WO2009090260A2 - Procédé de production de bioéthanol optimisé matériellement et énergétiquement - Google Patents
Procédé de production de bioéthanol optimisé matériellement et énergétiquement Download PDFInfo
- Publication number
- WO2009090260A2 WO2009090260A2 PCT/EP2009/050537 EP2009050537W WO2009090260A2 WO 2009090260 A2 WO2009090260 A2 WO 2009090260A2 EP 2009050537 W EP2009050537 W EP 2009050537W WO 2009090260 A2 WO2009090260 A2 WO 2009090260A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- lignocellulose
- biomass
- production line
- distillation
- processing
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/02—Preparation of oxygen-containing organic compounds containing a hydroxy group
- C12P7/04—Preparation of oxygen-containing organic compounds containing a hydroxy group acyclic
- C12P7/06—Ethanol, i.e. non-beverage
- C12P7/08—Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate
- C12P7/10—Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate substrate containing cellulosic material
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/04—Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/12—Bioreactors or fermenters specially adapted for specific uses for producing fuels or solvents
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M43/00—Combinations of bioreactors or fermenters with other apparatus
- C12M43/02—Bioreactors or fermenters combined with devices for liquid fuel extraction; Biorefineries
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M47/00—Means for after-treatment of the produced biomass or of the fermentation or metabolic products, e.g. storage of biomass
- C12M47/14—Drying
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P5/00—Preparation of hydrocarbons or halogenated hydrocarbons
- C12P5/02—Preparation of hydrocarbons or halogenated hydrocarbons acyclic
- C12P5/023—Methane
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/02—Preparation of oxygen-containing organic compounds containing a hydroxy group
- C12P7/04—Preparation of oxygen-containing organic compounds containing a hydroxy group acyclic
- C12P7/06—Ethanol, i.e. non-beverage
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Definitions
- the invention relates to a method and a device for producing bioethanol from cereals and lignocellulose-containing biomasses according to the preambles of claims 1 and 10.
- Raw materials for bioethanol production basically represent all plants that contain a correspondingly high content of fermentable substances.
- Lignocellulose consists of cellulose (Ce sugar, glucose), hemicellulose (C 5 and C 6 sugars, mainly xylose and mannose) and lignin (polymer of aromatic components); Cellulose and hemicellulose can be fermented to ethanol after appropriate pretreatment and hydrolysis; the remaining, non-fermentable fraction can be thermally converted to electricity and heat.
- WO 1098041646 A1 mentions a process for utilizing biomass from agricultural crops, which is comminuted and compressed and separated into a low-solids phase and a solids-rich phase, the high-solids phase being treated with steam in overpressure.
- the final product is ethanol, pulp and biogas.
- carbonaceous material is to be converted into ethanol by a continuous hydrothermal treatment and without the addition of chemicals.
- the resulting liquid and fiber fractions should be separated after this pretreatment. It is stated that the final product is fuel ethanol, animal feed and electricity or electricity.
- the invention is based on the problem to optimize the bioethanol production from grain and lignocellulose.
- the first solution of the problem comprises according to the invention a method for processing of grain and lignocellulose to bioethanol in a production line for grain and at the same time the production line for lignocellulose up to the saccharification stage and a specific fermentation depending on the biomass used is operated and then the streams into one common distillation and dehydration step.
- excess steam may be withdrawn and used elsewhere in the production line or withdrawn for use in the grain production line.
- the biogas can be used for power generation and the use of electricity in the vicinity or the production lines or mixed with the natural gas or city gas via a low-pressure gas distribution network.
- the process of the invention is preferably carried out so that the lignocellulose is digested in the hydrolysis step so that the hydrolyzed mass has a largely neutral pH, preferably in the range of pH 5 to 7 by dispensing with the addition of acids or alkalis.
- the process makes it possible to feed the two co-operating bioethanol plants with variable amounts of cereals and lignocellulose-containing biomasses, the proportion of lignocellulose, based on the amount of cereal used, being from 1 to a maximum of 50% by weight. So it can, for example, deliver the grain and straw at the same job site of cereal farmers. On the other hand, any lignocellulosic biomass can be processed.
- the final ethanol concentration will have a final ethanol concentration of 4 to 19 volume percent both in the processing of grain and in the processing of lignocellulose prior to the distillation step.
