WO2009091102A1 - Electrode for electrochemical capacitor and process for preparing the same - Google Patents
Electrode for electrochemical capacitor and process for preparing the same Download PDFInfo
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- WO2009091102A1 WO2009091102A1 PCT/KR2008/002323 KR2008002323W WO2009091102A1 WO 2009091102 A1 WO2009091102 A1 WO 2009091102A1 KR 2008002323 W KR2008002323 W KR 2008002323W WO 2009091102 A1 WO2009091102 A1 WO 2009091102A1
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- Prior art keywords
- electrode
- binder
- active material
- capacitor
- electrodes
- Prior art date
Links
- 239000003990 capacitor Substances 0.000 title claims abstract description 71
- 238000004519 manufacturing process Methods 0.000 title abstract description 10
- 239000011230 binding agent Substances 0.000 claims abstract description 52
- 238000000034 method Methods 0.000 claims abstract description 21
- 239000011248 coating agent Substances 0.000 claims abstract description 19
- 238000000576 coating method Methods 0.000 claims abstract description 19
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 71
- 239000011149 active material Substances 0.000 claims description 43
- RQAKESSLMFZVMC-UHFFFAOYSA-N n-ethenylacetamide Chemical compound CC(=O)NC=C RQAKESSLMFZVMC-UHFFFAOYSA-N 0.000 claims description 32
- 239000002002 slurry Substances 0.000 claims description 32
- 229920000642 polymer Polymers 0.000 claims description 31
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 16
- 150000001875 compounds Chemical class 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical class C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 7
- 239000004966 Carbon aerogel Substances 0.000 claims description 6
- 239000002041 carbon nanotube Substances 0.000 claims description 6
- 229910021393 carbon nanotube Inorganic materials 0.000 claims description 6
- 230000009477 glass transition Effects 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- 229920001940 conductive polymer Polymers 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- 239000010439 graphite Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims description 3
- 229910052741 iridium Inorganic materials 0.000 claims description 3
- 229910001416 lithium ion Inorganic materials 0.000 claims description 3
- 229910052748 manganese Inorganic materials 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 150000004767 nitrides Chemical class 0.000 claims description 3
- 229910052763 palladium Inorganic materials 0.000 claims description 3
- 229910052703 rhodium Inorganic materials 0.000 claims description 3
- 229910052707 ruthenium Inorganic materials 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 229910052720 vanadium Inorganic materials 0.000 claims description 3
- 238000001035 drying Methods 0.000 abstract description 34
- 230000002349 favourable effect Effects 0.000 abstract description 4
- 238000012360 testing method Methods 0.000 description 29
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 22
- 239000001768 carboxy methyl cellulose Substances 0.000 description 22
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 22
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 22
- 229940105329 carboxymethylcellulose Drugs 0.000 description 22
- 239000010410 layer Substances 0.000 description 21
- 230000000052 comparative effect Effects 0.000 description 17
- 239000004020 conductor Substances 0.000 description 12
- 239000002904 solvent Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 6
- 230000009467 reduction Effects 0.000 description 6
- 238000006722 reduction reaction Methods 0.000 description 6
- 238000000197 pyrolysis Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000006230 acetylene black Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000003466 anti-cipated effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 239000006255 coating slurry Substances 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 229910001415 sodium ion Inorganic materials 0.000 description 2
- 244000144730 Amygdalus persica Species 0.000 description 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 235000006040 Prunus persica var persica Nutrition 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920003174 cellulose-based polymer Polymers 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000007580 dry-mixing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 239000011267 electrode slurry Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000003273 ketjen black Substances 0.000 description 1
- 239000011244 liquid electrolyte Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000005486 organic electrolyte Substances 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000012254 powdered material Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007581 slurry coating method Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000002411 thermogravimetry Methods 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
- H01G11/32—Carbon-based
- H01G11/38—Carbon pastes or blends; Binders or additives therein
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/26—Electrodes characterised by their structure, e.g. multi-layered, porosity or surface features
- H01G11/28—Electrodes characterised by their structure, e.g. multi-layered, porosity or surface features arranged or disposed on a current collector; Layers or phases between electrodes and current collectors, e.g. adhesives
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
- H01G11/32—Carbon-based
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
- H01G11/50—Electrodes characterised by their material specially adapted for lithium-ion capacitors, e.g. for lithium-doping or for intercalation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/84—Processes for the manufacture of hybrid or EDL capacitors, or components thereof
- H01G11/86—Processes for the manufacture of hybrid or EDL capacitors, or components thereof specially adapted for electrodes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/13—Energy storage using capacitors
Definitions
- the present invention relates to an electrode for an electrochemical capacitor and a process for preparing the same, and more particularly, to an electrode for an electrochemical capacitor using a binder for an electric double layer capacitor having more favorable physical characteristics and thermal stability, instead of a related art soluble cellulose-based polymer having a low pyrolytic temperature, in order to increase electrode density to realize a high-capacity capacitor, and increase yield by raising coating temperature and drying temperature to improve thermal resistance, and to a process for preparing the same.
- Electrochemical capacitors are configured with two types of electrodes, and can be generally be classified into symmetric capacitors and hybrid capacitors depending on their electrode configurations.
- Symmetric capacitors can be further classified into electric double layer capacitors (that uses a plurality of activated carbon electrodes and has double layer capacitance occurring at the contacting interfaces between each electrode and liquid electrolyte), and pseudocapacitors (with pseudocapacitance through reduction/oxidation reaction (redox) that accompanies capacitance). Since an electric double layer capacitor induces electric charging and discharging through physical reactions of ion absorption and desorption on an active material surface, it has high output and an almost indefinite service life.
- Active materials that may be used include active carbon powder, active carbon fiber, carbon nanotubes, and carbon aero gel.
- a pseudocapacitor has a capacitance three or four times greater than an electric double layer capacitor.
- manufacturing a pseudocapacitor is difficult because expensive metal oxide or limiting conductive polymer is used as an electrode active material, and due to its high internal resistance, pseudocapacitors are not yet widely used.
