WO2009067019A1 - Method and means for controlling an electrolysis cell - Google Patents

Method and means for controlling an electrolysis cell Download PDF

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Publication number
WO2009067019A1
WO2009067019A1 PCT/NO2008/000402 NO2008000402W WO2009067019A1 WO 2009067019 A1 WO2009067019 A1 WO 2009067019A1 NO 2008000402 W NO2008000402 W NO 2008000402W WO 2009067019 A1 WO2009067019 A1 WO 2009067019A1
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Prior art keywords
accordance
process variable
future
prediction
control
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PCT/NO2008/000402
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English (en)
French (fr)
Inventor
Steinar KOLÅS
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Norsk Hydro Asa
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Application filed by Norsk Hydro Asa filed Critical Norsk Hydro Asa
Priority to AU2008326931A priority Critical patent/AU2008326931B2/en
Priority to EA201000833A priority patent/EA018248B1/ru
Priority to BRPI0820426-8A priority patent/BRPI0820426A2/pt
Priority to NZ585470A priority patent/NZ585470A/en
Priority to EP08852151.3A priority patent/EP2212751B1/en
Priority to CA2704551A priority patent/CA2704551C/en
Priority to CN200880116702.9A priority patent/CN101868765B/zh
Publication of WO2009067019A1 publication Critical patent/WO2009067019A1/en
Priority to ZA2010/03134A priority patent/ZA201003134B/en

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C3/00Electrolytic production, recovery or refining of metals by electrolysis of melts
    • C25C3/06Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
    • C25C3/20Automatic control or regulation of cells

Definitions

  • the present invention relates to a method and means for controlling an electrolysis cell for production of aluminium.
  • the invention applies a non-linear model predictive control system (NMPC), where a model of the process is applied to predict the future behaviour of the process. Further, an estimator function is applied to produce estimates of process data in present time, based upon historical data.
  • NMPC non-linear model predictive control system
  • the benefits of the presented invention are that one is able to control the electrolysis cell such that the process variations are reduced. By that on is able to operate the electrolysis cell closer to operational targets and process limits, and to achieve lower emission to the surroundings combined with stable and more efficient production.
  • NMPC for controlling industrial processes is for instance known from the oil refinery industry, where this type of control has been widely applied.
  • EP 0211 924 discloses a method of controlling the alumina feed to reduction cells for producing aluminium. There is employed an adaptive control with parameter estimation and controller calculation based upon the separation theorem. As a process model there is used a linear model having two inputs and one output.
  • US patent 4,814,050 is representative for the state of the art linear controller that includes the use of an estimator that employs two sets of equations, namely, a time update algorithm that contains a dynamic model of the alumina mass balance of the cell and provides estimates of alumina concentration, and a measurement algorithm that uses a process feedback variable from the cell to modify the alumina estimate.
  • Controlling the alumina reducing process is challenging due to non-linear process characteristics, coupled mass and energy balance and few measurements.
  • bath temperature-acidity correlation It is well known in the aluminium community that both AIF 3 additions and the bath temperature have an influence on the acidity due to variation in side ledge thickness.
  • the relationship between the bath temperature and the acidity is referred to as bath temperature-acidity correlation, or simply the correlation line.
  • one (mathematical) model represents a theoretical representation of the Aluminium Electrolysis Cell.
  • the modeling methodology in the present invention is based on First Principle. This means that the model describing the process is based on fundamental understanding of the physics that describe heat and mass transfer relations and basic physical property relations. Modeling by First Principle usually takes the form of non-linear differential equations, and hence results in a nonlinear model.
  • First Principle the mass and energy balance of the cell is described in such a manner that the time behavior of a chosen set of process variables and the relationship between them can be determined (or estimated).
  • the chosen set of process variable modeled is typical the side ledge thickness, mass of liquid bath and metal, concentration and mass of AIF3, concentration and mass of AI2O3, mass of sludge, bath temperature, cathode temperature, various heat flows, bath and metal height and pseudo resistance, to mention the most important ones.
