 25 is 260 ⁇ m along the lead axial direction, and the line segments (1) to (5) are shifted at equal intervals in the lead circumferential direction. The position indicated by is measured.
- the peeling occurrence strength N is the strength when the glass peels from the lead wire 25 due to an external force applied to the lead wire 22, and a push-pull gauge (manufactured by Imada Co., Ltd., DS2-500N) and a strain observation instrument are used. It was measured by the lateral load test used. Specifically, as shown in FIG. 35, the detection tip 900 of the push-pull gauge is pressed at a speed of 1 mm / min at a position 0.50 mm away from the bead 12a (the end 12 of the glass bulb 10). The measured value of the push-pull gauge at the moment when peeling occurred was read while observing the situation with an observation instrument.
- FIG. 36 is a diagram showing measurement results of the surface roughness Ra and the peel occurrence strength N.
- FIG. 37 is a diagram showing the correlation between the surface roughness Ra and the peel occurrence strength N.
- FIG. 38 is an exploded perspective view showing a schematic configuration of a backlight unit and the like according to an embodiment of the present invention
- FIG. 39 is a diagram for explaining a mounting state of the cold cathode fluorescent lamp.
- a backlight unit 1000 is a direct-type backlight unit for a liquid crystal television, and the structure thereof is basically the structure of a conventional backlight unit.
- the backlight unit 1000 includes an envelope 1100, a diffusion plate 1200, a diffusion sheet 1300, and a lens sheet 1400, and is used by being arranged on the back surface of the liquid crystal panel 1500.
- the envelope 1100 is a box made of white polyethylene terephthalate (PET) resin, and as shown in FIG. Consists of.
- PET polyethylene terephthalate
- the plurality of cold cathode fluorescent lamps 1 of the first embodiment are arranged in parallel, and light from the cold cathode fluorescent lamps 1 is diffused through the opening 1160 of the envelope 1100. Released toward 1200.
- a pair of sockets 1600 are arranged on the reflecting plate 1110 at positions corresponding to the mounting positions of the cold cathode fluorescent lamps 1.
- Each socket 1600 is formed by bending a plate made of a copper alloy such as phosphor bronze or aluminum, for example, and a pair of holding pieces 1610 and 1620 and a connection for connecting the holding pieces 1610 and 1620 at a lower end edge. It consists of a piece 1630.
- the sandwiching pieces 1610 and 1620 are provided with recesses that match the outer shape of the cold cathode fluorescent lamp 1, and when the cold cathode fluorescent lamp 1 is fitted into the recesses, the leaf springs of the sandwiching pieces 1610 and 1620 act.
- the cold cathode fluorescent lamp 1 is held in a socket 1600, and the socket 1600 and the power feeding terminal 30 are electrically connected. Power is supplied to the cold cathode fluorescent lamp 1 attached to the backlight unit 1000 from a lighting circuit (not shown) of the backlight unit 1000 via a socket 1600.
- the diffusion plate 1200 is a plate made of polycarbonate (PC) resin, and is disposed so as to close the opening 1160 of the envelope 1100.
- the diffusion sheet 1300 is made of a polycarbonate resin, and the lens sheet 1400 is made of an acrylic resin, and is arranged so as to be sequentially superimposed on the diffusion plate 1200.
- the backlight unit according to the present invention has been specifically described based on the embodiment, but the backlight unit according to the present invention is not limited to the above-described embodiment.
- the present invention is not limited to a direct-type backlight unit, but an edge light system (also referred to as a satellite system or a light guide plate system) in which a light guide plate is disposed on the back surface of a liquid crystal panel and a cold cathode fluorescent lamp 1 is disposed on an end surface of the light guide plate. ) Backlight unit.
- FIG. 40 is a partially broken perspective view showing a liquid crystal display device according to one embodiment of the present invention.
- a liquid crystal display device 2000 according to an embodiment of the present invention is, for example, a 32-inch liquid crystal television, and a liquid crystal screen unit 2100 including a liquid crystal panel and the like disposed on the back of the liquid crystal screen unit 2100.
