WO2009050336A1 - Method for treating ligno-cellulosic materials - Google Patents

Method for treating ligno-cellulosic materials Download PDF

Info

Publication number
WO2009050336A1
WO2009050336A1 PCT/FI2008/050574 FI2008050574W WO2009050336A1 WO 2009050336 A1 WO2009050336 A1 WO 2009050336A1 FI 2008050574 W FI2008050574 W FI 2008050574W WO 2009050336 A1 WO2009050336 A1 WO 2009050336A1
Authority
WO
WIPO (PCT)
Prior art keywords
treatment
alkaline
stage
temperature
pectin
Prior art date
Application number
PCT/FI2008/050574
Other languages
French (fr)
Inventor
Andrey Pranovich
Bjarne Holmbom
Jonas Konn
Original Assignee
Kemira Oyj
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kemira Oyj filed Critical Kemira Oyj
Priority to EP08839424A priority Critical patent/EP2201170A1/en
Priority to MX2009005832A priority patent/MX2009005832A/en
Priority to AU2008313591A priority patent/AU2008313591A1/en
Priority to CA002670040A priority patent/CA2670040A1/en
Priority to BRPI0806106-8A priority patent/BRPI0806106A2/en
Priority to US12/516,638 priority patent/US20100269994A1/en
Publication of WO2009050336A1 publication Critical patent/WO2009050336A1/en

Links

Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C1/00Pretreatment of the finely-divided materials before digesting
    • D21C1/06Pretreatment of the finely-divided materials before digesting with alkaline reacting compounds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/02Pretreatment of the raw materials by chemical or physical means
    • D21B1/021Pretreatment of the raw materials by chemical or physical means by chemical means
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C3/00Pulping cellulose-containing materials
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C3/00Pulping cellulose-containing materials
    • D21C3/02Pulping cellulose-containing materials with inorganic bases or alkaline reacting compounds, e.g. sulfate processes
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C9/00After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
    • D21C9/08Removal of fats, resins, pitch or waxes; Chemical or physical purification, i.e. refining, of crude cellulose by removing non-cellulosic contaminants, optionally combined with bleaching
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C9/00After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
    • D21C9/10Bleaching ; Apparatus therefor

