WO2009084339A1 - Metal-like hose - Google Patents
Metal-like hose Download PDFInfo
- Publication number
- WO2009084339A1 WO2009084339A1 PCT/JP2008/070928 JP2008070928W WO2009084339A1 WO 2009084339 A1 WO2009084339 A1 WO 2009084339A1 JP 2008070928 W JP2008070928 W JP 2008070928W WO 2009084339 A1 WO2009084339 A1 WO 2009084339A1
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- WIPO (PCT)
- Prior art keywords
- hose
- main body
- metal
- layer
- laminated
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/11—Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall
- F16L11/112—Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall having reinforcements embedded in the wall
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
- E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
- E03C1/02—Plumbing installations for fresh water
- E03C1/025—Water supply lines as such, e.g. shower hoses
Definitions
- the present invention relates to, for example, a metal-like hose which is used as a shower hose in a hot and humid place such as a bathroom and the like is mainly made of a synthetic resin and whose appearance is metallically shiny.
- a reinforcing body having a band member shining in a metallic color is spirally wound on the outer surface of the hose main body at intervals, and a transparent or translucent tubular layer is applied to the entire outer side
- the present invention relates to a metal-like hose in which the metal color of a strip material can be seen through from the outside.
- a band-like metal layer for decoration that shines in a metallic color is spirally wound in the axial direction of the hose along the surface of the hose body, and a gap is formed between the metal layers for decoration
- a transparent or translucent protective layer is adhered in close contact with each other on the surface of the hose main body and the outer side of the metal layer for decoration (see, for example, Patent Document 1).
- the first invention of the present invention aims to improve the appearance while preventing water from entering the inside of the hose and breakage or breakage of the tubular layer.
- the second invention aims to easily adhere the tubular layer to the spiral exposed outer surface of the hose body by a simple process.
- the third invention is, in addition to the object of the first invention or the second invention, an object of the present invention to simply and uniformly manufacture a hose in which a band material of a reinforcing body looks three-dimensional.
- the fourth invention aims at bringing the cylindrical body into close contact without any gap when pressing the cylindrical body to the outer surface of the hose. is there.
- a concave portion which is bent toward the hose main body is formed in the helical portion of the cylindrical layer opposed to the spiral exposed outer surface of the hose main body.
- the inner surface is in close contact with the spiral exposed outer surface of the hose main body, and the laminated portion of the tubular layer laminated on the reinforcing body is thinned from the center portion in the axial direction of the hose toward both end portions 3d
- the second invention is characterized in that the reinforcing body is added to the structure of the first invention in such a shape that the opposite side surfaces thereof are narrowed toward the laminated portion of the tubular layer.
- the third invention is characterized in that a configuration in which the upper surface of the reinforcing body is expanded in a circular arc shape in cross section is added to the configuration of the first invention or the second invention.
- a fourth aspect of the present invention in the configuration of the first aspect, the second aspect or the third aspect, the diameter of the outer periphery of the concave portion and the laminated portion of the tubular layer is reduced to elastically deform the laminated portion. It is characterized in that an arrangement is made such that it is flush with the surface of the concave portion.
- a concave portion bent toward the hose body is formed, and
- the cylindrical layer is formed in such a shape as to be in close contact with the spiral exposed outer surface, and to form a laminated portion of the cylindrical layers laminated on the reinforcing body so as to become thinner from the center portion in the axial direction of the hose toward both end portions 3d.
- the reinforcing body has a shape in which the opposing side surfaces thereof are narrowed toward the laminated portion of the tubular layer to form a helical shape of the hose body.
- the angled portion consisting of the exposed outer surface and the side surface of the reinforcing body has an obtuse angle, and the bent portion of the cylindrical layer is completely in close contact with the corner portion only by depositing the cylindrical layer thereon. Therefore, the tubular layer can be easily adhered to the spiral exposed outer surface of the hose body by simple processing. As a result, it is easy to manufacture and can completely prevent the entry of water into the inside of the hose, resulting in a sense of luxury.
- the cylindrical layer is adhered along the upper surface by forming the upper surface of the reinforcing body in a shape that bulges in a circular arc shape in cross section.
- the laminated portion of the cylindrical layer has a shape that bulges in a circular arc shape in cross section. Therefore, it is possible to easily and uniformly manufacture a hose in which the reinforcing strip material looks three-dimensional. As a result, it is possible to uniformly realize the convex lens action which is transmitted through the laminated portion.
- the diameter of the outer periphery of the concave portion and the laminated portion of the cylindrical layer is reduced, thereby elastically deforming the laminated portion Then, the outer peripheral surface of the concave portion and the laminated portion is uniformly compressed over the entire circumference of the hose by arranging so as to be flush with the surface of the concave portion. Therefore, when the cylindrical body is pressure-welded to the outer surface of the hose, it can be closely attached without any gap.
- the embodiment of the metal-toned hose A according to the present invention is a flexible hose main body 1, a reinforcing member 2 containing a strip material 2a having at least a surface that glows metallic color, and Alternatively, the reinforcing body 2 is spirally wound at a predetermined interval in the axial direction of the hose along the outer surface of the hose main body 1 along the outer surface of the semi-transparent cylindrical layer 3, and then the spiral exposed outer surface of the hose main body 1 1a and the outside of the reinforcing member 2 projecting in a spiral shape from each other by making the cylindrical layers 3 in close contact with each other and laminating respectively and integrating them, the color of the strip material 2a is transmitted through the cylindrical layer 3 Is visible from the outside.
