WO2009072893A1 - Arrangement related to equipment for continuous or semi-continuous casting of metal - Google Patents
Arrangement related to equipment for continuous or semi-continuous casting of metal Download PDFInfo
- Publication number
- WO2009072893A1 WO2009072893A1 PCT/NO2008/000424 NO2008000424W WO2009072893A1 WO 2009072893 A1 WO2009072893 A1 WO 2009072893A1 NO 2008000424 W NO2008000424 W NO 2008000424W WO 2009072893 A1 WO2009072893 A1 WO 2009072893A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- metal
- mould
- casting
- level
- moulds
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D37/00—Controlling or regulating the pouring of molten metal from a casting melt-holding vessel
Definitions
- the present invention concerns an arrangement in connection with equipment for continuous or semi-continuous casting of metal, in particular direct mould (DC) casting of aluminium, comprising a mould with a cavity or mould that is provided with an inlet connected to a metal reservoir and an outlet with devices for cooling metal so that an object is cast via the outlet in the form of a billet or wire billet.
- DC direct mould
- Equipment of the above type is generally known and used for casting alloyed or unalloyed metal used in the further processing of the metal downstream in the production chain, for example for remelting and extrusion purposes.
- a main challenge for this type of prior art casting equipment has been to achieve a segregation-free, smooth surface on the cast product. This has been particularly important for products in which the surface is not removed before further shaping. Surface segregation is assumed to be caused by two main phenomena, inverse segregation and sweating.
- Inverse segregation and sweating are assumed, in turn, to be affected by a number of factors such as heat transfer from billet to mould walls, the length of the contact zone between mould and billet and grain refinement and solidification morphology, etc.
- the casting shoe is filled faster, the casting quickly enters low-pressure casting mode and the quantity of residual metal after casting has been considerably reduced. Moreover, a solution has been arrived at that simplifies the adjustment of the metal level in the mould(s), i.e. the metal level in relation to primary and secondary cooling, so that it is possible, in a simple manner, to adapt the casting operation to the alloy to be cast.
- the present invention is characterised by the features specified in the characteristics in claim 1.
- Fig. 1 shows, in perspective, partially from the side and from the front, simple casting equipment with a device for supplying metal in accordance with the present invention
- Fig. 2 a), b), c) show, in longitudinal section and in larger scale, three sequences of the supply part, including a mould that is included in the casting equipment shown in Fig. 1.
- Fig. 1 shows, in perspective, an example of simple casting equipment 1 in accordance with the present invention for DC casting of billets. It is simple in the sense that it here only comprises six moulds or moulds 3 (see also Fig. 2) with metal inlets 4. This type of equipment can comprise many more moulds, up to a few hundred depending on their diameter, among other factors, and can have the capacity to cast several tens of tonnes of metal per hour. In rough terms, the equipment comprises, in addition to the moulds, which are not shown in Fig.
- a metal reservoir holding furnace or similar
- a correspondingly insulated distribution chamber metal manifold
- Air ducts 9 (see Fig. 2) that emerge in other pipe sockets 12 with a closing device 10 are connected to the cavity 11 in the mould 3.
- a metal lifting container 15 is arranged in connection with the supply channels 6, 18 between the metal reservoir 13 and the moulds 3.
- the metal lifting container is thermally insulated using an appropriate insulating material 14 and is connected at one or more inlets 16 to the metal reservoir 13 via the channel 18 and to the moulds 3 via one or more outlets 17 via the channel 6.
- the metal lifting container is otherwise sealed from the surroundings but has a connection socket 19 for vacuum so that metal can be sucked into the metal lifting container and lifted to a level that is higher than the level of the distribution chamber 5 above the moulds 3.
- the metal lifting container has a volume that is preferably somewhat higher than the volume of metal that is necessary to fill the distribution chamber and the moulds in connection with the casting operation being started.
- the purpose of the metal lifting container is to lift the metal to a higher level to fill the casting shoe and thus establish transportation of metal to the casting moulds based on the siphon principle.
- the method of operation of the metal lifting container is as follows: with semi-continuous DC casting of, for example, billets, as shown in the figures, the metal is cast in defined lengths (rods) and the supply of metal from the reservoir 13 is closed before the remaining metal is removed after each casting operation. When a new casting operation is started, the supply of metal to the channels 6, 18 is thus opened so that liquid metal is supplied to them and also flows through the metal lifting container 15.
- the metal lifting container is now placed under a vacuum (appropriate negative pressure) via the suction socket 19 by opening a valve 20 that is arranged in connection with the suction socket.
- the metal is then sucked from the metal reservoir 13 into the metal lifting container to a higher level as shown in Fig. 2 a) and a metal lock 21 arranged in the channel 18 in front of the metal lifting container is open.