- a hybrid capacitor has double layer capacitance at one electrode employing activated carbon material, and exhibits Faradaic pseudocapacitive behaviors at the other electrode that is formed, not of activated carbon, but of one or more selected from groups (a) Ru, Rh, Pd, Ta, Os, Mo, Mn, Ni, Co, Ir, W, and V; (b) an alloy, an oxide, a nitride, a carbide, and a hydroxide of the above metals; (c) a doped conductive polymer; and (d) a graphite-based carbon in which lithium ion is introduced. While hybrid capacitors are advantageous in their ability to surmount the small capacities of symmetric capacitors and their more favorable output characteristics over batteries, they are limited by reduced service life in comparison to symmetric capacitors.
- the method of forming an electrode by coating slurry involves a comparatively simpler work process and lower cost for processing equipment. Also, when compared to the method of using a separate conductive binder and attaching a compressed electrode, the former method has a relatively lower internal resistance. For these reasons, the method for preparing electrodes using the slurry coating method is the most widely used for preparing electrodes for electrochemical capacitors.
- the method of forming electrodes for electrochemical capacitors by coating slurry involves coating a slurry including one or more binders on a current collector, and then drying and binding an active material with another active material and an active material with a current collector.
- the binder is one of the important elements that determine the capacitor's performance. If the performance of the binder is insufficient or not enough binder is contained for an electrode, it is difficult to coat a layer of uniform thickness when coating an electrode, and even after the capacitor is configured, active material may disengage from other active material or a current coll ector, so that the capacitor is given reduced capacitance or increased internal resistance. Conversely, if an excessive amount of binder is used, the amount of active material in the electrode is reduced so that the capacitance of the capacitor drops, or its internal resistance is raised by the electrical characteristics of polymer, which is largely an electric insulator.
- CMC carboxymethyl cellulose
- Japanese Laid-open Patent No. 1991-280518 discloses a method of preparing an electrode for an electric double layer capacitor, through dissolving CMC in water to mix and diffuse activated carbon, after which prepared slurry is coated on an aluminum current collector.
- Carboxymethyl cellulose is a binder that is commonly used to increase viscosity. It is also used to disperse active materials in many applications, and is an important binder that is widely used for coupling one active material with another active material, and an active material with a current collector.
- Korean Laid-open Patent No. 2001-84422 discloses a method for mixing and using the above binder with butadiene styrene. This has been proposed as an alternative to the typical use of only carboxymethyl cellulose for electrodes, due to the latter' s extreme lack of flexibility. Because butadiene styrene is composed of small particles approximately 130 nm in size and induces point contact between one active material and another active material and between an active material and a current collector, it is very effective at increasing the strength of an electrode. However, mixing too much into an electrode causes a sharp increase in internal resistance, and capacitance reduction results from a reduced amount of active material in the mixture. Disclosure of Invention Technical Problem
- the present inventor employed an n- vinyl acetamide -based polymer with excellent thermal stability and dispersive properties as a binder for an electrochemical capacitor, which demonstrated abilities to increase electrode density to realize a high capacitance capacitor, and increase heat resistance to raise coating temperature and drying temperature and thus improve productivity in the preparing of electrodes and provide a stable capacitor service life.
- an n-vinyl acetamide-based binder is characterized in having a glass transition temperature of 16O 0 C or higher.
- the present inventor discovered that problems in the related art could be solved by using a binder formed of the n-vinyl acetamide-based polymer.
- an object of the present invention is to provide an electrode for an electrochemical capacitor capable of increasing electrode density to realize a high capacitance capacitor, improving heat resistance to raise coating temperature and drying temperature in order to improve productivity in electrode preparation, and a process for preparing the same.
- an electrode for an electrochemical capacitor including a compound coated on a current collector, the compound including an active material, a conductive material and a binder, wherein the binder includes an n-vinyl acetamide polymer.
- the binder may further include butadiene styrene.
- the binder may have a higher glass transition temperature than the related art, which may be 16O 0 C or higher - preferably, 350°C.
- 1 to 20 parts by weight of the binder may be included for every 100 parts by weight of the active material, and 1 to 10 parts by weight of the n-vinyl acetamide polymer and 1 to 10 parts by weight of the butadiene styrene may be used for every 100 parts by weight of the active material as the binder.
- the capacitor may be an electric double layer capacitor including a plurality of symmetrical electrodes, or may be a hybrid capacitor including a plurality of asymmetrical electrodes.
- the electric double layer capacitor may be configured with two of the electrodes both including the active material that is an activated carbon powder, activated carbon fiber, carbon nanotubes, carbon aero gel, or a combination thereof, and one of the electrodes may have a capacitance that is 1 to 3 times that of the other electrode.
- the hybrid capacitor may be configured with a first of the electrodes including the active material that is an activated carbon powder, activated carbon fiber, carbon nanotubes, carbon aero gel, or a combination thereof, and a second of the electrodes including the active material that is one or more selected from the groups: (a) Ru, Rh, Pd, Ta, Os, Mo, Mn, Ni, Co, Ir, W, and V; (b) an alloy, an oxide, a nitride, a carbide, and a hydroxide of the metals in group (a); (c) a doped conductive polymer; and (d) a graphite-based carbon in which lithium ion is introduced, and the first or the second of the electrodes may have a capacitance 10 times or greater than that of the other electrode.
- a method of preparing an electrode for an electrochemical capacitor includes an active material, a conductive material, a binder for binding the active material and the conductive material on a current conductor, and a solvent and dispersing agent for dispersing the active material.
- the method of preparing an electrode for an electrochemical capacitor includes: forming a slurry through mixing a compound including an active material, a conductive material and a binder; and forming the electrode through coating the slurry on a current collector, where the binder may include an n-vinyl acetamide polymer, butadiene styrene, or a compound thereof.
- the present invention uses an n- vinyl acetamide polymer to enable an electrode density increase of 12% or more, as well as an equivalent series resistance (ESR) service life by approximately two-fold.
- ESR equivalent series resistance
- FIG. 1 is a flowchart of a process for preparing an electrode for an electrochemical capacitor according to the present invention.
- FIG. 2 illustrates an electrode strength test
- FIG. 3 illustrates an electrode bent to test its flexibility.