  • the model represents an idealized framework, and will to a certain degree deviate from the physical process due to model uncertainty.
  • estimation techniques known as Kalmanfiltering is used.
  • Kalman filter state estimation is as such known from instance US patent 6757579.
  • Kalman filter state estimation for the aluminium reduction cells is known from "Estimation of states in aluminium reduction cells applying extended kalman filtering algorithms together with a nonlinear dynamic model and discrete measurements" T.Saksvikr ⁇ nning, K.Vee, E.Gran (Light Metals 1976, pp. 275-286)
  • the model uncertainty is adjusted for based on the information available in the measurements of process variables (a sub-set of all the process variables) and the process inputs.
  • the measurements are typically the pseudo resistance, bath temperature, cathode temperature, liquid bath and metal height and the concentration of AIF3
  • the process inputs are typically the line current, added masses, anode movements and events (anode effect, metal tap, liquid bath tap/addition, anode change).
  • the outcome of the model adjustment is a more accurate estimation of the chosen set of process variables at the given time instance.
  • Fig. 1 discloses a sketch of the main features of an alumina reduction cell (Prebake)
  • Fig. 2 discloses prior art controlling of an electrolysis cell (anode beam adjustments for control of energy input, addition of AIF 3 and addition of AI 2 O 3 ,
  • Fig. 3 discloses a NMPC controller
  • Fig. 4 discloses one estimate of current Control Variables
  • Fig. 5 is a diagram disclosing calculated future optimal input scenario (u)
  • Fig 6 is a diagram disclosing a computed new estimate of Control Variables based upon new measurements and inputs
  • Fig. 7 discloses a diagram representing the calculated new future optimal input scenario (U).
  • the Hall-Heroult process is the most used method by which aluminium is produced industrially today.
  • Liquid aluminium is produced by the electrolytic reduction of alumina (AI 2 O 3 ) dissolved in an electrolyte, referred to as bath, which mainly consists of cryolite (Na 3 AIF 6 ).
  • bath which mainly consists of cryolite (Na 3 AIF 6 ).
  • a sketch of the alumina reduction cell is shown in Figure 1.
  • alumina reduction cell hereafter referred to as the cell, one (S ⁇ derberg) or several (Prebake) carbon anodes are dipped into the bath. The alumina is consumed electrochemically at the anode.
  • Equation (1) the carbon anode is consumed during the process (theoretically 333 kg C/t Al).
  • the lower part of the cell consists of a steel shell lined with refractory and thermal insulation. A pool of liquid aluminium is formed on top of the carbon bottom.
  • the cathode in the electrochemically sense, is the interface between the liquid aluminium and the bath, described by
  • Pure bath (Na 3 AIF 6 ) has a melting point of 1011 0 C.
  • the liquidus temperature aluminium fluoride (AIF 3 ) and calcium fluoride (CaF 2 ), to mention the most important ones, are added to the bath.
  • the bath composition in a cell may typically be 6-13 [wt%] AIF 3 , 4-6 [wt%] CaF 2 , and 2-4 [wt%] AI 2 O 3 .
  • Lowering the liquidus temperature makes it possible to operate the cell at a lower bath temperature, but at the expense of reduced solubility of AI 2 O 3 in the bath, demanding good AI 2 O 3 control. It should be mentioned that if the concentration of AI 2 O 3 gets too low (less than approx.
  • anode effect the cell enters a state called anode effect.
  • anode effect the cell voltage increases from the normal 4-4.5V up to 20-50V.
  • Anode effect is a highly unwanted state, not only because it represents a waste of energy and a disturbance of the energy balance, but also because greenhouse gases (CF 4 and C 2 F 6 ) are produced at the anode. Very often the anode effect requires a manual intervention of an operator.
  • the bath temperature during normal cell operation is between 940 0 C and 970 0 C.
  • the bath is not consumed during the electrolytic process, but some is lost, mainly during vaporization.
