WO2009056405A1 - Solenoid valve - Google Patents

Solenoid valve Download PDF

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Publication number
WO2009056405A1
WO2009056405A1 PCT/EP2008/062617 EP2008062617W WO2009056405A1 WO 2009056405 A1 WO2009056405 A1 WO 2009056405A1 EP 2008062617 W EP2008062617 W EP 2008062617W WO 2009056405 A1 WO2009056405 A1 WO 2009056405A1
Authority
WO
WIPO (PCT)
Prior art keywords
main
valve
solenoid valve
main valve
sealing means
Prior art date
Application number
PCT/EP2008/062617
Other languages
German (de)
French (fr)
Inventor
Klaus Landesfeind
Nicolas Houis
Carsten Bodmann
Original Assignee
Robert Bosch Gmbh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch Gmbh filed Critical Robert Bosch Gmbh
Publication of WO2009056405A1 publication Critical patent/WO2009056405A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/0644One-way valve
    • F16K31/0655Lift valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/32Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
    • B60T8/34Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
    • B60T8/36Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force
    • B60T8/3615Electromagnetic valves specially adapted for anti-lock brake and traction control systems
    • B60T8/363Electromagnetic valves specially adapted for anti-lock brake and traction control systems in hydraulic systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/32Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
    • B60T8/34Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
    • B60T8/36Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force
    • B60T8/3615Electromagnetic valves specially adapted for anti-lock brake and traction control systems
    • B60T8/3655Continuously controlled electromagnetic valves
    • B60T8/366Valve details
    • B60T8/367Seat valves, e.g. poppet valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/32Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
    • B60T8/34Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
    • B60T8/50Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition having means for controlling the rate at which pressure is reapplied to or released from the brake
    • B60T8/5018Pressure reapplication using restrictions
    • B60T8/5025Pressure reapplication using restrictions in hydraulic brake systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/0644One-way valve
    • F16K31/0655Lift valves
    • F16K31/0665Lift valves with valve member being at least partially ball-shaped

Definitions

  • the invention relates to a solenoid valve according to the preamble of independent claim 1.
  • FIG. 1 A conventional solenoid valve, in particular for a fluid aggregate, which is used for example in an anti-lock braking system (ABS) or a traction control system (ASR system) or an electronic stability program system (ESP system), is shown in FIG.
  • the conventional solenoid valve 1 which is designed for example as a normally open control valve, a magnetic assembly 2 for generating a magnetic flux comprising a housing shell 2.1, a winding support 2.2, a coil winding 2.3 and a cover 2.4, and a Valve cartridge 5 which comprises a capsule 5.1, a valve insert 9 connected to the capsule via a sealing weld, an armature 6 with a plunger 7, which has a closing element 7.1 with a main sealing element 7.2, and a return spring 8.
  • the wound on the winding support 2.2 coil winding 2.3 of the magnet assembly 2 forms an electrical coil, which is controllable via electrical connections 2.5 and generates a magnetic flux.
  • the valve insert 9 conducts the magnetic flux introduced from the magnet assembly 2 via the cover disk 2.4 axially via an air gap 3 in the direction of the armature 6.
  • valve insert 9 which is caulked via a caulking 9.1 with a fluid block, not shown, the so-called valve body 10 which is pressed into the valve core 9 and a main valve seat 10.1 includes, in which the Closing element 7.1 immersed sealingly over a running as Dichtkalotte main sealing element 7.2 to implement the sealing function of the solenoid valve 1.
  • the main sealing element 7.2 and the main valve seat 10.1 form a main valve 11 in order to set a fluid flow 12.
  • the conventional solenoid valve 1 comprises an eccentrically arranged check valve 4, which performs a directional flow function, and designed as a plastic insert valve member which forms the valve body 16 and for sealing to a surrounding fluid block, not shown, for sealing the Valve body 10 and for receiving a ring filter 13 and a flat filter 14 is used.
  • the described conventional normally open solenoid valve has the task of very modulating the pressure in a fluid system, with a very low pressure drop gradient, i. a small flow is required. Therefore, hydraulic solenoid valves should be continuously adjustable even with very small strokes of the closing element by the magnet group.
  • a stable operating point is characterized in that there is a balance of forces between opening and closing forces. Furthermore, the system should find its way back to the operating point in the event of faults.
  • In the described conventional electroless open solenoid valve is a continuous adjustability in operating points with very small strokes due to their hydraulic and magnetic characteristics very difficult.
  • the erfmdungssiee solenoid valve having the features of independent claim 1 has the advantage that a main valve elastic sealing means having a known elasticity, by which a controlled leakage and very low pressure reduction gradients are made possible, so that very small fluid flows can be realized without departing from the hydraulic and magnetic characteristics of the solenoid valve to be dependent.
  • a targeted deformation of the elastic sealing means and thereby caused changing Anpress redesign and smallest changes in the opening cross-section of the main valve the fluid flow can be selectively influenced by the closed main valve as a leak. So even the smallest pressure reduction gradients are possible.
  • the solenoid valve advantageously has a stable len state, since there is always a contact between the main sealing element and the main valve seat in the closed main valve.
  • a leakage of the main valve means an uncontrolled pressure loss with a very low gradient by a not completely closing main valve.