- the second solution relates to a device for processing the biomass types cereals and lignocellulose to bioethanol, in particular for Carrying out the method described above, wherein at least one each arranged in series device for pretreatment, digestion, saccharification, fermentation of saccharified masses for each Biomassenart be operated simultaneously or in parallel, but by only one common charge for both lines distillation apparatus and dewatering apparatus for concentrating the obtained Ethanols supplement finds.
- the device according to the invention is designed so that both lines are coupled to a biogas plant for receiving vinasse from the distillation device and liquid phases from one of the hydrolyzing device for lignocellulose downstream separation device for solids and liquids.
- the hydrolysis part of the lignocellulose line can be connected to a discharge device of steam to the grain line and the biogas plant can be coupled to a power generation plant.
- the invention is best illustrated by comparing the state of the art in widespread manufacturing processes for the recovery of ethanol from lignocellulose and from cereals, respectively, and contrasting them with the present inventive concept, described by means of diagrams of the production process.
- FIGS. 1-4 show various methods for producing ethanol according to the prior art.
- Figure 1 shows a biomass process developed by the "National Renewable Energy Laboratory, USA”: combination of steam pretreatment and mild acid hydrolysis of the hemicellulose fraction followed by enzymatic hydrolysis of the cellulose, with cellulose hydrolysis and fermentation of xylose and glucose monomers proceeding therein Fermentation organism is the genetically modified bacterium Zymomonas mobilis.
- Fig. 2 shows a biomass process developed by "BC International Corporation, Canada”: two-stage acid hydrolysis (first stage releases hemicellulose sugar, second stage cellulose-sugar),
- Figure 3 shows a biomass process developed by "Logen Corporation, Canada”: steam digestion with dilute acid for the release of the hemicellulose sugars and subsequent hydrolysis of the cellulose.
- the alcohol is separated (distillation) and further concentrated (dewatering) for
- Figure 5 shows the invention with the simultaneously and at one site operated in parallel plants for ethanol production from grain (upper part of the figure) or lignocellulose (lower part of the figure) and their linkage of the invention in a schematic process plan, which roughly divides the individual treatment stages.
- Wheat, corn, rye, triticale, barley, or sugar-containing raw materials such as sugar beet, potatoes, molasses, etc. can be used as the raw material.
- Cereal straw, wood, grass, bagasse, waste paper, green waste, etc. are used as raw materials containing lignocellulose.
- a farmer growing energy crops can supply both the threshed grain and the straw (fresh cornhoppers).
- the grain here for example triticale, with the highest possible starch and low protein content is first ground in a grinder. Depending on the raw material, the grain is reduced to, for example, a particle size of less than 1 mm. In contrast to the prior art, bran accumulating here is not screened out.
- the fermentation stage the fermentable sugar is converted into ethanol and carbon dioxide by adding yeast.
- This process lasts for 12-50 hours and provides a final ethanol concentration of, for example, 5.0-13.0, preferably in the range of about 4-19, weight percent.
- Parallel to the anaerobic fermentation a partial flow of the yeast is aerated aerobically in a side stream of another container, so that sufficient Hefezellsubstanz is formed. Thereafter, the biomass is conveyed to a distillation device.
- the abandoned biomass for example, straw, is using mills and
- Shredders shredded to a particle size of 0.5 - 10 cm.
- the shredded straw is suspended in a reactor by addition of water in a suspension, then by means of direct steam, without addition of chemicals and alkalis or acids, heated to 160-220 ° C, in
- the lignocellulose is digested in the hydrolysis step so that the hydrolyzed mass has a largely neutral pH, preferably in the range of pH 5 to 7.
- acids are released, which cause a slight pH drop, but should not and will not leave the said pH range.
- the mass is cooled to the desired saccharification temperature in two flash vessels connected in series.
- the steam thus obtained is used, for example, in the grain-based plant part as shown by a dashed arrow in FIG. 5.
- the use of the extracted steam elsewhere in this plant and in the grain line is also considered to be inventive.
- a solid / liquid separation of the cooled mass is carried out by means of a filter, preferably a suitable bandpass filter or a screw press.
- the liquid phase is pumped into a biogas plant, fed to the solid phase of the saccharification.
- the saccharification is achieved by adding commercial cellulases.
