WO2009079901A1 - Electrically power assisting bicycle with combined power unit and transmission device thereof - Google Patents
Electrically power assisting bicycle with combined power unit and transmission device thereof Download PDFInfo
- Publication number
- WO2009079901A1 WO2009079901A1 PCT/CN2008/001013 CN2008001013W WO2009079901A1 WO 2009079901 A1 WO2009079901 A1 WO 2009079901A1 CN 2008001013 W CN2008001013 W CN 2008001013W WO 2009079901 A1 WO2009079901 A1 WO 2009079901A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- ratchet
- pawl
- transmission
- output sleeve
- assembly
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M6/00—Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
- B62M6/40—Rider propelled cycles with auxiliary electric motor
- B62M6/55—Rider propelled cycles with auxiliary electric motor power-driven at crank shafts parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M3/00—Construction of cranks operated by hand or foot
- B62M3/003—Combination of crank axles and bearings housed in the bottom bracket
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/02—Toothed gearings for conveying rotary motion without gears having orbital motion
- F16H1/04—Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members
- F16H1/12—Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes
- F16H1/16—Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes comprising worm and worm-wheel
- F16H1/166—Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes comprising worm and worm-wheel with members rotating around axes on the worm or worm-wheel
Definitions
- Electric assist bicycle with combined power unit and transmission device thereof
- the present invention relates to a power assisted bicycle, and more particularly to an electric assist bicycle for a modular combined power unit; the present invention also relates to a modular combined power unit for use on an electric assist bicycle, and a transmission. Background technique
- the existing wheel-motor electric bicycle is to change the wheel hub of one of the bicycles into a wheel hub.
- the motor some use a wheel motor, which is mounted on the side of the front or rear wheel rim of the electric bicycle, directly drives the wheel rim by the motor shaft, or is mounted on the side of the rear axle of the electric bicycle.
- the motor axis is perpendicular to the rear wheel axle, and the rear wheel is driven by the motor shaft through the tapered gear.
- a modular combined power unit comprising four modules, respectively a transmission module having a transmission mechanism therein, a DC permanent magnet motor module for driving the transmission mechanism, and a built-in type a battery module composed of a closed battery case disposed in the battery holder and a controller module for starting the motor and controlling the vehicle speed driving, wherein the contact electric pile of the battery module and the corresponding electric power of the controller module and the DC permanent magnet motor module respectively The electric connection of the pile is connected; the output shaft of the DC permanent magnet motor module extends into the motor base of the transmission module and is connected with the transmission mechanism inside the transmission module.
- the invention adopts a DC permanent magnet motor and combines a transmission mechanism to form a power unit, and the power unit is divided into four modules, the structure is relatively simple, and the fourth can be adopted.
- the optimized combination of modules and the cooperation with the car body can beautify the car body and simplify the car body structure.
- the four modules are integrally assembled and connected, and one side of the casing of the transmission module is provided with a casing integrated with the casing of the transmission module, and the controller module is placed in the casing, and the end of the battery module is fixedly connected
- the DC permanent magnet motor module is close to the battery module and the lower part of the box and is fixedly connected to the housing of the transmission module.
- the output shaft of the DC permanent magnet motor module extends into the base of the transmission module, and the transmission module The internal drive mechanism is connected.
- the transmission module, the DC permanent magnet motor module and the controller module are integrally assembled and connected, and the casing side of the transmission module is provided with a casing integrated with the casing of the transmission module, and the controller module is placed in the casing, DC
- the permanent magnet motor module is close to the lower part of the box and is fixedly connected to the housing of the transmission module.
- the output shaft of the DC permanent magnet motor module extends into the base of the transmission module and is connected with the transmission mechanism inside the transmission module;
- the rechargeable battery module is separated from the above-mentioned three modules, and the battery modules are electrically connected to the power supply interface of the controller module and the DC permanent magnet motor module via wires.
- An electric assist bicycle using the above-described combined power unit includes a vehicle body, and a combined power unit is provided on the vehicle body, and the combined power unit is connected to the vehicle body as a main body of the vehicle body structure.
- the structure of the present invention allows the power unit to be a part of the vehicle body, which not only saves raw materials, but also simplifies the structure of the vehicle body and avoids the problems caused by the large size of the power unit.
- the power combination unit is arranged in a horizontal arrangement; the end of the battery module is fixedly connected to the front support rod of the vehicle body, and the top of the casing of the transmission module is fixed by the fastening member to the lower end of the saddle riser, and the transmission module is located at two
- the housing parts of the output end respectively articulate the left and right rear fork plates; a suspension spring is arranged between the fastening component of the transmission module housing and the left and right rear fork plates.
- the power combination unit is arranged in an upright position; the end of the battery module is fixedly connected to the lower end of the body saddle riser, the front part of the transmission module housing is fixed to the front part of the vehicle body, the housing part of the two output ends of the transmission module housing and the connecting saddle
- the fixing members of the riser unit are fixed together with triangular left and right rear fork plates.
- the power combination unit is disposed separately; the upper part of the controller module box is fixedly connected to the front part of the vehicle body, and the fastening bolts on both sides of the transmission module housing are fixedly connected to the left and right rear fork plates, and the battery module is separately fixed to the vehicle body On the shelf.
- the transmission device used in the above combined power unit and the electric assist bicycle includes a casing, a transmission shaft and a sprocket, and the transmission shaft is provided with an output sleeve, and the sprocket is fixedly mounted at one end of the output sleeve.
- the output sleeve is further provided with a worm gear assembly for realizing motor driving, and the worm wheel of the worm gear assembly Cooperating with the worm, the worm gear is placed on the output sleeve.
- the transmission device used in the above combined power unit and the electric assist bicycle includes a casing, a pedal shaft and a sprocket, and the pedal shaft is provided with an output sleeve, and the sprocket is fixedly mounted at one end of the output sleeve.
- the other end of the output sleeve is mounted with a first ratchet pawl assembly for implementing the pedal drive, and the ratchet pawl assembly is simultaneously mounted on the pedal shaft; the output sleeve is also mounted with a worm gear side by side.
- a second ratchet pawl assembly for driving the motor
- the ratchet of the ratchet pawl assembly is opposite to the sprocket
- the worm gear of the worm gear assembly and the ratchet wheel of the adjacent ratchet pawl assembly are arranged concentrically And fixed connection.
- the worm gear assembly and the second ratchet pawl assembly fixedly coupled thereto are located in the middle of the output sleeve to ensure stable operation of the mechanism.
- the inner wall of the pawl seat of the second ratchet pawl assembly is further provided with a keyway for fixing to the output sleeve.
- the ratchet pawl assembly of the output sleeve end is provided with a threaded connection between the ratchet and the output sleeve.
- the housing is divided into two halves and is laterally butted. One end of the output sleeve protrudes out of the housing, and the sprocket is fixedly mounted at the end of the protruding end.
- the first ratchet pawl assembly at the end of the output sleeve includes a ratchet and a pawl, and the two are matched.
- the ratchet is an outer ratchet, and a part of the ratchet is screwed with the output sleeve.
- the other part of the ratchet is fitted on the pedal shaft; the pawl is mounted on the pedal shaft, that is, the pedal shaft acts as a pawl seat.
- the second ratchet pawl assembly located in the middle of the output sleeve includes a ratchet, a pawl and a pawl seat, and the ratchet is an outer ratchet.
- the second ratchet pawl assembly ratchet pawl mechanism located in the middle of the output sleeve may also include an inner ratchet when the mechanism has a clutch function or has a shifting function.
- the transmission device used in the above combined power unit and the electric assist bicycle includes a casing, a transmission shaft and a sprocket, and the transmission shaft is provided with an output sleeve, and the sprocket is fixedly mounted at one end of the output sleeve.
- the output sleeve is further mounted side by side with a worm gear assembly and a second ratchet pawl assembly for driving the motor, the ratchet pawl assembly including an outer ratchet, an inner ratchet and a pawl provided with a pawl a seat, wherein the inner ratchet is mounted on the output sleeve, the outer ratchet is opposite to the sprocket, and the outer ratchet is concentrically arranged and fixedly connected with the worm wheel of the worm gear assembly.
- the worm gear mechanism can only be driven by the worm belt.
- the worm wheel can not be driven by the worm wheel.
- the present invention can also be modified as follows.
- the second ratchet pawl assembly two sets of symmetrically arranged on the outer ratchet are provided.
- each set of pawl slots includes two small card slots separated by one side, one end of the pawl is clamped in one of the small card slots, and the other end of the pawl is clamped on the inner ratchet a plurality of teeth;
- the pawl seat is floatingly mounted on the output sleeve by a bearing, and the inner wall of the casing is further provided with an elastic pressure roller, the elastic pressure roller is located above the pawl seat, and is pressed Tightly on the pawl seat, this elastic pressure roller dampens the pawl seat.
- the pawl seat is neither fixed to the outer ratchet nor fixed to the inner ratchet, but rests on the output sleeve through the bearing, so it is called "floating".
- the pawl seat of the second ratchet pawl assembly is floating, the pawl seat can be freely rotated by an angle relative to the outer ratchet, and the outer ratchet of the second ratchet pawl assembly is rotated backward. After a certain angle, one end of the pawl clamped in one of the small ratchet slots will be depressed, and the other end of the pawl will be disengaged from the tooth shape on the inner ratchet. At this time, the inner ratchet can be opposite to the pawl seat.
- the ratchet pawl assembly does not work, that is, a neutral state is formed, and the damping effect of the elastic pressure roller on the pawl seat can keep the disengaged state unchanged; on the contrary, when the ratchet pawl assembly When the outer ratchet rotates forward at a certain angle, the pawl will be clamped in the slot of the outer ratchet and the tooth shape of the inner ratchet, and enter normal operation.
- the worm gear assembly is located in the middle of the output sleeve.
- the inner ratchet in the second ratchet pawl assembly is further provided with a keyway for fixing to the output sleeve.
- the output sleeve is mounted with a sprocket, and the other end is equipped with a first ratchet pawl assembly for implementing pedal driving, that is, the transmission shaft is simultaneously used as a pedal shaft, and the ratchet pawl assembly is simultaneously mounted.
- the first ratchet pawl assembly includes an outer ratchet and a pawl, the pawl being mounted on the drive shaft, that is, the drive shaft simultaneously serving as a pawl seat of the ratchet pawl assembly, the outer ratchet and There is a threaded connection between the output sleeves.
- the transmission device used in the above combined power unit and the electric assist bicycle includes a casing, a transmission shaft and a sprocket, and the transmission shaft is provided with an output sleeve, and the sprocket is fixedly mounted at one end of the output sleeve.
- the output sleeve is further arranged side by side with a planetary gear shifting mechanism, a worm gear assembly and a second ratchet pawl assembly for realizing direct drive of the motor, wherein the planetary gear shifting mechanism comprises a ring gear and teeth
- the ring is provided with a sun wheel, a planet carrier and a planetary gear
- the outer ratchet of the sun wheel and the second ratchet pawl assembly are respectively mounted on both sides of the worm wheel of the worm gear assembly, the ring gear of the planetary gear shifting mechanism
- Fixedly mounted in the housing, the inner ratchet of the second ratchet pawl assembly is mounted on the output sleeve;
- the planet carrier is further provided with a small pawl for driving the motor speed reduction gear, and the planet carrier passes through the
- the small pawl is connected to the output sleeve, and the housing is further provided with a shifting shaft.
- the shifting shaft is provided with a pawl disengaging mechanism for disengaging the pawl of the second ratchet pawl assembly from the ratchet.
- the second ratchet pawl assembly includes an outer ratchet, an inner ratchet, a pawl and a pawl seat, the pawl seat is floatingly mounted on the output sleeve by a bearing, and the "floating" means when the pawl is disengaged When it comes into contact with the inner and outer ratchets, it is not driven by the inner and outer ratchets.
- the pawl is mounted on the pawl seat and simultaneously contacts the inner and outer ratchets.
- the pawl disengaging mechanism may be a pawl disengaging the pulling arm, and a rotatable top plate is disposed on the inner side wall of the casing, and the top plate is connected with the pawl from the pulling arm, that is, the pawl is disengaged from the pulling arm.
- the top plate can be rotated by an angle, the top plate is provided with a convex point; the top plate is further provided with a conical ring, the two are arranged concentrically, and the conical ring is provided with a position of a convex point on the top plate Corresponding recesses, in a normal state, the pits on the tapered ring abut against the raised points of the top plate; the outer surface of the pawl of the second ratchet pawl assembly is further provided with a raised point.
- the invention can adopt an automatic shifting mechanism.
- the pawl When the load of the motor is large to a certain limit, when the set program rotates the shifting shaft by a small angle, the pawl is disengaged from the dialing arm to drive the top plate to rotate a small angle, at this time, the top plate
- the raised points can be detached from the pits, that is, the tapered ring is pushed up by the raised points on the top plate, and the tapered ring is pressed against the convex points on the two pawls, thereby separating the pawls from the inner and outer ratchets.
- the contact, output sleeve and sprocket are disconnected from the direct drive relationship with the motor.
- the pawl disengaging mechanism may further be a pawl disengaging cam, and two shaft pins are disposed on the inner side wall of the casing, and the two shaft pins are respectively movably mounted with an arc clamp, two The recesses of the arc-shaped clamps are opposite to each other, the axle pin is located at an upper portion of the arc-shaped clamp, and an opening is provided between the upper ends of the two clamps and between the lower ends; the pawl is fixedly mounted on the cam a shifting shaft and an opening between the upper ends of the two clamps; the shaft pin is further provided with a spring for opening the opening between the lower ends of the two clamps, in the normal state, the two The opening between the lower ends of the clamps is in the open position by the action of the spring, and the pawls of the second ratchet pawl assembly are in contact with the inner and outer ratchets to realize direct drive of the motor; when the set program is automatically changed When the shifting shaft of the gear mechanism rotates a small angle,
- the sun gear of the planetary shifting mechanism fixed to one side of the worm wheel continues to rotate with the worm wheel, and the planet carrier of the planetary shifting mechanism is driven by the sun gear
- the rotation speed is lower than the worm wheel of the worm gear assembly, and the output sleeve is driven by the small pawl on the planet carrier, and the transmission mechanism enters the reduction gear transmission.
- the inner contour of the outer ratchet and the outer contour of the inner ratchet are zigzag, One end of the pawl is clamped in the tooth shape of the outer ratchet, and the other end is clamped on the tooth shape of the inner ratchet.
- the sun gear of the planetary gear shifting mechanism and the outer ratchet of the second ratchet pawl assembly are respectively concentrically arranged and fixedly coupled to the worm wheel of the worm gear assembly.
- the transmission device used in the above combined power unit and the electric assist bicycle includes a casing, a pedal shaft and a sprocket, and the pedal shaft is provided with an output sleeve, and the sprocket is fixedly mounted at one end of the output sleeve.
- the other end of the output sleeve is mounted with a first ratchet pawl assembly for implementing the pedal drive, and the ratchet pawl assembly is simultaneously mounted on the pedal shaft; the output sleeve is also mounted with a planar jaw on the side a clutch, a worm gear assembly and a second ratchet pawl assembly for driving the motor, the ratchet of the second ratchet pawl assembly is opposite to the sprocket; the planar jaw clutch and the first The ratchet pawl assemblies are adjacent to each other, including a fixed jaw panel, a movable jaw panel and a fork, the fixed jaw panel being fixed to the worm wheel of the worm gear assembly, and the movable jaw panel is movably mounted on the output
- the sleeve is movably mounted in the housing; and is sleeved on the outer circumference of the movable jaw.
- the motor can be driven.
- the fixed jaw plate and the movable jaw are separated. Since the pedal shaft and the output sleeve are connected by a ratchet mechanism of the one-way transmission, the output sleeve does not drive the pedal shaft to rotate, so that the electric drive and the pedal drive can be mutually interfered, and the two can be input separately or simultaneously. power.
- the fixed dental panel is separated from the movable dental panel.
- the shifting fork is moved laterally, the movable dental panel is engaged with the fixed dental panel, and the worm wheel is driven to rotate while driving the output sleeve, thereby driving Motor power generation.
- the housing is provided with a shiftable fork shaft which is parallel to the pedal shaft.
- the fork is fixed on the fork shaft, and the fork portion of the fork is sleeved on the outer circumference of the movable jaw.
- a spline sleeve is further disposed between the movable jaw plate and the output sleeve, and the movable jaw panel is sleeved on the spline sleeve, and the spline sleeve and the output sleeve are connected by a flat key.
- the movable dental panel can be moved on the spline sleeve under the action of pulling the fork to achieve the engagement or separation with the fixed dental panel.
- the first ratchet pawl assembly provided at the end of the output sleeve includes an outer ratchet and a pawl, and the pawl is mounted on the pedal shaft, that is, the pedal shaft simultaneously serves as a pawl seat, and the outer ratchet One end is fitted on the pedal shaft, that is, it is matched with the pawl, and the other end is screwed with the output sleeve.
- the transmission device used in the above combined power unit and the electric assist bicycle includes a casing, a transmission shaft and a sprocket, wherein the transmission shaft is provided with an output sleeve, and the sprocket is fixedly mounted at one end of the output sleeve.
- the other end of the output sleeve is mounted with a first ratchet pawl assembly for pedal driving, and the ratchet pawl assembly is simultaneously mounted on the drive shaft; the output sleeve is also mounted with a worm gear side by side.
- a second ratchet pawl assembly used to achieve motor drive a second ratchet pawl assembly, the second ratchet pawl always becoming a steerable two-way ratchet pawl assembly comprising an outer ratchet, a pawl and a pawl seat, the second ratchet pawl assembly
- the outer ratchet is arranged side by side with two sets of forward and reverse tooth forms, and the pawl seat is provided with two sets of forward and reverse pawls for forward and reverse directions on the outer ratchet
- the tooth type is engaged.
- the forward pawl When the transmission mechanism is running forward, the forward pawl can transmit power from the outer ratchet to the pawl seat in one direction, and the reverse pawl can transmit power in one direction from the pawl seat to the outer ratchet.
- the pawl seat is further provided with a sliding ring which can be moved laterally, wherein the housing is provided with a shiftable fork shaft and a shifting fork, and the fork is fixedly mounted on the fork shaft, and the fork of the fork
- the movable part of the movable part is on the outer circumference of the sliding ring, that is, the sliding ring can move with the lateral movement of the fork, so that switching the second ratchet pawl always becomes three working modes: the reverse pawl is separated from the outer ratchet
- the realized motor-driven vehicle mode the vehicle drive motor mode in which the reverse pawl drives the outer ratchet
- the outer surfaces of the two sets of pawls provided on the pawl seat of the second ratchet pawl assembly are provided with convex points, and when the sliding ring moves laterally, the positive and negative sides can be respectively contacted or simultaneously a convex point to the outer surfaces of the two sets of pawls; a pawl seat of the second ratchet pawl assembly is further provided with a key groove fixedly connected with the output sleeve.
- the first ratchet pawl assembly provided at the end of the output sleeve includes an outer ratchet and a pawl, and the pawl is mounted on the drive shaft, that is, the drive shaft simultaneously serves as a pawl of the ratchet pawl assembly.
- the outer ratchet has one end that cooperates with the pawl and the other end is threadedly connected to the output sleeve.
- the transmission mechanism of the special worm and the roller worm wheel used in the above transmission device comprises a worm and a roller worm wheel, and the roller worm wheel comprises a worm wheel body and a roller assembly, and the roller assembly is evenly distributed on the circumference of the worm wheel body
- the surface is mounted in a corresponding receptacle; the worm includes a worm body and a helical rectangular groove track formed around the worm body, the track pitch being fixed and adapted to the trajectory of the roller assembly.
- the invention adopts the roller assembly to replace the worm gear teeth in the prior art, and cooperates with the worm track, so that the whole movement process is changed from the conventional sliding friction to the rolling friction, and the transmission efficiency is greatly improved.
- the roller assembly includes a screw that is mounted at one end in the socket, a bearing that is sleeved on the screw, and a bolt that tightens the other end of the screw and axially fixes the bearing to the screw.
- the roller assembly includes a roller shaft that is installed at one end in the insertion hole, a bearing that is sleeved on the roller shaft, and a circlip that is caught in the annular groove at the other end of the roller shaft. Fixed on the roller shaft.
- the structure of the roller assembly of the invention is relatively simple, and overcomes the deficiencies caused by the large-scale wear of the worm wheel teeth on the track surface of the worm for a long time in the conventional technology, and prolongs the service life of the worm wheel.
- the bearing is a needle bearing or a ball bearing.
- the worm is rotated with at least two rollers The assembly is simultaneously engaged.
- the distribution interval of the roller assembly on the circumferential surface of the worm wheel body is matched with the worm track pitch, so that the worm and the worm wheel can be continuously driven to ensure the normal operation of the transmission mechanism.
- the price of each component module of the power combination unit is relatively low, and the production process is relatively simple, the production efficiency can be greatly improved, and the output is greatly increased, which satisfies the actual needs of consumers.
- FIG. 1-1 is a schematic structural view of a power combination unit according to the present invention, in which case four modules are compactly combined into one body;
- FIG. 1-2 is a schematic view of the overall assembly of the power combination unit of the present invention;
- 1-3 are schematic diagrams showing electrical connections between a battery module, a controller module, and a motor module in the power combination unit of the present invention
- FIG. 1 is a schematic structural view of a contact electric pile for performing electrical connection in a power combination unit according to the present invention
- Embodiment 1 of the electric assist bicycle according to the present invention is a schematic structural view of Embodiment 1 of the electric assist bicycle according to the present invention, in which the power combination unit is arranged in a horizontal position;
- Embodiment 2 of the electric assist bicycle according to the present invention are schematic structural diagrams of Embodiment 2 of the electric assist bicycle according to the present invention, in which the power combination unit is arranged vertically;
- FIG. 1-7 is a schematic structural view of a third embodiment of the electric assist bicycle according to the present invention, in which the battery module is separated from the power combining unit.
- Figure 2-1 is a cross-sectional view of the dual input worm gear transmission
- Figure 2-2 is a cross-sectional view of the ratchet pawl assembly at the end of the output sleeve mated with the pedal shaft;
- Figure 2-3 is a perspective view of the ratchet pawl assembly at the end of the output sleeve;
- Figure 2-4 is a BB cross-sectional view of the ratchet pawl assembly in the middle of the output sleeve;
- Figure 2-5 is a perspective view of the pawl seat of Figures 2-4;
- Figure 2-6 is a perspective view of the ratchet of Figures 2-4.
- Figure 3-1 is a cross-sectional view of the worm gear mechanism with the pawl disengagement mechanism
- Figure 3-2 is a cross-sectional view taken along line C-C of the first ratchet pawl assembly and the drive shaft;
- Figure 3-3 is a perspective view of the ratchet pawl assembly of the first ratchet pawl
- Figure 3-4 is a cross-sectional view taken along the line D-D of the second ratchet pawl assembly in the neutral position of Figure 3-1;
- Figure 3-5 is a cross-sectional view taken along the line D-D of the second ratchet pawl assembly of Figure 3-1;
- 3-6 is a perspective view of the ratchet seat of the second ratchet pawl assembly.
- Figure 4-1 is a cross-sectional view of the worm gear transmission with the planetary shifting mechanism when the pawl disengagement mechanism is the pawl disengaged from the pull arm;
- Figure 4-2 is a cross-sectional view taken along the line E-E of the first ratchet pawl assembly and the pedal shaft;
- Figure 4-3 is a perspective view of the ratchet pawl assembly of the first ratchet pawl
- Figure 4-4 is a cross-sectional view taken along the line F-F of the second ratchet pawl assembly of the speed reduction gear of Figure 4-1;
- Figure 4-5 is a cross-sectional view taken along the line F-F of the second ratchet pawl assembly of the direct gear of Figure 4-1;
- FIG. 4-1 is an exploded perspective view of the second ratchet pawl assembly of FIG. 4-1;
- Figure 4-7 is an exploded perspective view of the top plate, the tapered ring and the pawl seat of Figure 4-1;
- Figure 4-8 is a cross-sectional exploded view of the top plate and the tapered ring of Figure 4-1;
- Figure 4-9 is an exploded perspective view of the planetary gear mechanism of Figure 4-1;
- 4-10 is a cross-sectional view of the worm gear transmission with a planetary shifting mechanism when the pawl disengagement mechanism is a pawl disengaged from the cam;
- FIGS. 4-11 are cross-sectional views of the second ratchet pawl assembly of FIGS. 4-10 when entering the deceleration gear;
- FIG. 4-12 is the GG direction of the second ratchet pawl assembly of FIGS. 4-10 when entering the direct gear.
- Figure 4-13 is an exploded perspective view of the second ratchet pawl assembly and the clamp mechanism of Figures 4-10.
- Figure 5-1 is a cross-sectional view of the transmission structure that can be selectively switched to the pedal-driven motor;
- Figure 5-2 is an exploded view of the planar jaw clutch structure that can be selectively switched to the transmission structure of the pedal-driven motor.
- Figure 6-1 is a cross-sectional view of a transmission structure that can be selectively switched to a vehicle-driven motor
- Figure 6-2 is an exploded perspective view of the fork, the slip ring, the positive and reverse pawl mechanisms of Figure 6-1;
- Figure 7-1 is a schematic structural view of an embodiment of a transmission mechanism using a special worm and a roller worm gear
- Figure 7-2 is an overall assembly view of the roller worm gear of the embodiment of Figure 7-1. detailed description
- the power unit module combined electric assist bicycle of the present invention comprises a vehicle body and a power combination unit 11 which is connected to the vehicle body as a main body part of the vehicle body structure.
- the power combination unit 11 includes a transmission case 12 having a transmission mechanism therein, a DC permanent magnet motor 13 for driving the transmission mechanism, a battery pack 14 composed of a closed battery case 111 having a built-in rechargeable battery disposed in the battery holder 112, and
- the controller 15 controls four modules of the vehicle speed drive, and each of the four modules has a casing, and the contact poles 16 at the lower end of the battery holder 112 are respectively leaded or electrically connected to the corresponding interface contacts 124 of the controller 15 by contacts.
- the output shaft of the DC permanent magnet motor 13 extends into the motor base 17 of the transmission case 12 and is connected to the transmission mechanism inside the transmission case 12; the end of the battery pack 14 is connected to the controller 15 On one side of the mounting box, the other side of the controller 15 mounting box is in close contact with the transmission case 12, and a power indicator 18 and a charging socket 19 are mounted on the top of the battery pack 14, and the battery indicator 18 can display the rechargeable battery.
- the size of the battery is convenient for the rider to grasp the remaining power.
- the battery pack 14 housing cover 110 is spliced on the mounting box of the controller 15, and after the top cover 110 is hit, Battery box 111 to take place, so that the battery pack 111 from the battery holder 112 and the contact electrical pegs 16, the battery holder 112 is attached to the upper end of the battery lock 122, lock 123 is attached to power controller 15 on the lid.
- the DC permanent magnet motor 13 is placed close to the battery pack 14 and the controller 15, and the output shaft of the DC permanent magnet motor 13 extends into the motor base 17 at the lower end of the transmission case 12.