  • the leakage of the main valve usually occurs when the closing current through a solenoid of the solenoid valve is not high enough.
  • the solenoid valve according to the invention can be realized by a controlled leakage of the main valve very low pressure drop and thus small flow rates, without being dependent on the hydraulic and magnetic characteristics of the solenoid valve.
  • the elastic sealing means of the closed main valve can be specifically deformed by the contact pressure or the contact force of the main sealing element in the main valve seat, wherein the contact pressure or the contact force can be adjusted by a corresponding energization of the magnet assembly on the generated magnetic force and finely dosed can be.
  • the deformation of the elastic sealing elements of the main valve is changed by the variation of the contact pressure or the contact pressure, so that advantageously a small fluid flow can be set as a controlled leakage.
  • the elastic sealing means are arranged for example in the region of the sealing line on the main sealing element of the closing element.
  • the elastic sealing means can be arranged in the region of the sealing line on the main valve seat in the valve body.
  • the elastic sealing means may for example comprise a plurality of segments, which are arranged at a distance from each other.
  • the main sealing element is designed as an elastic sealant and made of an elastic material.
  • the main sealing element made of an elastic material such as, for example, polyetheretherketone (PEEK)
  • PEEK polyetheretherketone
  • the main sealing element has at least one deliberately introduced imperfection and / or unevenness, which can be compensated for setting the controlled leakage by the set contact pressure or the set contact pressure.
  • the elasticity of the elastic sealing means can be given in an advantageous manner by a targeted selection of materials.
  • Fig. 1 shows a schematic sectional view of a conventional solenoid valve.
  • FIG. 2 shows a schematic sectional illustration of a main valve of a solenoid valve according to the invention.
  • Fig. 3 shows a schematic plan view of an embodiment of a main sealing element for the solenoid valve according to the invention.
  • FIG. 4 shows a characteristic diagram for controlled leakages as a function of FIG
  • Fig. 2 comprises a main valve 31 for an inventive
  • Solenoid valve a closing element 27.1 with a main sealing element 27.2 and a main valve seat 30.1, which is arranged in a valve body 30.
  • the main valve 31 has elastic sealing means 27.3 with a known elasticity.
  • the elastic sealing means 27.3 can be arranged in the region of the sealing line on the main sealing element 27.2 of the closing element 27.1 and / or on the main valve seat 30.1 in the valve body 30.
  • the elastic sealing means 27.3 in the exemplary embodiment shown comprise four segments, which are arranged at a distance from one another on the main sealing element 27.2.
  • the other components of the inventive solenoid valve can be carried out analogously to the corresponding components of the conventional solenoid valve 1 shown in FIG. 1, so that the solenoid valve according to the invention essentially corresponds to the conventional solenoid valve 1 according to FIG.
  • the elastic sealing means 27.3 of the main valve 31 of the solenoid valve according to the invention allow a small fluid flow as controlled leakage of the closed main valve 31.
  • the controlled leakage as can be seen from the characteristic diagram of FIG , very small pressure reduction gradients and thus small fluid flows 12 are realized by the main valve 31, without being dependent on the hydraulic and magnetic characteristics of the solenoid valve. 4 shows two different characteristics Kl,
  • the elastic sealing means 27.3 of the closed main valve 31 of the solenoid valve according to the invention are specifically deformable by the contact pressure or contact force of the main sealing element 27.2 in the main valve seat 30.1, wherein the contact pressure or the contact pressure by a corresponding energization of the magnet assembly on the generated magnetic force is adjustable.
  • the main sealing element 27.2 is designed as an elastic sealant and made of an elastic material.
  • the main sealing element of an elastic material such as Polyetheretherketon (PEEK)
  • PEEK Polyetheretherketon
  • the main sealing element 27.2 made of an elastic material has, for example, at least one non-circularity and / or unevenness introduced deliberately, which can be compensated for setting the controlled leakage by the set contact pressure or the set contact pressure.
  • the solenoid valve according to the invention advantageously allows a controlled leakage and very low pressure reduction gradients by the elastic sealing means with the known elasticity, so that very small fluid flows can be realized without being dependent on the hydraulic and magnetic characteristics of the solenoid valve.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fluid Mechanics (AREA)
  • Transportation (AREA)
  • Magnetically Actuated Valves (AREA)

Abstract

The invention relates to a solenoid valve having a magnet assembly and a valve cartridge comprising a capsule, a valve insert connected to the capsule, an armature disposed displaceably within the capsule and comprising a plunger having a closure element (27.1) and a main sealing element (27.2), and a valve body (30) having a main valve seat (30.1), wherein the main sealing element (27.2) and the main valve seat (30.1) form a main valve (31) for adjusting a fluid flow, wherein a magnetic force generated by the magnet assembly moves the armature axially against the force of a return spring, and the main sealing element (27.2) sealingly enters the main valve seat (30.1). According to the invention, the main valve (31) has elastic sealing means (27.3) having a known elasticity, wherein a small fluid flow can be adjusted as a leakage by deliberately deforming the elastic sealing means (27.3) when the main valve (31) is closed.