- the hose main body 1 is formed in a cylindrical shape, for example, with a vinyl chloride resin, a urethane resin, or a soft synthetic resin of the same type, and at least the outer surface of the hose main body 1 is, for example, It is preferable to make it opaque colors, such as black.
- a plurality of reinforcing yarns 1b be embedded in the inside of the hose main body 1 in a net shape.
- the reinforcing yarn 1b for example, a resin fiber such as polyester, nylon, or aramid, a multifilament obtained by knitting a thin monofilament (monofilament), or a monofilament such as an olefin resin or a polyester resin is used.
- the reinforcing yarn 1b is spirally wound along the outer peripheral surface of the inner layer 1c of the hose main body 1 to form a net, or knitted into a cylindrical net by knit knitting etc. It is preferable to laminate 1d and integrate these.
- the hose main body 1 is not easily crushed due to the rigidity of the monofilament, and the shape retention performance of the entire hose can be improved.
- a coil (not shown) made of a hard synthetic resin wire such as a thick monofilament (stretched monofilament), a metal wire such as stainless steel, or a similar hard material is embedded in a spiral. It is also possible to embed the coil in a spiral instead of the reinforcing thread 1b.
- the reinforcing body 2 is composed of a strip material 2a whose surface shines in a metallic color, a reinforcing main body 2b laminated on the inner side in the radial direction, and a film 2c coated around these.
- the strip material 2a is formed in a film shape or a thin plate shape from a metal foil band such as aluminum foil or stainless steel foil, or a material having at least a surface similar to the metal foil, for example.
- the reinforcing main body 2b is formed of, for example, nylon, polypropylene or the like hard or semi-rigid synthetic resin in a substantially rectangular shape in cross section, and by winding it around the hose main body 1, the hose is made rigid while achieving weight reduction. Shape retention is given to prevent the entire hose from collapsing and partial denting.
- the film 2c is a material of the hose main body 1 and the cylindrical layer 3 in order to connect the reinforcement main body 2b and the cylindrical body 3 described later and the cylindrical layer 3 described later with non-adhesive properties.
- a transparent soft synthetic resin such as a vinyl chloride resin as the hose main body 1 is formed as a coating on the belt material 2a and the reinforcing main body 2b as a synthetic resin material having good adhesion with The outer peripheral surfaces of 1 are bonded to be integrally connected.
- the reinforcing main body 2b and the coating 2c are not adhered to each other, the reinforcing main body 2b is displaced as the hose bends, and the flexibility is improved.
- the reinforcing main body 2b is made of an adhesive material with the hose main body 1 and the tubular layer 3, the film 2c may be omitted.
- the tubular layer 3 is made of a transparent or translucent soft synthetic resin, specifically a vinyl chloride resin, or a non-yellowing polycarbonate polyurethane resin (Milactolan (registered trademark) which is excellent in light resistance and mechanical strength more than vinyl chloride resin.
- Trademark XN-2001 made of Nippon Polyurethane Industry Co., Ltd. or the like, or a non-yellowing polycarbonate-based polyurethane resin, and formed into a cylindrical shape by extrusion molding or the like.
- a concave portion which is bent toward the hose main body 1 in a later step in the non-adhesive spiral portion of the cylindrical layer 3 opposed to the spiral exposed outer surface 1a of the hose main body 1 with a spiral gap.
- the inner surface 3b of the concave portion 3a is brought into close contact with the spiral exposed outer surface 1a of the hose main body 1, and the tubular layer is laminated on the reinforcing body 2 between the concave portions 3a.
- the laminated part 3c of 3 is formed in the shape which becomes thin toward the hose axial direction both-ends part 3d from the hose axial direction center part.
- the central portion of the laminated portion 3c in the axial direction of the hose is most expanded radially outward, and a flat portion having a predetermined diameter in the axial direction of the hose is formed at the central portion with the same diameter. It is formed so as to be gradually thinner toward the end, and each laminated portion 3c is entirely expanded in a substantially arc shape in cross section, or a flat portion is not formed in the central portion in the hose axial direction of the laminated portion 3c; It forms so that it may become thin gradually toward a center part to both-ends part 3d, and is making each laminated part 3c bulging out in the cross-sectional circular arc shape as a whole.
- the hose while integrally laminating the cylindrical layer 3 by extruding a soft synthetic resin or the like over the spiral exposed outer surface 1 a of the hose main body 1 and the outside of the reinforcing body 2,
- the non-adhesive spiral inner surface 3b of the cylindrical layer 3 is attached to the spiral exposed outer surface 1a by suctioning and decompressing air remaining between the spiral exposed outer surface 1a of the main body 1 and the cylindrical layer 3 or the like. It is preferable to form a spiral concave portion 3 a on the outer surface of the cylindrical layer 3 by close contact.
- the tubular layer is produced by the pressure from the outside by a fluid such as air or water, for example. It is also possible to bring three non-adhesive spiral inner surfaces 3b into close contact with the spiral exposed outer surface 1a.
- the reinforcing body 2 has a substantially rectangular cross-sectional shape of the coating 2c formed on the outer surface of the hose main body 1 in a spiral shape.
- the non-bonded spiral inner surface 3b of the cylindrical layer 3 is brought into close contact with the spiral exposed outer surface 1a of the hose main body 1 while the cylindrical layer 3 is laminated by extrusion on the outside thereof, and the concave portion 3a is formed.
- the laminated portion 3c of the tubular layer 3 has a flat portion with a predetermined width at the center in the axial direction of the hose and has a substantially arc-shaped cross section gradually thinning from the flat portion toward both end portions 3d. It shows the case where it is formed.