Definitions

  • the present invention relates to a method for treating pectin-containing ligno- cellulosic raw materials in a high-yield pulping process utilizing one or more treatment stages at alkaline conditions by controlling the conditions. More particularly the present invention relates to a method for increasing the bleachability of the final pulp and also lowering the cationic demand of the process waters. The present invention also relates to pulp, paper, board or tissue obtained with the method
  • Mechanical pulping aims at transforming the raw material into fibers of sufficient quality without severe yield losses. Enhancement of the properties of mechanical pulps by chemical treatment can be achieved prior to refining, during refining, on the coarse fibers between refining stages, or in a post-treatment after refining. In order to produce high-yield pulp of high-quality it is generally important to increase the brightness by removing colored or chromophoric structures without sacrificing too much of the yield in the process. An extensive overview of the prior art can be found in Sundholm, J.: Mechanical pulping, Book 5, Fapet Oy 1999.
  • alkaline treatments are utilized in the pre-treatment of wood chips, such as in chemithermomechanical pulping, or in peroxide bleaching of mechanical or chemimechanical pulps, such as groundwood, thermomechanical and chemithermomechanical pulps.
  • Chromophores in mechanical pulps originate to a major part from the lignin. These structures are partly removed or converted to non-chromophoric structures during the bleaching processes. However, during the course of mechanical pulping process stages at alkaline conditions, i.e. mainly chip pre-treatment or pulp bleaching, new chromophoric structures are also formed due to the prevailing process conditions, i.e. high temperatures and high alkalinities. Alkaline darkening is a known phenomenon involving formation of orffto-quinones and coniferaldehydes. Pectin in the wood is one of the major sources of so called “anionic trash” and alkali-induced "unbleachable" chromophores in the final product. Dissolution of pectic acid, i.e. "anionic trash", and new chromophoric structures are formed as a result of alkaline-induced cleavage of natively occurring pectins.
  • pectin When pectin is cleaved, large pectin molecules split into smaller fragments which are able to diffuse out of wood ("anionic trash") and new chromophoric (terminal) end groups are formed.
  • the temperature is a key parameter controlling the degree of pectin cleavage at alkaline conditions. Higher temperature results in more intensive cleavage and smaller molar-mass fragments, producing more chromophoric end groups.
  • Alkaline-induced cleavage of pectin is a very fast reaction: once it has reacted (been cleaved) extended alkaline treatment of pectin at higher (or lower) temperature than the initial temperature does not results in additional cleavage.
  • the present invention relates to a method for improving bleachability in industrial scale by preventing the formation of stable chromophores and reducing the release of anionic trash in alkaline treatment of pectin-containing materials, such as in chip pre-treatment or in peroxide bleaching.
  • the invention is based on the discovery that when adding alkali to the process the temperature should be low, e.g. 70 0 C or below, because the demethylation of pectin occurs surprisingly fast and after that the alkaline-induced cleavage of pectin is minimized even if the temperature is raised or more alkali is applied.
  • high temperature ⁇ 100°C
  • the release of pectins from spruce TMP was doubled at high temperature treatments (80-100 0 C) compared to low temperature treatment (20-70°C) according to the present invention. This was also seen as lower cationic demand ( ⁇ 25%) of the process waters.
  • the brightness of the peroxide bleached spruce pulps were up to 1-2% ISO higher for the pulps impregnated under low temperature conditions compared to high temperature conditions before raising the temperature to desired reaction temperature.
  • the present invention provides a method for treating pectin-containing ligno- cellulosic raw materials in a high-yield pulping process utilizing one or more treatment stages at alkaline conditions wherein the alkaline chemicals are applied at a low temperature treatment stage (Ti), meaning the point when alkali for the first time is in contact with the pectin-containing material, before one or more consecutive treatment stages at the same or higher temperature (T 2 ).
  • Ti low temperature treatment stage
  • the present invention further provides pulp or bleached pulp obtained with the method of the invention and paper, board or tissue obtained from said pulp.
  • One aspect of the present invention relates to increasing the bleachability of pectin-containing material and therefore e.g. to increasing the brightness of bleached pulps.
  • Another aspect of the present invention relates to decreasing the release of anionic pectic substances.
  • Still another aspect of the present invention relates to lowering the cationic demand of the process water.
  • Still another aspect of the present invention relates to enhancing certain papermaking properties, such as the quality of the pulp.
  • Figure 1 shows that pectin degradation in alkaline conditions at higher temperature results in more chromophores formation (1 mg/ml pectin, 94% methyl- esterified, 0.3 ml 1 M NaOH, 20-100 0 C, 30 min).
  • Figure 2 shows the principle of the present invention.
  • Figure 2A is a block diagram of the stages of the invention.
  • Figure 2B shows the desired properties of paper, the brightness, the water (the amount of ionic substances) and the properties of the fibers, which depend on each other.
  • Figure 3 shows the kinetic of the chain splitting of model pectin (94% methyl- esterified) treated at pH 11 and 40 0 C.
  • FIG. 4 shows the treatment scheme of the preliminary series
  • Figure 5 shows how XyI and GaIA are released into water after alkaline treatment of "clean" spruce TMP at different starting temperatures.
  • Figure 6 shows the treatment scheme of the second series.
  • Figure 7 shows the percentage of ISO brightness of sheets from bleached TMP at different starting temperatures.
  • Figure 8 shows the treatment scheme of the final series.
  • Figure 9 shows the cationic demand of water after alkaline treatment of TMP with and without peroxide at different starting temperatures. Peroxide acts as a buffer lowering the effect of alkali.
  • Figure 10 shows the percentage of ISO brightness of sheets from bleached and alkaline treated TMP at different starting temperatures. Lower temperature in the initial bleaching stage resulted in +2% ISO.
  • Chemical reactions can generally be influenced by controlling the reaction pH and temperature. By controlling the chemical reactions in alkaline treatment of chips or pulps, some important papermaking properties may be enhanced.
  • Pectins are polydisperse polymers and have a backbone of partly methyl-esterified galacturonic acid (GaIA) units interspersed with rhamnose (Rha) units.
  • Spruce wood contains 1.5-2% pectins and aspen wood 2-2.5% (Pranovich, A. V. Sundberg, K. and Holmbom, B. (2003) Chemical changes in thermomechanical pulp at alkaline conditions. J.Wood Chem. Technol. 23(1 ):89-112; Sundberg, A., Sundberg, K., Lillandt, C. and Holmbom, B. (1996) Determination of hemicelluloses and pectin in wood and pulp fibres by acid methanolysis and gas chromatography. Nord. Pulp Pap. Res. J. 11(4):216-219, 226).
  • Lignin is usually assumed to be the predominant source of chromophores responsible for the brightness ceiling observed for mechanical pulps, for softwoods ⁇ 80% ISO and for hardwoods ⁇ 85% ISO. Acidic hemicelluloses like pectins, xylans and other uronans may, however, also play a key role in limiting the maximum brightness obtained in peroxide bleaching of mechanical pulps.
  • the release of pectins from spruce TMP is doubled at high temperature treatments (80-100 0 C) compared to low temperature treatment (20-70 0 C) of the present invention. This was also seen as lower cationic demand ( ⁇ 25%) of the process waters.
  • the brightness of the peroxide bleached spruce pulps are up to 1-2% ISO higher for the pulps impregnated under low temperature conditions compared to high temperature conditions before raising the temperature to desired reaction temperature.
  • the present invention provides a method for treating pectin-containing ligno- cellulosic raw materials in a high-yield pulping process (before the paper machine head box) utilizing one or more treatment stages at alkaline conditions.
  • the pectin- containing raw material may be any suitable material, such as wood, softwood or hardwood or combinations thereof, chopped raw ligno-cellulosic material such as chopped wood, straw, defiberized wood or high-yield pulp.
  • the alkaline treatment stage may be performed before mechanical defibration or consecutive alkaline bleaching stage(s).
  • the alkaline chemicals may be any suitable alkaline chemicals which provide conditions sufficient to achieve significant demethylation of the methyl esters in native pectins, typically above pH 9 at room temperature.
  • the alkali source may for example originate from hydroxides, carbonates or sulfites, preferably sodium, calcium, ammonium or magnesium hydroxides, carbonates or sulfites, or combinations thereof.
  • the alkaline chemicals are applied at a low temperature treatment stage (T 1 ) meaning the point when alkali for the first time is in contact with the pectin-containing material before one or more consecutive treatment stages at the same or higher temperature (T 2 ). It is essential that no previous alkali treatments have been applied to the pectin-containing material because the alkali-induced cleavage of pectin happens very fast. On the contrary, when the alkali is applied for the first time at low temperature the demethylation reaction occurs fast thus preventing further alkali-induced cleavage of pectin by ⁇ - elimination reactions.
  • the dosage of alkali may be in the range of 0.1 % to 10% (w/w) of the dry-based pectin-containing material.
  • the pectins in the treated material are methyl-esterified.
  • the methyl-esterification degree is 20-100%, determined as the percentage of galacturonic units containing one methyl-ester group, preferably 50- 70%.
  • the method of the present invention improves the bleachability of the pectin- containing material. This will lead to improved brightness of the pulp and lower bleach chemical consumptions and costs needed to achieve a given brightness. Further, lower amount of ionic substances are released into process waters. Lower amount of dissolved substances in the water means less chemical costs in papermaking or water treatment and less environmental impact. It will also improve the paper machine performance. Also the pulp quality is better, e.g. there is less darkening.
  • Figure 2 shows the principle of the present invention.
  • Figure 2A is a block diagram of the stages of the invention.
  • T n represents one or more (n>2) stages T 2 , T 3 , T 4 ...
  • Figure 2B shows the desired properties of paper, the brightness, the water (the amount of ionic substances) and the properties of the fibers, which depend on each other.