Description

Beschreibung description
Titel MagnetventilTitle solenoid valve
Stand der TechnikState of the art
Die Erfindung betrifft ein Magnetventil nach der Gattung des unabhängigen Patentanspruchs 1.The invention relates to a solenoid valve according to the preamble of independent claim 1.
Ein herkömmliches Magnetventil, insbesondere für ein Fluidaggregat, welches beispielsweise in einem Antiblockiersystem (ABS) oder einem Antriebsschlupfregelsystem (ASR- System) oder einem elektronischen Stabilitätsprogrammsystem (ESP-System) eingesetzt wird, ist in Figur 1 dargestellt. Wie aus Figur 1 ersichtlich ist, umfasst das herkömmliche Magnetventil 1 , das beispielsweise als stromlos offenes Regelventil ausgeführt ist, eine Magnetbaugruppe 2 zur Erzeugung eines Magnetflusses, die einen Gehäusemantel 2.1, einen Wicklungsträger 2.2, eine Spulenwicklung 2.3 und eine Abdeckscheibe 2.4 umfasst, und eine Ventilpatrone 5, die eine Kapsel 5.1, einen mit der Kapsel über eine Dicht- schweißung verbundenen Ventileinsatz 9, einen Anker 6 mit einem Stößel 7, der ein Schließelement 7.1 mit einem Hauptdichtelement 7.2 aufweist, und eine Rückstellfeder 8 umfasst. Die auf den Wicklungsträger 2.2 gewickelte Spulenwicklung 2.3 der Magnetbaugruppe 2 bildet eine elektrische Spule, die über elektrische Anschlüsse 2.5 ansteuerbar ist und einen Magnetfluss erzeugt. Der Ventileinsatz 9 leitet den von der Magnetbaugruppe 2 über die Abdeckscheibe 2.4 eingeleiteten Magnetfluss axial über einen Luftspalt 3 in Richtung Anker 6. Durch Bestromung der Spulenwicklung 2.3 über die elektrischen Anschlüsse 2.5 und den dadurch erzeugten Magnetfluss wird der Anker 6 entgegen derA conventional solenoid valve, in particular for a fluid aggregate, which is used for example in an anti-lock braking system (ABS) or a traction control system (ASR system) or an electronic stability program system (ESP system), is shown in FIG. As is apparent from Figure 1, the conventional solenoid valve 1, which is designed for example as a normally open control valve, a magnetic assembly 2 for generating a magnetic flux comprising a housing shell 2.1, a winding support 2.2, a coil winding 2.3 and a cover 2.4, and a Valve cartridge 5 which comprises a capsule 5.1, a valve insert 9 connected to the capsule via a sealing weld, an armature 6 with a plunger 7, which has a closing element 7.1 with a main sealing element 7.2, and a return spring 8. The wound on the winding support 2.2 coil winding 2.3 of the magnet assembly 2 forms an electrical coil, which is controllable via electrical connections 2.5 and generates a magnetic flux. The valve insert 9 conducts the magnetic flux introduced from the magnet assembly 2 via the cover disk 2.4 axially via an air gap 3 in the direction of the armature 6. By energizing the coil winding 2.3 via the electrical connections 2.5 and the magnetic flux generated thereby, the armature 6 is counter to
Kraft der Rückstellfeder 8 gegen den Ventileinsatz 9 bewegt.Force of the return spring 8 moves against the valve core 9.
Zudem nimmt der Ventileinsatz 9, der über einen Verstemmflansch 9.1 mit einem nicht dargestellten Fluidblock verstemmt ist, den so genannten Ventilkörper 10 auf, der in den Ventileinsatz 9 eingepresst ist und einen Hauptventilsitz 10.1 umfasst, in welchen das Schließelement 7.1 über ein als Dichtkalotte ausgeführtes Hauptdichtelement 7.2 dichtend eintaucht, um die Dichtfunktion des Magnetventils 1 umzusetzen. Hierbei bilden das Hauptdichtelement 7.2 und der Hauptventilsitz 10.1 ein Hauptventil 11, um einen FIu- idfluss 12 einzustellen.In addition, the valve insert 9, which is caulked via a caulking 9.1 with a fluid block, not shown, the so-called valve body 10 which is pressed into the valve core 9 and a main valve seat 10.1 includes, in which the Closing element 7.1 immersed sealingly over a running as Dichtkalotte main sealing element 7.2 to implement the sealing function of the solenoid valve 1. In this case, the main sealing element 7.2 and the main valve seat 10.1 form a main valve 11 in order to set a fluid flow 12.
Wie weiter aus Figur 1 ersichtlich ist, umfasst das herkömmliche Magnetventil 1 ein exzentrisch angeordnetes Rückschlagventil 4, das eine richtungsorientierte Durchflussfunktion ausführt, und ein als Kunststoffeinsatz ausgeführtes Ventilbauelement, welches das Ventilunterteil 16 bildet und zur Abdichtung zu einem nicht dargestellten umgebenden Fluidblock, zur Abdichtung zum Ventilkörper 10 und zur Aufnahme eines Ringfilters 13 und eines Flachfilters 14 dient.As further seen in Figure 1, the conventional solenoid valve 1 comprises an eccentrically arranged check valve 4, which performs a directional flow function, and designed as a plastic insert valve member which forms the valve body 16 and for sealing to a surrounding fluid block, not shown, for sealing the Valve body 10 and for receiving a ring filter 13 and a flat filter 14 is used.