- the backlight unit 1000 and the lighting circuit 2200 are provided.
- the liquid crystal screen unit 2100 is a known one, and includes, for example, a color filter substrate, a liquid crystal, a TFT substrate, a drive module (not shown), and forms a color image based on an image signal from the outside.
- the lighting circuit 2200 lights the cold cathode discharge lamp 100 inside the backlight unit 1000.
- liquid crystal display device has been specifically described above based on the embodiments.
- the liquid crystal display device according to the present invention is not limited to the above-described embodiments.
- the cold cathode discharge lamp, the backlight unit, and the liquid crystal display device according to the present invention can be used in the entire illumination field.
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Abstract
Description
10 ガラスバルブ
20 ホロー電極
22 リード線
30 給電端子
31 筒状体 DESCRIPTION OF
以下、本発明の実施の形態1にかかる冷陰極蛍光ランプについて、図面を参照しながら説明する。 (Description of cold cathode fluorescent lamp)
Hereinafter, the cold cathode fluorescent lamp according to the first embodiment of the present invention will be described with reference to the drawings.
上記実施の形態に係る冷陰極蛍光ランプにおいて、電極周辺の温度特性を測定し、給電端子の放熱作用について検討した。 (Explanation of experiment)
In the cold cathode fluorescent lamp according to the above embodiment, the temperature characteristics around the electrode were measured, and the heat radiation action of the power supply terminal was examined.
図38は、本願発明の一実施形態にかかるバックライトユニット等の概略構成を示す分解斜視図であり、図39は、冷陰極蛍光ランプの取り付け状態を説明する図である。 (Description of backlight unit)
FIG. 38 is an exploded perspective view showing a schematic configuration of a backlight unit and the like according to an embodiment of the present invention, and FIG. 39 is a diagram for explaining a mounting state of the cold cathode fluorescent lamp.
図40に、本発明の一実施形態に係る液晶表示装置を示す一部破断斜視図である。図40に示すように、本発明の一実施形態に係る液晶表示装置2000は、例えば32inch液晶テレビであり、液晶パネル等を含む液晶画面ユニット2100と液晶画面ユニット2100の背面に配された本実施の形態に係るバックライトユニット1000と点灯回路2200とを備える。 (Description of liquid crystal display device)
FIG. 40 is a partially broken perspective view showing a liquid crystal display device according to one embodiment of the present invention. As shown in FIG. 40, a liquid
Claims (47)
- ガラスバルブと、前記ガラスバルブの両端部内側にそれぞれ設けられたホロー電極と、前記ガラスバルブの両端部外側に設けられ、前記ホロー電極のリード線と接続された給電端子とを備え、前記給電端子は前記ガラスバルブの外周面を包囲するよう設けられた導電性の筒状体を有し、前記筒状体は少なくとも前記ガラスバルブ内のリード線と対向する前記ガラスバルブの外周表面全域において概ね非接触にしたものであることを特徴とする冷陰極蛍光ランプ。 A glass bulb, a hollow electrode provided inside each end of the glass bulb, and a feed terminal provided outside the both ends of the glass bulb and connected to a lead wire of the hollow electrode, the feed terminal Has a conductive cylindrical body provided so as to surround the outer peripheral surface of the glass bulb, and the cylindrical body is substantially non-existing at least over the entire outer peripheral surface of the glass bulb facing the lead wire in the glass bulb. A cold cathode fluorescent lamp characterized by being in contact.
- 前記筒状体の内面が前記ホロー電極と対向するガラスバルブの外周面に密接していることを特徴とする請求項1に記載の冷陰極蛍光ランプ。 The cold cathode fluorescent lamp according to claim 1, wherein an inner surface of the cylindrical body is in close contact with an outer peripheral surface of a glass bulb facing the hollow electrode.
- 前記筒状体は、第1筒部と、該第1筒部から筒状体軸心方向リード線側に延設された第2筒部とを有し、該第2筒部は前記第1筒部よりも外径が大きいことを特徴とする請求項1に記載の冷陰極蛍光ランプ。 The tubular body has a first tubular portion and a second tubular portion extending from the first tubular portion toward the tubular body axial direction lead wire side, and the second tubular portion is the first tubular portion. The cold cathode fluorescent lamp according to claim 1, wherein an outer diameter is larger than that of the cylindrical portion.