- the hose main body 1 and an extruder are relatively moved in the axial direction of the hose, and a cylindrical flexible layer is formed by extruding a soft synthetic resin from the extruder.
- the pressure between the spiral exposed outer surface 1a of the hose main body 1 and the tubular layer 3 is reduced or the pressure from the outside is applied to the non-adhesive helical portion of the tubular layer 3
- the concave portion 3 a is formed by bending and deforming toward the main body 1, and the inner surface 3 b is in close contact with the spiral exposed outer surface 1 a of the hose main body 1.
- the corners 2d are flow-deformed due to the flowability of the soft synthetic resin that is the material of the film 2c. It is curved in an arc shape in cross section, and the entire cross sectional shape becomes substantially rectangular.
- the cylindrical layer 3 is forcibly bent and deformed to form the concave portion 3a, and the inner surface 3b is brought into close contact with the spiral exposed outer surface 1a of the hose main body 1, as shown in FIG.
- the flowability of the cylindrical layer 3 causes the flow deformation of the both end portions 3d of the laminated portion 3c of the cylindrical layer 3 in contact with the corner portions 2d of both ends of the reinforcing body 2 in the axial direction of the hose.
- the cross-sectional shape of each laminated portion 3c has a flat portion at the center in the axial direction of the hose, the cross-sectional shape swells in a substantially arc-shaped cross section gradually thinning from there toward the both end portions 3d.
- the inner layer 1c of the said hose main body 1 by several layers.
- the innermost layer 1e made of a material suitable for the nature of the fluid passing through the inside of the hose body 1 is integrally formed inside the inner layer 1c made of a synthetic resin material having good adhesion with the coating 2c of the reinforcing body 2 described above. Is stacked on.
- a plurality of resin fibers, multifilaments, etc. are spirally wound at predetermined intervals and crossed as the reinforcing yarn 1b, and in addition to this, in the axial direction of the hose main body 1 Also in the circumferential direction, a plurality of tubes are arranged at predetermined intervals.
- the non-adhesive spiral portion of the cylindrical layer 3 opposed to the spiral exposed outer surface 1a of the hose body 1 is bent and deformed toward the hose body 1.
- a gap is formed between the concave portion 3a of the tubular layer 3 and the spiral exposed outer surface 1a of the hose main body 1 Will disappear.
- the laminated portion 3c of the cylindrical layer 3 is formed in a shape that bulges in a substantially arc shape in cross section, lamination in which the strip material 2a of the reinforcing body 2 bulges in a substantially arc shape in cross section It looks through the part 3c.
- the laminated portion 3c which bulges in a substantially arc shape in cross section becomes a convex lens, and the strip material 2a of the reinforcing body 2 is seen three-dimensionally from the outside, and the appearance is excellent.
- the width dimension of the strip 2a of the reinforcing body 2 is increased and the width dimension of the concave portion 3a of the cylindrical layer 3 disposed therebetween is narrowed, the portion without the strip 2a becomes inconspicuous.
- the whole of the metal-like hose A looks like a metal hose formed by spirally winding a metal band plate, and has an advantage that a heavy feeling and high-class feeling can be obtained.
- the opposing side surfaces 2e of the coating 2c of the reinforcing body 2 are opposed to the laminated portion 3c of the cylindrical layer 3 to be laminated thereafter.
- the configuration in which the width is made narrower is different from that of the first embodiment shown in FIG. 1, and the other configuration is the same as that of the first embodiment shown in FIG.
- the cross-sectional shape of the reinforcing body 2 causes the opposing side surfaces 2e of the coating 2c to incline linearly, and the corner portion 2d is flow-deformed to have a cross-sectional circle
- the corner portion 2d is flow-deformed to have a cross-sectional circle
- the cylindrical layer 3 is forcibly bent and deformed to form the concave portion 3a, and the inner surface 3b is brought into close contact with the spiral exposed outer surface 1a of the hose main body 1, as shown in FIG.
- the flowability of the cylindrical layer 3 causes the flow deformation of the both end portions 3d of the laminated portion 3c of the cylindrical layer 3 in contact with the corner portions 2d of both ends of the reinforcing body 2 in the axial direction of the hose.
- each laminated portion 3c has a flat portion at the center in the axial direction of the hose, the cross-sectional shape swells in a substantially arc-shaped cross section gradually thinning from there toward the both end portions 3d.
- the second embodiment shown in FIG. 2 also achieves the same function and effect as the first embodiment described above, and additionally, as shown in FIG. 2 (b), the spiral exposed outer surface 1a of the hose main body 1 and the reinforcement Since the corner portion 4 composed of the side surface 2e of the body 2 has an obtuse angle, the bent portion 3a of the tubular layer 3 is completely in close contact with the corner portion 4 simply by depositing the tubular layer 3 along the upper side. Do. As a result, the tubular layer 3 can be easily adhered to the spiral exposed outer surface 1a of the hose main body 1 by simple processing, and entry of water into the interior of the hose main body 1 can be completely prevented, and a sense of luxury is produced. There is an advantage.
- the configuration in which the upper surface 2f of the film 2c of the reinforcing body 2 is shaped to bulge in a circular arc shape is the embodiment shown in FIG. Unlike Example 1, the other configuration is the same as that of Example 1 shown in FIG.
- the cross-sectional shape of the said reinforcement body 2 is substantially semicircle which curved the upper surface 2f and the both-sides surface 2e of the film 2c circularly is shown.
- the same function and effect as the first embodiment described above can be obtained, and additionally, as shown in FIG. 3 (c), the upper surface 2f of the film 2c bulges in a circular arc shape in cross section. Therefore, even if a thermoplastic resin excellent in fluidity is not used as a material of the film 2c of the reinforcing body 2, the cylindrical layer 3 is simply adhered along the upper surface 2f.
