WO2009075173A1 - Powder and method for producing the same - Google Patents

Powder and method for producing the same Download PDF

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Publication number
WO2009075173A1
WO2009075173A1 PCT/JP2008/071031 JP2008071031W WO2009075173A1 WO 2009075173 A1 WO2009075173 A1 WO 2009075173A1 JP 2008071031 W JP2008071031 W JP 2008071031W WO 2009075173 A1 WO2009075173 A1 WO 2009075173A1
Authority
WO
WIPO (PCT)
Prior art keywords
powder
metal particles
insulating layer
dust core
producing
Prior art date
Application number
PCT/JP2008/071031
Other languages
French (fr)
Japanese (ja)
Inventor
Satoko Kanai
Tetsushi Maruyama
Kei Kasuya
Original Assignee
Hitachi Chemical Company, Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Chemical Company, Ltd. filed Critical Hitachi Chemical Company, Ltd.
Priority to JP2009545377A priority Critical patent/JP5321469B2/en
Priority to EP08860500.1A priority patent/EP2226142A4/en
Priority to CN2008801199246A priority patent/CN101896300B/en
Priority to CA2708830A priority patent/CA2708830C/en
Publication of WO2009075173A1 publication Critical patent/WO2009075173A1/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/20Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
    • H01F1/22Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
    • H01F1/24Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/16Metallic particles coated with a non-metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/08Metallic powder characterised by particles having an amorphous microstructure

Landscapes

  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Soft Magnetic Materials (AREA)
  • Powder Metallurgy (AREA)
  • Dental Preparations (AREA)

Abstract

Disclosed is a powder which includes metal particles, apatite layers covering the metal particles, and silica fine particles adhered to the metal particles or the apatite layers. This powder enables annealing at high temperatures without causing fracture of an insulating layer during production of a dust core. Consequently, a dust core having sufficiently high permeability while maintaining insulating properties of the insulating layer can be obtained by using this powder.
PCT/JP2008/071031 2007-12-10 2008-11-19 Powder and method for producing the same WO2009075173A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2009545377A JP5321469B2 (en) 2007-12-10 2008-11-19 Powder and production method thereof
EP08860500.1A EP2226142A4 (en) 2007-12-10 2008-11-19 Powder and method for producing the same
CN2008801199246A CN101896300B (en) 2007-12-10 2008-11-19 Powder and method for producing the same
CA2708830A CA2708830C (en) 2007-12-10 2008-11-19 Powder and method for producing the same

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2007318251 2007-12-10
JP2007-318251 2007-12-10

Publications (1)

Publication Number Publication Date
WO2009075173A1 true WO2009075173A1 (en) 2009-06-18

Family

ID=40755416

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2008/071031 WO2009075173A1 (en) 2007-12-10 2008-11-19 Powder and method for producing the same

Country Status (6)

Country Link
EP (1) EP2226142A4 (en)
JP (1) JP5321469B2 (en)
CN (2) CN101896300B (en)
CA (1) CA2708830C (en)
TW (1) TWI433741B (en)
WO (1) WO2009075173A1 (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011127201A (en) * 2009-12-18 2011-06-30 Hitachi Chem Co Ltd Coated metal powder, powder magnetic core and their production methods
WO2011118774A1 (en) * 2010-03-26 2011-09-29 日立粉末冶金株式会社 Dust core and method for producing same
WO2011126119A1 (en) * 2010-04-09 2011-10-13 日立化成工業株式会社 Powder magnetic core and process for production thereof
WO2011126120A1 (en) * 2010-04-09 2011-10-13 日立化成工業株式会社 Coated metal powder, dust core and method for producing same
JP2011220798A (en) * 2010-04-08 2011-11-04 Ulvac Japan Ltd Core for differential transformer in stylus type profilometers and manufacturing method of the same
JP2012088507A (en) * 2010-10-19 2012-05-10 Nitto Denko Corp Depolarizing film, liquid crystal panel, and liquid crystal display device
JP2012104573A (en) * 2010-11-08 2012-05-31 Hitachi Chem Co Ltd Powder for core, manufacturing method of the same, dust core using the same, and electromagnetic device
JP2012124502A (en) * 2010-04-09 2012-06-28 Hitachi Chem Co Ltd Dust core and method for manufacturing the same
WO2013015095A1 (en) * 2011-07-22 2013-01-31 住友電気工業株式会社 Powder magnetic core, method for manufacturing same, and coil component
WO2013175929A1 (en) * 2012-05-25 2013-11-28 Ntn株式会社 Powder core, powder core manufacturing method, and method for estimating eddy current loss in powder core
US20150002255A1 (en) * 2013-06-28 2015-01-01 Samsung Electro-Mechanics Co., Ltd. Composite, method of forming the same, and inductor manufactured using the same