- 前記筒状体は、第1筒部と、該第1筒部から筒状体軸心方向両側に延設された一対の第2筒部とを有し、該一対の第2筒部はそれぞれ前記第1筒部よりも外径が大きいことを特徴とする請求項1に記載の冷陰極蛍光ランプ。 The tubular body has a first tubular portion and a pair of second tubular portions extending from the first tubular portion to both sides in the axial direction of the tubular body, and the pair of second tubular portions are respectively The cold cathode fluorescent lamp according to claim 1, wherein an outer diameter is larger than that of the first tube portion.
- 前記筒状体は、その軸心方向にスリット部を有し断面が略C字型をなしていることを特徴とする請求項1から請求項4のいずれかに記載の冷陰極蛍光ランプ。 The cold cathode fluorescent lamp according to any one of claims 1 to 4, wherein the cylindrical body has a slit portion in an axial direction thereof and has a substantially C-shaped cross section.
- 前記筒状体は、前記スリット部を挟んで対向する一対の端縁のそれぞれの一部に、前記スリット部を跨いで互いに係合する一対の係合部を設けたことを特徴とする請求項5に記載の冷陰極蛍光ランプ。 The cylindrical body is provided with a pair of engaging portions that engage with each other across the slit portion at a part of each of a pair of end edges facing each other with the slit portion interposed therebetween. 5. The cold cathode fluorescent lamp according to 5.
- 前記筒状体の一対の係合部は、前記スリット部の対向する一方の端縁に凹部を、他方の端縁に凸部をそれぞれ形成したものであることを特徴とする請求項6に記載の冷陰極蛍光ランプ。 The pair of engaging portions of the cylindrical body are formed by forming a concave portion on one end edge of the slit portion and a convex portion on the other end edge, respectively. Cold cathode fluorescent lamp.
- 前記筒状体は、少なくともその軸心方向リード線側と反対側の端部の内面が面取りまたはラッパ状に形成されていることを特徴とする請求項5に記載の冷陰極蛍光ランプ。 6. The cold cathode fluorescent lamp according to claim 5, wherein at least an inner surface of an end of the cylindrical body opposite to the axial lead wire side is chamfered or formed in a trumpet shape.
- 前記筒状体は、周方向に沿って複数設けられた弾性舌片を有し、この複数の弾性舌片により前記ガラスバルブの外周面を挟持していることを特徴とする請求項1から請求項4のいずれかに記載の冷陰極蛍光ランプ。 The said cylindrical body has the elastic tongue piece provided with two or more along the circumferential direction, and has clamped the outer peripheral surface of the said glass bulb | bulb with this some elastic tongue piece. Item 5. The cold cathode fluorescent lamp according to Item 4.
- 前記弾性舌片の先端部はラッパ状に広がっていることを特徴とする請求項9に記載の冷陰極蛍光ランプ。 The cold cathode fluorescent lamp according to claim 9, wherein a tip portion of the elastic tongue piece extends in a trumpet shape.
- 前記筒状体がスパイラル状に巻回された金属材料で形成されたものであることを特徴とする請求項1または請求項2に記載の冷陰極蛍光ランプ。 The cold cathode fluorescent lamp according to claim 1 or 2, wherein the cylindrical body is made of a metal material wound in a spiral shape.
- 前記筒状体は、線状または帯状の弾性材料で筒状体軸心方向に密着して形成されたものであることを特徴とする請求項11に記載の冷陰極蛍光ランプ。 The cold cathode fluorescent lamp according to claim 11, wherein the cylindrical body is formed of a linear or belt-like elastic material in close contact with the cylindrical body in the axial direction.