  • the vapour mainly consists of NaAIF 4 .
  • some bath is lost by entrainment of small droplets, and water present in the alumina feed reacts to form HF.
  • the gas is collected and cleaned in a gas scrubbing system. More than 98% of the AIF 3 is recovered in the scrubbing system and recycled back to the cells.
  • the content of sodium oxide (Na 2 O) and calcium fluoride (Ca 2 F) in the fed AI 2 O 3 neutralize AIF 3 .
  • the neutralized amount is also a function of the penetration of sodium into the cathode, and hence the cell age.
  • a 170 kA cell emits about 60 equivalent kg AIF 3 pr. 24 hours, and uses approximately 2500 kg AI 2 O 3 pr. 24 hours.
  • the amount of AIF 3 due to neutralization for a 170 kA cell is between 0 and 20 kg per 24 hour (dependent of cell age). However, since most of the AIF 3 is recycled, the real consumption of AIF 3 is very small compared to the consumption of AI 2 O 3 .
  • the composition of the side ledge is mainly pure Na 3 AIF 6 with some CaF 2 .
  • the thickness of the side ledge is a function of the heat flow through the sides, which is a function of the difference in bath temperature and liquidus temperature. Since it is assumed that the side ledge composition is mainly Na 3 AIF 6 , this means that the total mass of cryolite in the bath varies, while the masses of AIF 3 and AI 2 O 3 do not vary with the side ledge thickness. Further, since the concentration of an additive is the mass of the additive divided by the total mass of bath, the variation in the side ledge thickness introduces variation in the concentrations. Hence, the changes in the concentrations introduce changes in the liquidus temperature, which introduces changes in the superheat, affecting the side ledge thickness.
  • the challenge is thereby to ensure stable cell operations resulting in a stable protective side ledge, while minimizing energy input and maximizing production. Given reasonable operational targets, it is an established operational practice that minimizing the process variations around target values results in good process operations in the sense of minimum pollution to the environment, maximum production and minimum expenditure. Used in the context of the alumina reduction cell the focus should be on achieving low anode effect frequency, good gas scrubbing efficiency and low deviation from target when it comes to alumina concentration, bath temperature and acidity. If the control of the alumina concentration is reasonably good, one has to focus on the bath temperature control and the AIF 3 control.
  • centralized or decentralised architectures To control the electrolysis cells there are two main hardware architectures, namely centralized or decentralised architectures.
  • the process control input is calculated by a centralized computer and distributed to local controlling devices on each aluminium electrolysis cell.
  • decentralized architectures a decentralized computer, usually located close to the aluminium electrolysis cell, calculates the process control input.
  • the dynamics in the mass of AI 2 O 3 is fast, and the control of the concentration of AI 2 O 3 has to deal with quick responses.
  • the control of the concentration of AI 2 O 3 is usually considered as an isolated problem.
  • the bath temperature is usually measured manually once a day or at least once a week. In some technologies, the bath temperature is possible to measure automatically.
  • the concentration of AIF 3 (acidity) is typically measured manually once or twice a week, while the concentration of AI 2 O 3 is not normally measured at all, only in conjunction with experiments.
  • R b is used as an input for the anode beam adjustment, and acts as a control variable in conjunction with the energy input to the cell.
  • control problem is a non-linear multivariate control problem, it is commonly solved as if it should be a linear non-multivariable problem. I.e. using linear, single loop controllers (i.e. one controller controls one process variable), typically one controller for alumina control, one for /4/F 3 control and one for energy/bath temperature control.
  • linear, single loop controllers i.e. one controller controls one process variable
  • typically one controller for alumina control, one for /4/F 3 control and one for energy/bath temperature control typically one controller for alumina control, one for /4/F 3 control and one for energy/bath temperature control.
  • the measurements act as input to the controllers; the alumina controller typically uses the pseudo resistance measurement; the /WF 3 -controller uses a combination of AIF 3 and bath temperature measurements.