- the laminated portion 3c has a shape that bulges in an arc shape in cross section along the upper surface 2f of the film 2c.
- the concave portion 3a and the laminated portion 3c of the cylindrical layer 3 are formed in a gentle wave shape, and these concave portions 3a and the laminated portion 3c are formed.
- the laminated portion 3c is elastically deformed to be substantially flush with or completely flush with the surface of the concave portion 3a, as shown in FIG.
- the second embodiment differs from the second embodiment shown in FIG. 2 or the third embodiment shown in FIG. 3, and the other configuration is the first embodiment shown in FIG. 1 or the second embodiment shown in FIG. Alternatively, it is the same as the third embodiment shown in FIG.
- the hose main body 1 and the extruder are relatively moved in the axial direction of the hose, and a large amount of soft synthetic resin is extracted from the extruder by the spiral exposed outer surface 1a of the hose main body 1 And extruding while pressing toward the reinforcing body 2, in particular, by forcibly pouring and burying a large amount of soft synthetic resin in the spiral groove of the spiral exposed outer surface 1a and laminating the cylindrical layer 3,
- the unevenness difference between the laminated portion 3c and the concave portion 3a is small and the surface has a gentle wave shape.
- each laminated portion 3c is likely to be a circular arc having a cross-sectional shape in which a flat portion is not formed at the center in the axial direction of the hose and gradually thins from the center to both end portions 3d.
- the cross-sectional shape of the reinforcing body 2 is such that opposing side surfaces 2e of the coating 2c are parallel and straight, and the corner portion 2d is The case where it is substantially rectangular shape which carried out flow deformation and curved in the section circular arc shape is shown.
- the cross-sectional shape of the reinforcing body 2 is inclined in a straight line on both side surfaces 2e, and the corners 2d are flow-deformed and curved in an arc shape in cross section.
- the top surface 2f and both side surfaces 2e of the coating 2c may be formed into a substantially semicircular shape having an arc shape or the like.
- the same function and effect as the first to third embodiments described above can be obtained, and additionally, as shown in FIG.
- a caulking sleeve (not shown) is covered, and the diameter of this sleeve is reduced in the radial direction so that the inner peripheral surface of the metal-like hose A is in close contact with the outer peripheral surface of a nipple (not shown)
- the outer peripheral surfaces of the concave portion 3a and the laminated portion 3c Each is uniformly compressed over the circumference.
- the laminated portion 3c of the cylindrical layer 3 has a shape that swells in a substantially arc-shaped cross section gradually thinning from the flat portion at the center in the axial direction of the hose toward both end portions 3d.
- the present invention is not limited to this, and as shown in the fourth embodiment, the cross-sectional shape of the laminated portion 3c is such that a flat portion is not formed at the center in the axial direction of the hose, It is good also as a shape bulging out in the shape of an arc section.
- each of the first to fourth embodiments there is shown a case of so-called single-strip winding in which one reinforcing body 2 is spirally wound at a predetermined interval in the axial direction of the hose along the surface of the hose main body 1
- the present invention is not limited to this, and two or more reinforcing members 2 may be spirally wound at predetermined intervals in the axial direction of the hose along the surface of the hose main body 1, or may be double winding or triple winding etc. .
- the same operation and effect as the above-described embodiment can be obtained, and in addition, the winding time of the reinforcing body 2 can be shortened as compared with single-row winding, whereby the manufacturing time and manufacturing cost can be reduced. There is.
- FIG. 1 is a partially cutaway perspective view which shows one Example of the metal tone hose of this invention
- (b) is the elements expanded sectional view of the location shown by 1A of Fig.1 (a)
- (c) Is a partially enlarged cross-sectional view of a portion shown by 1B in FIG. 1 (a).
- (A) is a partially cutaway perspective view showing another embodiment of the metal-like hose of the present invention
- (b) is a partially enlarged cross-sectional view of a portion shown by 2A in FIG. 2A is a partially enlarged cross-sectional view of a portion shown by 2B in FIG.
- FIG. 1 is a partially cutaway perspective view showing another embodiment of the metal-like hose of the present invention
- FIG. 3B is a partially enlarged cross-sectional view of a portion shown by 3B in FIG.
- A) is a partially cutaway perspective view showing another embodiment of the metal tone hose of the present invention
- (b) is a partially enlarged cross-sectional view of a portion shown by 4A in FIG. 4A is a partially enlarged cross-sectional view of a portion shown by 4B in FIG.
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Abstract
Description
詳しくは、ホース本体の外面に、金属色に光る帯状材を有する補強体が間隔を空けて螺旋状に巻着され、その外側全体に透明又は半透明な筒状層を被着して、上記帯状材の金属色を外から透視可能にしたメタル調ホースに関する。 The present invention relates to, for example, a metal-like hose which is used as a shower hose in a hot and humid place such as a bathroom and the like is mainly made of a synthetic resin and whose appearance is metallically shiny.
In detail, a reinforcing body having a band member shining in a metallic color is spirally wound on the outer surface of the hose main body at intervals, and a transparent or translucent tubular layer is applied to the entire outer side, The present invention relates to a metal-like hose in which the metal color of a strip material can be seen through from the outside.