- 前記筒状体は、前記ガラスバルブの外周表面上に半田または主成分が銅若しくは銀で形成された導電膜と、この導電膜を介して設けられた薄厚の金属とで構成されたものであることを特徴とする請求項1又は請求項2に記載の冷陰極蛍光ランプ。 The cylindrical body is composed of a conductive film formed of solder or a main component of copper or silver on the outer peripheral surface of the glass bulb, and a thin metal provided through the conductive film. The cold cathode fluorescent lamp according to claim 1 or 2, wherein
- 前記筒状体と前記ガラスバルブの外周表面とが非接触である部分は、前記導電膜を非形成したものであることを特徴とする請求項13に記載の冷陰極蛍光ランプ。 14. The cold cathode fluorescent lamp according to claim 13, wherein the portion where the cylindrical body and the outer peripheral surface of the glass bulb are not in contact is one in which the conductive film is not formed.
- 前記筒状体の内面の一部のみが前記ガラスバルブの外周面に接触していることを特徴とする請求項1に記載の冷陰極蛍光ランプ。 The cold cathode fluorescent lamp according to claim 1, wherein only a part of the inner surface of the cylindrical body is in contact with the outer peripheral surface of the glass bulb.
- 前記筒状体は、その内面には径方向内側に突出して、前記ガラスバルブ内のリード線と対向する前記ガラスバルブの外周表面全域以外の前記ガラスバルブの外周面を押圧し、前記ガラスバルブに支持される支持部材を有していることを特徴とする請求項15に記載の冷陰極蛍光ランプ。 The cylindrical body protrudes radially inward on the inner surface, presses the outer peripheral surface of the glass bulb other than the entire outer peripheral surface of the glass bulb facing the lead wire in the glass bulb, and The cold cathode fluorescent lamp according to claim 15, further comprising a support member to be supported.
- 前記支持部材は、前記筒状体の一部が折り曲げられ、その折り曲げの一部を前記ガラスバルブの外周面に押圧するものであることを特徴とする請求項16に記載の冷陰極蛍光ランプ。 The cold cathode fluorescent lamp according to claim 16, wherein the support member is formed by bending a part of the cylindrical body and pressing the bent part against an outer peripheral surface of the glass bulb.
- 前記支持部材は、前記筒状体の一端側から他端側に延出すると共に前記一端側から前記ガラスバルブ側に折曲して形成された複数の帯状体であることを特徴とする請求項16に記載の冷陰極蛍光ランプ。 The said support member is a some strip | belt-shaped body formed by bending from the said one end side to the said glass bulb side while extending from the one end side of the said cylindrical body. 16. The cold cathode fluorescent lamp according to 16.
- 前記支持部材は、前記筒状体の一部が折り曲げられ、その折り曲げの一部を前記ガラスバルブの外周面に押圧するものと、前記筒状体の内面に形成された前記ガラスバルブの外周面側に突出する複数のダボとで構成されたものであることを特徴とする請求項16に記載の冷陰極蛍光ランプ。 The support member includes a member in which a part of the cylindrical body is bent, a part of the bent member is pressed against the outer peripheral surface of the glass bulb, and an outer peripheral surface of the glass bulb formed on the inner surface of the cylindrical body. The cold cathode fluorescent lamp according to claim 16, comprising a plurality of dowels protruding to the side.
- 前記リード線は、前記給電端子と接合される部分に、前記ガラスバルブに封着される部分よりも外径の大きい肉だまり部を有し、前記肉だまり部の少なくとも一部がニッケル材料、鉄材料又はニッケルメッキで形成されていることを特徴とする請求項1に記載の冷陰極蛍光ランプ。 The lead wire has a pooled portion having a larger outer diameter than a portion sealed to the glass bulb at a portion joined to the power supply terminal, and at least a part of the pooled portion is made of nickel material, iron The cold cathode fluorescent lamp according to claim 1, wherein the cold cathode fluorescent lamp is made of a material or nickel plating.