  • the output from an /WF 3 -controller could typically be d(Tb- TbRef) + 02(AIF 3 - AIF 3 ref), where d and c2 is technology specific constants.
  • Some technologies also use the bath temperature measurement to adjust the energy input (voltage) applied to the cell.
  • linear single loop controllers do not "co-operate" (not a multivariate control scheme), although some technologies do use a slight coupling between AIF 3 control and energy/bath temperature control. Also these linear controllers are bounded by a lot of heuristic and rules.
  • NMPC Non-linear Model Predictive Control
  • FIG. 3 illustrates the building blocks in the invention.
  • the block labelled “Process” is meant to illustrate the physical process - one instance of the aluminium electrolysis cell. To the “Process” one is able to apply process control inputs (mass and energy) and measure some process outputs. The measurement could only be done up to a certain level of accuracy. The level of inaccuracy is described as "Measurement Noise”.
  • the block labelled “Estimator” contains a mathematical model of the "Process”. The “Process” is described by using “First Principle” modelling techniques, and results in several process parameters and process variables that are used in the estimation of the current value of the said variables. Also the model contains partial differential equations (PDE), which capture the time derivative of a selected sub-set of the process variables. This sub-set is called process states.
  • PDE partial differential equations
  • the discrepancy could be seen as uncertainty - here labelled "State Noise”.
  • the value of the process control inputs and the value of the measurements is also led as inputs to the "Estimator”.
  • the purpose of the "Estimator” is to calculate an estimate of the current process variables (process states, estimated parameters and measurements). Further, the estimated measurements are compared to the physical measurements, and the deviation is used to adjust the model such that the deviation is minimized. This technique is referred to as a Kalmanfilter estimation technique.
  • the estimated measurements, states and parameters are the output form the "Estimator”, and serves as an input to the non-linear model predictive control (NMPC) block.
  • the "NMPC” block uses a sub set of the estimated process variables (CV), usually in conjunction with some reference values and constraints, to calculate the optimal future process control input senario (MV) in order to move the process from the current working point (given by the estimate), to the working point given by the reference values.
  • the optimal future process control input senario would typically be within a finite future time frame. Since the strategy is operating in the discrete time frame, the optimal future process control input senario would be calculated each time step (say each 5 th minute), based up on updated process variable estimates, which also are available each time step.
  • the optimal control input scenario is found by solving an optimisation criterion by minimizing it with respect to predicted process variables, among others.
  • the predictions stem from using the non-linear dynamic model to predict the future values of the process variables.
  • the optimiser used is an optimiser that is able to solve non-linear constrained problems (typically SQP).
  • SQP non-linear constrained problems
  • the non-linear process model in the "NMPC" block is in this embodiment of the invention the same as the non-linear model in the "Estimator” block.
  • Definition 1 By estimation we understand that the value under consideration, the estimate, represent the said value at current time. Further the estimate is produced by the use of a mathematical model where the said value is adjusted based on historical data (measurements and/or process inputs) up till current time. 2. Prediction: By prediction we understand that the value under consideration, the predicted value(s), represents the future said value(s) ahead in time. Further the prediction is produced by the use of a mathematical model.
  • Process parameters Process characteristics that do not vary with time (dimensions, enthalpy etc)
  • Process variables Process characteristics that vary with time (bath temperature, alumina concentration, side ledge thickness etc.)
  • Process states A subset of process variables that can be described with differential equations (bath temperature, side ledge thickness etc.) 4.
  • Calculated variables A subset of process variables, which is calculated from other process variables and/or integrated process states. For example the alumina concentration is the ratio between the mass of alumina in the bath and the mass of bath. 5.
  • Measurements Physically measurements of a subset of process variables. 6.
  • Process inputs Something (here: energy and mass) that can be fed to the physical process by the means of moving the process from one state to another state in a finite time.
  • NMPC non-linear model of the aluminium electrolysis process is introduced.