- FIG. 4 is a graph comparing electrode strengths for different electrode temperatures of electrodes according to a present embodiment and a comparative embodiment.
- FIG. 5 is a graph comparing pyrolysis temperatures of carboxymethyl cellulose and n- vinyl acetamide polymer.
- FIG. 6 is a graph comparing viscosity stability of a present embodiment and a comparative embodiment.
- FIG. 7 is a graph illustrating results of a service life test for electrodes according to present and comparative embodiments. Best Mode for Carrying out the Invention
- FIG. 1 is a flowchart of a process for preparing an electrode for an electrochemical capacitor according to the present invention, where the preparing process is constituted of a first mixing stage 1, a second mixing stage 2, a slurry forming stage 3, a current collector coating stage 4, and an electrode drying stage 5.
- activated carbon Ia and conductive material Ib are mixed as an active material in a dry mixing process.
- active material in addition to activated carbon powder, activated carbon fiber, carbon nanotubes, carbon aero gel, etc. may be used.
- the activated carbon Ia may be selected from material with an average grain diameter of 1 to 100 ⁇ m and a specific surface area of 500 to 3000 m /g. More preferably, activated carbon with an average grain diameter of 1 to 50 ⁇ m and a specific surface area of 1000 to 3000 m /g may be used, and most preferably, activated carbon with an average grain diameter of 1 to 10 ⁇ m and a specific surface area of 2000 to 3000 m /g may be used, and phenol, peach, cokes, bamboo, charcoal, palm, sugar, etc. may be used as a starting material.
- the conductive material Ib is formed of fine conductive powder such as Ketjen black, Acetylene Black, or graphite powder that have an average particle size smaller than activated carbon.
- fine conductive powdered materials fit in gaps between activated carbon to enable uninterrupted flow of electrons, and may be introduced in a quantity of 1 to 30 parts by weight for 100 parts by weight activated carbon, and more preferably, in a quantity of 3 to 20 parts by weight for 100 parts by weight activated carbon. If the introduced quantity is insufficient, while the capacitance of the capacitor may be increased, its internal resistance is also increased abruptly, and the density is reduced to produce a weaker electrode. Conversely, when the introduced quantity is excessive, while the capacitor's internal resistance can be reduced, cell capacitance also drops due to a reduction in the amount of activated carbon contained. Thus, a suitable quantity by weight must be introduced.
- De-ionized water may be used as the solvent 2a.
- binder 2b carboxymethyl cellulose (used in the related art), butadiene styrene, and n- vinyl acetamide polymer (provided in the present invention) may be used.
- the binder 2b may be introduced in a quantity of 1 to 20 parts by weight for 100 parts by weight of active material, and for the binder, 1 to 10 parts by weight of n- vinyl acetamide polymer and 1 to 10 parts by weight of butadiene styrene may be used for 100 parts by weight of active material.
- n- vinyl acetamide polymer for every 100 parts by weight of activated carbon may be introduced in an electrode.
- butadiene styrene using 1 to 10 parts by weight for every 100 parts by weight of activated carbon is preferable, and using 1 to 5 parts by weight is more preferable.
- n-vinyl acetamide-based polymer is a binder that has favorable physical properties and thermal stability
- a binder that includes an n-vinyl acetamide- based monomer unit and a polymer with a glass transition temperature of 16O 0 C or higher the present invention discovered that problems in the related art could be solved. It is preferable to introduce 1 to 10 parts by weight for every 100 parts by weight of activated carbon in an electrode, and more preferable to introduce 1 to 5 parts by weight.
- this binder When comparing this binder to carboxymethyl cellulose, it has a lower moisture absorption rate. It has exceptional ability to disperse active material in slurry with even a small amount of water.
- n-vinyl acetamide-based binder has a pyrolysis temperature of 350°C or higher, its stability in high temperatures is much greater than carboxymethyl cellulose. This greatly aids improving productivity by allowing the drying temperature to be raised following coating, thereby increasing processing speed. Also, drying temperature can be raised for effectively removing moisture adsorbed in voids in activated carbon to reduce drying time.
- the metal current collector used may be virtually any thin metal layer of Al, Cu, Ni, etc., and is an Al current collector, which is the most widely-used in electrochemical capacitors.
- a method for increasing surface area using a chemical to etch the current collector may be employed, or physical abrasion may be used to roughen the surface.
- the above metal current collector may have a thickness of 10 to 100 ⁇ m.
- the capacitance of the capacitor may be lowered on account of the increased volume taken up inside by the current collector that limits the size of the electrode.
- the electrode is immediately dried in the electrode drying stage 5.
- the drying temperature may be varied according to the thickness and width of the coated layer and the amount of solvent contained in the slurry. It may also be varied according to the thermal stability of the binder.
- Acetylene Black (with a 1 ⁇ m or less average grain diameter) as a conductive material
- 300 parts by weight of de-ionized water as a solvent were introduced to 100 parts by weight of activated carbon, and the coating layer was formed 250 ⁇ m thick.
- the electrode strength tests were measured with a coated layer strength tester (RHESCA; FPR-2000), and the testing method is outlined below.
- RHESCA coated layer strength tester
- FIG. 2 first, a compression ball 8 was used to press the surface of a coated layer 7 measuring 3 cm across and 4 cm vertically.
- a load 11 of 500 g was applied over ten counterclockwise rotations per minute.
- the test duration was 120 seconds, in which scratches in the shape of a circle 9 appeared, followed by the development of cracks in the coated layer 7 after a predetermined time.
- the times at which cracks first began appearing were used as electrode strength comparison indicators. Zero point was adjusted by a support 10 and a counter load 6.
- test example 2 whose results are depicted in Table 3, electrode strength variation was tested according to drying temperature changes for electrodes in comparative example 4 and the fourth embodiment (which were materials that displayed good flexibility), and the results are shown in FIG. 4.
- reference numeral 13 represents drying results over 12 hours for an electrode of comparative example 4
- reference numeral 14 represents drying results over 24 hours for the electrode of comparative example 4.
- Reference numeral 15 represents drying results over 12 hours for an electrode of the fourth embodiment
- reference numeral 16 represents drying results over 24 hours for the electrode of the fourth embodiment.
