WO2009058345A3 - Low creep refractory ceramic and method of making - Google Patents

Low creep refractory ceramic and method of making Download PDF

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Publication number
WO2009058345A3
WO2009058345A3 PCT/US2008/012337 US2008012337W WO2009058345A3 WO 2009058345 A3 WO2009058345 A3 WO 2009058345A3 US 2008012337 W US2008012337 W US 2008012337W WO 2009058345 A3 WO2009058345 A3 WO 2009058345A3
Authority
WO
WIPO (PCT)
Prior art keywords
making
refractory ceramic
low creep
composition
zircon
Prior art date
Application number
PCT/US2008/012337
Other languages
French (fr)
Other versions
WO2009058345A2 (en
Inventor
Yanxia Lu
Original Assignee
Corning Incorporated
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Corning Incorporated filed Critical Corning Incorporated
Priority to CN2008801239703A priority Critical patent/CN101910090A/en
Priority to JP2010532057A priority patent/JP5703023B2/en
Priority to EP08845949A priority patent/EP2217546A2/en
Publication of WO2009058345A2 publication Critical patent/WO2009058345A2/en
Publication of WO2009058345A3 publication Critical patent/WO2009058345A3/en

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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/48—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
    • C04B35/481—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates containing silicon, e.g. zircon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B82—NANOTECHNOLOGY
    • B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00—Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06—Forming glass sheets
    • C03B17/064—Forming glass sheets by the overflow downdraw fusion process; Isopipes therefor
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628—Coating the powders or the macroscopic reinforcing agents
    • C04B35/62802—Powder coating materials
    • C04B35/62805—Oxide ceramics
    • C04B35/62818—Refractory metal oxides
    • C04B35/62821—Titanium oxide
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628—Coating the powders or the macroscopic reinforcing agents
    • C04B35/62802—Powder coating materials
    • C04B35/62805—Oxide ceramics
    • C04B35/62826—Iron group metal oxides
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3232—Titanium oxides or titanates, e.g. rutile or anatase
    • C—CHEMISTRY; METALLURGY
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/327—Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3272—Iron oxides or oxide forming salts thereof, e.g. hematite, magnetite
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54—Particle size related information
    • C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5436—Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54—Particle size related information
    • C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5454—Particle size related information expressed by the size of the particles or aggregates thereof nanometer sized, i.e. below 100 nm
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/604—Pressing at temperatures other than sintering temperatures
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/72—Products characterised by the absence or the low content of specific components, e.g. alkali metal free alumina ceramics
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/74—Physical characteristics
    • C04B2235/77—Density
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/95—Products characterised by their size, e.g. microceramics
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96—Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Composite Materials (AREA)
  • Nanotechnology (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

A method is disclosed for manufacturing a zircon composition, the method comprising contacting a zircon powder with a sintering aid, wherein the sintering aid is in the form of a liquid, a sol, or a combination thereof. Also disclosed are methods for forming the zircon composition into a desired shape and for firing a composition to produce a ceramic body. The zircon composition and ceramic body produced by the described methods are also disclosed.
PCT/US2008/012337 2007-10-31 2008-10-30 Low creep refractory ceramic and method of making WO2009058345A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN2008801239703A CN101910090A (en) 2007-10-31 2008-10-30 Low creep refractory ceramic and method of making
JP2010532057A JP5703023B2 (en) 2007-10-31 2008-10-30 Low creep refractory ceramic and manufacturing method
EP08845949A EP2217546A2 (en) 2007-10-31 2008-10-30 Low creep refractory ceramic and method of making

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US11/981,097 2007-10-31
US11/981,097 US8986597B2 (en) 2007-10-31 2007-10-31 Low creep refractory ceramic and method of making

Publications (2)

Publication Number Publication Date
WO2009058345A2 WO2009058345A2 (en) 2009-05-07
WO2009058345A3 true WO2009058345A3 (en) 2009-12-23

Family

ID=40098942

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2008/012337 WO2009058345A2 (en) 2007-10-31 2008-10-30 Low creep refractory ceramic and method of making

Country Status (7)

Country Link
US (1) US8986597B2 (en)
EP (1) EP2217546A2 (en)
JP (1) JP5703023B2 (en)
KR (1) KR101572281B1 (en)
CN (1) CN101910090A (en)
TW (1) TWI447090B (en)
WO (1) WO2009058345A2 (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7988804B2 (en) 2008-05-02 2011-08-02 Corning Incorporated Material and method for bonding zircon blocks
TWI382572B (en) * 2010-02-12 2013-01-11 Asia Vital Components Co Ltd Used in the heating structure of the battery and the device and cooling auxiliary module
KR20130004306A (en) 2010-02-24 2013-01-09 코닝 인코포레이티드 Method of making a densified body by isostatically pressing in deep sea
US10421681B2 (en) * 2010-07-12 2019-09-24 Corning Incorporated Alumina isopipes for use with tin-containing glasses
TWI537231B (en) * 2010-07-12 2016-06-11 康寧公司 High static fatigue alumina isopipes
DE102011111788A1 (en) * 2011-09-01 2013-03-07 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Sintered flat zirconium product
US11465940B2 (en) 2014-03-31 2022-10-11 Saint-Gobain Ceramics & Plastics, Inc. Sintered zircon material for forming block
US10308556B2 (en) 2014-03-31 2019-06-04 Saint-Gobain Ceramics & Plastics, Inc. Sintered zircon material for forming block
RU2663756C2 (en) 2014-03-31 2018-08-09 Сен-Гобен Серэмикс Энд Пластикс, Инк. Sintered zircon material for press form matrix
CN105218121B (en) * 2015-10-30 2017-05-31 淄博工陶耐火材料有限公司 Low creep, the Undec overflow brick of zircon and preparation method thereof
KR102380180B1 (en) * 2020-01-14 2022-03-30 한양대학교 산학협력단 Manufacturing method for ceramic thin film using thermal sintering and light sintering

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WO2002044102A1 (en) * 2000-12-01 2002-06-06 Corning Incorporated Sag control of isopipes used in making sheet glass by the fusion process
US20050130830A1 (en) * 2003-12-16 2005-06-16 Ames Donald J. Creep resistant zircon refractory material used in a glass manufacturing system
WO2008136968A1 (en) * 2007-05-07 2008-11-13 Corning Incorporated Reduced strain refractory ceramic composite and method of making
WO2009054951A1 (en) * 2007-10-26 2009-04-30 Corning Incorporated Low-creep-zircon material with nano-additives and method of making same

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WO2008136968A1 (en) * 2007-05-07 2008-11-13 Corning Incorporated Reduced strain refractory ceramic composite and method of making
WO2009054951A1 (en) * 2007-10-26 2009-04-30 Corning Incorporated Low-creep-zircon material with nano-additives and method of making same

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Also Published As

Publication number Publication date
KR101572281B1 (en) 2015-11-26
JP5703023B2 (en) 2015-04-15
JP2011502100A (en) 2011-01-20
TWI447090B (en) 2014-08-01
US20090111679A1 (en) 2009-04-30
CN101910090A (en) 2010-12-08
KR20100098616A (en) 2010-09-08
TW200938512A (en) 2009-09-16
EP2217546A2 (en) 2010-08-18
WO2009058345A2 (en) 2009-05-07
US8986597B2 (en) 2015-03-24

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