  • the (non-linear) model has two important purposes - one is to estimate the current value of important process variables and measurements of the process, the second is to be used to predict the future values of the process variables and measurements (see figure 7, to be further explained later).
  • a dynamic mathematical model of the electrolysis process is used to estimate important process variables.
  • the process variables could be variables that are not measured at all (side ledge thickness, mass of bath and metal, mass of AIF 3 , mass of AI 2 O 3 , concentration of AI 2 O 3 ) and process variables that are infrequently measured (concentration of AIF 3 , bath height, metal height and bath temperature).
  • process variables modelled is that estimates of the process variables are available almost continuously (for example each 5 th .minute).
  • the NMPC uses the estimate from the estimator described above as a starting point (where we are). By comparing the estimate with selected set points (where we want to go) on a given set of process variables, the NMPC controller calculates the future control path in an optimal manner by the use of the model. The 'future' could be the next 24 hours. The first optimal control is then applied to the physical process. This scheme is then repeated each n th minute (n to be determined) (see Fig. 7). A major difference from "Prior Art" is that the input to the controller is entirely based on estimated values, and not measured values directly.
  • controller utilizes the non- linearity of the process, the coupling between the process variables, and the process dynamics together with process and controller constraints, and finds an optimal process control input, which is put onto the physical process. Also, in this embodiment of the invention the use of the NMPC is to directly calculate the process control inputs, and not some set points to secondary control loops or systems
  • the model used has 9 estimated process states, 7 measurements, 3 main and 10 additional process control inputs and some estimated process parameters. Further there is defined some calculated process variables.
  • the estimated process states are the side ledge thickness, bath temperature, mass of dissolved alumina in the bath, mass of dissolved aluminium fluoride in the bath, metal mass, the distance between the lower anode surface and the cathode, cathode temperature, mass of alumina sludge and mass of cryolite in the cell.
  • the measurements are the pseudo resistance, line current, bath temperature, concentration of aluminium fluoride, metal height, bath height and cathode rod temperature.
  • the main 3 process control inputs are the addition of alumina and aluminium fluoride and the anode movement.
  • the additional 10 process control inputs are information about the discrete events anode change, tap of metal, addition/removal of bath, crust covering, covering crust by alumina, addition of soda, crust brake, anode effect and anode problems.
  • the parameter estimated could be any, one or several, of the parameters needed to describe an aluminium electrolysis cell, but in present embodiment of the invention only the heat loss through the is estimated.
  • the other parameters are considered known and constant.
  • the most important calculated variables are mass of bath, alumina concentration, acidity, pseudo resistance, liquidus temperature, super-heat and anode-cathode distance.
  • the uncertainty related to the estimated process states and measurements is assumed Gaussian and additive.
  • the uncertainty in the control inputs is assumed Gaussian and relative.
  • the NMPC controller is a NMPC controller
  • the NMPC controller is used to control the Aluminium Electrolysis Cell and the aim is to control the energy and mass balance. Since there are three process inputs available (addition of alumina, addition of aluminium fluoride and anode movement) one can only expect to control three process variables to a desired value (set point). In the NMPC framework the process input is termed manipulated variables (MV).
  • MV manipulated variables
  • One of the challenges is then to select those three process variables that allow one to best control the mass and energy balance.
  • the following three process variables are chosen: alumina concentration, bath temperature and side ledge thickness.
  • These process variables are referred to as controlled variables or CVs, and is a sub set of all the process variables. Further the three process variables referred is associated with a reference (or a desired) value.
  • the mass of fluoride in the bath is also included in the CV, but without reference values. They are however assumed having a value between some determined minimum and maximum limits (see Table 3). Also it is important to note that the pseudo resistance has no dedicated reference value in this embodiment of the invention.
  • the NMPC is allowed to use the resistance value necessary to maintain the energy balance.