- the test was conducted under -1 atmospheric pressure (-760 mmHg).
- FIG. 4 shows that electrode strength rapidly dropped with an increase in drying temperatures 13 and 14 for carboxymethyl cellulose. It is also apparent that the longer drying is prolonged, the more quickly a drop occurs in electrode strength according to drying temperature. On the other hand, in the case of the n-vinyl acetamide polymer 15 and 16, electrode strength was relatively stable over varying drying temperatures and drying durations.
- FIG. 5 is a graph comparing pyrolysis temperatures of carboxymethyl cellulose having a portion substituted with Na ions, and n-vinyl acetamide polymer.
- a thermo- gravimetric analysis method was used to observe changes in mass of each binder within a nitrogen (N ) atmosphere, where temperature was raised by 5 0 C per minute increments up to 500°C.
- reference numeral 17 represents changes in mass of carboxymethyl cellulose
- reference numeral 18 represents changes in mass of n-vinyl acetamide polymer.
- FIG. 6 shows viscosity stability of slurry, in which reference numeral 19 represents a viscosity change of slurry with carboxymethyl cellulose added, and reference numeral 20 represents a viscosity change of slurry with an n- vinyl acetamide polymer added. No difference was observed between the stabilities of the two slurries over a 24-hour period. That is, it was possible to prepare a stable slurry with less water with the n- vinyl acetamide polymer, which displayed benefits in two aspects that are described below over a related art carboxymethyl cellulose slurry.
- FIG. 7 shows results of a service life test.
- Reference numerals 21 and 22 represent capacitance changes of comparative example 4 and embodiment 4
- reference numerals 23 and 24 represent ESR changes of comparative example 4 and embodiment 4. From these results, capacitance reductions due to differences between the two binders are almost identical. This is because the capacitance of an electrochemical capacitor changes due to activated carbon.
- ESR was considerably more stable with the fourth embodiment.
- the ESR increase rate with the fourth embodiment was measured at about half that of comparative example 4. This is believed to be due to superior electrochemical stability of an n- vinyl acetamide polymer over car- boxymethyl cellulose. That is, when used over prolonged periods under extreme conditions, a cell configured with an electrode having an n- vinyl acetamide polymer added is projected to have a longer service life than a cell configured with an electrode having carboxymethyl cellulose added.
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Abstract
Provided are electrode for an electrochemical capacitor and a process for preparing the same. Unlike in typical methods, a binder for an electric double layer capacitor having more favorable physical characteristics and thermal stability is used, in order to increase electrode density to realize a high-capacity capacitor, and increase yield by raising coating temperature and drying temperature to improve thermal resistance.
Description
Description
ELECTRODE FOR ELECTROCHEMICAL CAPACITOR AND PROCESS FOR PREPARING THE SAME
Technical Field
[1] The present invention relates to an electrode for an electrochemical capacitor and a process for preparing the same, and more particularly, to an electrode for an electrochemical capacitor using a binder for an electric double layer capacitor having more favorable physical characteristics and thermal stability, instead of a related art soluble cellulose-based polymer having a low pyrolytic temperature, in order to increase electrode density to realize a high-capacity capacitor, and increase yield by raising coating temperature and drying temperature to improve thermal resistance, and to a process for preparing the same. Background Art
[2] Electrochemical capacitors are configured with two types of electrodes, and can be generally be classified into symmetric capacitors and hybrid capacitors depending on their electrode configurations. Symmetric capacitors can be further classified into electric double layer capacitors (that uses a plurality of activated carbon electrodes and has double layer capacitance occurring at the contacting interfaces between each electrode and liquid electrolyte), and pseudocapacitors (with pseudocapacitance through reduction/oxidation reaction (redox) that accompanies capacitance). Since an electric double layer capacitor induces electric charging and discharging through physical reactions of ion absorption and desorption on an active material surface, it has high output and an almost indefinite service life. Active materials that may be used include active carbon powder, active carbon fiber, carbon nanotubes, and carbon aero gel. A pseudocapacitor has a capacitance three or four times greater than an electric double layer capacitor. However, manufacturing a pseudocapacitor is difficult because expensive metal oxide or limiting conductive polymer is used as an electrode active material, and due to its high internal resistance, pseudocapacitors are not yet widely used.
[3] A hybrid capacitor has double layer capacitance at one electrode employing activated carbon material, and exhibits Faradaic pseudocapacitive behaviors at the other electrode that is formed, not of activated carbon, but of one or more selected from groups (a) Ru, Rh, Pd, Ta, Os, Mo, Mn, Ni, Co, Ir, W, and V; (b) an alloy, an oxide, a nitride, a carbide, and a hydroxide of the above metals; (c) a doped conductive polymer; and (d) a graphite-based carbon in which lithium ion is introduced. While hybrid capacitors are advantageous in their ability to surmount the small capacities of
symmetric capacitors and their more favorable output characteristics over batteries, they are limited by reduced service life in comparison to symmetric capacitors.
[4] There are currently about two methods that are the most widely used to prepare electrodes for electrochemical capacitors employing activated carbon. One involves forming a paste mixture with active material, conductive material, and a binder, and then compressing and attaching the paste to a current collector, and the other involves forming slurry with active material and conductive material combined with a binder, and then coating the slurry on a current collector.
[5] Of these, the method of forming an electrode by coating slurry involves a comparatively simpler work process and lower cost for processing equipment. Also, when compared to the method of using a separate conductive binder and attaching a compressed electrode, the former method has a relatively lower internal resistance. For these reasons, the method for preparing electrodes using the slurry coating method is the most widely used for preparing electrodes for electrochemical capacitors.
[6] The method of forming electrodes for electrochemical capacitors by coating slurry involves coating a slurry including one or more binders on a current collector, and then drying and binding an active material with another active material and an active material with a current collector. The binder is one of the important elements that determine the capacitor's performance. If the performance of the binder is insufficient or not enough binder is contained for an electrode, it is difficult to coat a layer of uniform thickness when coating an electrode, and even after the capacitor is configured, active material may disengage from other active material or a current coll ector, so that the capacitor is given reduced capacitance or increased internal resistance. Conversely, if an excessive amount of binder is used, the amount of active material in the electrode is reduced so that the capacitance of the capacitor drops, or its internal resistance is raised by the electrical characteristics of polymer, which is largely an electric insulator.