- the power combination unit 11 is arranged horizontally, the end of the battery holder 112 is connected to the front support rod 113, and the upper side of the controller 15 housing and the transmission case 12 is fastened by the fastening member 114.
- the lower end of the saddle riser 115, the left rear fork plate and the right rear fork plate 117 are respectively hinged on the gearbox 12 and at the housing portions of the two output ends 116 thereof, and the fastening member 114 on the casing of the transmission case 12
- a shock absorber spring 119 is connected between the left rear fork plate and the right rear fork plate 117 to form a suspension rear fork, which can achieve a more effective shock absorbing effect and enhance the rider's comfort when encountering a bumpy road section.
- the embodiment shown in Figures 1-6 differs from the embodiment shown in Figures 1-1 to 1-5 in that the power combination unit 11 is arranged upright, the end of the battery holder 112 and the lower end of the body saddle riser 115. Connected, the lower portion of the outer casing of the controller 15 is coupled to the front portion of the vehicle body, and the housing portions of the two output ends of the outer casing of the transmission case 12 and the fixing member 120 connecting the saddle riser 115 are connected to the triangular left and right rear fork plates. .
- the embodiment shown in FIGS. 1-7 differs from the embodiment shown in FIGS. 1-1 to 1-5 in that the battery pack 14 is separated from the combination of the power combination unit 11 and is separately fixed to the vehicle body rear frame 121.
- the transmission case 12, the DC permanent magnet motor 13 and the controller 15 are integrally fixed to the lower part of the vehicle body, wherein the upper part of the controller mounting box is fixedly connected to the front part of the vehicle body, and the fastening bolts on both sides of the transmission housing are fixedly connected to the left and right rear fork plates 117.
- Controller 15 mounting box One side is closely integrated with the transmission case 12, and the DC permanent magnet motor 13 is attached to the rear of the mounting body of the controller 15 and connected to the transmission case 12.
- the output shaft of the DC permanent magnet motor 13 extends into the lower end of the transmission case 12.
- the motor base 17 is connected to a transmission mechanism inside the transmission case 12.
- the power output from the contact electric pile 110 at the lower end of the battery pack 14 via the electric wire is respectively connected to the power supply interface of the controller 15 and the DC permanent magnet motor 13, thereby driving the output shaft of the DC permanent magnet motor 13 to rotate, and thereby driving the transmission case 12
- the internal transmission mechanism operates.
- An induction element is arranged on the transmission shaft of the power combination unit, and the pedal element speed is induced by the induction element, and the signal is transmitted to the controller to control the starting and working state of the motor, thereby realizing the pure power function of the electric assist bicycle.
- a vehicle speed control knob can also be provided on the handlebar, and the lower end of the controller leads to the handlebar, thereby realizing the control of the vehicle speed.
- the battery holder is a rigid body that should have a strong bearing capacity, and the power combination unit is a part of the body composition. After that, the force is relatively large, so the material of the battery holder can be selected from a metal such as stainless steel.
- the present invention can be modified on other different electric assist bicycles according to actual conditions, and can also be used in small electric vehicles (such as three-wheel and four-wheel electric vehicles, etc.). Various variants are made on the body of the car.
- the interior of the power combination unit as the main body of the frame is bilaterally symmetrical so that its arrangement on the vehicle body can be arranged in a forward direction or in a reverse direction, which can still maintain a normal state for the vehicle as a whole.
- the front end, the rear end or the upper end of the power combination unit can be provided with engaging members for connecting with the vehicle body.
- These combined components can facilitate the power combination unit to match different styles of the front, rear fork plate and saddle, etc., to meet different
- the installation of the style car body is easy to assemble into various models of different styles and sizes.
- the power combination unit can be used to select different speed ratios to form different speed reduction mechanisms or shifting mechanisms to match different vehicle sizes and different vehicle types.
- a power combination unit mounted on a three- or four-wheel electric vehicle can select a transmission module that is simple without a pedal function, or a transmission without a differential speed or a transmission module with a differential mechanism.
- the worm gear transmission structure is used to realize the power transmission, and the output shaft is provided on the transmission shaft, the sprocket is fixedly mounted at one end of the output sleeve, and the output sleeve is also mounted for realizing the motor.
- the driven worm gear assembly, the worm gear of the worm gear assembly and the worm are matched, and the worm gear is set on the output sleeve. As shown in FIG. 2-1 to FIG.
- a worm gear transmission device for realizing dual input in a power unit modular electric assist bicycle includes a housing 28, a pedal shaft 29 and a sprocket 27, and a pedal shaft 29
- An output sleeve 26 is mounted thereon, and the output sleeve 26 is supported in the housing 28 by two bearings 214, and one end of the output sleeve 26 projects out to the housing 28, and the sprocket 27 is fixedly mounted on the extended end.
- the other end of the output sleeve 26 is fixedly mounted with a first ratchet pawl assembly for implementing pedal drive
- the ratchet pawl assembly includes a mating ratchet 211 and a pawl 210
- the ratchet 211 is an outer ratchet.
- a part of the ratchet 211 is screwed with the output sleeve 26, and another part of the ratchet 211 is fitted on the pedal shaft 29.
- the pawl 210 is mounted on the pedal shaft 29, that is, the pedal shaft 29 is used as a pawl seat;
- the middle portion of the cylinder 26 is also mounted side by side with a worm gear assembly and a second ratchet pawl assembly for driving the motor.
- the worm gear assembly includes an engaged worm 21 and a worm gear 22, and the ratchet pawl assembly includes a ratchet 23, Pawl 24 and pawl seat 25, spine 23 is an outer ratchet, the ratchet 23 is opposite to the sprocket 27, and the inner wall of the pawl seat 25 is further provided with a key groove 212 for fixing with the output sleeve 26, and the worm wheel 22 and the ratchet 23 are arranged concentrically, both of which are provided A mounting hole 213 perpendicular to the disk surface is fixed by bolts therebetween.
- the housing 28 of the transmission mechanism is divided into two halves and is formed by lateral butting. The longitudinal axis of the worm gear assembly and the longitudinal axis of the output sleeve 26 are both located at the seam of the two halves of the housing 28.
- the motor shaft is connected to the worm 21 through the coupling, the motor is started, the motor shaft rotates, the worm 21 drives the worm wheel 22 to rotate forward, and the ratchet 23 associated with the worm wheel 22 drives the pawl seat 25 to rotate by the pawl 24, and the spine
- the pawl 210 drives the ratchet wheel 211 to rotate forward, and the ratchet wheel 211 and the output sleeve 26 are screwed into one body, and the output sleeve 26 is thus The power output is obtained, and the power is output to the sprocket 27.
- the worm gear transmission device of the pawl disengagement mechanism comprises a housing 310, a transmission shaft 311 and a sprocket 38.
- the transmission shaft 311 is provided with an output sleeve 37.
- the housing 310 is divided into two halves and is laterally butted, and the output sleeve is formed.
- One end of the 37 extends beyond the housing 310, and the sprocket 38 is fixedly mounted at the end of the extended end.
- the output sleeve 37 is also mounted side by side with a worm gear assembly and a second ratchet pawl assembly for driving the motor.
- the worm gear assembly is located in the middle of the output sleeve, and the second ratchet pawl assembly includes the outer ratchet 33. , an inner ratchet 36 and a pawl seat 35 provided with a pawl 34, wherein the inner ratchet 36 is mounted on the output sleeve 37, the outer ratchet 33 is opposite the sprocket 38, and the outer ratchet 33 and the worm gear of the worm gear assembly 32 is arranged concentrically, and the outer ratchet 33 and the worm wheel 32 are respectively provided with mounting holes 314 perpendicular to the disk surface thereof, and are fixed by bolts therebetween, and the inner ratchet wheel 36 of the second ratchet pawl assembly is further provided with A keyway that is fixed to the output sleeve 37.
- a plurality of two sets of pawl slots are arranged symmetrically on the inner contour of the outer ratchet 33.
- Each set of pawl slots includes two small card slots 315 separated by two small card slots.
- the dividing strip 316 between the 315 is wedge-shaped to facilitate the disengagement of the pawl 34 or the locking action.
- One end of the pawl 34 is clamped in one of the small slots 315, and the other end of the pawl 34 is clamped to the inner ratchet.
- the pawl seat 35 is floatingly mounted on the output sleeve 37 via a bearing 317, and the inner wall of the housing 310 is further provided with an elastic pressure roller 39 for enhancing damping, and the elastic pressure roller 39 is located on the spine
- the claw seat 35 is above and pressed against the outer circumferential surface of the pawl holder 35.
- the other end of the output sleeve 37 opposite the mounting sprocket 38 is mounted with a first ratchet pawl assembly for achieving pedal drive, the first ratchet pawl assembly including an outer ratchet 313 and a pawl 312, pawl 312 Mounted on the drive shaft 311, the drive shaft 311 serves as a pedal shaft, and also serves as a pawl seat of the ratchet pawl assembly.
- the outer ratchet 313 and the output sleeve 37 are screwed.
- the working process is as follows - motor drive:
- the motor shaft drives the worm gear 31 through the coupling to rotate the worm gear 32 forward, and the outer ratchet wheel 33 mounted on the worm wheel 32 drives the inner ratchet wheel 36 through the pawl 34, since the inner ratchet 36 is directly Mounted on the output sleeve 37, the output sleeve 37 drives the vehicle forward through the sprocket 38 and the chain.
- the pedal drive is not affected by the motor drive or "disengagement”.
- the pedal power can be input while the motor is being driven, or “disengaged from the drive", because the drive shaft 311 is passed through its own ratchet 313, pawl 312.
- the operation of the output sleeve 37 and the sprocket 38 is not affected by the above "disengagement”.
- a digital circuit control system can be added to the whole vehicle, and the control system can be designed as follows:
- the motor has a brief transient reversal.
- the function is to achieve a disengagement of the transmission system by rotating the outer ratchet 33 rearward by a small angle.
- a worm gear transmission with a planetary shifting mechanism in a power unit modular electric assist bicycle includes a housing 416, a transmission shaft 420 and a sprocket 419.
- the housing 416 is divided into two halves and is laterally butted.
- One end of the output sleeve 48 protrudes out of the housing 416.
- the transmission shaft 420 is provided with an output sleeve 48.
- the sprocket 419 is fixedly mounted on the output sleeve 48.
- the output sleeve 48 is also mounted side by side with a planetary gear shifting mechanism, a worm gear assembly and a second ratchet pawl assembly for driving the direct drive of the motor.
- the worm gear assembly is located at the output sleeve 48.
- the planetary gear shifting mechanism includes a ring gear 46.
- the ring gear 46 is provided with a sun gear 43, a carrier 45 and a planetary gear 44.
- the planetary gear 44 is mounted on the carrier 45, and simultaneously with the sun gear 43 and the ring gear 46.
- the second ratchet pawl assembly includes an outer ratchet 412, an inner ratchet 413, a pawl 414, and a pawl seat 415.
- the pawl seat 415 is floatingly mounted on the output sleeve 48 by a bearing 425, and the pawl 414 is mounted on the pawl seat At 415, and simultaneously with the inner and outer ratchets 413, 412, the sun gear 43 of the planetary gear shifting mechanism, the outer ratchet wheel 412 of the second ratchet pawl assembly, and the worm gear 42 of the worm gear assembly are vertically disposed.
- the mounting holes on the disk surface are concentrically arranged, and the sun gear 43 and the outer ratchet wheel 412 are fixed to both sides of the worm wheel 42 by bolts.
- the inner contour of the outer ratchet 412 and the outer contour of the inner ratchet 413 are both zigzag, and one end of the pawl 414 is clamped in the tooth shape of the outer ratchet 412, and the other end is clamped therein.
- the tooth shape of the ratchet 413 is on.
- the ring gear 46 of the planetary gear shifting mechanism is fixed to the side wall of the housing 416 by bolts; the inner ratchet wheel 413 of the second ratchet pawl assembly is further provided with a key groove, and is fixedly connected with the output sleeve 48.
- a shifting shaft 49 is further disposed in the housing 416.
- the shifting shaft 49 is parallel to the transmission shaft 420.
- the shifting shaft 49 is provided with a pawl 414 for the second ratchet pawl assembly and inner and outer ratchets 413 and 412.
- the detached pawl disengages from the mechanism
- the pawl disengagement mechanism is a pawl disengagement arm 411
- a rotatable annular top plate 417 is further disposed on the inner side wall of the housing 416, and the top plate 417 is provided with three long holes for mounting bolts. 429, the top plate 417 is movably mounted on the inner side wall of the housing 416 by three bolts 430.
- the top plate 417 can be rotated at an angle along the trajectory of the three long holes 429 centering on the axis of the drive shaft 420, and the top plate 417 is separated from the pawl.
- the pulling arm 411 is connected, that is, the pawl is disengaged from the pulling arm 411 to drive the top plate 417 to rotate.
- the semi-spherical convex points 426 are evenly distributed on the annular disk surface of the top plate 417 to function as a cam; the top plate 417 is further provided with a tapered ring 418, which are arranged concentrically, and the tapered ring 418 is provided with three
- the hemispherical raised points 426 are located corresponding to the three dimples 428.
- the tapered ring 418 is also movably mounted on the outer side of the top plate 417 by three bolts 430, that is, the tapered ring 418 is located between the top plate 417 and the outer ratchet 412, and the tapered ring
- the opening on the side of the 428 facing the outer ratchet 412 is a small outer small tapered surface.
- the three recesses 428 of the tapered ring 418 abut against the three hemispherical raised points 426 of the top plate 417.
- the outer surfaces of the two pawls 414 of the second ratchet pawl assembly are also provided with raised points 427.
- One end of the output sleeve 48 is mounted with a sprocket 419, and the other end is mounted with a first ratchet pawl assembly for implementing pedal drive.
- the drive shaft 420 is simultaneously used as a pedal shaft, and the first ratchet pawl assembly is coupled to the planetary gear shifting mechanism.
- Adjacent, including the outer ratchet 422 and the pawl 421, the pawl 421 is mounted on the drive shaft 420, that is, the drive shaft 420 serves as a pawl seat of the ratchet pawl assembly, and the outer ratchet 422 and the output sleeve 48 are threaded. connection.
- the motor shaft drives the worm 41 to rotate the worm wheel 42 and the outer ratchet 412 simultaneously, and the inner ratchet 413 is driven by the pawl 414 to drive the output sleeve 48 and the sprocket 419 to form a power output.
- the sun gear 43 of the planetary gear shifting mechanism drives the carrier 45 to rotate at a lower speed than the worm wheel 42 through the planetary gear 44. Since the rotation speed of the carrier 45 is lower than the rotation speed of the output sleeve 48, the carrier 45 has small pawls. The one-way effect of 47 is idling.
- an automatic shifting mechanism is adopted.
- the set program causes the shifting shaft 49 of the automatic shifting mechanism to rotate an angle from the direct shifting position
- the pawl on the shifting shaft 49 is disengaged from the shifting arm 411 to make the top plate.
- the 417 is rotated a small angle, and the three raised points 426 on the top plate 417 are disengaged from the dimples 428, that is, the tapered ring 418 is lifted by the three hemispherical convex points 426 of the top plate 417, thereby pushing the tapered ring 418.
- the two pawls 414 are depressed by the tapered surface in the tapered ring 418, causing the pawl 414 to disengage from the contact between the outer ratchet 412 and the inner ratchet 413, thereby disengaging the worm gear 42.
- the output sleeve 48 is associated with the output sleeve 48 and the sprocket 419 from the transmission relationship with the motor.
- the state of the planetary gear shifting mechanism is:
- the sun gear 43 is input with the rotation of the worm wheel 42 and is fixed.
- the ring gear 46 forces the planet carrier 45 to rotate with the sun gear 43.
- the planet The frame 45 drives the output sleeve 48 and the sprocket 419 through the small pawl 47 to follow the carrier 45 to output power at a lower speed than the worm wheel 42.
- the claw disengaging mechanism is a pawl disengagement cam 434, and the second ratchet pawl assembly is brought into a disengaged state by using a clamp type mechanism: two shaft pins 431 are disposed on the inner side wall of the housing 416, and the two shaft pins 431 are arranged at a height The two shaft pins 431 are respectively movably mounted with an arc-shaped clamp 433.
- the arc-shaped recesses of the two-arc type clamp 433 are opposite, the shaft pin 431 is located at an upper portion of the arc-shaped clamp 433, and the upper end of the two clamps 433 is An opening is provided between the middle and the lower end, and the pawl disengagement cam 434 is fixedly mounted on the shift shaft 49 and located at an opening between the upper ends of the two clamps 433.
- the rotation of the pawl disengagement cam 434 causes the two clamps 433.
- the opening between the upper ends becomes larger or smaller, so that the two clamps 433 are swung around the respective shaft pins 431, and the shaft pin 431 is further provided with a spring that allows the opening between the lower ends of the two clamps 433 to be opened.
- the opening between the lower ends of the two clamps 433 is The spring 432 is in the open position.
- the pawl 414 of the second ratchet pawl assembly is in contact with the inner and outer ratchets 413, 412, that is, one end of the pawl 414 is inwardly engaged with the inner ratchet 413, and One end faces outwardly and cooperates with the outer ratchet 412 to realize direct drive of the motor, and a small gap is left between the inner surface of the clamp 433 and the outward end of the pawl 414; the lower end of each clamp 433 is also long.
- the hole 435, the clamp 433 is movably mounted on the outer ratchet 412 through the elongated hole 435 and the screw 436, which ensures that the clamp 433 can smoothly swing around the shaft pin 431, and can effectively limit the displacement of the clamp 433.
- the pawl disengagement cam 434 rotates with the shifting shaft 49, pushing the left and right grippers 433 to swing toward each other at the same time around the respective axle pins 431.
- the opening between the upper ends of the two clamps 433 becomes larger, the gap between the lower ends becomes smaller, and the inner surface of the clamp 433 exerts pressure on the pawls 414, that is, the clamps 433 are in the running state.
- the two pawls 414 disengage the pawl 414 from the inner and outer ratchets 413, 412, thereby disengaging the worm gear 42 from the output sleeve 48, i.e., in a disengaged state.
- the automatic shifting mechanism returns the shifting shaft 49 to the initial position, the opening between the lower ends of the left and right clamps 433 is returned to the open position by the action of the spring 432, so that the two pawls 414 are restored to the outside.
- the contact of the ratchet 412 with the inner ratchet 413 returns the transmission to the direct drive motor drive state.
- the housing 56 is divided into two halves and is laterally butted. One end of the output sleeve 55 protrudes out of the housing 56, and the sprocket 510 is fixedly mounted on the output sleeve.
- the other end of the output sleeve 55 is mounted with a first ratchet pawl assembly for implementing the pedal drive, including the outer ratchet 58 and the pawl 59, and the pawl 59 is mounted on the pedal shaft 57,
- the pedal shaft 57 serves as a pawl holder at the same time, and one end of the outer ratchet 58 is fitted on the pedal shaft 57, that is, mated with the pawl 59, and the other end is screwed with the output sleeve 55.
- the output sleeve 55 is also mounted side by side with a planar jaw clutch and a worm gear assembly and a second ratchet pawl assembly for driving the motor, including a ratchet 514, a pawl 515 and a pawl seat 516, the ratchet 514 being The outer ratchet is opposite to the sprocket 510.
- the inner wall of the pawl seat 516 is also provided with a keyway for fixing to the output sleeve 55, and the worm wheel 52 and the ratchet 514 are concentrically arranged and fixedly connected.
- the worm gear assembly is located in the middle of the output sleeve 55 and includes a worm 511 and a worm gear 512 that are engaged.
- the flat jaw clutch includes a fixed jaw 51, a movable jaw 52 and a fork 53.
- the fixed jaw 51 and the worm wheel 512 are provided with mounting holes perpendicular to the disk surface, and are fixed by bolts therebetween.
- the housing 56 is provided with a laterally movable fork shaft 513 which is parallel to the pedal shaft 57.
- the fork 53 is fixedly mounted on the fork shaft 513, and the fork portion 531 of the fork 53 is sleeved outside the movable jaw 52. On the circumference.
- a spline sleeve 54 is further disposed between the movable jaw 52 and the output sleeve 55.
- the movable jaw 52 is movably fitted on the spline sleeve 54.
- the inner surface of the spline sleeve 54 is provided with a key groove and an output sleeve.
- the cartridges 55 are connected by a flat key, and the movable jaw 52 can be laterally moved on the spline sleeve 54 under the action of the dialing movement 53 to achieve the engagement or separation with the fixed jaw panel 51.
- An urging push-pull lever is provided on the outside of the housing 56 to push or pull the fork shaft 513 laterally, and the fork 53 moves laterally with the movement of the fork shaft 513.
- the motor can be driven.
- the fixed jaw 51 and the movable jaw 52 are separated.
- the motor drive and the pedal drive do not interfere with each other, and the electric drive or the pedal drive can drive normally, or both can simultaneously input power.
- the shifting fork 53 is laterally moved, the movable jaw 52 is engaged with the fixed jaw 51, and the worm wheel 512 is driven to rotate while driving the output sleeve 55, thereby driving the motor to generate electricity.
- the rider steps When the pedal is actuated, the pedal shaft 57 drives the output sleeve 55 through the pawl 59 and the outer ratchet 58 to drive the worm 511 and the motor.
- the rider can change the resistance of the load connected to the motor through the circuit system, and the resistance of the pedal can be changed to achieve the required fitness strength.
- the fork shaft can also be designed to work by rotation: the mating hole between the fork shaft and the fork is machined into a threaded engagement of a large pitch.
- the fork shaft is used as a screw and the fork is used as a nut. When the fork shaft is rotated, the fork as a nut moves laterally, and the fork shaft can only be rotated and cannot be moved laterally.
- a transmission device for realizing power generation by a vehicle-driven motor to charge a battery in a power unit modular electric assist bicycle includes: a housing 61, a transmission shaft 62, and a chain
- the pulley 63 is divided into two halves and is laterally butted.
- the transmission shaft 62 is provided with an output sleeve 64.
- One end of the output sleeve 64 projects out of the housing 61, and the sprocket 63 is fixedly mounted on the output sleeve.
- the other end of the output sleeve 64 is mounted with a first ratchet pawl assembly for pedal driving, that is, the drive shaft 62 serves as a pedal shaft at the same time;
- the first ratchet pawl assembly includes the outer The ratchet 614 and the pawl 615, the pawl 615 is mounted on the drive shaft 62, that is, the drive shaft 62 serves as the pawl seat of the ratchet pawl assembly.
- One end of the outer ratchet 614 cooperates with the pawl 615, and the other end and the output The sleeves 64 are connected by threads.
- the output sleeve 64 is also mounted side by side with a worm gear assembly and a second ratchet pawl assembly for motor drive.
- the worm gear assembly is located in the middle of the output sleeve 64 and includes a worm gear 65 and a worm 66.
- the second ratchet pawl is always a steerable two-way ratchet pawl assembly including an outer ratchet 67, a positive pawl 68, and a counter.
- the worm wheel 65 is fastened to the outer ratchet 67.
- the outer ratchet 67 is arranged side by side with a forward tooth 616 and a reverse tooth 617 two-ring serrated teeth.
- the forward pawl 68 and the reverse pawl 69 mounted on the pawl seat 610 are used for the outer ratchet 67, respectively.
- the upper positive tooth 616 and the reverse tooth 617 are engaged, the forward tooth 616 is disposed on the side adjacent to the worm wheel 65 in the outer ratchet 67, and the reverse tooth 617 is disposed on the other side; the forward pawl 68 and the reverse
- the outer surface of the pawl 69 is provided with a convex point; the pawl base 610 is further provided with a key groove fixedly connected with the output sleeve 64.
- a laterally movable sliding ring 611 is movably mounted outside the pawl seat 610.
- the housing 61 is further provided with a laterally movable fork shaft 612 and a shifting fork 613.
- One end of the shifting fork 613 is fixedly mounted on the fork shaft 612.
- the other end of the shift fork 613 that is, the fork type movable sleeve is disposed on the outer circumference of the slide ring 611, and the slide ring 611 can move along with the lateral movement of the shift fork 613, and the slide ring 611 can be respectively or simultaneously with the forward pawl 68.
- the raised points of the reverse pawl 69 are in contact.
- the motor By connecting the worm 66 of the worm gear assembly of the present invention to the coupling of the motor, the motor can be driven to drive normally; the sliding ring 611 is in contact with the convex point of the reverse pawl 69, that is, the sliding ring 611 will be reversed.
- the reverse pawl 69 is disengaged from the outer ratchet 67.
- the motor shaft drives the worm 66 to rotate the worm wheel 65 and the outer ratchet 67 simultaneously, and the outer ratchet 67 drives the pawl seat 610 and the output sleeve through the forward pawl 68.
- the barrel 64 and the sprocket 63 form a power output.
- the steering fork shaft 612 disengages the sliding ring 611 from the convex point of the reverse pawl 69, that is, the reverse pawl 69 is released, and the contact of the outer ratchet 67 is restored; the sprocket 63 is driven by the sliding of the vehicle, The output sleeve 64 and the pawl base 610, the pawl base 610 drives the reverse pawl 69 to drive the outer ratchet 67, and the worm gear 65 fixedly connected with the outer ratchet 67 drives the worm 66 and the motor shaft to realize the rotation of the motor by the vehicle, through the electric circuit.
- the switching that is, the motor generates electricity and charges the battery.
- Neutral coasting Manipulating the fork shaft 612 moves the slip ring 611 to a position that simultaneously contacts the raised points of the forward pawl 68 and the reverse pawl 69, i.e., the slip ring 611 will be the forward pawl 68 and the reverse pawl 69.
- the positive pawl 68 and the reverse pawl 69 are simultaneously disengaged from the outer ratchet 67, that is, the output sleeve 64 and the sprocket 63 are disengaged from the worm gear assembly, and the vehicle is completely disengaged from the motor.
- the vehicle can slide in the neutral position, or the first ratchet pawl assembly can be driven by the pedal to realize the pedal driving.
- the transmission device for realizing power generation by the vehicle-driven motor and charging the battery according to the embodiment can also be combined with the planetary gear shifting mechanism described in the foregoing embodiment, and can be jointly applied to the power unit module combined electric assist bicycle.
- the shift fork shaft 612 is operated such that the slide ring 611 simultaneously contacts the convex points of the forward pawl 68 and the reverse pawl 69 to make the forward and reverse directions
- the two sets of pawls are simultaneously separated from the external ratchet 67, that is, the vehicle is driven away from the direct drive of the motor, and enters the state of the motor-driven planetary gear shifting mechanism to realize the motor reduction gear drive.
- the transmission mechanism of the special worm and the roller worm wheel used in the above various transmission devices includes a worm 71 and a roller worm wheel 72, and the roller worm wheel 72 includes a worm wheel body 73,
- the bearing 74, the roller shaft 75 and the retaining spring 77 are evenly distributed on the circumferential end surface of the worm wheel body 73 with a plurality of insertion holes 710 into which one end of the roller shaft 75 is inserted, and the bearing 74 is fitted to the roller shaft 75.