更に、上記筒状層と補強体の相互間に生じた螺旋状の隙間において筒状層が何も接着されず、フリー状態となっているため、ホースを曲げ変形すると、該筒状層のフリー部分が折れたり切れたりし易いという問題点もあった。
また、金属色に光る加飾用の帯状金属層(帯状材)の上に平坦な筒状層が積層されるため、この筒状層を透して加飾用金属層を外から透視しても、平坦な帯状の金属色が見えるだけで、外観に劣るという問題もあった。 However, in such a conventional metal-like hose, since a spiral gap is left between the metal layers for reinforcement (reinforcement), there is a risk that water may infiltrate into this gap. There is a problem that the transparent or translucent protective layer (cylindrical layer) may lose transparency and the commercial value may be significantly reduced.
Furthermore, since no tubular layer adheres to the helical gap formed between the tubular layer and the reinforcing member and is in a free state, when the hose is bent and deformed, the tubular layer is freed. There is also a problem that the part is easily broken or broken.
In addition, since a flat tubular layer is laminated on a strip-like metal layer (band-like material) for decoration that shines to a metallic color, the decorative metal layer can be seen through from outside through this tubular layer. Also, there is also a problem that the appearance is inferior only by the appearance of a flat belt-like metal color.
第二の発明は、第一の発明の目的に加えて、ホース本体の螺旋状露出外面に対し簡単な加工で筒状層を容易に密着することを目的としたものである。
第三の発明は、第一の発明または第二の発明の目的に加えて、補強体の帯状材が立体的に見えるホースを簡単にしかも均一製造することを目的としたものである。
第四の発明は、第一の発明、第二の発明又は第三の発明の目的に加えて、ホースの外表面に筒状体を圧接した際に隙間なく密着させることを目的としたものである。 The first invention of the present invention aims to improve the appearance while preventing water from entering the inside of the hose and breakage or breakage of the tubular layer.
In addition to the object of the first invention, the second invention aims to easily adhere the tubular layer to the spiral exposed outer surface of the hose body by a simple process.
The third invention is, in addition to the object of the first invention or the second invention, an object of the present invention to simply and uniformly manufacture a hose in which a band material of a reinforcing body looks three-dimensional.
In addition to the object of the first invention, the second invention or the third invention, the fourth invention aims at bringing the cylindrical body into close contact without any gap when pressing the cylindrical body to the outer surface of the hose. is there.
第二の発明は、第一の発明の構成に、前記補強体を、その対向する両側面が筒状層の積層部へ向けて幅狭となる形状にした構成を加えたことを特徴とする。
第三の発明は、第一の発明または第二の発明の構成に、前記補強体の上面を断面円弧状に膨出する形状にした構成を加えたことを特徴とする。
第四の発明は、第一の発明、第二の発明又は第三の発明の構成に、前記筒状層の凹状部及び積層部の外周が縮径されることで、積層部を弾性変形して凹状部の表面と面一となるような配置とした構成を加えたことを特徴とする。 In order to achieve the above-mentioned object, according to a first aspect of the present invention, a concave portion which is bent toward the hose main body is formed in the helical portion of the cylindrical layer opposed to the spiral exposed outer surface of the hose main body. , The inner surface is in close contact with the spiral exposed outer surface of the hose main body, and the laminated portion of the tubular layer laminated on the reinforcing body is thinned from the center portion in the axial direction of the hose toward both
The second invention is characterized in that the reinforcing body is added to the structure of the first invention in such a shape that the opposite side surfaces thereof are narrowed toward the laminated portion of the tubular layer. .
The third invention is characterized in that a configuration in which the upper surface of the reinforcing body is expanded in a circular arc shape in cross section is added to the configuration of the first invention or the second invention.
According to a fourth aspect of the present invention, in the configuration of the first aspect, the second aspect or the third aspect, the diameter of the outer periphery of the concave portion and the laminated portion of the tubular layer is reduced to elastically deform the laminated portion. It is characterized in that an arrangement is made such that it is flush with the surface of the concave portion.
従って、ホース内部への水の侵入及び筒状層の折れや切れを防止しながら外観を向上させることができる。
その結果、補強体の相互間に螺旋状の隙間が残っている従来のものに比べ、長寿命でかつ外観に優れ、しかも長期に亘って外観が低下することなく使用できて、商品価値の向上が図れる。 According to a first aspect of the present invention, in the helical portion of the tubular layer facing the helical exposed outer surface of the hose body, a concave portion bent toward the hose body is formed, and The cylindrical layer is formed in such a shape as to be in close contact with the spiral exposed outer surface, and to form a laminated portion of the cylindrical layers laminated on the reinforcing body so as to become thinner from the center portion in the axial direction of the hose toward both
Therefore, the appearance can be improved while preventing the entry of water into the hose and the breakage or breakage of the tubular layer.
As a result, compared with the conventional one in which a spiral gap is left between the reinforcements, it has a long life and an excellent appearance, and can be used without deterioration in the appearance over a long period of time, thus improving the commercial value. Can be
従って、ホース本体の螺旋状露出外面に対し簡単な加工で筒状層を容易に密着することができる。
その結果、製造が簡単でしかもホース内部への水の侵入を完全に防止でき、高級感が生じる。 In a second aspect of the invention, in addition to the effects of the first aspect, the reinforcing body has a shape in which the opposing side surfaces thereof are narrowed toward the laminated portion of the tubular layer to form a helical shape of the hose body. The angled portion consisting of the exposed outer surface and the side surface of the reinforcing body has an obtuse angle, and the bent portion of the cylindrical layer is completely in close contact with the corner portion only by depositing the cylindrical layer thereon.
Therefore, the tubular layer can be easily adhered to the spiral exposed outer surface of the hose body by simple processing.
As a result, it is easy to manufacture and can completely prevent the entry of water into the inside of the hose, resulting in a sense of luxury.