Das beschriebene herkömmliche stromlos offene Magnetventil hat die Aufgabe sehr dosiert den Druck in einem Fluidsystem zu modulieren, wobei ein sehr geringer Druckab- baugradient, d.h. ein kleiner Durchfluss gefordert wird. Daher sollten hydraulische Magnetventile auch bei sehr kleinen Hüben des Schließelements durch die Magnetgruppe stetig einstellbar sein. Ein stabiler Arbeitspunkt ist dadurch gekennzeichnet, dass ein Kräftegleichgewicht zwischen öffnenden und schließenden Kräften besteht. Weiter sollte das System bei Störungen wieder in den Arbeitspunkt zurückfinden. Bei dem beschriebenen herkömmlichen stromlos offenen Magnetventil ist eine stetige Einstellbarkeit in Arbeitspunkten mit sehr kleinen Hüben aufgrund ihrer hydraulischen und magnetischen Charakteristik sehr schwierig.The described conventional normally open solenoid valve has the task of very modulating the pressure in a fluid system, with a very low pressure drop gradient, i. a small flow is required. Therefore, hydraulic solenoid valves should be continuously adjustable even with very small strokes of the closing element by the magnet group. A stable operating point is characterized in that there is a balance of forces between opening and closing forces. Furthermore, the system should find its way back to the operating point in the event of faults. In the described conventional electroless open solenoid valve is a continuous adjustability in operating points with very small strokes due to their hydraulic and magnetic characteristics very difficult.
Offenbarung der ErfindungDisclosure of the invention
Das erfmdungsgemäße Magnetventil mit den Merkmalen des unabhängigen Patentanspruchs 1 hat demgegenüber den Vorteil, dass ein Hauptventil elastische Dichtmittel mit einer bekannten Elastizität aufweist, durch welche eine kontrollierte Leckage und sehr geringe Druckabbaugradienten ermöglicht werden, so dass sehr kleine Fluidflüsse realisiert werden können, ohne von den hydraulischen und magnetischen Charakteristika des Magnetventils abhängig zu sein. Durch eine gezielte Verformung der elastischen Dichtmittel und die dadurch bewirkten sich ändernden Anpressverhältnisse und kleinste Veränderungen des Öffnungsquerschnitts des Hauptventils, kann der Fluidfluss durch das geschlossene Hauptventil als Leckage gezielt beeinflusst werden. So sind selbst kleinste Druckab- baugradienten möglich. Zudem weist das Magnetventil in vorteilhafter Weise einen stabi- len Zustand auf, da bei dem geschlossenen Hauptventil immer ein Kontakt zwischen dem Hauptdichtelement und dem Hauptventilsitz besteht. Bei herkömmlichen stromlos offenen Magnetventilen bedeutet eine Leckage des Hauptventils ein unkontrollierter Druckverlust mit einem sehr geringen Gradienten durch ein nicht vollständig schließendes Hauptventil. Die Leckage des Hauptventils tritt in der Regel auf, wenn der Schließstrom durch eine Magnetspule des Magnetventils nicht hoch genug ist. Im erfindungsgemäßen Magnetventil können hingegen durch eine kontrollierte Leckage des Hauptventils sehr geringe Druckabbaugradienten und damit kleine Durchflüsse realisiert werden, ohne von den hydraulischen und magnetischen Charakteristiken des Magnetventils abhängig zu sein.The erfmdungsgemäße solenoid valve having the features of independent claim 1 has the advantage that a main valve elastic sealing means having a known elasticity, by which a controlled leakage and very low pressure reduction gradients are made possible, so that very small fluid flows can be realized without departing from the hydraulic and magnetic characteristics of the solenoid valve to be dependent. By a targeted deformation of the elastic sealing means and thereby caused changing Anpressverhältnisse and smallest changes in the opening cross-section of the main valve, the fluid flow can be selectively influenced by the closed main valve as a leak. So even the smallest pressure reduction gradients are possible. In addition, the solenoid valve advantageously has a stable len state, since there is always a contact between the main sealing element and the main valve seat in the closed main valve. In conventional normally open solenoid valves, a leakage of the main valve means an uncontrolled pressure loss with a very low gradient by a not completely closing main valve. The leakage of the main valve usually occurs when the closing current through a solenoid of the solenoid valve is not high enough. In the solenoid valve according to the invention, however, can be realized by a controlled leakage of the main valve very low pressure drop and thus small flow rates, without being dependent on the hydraulic and magnetic characteristics of the solenoid valve.
Durch die in den abhängigen Ansprüchen aufgeführten Maßnahmen und Weiterbildungen sind vorteilhafte Verbesserungen des im unabhängigen Patentanspruch 1 angegebenen Magnetventils möglich.The measures and refinements recited in the dependent claims advantageous improvements of the independent claim 1 solenoid valve are possible.