- the other end of the roller shaft 75 has an annular groove 76.
- the retaining spring 77 is caught in the annular groove 76, and the bearing 74 is axially fixed to the roller shaft 75 so that the bearing 74 does not disengage from the roller shaft 75.
- the worm 71 includes a worm body 79 and a spiral rectangular groove track 78 formed around the worm body 79.
- the spiral rectangular groove track 78 is machined using a special machine tool according to the principle of development, and has a fixed pitch and a bearing 74. The trajectory of the movement is adapted.
- the rectangular groove track 78 is simultaneously meshed with at least two bearings 74 at any time during the rotation of the worm 71, otherwise the worm wheel 71 may fluctuate or even be interrupted. This in turn affects the power output.
- the roller shaft 75 can be changed into a screw.
- the circlip 77 can be changed into a bolt.
- One end of the screw is inserted into the socket 710, the bearing 74 is sleeved on the screw, the bolt is screwed onto the other end of the screw, and the bearing 74 is axially fixed to the screw. On, prevent it from coming out axially.
- the bearing 74 can adopt various types of bearings, such as a needle bearing and a ball bearing, and can also adopt a hydraulic bearing or the like, and can also achieve the purpose of the sliding friction of the present invention as rolling friction and improving transmission efficiency.
- the various transmission devices in the above embodiments can be widely applied to various electric bicycles such as bicycles, tricycles, four-wheel drive vehicles, and scooters.
- the embodiments of the present invention are not limited thereto, and various other forms of modifications may be made according to the above-mentioned contents of the present invention in accordance with the ordinary technical knowledge and conventional means of the present invention without departing from the basic technical idea of the present invention. Replace or change.
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Abstract
Electrically power assisting bicycle is provided with a combined power unit mounted on the bicycle body, the combined power unit is connected to the bicycle body as a main portion of the body. The combined power unit includes four modules: a transmission module with transmission mechanism inside, a permanent magnet DC motor module for driving the transmission mechanism, a battery module formed by setting a closed build-in battery box in a battery seat, and a control module for triggering the motor and controlling the drive speed. Present invention adopts several kinds of transmission devices with different structures, therefore many functions are achieved, such as single drive by motor, single drive by pedals, combined drive by motor and pedals, decelerate drive, the motor acting as a generator during drive by pedals, and the bicycle driving the motor acting as a generator to charge the battery during downgrade.
Description
具有组合式动力单元的电动助力自行车及其传动装置 技术领域 Electric assist bicycle with combined power unit and transmission device thereof
本发明涉及一种助力自行车,特别是涉及一种模块式组合动力单元的电动助力自 行车; 本发明还涉及使用于电动助力自行车上模块式组合动力单元, 以及传动装置。 背景技术 The present invention relates to a power assisted bicycle, and more particularly to an electric assist bicycle for a modular combined power unit; the present invention also relates to a modular combined power unit for use on an electric assist bicycle, and a transmission. Background technique
目前, 在国内市场上所见到的电动自行车, 大概有 95 %的电动自行车其动力使 用了轮毂电机, 如现有的轮毂电机式电动自行车, 就是把自行车的其中一个车轮的 轮毂改换为一个轮毂电机; 还有一些使用的是轮边电机, 轮边电机安装在电动自行车 前轮或者后轮轮圈的侧面, 由电机轴直接驱动车轮的轮圈, 或者是安装在电动自行车 后轮轴的侧边, 电机轴线与后轮轴垂直, 由电机轴通过锥型齿轮驱动后轮。上述两种 动力的使用, 都无需传动机构, 使得电动自行车结构布置比较简单, 但是, 其缺点在 于: 因为其电机驱动是不经链条的, 由此决定了轮毂电机式和轮边电机式驱动均不适 合于增加, 例如: 能改变速比的换档变速、 可以脱离传动的离合操纵、 使电动机转变 为发电机而增加踏板负荷的健身车,以及车辆下坡时使电动机转变为发电机向电池充 电等附加功能, 因而对功能的扩展不够广泛。 同时, 由于上述轮毂电机的制造工艺比 较复杂, 相对于传统的低压直流永磁电机而言, 其生产效率较低, 因而造价也相对 较高, 从而提高了电动自行车的生产成本, 使其在产量上受到了一定程度的制约。 发明内容 At present, about 95% of electric bicycles seen in the domestic market use the hub motor for their power. For example, the existing wheel-motor electric bicycle is to change the wheel hub of one of the bicycles into a wheel hub. The motor; some use a wheel motor, which is mounted on the side of the front or rear wheel rim of the electric bicycle, directly drives the wheel rim by the motor shaft, or is mounted on the side of the rear axle of the electric bicycle. The motor axis is perpendicular to the rear wheel axle, and the rear wheel is driven by the motor shaft through the tapered gear. The use of the above two kinds of power does not require a transmission mechanism, which makes the electric bicycle structural arrangement relatively simple, but its disadvantages are: Because the motor drive is not through the chain, it determines the hub motor type and the wheel side motor type drive Not suitable for addition, for example: shifting shifting that can change the speed ratio, clutching that can be disengaged from the transmission, exercise bike that increases the pedal load by turning the motor into a generator, and turning the motor into a generator to the battery when the vehicle goes downhill Additional functions such as charging, and thus the expansion of functions is not extensive enough. At the same time, due to the complicated manufacturing process of the above-mentioned hub motor, compared with the conventional low-voltage DC permanent magnet motor, the production efficiency is relatively low, and the cost is relatively high, thereby increasing the production cost of the electric bicycle and making it in production. It has been subject to a certain degree of restriction. Summary of the invention
本发明的目的在于提供一种生产成本低、 优化组合的模块组合式动力单元。 本发明的另一个目的在于提供使用上述模块式组合动力单元的电动助力自行车。 本发明的又一目的在于提供上述电动助力自行车中使用的传动装置。 It is an object of the present invention to provide a modular modular power unit that is low in production cost and optimized in combination. Another object of the present invention is to provide an electric assist bicycle using the above modular combined power unit. It is still another object of the present invention to provide a transmission device for use in the above electric power assisted bicycle.
本发明的目的通过以下的技术方案来实现: 一种模块组合式动力单元, 包括四个 模块, 分别为内部具有传动机构的传动模块、用于带动传动机构运作的直流永磁电机 模块、内置式封闭电池盒设于电池座中所组成的电池模块以及用于启动电机并控制车 速驱动的控制器模块, 其中, 电池模块的接触电桩分别与控制器模块和直流永磁电机 模块上的相应电桩电连接; 所述直流永磁电机模块输出轴伸入传动模块的电机底座 内, 并与传动模块内部的传动机构相连接。本发明采用直流永磁电机, 并结合传动机 构, 组成动力单元, 将该动力单元分为四个模块, 结构比较简单, 并且可以通过该四
个模块的优化组合及与车体的配合, 实现美化车体及简化车体结构。 The object of the present invention is achieved by the following technical solutions: A modular combined power unit, comprising four modules, respectively a transmission module having a transmission mechanism therein, a DC permanent magnet motor module for driving the transmission mechanism, and a built-in type a battery module composed of a closed battery case disposed in the battery holder and a controller module for starting the motor and controlling the vehicle speed driving, wherein the contact electric pile of the battery module and the corresponding electric power of the controller module and the DC permanent magnet motor module respectively The electric connection of the pile is connected; the output shaft of the DC permanent magnet motor module extends into the motor base of the transmission module and is connected with the transmission mechanism inside the transmission module. The invention adopts a DC permanent magnet motor and combines a transmission mechanism to form a power unit, and the power unit is divided into four modules, the structure is relatively simple, and the fourth can be adopted. The optimized combination of modules and the cooperation with the car body can beautify the car body and simplify the car body structure.
所述四个模块呈一体组装连接,传动模块的壳体一侧设有与传动模块的壳体成一 体的箱体, 控制器模块置于该箱体内, 所述的电池模块端部固定连接在箱体一侧, 直 流永磁电机模块贴近于电池模块和箱体的下方并固定连接在传动模块的壳体上,直流 永磁电机模块的输出轴伸入传动模块的底座内, 并与传动模块内部的传动机构相连 接。 The four modules are integrally assembled and connected, and one side of the casing of the transmission module is provided with a casing integrated with the casing of the transmission module, and the controller module is placed in the casing, and the end of the battery module is fixedly connected On the side of the box, the DC permanent magnet motor module is close to the battery module and the lower part of the box and is fixedly connected to the housing of the transmission module. The output shaft of the DC permanent magnet motor module extends into the base of the transmission module, and the transmission module The internal drive mechanism is connected.
所述传动模块、直流永磁电机模块和控制器模块呈一体组装连接,传动模块的壳 体一侧设有与传动模块的壳体成一体的箱体,控制器模块置于该箱体内,直流永磁电 机模块贴近于箱体的下方并固定连接在传动模块的壳体上,直流永磁电机模块的输出 轴伸入传动模块的底座内, 并与传动模块内部的传动机构相连接; 内置式充电电池模 块与上述一体连接三个模块分离,电池模块分别经电线电连接至控制器模块和直流永 磁电机模块上的电源接口。 The transmission module, the DC permanent magnet motor module and the controller module are integrally assembled and connected, and the casing side of the transmission module is provided with a casing integrated with the casing of the transmission module, and the controller module is placed in the casing, DC The permanent magnet motor module is close to the lower part of the box and is fixedly connected to the housing of the transmission module. The output shaft of the DC permanent magnet motor module extends into the base of the transmission module and is connected with the transmission mechanism inside the transmission module; The rechargeable battery module is separated from the above-mentioned three modules, and the battery modules are electrically connected to the power supply interface of the controller module and the DC permanent magnet motor module via wires.
一种使用上述组合式动力单元的电动助力自行车, 包括车身,在车身上设有组合 式动力单元, 该组合式动力单元作为车身架构的主体, 连接于车身中。本发明的结构 使得动力单元可以成为车身的一个部分, 既节约了原材料, 又简化了车体结构, 避免 了动力单元的体积较大所带来的问题。 所述动力组合单元呈卧式布置;所述电池模块末端固定连接车身前支撑杆,所述 传动模块的壳体顶部由固紧部件固定鞍座立管的下端,所述传动模块上位于两个输出 端的壳体部位分别铰接左、右后叉板; 所述传动模块壳体的固紧部件与左、 右后叉板 之间设有避震弹簧。这样构成避震后叉, 在遇颠簸路段时, 能够实现更有效的减震效 果, 增强骑车者的舒适感。 An electric assist bicycle using the above-described combined power unit includes a vehicle body, and a combined power unit is provided on the vehicle body, and the combined power unit is connected to the vehicle body as a main body of the vehicle body structure. The structure of the present invention allows the power unit to be a part of the vehicle body, which not only saves raw materials, but also simplifies the structure of the vehicle body and avoids the problems caused by the large size of the power unit. The power combination unit is arranged in a horizontal arrangement; the end of the battery module is fixedly connected to the front support rod of the vehicle body, and the top of the casing of the transmission module is fixed by the fastening member to the lower end of the saddle riser, and the transmission module is located at two The housing parts of the output end respectively articulate the left and right rear fork plates; a suspension spring is arranged between the fastening component of the transmission module housing and the left and right rear fork plates. This constitutes a shock absorber rear fork, which enables a more effective shock absorption effect in the bumpy section and enhances the rider's comfort.
所述动力组合单元呈竖立布置; 所述电池模块末端固定连接车身鞍座立管的下 端, 所述传动模块外壳的下方固定车身前段, 所述传动模块外壳两个输出端的壳体部 位以及连接鞍座立管的固定件共同固定呈三角形的左、 右后叉板。 The power combination unit is arranged in an upright position; the end of the battery module is fixedly connected to the lower end of the body saddle riser, the front part of the transmission module housing is fixed to the front part of the vehicle body, the housing part of the two output ends of the transmission module housing and the connecting saddle The fixing members of the riser unit are fixed together with triangular left and right rear fork plates.
所述动力组合单元作分离布置; 所述控制器模块箱体上部固定连接车身前段, 所 述传动模块外壳两侧紧固螺栓固定连接左、右后叉板,所述电池模块单独固定于车身 后架上。 上述组合动力单元和电动助力自行车中使用的传动装置, 包括壳体、传动轴和链 轮, 所述的传动轴上设有输出套筒, 所述的链轮固定安装在输出套筒的一端, 所述的 输出套筒上还安装有用于实现电机驱动的蜗轮蜗杆总成,所述的蜗轮蜗杆总成的蜗轮
和蜗杆相配合, 所述的蜗轮套装在输出套筒上。 The power combination unit is disposed separately; the upper part of the controller module box is fixedly connected to the front part of the vehicle body, and the fastening bolts on both sides of the transmission module housing are fixedly connected to the left and right rear fork plates, and the battery module is separately fixed to the vehicle body On the shelf. The transmission device used in the above combined power unit and the electric assist bicycle includes a casing, a transmission shaft and a sprocket, and the transmission shaft is provided with an output sleeve, and the sprocket is fixedly mounted at one end of the output sleeve. The output sleeve is further provided with a worm gear assembly for realizing motor driving, and the worm wheel of the worm gear assembly Cooperating with the worm, the worm gear is placed on the output sleeve.
上述组合动力单元和电动助力自行车中使用的传动装置, 包括壳体、踏板轴和链 轮, 所述的踏板轴上设有输出套筒, 所述的链轮固定安装在输出套筒的一端, 输出套 筒的另一端安装有用于实现脚踏驱动的第一棘轮棘爪总成,且该棘轮棘爪总成同时安 装在踏板轴上;所述的输出套筒上还并排安装有蜗轮蜗杆总成和用于实现电机驱动的 第二棘轮棘爪总成, 该棘轮棘爪总成的棘轮与链轮相对, 且蜗轮蜗杆总成的蜗轮和与 其相邻的棘轮棘爪总成的棘轮同心布置且固定连接。将蜗轮蜗杆总成的蜗杆与电机的 联轴节相连, 便可以实现电机驱动, 由于踏板轴与输出套筒之间是通过单向传动的棘 轮机构相连, 因此输出套筒不会带动踏板轴转动, 从而可以实现电动驱动和脚踏驱动 互不干扰, 二者可以分别或同时输入动力。 The transmission device used in the above combined power unit and the electric assist bicycle includes a casing, a pedal shaft and a sprocket, and the pedal shaft is provided with an output sleeve, and the sprocket is fixedly mounted at one end of the output sleeve. The other end of the output sleeve is mounted with a first ratchet pawl assembly for implementing the pedal drive, and the ratchet pawl assembly is simultaneously mounted on the pedal shaft; the output sleeve is also mounted with a worm gear side by side. And a second ratchet pawl assembly for driving the motor, the ratchet of the ratchet pawl assembly is opposite to the sprocket, and the worm gear of the worm gear assembly and the ratchet wheel of the adjacent ratchet pawl assembly are arranged concentrically And fixed connection. By connecting the worm of the worm gear assembly to the coupling of the motor, the motor can be driven. Since the pedal shaft and the output sleeve are connected by a one-way transmission ratchet mechanism, the output sleeve does not drive the pedal shaft to rotate. Therefore, the electric drive and the pedal drive can be mutually interfered, and the two can input power separately or simultaneously.
所述的蜗轮蜗杆总成和与其固定连接的第二棘轮棘爪总成位于输出套筒的中部, 以保证机构运行的稳定。所述的第二棘轮棘爪总成的棘爪座内壁上还设有用来与输出 套筒相固定的键槽。 The worm gear assembly and the second ratchet pawl assembly fixedly coupled thereto are located in the middle of the output sleeve to ensure stable operation of the mechanism. The inner wall of the pawl seat of the second ratchet pawl assembly is further provided with a keyway for fixing to the output sleeve.
所述的输出套筒端部设有的第一棘轮棘爪总成的棘轮与输出套筒之间为螺紋连 接。 The ratchet pawl assembly of the output sleeve end is provided with a threaded connection between the ratchet and the output sleeve.
所述的壳体分为两半,横向对接而成,所述的输出套筒的其中一端伸出到壳体外, 链轮固定安装在该伸出端的端部。 The housing is divided into two halves and is laterally butted. One end of the output sleeve protrudes out of the housing, and the sprocket is fixedly mounted at the end of the protruding end.
所述的位于输出套筒端部的第一棘轮棘爪总成包括棘轮和棘爪, 二者相配合, 所 述的棘轮为外棘轮, 棘轮的一部分与输出套筒之间为螺纹连接, 该棘轮的另一部分套 装在踏板轴上; 所述的棘爪安装在踏板轴上, 即由踏板轴作为棘爪座。 The first ratchet pawl assembly at the end of the output sleeve includes a ratchet and a pawl, and the two are matched. The ratchet is an outer ratchet, and a part of the ratchet is screwed with the output sleeve. The other part of the ratchet is fitted on the pedal shaft; the pawl is mounted on the pedal shaft, that is, the pedal shaft acts as a pawl seat.
所述的位于输出套筒中部的第二棘轮棘爪总成包括棘轮、 棘爪和棘爪座, 所述的 棘轮为外棘轮。 当机构为具有离合功能, 或具有换档功能时, 所述的位于输出套筒中 部的第二棘轮棘爪总成棘轮棘爪机构还可以包含有内棘轮。 上述组合动力单元和电动助力自行车中使用的传动装置, 包括壳体、传动轴和链 轮, 所述的传动轴上设有输出套筒, 所述的链轮固定安装在输出套筒的一端, 所述的 输出套筒上还并排安装有蜗轮蜗杆总成和用于实现电机驱动的第二棘轮棘爪总成,该 棘轮棘爪总成包括外棘轮、 内棘轮和设有棘爪的棘爪座, 其中, 内棘轮安装在输出套 筒上, 外棘轮与链轮相对, 且该外棘轮与蜗轮蜗杆总成的蜗轮同心布置且固定连接。 将蜗轮蜗杆总成的蜗杆与电机的联轴节相连, 便可以实现电机驱动。 The second ratchet pawl assembly located in the middle of the output sleeve includes a ratchet, a pawl and a pawl seat, and the ratchet is an outer ratchet. The second ratchet pawl assembly ratchet pawl mechanism located in the middle of the output sleeve may also include an inner ratchet when the mechanism has a clutch function or has a shifting function. The transmission device used in the above combined power unit and the electric assist bicycle includes a casing, a transmission shaft and a sprocket, and the transmission shaft is provided with an output sleeve, and the sprocket is fixedly mounted at one end of the output sleeve. The output sleeve is further mounted side by side with a worm gear assembly and a second ratchet pawl assembly for driving the motor, the ratchet pawl assembly including an outer ratchet, an inner ratchet and a pawl provided with a pawl a seat, wherein the inner ratchet is mounted on the output sleeve, the outer ratchet is opposite to the sprocket, and the outer ratchet is concentrically arranged and fixedly connected with the worm wheel of the worm gear assembly. By connecting the worm of the worm gear assembly to the coupling of the motor, the motor can be driven.
由于某些结构参数的蜗轮蜗杆具有自锁的特性,即蜗轮蜗杆机构只能够由蜗杆带
动蜗轮, 而不能由蜗轮带动蜗杆, 此时为了实现车辆向后移动, 本发明还可以进行如 下改进, 所述的第二棘轮棘爪总成中, 外棘轮上共设有对称布置的两组棘爪卡槽, 每 组棘爪卡槽包括两个相分隔的小卡槽, 所述的棘爪的一端卡紧在其中一个小卡槽内, 棘爪的另一端卡紧在内棘轮上设有的齿形上;所述的棘爪座通过轴承浮动地安装在输 出套筒上, 所述的壳体内壁上还设有弹性压轮, 该弹性压轮位于棘爪座的上方, 且压 紧在棘爪座上,此弹性压轮对棘爪座起阻尼作用。所说的棘爪座既不固定在外棘轮上, 又不固定在内棘轮上, 只是通过轴承搁在输出套筒上, 因此称其为 "浮动"。 Due to the self-locking characteristics of some structural parameters of the worm gear, the worm gear mechanism can only be driven by the worm belt. The worm wheel can not be driven by the worm wheel. In order to realize the backward movement of the vehicle, the present invention can also be modified as follows. In the second ratchet pawl assembly, two sets of symmetrically arranged on the outer ratchet are provided. a pawl card slot, each set of pawl slots includes two small card slots separated by one side, one end of the pawl is clamped in one of the small card slots, and the other end of the pawl is clamped on the inner ratchet a plurality of teeth; the pawl seat is floatingly mounted on the output sleeve by a bearing, and the inner wall of the casing is further provided with an elastic pressure roller, the elastic pressure roller is located above the pawl seat, and is pressed Tightly on the pawl seat, this elastic pressure roller dampens the pawl seat. The pawl seat is neither fixed to the outer ratchet nor fixed to the inner ratchet, but rests on the output sleeve through the bearing, so it is called "floating".
由于所述的第二棘轮棘爪总成的棘爪座是浮动的, 该棘爪座相对于外棘轮来说, 可以自由转动一个角度, 当第二棘轮棘爪总成的外棘轮向后转动一定角度后, 卡紧在 外棘轮其中一个小卡槽内的棘爪的一端便会被压低,棘爪的另一端就会脱离内棘轮上 的齿形,此时,内棘轮相对棘爪座是可以双向自由转动的,则该棘轮棘爪总成不工作, 即形成空档状态,而弹性压轮对棘爪座的阻尼作用可以使此脱离状态保持不变;相反, 当该棘轮棘爪总成的外棘轮向前转动一定角度,则棘爪又会卡紧在外棘轮的卡槽内和 内棘轮的齿形上, 进入正常工作。 Since the pawl seat of the second ratchet pawl assembly is floating, the pawl seat can be freely rotated by an angle relative to the outer ratchet, and the outer ratchet of the second ratchet pawl assembly is rotated backward. After a certain angle, one end of the pawl clamped in one of the small ratchet slots will be depressed, and the other end of the pawl will be disengaged from the tooth shape on the inner ratchet. At this time, the inner ratchet can be opposite to the pawl seat. If the two-way freely rotates, the ratchet pawl assembly does not work, that is, a neutral state is formed, and the damping effect of the elastic pressure roller on the pawl seat can keep the disengaged state unchanged; on the contrary, when the ratchet pawl assembly When the outer ratchet rotates forward at a certain angle, the pawl will be clamped in the slot of the outer ratchet and the tooth shape of the inner ratchet, and enter normal operation.
所述的蜗轮蜗杆总成位于输出套筒的中部。为保证机构运行能够传递动力, 所述 的第二棘轮棘爪总成中的内棘轮上还设有用来与输出套筒相固定的键槽。 The worm gear assembly is located in the middle of the output sleeve. In order to ensure that the mechanism can transmit power, the inner ratchet in the second ratchet pawl assembly is further provided with a keyway for fixing to the output sleeve.
所述的输出套筒的一端安装链轮,另一端安装有用于实现脚踏驱动的第一棘轮棘 爪总成, 即所述的传动轴同时作为踏板轴, 且该棘轮棘爪总成同时安装在所述的传动 轴上。所述的第一棘轮棘爪总成包括外棘轮和棘爪, 所述的棘爪安装在传动轴上, 即 传动轴同时作为该棘轮棘爪总成的棘爪座, 所述的外棘轮与输出套筒之间为螺纹连 接。 上述组合动力单元和电动助力自行车中使用的传动装置, 包括壳体、传动轴和链 轮, 所述的传动轴上设有输出套筒, 所述的链轮固定安装在输出套筒的一端, 所述的 输出套筒上还并排安装有行星齿轮变速机构、蜗轮蜗杆总成和用于实现电机直接档驱 动的第二棘轮棘爪总成,所述的行星齿轮变速机构包括一个齿圈,齿圈内装有太阳轮、 行星架和行星齿轮,所述的太阳轮和第二棘轮棘爪总成的外棘轮分别安装在蜗轮蜗杆 总成的蜗轮两侧,所述的行星齿轮变速机构的齿圈固定安装在壳体内, 所述的第二棘 轮棘爪总成的内棘轮安装在输出套筒上;所述的行星架上还设有用于实现电机减速档 驱动的小棘爪, 行星架通过该小棘爪与输出套筒相连, 所述的壳体内还设有换档轴, 换档轴上设有可使第二棘轮棘爪总成的棘爪与棘轮脱离的棘爪脱离机构。将蜗轮蜗杆 总成的蜗杆与电机的联轴节相连, 便可以实现电机驱动, 还通过加入行星变速机构,
增加了减速驱动、 加大扭力的功能, 大大方便了使用者。 One end of the output sleeve is mounted with a sprocket, and the other end is equipped with a first ratchet pawl assembly for implementing pedal driving, that is, the transmission shaft is simultaneously used as a pedal shaft, and the ratchet pawl assembly is simultaneously mounted. On the drive shaft. The first ratchet pawl assembly includes an outer ratchet and a pawl, the pawl being mounted on the drive shaft, that is, the drive shaft simultaneously serving as a pawl seat of the ratchet pawl assembly, the outer ratchet and There is a threaded connection between the output sleeves. The transmission device used in the above combined power unit and the electric assist bicycle includes a casing, a transmission shaft and a sprocket, and the transmission shaft is provided with an output sleeve, and the sprocket is fixedly mounted at one end of the output sleeve. The output sleeve is further arranged side by side with a planetary gear shifting mechanism, a worm gear assembly and a second ratchet pawl assembly for realizing direct drive of the motor, wherein the planetary gear shifting mechanism comprises a ring gear and teeth The ring is provided with a sun wheel, a planet carrier and a planetary gear, and the outer ratchet of the sun wheel and the second ratchet pawl assembly are respectively mounted on both sides of the worm wheel of the worm gear assembly, the ring gear of the planetary gear shifting mechanism Fixedly mounted in the housing, the inner ratchet of the second ratchet pawl assembly is mounted on the output sleeve; the planet carrier is further provided with a small pawl for driving the motor speed reduction gear, and the planet carrier passes through the The small pawl is connected to the output sleeve, and the housing is further provided with a shifting shaft. The shifting shaft is provided with a pawl disengaging mechanism for disengaging the pawl of the second ratchet pawl assembly from the ratchet. By connecting the worm of the worm gear assembly to the coupling of the motor, the motor can be driven, and by adding a planetary shifting mechanism, The function of reducing drive and increasing torque is added, which greatly facilitates the user.
所述的第二棘轮棘爪总成包括外棘轮、 内棘轮、棘爪和棘爪座, 所述的棘爪座通 过轴承浮动地安装在输出套筒上, "浮动"是指当棘爪脱离与内、 外棘轮的接触时, 不受内、 外棘轮的带动。 所述的棘爪安装在棘爪座上, 并同时与内、 外棘轮相接触。 The second ratchet pawl assembly includes an outer ratchet, an inner ratchet, a pawl and a pawl seat, the pawl seat is floatingly mounted on the output sleeve by a bearing, and the "floating" means when the pawl is disengaged When it comes into contact with the inner and outer ratchets, it is not driven by the inner and outer ratchets. The pawl is mounted on the pawl seat and simultaneously contacts the inner and outer ratchets.