従って、補強体の帯状材が立体的に見えるホースを簡単にしかも均一製造することができる。
その結果、積層部を透した凸レンズ作用を均一に実現できる。 In the third invention, in addition to the effects of the first invention or the second invention, the cylindrical layer is adhered along the upper surface by forming the upper surface of the reinforcing body in a shape that bulges in a circular arc shape in cross section. By doing so, the laminated portion of the cylindrical layer has a shape that bulges in a circular arc shape in cross section.
Therefore, it is possible to easily and uniformly manufacture a hose in which the reinforcing strip material looks three-dimensional.
As a result, it is possible to uniformly realize the convex lens action which is transmitted through the laminated portion.
したがって、ホースの外表面に筒状体を圧接した際に隙間なく密着させることができる。
その結果、ホースの外周にスリーブを被せ、このスリーブを縮径してホースの内周面をニップルの外周面に密着させるか、又はホースの外周に配置された平バンドなどのホースバンドで締め付けることで、ホースの内周面をニップルの外周面に密着させたとしても、ホース内を通る流体の内圧が高くなった時に、流体の漏れやホース抜けが発生せず安全であり、更に高価な専用のホースバンドを使用する必要もないから経済的である。 In the fourth invention, in addition to the effects of the first invention, the second invention or the third invention, the diameter of the outer periphery of the concave portion and the laminated portion of the cylindrical layer is reduced, thereby elastically deforming the laminated portion Then, the outer peripheral surface of the concave portion and the laminated portion is uniformly compressed over the entire circumference of the hose by arranging so as to be flush with the surface of the concave portion.
Therefore, when the cylindrical body is pressure-welded to the outer surface of the hose, it can be closely attached without any gap.
As a result, put a sleeve on the outer periphery of the hose and reduce the diameter of the sleeve so that the inner peripheral surface of the hose is in close contact with the outer peripheral surface of the nipple or tighten with a hose band such as a flat band arranged on the outer periphery of the hose. Therefore, even if the inner circumferential surface of the hose is in close contact with the outer circumferential surface of the nipple, when the internal pressure of the fluid passing through the hose becomes high, there is no leakage of the fluid or hose disconnection and it is safe. It is economical because there is no need to use a hose band.
この補強糸1bとしては、例えばポリエステルやナイロンやアラミドなどの樹脂繊維、又は細いモノフィラメント(monofilament:単繊維)を編んだマルチフィラメント、若しくはオレフィン樹脂やポリエステル樹脂などのモノフィラメントが使用される。
その埋設例としては、この補強糸1bを該ホース本体1の内層1cの外周面に沿って螺旋状に巻き付けて網状にするか、或いはニット編みなどで円筒形の網状に編み込み、その外側に外層1dを積層して、これらを一体化することが好ましい。
特に、この補強糸1bとしてモノフィラメントを使用した場合には、モノフィラメントの剛性でホース本体1が潰れ難くなって、ホース全体の保形性能を向上させることができる。 It is preferable that a plurality of reinforcing
As the reinforcing
As an example of the embedding, the reinforcing
In particular, when a monofilament is used as the reinforcing
それにより、これら補強本体2bと被膜2cが接着されないため、ホースの屈曲に伴い補強本体2bが位置ズレして可撓性が向上する。
また、上記補強本体2bがホース本体1及び筒状層3と接着性の材質である場合は、上記被膜2cを省いても構わない。 The
Thus, since the reinforcing
When the reinforcing
詳しくは、積層部3cのホース軸方向中央部分を径方向外側へ最も膨出させ、この中央部分に同径でホース軸方向へ所定幅寸法の平坦部分を形成し、該平坦部分から両端部分3dへ向け徐々に肉薄となるように形成して、各積層部3cを全体的に断面略円弧状に膨出させるか、又は積層部3cのホース軸方向中央部分に平坦部分を形成せず、該中央部分から両端部分3dへ向け徐々に肉薄となるように形成して、各積層部3cを全体的に断面円弧状に膨出させている。 Therefore, a concave portion which is bent toward the hose
Specifically, the central portion of the laminated
また、ホース本体1の螺旋状露出外面1aと筒状層3との間に残留する空気を吸引し減圧させることに代えて、例えば空気や水などの流体による外側からの圧力で、筒状層3の非接着な螺旋状内面3bを螺旋状露出外面1aに密着させることも可能である。
以下、本発明の各実施例を図面に基づいて説明する。 As a method of manufacturing the hose, while integrally laminating the
Also, instead of sucking and depressurizing the air remaining between the spiral exposed
Hereinafter, embodiments of the present invention will be described based on the drawings.
この場合には、上記筒状層3を強制的に屈曲変形して凹状部3aを形成し、その内面3bをホース本体1の螺旋状露出外面1aに密着させることで、図1(c)に示す如く、この筒状層3の流動性により、特に上記補強体2のホース軸方向両端のコーナー部2dと接触した該筒状層3の積層部3cの両端部分3dが流動変形する。
それにより、各積層部3cの断面形状は、そのホース軸方向中央に平坦部分があるものの、そこから両端部分3dへ向かって徐々に肉薄となる断面略円弧状に膨出する形状となる。 Even if the
In this case, the
As a result, although the cross-sectional shape of each
図示例では、上記補強体2の被膜2cと接着性が良好な合成樹脂材からなる内層1cの内側に、該ホース本体1内を通る流体の性質に適した材料からなる最内層1eを一体的に積層している。 Moreover, it is also possible to comprise the
In the illustrated example, the
先ず、図1(a)及び図1(c)に示す如く、上記ホース本体1の螺旋状露出外面1aと対向する筒状層3の非接着な螺旋状部分をホース本体1へ向け屈曲変形させて凹状部3aが形成され、その内面3bをホース本体1の螺旋状露出外面1aに密着させるため、これら筒状層3の凹状部3aとホース本体1の螺旋状露出外面1aとの間に隙間が無くなる。 Next, the function and effect of the metal-like hose A will be described.