  • CVs The idea behind the selection of these process variables as CVs is that once the alumina concentration, the bath temperature and the side ledge thickness are determined the superheat is determined. When the superheat is determined, the liquidus temperature is determined and by that the mass of fluoride. Further the ACD is included in the CV in order to have the possibility to constrain the ACD because of safety related issues. For example it is considered as a serious safety concern if the anodes should leave the bath (high ACD).
  • the output from the Kalmanfilter as previously described is the best estimate of the current state of the process variables, and is used by the NMPC to define a starting point for the calculations to come.
  • the NMPC calculates an optimal future process input scenario U(tk), t/(tk+i), ...,C/(t k +Nu) in order to achieve the set point for the CVs within a chosen future discrete time of length N (prediction horizon).
  • t k is the present time (now)
  • t k+1 , ..., t k+Nu is the forward discrete time in the control horizon.
  • the interval t k to t k+N forms the prediction window.
  • only the first calculated process input U(t ⁇ ) from the optimal future process input scenario is put into effect on the physical process itself. This scheme is then repeated for example each 5 th minute.
  • the prediction model used in this invention is the same model as the model used in the estimator previously described, but now without the possibility to update the state estimates from measurements.
  • a criterion to be minimized is defined.
  • the criterion or Cost Function, J, to be minimized by the optimizer within the NMPC can in general be any function, but is usually like
  • Z is the future prediction of the controlled variables (CV)
  • Z ref is the desired values or reference values of Z
  • U is the future process input scenario
  • AU is the difference between the present and the previous process input scenario
  • W is some weight matrices or functions used to penalize combinations of Z, Z ref , U and/or AU (see below for further explanation).
  • Constraints it should be understood methods for constraint handling if some constraints are violated.
  • Equation (6) means the transpose.
  • the vector Z is composed of the future prediction of the controlled variables (CV).
  • Z-Z ref means the deviation.
  • the vector U is the future input scenario of all manipulated variables (MV), while AU is the difference between the present and the previous input scenario.
  • the Q and S in Equation (6) are all positive semi-definite and diagonal matrices, i.e. contains only positive or zero weights.
  • Q and S can bee seen as incorporated in W.
  • the purpose of the weight matrix Q is to control the behavior of the NMPC controller. Obviously increasing the weights in Q will increase the importance of controlling the CV to its set point and therefore reduce the set point deviation. By choosing different weights for the different CVs, one controls the priority between them. In this process the most important one is to achieve the desired alumina concentration, then the bath temperature and finally the side ledge thickness. This is reflected in the Q matrix with a large value in Q related to the alumina concentration, lower on the bath temperature and lowest on the side ledge thickness (see Table 3).
  • Equation (6) controls the cost of the use of the process inputs. Increasing the weights in S will suppress the use of the MV and relax the use of it. For example, with reference to Table 2 below, it is cheap to use alumina, a bit more costly to use anode movement and very expensive to use aluminium fluoride to achieve the desired set points.
  • the points where the CV is evaluated against the reference are freely selected (see Table 4).
  • the parameterization of the input scenario may be selected individually for each MV (see Figure 7).
  • Figure 4 illustrates that in the time t k (now) a new updated estimate of the CVs is available.
  • the updated estimate of the CVs is a subset of the estimate of the process variables.
  • the estimate of the process variables is the output available from the estimator (Kalmanfilter).
  • Z ref illustrates the set point for the CV.
  • MV illustrates the manipulated variables as defined earlier.
  • Figure 7 illustrates that in the time t k (now) the future optimal process control input scenario is calculated for the prediction window defined. Only U(t k ), the first process input combination for the optimal process control input scenario, is put onto the physical process.
  • the current estimate of the process variables forms the starting point used in the prediction of the future time behavior of the process.
  • the predicted CV is an extracted subset of the predicted time behavior of the process variables as given by the prediction model. Also the figure illustrates the control horizon and the prediction horizon.
  • the control horizon could be smaller or equal to the prediction horizon.
  • the control horizon stems from the cases when using input blocking. In such a case when the control horizon is smaller than the prediction horizon, it is assumed that the future optimal process control input value in the interval t k+Nu+1 to t k+N is equal to U(t k+Nu ).