- 前記リード線は、ニッケル材料、鉄材料又はニッケルメッキからなり前記給電端子が接続される外部リード線と、該外部リード線とは異なる材質からなり前記ホロー電極が接合された内部リード線とを接合したものであり、前記接合部に前記リード線よりも外径の大きい肉だまり部を有しているものであることを特徴とする請求項1に記載の冷陰極蛍光ランプ。 The lead wire is made of a nickel material, an iron material, or nickel plating, and an external lead wire to which the feeding terminal is connected and an internal lead wire made of a material different from the external lead wire and joined to the hollow electrode. The cold cathode fluorescent lamp according to claim 1, wherein the joint portion has a pooled portion having an outer diameter larger than that of the lead wire.
- 前記肉だまり部は、前記ガラスバルブの端部において、その底面を密接、または、その底面を密接かつ前記リード線の径方向で隙間を有して埋設されたものであることを特徴とする請求項20または請求項21に記載の冷陰極蛍光ランプ。 The bulged portion is embedded at the end portion of the glass bulb, close to the bottom surface, or close to the bottom surface and with a gap in the radial direction of the lead wire. Item 22. The cold cathode fluorescent lamp according to Item 20 or Item 21.
- 前記肉だまり部は、前記ガラスバルブの端部との間に隙間を設けたものであることを特徴とする請求項20または請求項21に記載の冷陰極蛍光ランプ。 The cold cathode fluorescent lamp according to claim 20 or 21, wherein the pool portion is provided with a gap between the end portion of the glass bulb.
- 前記隙間は、0.1mm~0.5mmであることを特徴とする請求項23に記載の冷陰極蛍光ランプ。 The cold cathode fluorescent lamp according to claim 23, wherein the gap is 0.1 mm to 0.5 mm.
- 前記肉だまり部は、前記リード線の軸心と直交する断面が円形状であり、その最大径が前記リード線の最大外径より大きく前記ガラスバルブの最大外径より小さい寸法であることを特徴とする請求項20または請求項21に記載の冷陰極蛍光ランプ。 The puddle portion has a circular cross section perpendicular to the axis of the lead wire, and the maximum diameter is larger than the maximum outer diameter of the lead wire and smaller than the maximum outer diameter of the glass bulb. The cold cathode fluorescent lamp according to claim 20 or 21.
- 前記リード線は、ニッケル材料、鉄材料又はニッケルメッキからなり前記給電端子が接続される外部リード線と、該外部リード線とは異なる材質からなり前記ホロー電極が接合された内部リード線とを接合したものであり、前記接合部に前記リード線よりも外径の大きい肉だまり部を有し、かつ、前記外部リード線は前記内部リード線より熱伝導率が小さいものであることを特徴とする請求項20または請求項21に記載の冷陰極蛍光ランプ。 The lead wire is made of a nickel material, an iron material, or nickel plating, and an external lead wire to which the feeding terminal is connected and an internal lead wire made of a material different from the external lead wire and joined to the hollow electrode. The joint portion has a pooled portion having a larger outer diameter than the lead wire, and the external lead wire has a smaller thermal conductivity than the internal lead wire. The cold cathode fluorescent lamp according to claim 20 or claim 21.
- 前記リード線は、ニッケル材料、鉄材料又はニッケルメッキからなり前記給電端子が接続される外部リード線と、該外部リード線とは異なる材質からなり前記ホロー電極が接合された内部リード線とを接合したものであり、前記外部リード線が前記内部リード線の線よりも線径を細くした、かつ、前記外部リード線は前記内部リード線より熱伝導率が小さいものであることを特徴とする請求項21に記載の冷陰極蛍光ランプ。 The lead wire is made of a nickel material, an iron material, or nickel plating, and an external lead wire to which the feeding terminal is connected and an internal lead wire made of a material different from the external lead wire and joined to the hollow electrode. The external lead wire has a diameter smaller than that of the internal lead wire, and the external lead wire has a smaller thermal conductivity than the internal lead wire. Item 22. The cold cathode fluorescent lamp according to Item 21.
- 前記リード線の少なくとも前記ガラスバルブに封着されている部分の表面粗さが、0.2Ra~0.8Raであることを特徴とする請求項1に記載の冷陰極蛍光ランプ。 The cold cathode fluorescent lamp according to claim 1, wherein a surface roughness of at least a portion of the lead wire sealed to the glass bulb is 0.2 Ra to 0.8 Ra.