First, as shown in FIGS. 1 (a) and 1 (c), the non-adhesive spiral portion of the
特に、補強体2の帯状材2aの幅寸法を広くして、その間に配置される筒状層3の凹状部3aの幅寸法を狭くした場合には、帯状材2aの無い部分が目立たなくなるため、斯かるメタル調ホースAの全体が金属製帯板を螺旋状に巻き付けてなる金属製ホースのように見えて、重量感及び高級感が得られるという利点がある。 As a result, the
In particular, when the width dimension of the
その他の例として、被膜2cの両側面2eを外側へ若干膨出する円弧状にすることも可能である。 In the illustrated example, as shown in FIG. 2 (b), the cross-sectional shape of the reinforcing
As another example, it is also possible to make the both
それにより、各積層部3cの断面形状は、そのホース軸方向中央に平坦部分があるものの、そこから両端部分3dへ向かって徐々に肉薄となる断面略円弧状に膨出する形状となる。 Also in this case, the
As a result, although the cross-sectional shape of each
それにより、ホース本体1の螺旋状露出外面1aに対し簡単な加工で筒状層3を容易に密着でき、かつホース本体1の内部への水の侵入を完全に防止でき、高級感が生じるという利点がある。 Accordingly, the second embodiment shown in FIG. 2 also achieves the same function and effect as the first embodiment described above, and additionally, as shown in FIG. 2 (b), the spiral exposed
As a result, the
その他の例として、略半楕円形やそれに類似する形状にすることも可能である。 In the example of illustration, the case where the cross-sectional shape of the said
As another example, it is also possible to make it a substantially semi-elliptical shape or a similar shape.
それにより、被膜2cの材料に関係なく補強体2の帯状材2aが立体的に見えるホースを簡単にしかも均一製造できて、積層部3cを透した凸レンズ作用を均一に実現できるという利点がある。 Therefore, also in the third embodiment shown in FIG. 3, the same function and effect as the first embodiment described above can be obtained, and additionally, as shown in FIG. 3 (c), the
As a result, regardless of the material of the
それにより、各積層部3cの断面形状は、そのホース軸方向中央に平坦部分が形成されず、該中央部分から両端部分3dへ向かって徐々に肉薄となる断面円弧状になり易い。 As an example of the manufacturing method, the hose
Thus, the cross-sectional shape of each
その他の例として、補強体2の断面形状を、図2(b)に示す如く、両側面2eを夫々直線状に傾斜させ、そのコーナー部2dが流動変形して断面円弧状に湾曲した略台形にするか、又は図3(b)に示す如く、その被膜2cの上面2f及び両側面2eを円弧状湾曲させた略半円形やそれに類似する形状にすることも可能である。 In the illustrated example, as shown in FIG. 4B, as in the first embodiment, the cross-sectional shape of the reinforcing
As another example, as shown in FIG. 2 (b), the cross-sectional shape of the reinforcing
それにより、メタル調ホースAの外表面に筒状体やホースバンドなどを圧接した際に隙間なく密着できるという利点がある。
さらに、図1(c)に示した実施例1に比べて、補強体2のホース軸方向両端のコーナー部2dを覆う積層部3cの両端部分3dが全体的に肉厚となるため、破断し難くなるという利点もある。 Accordingly, also in the fourth embodiment shown in FIG. 4, the same function and effect as the first to third embodiments described above can be obtained, and additionally, as shown in FIG. As a body, for example, a caulking sleeve (not shown) is covered, and the diameter of this sleeve is reduced in the radial direction so that the inner peripheral surface of the metal-like hose A is in close contact with the outer peripheral surface of a nipple (not shown) Even if the hose band is covered and the diameter is tightened in the radial direction with this hose band and the inner peripheral surface of the metal control hose A is in close contact with the outer peripheral surface of the nipple, the outer peripheral surfaces of the
Accordingly, there is an advantage that when the cylindrical body, a hose band or the like is brought into pressure contact with the outer surface of the metal-toned hose A, it can be closely attached without a gap.