  • the high-yield pulping process may refer to thermomechanical pulping or chemithermomechanical pulping with yield generally over 70%, preferably over 80% and more preferably over 85%.
  • the low temperature in stage T 1 referred herein means temperature of or below 70 0 C, preferably below 60 0 C, more preferably below 50°C. Generally temperature range from room temperature (20 0 C) to said 70 0 C may be used. In one embodiment the temperature is 50-60 0 C.
  • the length of said low temperature step or the interval between Ti and T 2 may be in the range of 1 second to 24 hours, generally less than 4 hours. In one embodiment the interval is in the range of 1 second to 2 hours. In another embodiment the interval is in the range of 2 to 10 minutes, for example about 5 minutes. It is essential that said time allows the demethylation reactions to occur in the lower temperature.
  • stage T 1 also other chemicals are applied such as chelating, stabilizing and/or bleaching agents, preferably peroxygens, such as peroxide.
  • the chemicals used in stage T 1 may also be recycled to the subsequent stage(s).
  • stage T 2 chemicals are applied such as alkali, chelating, stabilizing and/or bleaching agents, such as EDTA, DTPA, silicate, magnesium sulfate, peroxygens, preferably hydrogen peroxide.
  • the temperature in the T 2 stage is in the range of 70-210 0 C.
  • the anionic substances released may contain for example galacturonic acid, glucuronic acid and 4-O-methylene glucuronic acid.
  • the method of the invention mainly reduces the amount of galacturonic acid.
  • the alkaline treatment stage is an alkaline pre-treatment stage before mechanical defibration at elevated temperature (CTMP refining).
  • CTMP refining mechanical defibration at elevated temperature
  • the alkaline treatment stage is an alkaline pre-treatment stage before alkaline peroxide bleaching; before MC stage in two stage MC-HC bleaching sequence or before a single HC stage or as a MC stage with controlled temperature before a HC stage running at elevated temperatures.
  • CTMP Cross-Methomechanical pulps
  • lignocellulosic material commonly wood chips
  • chemical agents chemical agents
  • T 1 the chemical treatment with controlled temperature T 1 may be carried out either before, during or after the fiber separation.
  • CTMP pulps are generally produced to a yield, i.e. dry weight pulp relative to the dry weight of starting material, of 70-90%, typically 85-90%, and with TMP pulps 85-95%, typically 90-95%.
  • chemical pre-treatment it is intended that operation, over the course of which the lignocellulosic material, most commonly wood chips, is treated with liquor containing either sulfite or mixture of sulfite and sodium hydroxide at a temperature equal to or greater than 100 0 C under saturation water vapor pressure. Treatment with liquors containing mixtures of sodium hydroxide and hydrogen peroxide is typically performed at 60-80 0 C.
  • the chemical treatment potentially includes conventional impregnation with steaming of the lignocellulosic material to facilitate a good penetration of the solution of the selected reagents into the material followed by consecutive screw pressing stage(s) to remove entrained air and to facilitate complete chemical uptake of the wood material.
  • the temperature at which the treatment is carried out generally does not exceed 200 0 C and usually ranges from about 120 to 160 0 C.
  • the treatment medium is at an initial pH usually ranging from 6 to 12.5.
  • the duration of the chemical pre-treatment depends on the selection of other process parameters, but generally does not exceed 1 hour.
  • the amount of the sulfite in the pre-treatment ranges, for example, from approximately 0.1% to 10%, most typically from 0.5% to 3% on oven dry lignocellulosic material and the sodium hydroxide amount from 0% to 7% depending on wood species and product and process requirements
  • the amount of H 2 O 2 of the alkaline peroxide pre-treatment may range from 0.5% to 12%, most typically from 3% to 5% and the sodium hydroxide amount from 0.5% to 10%, most typically from 2% to 7% depending on wood species and product and process requirements.
  • Certain chemical agents may be used in the pre-treatment together with the alkaline sulfite, or alkaline peroxide for example complexing or sequestering agents, such as diethylenetriaminepentaacetic (DTPA) acid, ethylenediaminetetraacetic (EDTA) acid, sodium silicate and magnesium sulfate (Epsom salt)
  • DTPA diethylenetriaminepentaacetic
  • EDTA ethylenediaminetetraacetic
  • Epsom salt magnesium sulfate
  • bleaching of the TMP and/or CTMP pulps by means of hydrogen peroxide in an alkaline medium is typically carried out by introducing an amount of hydrogen peroxide of approximately 0.5% to 10%, in the presence of about 1 % to 6% sodium silicate solution at a pH of from approximately 9 to 11 and at a temperature of from about 40 to 100 0 C for about 0.5 to 2 hours, at a consistency of approximately 10% to 30%.
  • the bleaching bath may also contain certain additives, principally one or more sequestering or complexing agents, such as, for example, DTPA.
  • Tower bleaching refers to bleaching which normally takes place at high consistency.
  • 2-stage bleaching with recycling of HC (high consistency) bleach filtrate to the initial MC (medium consistency) stage is normally employed when high brightness targets (>80% ISO) are required.
  • the temperature at the initial contact between pulp and bleaching liquor is normally the on the same level as the temperature in the bleaching stage, i.e. well above 60 0 C, typically between 70°C and 90°C.
  • Steep bleaching refers to bleaching at high stock consistency in a pulp pile at lower temperatures, normally 20 0 C to 45°C, and for longer bleach times than for conventional tower bleaching.
  • Refiner bleaching refers to bleaching conducted during the refining stage by adding alkaline peroxide to the feed to either the primary or secondary refiner. This means that the temperature at the initial contact initial contact between pulp and bleaching liquor is normally very high, i.e. 100 0 C to 160 0 C.
  • pectin chain splitting is a very fast reaction even at low temperatures, in this case 40 0 C. Already after 20 seconds the chain length has decreased by 30%.
  • Thermomechanical pulp from Norway spruce (Picea abies L.) was sampled in a Finnish mill, after the second-stage refiner at approximately 35% consistency and the pulp was stored at -24 0 C until use.
  • TMP fibers were obtained by extraction in a Soxhlet apparatus with hexane-acetone (9:1 v/v) for 24 h to remove lipophilic material. Water-soluble substances (hemicelluloses and low-molar-mass aromatics) were removed by thorough washing. The pre-extracted TMP was suspended in distilled water (pH 5.5) at 60 0 C at 2% consistency and agitated for 3 h with a blade propeller ( ⁇ 200 rpm). The TMP suspension was filtered under vacuum on a B ⁇ chner funnel with a paper machine wire. To prevent the loss of fines, the filtrate was passed twice through the formed fiber mat. The TMP was re-suspended in distilled water and the washing procedure was repeated 5 times. The TOC value of the final filtrate was 4 mg/l. The washed TMP was air-dried and stored in the dark at +4°C.
  • the pulps were preconditioned at different temperatures (4°C, 20 0 C and 70°C) for 1 hour before adding NaOH (see table 1 ).
  • the pulps pre-treated at 4°C and 20°C had retention times of 2 and 1 hours respectively, before raising the temperature to 70 0 C in a water bath.
  • the pulp pre-treated at 70 0 C was directly placed into water bath at 70°C for 90 minutes ( Figure 4).
  • the pulps were cooled down in ice bath to 2O 0 C. After measuring the end pH, the pulps were acidified with 6% S ⁇ 2 -water to pH 5. Samples of the pulp filtrates were taken for chemical analysis.
  • the pulp used in example 3 was the same as in example 2, except that in these trials it had not been hexane extracted or extensively washed. Part of the water- soluble substances (hemicelluloses and low-molar-mass aromatics) were, however, removed by diluting the pulp to 2%, agitating the pulp at 6O 0 C for 1 hour before thickening the pulp to 20% dryness on a B ⁇ chner funnel. To preserve fines the first portion of filtrate was recirculated through the fiber mat Washed TMP, DTPA (0.25% calculated on dry pulp) and MgSO 4 , (0.05%) were mixed well in a polyethylene plastic bag and kept overnight at room temperature. The pulp was mixed well and divided into plastic bags containing 1O g o.d. pulp each. Three pulps were treated in parallel for each pre-treatment temperature test (2°C, 2O 0 C and 70 0 C).
  • the treatment scheme for example 2 is shown in Figure 6. 10 ml cold 3% H 2 O 2 was added to the pulps pre-treated at 2°C, mixed and placed in cold (0 - +2°C) ice bath for 1 hour. 3 ml cold Na-silicate (0.1g/ml) solution was added, mixed at cold, before adding 2.5 ml or 5 ml 1 M NaOH (also cold), mixed well and kept for 2 hours at 0 - +2°C.
  • the pulps pre-treated at 20 0 C were treated analogously except adding chemicals at room temperature and keeping the pulp at 20 0 C for 1 hour before raising the temperature to the target bleaching temperature of 70 0 C.
  • the pulps pre-treated at 70 0 C went directly into the bleaching stage after adding the corresponding chemicals.
  • the pulp used in example 4 was the same as in example 3. Part of the water- soluble substances (hemicelluloses and low-molar-mass aromatics) were removed by was agitating the pulp at 2% consistency at 60°C for 2 hours. The pulp was thickened to 20% on a B ⁇ chner funnel. To preserve fines the first portion of filtrate was recirculated through the fiber mat.
  • Washed and filtered TMP was mixed with DTPA (0.25%) and MgSO 4 (0.05%) and kept overnight before dividing the pulp into plastic bags containing 1O g o.d. pulp each.
  • Pulps for treatment at "low” temperatures (30 0 C, 40 0 C, 50 0 C and 60°C) were pre- heated at 8O 0 C for 2 hours.
  • Pulps for treatment at "high” temperatures 70°C, 80°C and 90 0 C were not pre-heated. These trials were done by adding NaOH and peroxide or only alkali to the pulp. All other parameters were kept the same.
  • the paper sheets from bleached pulp were examined by ISO brightness test according to SCAN.
  • the sugar composition of hemicelluloses and pectins was determined using methanolysis (2 M HCI in dry methanol), followed by gas chromatographic (GC) analysis of TMS-derivatives of corresponding sugar monomers formed (Sundberg et al. 1996). The samples were freeze-dried prior to methanolysis.
  • Cationic demand (CD) of TMP waters was determined by polyelectrolyte titration using 0.0005 N potassium polyvinyl sulfate (KPVS) as anionic polymer with a M ⁇ tek particle charge detector 03.
  • KPVS potassium polyvinyl sulfate
  • TMP-water samples, containing dissolved and colloidal substances were mixed with 0.0005 N polybrene directly in the measuring cell and were then titrated with KPVS.
  • a pH-meter Handylab pH 12 (Schott-Gerate GmbH, Mainz, Germany) with Schott pH-electrode BlueLine 28 pH (pH 0-14/-5°C-80°C/Ge) was used to monitoring the pH-value in water solutions/suspensions during alkaline treatment.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Paper (AREA)
  • Polysaccharides And Polysaccharide Derivatives (AREA)