- 前記リード線の一端部は、前記ホロー電極と溶接固定され、その一端部の表面が0.2Ra~0.8Raであり、かつ面取り寸法は径方向の長さが0.08mm~0.15mmで軸方向の長さが0.1mm~0.25mmであることを特徴とする請求項28記載の冷陰極蛍光ランプ。 One end of the lead wire is welded to the hollow electrode, the surface of the one end is 0.2 Ra to 0.8 Ra, and the chamfer dimension is 0.08 mm to 0.15 mm in the radial direction. The cold cathode fluorescent lamp according to claim 28, wherein an axial length is 0.1 mm to 0.25 mm.
- 前記給電端子は、前記筒状体から筒状体軸心方向リード線側に延出し、前記リード線の一部と接続される接続部を備えたものであることを特徴とする請求項1に記載の冷陰極蛍光ランプ。 2. The power feeding terminal according to claim 1, further comprising a connecting portion that extends from the cylindrical body toward a cylindrical body axial direction lead wire and is connected to a part of the lead wire. The cold cathode fluorescent lamp described.
- 前記給電端子は、前記筒状体が前記ガラスバルブの端部外周に外挿されたものであり、前記筒状体の筒状体軸心方向一端から外側に延出する帯状の導出部と、該導出部の先端部に設けられ、前記リード線の一部と接続される接続部とを備えたものであることを特徴とする請求項1に記載の冷陰極蛍光ランプ。 The feeding terminal is a belt-shaped lead-out portion that extends outward from one end of the cylindrical body in the axial direction of the cylindrical body, wherein the cylindrical body is extrapolated to the outer periphery of the end of the glass bulb; The cold cathode fluorescent lamp according to claim 1, further comprising a connection portion provided at a distal end portion of the lead-out portion and connected to a part of the lead wire.
- 前記接続部は、前記リード線より熱伝達率が大きいものであることを特徴とする請求項30または請求項31に記載の冷陰極蛍光ランプ。 32. The cold cathode fluorescent lamp according to claim 30, wherein the connection portion has a heat transfer coefficient larger than that of the lead wire.
- 前記筒状体の接続部は、熱伝達率が75W/(m・K)~435W/(m・K)で、かつ、導電率が9×106S/m~65×106S/mであることを特徴とする請求項32記載の冷陰極蛍光ランプ。 The connecting portion of the cylindrical body has a heat transfer coefficient of 75 W / (m · K) to 435 W / (m · K) and a conductivity of 9 × 10 6 S / m to 65 × 10 6 S / m. The cold cathode fluorescent lamp according to claim 32, wherein:
- 前記接続部は、前記リード線の一部外周表面に接近するようにU字部が形成され、前記U字部の部分がかしめられ、前記リード線と接続されたものであることを特徴とする請求項30または請求項31に記載の冷陰極蛍光ランプ。 The connecting portion is formed such that a U-shaped portion is formed so as to approach a part of the outer peripheral surface of the lead wire, and the U-shaped portion is caulked and connected to the lead wire. 32. The cold cathode fluorescent lamp according to claim 30 or 31.
- 前記接続部は、前記リード線の一部外周表面に対し接近して包囲するように筒状部が形成され、前記筒状部の部分がかしめられ、前記リード線と接続されたものであることを特徴とする請求項30または請求項31に記載の冷陰極蛍光ランプ。 The connecting portion is formed such that a cylindrical portion is formed so as to approach and surround a part of the outer peripheral surface of the lead wire, and the portion of the cylindrical portion is caulked and connected to the lead wire. 32. The cold cathode fluorescent lamp according to claim 30 or 31, wherein
- 前記接続部は、前記リード線の一部外周表面を挟むように前記導出部の先端から折曲して形成されたものであることを特徴とする請求項31記載の冷陰極蛍光ランプ。 32. The cold cathode fluorescent lamp according to claim 31, wherein the connection portion is formed by bending from a tip of the lead-out portion so as to sandwich a part of the outer peripheral surface of the lead wire.