所述的棘爪脱离机构可以为棘爪脱离拔动臂,在所述的壳体内部侧壁上设有可转 动的顶板,顶板与棘爪脱离拔动臂相连,即棘爪脱离拔动臂可带动顶板转动一个角度, 所述的顶板上设有凸起点; 所述的顶板上还装有锥形圈, 二者同心布置, 所述的锥形 圈上设有与顶板上凸起点位置相对应的凹坑, 常态时, 所述锥型圈上的凹坑紧贴在顶 板的凸起点上; 所述的第二棘轮棘爪总成的棘爪外表面还设有凸起点。本发明可以采 用自动换档机构, 当电机的负荷大到一定限度时, 设定的程序使换档轴转动一个小角 度时, 棘爪脱离拨动臂带动顶板转动一个小角度, 此时, 顶板上的凸起点可以从凹坑 中脱离出来, 即锥型圈被顶板上的凸起点顶起, 使锥形圈压向两个棘爪上的凸起点, 从而使棘爪与内、外棘轮脱离接触,输出套筒和链轮就会脱离与电机的直接档传动关 系。 所述的棘爪脱离机构还可以为棘爪脱离凸轮,在所述的壳体内部侧壁上设有两个 轴销, 所述的两个轴销上分别活动安装有弧型夹箍, 两个弧形夹箍的凹口相对, 所述 的轴销位于弧型夹箍的上部, 且二夹箍的上端之间、下端之间均设有开口; 所述的棘 爪脱离凸轮固定安装在换档轴上, 并位于二夹箍上端之间的开口处; 所述的轴销上还 装有可使二夹箍下端之间的开口处于张开状态的弹簧, 常态时, 所述的两个夹箍下端 之间的开口在弹簧的作用下处于张开位置,第二棘轮棘爪总成的棘爪与内、外棘轮相 接触, 实现电机直接档驱动; 当设定的程序使自动换档机构的换档轴转动一个小角度 时, 棘爪脱离凸轮随换档轴转动, 使两个夹箍绕各自的轴销摆动一个小角度, 则二夹 箍上端之间的开口变大,下端之间的开口变小,即夹箍夹向处于运转状态的两个棘爪, 从而使棘爪与内、外棘轮脱离接触, 棘爪座连同棘爪在夹箍的夹持下停止转动, 输出 套筒和链轮就会脱离与电机的直接档传动关系。 The pawl disengaging mechanism may be a pawl disengaging the pulling arm, and a rotatable top plate is disposed on the inner side wall of the casing, and the top plate is connected with the pawl from the pulling arm, that is, the pawl is disengaged from the pulling arm. The top plate can be rotated by an angle, the top plate is provided with a convex point; the top plate is further provided with a conical ring, the two are arranged concentrically, and the conical ring is provided with a position of a convex point on the top plate Corresponding recesses, in a normal state, the pits on the tapered ring abut against the raised points of the top plate; the outer surface of the pawl of the second ratchet pawl assembly is further provided with a raised point. The invention can adopt an automatic shifting mechanism. When the load of the motor is large to a certain limit, when the set program rotates the shifting shaft by a small angle, the pawl is disengaged from the dialing arm to drive the top plate to rotate a small angle, at this time, the top plate The raised points can be detached from the pits, that is, the tapered ring is pushed up by the raised points on the top plate, and the tapered ring is pressed against the convex points on the two pawls, thereby separating the pawls from the inner and outer ratchets. The contact, output sleeve and sprocket are disconnected from the direct drive relationship with the motor. The pawl disengaging mechanism may further be a pawl disengaging cam, and two shaft pins are disposed on the inner side wall of the casing, and the two shaft pins are respectively movably mounted with an arc clamp, two The recesses of the arc-shaped clamps are opposite to each other, the axle pin is located at an upper portion of the arc-shaped clamp, and an opening is provided between the upper ends of the two clamps and between the lower ends; the pawl is fixedly mounted on the cam a shifting shaft and an opening between the upper ends of the two clamps; the shaft pin is further provided with a spring for opening the opening between the lower ends of the two clamps, in the normal state, the two The opening between the lower ends of the clamps is in the open position by the action of the spring, and the pawls of the second ratchet pawl assembly are in contact with the inner and outer ratchets to realize direct drive of the motor; when the set program is automatically changed When the shifting shaft of the gear mechanism rotates a small angle, the pawl disengages from the cam and rotates with the shifting shaft, so that the two clamps swing around the respective axle pins by a small angle, and the opening between the upper ends of the two clamps becomes larger, the lower end The opening between the two becomes smaller, that is, the clamp is in the running state The two pawls, so that the pawl is out of contact with the inner and outer ratchets, the pawl seat and the pawl stop rotating under the clamping of the clamp, and the output sleeve and the sprocket are disengaged from the direct gear transmission relationship with the motor. .
所述的第二棘轮棘爪总成处于脱离电机直接档传动时,固定在蜗轮其中一侧的行 星变速机构的太阳轮继续随蜗轮而转动,所述行星变速机构的行星架在太阳轮的带动 下, 以低于蜗轮蜗杆总成的蜗轮的转速转动, 并由行星架上的小棘爪带动输出套筒输 出动力, 传动机构进入减速档传动。 所述的第二棘轮棘爪总成中,外棘轮的内轮廓和内棘轮的外轮廓均为锯齿形, 则
棘爪的一端卡紧在外棘轮的齿形内, 另一端卡紧在内棘轮的齿形上。 When the second ratchet pawl assembly is in the direct drive of the motor, the sun gear of the planetary shifting mechanism fixed to one side of the worm wheel continues to rotate with the worm wheel, and the planet carrier of the planetary shifting mechanism is driven by the sun gear Next, the rotation speed is lower than the worm wheel of the worm gear assembly, and the output sleeve is driven by the small pawl on the planet carrier, and the transmission mechanism enters the reduction gear transmission. In the second ratchet pawl assembly, the inner contour of the outer ratchet and the outer contour of the inner ratchet are zigzag, One end of the pawl is clamped in the tooth shape of the outer ratchet, and the other end is clamped on the tooth shape of the inner ratchet.
所述的行星齿轮变速机构的太阳轮和第二棘轮棘爪总成的外棘轮分别与蜗轮蜗 杆总成的蜗轮同心布置且固定连接。 The sun gear of the planetary gear shifting mechanism and the outer ratchet of the second ratchet pawl assembly are respectively concentrically arranged and fixedly coupled to the worm wheel of the worm gear assembly.
上述组合动力单元和电动助力自行车中使用的传动装置,包括壳体、踏板轴和链 轮, 所述的踏板轴上设有输出套筒, 所述的链轮固定安装在输出套筒的一端, 输出套 筒的另一端安装有用于实现脚踏驱动的第一棘轮棘爪总成,且该棘轮棘爪总成同时安 装在踏板轴上; 所述的输出套筒上还并排安装有平面牙嵌式离合器、蜗轮蜗杆总成及 用于实现电机驱动的第二棘轮棘爪总成, 第二棘轮棘爪总成的棘轮与所述的链轮相 对; 所述的平面牙嵌式离合器与第一棘轮棘爪总成相邻, 包括固定牙嵌板、活动牙嵌 板和拔叉, 所述的固定牙嵌板与蜗轮蜗杆总成的蜗轮相固定, 所述的活动牙嵌板活动 安装在输出套筒上, 所述的拔叉活动安装在壳体内;"且套在活动牙嵌板的外圆周上。 The transmission device used in the above combined power unit and the electric assist bicycle includes a casing, a pedal shaft and a sprocket, and the pedal shaft is provided with an output sleeve, and the sprocket is fixedly mounted at one end of the output sleeve. The other end of the output sleeve is mounted with a first ratchet pawl assembly for implementing the pedal drive, and the ratchet pawl assembly is simultaneously mounted on the pedal shaft; the output sleeve is also mounted with a planar jaw on the side a clutch, a worm gear assembly and a second ratchet pawl assembly for driving the motor, the ratchet of the second ratchet pawl assembly is opposite to the sprocket; the planar jaw clutch and the first The ratchet pawl assemblies are adjacent to each other, including a fixed jaw panel, a movable jaw panel and a fork, the fixed jaw panel being fixed to the worm wheel of the worm gear assembly, and the movable jaw panel is movably mounted on the output The sleeve is movably mounted in the housing; and is sleeved on the outer circumference of the movable jaw.
将蜗轮蜗杆总成的蜗杆与电机的联轴节相连,便可以实现电机驱动,正常行车时, 固定牙嵌板与活动牙嵌板处于分离状态。由于踏板轴与输出套筒之间是通过单向传动 的棘轮机构相连, 因此输出套筒不会带动踏板轴转动, 从而可以实现电动驱动和脚踏 驱动互不干扰, 二者可以分别或同时输入动力。 常态下, 固定牙嵌板与活动牙嵌板 相分离, 当操控拨叉横向移动时, 使活动牙嵌板与固定牙嵌板相咬合, 在驱动输出套 筒的同时还带动蜗轮转动, 从而带动电机发电。 When the worm of the worm gear assembly is connected with the coupling of the motor, the motor can be driven. When the vehicle is in normal driving, the fixed jaw plate and the movable jaw are separated. Since the pedal shaft and the output sleeve are connected by a ratchet mechanism of the one-way transmission, the output sleeve does not drive the pedal shaft to rotate, so that the electric drive and the pedal drive can be mutually interfered, and the two can be input separately or simultaneously. power. Normally, the fixed dental panel is separated from the movable dental panel. When the shifting fork is moved laterally, the movable dental panel is engaged with the fixed dental panel, and the worm wheel is driven to rotate while driving the output sleeve, thereby driving Motor power generation.
所述的壳体内装有可横向移动的拨叉轴, 与踏板轴平行, 拨叉固定在拨叉轴上, 拨叉的叉形部份套在活动牙嵌板的外圆周上。 The housing is provided with a shiftable fork shaft which is parallel to the pedal shaft. The fork is fixed on the fork shaft, and the fork portion of the fork is sleeved on the outer circumference of the movable jaw.
所述的活动牙嵌板与输出套筒之间还设有花键套,活动牙嵌板活动套装在该花键 套上, 所述的花键套与输出套筒之间通过平键连接, 所述的活动牙嵌板可以在拔叉的 拨动作用下在花键套上移动, 以实现与固定牙嵌板之间的咬合或分离。 所述的输出套筒端部设有的第一棘轮棘爪总成包括外棘轮和棘爪,所述的棘爪安 装在踏板轴上, 即踏板轴同时作为棘爪座, 所述的外棘轮的一端套装在踏板轴上, 即 与棘爪相配合, 另一端与输出套筒之间通过螺紋连接。 上述组合动力单元和电动助力自行车中使用的传动装置, 包括壳体、 传动轴和链 轮, 所述的传动轴上设有输出套筒, 所述的链轮固定安装在输出套筒的一端, 输出套 筒的另一端安装有用于实现脚踏驱动的第一棘轮棘爪总成,且该棘轮棘爪总成同时安 装在传动轴上;所述的输出套筒上还并排安装有蜗轮蜗杆总成和用于实现电机驱动的
第二棘轮棘爪总成, 所述的第二棘轮棘爪总成为可以操纵的双向作用的棘轮棘爪总 成, 包括外棘轮、 棘爪和棘爪座, 所述第二棘轮棘爪总成的外棘轮内圆周上并排设有 正向和反向两组齿型, 所述棘爪座上设有正向和反向两组棘爪, 分别用于与外棘轮上 的正向和反向齿型相咬合, 在传动机构正向运转时, 正向棘爪可以由外棘轮向棘爪座 单向传递动力, 而反向棘爪则可以由棘爪座向外棘轮单向传递动力。所述棘爪座上还 设有可以横向移动的滑动环,所述壳体内设有可横向移动的拨叉轴和拨叉, 所述的拔 叉固定安装在拨叉轴上,拨叉的叉型部分活动套装在滑动环的外圆周上, 即所述的滑 动环可随拨叉的横向移动而移动, 从而切换第二棘轮棘爪总成为三种工作模式: 反向 棘爪脱离外棘轮而实现的电机驱动车辆模式、反向棘爪驱动外棘轮而实现的车辆驱动 电机模式、 正向棘爪和反向棘爪同时脱离外棘轮而实现的脱离传动关系模式。 所述的第二棘轮棘爪总成的棘爪座上设有的正、 反向两组棘爪的外表面均设有凸 起点,滑动环横向移动时,可以分别或同时接触到正、反向两组棘爪外表面的凸起点; 所述第二棘轮棘爪总成的棘爪座上还设有键槽, 与输出套筒固定连接。 所述的输出套筒端部设有的第一棘轮棘爪总成包括外棘轮和棘爪, 所述的棘爪安 装在传动轴上, 即传动轴同时作为该棘轮棘爪总成的棘爪座,所述的外棘轮的一端与 棘爪相配合, 另一端与输出套筒之间通过螺纹连接。 上述传动装置中采用的特殊蜗杆和滚子蜗轮的传动机构, 包括蜗杆和滚子蜗轮, 所述滚子蜗轮包括蜗轮本体和滚子组合体,所述滚子组合体均匀分布于蜗轮本体的圆 周面上并安装于相应的插孔中;所述蜗杆包括蜗杆本体与围绕蜗杆本体形成的螺旋状 矩形槽轨道, 该轨道螺距固定且与滚子组合体的运动轨迹相适配。本发明采用滚子组 合体代替现有技术中的蜗轮轮齿, 与蜗杆轨道相配合, 使得整个的运动过程由传统的 滑动摩擦变为滚动摩擦, 大大提高了传动效率。 A spline sleeve is further disposed between the movable jaw plate and the output sleeve, and the movable jaw panel is sleeved on the spline sleeve, and the spline sleeve and the output sleeve are connected by a flat key. The movable dental panel can be moved on the spline sleeve under the action of pulling the fork to achieve the engagement or separation with the fixed dental panel. The first ratchet pawl assembly provided at the end of the output sleeve includes an outer ratchet and a pawl, and the pawl is mounted on the pedal shaft, that is, the pedal shaft simultaneously serves as a pawl seat, and the outer ratchet One end is fitted on the pedal shaft, that is, it is matched with the pawl, and the other end is screwed with the output sleeve. The transmission device used in the above combined power unit and the electric assist bicycle includes a casing, a transmission shaft and a sprocket, wherein the transmission shaft is provided with an output sleeve, and the sprocket is fixedly mounted at one end of the output sleeve. The other end of the output sleeve is mounted with a first ratchet pawl assembly for pedal driving, and the ratchet pawl assembly is simultaneously mounted on the drive shaft; the output sleeve is also mounted with a worm gear side by side. And used to achieve motor drive a second ratchet pawl assembly, the second ratchet pawl always becoming a steerable two-way ratchet pawl assembly comprising an outer ratchet, a pawl and a pawl seat, the second ratchet pawl assembly The outer ratchet is arranged side by side with two sets of forward and reverse tooth forms, and the pawl seat is provided with two sets of forward and reverse pawls for forward and reverse directions on the outer ratchet The tooth type is engaged. When the transmission mechanism is running forward, the forward pawl can transmit power from the outer ratchet to the pawl seat in one direction, and the reverse pawl can transmit power in one direction from the pawl seat to the outer ratchet. The pawl seat is further provided with a sliding ring which can be moved laterally, wherein the housing is provided with a shiftable fork shaft and a shifting fork, and the fork is fixedly mounted on the fork shaft, and the fork of the fork The movable part of the movable part is on the outer circumference of the sliding ring, that is, the sliding ring can move with the lateral movement of the fork, so that switching the second ratchet pawl always becomes three working modes: the reverse pawl is separated from the outer ratchet The realized motor-driven vehicle mode, the vehicle drive motor mode in which the reverse pawl drives the outer ratchet, and the disengagement relationship mode realized by the forward pawl and the reverse pawl simultaneously disengaging from the outer ratchet. The outer surfaces of the two sets of pawls provided on the pawl seat of the second ratchet pawl assembly are provided with convex points, and when the sliding ring moves laterally, the positive and negative sides can be respectively contacted or simultaneously a convex point to the outer surfaces of the two sets of pawls; a pawl seat of the second ratchet pawl assembly is further provided with a key groove fixedly connected with the output sleeve. The first ratchet pawl assembly provided at the end of the output sleeve includes an outer ratchet and a pawl, and the pawl is mounted on the drive shaft, that is, the drive shaft simultaneously serves as a pawl of the ratchet pawl assembly. The outer ratchet has one end that cooperates with the pawl and the other end is threadedly connected to the output sleeve. The transmission mechanism of the special worm and the roller worm wheel used in the above transmission device comprises a worm and a roller worm wheel, and the roller worm wheel comprises a worm wheel body and a roller assembly, and the roller assembly is evenly distributed on the circumference of the worm wheel body The surface is mounted in a corresponding receptacle; the worm includes a worm body and a helical rectangular groove track formed around the worm body, the track pitch being fixed and adapted to the trajectory of the roller assembly. The invention adopts the roller assembly to replace the worm gear teeth in the prior art, and cooperates with the worm track, so that the whole movement process is changed from the conventional sliding friction to the rolling friction, and the transmission efficiency is greatly improved.
所述滚子组合体包括一端安装于插孔中的螺杆、外套于螺杆上的轴承及螺栓, 所 述螺栓拧紧螺杆的另一端, 并将轴承轴向固定在螺杆上。 The roller assembly includes a screw that is mounted at one end in the socket, a bearing that is sleeved on the screw, and a bolt that tightens the other end of the screw and axially fixes the bearing to the screw.
所述滚子组合体包括一端安装于插孔中的滚子轴、 外套于滚子轴上的轴承及卡在 滚子轴另一端环形凹槽内的卡簧, 所述卡簧将轴承轴向固定在滚子轴上。 The roller assembly includes a roller shaft that is installed at one end in the insertion hole, a bearing that is sleeved on the roller shaft, and a circlip that is caught in the annular groove at the other end of the roller shaft. Fixed on the roller shaft.
本发明滚子组合体的结构比较简单,克服了传统技术中由于蜗轮轮齿长期在蜗杆 表面轨道上滑动而造成较大磨损的不足, 延长了蜗轮的使用寿命。 The structure of the roller assembly of the invention is relatively simple, and overcomes the deficiencies caused by the large-scale wear of the worm wheel teeth on the track surface of the worm for a long time in the conventional technology, and prolongs the service life of the worm wheel.
所述轴承为滚针轴承或滚珠轴承。所述蜗杆在转动时其槽形轨道至少与两个滚子
组合体同时啮合。蜗杆在转动时,滚子组合体在蜗轮本体圆周面上的分布间隔与蜗杆 轨道螺距相配合, 使得蜗杆与蜗轮能够连续传动, 保证了传动机构的正常运作。 与现有技术相比, 本发明具有如下显著的效果: The bearing is a needle bearing or a ball bearing. The worm is rotated with at least two rollers The assembly is simultaneously engaged. When the worm is rotating, the distribution interval of the roller assembly on the circumferential surface of the worm wheel body is matched with the worm track pitch, so that the worm and the worm wheel can be continuously driven to ensure the normal operation of the transmission mechanism. Compared with the prior art, the present invention has the following remarkable effects:
1、 与现有技术相比较, 通过动力组合单元四个模块之间位置上的不同组合, 及 与车体的配合,一方面, 美化了车体, 另一方面, 节约了生产原料, 降低了生产成本。 1. Compared with the prior art, through the different combinations of positions between the four modules of the power combination unit and the cooperation with the vehicle body, on the one hand, the car body is beautified, on the other hand, the production raw materials are saved, and the production is reduced. Cost of production.
2、 动力组合单元的各组成模块的价格相对较低, 且生产工艺比较简单, 生产效 率能够得到很大的提高, 促使产量大幅度增加, 满足了广大消费者的实际需求。 2. The price of each component module of the power combination unit is relatively low, and the production process is relatively simple, the production efficiency can be greatly improved, and the output is greatly increased, which satisfies the actual needs of consumers.
3、通过四个模块的不同组合及与车体相适应的各种具有互换性的对外连接端口, 生产商较易设计出很多种不同尺寸大小和不同款式的车型。 3. Through different combinations of four modules and various interchangeable external connection ports that are compatible with the vehicle body, manufacturers can easily design a variety of models of different sizes and styles.
4、 消费者可以进行自主选择, 通过对四个模块及与车体的拆装和组合, 改造出 符合其自身设想的车型。 4. Consumers can make their own choices, and transform the models that meet their own ideas by disassembling and combining the four modules and the car body.
5、 采用多种结构的传动装置, 可以实现单独电机驱动、 单独脚踏驱动、 电机和 脚踏相结合驱动、 减速驱动 、 脚踏驱动带动电机发电、 下坡时车辆带动电机发电向 电池充电等功能。 附图说明 5, using a variety of structure of the transmission device, can achieve separate motor drive, single pedal drive, motor and pedal combined drive, deceleration drive, pedal drive to drive the motor to generate electricity, the vehicle drives the motor to generate electricity to charge the battery when going downhill Features. DRAWINGS
下面结合附图和具体实施例对本发明作进一步的详细说明。 The invention will be further described in detail below with reference to the drawings and specific embodiments.
图 1-1为本发明中动力组合单元的结构示意图,此时四个模块紧凑地组合成一体; 图 1-2为图 1一 1本发明中动力组合单元的整体装配示意图; 1-1 is a schematic structural view of a power combination unit according to the present invention, in which case four modules are compactly combined into one body; FIG. 1-2 is a schematic view of the overall assembly of the power combination unit of the present invention;
图 1-3为本发明动力组合单元中电池模块与控制器模块、 电机模块的电连接示意 图; 1-3 are schematic diagrams showing electrical connections between a battery module, a controller module, and a motor module in the power combination unit of the present invention;
图 1- 4为本发明动力组合单元中实施电连接的接触电桩结构示意图; FIG. 1 is a schematic structural view of a contact electric pile for performing electrical connection in a power combination unit according to the present invention; FIG.
图 1-5为本发明电动助力自行车实施例一的结构示意图, 此时动力组合单元呈卧 式布置; 1-5 is a schematic structural view of Embodiment 1 of the electric assist bicycle according to the present invention, in which the power combination unit is arranged in a horizontal position;
图 1-6为本发明电动助力自行车实施例二的结构示意图, 此时动力组合单元呈竖 立布置; 1-6 are schematic structural diagrams of Embodiment 2 of the electric assist bicycle according to the present invention, in which the power combination unit is arranged vertically;
图 1-7为本发明电动助力自行车实施例三的结构示意图, 此时电池模块从动力组 合单元中分离。 1-7 is a schematic structural view of a third embodiment of the electric assist bicycle according to the present invention, in which the battery module is separated from the power combining unit.
图 2-1是双输入蜗轮蜗杆传动装置的剖视图; Figure 2-1 is a cross-sectional view of the dual input worm gear transmission;
图 2-2是位于输出套筒端部的棘轮棘爪总成与踏板轴相配合的 A-A向剖视图; 图 2-3是位于输出套筒端部的棘轮棘爪总成的棘轮立体图;
图 2-4是位于输出套筒中部的棘轮棘爪总成的 B-B向剖视图; 图 2-5是图 2-4的棘爪座立体图; Figure 2-2 is a cross-sectional view of the ratchet pawl assembly at the end of the output sleeve mated with the pedal shaft; Figure 2-3 is a perspective view of the ratchet pawl assembly at the end of the output sleeve; Figure 2-4 is a BB cross-sectional view of the ratchet pawl assembly in the middle of the output sleeve; Figure 2-5 is a perspective view of the pawl seat of Figures 2-4;
图 2-6是图 2-4的棘轮立体图。 Figure 2-6 is a perspective view of the ratchet of Figures 2-4.
图 3-1是带有棘爪脱离机构的蜗轮蜗杆传动机构的剖视图; Figure 3-1 is a cross-sectional view of the worm gear mechanism with the pawl disengagement mechanism;
图 3-2是第一棘轮棘爪总成与传动轴相配合的 C-C向剖视图; Figure 3-2 is a cross-sectional view taken along line C-C of the first ratchet pawl assembly and the drive shaft;
图 3-3是第一棘轮棘爪总成的棘轮立体图; Figure 3-3 is a perspective view of the ratchet pawl assembly of the first ratchet pawl;
图 3-4是图 3-1的空档时的第二棘轮棘爪总成的 D-D向剖视图; Figure 3-4 is a cross-sectional view taken along the line D-D of the second ratchet pawl assembly in the neutral position of Figure 3-1;
图 3-5是图 3-1的工作时的第二棘轮棘爪总成的 D-D向剖视图; Figure 3-5 is a cross-sectional view taken along the line D-D of the second ratchet pawl assembly of Figure 3-1;
图 3-6是第二棘轮棘爪总成的棘轮座立体图。 3-6 is a perspective view of the ratchet seat of the second ratchet pawl assembly.
图 4-1是棘爪脱离机构为棘爪脱离拔动臂时的带有行星变速机构的蜗轮蜗杆传动 装置的剖视图; Figure 4-1 is a cross-sectional view of the worm gear transmission with the planetary shifting mechanism when the pawl disengagement mechanism is the pawl disengaged from the pull arm;
图 4-2是第一棘轮棘爪总成与踏板轴相配合的 E-E向剖视图; Figure 4-2 is a cross-sectional view taken along the line E-E of the first ratchet pawl assembly and the pedal shaft;
图 4-3是第一棘轮棘爪总成的棘轮立体图; Figure 4-3 is a perspective view of the ratchet pawl assembly of the first ratchet pawl;
图 4-4是图 4-1的减速档时的第二棘轮棘爪总成的 F-F向剖视图; Figure 4-4 is a cross-sectional view taken along the line F-F of the second ratchet pawl assembly of the speed reduction gear of Figure 4-1;
图 4-5是图 4-1的直接档时的第二棘轮棘爪总成的 F-F向剖视图; Figure 4-5 is a cross-sectional view taken along the line F-F of the second ratchet pawl assembly of the direct gear of Figure 4-1;
图 4-6是图 4-1的第二棘轮棘爪总成的立体分解图; 4-6 is an exploded perspective view of the second ratchet pawl assembly of FIG. 4-1;
图 4-7是图 4-1的顶板、 锥形圈和棘爪座相配合的立体分解图; Figure 4-7 is an exploded perspective view of the top plate, the tapered ring and the pawl seat of Figure 4-1;
图 4-8是图 4-1的顶板、 锥形圈的剖视分解图; Figure 4-8 is a cross-sectional exploded view of the top plate and the tapered ring of Figure 4-1;
图 4-9是图 4-1的行星齿轮机构的立体分解图; Figure 4-9 is an exploded perspective view of the planetary gear mechanism of Figure 4-1;
图 4-10是棘爪脱离机构为棘爪脱离凸轮时的带有行星变速机构的蜗轮蜗杆传动 装置的剖视图; 4-10 is a cross-sectional view of the worm gear transmission with a planetary shifting mechanism when the pawl disengagement mechanism is a pawl disengaged from the cam;
图 4-11是图 4-10的第二棘轮棘爪总成进入减速档时的 G-G向剖视图; 图 4-12是图 4-10的第二棘轮棘爪总成进入直接档时的 G-G向剖视图; 图 4-13是图 4-10的第二棘轮棘爪总成和夹箍式机构的立体分解图。 图 5-1是可供选择切换为脚踏带动电机的传动结构剖视图; 4-11 are cross-sectional views of the second ratchet pawl assembly of FIGS. 4-10 when entering the deceleration gear; FIG. 4-12 is the GG direction of the second ratchet pawl assembly of FIGS. 4-10 when entering the direct gear. Cross-sectional view; Figure 4-13 is an exploded perspective view of the second ratchet pawl assembly and the clamp mechanism of Figures 4-10. Figure 5-1 is a cross-sectional view of the transmission structure that can be selectively switched to the pedal-driven motor;
图 5-2是可供选择切换为脚踏带动电机的传动结构的平面牙嵌式离合器结构分解 图。 Figure 5-2 is an exploded view of the planar jaw clutch structure that can be selectively switched to the transmission structure of the pedal-driven motor.