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5027945B1 (en) * 2011-03-04 2012-09-19 住友電気工業株式会社 Dust compact, manufacturing method of compact compact, reactor, converter, and power converter
KR20150011168A (en) * 2013-07-22 2015-01-30 삼성전기주식회사 Magnetic material, the manufacturing method of the same and electric part comprising the same
CN108288530B (en) 2013-09-27 2020-06-09 日立化成株式会社 Powder magnetic core and method for producing powder compact for magnetic core
US11915847B2 (en) * 2017-03-09 2024-02-27 Tdk Corporation Dust core
CN111842874A (en) * 2019-04-24 2020-10-30 昆山磁通新材料科技有限公司 Method for improving insulation impedance characteristic of metal powder core and metal powder core thereof
CN110358941B (en) * 2019-08-12 2021-04-16 河南科技大学 Tungsten-based alloy material and preparation method thereof
EP4058225A1 (en) * 2019-11-11 2022-09-21 Carpenter Technology Corporation Soft magnetic composite materials and methods and powders for producing the same

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09180924A (en) 1995-12-27 1997-07-11 Kobe Steel Ltd Dust core and manufacture thereof
JP2003282316A (en) * 2002-03-20 2003-10-03 Toyota Central Res & Dev Lab Inc Insulating film, magnetic core powder, dust magnetic core, and method of manufacturing them
JP2006348335A (en) * 2005-06-14 2006-12-28 Jfe Steel Kk Iron-based mixed powder for powder metallurgy
JP2007194273A (en) 2006-01-17 2007-08-02 Jfe Steel Kk Dust core and soft magnetic metal powder therefor

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ES2066851T3 (en) * 1988-05-24 1995-03-16 Anagen Uk Ltd MAGNETICALLY ATTRIBUTABLE PARTICLES AND METHOD OF PREPARATION.
EP0406580B1 (en) * 1989-06-09 1996-09-04 Matsushita Electric Industrial Co., Ltd. A composite material and a method for producing the same
JP3062969B2 (en) * 1991-10-14 2000-07-12 科学技術振興事業団 Bioactive layer coating method
WO1997030782A1 (en) * 1996-02-20 1997-08-28 Mikuni Corporation Method for producing granulated material
JP3959564B2 (en) * 1997-12-24 2007-08-15 村樫石灰工業株式会社 Method for producing a solid substance converted into porous apatite from the surface layer to the core
JP4328170B2 (en) * 2003-10-03 2009-09-09 トライアル株式会社 Method for producing coated resin particles
JP2007027480A (en) * 2005-07-19 2007-02-01 Sumitomo Metal Mining Co Ltd Resin bonding magnet composition, its manufacturing method, and resin bonding magnet using the composition

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09180924A (en) 1995-12-27 1997-07-11 Kobe Steel Ltd Dust core and manufacture thereof
JP2003282316A (en) * 2002-03-20 2003-10-03 Toyota Central Res & Dev Lab Inc Insulating film, magnetic core powder, dust magnetic core, and method of manufacturing them
JP2006348335A (en) * 2005-06-14 2006-12-28 Jfe Steel Kk Iron-based mixed powder for powder metallurgy
JP2007194273A (en) 2006-01-17 2007-08-02 Jfe Steel Kk Dust core and soft magnetic metal powder therefor

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
See also references of EP2226142A4
TOSHITAKA ISHIZAKI ET AL.: "Silica Nanosheet Coat-ho ni yoru Appun Jishin'yo Shinki Zetsuen Himaku no Kaihatsu", THE JAPAN INSTITUTE OF METALS KOEN GAIYO, vol. 137, 28 September 2005 (2005-09-28), pages 481, XP008137209 *