[7] The most representative binder used to prepare electrodes for electrochemical capacitors in the related art is carboxymethyl cellulose (CMC). Japanese Laid-open Patent No. 1991-280518 discloses a method of preparing an electrode for an electric double layer capacitor, through dissolving CMC in water to mix and diffuse activated carbon, after which prepared slurry is coated on an aluminum current collector. Carboxymethyl cellulose is a binder that is commonly used to increase viscosity. It is also used to disperse active materials in many applications, and is an important binder that is widely used for coupling one active material with another active material, and an active material with a current collector. Due to its pyrolytic temperature of 25O0C or less, however, there are restrictions imposed on how high drying temperatures can be raised following layer coating, and also on temperatures employed in a drying process
for removing moisture adsorbed in holes of activated carbon. Also, the above binder becomes very brittle after it is dried. Thus, when an electrode is wound after coating, the coated layer is prone to cracking or peeling. Specifically, it this can lead to a shortened service life of an electrochemical capacitor, which must maintain a stable internal capacitance. Finally, due to the characteristic of cellulose that forms a networked configuration, the density of active material tends to drop after slurry is coated. This leads to a capacitance reduction of a capacitor due to a lower density of its electrode.
[8] Korean Laid-open Patent No. 2001-84422 discloses a method for mixing and using the above binder with butadiene styrene. This has been proposed as an alternative to the typical use of only carboxymethyl cellulose for electrodes, due to the latter' s extreme lack of flexibility. Because butadiene styrene is composed of small particles approximately 130 nm in size and induces point contact between one active material and another active material and between an active material and a current collector, it is very effective at increasing the strength of an electrode. However, mixing too much into an electrode causes a sharp increase in internal resistance, and capacitance reduction results from a reduced amount of active material in the mixture. Disclosure of Invention Technical Problem
[9] To overcome the above problems of the related art, the present inventor employed an n- vinyl acetamide -based polymer with excellent thermal stability and dispersive properties as a binder for an electrochemical capacitor, which demonstrated abilities to increase electrode density to realize a high capacitance capacitor, and increase heat resistance to raise coating temperature and drying temperature and thus improve productivity in the preparing of electrodes and provide a stable capacitor service life.
[10] Compared to the glass transition temperatures of most electrochemical capacitor binders that range from -100°C to 100°C or below, an n-vinyl acetamide-based binder is characterized in having a glass transition temperature of 16O0C or higher. The present inventor discovered that problems in the related art could be solved by using a binder formed of the n-vinyl acetamide-based polymer.
[11] Accordingly, an object of the present invention is to provide an electrode for an electrochemical capacitor capable of increasing electrode density to realize a high capacitance capacitor, improving heat resistance to raise coating temperature and drying temperature in order to improve productivity in electrode preparation, and a process for preparing the same. Technical Solution
[12] According to an aspect of the present invention, there is provided an electrode for an
electrochemical capacitor, including a compound coated on a current collector, the compound including an active material, a conductive material and a binder, wherein the binder includes an n-vinyl acetamide polymer.
[13] In order to improve physical properties such as flexibility, the binder may further include butadiene styrene.
[14] The binder may have a higher glass transition temperature than the related art, which may be 16O0C or higher - preferably, 350°C.
[15] 1 to 20 parts by weight of the binder may be included for every 100 parts by weight of the active material, and 1 to 10 parts by weight of the n-vinyl acetamide polymer and 1 to 10 parts by weight of the butadiene styrene may be used for every 100 parts by weight of the active material as the binder.
[16] The capacitor may be an electric double layer capacitor including a plurality of symmetrical electrodes, or may be a hybrid capacitor including a plurality of asymmetrical electrodes.
[17] The electric double layer capacitor may be configured with two of the electrodes both including the active material that is an activated carbon powder, activated carbon fiber, carbon nanotubes, carbon aero gel, or a combination thereof, and one of the electrodes may have a capacitance that is 1 to 3 times that of the other electrode.
[18] The hybrid capacitor may be configured with a first of the electrodes including the active material that is an activated carbon powder, activated carbon fiber, carbon nanotubes, carbon aero gel, or a combination thereof, and a second of the electrodes including the active material that is one or more selected from the groups: (a) Ru, Rh, Pd, Ta, Os, Mo, Mn, Ni, Co, Ir, W, and V; (b) an alloy, an oxide, a nitride, a carbide, and a hydroxide of the metals in group (a); (c) a doped conductive polymer; and (d) a graphite-based carbon in which lithium ion is introduced, and the first or the second of the electrodes may have a capacitance 10 times or greater than that of the other electrode.
[19] According to another aspect of the present invention, a method of preparing an electrode for an electrochemical capacitor is provided to include an active material, a conductive material, a binder for binding the active material and the conductive material on a current conductor, and a solvent and dispersing agent for dispersing the active material.
[20] Specifically, the method of preparing an electrode for an electrochemical capacitor, includes: forming a slurry through mixing a compound including an active material, a conductive material and a binder; and forming the electrode through coating the slurry on a current collector, where the binder may include an n-vinyl acetamide polymer, butadiene styrene, or a compound thereof.
Advantageous Effects
[21] Instead of carboxymethyl cellulose used as a binder in related art electrochemical capacitors, the present invention uses an n- vinyl acetamide polymer to enable an electrode density increase of 12% or more, as well as an equivalent series resistance (ESR) service life by approximately two-fold. Most importantly, by reducing the amount of solvent used in the related art by approximately 68% and improving reliability under high temperature, preparation time can be reduced, and moisture inside active material can efficiently be removed, to increase the service life of a capacitor. That is, the issues of realizing high capacitance, low cost, and extended service life for an electrochemical capacitor can be resolved. Brief Description of Drawings
[22] FIG. 1 is a flowchart of a process for preparing an electrode for an electrochemical capacitor according to the present invention.