- the residence time of about 48 h at the predeterminable temperature of about 40-60 ° C, depending on the type of enzyme used.
- the cellulose is enzymatically degraded into glucose monomers.
- the following process step is the fermentation; After saccharification, a standard Saccharomyces fermentation is carried out at 30-40 ° C, which ends in a final ethanol concentration of, for example, about 5% by volume. Specifically, because of the frequent rejection of genetically modified biofuels, no genetically modified material or microorganisms suitable for this purpose should be used here.
- the ethanol- ⁇ / vasergic mixture obtained is then concentrated in a rectification device to about 90 wt .-% ethanol.
- the solution is further concentrated to at least 99.0% by volume of ethanol by means of a further dewatering treatment, for example an entrainer distillation or by molecular sieve technologies or pervaporation.
- the so-called vinasse is taken off at the bottom of the mash column and fed to the biogas plant.
- the entire vinasse in the biogas plant is reacted with the hemicellulosic liquid phase from the lignocellulosic line into biogas.
- the resulting biogas will then continue to be used to generate electricity.
- the process from the biogas production can - as is well known - so discharged or be fed to another, aerobic treatment.
Abstract
L'invention concerne un procédé amélioré plus économique et un dispositif correspondant pour la production de bioéthanol à partir de céréales et de biomasses contenant de la lignocellulose. Dans ledit dispositif, une ligne de production à partir de céréales et une ligne de production à partir de lignocellulose, fonctionnant simultanément, sont exploitées jusqu'à l'étape de saccharification et jusqu'à une fermentation spécifique, en fonction de la biomasse employée, et les flux de matériau sont ensuite guidés dans une étape de distillation et de déshydratation commune.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09701508A EP2240592A2 (fr) | 2008-01-17 | 2009-01-19 | Procédé de production de bioéthanol optimisé matériellement et énergétiquement |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008004971.9 | 2008-01-17 | ||
DE102008004971A DE102008004971A1 (de) | 2008-01-17 | 2008-01-17 | Stofflich und energetisch optimierter Bioethanolherstellungsprozess |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2009090260A2 true WO2009090260A2 (fr) | 2009-07-23 |
WO2009090260A3 WO2009090260A3 (fr) | 2009-10-29 |
Family
ID=40794218
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2009/050537 WO2009090260A2 (fr) | 2008-01-17 | 2009-01-19 | Procédé de production de bioéthanol optimisé matériellement et énergétiquement |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2240592A2 (fr) |
DE (1) | DE102008004971A1 (fr) |
WO (1) | WO2009090260A2 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012112898A1 (de) | 2012-12-21 | 2014-06-26 | Verbio Vereinigte Bioenergie Ag | Verfahren und Anlage zur Herstellung von Biogas aus lignocellulosehaltiger Biomasse |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004113549A1 (fr) * | 2003-06-20 | 2004-12-29 | Carl Ludwig Wilkening | Procedes ameliores de production d'ethanol et de methane a partir de la biomasse |
WO2006024242A1 (fr) * | 2004-08-31 | 2006-03-09 | Biotech Progress, A.S. | Procédé et dispositifs de traitement continu de matières premières renouvelables |
WO2007009463A2 (fr) * | 2005-07-19 | 2007-01-25 | Holm Christensen Biosystemer Aps | Procede et appareil de conversion de matiere cellulosique en ethanol |
WO2008004853A1 (fr) * | 2006-07-03 | 2008-01-10 | Hendriks Antonius Theodorus Wi | Prétraitement de biomasse |
WO2008154468A1 (fr) * | 2007-06-08 | 2008-12-18 | Novozymes North America, Inc. | Procédés de production de produits de fermentation |