图 6-1是可供选择切换为车辆带动电机的的传动结构剖视图; Figure 6-1 is a cross-sectional view of a transmission structure that can be selectively switched to a vehicle-driven motor;
图 6-2是图 6-1的拨叉、 滑动环、 正、 反向棘爪机构的立体分解图; Figure 6-2 is an exploded perspective view of the fork, the slip ring, the positive and reverse pawl mechanisms of Figure 6-1;
图 7-1为采用特殊蜗杆和滚子蜗轮的传动机构实施例的结构示意图; Figure 7-1 is a schematic structural view of an embodiment of a transmission mechanism using a special worm and a roller worm gear;
图 7-2为图 7-1实施例滚子蜗轮的整体装配图。
具体实施方式 Figure 7-2 is an overall assembly view of the roller worm gear of the embodiment of Figure 7-1. detailed description
如图 1-1至图 1-5所示, 本发明动力单元模块组合式电动助力自行车, 包括车身 和动力组合单元 11, 该动力组合单元 11是作为车身架构的主体部分而连接于车身中 的。 动力组合单元 11包括内部具有传动机构的传动箱 12、 用于带动传动机构运作的 直流永磁电机 13、 由内置充电电池的封闭电池盒 111设于电池座 112中所组成的电 池组 14以及用于控制车速驱动的控制器 15四个模块,而且该四个模块各自带有外壳, 位于电池座 112下端的接触电桩 16分别引线或由触点电连接至控制器 15的相应接口 触点 124和直流永磁电机 13的电源接口, 直流永磁电机 13输出轴伸入传动箱 12的 电机底座 17内, 并与传动箱 12内部的传动机构相连接; 电池组 14端部连接于控制 器 15的安装箱体的一侧, 控制器 15安装箱体的另一侧与传动箱 12紧贴成为一体, 在电池组 14的顶部安装有电量显示器 18和充电插座 19, 电量显示器 18能够显示充 电电池的电量大小, 方便于骑车者对所剩电量的掌握, 电池组 14外壳顶盖 110绞接 在控制器 15的安装箱体上, 当打幵该顶盖 110后, 可以取放电池盒 111 , 使得电池 盒 111脱离电池座 112和接触电桩 16, 电池座 112上端安装有电池锁 122,控制器 15 的箱盖上安装有电源锁 123。直流永磁电机 13贴近于电池组 14和控制器 15的下方, 直流永磁电机 13的输出轴伸入传动箱 12下端的电机底座 17内。 在本实施例中, 动力组合单元 11呈卧式布置, 电池座 112的末端连接车身前支 撑杆 113, 控制器 15外壳与传动箱 12相连接的一侧靠上部位由固紧部件 114紧固鞍 座立管 115的下端, 在传动箱 12上且位于其两个输出端 116的壳体部位分别铰接左 后叉板、 右后叉板 117, 在传动箱 12壳体上的固紧部件 114与左后叉板、 右后叉板 117之间连接一避震弹簧 119, 构成避震后叉, 在遇颠簸路段时, 能够实现更有效的 减震效果, 增强骑车者的舒适感。 如图 1-6所示实施例与如图 1-1至图 1-5所示实施例的不同之处在于动力组合单 元 11呈竖立布置, 电池座 112的末端与车身鞍座立管 115下端相连接, 控制器 15外 壳的下方与车身前段连接在一起, 传动箱 12外壳两个输出端的壳体部位以及连接鞍 座立管 115的固定件 120与呈三角形的左、 右后叉板相连接。 如图 1-7所示实施例与如图 1-1至图 1-5所示实施例的不同之处在于电池组 14 从动力组合单元 11组合中分离出来而单独固定在车身后架 121上, 传动箱 12、 直流 永磁电机 13和控制器 15呈一体固定在车身下部,其中控制器安装箱体上部固定连接 车身前段, 传动外壳两侧紧固螺栓固定连接左、 右后叉板 117, 控制器 15安装箱体
的一侧与传动箱 12紧贴成为一体, 直流永磁电机 13贴于控制器 15安装箱体的后方 并连接在传动箱 12上, 直流永磁电机 13的输出轴伸入传动箱 12下端的电机底座 17 内, 并与传动箱内 12内部的传动机构相连接。 As shown in FIG. 1-1 to FIG. 1-5, the power unit module combined electric assist bicycle of the present invention comprises a vehicle body and a power combination unit 11 which is connected to the vehicle body as a main body part of the vehicle body structure. . The power combination unit 11 includes a transmission case 12 having a transmission mechanism therein, a DC permanent magnet motor 13 for driving the transmission mechanism, a battery pack 14 composed of a closed battery case 111 having a built-in rechargeable battery disposed in the battery holder 112, and The controller 15 controls four modules of the vehicle speed drive, and each of the four modules has a casing, and the contact poles 16 at the lower end of the battery holder 112 are respectively leaded or electrically connected to the corresponding interface contacts 124 of the controller 15 by contacts. The output shaft of the DC permanent magnet motor 13 extends into the motor base 17 of the transmission case 12 and is connected to the transmission mechanism inside the transmission case 12; the end of the battery pack 14 is connected to the controller 15 On one side of the mounting box, the other side of the controller 15 mounting box is in close contact with the transmission case 12, and a power indicator 18 and a charging socket 19 are mounted on the top of the battery pack 14, and the battery indicator 18 can display the rechargeable battery. The size of the battery is convenient for the rider to grasp the remaining power. The battery pack 14 housing cover 110 is spliced on the mounting box of the controller 15, and after the top cover 110 is hit, Battery box 111 to take place, so that the battery pack 111 from the battery holder 112 and the contact electrical pegs 16, the battery holder 112 is attached to the upper end of the battery lock 122, lock 123 is attached to power controller 15 on the lid. The DC permanent magnet motor 13 is placed close to the battery pack 14 and the controller 15, and the output shaft of the DC permanent magnet motor 13 extends into the motor base 17 at the lower end of the transmission case 12. In the present embodiment, the power combination unit 11 is arranged horizontally, the end of the battery holder 112 is connected to the front support rod 113, and the upper side of the controller 15 housing and the transmission case 12 is fastened by the fastening member 114. The lower end of the saddle riser 115, the left rear fork plate and the right rear fork plate 117 are respectively hinged on the gearbox 12 and at the housing portions of the two output ends 116 thereof, and the fastening member 114 on the casing of the transmission case 12 A shock absorber spring 119 is connected between the left rear fork plate and the right rear fork plate 117 to form a suspension rear fork, which can achieve a more effective shock absorbing effect and enhance the rider's comfort when encountering a bumpy road section. The embodiment shown in Figures 1-6 differs from the embodiment shown in Figures 1-1 to 1-5 in that the power combination unit 11 is arranged upright, the end of the battery holder 112 and the lower end of the body saddle riser 115. Connected, the lower portion of the outer casing of the controller 15 is coupled to the front portion of the vehicle body, and the housing portions of the two output ends of the outer casing of the transmission case 12 and the fixing member 120 connecting the saddle riser 115 are connected to the triangular left and right rear fork plates. . The embodiment shown in FIGS. 1-7 differs from the embodiment shown in FIGS. 1-1 to 1-5 in that the battery pack 14 is separated from the combination of the power combination unit 11 and is separately fixed to the vehicle body rear frame 121. The transmission case 12, the DC permanent magnet motor 13 and the controller 15 are integrally fixed to the lower part of the vehicle body, wherein the upper part of the controller mounting box is fixedly connected to the front part of the vehicle body, and the fastening bolts on both sides of the transmission housing are fixedly connected to the left and right rear fork plates 117. Controller 15 mounting box One side is closely integrated with the transmission case 12, and the DC permanent magnet motor 13 is attached to the rear of the mounting body of the controller 15 and connected to the transmission case 12. The output shaft of the DC permanent magnet motor 13 extends into the lower end of the transmission case 12. The motor base 17 is connected to a transmission mechanism inside the transmission case 12.
由电池组 14下端的接触电桩 110经电线输出的电力分别接入控制器 15和直流永 磁电机 13的电源接口, 从而带动直流永磁电机 13的输出轴转动, 并以此带动传动箱 12内的传动机构运作。 The power output from the contact electric pile 110 at the lower end of the battery pack 14 via the electric wire is respectively connected to the power supply interface of the controller 15 and the DC permanent magnet motor 13, thereby driving the output shaft of the DC permanent magnet motor 13 to rotate, and thereby driving the transmission case 12 The internal transmission mechanism operates.
在上述动力组合单元的传动轴上设有感应元件,由感应元件感应骑车人的脚踏速 度, 并将信号传输到控制器来控制电机的启动及工作状态, 实现电动助力自行车的纯 助力功能; 当然, 在上述动力组合单元的使用中, 也可以在车把上设车速控制旋钮, 由控制器的下端引线走向车把, 并以此实现人们对车速的控制。 An induction element is arranged on the transmission shaft of the power combination unit, and the pedal element speed is induced by the induction element, and the signal is transmitted to the controller to control the starting and working state of the motor, thereby realizing the pure power function of the electric assist bicycle. Of course, in the use of the above-mentioned power combination unit, a vehicle speed control knob can also be provided on the handlebar, and the lower end of the controller leads to the handlebar, thereby realizing the control of the vehicle speed.
上述电池座为应具有较强承载力的刚性体,动力组合单元作为车身组成的一部分 以后, 其受力比较大, 所以电池座的材料可以选择不锈钢等金属材质。 The battery holder is a rigid body that should have a strong bearing capacity, and the power combination unit is a part of the body composition. After that, the force is relatively large, so the material of the battery holder can be selected from a metal such as stainless steel.
除上述实施例中组合动力单元的各种布置方式以外,本发明既可以在其它不同电 动助力自行车上根据实际情况做出变型,还可以在小型电动车辆(比如三轮及四轮电 动车等) 的车体上做出各种变型。 In addition to the various arrangements of the combined power unit in the above embodiments, the present invention can be modified on other different electric assist bicycles according to actual conditions, and can also be used in small electric vehicles (such as three-wheel and four-wheel electric vehicles, etc.). Various variants are made on the body of the car.
作为车架主体的动力组合单元的内部是左右对称的, 以致其在车体上的布置方 式, 可以进行正向布置也可以是反向布置, 这对于车整体来说, 仍然能够保持正常状 态。 The interior of the power combination unit as the main body of the frame is bilaterally symmetrical so that its arrangement on the vehicle body can be arranged in a forward direction or in a reverse direction, which can still maintain a normal state for the vehicle as a whole.
动力组合单元的前端、 后端或者上端, 都可以设置与车体进行连接的接合部件, 这些结合部件能够方便于动力组合单元配合不同款式的车头, 后叉板和鞍座等等, 以 满足不同款式车体的安装需要, 便于组合成不同款式, 不同尺寸的各种车型。 The front end, the rear end or the upper end of the power combination unit can be provided with engaging members for connecting with the vehicle body. These combined components can facilitate the power combination unit to match different styles of the front, rear fork plate and saddle, etc., to meet different The installation of the style car body is easy to assemble into various models of different styles and sizes.
动力组合单元可以进行不同速比的选择, 构成不同功能的减速机构或者变速机 构, 以此配合不同车轮尺寸和不同用途的各种车型。 比如安装在三轮或者四轮电动车 上的动力组合单元, 可以选择简单而不带脚踏功能的传动模块, 也可以选择不带差速 的传动或者选择带有差速机构的传动模块。 The power combination unit can be used to select different speed ratios to form different speed reduction mechanisms or shifting mechanisms to match different vehicle sizes and different vehicle types. For example, a power combination unit mounted on a three- or four-wheel electric vehicle can select a transmission module that is simple without a pedal function, or a transmission without a differential speed or a transmission module with a differential mechanism.
在动力单元模块组合式电动助力自行车中使用蜗轮蜗杆传动结构实现动力传动, 在传动轴上设有输出套筒, 链轮固定安装在输出套筒的一端, 输出套筒上还安装有用 于实现电机驱动的蜗轮蜗杆总成, 蜗轮蜗杆总成的蜗轮和蜗杆相配合, 蜗轮套装在输 出套筒上。
如图 2-1至图 2-6所示, 一种使用动力单元模块组合式电动助力自行车中实现双 输入的蜗轮蜗杆传动装置, 包括壳体 28、 踏板轴 29和链轮 27, 踏板轴 29上装有输 出套筒 26, 输出套筒 26通过两个轴承 214支承在壳体 28内, 且输出套筒 26的其中 一端伸出到壳体 28夕卜, 链轮 27固定安装在该伸出端的端部; 输出套筒 26的另一端 固定安装有用于实现脚踏驱动的第一棘轮棘爪总成,该棘轮棘爪总成包括相配合的棘 轮 211和棘爪 210, 棘轮 211为外棘轮, 棘轮 211的一部分与输出套筒 26之间为螺 紋连接, 该棘轮 211的另一部分套装在踏板轴 29上, 棘爪 210安装在踏板轴 29上, 即由踏板轴 29作为棘爪座;输出套筒 26的中部还并排安装有蜗轮蜗杆总成和用于实 现电机驱动的第二棘轮棘爪总成, 蜗轮蜗杆总成包括相啮合的蜗杆 21和蜗轮 22, 棘 轮棘爪总成包括棘轮 23、 棘爪 24和棘爪座 25, 棘轮 23为外棘轮, 棘轮 23与链轮 27相对, 棘爪座 25的内壁上还开有键槽 212, 用来与输出套筒 26相固定, 且蜗轮 22和棘轮 23同心布置, 二者均设有垂直于其盘面的安装孔 213, 二者之间通过螺栓 固定。 传动机构的壳体 28分为两半, 横向对接而成。 蜗轮蜗杆总成的纵轴线、 输出 套筒 26的纵轴线均位于壳体 28的两半壳体的接缝处。 In the power unit module combined electric assist bicycle, the worm gear transmission structure is used to realize the power transmission, and the output shaft is provided on the transmission shaft, the sprocket is fixedly mounted at one end of the output sleeve, and the output sleeve is also mounted for realizing the motor. The driven worm gear assembly, the worm gear of the worm gear assembly and the worm are matched, and the worm gear is set on the output sleeve. As shown in FIG. 2-1 to FIG. 2-6, a worm gear transmission device for realizing dual input in a power unit modular electric assist bicycle includes a housing 28, a pedal shaft 29 and a sprocket 27, and a pedal shaft 29 An output sleeve 26 is mounted thereon, and the output sleeve 26 is supported in the housing 28 by two bearings 214, and one end of the output sleeve 26 projects out to the housing 28, and the sprocket 27 is fixedly mounted on the extended end. The other end of the output sleeve 26 is fixedly mounted with a first ratchet pawl assembly for implementing pedal drive, the ratchet pawl assembly includes a mating ratchet 211 and a pawl 210, and the ratchet 211 is an outer ratchet. A part of the ratchet 211 is screwed with the output sleeve 26, and another part of the ratchet 211 is fitted on the pedal shaft 29. The pawl 210 is mounted on the pedal shaft 29, that is, the pedal shaft 29 is used as a pawl seat; The middle portion of the cylinder 26 is also mounted side by side with a worm gear assembly and a second ratchet pawl assembly for driving the motor. The worm gear assembly includes an engaged worm 21 and a worm gear 22, and the ratchet pawl assembly includes a ratchet 23, Pawl 24 and pawl seat 25, spine 23 is an outer ratchet, the ratchet 23 is opposite to the sprocket 27, and the inner wall of the pawl seat 25 is further provided with a key groove 212 for fixing with the output sleeve 26, and the worm wheel 22 and the ratchet 23 are arranged concentrically, both of which are provided A mounting hole 213 perpendicular to the disk surface is fixed by bolts therebetween. The housing 28 of the transmission mechanism is divided into two halves and is formed by lateral butting. The longitudinal axis of the worm gear assembly and the longitudinal axis of the output sleeve 26 are both located at the seam of the two halves of the housing 28.
双输入蜗轮蜗杆传动装置的工作过程如下: The working process of the double input worm gear transmission is as follows:
电机驱动: motor driven:
将电机轴通过联轴节与蜗杆 21连接, 启动电机, 电机轴旋转, 使蜗杆 21带动蜗 轮 22向前旋转, 与蜗轮 22联动的棘轮 23通过棘爪 24带动棘爪座 25旋转, 而与棘 爪座 25通过键槽 212连接的输出套筒 26便随蜗轮 22同步旋转,向链轮 27输出动力。 此时,踏板轴 29与输出套筒 26之间由于是通过单向传动的棘轮机构相连,所以输出 套筒 26不会带动踏板轴 29转动。 The motor shaft is connected to the worm 21 through the coupling, the motor is started, the motor shaft rotates, the worm 21 drives the worm wheel 22 to rotate forward, and the ratchet 23 associated with the worm wheel 22 drives the pawl seat 25 to rotate by the pawl 24, and the spine The output sleeve 26, which is connected to the claw seat 25 via the key groove 212, rotates in synchronization with the worm wheel 22, and outputs power to the sprocket 27. At this time, since the pedal shaft 29 and the output sleeve 26 are connected by the ratchet mechanism of the one-way transmission, the output sleeve 26 does not drive the pedal shaft 29 to rotate.
脚踏驱动: Foot drive:
当电机停转, 而踏板轴 29由于骑车人踏动踏板而向前旋转时, 棘爪 210带动棘 轮 211向前旋转, 棘轮 211与输出套筒 26由螺纹连接为一体, 输出套筒 26因而获 得动力输出, 向链轮 27输出动力。 When the motor stops, and the pedal shaft 29 rotates forward due to the rider pedaling the pedal, the pawl 210 drives the ratchet wheel 211 to rotate forward, and the ratchet wheel 211 and the output sleeve 26 are screwed into one body, and the output sleeve 26 is thus The power output is obtained, and the power is output to the sprocket 27.
双输入驱动: Dual input driver:
上述的电机驱动和脚踏驱动同时输入动力, 动作过程同上: 电机轴带动输出套筒 The above motor drive and pedal drive simultaneously input power, and the action process is the same as above: the motor shaft drives the output sleeve
26旋转, 而此时的输出套筒 26不会带动踏板轴 29转动; 同时踏动踏板带动踏板轴26 rotation, and the output sleeve 26 at this time does not drive the pedal shaft 29 to rotate; at the same time, the pedal pedal drives the pedal shaft
29旋转, 进一步带动输出套筒 26旋转。 29 rotation, further driving the output sleeve 26 to rotate.
如图 3-1至图 3-6所示, 一种使用在动力单元模块组合式电动助力自行车中带有
棘爪脱离机构的蜗轮蜗杆传动装置, 包括壳体 310、 传动轴 311 和链轮 38, 传动轴 311上设有输出套筒 37, 壳体 310分为两半, 横向对接而成, 输出套筒 37的其中一 端伸出到壳体 310外,链轮 38固定安装在该伸出端的端部。输出套筒 37上还并排安 装有蜗轮蜗杆总成和用于实现电机驱动的第二棘轮棘爪总成,蜗轮蜗杆总成位于输出 套筒的中部, 第二棘轮棘爪总成包括外棘轮 33、 内棘轮 36和设有棘爪 34的棘爪座 35, 其中, 内棘轮 36安装在输出套筒 37上, 外棘轮 33与链轮 38相对, 且该外棘轮 33与蜗轮蜗杆总成的蜗轮 32同心布置, 且该外棘轮 33和蜗轮 32上均设有垂直于其 盘面的安装孔 314, 二者之间通过螺栓固定, 第二棘轮棘爪总成中的内棘轮 36上还 设有用来与输出套筒 37相固定的键槽。第二棘轮棘爪总成中, 外棘轮 33的内轮廓上 共设有对称布置的两组棘爪卡槽, 每组棘爪卡槽包括两个相分隔的小卡槽 315, 二小 卡槽 315之间的分隔带 316为楔形, 以便于棘爪 34脱离或卡紧动作的转换, 棘爪 34 的一端卡紧在其中一个小卡槽 315内,棘爪 34的另一端卡紧在内棘轮 36上设有的齿 形上; 棘爪座 35通过轴承 317浮动地安装在输出套筒 37上, 壳体 310内壁上还设有 用于增强阻尼的弹性压轮 39, 该弹性压轮 39位于棘爪座 35的上方, 且压紧在棘爪 座 35的外圆周面上。 与安装链轮 38处相对的输出套筒 37的另一端安装有用于实现 脚踏驱动的第一棘轮棘爪总成, 第一棘轮棘爪总成包括外棘轮 313和棘爪 312, 棘爪 312安装在传动轴 311上, 传动轴 311同时作为踏板轴, 还作为该棘轮棘爪总成的棘 爪座, 外棘轮 313与输出套筒 37之间为螺纹连接。 工作过程如下- 电机驱动: 当电机转动, 电机轴通过联轴节带动蜗杆 31蜗轮 32向前旋转, 安装在蜗轮 32 上的外棘轮 33通过棘爪 34带动内棘轮 36,由于内棘轮 36是直接安装在输出套筒 37 上的, 使输出套筒 37通过链轮 38和链条驱动车辆向前行驶。 As shown in Figure 3-1 to Figure 3-6, one is used in a power unit module combined electric assist bicycle. The worm gear transmission device of the pawl disengagement mechanism comprises a housing 310, a transmission shaft 311 and a sprocket 38. The transmission shaft 311 is provided with an output sleeve 37. The housing 310 is divided into two halves and is laterally butted, and the output sleeve is formed. One end of the 37 extends beyond the housing 310, and the sprocket 38 is fixedly mounted at the end of the extended end. The output sleeve 37 is also mounted side by side with a worm gear assembly and a second ratchet pawl assembly for driving the motor. The worm gear assembly is located in the middle of the output sleeve, and the second ratchet pawl assembly includes the outer ratchet 33. , an inner ratchet 36 and a pawl seat 35 provided with a pawl 34, wherein the inner ratchet 36 is mounted on the output sleeve 37, the outer ratchet 33 is opposite the sprocket 38, and the outer ratchet 33 and the worm gear of the worm gear assembly 32 is arranged concentrically, and the outer ratchet 33 and the worm wheel 32 are respectively provided with mounting holes 314 perpendicular to the disk surface thereof, and are fixed by bolts therebetween, and the inner ratchet wheel 36 of the second ratchet pawl assembly is further provided with A keyway that is fixed to the output sleeve 37. In the second ratchet pawl assembly, a plurality of two sets of pawl slots are arranged symmetrically on the inner contour of the outer ratchet 33. Each set of pawl slots includes two small card slots 315 separated by two small card slots. The dividing strip 316 between the 315 is wedge-shaped to facilitate the disengagement of the pawl 34 or the locking action. One end of the pawl 34 is clamped in one of the small slots 315, and the other end of the pawl 34 is clamped to the inner ratchet. 36 is provided on the tooth profile; the pawl seat 35 is floatingly mounted on the output sleeve 37 via a bearing 317, and the inner wall of the housing 310 is further provided with an elastic pressure roller 39 for enhancing damping, and the elastic pressure roller 39 is located on the spine The claw seat 35 is above and pressed against the outer circumferential surface of the pawl holder 35. The other end of the output sleeve 37 opposite the mounting sprocket 38 is mounted with a first ratchet pawl assembly for achieving pedal drive, the first ratchet pawl assembly including an outer ratchet 313 and a pawl 312, pawl 312 Mounted on the drive shaft 311, the drive shaft 311 serves as a pedal shaft, and also serves as a pawl seat of the ratchet pawl assembly. The outer ratchet 313 and the output sleeve 37 are screwed. The working process is as follows - motor drive: When the motor rotates, the motor shaft drives the worm gear 31 through the coupling to rotate the worm gear 32 forward, and the outer ratchet wheel 33 mounted on the worm wheel 32 drives the inner ratchet wheel 36 through the pawl 34, since the inner ratchet 36 is directly Mounted on the output sleeve 37, the output sleeve 37 drives the vehicle forward through the sprocket 38 and the chain.
脱离传动: Off the drive:
由于第二棘轮棘爪总成的外棘轮 33的内轮廓形状设计,当外棘轮 33向后转动一 个小角度时, 便会将两个棘爪 34压低, 使棘爪 34脱离对内棘轮 36的接触, 因而 传动系统处于断开状态。 在棘爪座 35的外圆周上的弹性压轮 39可以对浮动的棘爪 座 35起到阻尼作用, 使传动系统的断开状态维持不变。 此时, 输出套筒 37和链轮 38处于自由状态, 车辆可以被前后拖动而不受蜗轮 32蜗杆 31的约束, 但此时车辆
仍然可以由脚踏驱动而行驶。 当重新恢复电机驱动后,蜗轮 32连同外棘轮 33向前转 动, 依据外棘轮 33 内轮廓的形状设计, 首先释放了两个被压低的棘爪 34, 恢复了 外棘轮 33 对内棘轮 36 的单向传动作用。 脚踏驱动: Due to the inner contour design of the outer ratchet 33 of the second ratchet pawl assembly, when the outer ratchet 33 is rotated rearward by a small angle, the two pawls 34 are depressed, causing the pawl 34 to disengage from the inner ratchet 36. Contact, so the drive system is off. The elastic pinch roller 39 on the outer circumference of the pawl seat 35 can damp the floating pawl seat 35 to maintain the disconnected state of the transmission system. At this time, the output sleeve 37 and the sprocket 38 are in a free state, and the vehicle can be dragged back and forth without being restrained by the worm wheel 32, but at this time the vehicle It can still be driven by the pedal. When the motor drive is resumed, the worm wheel 32 rotates forward together with the outer ratchet 33. According to the shape of the inner contour of the outer ratchet 33, the two depressed pawls 34 are first released, and the outer ratchet 33 is restored to the inner ratchet 36. Acting on the transmission. Foot drive:
脚踏驱动不受电机驱动或者 "脱离传动" 的影响, 可以在电机驱动的同时, 或 "脱离传动"的状态下, 输入脚踏动力, 因为传动轴 311是通过自己的棘轮 313、 棘 爪 312带动输出套筒 37和链轮 38运转的, 不受上述 "脱离" 的影响。 The pedal drive is not affected by the motor drive or "disengagement". The pedal power can be input while the motor is being driven, or "disengaged from the drive", because the drive shaft 311 is passed through its own ratchet 313, pawl 312. The operation of the output sleeve 37 and the sprocket 38 is not affected by the above "disengagement".