[23] FIG. 2 illustrates an electrode strength test.
[24] FIG. 3 illustrates an electrode bent to test its flexibility.
[25] FIG. 4 is a graph comparing electrode strengths for different electrode temperatures of electrodes according to a present embodiment and a comparative embodiment.
[26] FIG. 5 is a graph comparing pyrolysis temperatures of carboxymethyl cellulose and n- vinyl acetamide polymer.
[27] FIG. 6 is a graph comparing viscosity stability of a present embodiment and a comparative embodiment.
[28] FIG. 7 is a graph illustrating results of a service life test for electrodes according to present and comparative embodiments. Best Mode for Carrying out the Invention
[29] Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings.
[30] FIG. 1 is a flowchart of a process for preparing an electrode for an electrochemical capacitor according to the present invention, where the preparing process is constituted of a first mixing stage 1, a second mixing stage 2, a slurry forming stage 3, a current collector coating stage 4, and an electrode drying stage 5.
[31] First, activated carbon Ia and conductive material Ib are mixed as an active material in a dry mixing process. For the active material, in addition to activated carbon powder, activated carbon fiber, carbon nanotubes, carbon aero gel, etc. may be used.
[32] The activated carbon Ia may be selected from material with an average grain diameter of 1 to 100 μm and a specific surface area of 500 to 3000 m /g. More preferably, activated carbon with an average grain diameter of 1 to 50 μm and a specific surface area of 1000 to 3000 m /g may be used, and most preferably, activated
carbon with an average grain diameter of 1 to 10 μm and a specific surface area of 2000 to 3000 m /g may be used, and phenol, peach, cokes, bamboo, charcoal, palm, sugar, etc. may be used as a starting material.
[33] The conductive material Ib is formed of fine conductive powder such as Ketjen black, Acetylene Black, or graphite powder that have an average particle size smaller than activated carbon. Such fine conductive powdered materials fit in gaps between activated carbon to enable uninterrupted flow of electrons, and may be introduced in a quantity of 1 to 30 parts by weight for 100 parts by weight activated carbon, and more preferably, in a quantity of 3 to 20 parts by weight for 100 parts by weight activated carbon. If the introduced quantity is insufficient, while the capacitance of the capacitor may be increased, its internal resistance is also increased abruptly, and the density is reduced to produce a weaker electrode. Conversely, when the introduced quantity is excessive, while the capacitor's internal resistance can be reduced, cell capacitance also drops due to a reduction in the amount of activated carbon contained. Thus, a suitable quantity by weight must be introduced.
[34] Next, after the activated carbon Ia and the conductive material Ib have been dry- mixed, wet mixing of binder 2b and solvent 2a is performed to obtain a secure coating on a current collector. Through this process, slurry is formed in the slurry forming stage 3.
[35] De-ionized water may be used as the solvent 2a.
[36] For the binder 2b, carboxymethyl cellulose (used in the related art), butadiene styrene, and n- vinyl acetamide polymer (provided in the present invention) may be used.
[37] The binder 2b may be introduced in a quantity of 1 to 20 parts by weight for 100 parts by weight of active material, and for the binder, 1 to 10 parts by weight of n- vinyl acetamide polymer and 1 to 10 parts by weight of butadiene styrene may be used for 100 parts by weight of active material.
[38] In particular, 1 to 5 parts by weight of n- vinyl acetamide polymer for every 100 parts by weight of activated carbon may be introduced in an electrode. As for butadiene styrene, using 1 to 10 parts by weight for every 100 parts by weight of activated carbon is preferable, and using 1 to 5 parts by weight is more preferable.
[39] Because n-vinyl acetamide-based polymer is a binder that has favorable physical properties and thermal stability, by using a binder that includes an n-vinyl acetamide- based monomer unit and a polymer with a glass transition temperature of 16O0C or higher, the present invention discovered that problems in the related art could be solved. It is preferable to introduce 1 to 10 parts by weight for every 100 parts by weight of activated carbon in an electrode, and more preferable to introduce 1 to 5 parts by weight. When comparing this binder to carboxymethyl cellulose, it has a
lower moisture absorption rate. It has exceptional ability to disperse active material in slurry with even a small amount of water. In other words, less water is used to obtain the same slurry viscosity. This suggests that a denser electrode can be obtained after coating. Also, because the amount of water within the slurry is small, drying time can be reduced. Therefore, by using an n-vinyl acetamide-based binder, electrode density can be increased to realize a high-capacitance capacitor, and an increase in yield can be anticipated from the reduced drying time. Finally, because n-vinyl acetamide-based binder has a pyrolysis temperature of 350°C or higher, its stability in high temperatures is much greater than carboxymethyl cellulose. This greatly aids improving productivity by allowing the drying temperature to be raised following coating, thereby increasing processing speed. Also, drying temperature can be raised for effectively removing moisture adsorbed in voids in activated carbon to reduce drying time.
[40] Next, slurry is coated on a metal current collector in the current collector coating stage 4. The metal current collector used may be virtually any thin metal layer of Al, Cu, Ni, etc., and is an Al current collector, which is the most widely-used in electrochemical capacitors. To raise the adhering force between the electrode and current collector, a method for increasing surface area using a chemical to etch the current collector may be employed, or physical abrasion may be used to roughen the surface. The above metal current collector may have a thickness of 10 to 100 μm. If it is insufficiently thick, it may be unable to support an electrode coated thereon, and if it is excessively thick, when configuring the capacitor, the capacitance of the capacitor may be lowered on account of the increased volume taken up inside by the current collector that limits the size of the electrode.
[41] Next, after being coated, the electrode is immediately dried in the electrode drying stage 5. The drying temperature may be varied according to the thickness and width of the coated layer and the amount of solvent contained in the slurry. It may also be varied according to the thermal stability of the binder.
[42] While a detailed description will be provided below on an electrode for an electrochemical capacitor and a method of preparing the electrode, according to preferred embodiments of the present invention, the present invention is not limited to or restricted by the embodiments described below.