US20080318291A1 (en) * | 2003-03-25 | 2008-12-25 | Langhauser Leon H | Corn and fiber refining |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0105937B1 (fr) | 1982-10-04 | 1987-11-19 | Baron Howard Steven Strouth | Procédé de production d'alcool à partir de matériaux lignocellulosiques |
DE3428661A1 (de) | 1983-08-09 | 1985-03-07 | Krupp Industrietechnik GmbH Werk Buckau Wolf, 4048 Grevenbroich | Verfahren zur hydrolyse von lignocellulosehaltiger biomasse |
IT1211714B (it) | 1987-08-12 | 1989-11-03 | Technipetrol Spa | Procedimento, apparato e relativo metodo di funzionamento per la produzione di etanolo da cereali con processo continuo |
AU5138993A (en) * | 1992-09-28 | 1994-04-26 | Midwest Research Institute | Fermentation of cellulose and hemicellulose in corn fiber and distillers dried grains with solubles to ethanol |
PL335867A1 (en) | 1997-03-18 | 2000-05-22 | 2B Ag | Method of and screw press for utilisation of a biomass |
WO2001060752A1 (fr) | 2000-02-17 | 2001-08-23 | Forskningscenter Risø | Procede de traitement de matiere lignocellulosique |
WO2003049538A2 (fr) | 2001-12-06 | 2003-06-19 | Prodigene, Inc. | Procedes de saccharification economique de biomasse lignocellulosique |
US20040023349A1 (en) * | 2002-06-13 | 2004-02-05 | Novozymes A/S | Processes for making ethanol |
US20050026261A1 (en) | 2002-11-15 | 2005-02-03 | Novozymes North America, Inc. | Ethanol production by simultaneous saccharification and fermentation (SSF) |
-
2008
- 2008-01-17 DE DE102008004971A patent/DE102008004971A1/de not_active Withdrawn
-
2009
- 2009-01-19 EP EP09701508A patent/EP2240592A2/fr not_active Withdrawn
- 2009-01-19 WO PCT/EP2009/050537 patent/WO2009090260A2/fr active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080318291A1 (en) * | 2003-03-25 | 2008-12-25 | Langhauser Leon H | Corn and fiber refining |
WO2004113549A1 (fr) * | 2003-06-20 | 2004-12-29 | Carl Ludwig Wilkening | Procedes ameliores de production d'ethanol et de methane a partir de la biomasse |
WO2006024242A1 (fr) * | 2004-08-31 | 2006-03-09 | Biotech Progress, A.S. | Procédé et dispositifs de traitement continu de matières premières renouvelables |
WO2007009463A2 (fr) * | 2005-07-19 | 2007-01-25 | Holm Christensen Biosystemer Aps | Procede et appareil de conversion de matiere cellulosique en ethanol |
WO2008004853A1 (fr) * | 2006-07-03 | 2008-01-10 | Hendriks Antonius Theodorus Wi | Prétraitement de biomasse |
WO2008154468A1 (fr) * | 2007-06-08 | 2008-12-18 | Novozymes North America, Inc. | Procédés de production de produits de fermentation |
Non-Patent Citations (3)
Title |
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DATABASE OSTI [Online] Department of energy (DOE), Office of scientific and technical information (OSTI); URL: http://www.osti.gov 1. Juni 2002 (2002-06-01), XP002540158 Database accession no. 15001119 -& ADEN A ET AL: "Lignocellulosic Biomass to Ethanol Process Design and Economics Utilizing Co-Current Dilute Acid Prehydrolysis and Enzymatic Hydrolysis for Corn Stover, Chapter I.2: Process Overview" NATIONAL RENEWABLE ENERGY LAB., TECHNICAL REPORT, [Online] 1. Juni 2002 (2002-06-01), Seiten 5-6, XP002540156 Gefunden im Internet: URL:http://www.osti.gov/bridge/servlets/pu rl/15001119-zb17aV/native/15001119.pdf> [gefunden am 2009-08-05] * |
DATABASE OSTI [Online] Department of energy (DOE), Office of scientific and technical information (OSTI); URL: http://www.osti.gov 1. März 2007 (2007-03-01), XP002540159 Database accession no. 902034 -& "Research Advances: Cellulosic Ethanol, NREL Leads the Way (Brochure)" NATIONAL RENEWABLE ENERGY LABORATORY (NREL), TECHNICAL REPORT, [Online] 1. März 2007 (2007-03-01), Seiten 1-8, XP002540157 Gefunden im Internet: URL:http://www.nrel.gov/docs/fy07osti/4074 2.pdf> [gefunden am 2009-08-05] * |
See also references of EP2240592A2 * |
Also Published As
Publication number | Publication date |
---|---|
EP2240592A2 (fr) | 2010-10-20 |
DE102008004971A1 (de) | 2009-07-30 |
WO2009090260A3 (fr) | 2009-10-29 |
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