在上述的实施例中, 为配合本发明的设计,还可以在整车上加设数码电路控制系 统, 可以对该控制系统作如下设计: 当需要传动系统断开时, 电机具有瞬间短暂反转 的功能, 以达到使外棘轮 33向后转动一个小角度而实现对传动系统的脱离。 如图 4-1至图 4-9所示, 一种使用在动力单元模块组合式电动助力自行车中带有 行星变速机构的蜗轮蜗杆传动装置,包括壳体 416、传动轴 420和链轮 419, 壳体 416 分为两半, 横向对接而成, 输出套筒 48的其中一端伸出到壳体 416外, 传动轴 420 上设有输出套筒 48,链轮 419固定安装在输出套筒 48的伸出端的端部, 输出套筒 48 上还并排安装有行星齿轮变速机构、蜗轮蜗杆总成和用于实现电机直接档驱动的第二 棘轮棘爪总成, 蜗轮蜗杆总成位于输出套筒 48的中部, 行星齿轮变速机构包括一个 齿圈 46, 齿圈 46内装有太阳轮 43、 行星架 45和行星齿轮 44, 行星齿轮 44安装在 行星架 45上, 并同时与太阳轮 43和齿圈 46相啮合, 行星架 45与输出套筒 48之间 还通过两个用于实现电机减速档驱动的小棘爪 47相连接, 使输出套筒 48及链轮 419 能跟随行星架 45以低于蜗轮 42的转速输出动力。第二棘轮棘爪总成包括外棘轮 412、 内棘轮 413、 棘爪 414和棘爪座 415, 棘爪座 415通过轴承 425浮动地安装在输出套 筒 48上, 棘爪 414安装在棘爪座 415上, 并同时与内、 外棘轮 413、 412相接触, 行 星齿轮变速机构的的太阳轮 43、 第二棘轮棘爪总成的外棘轮 412及蜗轮蜗杆总成的 蜗轮 42上均设有垂直于其盘面的安装孔, 三者同心布置, 且太阳轮 43和外棘轮 412 通过螺栓固定在蜗轮 42两侧。 在第二棘轮棘爪总成中, 外棘轮 412的内轮廓和内棘 轮 413的外轮廓均为锯齿形, 则棘爪 414的一端卡紧在外棘轮 412的齿形内, 另一端 卡紧在内棘轮 413的齿形上。 行星齿轮变速机构的齿圈 46通过螺栓固定在壳体 416 内的侧壁上; 第二棘轮棘爪总成中的内棘轮 413上还设有键槽, 与输出套筒 48键连 接固定。 壳体 416内还设有换档轴 49, 换档轴 49与传动轴 420相平行, 换档轴 49 上设有使第二棘轮棘爪总成的棘爪 414与内、外棘轮 413、 412脱离的棘爪脱离机构,
1013 本实施例中, 棘爪脱离机构为棘爪脱离拔动臂 411, 在壳体 416内部侧壁上还设有可 转动的环形顶板 417, 顶板 417上设有三个用于安装螺栓的长孔 429, 顶板 417通过 三个螺栓 430活动安装在壳体 416的内侧壁上,顶板 417可以以传动轴 420的轴线为 中心, 沿三个长孔 429的轨迹转动一个角度, 顶板 417与棘爪脱离拔动臂 411相连, 即棘爪脱离拔动臂 411可带动顶板 417转动。顶板 417的环形盘面上还均匀分布有三 个半球形的凸起点 426, 起到凸轮的作用; 顶板 417上还装有锥形圈 418, 二者同心 布置, 锥形圈 418上设有与三个半球形凸起点 426位置相对应的三个凹坑 428, 锥型 圈 418也通过三个螺栓 430活动安装在顶板 417外侧, 即锥形圈 418位于顶板 417 与外棘轮 412之间, 锥形圈 428上朝向外棘轮 412—侧的开口呈外大内小的锥面, 常 态下,锥型圈 418的三个凹坑 428紧贴在顶板 417的三个半球形凸起点 426上。第二 棘轮棘爪总成的两个棘爪 414的外表面还设有凸起点 427。 输出套筒 48的一端安装 链轮 419, 另一端安装有用于实现脚踏驱动的第一棘轮棘爪总成, 传动轴 420同时作 为踏板轴,第一棘轮棘爪总成与行星齿轮变速机构相邻,包括外棘轮 422和棘爪 421, 棘爪 421安装在传动轴 420上, 即传动轴 420同时作为该棘轮棘爪总成的棘爪座, 外 棘轮 422与输出套筒 48之间为螺紋连接。 In the above embodiments, in order to cooperate with the design of the present invention, a digital circuit control system can be added to the whole vehicle, and the control system can be designed as follows: When the transmission system is required to be disconnected, the motor has a brief transient reversal. The function is to achieve a disengagement of the transmission system by rotating the outer ratchet 33 rearward by a small angle. As shown in FIG. 4-1 to FIG. 4-9, a worm gear transmission with a planetary shifting mechanism in a power unit modular electric assist bicycle includes a housing 416, a transmission shaft 420 and a sprocket 419. The housing 416 is divided into two halves and is laterally butted. One end of the output sleeve 48 protrudes out of the housing 416. The transmission shaft 420 is provided with an output sleeve 48. The sprocket 419 is fixedly mounted on the output sleeve 48. At the end of the projecting end, the output sleeve 48 is also mounted side by side with a planetary gear shifting mechanism, a worm gear assembly and a second ratchet pawl assembly for driving the direct drive of the motor. The worm gear assembly is located at the output sleeve 48. In the middle portion, the planetary gear shifting mechanism includes a ring gear 46. The ring gear 46 is provided with a sun gear 43, a carrier 45 and a planetary gear 44. The planetary gear 44 is mounted on the carrier 45, and simultaneously with the sun gear 43 and the ring gear 46. In engagement, the planet carrier 45 and the output sleeve 48 are also connected by two small pawls 47 for driving the motor speed reduction gear, so that the output sleeve 48 and the sprocket 419 can follow the planet carrier 45 to be lower than the worm gear. 42 speed output power. The second ratchet pawl assembly includes an outer ratchet 412, an inner ratchet 413, a pawl 414, and a pawl seat 415. The pawl seat 415 is floatingly mounted on the output sleeve 48 by a bearing 425, and the pawl 414 is mounted on the pawl seat At 415, and simultaneously with the inner and outer ratchets 413, 412, the sun gear 43 of the planetary gear shifting mechanism, the outer ratchet wheel 412 of the second ratchet pawl assembly, and the worm gear 42 of the worm gear assembly are vertically disposed. The mounting holes on the disk surface are concentrically arranged, and the sun gear 43 and the outer ratchet wheel 412 are fixed to both sides of the worm wheel 42 by bolts. In the second ratchet pawl assembly, the inner contour of the outer ratchet 412 and the outer contour of the inner ratchet 413 are both zigzag, and one end of the pawl 414 is clamped in the tooth shape of the outer ratchet 412, and the other end is clamped therein. The tooth shape of the ratchet 413 is on. The ring gear 46 of the planetary gear shifting mechanism is fixed to the side wall of the housing 416 by bolts; the inner ratchet wheel 413 of the second ratchet pawl assembly is further provided with a key groove, and is fixedly connected with the output sleeve 48. A shifting shaft 49 is further disposed in the housing 416. The shifting shaft 49 is parallel to the transmission shaft 420. The shifting shaft 49 is provided with a pawl 414 for the second ratchet pawl assembly and inner and outer ratchets 413 and 412. The detached pawl disengages from the mechanism, In this embodiment, the pawl disengagement mechanism is a pawl disengagement arm 411, and a rotatable annular top plate 417 is further disposed on the inner side wall of the housing 416, and the top plate 417 is provided with three long holes for mounting bolts. 429, the top plate 417 is movably mounted on the inner side wall of the housing 416 by three bolts 430. The top plate 417 can be rotated at an angle along the trajectory of the three long holes 429 centering on the axis of the drive shaft 420, and the top plate 417 is separated from the pawl. The pulling arm 411 is connected, that is, the pawl is disengaged from the pulling arm 411 to drive the top plate 417 to rotate. The semi-spherical convex points 426 are evenly distributed on the annular disk surface of the top plate 417 to function as a cam; the top plate 417 is further provided with a tapered ring 418, which are arranged concentrically, and the tapered ring 418 is provided with three The hemispherical raised points 426 are located corresponding to the three dimples 428. The tapered ring 418 is also movably mounted on the outer side of the top plate 417 by three bolts 430, that is, the tapered ring 418 is located between the top plate 417 and the outer ratchet 412, and the tapered ring The opening on the side of the 428 facing the outer ratchet 412 is a small outer small tapered surface. Normally, the three recesses 428 of the tapered ring 418 abut against the three hemispherical raised points 426 of the top plate 417. The outer surfaces of the two pawls 414 of the second ratchet pawl assembly are also provided with raised points 427. One end of the output sleeve 48 is mounted with a sprocket 419, and the other end is mounted with a first ratchet pawl assembly for implementing pedal drive. The drive shaft 420 is simultaneously used as a pedal shaft, and the first ratchet pawl assembly is coupled to the planetary gear shifting mechanism. Adjacent, including the outer ratchet 422 and the pawl 421, the pawl 421 is mounted on the drive shaft 420, that is, the drive shaft 420 serves as a pawl seat of the ratchet pawl assembly, and the outer ratchet 422 and the output sleeve 48 are threaded. connection.
工作过程如下: The working process is as follows:
1 . 直接档电机驱动: 1. Direct drive motor drive:
电机轴带动蜗杆 41, 使蜗轮 42与外棘轮 412同时旋转,通过棘爪 414带动内棘轮 413 , 带动输出套筒 48和链轮 419形成动力输出。 而此时行星齿轮变速机构的太 阳轮 43通过行星齿轮 44带动行星架 45以低于蜗轮 42的转速转动, 由于行星架 45的转速低于输出套筒 48的转速, 行星架 45由于小棘爪 47的单向作用而空转。 The motor shaft drives the worm 41 to rotate the worm wheel 42 and the outer ratchet 412 simultaneously, and the inner ratchet 413 is driven by the pawl 414 to drive the output sleeve 48 and the sprocket 419 to form a power output. At this time, the sun gear 43 of the planetary gear shifting mechanism drives the carrier 45 to rotate at a lower speed than the worm wheel 42 through the planetary gear 44. Since the rotation speed of the carrier 45 is lower than the rotation speed of the output sleeve 48, the carrier 45 has small pawls. The one-way effect of 47 is idling.
2. 减速档电机驱动 2. Reducer motor drive
本实施例中,采用自动换档机构, 当设定的程序使自动换档机构的换档轴 49从直 接档位置转动一个角度后, 换档轴 49上的棘爪脱离拨动臂 411使顶板 417转动 一个小角度,顶板 417上的三个凸起点 426从凹坑 428中脱离出来,即锥型圈 418 被顶板 417的三个半球型的凸起点 426顶起, 从而推动锥型圈 418压向两个棘爪 414上的凸起点 427, 两个棘爪 414被锥型圈 418内的锥面压低, 使棘爪 414脱离 对外棘轮 412 和内棘轮 413 的接触, 从而使蜗轮 42脱离了对输出套筒 48 的关 联, 此时, 输出套筒 48和链轮 419脱离了与电机的传动关系, 此时行星齿轮变速 机构的状态是: 太阳轮 43随蜗轮 42的转动而输入动力, 固定的齿圈 46迫使行星 架 45随太阳轮 43转动, 根据行星齿轮传动的原理, 其转速低于太阳轮 43, 行星
架 45通过小棘爪 47带动输出套筒 48及链轮 419跟随行星架 45以低于蜗轮 42 的转速输出动力。 In this embodiment, an automatic shifting mechanism is adopted. When the set program causes the shifting shaft 49 of the automatic shifting mechanism to rotate an angle from the direct shifting position, the pawl on the shifting shaft 49 is disengaged from the shifting arm 411 to make the top plate. The 417 is rotated a small angle, and the three raised points 426 on the top plate 417 are disengaged from the dimples 428, that is, the tapered ring 418 is lifted by the three hemispherical convex points 426 of the top plate 417, thereby pushing the tapered ring 418. To the raised point 427 on the two pawls 414, the two pawls 414 are depressed by the tapered surface in the tapered ring 418, causing the pawl 414 to disengage from the contact between the outer ratchet 412 and the inner ratchet 413, thereby disengaging the worm gear 42. The output sleeve 48 is associated with the output sleeve 48 and the sprocket 419 from the transmission relationship with the motor. At this time, the state of the planetary gear shifting mechanism is: The sun gear 43 is input with the rotation of the worm wheel 42 and is fixed. The ring gear 46 forces the planet carrier 45 to rotate with the sun gear 43. According to the principle of the planetary gear transmission, its rotational speed is lower than that of the sun gear 43, the planet The frame 45 drives the output sleeve 48 and the sprocket 419 through the small pawl 47 to follow the carrier 45 to output power at a lower speed than the worm wheel 42.
3. 脚踏驱动 由于本传动装置的各部分与输出套筒 48之间均设有单向传动的棘轮机构, 因此, 电力驱动与脚踏驱动之间可以随时单独,或同时输入动力,脚踏输入是传动轴 420 通过棘爪 421和棘轮 422对输出套筒 48的直接传动, 不经过行星机构, 因此不受 所处档位的影响, 始终是 1 :1的转速输出动力。 如图 4-10至图 4-13所示为带有行星变速机构的蜗轮蜗杆传动装置的不同实施方 式, 与上一个图 4-1至图 4-9所示的实施例不同的是, 棘爪脱离机构为棘爪脱离凸轮 434, 采用夹箍式机构实现第二棘轮棘爪总成进入脱离状态: 在壳体 416内部侧壁上 设有两个轴销 431, 二轴销 431等高布置, 两个轴销 431上分别活动安装有弧型夹箍 433 , 二弧型夹箍 433的弧形凹口相对, 轴销 431位于弧型夹箍 433的上部, 且二夹 箍 433的上端之间、 下端之间均设有开口, 棘爪脱离凸轮 434固定安装在换档轴 49 上, 并位于二夹箍 433上端之间的开口处, 棘爪脱离凸轮 434的转动会导致二夹箍 433上端之间的开口变大或变小, 从而使两个夹箍 433绕各自的轴销 431摆动, 轴销 431上还装有可使二夹箍 433下端之间的开口处于张开状态的弹簧 432, 常态时, 两 个夹箍 433下端之间的开口在弹簧 432的作用下处于张开位置, 此时,第二棘轮棘爪 总成的棘爪 414与内、外棘轮 413、 412相接触, 即棘爪 414的一端朝内与内棘轮 413 配合, 另一端朝外与外棘轮 412配合, 实现电机直接档驱动, 且夹箍 433的内表面与 棘爪 414上朝外一端之间留有很小的间隙; 每个夹箍 433的下端还设有长形孔 435, 夹箍 433通过该长形孔 435和螺钉 436活动安装在外棘轮 412上, 既保证了夹箍 433 可以顺利地绕轴销 431摆动, 又可以有效限制夹箍 433摆动的位移。 3. Foot drive Since the ratchet mechanism of one-way transmission is provided between each part of the transmission device and the output sleeve 48, the electric drive and the pedal drive can be separately or simultaneously input with power, pedaling The input is the direct transmission of the drive shaft 420 to the output sleeve 48 through the pawl 421 and the ratchet 422. Without passing through the planetary mechanism, it is not affected by the gear position, and is always a 1:1 output power. 4-10 to 4-13 show different embodiments of a worm gear transmission with a planetary shifting mechanism, which is different from the embodiment shown in the previous FIGS. 4-1 to 4-9. The claw disengaging mechanism is a pawl disengagement cam 434, and the second ratchet pawl assembly is brought into a disengaged state by using a clamp type mechanism: two shaft pins 431 are disposed on the inner side wall of the housing 416, and the two shaft pins 431 are arranged at a height The two shaft pins 431 are respectively movably mounted with an arc-shaped clamp 433. The arc-shaped recesses of the two-arc type clamp 433 are opposite, the shaft pin 431 is located at an upper portion of the arc-shaped clamp 433, and the upper end of the two clamps 433 is An opening is provided between the middle and the lower end, and the pawl disengagement cam 434 is fixedly mounted on the shift shaft 49 and located at an opening between the upper ends of the two clamps 433. The rotation of the pawl disengagement cam 434 causes the two clamps 433. The opening between the upper ends becomes larger or smaller, so that the two clamps 433 are swung around the respective shaft pins 431, and the shaft pin 431 is further provided with a spring that allows the opening between the lower ends of the two clamps 433 to be opened. 432, in the normal state, the opening between the lower ends of the two clamps 433 is The spring 432 is in the open position. At this time, the pawl 414 of the second ratchet pawl assembly is in contact with the inner and outer ratchets 413, 412, that is, one end of the pawl 414 is inwardly engaged with the inner ratchet 413, and One end faces outwardly and cooperates with the outer ratchet 412 to realize direct drive of the motor, and a small gap is left between the inner surface of the clamp 433 and the outward end of the pawl 414; the lower end of each clamp 433 is also long. The hole 435, the clamp 433 is movably mounted on the outer ratchet 412 through the elongated hole 435 and the screw 436, which ensures that the clamp 433 can smoothly swing around the shaft pin 431, and can effectively limit the displacement of the clamp 433.
当设定的程序使自动换档机构的换档轴 49转动一个角度时, 棘爪脱离凸轮 434 随换档轴 49转动, 推动左、 右两个夹箍 433同时绕各自的轴销 431相向摆动一个小 角度, 由于二夹箍 433上端之间的开口变大, 下端之间的幵口变小, 夹箍 433的内表 面便会向棘爪 414施加压力, 即夹箍 433夹向处于运转状态的两个棘爪 414, 使棘爪 414与内、外棘轮 413、 412脱离接触, 从而使蜗轮 42脱离了对输出套筒 48 的关联, 即处于脱离状态。 当自动换档机构使换档轴 49回复到初始位置时, 左、 右两个夹箍 433下端之间的开口在弹簧 432的作用下回复到张开位置, 使两个棘爪 414恢复对外
棘轮 412 和内棘轮 413的接触, 使传动机构回到直接档电机驱动状态。 When the set program causes the shifting shaft 49 of the automatic shifting mechanism to rotate by an angle, the pawl disengagement cam 434 rotates with the shifting shaft 49, pushing the left and right grippers 433 to swing toward each other at the same time around the respective axle pins 431. At a small angle, since the opening between the upper ends of the two clamps 433 becomes larger, the gap between the lower ends becomes smaller, and the inner surface of the clamp 433 exerts pressure on the pawls 414, that is, the clamps 433 are in the running state. The two pawls 414 disengage the pawl 414 from the inner and outer ratchets 413, 412, thereby disengaging the worm gear 42 from the output sleeve 48, i.e., in a disengaged state. When the automatic shifting mechanism returns the shifting shaft 49 to the initial position, the opening between the lower ends of the left and right clamps 433 is returned to the open position by the action of the spring 432, so that the two pawls 414 are restored to the outside. The contact of the ratchet 412 with the inner ratchet 413 returns the transmission to the direct drive motor drive state.
如图 5-1、 图 5-2所示, 一种使用在动力单元模块组合式电动助力自行车中可供 选择切换为脚踏带动电机的传动装置, 包括壳体 56、 踏板轴 57和链轮 510, 踏板轴 57上设有输出套筒 55, 壳体 56分为两半, 横向对接而成, 输出套筒 55的其中一端 伸出到壳体 56外, 链轮 510固定安装在输出套筒 55伸出端的端部, 输出套筒 55的 另一端安装有用于实现脚踏驱动的第一棘轮棘爪总成, 包括外棘轮 58和棘爪 59, 棘 爪 59安装在踏板轴 57上, 即踏板轴 57同时作为棘爪座, 外棘轮 58的一端套装在踏 板轴 57上, 即与棘爪 59相配合, 另一端与输出套筒 55之间通过螺纹连接。 输出套 筒 55上还并排安装有平面牙嵌式离合器和蜗轮蜗杆总成及用于实现电机驱动的第二 棘轮棘爪总成, 包括棘轮 514、 棘爪 515和棘爪座 516, 棘轮 514为外棘轮, 与链轮 510相对, 棘爪座 516的内壁上还幵有键槽, 用来与输出套筒 55相固定, 且蜗轮 52 和棘轮 514同心布置且固定连接。 蜗轮蜗杆总成位于输出套筒 55的中部, 包括蜗杆 511和蜗轮 512, 二者相啮合。平面牙嵌式离合器包括固定牙嵌板 51、 活动牙嵌板 52 和拔叉 53 , 固定牙嵌板 51和蜗轮 512上均设有垂直于其盘面的安装孔, 二者之间通 过螺栓固定。 壳体 56内装有可横向移动的拨叉轴 513, 与踏板轴 57平行, 拨叉 53 固定安装在拨叉轴 513上, 拨叉 53的叉形部份 531套在活动牙嵌板 52的外圆周上。 活动牙嵌板 52与输出套筒 55之间还设有一个花键套 54, 活动牙嵌板 52活动套装在 该花键套 54上, 花键套 54内孔表面设有键槽, 与输出套筒 55之间通过平键连接, 活动牙嵌板 52可以在拔叉 53的拨动作用下在花键套 54上横向移动, 以实现与固定 牙嵌板 51之间的咬合或分离。在壳体 56的外部设有一个可以操控的推拉杠杆, 可以 将拨叉轴 513横向推入或者拉出, 拨叉 53便随拨叉轴 513的移动而横向移动。 As shown in FIG. 5-1 and FIG. 5-2, a transmission device that can be selectively switched to a pedal-driven motor in a power unit modular electric assist bicycle includes a housing 56, a pedal shaft 57 and a sprocket 510, the pedal shaft 57 is provided with an output sleeve 55. The housing 56 is divided into two halves and is laterally butted. One end of the output sleeve 55 protrudes out of the housing 56, and the sprocket 510 is fixedly mounted on the output sleeve. At the end of the projecting end of the 55, the other end of the output sleeve 55 is mounted with a first ratchet pawl assembly for implementing the pedal drive, including the outer ratchet 58 and the pawl 59, and the pawl 59 is mounted on the pedal shaft 57, The pedal shaft 57 serves as a pawl holder at the same time, and one end of the outer ratchet 58 is fitted on the pedal shaft 57, that is, mated with the pawl 59, and the other end is screwed with the output sleeve 55. The output sleeve 55 is also mounted side by side with a planar jaw clutch and a worm gear assembly and a second ratchet pawl assembly for driving the motor, including a ratchet 514, a pawl 515 and a pawl seat 516, the ratchet 514 being The outer ratchet is opposite to the sprocket 510. The inner wall of the pawl seat 516 is also provided with a keyway for fixing to the output sleeve 55, and the worm wheel 52 and the ratchet 514 are concentrically arranged and fixedly connected. The worm gear assembly is located in the middle of the output sleeve 55 and includes a worm 511 and a worm gear 512 that are engaged. The flat jaw clutch includes a fixed jaw 51, a movable jaw 52 and a fork 53. The fixed jaw 51 and the worm wheel 512 are provided with mounting holes perpendicular to the disk surface, and are fixed by bolts therebetween. The housing 56 is provided with a laterally movable fork shaft 513 which is parallel to the pedal shaft 57. The fork 53 is fixedly mounted on the fork shaft 513, and the fork portion 531 of the fork 53 is sleeved outside the movable jaw 52. On the circumference. A spline sleeve 54 is further disposed between the movable jaw 52 and the output sleeve 55. The movable jaw 52 is movably fitted on the spline sleeve 54. The inner surface of the spline sleeve 54 is provided with a key groove and an output sleeve. The cartridges 55 are connected by a flat key, and the movable jaw 52 can be laterally moved on the spline sleeve 54 under the action of the dialing movement 53 to achieve the engagement or separation with the fixed jaw panel 51. An urging push-pull lever is provided on the outside of the housing 56 to push or pull the fork shaft 513 laterally, and the fork 53 moves laterally with the movement of the fork shaft 513.
工作过程如下: The working process is as follows:
将本发明的蜗轮蜗杆总成的蜗杆 511 与电机的联轴节相连, 便可以实现电机驱 动, 正常行车时, 固定牙嵌板 51与活动牙嵌板 52处于分离状态。 此时, 电机驱动与 脚踏驱动互不干涉, 可以由电力驱动或者脚踏驱动正常行车, 还可以二者同时输入动 力。 当操控拨叉 53横向移动时, 使活动牙嵌板 52与固定牙嵌板 51相咬合, 在驱动 输出套筒 55的同时还带动蜗轮 512转动, 从而带动电机发电, 此时, 骑车者踏动踏 板, 踏板轴 57通过棘爪 59和外棘轮 58带动输出套筒 55,从而带动蜗杆 511和电机。 骑车者可以通过电路系统改变连接电机的负荷的阻值, 即可改变踏板的阻力大小, 以 达到所需要的健身强度。
上述的实施例中, 拨叉轴还可以设计成通过转动来工作的: 在拨叉轴与拨叉之间 的配合孔加工成大螺距的螺纹配合。拨叉轴作为螺杆, 拨叉作为螺母。 当转动拨叉轴 时, 作为螺母的拨叉便随之产生横向移动, 而拨叉轴是只能转动而不能横向移动的。 When the worm 511 of the worm gear assembly of the present invention is connected to the coupling of the motor, the motor can be driven. When the vehicle is normally driven, the fixed jaw 51 and the movable jaw 52 are separated. At this time, the motor drive and the pedal drive do not interfere with each other, and the electric drive or the pedal drive can drive normally, or both can simultaneously input power. When the shifting fork 53 is laterally moved, the movable jaw 52 is engaged with the fixed jaw 51, and the worm wheel 512 is driven to rotate while driving the output sleeve 55, thereby driving the motor to generate electricity. At this time, the rider steps When the pedal is actuated, the pedal shaft 57 drives the output sleeve 55 through the pawl 59 and the outer ratchet 58 to drive the worm 511 and the motor. The rider can change the resistance of the load connected to the motor through the circuit system, and the resistance of the pedal can be changed to achieve the required fitness strength. In the above embodiment, the fork shaft can also be designed to work by rotation: the mating hole between the fork shaft and the fork is machined into a threaded engagement of a large pitch. The fork shaft is used as a screw and the fork is used as a nut. When the fork shaft is rotated, the fork as a nut moves laterally, and the fork shaft can only be rotated and cannot be moved laterally.