Abstract

The present invention relates to a method for treating pectin-containing ligno- cellulosic raw materials in a high-yield pulping process utilizing one or more treatment stages at alkaline conditions. The invention provides a method for controlling the alkaline treatment step, wherein the alkali is applied at a low temperature treatment stage before one or more consecutive treatment stages at the same or higher temperature. The present invention also provides pulp, paper, board or tissue obtained with said method.

Description

Method for treating ligno-cellulosic materials
Field of the invention
The present invention relates to a method for treating pectin-containing ligno- cellulosic raw materials in a high-yield pulping process utilizing one or more treatment stages at alkaline conditions by controlling the conditions. More particularly the present invention relates to a method for increasing the bleachability of the final pulp and also lowering the cationic demand of the process waters. The present invention also relates to pulp, paper, board or tissue obtained with the method
Background of the invention
Mechanical pulping aims at transforming the raw material into fibers of sufficient quality without severe yield losses. Enhancement of the properties of mechanical pulps by chemical treatment can be achieved prior to refining, during refining, on the coarse fibers between refining stages, or in a post-treatment after refining. In order to produce high-yield pulp of high-quality it is generally important to increase the brightness by removing colored or chromophoric structures without sacrificing too much of the yield in the process. An extensive overview of the prior art can be found in Sundholm, J.: Mechanical pulping, Book 5, Fapet Oy 1999.
Generally alkaline treatments are utilized in the pre-treatment of wood chips, such as in chemithermomechanical pulping, or in peroxide bleaching of mechanical or chemimechanical pulps, such as groundwood, thermomechanical and chemithermomechanical pulps.
Chromophores in mechanical pulps originate to a major part from the lignin. These structures are partly removed or converted to non-chromophoric structures during the bleaching processes. However, during the course of mechanical pulping process stages at alkaline conditions, i.e. mainly chip pre-treatment or pulp bleaching, new chromophoric structures are also formed due to the prevailing process conditions, i.e. high temperatures and high alkalinities. Alkaline darkening is a known phenomenon involving formation of orffto-quinones and coniferaldehydes. Pectin in the wood is one of the major sources of so called "anionic trash" and alkali-induced "unbleachable" chromophores in the final product. Dissolution of pectic acid, i.e. "anionic trash", and new chromophoric structures are formed as a result of alkaline-induced cleavage of natively occurring pectins.
When pectin is cleaved, large pectin molecules split into smaller fragments which are able to diffuse out of wood ("anionic trash") and new chromophoric (terminal) end groups are formed.
It was verified in relation to the present invention that the temperature is a key parameter controlling the degree of pectin cleavage at alkaline conditions. Higher temperature results in more intensive cleavage and smaller molar-mass fragments, producing more chromophoric end groups.
Analogously, lower temperature results in less intensive cleavage and larger molar-mass fragments producing less chromophoric end groups.
Alkaline-induced cleavage of pectin is a very fast reaction: once it has reacted (been cleaved) extended alkaline treatment of pectin at higher (or lower) temperature than the initial temperature does not results in additional cleavage.
Summary of the invention
The present invention relates to a method for improving bleachability in industrial scale by preventing the formation of stable chromophores and reducing the release of anionic trash in alkaline treatment of pectin-containing materials, such as in chip pre-treatment or in peroxide bleaching. The invention is based on the discovery that when adding alkali to the process the temperature should be low, e.g. 700C or below, because the demethylation of pectin occurs surprisingly fast and after that the alkaline-induced cleavage of pectin is minimized even if the temperature is raised or more alkali is applied. Compared to high temperature (~100°C) generally used in the processes it results in two times less "anionic trash" in process water and preserves about 2% ISO brightness.
The release of pectins from spruce TMP was doubled at high temperature treatments (80-1000C) compared to low temperature treatment (20-70°C) according to the present invention. This was also seen as lower cationic demand (~25%) of the process waters. At the same time the brightness of the peroxide bleached spruce pulps were up to 1-2% ISO higher for the pulps impregnated under low temperature conditions compared to high temperature conditions before raising the temperature to desired reaction temperature.
The present invention provides a method for treating pectin-containing ligno- cellulosic raw materials in a high-yield pulping process utilizing one or more treatment stages at alkaline conditions wherein the alkaline chemicals are applied at a low temperature treatment stage (Ti), meaning the point when alkali for the first time is in contact with the pectin-containing material, before one or more consecutive treatment stages at the same or higher temperature (T2). This provides e.g. improved brightness and lower amount of ionic substances release into process waters.
The present invention further provides pulp or bleached pulp obtained with the method of the invention and paper, board or tissue obtained from said pulp.
One aspect of the present invention relates to increasing the bleachability of pectin-containing material and therefore e.g. to increasing the brightness of bleached pulps.
Another aspect of the present invention relates to decreasing the release of anionic pectic substances.
Still another aspect of the present invention relates to lowering the cationic demand of the process water.
Still another aspect of the present invention relates to enhancing certain papermaking properties, such as the quality of the pulp.
Brief description of the drawings
Figure 1 shows that pectin degradation in alkaline conditions at higher temperature results in more chromophores formation (1 mg/ml pectin, 94% methyl- esterified, 0.3 ml 1 M NaOH, 20-1000C, 30 min). Figure 2 shows the principle of the present invention. Figure 2A is a block diagram of the stages of the invention. Figure 2B shows the desired properties of paper, the brightness, the water (the amount of ionic substances) and the properties of the fibers, which depend on each other.
Figure 3 shows the kinetic of the chain splitting of model pectin (94% methyl- esterified) treated at pH 11 and 400C.
Figure 4 shows the treatment scheme of the preliminary series
Figure 5 shows how XyI and GaIA are released into water after alkaline treatment of "clean" spruce TMP at different starting temperatures.
Figure 6 shows the treatment scheme of the second series.
Figure 7 shows the percentage of ISO brightness of sheets from bleached TMP at different starting temperatures.
Figure 8 shows the treatment scheme of the final series.
Figure 9 shows the cationic demand of water after alkaline treatment of TMP with and without peroxide at different starting temperatures. Peroxide acts as a buffer lowering the effect of alkali.
Figure 10 shows the percentage of ISO brightness of sheets from bleached and alkaline treated TMP at different starting temperatures. Lower temperature in the initial bleaching stage resulted in +2% ISO.
Detailed description of the invention
Chemical reactions can generally be influenced by controlling the reaction pH and temperature. By controlling the chemical reactions in alkaline treatment of chips or pulps, some important papermaking properties may be enhanced.
Pectins are polydisperse polymers and have a backbone of partly methyl-esterified galacturonic acid (GaIA) units interspersed with rhamnose (Rha) units. Spruce wood contains 1.5-2% pectins and aspen wood 2-2.5% (Pranovich, A. V. Sundberg, K. and Holmbom, B. (2003) Chemical changes in thermomechanical pulp at alkaline conditions. J.Wood Chem. Technol. 23(1 ):89-112; Sundberg, A., Sundberg, K., Lillandt, C. and Holmbom, B. (1996) Determination of hemicelluloses and pectin in wood and pulp fibres by acid methanolysis and gas chromatography. Nord. Pulp Pap. Res. J. 11(4):216-219, 226).
Release of pectic substances into the process waters will increase the amount of the so called "anionic trash" in the water circulation. This will increase the overall consumption of chemicals, such as paper chemicals in the paper machine (PM) wet-end and decrease the PM runnability.
Figure imgf000006_0001
α-D-GalA→α-D-GalA→α-D-GalA→α-L-Rha→α-D-GaIA →α-D-GalA 14 1-»4 1→2 1->4 1→4
Lignin is usually assumed to be the predominant source of chromophores responsible for the brightness ceiling observed for mechanical pulps, for softwoods ~80% ISO and for hardwoods ~85% ISO. Acidic hemicelluloses like pectins, xylans and other uronans may, however, also play a key role in limiting the maximum brightness obtained in peroxide bleaching of mechanical pulps.
Polymer chain splitting according to the β-elimination mechanism requires the presence of methyl-esterified carboxyl groups and is therefore inhibited by demethylation (Kiss J. (1974) β-eliminative degradation of carbohydrates containing uronic acid residues. Adv. Carbohyd. Chem. Biochem. 29:229-03;