- 前記接続部は、前記リード線の外周表面を挟持する一対の挟持片を有し、前記一対の挟持片のそれぞれの押圧力を前記リード線に対し少なくとも100g以上で、前記リード線を挟持して接続されたものであることを特徴とする請求項36に記載の冷陰極蛍光ランプ。 The connecting portion has a pair of clamping pieces that clamp the outer peripheral surface of the lead wire, and the pressing force of each of the pair of clamping pieces is at least 100 g or more with respect to the lead wire, The cold cathode fluorescent lamp according to claim 36, wherein the cold cathode fluorescent lamp is connected.
- 前記接続部は、前記リード線の一端面に面接触するように前記導出部の延出先端より先の部分を折曲して形成されたものであることを特徴とする請求項31記載の冷陰極蛍光ランプ。 32. The cooling device according to claim 31, wherein the connection portion is formed by bending a portion ahead of the extending tip of the lead-out portion so as to come into surface contact with one end surface of the lead wire. Cathode fluorescent lamp.
- 前記接続部は、前記リード線の一部外周表面に接触するように前記導出部の先端より先の部分を折曲して形成されたものであることを特徴とする請求項31記載の冷陰極蛍光ランプ。 32. The cold cathode according to claim 31, wherein the connecting portion is formed by bending a portion ahead of the leading end of the lead-out portion so as to contact a part of the outer peripheral surface of the lead wire. Fluorescent lamp.
- 前記接続部は、貫通孔又は切欠部が形成された接続面を有し、前記貫通孔又は切欠部に前記リード線が挿入されるように前記導出部の先端より先の部分を折曲して形成されたものであり、前記貫通孔又は切欠部に前記リード線を挿入し、前記接続面と前記リード線とを軟質金属を介して接続されたものであることを特徴とする請求項31記載の冷陰極蛍光ランプ。 The connection portion has a connection surface in which a through hole or a notch is formed, and a portion ahead of the leading end of the lead-out portion is bent so that the lead wire is inserted into the through hole or the notch. 32. The device according to claim 31, wherein the lead wire is inserted into the through hole or notch, and the connection surface and the lead wire are connected via a soft metal. Cold cathode fluorescent lamp.
- 前記リード線は、前記給電端子と接合される部分に、前記ガラスバルブに封着される部分よりも外径の大きい肉だまり部を有し、前記接続部は、その一部を前記肉だまり部に当接させたものであることを特徴とする請求項30または請求項31に記載の冷陰極蛍光ランプ。 The lead wire has a thickened portion having a larger outer diameter than a portion sealed to the glass bulb at a portion joined to the power supply terminal, and a part of the connecting portion is the thickened portion. 32. The cold cathode fluorescent lamp according to claim 30, wherein the cold cathode fluorescent lamp is brought into contact with the cold cathode fluorescent lamp.
- 前記リード線は、前記給電端子が接続される外部リード線と、前記ホロー電極が接合された内部リード線とを接合したものであり、前記接合部に前記内部リード線のよりも外径の大きい肉だまり部を有し、前記接続部は、その一部を前記肉だまり部に当接させたものであることを特徴とする請求項30または請求項31に記載の冷陰極蛍光ランプ。 The lead wire is formed by joining an external lead wire to which the power supply terminal is connected and an internal lead wire to which the hollow electrode is joined, and has an outer diameter larger than that of the internal lead wire at the joint portion. 32. The cold cathode fluorescent lamp according to claim 30, wherein the cold cathode fluorescent lamp has a lump part, and the connection part is a part of which is brought into contact with the lump part.
- 前記接続部は、さらに溶接又は軟質金属により前記リード線の一部外周面と接続されたものであることを特徴とする請求項30または請求項31に記載の冷陰極蛍光ランプ。 32. The cold cathode fluorescent lamp according to claim 30, wherein the connection portion is further connected to a part of the outer peripheral surface of the lead wire by welding or a soft metal.
- 前記ガラスバルブは酸化ナトリウムの含有率が3wt%~20wt%の範囲のガラス材料で形成されていることを特徴とする請求項1に記載の冷陰極蛍光ランプ。 2. The cold cathode fluorescent lamp according to claim 1, wherein the glass bulb is formed of a glass material having a sodium oxide content of 3 wt% to 20 wt%.