  • Figure 6 illustrates that in the time t k (now) a new updated and corrected estimate of the CVs is available based on new measurements and inputs.
  • Figure 7. illustrates that in the time t k (now) a new future optimal input sequence is calculated for the prediction window defined based on the new updated CV. Only U(t k ), the first process input combination for the optimal future input sequence, is put onto the physical process.
  • the updated predicted CV is an extracted subset of the predicted time behavior of the process variables as given by the prediction model.
  • the dotted lines are the one from the last sample. Then repeat from Fig. 6.
  • the chosen prediction horizon is typically 12 hours long. This has proven to give good results both on simulator and during online tests. This horizon is long enough that most variables have settled at the end of it.
  • the different controlled variables have different settling times, and are thus tuned differently in the prediction horizon.
  • the controller is tuned such that the added alumina mainly controls alumina concentration, anode movement mainly controls the temperature and the addition of aluminium fluoride mainly controls the side ledge thickness.
  • interactions and coupling between the variables are taken into account despite this tuning
  • 3:6:144 means that the 1 th value selected is sample nr 3, then each 6 th up till sample nr 144 (12 hours).
  • the idea behind the parameterization is that the CV is not changing faster than that the process dynamics is captured within the parameterization. By this, a selection of the sampling times is used and hence reduces the application's memory usage. It should be understood that the above mentioned embodiment is non exhaustive.
  • Other estimated process states, measurements, periods, intervals, main control inputs, additional control inputs, estimated process parameters and calculated process variables than those mentioned can be realized in accordance with the present invention. This may be realized by new methods of measurement, or by more sophisticated ways of modeling the cell's behavior.
  • controller can be integrated in both decentralized and centralized control system architectures where said computer will have a software program dedicated to each pot or electrolysis cell due to the individual character of said cells.
  • the NMPC could be used to control the complete plant when dynamic current load is an issue.
  • the set point could be optimized such that the whole plant (all cells) could be operated in an optimum manner to lower the power consumption in defined periods during the day.

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PCT/NO2008/000402 2007-11-19 2008-11-12 Method and means for controlling an electrolysis cell WO2009067019A1 (en)

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AU2008326931A AU2008326931B2 (en) 2007-11-19 2008-11-12 Method and means for controlling an electrolysis cell
EA201000833A EA018248B1 (ru) 2007-11-19 2008-11-12 Способ и средство управления электролизером
BRPI0820426-8A BRPI0820426A2 (pt) 2007-11-19 2008-11-12 Método e dispositivo para controlar uma célula eletrolítica
NZ585470A NZ585470A (en) 2007-11-19 2008-11-12 Controlling an electrolysis cell using non-linear prediction model of process variables
EP08852151.3A EP2212751B1 (en) 2007-11-19 2008-11-12 Method and means for controlling an electrolysis cell
CA2704551A CA2704551C (en) 2007-11-19 2008-11-12 Method and means for controlling an electrolysis cell
CN200880116702.9A CN101868765B (zh) 2007-11-19 2008-11-12 用于控制电解池的方法和装置
ZA2010/03134A ZA201003134B (en) 2007-11-19 2010-05-04 Method and means for controlling an electrolysis cell

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NO20075933A NO328080B1 (no) 2007-11-19 2007-11-19 Fremgangsmate og anordning for styring av en elektrolysecelle

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ITUD20100139A1 (it) * 2010-07-14 2012-01-15 Danieli Automation Spa Dispositivo per la rilevazione di livello in una attrezzatura di colata e relativo procedimento di rilevazione
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US9121104B2 (en) 2011-01-31 2015-09-01 Alcoa Inc. Systems and methods for determining alumina properties
WO2017141134A1 (en) * 2016-02-15 2017-08-24 Dubai Aluminium Pjsc Method for estimating dynamic state variables in an electrolytic cell suitable for the hall-héroult electrolysis process
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