Besonders vorteilhaft ist, dass die elastischen Dichtmittel des geschlossenen Hauptventils durch den Anpressdruck bzw. die Anpresskraft des Hauptdichtelements im Hauptventilsitz gezielt verformbar sind, wobei der Anpressdruck bzw. die Anpresskraft durch eine entsprechende Bestromung der Magnetbaugruppe über die erzeugte Magnetkraft einstell- bar ist und fein dosiert werden kann. Somit verändert sich durch die Variation des Anpressdrucks bzw. der Anpresskraft die Verformung der elastischen Dichtelemente des Hauptventils, so dass in vorteilhafter Weise ein kleiner Fluidfluss als kontrollierte Leckage eingestellt werden kann.It is particularly advantageous that the elastic sealing means of the closed main valve can be specifically deformed by the contact pressure or the contact force of the main sealing element in the main valve seat, wherein the contact pressure or the contact force can be adjusted by a corresponding energization of the magnet assembly on the generated magnetic force and finely dosed can be. Thus, the deformation of the elastic sealing elements of the main valve is changed by the variation of the contact pressure or the contact pressure, so that advantageously a small fluid flow can be set as a controlled leakage.
In Ausgestaltung des erfindungsgemäßen Magnetventils sind die elastischen Dichtmittel beispielsweise im Bereich der Dichtlinie am Hauptdichtelement des Schließelements angeordnet. Alternativ können die elastischen Dichtmittel im Bereich der Dichtlinie am Hauptventilsitz im Ventilkörper angeordnet werden. Die elastischen Dichtmittel können beispielsweise mehrere Segmente umfassen, die beabstandet zueinander angeordnet sind.In an embodiment of the solenoid valve according to the invention, the elastic sealing means are arranged for example in the region of the sealing line on the main sealing element of the closing element. Alternatively, the elastic sealing means can be arranged in the region of the sealing line on the main valve seat in the valve body. The elastic sealing means may for example comprise a plurality of segments, which are arranged at a distance from each other.
In alternativer Ausgestaltung des erfindungsgemäßen Magnetventils ist das Hauptdichtelement als elastisches Dichtmittel ausgeführt und aus einem elastischen Material hergestellt. Bei Verwendung des Hauptdichtelements aus einem elastischen Material, wie beispielsweise Polyehteretherketon (PEEK), kann dessen Verformbarkeit zur Einstellung ei- ner kontrollierten Leckage ausgenutzt werden. Das aus einem elastischen Material herge- - A -In an alternative embodiment of the solenoid valve according to the invention, the main sealing element is designed as an elastic sealant and made of an elastic material. When using the main sealing element made of an elastic material, such as, for example, polyetheretherketone (PEEK), its deformability can be exploited to set a controlled leakage. Made of an elastic material - A -
stellte Hauptdichtelement weist beispielsweise mindestens eine gezielt eingebrachte Un- rundheit und/oder Unebenheit auf, die zur Einstellung der kontrollierten Leckage durch den eingestellten Anpressdruck bzw. die eingestellte Anpresskraft ausgeglichen werden können.For example, the main sealing element has at least one deliberately introduced imperfection and / or unevenness, which can be compensated for setting the controlled leakage by the set contact pressure or the set contact pressure.
In weiterer Ausgestaltung des erfindungsgemäßen Magnetventils kann die Elastizität der elastischen Dichtmittel in vorteilhafter Weise durch eine gezielte Materialauswahl vorgegeben werden.In a further embodiment of the solenoid valve according to the invention, the elasticity of the elastic sealing means can be given in an advantageous manner by a targeted selection of materials.
Vorteilhafte, nachfolgend beschriebene Ausführungsformen der Erfindung sowie die zu deren besserem Verständnis oben erläuterten, herkömmlichen Ausführungsbeispiele sind in den Zeichnungen dargestellt. In den Zeichnungen bezeichnen gleiche Bezugszeichen Komponenten bzw. Elemente, die gleiche bzw. analoge Funktionen ausführen.Advantageous embodiments of the invention described below, as well as those explained above for better understanding thereof, are shown in the drawings. In the drawings, like reference numerals designate components that perform the same or analog functions.
Kurze Beschreibung der ZeichnungenBrief description of the drawings
Fig. 1 zeigt eine schematische Schnittdarstellung eines herkömmlichen Magnetventils.Fig. 1 shows a schematic sectional view of a conventional solenoid valve.
Fig. 2 zeigt eine schematische Schnittdarstellung eines Hauptventils eines erfmdungsge- mäßen Magnetventils.2 shows a schematic sectional illustration of a main valve of a solenoid valve according to the invention.
Fig. 3 zeigt eine schematische Draufsicht eines Ausführungsbeispiels eines Hauptdichtelements für das erfindungsgemäße Magnetventil.Fig. 3 shows a schematic plan view of an embodiment of a main sealing element for the solenoid valve according to the invention.
Fig. 4 zeigt ein Kennliniendiagramm für kontrollierte Leckagen in Abhängigkeit von derFIG. 4 shows a characteristic diagram for controlled leakages as a function of FIG
Anpresskraft für das erfindungsgemäße Magnetventil.Contact force for the solenoid valve according to the invention.