Renard, CM. G. C. and Thibault, J. -F. (1996) Degradation of pectin in alkaline conditions: kinetics of demethylation. Carbohydr. Res. 286:139-150). Both demethylation and β-elimination reactions rates increase with pH. However, an increase in pH will increase demethylation more than β-elimination, while an increase in temperature will increase β-elimination more than demethylation. By controlling the temperature in the alkaline treatment process stages it is, therefore, possible to decrease the release of anionic pectic substances and also increase the brightness of bleached mechanical pulps.
Figure imgf000007_0001
β-eiimination
Two parallel reactions happen with pectin in alkaline conditions: demethylation and β-elimination. The susceptibility of pectin to depolymerisation by β-elimination depends on the presence of an ester group on the galacturonic acid. When the methanol removal from pectin is complete, the β-elimination reaction stops. A double bond appears between C-4 and C-5 at the non-reducing end (Kiss 1974).
The release of pectins from spruce TMP is doubled at high temperature treatments (80-1000C) compared to low temperature treatment (20-700C) of the present invention. This was also seen as lower cationic demand (~25%) of the process waters. At the same time the brightness of the peroxide bleached spruce pulps are up to 1-2% ISO higher for the pulps impregnated under low temperature conditions compared to high temperature conditions before raising the temperature to desired reaction temperature.
The effect of low temperature pre-treatment for aspen mechanical pulps (BCTMP) has not been evaluated. It could, however, be assumed that the effect would be even more pronounced since aspen contains approximately 25% more pectins than spruce.
The present invention provides a method for treating pectin-containing ligno- cellulosic raw materials in a high-yield pulping process (before the paper machine head box) utilizing one or more treatment stages at alkaline conditions. The pectin- containing raw material may be any suitable material, such as wood, softwood or hardwood or combinations thereof, chopped raw ligno-cellulosic material such as chopped wood, straw, defiberized wood or high-yield pulp.
The alkaline treatment stage may be performed before mechanical defibration or consecutive alkaline bleaching stage(s). The alkaline chemicals may be any suitable alkaline chemicals which provide conditions sufficient to achieve significant demethylation of the methyl esters in native pectins, typically above pH 9 at room temperature. The alkali source may for example originate from hydroxides, carbonates or sulfites, preferably sodium, calcium, ammonium or magnesium hydroxides, carbonates or sulfites, or combinations thereof.
In the method of the present invention the alkaline chemicals are applied at a low temperature treatment stage (T1) meaning the point when alkali for the first time is in contact with the pectin-containing material before one or more consecutive treatment stages at the same or higher temperature (T2). It is essential that no previous alkali treatments have been applied to the pectin-containing material because the alkali-induced cleavage of pectin happens very fast. On the contrary, when the alkali is applied for the first time at low temperature the demethylation reaction occurs fast thus preventing further alkali-induced cleavage of pectin by β- elimination reactions. The dosage of alkali may be in the range of 0.1 % to 10% (w/w) of the dry-based pectin-containing material.
It is preferred that the pectins in the treated material are methyl-esterified. Generally the methyl-esterification degree is 20-100%, determined as the percentage of galacturonic units containing one methyl-ester group, preferably 50- 70%.
The method of the present invention improves the bleachability of the pectin- containing material. This will lead to improved brightness of the pulp and lower bleach chemical consumptions and costs needed to achieve a given brightness. Further, lower amount of ionic substances are released into process waters. Lower amount of dissolved substances in the water means less chemical costs in papermaking or water treatment and less environmental impact. It will also improve the paper machine performance. Also the pulp quality is better, e.g. there is less darkening.
Figure 2 shows the principle of the present invention. Figure 2A is a block diagram of the stages of the invention. Tn represents one or more (n>2) stages T2, T3, T4... Figure 2B shows the desired properties of paper, the brightness, the water (the amount of ionic substances) and the properties of the fibers, which depend on each other.
The high-yield pulping process may refer to thermomechanical pulping or chemithermomechanical pulping with yield generally over 70%, preferably over 80% and more preferably over 85%. The low temperature in stage T1 referred herein means temperature of or below 700C, preferably below 600C, more preferably below 50°C. Generally temperature range from room temperature (200C) to said 700C may be used. In one embodiment the temperature is 50-600C. The length of said low temperature step or the interval between Ti and T2 may be in the range of 1 second to 24 hours, generally less than 4 hours. In one embodiment the interval is in the range of 1 second to 2 hours. In another embodiment the interval is in the range of 2 to 10 minutes, for example about 5 minutes. It is essential that said time allows the demethylation reactions to occur in the lower temperature.
In one embodiment in stage T1 also other chemicals are applied such as chelating, stabilizing and/or bleaching agents, preferably peroxygens, such as peroxide. The chemicals used in stage T1 may also be recycled to the subsequent stage(s).
In one embodiment in stage T2 chemicals are applied such as alkali, chelating, stabilizing and/or bleaching agents, such as EDTA, DTPA, silicate, magnesium sulfate, peroxygens, preferably hydrogen peroxide. In another embodiment the temperature in the T2 stage is in the range of 70-2100C.
The anionic substances released may contain for example galacturonic acid, glucuronic acid and 4-O-methylene glucuronic acid. The method of the invention mainly reduces the amount of galacturonic acid.
In one embodiment the alkaline treatment stage is an alkaline pre-treatment stage before mechanical defibration at elevated temperature (CTMP refining). In another embodiment the alkaline treatment stage is an alkaline pre-treatment stage before alkaline peroxide bleaching; before MC stage in two stage MC-HC bleaching sequence or before a single HC stage or as a MC stage with controlled temperature before a HC stage running at elevated temperatures.
"Chemithermomechanical pulps" (CTMP) are produced by treating a lignocellulosic material, commonly wood chips, with one or more chemical agents, in combination with the operations of heating and mechanical separation of fibers. In the combined operation indicated above of heating, chemical treatment and fiber separation, the chemical treatment with controlled temperature T1 may be carried out either before, during or after the fiber separation. CTMP pulps are generally produced to a yield, i.e. dry weight pulp relative to the dry weight of starting material, of 70-90%, typically 85-90%, and with TMP pulps 85-95%, typically 90-95%.
Generally by "chemical pre-treatment" it is intended that operation, over the course of which the lignocellulosic material, most commonly wood chips, is treated with liquor containing either sulfite or mixture of sulfite and sodium hydroxide at a temperature equal to or greater than 1000C under saturation water vapor pressure. Treatment with liquors containing mixtures of sodium hydroxide and hydrogen peroxide is typically performed at 60-800C. The chemical treatment potentially includes conventional impregnation with steaming of the lignocellulosic material to facilitate a good penetration of the solution of the selected reagents into the material followed by consecutive screw pressing stage(s) to remove entrained air and to facilitate complete chemical uptake of the wood material.
The temperature at which the treatment is carried out generally does not exceed 2000C and usually ranges from about 120 to 1600C. The treatment medium is at an initial pH usually ranging from 6 to 12.5.
The duration of the chemical pre-treatment depends on the selection of other process parameters, but generally does not exceed 1 hour.
Expressed in terms of SO2, the amount of the sulfite in the pre-treatment ranges, for example, from approximately 0.1% to 10%, most typically from 0.5% to 3% on oven dry lignocellulosic material and the sodium hydroxide amount from 0% to 7% depending on wood species and product and process requirements The amount of H2O2 of the alkaline peroxide pre-treatment may range from 0.5% to 12%, most typically from 3% to 5% and the sodium hydroxide amount from 0.5% to 10%, most typically from 2% to 7% depending on wood species and product and process requirements.
Certain chemical agents may be used in the pre-treatment together with the alkaline sulfite, or alkaline peroxide for example complexing or sequestering agents, such as diethylenetriaminepentaacetic (DTPA) acid, ethylenediaminetetraacetic (EDTA) acid, sodium silicate and magnesium sulfate (Epsom salt)
State of the art bleaching of the TMP and/or CTMP pulps by means of hydrogen peroxide in an alkaline medium is typically carried out by introducing an amount of hydrogen peroxide of approximately 0.5% to 10%, in the presence of about 1 % to 6% sodium silicate solution at a pH of from approximately 9 to 11 and at a temperature of from about 40 to 1000C for about 0.5 to 2 hours, at a consistency of approximately 10% to 30%. The bleaching bath may also contain certain additives, principally one or more sequestering or complexing agents, such as, for example, DTPA.