[43] [EMBODIMENTS/COMPARATIVE EXAMPLES]
[44] As shown in Table 1 below, after different slurries were prepared by mixing predetermined quantities of carboxymethyl cellulose having a portion substituted with Na ions, n-vinyl acetamide polymer and/or butadiene styrene with 100 parts by weight of activated carbon powder (with an average grain diameter of 10 μm and a specific surface area of 2300 m /g), the slurry was coated on an Al current collector (with a 20 μm thickness) to form an electrode. Here, 10 parts by weight of Acetylene Black (with
a 1 μm or less average grain diameter) as a conductive material, and 300 parts by weight of de-ionized water as a solvent were introduced to 100 parts by weight of activated carbon, and the coating layer was formed 250 μm thick.
[45] Table 1 [Table 1] [Table ]
[46] [TEST EXAMPLE 1] [47] In the first and second embodiments and comparative examples 1 and 2, electrodes were compared in terms of preparation and properties of coating layers, and specifically, tests were conducted for electrode strength and flexibility according to weight.
[48] The electrode strength tests were measured with a coated layer strength tester (RHESCA; FPR-2000), and the testing method is outlined below. Referring to FIG. 2, first, a compression ball 8 was used to press the surface of a coated layer 7 measuring 3 cm across and 4 cm vertically. Here, a load 11 of 500 g was applied over ten counterclockwise rotations per minute. The test duration was 120 seconds, in which scratches in the shape of a circle 9 appeared, followed by the development of cracks in the coated layer 7 after a predetermined time. The times at which cracks first began appearing were used as electrode strength comparison indicators. Zero point was
adjusted by a support 10 and a counter load 6.
[49] In the flexibility test, a coated electrode 12 was bent, as shown in FIG. 3, to see whether or not cracks appeared in the coated layer. In this test, flexibility was evaluated with X (poor flexibility) when a coated layer separated from a current collector, Δ (when fine cracks appeared), and O (good flexibility) when cracks did not appear. The coated layer was 250 μm thick.
[50] Table 2 [Table 2] [Table ]
[51] As shown by the tests results in Table 2, the electrode strength increased with an increase in the amount of binder used. While two types of binders both failed to exhibit good flexibility, complete separation from conductors occurred in the cases of the comparative examples in which only carboxymethyl cellulose was added, while only fine cracks occurred in the electrodes (embodiments) in which only an n- vinyl acetamide polymer was added.
[52] [TEST EXAMPLE 2] [53] In the third and fourth embodiments and comparative examples 3 and 4, electrodes were compared in terms of electrode strength and flexibility according to weight, and the test methodology was the same as in test example 1.
[54] Table 3 [Table 3] [Table ]
[55] As shown by the test results in Table 3, electrode strength was increased over test example 1 by adding butadiene styrene. Furthermore, as the added amount of
butadiene styrene was increased, electrode strength increased. With respect to the flexibility test results also, a marked improvement in flexibility over test example 1 was observed when butadiene styrene was added. However, in the case of comparative example 3, there was a limit to how much electrode flexibility could be improved by adding only 2 parts by weight of butadiene styrene. Specifically, it was confirmed that carboxymethyl cellulose has poorer flexibility than n- vinyl acetamide polymer.
[56] [TEST EXAMPLE 3]
[57] In test example 2 whose results are depicted in Table 3, electrode strength variation was tested according to drying temperature changes for electrodes in comparative example 4 and the fourth embodiment (which were materials that displayed good flexibility), and the results are shown in FIG. 4. In FIG. 4, reference numeral 13 represents drying results over 12 hours for an electrode of comparative example 4, and reference numeral 14 represents drying results over 24 hours for the electrode of comparative example 4. Reference numeral 15 represents drying results over 12 hours for an electrode of the fourth embodiment, and reference numeral 16 represents drying results over 24 hours for the electrode of the fourth embodiment. The test was conducted under -1 atmospheric pressure (-760 mmHg).
[58] FIG. 4 shows that electrode strength rapidly dropped with an increase in drying temperatures 13 and 14 for carboxymethyl cellulose. It is also apparent that the longer drying is prolonged, the more quickly a drop occurs in electrode strength according to drying temperature. On the other hand, in the case of the n-vinyl acetamide polymer 15 and 16, electrode strength was relatively stable over varying drying temperatures and drying durations.
[59] FIG. 5 is a graph comparing pyrolysis temperatures of carboxymethyl cellulose having a portion substituted with Na ions, and n-vinyl acetamide polymer. A thermo- gravimetric analysis method was used to observe changes in mass of each binder within a nitrogen (N ) atmosphere, where temperature was raised by 50C per minute increments up to 500°C.
[60] In FIG. 5, reference numeral 17 represents changes in mass of carboxymethyl cellulose, and reference numeral 18 represents changes in mass of n-vinyl acetamide polymer. The results indicate that carboxymethyl cellulose began pyrolysis at approximately 25O0C, and n-vinyl acetamide polymer began pyrolysis at approximately 350°C. It can therefore be concluded that n-vinyl acetamide polymer has a thermal stability threshold that is approximately 100°C higher.
[61] These results indicate that many benefits can be realized in the manufacture of electrochemical capacitors. First, processing time can be reduced to increase productivity. Because coating of slurry on a current collector is immediately followed by a drying process to evaporate solvent, by increasing the drying temperature, coating time can
ultimately be reduced. Second, removal of moisture from within activated carbon is facilitated. Because activated carbon has high adsorbing ability, it readily adsorbs moisture from air. If such moisture is not properly removed, it may become a determining factor in causing non-response within an electrochemical capacitor. This non-response may cause gas generation that shortens the service life of the capacitor. Therefore, an activated carbon electrode for an electrochemical capacitor must always undergo a drying process before being assembled. Here, because an n- vinyl acetamide polymer has higher temperature stability than carboxymethyl cellulose, the drying temperature can be raised to increase efficiency.
[62] [TEST EXAMPLE 4] [63] Two types of slurry were prepared by adding different binders in the same ratio to activated carbon powder, after which viscosities were determined and the slurries were coated, and then the densities of electrodes were observed. The results are shown in Table 4. Water was used as solvent, and the water was controlled in quantity in each test to yield similar viscosities. The slurry viscosities were measured using Brookfield Co' s 44DV-II+ PRO VISCOMETER model, and the measurements were recorded approximately 3 minutes later when the measurements were stabilized.