Ausführungsformen der ErfindungEmbodiments of the invention
Wie aus Fig. 2 ersichtlich ist, umfasst ein Hauptventil 31 für ein erfindungsgemäßesAs can be seen from Fig. 2, comprises a main valve 31 for an inventive
Magnetventil ein Schließelement 27.1 mit einem Hauptdichtelement 27.2 und einen Hauptventilsitz 30.1, der in einem Ventilkörper 30 angeordnet ist. Wie aus Fig. 2 weiter ersichtlich ist, weist das Hauptventil 31 elastische Dichtmittel 27.3 mit einer bekannten Elastizität auf. Zur Einstellung eines kleinen Fluidflusses 12 als Leckage bei geschlosse- nem Hauptventil 31 können die elastischen Dichtmittel 27.3 gezielt verformt werden. Die elastischen Dichtmittel können 27.3 im Bereich der Dichtlinie am Hauptdichtelement 27.2 des Schließelements 27.1 und/oder am Hauptventilsitz 30.1 im Ventilkörper 30 angeordnet werden.Solenoid valve, a closing element 27.1 with a main sealing element 27.2 and a main valve seat 30.1, which is arranged in a valve body 30. As is further apparent from FIG. 2, the main valve 31 has elastic sealing means 27.3 with a known elasticity. To set a small fluid flow 12 as a leak when the main valve 31 is closed, the elastic sealing means 27.3 can be specifically deformed. The elastic sealing means 27.3 can be arranged in the region of the sealing line on the main sealing element 27.2 of the closing element 27.1 and / or on the main valve seat 30.1 in the valve body 30.
Wie aus Fig. 3 weiter ersichtlich ist, umfassen die elastischen Dichtmittel 27.3 im dargestellten Ausführungsbeispiel vier Segmente, die beabstandet zueinander am Hauptdichtelement 27.2 angeordnet sind.As can also be seen from FIG. 3, the elastic sealing means 27.3 in the exemplary embodiment shown comprise four segments, which are arranged at a distance from one another on the main sealing element 27.2.
Die anderen Komponenten des erfmdungsgemäßen Magnetventils können analog zu den entsprechenden Komponenten des in Fig. 1 dargestellten herkömmlichen Magnetventils 1 ausgeführt werden, so dass das erfindungsgemäße Magnetventil im Wesentlichen dem herkömmlichen Magnetventil 1 gemäß Fig. 1 entspricht.The other components of the inventive solenoid valve can be carried out analogously to the corresponding components of the conventional solenoid valve 1 shown in FIG. 1, so that the solenoid valve according to the invention essentially corresponds to the conventional solenoid valve 1 according to FIG.
Im Unterschied zum herkömmlichen Magnetventil 1 gemäß Fig. 1 ermöglichen die elasti- sehen Dichtmittel 27.3 des Hauptventils 31 des erfindungsgemäßen Magnetventils einen kleinen Fluidfluss als kontrollierte Leckage des geschlossenen Hauptventils 31. Durch die kontrollierte Leckage können, wie aus dem Kennliniendiagramm gemäß Fig. 4 ersichtlich ist, sehr geringe Druckabbaugradienten und damit kleine Fluidflüsse 12 durch das Hauptventil 31 realisiert werden, ohne von den hydraulischen und magnetischen Charakteristi- ka des Magnetventils abhängig zu sein. Fig. 4 zeigt zwei verschiedene Kennlinien Kl ,In contrast to the conventional solenoid valve 1 according to FIG. 1, the elastic sealing means 27.3 of the main valve 31 of the solenoid valve according to the invention allow a small fluid flow as controlled leakage of the closed main valve 31. The controlled leakage, as can be seen from the characteristic diagram of FIG , very small pressure reduction gradients and thus small fluid flows 12 are realized by the main valve 31, without being dependent on the hydraulic and magnetic characteristics of the solenoid valve. 4 shows two different characteristics Kl,
K2, die zwei verschiedene Elastizitätswerte und damit zwei verschiedene Materialien für die elastischen Dichtmittel 27.3 repräsentieren. Durch die sich so ändernden Pressverhältnisse und kleinsten Veränderungen des Öffnungsquerschnitts kann der Fluidfluss durch das Hauptventil 31 aufgrund der Leckage gezielt beeinflusst werden. Ab einer be- stimmten Anpressgrenze ist das Hauptventil jedoch vollständig geschlossen. So sind selbst kleinste Druckabbaugradienten möglich. Die elastischen Dichtmittel 27.3 des geschlossenen Hauptventils 31 des erfindungsgemäßen Magnetventils sind durch den Anpressdruck bzw. Anpresskraft des Hauptdichtelements 27.2 im Hauptventilsitz 30.1 gezielt verformbar, wobei der Anpressdruck bzw. die Anpresskraft durch eine entsprechen- de Bestromung der Magnetbaugruppe über die erzeugte Magnetkraft einstellbar ist. Da das erfindungsgemäße stromlos offene Magnetventil auch bei sehr kleinen Hüben des Schließelements 27.1 durch eine Bestromung die Magnetgruppe stetig einstellbar ist, wird in vorteilhafter Weise eine sehr dosierte Modulation des Drucks in einem zugehörigen Fluidsystem ermöglicht. Bei einer alternativen nicht dargestellten Ausführungsform des erfindungsgemäßen Magnetventils ist das Hauptdichtelement 27.2 als elastisches Dichtmittel ausgeführt und aus einem elastischen Material hergestellt. Bei der Verwendung des Hauptdichtelements aus einem elastischen Material, wie beispielsweise Polyehteretherketon (PEEK), kann dessen Verformbarkeit zur Einstellung einer kontrollierten Leckage ausgenutzt werden. Das aus einem elastischen Material hergestellte Hauptdichtelement 27.2 weist beispielsweise mindestens eine gezielt eingebrachte