- 前記ガラスバルブは酸化ナトリウムの含有率が5wt%~20wt%の範囲のガラス材料で形成されていることを特徴とする請求項1に記載の冷陰極蛍光ランプ。 2. The cold cathode fluorescent lamp according to claim 1, wherein the glass bulb is formed of a glass material having a sodium oxide content of 5 wt% to 20 wt%.
- 光源として、請求項1記載の冷陰極蛍光ランプが搭載されていることを特徴とするバックライトユニット。 A backlight unit, wherein the cold cathode fluorescent lamp according to claim 1 is mounted as a light source.
- 液晶ディスプレイパネルと、請求項46記載のバックライトユニットとを備え、前記バックライトユニットは、請求項1記載の冷陰極蛍光ランプを複数本収納する外囲器を有し、前記外囲器が前記液晶ディスプレイパネルの背面に配されていることを特徴とする液晶ディスプレイ装置。 A liquid crystal display panel and a backlight unit according to claim 46, wherein the backlight unit has an envelope that houses a plurality of cold cathode fluorescent lamps according to claim 1, wherein the envelope is the A liquid crystal display device arranged on the back of a liquid crystal display panel.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN200980000052A CN101681752A (en) | 2008-01-28 | 2009-01-15 | Cold cathode fluorescent lamp, backlight unit, and liquid crystal display device |
JP2009516801A JPWO2009096144A1 (en) | 2008-01-28 | 2009-01-15 | Cold cathode fluorescent lamp, backlight unit, and liquid crystal display device |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2008-016135 | 2008-01-28 | ||
JP2008016135 | 2008-01-28 |
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PCT/JP2009/000130 WO2009096144A1 (en) | 2008-01-28 | 2009-01-15 | Cold cathode fluorescent lamp, backlight unit, and liquid crystal display device |
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JP (1) | JPWO2009096144A1 (en) |
KR (1) | KR20100113018A (en) |
CN (1) | CN101681752A (en) |
TW (1) | TW200949892A (en) |
WO (1) | WO2009096144A1 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2008001565A1 (en) * | 2006-06-30 | 2008-01-03 | Sharp Kabushiki Kaisha | Electric discharge tube, mouthpiece, illuminating device, display, and tv receiver |
WO2008001562A1 (en) * | 2006-06-30 | 2008-01-03 | Sharp Kabushiki Kaisha | Electric discharge tube, fitting, illumination device, display device, and television receiver |
JP2008010181A (en) * | 2006-06-27 | 2008-01-17 | Sanken Electric Co Ltd | Connector for discharge tube, discharge tube with connector, and surface light source device |
-
2009
- 2009-01-15 CN CN200980000052A patent/CN101681752A/en active Pending
- 2009-01-15 JP JP2009516801A patent/JPWO2009096144A1/en not_active Withdrawn
- 2009-01-15 WO PCT/JP2009/000130 patent/WO2009096144A1/en active Application Filing
- 2009-01-15 KR KR1020097010129A patent/KR20100113018A/en not_active Application Discontinuation
- 2009-01-19 TW TW098101893A patent/TW200949892A/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008010181A (en) * | 2006-06-27 | 2008-01-17 | Sanken Electric Co Ltd | Connector for discharge tube, discharge tube with connector, and surface light source device |
WO2008001565A1 (en) * | 2006-06-30 | 2008-01-03 | Sharp Kabushiki Kaisha | Electric discharge tube, mouthpiece, illuminating device, display, and tv receiver |
WO2008001562A1 (en) * | 2006-06-30 | 2008-01-03 | Sharp Kabushiki Kaisha | Electric discharge tube, fitting, illumination device, display device, and television receiver |
Also Published As
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CN101681752A (en) | 2010-03-24 |
JPWO2009096144A1 (en) | 2011-05-26 |
TW200949892A (en) | 2009-12-01 |
KR20100113018A (en) | 2010-10-20 |
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