Tower bleaching refers to bleaching which normally takes place at high consistency. 2-stage bleaching with recycling of HC (high consistency) bleach filtrate to the initial MC (medium consistency) stage, is normally employed when high brightness targets (>80% ISO) are required. The temperature at the initial contact between pulp and bleaching liquor is normally the on the same level as the temperature in the bleaching stage, i.e. well above 600C, typically between 70°C and 90°C.
Steep bleaching refers to bleaching at high stock consistency in a pulp pile at lower temperatures, normally 200C to 45°C, and for longer bleach times than for conventional tower bleaching.
Refiner bleaching refers to bleaching conducted during the refining stage by adding alkaline peroxide to the feed to either the primary or secondary refiner. This means that the temperature at the initial contact initial contact between pulp and bleaching liquor is normally very high, i.e. 1000C to 1600C.
Examples
Example 1. Color formation by pectins under alkaline conditions at different temperatures
Commercial methylesterified pectin was used (1 mg/ml pectin, 94% methyl- esterified, 0.3 ml 1 M NaOH, 20-1000C, 30 min). In Figure 1 it can be seen how pectin degradation in alkaline conditions at higher temperatures (over 700C) results in more chromophores formation and as a consequence severe darkening of the waters occur. In Figure 3 it can be seen that the pectin chain splitting is a very fast reaction even at low temperatures, in this case 400C. Already after 20 seconds the chain length has decreased by 30%.
Example 2. Release of pectins from "clean" TMP pre-treated at different temperatures
Thermomechanical pulp from Norway spruce (Picea abies L.) was sampled in a Finnish mill, after the second-stage refiner at approximately 35% consistency and the pulp was stored at -240C until use.
"Clean" TMP fibers were obtained by extraction in a Soxhlet apparatus with hexane-acetone (9:1 v/v) for 24 h to remove lipophilic material. Water-soluble substances (hemicelluloses and low-molar-mass aromatics) were removed by thorough washing. The pre-extracted TMP was suspended in distilled water (pH 5.5) at 600C at 2% consistency and agitated for 3 h with a blade propeller (~200 rpm). The TMP suspension was filtered under vacuum on a Bϋchner funnel with a paper machine wire. To prevent the loss of fines, the filtrate was passed twice through the formed fiber mat. The TMP was re-suspended in distilled water and the washing procedure was repeated 5 times. The TOC value of the final filtrate was 4 mg/l. The washed TMP was air-dried and stored in the dark at +4°C.
10 g o.d. (oven-dry) TMP in 95 g suspension, in polyethylene plastic bags, was mixed well. All pulps were pre-heated at 700C for 3 hours before adjusting the target temperatures for the trials.
The pulps were preconditioned at different temperatures (4°C, 200C and 70°C) for 1 hour before adding NaOH (see table 1 ). The pulps pre-treated at 4°C and 20°C had retention times of 2 and 1 hours respectively, before raising the temperature to 700C in a water bath. The pulp pre-treated at 700C was directly placed into water bath at 70°C for 90 minutes (Figure 4). Finally the pulps were cooled down in ice bath to 2O0C. After measuring the end pH, the pulps were acidified with 6% Sθ2-water to pH 5. Samples of the pulp filtrates were taken for chemical analysis.
In Figure 5 it can be seen how XyI and GaIA are released into water after alkaline treatment at different starting temperatures. The difference in the release of GaIA between 200C and 700C is extensive, i.e. over 100% while the release of the neutral xylans (determined as xylose monomers) does not increase by increasing the treatment temperature. This clearly proves that the initial temperature when alkali meets the pulp is determining the rate of the pectin chain cleavage.
Table 1.
Figure imgf000013_0001
Temperature of 1M NaOH adjusted to specific treatment temperature
Example 3. Bleachability of TMP pre-treated at different temperatures
The pulp used in example 3 was the same as in example 2, except that in these trials it had not been hexane extracted or extensively washed. Part of the water- soluble substances (hemicelluloses and low-molar-mass aromatics) were, however, removed by diluting the pulp to 2%, agitating the pulp at 6O0C for 1 hour before thickening the pulp to 20% dryness on a Bϋchner funnel. To preserve fines the first portion of filtrate was recirculated through the fiber mat Washed TMP, DTPA (0.25% calculated on dry pulp) and MgSO4, (0.05%) were mixed well in a polyethylene plastic bag and kept overnight at room temperature. The pulp was mixed well and divided into plastic bags containing 1O g o.d. pulp each. Three pulps were treated in parallel for each pre-treatment temperature test (2°C, 2O0C and 700C).
The treatment scheme for example 2 is shown in Figure 6. 10 ml cold 3% H2O2 was added to the pulps pre-treated at 2°C, mixed and placed in cold (0 - +2°C) ice bath for 1 hour. 3 ml cold Na-silicate (0.1g/ml) solution was added, mixed at cold, before adding 2.5 ml or 5 ml 1 M NaOH (also cold), mixed well and kept for 2 hours at 0 - +2°C. The pulps pre-treated at 200C were treated analogously except adding chemicals at room temperature and keeping the pulp at 200C for 1 hour before raising the temperature to the target bleaching temperature of 700C. The pulps pre-treated at 700C went directly into the bleaching stage after adding the corresponding chemicals.
All three series of pulps were placed into water bath at 700C for 90 minutes. The pulps were cooled down to 200C in an ice bath. After measuring end pH, samples were acidified with 6% SO2-water to pH 5 before sheet forming according to a modified ISO 5269-1979 standard.
In Figure 7 the percentage of ISO brightness of sheets from bleached TMP at different starting temperatures can be seen. At higher temperatures the brightness is significantly decreased by about 1 % ISO.
Example 4. Bleachability and cationic demand of filtrates of unwashed TMP pre-treated at different temperatures
The pulp used in example 4 was the same as in example 3. Part of the water- soluble substances (hemicelluloses and low-molar-mass aromatics) were removed by was agitating the pulp at 2% consistency at 60°C for 2 hours. The pulp was thickened to 20% on a Bϋchner funnel. To preserve fines the first portion of filtrate was recirculated through the fiber mat.
Washed and filtered TMP was mixed with DTPA (0.25%) and MgSO4 (0.05%) and kept overnight before dividing the pulp into plastic bags containing 1O g o.d. pulp each.
The treatment scheme for some of the trials in example 4 is shown in Figure 8. Pulps for treatment at "low" temperatures (300C, 400C, 500C and 60°C) were pre- heated at 8O0C for 2 hours. Pulps for treatment at "high" temperatures (70°C, 80°C and 900C) were not pre-heated. These trials were done by adding NaOH and peroxide or only alkali to the pulp. All other parameters were kept the same.
Each pulp was pre-heated for 1 h at desired temperature, 10 ml 3% H2O2 was added, then 3 ml Na-silicate (0.1 g/ml) and 2.5 ml 1 M NaOH were added fast, mixed well (adding chemicals and mixing during 5 min) and the suspension was kept for 5 min more at pre-heating temperature (all together - 10 min with alkali at pre-heating temperature). All series of bags were placed into water bath at 70°C for 90 minutes.
All pulps were cooled down to 200C in ice bath. After measuring of the end pH, samples were acidified with 6% SO2-water to pH 5 before sampling the filtrate and sheet forming.
In Figure 9 the cationic demand of water after alkaline treatment of TMP with and without peroxide at different starting temperatures can be seen. 8O0C REF refers to a reference treatment at 8O0C without any chemicals. At higher temperatures (over 500C), especially for samples treated with only alkali (no peroxide), the release of "anionic trash" increases remarkably by over 100%. For the samples treated with alkaline peroxide the increase in cationic demand is not as dramatic as for treatment with only alkali since peroxide acts as a buffer lowering the alkali effect. Figure 10 shows the percentage of ISO brightness of sheets from bleached and alkaline treated TMP at different starting temperatures. Lower temperature in the initial bleaching stage resulted in +2% ISO brightness compared to higher temperature at the initial stages of the alkaline treatment. This difference is very significant and important since the top brightness units of high brightness pulps are very cost-inefficient in terms of chemical consumption, COD load and loss of bulk and yield.
The analyses were performed using the following equipment and methodology.
The paper sheets from bleached pulp were examined by ISO brightness test according to SCAN.
The sugar composition of hemicelluloses and pectins was determined using methanolysis (2 M HCI in dry methanol), followed by gas chromatographic (GC) analysis of TMS-derivatives of corresponding sugar monomers formed (Sundberg et al. 1996). The samples were freeze-dried prior to methanolysis.
Cationic demand (CD) of TMP waters was determined by polyelectrolyte titration using 0.0005 N potassium polyvinyl sulfate (KPVS) as anionic polymer with a Mϋtek particle charge detector 03. TMP-water samples, containing dissolved and colloidal substances were mixed with 0.0005 N polybrene directly in the measuring cell and were then titrated with KPVS.
A pH-meter Handylab pH 12 (Schott-Gerate GmbH, Mainz, Germany) with Schott pH-electrode BlueLine 28 pH (pH 0-14/-5°C-80°C/Ge) was used to monitoring the pH-value in water solutions/suspensions during alkaline treatment.