如图 6-1及图 6-2所示, 一种使用在动力单元模块组合式电动助力自行车中实现 由车辆带动电机发电, 向电池充电的传动装置: 包括壳体 61、 传动轴 62和链轮 63, 壳体 61分为两半, 横向对接而成, 传动轴 62上设有输出套筒 64, 输出套筒 64的其 中一端伸出到壳体 61外, 链轮 63固定安装在输出套筒 64的伸出端的端部, 输出套 筒 64的另一端安装有用于实现脚踏驱动的第一棘轮棘爪总成,即传动轴 62同时作为 踏板轴; 第一棘轮棘爪总成包括外棘轮 614和棘爪 615, 棘爪 615安装在传动轴 62 上, 即传动轴 62同时作为该棘轮棘爪总成的棘爪座, 外棘轮 614的一端与棘爪 615 相配合, 另一端与输出套筒 64之间通过螺纹连接。 As shown in FIG. 6-1 and FIG. 6-2, a transmission device for realizing power generation by a vehicle-driven motor to charge a battery in a power unit modular electric assist bicycle includes: a housing 61, a transmission shaft 62, and a chain The pulley 63 is divided into two halves and is laterally butted. The transmission shaft 62 is provided with an output sleeve 64. One end of the output sleeve 64 projects out of the housing 61, and the sprocket 63 is fixedly mounted on the output sleeve. At the end of the projecting end of the cylinder 64, the other end of the output sleeve 64 is mounted with a first ratchet pawl assembly for pedal driving, that is, the drive shaft 62 serves as a pedal shaft at the same time; the first ratchet pawl assembly includes the outer The ratchet 614 and the pawl 615, the pawl 615 is mounted on the drive shaft 62, that is, the drive shaft 62 serves as the pawl seat of the ratchet pawl assembly. One end of the outer ratchet 614 cooperates with the pawl 615, and the other end and the output The sleeves 64 are connected by threads.
输出套筒 64上还并排安装有蜗轮蜗杆总成和用于实现电机驱动的第二棘轮棘爪 总成。蜗轮蜗杆总成位于输出套筒 64的中部, 包括蜗轮 65、 蜗杆 66; 第二棘轮棘爪 总成为可以操纵的双向作用的棘轮棘爪总成, 包括外棘轮 67、 正向棘爪 68、 反向棘 爪 69和棘爪座 610, 蜗轮 65与外棘轮 67相紧固连接。 外棘轮 67内圆周上并排设有 正向齿 616和反向齿 617两圈锯齿型齿, 棘爪座 610上安装的正向棘爪 68和反向棘 爪 69, 分别用于与外棘轮 67上的正向齿 616和反向齿 617相咬合, 正向齿 616设在 外棘轮 67内与蜗轮 65相邻的一侧, 反向齿 617设在另一侧; 正向棘爪 68和反向棘 爪 69的外表面上均设有凸起点;棘爪座 610上还设有键槽,与输出套筒 64固定连接。 在棘爪座 610外活动安装有可横向移动的滑动环 611, 壳体 61 内还设有可横向移动 的拨叉轴 612和拨叉 613, 拨叉 613的一端固定安装在拨叉轴 612上, 拨叉 613的另 一端, 即叉型部分活动套装在滑动环 611的外圆周上, 滑动环 611可以随拨叉 613的 横向移动而移动, 滑动环 611可以分别或同时与正向棘爪 68、 反向棘爪 69的凸起点 相接触。 工作过程如下: The output sleeve 64 is also mounted side by side with a worm gear assembly and a second ratchet pawl assembly for motor drive. The worm gear assembly is located in the middle of the output sleeve 64 and includes a worm gear 65 and a worm 66. The second ratchet pawl is always a steerable two-way ratchet pawl assembly including an outer ratchet 67, a positive pawl 68, and a counter. To the pawl 69 and the pawl seat 610, the worm wheel 65 is fastened to the outer ratchet 67. The outer ratchet 67 is arranged side by side with a forward tooth 616 and a reverse tooth 617 two-ring serrated teeth. The forward pawl 68 and the reverse pawl 69 mounted on the pawl seat 610 are used for the outer ratchet 67, respectively. The upper positive tooth 616 and the reverse tooth 617 are engaged, the forward tooth 616 is disposed on the side adjacent to the worm wheel 65 in the outer ratchet 67, and the reverse tooth 617 is disposed on the other side; the forward pawl 68 and the reverse The outer surface of the pawl 69 is provided with a convex point; the pawl base 610 is further provided with a key groove fixedly connected with the output sleeve 64. A laterally movable sliding ring 611 is movably mounted outside the pawl seat 610. The housing 61 is further provided with a laterally movable fork shaft 612 and a shifting fork 613. One end of the shifting fork 613 is fixedly mounted on the fork shaft 612. The other end of the shift fork 613, that is, the fork type movable sleeve is disposed on the outer circumference of the slide ring 611, and the slide ring 611 can move along with the lateral movement of the shift fork 613, and the slide ring 611 can be respectively or simultaneously with the forward pawl 68. The raised points of the reverse pawl 69 are in contact. The working process is as follows:
将本发明的蜗轮蜗杆总成的蜗杆 66与电机的联轴节相连, 便可以实现电机驱动, 正常行车; 滑动环 611处于与反向棘爪 69的凸起点接触位置, 即滑动环 611将反向 棘爪 69压低,反向棘爪 69便脱离与外棘轮 67的接触。此时,电机轴带动蜗杆 66, 使 蜗轮 65与外棘轮 67同时旋转, 外棘轮 67通过正向棘爪 68带动棘爪座 610、 输出套
筒 64和链轮 63形成动力输出。 当车辆速度大于电机所带动的蜗轮 65转速时, 由于 正向棘爪 68的单向传动的特性, 车辆可以向前滑行。 By connecting the worm 66 of the worm gear assembly of the present invention to the coupling of the motor, the motor can be driven to drive normally; the sliding ring 611 is in contact with the convex point of the reverse pawl 69, that is, the sliding ring 611 will be reversed. When the pawl 69 is depressed, the reverse pawl 69 is disengaged from the outer ratchet 67. At this time, the motor shaft drives the worm 66 to rotate the worm wheel 65 and the outer ratchet 67 simultaneously, and the outer ratchet 67 drives the pawl seat 610 and the output sleeve through the forward pawl 68. The barrel 64 and the sprocket 63 form a power output. When the vehicle speed is greater than the speed of the worm gear 65 driven by the motor, the vehicle can slide forward due to the characteristic of the one-way transmission of the forward pawl 68.
下坡发电: 操纵拨叉轴 612使滑动环 611脱离与反向棘爪 69凸起点的接触, 即 反向棘爪 69被释放, 恢复对外棘轮 67的接触; 由于车辆的滑行带动链轮 63、 输出 套筒 64和棘爪座 610, 棘爪座 610带动反向棘爪 69驱动外棘轮 67, 与外棘轮 67固 定连接的蜗轮 65带动蜗杆 66和电机轴, 实现车辆带动电机旋转, 经过电气线路的切 换, 即实现电机发电和向电池充电。 Downhill power generation: the steering fork shaft 612 disengages the sliding ring 611 from the convex point of the reverse pawl 69, that is, the reverse pawl 69 is released, and the contact of the outer ratchet 67 is restored; the sprocket 63 is driven by the sliding of the vehicle, The output sleeve 64 and the pawl base 610, the pawl base 610 drives the reverse pawl 69 to drive the outer ratchet 67, and the worm gear 65 fixedly connected with the outer ratchet 67 drives the worm 66 and the motor shaft to realize the rotation of the motor by the vehicle, through the electric circuit. The switching, that is, the motor generates electricity and charges the battery.
空档滑行: 操纵拨叉轴 612使滑动环 611移到同时接触正向棘爪 68和反向棘爪 69的凸起点的位置, 即滑动环 611将正向棘爪 68和反向棘爪 69同时压低, 正向棘 爪 68和反向棘爪 69便同时脱离与外棘轮 67的接触, 即输出套筒 64和链轮 63脱离 与蜗轮蜗杆总成的传动关系, 车辆完全脱离与电机的驱动连接,此时车辆可以空档滑 行, 或者由脚踏驱动第一棘轮棘爪总成, 实现脚踏驱动。 Neutral coasting: Manipulating the fork shaft 612 moves the slip ring 611 to a position that simultaneously contacts the raised points of the forward pawl 68 and the reverse pawl 69, i.e., the slip ring 611 will be the forward pawl 68 and the reverse pawl 69. At the same time, the positive pawl 68 and the reverse pawl 69 are simultaneously disengaged from the outer ratchet 67, that is, the output sleeve 64 and the sprocket 63 are disengaged from the worm gear assembly, and the vehicle is completely disengaged from the motor. When the vehicle is connected, the vehicle can slide in the neutral position, or the first ratchet pawl assembly can be driven by the pedal to realize the pedal driving.
本实施例所述的实现由车辆带动电机发电,向电池充电的传动装置还可以与前述 实施例所述的行星齿轮变速机构相结合,共同应用在动力单元模块组合式电动助力自 行车中。在同时设有行星齿轮变速机构和车辆带动电机发电机构的动力单元内,操纵 拨叉轴 612使滑动环 611同时接触正向棘爪 68和反向棘爪 69的凸起点,使正、反向 两组棘爪同时脱离对外棘轮 67的接触, 即车辆脱离电机的直接挡驱动, 进入电机驱 动行星齿轮变速机构的状态, 实现电机减速档驱动。 The transmission device for realizing power generation by the vehicle-driven motor and charging the battery according to the embodiment can also be combined with the planetary gear shifting mechanism described in the foregoing embodiment, and can be jointly applied to the power unit module combined electric assist bicycle. In the power unit in which the planetary gear shifting mechanism and the vehicle-driven motor power generating mechanism are simultaneously provided, the shift fork shaft 612 is operated such that the slide ring 611 simultaneously contacts the convex points of the forward pawl 68 and the reverse pawl 69 to make the forward and reverse directions The two sets of pawls are simultaneously separated from the external ratchet 67, that is, the vehicle is driven away from the direct drive of the motor, and enters the state of the motor-driven planetary gear shifting mechanism to realize the motor reduction gear drive.
脚踏驱动: 由于本传动装置的各部分与输出套筒 64之间均设有单向传动的棘轮 棘爪机构, 在正常行车时, 因反向棘爪 69脱离与外棘轮 67的接触, 电力驱动与脚踏 驱动之间可以随时单独, 或同时输入动力。在车辆反带电机进行发电时, 因输出套筒 64与传动轴 62之间是通过第一棘轮棘爪总成的棘爪 615和棘轮 614单向传动连接的, 输出套筒 64不会带动传动轴 62跟随转动。 如图 7-1及图 7-2所示, 在上述各种传动装置中采用的特殊蜗杆和滚子蜗轮的传 动机构, 包括蜗杆 71和滚子蜗轮 72, 滚子蜗轮 72包括蜗轮本体 73、 轴承 74、 滚子 轴 75与卡簧 77, 在蜗轮本体 73的圆周端面上均匀分布有若干个插孔 710, 滚子轴 75的一端插入该插孔 710中, 轴承 74外套于滚子轴 75, 滚子轴 75的另一端具有一 环形凹槽 76, 卡簧 77卡在环形凹槽 76内, 将轴承 74轴向固定在滚子轴 75上, 使 得轴承 74不会脱离滚子轴 75而轴向脱出。
蜗杆 71包括蜗杆本体 79与围绕蜗杆本体 79形成的螺旋状矩形槽轨道 78, 该螺 旋状矩形槽轨道 78是按照展成法原理使用专用机床进行切削加工而成的, 其螺距固 定且与轴承 74的运动轨迹相适配, 为了保证传动的连续性,蜗杆 71在进行转动的任 意时刻, 矩形槽轨道 78至少与两个轴承 74同时啮合, 否则就会导致蜗轮 71转动频 率的波动, 甚至间断, 进而影响动力的输出效果。 Foot drive: Since each part of the transmission and the output sleeve 64 are provided with a one-way transmission ratchet pawl mechanism, during normal driving, the reverse pawl 69 is disengaged from the contact with the outer ratchet 67, The power can be input separately or simultaneously at the same time between the drive and the pedal drive. When the vehicle reverses the motor for power generation, since the output sleeve 64 and the transmission shaft 62 are unidirectionally connected through the pawl 615 of the first ratchet pawl assembly and the ratchet 614, the output sleeve 64 does not drive the transmission. The shaft 62 follows the rotation. As shown in FIG. 7-1 and FIG. 7-2, the transmission mechanism of the special worm and the roller worm wheel used in the above various transmission devices includes a worm 71 and a roller worm wheel 72, and the roller worm wheel 72 includes a worm wheel body 73, The bearing 74, the roller shaft 75 and the retaining spring 77 are evenly distributed on the circumferential end surface of the worm wheel body 73 with a plurality of insertion holes 710 into which one end of the roller shaft 75 is inserted, and the bearing 74 is fitted to the roller shaft 75. The other end of the roller shaft 75 has an annular groove 76. The retaining spring 77 is caught in the annular groove 76, and the bearing 74 is axially fixed to the roller shaft 75 so that the bearing 74 does not disengage from the roller shaft 75. Axial out. The worm 71 includes a worm body 79 and a spiral rectangular groove track 78 formed around the worm body 79. The spiral rectangular groove track 78 is machined using a special machine tool according to the principle of development, and has a fixed pitch and a bearing 74. The trajectory of the movement is adapted. In order to ensure the continuity of the transmission, the rectangular groove track 78 is simultaneously meshed with at least two bearings 74 at any time during the rotation of the worm 71, otherwise the worm wheel 71 may fluctuate or even be interrupted. This in turn affects the power output.
上述的滚子轴 75可以变化为螺杆, 上述卡簧 77可以变化为螺栓, 螺杆一端插入 插孔 710中, 轴承 74外套于螺杆, 螺栓拧上螺杆的另一端, 将轴承 74轴向固定在螺 杆上, 防止其轴向脱出。 The roller shaft 75 can be changed into a screw. The circlip 77 can be changed into a bolt. One end of the screw is inserted into the socket 710, the bearing 74 is sleeved on the screw, the bolt is screwed onto the other end of the screw, and the bearing 74 is axially fixed to the screw. On, prevent it from coming out axially.
另外, 轴承 74可以采用多种类型的轴承, 比如滚针轴承和滚珠轴承, 还可以采 用液压轴承等, 都能同样实现本发明变滑动摩擦为滚动摩擦, 提高传动效率的目的。 上述实施例中的各种传动装置可以广泛应用于自行车、 三轮车、 四轮驱动的车、 滑行车等各种电动助力车。 本发明的实施方式不限于此,根据本发明的上述内容, 按照本领域的普通技术知 识和惯用手段,在不脱离本发明上述基本技术思想前提下,还可以做出其它多种形式 的修改、 替换或变更。
In addition, the bearing 74 can adopt various types of bearings, such as a needle bearing and a ball bearing, and can also adopt a hydraulic bearing or the like, and can also achieve the purpose of the sliding friction of the present invention as rolling friction and improving transmission efficiency. The various transmission devices in the above embodiments can be widely applied to various electric bicycles such as bicycles, tricycles, four-wheel drive vehicles, and scooters. The embodiments of the present invention are not limited thereto, and various other forms of modifications may be made according to the above-mentioned contents of the present invention in accordance with the ordinary technical knowledge and conventional means of the present invention without departing from the basic technical idea of the present invention. Replace or change.
Claims
1、 一种模块组合式动力单元, 其特征在于: 包括四个模块, 分别为内部具有传 动机构的传动模块、用于带动传动机构运作的直流永磁电机模块、 内置式封闭电池盒 设于电池座中所组成的电池模块以及用于启动电机并控制车速驱动的控制器模块,其 中, 电池模块的接触电桩分别与控制器模块和直流永磁电机模块上相应的电桩电连 接; 所述直流永磁电机模块输出轴伸入传动模块的电机座内, 并与传动模块内部的传 动机构相连接。 1. A modular combined power unit, comprising: four modules, respectively a transmission module having a transmission mechanism therein, a DC permanent magnet motor module for driving the transmission mechanism, and a built-in closed battery box disposed on the battery a battery module formed in the seat and a controller module for starting the motor and controlling the vehicle speed driving, wherein the contact electric pile of the battery module is electrically connected to the corresponding electric pile on the controller module and the DC permanent magnet motor module; The output shaft of the DC permanent magnet motor module extends into the motor housing of the transmission module and is connected to the transmission mechanism inside the transmission module.
2、 根据权利要求 1所述的模块组合式动力单元, 其特征在于: 所述四个模块呈 一体组装连接, 传动模块壳体的一侧设有与传动模块壳体成一体的控制器箱体,控制 器模块置于该箱体内, 所述的电池模块一端固定连接在箱体一侧, 直流永磁电机模块 贴近电池模块, 并固定连接在传动模块的壳体电机座上, 直流永磁电机模块的输出轴 伸入传动模块的电机座内, 并与传动模块内部的传动机构相连接。 2. The modular combination power unit according to claim 1, wherein: the four modules are integrally assembled and connected, and one side of the transmission module housing is provided with a controller box integrated with the transmission module housing. The controller module is placed in the box body, and one end of the battery module is fixedly connected to one side of the box body, the DC permanent magnet motor module is close to the battery module, and is fixedly connected to the motor housing of the transmission module, the DC permanent magnet motor The output shaft of the module extends into the motor housing of the drive module and is connected to the drive mechanism inside the drive module.
3、 根据权利要求 1所述的模块组合式动力单元, 其特征在于: 所述传动模块、 直流永磁电机模块和控制器模块呈一体组装连接,传动模块壳体的一侧设有与传动模 块壳体成一体的控制器箱体,控制器模块置于该箱体内,直流永磁电机模块固定连接 在传动模块的壳体电机座上, 直流永磁电机模块的输出轴伸入传动模块的电机座内, 并与传动模块内部的传动机构相连接;内置式充电电池模块与上述一体连接的三个模 块分离, 电池模块分别经电线电连接至控制器模块和直流永磁电机模块上的电源接 口。 3. The modular combined power unit according to claim 1, wherein: the transmission module, the DC permanent magnet motor module and the controller module are integrally assembled and connected, and one side of the transmission module housing is provided with a transmission module. The controller is integrated into the controller box, the controller module is placed in the box body, the DC permanent magnet motor module is fixedly connected to the motor housing of the transmission module, and the output shaft of the DC permanent magnet motor module extends into the motor of the transmission module Inside the seat, and connected to the transmission mechanism inside the transmission module; the built-in rechargeable battery module is separated from the three modules integrally connected, and the battery modules are respectively electrically connected to the power supply interface of the controller module and the DC permanent magnet motor module via wires .
4、 根据权利要求 1或 2或 3所述的模块组合式动力单元, 其特征在于: 所述电 池盒顶部设有电量显示器和充电插座,电池模块的外壳顶盖铰接在与控制器固定连接 一侧的箱体上, 所述控制器箱体盖上设有电源锁。 The modular combination power unit according to claim 1 or 2 or 3, wherein: the top of the battery case is provided with a power indicator and a charging socket, and the outer cover of the battery module is hingedly connected to the controller. On the side of the box, a power lock is arranged on the cover of the controller box.
5、 一种使用权利要求 1所述组合式动力单元的电动助力自行车, 包括车身, 其 特征在于:在车身上设有动力组合单元, 该动力组合单元作为车身架构的主体部分连 接于车身中。 An electric assist bicycle using the combined power unit according to claim 1, comprising a vehicle body, characterized in that a power combination unit is provided on the vehicle body, and the power combination unit is connected to the vehicle body as a main body portion of the vehicle body structure.
6、 根据权利要求 5所述的电动助力自行车, 其特征在于: 所述动力组合单元呈
卧式布置; 所述电池模块末端固定连接车身前支撑杆, 所述传动模块的壳体顶部由固 紧部件固定鞍座立管的下端, 所述传动模块上位于两个输出端的壳体部位分别铰接 左、 右后叉板; 所述传动模块壳体的固紧部件与左、 右后叉板之间设有避震弹簧。 6. The electric assist bicycle according to claim 5, wherein: said power combination unit is a horizontal arrangement; the end of the battery module is fixedly connected to the front support rod of the vehicle body, the top of the casing of the transmission module is fixed by the fastening component to the lower end of the saddle riser, and the housing parts of the transmission module at the two output ends respectively The left and right rear fork plates are hinged; a suspension spring is disposed between the fastening component of the transmission module housing and the left and right rear fork plates.
7、 根据权利要求 5所述的电动助力自行车, 其特征在于: 所述动力组合单元呈 竖立布置;所述电池模块末端固定连接车身鞍座立管的下端,所述传动模块外壳的下 方固定车身前段,所述传动模块外壳两个输出端的壳体部位以及连接鞍座立管的固定 件共同固定呈三角形的左、 右后叉板。 7. The electric assist bicycle according to claim 5, wherein: the power combination unit is arranged in an upright position; the end of the battery module is fixedly coupled to a lower end of the body saddle riser, and the vehicle body is fixed below the transmission module housing In the front section, the housing parts of the two output ends of the transmission module housing and the fixing members connected to the saddle riser jointly fix the triangular left and right rear fork plates.
8、 根据权利要求 5所述的电动助力自行车, 其特征在于: 所述动力组合单元分 离布置; 所述控制器模块箱体上部固定连接车身前段, 所述传动模块外壳两侧紧固螺 栓固定连接左、 右后叉板, 所述电池模块单独固定于车身后架上。 The electric assist bicycle according to claim 5, wherein: the power combination unit is separately arranged; the upper part of the controller module case is fixedly connected to the front part of the vehicle body, and the fastening bolts on both sides of the transmission module housing are fixedly connected. The left and right rear fork plates are separately fixed to the rear frame of the vehicle body.
9、 一种权利要求 1或 5中使用的传动装置, 包括壳体、 传动轴和链轮, 其特征 在于所述的传动轴上设有输出套筒,所述的链轮固定安装在输出套筒的一端,所述的 输出套筒上还安装有用于实现电机驱动的蜗轮蜗杆总成,所述的蜗轮蜗杆总成的蜗轮 和蜗杆相配合, 所述的蜗轮套装在输出套筒上。 9. A transmission as claimed in claim 1 or 5, comprising a housing, a drive shaft and a sprocket, wherein said drive shaft is provided with an output sleeve, said sprocket being fixedly mounted to the output sleeve At one end of the cylinder, a worm gear assembly for driving the motor is mounted on the output sleeve. The worm gear of the worm gear assembly is matched with a worm, and the worm wheel is set on the output sleeve.
】0. —种权利要求 1或 5中使用的传动装置, 包括壳体、 踏板轴和链轮, 其特征 在于所述的踏板轴上设有输出套筒,所述的链轮固定安装在输出套筒的一端, 输出套 筒的另一端安装有用于实现脚踏驱动的第一棘轮棘爪总成,且该棘轮棘爪总成同时安 装在踏板轴上;所述的输出套筒上还并排安装有蜗轮蜗杆总成和用于实现电机驱动的 第二棘轮棘爪总成, 该棘轮棘爪总成的棘轮与链轮相对,且蜗轮蜗杆总成的蜗轮和与 其相邻的棘轮棘爪总成的棘轮同心布置且固定连接。 A transmission device as claimed in claim 1 or 5, comprising a housing, a pedal shaft and a sprocket, wherein the pedal shaft is provided with an output sleeve, and the sprocket is fixedly mounted on the output One end of the sleeve, the other end of the output sleeve is mounted with a first ratchet pawl assembly for implementing pedal driving, and the ratchet pawl assembly is simultaneously mounted on the pedal shaft; the output sleeve is also side by side Installed with a worm gear assembly and a second ratchet pawl assembly for driving the motor, the ratchet of the ratchet pawl assembly is opposite the sprocket, and the worm gear of the worm gear assembly and the ratchet pawl adjacent thereto The ratchets are arranged concentrically and fixedly connected.
11 . 根据权利要求 10所述的传动装置, 其特征在于所述的蜗轮蜗杆总成和与其 固定连接的第二棘轮棘爪总成位于输出套筒的中部。 11. A transmission according to claim 10 wherein said worm gear assembly and a second ratchet pawl assembly fixedly coupled thereto are located in the middle of the output sleeve.
12. 根据权利要求 11所述的传动装置, 其特征在于所述的输出套筒中部的第二 棘轮棘爪总成包括棘轮、棘爪和棘爪座,所述的棘爪座内壁上还设有用来与输出套筒 相固定的键槽。 12. The transmission device according to claim 11, wherein the second ratchet pawl assembly in the middle of the output sleeve comprises a ratchet, a pawl and a pawl seat, and the inner wall of the pawl seat is further provided There are keyways for fixing to the output sleeve.
13. 根据权利要求 10所述的传动装置, 其特征在于所述的输出套筒端部设有的 第一棘轮棘爪总成的棘轮与输出套筒之间为螺纹连接。
13. The transmission of claim 10 wherein said output sleeve end is provided with a threaded connection between the ratchet of the first ratchet pawl assembly and the output sleeve.
14. 根据权利要求 10或 11所述的传动装置, 其特征在于所述的位于输出套筒中 部的第二棘轮棘爪总成的棘轮和蜗轮蜗杆总成的蜗轮上均设有垂直于其盘面的安装 孔, 二者之间通过螺栓固定。 The transmission device according to claim 10 or 11, wherein the ratchet wheel of the second ratchet pawl assembly in the middle of the output sleeve and the worm wheel of the worm gear assembly are perpendicular to the disk surface thereof. Mounting holes, which are bolted together.
15. 根据权利要求 10所述的传动装置, 其特征在于所述的壳体分为两半, 横向 对接而成, 所述的输出套筒的其中一端伸出到壳体外, 链轮固定安装在该伸出端的端 部。 15. The transmission device according to claim 10, wherein the housing is divided into two halves and is laterally butted, one end of the output sleeve projects out of the housing, and the sprocket is fixedly mounted on The end of the extended end.
16. 根据权利要求 10所述的传动装置, 其特征在于所述的位于输出套筒端部的 第一棘轮棘爪总成包括棘轮和棘爪, 二者相配合, 所述的棘轮为外棘轮, 棘轮的一部 分与输出套筒之间为螺纹连接, 该棘轮的另一部分套装在踏板轴上; 所述的棘爪安装 在踏板轴上, 即由踏板轴作为棘爪座。 16. The transmission of claim 10 wherein said first ratchet pawl assembly at the end of the output sleeve includes a ratchet and a pawl, the two of which cooperate, said ratchet being an outer ratchet A part of the ratchet is threadedly connected to the output sleeve, and another part of the ratchet is fitted on the pedal shaft; the pawl is mounted on the pedal shaft, that is, the pedal shaft is used as a pawl seat.
17. 根据权利要求 14所述的传动装置, 其特征在于所述的位于输出套筒中部的 第二棘轮棘爪总成包括棘轮、棘爪和棘爪座, 所述的棘轮为外棘轮, 所述的棘爪座的 内壁上还开有用来与输出套筒相固定的键槽。 17. The transmission of claim 14 wherein said second ratchet pawl assembly centrally located in the output sleeve includes a ratchet, a pawl and a pawl seat, said ratchet being an outer ratchet The inner wall of the pawl seat is also provided with a keyway for fixing to the output sleeve.