[64] Table 4 [Table 4] [Table ]
[65] In the results shown in Table 4, while a viscosity of 1680 cP was measured when 200 g of water was introduced for slurry in which carboxymethyl cellulose was added, for a slurry in which an n- vinyl acetamide polymer was introduced to yield a similar viscosity measurement, only 135 g of water was used. This is approximately 68% of comparative example 4.
[66] FIG. 6 shows viscosity stability of slurry, in which reference numeral 19 represents a viscosity change of slurry with carboxymethyl cellulose added, and reference numeral 20 represents a viscosity change of slurry with an n- vinyl acetamide polymer added. No difference was observed between the stabilities of the two slurries over a 24-hour period. That is, it was possible to prepare a stable slurry with less water with the n- vinyl acetamide polymer, which displayed benefits in two aspects that are described
below over a related art carboxymethyl cellulose slurry.
[67] First, through dispersion of an active material that is made both uniform and stable with a small quantity of solvent, electrode density increases after drying. As shown in Table 4, embodiment 4 has an approximately 12% higher electrode density than comparative example 4. This indicates that a higher capacitance can be expected when an electrochemical capacitor cell is configured.
[68] Second, because the quantity of solvent within the slurry is small, the drying time following coating can be shortened. That is, through reducing drying time, yield can be increased. It is anticipated that under the same drying conditions, the reduction in solvent can produce a drying time that is reduced to approximately 68%.
[69] [TEST EXAMPLE 5] [70] Using coated electrode slurries of comparative example 4 and embodiment 4 to configure cells, the respective performances were observed. The cells were made into cylindrical type cells with 18 mm diameters, and electrodes were made 200 μm thick. An acetonitrile (AN) organic electrolyte with 1 M TEABF 4 added was used. After initial performance was tested, a service life test was performed in a 7O0C oven after 2.7 V was applied. Performance was checked after 200 hours and 500 hours, respectively.
[71] Table 5 [Table 5] [Table ]
[72] The test results in Table 5 show that a cell with an electrode having an n- vinyl acetamide polymer added yielded a capacitance measurement approximately 12% higher than a cell with an electrode having carboxymethyl cellulose added. This is the same value as the electrode density ratio in test example 4. That is, it was noted that through an increase in electrode density, the capacitance of an electric double layer capacitor also increased. ESR was also reduced by approximately 3%. More important results were derived from the service life test.
[73] FIG. 7 shows results of a service life test. Reference numerals 21 and 22 represent capacitance changes of comparative example 4 and embodiment 4, and reference
numerals 23 and 24 represent ESR changes of comparative example 4 and embodiment 4. From these results, capacitance reductions due to differences between the two binders are almost identical. This is because the capacitance of an electrochemical capacitor changes due to activated carbon. However, ESR was considerably more stable with the fourth embodiment. The ESR increase rate with the fourth embodiment was measured at about half that of comparative example 4. This is believed to be due to superior electrochemical stability of an n- vinyl acetamide polymer over car- boxymethyl cellulose. That is, when used over prolonged periods under extreme conditions, a cell configured with an electrode having an n- vinyl acetamide polymer added is projected to have a longer service life than a cell configured with an electrode having carboxymethyl cellulose added.
Claims
[1] An electrode for an electrochemical capacitor, comprising a compound coated on a current collector, the compound comprising an active material and a binder, wherein the binder comprises an n-vinyl acetamide polymer.
[2] The electrode of claim 1, wherein the binder further comprises butadiene styrene.
[3] The electrode of claim 1, wherein the binder has a glass transition temperature of
16O0C or higher. [4] The electrode of claim 1, wherein 1 to 20 parts by weight of the binder is included for every 100 parts by weight of the active material. [5] The electrode of claim 2, wherein 1 to 10 parts by weight of the n-vinyl acetamide polymer and 1 to 10 parts by weight of the butadiene styrene are used for every 100 parts by weight of the active material as the binder. [6] The electrode of claim 1, wherein the capacitor is an electric double layer capacitor comprising a plurality of symmetrical electrodes, or is a hybrid capacitor comprising a plurality of asymmetrical electrodes. [7] The electrode of claim 6, wherein the electric double layer capacitor is configured with two of the electrodes both comprising the active material that is an activated carbon powder, activated carbon fiber, carbon nanotubes, carbon aero gel, or a combination thereof, and one of the electrodes has a capacitance that is 1 to 3 times that of the other electrode. [8] The electrode of claim 6, wherein the hybrid capacitor is configured with a first of the electrodes comprising the active material that is an activated carbon powder, activated carbon fiber, carbon nanotubes, carbon aero gel, or a combination thereof, and a second of the electrodes comprising the active material that is one or more selected from the groups: (a) Ru, Rh, Pd, Ta, Os, Mo, Mn, Ni, Co, Ir, W, and V;
(b) an alloy, an oxide, a nitride, a carbide, and a hydroxide of the metals in group
(a); (c) a doped conductive polymer; and (d) a graphite-based carbon in which lithium ion is introduced, and the first or the second of the electrodes has a capacitance 10 times or greater than that of the other electrode. [9] A method of preparing an electrode for an electrochemical capacitor, comprising: forming a slurry through mixing a compound comprising an active material and a binder; and forming the electrode through coating the slurry on a current collector.
[10] The method of claim 9, wherein the binder comprises an n- vinyl acetamide polymer, butadiene styrene, or a compound thereof.
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US9129748B2 (en) | 2010-02-09 | 2015-09-08 | Bae Systems Plc | Electrostatic capacitor device |
CN105448534A (en) * | 2014-12-19 | 2016-03-30 | 中国科学院福建物质结构研究所 | Combined electrode, preparation method thereof and application in super capacitor |
CN105448534B (en) * | 2014-12-19 | 2018-06-15 | 中国科学院福建物质结构研究所 | A kind of combination electrode and preparation method thereof and the application in ultracapacitor |
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KR100917408B1 (en) | 2009-09-14 |
KR20090078058A (en) | 2009-07-17 |
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