Unrundheit und/oder Unebenheit auf, die zur Einstellung der kontrollierten Leckage durch den eingestellten Anpressdruck bzw. die eingestellte Anpresskraft ausgeglichen werden können.K2, which represent two different elasticity values and thus two different materials for the elastic sealing means 27.3. Due to the so-changing pressing conditions and the smallest changes in the opening cross section, the fluid flow through the main valve 31 can be influenced in a targeted manner due to the leakage. From a certain contact pressure limit, however, the main valve is completely closed. So even the smallest pressure reduction gradients are possible. The elastic sealing means 27.3 of the closed main valve 31 of the solenoid valve according to the invention are specifically deformable by the contact pressure or contact force of the main sealing element 27.2 in the main valve seat 30.1, wherein the contact pressure or the contact pressure by a corresponding energization of the magnet assembly on the generated magnetic force is adjustable. Since the currentless open solenoid valve according to the invention is continuously adjustable even with very small strokes of the closing element 27.1 by energizing the magnet group, a very metered modulation of the pressure in an associated fluid system is made possible in an advantageous manner. In an alternative embodiment, not shown, of the solenoid valve according to the invention, the main sealing element 27.2 is designed as an elastic sealant and made of an elastic material. When using the main sealing element of an elastic material, such as Polyetheretherketon (PEEK), its deformability can be utilized to adjust a controlled leakage. The main sealing element 27.2 made of an elastic material has, for example, at least one non-circularity and / or unevenness introduced deliberately, which can be compensated for setting the controlled leakage by the set contact pressure or the set contact pressure.
Das erfindungsgemäße Magnetventil ermöglicht in vorteilhafter Weise durch die elastischen Dichtmittel mit der bekannten Elastizität eine kontrollierte Leckage und sehr geringe Druckabbaugradienten, so dass sehr kleine Fluidflüsse realisiert werden können, ohne von den hydraulischen und magnetischen Charakteristika des Magnetventils abhängig zu sein.The solenoid valve according to the invention advantageously allows a controlled leakage and very low pressure reduction gradients by the elastic sealing means with the known elasticity, so that very small fluid flows can be realized without being dependent on the hydraulic and magnetic characteristics of the solenoid valve.
.o0o. .o0o.

Claims

Ansprüche claims
1. Magnetventil mit einer Magnetbaugruppe und einer Ventilpatrone, die eine Kapsel, einen mit der Kapsel verbundenen Ventileinsatz, einen innerhalb der Kapsel beweglich angeord- neten Anker, der einen Stößel mit einem Schließelement (27.1) und einem Hauptdichtelement (27.2) umfasst, und einen Ventilkörper (30) mit einem Hauptventilsitz (30.1) umfasst, wobei das Hauptdichtelement (27.2) und der Hauptventilsitz (30.1) ein Hauptventil (31) bilden, um einen Fluidfluss einzustellen, wobei eine von der Magnetbaugruppe erzeugte Magnetkraft den Anker gegen die Kraft einer Rückstellfeder axial bewegt und das Haupt- dichtelement (27.2) dichtend in den Hauptventilsitz (30.1) eintaucht, dadurch gekennzeichnet, dass das Hauptventil (31) elastische Dichtmittel (27.3) mit einer bekannten Elastizität aufweist, wobei bei geschlossenem Hauptventil (31) durch eine gezielte Verformung der elastischen Dichtmittel (27.3) ein kleiner Fluidfluss als Leckage einstellbar ist.A solenoid valve comprising a magnet assembly and a valve cartridge comprising a capsule, a valve core connected to the capsule, an armature movably disposed within the capsule, comprising a plunger with a closure member (27.1) and a main seal member (27.2), and a valve body Valve body (30) having a main valve seat (30.1), wherein the main sealing member (27.2) and the main valve seat (30.1) form a main valve (31) to adjust a fluid flow, wherein a magnetic force generated by the magnetic assembly, the armature against the force of a return spring moved axially and the main sealing element (27.2) sealingly immersed in the main valve seat (30.1), characterized in that the main valve (31) comprises elastic sealing means (27.3) with a known elasticity, wherein with the main valve (31) closed by a targeted deformation the elastic sealing means (27.3) a small fluid flow is adjustable as leakage.
2. Magnetventil nach Anspruch 1, dadurch gekennzeichnet, dass die elastischen Dichtmittel2. Solenoid valve according to claim 1, characterized in that the elastic sealing means
(27.3) des geschlossenen Hauptventils (31) durch den Anpressdruck des Hauptdichtelements (27.2) im Hauptventilsitz (30.1) gezielt verformbar sind, wobei der Anpressdruck durch eine entsprechende Bestromung der Magnetbaugruppe über die erzeugte Magnetkraft einstellbar ist.(27.3) of the closed main valve (31) are selectively deformable by the contact pressure of the main sealing element (27.2) in the main valve seat (30.1), wherein the contact pressure is adjustable by a corresponding energization of the magnet assembly on the generated magnetic force.