- the metal lock 21 is closed.
- the negative pressure in the metal lifting container is then reduced so that the metal flows to the moulds 3 via the channel 6 and the distribution chamber 5, as shown in Fig. 2 b). At this time (cf. Fig.
- the metal level in the channel 6 and the distribution chamber 5 is higher than in the channel 18.
- the casting shoe the mould support
- the level in the channel 6 is thus reduced.
- a negative pressure is established in the distribution chamber 5 by a negative pressure being applied to the chamber from the vacuum source via the connection socket 8 with the valve 22 so that the supply of metal to the distribution chamber and thus the moulds is maintained by means of the stated siphon principle.
- the metal lock 21 is opened as shown in Fig. 2d) so that the metal flows from the metal reservoir 13 via the channels and the lifting container to the moulds.
- the adjustment of the metal level in the channel 6 starts by means of a lock 23 arranged on the opposite side of the lifting container in relation to the lock 21.
- a lock 23 is used to adjust the metal level.
- other valve or closing devices can also be used to adjust the level, for example a nozzle/pin solution.
- the valve 10 is opened to vent the mould(s) against the surroundings or against another desired counterpressure reservoir. From this time, the metal level in the mould is adjusted by adjusting the metal level in the channel 6 using the lock 23 on the basis of level measurements using a level detector 24 that can be a laser detector or similar. The casting takes place otherwise as shown and described in the applicant's above mentioned WO 2005/000500.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
Description
Claims
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2008332073A AU2008332073B2 (en) | 2007-12-03 | 2008-11-26 | Arrangement related to equipment for continuous or semi-continuous casting of metal |
RU2010127338/02A RU2488460C2 (en) | 2007-12-03 | 2008-11-26 | Device relates to equipment for continuous or semi-continuous metal casting |
EP08856374.7A EP2219804A4 (en) | 2007-12-03 | 2008-11-26 | Arrangement related to equipment for continuous or semi-continuous casting of metal |
CN2008801191244A CN101883648A (en) | 2007-12-03 | 2008-11-26 | Arrangement related to equipment for continuous or semi-continuous casting of metal |
US12/745,601 US8413711B2 (en) | 2007-12-03 | 2008-11-26 | Arrangement related to equipment for continuous or semi-continuous casting of metal |
CA2707487A CA2707487C (en) | 2007-12-03 | 2008-11-26 | Arrangement related to equipment for continuous or semi-continuous casting of metal |
BRPI0820713-5A BRPI0820713A2 (en) | 2007-12-03 | 2008-11-26 | Device related to continuous or semi-continuous casting equipment |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NO20076224A NO333512B1 (en) | 2007-12-03 | 2007-12-03 | Device for equipment for continuous or semi-continuous stopping of metal |
NO20076224 | 2007-12-03 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2009072893A1 true WO2009072893A1 (en) | 2009-06-11 |
Family
ID=40717924
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/NO2008/000424 WO2009072893A1 (en) | 2007-12-03 | 2008-11-26 | Arrangement related to equipment for continuous or semi-continuous casting of metal |
Country Status (10)
Country | Link |
---|---|
US (1) | US8413711B2 (en) |
EP (1) | EP2219804A4 (en) |
CN (2) | CN101883648A (en) |
AU (1) | AU2008332073B2 (en) |
BR (1) | BRPI0820713A2 (en) |
CA (1) | CA2707487C (en) |
IS (1) | IS8902A (en) |
NO (1) | NO333512B1 (en) |
RU (1) | RU2488460C2 (en) |
WO (1) | WO2009072893A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011056078A1 (en) * | 2009-11-06 | 2011-05-12 | Norsk Hydro Asa | Metal filling arrangement for continuous casting equipment |
WO2011069306A1 (en) * | 2009-12-12 | 2011-06-16 | 南方铝业(中国)有限公司 | Vacuum exhaust device for melting aluminum alloy |
EP3317033A4 (en) * | 2015-07-03 | 2019-01-09 | Norsk Hydro ASA | Equipment for continuous or semi-continuous casting of metal with improved metal filling arrangement |