Claims

Claims
1. A method for treating pectin-containing ligno-cellulosic raw materials in a high-yield pulping process utilizing one or more treatment stages at alkaline conditions, characterized in that the alkaline chemicals are applied at a low temperature treatment stage (Ti), meaning the point when alkali for the first time is in contact with the pectin-containing material, before one or more consecutive treatment stages at the same or higher temperature (T2).
2. The method of claim 1 , characterized in that the reaction temperature in Ti is 700C or below, preferably below 600C,
3. The method of claim 1 or 2, characterized in that the alkaline treatment stage is performed before mechanical defibration or consecutive alkaline bleaching stage(s).
4. The method of any of the preceding claims, characterized in that the pectins in the treated material are methyl-esterified.
5. The method of claim 4, characterized in that the methyl-esterification degree is 20-100%, determined as the percentage of galacturonic units containing one methyl-ester group, preferably 50-70%.
6. The method of any of the preceding claims, characterized in that pectin- containing raw material is wood, such as softwood or hardwood or combinations thereof, chopped raw ligno-cellulosic material, such as chopped wood, straw, defiberized wood, or high-yield pulp.
7. The method of any of the preceding claims, characterized in that the said alkali source originates from hydroxides, carbonates or sulfites, preferably sodium, calcium, ammonium or magnesium hydroxides, carbonates or sulfites, or combinations thereof.
8. The method of any of the preceding claims, characterized in that in stage Ti also other chemicals are applied such as chelating, stabilizing and/or bleaching agents, preferably peroxygens.
9. The method of any of the preceding claims, characterized in that the dosage of alkali is in the range of 0.1 % to 10% (w/w) of the dry-based pectin-containing material.
10. The method of any of the preceding claims, characterized in that the treatment time of Ti is in the range of 1 second to 24 hours.
11. The method of any of the preceding claims, characterized in that in stage T2 chemicals are applied such as alkali, chelating, stabilizing and/or bleaching agents.
12. The method of any of the preceding claims, characterized in that the temperature in the T2 stage is in the range of 70-2100C.
13. Pulp obtained by the method of any of the preceding claims.
14. Paper, board or tissue obtained from the pulp of claim 13.
PCT/FI2008/050574 2007-10-17 2008-10-15 Method for treating ligno-cellulosic materials WO2009050336A1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
EP08839424A EP2201170A1 (en) 2007-10-17 2008-10-15 Method for treating ligno-cellulosic materials
MX2009005832A MX2009005832A (en) 2007-10-17 2008-10-15 Method for treating ligno-cellulosic materials.
AU2008313591A AU2008313591A1 (en) 2007-10-17 2008-10-15 Method for treating ligno-cellulosic materials
CA002670040A CA2670040A1 (en) 2007-10-17 2008-10-15 Method for treating ligno-cellulosic materials
BRPI0806106-8A BRPI0806106A2 (en) 2007-10-17 2008-10-15 lignocellulosic materials treatment method
US12/516,638 US20100269994A1 (en) 2007-10-17 2008-10-15 Method for treating ligno-cellulosic materials