Furthermore, as compared with the first embodiment shown in FIG. 1 (c), since both
更に、各実施例1~4の図示例では、ホース本体1の表面に沿って、一本の補強体2をホース軸方向へ所定間隔で螺旋状に巻き付ける、所謂一条巻きの場合を示しているが、これに限定されず、ホース本体1の表面に沿って、二本又はそれ以上の補強体2をホース軸方向へ所定間隔で螺旋状に巻き付ける、二条巻き又は三条巻きなどであっても良い。
この場合も前示した実施例と同様な作用効果が得られ、それに加えて、一条巻き比べて補強体2の巻き付け時間が短縮化でき、それによる製造時間と製造コストの低減化が図れるという利点がある。 In Examples 1 to 3, the
Furthermore, in the illustrated examples of each of the first to fourth embodiments, there is shown a case of so-called single-strip winding in which one reinforcing
Also in this case, the same operation and effect as the above-described embodiment can be obtained, and in addition, the winding time of the reinforcing
1a 螺旋状露出外面 1b 補強糸
1c 内層 1d 外層
1e 最内層 2 補強体
2a 帯状材 2b 補強本体
2c 被膜 2d コーナー部分
2e 側面 2f 上面
3 筒状層 3a 屈曲部
3b 内面 3c 積層部
3d 両端部分 4 角部分 A Metal-
Claims (4)
- ホース本体(1)の外面に、金属色に光る帯状材(2a)を有する補強体(2)が間隔を空けて螺旋状に巻着され、その外側全体に透明又は半透明な筒状層(3)を被着して、上記帯状材(2a)の金属色を外から透視可能にしたメタル調ホースにおいて、
前記ホース本体(1)の螺旋状露出外面(1a)と対向する前記筒状層(3)の螺旋状部分に、前記ホース本体(1)へ向かって屈曲する凹状部(3a)を形成して、その内面(3b)を該ホース本体(1)の螺旋状露出外面(1a)に密着させると共に、前記補強体(2)上に積層される前記筒状層(3)の積層部(3c)を、そのホース軸方向中央部分からホース軸方向両端部分(3d)へ向かって肉薄となる形状に形成したことを特徴とするメタル調ホース。 On the outer surface of the hose main body (1), a reinforcing body (2) having a band material (2a) shining in metallic color is spirally wound at intervals, and a transparent or translucent tubular layer 3), and in the metal-like hose which made it possible to see through the metal color of the above-mentioned strip material (2a) from the outside,
A concave portion (3a) bent toward the hose main body (1) is formed in the spiral portion of the tubular layer (3) facing the spiral exposed outer surface (1a) of the hose main body (1) A laminated portion (3c) of the tubular layer (3) laminated on the reinforcing body (2) while closely adhering the inner surface (3b) to the spiral exposed outer surface (1a) of the hose main body (1) A metal-like hose characterized in that it is formed in a shape which becomes thinner from its center portion in the axial direction of the hose toward both end portions (3d) in the axial direction of the hose. - 前記補強体(2)を、その対向する両側面(2e)が前記筒状層(3)の積層部(3c)へ向けて幅狭となる形状にした請求項1記載のメタル調ホース。 The metal-toned hose according to claim 1, wherein the reinforcing body (2) has a shape in which the opposite side surfaces (2e) facing each other narrow toward the laminated portion (3c) of the cylindrical layer (3).
- 前記補強体(2)の上面(2f)を断面円弧状に膨出する形状にした請求項1または2記載のメタル調ホース。 The metal-like hose according to claim 1 or 2, wherein the upper surface (2f) of the reinforcing body (2) is shaped to bulge in a cross-sectional arc.
- 前記筒状層(3)の凹状部(3a)及び積層部(3c)の外周が縮径されることで、前記積層部(3c)を弾性変形して前記凹状部(3a)の表面と面一となるような配置とした請求項1、2又は3記載のメタル調ホース。 The diameter of the outer periphery of the concave portion (3a) and the laminated portion (3c) of the cylindrical layer (3) is reduced, so that the laminated portion (3c) is elastically deformed and the surface and the surface of the concave portion (3a) The metal-toned hose according to claim 1, 2 or 3, which is arranged to be one.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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JP2009511276A JP4481364B2 (en) | 2007-12-28 | 2008-11-18 | Metal style hose |
CN200880119987.1A CN101896754B (en) | 2007-12-28 | 2008-11-18 | Metal-like hose |
HK11103159.8A HK1149065A1 (en) | 2007-12-28 | 2011-03-29 | Metal-like hose |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2007341057 | 2007-12-28 | ||
JP2007-341057 | 2007-12-28 |
Publications (1)
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WO2009084339A1 true WO2009084339A1 (en) | 2009-07-09 |
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PCT/JP2008/070928 WO2009084339A1 (en) | 2007-12-28 | 2008-11-18 | Metal-like hose |
Country Status (4)
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JP (1) | JP4481364B2 (en) |
CN (1) | CN101896754B (en) |
HK (1) | HK1149065A1 (en) |
WO (1) | WO2009084339A1 (en) |
Cited By (4)
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EP2233812A1 (en) * | 2009-03-25 | 2010-09-29 | Fitt Spa | Flexible hose with ornamental figures, method for manufacturing said tubes and plant for decorating flexible hoses |
ITVI20100083A1 (en) * | 2010-03-24 | 2011-09-25 | Fitt Spa | FLEXIBLE HOSE WITH DECORATIVE ELEMENTS AND PLANT AND METHOD FOR DECORATING FLEXIBLE HOSES |
EP2395270A1 (en) * | 2010-06-10 | 2011-12-14 | Veyance Technologies, Inc. | Kink, crush, and burst resistant flexible hose |
JP2018179240A (en) * | 2017-04-19 | 2018-11-15 | エバック株式会社 | Synthetic resin-made pipe and its manufacturing method |
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CN103032715B (en) * | 2011-09-30 | 2017-09-22 | 欧司朗股份有限公司 | All-plastic LED tubular lamp and its manufacture method |
JP6412879B2 (en) * | 2012-12-04 | 2018-10-24 | フィッシャー アンド ペイケル ヘルスケア リミテッド | Medical tube and manufacturing method thereof |
CN115071234A (en) * | 2014-06-05 | 2022-09-20 | 东洋克斯株式会社 | Metal tone flexible pipe |
EP4067977A4 (en) * | 2019-11-29 | 2023-01-18 | Panasonic Intellectual Property Management Co., Ltd. | Display device |
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Also Published As
Publication number | Publication date |
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HK1149065A1 (en) | 2011-09-23 |
CN101896754B (en) | 2012-10-31 |
JPWO2009084339A1 (en) | 2011-05-19 |
JP4481364B2 (en) | 2010-06-16 |
CN101896754A (en) | 2010-11-24 |
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