3. Magnetventil nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die elastischen3. Solenoid valve according to claim 1 or 2, characterized in that the elastic
Dichtmittel (27.3) im Bereich der Dichtlinie am Hauptdichtelement (27.2) des Schließelements (27.1) angeordnet sind.Sealant (27.3) in the region of the sealing line on the main sealing element (27.2) of the closing element (27.1) are arranged.
4. Magnetventil nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die elastischen Dichtmittel (27.3) im Bereich der Dichtlinie am Hauptventilsitz (30.1) im Ventilkörper (30) angeordnet sind.4. Solenoid valve according to one of claims 1 to 3, characterized in that the elastic sealing means (27.3) in the region of the sealing line on the main valve seat (30.1) in the valve body (30) are arranged.
5. Magnetventil nach Anspruch 3 oder 4, dadurch gekennzeichnet, dass die elastischen Dichtmittel (27.3) mehrere Segmente umfassen, die beabstandet zueinander angeordnet sind.5. Solenoid valve according to claim 3 or 4, characterized in that the elastic sealing means (27.3) comprise a plurality of segments which are spaced from each other.
6. Magnetventil nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass das Hauptdichtelement (27.2) als elastisches Dichtmittel ausgeführt ist und aus einem elastischen Material hergestellt ist. 6. Solenoid valve according to claim 1 or 2, characterized in that the main sealing element (27.2) is designed as an elastic sealing means and is made of an elastic material.
7. Magnetventil nach Anspruch 6, dadurch gekennzeichnet, dass das aus einem elastischen Material hergestellte Hauptdichtelement (27.2) mindestens eine gezielt eingebrachte Un- rundheit und/oder Unebenheit aufweist.7. Solenoid valve according to claim 6, characterized in that the main sealing element (27.2) made of an elastic material has at least one purposefully introduced roundness and / or unevenness.
8. Magnetventil nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass die Elastizität der elastischen Dichtmittel (27.3) durch eine gezielte Materialauswahl vorgebbar ist.8. Solenoid valve according to one of claims 1 to 7, characterized in that the elasticity of the elastic sealing means (27.3) can be predetermined by a specific choice of material.
.oOo. .oOo.
PCT/EP2008/062617 2007-10-29 2008-09-22 Solenoid valve WO2009056405A1 (en)

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US3395890A (en) * 1965-10-23 1968-08-06 Chandler Evans Inc Plastic control valve and method for making same
GB1428189A (en) * 1972-10-25 1976-03-17 Applic Gaz Sa Fluid control valves
US4666125A (en) * 1986-02-14 1987-05-19 The Cessna Aircraft Company Low leakage solenoid valve
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EP1106884A2 (en) * 1999-12-07 2001-06-13 Hoerbiger Hydraulik GmbH Throttle check valve and method of making such a valve
EP1118518A2 (en) * 1999-12-29 2001-07-25 Kelsey Hayes Company Solenoid control valve for a hydraulic control unit
US6679567B1 (en) * 2000-09-09 2004-01-20 Kelsey-Hayes Company Control valve with overmolded armature for a hydraulic control unit
US20040178378A1 (en) * 2003-03-14 2004-09-16 Collins David E. Control valve for a vehicular brake system
US20050104301A1 (en) * 2003-11-18 2005-05-19 Carter Stephen A. Sealing system for a solenoid
DE102004030424A1 (en) * 2004-06-24 2006-01-19 Robert Bosch Gmbh valve device

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2619116A (en) * 1948-11-19 1952-11-25 John D Ralston Valve
US3395890A (en) * 1965-10-23 1968-08-06 Chandler Evans Inc Plastic control valve and method for making same
GB1428189A (en) * 1972-10-25 1976-03-17 Applic Gaz Sa Fluid control valves
US4666125A (en) * 1986-02-14 1987-05-19 The Cessna Aircraft Company Low leakage solenoid valve
US5853161A (en) * 1995-08-26 1998-12-29 Robert Bosch Gmbh Solenoid valve for controlling pressure mediums
EP1106884A2 (en) * 1999-12-07 2001-06-13 Hoerbiger Hydraulik GmbH Throttle check valve and method of making such a valve
EP1118518A2 (en) * 1999-12-29 2001-07-25 Kelsey Hayes Company Solenoid control valve for a hydraulic control unit
US6679567B1 (en) * 2000-09-09 2004-01-20 Kelsey-Hayes Company Control valve with overmolded armature for a hydraulic control unit
US20040178378A1 (en) * 2003-03-14 2004-09-16 Collins David E. Control valve for a vehicular brake system
US20050104301A1 (en) * 2003-11-18 2005-05-19 Carter Stephen A. Sealing system for a solenoid
DE102004030424A1 (en) * 2004-06-24 2006-01-19 Robert Bosch Gmbh valve device

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