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FI20075729A FI121310B (en) 2007-10-17 2007-10-17 Process for treating lignocellulosic materials containing pectin
FI20075729 2007-10-17

Publications (1)

Publication Number Publication Date
WO2009050336A1 true WO2009050336A1 (en) 2009-04-23

Family

ID=38656876

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/FI2008/050574 WO2009050336A1 (en) 2007-10-17 2008-10-15 Method for treating ligno-cellulosic materials

Country Status (13)

Country Link
US (1) US20100269994A1 (en)
EP (1) EP2201170A1 (en)
CN (1) CN101568685A (en)
AR (1) AR068684A1 (en)
AU (1) AU2008313591A1 (en)
BR (1) BRPI0806106A2 (en)
CA (1) CA2670040A1 (en)
CL (1) CL2008003043A1 (en)
FI (1) FI121310B (en)
MX (1) MX2009005832A (en)
RU (1) RU2009117645A (en)
WO (1) WO2009050336A1 (en)
ZA (1) ZA200903900B (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8845860B2 (en) 2010-09-16 2014-09-30 Georgia-Pacific Consumer Products Lp High brightness pulps from lignin rich waste papers
CN105735022A (en) * 2016-02-24 2016-07-06 孔凡宾 Pulping chemical for papermaking and pulping process using same
CN108071041A (en) * 2017-12-21 2018-05-25 岳阳林纸股份有限公司 A kind of preparation method of mixing material bleaching reducing rules

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003008703A1 (en) * 2001-07-19 2003-01-30 Andritz Inc. Four stage alkaline peroxide mechanical pulping
US20040200586A1 (en) * 2002-07-19 2004-10-14 Martin Herkel Four stage alkaline peroxide mechanical pulping

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5433825A (en) * 1992-02-06 1995-07-18 The United States Of America As Represented By The Secretary Of Agriculture Method for pulping wood chips separate alkali and peroxymonosulfate treatments
WO2004092479A2 (en) * 2003-04-16 2004-10-28 Novozymes A/S Enzymatic treatment of paper making pulps

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040200586A1 (en) * 2002-07-19 2004-10-14 Martin Herkel Four stage alkaline peroxide mechanical pulping
US7384502B2 (en) * 2002-12-24 2008-06-10 Nippon Paper Industries Co., Ltd. Process for impregnating, refining, and bleaching wood chips having low bleachability to prepare mechanical pulps having high brightness
US8262851B2 (en) * 2006-08-10 2012-09-11 Andritz Inc. Processes and systems for the pulping of lignocellulosic materials

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5433825A (en) * 1992-02-06 1995-07-18 The United States Of America As Represented By The Secretary Of Agriculture Method for pulping wood chips separate alkali and peroxymonosulfate treatments
WO2004092479A2 (en) * 2003-04-16 2004-10-28 Novozymes A/S Enzymatic treatment of paper making pulps

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8845860B2 (en) 2010-09-16 2014-09-30 Georgia-Pacific Consumer Products Lp High brightness pulps from lignin rich waste papers
CN105735022A (en) * 2016-02-24 2016-07-06 孔凡宾 Pulping chemical for papermaking and pulping process using same
CN108071041A (en) * 2017-12-21 2018-05-25 岳阳林纸股份有限公司 A kind of preparation method of mixing material bleaching reducing rules

Also Published As

Publication number Publication date
RU2009117645A (en) 2011-02-10
EP2201170A1 (en) 2010-06-30
MX2009005832A (en) 2009-06-16
CL2008003043A1 (en) 2009-04-24
ZA200903900B (en) 2010-08-25
AR068684A1 (en) 2009-11-25
FI20075729A (en) 2009-04-18
BRPI0806106A2 (en) 2011-08-30
AU2008313591A1 (en) 2009-04-23
FI20075729A0 (en) 2007-10-17
CA2670040A1 (en) 2009-04-23
CN101568685A (en) 2009-10-28
US20100269994A1 (en) 2010-10-28
FI121310B (en) 2010-09-30

Similar Documents

Publication Publication Date Title
Lindstrom Chemical factors affecting the behaviour of fibres-during papermaking
US4486267A (en) Chemithermomechanical pulping process employing separate alkali and sulfite treatments
CA2967571C (en) Process for the production of a treated pulp, treated pulp, and textile fibres produced from the treated pulp
US5384012A (en) Process for crosslinking of cellulosic fibers
RU2322540C2 (en) Method of production of wood fibrous pulp and wood fibrous pulp produced by that method
EP2895653A1 (en) Method of producing dissolving pulp, dissolving pulp and use of method
US20110168345A1 (en) Method of producing paper and cardboard
US20100269994A1 (en) Method for treating ligno-cellulosic materials
EP0501059A1 (en) Steam explosion pulping process for papermaking
CA2634202A1 (en) Wood-based lignocellulosic fibrous material
Johakimu et al. Hemicellulose Extraction from South African Eucalyptus grandis using Green Liquor and its Impact on Kraft Pulping Efficiency and Paper Making Properties.
US6627041B2 (en) Method of bleaching and providing papermaking fibers with durable curl
CA2453131C (en) Processes for preparing mechanical pulps having high brightness
Konn et al. Dissolution of fibre material in alkaline pre-treatment and refining of spruce CTMP
US5433825A (en) Method for pulping wood chips separate alkali and peroxymonosulfate treatments
Konn et al. Chemical reactions in chemimechanical pulping: material balances of wood components in a CTMP process
Lundqvist et al. Removal of non-process elements from hardwood chips prior to kraft cooking
Kvarnlöf et al. Oxygen delignification of acid sulfite and bisulfite softwood pulps
EP0287960B1 (en) A process for the production of a hemicellulose hydrolysate and special pulp
AU3256001A (en) Pulping process
FIŠEROVÁ et al. Influence of beech wood pre-extraction on bleaching and strength properties of kraft pulps
Almeida et al. Influence of alkali charge on hexenuronic acid formation and pulping efficiency for lo-solids cooking of eucalyptus
WO2010066026A1 (en) Increasing alkaline pulping yield for softwood with metal ions
Seisto et al. Formic acid/peroxyfonnic acid pulping of birch-delignification selectivity and zero-span strength
Olm et al. Kraft pulping with sulfide pretreatment: Part 2. The influence of pretreatment and cooking conditions on the pulp properties, bleachability in a TCF-sequence and strength properties

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 200880001293.8

Country of ref document: CN

WWE Wipo information: entry into national phase

Ref document number: 2008313591

Country of ref document: AU

WWE Wipo information: entry into national phase

Ref document number: 577019

Country of ref document: NZ

WWE Wipo information: entry into national phase

Ref document number: 2670040

Country of ref document: CA

WWE Wipo information: entry into national phase

Ref document number: 2008839424

Country of ref document: EP

WWE Wipo information: entry into national phase

Ref document number: MX/A/2009/005832

Country of ref document: MX

ENP Entry into the national phase

Ref document number: 2008313591

Country of ref document: AU

Date of ref document: 20081015

Kind code of ref document: A

WWE Wipo information: entry into national phase

Ref document number: 12009501112

Country of ref document: PH

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 08839424

Country of ref document: EP

Kind code of ref document: A1

ENP Entry into the national phase

Ref document number: 2009117645

Country of ref document: RU

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

WWE Wipo information: entry into national phase

Ref document number: 12516638

Country of ref document: US

ENP Entry into the national phase

Ref document number: PI0806106

Country of ref document: BR

Kind code of ref document: A2

Effective date: 20090604