18. 一种权利要求 1或 5中使用的传动装置, 包括壳体、 传动轴和链轮, 其特征 在于所述的传动轴上设有输出套筒,所述的链轮固定安装在输出套筒的一端, 所述的 输出套筒上还并排安装有蜗轮蜗杆总成和用于实现电机驱动的第二棘轮棘爪总成,该 棘轮棘爪总成包括外棘轮、 内棘轮和设有棘爪的棘爪座, 其中, 内棘轮安装在输出套 筒上, 外棘轮与链轮相对, 且该外棘轮与蜗轮蜗杆总成的蜗轮同心布置且固定连接。 18. A transmission as claimed in claim 1 or 5, comprising a housing, a drive shaft and a sprocket, wherein said drive shaft is provided with an output sleeve, said sprocket being fixedly mounted to the output sleeve At one end of the cylinder, the output sleeve is further mounted side by side with a worm gear assembly and a second ratchet pawl assembly for driving the motor, the ratchet pawl assembly including an outer ratchet, an inner ratchet and a spine a pawl seat of the claw, wherein the inner ratchet is mounted on the output sleeve, the outer ratchet is opposite to the sprocket, and the outer ratchet is concentrically arranged and fixedly connected with the worm wheel of the worm gear assembly.
19. 根据权利要求 18所述的传动装置, 其特征在于所述的第二棘轮棘爪总成中, 外棘轮上共设有对称布置的两组棘爪卡槽, 每组棘爪卡槽包括两个相分隔的小卡槽, 所述的棘爪的一端卡紧在其中一个小卡槽内,棘爪的另一端卡紧在内棘轮上设有的齿 形上;所述的棘爪座通过轴承浮动地安装在输出套筒上,所述的壳体内壁上还设有用 于增强阻尼的弹性压轮, 该弹性压轮位于棘爪座的上方, 且压紧在棘爪座上。 19. The transmission device according to claim 18, wherein in the second ratchet pawl assembly, a plurality of sets of pawl slots are arranged symmetrically on the outer ratchet, and each set of pawl slots comprises Two spaced apart small card slots, one end of the pawl is clamped in one of the small card slots, and the other end of the pawl is clamped on the tooth shape provided on the inner ratchet; the pawl seat The bearing sleeve is floatingly mounted on the output sleeve, and the inner wall of the housing is further provided with an elastic pressure roller for enhancing damping, and the elastic pressure roller is located above the pawl seat and is pressed against the pawl seat.
20. 根据权利要求 19所述的传动装置, 其特征在于所述的蜗轮蜗杆总成位于输 出套筒的中部。 20. A transmission according to claim 19 wherein said worm gear assembly is located in the middle of the output sleeve.
21 . 根据权利要求 18所述的杆传动装置, 其特征在于所述的第二棘轮棘爪总成 中的内棘轮上还设有用来与输出套筒相固定的键槽。
21. The lever transmission of claim 18, wherein the inner ratchet of the second ratchet pawl assembly is further provided with a keyway for securing the output sleeve.
22. 根据权利要求 18所述的传动装置,其特征在于所述的输出套筒的一端安装 链轮, 另一端安装有用于实现脚踏驱动的第一棘轮棘爪总成,所述的传动轴同时作为 踏板轴, 且该第一棘轮棘爪总成同时安装在所述的传动轴上。 22. The transmission of claim 18, wherein one end of the output sleeve is mounted with a sprocket and the other end is mounted with a first ratchet pawl assembly for pedal actuation, the drive shaft At the same time, it acts as a pedal shaft, and the first ratchet pawl assembly is simultaneously mounted on the drive shaft.
23. 根据权利要求 22所述的传动机构, 其特征在于所述的第一棘轮棘爪总成包 括外棘轮和棘爪,所述的棘爪安装在传动轴上,所述的外棘轮与输出套筒之间为螺紋 连接。 23. The transmission of claim 22 wherein said first ratchet pawl assembly includes an outer ratchet and a pawl, said pawl being mounted on a drive shaft, said outer ratchet and output Threaded connections between the sleeves.
24. 根据权利要求 18或 21所述的传动装置,其特征在于所述的第二棘轮棘爪总 成的棘轮和蜗轮蜗杆总成的蜗轮上均设有垂直于其盘面的安装孔,二者之间通过螺栓 固定。 The transmission device according to claim 18 or 21, wherein the ratchet wheel of the second ratchet pawl assembly and the worm wheel of the worm gear assembly are provided with mounting holes perpendicular to the disk surface thereof, Secured by bolts between.
25. 根据权利要求 18所述的传动装置, 其特征在于所述的壳体分为两半, 横向 对接而成,所述的输出套筒的其中一端伸出到壳体外,链轮固定安装在该伸出端的端 部。 The transmission device according to claim 18, wherein the housing is divided into two halves and is laterally butted, one end of the output sleeve protrudes out of the housing, and the sprocket is fixedly mounted on The end of the extended end.
26. 一种权利要求 1或 5中使用的传动装置, 包括壳体、 传动轴和链轮, 其特征 在于所述的传动轴上设有输出套筒,所述的链轮固定安装在输出套筒的一端,所述的 输出套筒上还并排安装有行星齿轮变速机构、蜗轮蜗杆总成和用于实现电机直接档驱 动的第二棘轮棘爪总成,所述的行星齿轮变速机构包括一个齿圈,齿圈内装有太阳轮、 行星架和行星齿轮,所述的太阳轮和第二棘轮棘爪总成的外棘轮分别安装在蜗轮蜗杆 总成的蜗轮两侧, 所述的行星齿轮变速机构的齿圈固定安装在壳体内,所述的第二棘 轮棘爪总成的内棘轮安装在输出套筒上;所述的行星架上还设有用于实现电机减速档 驱动的小棘爪, 行星架通过该小棘爪与输出套筒相连, 所述的壳体内还设有换档轴, 换档轴上设有可使第二棘轮棘爪总成的棘爪与棘轮脱离的棘爪脱离机构。 26. A transmission as claimed in claim 1 or 5, comprising a housing, a drive shaft and a sprocket, wherein said drive shaft is provided with an output sleeve, said sprocket being fixedly mounted to the output sleeve At one end of the cylinder, the output sleeve is further mounted side by side with a planetary gear shifting mechanism, a worm gear assembly and a second ratchet pawl assembly for realizing direct drive of the motor, wherein the planetary gear shifting mechanism includes a a ring gear, a sun gear, a planet carrier and a planetary gear are arranged in the ring gear, and the outer ratchets of the sun gear and the second ratchet pawl assembly are respectively mounted on two sides of the worm wheel of the worm gear assembly, and the planetary gear shifting The ring gear of the mechanism is fixedly mounted in the housing, and the inner ratchet of the second ratchet pawl assembly is mounted on the output sleeve; the planet carrier is further provided with a small pawl for driving the motor speed reduction gear. The planet carrier is connected to the output sleeve through the small pawl, and the housing is further provided with a shifting shaft, and the shifting shaft is provided with a pawl that can disengage the pawl of the second ratchet pawl assembly from the ratchet mechanism.
27. 根据权利要求 26所述的传动装置, 其特征在于所述的第二棘轮棘爪总成包 括外棘轮、内棘轮、棘爪和棘爪座,所述的棘爪座通过轴承浮动地安装在输出套筒上, 棘爪安装在棘爪座上, 并同时与内、 外棘轮相接触。 27. The transmission of claim 26 wherein said second ratchet pawl assembly comprises an outer ratchet, an inner ratchet, a pawl and a pawl seat, said pawl seat being mounted floatingly by bearings On the output sleeve, the pawl is mounted on the pawl seat and simultaneously contacts the inner and outer ratchets.
28. 根据权利要求 27所述的传动装置, 其特征在于所述的棘爪脱离机构为棘爪 脱离拔动臂, 在所述的壳体内部侧壁上设有可转动的顶板, 顶板与棘爪脱离拔动臂相 连, 所述的顶板上设有凸起点; 所述的顶板上还装有锥形圈, 二者同心布置; 所述的 锥形圈上设有与顶板上凸起点位置相对应的凹坑,所述锥型圈上的凹坑紧贴在顶板的
凸起点上; 所述的第二棘轮棘爪总成的棘爪外表面还设有凸起点。 28. The transmission of claim 27, wherein the pawl disengagement mechanism is a pawl disengagement arm, and a rotatable top plate, a top plate and a spine are provided on an inner side wall of the housing The claws are connected to the pull-out arm, and the top plate is provided with a convex point; the top plate is further provided with a tapered ring, which are arranged concentrically; the tapered ring is provided with a position of a convex point on the top plate Corresponding pits, the pits on the cone ring are in close contact with the top plate The raised surface is further provided with a raised point on the outer surface of the pawl of the second ratchet pawl assembly.
29. 根据权利要求 28所述的传动装置, 其特征在于所述的顶板上设有用于安装 螺栓的长孔, 顶板通过螺栓活动安装在壳体的内侧壁上, 即所述的顶板可沿所述长孔 的轨迹转动; 所述顶板为环形, 其环形盘面上还均匀分布有三个半球形的凸起点, 所 述的锥形圈上设有与上述三个半球形凸起点位置相对应的三个凹坑;所述的锥型圈也 通过上述螺栓活动安装在顶板外侧。 29. The transmission device according to claim 28, wherein the top plate is provided with an elongated hole for mounting a bolt, and the top plate is movably mounted on the inner side wall of the casing by bolts, that is, the top plate can be along The trajectory of the long hole is rotated; the top plate is annular, and three hemispherical convex points are evenly distributed on the annular disk surface, and the tapered ring is provided with three corresponding positions of the three hemispherical convex points. The dimples are also mounted on the outside of the top plate by the above-mentioned bolts.
30. 根据权利要求 27所述的传动装置, 其特征在于所述的棘爪脱离机构为棘爪 脱离凸轮,在所述的壳体内部侧壁上设有两个轴销,所述的两个轴销上分别活动安装 有弧型夹箍, 两个弧形夹箍的凹口相对; 所述的轴销位于弧型夹箍的上部, 且二夹箍 的上端之间、下端之间均设有开口; 所述的棘爪脱离凸轮固定安装在换档轴上, 并位 于二夹箍上端之间的开口处, 即棘爪脱离凸轮的转动可使两个夹箍绕各自的轴销摆 动; 所述的轴销上还装有可使二夹箍下端之间的开口处于张开状态的弹簧。 30. The transmission of claim 27, wherein the pawl disengagement mechanism is a pawl disengagement cam, and two axle pins are provided on the inner side wall of the housing, the two The shaft pin is respectively movably mounted with an arc-shaped clamp, and the notches of the two arc-shaped clamps are opposite; the shaft pin is located at an upper portion of the arc-shaped clamp, and the upper end and the lower end of the two clamps are disposed between An opening; the pawl disengagement cam is fixedly mounted on the shifting shaft and located at an opening between the upper ends of the two clamps, that is, the rotation of the pawl disengaging the cam causes the two clamps to swing around the respective axle pins; The shaft pin is further provided with a spring that allows the opening between the lower ends of the two clamps to be in an open state.
31. 根据权利要求 26或 27所述的传动装置,其特征在于所述的第二棘轮棘爪总 成中, 外棘轮的内轮廓和内棘轮的外轮廓均为锯齿形, 则棘爪的一端卡紧在外棘轮的 齿形内, 另一端卡紧在内棘轮的齿形上。 The transmission device according to claim 26 or 27, wherein in the second ratchet pawl assembly, the inner contour of the outer ratchet and the outer contour of the inner ratchet are zigzag, and one end of the pawl The clamp is in the tooth shape of the outer ratchet, and the other end is clamped on the tooth shape of the inner ratchet.
32. 根据权利要求 26或 27或 28或 29或 30的传动装置, 其特征在于所述的蜗 轮蜗杆总成位于输出套筒的中部,所述的第二棘轮棘爪总成中的内棘轮上还设有用来 与输出套筒相固定的键槽。 32. A transmission according to claim 26 or 27 or 28 or 29 or 30, wherein said worm gear assembly is located in the middle of the output sleeve, said inner ratchet in said second ratchet pawl assembly There is also a keyway for securing to the output sleeve.
33. 根据权利要求 26或 27或 28或 29或 30的传动装置, 其特征在于所述的输 出套筒的一端安装链轮, 另一端还安装有用于实现脚踏驱动的第一棘轮棘爪总成, 所 述的传动轴同时作为踏板轴, 且该棘轮棘爪总成同时安装在传动轴上。 33. A transmission according to claim 26 or 27 or 28 or 29 or 30, wherein said output sleeve has a sprocket mounted on one end and a first ratchet pawl on the other end for pedal actuation The drive shaft is simultaneously used as a pedal shaft, and the ratchet pawl assembly is simultaneously mounted on the drive shaft.
34. 根据权利要求 33所述的传动装置, 其特征在于所述的第一棘轮棘爪总成包 括外棘轮和棘爪,所述的棘爪安装在传动轴上, 所述的外棘轮与输出套筒之间为螺紋 连接。 34. The transmission of claim 33, wherein said first ratchet pawl assembly comprises an outer ratchet and a pawl, said pawl being mounted on a drive shaft, said outer ratchet and output Threaded connections between the sleeves.
35. 根据权利要求 26所述的传动装置, 其特征在于所述的行星齿轮变速机构的 太阳轮和第二棘轮棘爪总成的外棘轮分别与蜗轮蜗杆总成的蜗轮同心布置且固定连 接。
35. The transmission of claim 26, wherein the outer wheel of the sun gear of the planetary gear shifting mechanism and the second ratchet pawl assembly are concentrically disposed and fixedly coupled to the worm gear of the worm gear assembly, respectively.
36. 一种权利要求 1或 5中使用的传动装置, 包括壳体、 踏板轴和链轮, 其特征 在于所述的踏板轴上设有输出套筒,所述的链轮固定安装在输出套筒的一端,输出套 筒的另一端安装有用于实现脚踏驱动的第一棘轮棘爪总成,且该棘轮棘爪总成同时安 装在踏板轴上; 所述的输出套筒上还并排安装有平面牙嵌式离合器、蜗轮蜗杆总成及 用于实现电机驱动的第二棘轮棘爪总成, 第二棘轮棘爪总成的棘轮与所述的链轮相 对; 所述的平面牙嵌式离合器与第一棘轮棘爪总成相邻, 包括固定牙嵌板、 活动牙嵌 板和拔叉,所述的固定牙嵌板与蜗轮蜗杆总成的蜗轮相固定,所述的活动牙嵌板活动 安装在输出套筒上, 所述的拔叉活动安装在壳体内, 且套在活动牙嵌板的外圆周上。 36. A transmission as claimed in claim 1 or 5, comprising a housing, a pedal shaft and a sprocket, characterized in that said pedal shaft is provided with an output sleeve, said sprocket being fixedly mounted on the output sleeve One end of the cylinder, the other end of the output sleeve is mounted with a first ratchet pawl assembly for implementing pedal driving, and the ratchet pawl assembly is simultaneously mounted on the pedal shaft; the output sleeve is also mounted side by side a planar jaw clutch, a worm gear assembly and a second ratchet pawl assembly for driving the motor, the ratchet of the second ratchet pawl assembly being opposite to the sprocket; The clutch is adjacent to the first ratchet pawl assembly, including a fixed jaw panel, a movable jaw panel and a fork, the fixed jaw panel being fixed to the worm gear of the worm gear assembly, the movable jaw panel The movable body is mounted on the output sleeve, and the fork is movably mounted in the housing and is sleeved on the outer circumference of the movable jaw.
37. 根据权利要求 36所述的传动装置, 其特征在于所述的壳体内装有可横向移 动的拨叉轴, 与踏板轴平行, 拨叉固定在拨叉轴上, 拨叉的叉形部份套在活动牙嵌板 的外圆周上。 37. The transmission device according to claim 36, wherein the housing is provided with a laterally movable fork shaft parallel to the pedal shaft, the fork is fixed on the fork shaft, and the fork portion of the fork The sleeve is placed on the outer circumference of the movable dental panel.
38. 根据权利要求 37所述的传动装置, 其特征在于所述的活动牙嵌板与输出套 筒之间设有花键套, 活动牙嵌板活动套装在该花键套上, 所述的花键套与输出套筒之 间通过平键连接。 38. The transmission device of claim 37, wherein a spline sleeve is disposed between the movable jaw and the output sleeve, and the movable jaw panel is sleeved on the spline sleeve, The spline sleeve and the output sleeve are connected by a flat key.
39. 根据权利要求 38所述的传动装置, 其特征在于所述的输出套筒端部设有的 第一棘轮棘爪总成包括外棘轮和棘爪,所述的棘爪安装在踏板轴上, 即踏板轴同时作 为棘爪座,所述的外棘轮的一端与棘爪相配合,另一端与输出套筒之间通过螺纹连接。 39. The transmission of claim 38, wherein the first ratchet pawl assembly provided at the end of the output sleeve includes an outer ratchet and a pawl, the pawl being mounted on the pedal shaft That is, the pedal shaft simultaneously serves as a pawl seat, and one end of the outer ratchet cooperates with the pawl, and the other end is screwed with the output sleeve.
40. 根据权利要求 36或 39所述的传动装置,其特征在于所述的蜗轮蜗杆总成包 括蜗杆和蜗轮, 二者相啮合, 位于输出套筒的中部。 40. The transmission of claim 36 or 39 wherein said worm gear assembly includes a worm and a worm gear that are engaged in the middle of the output sleeve.
41 . 根据权利要求 40所述的传动装置, 其特征在于所述的平面牙嵌式离合器的 固定牙嵌板和蜗轮蜗杆总成的蜗轮上均设有垂直于其盘面的安装孔,二者之间通过螺 栓固定。 The transmission device according to claim 40, wherein the fixed jaw plate of the planar jaw clutch and the worm wheel of the worm gear assembly are provided with mounting holes perpendicular to the disk surface thereof, Secured by bolts.
42. 根据权利要求 41所述的传动装置, 其特征在于所述的壳体分为两半, 横向 对接而成,所述的输出套筒的其中一端伸出到壳体外, 链轮固定安装在该伸出端的端 部。 42. The transmission device according to claim 41, wherein the housing is divided into two halves and is laterally butted, one end of the output sleeve projects out of the housing, and the sprocket is fixedly mounted on The end of the extended end.
43. 一种权利要求 1或 5中使用的传动装置, 包括壳体、 传动轴和链轮, 其特征
在于所述的传动轴上设有输出套筒,所述的链轮固定安装在输出套筒的一端,输出套 筒的另一端安装有用于实现脚踏驱动的第一棘轮棘爪总成,且该棘轮棘爪总成同时安 装在传动轴上;所述的输出套筒上还并排安装有蜗轮蜗杆总成和用于实现电机驱动的 第二棘轮棘爪总成, 所述的第二棘轮棘爪总成为可以操纵的双向作用的棘轮棘爪总 成, 包括外棘轮、 棘爪和棘爪座, 外棘轮内圆周上并排设有正向和反向两组齿型, 所 述棘爪座上设有正向和反向两组棘爪, 分别用于与外棘轮上的正向和反向齿型相咬 合; 所述棘爪座上还设有可横向移动的滑动环,所述壳体内设有可横向移动的拨叉轴 和拨叉,所述的拔叉固定安装在拨叉轴上,拨叉的叉型部分活动套装在滑动环的外圆 周上, 即所述的滑动环可随拨叉的横向移动而移动,从而切换第二棘轮棘爪总成为电 机驱动车辆、 车辆驱动电机和脱离传动关系三种工作模式。 43. A transmission as claimed in claim 1 or 5, comprising a housing, a drive shaft and a sprocket, characterized An output sleeve is disposed on the transmission shaft, the sprocket is fixedly mounted at one end of the output sleeve, and the other end of the output sleeve is mounted with a first ratchet pawl assembly for implementing pedal driving, and The ratchet pawl assembly is simultaneously mounted on the drive shaft; the output sleeve is further mounted side by side with a worm gear assembly and a second ratchet pawl assembly for driving the motor, the second ratchet spine The pawl is always a steerable two-way ratchet pawl assembly including an outer ratchet, a pawl and a pawl seat, and the outer ratchet is arranged side by side with forward and reverse sets of teeth on the inner circumference of the outer ratchet There are two sets of forward and reverse pawls for respectively engaging with the forward and reverse tooth forms on the outer ratchet; the pawl seat is further provided with a laterally movable sliding ring, in the casing a shifting fork shaft and a shifting fork are arranged, the fork is fixedly mounted on the fork shaft, and the fork-shaped portion of the fork is arranged on the outer circumference of the sliding ring, that is, the sliding ring can be used The shifting fork moves laterally, so that switching the second ratchet pawl always becomes Three modes of operation are motor-driven vehicles, vehicle drive motors, and off-drive relationships.
44、 根据权利要求 43所述的传动装置, 其特征在于所述第二棘轮棘爪总成的棘 爪座上设有的正、 反向两组棘爪的外表面均设有凸起点, 滑动环横向移动时, 可以分 别或同时接触到正、反向两组棘爪外表面的凸起点; 所述第二棘轮棘爪总成的棘爪座 上还设有键槽, 与输出套筒固定连接。 The transmission device according to claim 43, wherein the outer surfaces of the two sets of the positive and negative pawls provided on the pawl seat of the second ratchet pawl assembly are provided with convex points, sliding When the ring moves laterally, the convex points of the outer surfaces of the two sets of pawls can be respectively touched separately or simultaneously; the pawl seat of the second ratchet pawl assembly is further provided with a key groove, and is fixedly connected with the output sleeve .
45、 根据权利要求 43所述的传动装置, 其特征在于所述的输出套筒端部设有的 第一棘轮棘爪总成包括外棘轮和棘爪,所述的棘爪安装在传动轴上, 即传动轴同时作 为该棘轮棘爪总成的棘爪座, 所述的外棘轮的一端与棘爪相配合, 另一端与输出套筒 之间通过螺紋连接。 45. The transmission of claim 43, wherein the first ratchet pawl assembly provided at the end of the output sleeve includes an outer ratchet and a pawl, the pawl being mounted on the drive shaft That is, the drive shaft serves as a pawl seat of the ratchet pawl assembly at the same time, and one end of the outer ratchet cooperates with the pawl, and the other end is screwed with the output sleeve.
46、 一种权利要求 9、 10、 18、 26或 36中采用特殊蜗杆和滚子蜗轮的传动机构, 包括蜗杆和滚子蜗轮, 其特征在于: 所述滚子蜗轮包括蜗轮本体和滚子组合体, 所述 滚子组合体均匀分布于蜗轮本体的圆周面上并安装于相应的插孔中;所述蜗杆包括蜗 杆本体与围绕蜗杆本体形成的螺旋状矩形槽轨道,该轨道螺距固定且与滚子组合体的 运动轨迹相适配。 46. A transmission mechanism using a special worm and roller worm gear according to claim 9, 10, 18, 26 or 36, comprising a worm and a roller worm gear, characterized in that: said roller worm gear comprises a worm gear body and a roller combination The roller assembly is evenly distributed on a circumferential surface of the worm wheel body and mounted in a corresponding socket; the worm includes a worm body and a spiral rectangular groove track formed around the worm body, the track pitch is fixed and The trajectory of the roller assembly is adapted.
47、根据权利要求 46所述的采用特殊蜗杆和滚子蜗轮的传动机构, 其特征在于: 所述滚子组合体包括一端安装于插孔中的螺杆、外套于螺杆上的轴承及螺栓,所述螺 栓拧紧螺杆的另一端, 并将轴承轴向固定在螺杆上。 47. A transmission mechanism using a special worm and roller worm wheel according to claim 46, wherein: said roller assembly comprises a screw having one end mounted in the socket, a bearing and a bolt mounted on the screw, The bolt tightens the other end of the screw and secures the bearing axially to the screw.
48、 根据权利要求 46所述的采用特殊蜗杆和滚子蜗轮的传动机构, 其特征在于: 所述滚子组合体包括一端安装于插孔中的滚子轴、外套于滚子轴上的轴承及卡在滚子
轴另一端环形凹槽内的卡簧, 所述卡簧将轴承轴向固定在滚子轴上。 48. A transmission mechanism using a special worm and roller worm wheel according to claim 46, wherein: said roller assembly comprises a roller shaft having one end mounted in the insertion hole and a bearing mounted on the roller shaft. And stuck in the roller A circlip in the annular groove at the other end of the shaft, the circlip fixing the bearing axially on the roller shaft.
49、根据权利要求 47或 48所述的采用特殊蜗杆和滚子蜗轮的传动机构, 其特征 在于: 所述轴承为滚针轴承或滚珠轴承。 49. A transmission mechanism using a special worm and roller worm gear according to claim 47 or 48, wherein: said bearing is a needle bearing or a ball bearing.
50、 根据权利要求 46所述的采用特殊蜗杆和滚子蜗轮的传动机构, 其特征在于: 所述蜗杆在转动时其槽形轨道至少与两个滚子组合体同时啮合。 50. A transmission mechanism using a special worm and roller worm gear according to claim 46, wherein: said worm shaft rotates at least simultaneously with the two roller assemblies.
51、根据权利要求 49所述的采用特殊蜗杆和滚子蜗轮的传动机构, 其特征在于: 所述蜗杆在转动时其槽形轨道至少与两个轴承同时啮合。
51. A transmission mechanism using a special worm and roller worm gear according to claim 49, wherein: said worm shaft has a grooved track that simultaneously meshes with at least two bearings while rotating.
Applications Claiming Priority (12)
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CNU2007203026776U CN201149072Y (en) | 2007-12-24 | 2007-12-24 | Double-input worm gearing |
CN200720302677.6 | 2007-12-24 | ||
CN200720302678.0 | 2007-12-24 | ||
CNU2007203026780U CN201149073Y (en) | 2007-12-24 | 2007-12-24 | Worm gearing with ratchet pawl disengage mechanism |
CN200720133224 | 2007-12-25 | ||
CNU2007201332160U CN201149067Y (en) | 2007-12-25 | 2007-12-25 | Transmission device adopting special worm screw and roller worm wheel |
CN200720133216.0 | 2007-12-25 | ||
CN200720133215.6 | 2007-12-25 | ||
CN200720133224.5 | 2007-12-25 | ||
CNU2007201332156U CN201179949Y (en) | 2007-12-25 | 2007-12-25 | Transmission device capable of being selectively switched into pedal drive motor |
CN200720186926.X | 2007-12-28 | ||
CNU200720186926XU CN201179950Y (en) | 2007-12-28 | 2007-12-28 | Modular combined power unit |
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WO2009079901A1 true WO2009079901A1 (en) | 2009-07-02 |
Family
ID=40800706
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/CN2008/001013 WO2009079901A1 (en) | 2007-12-24 | 2008-05-26 | Electrically power assisting bicycle with combined power unit and transmission device thereof |
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WO (1) | WO2009079901A1 (en) |
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