NO20181185A1 (en) * | 2018-09-11 | 2020-03-12 | Norsk Hydro As | Casting Equipment |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114101616B (en) * | 2021-11-23 | 2023-03-10 | 江苏双友智能装备科技股份有限公司 | Full-automatic aluminum round ingot casting equipment and negative pressure casting process |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1082413A (en) * | 1965-02-04 | 1967-09-06 | Krupp Ag Huettenwerke | Vacuum degassing of molten metal |
US3552478A (en) * | 1967-09-07 | 1971-01-05 | Prolizenz Ag | Method for starting and maintaining the supply of metal to a downward operating continuous casting mold |
US5056692A (en) * | 1988-10-13 | 1991-10-15 | The Electricity Counsil And Chamberlin & Hill Plc | Dispensing apparatus for molten metal |
WO2005000500A1 (en) * | 2003-06-30 | 2005-01-06 | Norsk Hydro Asa | Method and equipment for continuous or semicontinuous casting of metal |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3367396A (en) * | 1965-04-05 | 1968-02-06 | Heppenstall Co | Installation for the vacuum treatment of melts, in particular steel melts, and process for its operation |
US3653426A (en) * | 1969-06-12 | 1972-04-04 | American Standard Inc | Furnace pouring and casting system |
DE19512209C1 (en) * | 1995-03-21 | 1996-07-18 | Mannesmann Ag | Appts. for delivering metal melt into continuous casting mould |
-
2007
- 2007-12-03 NO NO20076224A patent/NO333512B1/en not_active IP Right Cessation
-
2008
- 2008-11-26 EP EP08856374.7A patent/EP2219804A4/en not_active Withdrawn
- 2008-11-26 CN CN2008801191244A patent/CN101883648A/en active Pending
- 2008-11-26 AU AU2008332073A patent/AU2008332073B2/en not_active Ceased
- 2008-11-26 BR BRPI0820713-5A patent/BRPI0820713A2/en not_active IP Right Cessation
- 2008-11-26 CN CN201510294224.2A patent/CN105033206A/en active Pending
- 2008-11-26 US US12/745,601 patent/US8413711B2/en not_active Expired - Fee Related
- 2008-11-26 CA CA2707487A patent/CA2707487C/en not_active Expired - Fee Related
- 2008-11-26 RU RU2010127338/02A patent/RU2488460C2/en not_active IP Right Cessation
- 2008-11-26 WO PCT/NO2008/000424 patent/WO2009072893A1/en active Application Filing
-
2010
- 2010-06-02 IS IS8902A patent/IS8902A/en unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1082413A (en) * | 1965-02-04 | 1967-09-06 | Krupp Ag Huettenwerke | Vacuum degassing of molten metal |
US3552478A (en) * | 1967-09-07 | 1971-01-05 | Prolizenz Ag | Method for starting and maintaining the supply of metal to a downward operating continuous casting mold |
US5056692A (en) * | 1988-10-13 | 1991-10-15 | The Electricity Counsil And Chamberlin & Hill Plc | Dispensing apparatus for molten metal |
WO2005000500A1 (en) * | 2003-06-30 | 2005-01-06 | Norsk Hydro Asa | Method and equipment for continuous or semicontinuous casting of metal |
Non-Patent Citations (1)
Title |
---|
See also references of EP2219804A4 * |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011056078A1 (en) * | 2009-11-06 | 2011-05-12 | Norsk Hydro Asa | Metal filling arrangement for continuous casting equipment |
CN102665965A (en) * | 2009-11-06 | 2012-09-12 | 诺尔斯海德公司 | Metal filling arrangement for continuous casting equipment |
EP2496373A4 (en) * | 2009-11-06 | 2016-12-21 | Norsk Hydro As | Metal filling arrangement for continuous casting equipment |
WO2011069306A1 (en) * | 2009-12-12 | 2011-06-16 | 南方铝业(中国)有限公司 | Vacuum exhaust device for melting aluminum alloy |
EP3317033A4 (en) * | 2015-07-03 | 2019-01-09 | Norsk Hydro ASA | Equipment for continuous or semi-continuous casting of metal with improved metal filling arrangement |
NO20181185A1 (en) * | 2018-09-11 | 2020-03-12 | Norsk Hydro As | Casting Equipment |
WO2020052915A1 (en) | 2018-09-11 | 2020-03-19 | Norsk Hydro Asa | Casting equipment |
US11654478B2 (en) | 2018-09-11 | 2023-05-23 | Norsk Hydro Asa | Casting equipment |
Also Published As
Publication number | Publication date |
---|---|
EP2219804A4 (en) | 2016-11-02 |
AU2008332073B2 (en) | 2012-08-23 |
CN101883648A (en) | 2010-11-10 |
IS8902A (en) | 2010-06-02 |
BRPI0820713A2 (en) | 2015-06-16 |
US8413711B2 (en) | 2013-04-09 |
NO333512B1 (en) | 2013-06-24 |
AU2008332073A1 (en) | 2009-06-11 |
NO20076224L (en) | 2009-06-04 |
US20110048667A1 (en) | 2011-03-03 |
CA2707487C (en) | 2015-03-24 |
CA2707487A1 (en) | 2009-06-11 |
EP2219804A1 (en) | 2010-08-25 |
CN105033206A (en) | 2015-11-11 |
RU2010127338A (en) | 2012-01-10 |
RU2488460C2 (en) | 2013-07-27 |
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