Cited By (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011127201A (en) * 2009-12-18 2011-06-30 Hitachi Chem Co Ltd Coated metal powder, powder magnetic core and their production methods
CN102822913A (en) * 2010-03-26 2012-12-12 日立粉末冶金株式会社 Dust core and method for producing same
WO2011118774A1 (en) * 2010-03-26 2011-09-29 日立粉末冶金株式会社 Dust core and method for producing same
EP2555210A4 (en) * 2010-03-26 2017-09-06 Hitachi Powdered Metals Co., Ltd. Dust core and method for producing same
CN102822913B (en) * 2010-03-26 2017-06-09 日立粉末冶金株式会社 Compressed-core and its manufacture method
US9646756B2 (en) 2010-03-26 2017-05-09 Hitachi Powdered Metals Co., Ltd. Powder magnetic core and method for producing the same
KR101493481B1 (en) 2010-03-26 2015-02-13 히다치 훈마츠 야킨 가부시키가이샤 Dust core and method for producing same
JP5462356B2 (en) * 2010-03-26 2014-04-02 日立粉末冶金株式会社 Powder magnetic core and manufacturing method thereof
JP2011220798A (en) * 2010-04-08 2011-11-04 Ulvac Japan Ltd Core for differential transformer in stylus type profilometers and manufacturing method of the same
CN102834208A (en) * 2010-04-09 2012-12-19 日立化成工业株式会社 Powder magnetic core and process for production thereof
JP5565595B2 (en) * 2010-04-09 2014-08-06 日立化成株式会社 Coated metal powder, dust core and method for producing them
WO2011126119A1 (en) * 2010-04-09 2011-10-13 日立化成工業株式会社 Powder magnetic core and process for production thereof
WO2011126120A1 (en) * 2010-04-09 2011-10-13 日立化成工業株式会社 Coated metal powder, dust core and method for producing same
CN102917818A (en) * 2010-04-09 2013-02-06 日立化成工业株式会社 Coated metal powder, powder magnetic core and method for producing same
JP2011233860A (en) * 2010-04-09 2011-11-17 Hitachi Chem Co Ltd Dust core and manufacturing method thereof
JP2012124502A (en) * 2010-04-09 2012-06-28 Hitachi Chem Co Ltd Dust core and method for manufacturing the same
JP2012088507A (en) * 2010-10-19 2012-05-10 Nitto Denko Corp Depolarizing film, liquid crystal panel, and liquid crystal display device
JP2012104573A (en) * 2010-11-08 2012-05-31 Hitachi Chem Co Ltd Powder for core, manufacturing method of the same, dust core using the same, and electromagnetic device
JP2013026499A (en) * 2011-07-22 2013-02-04 Sumitomo Electric Ind Ltd Dust core, its manufacturing method, and coil component
WO2013015095A1 (en) * 2011-07-22 2013-01-31 住友電気工業株式会社 Powder magnetic core, method for manufacturing same, and coil component
JP2014003286A (en) * 2012-05-25 2014-01-09 Ntn Corp Dust core, method for producing dust core, and method for estimating eddy current loss in dust core
WO2013175929A1 (en) * 2012-05-25 2013-11-28 Ntn株式会社 Powder core, powder core manufacturing method, and method for estimating eddy current loss in powder core
US20150002255A1 (en) * 2013-06-28 2015-01-01 Samsung Electro-Mechanics Co., Ltd. Composite, method of forming the same, and inductor manufactured using the same

Also Published As

Publication number Publication date
CA2708830A1 (en) 2009-06-18
CN102717069B (en) 2014-12-17
EP2226142A4 (en) 2017-04-12
CN101896300B (en) 2012-08-22
JP5321469B2 (en) 2013-10-23
TW200932404A (en) 2009-08-01
EP2226142A1 (en) 2010-09-08
CN102717069A (en) 2012-10-10
JPWO2009075173A1 (en) 2011-04-28
TWI433741B (en) 2014-04-11
CA2708830C (en) 2013-01-22
CN101896300A (en) 2010-11-24

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